TWI257919B - Method for producing sulfuric acid compound from solution containing chloride and production method thereof - Google Patents
Method for producing sulfuric acid compound from solution containing chloride and production method thereof Download PDFInfo
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皇號9111遍 1257919 修正 曰 五、發明說明(1) 本發明係有關於一種自廢酸溶液中處理及回收硫酸化 ^勿之產出方4,尤指-種可自内含有氣化物之廢酸溶液 中以產出如硫酸鐵、硫酸亞鐵或硫酸鋅等硫酸化合物之產 出方法。 "按,金屬物質(如鐵)s於空氣中無可避免將會發生 氣化反應,即-般所說之金屬生錄,而工業上一般 f酸來清洗已被氧化之金屬表面,但清洗後將伴隨產生置 =質,此即内部含有氯化物之廢酸溶液,該等廢酸溶液 在處理上不僅費時費力,且將形成環境保護上之一大負擔 趟::電鍍槽所排放之廢酸溶液不僅内含有氯“ 包括有氯化鋅等有毒物#,其處理上比内部= ΐί;ΐ”物之廢酸溶液更加困難及麻煩,此可從鋅電 谷液之回收處理中所需要之成本費用較高事實; 亦|:以=;之方法中’不僅製作流程繁瑣、且 其主要係難二價值之回收產物以降低處理費用, 回收產出物^ 一保持較尚產量情況下獲得一較高品質之 條件ΪΞ制何在製作過程中保持-穩定之操作 大小之不均勻Γ ‘:度tk化以有效大幅降低回收物晶粒 低之缺憾發生,、產物酸度過高、或鹽酸產量較 本發明之主之!明重點。因此, 溶液中以產出種自内含有氯化物之 “產里條件下將氯化鋅及氯化亞鐵結晶產出,; 第5頁 1257919Emperor 9111 times 1257919 Amendment 曰5, invention description (1) The present invention relates to a method for treating and recovering sulphation from a spent acid solution 4, especially a waste which can contain vapors from within The acid solution produces a method of producing a sulfuric acid compound such as iron sulfate, ferrous sulfate or zinc sulfate. " Press, metal substances (such as iron) s in the air will inevitably occur gasification reaction, that is, the metal is commonly referred to, and the industry generally f acid to clean the surface of the oxidized metal, but After cleaning, it will be accompanied by the formation of a quality, which is a waste acid solution containing chloride inside. These waste acid solutions are not only time-consuming and labor-intensive in processing, but also form a large burden on environmental protection:: Electroplating tank discharge The waste acid solution contains not only chlorine, but also toxic substances such as zinc chloride, which are more difficult and troublesome to handle than the internal acid solution of the internal ΐ ΐ , , , , , , The cost of the required cost is higher; also||In the method of =; not only the production process is cumbersome, but also the main product is difficult to recycle the product to reduce the processing cost, and the output is recovered. Obtaining a higher quality condition and controlling the consistency of the operation size during the production process : ': Degree tk is used to effectively reduce the defect of low recovery of crystal grains, product acidity is too high, or hydrochloric acid production More Lord invention! Ming focus. Therefore, in the solution, the zinc chloride and the ferrous chloride crystal are produced under the conditions of the production of the chloride from the production; the fifth page 1257919
五、發明說明(2) 皇號9in··V. Description of the invention (2) Emperor 9in··
