TWI283014B - Barrier enhancement process for copper interconnects - Google Patents

Barrier enhancement process for copper interconnects Download PDF

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Publication number
TWI283014B
TWI283014B TW91116401A TW91116401A TWI283014B TW I283014 B TWI283014 B TW I283014B TW 91116401 A TW91116401 A TW 91116401A TW 91116401 A TW91116401 A TW 91116401A TW I283014 B TWI283014 B TW I283014B
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Taiwan
Prior art keywords
layer
copper
metal
forming
barrier
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TW91116401A
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Chinese (zh)
Inventor
Chiu H Ting
Igor Ivanov
Original Assignee
Mattson Tech Inc
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Priority claimed from US10/172,767 external-priority patent/US20030010645A1/en
Application filed by Mattson Tech Inc filed Critical Mattson Tech Inc
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Publication of TWI283014B publication Critical patent/TWI283014B/en

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Abstract

A damascene process for introducing copper into metallization layers in microelectronic structures includes a step of forming an enhancement layer of a metal alloy, such as a copper alloy or Co-W-P, over the barrier layer, using PVD, CVD or electrochemical deposition prior to electrochemically depositing copper metallization. The enhancement layer has a thickness from 10 Å to 100 Å and conformally covers the discontinuities, seams and grain boundary defects in the barrier layer. The enhancement layer provides a conductive surface onto which a metal layer, such as copper metallization, may be applied with electrochemical deposition. Alternatively, a seed layer may be deposited over the enhancement layer prior to copper metallization.

Description

1283014 五、發明説明(1 ) 【本發明之領域】 本發明係關於一種電化 在超薄阻障層上=製程,尤指一種適用於 陷並加強其阻障性能,所“生二’俾能修復阻障層之缺 以及後續銅電鍵製程之晶種層積:薄膜加強層可作為阻障層 【本發明之背景】 开4ϋϊ的元件間需要以金屬佈圖之内連線相連接,以 = 對於高性能的超大型積體晶片而言,通常 ===屬於工業界致力於縮小元件尺 料將會隨而增加。'積Μ路晶片上’金屬層之層數預 積體電路晶片的性能會受訊號在内連線的傳播延遲所 限制’即所謂的,,阻容”延遲,為了要改善電路的速度,降 低相關内連線的雷Ρ且和兩女 生 包阻和包谷疋很重要的。近來,在積體電 上,由於銅與鋁相比具有較低電阻和更高攜帶電流 的此力’銅金屬化製程已被使用來取代銘金屬化製程。 ^銅至屬化製私所需的製作程序和鋁金屬化製程不同, 銅金屬内連線通常使用鑲彼製程來製作,而不是採用在形 成鋁内連線時所使用之先沉積一層金屬層而後定義圖形的 万式。在鑲嵌製程裡,導線的圖形是先被蝕刻在介電材料 上,然後蝕刻出來的圖形再用銅填滿,過多的銅再以一化 學機械研磨步驟移除掉。在積體電路晶片裡,不同的金屬 層是以窗洞來連接,如果導線的圖形和窗洞的圖形是分別 本紙張尺度適用中國國^?T^NS)A4規格(210X297公釐) (請先閲讀背面之注意事項再填寫本頁各攔) 裝 訂 1283014 五、發明說明(2 ) 填滿和研磨,這種製 線的圖形和窗洞的圖形是^指,、’單镶嵌’’製程,如果導 鑲嵌”製程。 "寺填滿,這種製程則稱為,,雙 習知的鑲嵌製程是 ^ 電層表面上先後沉積一阻7銅之前,先在已佈圖好的介 銅擴散到元件區所需。晶種層,阻障層是預防 運作,通常選用薄的耐:全?時,會破壞碎元件的 典型的阻障層材料包㈣或金屬氮化物作為阻障層, 化鈥。晶種声β Α σ 减气、鎢、氮化鎢、鈥和氮 ♦ *㈢疋為了提供電化學沉積反應之導電需求,同 時#疋供後續銅電梦夕占 门 又成核;,通常是在阻障層上沉積一層 潯的銅層來作為晶種層。 硬層 銅鑲嵌製程最必須具備的鉻曰、 銅完美的填滿這.綱二條必須使沉積的 比(n人 的、尺寸小的、且具有高深寬 冰、除以寬度來計算)的線路或溝渠以及孔洞。一 =吏乂用讀製㈣沉積銅是以這種製程和物理汽相沉積 或化學汽相沉積(CVD)相比,具有較好的填 :盖:’由於電化學銅沉積製程可以在小溝渠裡面沉積較 溝“面多的銅,電化學銅沉積製程常常被稱 充 J興〇 ” 、物理汽相沉積技術包含各種蒸鍍和濺鍍技術,例如直 流或射頻電漿濺鍍、偏壓濺鍍、磁控濺鍍、離子電鍍 或疋離子化金屬電漿濺鍍。物理汽相沉積製程由於具有非 ,向:與方向性的性質,一般是製作非保角的沈積:、化學 汽相沉積技術包含熱化學汽相沉積、電漿加強化學汽相沉 I ^ 5 本紙張尺度適用中國國家標準(CNS) A4規格(21Gx297公爱) 裝---------訂-------- (請先閱讀背面之注意事項再填寫本頁各欄) 線 ! 1283014 五、發明説明( 積、低壓化學汽相沉積、高壓化學汽相沉積和金屬有機化 學汽相沉積。化學汽相沉積製程最常用來製作保角式的沈 積,即在整個沈積表面上,包括場區上方以及開口的底部 和側邊,皆具有一致的厚度。 目前阻障層和晶種層主要是以物理汽相沉積製程來形 成,諸如濺鍍和離子化濺鍍,而阻障層和晶種層常常是連 續地在兩個不同的眞空腔室沈積,其間並無破眞空以避免 表面污染。此種沈積製程最關鍵的要素在於蚀刻圖案内所 沈積<膜厚,尤其是在蚀刻出之線或溝渠和介層洞的側邊 以及底部。物理汽相沉積製程通常會在這些介電材料的触 刻圖案裡,沈積較整個平坦場區上更薄的薄膜層,其階梯 覆蓋已經成為一個難題。薄膜必須是連續且無缺陷的,阻 障層裡若有孔洞或缺陷,將會影響元件的完整性,而晶種 層裡若有孔洞或缺陷,亦將導致電錄出的銅膜裡有孔洞或 缺陷形成。 為了改吾階梯覆蓋能力,化學汽相沉積製程已被試用 來沈積阻障層和晶種層,然而化學汽相沉積製程尚未做出 比物:汽相沉積製程更好的結果,且其成本更為昂貴。以 化子A相"L積製私沈積的銅晶種層通常附著性差、雜質本 量較高且晶向不佳,當銅在電化學沈積到此種晶種層: 時,會有問題產生。有時物理汽相沉積是和化 一起進行,此乃在以化學汽相沉積法沈積之銅晶種層上積 另沈積1物理汽相沉積法沈積之銅晶種層,但這也只是 徒增化學汽相沉積的花費。因此,以物理汽相沉積製程來 本紙張尺度適财國(2H)X2697公訂1283014 V. INSTRUCTIONS (1) [Field of the Invention] The present invention relates to an electro-chemical treatment on an ultra-thin barrier layer, in particular, a method suitable for sinking and strengthening its barrier properties, Repairing the defect of the barrier layer and the seed layer of the subsequent copper key process: the film reinforcement layer can be used as the barrier layer [Background of the invention] The components of the open 4 需要 need to be connected by the inner wiring of the metal cloth pattern to For high-performance ultra-large integrated wafers, usually === belongs to the industry, and the reduction of component size will increase. 'The performance of the 'metal layer' pre-integrated circuit chip on the stacking chip Will be limited by the propagation delay of the signal in the connection, that is, the so-called "resistance" delay, in order to improve the speed of the circuit, reduce the Thunder of the relevant interconnect and it is important to block the two girls and Bao Guzhen . Recently, on integrated power, copper-metallization processes have been used to replace the metallization process because of the lower resistance and higher current carrying capacity of copper compared to aluminum. ^The manufacturing process required for copper to be a private product is different from the aluminum metallization process. The copper metal interconnect is usually made by using the inlay process instead of using a metal