TWI269457B - Flip-chip package-on-package structure and method for making the same - Google Patents
Flip-chip package-on-package structure and method for making the same Download PDFInfo
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Description
1269457 九、發明說明: 【發明所屬之技術領域】 更特別有關於一種 本發明係有關於一種堆疊封裝構造, 覆晶堆疊封裝構造。 【先前技術】1269457 IX. DESCRIPTION OF THE INVENTION: TECHNICAL FIELD OF THE INVENTION The present invention relates to a stacked package structure, a flip chip stacked package structure. [Prior Art]
隨著微 (Package 來越普遍。 小化以及多功能需求的增加 on Package; POP )在許多電子 堆豐封裝構造 裝置的使用上越 兩個以上之封装構 封裝元件的電性功 。此外,堆疊封裝 藉以降低訊號延遲 一般而言,堆疊封裝構造係將兩個或 造堆疊成單一封裝元件,藉以增加單一 月b ’並卽省印刷電路基板上的使用空間 構造更可縮短封裝結構間之線路長度, 及存取時間。 然而,對於堆疊封裝構造而言,將兩個或兩個以上之封 裝構造堆疊成單-封裝元件後,其整體厚度係會隨之增 加,因此可能會造成使用上的限制。 有鑑於此,本發明係提供一種具有低厚度的覆晶堆疊封 裝構造,藉以解決上述問題。 【發明内容】 本發明之一目的係在於提供一種覆晶堆疊封裝構造,其 可解决自知堆疊封裝構造因厚度所造成的使用限制問題。 為了達到上述之目的,本發明提供一種覆晶堆疊封裝構 造’其包含-第一覆晶封裝構造,其具有一第一基板與一With micro (the more common the package is. The increase and the increase in the multi-functional requirements on Package; POP) in the use of many electronic stacking and packaging devices more than two packages of packaged components of electrical work. In addition, the stacked package reduces the signal delay. Generally speaking, the stacked package structure stacks two or a single package component, thereby increasing the single month b 'and saving the space structure on the printed circuit board to shorten the package structure. Line length, and access time. However, for stacked package configurations, when two or more package configurations are stacked into a single-package component, the overall thickness of the package is increased, which may result in limitations in use. In view of the above, the present invention provides a flip chip stacked package structure having a low thickness, thereby solving the above problems. SUMMARY OF THE INVENTION One object of the present invention is to provide a flip chip package structure that can solve the problem of use limitation caused by the thickness of a self-known stacked package structure. In order to achieve the above object, the present invention provides a flip chip stacked package structure, which comprises a first flip chip package structure having a first substrate and a
ASE1478/01058-TW 5 1269457 第半‘體晶片以覆晶方式設置於該第 二覆晶封裝構造,其具有一箆— 以"u 基板與一第二半導體晶片 以復日日方式設置於該第二基板上;其中該 曰 ^ ^ , 丁守版日日月 ” *亥弟—半導體晶片係藉由複 双1u至屬凸塊而相面對地相 ,使该第一 /二覆晶封裝構造係倒置堆疊於該第二/ :=裝構造上,藉以形成一具有低厚度的堆疊式覆: 封取·構造。 • 纟據本發明之覆晶堆疊封裝構造’另可具有-加固構 件,連接固定於該第一覆晶封裝構造之第—基板斑該第二 覆晶封裝構造之第二基板間,藉以強化該第一基板與該第 二基板間之固定結構,並散除該覆晶堆疊封裝構造所產生 之熱量。 【實施方式】 第1圖係為根據本發明一實施例之覆晶堆疊封裝構造 100的剖面圖。該覆晶堆疊封裝構造10〇包含了一第一覆 _ —晶封裝構造102及一第二覆晶封裝構造1〇4倒置堆疊於該 第一封裝構造102上。 該第一覆晶封裝構造102係包含了 一基板ι〇6、及一半 $體晶片108以覆晶接合(fiip_chip bond)方式設置於該 基板106之上表面i06a上。該半導體晶片1〇8具有一上表 面l〇8a、及一下表面iosb相對於該上表面108a。該上表 面108a上具有複數個電路接點/接墊1〇7a如· 1/〇接點或 接墊,藉由複數個金屬凸塊11 〇而電性連接於該基板1 〇6 上表面106a的接墊1〇9上。