一適ΐ之有機溶劑將氣化鋅及氣化亞鐵分離,其回收產物 不僅純度較高,且具有市場上之商業價值標準者。 、本發明之次要目的,在於提供一種自内含有氣化物之 溶液中=產出硫酸化合物之產出方法,可在一較低成本之 鹽產里條件下,藉由嚴谨控制之操作參, 程能位定於-穩定狀態…得以確保硫i化合 率0 本赉明之又一目的,在於提供一種自内含有氯化物之 溶液中以產出硫酸化合物之產出方法,可自内含有氯化辞 及氯化亞鐵之廢酸溶液中生產高產量之鹽酸。 本發明之又一目的,在於提供一種自内含有氯化物之 溶液中以產出石瓜s文化合物之產出方法,可自一廢酸溶液中 分離氯化亞鐵及氣化鋅’並藉此以產出更具有商業價值之 濾餅,進而得以降低製作成本者。 〃、 【發明概述】 本發明係有關於一種自内部含有金屬氯化鹽混合物之 廢酸溶液中提取硫酸化合物之產出方法,尤指一種可自廢 酸溶液中回收具商業價值之鹽酸、硫酸亞鐵、硫酸鐵或4 酸鋅之產出方法及其產出裝置。 1 本發明係以精確及獨特的自動控制方法,使在鹽酸高 產率狀況下製造出一高品質之金屬鹽產物,其基本方法2 使用一空氣吹氣設備將混合存在於硫酸溶液内的鹽酸溶= 及過量的水吹出。惟,若要製造出能為市場所接=的有價An appropriate organic solvent separates zinc hydride and gasified ferrous iron, and the recovered product is not only highly purified, but also has a commercial value standard on the market. The secondary object of the present invention is to provide a method for producing a sulfuric acid compound from a solution containing vapors therein, which can be controlled by a strict control under a lower cost salt production condition. The process can be set in a stable state to ensure the sulfur-sulfurization rate. Another object of the present invention is to provide a method for producing a sulfuric acid compound from a solution containing chloride, which can contain chlorine from the inside. The high-yield hydrochloric acid is produced in the waste acid solution of the chemical and ferrous chloride. Another object of the present invention is to provide a method for producing a sulphate compound from a solution containing chloride in a solution, which can separate ferrous chloride and zinc hydride from a spent acid solution and borrow This produces a more commercially valuable filter cake, which in turn reduces the cost of production.发明 【 【 【 【 【 【 【 【 【 【 【 【 【 【 【 【 【 【 【 【 【 【 【 【 【 【 【 【 【 【 【 【 【 【 【 【 【 【 【 【 【 【 【 【 【 【 【 【 A method for producing ferrous iron, iron sulfate or zinc tetraphosphate and a production device thereof. 1 The present invention uses a precise and unique automatic control method to produce a high quality metal salt product under high yield conditions of hydrochloric acid. The basic method 2 uses an air blowing device to dissolve the hydrochloric acid mixed in the sulfuric acid solution. = and excess water is blown out. However, if you want to create a price that can be connected to the market =
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案 1 五、發明說明(3) 值回收產物’則需要設計出一套可裎 度及P捋攪拌妝π " #丄 ^仏相互對應的操作溫 ,夜的ί: ί : ΐ,亚精確控制硫酸、空氣、廢酸溶 ’能様:=’ :ί各種變數相對關係下亦能保持-定均衡 ;=了法’如此才能夠獲得最終產物之最大產量及高; 為了確定在製作流程中能夠 必須控制製作流程在一釋定狀能 兀吳的日日粒,因此 ^j、液面:度、硫酸濃度及吹入之空氣流量都必 恆中,如此才能確保晶粒的均勻成長 性 終方能獲得一具商業價值的濾餅。 、愿符性取 該溶液反應器内酸度的變化會導致 不同,其沈澱速率也會受到反庫哭由、w Λ w里符『生的 认吏鄕一 tb 〇 # , : j反應益内溫度及吹入空氣流速 的衫響n交數如果-直處於變動狀態 線的正常運轉’而相對產出品質較差議。因此;發明 主要提供於製作流程中均勻產出顆粒均勻的結晶體,並讓 往後的過濾及流動性增~ ’相對沉澱出較高品質而且商業 價值之回收產物’I’在維持恆常的溫度及空氣流量形 下’以保持反應器内之適當酸度,進而產出體積灰 色、容易過濾且快速沈降之結晶粒。 、 反之,如果反應器内酸度維持過高,則其製程產出晶 粒就會杈細、較白、不易沉降、不易流動且不易過濾,若 再加上溫度及空氣流量又有變化,則將使得情況更^亞化 。