TWI281281B - Manufacturing method of energy storing device with ultra high electrical energy storage - Google Patents
Manufacturing method of energy storing device with ultra high electrical energy storage Download PDFInfo
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1281281 九、發明說明: 【發明所屬之技術領域】 本發明係關於一種儲能裝置之製造方法,特別是關於一 _ 種超高儲電能量之儲能裝置之製造方法。 ^ 【先前技術】 電池是將一種形式能量不經過中間機械轉換過程而直 接轉換為電能的電源裝置。電容是儲存電荷的電子元件。 、一般而言,電池係為高的儲存能量但為低的輸出功率,而 • 電容為低的儲存能量但為高的輸出功率。因此,電池被視 為一種電能之「能量儲存器」,而電容則是「功率儲存器」, 各在不同的用途上為人們所應用。 隨著3C(電腦、通訊與消費性電子產品)時代的來臨, 多功能、高效率、短小輕薄之電子產品在生活中隨時可 見,例如:筆記型電腦、行動電話、隨身聽等等。爲達成 電子產品可攜帶且長期使用的要求,充足之可攜式能源供 ^ 應即成為關鍵性問題。一種新能量儲存裝置一超電容 (U1 tracapaci tor)因此孕育而生。 傳統電容裔是以絕緣材料或介電質失於兩導體之間而 達成分離的效果,電容現象係將導體表面的電荷分離而產 - 生的。超電容能量儲存裝置所採用之「電化雙層」 - (Electrochemical Double Layer,簡稱£01^)則沒有分 離的材質來建立介電質層,其充電與能量儲存是發生在電 荷雙層的介面。超電容可達到高於傳統電容技術的能量密 度(Energy Density),以及超高的功率密度(Power 326\專利說明書(補件)\94· 12\TF944531 5 1281281 ,超電容可釋出百倍於電池 超電容可儲存千倍以上的電1281281 IX. Description of the Invention: [Technical Field] The present invention relates to a method of manufacturing an energy storage device, and more particularly to a method for manufacturing an energy storage device for ultra-high energy storage energy. ^ [Prior Art] A battery is a power supply device that directly converts a form of energy into electrical energy without an intermediate mechanical conversion process. A capacitor is an electronic component that stores a charge. In general, batteries are high in stored energy but low in output power, while • Capacitors are low in stored energy but high in output power. Therefore, the battery is regarded as an "energy storage device" for electric energy, and the capacitor is a "power storage device", which is used for different purposes. With the advent of 3C (computers, communications and consumer electronics), versatile, efficient, short and thin electronic products are readily available in life, such as laptops, mobile phones, and walkmans. In order to meet the requirements for portable and long-term use of electronic products, adequate portable energy supply is a key issue. A new energy storage device, a U1 tracapaci tor, was born. Conventional capacitors are produced by the separation of insulating materials or dielectrics between two conductors. Capacitance is produced by separating the charge on the surface of the conductor. The “Electrochemical Double Layer” (referred to as £01^) used in the ultracapacitor energy storage device has no separate material to establish the dielectric layer. The charging and energy storage occurs in the interface of the electric double layer. The ultra-capacitance can achieve higher energy density (Energy Density) than the traditional capacitor technology, and the ultra-high power density (Power 326\patent specification (supplement)\94·12\TF944531 5 1281281, the supercapacitor can release a hundred times the battery Ultra-capacitor can store more than a thousand times of electricity
Density)。相較於傳統之電池 的功率;相較於傳統電容器,Density). Compared to the power of a conventional battery; compared to conventional capacitors,
ΤΙ 是利用法拉電荷轉移气化 逖原反應來儲存能量之儲能裝置, 平 原理架構與電荷雙層電容(超電容其 以金屬氮化物或氧化物(特別”τ 、'不同。虛挺電容係 材料,了錢物RuGx)作為電極 y ,、寸點為金屬氮、氧化物電極藉由自身异而片、s 原反應產生電子流供電,配合水 # ,化通 旦糾太丄 貝于矛电子進出電極表面儲存和釋出能 :(0 Η儲電能力比單純電荷雙層結構高出—個數量 = 可暫存更多的電能;另外,虛擬電容所用電 ;材科為金屬氮、氧化物(特別是舒氧化合物),其導電性 料…」Λ 雙層超電容以活性碳為電極材 τ八¥^生較差(為非導體),故釕氧化物之内阻 nternal Resistanee)低於活性碳超電容數個數量級, 有很南的脈衝充放電能力’大大提升瞬間供電之效果。由 以上兩點知,虛擬電容之充放電電流大,功率高、效率好 且儲能量大;反之電荷雙層超電容可充放之電流較小 位體積儲能密度較低,僅適合用於中等充放電功 旦 之場合。 卞々此里 構及其製造方法如中 示’其係揭露利用點 二電極片的四周塗佈 習知之超電容能量儲存裝置的結 華民國專利公告第501324號案所 膠、印刷、喷塗等方法,於第一和第 32 6\專利說明書(補件)\94_】2\TF944531 6 1281281 膠牆,再於第—雷纟 隔離片,以避免正、j之膠牆内填注電解液並放置一片 勝牆以超音波或加熱方短路。兩面對面之對應的 缺點,第―:必須於第:人^接合。此作法有下述兩個 隔離正、負電極 電極片間放置隔離片,以 超電容内部阻"觸紐路,如此除大大地增加ΤΙ is an energy storage device that uses the Faraday charge transfer gasification 逖 original reaction to store energy. The flat principle structure and the charge double layer capacitor (the supercapacitor is different from metal nitride or oxide (specially “τ 、, '. Material, the material RuGx) as the electrode y, the inch is the metal nitrogen, the oxide electrode is powered by the electrons, and the original reaction produces the electron flow, and the water is used, and the water is used. The storage and release energy of the inlet and outlet electrodes: (0 Η the storage capacity is higher than the simple charge double-layer structure - the number = more energy can be temporarily stored; in addition, the electricity used by the virtual capacitor; the metal is metal nitrogen, oxidation (especially a sulphur compound), its conductive material..." 