TWI282447B - Lensed tip optical fiber and method of making the same - Google Patents

Lensed tip optical fiber and method of making the same Download PDF

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Publication number
TWI282447B
TWI282447B TW094100627A TW94100627A TWI282447B TW I282447 B TWI282447 B TW I282447B TW 094100627 A TW094100627 A TW 094100627A TW 94100627 A TW94100627 A TW 94100627A TW I282447 B TWI282447 B TW I282447B
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TW
Taiwan
Prior art keywords
fiber
optical fiber
lens surface
etching
light transmissive
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TW094100627A
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Chinese (zh)
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TW200532262A (en
Inventor
Yin S Tang
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Yin S Tang
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Priority claimed from US10/754,365 external-priority patent/US6950239B2/en
Priority claimed from US10/786,766 external-priority patent/US7004811B2/en
Priority claimed from US10/799,483 external-priority patent/US7460748B2/en
Application filed by Yin S Tang filed Critical Yin S Tang
Publication of TW200532262A publication Critical patent/TW200532262A/en
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Publication of TWI282447B publication Critical patent/TWI282447B/en

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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/255Splicing of light guides, e.g. by fusion or bonding
    • G02B6/2552Splicing of light guides, e.g. by fusion or bonding reshaping or reforming of light guides for coupling using thermal heating, e.g. tapering, forming of a lens on light guide ends
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/26Optical coupling means
    • G02B6/32Optical coupling means having lens focusing means positioned between opposed fibre ends
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C67/00Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
    • B29C67/0044Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00 for shaping edges or extremities
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D11/00Producing optical elements, e.g. lenses or prisms
    • B29D11/00663Production of light guides
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B3/00Simple or compound lenses
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2011/00Optical elements, e.g. lenses, prisms
    • B29L2011/0075Light guides, optical cables

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Ophthalmology & Optometry (AREA)
  • Plasma & Fusion (AREA)
  • Optical Couplings Of Light Guides (AREA)
  • Optical Fibers, Optical Fiber Cores, And Optical Fiber Bundles (AREA)

Abstract

A method provided for manufacturing a lensed tip optical fiber. The method includes providing an optically transparent cylindrical fiber; and etching a first end of the optically transparent cylindrical fiber to form a tip. The tip is heated which forms a lens surface at the heated tip.