layer first when forming the aluminum interconnect. Then define the shape of the graphic. In the damascene process, the pattern of the wire is first etched onto the dielectric material, and the etched pattern is then filled with copper, and excess copper is removed by a chemical mechanical polishing step. In the integrated circuit chip, different metal layers are connected by window holes. If the pattern of the wires and the pattern of the window holes are respectively the paper size, the Chinese standard is used. The A4 specification (210X297 mm) (please read first) Note on the back and fill in the pages of this page. Binding 1283014 V. Invention Description (2) Filling and grinding, the graphics and window holes of this line are ^, , 'single inlay' process, if the guide is inlaid "Process. " Temple fill, this process is called, the dual-inlaid damascene process is ^ before the surface of the electric layer is deposited a 7-copper layer, first spread the well-distributed copper to the component area Required. The seed layer, the barrier layer is a preventive operation, usually with a thin resistance: when it is completely, it will destroy the typical barrier layer material of the broken component (4) or metal nitride as a barrier layer, phlegm. Sound β Α σ gas reduction, tungsten, tungsten nitride, niobium and nitrogen ♦ * (3) 疋 in order to provide the electrical conductivity of the electrochemical deposition reaction, while the 疋 疋 后续 后续 后续 后续 后续 后续 后续 后续 ; ; ; ; Depositing a layer of copper on the barrier layer as a seed layer The hard layer copper inlay process must have the most necessary chrome tanning and copper to fill the line. The line must be the ratio of the deposition ratio (n-person, small size, high-depth ice, divided by width) or Ditches and holes. One = 读 read (4) deposited copper is better than this process compared with physical vapor deposition or chemical vapor deposition (CVD): cover: 'due to electrochemical copper deposition process It is possible to deposit a relatively large amount of copper in the small trench, and the electrochemical copper deposition process is often referred to as J Xing. The physical vapor deposition technique includes various vapor deposition and sputtering techniques, such as DC or RF plasma sputtering. , bias sputtering, magnetron sputtering, ion plating or cesium ionized metal plasma sputtering. Physical vapor deposition processes are generally non-conservative deposits due to their non-, directional, and directional properties: Chemical vapor deposition technology includes thermal chemical vapor deposition, plasma enhanced chemical vapor phase precipitation I ^ 5 This paper scale applies to China National Standard (CNS) A4 specifications (21Gx297 public) installed--------- -------- (Please read the note on the back first Item: Fill in the columns of this page) Line! 1283014 V. Invention Description (product, low pressure chemical vapor deposition, high pressure chemical vapor deposition and metal organic chemical vapor deposition. Chemical vapor deposition process is most commonly used to make conformal Deposition, that is, the entire thickness of the deposition surface, including the upper portion of the field and the bottom and sides of the opening, has a uniform thickness. Currently, the barrier layer and the seed layer are mainly formed by a physical vapor deposition process, such as sputtering and Ionization sputtering, while the barrier layer and the seed layer are often deposited continuously in two different chambers of the crucible without breaking open to avoid surface contamination. The most critical element of this deposition process is in the etching pattern. Deposit <film thickness, especially at the sides and bottom of the etched lines or trenches and vias. Physical vapor deposition processes typically deposit thinner film layers over the entire flat field in the contact pattern of these dielectric materials, and step coverage has become a problem. The film must be continuous and defect-free. If there are holes or defects in the barrier layer, it will affect the integrity of the component. If there are holes or defects in the seed layer, it will cause holes in the copper film. Or defects are formed. In order to improve the step coverage ability, the chemical vapor deposition process has been used to deposit the barrier layer and the seed layer. However, the chemical vapor deposition process has not yet made a better result than the vapor phase deposition process, and its cost is more It is expensive. The copper seed layer deposited by the A phase "L product is usually poorly attached, the impurity amount is high, and the crystal orientation is poor. When copper is electrochemically deposited on the seed layer: there will be problems. produce. Sometimes the physical vapor deposition is carried out together with the chemical, which is deposited on the copper seed layer deposited by chemical vapor deposition to deposit a layer of copper deposited by physical vapor deposition, but this is only an increase. The cost of chemical vapor deposition. Therefore, the physical vapor deposition process comes to this paper scale suitable for the country (2H) X2697 public order