該下表面108b上亦具有複數ASE1478/01058-TW 5 1269457 The first half of the body wafer is flip-chip mounted on the second flip chip package structure, and has a 箆--the substrate and a second semiconductor wafer are disposed in the daytime manner On the second substrate; wherein the 曰^^, Dingshou version of the sun and the moon" *Haidi-semiconductor wafers are facing the ground phase by the double-double 1u to the convex bumps, so that the first/second flip chip package The structural system is stacked on the second / := mounting structure to form a stacked coating having a low thickness: a sealing and construction. • The flip chip stacked packaging structure according to the present invention may further have a reinforcing member. Connecting the first substrate of the first flip chip package structure to the second substrate of the second flip chip package structure, thereby reinforcing the fixed structure between the first substrate and the second substrate, and dispersing the flip chip The heat generated by the stacked package structure. Embodiment 1 is a cross-sectional view of a flip chip package structure 100 according to an embodiment of the present invention. The flip chip package structure 10 includes a first overlay _ Crystal package structure 102 and a second flip chip package The first flip-chip package structure 102 includes a substrate 〇6, and a half of the body wafer 108 is disposed in a fiip_chip bond manner. The upper surface i06a of the substrate 106. The semiconductor wafer 1 8 has an upper surface 10a, and a lower surface iosb opposite to the upper surface 108a. The upper surface 108a has a plurality of circuit contacts/pads 1〇7a For example, the 1/〇 contact or the pad is electrically connected to the pad 1〇9 of the upper surface 106a of the substrate 1 藉6 by a plurality of metal bumps 11 。. The lower surface 108b also has a plurality of
ASE1478/01058-TW 1269457 個電路接點/接墊1 〇7b,藉由複數個(僅顯示一個)導電鍍 通孔(via hole) 112電性連接至該上表面1〇8a上之電路接 點/接墊107a。或者,該下表面1〇8b上亦形成有複數條導 電金屬線路(未顯示),使該電路接點/接墊i 〇7b可經由該 金屬線路與該導電鍍通孔(via h〇le) n2之路徑而電性連 接至該電路接點/接墊丨〇7a。於此實施例中,該導電鍍通孔 112係可藉由蝕刻方式而在該半導體晶片1〇8之上下表面 l〇8a、108b間形成貫穿孔,接著再於該貫穿孔内形成金屬 層而獲得。另外,一填膠(underfill) 114係填於該基板ι〇6 之上表面106a與該半導體晶片ι〇8之上表面】〇8a間。 於该第一覆晶封裝構造102中,該基板1〇6之下表面 l〇6b另設有複數個金屬凸塊116,用以電性連接至一電路 基板如·一印刷電路板(未顯示)上。另外,該複數個金 屬凸塊116係可藉由複數個貫穿於該基板1〇6之上下表面 106a、106b間之導電鍍通孔(未顯示)、及複數條形成於 該基板106上的金屬導電線路(未顯示),而電性連接至該 上表面106a上的複數個接墊1〇9。 該第二覆晶封裝構造104係包含了 一基板丨18、及一半 導體晶片120以覆晶接合(flip-chip b〇nd)方式設置於該 基板118之上表面U8a上。該半導體晶片12〇具有一上表 面120a、及一下表面i20b相對於該上表面12〇a。該上表 面120a上具有複數個電路接點/接墊i21a如:1/〇接點或 接塾,藉由複數個金屬凸塊1 22而電性連接於該基板工丄8 上表面118a的接墊123上。該下表面12〇b上亦具有複數 個電路接點/接墊1 2 1 b,各別相對於該半導體晶片1 〇8之下ASE1478/01058-TW 1269457 circuit contacts/pads 1 〇7b, electrically connected to the circuit contacts on the upper surface 1〇8a by a plurality of (only one) conductive via holes 112 / pads 107a. Alternatively, the lower surface 1 〇 8b is also formed with a plurality of conductive metal lines (not shown) through which the circuit contacts/pads i 〇 7b can pass through the conductive vias (via h〇le) The path of n2 is electrically connected to the circuit contact/pad 7a. In this embodiment, the conductive plated through hole 112 can form a through hole between the lower surfaces 10a and 108b of the semiconductor wafer 1 8 by etching, and then form a metal layer in the through hole. obtain. In addition, an underfill 114 is filled between the upper surface 106a of the substrate ι6 and the upper surface 〇8a of the semiconductor wafer 〇8. In the first flip chip package structure 102, the lower