双层 Double-layer supercapacitor with activated carbon as the electrode material τ 八 ^ is poor (non-conductor), so the internal resistance of bismuth oxide is nternal Resistanee) Activated carbon supercapacitors are several orders of magnitude, and have a very strong pulse charge and discharge capability' greatly improving the effect of instantaneous power supply. From the above two points, the virtual capacitor has large charge and discharge current, high power, good efficiency and high energy storage; Double layer Capacitor can be charged and discharged with a small current volume and low energy storage density. It is only suitable for medium-charged and discharged power. The structure and its manufacturing method are as shown in the figure. The method of coating, printing, spraying, etc. of the case of the Chinese patent publication No. 501324 of the super-capacitive energy storage device of the conventional application is applied in the first and the 32nd patent specification (supplement)\94_]2\TF944531 6 1281281 Plastic wall, and then the first - Thunder isolation sheet, to avoid filling the electrolyte in the rubber wall of the positive and the j, and placing a winning wall to short circuit by ultrasonic or heating. The disadvantages of the two face to face, the first: must In the first: people ^ joint. This method has the following two isolation between the positive and negative electrode pads placed spacers, with the ultra-capacitor internal resistance " touch the road, so greatly increase
ResIstatc(e)nt;r:?eS1StanCe " 1 難以逸出散失,而在充^^之孔隙内夾藏的空氣亦 來,則會造成電容器的失效.另外f!而跑出 程序費時耗工,所_ :放置隔離片使得製造 時對位困難,特別是⑽一:大量生產上;隔離片放置 互干涉,難以it:谷易浮於電解液上,與膠牆相 解液的方式使得此超電容…:::缺點為:此填注電 一個蓄電單元(Ce⑴之疊侷限於只能作為單 其次,中華民國專利公告第283273、m9 國專利第US 5,384,685號專利荦等 二木和吴 構利用印刷等方式印上心=揭路乾式儲能器結 、I上倣小犬起(micr〇pr〇t =圖案以作為電極隔離;另在電極片的四周放置有一介 电基縫套(Dlelectric gasket),並於兩塞縫套内插入产 其結合成—體,然後再移除此: 塊而嶋益之間隙變成可進入之空間,以利電 ^。此作法有下述兩個缺點’第一:製作與放置塞縫套之 耘序費&耗工,且在對位上亦顯困難,除良率低外,量產 更疋困難。第二項缺點為··乾式製程須靠預放條塊(C沉幻 326\專利說明書(補件)\94-12 VTF94453〗 Ί 1281281 來開孔,然後在抽真空後 將具有多孔性之電極材料二;=,如此之方式很難 盘❹封产亦””§早填滿酸液後開口之隙封作業 放二:M,特別是經過長時間之溫度變異和充 文包後,岔封之可靠度非常難以維持。 【發明内容】 =這些問題在目前產品縮小化的趨勢下更為凸顯 善:述等問題’本發明之目的在於提供-種超高 ::…健能裝置之製造方法,其係自動對位、印刷— ::π成’省去了放置隔離片和介電塞縫套等細微繁複之工 ^步驟,以及免除上述多道程序間彼此對位問題,除了大 幅縮減加工步驟與變異的來源,也讓可自動化量產製造變 為可月匕t可將3C電子產品推廣到輕薄短小化之程度。 本發明藉由單-次印刷,同時將框膠(Gasket)與支撐點 (Spacer dot)之圖案,完全一樣地複製到電極板上。因一 ,印Ϊ,,對位問題’使得上述框膠與支撐點之面積 可以鈿到取小,亦即電極可利用面積可增到最大。本發明 同π利用在;^面下貫行堆疊與壓合技術,免除了填注電解 液的麻煩和填注不完全之問題。 本發明之目的在於提供一種儲能裝置之製造方法,該儲 能裝置係由複數個電極片堆疊而成,該儲能裝置之製造方 法包含下列步驟··首先,將一感壓膠(pressureSensitiveResIstatc(e)nt;r:?eS1StanCe " 1 It is difficult to escape and lose, and the air trapped in the pores of the charging hole will also cause the capacitor to fail. In addition, it takes time and labor to run out of the program. , _ : Place the spacer to make the alignment difficult during manufacturing, especially (10) one: mass production; the spacers are placed in mutual interference, it is difficult to it: the valley is easy to float on the electrolyte, and the solution with the glue wall makes this Supercapacitor...::: Disadvantages: This is a charge storage unit (Ce(1) stack is limited to only one second, Republic of China Patent Notice No. 283273, m9 Patent No. US 5,384,685, etc. Printed by means of printing, etc., printed on the heart = Jielu dry accumulator knot, I on the imitation of the small dog (micr〇pr〇t = pattern for electrode isolation; another dielectric layer is placed around the electrode sheet (Dlelectric gasket ), and insert the combined body into the two plug sleeves, and then remove this: the block and the gap between the benefits become accessible space to facilitate the electricity ^. This practice has the following two shortcomings One: the cost of making and placing the seam sleeve & labor, In addition, it is difficult to match, in addition to low yield, mass production is more difficult. The second shortcoming is that the dry process depends on the pre-release block (C Shen 326 _ patent specification (supplement) \ 94 -12 VTF94453〗 Ί 1281281 to open the hole, and then after the vacuum is taken, the porous electrode material 2; =, in such a way, it is difficult to seal the product." § Fill the gap after the acid filling Putting two: M, especially after a long time of temperature variation and filling of the package, the reliability of the seal is very difficult to maintain. [Summary] = These problems are more prominent in the current trend of product downsizing: Problem 'The purpose of the present invention is to provide a method for manufacturing an ultra-high::...health energy device, which is automatically aligned and printed - ::π成' eliminates the cumbersomeness of placing spacers and dielectric plug sleeves. The steps of the work and the elimination of the above-mentioned multi-program alignment problems, in addition to greatly reducing the source of processing steps and variations, can also make automated mass production into a crescent can promote 3C electronic products to light and thin The extent of the present invention by single-time printing Copy the mask and the pattern of the Spacer dot to the electrode plate in exactly the same way. Because of the one, the printing, the alignment problem, the area of the frame rubber and the support point can be reduced. That is, the available area of the electrode can be increased to the maximum. The present invention utilizes the stacking and pressing technique under the surface of the π, which eliminates the trouble of filling the electrolyte and the problem of incomplete filling. The invention provides a method for manufacturing an energy storage device, which is formed by stacking a plurality of electrode sheets, and the method for manufacturing the energy storage device comprises the following steps: First, a pressure sensitive adhesive (pressureSensitive)