裝 線! (請先閲讀背面之注意事項再填寫本頁各櫚) -----訂------- 1283014 A7 B7 五、發明説明( 沈積銅導線的阻障層和晶種層,仍然是一項較好的選擇, 儘管它有前述的階梯覆蓋問題。 物理汽相沉積技術的改良,並不足以解決物理汽相沉 積在沈積阻障層和晶種層時所遭遇到的薄膜覆蓋問題。而 且’隨著元件尺寸持續變小,未來在溝渠側邊的阻障薄膜 層厚度將會小於十個奈米,這將需要各種技術的結合,才 足以面對更嚴苛的要求。 美國專利第6,1 3 6,707號揭露一種結合第一銅晶種層 和第二銅晶種層的方法,其中第一銅晶種層是以化學汽相 沉積形成,第二銅晶種層是以物理汽相沉積形成。美國專 利第6,1 97,1 8 1號亦揭露一種結合第一銅晶種層和第二銅 曰曰種層的方法,其中第一銅晶種層是以一種鹼性的電鍍溶 液電解沈積而成,而第二銅晶種層也是以物理汽相沉積形 成。這兩種方法都需要增加更多的製程步騾,以得到附著 F佳的銅η日種層。操論如何’這些專利所揭露的方法都沒 有解決不管是阻障層的缺陷問題,或是阻障層和銅晶種層 間介面接合不良的問題。 因此,業界一直在尋找一種更好的電化學沈積方法, 以將銅沈積至高深寬比的孔洞和溝渠裡。 、 【本發明之概述】 =發=含—種將金屬應用在微電子工件的製程方法 電子工件的表面佈有一個以上麵壁式 構通常上述微電子工件是-種半導體晶圓,諸如,夕或 (cns) (請先閲讀背面之注意事項再填寫本頁各欄) ---------訂------- -線! 五、發明説明(5 ) 介層洞或其他 半導體晶圓。上述金屬較佳為銅,以在半導體晶圓 w敗或雙鑲嵌製程中,形成溝渠、孔洞 結構之金屬層。 依據本發明之方法,其步驟包括: (a )在電子工件士矣jrr rr/ ι. 、 仟$表面形成一阻障層,其中亦包各 在鉍敗壁式結構之内壁形成一阻障層; 在阻障層上形成—加強層,其中該加 盒屬合金所構成;以及 f田 構。⑷電錢—金屬於加強層之上,以塡滿此微嵌壁式結 較佳地,上述加強層厚度為1⑽埃(A)或更少,更佳 介,。埃至100埃,且以電化學沈積製程形成,諸如二 鐘或:鍍製程,此外加強層亦可以化學 積: 理汽相沉積製程形成。 艰及物 在本發明之—實施財,圾層是由_鋼合 成,诸如銅-銘、舞j_鎂和/或銅_鋅合 '' 或疋一 &至組成物,例如鉛-鎢-磷。Install the line! (Please read the notes on the back and then fill out the palms on this page) -----Order------- 1283014 A7 B7 V. Description of the invention (The barrier layer and seed layer of the deposited copper wire are still A better choice, although it has the aforementioned step coverage problem. The improvement of physical vapor deposition technology is not enough to solve the film coverage problem encountered when physical vapor deposition deposits the barrier layer and the seed layer. Moreover, as the component size continues to decrease, the thickness of the barrier film layer on the side of the trench will be less than ten nanometers in the future, which will require a combination of various technologies to meet the more stringent requirements. 6,1, 3,707 discloses a method of combining a first copper seed layer and a second copper seed layer, wherein the first copper seed layer is formed by chemical vapor deposition, and the second copper seed layer is formed by physical vapor. A method of combining a first copper seed layer and a second copper matte layer, wherein the first copper seed layer is an alkaline layer, is disclosed in US Pat. No. 6,97,1,81. The electroplating solution is electrolytically deposited, and the second copper seed layer is also physically vaporized. Both methods require more process steps to obtain a copper η seed layer with good adhesion. How does the method disclosed in these patents solve the defect problem of the barrier layer? Or the problem of poor interface between the barrier layer and the copper seed layer. Therefore, the industry has been looking for a better electrochemical deposition method to deposit copper into high aspect ratio holes and trenches. [Overview of the present invention 】 = hair = contains - a method of applying metal to microelectronic workpieces. The surface of the electronic workpiece is covered with a wall structure. Generally, the above microelectronic workpiece is a semiconductor wafer, such as 夕 (cns) (please Read the precautions on the back and fill in the fields on this page. ---------Book--------Line! V. Invention Description (5) Interlayer holes or other semiconductor wafers. The metal is preferably copper to form a metal layer of the trench or void structure in the semiconductor wafer failure or dual damascene process. The method according to the invention comprises the steps of: (a) in the electronic workpiece gentry jrr rr / ι . 仟 $ surface forms a barrier layer, The middle layer also forms a barrier layer on the inner wall of the ruined wall structure; a reinforcing layer is formed on the barrier layer, wherein the alloy is formed by the alloy; and the f field structure is formed. (4) The electric money-metal is in the reinforcing layer Preferably, the reinforcing layer has a thickness of 1 (10) angstroms (A) or less, more preferably angstroms to 100 angstroms, and is formed by an electrochemical deposition process, such as two clocks. Or: plating process, in addition, the reinforcement layer can also be chemically synthesized: the vapor phase deposition process is formed. In the invention, the waste layer is synthesized by _ steel, such as copper-ming, dance j_magnesium and/or Or copper_zinc-' or 疋一& to a composition, such as lead-tungsten-phosphorus.