surface of the substrate 1 6 is further provided with a plurality of metal bumps 116 for electrically connecting to a circuit substrate such as a printed circuit board (not shown). )on. In addition, the plurality of metal bumps 116 can be formed by a plurality of conductive plated through holes (not shown) penetrating between the lower surfaces 106a and 106b of the substrate 1〇6, and a plurality of metals formed on the substrate 106. A conductive line (not shown) is electrically connected to the plurality of pads 1 〇 9 on the upper surface 106a. The second flip chip package structure 104 includes a substrate stack 18 and a half conductor wafer 120 disposed on the upper surface U8a of the substrate 118 in a flip-chip manner. The semiconductor wafer 12 has an upper surface 120a and a lower surface i20b with respect to the upper surface 12A. The upper surface 120a has a plurality of circuit contacts/pads i21a, such as: 1/〇 contacts or contacts, electrically connected to the upper surface 118a of the substrate workpiece 8 by a plurality of metal bumps 1 22 Pad 123. The lower surface 12〇b also has a plurality of circuit contacts/pads 1 2 1 b, respectively, opposite to the semiconductor wafer 1 〇 8
ASE1478/01058-TW 7 1269457 表面108b上的複數個電路接點/接墊1〇7b,並藉由複數個 金屬凸塊12 4與该複數個電路接點/接墊1 〇 7 b電性連接。 另外,該下表面120b上之複數個電路接點/接墊mb係藉 由複數個(僅顯示一個)導電鍍通孔12 6而電性連接至该 上表面120a上之電路接點/接塾i2ia。或者,該下表面12仙 上係形成有複數條導電金屬線路(未顯示),使該電路接點 /接墊121b可經由該金屬線路與該導電鍍通孔126之路徑 而電性連接至該電路接點/接墊121a。於此實施例中,該導 電鍍通孔126係可藉由形成該導電鍍通孔112之方式而釋 得。另外,一填膠(underfill) 128係填於該基板118之上 表面118a與該半導體晶片120之上表面i2〇a間,以及一 填膠129係填於該半導體晶片1〇8之下表面1〇肋與該半導 體晶片120之下表面i20b間。 於该第一覆晶封裝構造1 04中,該基板11 8之下表面 Π 8b另设有複數個金屬凸塊1 3 〇,用以電性連接至其它半 導體元件如:任何封裝型式之半導體封裝構造或半導體晶 片。另外,該複數個金屬凸塊130係可藉由複數個貫穿於 該基板118之上下表面118a、118b間之導電鍍通孔(未 顯示)、及複數條形成於該基板丨丨8上的金屬導電線路(未 顯示),而電性連接至該上表面118a上的複數個接墊123。 應了解到’於其它替代實施例中,該基板丨丨8之下表面 118b上並不需設有該複數個金屬凸塊13〇,而僅需形成有 複數個電·路接點/接墊(未顯示),並直接藉由打線( bond)方式而電性連接至一電路基板(未顯示)如:一印 刷電路板上。 ASE1478/01058-TW、 8 1269457 於本發明之覆晶堆疊封裝構造100中,該半導體晶片 108、120之下表面1〇8b、12〇b分別具有該複數個電路接 點/接墊107b與121b,並經由該複數個金屬凸塊124而直 接相互電性連接。相較於先前技術中具有封膠體的封裝構 k所开y成的堆璺結構而言,本發明之覆晶堆疊封裝構造1⑽ 係具有較低的厚度(pr〇file ),因此可應用於一些具有空間 限制的電子產品中。 φ 第2圖係為根據本發明另一實施例之覆晶堆疊封裝構 造100的剖面圖。第i圖與第2圖惟一差異係在於第2圖 所示之覆晶堆疊封裝構造100係另設有一加固構件140於 該兩晶片108與120之外圍,並連接於該兩基板1〇6之上 表面106a與该基板118之上表面U8a間,藉以強化該兩 基板106與11 8間之固定結構,及散除該覆晶堆疊封裝構 造100本身所產生之熱量。 於本發明之實施例中,該加固構件140係可為一環狀型 鲁—式的加固環,如第3圖之上視圖所示,該加固環丨4〇界定 有一開口 142,藉以將該兩半導體晶片1〇8、12〇容納於其 中。或者,該加固構件140係可由複數個加固柱14〇a、 140b 140c及140d所組成,並分別設於該兩半導體晶片 108、120之外圍區域上。 第5圖至第7圖係用以說明本發明第丨圖實施例之覆晶 堆璺封裝構造1 〇 〇的製造方法。 如第5圖所示,首先,藉由覆晶封裝技術而形成兩個覆 晶封I構造1 02 ' 1 04。該兩覆晶封裝構造丨〇2、丨〇4之半 ASE1478/01058-TW 9 1269457 導體晶片108與120的下表面i〇8b與120b上係可藉由重 新分配層(Redistribution Layer)製程而形成複數條金屬導 電線路(未顯示),並於其上分別界定出複數個電路接點/ 接墊1 07b與1 2 1 b。根據本發明之實施例中,該複數個電 路接點/接墊107b位於該半導體晶片108上的位置係分別 對應於該複數個電路接點/接墊12 1 b位於該半導體晶片 120上者。 φ 接著,如第6圖所示,該半導體晶片108之複數個電路 接點/接墊107b上係形成複數個金屬凸塊124。於此實施例 中,該複數個金屬凸塊124係可藉由網板印刷製程而形成 於忒複數個電路接點/接墊1 〇7b上,但並不限於此方式。 或者,該複數個金屬凸塊124係可形成於該半導體晶片12〇 之複數個電路接點/接墊121b上,或視製程需求而同時形 成於該複數個電路接點/接墊l〇7b與mb上,其皆可達到 本發明相同之目的。 ❿—接著,如第7圖所示,該覆晶封裝構造} 〇4係倒置堆疊 於該覆晶封裝構造102上,並使該覆晶封裝構造1〇4上之 複數個電路接點/接墊121b分別對齊於該覆晶封裝構造 1〇2上之複數個金屬凸塊124,亦即對齊於該複數個電路接 點/接墊107b。接著,對該兩覆晶封裝構造1〇2、1〇4進行 一迴銲製程,使得該複數個金屬凸塊124可附著並電性連 接於該複數個電路接點/接墊1071>與mb間。