Adhesive)依照一網版之一框膠及複數個支撐點的圖案來 印製於該些電極片之一表面上;接著,堆疊印製有圖案之 326\專利說明書(補件)\94_12\TF944531 1281281 :亥些電極片’所堆疊之該些電 有圖案,·其次,在堆4該此 十之遠表面皆印製 且%二包極片的同時,蔣 入電解液中;然後,散逸出浸入電解液ί:::片 ;片之孔隙中所殘留的微量空氣;以及, 中已堆疊之該些電極片。 &口 /又入電解液 【實施方式】 附1 來說明本發明之-較佳實施例。 年超N儲電能量之儲能裝置31,由 塗佈有活性材料之電極Η田 ^或更夕片表面 能裝置之整體封5而成’如第一圖為本發明儲 案電極片1之中,聂六女去^ 下早面印圖 2,+搞Η $ 口有數個雙面或單面印圖案電極月 电本片1、2的表面印製有數個支 圍印製有一框膝4。本發明之儲能裝置31可以僅用表上面周 圖案電極片1來組合完成,亦可在上、下兩 印極片1中在插入一或多片雙面或單面 Ρ圖案之笔極片2來★且人6 ^ 1、2彼此間有一定間;/,:“ "中,每片電極片 W &間^ ’且彼此之電極片1、2間填入有 电%液,該儲能裝置31做法如下: ^先,/己製一感壓膠,將一定配比之主劑(苯乙婦-乙烯 ”苯乙烯丁烯(SE/bs)之彈性體共聚合物並添加馬來酐 (Maleic Anhydride))、增黏劑與各種溶劑倒入攪拌槽 内’ft拌的同時加溫溶解直到成為均勻相,以調製成為該 感壓膠。 接著,在電極片卜2之表面上印製圖案,可以一網版 326\專利說明書(補件)\94^2VrF94453i 1281281 P 刷(Screen Printing)、—鋼版印刷(stenc⑴、一移印 (”stamp)、-點膠(Dlspensing)、—塗廢(—g)、一貼 膠(PaSt 1叫)或—曝光顯影(Photol i thography )等方法, 將框膠4與支撐點5等圖案印製到電極片卜2上。如第 二圖為本發明之印刷用網版(或鋼版)結構圖所示,網版 或鋼—版)7形成有印製框膠4及支撐點5的圖案6。 • 帛圖為本么明之印製電極板之圖案的網版(或鋼版) 印刷機構側視圖所示,將雷 丨 肘甩極片3置於一吸風治具n上,Adhesive) is printed on one surface of one of the electrode sheets according to a screen seal and a pattern of support points; then, the pattern is printed on the pattern 326\patent specification (supplement)\94_12\TF944531 1281281: Some of the electrodes stacked on the electrode sheets have patterns, and secondly, in the stack 4, the surface of the tenth surface is printed and the two-package pole pieces are simultaneously inserted into the electrolyte; then, the air is discharged. Immersion in the electrolyte ί::: sheet; traces of air remaining in the pores of the sheet; and, the electrode sheets that have been stacked in the sheet. & Port / Reentrant Electrolyte [Embodiment] A preferred embodiment of the present invention will be described with reference to 1. The energy storage device 31 of the annual ultra-N energy storage energy is formed by the integral sealing 5 of the surface material device of the electrode coated with the active material, or the surface energy device of the present invention. In the middle, Nie six women went to the next morning to print 2, + messed up. There are several double-sided or single-sided printed patterns on the moon. The surface of the film 1 and 2 has a number of prints and a frame of knees. . The energy storage device 31 of the present invention can be combined only by the upper surface pattern electrode sheet 1 of the watch, or one or more double-sided or single-sided Ρ pattern pen pieces can be inserted into the upper and lower two-electrode sheets 1 2 to ★ and people 6 ^ 1, 2 have a certain distance between each other; /,: " " in each piece of electrode W & ^ ^ and between each of the electrode sheets 1, 2 filled with electricity %, The energy storage device 31 is as follows: First, a pressure sensitive adhesive is prepared, and a certain proportion of the main agent (styrene-ethylene) styrene butene (SE/bs) elastomer copolymer is added and added. Maleic Anhydride, a tackifier and various solvents are poured into a stirred tank while mixing and heating until dissolved into a homogeneous phase to prepare the pressure sensitive adhesive. Next, the pattern is printed on the surface of the electrode sheet 2, which can be a screen 326\patent specification (supplement)\94^2VrF94453i 1281281 P screen printing, steel printing (stenc (1), one pad printing (" Stamp), - dispensing (Dlspensing), - coating (-g), a glue (PaSt 1) or - exposure imaging (Photol i thography) and other methods, the frame glue 4 and support points 5 and other patterns printed To the electrode sheet 2. As shown in the second figure, the screen (or steel plate) of the printing screen of the present invention, the screen or steel plate 7 is formed with a pattern of the printing frame glue 4 and the support point 5. 6. 帛 为本 为本 为本 印 印 印 印 印 印 印 印 印 印 印 印 印 印 印 印 印 印 印 印 印 印 印 印 印 印 印 印 印 印 印 印 印 印 印 印 印 印 印 印
由吸風來源接口 9對雷搞y Q *丄 L „ 17 對包極片3產生吸力使其固定於吸風治 :、’而一定位頂針10則用以對電極片3定位之用。將 網版7置於電極片3之μ,0 土 用將 m 〇 ^ 且—者之間有一間隙。將感壓 月貪8置於網版7之卜,山 w n 13於網… ' 刮刀機構12移動其-刮刀片 1 ύ y網版7之上,与u n u 之0安6由u 將感壓膠δ刮入網版7 中,刮入圖案6之感麼 片3之表面而形成膠框4及二衣在^極 4及支撐點5等圖案6的高度係為網5版寺7\=。形成膠框 的間隙屋Α甘山 口又係為、、周版7與電極片3之間 % > 、又。,、中,所印製之框膠4與所印f之支^ 的高度是一樣的,一护而丄^ π I衣之支撐點5 ,其所印製之高度係在10"m 在弟圖中’其中除了最上一 = 極片1 σ rm °片1與最下一片電 Ϊ 印早面框膠4和支撐點5之圖宰外,盆於 琶極片2兩面或單面皆印上框膠4和支:,、::間, 要印兩面之中間電極片 牙:之圖案。若 、、四弋古、w / r 在其一面印好圖荦#,妳赍 326\專利說明書(補件辨〗2VrF94453! -(5(M5CrC)揮發掉部分溶劑,而使得錢勝^ 1281281 去勒性,以利苴另一 5之r安… 圖案之印製。印好框膠4和支撐點 掉I,極片,再經過常溫或高溫⑼爾 掉所印好圖案之感壓膠 150 C)以揮發 做法中間各片電極…僅:=分、厂容劑巧外-種 間電極片的接著強度會 ::=印早面的中 力為弱。 ^白印圖案者電極片間接著 ’將印有圖案之電極片進行 =六在―"堆 電極片!、2之^=^4)或加熱(如標號⑸方式將 有時為了縮短二的微量空氣3。散逸出來。 量空氣3。之程序C台的獨立化’上述散逸微 堆豐電極片卜2時,先鋪 成。在 引導槽22内,將電極片 =安片之早面琶極片1於 -片地鋪上所需要片數 面朝上’再-片接 引導槽Μ内(中間各片電=^早印面^間電極片2於 刷面須朝同-方向(例如全部朝上)),早了,堆,時印 層之單面電極片1於引導样r ’甫上取上— 之印有圖案的面朝下,這些 ::紫片 在電解液中&丄uz之堆宜作業時皆 解液中70成,也就是所謂液面下堆疊。 =四圖為本發明之超音波(或 側視圖為例,上述印刷圖 八二)心、纟。構 極片卜2浸放在辭有+經 兀成後’將印刷好的電 他各種超音波可穿透之^)液=之玻璃盛槽17中(或其 口口 先將電極片1、2置放在破 326\專利說明書(補件)\94-12\TF94453l 1281281 埚盛札17巾之一支稽架19 ’再將玻璃盛槽17置放於農 有純水18的—超音波震盪器2〇中,然後,以、、 真空(如標號14)或加熱(如標號15)方式將電極片 孔隙結構中殘留的微量空氣30散逸出來。在電極片 之孔隙結構中殘留的微量空氣Μ散逸出來之後 可進行電極片卜2壓合之程序,如第六圖為日= 裝置未加壓力時之壓合機構的側視圖所示。 輪 本發明亦可同時進行散逸微量空氣3〇之程序與 程序,如第五圖為本發明含超音波、 ς =、:諸能裝置的導引槽之結構側視圖所示,在二The suction source interface 9 pairs Ray y Q * 丄 L „ 17 generates suction on the pole piece 3 to fix it to the suction rule: ', and a positioning ejector pin 10 is used for positioning the electrode piece 3. The screen plate 7 is placed on the electrode sheet 3, and the soil is used to have m 〇^ and there is a gap between them. The pressure-sensitive moon is 8 placed on the screen plate 7 and the mountain wn 13 is on the net... 'Scraper mechanism 12 Move the squeegee blade 1 ύ y over the screen plate 7, and the 0u 6 of unu is scraped into the screen plate 7 by u, scraping the surface of the pattern 6 to form the frame 4 And the height of the pattern 6 of the second coat and the support point 5 is the net 5 version of the temple 7\=. The gap between the frame and the gazelle is also, and between the plate 7 and the electrode plate 3 >, and, in,, the printed frame glue 4 is the same height as the printed branch of the f, and the support point of the πI π I clothing is 5, and the height printed by it is 10"m in the brother's picture, except for the top one = pole piece 1 σ rm ° piece 1 and the last piece of electric Ϊ printing the early face frame glue 4 and the support point 5, the basin is on both sides of the bungee piece 2 or Single-sided printing on the frame glue 4 and branch:,,::, between, to print two The middle electrode piece: the pattern. If,, four, and w / r printed on one side of the picture 妳赍 #, 妳赍 326 \ patent specification (repair identification 2VrF94453! - (5 (M5CrC) volatilized part Solvent, and make Qian Sheng ^ 1281281 to be attractive, to benefit another 5 r's... Printed with the pattern. Print the frame glue 4 and the support point off I, the pole piece, and then pass the normal temperature or high temperature (9) Printed pressure sensitive adhesive 150 C) In the middle of the evaporation process, the electrodes of each piece...only:=min, the factory agent is excellent-the inter-species electrode sheet will have the following strength::=The medium force of the early surface is weak. ^ The white printed pattern between the electrode sheets is followed by 'printing the electrode sheet with the pattern = six in the "" stack electrode sheet!, 2^^^4) or heating (such as the label (5) method will sometimes be used to shorten the trace amount of two Air 3. Dissipate out. Measure the amount of air 3. The procedure of the independent C-stage of the above-mentioned dissipative micro-pile electrode sheet 2 is first paved. In the guide groove 22, the electrode sheet = the early bungee of the film The number of sheets required for the sheet 1 to be laid on the sheet is facing upwards. The sheet is connected to the guide groove (the middle sheet is electrically replaced with the surface sheet 2). (for example, all upwards)), early, the stack, the single-sided electrode sheet 1 of the time stamp is taken on the guide sample r'甫, and the patterned side faces down. These:: The purple piece is in the electrolyte. The stack of & 丄 uz is suitable for 70% of the solution, which is called the subsurface stacking. = The four figures are the ultrasonic waves of the invention (or the side view, for example, the above-mentioned printed figure 82). The structure of the pole piece 2 is dip in the word + after the 兀 ' ' ' will be printed in the various ultrasonic waves can be penetrated ^) liquid = glass tank 17 (or its mouth first electrode sheet 1, 2 Placed in the broken 326\patent specification (supplement)\94-12\TF94453l 1281281 埚盛札17 towel one of the shelves 19 'and then placed the glass tank 17 in the agricultural pure water 18 - ultrasonic shock Then, the trace air 30 remaining in the pore structure of the electrode sheet is dissipated by means of vacuum, (e.g., reference numeral 14) or heating (e.g., numeral 15). After the residual amount of air remaining in the pore structure of the electrode sheet is dissipated, the electrode sheet can be pressed, as shown in the sixth figure, which is shown in the side view of the pressing mechanism when the device is not pressurized. The present invention can also simultaneously perform a program and a procedure for dissipating a trace amount of air, as shown in the fifth figure, which is a side view of the structure of the guide groove containing the ultrasonic wave, ς =,: energy devices, in the second
