TWI276518B - Method of manufacturing comb blade used in hair thinner cutting scissors and hair thinner cutting scissors - Google Patents

Method of manufacturing comb blade used in hair thinner cutting scissors and hair thinner cutting scissors Download PDF

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Publication number
TWI276518B
TWI276518B TW094119475A TW94119475A TWI276518B TW I276518 B TWI276518 B TW I276518B TW 094119475 A TW094119475 A TW 094119475A TW 94119475 A TW94119475 A TW 94119475A TW I276518 B TWI276518 B TW I276518B
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Taiwan
Prior art keywords
comb
blade
shape
thinning
molding
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TW094119475A
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Chinese (zh)
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TW200602171A (en
Inventor
Hidemi Adachi
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Adachi Industry Co Ltd
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Publication of TWI276518B publication Critical patent/TWI276518B/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/12Both compacting and sintering
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F5/00Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • B23P15/28Making specific metal objects by operations not covered by a single other subclass or a group in this subclass cutting tools
    • B23P15/40Making specific metal objects by operations not covered by a single other subclass or a group in this subclass cutting tools shearing tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26BHAND-HELD CUTTING TOOLS NOT OTHERWISE PROVIDED FOR
    • B26B13/00Hand shears; Scissors
    • B26B13/06Hand shears; Scissors characterised by the shape of the blades
    • B26B13/08Hand shears; Scissors characterised by the shape of the blades with cutting edges wavy or toothed in the plane of the blade

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Scissors And Nippers (AREA)

Abstract

This invention provides a shortening production steps method for manufacturing comb blade used in hair thinner cutting scissors in which the peripheral edges of comb grooves are chamfered and rounded and the combing scissors manufactured by the method, which is mainly consisting of: the comb blade having comb teeth arranged parallel with each other on both sides of the comb grooves is manufactured by a sintering method for sintering a molding formed of the material of the scissors. The molding is formed in the same shape as the comb blade, and an excess width portion (121) is provided to the blade tip side of the comb blade to form the tip of the comb blade wider than the comb blade. The comb grooves are formed leaving the peripheral edge of the molding by the excess width portion. The method is characterized by sintering the molding thus molded and removing the excess portion (121) from a sintered body (120) thus sintered to form the tip (123a) of the comb teeth (123). The molding may be formed in such a shape that the peripheral edges of the comb grooves are chamfered. Also, the molding may be formed by molding the band-like recessed parts extending from the base end to the tip of the molding as splitting at the lateral center of the blade rear part of the molding and the lateral both sides of the molding other than the recessed parts at the blade rear part may be formed such that are pushed out by push-out pins. The scissors are manufactured by using the above method.