之後,再將 一填膠129注入至該半導體晶片1〇8與該半導體晶片 間。 ASE1478/01058-TW 10 1269457 取傻,农錄公从一-—-〜丨双田i〇6b、U8b下,分 別設置複數個金屬凸塊116與130’以形成如第1圖所示 之覆晶堆疊封裝構造100。ASE1478/01058-TW 7 1269457 A plurality of circuit contacts/pads 1〇7b on surface 108b, and electrically connected to the plurality of circuit contacts/pads 1 〇 7 b by a plurality of metal bumps 12 4 . In addition, the plurality of circuit contacts/pads mb on the lower surface 120b are electrically connected to the circuit contacts/interfaces on the upper surface 120a by a plurality of (only one) conductive plated through holes 12 6 . I2ia. Alternatively, the lower surface 12 is formed with a plurality of conductive metal lines (not shown), such that the circuit contacts/pads 121b can be electrically connected to the conductive vias 126 via the metal lines. Circuit contact/pad 121a. In this embodiment, the conductive vias 126 are released by forming the conductive vias 112. In addition, an underfill 128 is filled between the upper surface 118a of the substrate 118 and the upper surface i2a of the semiconductor wafer 120, and a filler 129 is filled on the lower surface 1 of the semiconductor wafer 1? The rib is interposed between the lower surface i20b of the semiconductor wafer 120. In the first flip chip package structure 104, the lower surface Π 8b of the substrate 11 8 is further provided with a plurality of metal bumps 13 〇 for electrically connecting to other semiconductor components such as any package type semiconductor package. Construction or semiconductor wafer. In addition, the plurality of metal bumps 130 can be formed by a plurality of conductive plated through holes (not shown) extending through the upper surfaces 118a and 118b of the substrate 118, and a plurality of metals formed on the substrate 8 A conductive line (not shown) is electrically connected to the plurality of pads 123 on the upper surface 118a. It should be understood that, in other alternative embodiments, the plurality of metal bumps 13〇 are not required to be disposed on the lower surface 118b of the substrate 〇8, and only a plurality of electrical and circuit contacts/pads need to be formed. (not shown), and directly connected to a circuit substrate (not shown) by a bond (eg, a printed circuit board). ASE1478/01058-TW, 8 1269457 In the flip chip stacked package structure 100 of the present invention, the lower surfaces 1〇8b, 12〇b of the semiconductor wafers 108, 120 respectively have the plurality of circuit contacts/pads 107b and 121b And directly electrically connected to each other via the plurality of metal bumps 124. The flip chip stacked package structure 1 (10) of the present invention has a lower thickness (pr〇file) than the stacked structure of the package structure k having the encapsulant in the prior art, and thus can be applied to some In electronic products with space constraints. φ Figure 2 is a cross-sectional view of a flip chip package structure 100 in accordance with another embodiment of the present invention. The only difference between the first and second figures is that the flip chip package structure 100 shown in FIG. 2 is further provided with a reinforcing member 140 on the periphery of the two wafers 