TWI281445B - Manufacturing method of trailer ball and structure thereof - Google Patents

Manufacturing method of trailer ball and structure thereof Download PDF

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Publication number
TWI281445B
TWI281445B TW93133131A TW93133131A TWI281445B TW I281445 B TWI281445 B TW I281445B TW 93133131 A TW93133131 A TW 93133131A TW 93133131 A TW93133131 A TW 93133131A TW I281445 B TWI281445 B TW I281445B
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TW
Taiwan
Prior art keywords
manufacturing
forging
ball
tow ball
tow
Prior art date
Application number
TW93133131A
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Chinese (zh)
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TW200613159A (en
Inventor
Jia-Huan Chen
Original Assignee
Jia-Huan Chen
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Publication date
Application filed by Jia-Huan Chen filed Critical Jia-Huan Chen
Priority to TW93133131A priority Critical patent/TWI281445B/en
Publication of TW200613159A publication Critical patent/TW200613159A/en
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Publication of TWI281445B publication Critical patent/TWI281445B/en

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Abstract

The present invention provides a manufacturing method of trailer ball and structure thereof, which includes a blanking process, a spheroidizing process, a forge-forming process, a surface treatment process, a product finishing process to complete the manufacture of the trailer ball. As the present invention employs a cold forging, it is unnecessary for an operator to work under exposure to high temperature for a long period of time and a better working efficiency can be secured; moreover, the forged blank has no issue of thermal expansion and cold contraction, and a better dimension precision can be acquired; meanwhile, no flash will be generated around edge while a blank is forged, and simple manufacturing processes further effectively reduce production time, cost and labor, and in other word, the competitive edge of the product is relatively promoted, thereby addressing an invention having industrial utility and progressiveness.

Description

1281445 用數種加工結合而成,其在製造的過程中不但可以报快速 的完成加工,且可節省很多時間與材料成本,而各程序的 加工技術分別為胚料、球化處理、鍛壓成型及表面加工, 最後到成品完成共五個步驟,在探討下列各製程步驟時, 请配合參看第二圖及第四圖,茲就以上之步驟分別敘述如 下: 《I》胚料: 準備胚料10,可先利用刀具截切出適當大小的胚料 10,於第一個實施例中該胚料10的材質係實施為低碳鋼。 《Π》球化處理: 此階段係先將胚料10進行熱處理,使胚料10能析出球 狀石墨,如此可使胚料丨〇進行冷間鍛造時,較不易產生斷 裂或破裂’可有效降低鍛品的不良率。 《Π》鍛壓成型: 此階丨又係球化處理後之圓棒狀胚料1Q進行鍛壓,先將 球狀之頭部21鍛壓成型,再行鍛壓圓盤狀的肩部22及非圓 形的限位部23 〇 同時參照第五圖,值得注意的是,該锻壓成型限位部 23的二端分別形成有^固面231,使該限位部23形成為 非圓形。 《IV》表面加工: 此階段係將鍛壓成型後之拖車球2〇尾部24進行車削 螺紋,並進行拋光、電鍍等步驟,以獲得較佳之表面。 《V》成品:1281445 is made up of several kinds of processing. It can not only report the rapid processing in the process of manufacturing, but also save a lot of time and material cost. The processing technology of each program is billet, spheroidizing, forging and Surface processing, and finally complete the finished product in five steps. When discussing the following process steps, please refer to the second and fourth figures. The above steps are described as follows: "I" blank: Prepare the blank 10 The blank 10 of the appropriate size can be first cut by the cutter. In the first embodiment, the material of the blank 10 is made of low carbon steel. Spheroidizing treatment of "Π": At this stage, the billet 10 is first heat-treated, so that the billet 10 can precipitate spheroidal graphite, so that when the billet is cold forged, it is less likely to be broken or broken. Reduce the defective rate of forged products. "Π" forging and forming: This step is also forged by the spheroidized round bar-shaped blank 1Q, first forging the spherical head 21, then forging the disc-shaped shoulder 22 and non-circular The limit portion 23 is also referred to the fifth figure. It is to be noted that the two ends of the forging forming portion 23 are respectively formed with a solid surface 231, and the limiting portion 23 is formed to be non-circular. "IV" surface processing: In this stage, the forged and formed tow 2 tails 24 are turned and threaded, and polished, plated, etc., to obtain a better surface. "V" finished product:

Claims (1)