Description

1276518 八、發明說明: 【發明所屬之技術領域】 本發明,係有關打薄剪用之梳刀體之製造方法與打薄 剪之改良,詳言之,係關於以燒結成形體之燒結法之梳刀 體之製造方法與打薄剪。 【先前技術】 灸理髮美容用剪刀雖係將2支刀體裝配而成者,但此理 ^ 剪刀之種之打薄剪,如圖1Θ所示,係將刀體 之梳刀體3G1與棒刀體3〇2裝配而成者。又梳刀體3〇ι, 係,軚刀# 3〇3隔著梳刀# 3〇4並設而成者,藉此,能將 頭髮打薄。亦有不使用棒刀體3〇2,冑2支梳刀體彼此裝 配而成之打薄剪。 王审考逢罕广· 口 红、谷用剪刀,如圖1 7所示,一般係分別製作半成 刀崢401與柄部4〇2,將兩者熔接來構成刀體。1 由在於··刀卹 401使用適合刀具之硬不銹鋼材料,又柄部 不需要硬度,故與刀部不同,較佳為使用抗銹特性 之半成。、’料。刀部係從不銹鋼板材,以鍛造製作刀部 與指環40或僅以模具衝壓來獲得。又柄部4〇2雖由柄405 造^二柄^構成,但若此指環4〇6之形狀比較單純時以鍛 使如此,若指環4〇6之形狀較複雜時則以鑄造製作。 半成品所得之刀部4〇1與柄部402熔接來完成1支刀體之 ’從如上述所製 —要氣作如圖1 6所示之打薄剪3 0 0時 Ϊ276518 作之刀體之半成品,切削梳刀槽3〇4形成梳刀# 3〇3,而 . 形成為梳刀體3 0 〇。 • 至於切削方法,梳刀齒若係如所圖示之梳刀齒303之 直線狀,則使用圓盤狀之研削機將梳刀槽逐一切削來形 ^ 成。 又如圖18之打薄剪500,亦有梳刀齒5〇3係呈圓弧狀 者,在此種圓弧狀時因無法以圓盤狀之研削機切削,故藉 鲁*線矩式放電加工將梳刀冑5〇4 & _切割,藉此來形成梳 刀齒503。最近之打薄剪,如±述以梳刀齒呈圓弧狀者為 主流。惟,加工所需之時間甚久,若要對丨支梳刀體全部 切割梳刀槽’則費3小時左右’因此,需要以全自動生產 線作24小時運轉。 如上述製作梳刀體之半成品之製程,與在半成品切割 梳刀槽之製程以外,刀口與刀背之加工亦係重要製程之 一。即,一般而言,理髮美容用剪刀之刀部,其截面形狀, φ 如圖19所示,在刀口 3〇〇B係將其研磨成圓弧狀,在刀背 3 0 0 A係將其研磨形成背隙31 5 (微小凹處)之形狀。背隙3 j 5 係用以使刀口彼此確實接觸,即若無此背隙31 5,因刀背 彼此接觸而使刀口彼此產生間隙,致使無法剪斷頭髮,但 若有此背隙,則如圖20所示,刀背彼此不會接觸,而使 刀口彼此確實能接觸。 又若將板材藉由研削機或線鉅式放電加工切削,經切 削之梳刀槽之周緣則形成直角,因此梳刀齒其截面係呈四 隅角均為角部之方形。但若如上述梳刀槽之周緣帶角部, 1276518 當進入梳刀槽之頭髮要從此梳刀槽脫離時,頭髮擦過周緣 角部’因此產生頭髮不容易脫離之缺陷。λ亦有頭髮擦過 角部而損傷之缺陷。 因此’已有提案將此角部去角之打薄剪(參照專利文獻 1) 0 (專利文獻1)日本特開2003_290572號公報 【發明内容】 ,像這種去角f際進行時必須以某些方法來研磨面, 相當費事。特別若梳刀齒呈圓弧狀,此梳刀齒之去角則更 費事。 又使用鍛造等之方法,係以模具衝壓形成刀體形狀, 加上刀口或刀背加工製程,㉟製程至成品的期間越短越 好。特別是打薄剪,期望能縮短其梳刀槽之形成製程。 有鑑於以上之問題,本發明在於提供:可縮短打薄剪 之製私,梳刀槽之周緣係呈去角圓弧,即使研磨刀背,背 隙亦不會消I的打薄剪之梳刀體之製a方法及其打薄剪。 為了要解決上述問題,本案之第1發明,係打薄剪用 之梳刀體之製造方法。又該梳刀體係由梳刀齒與梳刀槽反 覆又替而成者。其製造方法,其特徵在於:首先,準備對 應該梳刀體刀部之成形體,該成形體係形成:具有構成該 梳刀齒部分之齒尖彼此連結之剩餘部分,並且將該剩餘部 分以外之部分形成與該梳刀體大致同一形狀之成形體。然 後燒結該成形體以形成燒結體,從該燒結體去除剩餘部 1276518 分,以形成該梳刀齒之前端。 在方法成形體係「將該剩餘部分以外之部分形成 為與該梳刀體大致同一形狀」。在此,因在成形體會殘留 ㈣形模㈣㈣之射“冑,或用以從模具脫模之頂出 銷之鎖痕’此點會與梳刀齒之形狀不肖,故如上述以「大 致同一形狀」表示。 藉此’習知要經過許多步驟製造之梳刀體,則能以較 少之製程製造。具體而言,習知例如若係鍛造之製造方法, 則需要經過從模具衝壓至刀口研削、刀背研削、梳刀齒切 削、其他等许多製程’但依本發明以較少之製程即足夠。 特別因與成形同時亦形成梳刀槽,而不需要習知之切削, 故能削減此切削作業(梳刀體之製造時間中最費時,例如 杬刀體1支需要3小時)’藉此能大幅縮短製造時間。又 燒結成之燒結體,僅施加輕微之表面加工則能形成為成 品,此點亦能縮短製造時間。 又因能將相同形狀者量產,故能容易且正確進行量產 品之規格維持。 又在此製造方法,梳刀齒之前端形狀,亦可藉由選擇 待去除之剩餘部分之形狀來形成。藉此,從丨種類之燒結 體,能容易形成將梳刀齒之前端改變為各式各樣之不同梳 刀體。 又在此製造方法,成形體亦可形成為梳刀槽之周緣去 角之形狀。 藉由成形,一旦備妥模具,則容易使梳刀槽之周緣形 1276518 周為去角之形狀,若係習知則需要切削去除位於梳刀槽之 ^、、角邛的作業,但成形則不需要此種作業,能進行正確 因角又即使將梳刀槽之周緣形成為如此去角之形狀, 二口已形成為完成之形狀,僅施加m澤程度之研磨 即可’故作業簡單,能維持梳刀槽之周緣去角之形狀。即, ☆ 士對已成形之刀口形狀需要作進一步研磨加工,則會將 ^刀齒研磨削除,因此使藉成形所形成之面(即,角)消除。 但是,因成形、燒結之該表面係非常接近成品,故在製造 時’不需要研磨等之表面加工,藉此能照原狀維持所成形 之去角之形狀。 又在此製造方法,亦可將成形體,在該成形體之刀背 寬度中央,形成從该成形體之基端朝前端方向延伸之帶 狀凹部當作㈣’進-步將刀背上非凹部之寬度兩側作為 以頂出銷頂出之處。 藉此,能省略將背隙研磨等來形成之習知製程。又, 雖僅要進行將刀背之頂出銷之銷痕研磨來去除的作業,但 若以平坦之研磨材料研磨,所研磨者,僅係未凹下之刀背 之寬度兩側(峰邊與刀口邊),凹部則不會被研磨。即,去 角且截面形狀呈圓弧之梳刀齒則不會被研磨。因此,能維 持此去角之形狀。即,若梳刀齒亦需要研磨,成形所得之 去角形狀,亦因研磨而形成為有角之形狀,但刀背之凹部, 不僅係背隙’ i且具有維持梳刀齒如此去角之狀態二機 能。 在本案之第2發明係揭示一打薄剪。該打薄剪,係使 1276518 用上述製造方法所獲得之梳刀體而成者。 藉此’能將模具形狀轉印來大量生產同一形狀者,並 且能獲得其形狀精度高者。因此,若係習知之鍛造,需要 將刀口或刀背之表面形狀精密地研削形成,但本發明,藉 由成形與燒結,將習知在經過最後製程之階段始能獲得 者,從一開始在燒結之時點則能獲得。 特別,在本發明之成形品,因其梳刀齒藉由剩餘部分 連結’故藉此能抑制使細長之梳刀齒因燒結而變形,燒結 成形體者本來則具有精度高,除此以外再加上,進一步能 獲得精度高者。例如,,丁薄剪,梳刀齒彼此之間,雖形成 為頭髮進人梳刀槽之人口,若梳刀齒稍微_曲,則在此梳 刀槽之人D會產生大小不均勾之差異,但此打薄剪則不會1276518 VIII. Description of the Invention: [Technical Field] The present invention relates to a method for manufacturing a comb body for thinning shearing and an improvement of a thinning shear, and more particularly to a sintering method for sintering a shaped body The method of manufacturing the comb body and the thinning shear. [Prior Art] Although the moxibustion and hairdressing scissors are made up of two blades, the thinning scissors of this kind of scissors are shown in Figure 1Θ, which is the comb body 3G1 and the bar of the knife body. The body 3〇2 is assembled. The comb body 3〇ι, system, 軚刀# 3〇3 is set up by the comb knife #3〇4, whereby the hair can be thinned. There is also a thinning shear that does not use a bar body 3〇2, and two comb bodies are assembled to each other. The king examines the hurricane, the lipstick, and the valley scissors. As shown in Fig. 17, the semi-finished knives 401 and the shank 4〇2 are generally fabricated separately, and the two are welded to form the cutter body. 1 Depending on the hard stainless steel material suitable for the tool, the handle 401 does not require hardness. Therefore, unlike the knife portion, it is preferable to use half of the rust resistance. ,'material. The knives are obtained from a stainless steel sheet, forged by a knife portion and a finger ring 40, or by stamping only with a die. Further, the shank portion 4〇2 is formed by the shank 405. However, if the shape of the finger ring 4〇6 is relatively simple, the shape of the finger ring 4〇6 is made by casting. The knives 4〇1 obtained by the semi-finished product are welded to the shank portion 402 to complete the machining of the body of one of the knives from the knives of the knives