槽22置放於裝有電解液23之電解液盛盤I , 直接一片一片地堆疊於有電解液23之導引槽 中,而不需要如第四圖中之支撐架 s =置於-超_器2。上,然後,以 〃工(如標號⑷或加熱(如標?虎15)方式將電 孔隙結構中殘留的微量空氣3〇散逸出來。在散逸電極2之 卜2之孔隙結構中殘留的微量空氣 電極片1、2的堆疊。 ·^也兀成了 二述二序= 衣有电解液23之電解液盛盤21 —起置於一 乂二=5置):最上面,極… 屢合電極片卜2。未、,、曰不)施以屢力(如標號⑷來 在第六圖中,當壓合電極片時,設定適合之壓力 326\專利說明書(補件)\9‘ ] 2\TF944531 12 1281281 來傳遞至上壓板25以壓合此枝鈐壯里. 間與增加壓人效果夕 4置,為了縮短塵合時 。〇芦人Μ 果,亦可用以加熱(如標號26)(室溫〜100 電極片卜2之相互兩片之間的感壓膠融接 在起。此4,將壓合後之框膠4和支標點 _覆及限定形體於此儲@W叩二+ 、电解液包 '处狀罢4网山 此I置早兀中,如第七圖為本發明儲The tank 22 is placed in the electrolyte tray I containing the electrolyte 23, and is stacked one by one in the guiding groove with the electrolyte 23, without the support frame s = placed in the fourth figure _ device 2. Then, the amount of trace air remaining in the electroporation structure is dissipated by the completion (such as the label (4) or the heating (such as the standard tiger 15). The trace air remaining in the pore structure of the dissipative electrode 2 Stacking of the electrode sheets 1, 2 · ^ also became the second two-order = the electrolyte containing the electrolyte 23 holds the tray 21 - placed in a 乂 2 = 5 set): the top, the pole ... Pie 2. No,, 曰, )) Apply repeated force (such as the number (4) in the sixth picture, when pressing the electrode piece, set the appropriate pressure 326\patent specification (supplement)\9'] 2\TF944531 12 1281281 It is transferred to the upper platen 25 to press the branch and the strong and the strong. The effect of increasing the pressing effect is 4, in order to shorten the dusting. The hoist can also be used for heating (such as the number 26) (room temperature ~ 100 The pressure-sensitive adhesive between the two pieces of the electrode piece 2 is connected. This 4, the framed glue 4 after the pressing and the support point _ cover and the limited shape are stored here @W叩二+, electrolyte package 'The situation of the 4th mountain, this I set early, such as the seventh picture is the storage of the invention
Si最二/之麼合機構的側視圖所W •構側視圖所示。 知月储此裝置之成品的結 • 上述本發明之儲能裝置夂 第一圖所示)係均勻分 D ;f成兀件中,支擇點5(如 了最上-片電極片二最下?,片卜2_ ,.甘从占 ”下一片電極片1只印單面支撐點 5外,其餘中間各片電極片 早面支撐””占 點5,且支撐點表面與下表面皆印支撐 布需做到二之:=位置妳^ 時之防呆保護心 極片2上亦只印在單面上 二法為在中間各片電 須朝同-方向(例如全部朝上)。支二:’有印圖案那-面 型、三角柱型、多角 #點可為圓柱型、方枉 支撐點直峨對角線長)、為二型二 〇. 5〜2mm直徑,作若齋 m教萬用的是 且配合放大,不受上述 牙'.、,占5尺寸亦 〇.5〜5點/平方公分,較常用的是^ 同樣地,框膠4(如第— 千方公分。 2之周圍表面上,除二f所不)係均勾分布在電極片】、 除了取上—片電極片]與最下一片電極 326\專利說明書(補件)\9本】2vpF9445y ]3 1281281 片1只印單面框膠4外,苴 面均印上框勝4;另一種=中間之電極片2之上面與下 如同支撐點圖宰一樣,1法為在中間各片電極片2上亦 有印圖案那一面須朝 仁在堆宜打, 〇.3〜5.-,較常用的是。 膠4線徑為 面錢平方公ϋΐΓ!护線徑。特別大(如電極月 公分以下)的電極片之尺寸則不在此限。 '^方 本發明所述之框膠4盥;俨 苯乙烯-丁稀…入Γ 係採用苯乙烯-乙烯與The side view of the Si's second-most mechanism is shown in the side view. The junction of the finished product of this device is stored in the first embodiment of the present invention. The energy storage device of the present invention is uniformly divided into D; ?,片卜2_,. Gan from the "one next electrode sheet 1 printed single-sided support point 5, the rest of the middle sheet of the electrode sheet early support" "point 5, and the support point surface and the lower surface are printed support The cloth needs to do two things: = position 妳 ^ When the anti-depression protection core piece 2 is also printed on only one side, the two methods are in the middle of each piece of electricity must be in the same direction - for example (all upwards). : 'Printed pattern - face type, triangular column type, multi-angle # point can be cylindrical type, square support point straight diagonal line length), for type II two. 5~2mm diameter, for Ruo Zhai It is used and enlarged, not subject to the above teeth '.,, and the size of 5 is also 〇. 5~5 points / cm ^ 2, the more commonly used is ^ Similarly, the frame glue 4 (such as the first - thousand square centimeters. 2 On the surrounding surface, except for the second f, the hook is distributed on the electrode sheet], except for the upper electrode piece and the lowermost electrode 326\patent specification (supplement)\9 this] 2vpF9445y]3 1281 281 pieces of 1 single-sided frame glue 4, the face is printed with a frame wins 4; the other = the middle electrode piece 2 is the same as the bottom of the electrode piece 2, the first method is the electrode piece 2 in the middle There is also a printed pattern on the side that must be hit in the heap, 〇.3~5.-, more commonly used. The glue 4 wire diameter is the square money public ϋΐΓ! Guard wire diameter. Especially large (such as the electrode month centimeters below The size of the electrode sheet is not limited to this. The square frame of the invention described in the present invention; 俨 styrene-butyl sulphide ... into the Γ styrene-ethylene and