Description

1282447 九、發明說明: t發明所屬技術領域3 發明領域 本發明係大致有關於一種光纖形成方法,且特別是有 5 關於一種用以形成一具鏡化端點之光纖的方法。 C «tT Ji 背景 許多應用需要控制例如在欲與光纖結合之平面波導 光積體電路、如雷射等光源、及偵測器中之光波的傳播’ 1〇而另一些其他應用則需要將一光纖與另一光纖結合在/ 起。不幸地,許多這些應用具有多種缺點且在製造時必邊 非常小心。 例如,將一光纖與雷射直接連接可能會被中斷,因為 田射之操作溫度會上升且分別在光纖與雷射中造成不同的 15尺寸變化。由於溫度上升造成之尺寸變化會使得光纖相對 雷射之位置改變或與該雷射分離。 •直接結合通常是不充份的,因為在雷射中與光纖中引 導模式之尺寸是不同的。這不充份性通常可利用一透鏡或 透鏡組將來自雷射之光聚焦射入光纖中來克服。 20 但是’光轉合亦有因為使用透鏡或透鏡組而產生的其 寸變化與機械位移而發生未對準的情形 可改善光纖結合性之改良光纖製造方法 ==’要使透鏡與雷射達_的對準是困難的。 :二:段時間後隨著環境溫度上升所產生之尺 因此,需要有一 5 1282447 【發明内容】 概要 本發明提供一種用以製造一在其至少一端處形成有一 透鏡之光纖的經濟方法。 5 該光纖之至少一端可,例如,使用一材料移除法形成 一尖端或“端點”來改變。該端點可再依據本發明來加工 以在該端點產生一可控制焦距之一體透鏡,且由本發明之 方法製造之具鏡化端點之光纖可與其他光纖光學對準並且 使該光纖較容易地與如光源、平面波導與光積體電路之光 10 裝置結合。 本發明之一特徵係提供一種製造一光纖構件之方法, 且該方法包括政變一光纖構件之至少一端;及施加能量至 該光纖構件之改變端以形成一透鏡表面。 本發明之另一特徵係提供一種製造一具鏡化端點之光 15 纖的方法,且該方法包括提供一透光圓柱形光纖;及蝕刻 該透光圓柱形光纖之第一端以形成一端點。接著,加熱該 端點以在業經加熱之端點處形成一透鏡表面。 本發明之再一特徵係提供一種光纖,且該光纖包括一 形成在一透光圓柱形光纖之第一端上之第一透鏡表面。該 20 透鏡表面係藉由改變一光纖構件之至少一端;及施加能量 至該光纖構件之改變端以形成一透鏡表面來形成。 本發明之形成具鏡化端點之光纖的方法可以一經濟之 價格控制在該端點處之透鏡半徑與焦距,該具鏡化端點之 光纖可更容易地與其他光纖或如光源、平面波導與光積體 1282447 電各種分開與-體光裝置錢準。因為各光纖包括- 中取出。2 ’所以透鏡可㈣地由大部份的光纖封裝體 彳目歡透鏡可減少所f之Μ件數目,並且可 二典型光學封裳體中所遭遇之多數透鏡或透鏡組之間 未對準的可祕。減少組件數目可得到—㈣單之光學單 二且減少通常會發生在鮮組件封“製造過程中與人 :之昂貴輯成本,並且使絲妓體的可作成更小 占t ^尺寸表不可更方便地實現—緊緻系統及較低 之成本。 — 10 15 20 本發明之範嘴係由加入此段作為參考之以下申請專利 枕圍來界定,且以下將藉由參照以下1多個實施例之詳 細說明’使發明所屬技術領域中具有通常知識者更完整地 了解本發明實施例,並了解本發明之其他優點。以下請參 閱先在此簡單說明之附圖。 圖式簡單說明 第1圖是一顯示本發明之方法的流裎圖; 第2圖是本發明之液體浴之簡化圖; 第3圖是依據本發明之實施例,在圓桂形構件一端處形 成一改變端的簡化圖; 第4A圖是依據本發明實施例,由材料移除法所產生之 結構的簡化圖; 第4B圖是依據本發明實施例,用以在第4八圖之結構之 改變端上形成一透鏡之方法的簡化圖; 第4C圖包括依據本發明實施例,可形成在第4A圖之結 7 1282447 構之改變端上的可控制焦距透鏡表面的簡化圖; 第5圖是依據本發明實施例,本發明之應用的簡化圖; 及 第6圖是依據本發明實施例,本發明之另一應用的簡化 5 圖。 本發明之實施例與其優點可藉由參照以下詳細說明而 最佳地了解,且在此應了解的是在一或多個圖中顯示之類 似元件使用類似之符號來表示。 I:實施方式3 10 詳細說明 第1圖是顯示依據本發明之實施例,用以在一光纖上形 成-鏡化端點之製程100,且製程1〇〇可以包括提供一單一 或-束圓柱形構件(sU)2),如由玻璃(叫)、塑膠等製成之 圓柱形桿或纖維。 15 20 各圓柱形構件之第一端可以藉由移除材料以形成钱刻 端、改變端或尖端來改變(slG4)。在—實施例中,該等端點 係藉由使該等__件之各端接受—㈣浴或—液體喷 霧之反應性龍處理而形成。在—實施例中,1柱形構 件:ΤΓ少部份浸入含有一材料移除或㈣液體之 液體浴中。在另—實施例中…適#材料移 喷灑在一圓柱形構件之至少一踹卜。‘ 由從各構件區段上移叫 =由周緣移除材料在該圓柱形構件之端部處大致形冓 8 1282447 、在-實施例中,各圓柱形構件之第二端亦可以一液體 =或-液體噴霧之反應性液體處理。該圓柱形構件之第二 端至少部份地浸入包括蝕刻液體之液體浴,且在另一實施 η中 適當蝕刻液體被噴灑在該圓柱形構件之第二端 5上。移除材料將在該圓柱形構件之第二端處形成_尖端。 在貝施例中,該圓柱形構件之尖端可以一能源處 理,以加熱該尖端。如以下所詳述者,加熱該尖端可使透 鏡表面形成在該等尖端上。 第2圖是依據本發明之實施例,包括多數圓柱形構件 10 2口02之,刻冷的簡化圖。在—實施例中,各圓柱形構件逝 ;可以是-桿、圓柱體、纖維或其他類似形狀之構件。或者, 該圓_構件可具有或預先改變成一如正方形或其他多邊 开^截面之非圓形橫截面,而該等非圓形橫截面圖更適合 應用在某些平面波導、光電及光裝置。 15…各圓㈣構件202之直徑與長度通常是由應用來決 貝施例中’各圓柱形構件202之直徑可以是具有標 準單一模式纖維之直徑,並且具有大約9興之典型i財 及大灼125μιη之全直徑。依據應用,通常各圓柱形構件2〇2 之Jlkd可以在大約小於⑽㈣與大約數毫米之間。在另一 20實施例中,20可以❹數模式纖維。 在一貝%例中,圓柱形構件202之端部204可藉由移除 #料來改變’例如,依據本發明之—實施例,使用一钱刻 製程。 清再蒼閱第2圖,在一實施例中,端部2〇4之改變可以 1282447 利用將該端部204放入一液體浴206中來達成。 液體浴206可包括任何適於由纖維上移除材料之必要 化學品的配方’且在一實施例中,液體浴2〇6包含hf酸2〇8。 一薄層或油可附著在液體浴206上,因此在HF酸208之表面 ; 5形成一油膜210。在該^^酸2〇8之表面上加上油膜210會在該 酸表面上產生一障壁,以控制蝕刻製程之深度。通常,該 钱刻之球度係由端部204之浸入深度來控制,但是,該hf 鲁酸有時會“爬上,,通過浸在該;^^酸中之部份的構件,造成 非浸入部份之不必要蝕刻。油膜21〇作為一蝕刻擋止且防止 10 HF酸爬超出油膜210。 - 將端部204放在液體浴206中一段足以使移除所需量之 • 材料的%間,移除材料所需之時間是各圓柱形構件之材 - 料組成與液體浴2〇6之組成與濃度的函數。 在一實施例中,如第3圖所示,各圓柱形構件2〇2包括 15 一芯區域€〗與一環繞該芯區域q之周邊區域Pl。在操作 φ 時,液體浴206在它影響該芯區域。之前先影響該周邊區域BRIEF DESCRIPTION OF THE INVENTION The present invention relates generally to a method of forming an optical fiber, and more particularly to a method for forming an optical fiber having a mirrored end point. C «tT Ji Background Many applications need to control, for example, a planar waveguide illuminator circuit to be combined with an optical fiber, a light source such as a laser, and the propagation of light waves in a detector, while other applications require a The fiber is combined with another fiber. Unfortunately, many of these applications have a number of disadvantages and must be handled with great care. For example, direct connection of a fiber to a laser may be interrupted because the operating temperature of the field will rise and cause different 15 dimensional changes in the fiber and laser, respectively. Dimensional changes due to temperature rise can cause or change the position of the fiber relative to the laser. • Direct bonding is usually not sufficient because the dimensions of the pilot mode in the laser are different in the laser. This lack of sufficiency can often be overcome by focusing a laser or laser lens into the fiber from a laser. 