即使阻P单層有裂缝、不連續或晶粒邊界缺陷,A 可以保角地覆蓋;^阻障層上。對珍半導體晶士加&層 層可能是鈦、氮化鈦或其他習知的阻障層材料。Q,阻障 具有足夠的導電性,以容許一金屬(較佳=強層 上。之後,過多的金屬會從場區表面移除積於其 除例如可以化學 五、發明説明(6) 機械研磨法’而仍然存在微電子結構内的沈積金屬則來 内連線或金屬層。 /用 在另一實施例,其製程步騾包括: ft - (1在U包子工件表面形成一阻障層,#中亦包含在 倣敗壁式結構之内壁形成一阻障層; (b)在阻障層上形成一金屬合金之加強層 (Ο在加強層上形成一晶種層;以及 構 ⑷電鐘-金屬於加強層之上,以填滿此微嵌壁式結 ^本實施例中,晶種層可更包含―金屬合金層或― :此金屬層之金屬為欲沈積至微電子結構之金屬。因 1’晶種層可以是銅合金、—種雙合金例如鈷-磷戈是二 ::。如钴冬磷。而晶種層之厚度較佳為介於5。埃; 鑲嵌製程可於一包含各種製造微電子電路 :備的生產線完成,其中上述設備中有-個或以上=. = 件表面,以鑲嵌製程製作金屬内連線 绅化嫁半導體晶圓,且其上已形成微;^、工件較佳切或 、η 、 ^成有孔洞、溝渠或介芦 二以通用於金屬化並形成微電子電路元件或零件。上‘ < 一個或以上的設備包含: 7::沈f製程,以將-阻障層形成於一微 包子件表面心裝置,其中上述阻障層诵皆 化學沈積金屬内連線; 、、於大量電 本紙張尺度適用中國國家標準RnS) A4規格 9 10 1283014 五、發明説明(7 ) 一種使用一第二沈積製程, μ 署 將一加強層形成於阻障 層上夂裝置,其中上述加強層係由一人 砧嗝、人α从 口金开〉成,以一般性 地通用於後續以電化學方式形成—預八 舍屬係為金屬内連線之主體部分;以及又H 而此 -電化學沈積一金屬於上述加強層上之裝置。 =成加強層之裝置較佳為—電化學沈積裝置,例如無 私極电鍍或電鍍製程。同樣地 ^ 形成加強層之裝置係能夠 ^的將加強層沈積於阻障層上,加強層之厚度為100埃 或更V、,較佳為介於1〇埃至1〇〇埃。加強層之材質較佳為 2屬合金,例如銅合金,像是銅如銅·鎂和/或銅-辞合 至’雙合金,例如銘-磷;或三合金,例如始-鶴-鱗,或 甚土可能是上述合金之混合物。 電化學沈積-金屬於加強層上之裝㈣為可以於㈣ 1程使用鋼金屬之裝置。—旦銅作為金屬層或微電子結 構,則必須提供一將部分銅從微電子工件表面移除之裝 置’其較佳為化學機械研磨裝置。 Α此設備尚可包含一形成阻障層之第一腔室及一形成加 曳ΕΙ之第一腔▲。此外,選擇式附加的晶種層和銅金屬 層,亦可於工件位於形成加強層之第二腔室内之同時沈積 =工件上。如此一來,以電化學沈積之加強層、選擇式的 晶種層和銅金屬層即可於此設備之同一腔室内完成。 【圖式簡單説明】 本紙張標準(CNS) A4g格(2歌297公釐) 裝---------訂---- (請先閲讀背面之注意事項再填寫本頁各櫚) 線! 12 溝渠 14 阻障層 18 接缝 20 裂痕 24 阻障加強層 28 晶種層 1283014 五、發明説明(8 ) 第1A圖係半導體矽晶圓之剖視圖,此半導體矽晶圓已被 蝕刻形成一介電質溝渠圖形。 第1 B圖係具有溝渠之半導體矽晶圓剖视圖,其中一薄阻 障層,例如妲或氮化妲,已均勻地沈積於其表面。 第2圖係具有溝渠之半導體矽晶圓剖視圖,其已被覆蓋一 層薄阻障層,並且説明表面缺陷最常在薄阻障層形成。 第2A圖為第2圖中已被覆蓋薄膜之半導體晶圓溝渠之放大 剖視圖。 第3圖係具有溝渠之半導體珍晶圓剖视圖,且已依據本發 明先沈積一薄阻障層,再沈積一阻障加強層。 " 第4圖係第3圖之半導體矽晶圓,且已使用電化學沈積方式 將銅填滿其溝渠之剖視圖。 ' 第5圖係將第4圖之半導體矽晶圓表面研磨,且移除過多的 銅後,得到一完整的導體鑲嵌圖形之剖視圖。 第6圖係另一實施例之剖視圖,其半導體矽晶圓具有一完 整的導體鑲嵌圖形,且在用銅填滿溝渠之前,先沈浐一: 晶種層於阻障加強層之上。 ' — 第7圖係在75。(:下,將錯·鎢·鱗合金阻障加強層沈積於阻 障層上 < 沈積厚度(單位為埃)對時間(單位為分鐘)之圖。 【圖號説明】 10 介電質材料 16 阻障層 2 2 晶粒邊界 本紙張尺度適用巾關家標A4規格(21GX^7公釐)_ (請先閲讀背面之注意事項再填寫本頁各攔) 裝---------訂--------線* · A7 B7 1283014 五、發明説明(9 ) 【幸父佳具體實施例之詳細説明】 凊先參見第1 A圖,為構成半導體晶圓之矽介電質材 料1 0,例如二氧化矽,之部分放大剖視圖,介電質材 10裡形成有一溝渠12。 介電質材料1 0的表面覆蓋一薄阻障層丨4,薄阻障層 1 4可使用化學汽相沈積製程,較佳為使用物理汽相沈積製 程。阻障層一般可使用薄的耐火金屬或是金屬氮化物,代 表性的阻障層材料包括包、氮化輕、氮化石夕輕、鶴、氮化 鶴、氮化碎鎢、欽、氮化鈦和t化錢,以及其他三級 化物。 ’从 列如第1A圖所示,阻障層14為一連續的薄膜,而沒有 裂痕或表面缺陷,這是理想的輯層表面覆蓋。阻障層厚. 度在場區和溝渠的平底面上通常介於1〇〇埃至5〇〇埃,\ 溝渠側壁上的厚度則視深寬比和開口大小而定,通常在 刚埃或以下。對於開口更小且深度更深的溝渠,沈積在 側壁上的膜厚會太薄,以致於生成裂痕或表面缺陷。 接著參見第2和2A圖,形成於介電質材料1〇上的阻障 層16 ’在溝渠12内呈現有表面覆蓋缺陷,如第所示, 阻障層16並沒有平滑地覆蓋溝渠的侧壁和平底面。在底部 的角落處阻障層沒有將介電材料完全覆蓋,而形成接縫 18 ’而裂痕2G為側壁的覆蓋膜上之裂缝。晶粒邊界如 ^氏張尺國家標準(CNS) A-4規格(2歌 C請先閲讀背面之注意事項再填寫本頁各襴) 裝 訂---- 線! 1283014 五、發明說明(10 ) 中,抑制銅晶種層適當地附著於阻障 分的阻障層缺陷與鋼在晶粒邊界的擴散有關,因 二1、界的擴散遠比經由日日日粒主體擴散來的快,因此, 提㈣由填滿晶粒邊界,來改善有晶粒邊界缺陷的 回二早性質。舉例來說,氮化鈦阻障層就常以氧氣 万二、’將氧原子填人晶粒邊界。另—種減少晶粒邊 丄、fl的方法疋在原始的阻障金屬裡加入其他材料以形成 :金,所加入的材料通常會在晶粒邊界聚集(又稱分離), 可碉整合金組成以滿足不同的需求,例如銅合金,像是 2錫銅-鋅、銅-鎂或銅_銘,都可用來作為銅的擴散阻 I5早物。加入合金的金屬通常會聚集在晶粒邊界表面或自由 表面上,以預防銅原子遷離。銅-錫和銅-鋅為習知以防止 氧原子擴散的方式,來減缓銅在空氣中被腐敍。近來銅_ 鋁已被研究成為銅的擴散阻障物,因鋁較傾向於在晶粒邊 界和表面分離出去。 將晶種層沈積於阻障層上所遭遇的難題之一在於如何· 在晶種層與阻障層之間有好的附著性,電鍍銅附著於阻障 層表面的情形很差,這就是為什麼在美國專利第 Μ 97,1 81號中,所描述的晶種加強層不直接沈積在阻障 層上’而沈積在以物理汽相沈積法沈積的銅晶種層上的原 因以化學Α相沈積法沈積的銅晶種層對阻障層的附著性 也不好,故通常以物理汽相沈積法沈積的銅晶種層來改善 化學汽相沈積法沈積的銅晶種層之附著性。 13Even if the resistive P single layer has cracks, discontinuities, or grain boundary defects, A can be covered with a conformal layer; The pair of Jane Semiconductors Plus & layers may be titanium, titanium nitride or other conventional barrier materials. Q, the barrier has sufficient conductivity to allow a metal (preferably = strong layer. After that, too much metal will be removed from the surface of the field, except for, for example, chemical chemistry, invention (6) mechanical grinding The method still exists in the presence of a deposited metal within the microelectronic structure to the interconnect or metal layer. / In another embodiment, the process steps include: ft - (1 forming a barrier layer on the surface of the U-bump workpiece, #中中 Also includes a barrier layer formed on the inner wall of the faux-wall structure; (b) forming a reinforcing layer of a metal alloy on the barrier layer (Ο forming a seed layer on the reinforcing layer; and constructing (4) an electric clock - a metal over the reinforcement layer to fill the micro-embedded junction. In this embodiment, the seed layer may further comprise a "metal alloy layer or": the metal of the metal layer is a metal to be deposited onto the microelectronic structure Since the 1' seed layer may be a copper alloy, a double alloy such as cobalt-phosphorus is a second:: such as cobalt winter phosphorus, and the thickness of the seed layer is preferably between 5. angstrom; the damascene process can be A production line comprising various manufacturing microelectronic circuits: the preparation is completed, wherein the above devices have - or =. = surface of the part, the metal interconnected silicon wafer is fabricated by the damascene process, and the semiconductor wafer is formed on the surface; ^, the workpiece is preferably cut or η, ^ is formed into a hole, a ditch or a medium Metallizing and forming microelectronic circuit components or parts. [1] One or more devices include: a 7:: sink process to form a barrier layer on a micro-package surface device, wherein the barrier The layers are all chemically deposited with metal interconnects; and, for a large number of paper grades, the Chinese national standard RnS is applied. A4 specification 9 10 1283014 V. Invention description (7) A second deposition process is used, and a reinforcement layer is used. Formed on the barrier layer upper device, wherein the reinforcing layer is formed by a human anvil and a human alpha from the mouth, and is generally used for subsequent electrochemical formation - the pre-existing system is a metal interconnect a body portion; and a device for electrochemically depositing a metal on the reinforcing layer. The device for forming the reinforcing layer is preferably an electrochemical deposition device such as an electroless plating or electroplating process. strengthen The device of the layer is capable of depositing a reinforcing layer on the barrier layer, and the thickness of the reinforcing layer is 100 angstroms or more, preferably 1 angstrom to 1 angstrom. The material of the reinforcing layer is preferably 2 genus alloys, such as copper alloys, such as copper such as copper, magnesium and/or copper - rendezvous to 'double alloys, such as Ming-Phosphorus; or three alloys, such as the start-heel-scale, or the earth may be the above alloy A mixture of electrochemical deposition - metal on the reinforcement layer (4) is a device that can use steel metal in (4). If copper is used as a metal layer or a microelectronic structure, a part of copper must be provided from the surface of the microelectronic workpiece. The device to be removed is preferably a chemical mechanical polishing device. The device may