1264742 九、發明說明： 【發明所屬之技術領域】 種適用於具 本舍明係關於一種三通管組立機，尤指 有自動焊接功能之三通管組立機。 【先前技術】 1-0 15 2電力變㈣所使用之三通管的組立方法是將直管 吏用2 1用人工焊接組裝成三通管，因每-電力變壓器所 :用之三通管之直徑尺寸及長度大小不一，而工作 ^艮據每—電力變壓器差異來分別訂製不同尺寸产 :管舆：管…於不同工作人員組裝技巧大不柄人 同機種變壓器的三通管無法亦互相更換使用素“即使相 士此外’習知三通管組立是採用人工組立的方式，不僅 費晗費工，同時人工費用昂貴，使得整體成本提高。 發明人緣因於此，本於積極發明之精神，亟思一種可 以解決上㉛問題之三通管組立斗幾，幾經研究實驗終至完成 此項泰惠世人之本發明。 【發明内容】 本發明係-種三通管組立機，具有一第一執道、一第 二軌這、二組立座、至少二支撐座、以及一側立座。其中， 第-執道與第二軌道係平行設置。二組立座係分別滑設於 第二執道上，每一組立座皆具有一主座體、及一旋轉盤。 且一組立座之二旋轉盤係分別朝内並彼此相對、且分別樞 1264742 °又於主座體上。支撐座係分別滑設於第二軌道上並介於二 、、且立座之間母一支撐座皆具有一支撐主體、及一升降器， 且支撐座之升降器係組設於支撐主體上。側立座具有一支 持座體、-旋轉圓#、以及—伸縮臂。且側立座之支持座 體係滑設於第一執道上，支持座體並具有一垂直滑槽，伸 縮臂之一端設有一滑塊，其係對應滑設於支持座體之垂直 滑槽上’伸縮臂另-端並樞設有—旋轉圓#，且旋轉圓盤 係朝下設置。1264742 IX. Description of the invention: [Technical field to which the invention pertains] The invention is applicable to a three-way tube assembly machine, in particular, a three-way tube assembly machine having an automatic welding function. [Prior Art] 1-0 15 2 Power Transform (4) The method of assembling the tee pipe used is to assemble the straight pipe into a tee pipe by manual welding, because each of the power transformers: the tee pipe used The diameter and length of the diameter are different, and the work is different according to the difference of the power transformer to customize the different sizes of production: tube 舆: tube ... in different staff assembly skills, the three-way tube of the same type of transformer can not be Also changing the use of each other "even if the phase is in addition" the traditional three-way tube assembly is a manual assembly method, not only costly labor, but also labor costs, resulting in an overall cost increase. Invented by this reason, this is actively invented The spirit of the three-way pipe group that can solve the above 31 problems, after several research experiments to complete the invention of the Taihui people. [Invention] The present invention is a three-way pipe assembly machine having a first track, a second track, two sets of seats, at least two support seats, and one side stand. The first and second tracks are arranged in parallel. The two sets of stand bases are respectively slid on the first Second Each set of bases has a main seat and a rotating disc. The two rotating discs of the set of bases are respectively facing inward and opposite to each other and pivoted respectively on the main seat. The support bases are respectively Sliding on the second track and between two, and the female support frame has a support body and a lifter, and the lifter of the support base is assembled on the support body. The utility model has a support body, a rotating circle #, and a telescopic arm, and the support base system of the side stand is slidably disposed on the first way, the support body has a vertical sliding slot, and one end of the telescopic arm is provided with a slider It is correspondingly disposed on the vertical chute of the support base body, and the other end of the telescopic arm is pivoted with a rotating circle #, and the rotating disc is disposed downward.
10 1510 15