as shown in Fig. 16. The semi-finished product, the cutting comb slot 3〇4 forms a comb knife #3〇3, and is formed as a comb body 30 〇. • As for the cutting method, if the comb teeth are linear as shown in the illustrated comb teeth 303, the comb grooves are cut one by one using a disc-shaped grinding machine. In addition, as shown in Fig. 18, the thinning shear 500 is also a case where the comb teeth 5〇3 are arc-shaped. In the case of such an arc shape, since it cannot be cut by a disc-shaped grinding machine, the lure-line type is used. The electric discharge machining cuts the comb knives 5〇4 & _, thereby forming the comb teeth 503. Recently, the thinning shears, such as the ones in which the comb teeth are arc-shaped, are the mainstream. However, it takes a long time to process, and it takes about 3 hours to cut all the comb squeegees of the ram comb body. Therefore, it is necessary to operate the fully automatic production line for 24 hours. As described above, the process of making the semi-finished product of the comb body and the process of cutting the comb and the back of the semi-finished product are also one of the important processes. In other words, in general, the blade portion of the hairdressing and beauty scissors has a cross-sectional shape φ as shown in Fig. 19, and is ground in an arc shape at the edge of the blade 3〇〇B, and is ground in the blade back 300°. The shape of the back gap 31 5 (micro recess) is formed. The backlash 3 j 5 is used to make the edges of the blades in contact with each other, that is, if there is no such backlash 31 5 , the blades are in contact with each other to cause a gap between the edges, so that the hair cannot be cut, but if there is such a back gap, As shown in Fig. 20, the blades are not in contact with each other, and the blades are sure to be in contact with each other. In addition, if the plate is cut by a grinding machine or a wire electric discharge machining, the circumference of the cut comb groove is formed at a right angle, so that the comb teeth have a square shape with a corner angle of four corners. However, if the peripheral edge of the comb sipe is angled, 1276518, when the hair entering the comb sipe is detached from the comb sipe, the hair is rubbed over the peripheral corner portion, thereby causing defects in which the hair is not easily detached. λ also has defects in hair that are rubbed through the corners and damaged. Therefore, it has been proposed to thin the corners of the corners (see Patent Document 1). (Patent Document 1) Japanese Laid-Open Patent Publication No. 2003-290572 (the content of the invention) Some methods to grind the surface are quite troublesome. In particular, if the comb teeth are arc-shaped, the chamfering of the comb teeth is more troublesome. Further, by the method of forging or the like, the shape of the blade is formed by stamping with a die, and the edge or the backing process is added, and the period from the 35 process to the finished product is as short as possible. In particular, thinning shears are expected to shorten the forming process of the comb pockets. In view of the above problems, the present invention provides that the thinning of the thinning shear can be shortened, and the periphery of the comb sipe is a rounded arc. Even if the back of the knife is ground, the backlash does not eliminate the thinning comb of the slit. The method of making a body and its thinning shears. In order to solve the above problems, the first invention of the present invention is a method of manufacturing a comb body for thinning shears. In addition, the comb system is replaced by a comb tooth and a comb slot. The manufacturing method is characterized in that first, a molded body corresponding to a comb body blade portion is formed, the molding system having a remaining portion in which the tooth tips constituting the comb tooth portion are connected to each other, and the remaining portion is other than A molded body having a shape substantially the same as that of the comb body is formed in part. The shaped body is then sintered to form a sintered body, and the remaining portion 1276518 is removed from the sintered body to form the front end of the comb tooth. In the method forming system, "the portion other than the remaining portion is formed into substantially the same shape as the comb body". Here, since the shape of the comb tooth (the 锁, or the ejector pin for releasing the mold from the mold) is left in the molded body, the shape of the comb tooth is not the same as the shape of the comb tooth. "Shape" is indicated. By this, it is known that the comb body manufactured by many steps can be manufactured in a relatively small number of processes. Specifically, for