1258398 五、發明說明(1) 【發明所屬之技術領域】 本發明係有關於一種製造熱管之可彈性生產流程,尤 指一種應用於熱管生產製造上,並提供其生產線有暫時停 機、或有過夜後再續行加工可行性之熱管可彈性生產流程 〇 【先前技術】 按,一般熱管在製造生產的過程中,必須透過清洗、 退火、充填工作流體、除去非凝結性氣體及封管等加工過 程,故傳統熱管多係在無塵室中進行作業,以避免生產線 因臨時故障而造成停機、或過夜的熱管半成品曝露在一般 空氣下,而造成熱管品質的減損。否則,就必須確保熱管 能在一系列的作業程序中一次完成,絕不能在生產中發生 任何影響連續作業之差錯。 然而,生產線的運作是無法完全確保其不發生故障等 意外因素,故目前製造熱管的廠房,係採無塵室者居多; 惟,建造無塵室廢房必須化費相當局的成本^在人貝進出 的管制上也較為不易,且如此的耗費金資勢必反應在熱管 成本上,而導致所銷售的熱管單價較高,難以因應現在市 場上之價格需求。 有鑑於此,本發明人為改善並解決上述之缺失,乃特 潛心研究並配合學理之運用,終於提出一種設計合理且有 效改善上述缺失之本發明。 【發明内容】 本發明之主要目的,在於可提供一種製造熱管之可彈1258398 V. INSTRUCTION DESCRIPTION OF THE INVENTION (1) Technical Field of the Invention The present invention relates to an elastic production process for manufacturing a heat pipe, and more particularly to a heat pipe production process, and provides a temporary shutdown of the production line, or overnight. After the process of processing, the heat pipe can be flexibly produced. [Previous technology] According to the general process, in the process of manufacturing, the heat pipe must be cleaned, annealed, filled with working fluid, removed non-condensable gas and sealed. Therefore, the traditional heat pipe is mostly operated in a clean room to avoid the shutdown of the production line due to temporary failure, or the overnight heat pipe semi-finished product is exposed to the general air, thereby causing the quality of the heat pipe to be degraded. Otherwise, it must be ensured that the heat pipe can be completed in one operation in a series of operating procedures, and that any errors affecting continuous operation must not occur in production. However, the operation of the production line cannot fully ensure that it does not cause accidents and other unexpected factors. Therefore, the factory that manufactures heat pipes is mostly the ones who use clean rooms. However, the cost of constructing clean room waste houses must be reduced. The control of the import and export of the shell is also relatively difficult, and such consumption of gold will inevitably reflect the cost of the heat pipe, resulting in a higher unit price of the heat pipe sold, which is difficult to meet the price demand in the current market. In view of the above, the present inventors have made great efforts to improve and solve the above-mentioned problems, and have finally made a proposal to rationally and effectively improve the above-mentioned defects. SUMMARY OF THE INVENTION The main object of the present invention is to provide a bullet for manufacturing a heat pipe.
1258398 五、發明說明⑵ '- 性生產流程,其係設計一種成本較為低廉之流程,且带 應用無塵室廠房,即可使熱管於停機狀態中,仍可不、曹: 外界空氣感染以確保其品質,並能使熱管生產線有暫=二 機、或有過夜後再續行加工的可行性。 ^ 丁 為了達成上述之目的,本發明係提供一種製造熱总 可彈性生產流程,其步驟包括:a)將未製造之熱管*管二之 行别置作業,b)對該熱管管材施以退火處理;c)使工、= 體填入該熱管管材内;d)進行非凝結性氣體之除氣凌 及e)封閉該熱管管材之管口;其中,於步驟“咄)、b)^’ 或c )〜d)至少任一者之間,加入層流箱的設備,當熱管总 材於進行該等步驟時,隨時皆可將熱管管材存放於居、二^ 中,以利於停機作業。 e /爪相 【實施方式】 為了使貴審查委員能更進一步瞭解本發明之特 技術内容,請參閱以下有關本發明之詳細說明與附〔妙 而所附圖式僅提供參考與說明用,並非用來對本發明加= 請參閱第一圖及第二圖,係分別為本發明生產埶其 製造流程圖及層流箱之使用狀態示意圖。