20 藉此，本發明可將直管與橫管快速組裝，並自動焊接， 以固定成三通管，可有效減少人工作f時間，並以增進生 產力’且此大幅提昇三通管組立品質。 —此外，本發明之升降器更具有一手輪、及一交叉架。 藉此’透過手輪可調整交又架的角&，得収變交叉芊之 高度’以達到升降直管之㈣。另外，上述之升降器更呈 有-對滾子’其係、樞設在交又架上方。藉此，可降低升降 器上之直管之滾動摩擦力，使升降器上之直管η於滾動。 再者，本發明中之每一組立座更具有_谭搶架、及— 組設於焊搶架上之焊搶。藉此，俾可達到三通# 之目的。 文 另外，上述中之每-組立座更具有—驅動馬達， 以控制每-組立録第二執道上之滑移位置。I，上述中 之侧立座也更具有一控制馬達，可用以控制側立座在第— 軌：上之滑移位置。藉此，本發明可達到電動控制之目的， 以節省人工調整之時間。 6 1264742 , 料’纟發明之侧立座、及每一組立座上之旋轉圓般 更具有複數組裝孔，複數組裝孔係位於與旋轉圓盤同圓心 之f少二同心圓之圓周上。藉此，可固定不同規格管徑之 直管與橫管。 再者，本發明之每一組立座、及側立座分別具有一定 位件’用以定位每一組立座、及側立座之每一旋轉盤於一 預定角度。藉此，可更精確定位旋轉盤之角度，俾以降低 人為誤差。 一另外，本發明更具有一作業平台，作業平台具有 10 一平台主體可供第一執道、及第二軌道設置其 • $，作業平台更具有一控制裝置。藉此，俾能以 兒動万式控制三通管組立機之二組立座之驅動馬達、及 側立座之控制馬達，以達到整合之目的。 15 【實施方式】 睛先筝照圖2為本發明之一較佳實施例之外觀示意 圖。本實施例是搭配一三通管8。另外，如圖丨所示，三通 官8包括一直管81、一橫管82、以及三凸緣83,84,85。本發 明具有一第一軌道丨、一第二軌道2、二組立座3,4、二支撐 20座$、一側立座6、以及一作業平台7。其中，第一執道丄與 第一執道2是平行設置於作業平台7上。 如圖2所示，上述中之每一組立座3,4皆組設有一主座 體31，41、一疑轉盤32,42、一焊槍架33,43、一焊槍34,44、 一定位件36,46、以及一驅動馬達35,45。其中，二組立座3 4 1264742 是分別滑設於第二軌道2上。二組立座3，4之二旋轉盤32 42 是分別朝内並彼此相對，且分別樞設於主座體31，41上。二 組立座3,4之二焊搶34,44是組設於二焊搶架33,43上。又， 每一焊搶架33,43皆組設有一第一軸體331，43卜一第二軸體 5 332,432、以及一第三軸體333,433。且第一軸體331，431、 第二軸體332,432、以及第三軸體333,433是分別垂直設置。 藉此，可三度空間調整焊搶34,44之位置與角度、亦可達到 自動焊接直管與其凸緣之目的。 10 15 20 此外，上述中之每一組立座3,4之每一旋轉盤32，C皆組 設有複數組裝孔，複數組裝孔是位於與旋轉圓盤62同圓心 之複數同心圓之圓周上。組立座3,4之定位件36,46可用以定 位每-組立座3,4之每一旋轉盤32,42於一預定角度。组立座 3,4之驅動馬達35’45是用以控制二組立座3,4在第二軌道2 之滑移位置、及旋轉盤32,42之旋轉。本實施例中’旋轉盤 32,42之旋轉方向可以是順時針方向、或逆時針方向。藉此， :達到電動控制之目的，以節省人工調整之時間，·亦曰可固 直管;並可更精確定位直管81兩端凸緣 83,84與&官82凸緣85之位置，以減少人為誤差。 本發明中，每一支#座5_$ 器52、-手輪521、一交又架522 :51 -升降 支=分別滑設於第二軌道2上並介於二、 間。支撐座5之升降器52是組設於支撐 ’—，之 座5之滚子523是樞設於每-支擇座5之六^上。母一支撐 此，可降低升降器52上之 ^又又架522上方。藉 之直⑼之摩擦力，使升降器52上 8 1264742 之直管81更易於滾動。另外，透過手輪521可調整交又架522 的角度，得以改變交叉架522之高度，以達到升降直管81之 目的。 5 10 15 20 再者’本發明之側立座6是組設有一支持座體6丨、一旋 轉圓盤62、一伸縮臂63、一控制馬達64、以及一定位件65。 其中，側立座6之支持座體61是滑設於第一執道丨上。側立 座6之支持座體61並組設有一垂直滑槽。側立座6之伸縮臂 63之一端設有一滑塊63丨，滑塊63丨是對應滑設於支持座體 61之垂直滑槽上。側立座6之伸縮臂63另一端並樞設有一旋 轉圓盤62，且旋轉圓盤62是朝下設置。 此外，本發明中之側立座6之控制馬達64是用以控制側 立座6在第一執道丨上之滑移位置。藉此，可達到電動控制 之目的，以節省人工調整之時間。側立座6之旋轉圓盤Μ更 組設有複數組裝孔。其中，複數組裝孔是位於與旋轉圓盤 62同圓心之複數同心圓之圓周上。藉此，可固定不同規: 官徑大小之橫官82之凸緣85。侧立座6之定位件65是用以定 位側立座6之旋轉圓盤62於一預定角度。藉此，可更精確定 位旋轉盤32,42與旋轉圓盤62之位置，以減少人為誤差。 本實施例中，作業平台7是組設有一平台 控制膽。其中，作業平台7之平台主體二： 1、及第二軌道2設置其上。另外，作業平台7之控制裝置 更組設有複數控制開關721，控制裝置72是電連接至側立座 6之控制馬達64、及組立座3,4之驅動馬達35,45。控制裝置 72可以控制組立座3,4之驅動馬達35,45、及側立座6之控制 9 1264742 馬達64;藉此，得以間接控制二組立座3,4在第二軌道2上之 滑移位置與側立座6在第-軌道！上之滑移位置。本實施例 中，上述控制裝置72之控制開關721，係以控制側立座仏 伸縮臂63之前後水平位置、及側立座6之伸縮臂幻之滑塊 631之高低垂直位置。藉此，俾能以電動方式控制三通管8 組立機之二組立座3,4之驅動馬達35,45、及側立座6之杵制 馬達64’以達到整合之目的。另夕卜，也能因應不同規：尺 寸之三通管8。 10 15 藉此，本發明可以將三通管8快速裝夾，並減少人工作 業時間，以增進生產力。另夕卜，透過精確定位也可降低人 為誤差，俾能大幅提昇三通管8組立品質。 另外，請爹照目3係本發明一較佳實施例之部份放大 圖。直官81與凸緣83,84之焊接是採用自動焊接方式。在 焊接直管81與凸緣83,84之前，必須先行調整焊搶架从们 之第-軸It 331,431、第二軸體332,432、以及第三轴體 333,433至適當位置，使焊搶34,44得以焊接直管μ與^ 緣83,84之接合處，並透過二組立座3,4之驅動馬達乃μ 轉動三通管8之凸緣83,84，藉此可達到自動焊接直營μ 與凸緣83,84之目的。 本發明所 而非僅限 上述實施例僅是為了方便說明而舉例而已 主張之權利範圍自應以申請專利範圍所述為準 於上述實施例。 【圖式簡單說明】 1264742 圖1係三通管之示意圖。 : 圖2係本發明一較佳實施例之示意圖。 圖3係本發明一較佳實施例之部份放大圖。 5 【主要元件符號說明】20 By the way, the invention can quickly assemble the straight pipe and the horizontal pipe and automatically weld it to fix the tee pipe, which can effectively reduce the working time of the person and increase the productivity ‘ and greatly improve the quality of the tee pipe assembly. - In addition, the lifter of the present invention has a hand wheel and a cross frame. In this way, the angle of the cross frame can be adjusted through the hand wheel, and the height of the cross can be changed to reach the straight pipe (4). In addition, the above-mentioned lifter is further provided with a pair of rollers, which are pivotally disposed above the cross frame. Thereby, the rolling friction of the straight pipe on the elevator can be reduced, so that the straight