example, if it is a forging manufacturing method, it is necessary to pass through many processes such as die-cutting from die-cutting, blade-back grinding, comb-tooth cutting, and the like, but it is sufficient in accordance with the present invention to reduce the number of processes. In particular, since the comb groove is formed at the same time as the forming, the conventional cutting operation can be reduced, so that the cutting operation can be reduced (the most time-consuming in the manufacturing time of the comb body, for example, it takes 3 hours for the boring body 1). Reduce manufacturing time. Further, the sintered body can be formed into a finished product by applying only a slight surface treatment, which also shortens the manufacturing time. Since the same shape can be mass-produced, the specifications of the mass-produced product can be easily and correctly maintained. Also in this manufacturing method, the shape of the front end of the comb tooth can be formed by selecting the shape of the remaining portion to be removed. Thereby, it is possible to easily change the front end of the comb tooth to a different type of comb body from the sintered body of the crucible type. Further, in this manufacturing method, the molded body may be formed into a shape in which the peripheral edge of the comb groove is deviated. By forming, once the mold is prepared, it is easy to make the circumference of the comb groove 1276518 into a shape of a chamfer. If it is conventionally known, it is necessary to cut and remove the corners of the comb groove, but the forming is not This kind of work is required, and even if the correct angle is formed, even if the circumference of the comb groove is formed into such a shape, the two ports are formed into a completed shape, and only the grinding of the degree of m is applied. Maintain the shape of the peripheral chamfer of the comb slot. In other words, if the shape of the formed blade needs to be further polished, the tooth is removed by grinding, so that the surface formed by the forming (ie, the angle) is eliminated. However, since the surface formed by molding and sintering is very close to the finished product, surface processing such as polishing is not required at the time of production, whereby the shape of the formed chamfer can be maintained as it is. Further, in the manufacturing method, the formed body may be formed in a strip-shaped concave portion extending from the base end of the molded body toward the distal end in the center of the back width of the molded body as (4) 'step-step non-recessed portion on the back of the blade Both sides of the width are used to ejector with the ejector pin. Thereby, the conventional process of forming a back gap grinding or the like can be omitted. Moreover, it is only necessary to perform the work of removing the pin marks of the ejector pin of the blade back, but if it is polished with a flat abrasive material, the person who grinds is only on both sides of the width of the not-recessed blade back (peak edge and knife edge) Side), the recess will not be ground. That is, the comb teeth that are chamfered and have a circular arc shape will not be ground. Therefore, the shape of the chamfer can be maintained. That is, if the comb teeth need to be polished, the shape of the chamfer obtained by the forming is also formed into an angular shape by grinding, but the concave portion of the back is not only the backlash 'i but also has the state of maintaining the comb teeth so chamfered. Two functions. In the second invention of the present invention, a thin shear is disclosed. The thinning shear is made by using the comb body obtained by the above manufacturing method 1276518. Thereby, the mold shape can be transferred to mass-produce the same shape, and the shape accuracy can be obtained. Therefore, in the case of conventional forging, the surface shape of the knife edge or the back of the blade needs to be precisely ground, but the present invention, by forming and sintering, is conventionally obtained from the beginning of the final process, and is sintered at the beginning. At that time, you can get it. In particular, in the molded article of the present invention, since the comb teeth are connected by the remaining portion, it is possible to suppress deformation of the elongated comb teeth by sintering, and the sintered molded body originally has high precision, and otherwise Plus, you can get higher precision. For example, Ding thin shears, comb teeth between each other, formed into a population of hair into the comb sipe, if the comb teeth are slightly _ curved, then the person D in the comb sipe will produce uneven size Difference, but this thinning shear will not