,, /、承5物彈性體,加入馬來酐等之鞀k I 材料,以增加膠愈全屬^卜版〜一木野等之親水基 之一括 屬虱化物間之黏著力,另外加上適量 =種二上增黏劑(Tacky materiai)與適量之一種以上 冷背丨]’ S周製成為感壓膠8 ( 一 以斛、十、今e 胗1如弟—圖所不)。再將感壓膠8 ⑽方式’將網版上之轉4與支撐點5之圖宰 二=製到電極片上,再經過較高溫度狀態的-Li 門以揮㈣所印圖案之感_8裡面所含 劑。所印成之框膠4盥支撐點5之円宏田4^丨刀之/合 名、力 /、叉保2 5之圖案因材料為感壓膠, 有“狀態下並無黏性或黏性極低,相互間不合黏 '使得製,中不會因為黏性而造成作業上的困擾:’ 隹且【5日寸,藉由壓力或同時加熱(室溫〜1〇〇。〇) P可讓電極片相互兩片之間的感壓膠8之圖案融接在一 達成電極片彼此隔離且同時將電解液包覆限制在兩電 亟片中。另外,所述之感壓膠8需與電解液長時間接觸且 經過线電和溫度升降的過程,其皆不會起反應或變質。 本卷明之儲能裝置31在浸入電解液程序係直接採用液 326\專利5兌明書(補件)\9句2\丁刚4 14 1281281 面下堆疊,过 進電解液室中:=電解液,程中空氣30不會夹帶 真空或加熱方4 2在反入之後先以超音波、抽 -空氣30散逸^來电極片b 2之孔隙結構中殘留的微量 •電解液盛盤21内同時作超立波抽:::液。亦可以在 逸:;極片I、2之孔隙結二留空;:;:熱程序以散 液液係為水溶性電解液和有機電解 ^之水===^性電解液係為各種酸、驗、 酸,主要因立為_ ^ /液。酸性水溶液常使用硫 。期.0M,特別二V: ^ 度最高。寺別疋3〜5M,主要因為此濃度下硫酸之導電 士毛明之超向儲電能量之儲能裝置的另一 形成有陣列式的複數個電極 ,例係為 本發明另一儲萨壯 包極母片,如弟九圖為 在第九由衣 正肢封裝結構的分解圖所示。 可田 W ,在上、下單面印圖案電極母片101之中, 可豐加有數個雙面或單面印圖 月iu〗之中, ⑻、⑽的表面印製有數個支撐點1G5片且^電極母片 製有複數個框膠J 04。本發明 /、又面周圍印 以僅用上丁工p 本I明之钹合儲能裝置母體1〇6可 亦可在上;:H印圖案電極母片101來組合完成, 或多月錐面二 印圖案之電極母片m中在插入- 或早面印圖案之電極母片⑽來組合完成。 貝轭例中,電極母板的印刷方式及所使用之H卩刷刼 料(即感靖與第二、三圖所述之内容相:使:= 15 3 2 專利 5兌明書(補件)\94-12 \TP9445 31 I28l28l ::y /目所不同的是網版的圖案是-次可H|7制、n 極片(如第-圖所示)之圖案於電極;:了,數個電 —電極片上夕*持 才母片上。龟極母片的每 ^ ^ ^ 身點的圖案係相同於第一圖之電極>{卜 之支撐點的圖案;電極 ㈡之電極片上 框膠的寬声々母一电極片上之需要切割之 笔度的而電1 略大於第—圖之電極月上之框膠的 框膠的寬 二"母-電極片上之不需要切割之 力士 _ 昂圖之包極片上之框膠的寬声。, /, bearing 5 elastomers, adding maleic anhydride and other 鼗k I materials, in order to increase the adhesion of all the hydrophilic groups of the 卜 〜 一 一 一 一 一 一 一 一 一 一 一 一 一 一 一Appropriate amount = Tacky materiai and more than one type of cold backing] 'S week made of pressure sensitive adhesive 8 (one to 斛, ten, today e 胗 1 as the younger brother - not shown). Then apply the pressure sensitive adhesive 8 (10) method to the screen 4 on the screen and the support point 5 to the second electrode = to the electrode sheet, and then through the higher temperature state of the -Li gate to wave (four) printed pattern feeling _8 Contains the inside. The printed frame glue 4 盥 support point 5 円 Hong Tian 4 ^ 之 knife / name, force /, fork protection 2 5 pattern because the material is pressure sensitive adhesive, there is no viscous or sticky state Very low, not sticky to each other's system, it will not cause work troubles due to stickiness: ' 隹 and [5 days, by pressure or simultaneous heating (room temperature ~ 1 〇〇. 〇) P can The electrode sheets are fused to each other by a pattern of pressure sensitive adhesives 8 between the two sheets, and the electrolyte sheets are separated from each other while the electrolyte is coated. In addition, the pressure sensitive adhesive 8 needs to be combined with The electrolyte is contacted for a long time and passes through the process of line current and temperature rise and fall, and it will not react or deteriorate. The energy storage device 31 of the present invention directly uses the liquid 326\patent 5 (there is a supplement) in the immersion electrolyte program. ) \9句2\丁刚4 14 1281281 Stacked under the surface, into the electrolyte chamber: = electrolyte, the air in the process 30 will not entrain the vacuum or the heating side 4 2 after the reverse entry, first ultrasonic, pumping - The air 30 is dissipated ^ to the trace amount remaining in the pore structure of the electrode sheet b 2 • The electrolyte plate 21 is simultaneously used for super-wave pumping::: liquid. In Yi:; Pole piece I, 2, the pore junction is left blank;:;: The thermal program uses the liquid liquid system as the water-soluble electrolyte and the organic electrolysis water ===^ The electrolyte solution is various acids, the test Acid, mainly due to _ ^ / liquid. Acidic aqueous solution often uses sulfur. Period .0M, especially two V: ^ degree is the highest. Temple 疋 3~5M, mainly because of the concentration of sulfuric acid in the concentration of conductive Shi Maoming super Another energy storage device for energy storage is formed by an array of a plurality of electrodes, which is another storage slab of the invention. For example, the figure of the ninth garment is an exploded view of the vestibular limb assembly structure. Canfield W, in the upper and lower single-sided printed pattern electrode master 101, can be added to a number of double-sided or single-sided printing month iu, the surface of (8), (10) printed with several supports Point 1G5 piece and ^ electrode mother piece is made up of a plurality of frame glues J 04. The present invention /, and the periphery is printed with only the upper Dinggong p, the first of the energy storage device body 1 〇 6 may also be on; : The H-printed pattern electrode master 101 is combined, or the electrode master wafer m of the multi-month tapered pattern is inserted in the electrode master (10) of the early or late printed pattern. In the case of the shell yoke, the printing method of the electrode mother board and the H卩 brush material used (ie, the sense of Jing and the contents described in the second and third figures: make: = 15 3 2 patent 5 with the book (Supplement)\94-12 \TP9445 31 I28l28l::y / The difference is that the pattern of the screen is - the pattern of the H|7 system, the n-pole piece (as shown in the figure - as shown in the figure); :, a number of electric-electrode pieces are held on the mother's eve. The pattern of each body of the turtle pole piece is the same as that of the electrode of the first figure> {the pattern of the support point of the pad; the electrode (2) The width of the mask on the electrode sheet is required to be cut on the electrode sheet, and the electric 1 is slightly larger than the width of the sealant on the electrode of the electrode of the first figure. The power of the cutting _ the wide sound of the frame glue on the pole piece of Antu.