本發明係^二— 種製造熱管之可彈性生產流程,其主要係於製造熱_ 產肌粒中’適日守加入層流箱(1 a m i n a r b ο X ) 1、1 ‘、、 的設施,、以令熱管2於各加工步驟中,能使生產線 停機、或有過夜後再續行加工的可行性;該步驟包括·才 a)前置加工··首先,係先對未製造之熱管2管材進疒1258398 V. Description of invention (2) '- Sex production process, which is designed to design a process with relatively low cost, and with the application of clean room workshop, the heat pipe can be stopped, and Cao: outside air infection to ensure its Quality, and can make the heat pipe production line have the possibility of temporarily = two machines, or have to continue processing after overnight. In order to achieve the above object, the present invention provides a process for manufacturing a total thermal elastic production process, the steps comprising: a) placing an unmanufactured heat pipe* tube 2, b) annealing the heat pipe material Processing; c) filling the heat pipe into the heat pipe; d) performing a degassing of the non-condensable gas and e) closing the pipe of the heat pipe; wherein, in the steps "咄", b) ^' Or c)~d) Add equipment to the laminar flow box between at least one of them. When the heat pipe is in the process of performing the above steps, the heat pipe material can be stored in the home and the second place at any time to facilitate the shutdown operation. e / Claw Phase [Embodiment] In order to enable the reviewing committee to further understand the specific technical contents of the present invention, please refer to the following detailed description of the present invention and the accompanying drawings. It is used to add to the present invention. Please refer to the first figure and the second figure, which are respectively a manufacturing flow chart of the invention, and a schematic diagram of the use state of the laminar flow box. The present invention is a flexible production process for manufacturing a heat pipe. , mainly in the manufacture of heat _ muscle In the granules, the facility is added to the laminar flow box (1 aminarb ο X ) 1, 1 ', and so that the heat pipe 2 can be shut down in the processing steps, or the processing can be continued after overnight. Feasibility; this step includes · a) pre-processing · · First, the first to the unmanufactured heat pipe 2 pipe
第6頁 1258398 五、發明說明(3) 前置作業;所謂之前置作業,包含檢驗熱管2管材、毛細 結構等品質是否符合要求,並將毛細結構置入於該等熱管 2 管材内,且裁切成所需之長度等機械加工後,以便於清 洗;或亦可先清洗、再進行機械加工。 b )退火:當熱管2 管材完成上述前置加工後,即可經 過一道退火程序,以消除熱管2 管材内部之應力,並使熱 管2管材不氧化、且處理過程更為乾淨。 c) 充填:將適量之工作流體填入熱管2管材内,以作 為液、氣相變化之熱傳介質。 d) 除氣:進行非凝結性氣體之除氣作業。 e )封口 :封閉該熱管2管材之管口。 本發明主要係於上述製造熱管的生產流程:步驟a)〜 b)、b)〜c )或c )〜d)至少任一者之間,適時加入層流箱1、1 ‘、1‘‘的設施;如第二圖所示,該層流箱1係具有一箱體 10,其内部形成一中空保存容室100,該保存容室100内設 有一置放台101,可用以供熱管2半成品存放於其上,並於 對應該保存容室100 —側處設有一門板102。該箱體10上方 係設有一供氣裝置11,該供氣裝置11係可用以提供乾淨的 保護性氣體,並可利用管路11 0 將氣體輸送至位於箱體1 0 頂部之分流裝置1 2,氣體通過分流裝置1 2後,即可分散地 經過一第一整流器1 3,以將氣體垂直向下引導至保存容室 1 0 0處,俾提供存放在該保存容室1 0 0内之熱管2 乾淨的空 氣,避免熱管2遭受感染而降低其品質。俟後,氣體會透 過置放台1 0 1下方之隔板1 4上的通孔1 4 0,而通往一位於箱Page 6 1258398 V. Description of invention (3) Pre-operation; the so-called pre-operation, including checking whether the quality of the heat pipe 2 pipe, capillary structure, etc. meets the requirements, and placing the capillary structure in the pipe of the heat pipe 2, and After cutting into the required length and other mechanical processing, it is easy to clean; or it can be cleaned and then machined. b) Annealing: After the heat pipe 2 pipe has completed the above pre-processing, an annealing process can be performed to eliminate the stress inside the heat pipe 2 pipe, and the heat pipe 2 pipe is not oxidized, and the treatment process is cleaner. c) Filling: Fill an appropriate amount of working fluid into the heat pipe 2 pipe as a heat transfer medium for liquid and gas phase changes. d) Degassing: Degassing of non-condensable gases. e) Sealing: The nozzle of the tube of the heat pipe 2 is closed. The invention mainly relates to the production process of manufacturing the heat pipe described above: step a)~b), b)~c) or c)~d) between at