又因亦能獲得精細度高者,故若係習知,在形成表面 形狀後,藉由研磨布等作研削痕之消除與光澤之產生,由 於無如研削痕之表面傷痕,故僅作輕微之研磨即可。 又在此打薄剪’較佳為將成形體,形成為其梳刀槽之 周緣去角之形狀。藉此,瓸擧 Μ ^不會卡在梳刀槽,使從梳刀 ;“圓滑地脫離。又燒結成之燒結體表面因精細度 :二體,即使對梳刀槽未施加任何加工,梳刀齒 受:面仍爾,因此點亦不會發生卡住,故不會使頭髮 又在此打薄剪 部。為了維護剪刀 ’在成形體之階段,設置作為背隙之凹 -般係研磨刀背,但在此情形會使背隙 1276518 消失。因此,需要再度研削刀背來重新形成背隙。但是, 本發明之打薄剪,因將背隙預先當作凹部形成,即使研磨 刀老,藉由凹部所具有之某程度之深度,能避免此種消失。 又即使研磨刀背,亦藉由凹部而不會使梳刀槽之面(角)削 減而消失。 如上述’依本發明之打薄剪用之梳刀體之製造方法, 能縮短梳刀體之製程,結果,能縮短打薄剪之製程。又容 易實現梳刀槽之周緣去角而呈圓弧之梳刀體及使用其之打 薄剪。再者,因打薄剪亦精度高,梳刀槽亦能獲得表面平 /月者故冑b獲传頭髮之脫離良好之打薄剪。又即使研磨刀 者亦不會使背隙消失,藉此亦不使梳刀槽之面消失。 【實施方式】 其次,說明本發明之實施例。又,將梳刀體之製造方 法與使用此梳刀體之打薄剪之說明一併進行。 此實施例之打薄剪1,如圖1所示,係將梳刀體100 與棒刀體200裝配,此梳刀體1〇〇具有刀部1〇1與柄部1〇2, 在刀部101如圖2所示,隔著梳刀槽104並設梳刀齒1〇3。 又此梳刀體100,與習知技術之說明所示之圖丨7同樣,分 別製作刀部1〇1與柄部1〇2之半成品,將兩者熔接而連結, 來製作梳刀體之半成品,此後經過各種加工使梳刀體完 成,以此梳刀體100與棒刀體200來獲得打薄剪。 此梳刀體1 0 0之刀部丨0丨,係將對應此刀部之燒結體 藉由MIM成形來製作如下。 11 1276518 首先準備未圖示之模具,形成為如圖3所示之成形 體Π 〇。此成形體1 1 0,如圖4所示,係將作為剪刀材料 之不銹鋼金屬粉末與塑膠粒結合劑經混練(S1 )、造粒而製 得複合物,使此複合物熔融後射出成形於模具(S2)。模具 由梳刀體之刀口側模具與刀背側模具所構成,了頁出銷設置 於刀旁側杈具。頂出銷之銷痕則殘留於刀背。 匕成开y體11 0之形狀,係形成為與最後所要之梳刀體 100之刀部101大致同一形狀,且已形成螺孔112。但是, 其刀口側,將使成為梳刀齒之部分i i 3之齿尖延長之剩餘 部分1U,形成為連結梳刀齒113彼此之形狀(參照圖5卜 又此剩餘部分⑴以外之部分,係形成為與已完成時之梳 刀體大致同-形狀之成形體。因此,具備剩餘部分⑴之 形狀,此點係與成品之梳刀體1〇〇不同,因剩餘部分^ 沿刀口線連結,藉此形《將相鄰之梳刀# 113彼此支撐之 狀態。 又,成形體110之刀背11〇A如圖6、圖7所示,在此 成形體11〇之刀背110A之寬度中央,形成從成形體ιι〇 之基端X朝前端Y方向延伸之帶狀凹部J丨5以作為背隙。 將非凹部115之刀背兩御Ml6a、U6b(即峰側與刀口側), 作為以頂出銷頂出之處。 再者,此成形體110,如圖8所示將梳刀槽114之周 緣去角,使梳刀齒113形成為其刀口側i丨〇B及刀背侧丨1 Μ 均帶圓弧之形狀。 如此形成之成形體110,以既定之方法燒結(圖4之符 12 1276518 號S3)後使燒結體脫模,則能獲得如圖3、圖6所示之燒 結體,該燒結體與梳刀體1〇〇之刀部1〇1幾乎相同形狀而 僅在刀口具有剩餘部分111此點不同。 此燒結體因燒結時之收縮率小,故與燒結前之成形體 成乎係同一形狀。又此燒結體,係亦與最後成品之梳刀體 幾乎同一形狀,其刀口之表面亦形成為接近成品之美麗狀 態。又,梳刀齒因細長故在燒結時容易變形,若變形則在 梳刀槽之入口會產生寬窄差而容易產生缺陷。但是梳刀齒 大因以剩餘部分連結,故以梳刀齒彼此支撐,由於藉此能 獲得防止燒結時之梳刀齒變形之效果,能獲得無變形之尺 寸精度高之梳刀齒。再者,燒結體之刀背,其凹部仍然形 成為與成品同一形狀而表面亦接近於完成之狀態。惟在刀 背之凹部以外之處116a、116b等,保留頂出銷之銷痕117, 此點係與成品不同。又在峰側有射出時之噴嘴痕118。 以此狀態,將另外所準備之未圖示之柄部與燒結體熔 接’暫時完成梳刀體之半成品(圖4之符號S4)。 然後,藉由研磨從刀部削除噴嘴痕118,又以平面研 磨材料研磨刀背110A來削除銷痕117。即使在此情形,梳 刀齒113或梳刀槽114之刀背側11 〇 a,藉由凹部115使其 不會與研磨材料接觸,因此梳刀槽114周緣之圓弧亦不會 被研磨。 又,如圖9所示,從燒結成之刀部之燒結體12〇,去 除剩餘部分121來形成梳刀齒123之前端123a。藉由線鋸 式放電加工,以圖9之虛線為切除線來切割,藉此梳刀體 (S) 13 1276518 1 Ο 0之梳刀齒1 〇 3,則形成如圖1 〇之前端形狀。 然後以 之表面 其次,形成此狀態,梳刀體1〇〇則大致完成, 拋光用之柔軟研磨布作刀部101之表裏或柄^ ι〇2 精加工,梳刀體1 〇 〇則完成。 此後,與另外所作之棒刀體裝配,調整其嗤合狀態等 最後在棒刀體磨出刀口來完成。 又,以上各製程按照需要亦可前後替換,不限於上述 順序。又,亦可自由變更梳刀齒之形狀或其前端形狀。又 亦可不使用棒刀體,將2支梳刀體裝配來成為打薄剪。 又即使使用相同燒結體,藉由切割剩餘部分之形狀之 選擇,能#成各種梳刀齒之前端形狀u,係在梳刀體 123之前端設置2個凹部123b,在以放電加工切除剩餘部 分121時,將線鋸順沿此刀口形狀進行切除即可。又圖12, 剩餘部分121雖位於梳刀齒123與梳刀齒123之間來連結 梳刀齒123,但切割此連結部分,使刀口形成直線刀。並 且在直線刀之中央設置!個寬度狹窄之凹部123c。 又就算使用相同成形體之打薄剪,當要切除剩餘部分 時,如圖13〜15所示,梳刀槽124之口部125之寬窄仍是 可選擇的。 【圖式簡單說明】 圖1係實施例之打薄剪。 圖2係使用於圖1之打薄剪之梳刀體。 圖3係對應梳刀體之刀部之成形體的俯視圖。 圖4係使用ΜIΜ成形之燒結的流程圖。 1276518 圖5係A-A部分放大圖,省略噴嘴痕。 圖6係圖3所示之成形體的仰視圖。 圖7係C-D-E線組合截面圖。 圖8係B-B截面圖。 圖9係從燒結體切割剩餘部分來形成梳刀體之前端的 說明圖。 圖10係沿圖9之虛線切割後之梳刀齒。Since it is also possible to obtain a person with a high degree of fineness, it is known that after the surface shape is formed, the polishing cloth and the like are used for the elimination of the grinding marks and the generation of the gloss, and since there is no surface scratch of the grinding mark, it is only slightly It can be ground. Here, the thinning shears are preferably made into a shape in which the molded body is formed into a peripheral corner of the comb groove. Therefore, the 瓸 Μ ^ will not get stuck in the comb squeegee, so that the comb from the comb; "smoothly detached. Sintered into the surface of the sintered body due to the fineness: two bodies, even if no processing is applied to the comb squeegee, comb The tooth is affected: the face is still, so the point will not be stuck, so the hair will not be thinned here. In order to maintain the scissors' at the stage of the forming body, the concave-like grinding as the backlash is set. The back of the knife, but in this case, the backlash 1276518 disappears. Therefore, it is necessary to re-grind the back of the knife to re-form the backlash. However, the thinning shear of the present invention is formed by preliminarily forming the back gap as a concave portion, even if the grinding knife is old. This kind of depth can be avoided by a certain depth of the concave portion. Even if the back of the blade is polished, the surface of the comb groove is not reduced by the concave portion, and the thinning is performed as described above. The manufacturing method of the comb body for cutting can shorten the manufacturing process of the comb body, and as a result, the process of thinning shear can be shortened, and the comb body of the circular arc of the comb groove can be easily realized and used. Thinning shears. Moreover, the precision is high due to thinning shears. The comb sipe can also obtain a thinning shear that removes the good hair from the surface. If the knives do not cause the backlash to disappear, the surface of the comb squeegee will not disappear. [Embodiment] Next, an embodiment of the present invention will be described. Further, the manufacturing method of the comb body is performed together with the description of the thinning shear using the comb body. The thinning shear 1 of this embodiment is as shown in Fig. 1. As shown, the comb body 100 is assembled with the bar body 200. The comb body 1 has a blade portion 1〇1 and a handle portion 1〇2, and the blade portion 101 is separated by a comb knife as shown in FIG. The comb 104 is provided with comb teeth 1〇3. The comb body 100 is similar to the figure 7 shown in the description of the prior art, and the semi-finished products of the blade portion 1〇1 and the handle portion 1〇2 are respectively formed. The welder is welded and joined to make a semi-finished product of the comb body, and thereafter the comb body is completed by various processes, thereby combing the cutter body 100 and the bar cutter body 200 to obtain a thinning shear. The comb body of the comb body 1 0 0丨0丨, the sintered body corresponding to the blade portion is formed by MIM molding. 