疊之程:知例中」將電極母板逐-浸入電解液中且:時堆 ^第二二“ #母板中殘留的微量空氣之程序 程序=述之内容相同’本實施例之電極母板堆叠 之^為本發明另—難裝置未加墨力時 1 5機構的側視圖所示。 、 内ίΠ列二,將電極母繼之程序與第七圖所述之 内二相R,由電極母片完錢合程序之複合儲能The process of stacking: In the example, the electrode mother board is immersed in the electrolyte one by one and: the second step of the second layer "# trace of residual trace air in the mother board = the same content is described] the electrode mother of this embodiment The stacking of the board is shown in the side view of the 15th mechanism when the hard-to-apply device is not filled with the ink in the invention. The inner electrode is the second phase, and the inner electrode is followed by the second phase R as described in the seventh figure. Composite energy storage of electrode master film
Z如弟十-圖為本發明儲能裝置之成品的結構側視圖所 斤完成壓合後之複合儲能裝置母體106進行切割程序,如 第十二圖為本發明由切刀切割儲能裝置之示意圖及第十0 三圖為本發明將複合儲能裝置母體i 0 6切割^單— 裝置子體108之示意圖所示。具有陣列式排列電極片之匕 合儲能裝置母體106藉由切刀107切割出每一個所規定之 圖案的單一儲能裝置子體1〇8,複合儲能裝置母體1〇6在 未切割前,其所要切割之框膠的寬度係等於或略2於不要 切割之框膠的寬度的兩倍,經切割後的框膠可能略為損失 16 326\專利說明書(補件)\94-12\TF944531 1281281 其見度,但不會影響單一儲能裝置子體丨〇8的大小。如 匕上述各私序便能完成本實施例之儲能裝置的製造。 本發明可應用於雙極性(B丨po丨ar)堆疊:在多室層疊的 =構中,鄰近兩個電解液室共用一個雙面塗佈活性曰材^之 :極片以區隔二室。將此層疊之儲能裝置充電,每片中門 電極片皆會被兩端片誘導,自然在其兩面上形成正負極曰, =此類推,亦即堆疊層數可無上限增加,可藉由不同堆疊 * g數達到任意所需要之電壓(一到數百伏特)。 .=明的優點係在自動對位、印刷一次完 置隔離片和介電塞縫套等細微繁複之工藝步驟,以及免除 上述多道程序間彼此對位問題,除 ” 的末源,也讓自動化量產製造變為可能,更可將 笔子產品推廣到輕薄短小化之声 、 Η丨向士 寻]化之私度。本發明藉由單一攻印 ,同4將框膠與支標點之圖宰 板上。因一-欠印办姑力亡Γ兀王—樣地複製到電極 人ί7凡’故〉又有對位問題,佶 樓點之面積可M f 、 逑框膠與支 大。本發明同時利用 卸檟了^曰到取 了填注電解液的麻須和填注 上,V:二::::較佳具體例及舉例性附圖敘述如 ι應不被視為係限制性者。孰 义戈 及具體例之内容做各種修改、省略及:*者對其形態 明之範圍。 文化’均不離開本發 【圖式簡單說明】 第-圖為本發明儲能裝置之 丁衣結構的分解圖; Π 326\專利說明書(補件)\94·】2\TF94453】 1281281 第二圖為本發明夕p 之印刷用網版(或鋼版)結構圖; 弟二圖為本發明夕泰丨 印刷機構側視圖; 電極板之圖案的網版(或鋼版) 構侧 視=圖為本發明之超音波(或加熱或抽真空)槽結 儲二"士 = 明合超音波、加熱或抽真空機構等之堆疊 储::士置的導引槽之結構側視圖; 隹且 視::、圖為本發明儲能裝置未加壓力時之壓合機構的側 圖第七圖為本發明儲能裝置加度力後之壓合機構的側視 =八圖為本發明儲能裝置之成品的結構側視圖; 圖乐九圖為本發明另—儲能裝置之整體封裝結構的分解 咏囷為本叙明另一儲能裝置未加壓力時之壓人機構 的側視圖; τI& α械構 f十目4本發明儲能裝置之成品的結構側視圖; =十二圖為本發明由切刀切割儲能裝置之示意圖;以及 乐十三圖為本發明將複合儲能裝置母體切割為單一儲 此裝置子體之示意圖。 【主要元件符號說明】 1 電極片 2 電極片 3 電極片 规專利5兌明書(補件)\94-12\TF944531 18 1281281 4 膠框 5 支撐點 6 圖案 . 7 網版 8 感壓膠 9 吸風來源接口 10 定位頂針 * 11 吸風治具 • 12刮刀機構 13 到刀片 14 抽真空 15 加熱 16 電解液 17 玻璃盛槽 18 純水 ^ 19 支撐架 20 超音波震盪器 21 電解液盛盤 22 導引槽 - 23 電解液 24 壓力 25 上壓板 26 加熱 27 下壓板Z如弟十-图 is a side view of the structure of the finished product of the energy storage device of the present invention. The composite energy storage device body 106 is subjected to a cutting process after the pressing, as shown in the twelfth figure, the cutting energy storage device is cut by the cutter according to the present invention. The schematic diagram and the tenth three-third diagram show the schematic diagram of the composite energy storage device matrix i 0 6 - the device body 108. The composite energy storage device precursor 106 having the array-arranged electrode sheets is cut by a cutter 107 to form a single energy storage device body 1〇8 of each predetermined pattern, and the composite energy storage device mother body 1〇6 is before being cut. The width of the sealant to be cut is equal to or slightly twice the width of the sealant that is not to be cut, and the sealant after cutting may be slightly lost. 16 326\Patent Specification (Repair)\94-12\TF944531 1281281 The visibility, but does not affect the size of the single energy storage device body 丨〇8. The manufacture of the energy storage device of the present embodiment can be accomplished by the above various private sequences. The invention can be applied to a bipolar (B丨po丨ar) stack: in a multi-chamber stacking structure, a double-sided coated active coffin is shared adjacent to two electrolyte chambers: a pole piece to divide the two chambers . The stacked energy storage device is charged, and each of the middle gate electrodes is induced by the two end sheets, and the positive and negative electrodes are naturally formed on both sides thereof, and such push, that is, the number of stacked layers can be increased without an upper limit, Different stacking * g numbers reach any desired voltage (one to hundreds of volts). The advantages of .= Ming are in the process of automatic alignment, printing the complete isolation of the spacer and the dielectric plug sleeve, and eliminating the problem of alignment between the above multi-programs, in addition to the end source of Automated mass production and manufacturing becomes possible, and the pen products can be promoted to the sound of light and short, and the privateness of the smuggling. The present invention uses a single tracing, and the same as the frame glue and the punctuation point The figure is on the board. Because of the one-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- The present invention simultaneously utilizes the deburring and the filling of the whisker and the filling with the electrolyte, V: 2:::: preferred specific examples and exemplary drawings, if ι should not be regarded as a system Restricted. 