further comprise a first chamber forming a barrier layer and a first chamber ▲ forming a drag. In addition, the optional additional seed layer and copper metal layer may also be deposited on the workpiece while the workpiece is in the second chamber forming the reinforcement layer. In this way, the electrochemically deposited reinforcement layer, the selective seed layer and the copper metal layer can be completed in the same chamber of the apparatus. [Simple description of the drawings] This paper standard (CNS) A4g (2 songs 297 mm) Pack---------Book---- (Please read the notes on the back and fill in the palm of this page. ) Line! 12 trench 14 barrier layer 18 joint 20 crack 24 barrier reinforcement layer 28 seed layer 1283014 V. Description of the invention (8) Figure 1A is a cross-sectional view of a semiconductor wafer, which has been etched to form a dielectric Electrical drain pattern. Figure 1B is a cross-sectional view of a semiconductor germanium wafer having a trench in which a thin barrier layer, such as tantalum or tantalum nitride, has been uniformly deposited on its surface. Figure 2 is a cross-sectional view of a semiconductor germanium wafer having a trench that has been covered with a thin barrier layer and that surface defects are most often formed in a thin barrier layer. Fig. 2A is an enlarged cross-sectional view showing the semiconductor wafer trench of the covered film in Fig. 2. Fig. 3 is a cross-sectional view of a semiconductor wafer having a trench, and a thin barrier layer is deposited in accordance with the present invention, and a barrier reinforcing layer is deposited. " Figure 4 is a cross-sectional view of the semiconductor germanium wafer of Figure 3, which has been filled with copper by electrochemical deposition. Figure 5 is a cross-sectional view of the semiconductor wafer surface of Figure 4 after grinding and removing excess copper to obtain a complete conductor mosaic pattern. Figure 6 is a cross-sectional view of another embodiment of a semiconductor germanium wafer having a complete conductor mosaic pattern and, prior to filling the trench with copper, a sink: a seed layer over the barrier reinforcement layer. ' — Figure 7 is at 75. (: Next, deposit the wrong tungsten-scale alloy barrier layer on the barrier layer < Deposit thickness (in angstroms) versus time (in minutes). [Illustration] 10 Dielectric material 16 Barrier Layer 2 2 Grain Boundary This paper scale is applicable to the towel A4 specification (21GX^7 mm) _ (please read the notes on the back and fill in the pages on this page) Pack--------- Order --------line* · A7 B7 1283014 V. Description of the invention (9) [Detailed description of the specific embodiment of the company] 凊 See Figure 1A first, for the dielectric constituting the semiconductor wafer A partially enlarged cross-sectional view of the material 10, such as cerium oxide, a trench 12 is formed in the dielectric material 10. The surface of the dielectric material 10 is covered with a thin barrier layer ,4, and the thin barrier layer 14 can be The chemical vapor deposition process is preferably performed using a physical vapor deposition process. The barrier layer can generally be a thin refractory metal or a metal nitride, and the representative barrier layer material includes a package, a light nitride, and a nitride nitride. Light, crane, nitrided crane, nitrided tungsten, Qin, titanium nitride and t-money, and other tertiary compounds. As shown in Fig. 1A, the barrier layer 14 is a continuous film without cracks or surface defects, which is an ideal layer surface coverage. The thickness of the barrier layer is usually in the field area and the flat bottom surface of the trench. Between 1 〇〇 and 5 〇〇, the thickness of the sidewall of the trench depends on the aspect ratio and the size of the opening, usually below angstrom or below. For trenches with smaller openings and deeper depths, deposited on the sidewalls The film thickness may be too thin to cause cracks or surface defects. Next, referring to Figures 2 and 2A, the barrier layer 16' formed on the dielectric material 1' has a surface covering defect in the trench 12, such as the first It is shown that the barrier layer 16 does not smoothly cover the sidewalls and the flat bottom surface of the trench. The barrier layer at the bottom corner does not completely cover the dielectric material, but forms the seam 18' and the crack 2G is the sidewall of the cover film. Cracks. Grain boundaries such as the National Standard (CNS) A-4 specifications (2 songs C, please read the back of the notes and then fill out the various pages) Binding ----- Line! 1283014 V. Inventions ( 10), inhibiting the copper seed layer from properly adhering to the barrier Barrier defects are related to the diffusion of steel at grain boundaries, because the diffusion of the boundary is much faster than that of the diffusion through the day. Therefore, the grain boundary is improved by filling the grain boundaries. The early nature of the defect. For example, the titanium nitride barrier layer often uses oxygen to fill the grain boundary with oxygen atoms. Another method to reduce grain edge defects and fl is in the original Adding other materials to the barrier metal to form: gold, the added materials usually gather at the grain boundaries (also known as separation), and can be integrated into gold to meet different needs, such as copper alloys, such as 2 tin-copper. Zinc, copper-magnesium or copper_Ming, can be used as a diffusion barrier for copper. The metal added to the alloy usually collects on the grain boundary surface or on the free surface to prevent copper atoms from escaping. Copper-tin and copper-zinc are conventional ways to prevent the diffusion of oxygen atoms to slow the annihilation of copper in the air. Recently, copper _ aluminum has been studied as a diffusion barrier for copper because aluminum tends to separate at the grain boundaries and surfaces. One of the difficulties encountered in depositing a seed layer on the barrier layer is how to have good adhesion between the seed layer and the barrier layer, and the case where the electroplated copper adheres to the surface of the barrier layer is poor. Why is the reason why the described seed reinforcement layer is not deposited directly on the barrier layer and is deposited on the copper seed layer deposited by physical vapor deposition in the US Patent No. 97,181; The copper seed layer deposited by phase deposition has poor adhesion to the barrier layer. Therefore, the copper seed layer deposited by physical vapor deposition is usually used to improve the adhesion of the copper seed layer deposited by chemical vapor deposition. . 13