20 However, 'light-conversion also has a misalignment caused by the use of a lens or a lens group, and the misalignment of the mechanical displacement can improve the fiber bonding. Improved fiber manufacturing method == 'To make the lens and the laser reach The alignment of _ is difficult. : 2: The ruler produced as the ambient temperature rises after a period of time. Therefore, there is a need for a 5 1282447. SUMMARY OF THE INVENTION The present invention provides an economical method for fabricating an optical fiber having a lens formed at at least one end thereof. 5 At least one end of the fiber can be changed, for example, using a material removal method to form a tip or "end point." The end point can be further processed in accordance with the present invention to produce a controllable focal length lens at the end point, and the fiber having the mirrored end point fabricated by the method of the present invention can be optically aligned with other fibers and the optical fiber is compared It is easily combined with light 10 devices such as light sources, planar waveguides, and optoelectronic circuits. One feature of the present invention is to provide a method of fabricating a fiber optic member, the method comprising coupling at least one end of a fiber optic member; and applying energy to the altered end of the fiber optic member to form a lens surface. Another feature of the present invention is to provide a method of fabricating a fiber 15 having a mirrored end point, the method comprising: providing a light transmissive cylindrical fiber; and etching the first end of the light transmissive cylindrical fiber to form one end point. Next, the end point is heated to form a lens surface at the heated end. Yet another feature of the present invention is to provide an optical fiber comprising a first lens surface formed on a first end of a light transmissive cylindrical optical fiber. The 20 lens surface is formed by changing at least one end of a fiber member; and applying energy to the modified end of the fiber member to form a lens surface. The method of the present invention for forming an optical fiber having a mirrored end point can control the lens radius and focal length at the end point at an economical price, and the fiber having the mirrored end point can be more easily combined with other optical fibers or such as a light source or a plane. The waveguide and the optical product body 1282447 are electrically separated from each other. Because each fiber includes - removed. 2 'So the lens can be (4) from the majority of the fiber optic package, the lens can reduce the number of components, and can be misaligned between many lenses or groups of lenses encountered in a typical optical closure The secret is secret. Reducing the number of components can be obtained - (d) single optical single two and the reduction usually occurs in the fresh component seal "manufacturing process and human: the expensive cost, and the silk can be made smaller than the t ^ size table can not be more Conveniently implemented - a compact system and a lower cost. - 10 15 20 The present invention is defined by the following patent application pillow, which is hereby incorporated by reference herein in DETAILED DESCRIPTION OF THE INVENTION The present invention will be more fully understood by those of ordinary skill in the art of the present invention, and other advantages of the present invention will be understood. In the following, reference is made to the drawings briefly described herein. Is a flow diagram showing the method of the present invention; FIG. 2 is a simplified view of the liquid bath of the present invention; and FIG. 3 is a simplified view of forming a modified end at one end of the rounded member according to an embodiment of the present invention; Figure 4A is a simplified diagram of the structure resulting from the material removal method in accordance with an embodiment of the present invention; Figure 4B is a diagram showing the formation of a modified end of the structure of Figure 4 in accordance with an embodiment of the present invention. A simplified diagram of a method of mirroring; FIG. 4C includes a simplified diagram of a controllable focal length lens surface that can be formed on the modified end of junction 7 1282447 of FIG. 4A in accordance with an embodiment of the present invention; FIG. 5 is an implementation in accordance with the present invention For example, a simplified diagram of the application of the present invention; and FIG. 6 is a simplified diagram of another application of the present invention in accordance with an embodiment of the present invention. Embodiments of the present invention and its advantages can be best achieved by referring to the following detailed description. It is to be understood that the similar elements shown in one or more of the figures are represented by like reference numerals..:: Embodiment 3 10 Detailed Description Figure 1 shows an embodiment in accordance with the present invention for A process 100 for forming a mirror-end point on an optical fiber, and the process 1 can include providing a single or-beam cylindrical member (sU) 2), such as a cylindrical rod made of glass (called), plastic, or the like. Or fibers. 