11 1276518 First, a mold (not shown) is prepared, and it is formed as shown in FIG. The molded body 1 10, as shown in FIG. 4, is obtained by kneading (S1) and granulating a stainless steel metal powder as a scissor material and granulating to obtain a composite, thereby melting the composite. The post-molding is formed in the mold (S2). The mold is composed of a knife-side mold and a back-side mold of the comb body, and the page output pin is disposed on the knife side cooker. The pin of the ejector pin remains on the back of the knife. The shape of the y-body 11 is formed to have substantially the same shape as the blade portion 101 of the final comb body 100, and the screw hole 112 is formed. However, the knife edge side thereof will become the portion 236 of the comb tooth. The remaining portion 1U of the tooth tip extension is formed such that the shape of the comb teeth 113 is connected to each other (see FIG. 5 and the remainder of the remaining portion (1), and is formed to be substantially the same shape as the comb body when completed. body. Therefore, the shape of the remaining portion (1) is provided, which is different from the comb body 1〇〇 of the finished product, and the remaining portions ^ are joined along the knife edge line, thereby forming a state in which the adjacent combs #113 are supported by each other. Further, as shown in Figs. 6 and 7, the blade back 11A of the molded body 110 is formed in a strip shape extending from the base end X of the molded body 11 toward the front end Y in the center of the width of the blade back 110A of the molded body 11 The recess J丨5 serves as a backlash. The back of the non-recessed portion 115 is the Ml6a, U6b (ie, the peak side and the knife edge side) as the ejector pin. Further, in the molded body 110, as shown in Fig. 8, the peripheral edge of the comb sipe 114 is chamfered so that the comb teeth 113 are formed such that the knife edge side i 丨〇 B and the blade back side 丨 1 均 both have a circular arc shape. The molded body 110 thus formed is sintered by a predetermined method (S 12 of No. 12 1276518, FIG. 4), and then the sintered body is demolded, whereby a sintered body as shown in FIGS. 3 and 6 can be obtained, and the sintered body and the comb are provided. The blade portion 1〇1 of the body 1 has almost the same shape and differs only in the blade portion having the remaining portion 111. Since the sintered body has a small shrinkage rate upon sintering, it has the same shape as the molded body before sintering. Further, the sintered body is also almost in the same shape as the comb body of the final product, and the surface of the knife edge is formed to be close to the beautiful state of the finished product. Further, since the comb teeth are elongated, they are easily deformed during sintering, and if they are deformed, a width difference is generated at the entrance of the comb groove, and defects are likely to occur. However, since the comb teeth are largely connected by the remaining portions, the comb teeth are supported by each other, whereby the effect of preventing deformation of the comb teeth during sintering can be obtained, and comb teeth having high dimensional accuracy without deformation can be obtained. Further, in the back of the sintered body, the concave portion is still formed in the same shape as the finished product and the surface is also close to completion. However, at the places 116a, 116b, etc. outside the recess of the blade, the pin 117 of the ejector pin is retained, which is different from the finished product. Further, on the peak side, there is a nozzle mark 118 when it is emitted. In this state, the separately prepared shank (not shown) is welded to the sintered body to temporarily complete the semi-finished product of the comb body (symbol S4 of Fig. 4). Then, the nozzle mark 118 is removed from the blade portion by grinding, and the blade back 110A is again ground with a plane grinding material to remove the pin mark 117. Even in this case, the back side 11 〇 a of the comb tooth 113 or the comb groove 114 is not brought into contact with the abrasive material by the recess 115, so that the arc of the circumference of the comb groove 114 is not polished. Further, as shown in Fig. 9, from the sintered body 12 of the sintered blade portion, the remaining portion 121 is removed to form the front end 123a of the comb tooth 123. By wire sawing electrical discharge machining, the broken line of Fig. 9 is used as the cutting line for cutting, whereby the comb tooth (1) 13 1276518 1 Ο 0 comb tooth 1 〇 3 is formed in the shape of the front end of Fig. 1 . Then, the surface is formed next to this state, and the comb body 1 is substantially completed. The soft abrasive cloth for polishing is finished as the surface of the blade portion 101 or the handle is finished, and the comb body 1 is finished. Thereafter, it is assembled with another bar body, and the kneading state is adjusted. Finally, the blade body is ground to complete the blade. Further, the above processes may be replaced as needed, and are not limited to the above order. Further, the shape of the comb teeth or the shape of the tip end thereof can be freely changed. Alternatively, the two comb bodies can be assembled to form a thinning shear without using a rod body. Further, even if the same sintered body is used, by selecting the shape of the remaining portion, it is possible to form the front end shape u of various comb teeth, and to provide two concave portions 123b at the front end of the comb body 123, and to cut off the remaining portion by electric discharge machining. At 121 o'clock, the wire saw can be cut along the shape of the knife edge. Further, in Fig. 12, the remaining portion 121 is located between the comb teeth 123 and the comb teeth 123 to connect the comb teeth 123, but the connecting portion is cut to form a straight knife. And set in the center of the straight knife! A narrow recess 123c. Further, even if the thinning shear of the same molded body is used, when the remaining portion is to be cut, as shown in Figs. 13 to 15, the width of the mouth portion 125 of the comb groove 124 is still selectable. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a thinning shear of an embodiment. Figure 2 is a comb body used in the thinning shear of Figure 1. Fig. 3 is a plan view of a molded body corresponding to a blade portion of a comb body. Figure 4 is a flow chart of sintering using ΜIΜ forming. 1276518 Figure 5 is an enlarged view of part A-A, omitting the nozzle marks. Fig. 6 is a bottom view of the formed body shown in Fig. 3. Figure 7 is a cross-sectional view of the C-D-E line combination. Figure 8 is a cross-sectional view taken along line B-B. Fig. 9 is an explanatory view showing the front end of the comb body formed by cutting the remaining portion from the sintered body. Figure 10 is a comb tooth after cutting along the dotted line of Figure 9.