108 and 120, and is connected to the two substrates 1 and 6. The upper surface 106a and the upper surface U8a of the substrate 118 are used to strengthen the fixed structure between the two substrates 106 and 11 8 and to dissipate the heat generated by the flip chip package structure 100 itself. In the embodiment of the present invention, the reinforcing member 140 can be an annular ring-shaped reinforcing ring. As shown in the upper view of FIG. 3, the reinforcing ring 〇4 defines an opening 142, thereby Two semiconductor wafers 1 , 8 , 12 are housed therein. Alternatively, the reinforcing member 140 may be composed of a plurality of reinforcing columns 14A, 140b, 140c, and 140d and disposed on peripheral regions of the two semiconductor wafers 108, 120, respectively. 5 to 7 are views for explaining a method of manufacturing the flip chip package structure 1 of the embodiment of the present invention. As shown in Fig. 5, first, two overmolding structures I 02 '104 are formed by flip chip mounting techniques. The two flip-chip packages 丨〇2, 丨〇4 half ASE1478/01058-TW 9 1269457 The lower surfaces i 〇 8b and 120b of the conductor wafers 108 and 120 can be formed by a redistribution layer process. A plurality of metal conductive lines (not shown), and a plurality of circuit contacts/pads 107b and 1 2 1 b are respectively defined thereon. In accordance with an embodiment of the present invention, the plurality of circuit contacts/pads 107b are located on the semiconductor wafer 108 corresponding to the plurality of circuit contacts/pads 12 1b being located on the semiconductor wafer 120, respectively. φ Next, as shown in Fig. 6, a plurality of metal bumps 124 are formed on a plurality of circuit contacts/pads 107b of the semiconductor wafer 108. In this embodiment, the plurality of metal bumps 124 can be formed on the plurality of circuit contacts/pads 1 〇 7b by a screen printing process, but is not limited thereto. Alternatively, the plurality of metal bumps 124 may be formed on the plurality of circuit contacts/pads 121b of the semiconductor wafer 12 or simultaneously formed on the plurality of circuit contacts/pads 7b according to process requirements. With mb, it can achieve the same purpose of the present invention. ❿—Next, as shown in FIG. 7, the flip chip package structure 〇4 is stacked upside down on the flip chip package structure 102, and the plurality of circuit contacts/connections on the flip chip package structure 1〇4 The pads 121b are respectively aligned with the plurality of metal bumps 124 on the flip chip package structure 〇2, that is, aligned with the plurality of circuit contacts/pads 107b. Then, a reflow process is performed on the two flip chip package structures 1〇2 and 1〇4, so that the plurality of metal bumps 124 can be attached and electrically connected to the plurality of circuit contacts/pads 1071> between. Thereafter, a filler 129 is injected between the semiconductor wafer 1 8 and the semiconductor wafer. ASE1478/01058-TW 10 1269457 Take silly, from the one---~ 丨Shuangtian i〇6b, U8b, respectively, a plurality of metal bumps 116 and 130' are set to form a cover as shown in Fig. 1. The crystal stacked package structure 100.