15 20 The first end of each cylindrical member may be altered by removing material to form a coin end, a modified end or a tip (slG4). In an embodiment, the endpoints are Wait for each end of the __ piece to accept - (4) bath or liquid Formed by a reactive spray of a body spray. In the embodiment, a cylindrical member: a small portion is immersed in a liquid bath containing a material removal or (iv) liquid. In another embodiment... suitable material Spraying at least one of a cylindrical member. 'Removed from each member segment = material removed from the periphery at the end of the cylindrical member is generally shaped 8 1282447, in an embodiment The second end of each cylindrical member may also be treated with a liquid = or - liquid spray reactive liquid. The second end of the cylindrical member is at least partially immersed in a liquid bath comprising an etching liquid, and in another embodiment A suitable etch liquid is sprayed onto the second end 5 of the cylindrical member. The removal material will form a _ tip at the second end of the cylindrical member. In the case of the shell member, the tip of the cylindrical member may be Energy treatment to heat the tip. Heating the tip, as will be described in detail below, allows the lens surface to be formed on the tips. Fig. 2 is a simplified view of the engraving of a plurality of cylindrical members 10, 02, in accordance with an embodiment of the present invention. In an embodiment, each of the cylindrical members may be; a rod, a cylinder, a fiber, or other similarly shaped member. Alternatively, the circle member may have or be pre-changed into a non-circular cross section such as a square or other polygonal cross section, and the non-circular cross sectional views are more suitable for use in certain planar waveguide, optoelectronic, and optical devices. 15... The diameter and length of each of the round (four) members 202 is generally determined by the application. The diameter of each of the cylindrical members 202 can be the diameter of a standard single mode fiber, and has a typical i. Burn the full diameter of 125μιη. Depending on the application, typically the Jlkd of each cylindrical member 2〇2 can be between about (10) (four) and about a few millimeters. In another twenty embodiment, 20 can be a mode fiber. In one example, the end 204 of the cylindrical member 202 can be altered by removing the material. For example, in accordance with the present invention, a cost engraving process is used. Referring again to Figure 2, in one embodiment, the change in end 2〇4 can be accomplished by placing the end 204 into a liquid bath 206. The liquid bath 206 can comprise any formulation suitable for the necessary chemicals to remove material from the fibers' and in one embodiment, the liquid bath 2〇6 comprises hf acid 2〇8. A thin layer or oil can be attached to the liquid bath 206, thus forming an oil film 210 on the surface of the HF acid 208. The addition of the oil film 210 to the surface of the acid 2〇8 creates a barrier on the acid surface to control the depth of the etching process. Usually, the sphericity of the money is controlled by the immersion depth of the end portion 204, but the hf uric acid sometimes "crawls up", by immersing in the part of the ^^ acid, causing non- Unnecessary etching of the immersed portion. The oil film 21〇 acts as an etch stop and prevents 10 HF acid from creeping beyond the oil film 210. - Place the end portion 204 in the liquid bath 206 for a period of time sufficient to remove the required amount of material The time required to remove the material is a function of the material composition of each cylindrical member and the composition and concentration of the liquid bath 2 〇 6. In one embodiment, as shown in Figure 3, each cylindrical member 2 〇2 includes 15 a core region and a peripheral region P1 surrounding the core region q. When φ is operated, the liquid bath 206 affects the peripheral region before it affects the core region.