(請先閱讀背面之注意事項再填寫本頁各欄) -----、一叮--------·線! n n n · 裝 1283014(Please read the notes on the back and then fill in the columns on this page) -----, one-------- line! n n n · installed 1283014

五、發明説明(11 如第3圖所示,本發明之阻障加強屉 在阻障層16之上,其可使用化/疋保角地沈積 沈積制…+ 飞相沈積製程、物理汽相 請 先 閲 讀 背 之 注 意 事 項 再 填 窝 本 頁 分拉心 早又住^私化學製程或化學汽相 程,更佳為電化學製程,例如無電極和電鍍製程。 阻&加強層的厚度介於1〇埃至1〇〇埃之間 覆蓋住,像是阻障層16裡的接缝18、了私缺^ 性7祛、、、選18、裂痕2〇和晶粒邊界 且早加強層亦有良好的階梯覆蓋能力。 阻障加強層2R用來加強擴散阻障層,同時作為 銅電鍍製程之晶種層,因此,沈積阻障加強層即可減少另 一銅晶種層之需求。 阻障加強層是由一導電金屬所形成,此導電金屬可以 I 訂 附著在阻障層上,也可讓後續的銅電鍍上去,較佳地阻障 加強層疋由雙或三金屬合金材料形成’且可選自下列任何 一種:鈷-磷或鈷-鎢-磷,或是由銅合金形成,諸如銅_ 鋁、銅-鎂、銅-鋅或銅_錫,或是此類合金之任何可能之 混合物。 作為阻卩早加強層之合金材料較佳為姑_鶴_鱗,其電化 學沈積製程於美國專利第5,695,8 1 0號中有詳細説明,故 在此亦將其列為參考資料。典型上此合金之沈積溫度介於 1溫至9 0 C,然而在9 〇 °c時,液體電解溶液因蒸發而流 失的量會過多,故較低的溫度,例如7 5 °C是較佳的。鉛· 鷄-鱗合金的沈積厚度可以由某沈積反應物之沈積時間和 溫度來控制。如第6圖所示,鈷-鎢-磷合金在75°C時,以 ___ 14 本紙張尺度適用中國國豕標準(CNS ) A4規格(210X297公變) 1283014 A7 B7 五、發明説明(12 ) '' 笔化子沈積製程沈積於氮化鈇阻陳層上之速率,大約是每 分鐘1 0 0至2 0 0埃。 電化學沈積製程較佳為用以沈積阻障加強層,且此製 程和標準的銅電鍍製程以及製作銅内連線的設備是相容 的。因此,可於已存在的系統中,再設置一個新的製程腔 ▲,即將沈積阻障加強層之新電化學沈積製程,直接整合 於已存在的電鍍工具裡。一個適當的整合工具結構如美國 專利第6,〇 1 7,437號,第12圖所示,其整合工具結構可減 少工具成本,且可有簡單的晶圓製造流程。在沈積完阻障 加強層之後,晶圓可以直接傳送進入銅電鍍模組裡,以完 成電鍍製程,而不需離開此電鍍工具。 在阻障加強層24完全覆蓋於阻障層丨6之後,以銅電 鐘將钱刻出之圖形填滿,如第4圖所示。之後,再研磨場 區表面以移除過多的銅,較佳可以化學機械研磨法。化學 機械研磨完成之後,即可得到完成的導體鑲嵌佈圖,如第 5圖所示。 在另一實施例中,可於阻障層上沈積兩層薄膜,如第 6圖所示為形成有溝渠丨2的晶圓介電質材料丨〇之剖視放大 圖。將阻障層1 6沈積在溝渠的平底部和側壁表面上,而如 同先别貫施例,其具有晶粒邊界、接缝和裂痕。將阻障加 強層24又同樣覆蓋於阻障層16上,之後,將晶種層“形 成於阻障加強層24之上,晶種層28可同樣由合金來形 成,就如同形成阻障加強層24一樣,或者也可以使用銅金 屬。雖然晶種層可以化學汽相沈積、物理汽相沈積或電化 (請先閲讀背面之注意事項再填寫本頁各欄) 裝 __^__T__ 15 1283014 五、發明說明(13 ) ^積製程的方式來沈積,其中較佳的方式為電化學沈積 •私此外’使用相容的沈積製程來沈積阻障加強層和晶 種層是比較經濟的,且較佳為使用同一工具。 實施例1 .沈積早一阻障加強層於氮化鈦阻障層上。氮化鈦阻障 曰先^鍍於—氧化碎介電材料上,然後將氮化鈇阻障層表 面清潔沖洗乾淨,再以無電極沈積一鉛备磷薄膜於氮化 鈦阻障層上。用以沈積的電解溶液組成為:V. Description of the Invention (11) As shown in Fig. 3, the barrier reinforcing drawer of the present invention is above the barrier layer 16, which can be deposited by deposition/preservation... + fly phase deposition process, physical vapor phase Read the precautions of the back and fill the nest. This page is divided into a private chemical process or a chemical vapor phase. It is better for electrochemical processes, such as electrodeless and electroplating processes. The thickness of the barrier layer is between Covered between 1 〇 and 1 〇〇, such as the seam 18 in the barrier layer 16 , the vacancy 7 祛, , 18 , the crack 2 〇 and the grain boundary and the early strengthening layer It has good step coverage. The barrier reinforcement layer 2R is used to strengthen the diffusion barrier layer and serves as a seed layer for the copper plating process. Therefore, depositing the barrier reinforcement layer can reduce the need for another copper seed layer. The barrier reinforcement layer is formed of a conductive metal which can be attached to the barrier layer or can be subsequently plated with copper. Preferably, the barrier reinforcement layer is formed of a double or triple metal alloy material. And may be selected from any of the following: cobalt-phosphorus or cobalt-tungsten-phosphorus, It is formed of a copper alloy such as copper-aluminum, copper-magnesium, copper-zinc or copper-tin, or any possible mixture of such alloys. As an alloy material for the early strengthening layer, it is preferably a _he_ Scales, the electrochemical deposition process of which is described in detail in U.S. Patent No. 5,695,810, the disclosure of which is incorporated herein by reference. At 9 〇 °c, the amount of liquid electrolytic solution lost due to evaporation will be excessive, so a lower temperature, such as 75 ° C is preferred. The deposition thickness of lead · chicken-scale alloy can be determined by a certain sedimentary reactant The deposition time and temperature are controlled. As shown in Fig. 6, the cobalt-tungsten-phosphorus alloy is applied to the Chinese national standard (CNS) A4 specification (210X297 GM) at 75 °C at 175 mm. A7 B7 V. INSTRUCTIONS (12) '' The rate at which the pen-based deposition process is deposited on the tantalum nitride-resistant layer is about 100 to 200 angstroms per minute. The electrochemical deposition process is preferably used. Depositing a barrier reinforcement layer, and this process and standard copper plating process and equipment for making copper interconnects Compatible. Therefore, a new process chamber ▲ can be set up in the existing system, that is, a new electrochemical deposition process for depositing the barrier reinforcement layer is directly integrated into the existing plating tool. A proper integration The tool structure, as shown in U.S. Patent No. 6, 127, 437, Figure 12, has an integrated tool structure that reduces tooling costs and has a simple wafer fabrication process. After depositing the barrier reinforcement layer, the wafer can Directly transferred into the copper plating module to complete the plating process without leaving the plating tool. After the barrier reinforcement layer 24 is completely covered by the barrier layer 丨6, the pattern carved out by the copper clock is filled up. As shown in Figure 4. Thereafter, the surface of the field is re-ground to remove excess copper, preferably by chemical mechanical polishing. After the chemical mechanical polishing is completed, the completed conductor mosaic pattern is obtained, as shown in Figure 5. In another embodiment, two layers of film can be deposited on the barrier layer, as shown in Fig. 6 is a cross-sectional enlarged view of the wafer dielectric material 形成 formed with the trenches 2. A barrier layer 16 is deposited on the flat bottom and sidewall surfaces of the trench, and as described above, has grain boundaries, seams, and cracks. The barrier reinforcement layer 24 is again overlaid on the barrier layer 16, after which the seed layer is "formed over the barrier reinforcement layer 24, and the seed layer 28 can likewise be formed of an alloy, as if a barrier is formed. Like layer 24, copper metal can also be used. Although the seed layer can be chemical vapor deposition, physical vapor deposition or electrochemistry (please read the back of the note before filling in the columns on this page) __^__T__ 15 1283014 , the invention description (13) ^ deposition process to deposit, the preferred way is electrochemical deposition • privately using a compatible deposition process to deposit barrier reinforcement layer and seed layer is more economical, and It is preferred to use the same tool. Example 1. Depositing a barrier-reinforcing layer on a titanium nitride barrier layer. The titanium nitride barrier is first plated on the oxidized dielectric material and then blocked by a tantalum nitride. The surface of the barrier layer is cleaned and rinsed, and a lead-prepared phosphor film is deposited on the titanium nitride barrier layer by electrodes. The composition of the electrolytic solution used for deposition is:

CoC1x6H20 30 克/升 (NH4)2W04 1〇克/升CoC1x6H20 30 g / liter (NH4) 2W04 1 gram / liter

Na3C6H5〇7xH2〇 80 克/升Na3C6H5〇7xH2〇 80 g/L

NaH2P02xH20 20 克/升 KOH加至pH値為9.5 沈積溫度為75°C,沈積時間約為i分鐘,所沈積出的薄膜 (,’.令1 00埃)具有良好的擴散性質,且成功地作為後續铜電 鐘之晶種層。 實施例2 /濺鍍一鈕阻障層於二氧化矽介電基板上,因為鈷-鎢_ 磷直接沈積在备上面的附著度很低,户斤以先賤鑛一層鈷薄 膜(約100埃)於鈕表面,然後再於75。〇以無電極沈積的方 式,將鈷-鎢_磷薄膜沈積於鈷表面约丨分鐘,此結合之膜 (約有200埃)具有令人滿意的附著性,然後再直接將銅電 鍍於鈷•鎢-磷膜上。本實施例中,鈷薄膜為阻障加強層, 而鈷-鎢-磷薄膜為銅電鍍之晶種層。 1283014NaH2P02xH20 20 g / liter KOH added to pH 9.5 9.5 deposition temperature of 75 ° C, deposition time of about i minutes, the deposited film (, '. 100 angstroms) has good diffusion properties, and successfully The seed layer of the subsequent copper electric clock. Example 2 / Sputtering a button barrier layer on a cerium oxide dielectric substrate, because the cobalt-tungsten-phosphorus directly deposited on the substrate has a low degree of adhesion, and the smelting of a layer of cobalt film (about 100 angstroms) ) on the surface of the button, then at 75.钴Cobalt-tungsten-phosphorus film is deposited on the surface of the cobalt for about 丨 minutes by electrodeless deposition. The combined film (about 200 angstroms) has satisfactory adhesion, and then the copper is directly plated on the cobalt. On the tungsten-phosphorus film. In this embodiment, the cobalt thin film is a barrier reinforcing layer, and the cobalt-tungsten-phosphorus thin film is a seed layer of copper plating. 1283014

五、發明説明(14 ) 本貝她例况明了 ·依據本發明之實施例2,(”可使用 不同的兩層·阻障加強層和晶種層;以及⑺沈積阻障加強 層和晶種層係使用不同的沈積技術。 本發明已以詳盡的描述與較佳具體實施例來説明,各 種習知技藝人士所做的形式上和細節上的改變,都將被包 含在本技蟄中。因此,本發明必須以申請專利範圍為範 疇,而非僅止於較佳具體實施例所做之描述。 (請先閱讀背面之注意事項再填寫本頁各攔) 裝 訂 €— 17 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公釐)V. INSTRUCTION OF THE INVENTION (14) This example is based on Example 2 of the present invention, ("different two layers of barrier reinforcing layer and seed layer can be used; and (7) deposition of barrier reinforcing layer and seed crystal The present invention has been described in detail with reference to the preferred embodiments of the present invention, and various modifications in form and detail of those skilled in the art will be included. Therefore, the present invention must be made in the scope of the patent application, and not only the description of the preferred embodiment. (Please read the notes on the back and then fill in the pages of this page.) Binding €-17 This paper size applies. China National Standard (CNS) A4 specification (210X297 mm)

Claims (1)