pipe η on the elevator is rolled. Furthermore, each of the sets of the stand of the present invention has a _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ In this way, you can achieve the purpose of the three links #. In addition, each of the above-mentioned groups has a drive motor to control the slip position on the second track of each group. I, the side stand in the above also has a control motor, which can be used to control the slip position of the side stand on the first track: Thereby, the invention can achieve the purpose of electric control, thereby saving time for manual adjustment. 6 1264742, the side of the invention and the rotating circle on each set of seats have a plurality of assembled holes, and the plurality of assembled holes are located on the circumference of the concentric circle of f which is the same center of the rotating disk. Thereby, straight and horizontal tubes of different gauge diameters can be fixed. Furthermore, each of the sets of the stand and the side stand of the present invention respectively have a positional member for positioning each of the sets of the stand and the side stand at a predetermined angle. Thereby, the angle of the rotating disk can be more accurately positioned to reduce human error. In addition, the present invention further has a work platform having a platform body for the first road and a second track for the first track, and the work platform has a control device. In this way, the drive motor of the two sets of stand of the three-way pipe set up machine and the control motor of the side stand can be controlled by the child to achieve the purpose of integration. [Embodiment] Fig. 2 is a schematic view showing the appearance of a preferred embodiment of the present invention. This embodiment is matched with a three-way pipe 8. Further, as shown in Fig. 3, the tee 8 includes a straight tube 81, a horizontal tube 82, and three flanges 83, 84, 85. The present invention has a first track 丨, a second track 2, two sets of stand 3, 4, two support 20 seats $, a side stand 6, and a work platform 7. The first lane is disposed on the work platform 7 in parallel with the first lane 2 . As shown in FIG. 2, each of the above sets of bases 3, 4 is provided with a main seat body 31, 41, a suspected turntable 32, 42, a welding gun holder 33, 43, a welding torch 34, 44, and a positioning member. 36, 46, and a drive motor 35, 45. The two sets of stand 3 4 1264742 are respectively slid on the second track 2. The two sets of stand 3, 4 and 2 rotating disks 32 42 are respectively facing inward and opposite to each other, and are respectively pivotally mounted on the main bases 31, 41. The second group of 3, 4 and 2 welding grabs 34, 44 are set on the second welding rack 33, 43. Moreover, each of the welding carriages 33, 43 is provided with a first shaft body 331, a second shaft body 5 332, 432, and a third shaft body 333, 433. The first shaft bodies 331, 431, the second shaft bodies 332, 432, and the third shaft bodies 333, 433 are vertically disposed, respectively. Thereby, the position and angle of the welding grab 34, 44 can be adjusted in three dimensions, and the purpose of automatically welding the straight pipe and the flange thereof can also be achieved. 