Pi,因為該周邊區域?〗直接接觸!^酸2〇8且對^^酸2〇8有較 大之暴露表面積。這種情形在角落區域3〇2特別明顯,因為 該等角落區域之頂部與側邊同時暴露出來。所使用纖維種 2〇類亦會影響該尖端區域如何形成,且某些纖維之芯區域口 係作成比該周邊區域P]更純—較不純的區域比較會被該液 體移除材料。 °亥改變^304之長度L係利用例如,構件202浸入hf酸 2〇8中且在油膜210下方之深度來控制。但是’改變端3〇4之 1282447 銳利度(或斜度)S係利用構件202被固持在液體浴206中之時 間長度與HF酸208之濃度來控制。 有利地,本發明之材料移除製程是一缓慢的製程,因 此,製造者可以連續地檢查材料移除製程之進度,且可以 5在端部3〇4達到所需尺寸之任一時間使端部2〇4與液體浴 206分離。 由該材料移除製程所產生之結構是尖端構件4〇〇,如第 4A圖所示。Pi, because of the surrounding area? 〖Direct contact! ^ Acid 2〇8 and a larger exposed surface area for ^2 acid. This situation is particularly noticeable in the corner regions 3〇2 because the top and side edges of the corner regions are simultaneously exposed. The type of fiber used also affects how the tip region is formed, and the core region of some fibers is made purer than the peripheral region P] - the less pure region is removed by the liquid. The length L of the ° change ^304 is controlled by, for example, the immersion of the member 202 in the hf acid 2〇8 and the depth below the oil film 210. However, the 1282447 sharpness (or slope) S of the altered end 3〇4 is controlled by the length of time the member 202 is held in the liquid bath 206 and the concentration of the HF acid 208. Advantageously, the material removal process of the present invention is a slow process so that the manufacturer can continuously check the progress of the material removal process and can either end the end 3 〇 4 to the desired size. The portion 2〇4 is separated from the liquid bath 206. The structure resulting from the material removal process is the tip member 4A, as shown in Figure 4A.