第2圖所示覆晶堆疊封裝構造100之製造方法大體上係 與第5至7圖所述者相同,其僅在第5圖中(亦即在堆疊 與迴銲步驟前)多了一加固環140 (如第2、3、4圖所2 者)之設置步驟。於此設置步驟中,該加固環14〇係可藉 由黏膠而設置於該基板106之上表面1〇以或該基板= 上表面118a其中之一者(未顯示)。接著,當該兩覆晶封 裝構造102、104進行堆疊與迴銲步驟後,該加固環14〇係 可支撐連接於該基板1〇6之上表面1〇6a與該基板之上 表面118a間,如第2圖所示。 雖然本發明已以前述實施例揭示,然其並非用以限定本 發明,任何熟習此技藝者,在不脫離本發明之精神和範圍 内,當可作各種之更動與修改,因此本發明之保護範圍當 _ —視後附之申請專利範圍所界定者為準。 【圖式簡單說明】 第1圖係為根據本發明一實施例之覆晶堆疊封裝構造 的剖面圖。 第2圖係為根據本發明另一實施例之覆晶堆疊封裝構 造的剖面圖。 ~ 第3圖係為根據本發明一實施例之加固構件的上視圖。 〃 係為根據本發明另一實施例之加固構件的上視 圖。The manufacturing method of the flip chip stacked package structure 100 shown in FIG. 2 is substantially the same as that described in FIGS. 5 to 7, which is only one reinforcement in FIG. 5 (that is, before the stacking and reflowing steps). The setting procedure of the ring 140 (as shown in Figures 2, 3, and 4). In this setting step, the reinforcing ring 14 can be disposed on the upper surface of the substrate 106 or one of the substrate = upper surface 118a (not shown) by means of an adhesive. Then, after the two flip-chip packages 102, 104 are stacked and reflowed, the reinforcing ring 14 can be supported between the upper surface 1〇6a of the substrate 1〇6 and the upper surface 118a of the substrate. As shown in Figure 2. The present invention has been disclosed in the foregoing embodiments, and is not intended to limit the scope of the invention, and the invention may be modified and modified without departing from the spirit and scope of the invention. The scope is defined as defined in the scope of the patent application. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a cross-sectional view showing a flip chip stacked package structure in accordance with an embodiment of the present invention. Figure 2 is a cross-sectional view showing a flip chip stacked package structure in accordance with another embodiment of the present invention. ~ Fig. 3 is a top view of a reinforcing member according to an embodiment of the present invention. 〃 is a top view of a reinforcing member according to another embodiment of the present invention.
ASE1478/01058-TW 1269457ASE1478/01058-TW 1269457
第5圖至第7圖係用以說明本發明 堆疊封裝構造的製造方法。 【圖號說明】 100 覆晶堆疊封裝構造 102 104 第二覆晶封裝構造 106 106a 上表面 106b 107a 、107b 電路接點/接墊 108 半導體晶片 108a 108b 下表面 109 110 金屬凸塊 112 114 填膠 116 118 基板 118a 118b 下表面 120 120a 上表面 120b 121a 、121b 電路接點/接墊 122 金屬凸塊 123 124 金屬凸塊 126 128 填膠 129 130 金屬凸塊 140 142 開口 140a、 140b、 140c、 140d 加固柱 第1圖實施例之覆晶 第一覆晶封裝構造 基板 下表面 上表面 接墊 導電鍍通孔 金屬凸塊 上表面 半導體晶片 下表面 接墊 導電鍍通孔 填膠 加固構件Figures 5 through 7 are diagrams for explaining the manufacturing method of the stacked package structure of the present invention. [Description of the number] 100 flip-chip stacked package structure 102 104 second flip chip package structure 106 106a upper surface 106b 107a, 107b circuit contact / pad 108 semiconductor wafer 108a 108b lower surface 109 110 metal bump 112 114 fill 116 118 substrate 118a 118b lower surface 120 120a upper surface 120b 121a, 121b circuit contact/pad 122 metal bump 123 124 metal bump 126 128 glue 129 130 metal bump 140 142 opening 140a, 140b, 140c, 140d reinforcement column The flip-chip first flip-chip package structure substrate of the first embodiment has a lower surface surface pad conductive plated through hole metal bump upper surface semiconductor wafer lower surface pad conductive plated through hole filling reinforcement member
ASE1478/01058-TW 12ASE1478/01058-TW 12
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