孰 戈 戈 戈 戈 戈 戈 戈 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及Exploded view of the structure of the dingyi; Π 326\patent specification (supplement)\94·]2\TF94453] 1281281 The second picture is The screen of the printing screen (or steel plate) of Ming Xi p; the second drawing of the invention is the side view of the printing mechanism of the invention; the screen (or steel plate) of the pattern of the electrode plate is shown in the figure Ultrasonic (or heating or vacuuming) tank junction storage "Shift = Minghe ultrasonic, heating or vacuuming mechanism, etc. Stacked storage:: Side view of the guiding groove of the Shi set; FIG. 7 is a side view of the pressing mechanism when the energy storage device of the present invention is not pressurized. The seventh view of the pressing mechanism after the adding force of the energy storage device of the present invention is a side view of the energy storage device of the present invention. Side view of the structure; Figure 9 shows the decomposition of the overall package structure of the other energy storage device of the present invention, and is a side view of the pressing mechanism of another energy storage device without pressure; τI& A side view of the structure of the finished product of the energy storage device of the present invention; = 12 is a schematic view of the energy storage device cut by the cutter according to the present invention; and a Le 13 diagram of the present invention cuts the mother of the composite energy storage device into A schematic diagram of a single storage device body. [Main component symbol description] 1 Pole piece 2 Electrode piece 3 Electrode sheet specification Patent 5 scription (supplement) \94-12\TF944531 18 1281281 4 Plastic frame 5 Support point 6 pattern. 7 Screen version 8 Pressure sensitive glue 9 Suction source interface 10 Positioning thimble * 11 suction fixture • 12 scraper mechanism 13 to blade 14 vacuum 15 heating 16 electrolyte 17 glass tank 18 pure water ^ 19 support frame 20 ultrasonic oscillator 21 electrolyte tray 22 guide groove - 23 electrolyte 24 pressure 25 upper plate 26 heating 27 lower plate
326\專利說明書(補件)\94-12\TF944531 19 1281281 30 空氣 31 儲能裝置 101 電極母片 102 電極母片 104 框膠 105 支撐點 106 複合儲能裝置母體 1 0 7 切刀 108 單一儲能裝置子體326\Patent Specification (Repair)\94-12\TF944531 19 1281281 30 Air 31 Energy Storage Device 101 Electrode Master 102 Electrode Master 104 Frame Glue 105 Support Point 106 Composite Energy Storage Device Parent 1 0 7 Cutter 108 Single Storage Device body
326\專利說明書(補件)\94-12\TF944531 20326\Patent specification (supplement)\94-12\TF944531 20
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TW94145186A TWI281281B (en) | 2005-12-20 | 2005-12-20 | Manufacturing method of energy storing device with ultra high electrical energy storage |
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TW94145186A TWI281281B (en) | 2005-12-20 | 2005-12-20 | Manufacturing method of energy storing device with ultra high electrical energy storage |
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TWI281281B true TWI281281B (en) | 2007-05-11 |
TW200725968A TW200725968A (en) | 2007-07-01 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8947856B2 (en) | 2011-04-28 | 2015-02-03 | Ultracap Technologies Corp. | Supercapacitor and method for forming the same |
TWI500200B (en) * | 2014-04-21 | 2015-09-11 | Amita Technologies Inc Ltd | Packing Device for Electrode Sheets and Packing Method thereof |
-
2005
- 2005-12-20 TW TW94145186A patent/TWI281281B/en not_active IP Right Cessation
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8947856B2 (en) | 2011-04-28 | 2015-02-03 | Ultracap Technologies Corp. | Supercapacitor and method for forming the same |
TWI500200B (en) * | 2014-04-21 | 2015-09-11 | Amita Technologies Inc Ltd | Packing Device for Electrode Sheets and Packing Method thereof |
Also Published As
Publication number | Publication date |
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TW200725968A (en) | 2007-07-01 |
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