如第4A圖所示,尖端構件4〇〇包括至少一尖端4〇2與一 10基部4〇4。在一實施例中,如第4B圖所示,尖端402可以接 受-能源410之作用’以加熱尖端術。該熱處理使尖端4〇2 之怒區域Cl與周邊區域P]溶化,且由於溶化效應所產生之 表面張力可在該構件區段之端部形成彎曲表面而產生透鏡 表面408。加熱之位置與施加在尖端術之能量大小將決定 15透鏡表面408之實體形狀與半徑,且因此決定形成在尖端 402處之透鏡表面408的焦距。 用以施加用以形成端點洁拉& 細^透鏡所需之能量的方法可以使 用包括熱(即,火焰)、電火花盥杂 化興%弧之適當能量產生裝置以 及以下實施例之等效物來達成。 20 請再參閱第4B圖,在—會# y t, 貝她例中,尖端構件400之尖端 402可放置在一疊接工具之畲 包弧產生裝置406中。電弧產生 裝置406可以提供一用以達成 战任何預定透光構件之熱處理 的電弧或火花,且該熱處理 义里可从前述方式形成透鏡表面 11 1282447 在其他實施例中,提供熱能之能源410可以是一放在靠 近尖端402處之輝光放電器或-使用可由尖端402之材料吸 收之波長的高能雷射,以加熱該材料且形成本發明之透鏡 表面408。 5 第4C圖包括依據本發明之一實施例,在加熱製程後, 單一透光尖端402之側視圖。尖端3〇4可以利用該加熱製程 來改變,以在兩互相垂直或其他方向上具有不同之曲率半 徑。在第4C圖中特別顯示彎曲表面412a、41沘與412〇,例 如在尖端402上之不同位置上形成之橢圓、半橢圓、平/凸 10非球形等形狀者,而該等彎曲表面412a、412b與412c可在 相對透鏡表面408之主軸之不同光軸上提供不同之光性能。 透鏡表面408在尖端402上之位置是沿尖端4〇2之長度L 施加能源或加熱的深度與暴露於能源之時間長度的函數, 在一實施例中,尖端402具有長度L。能量係施加在長度l 15之一位置處,以在該尖端402上之該位置處形成透鏡表面 4〇8。在一實施例中,沿形成透鏡表面4〇8之長度[的位置可 具有在大約15。至大約20。之間的角度或斜率,而這在應 用於光纖或波導結合與封裝時特別有用。 透鏡表面408之曲率與尺寸可以依據特殊應用之需求 20 來調整,因此透鏡表面408之製造規格與公差係受特定廡用 控管且係由終端使用者來界定。 第5圖是依據本發明之一實施例之本發明之應用的簡 化圖。在這舉例的應用中,一標準光封裝體5〇%與一包括 本發明之具鏡化端點之光纖的新封裝體500b比較,且該標 12 1282447 ^邀封衣體5〇(^包括一雷射模組。該雷射模組包括一驅動 ” 兄溫度控制器502、一雷射5〇4、一透鏡組5〇6、隔 一 8及一標準光纖510。透鏡組5〇6收集來自雷射5〇4之 光且將該光引導並聚焦在該光纖51〇上,所涉及之多數組件 5 心地對準且固定定位。*同組件之對準需要各組件 =可凋整的且同時適當對準之組件必須精確地定位,在實 =上,必須作一犧牲以使這些組件是可以調整的且可固定 疋位並且不會偏離該等對準位置。因此,在習知封裝體500a ^决不能達成最適當之對準且因此來自雷射504之大部份 1〇光並未被導入光纖51〇中。 該新封裝體500b亦包括一雷射模組,且該雷射模組具 有驅動為與環境溫度控制器502、一雷射504及隔離裝置 8但是在這實施例中,透鏡組506被移除且標準光纖51〇 ’、、有利地以本發明之方法製成之具鏡化端點之光纖$ 12取 15代焦、距與形狀受控制之具鏡化端點之光纖512包括可靠近 雷射504之輸出孔之透鏡表面4〇8,以便有效地收集來自雷 射04之大σρ份光且引導它通過光纖512。實驗性測試顯示 用依據本务明之實施例製成之具鏡化端點之光纖512可 達到高達8G%之光_合效率。 第6圖疋依據本發明之一實施例,本發明之另一應用之 簡化圖。在這例示性的應用中,一標準光封裝體600a與一 括本盔月之具鏡化端點之光纖之新封裝體600b比較。 又,該標準光封裝體6〇〇a包括一在兩標準光纖6〇4與6〇6之 間的光學組件602。為了對準該等標準光纖604與606,透鏡 13 1282447 608與61G係定位在光學組件6G2與各標準光卿4與6〇6之 間。透鏡608收集來自輸入光纖6〇4之光且將該光聚焦在光 學組件602之輸入波導上,在該光學組件之輸入側上的透鏡 610拾取來自光學組件之輸出波導之光且將它再聚焦於 5光纖606中。對準透鏡608與610與光學組件6〇2及兩光纖_ 與606之需要有組件均可調整以最適當化,而最適當化之對 準則需要所有組件均可精確地以定位,而這在^務上是 不可能達成的。 ' 該新封裝體600b亦包括光學組件6〇2,但是,在這實施 K)例中,具鏡化端點之光纖612與614被用來取代標準光=戴貝6二 與606。由於具鏡化端點之光纖612與614包括透鏡表面 408,所以它們會與光纖612與614自動對準,不需要多數透 鏡用之可調整固定件與複雜的封裝設計。該新封 簡化封裝設計與光學對準過程,並且同時改善光學二裝體 15之可靠度。此外,適當設計與控制之具鏡化端點之光纖可 增加光耦合效率且使該光學封裝體之尺寸減至最小。 本發明之具鏡化端點之光纖可以使用在多種复他應用 中,例如,本發明之具鏡化端點之光纖可使用在密封弓隱 對準/溶接應用中。該等鏡化端點可形成在纖維帶上以在 ㈣:集波長分隔多工(卿M)組件、光電子、光组件與 光積體電路中得到較佳之耦合或互相連接能力,並且可用 以聚焦入射光至偵測器以產生更高效率之接收器。^ = 化端點之光纖亦可在各種醫學領域中用來作為雷射二;= 具及作為微成像、生物探針、光譜分析等之可攜^感^^ 14 1282447 前述實施例顯示但不限制本發明,在此應了解的是依 據本發明之原理可有多種修改例與變化例。因此,本發明 之範疇係僅界定於以下申請專利範圍中。 【圖式簡單說明3 5 第1圖是一顯示本發明之方法的流程圖; 第2圖是本發明之液體浴之簡化圖; 第3圖是依據本發明之實施例,在圓柱形構件一端處形 成一改變端的簡化圖; 第4A圖是依據本發明實施例,由材料移除法所產生之 10 結構的簡化圖; 第4B圖是依據本發明實施例,用以在第4A圖之結構之 改變端上形成一透鏡之方法的簡化圖; 第4C圖包括依據本發明實施例,可形成在第4A圖之結 構之改變端上的可控制焦距透鏡表面的簡化圖; 15 第5圖是依據本發明實施例,本發明之應用的簡化圖; 及 第6圖是依據本發明實施例,本發明之另一應用的簡化 圖。 15 1282447 【主要元件符號說明】 100…製程 si 02...提供一光纖 sl04…缺纖之至少,姆槲 sl06…以,原廢里G韻#to» 202.. .圓柱形構件 204.. .端部 206.. .液體浴 208.. .HF 酸 210.. .油膜 302.. .角落區域 304.. .改變端 400.. .尖端構件 402.. .尖端 4〇4…基部 406.. .電弧產生裝置 408.. .透鏡表面 410.. .能源 412&,41213,412〇...彎曲表面 500a...標準光封裝體 500b…新封裝體 502…驅動器與環境溫度控制器 504.. .雷射 506.. .透鏡組 508…隔離裝置 510.. .光纖 512.. .具鏡化端點之光纖 600a...光封裝體 600b...新封裝體 602…光學組件 604,606·..光纖 608.610.. .透鏡 612.614.. .具鏡化端點之光纖 Ci...芯區域As shown in Fig. 4A, the tip member 4A includes at least one tip 4〇2 and a 10 base portion 4〇4. In one embodiment, as shown in Figure 4B, the tip 402 can accept the action of - energy 410 to heat the tip. This heat treatment causes the anger region Cl of the tip end 4〇2 to be melted with the peripheral region P], and the surface tension due to the melting effect can form a curved surface at the end portion of the member segment to produce the lens surface 408. The location of the heating and the amount of energy applied to the tip will determine the physical shape and radius of the lens surface 408, and thus the focal length of the lens surface 408 formed at the tip 402. The method for applying the energy required to form the end point cleaning & lens can use an appropriate energy generating device including heat (ie, flame), electric spark, and the following embodiments, and the following embodiments. The effect is achieved. 20 Referring again to Fig. 4B, in the case of the yt, the tip end 402 of the tip member 400 can be placed in the ridge arc generating device 406 of the splicing tool. The arc generating device 406 can provide an arc or spark for achieving heat treatment of any predetermined light transmissive member, and the heat treatment can form the lens surface 11 1282447 from the foregoing manner. In other embodiments, the energy source 410 providing thermal energy can be A glow discharger placed near the tip 402 or a high energy laser using a wavelength that can be absorbed by the material of the tip 402 to heat the material and form the lens surface 408 of the present invention. 5 Figure 4C includes a side view of a single light transmissive tip 402 after a heating process in accordance with an embodiment of the present invention. The tip 3〇4 can be varied using the heating process to have different curvature radii in two mutually perpendicular or other directions. Specifically shown in FIG. 4C are curved surfaces 412a, 41A and 412, for example, elliptical, semi-elliptical, flat/convex 10 non-spherical shapes formed at different positions on the tip 402, and the curved surfaces 412a, 412b and 412c can provide different optical properties on different optical axes relative to the major axis of lens surface 408. The position of lens surface 408 on tip 402 is a function of the depth of energy or heating applied along the length L of tip 4〇2 and the length of time exposed to the energy source. In one embodiment, tip 402 has a length L. The energy system is applied at a position of length l 15 to form a lens surface 4 〇 8 at the position on the tip 402. In an embodiment, the position along the length of the lens surface 4〇8 may have a position of about 15. To about 20. The angle or slope between them is particularly useful when applied to fiber or waveguide bonding and packaging. The curvature and size of the lens surface 408 can be adjusted according to the needs of the particular application 20 so that the manufacturing specifications and tolerances of the lens surface 408 are governed by a particular control and defined by the end user. Figure 5 is a simplified diagram of an application of the present invention in accordance with an embodiment of the present invention. In this exemplary application, a standard optical package is 〇% compared to a new package 500b comprising the fiber