圖11係將去除之剩餘部分之形狀替換之梳刀齒。 圖12亦係將去除之剩餘部分之形狀替換之梳刀齒。 圖13(a)、(b)係藉由去除之剩餘部分之形狀,決定梳 刀槽之口部大小的說明圖。 圖14(a) (b)亦係藉由去除之剩餘部分之形狀,決定 梳刀槽之口部大小的說明圖。 圖15(a)、(b)亦係藉由去除之剩餘部分之形狀,決定 爪刀槽之口部大小的說明圖。 圖16係習知之梳刀體,梳刀齒係直線。 圖17係將分別製作之刀部與柄部熔接以構成丄支刀體 的說明圖。 梳刀齒係呈圓弧狀。 之刀部之截面形狀的說明圖 之背隙的機能說明圖。 〇 圖18係習知之梳刀體, 圖1 9係理髮美容用剪刀 圖20係理髮美容用剪刀 【主要元件符號說明】 打薄剪 梳刀體 15 100 1276518Figure 11 is a comb tooth that replaces the shape of the remaining portion of the removal. Figure 12 also replaces the comb teeth that replace the shape of the remaining portion. Fig. 13 (a) and (b) are explanatory views for determining the size of the mouth portion of the comb groove by the shape of the remaining portion to be removed. Fig. 14 (a) and (b) are also explanatory views for determining the size of the mouth of the comb pocket by the shape of the remaining portion removed. Fig. 15 (a) and (b) are explanatory views for determining the size of the mouth portion of the claw sipe by the shape of the remaining portion to be removed. Fig. 16 is a conventional comb body in which the comb teeth are straight. Fig. 17 is an explanatory view showing a state in which the respectively formed blade portion and the shank are welded to each other to constitute a jaw blade body. The comb teeth are arc-shaped. Description of the cross-sectional shape of the blade portion. 〇 Figure 18 is a conventional comb body, Figure 1 9 hairdressing scissors Figure 20 is a hairdressing scissors [Main component symbol description] Thinning shear Comb body 15 100 1276518