10 15 20 In addition, each of the rotating discs 32 and C of each of the sets of the seats 3, 4 is provided with a plurality of assembling holes, and the plurality of assembling holes are located on the circumference of a plurality of concentric circles which are concentric with the rotating disk 62. . The positioning members 36, 46 of the set of seats 3, 4 can be used to position each of the rotating disks 32, 42 of each of the sets of stands 3, 4 at a predetermined angle. The drive motor 35'45 of the set of seats 3, 4 is for controlling the slip position of the two sets of stands 3, 4 at the second track 2 and the rotation of the rotary disks 32, 42. The rotational direction of the rotating disks 32, 42 in this embodiment may be clockwise or counterclockwise. Thereby, the purpose of the electric control is achieved, so as to save the time of manual adjustment, and the straight pipe can be fixed; and the positions of the flanges 83, 84 and the flange 82 of the upper 82 of the straight pipe 81 can be more accurately positioned. To reduce human error. In the present invention, each of the #5_$ 52, the - hand wheel 521, and the first frame 522: 51 - the lift branch = are respectively slid on the second track 2 and are interposed between two. The lifter 52 of the support base 5 is assembled on the support ′-, and the roller 523 of the seat 5 is pivotally mounted on each of the pedestals 5. With the support of the mother, the upper portion of the lifter 52 can be lowered. By the friction of the straight (9), the straight tube 81 of the 8 1264742 on the lifter 52 is easier to roll. In addition, the angle of the cross frame 522 can be adjusted through the hand wheel 521 to change the height of the cross frame 522 to achieve the purpose of lifting the straight pipe 81. 5 10 15 20 Further, the side stand 6 of the present invention is provided with a support base 6丨, a rotating disc 62, a telescopic arm 63, a control motor 64, and a positioning member 65. Wherein, the support base 61 of the side stand 6 is slidably disposed on the first track. The support base 61 of the side stand 6 is provided with a vertical chute. One end of the telescopic arm 63 of the side stand 6 is provided with a slider 63 丨, and the slider 63 丨 is correspondingly disposed on the vertical chute of the support base 61. The other end of the telescopic arm 63 of the side stand 6 is pivotally provided with a rotating disc 62, and the rotating disc 62 is disposed downward. Further, the control motor 64 of the side stand 6 of the present invention is for controlling the slip position of the side stand 6 on the first ballast. Thereby, the purpose of electric control can be achieved to save time for manual adjustment. The rotating disc harrow of the side stand 6 is further provided with a plurality of assembled holes. Wherein, the plurality of assembled holes are located on the circumference of a plurality of concentric circles which are coincident with the center of the rotating disk 62. In this way, the different gauges can be fixed: the flange 85 of the squadron 82 of the official diameter. The positioning member 65 of the side stand 6 is for positioning the rotating disc 62 of the side stand 6 at a predetermined angle. Thereby, the position of the rotating disk 32, 42 and the rotating disk 62 can be more precisely determined to reduce human error. In this embodiment, the work platform 7 is provided with a platform control bladder. Wherein, the platform