of the present invention having a mirrored end point, and the mark 12 1282447 invites the closure 5 〇 (^ A laser module includes a driver "brother temperature controller 502, a laser 5"4, a lens group 5"6, an interval of 8 and a standard fiber 510. Lens group 5〇6 collection Light from the laser 5〇4 and directing and focusing the light onto the fiber 51〇, most of the components 5 involved are aligned and fixedly positioned. * Alignment with the components requires components = negligible and At the same time, the properly aligned components must be accurately positioned. On the real =, a sacrifice must be made to make the components adjustable and clampable and do not deviate from the alignment positions. Therefore, in conventional packages 500a^ must not achieve the most appropriate alignment and therefore most of the light from the laser 504 is not introduced into the fiber 51. The new package 500b also includes a laser module, and the laser mode The group has a drive for the ambient temperature controller 502, a laser 504, and an isolation device 8 but here In the example, the lens group 506 is removed and the standard optical fiber 51〇', the fiber with the mirrored end point advantageously made by the method of the present invention, has a fifteen-generation focus, and the shape and shape are controlled. The fiber 512 of the end point includes a lens surface 4 〇 8 that is adjacent to the output aperture of the laser 504 to effectively collect the large σ ρ light from the laser 04 and direct it through the fiber 512. Experimental tests have shown that The fiber 512 with mirrored end points made in the embodiment can achieve a light-to-combination efficiency of up to 8 G%. Figure 6 is a simplified diagram of another application of the present invention in accordance with an embodiment of the present invention. In the application, a standard optical package 600a is compared with a new package 600b of the optical fiber having a mirrored end point of the helmet. Further, the standard optical package 6A includes a standard optical fiber 6〇4 Optical assembly 602 with 6〇6. To align the standard optical fibers 604 and 606, lenses 13 1282447 608 and 61G are positioned between optical assembly 6G2 and respective standard illuminators 4 and 6〇 6. Lens 608 is collected. Light from the input fiber 6〇4 and focusing the light on the optical component 602 On the waveguide, the lens 610 on the input side of the optical component picks up the light from the output waveguide of the optical component and refocuses it into the 5 fiber 606. Alignment lenses 608 and 610 with the optical component 6〇2 and the two fibers _ The components required with 606 can be adjusted to be most appropriate, and the most appropriate pairing criteria requires that all components be accurately positioned, which is impossible to achieve. 'The new package 600b also Including the optical component 6〇2, however, in this embodiment K), the fiber 612 and 614 with mirrored endpoints are used to replace the standard light=Daibei 6 and 606. Due to the fiber 612 with mirrored endpoints The 614 includes the lens surface 408 so that they are automatically aligned with the fibers 612 and 614, eliminating the need for an adjustable mount and a complex package design for most lenses. This new package simplifies the package design and optical alignment process while improving the reliability of the optical package body 15. In addition, properly designed and controlled fibers with mirrored endpoints can increase optical coupling efficiency and minimize the size of the optical package. The fiber of the present invention having mirrored endpoints can be used in a variety of other applications. For example, the fiber of the present invention having mirrored endpoints can be used in sealing bow misalignment/soldering applications. The mirrored end points can be formed on the fiber ribbon to provide better coupling or interconnection capabilities in (4): set wavelength separation multiplex (M) components, optoelectronics, optical components, and optoelectronic circuits, and can be used to focus The incident light is incident on the detector to produce a more efficient receiver. ^ = The fiber of the endpoint can also be used as a laser in various medical fields; = with and as a micro-imaging, biological probe, spectral analysis, etc. ^^ 14 1282447 The foregoing embodiment shows but not The invention is intended to be limited, and various modifications and changes may be made in accordance with the principles of the invention. Therefore, the scope of the invention is only defined in the scope of the following claims. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a flow chart showing a method of the present invention; FIG. 2 is a simplified view of a liquid bath of the present invention; and FIG. 3 is an end view of a cylindrical member according to an embodiment of the present invention. A simplified diagram of a modified end is formed; FIG. 4A is a simplified diagram of a 10 structure produced by a material removal method according to an embodiment of the present invention; FIG. 4B is a structure for use in FIG. 4A according to an embodiment of the present invention. A simplified diagram of a method of forming a lens on a modified end; FIG. 4C includes a simplified view of a controllable focal length lens surface that can be formed on the modified end of the structure of FIG. 4A in accordance with an embodiment of the present invention; A simplified diagram of the application of the present invention; and FIG. 6 is a simplified diagram of another application of the present invention in accordance with an embodiment of the present invention. 15 1282447 [Description of main component symbols] 100...Process si 02...providing a fiber sl04... at least fiber-deficient, m槲sl06...to, the original waste G rhyme#to» 202.. . cylindrical member 204.. End 206.. Liquid Bath 208.. HF Acid 210.. Oil Film 302.. Corner Area 304.. Change End 400.. Tip Member 402.. Tip 4〇4... Base 406. Arc generating device 408.. lens surface 410.. energy 412&, 41213, 412... curved surface 500a... standard optical package 500b... new package 502... driver and ambient temperature controller 504 .. laser 506.. lens group 508... isolation device 510.. fiber 512.. optical fiber 600a with mirrored end point... optical package 600b... new package 602... optical component 604, 606 ·.. fiber 608.610.. . lens 612.614.. fiber optic Ci... core area with mirrored end points