101 刀部 102 柄部 103 梳刀齒 104 梳刀槽 200 棒刀體 110 成形體 110A 刀背 110B 刀口 111 剩餘部分 112 螺孔 113 成形體之梳刀齒 114 成形體之梳刀槽 115 背隙之凹部 117 銷痕 118 喷嘴痕 120 燒結體 121 燒結體之剩餘部分 123 燒結體之梳刀齒 16101 Knife 102 Handle 103 Comb tooth 104 Comb groove 200 Bar blade body 110 Molded body 110A Knife back 110B Knife edge 111 Remaining portion 112 Screw hole 113 Comb teeth 114 of the formed body Comb groove 115 of the formed body Back recess of the backlash 117 pin mark 118 nozzle mark 120 sintered body 121 remaining part of sintered body 123 comb-shaped teeth of sintered body 16

Claims (1)

1276518 九、申請專利範圍: . L 一種打薄剪用之梳刀體之製造方法,該梳刀體係 •由梳刀齒與梳刀槽反覆交替而成纟,其特徵在於包含以下 步驟: ‘ 开》成對應該梳刀體刀部之成形體’其具有構成該梳刀 .齒部分之齒尖彼此連結之剩餘部分,並且將該剩餘部分以 外之部分形成與該梳刀體大致同一形狀; 燒結該成形體以形成燒結體;及 籲 ⑼該燒結體去除剩餘部分,以形成該梳刀齒之前端。 2. 如申研專利範圍第1項之打薄剪用之梳刀體之製 造方法,其中,梳刀齒之前端形狀係藉由選擇待去除之剩 餘部分之形狀來形成。 3. 如申請專利範圍第丨項或第2項之打薄剪用之梳 刀體之製造方法,#中,$成形體係形成為梳刀槽之周緣 去角之形狀。 • 4·如申請專利範圍第3項之打薄剪用之梳刀體之製 造方法,其中,該成形體,係在該成形體之刀背之寬度中 央,形成從該成形體之基端朝前端方向延伸之帶狀凹部當 作背隙,進一步將刀背上非凹部之寬度兩側作為以頂出銷 丁貝出之處。 5· —種打薄剪,係使用由梳刀齒與梳刀槽反覆交替 而成之梳刀體,其特徵在於,使用如下構成之梳刀體: 先形成對應該梳刀體刀部之成形體,其具有將構成梳 刀齒部分之齒尖彼此連結之剩餘部分,並且將該剩餘部分 17 (8) 1276518 以外之部分形成為與該梳刀體大致同一形狀; 再燒結該成形體來形成燒結體; 然後從該燒結體去除剩餘部分,來形成該梳刀齒之前 端0 乂 6.如申請專利範圍帛5項之打薄煎,其中,梳刀齒 <前端形狀m選擇待錄之剩餘部分 成。 7·如申請專利範圍第5項或第6項之打薄剪,其中, 成开》體係形成為梳刀槽之周緣去角之形狀。 ^ 8·如申請專利範圍第7項之打薄剪,其中該成形體, 成形體之刀背之寬度中央,形成從該成形體之基端朝 月’j端方向延伸之帶狀凹部當作背隙。 十、圓式: 如次頁1276518 IX. Patent application scope: . L A method for manufacturing a comb body for thinning shears. The comb system is composed of a comb tooth and a comb slot alternately, and is characterized by the following steps: a pair of molded bodies of the comb-shaped blade portion having a remaining portion in which the tooth tips constituting the comb portion are joined to each other, and a portion other than the remaining portion is formed in substantially the same shape as the comb body; sintering The shaped body is formed to form a sintered body; and the sintered body is removed (9) to remove the remaining portion to form the front end of the comb tooth. 2. The method of manufacturing a comb body for thinning shearing according to the first aspect of the patent application, wherein the shape of the front end of the comb tooth is formed by selecting the shape of the remaining portion to be removed. 3. In the manufacturing method of the comb body for thinning and shearing of the scope of the patent or the second item, the forming system is formed into the shape of the peripheral edge of the comb groove. 4. The method of manufacturing a comb body for thinning shearing according to the third aspect of the invention, wherein the molded body is formed at a center of a width of a blade back of the formed body from a base end to a front end of the formed body The strip-shaped recess extending in the direction is regarded as a back gap, and the two sides of the width of the non-recessed portion on the back of the blade are further used as the ejector pin. 5·—A kind of thinning shear is a comb body which is formed by alternately combing the comb teeth and the comb knives, and is characterized in that the comb body having the following configuration is used: First, the forming of the comb body corresponding to the comb body is formed a body having a remaining portion connecting the tooth tips constituting the comb tooth portion to each other, and forming a portion other than the remaining portion 17 (8) 1276518 to have substantially the same shape as the comb body; and sintering the formed body to form a sintered body; then removing the remaining portion from the sintered body to form the front end of the comb tooth 0 乂 6. As in the patent application 帛 5 item thinning frying, wherein the comb tooth < front end shape m is selected to be recorded The remaining part is formed. 7. If the thinning shear of item 5 or item 6 of the patent application is applied, the system of forming the opening is formed into the shape of the peripheral chamfer of the comb groove. [8] The thinning shear according to item 7 of the patent application, wherein the formed body, the center of the width of the blade back of the formed body, forms a strip-shaped recess extending from the base end of the formed body toward the moon 'j end direction as a back Gap. Ten, round: as the next page
TW094119475A 2004-02-17 2005-02-17 Method of manufacturing comb blade used in hair thinner cutting scissors and hair thinner cutting scissors TWI276518B (en)

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CN101983832A (en) * 2010-11-09 2011-03-09 宁波宁江粉末冶金有限公司 Manufacturing process of hair clipper blade
CN111037613B (en) * 2018-10-12 2021-08-17 吴沛玲 Scissors for hairdressing
CN113664200B (en) * 2021-07-28 2023-03-24 深圳市泛海统联精密制造股份有限公司 Method for preparing mirror-polished product by metal powder injection molding process

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JPH0641670U (en) * 1992-11-12 1994-06-03 八朗 平川 Barber scissors
JP2000254364A (en) * 1999-03-12 2000-09-19 Adachi Kogyo:Kk Scissors

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KR100825942B1 (en) 2008-04-28
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WO2005077612A1 (en) 2005-08-25
CN100522511C (en) 2009-08-05
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JP4457393B2 (en) 2010-04-28
KR20060110373A (en) 2006-10-24

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