12814451281445 .更).more) 十、申請專利範圍: 胚料種車球之製造方法’包括以下步驟: 肚抖·準僙適當大小的胚料; 求化處理:將胚料進行熱 墨,使庇料進行纪、_ 魏#轉出球狀石 你^、仃给以日寸,不易產生斷裂或破裂; 1莖成型:將球化處理後之胚料進行 之頭部、肩部及尾部成型;料仃㈣’使拖車球 加工表面加工:此階段係將锻壓成型後之拖車球進行表面 令該請第1項所述之拖树之製造方法,其 枓的材貝貫施為低碳鋼。 中於锻圍第1項所述之拖車球之製造方法,其 ' ^ 1 11白^又可將肩部的下緣锻壓出一限位部,該限 立邛的一端形成有一卡固面,使該限位部形成為#圓形。X. Application for patent scope: The manufacturing method of the blank material ball includes the following steps: belly shake • the appropriate size of the blank material; chemical treatment: the raw material is hot ink, so that the shelter is carried out, _ Wei# Turn out the globular stone you ^, 仃 give the day inch, not easy to break or rupture; 1 stem molding: the spheroidized processing of the billet head, shoulder and tail molding; material 仃 (four) 'to make the trailer ball Machining surface processing: At this stage, the towed ball after the forging is subjected to the surface to make the method of manufacturing the tow tree described in the first item, and the material of the crucible is applied as a low carbon steel. In the method for manufacturing the tow ball according to Item 1 of the forging, the '^ 1 11 white^ can forge the lower edge of the shoulder out of a limiting portion, and one end of the limiting leg is formed with a fastening surface. The limit portion is formed into a #circular shape. 、4·如申請專利範圍第1項所述之拖車球之製造万法,其 中於表面加工階段可將拖車球的尾部車削螺紋 5·如申請專利範圍第1項所述之拖車球之製造方法,其 t ;表面加工階段可將拖車球進行抛光、電鑛梦麟’ >乂 狻得較佳之表面。 > 6.如申請專利範圍第1項所述之拖車球之製造方法,其 中ΰ亥頭部係形成圓球狀。 ?·如申請專利範圍第1項所述之拖車球之製造方涑,其 中該肩部係形成圓盤狀。 104. The method of manufacturing a tow ball as described in claim 1 of the patent application, wherein the tail of the tow ball can be threaded in the surface processing stage. 5. The method of manufacturing the tow ball according to claim 1 of the patent application scope , t; surface processing stage can be used to polish the tow ball, electric mine Menglin '> get the better surface. 6. The method of manufacturing a tow ball according to claim 1, wherein the head of the sea is formed into a spherical shape. The manufacturing method of the tow ball described in claim 1, wherein the shoulder is formed in a disk shape. 10 1281445 七、指定代表圖: (一) 本案指定代表圖為:第三圖。 (二) 本代表圖之元件符號簡單說明: 八、本案若有化學式時,請揭示最能顯示發明特徵的化學式 九、發明說明: 【發明所屬之技術領域】 本發明係有關於拖車球,尤指一種拖車球係利用冷鍛 成型之製造方法。 【先前技術】 隨著科技的發展與進步,人們對事物的要求也從『能 用就好』的老舊思維,變得相當細腻和要求,唯有不斷進 步或創新的構想,產生新的形態以提高產品之附加價值, 旅有效降低成本,才能在市場競爭激烈的考驗下生存。 茶照第一圖,顯示習知利用熱鍛成型拖車球之製造流 程,該拖車球之製造步驟依序為胚料、加熱、鍛造、整形二 表面加工之過程,最後到成品完成共六個步驟 '然該習知 熱锻拖車麵製造财巾,必需先躲闕加熱再行锻 造:且熱鍛完之拖車料成品柄冷卻時,由於受到敎嚴 物的影響’功尺寸的精度不#控制,因此需要經過整1281445 VII. Designated representative map: (1) The representative representative of the case is: the third picture. (2) A brief description of the symbol of the representative figure: 8. If there is a chemical formula in this case, please disclose the chemical formula which best shows the characteristics of the invention. 9. Description of the invention: [Technical field to which the invention pertains] The present invention relates to a tow ball, in particular Refers to a method of manufacturing a trailer ball system using cold forging. [Prior Art] With the development and advancement of science and technology, people's demands for things have become quite delicate and demanding from the old thinking of being able to use them. Only the concept of continuous improvement or innovation has produced new ones. In order to improve the added value of products, the brigade can effectively reduce costs and survive in the fierce market competition. The first picture of the tea photo shows the manufacturing process of using the hot forging tow ball. The manufacturing process of the tow ball is the process of blanking, heating, forging and shaping two surface processing, and finally the finished product is completed in six steps. 'Rather, the hot forging trailer surface to make the financial towel, must first avoid the heating and then forging: and the hot forged trailer material finished stalk cooling, due to the impact of the sturdy thing 'the precision of the work size is not # control, So need to go through the whole
TW93133131A 2004-10-29 2004-10-29 Manufacturing method of trailer ball and structure thereof TWI281445B (en)

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TW93133131A TWI281445B (en) 2004-10-29 2004-10-29 Manufacturing method of trailer ball and structure thereof

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TW200613159A TW200613159A (en) 2006-05-01
TWI281445B true TWI281445B (en) 2007-05-21

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI824838B (en) * 2022-11-23 2023-12-01 賴傳榮 Forming method of trailer ball joint

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AU2012238262B2 (en) 2011-10-11 2016-05-12 AutoPacific Australia Pty Ltd Stamped Hitch Ball Mount

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI824838B (en) * 2022-11-23 2023-12-01 賴傳榮 Forming method of trailer ball joint

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