least one of them, timely adding the laminar flow tank 1, 1 ', 1'' As shown in the second figure, the laminar flow box 1 has a box body 10, and a hollow storage chamber 100 is formed therein. The storage chamber 100 is provided with a placing table 101 for heating the heat pipe 2 The semi-finished product is stored thereon, and a door panel 102 is provided at the side corresponding to the storage chamber 100. A gas supply device 11 is disposed above the tank 10, and the gas supply device 11 can be used to provide a clean protective gas, and the gas can be transported to the top of the tank 10 by the pipeline 110. After the gas passes through the flow dividing device 12, it can be dispersedly passed through a first rectifier 13 to direct the gas vertically downward to the storage chamber 100, and the gas is stored in the storage chamber 100. Heat pipe 2 clean air to prevent heat pipe 2 from being infected and reducing its quality. After the enthalpy, the gas passes through the through hole 1 4 0 on the partition plate 14 below the table 1 0 1 , and leads to a box
1258398 五、發明說明(4) 體1 0底部之第二整流器1 5,以將帶有雜質之氣體由箱體1 0 底部排出其外。1258398 V. INSTRUCTION DESCRIPTION (4) The second rectifier 1 5 at the bottom of the body 10 is used to discharge the gas with impurities from the bottom of the tank 10 to the outside.
據此,當熱管2於上述各步驟a)〜b)、b)〜c)或c)〜d)流 程進行中時,一旦有不可抗拒或突發狀況而須停機,即可 將熱管2 存放於各步驟間之層流箱1、Γ 、Γ ‘ ,以藉由層 流箱1、1 ‘、Γ ‘保存熱管2 ,使之不被外界空氣所感染, 故本發明之步驟流程,係可令熱管2 於各生產加工步驟中 ,使生產線有暫時停機、或有過夜後再續行加工的可行性 ,進而不需耗費龐大的金資建造無塵室廠房,亦可降低熱 管2製造上的失誤率。 是以,藉由上述之步驟流程,即可得到本發明製造熱 管之可彈性生產流程。 綜上所述,本發明確可達到預期之使用目的,而解決 習知之缺失,又因極具新穎性及進步性,完全符合發明專 利申請要件,爰依專利法提出申請,敬請詳查並賜准本案 專利,以保障發明人之權利。Accordingly, when the heat pipe 2 is in the process of the above steps a) to b), b) to c) or c) to d), the heat pipe 2 can be stored if there is an irresistible or sudden situation and the machine must be shut down. The laminar flow tanks 1, Γ, Γ ' between the steps are used to store the heat pipes 2 by the laminar flow tanks 1, 1 ', Γ ' so as not to be infected by the outside air, so the step flow of the present invention can be In the production and processing steps, the heat pipe 2 can temporarily stop the production line, or have the possibility of continuing processing after overnight, so that it does not need to spend huge amounts of money to build a clean room plant, and can also reduce the heat pipe 2 manufacturing. Failure rate. Therefore, the flexible production process for manufacturing the heat pipe of the present invention can be obtained by the above-described step flow. In summary, the present invention can achieve the intended use purpose, and solve the lack of the conventional, and because of the novelty and progress, fully meet the requirements of the invention patent application, and apply according to the patent law, please check and The patent in this case is granted to protect the rights of the inventor.
惟以上所述僅為本發明之較佳可行實施例,非因此即 拘限本發明之專利範圍,故舉凡運用本發明說明書及圖式 内容所為之等效技術、手段等變化,均同理皆包含於本發 明之範圍内,合予陳明。However, the above description is only a preferred embodiment of the present invention, and thus the scope of the present invention is not limited thereto, and the equivalent techniques and means, etc., which are used in the description of the present invention and the contents of the drawings, are the same. It is included in the scope of the present invention and is combined with Chen Ming.
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