body 2 of the work platform 7: 1, and the second track 2 are disposed thereon. Further, the control unit of the work platform 7 is further provided with a plurality of control switches 721 which are control motors 64 electrically connected to the side stand 6, and drive motors 35, 45 of the sets of seats 3, 4. The control device 72 can control the drive motors 35, 45 of the set up seats 3, 4, and the control 9 1264742 motor 64 of the side stand 6; thereby, the slip of the two sets of stand 3, 4 on the second track 2 can be indirectly controlled Position and side stand 6 in the first track! Sliding position on. In the present embodiment, the control switch 721 of the control device 72 controls the horizontal position of the front side stand 伸缩 telescopic arm 63 and the vertical position of the telescopic arm 631 of the side stand 6 . Thereby, the two sets of stand 3, 4 of the three-way stand 3, 4, the drive motor 35, 45, and the side stand 6 of the brake motor 64' can be electrically controlled for integration purposes. In addition, it can also respond to different rules: the size of the tee 8. 10 15 Thereby, the present invention can quickly clamp the tee 8 and reduce man's working time to increase productivity. In addition, through the precise positioning, the human error can be reduced, and the quality of the tee tube 8 can be greatly improved. In addition, please refer to FIG. 3 for a partial enlarged view of a preferred embodiment of the present invention. The welding of the straight 81 and the flanges 83, 84 is by automatic welding. Before welding the straight pipe 81 and the flanges 83, 84, it is necessary to adjust the welding frame from the first-axis It 331, 431, the second shaft 332, 432, and the third shaft 333, 433 to the appropriate position to make the welding 34, 44 The welding of the straight pipe μ and the edges 83, 84 can be welded, and the driving motor of the two sets of stands 3, 4 is the flanges 83, 84 of the rotating tee 8, thereby achieving automatic welding direct μ The purpose of the flanges 83, 84. The invention is not limited to the above-described embodiments, but is intended to be illustrative only and the scope of the claims is intended to be within the scope of the appended claims. [Simple description of the diagram] 1264742 Figure 1 is a schematic diagram of a tee. 2 is a schematic view of a preferred embodiment of the present invention. Figure 3 is a partial enlarged view of a preferred embodiment of the present invention. 5 [Main component symbol description]
第一軌道1 主座體31，41 第一軸體331，431 焊槍34,44 支撐座5 手輪521 側立座6 伸縮臂63 定位件65 控制裝置72 直管81 第二軌道2 旋轉盤32,42 第二軸體332,432 驅動馬達35,45 支撐主體51 交叉架522 支持座體6 1 滑塊631 作業平台7 控制開關721 橫管82 組立座3,4 焊搶架33,43 第三轴體333,433 定位件36,46 升降器52 滾子523 旋轉圓盤62 控制馬達64 平台主體71 三通管8 凸緣 83,84,85 11First track 1 main seat body 31, 41 first shaft body 331, 431 welding torch 34, 44 support seat 5 hand wheel 521 side stand 6 telescopic arm 63 positioning member 65 control device 72 straight pipe 81 second track 2 rotating disk 32 , 42 second shaft body 332, 432 drive motor 35, 45 support body 51 cross frame 522 support seat body 6 1 slider 631 work platform 7 control switch 721 cross tube 82 group stand 3, 4 welding frame 33, 43 third shaft body 333,433 Locating member 36,46 Lifter 52 Roller 523 Rotating disc 62 Control motor 64 Platform main body 71 Tee 8 Flange 83, 84, 85 11