Pi...周邊區域 16Pi...around area 16

Claims (1)

脳1__申請“請專利範 圍修正本11 3 、申請專利範圍·· 0~vli A ],,-,..,. i. -種製造一光纖構件之方法,包含: 改變一光纖構件之至少一、 5 之外周圍持續地逐漸變細的1 成在該光纖構件 面嶋 逐漸變細。 先纖構件之外周圍向外持續地 2·如申請專利範圍第〗項 10 纖構件之至少-端移除材料。、中該改變包含由該光 3.如申請專利範圍第】項之方法,其中 該光纖構件之至少一 "、欠包§藉由將 構件之至少-端。接觸—蝴液體來餘刻該光纖 4·如申料利_第# 酸。 ,、中该蝕刻液體包含HF 15 5·如申請專利範圍第1項之古、土 ^ 選自於由破璃、聚八/、、中該光纖構件包含-6如申心直^ 匆與塑膠所構成之群的材料。 •圍第〗項之方法,其中前述 形成該透鏡表面。^ •=請專利範圍第〜法,其中該 外凸、内凹或平坦透鏡表面。 8·如申請專利範圍第丨 纖構件之兩端移除材料方法’其中該改變包含由該光 9·如申請專利範圍第6項 端以在各端上形成〜透鏡表=,,、中該加熱包含加熱兩 20 1282447 10.如申請專利範圍第1項之方法,其中該改變端具有一第 一長度,且其中前述施加能量包含在一沿該長度之位置 處施加能量以在該改變端上之一位置處以在大約15 °至 大約20°之間的角度形成該透鏡表面。 5 11.如申請專利範圍第1項之方法,其中前述施加能量包含 使該改變端暴露於一熱源。 12. 如申請專利範圍第1項之方法,其中前述施加能量包含 將該改變端移動至一火花處。 13. —種製造一具鏡化端點之光纖的方法,包含: 10 提供一透光圓柱形光纖; 蝕刻該透光圓柱形光纖之第一端以形成一在該光 纖外表面持續地逐漸變細之端點;及 加熱該端點以形成一透鏡表面,其中該透鏡表面在 該光纖外表面向外持續地逐漸變細。 15 14.如申請專利範圍第13項之方法,其中該透光圓柱形光纖 包含一選自於由玻璃、聚合物與塑膠所構成之群的材 料。 15. 如申請專利範圍第13項之方法,其中該蝕刻包含藉由使 該透光圓柱形光纖之第一端與一蝕刻液體接觸來蝕刻 20 該透光圓柱形光纖。 16. 如申請專利範圍第15項之方法,其中該蝕刻液體包含 HF酸。 17. 如申請專利範圍第13項之方法,其中該透鏡表面包含一 外凸、内凹或平坦透鏡表面。 2 1282447 18. 如申請專利範圍第13項之方法,其中該蝕刻包含蝕刻該 透光圓柱形光纖之第一端與第二端。 19. 如申請專利範圍第18項之方法,其中該加熱包含加熱該 第一端與該第二端以在各端上形成一透鏡表面。 5 20. —種光纖,包含: 一第一透鏡表面,係形成在一透光圓柱形光纖之第 一端上,且該第一透鏡表面係藉由以下步驟形成: 改變該透光圓柱形光纖之至少一端以形成在該光 10 纖之外周圍持續地逐漸變細的一端;及 施加能量至該透光圓柱形光纖之改變端以形成該 第一透鏡表面,其中該第一透鏡表面在該光纖之外周圍 向外持續地逐漸變細。 21. 如申請專利範圍第3項之方法,其中該蝕刻液體含有一 15 在該钱刻液體上表面之油。 22. 如申請專利範圍第15項之方法,其中該蝕刻液體含有一 在該#刻液體上表面之油。 3脳1__Application "Please patent scope revision 11 3 , the scope of patent application · 0~vli A ],, -,..,. i. - A method of manufacturing a fiber optic component, comprising: changing at least one fiber component The outer circumference of the fiber member is gradually tapered, and the outer circumference of the fiber member is gradually thinned. The outer portion of the fiber member is continuously outwardly 2 as in the patent application. Removing the material, wherein the change comprises the method of claim 3. The method of claim 3, wherein at least one of the optical fiber members is circumscribed by at least one end of the member. In the case of the optical fiber 4, such as the application of the _# acid, the etching liquid contains HF 15 5 · as in the scope of claim 1, the earth ^ is selected from the broken glass, poly eight /, The fiber-optic member comprises a material such as a group of -6, and a group of plastics. The method of the present invention, wherein the lens surface is formed as described above. ^ •= Please patent scope No. Convex, concave or flat lens surface. 8. If the scope of patent application is 丨a method of removing material at both ends of the member 'where the change comprises the light 9 · as in the sixth end of the patent application range to form a lens table on each end =,, wherein the heating comprises heating two 20 1282447 10. The method of claim 1, wherein the modified end has a first length, and wherein the applying energy comprises applying energy at a position along the length to be at a position on the changing end at about 15 ° The method of claim 1 wherein the application of energy comprises exposing the altered end to a heat source. 12. The method of claim 1 Wherein the application of the energy comprises moving the altered end to a spark. 13. A method of fabricating a fiber having a mirrored end point, comprising: 10 providing a light transmissive cylindrical fiber; etching the light transmissive cylindrical fiber a first end to form an end point that is continuously tapered on an outer surface of the optical fiber; and heating the end point to form a lens surface, wherein the lens surface is outwardly supported on the outer surface of the optical fiber The method of claim 13, wherein the light-transmissive cylindrical optical fiber comprises a material selected from the group consisting of glass, polymer and plastic. The method of clause 13, wherein the etching comprises etching the light transmissive cylindrical optical fiber by contacting the first end of the light transmissive cylindrical optical fiber with an etching liquid. 16. The method of claim 15 The method of claim 13, wherein the lens surface comprises a convex, concave or flat lens surface. The method of claim 13, wherein the etching comprises etching the first end and the second end of the light transmissive cylindrical fiber. 19. The method of claim 18, wherein the heating comprises heating the first end and the second end to form a lens surface on each end. 5 20. An optical fiber comprising: a first lens surface formed on a first end of a light transmissive cylindrical optical fiber, and the first lens surface is formed by: changing the transparent cylindrical optical fiber At least one end of the end forming a continuously tapered outer periphery of the light 10; and applying energy to the modified end of the light transmissive cylindrical optical fiber to form the first lens surface, wherein the first lens surface is The outer periphery of the fiber is continuously tapered outward. 21. The method of claim 3, wherein the etching liquid contains a 15 oil on the surface of the liquid. 22. The method of claim 15, wherein the etching liquid contains an oil on the surface of the liquid. 3
TW094100627A 2004-01-08 2005-01-10 Lensed tip optical fiber and method of making the same TWI282447B (en)

Applications Claiming Priority (4)

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US10/754,365 US6950239B2 (en) 2004-01-08 2004-01-08 Method for making micro-lens array
US10/775,793 US6950237B2 (en) 2004-01-08 2004-02-09 Fiber based field emitter display
US10/786,766 US7004811B2 (en) 2004-01-08 2004-02-24 Method of making micro-field emitter device for flat panel display
US10/799,483 US7460748B2 (en) 2004-01-08 2004-03-12 Lensed tip optical fiber and method of making the same

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TW200532262A (en) 2005-10-01
EP1702226A2 (en) 2006-09-20
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EP1702226A4 (en) 2009-06-03
CA2552720A1 (en) 2005-07-28

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