12830141283014 六、申請專利範圍 經濟部智慧財產局員工消費合作社印製 8· —種將金屬應用於微電子工 ^ ^ L. y. 干之製程,該微電子工 件包括一佈有一個或更多微嵌壁 电卞 括: 構的表面,該製程包 (a)於該微電子工件表面形成一 壁式結構之内壁;.早層,包含於該微嵌 ⑻於該轉層表面形成—加強層,以 鈷··磷合金或鈷-鎢磷合金所構成;/、人 ^ 強層上形成一晶種層,其中該晶種層係由銅 =及銅如銅锌、銅·錫或是該等合金之混合物所構成; 構。⑷電鍍一金屬於該晶種層上,以填滿該微嵌壁式結 9.如申請專利範圍第8項所述之製程,其中該加強層 係使用一電化學沈積製程所形成。 10·如申請專利範圍第9項所述之製程,其中該電‘學 沈積製程係選自包括由無電極和電鑛製程之群組者。 11.知申請專利範圍第8項所述之製程,其中該加強層 係使用化學汽相沈積製程(CVD)所形成。 12 ·如申請專利範圍第8項所述之製程 係使用物理汽相沈積製程(p VD )所形成 13·如申請專利範圍第8項所述之製程 之厚度介於10埃至1〇〇埃之間。 14·如申請專利範圍第8項所述之製程〜 一&quot; 具有接縫、裂痕或晶粒邊界缺陷,且該加強層保角地耆 25 於該阻障層之上。 10 15 20 本紙張尺度適用中國國^#F(CNS)A4 mU210 x 297 ^ 其中該加強 其中該加強 其中該阻PISixth, the scope of application for patents Ministry of Economic Affairs Intellectual Property Bureau employees consumption cooperatives printed 8 · a variety of metals applied to microelectronics ^ ^ L. y. Dry process, the microelectronic workpiece includes a cloth with one or more micro-embedded The wall includes: a surface of the structure, the process package (a) forming an inner wall of the wall structure on the surface of the microelectronic workpiece; and an early layer, the micro-embedded (8) forming a reinforcing layer on the surface of the layer a cobalt-phosphorus alloy or a cobalt-tungsten-phosphorus alloy; /, a seed layer formed on the strong layer, wherein the seed layer is composed of copper = and copper such as copper zinc, copper tin or the like Made up of a mixture; (4) electroplating a metal on the seed layer to fill the micro-embedded junction. 9. The process of claim 8, wherein the reinforcement layer is formed using an electrochemical deposition process. 10. The process of claim 9, wherein the electrical deposition process is selected from the group consisting of electrodeless and electric ore processes. 11. The process of claim 8, wherein the reinforcement layer is formed using a chemical vapor deposition process (CVD). 12 · The process described in item 8 of the patent application is formed using a physical vapor deposition process (p VD ). 13 The process described in item 8 of the patent application range is between 10 angstroms and 1 angstrom. between. 14. The process of claim 8, wherein the process has a seam, a crack or a grain boundary defect, and the reinforcing layer has a conformal layer above the barrier layer. 10 15 20 The paper size is applicable to China's country ^#F(CNS)A4 mU210 x 297 ^ where the reinforcement is the reinforcement where the resistance PI Α8 Β8 C8 D8Α8 Β8 C8 D8 、申請專利範圍 1283014 5·如申睛專利範圍第8項所述之製程,其中電鑛於該 晶種層上之該金屬為銅。 16·如申請專利範圍第8項所述之製程,其更包含一步 驟(e)將部分之金屬從該微電子工件表面移除。 5 ί7·如申請專利範圍第16項所述之製程,其中該移除係 猎由化學機械研磨。 18.如申請專利範圍第8項所述之製程,其中該微電子 工件為矽或砷化鎵半導體晶圓。 19· 一種依據申請專利範圍第8項所述之製程形成於一 10微電子工件之金屬層。 20. —種包含各種製造微電子電路元件或零件的設備 之生產線,其各種設備之一個或以上的設備係用以於一微 電子工件表面,以鑲嵌製程製作金屬内連線,以形成該微 電子電路元件或該零件,該一個或以上的設備包含: 15 種使用一第一沈積製程,以將一阻障層形成於該微 電子工件表面之裝置,其中該阻障層通常不適於大量電化 學沈積該金屬内連線; 一種使用一第二沈積製程,以將一加強層形成於該阻 障層上之裝置,其中該加強層係由一鈷_磷或一鈷_鎢_磷合 20 金所構成; 一種使用一第三製程,以將一晶種層形成於該加強層 上之裝置,其中該晶種層係由銅-鋁、銅-鎂、銅-辞、銅· 錫、鈷-磷、鈷·鎢-磷或是該等合金之混合物所構成;以及 一種以該電化學方式於該加強層上形成該金屬之裝 25置。 本紙張尺度適用中國國家標準(CNS)A4規格---:----— (請先閱讀背面之注意事項再填寫本頁} 訂-----1---線j 經濟部智慧財產局員工消費合作社印製 1283014 A8 B8 C8 D8Patent Application No. 1283014 5. The process of claim 8, wherein the metal that is electro-mineralized on the seed layer is copper. 16. The process of claim 8 further comprising the step (e) removing a portion of the metal from the surface of the microelectronic workpiece. 5 ί7. The process of claim 16, wherein the removal is performed by chemical mechanical polishing. 18. The process of claim 8 wherein the microelectronic workpiece is a germanium or gallium arsenide semiconductor wafer. 19. A metal layer formed on a 10 microelectronic workpiece in accordance with the process described in claim 8 of the scope of the patent application. 20. A production line comprising a variety of apparatus for fabricating microelectronic circuit components or components, one or more of which are used to form a metal interconnect in a damascene process on a surface of a microelectronic workpiece to form the micro An electronic circuit component or component, the one or more devices comprising: 15 means for forming a barrier layer on a surface of the microelectronic workpiece using a first deposition process, wherein the barrier layer is generally unsuitable for mass electrification Depositing the metal interconnect; a device for forming a reinforcement layer on the barrier layer using a second deposition process, wherein the reinforcement layer is composed of a cobalt-phosphorus or a cobalt-tungsten-phosphorus 20 a device comprising a third process for forming a seed layer on the reinforcing layer, wherein the seed layer is composed of copper-aluminum, copper-magnesium, copper-copper, copper-tin, cobalt Phosphorus, cobalt, tungsten-phosphorus or a mixture of such alloys; and a device 25 for electrochemically forming the metal on the reinforcing layer. This paper scale applies to China National Standard (CNS) A4 specifications ---:----- (Please read the notes on the back and then fill out this page) Order-----1---Line j Ministry of Economics intellectual property Bureau employee consumption cooperative printed 1283014 A8 B8 C8 D8 5 10 經 濟 部 智 慈 財 產 局 員 X 消 費 合 作 社 印 製 20 申請專利範圍 21·如申請專利範圍第2〇項所述之生產線,其中該形成 該加強層之裝置為一電化學沈積設備。 22·如申請專利範圍第21項所述之生產線,其中該形成 該加強層之裝置係執行一選自由無電極與電鍍製程所組成 之群組之電化學沈積製程。 23.如申請專利範圍第2〇項所述之生產線,其中該形成 該加強層之裝置為化學汽相沈積製程( CVD)之設備。 24·如申請專利範圍第2〇項所述之生產線,其中該形成 5亥加強層之裝置為物理汽相沈積製程(PVD)之設備。 25·如申請專利範圍第20項所述之生產線,其中該形成 該加強層之裝置,可以保角地於該阻障層上,形成100埃或 以下厚度之該加強層。 26·如申請專利範圍第2〇項所述之生產線,其中該以該 電化學方式於該晶種層上形成該金屬之裝置可以以銅作.為 15 該金屬。. ‘ 27.如申請專利範圍第2〇項所述之生產線,其更包含一 將部分之該金屬從該微電子工件表面移除之裝置。 28·如申請專利範圍第27項所述之生產線,其中該移除 部分之該金屬之裝置包含化學機械研磨設備。 29·如申請專利範圍第20項所述之生產線,其中該微電 子工件為矽或砷化鎵半導體晶圓。 C請先閱^背面之注意事項再填寫本頁〕5 10 Ministry of Economic Affairs Zhici Financial Bureau Member X Consumer Cooperatives Printing 20 Patent Application Scope 21 The production line described in claim 2, wherein the device forming the reinforcing layer is an electrochemical deposition device. The production line of claim 21, wherein the means for forming the reinforcement layer performs an electrochemical deposition process selected from the group consisting of electrodeless and electroplating processes. 23. The production line of claim 2, wherein the means for forming the reinforcement layer is a chemical vapor deposition process (CVD) apparatus. 24. The production line of claim 2, wherein the device forming the 5 reinforced layer is a physical vapor deposition process (PVD) device. The production line of claim 20, wherein the means for forming the reinforcing layer is conformally formed on the barrier layer to form the reinforcing layer having a thickness of 100 angstroms or less. 26. The production line of claim 2, wherein the means for electrochemically forming the metal on the seed layer can be made of copper. </ RTI> 27. The production line of claim 2, further comprising a means for removing a portion of the metal from the surface of the microelectronic workpiece. 28. The production line of claim 27, wherein the means for removing the portion of the metal comprises a chemical mechanical polishing apparatus. 29. The production line of claim 20, wherein the microelectronic workpiece is a germanium or gallium arsenide semiconductor wafer. CPlease read the notes on the back and fill in the page. 297 秘)297 secret)
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