另-方面’若反應器内酸度維持過低時’則產出之仕晶 粒體積就會有忽大忽小的情形’而呈現黃色的色澤,^生 ^_1 1257919 五、發明說明 案號 91113316 (4)Case 1 5, invention description (3) value recovery product 'need to design a set of 裎 及 and P 捋 妆 π 丄 丄 丄 丄 丄 丄 丄 丄 丄 丄 丄 丄 夜 夜 夜 夜 夜 夜 夜 夜 夜 夜 亚 亚 亚 亚Control sulfuric acid, air, waste acid solution 'energy:=' : ί can also maintain a constant equilibrium under the relative relationship of various variables; = the law 'can achieve the maximum yield and height of the final product; in order to determine the production process It is necessary to control the daily flow of the production process in a state of release, so that the liquid level, the sulfuric acid concentration, and the air flow rate of the blowing must be constant, so as to ensure the uniform growth of the crystal grains. In order to obtain a filter cake of commercial value. It is hoped that the change of acidity in the reactor will lead to different changes, and the precipitation rate will also be affected by the anti-column cry, w Λ w 符 生 生 生 生 生 t t t , , , , , , , , , , , , And the blown air flow rate of the shirt is n if the number - straight in the normal state of the variable state line 'and the relative output quality is poor. Therefore, the invention mainly provides uniform production of uniform crystal grains in the production process, and allows subsequent filtration and fluidity to increase ~ 'relatively precipitates higher quality and commercial value of recovered product 'I' at a constant temperature And the air flow shape is 'to maintain the appropriate acidity in the reactor, thereby producing a volume of gray, easy to filter and quickly settled crystal grains. On the contrary, if the acidity in the reactor is maintained too high, the crystal grains produced in the process will be fine, white, not easy to settle, not easy to flow and difficult to filter. If temperature and air flow are changed, then Make the situation more sub-chemical. On the other hand, 'If the acidity in the reactor is kept too low', then the grain size of the output will be suddenly large and small, and the yellow color will appear. ^生^_1 1257919 V. Invention Description No. 91113316 (4)
沉澱困難並含有過量鹽酸的情形。若溫度與空氣流量又有 變化時就會致使情況更加惡化,溶液反應器内酸度愈常發 生變化(溫度及空氣流量也是),則結晶粒體積的^化京^ 愈大,愈不均勻之結果將會導致一系列操作問題的發生'^ 製造流程的控制系統必須要能夠控制該溶液反^哭内 之液位、溫度、硫酸濃度及吹入之空氣流量,這些^必 須在良好攪拌情形以維持一定相互恆常關係,任何:參^ 的改變就會改變結晶粒形成之速率及大小,因而影響^ 器内產出物之固體顆粒均勻度及過濾結果。 〜θ μ 、輸入空氣流量約在 ,600CFM、溫度在華氏 (英忖)之下,如此即 以生產出較高品質且具 能控制這些可變的參數 也可以找到其他參數結 的控制可經由精密的感 達成系統電腦化控制, 用手動方式來達到控制 酸溶液中所製造出之濾 出一種可自硫酸亞鐵/ 去’該分離的方法是利 風、鋅混合物中分離 可保持在55%重量至60%重量之間 1,20 0CFM (立方英呎/每分鐘)至1 180度、及反應器内液位高度在3〇„ 可在確保在鹽酸高產出量情況下, 商業價值的回收產物。然而,只要 使它們之間的關係保持恆常,同樣 合方式之有效條件,這些參數關係 應儀器將訊號輸入電腦來控制, 然而假如有足夠的人力,它也可以 的目的。 另外,為了增加從鋅電鍍样麻 ,具有商業經濟價A,本 y :酸=合物中分離出疏酸鋅 用一有機”將鋅離子從硫酸^It is difficult to precipitate and contains excess hydrochloric acid. If the temperature and air flow change again, the situation will be worsened. The acidity in the solution reactor changes more frequently (temperature and air flow are also), and the larger the volume of the crystal grain is, the more uneven the result is. Will lead to a series of operational problems. ^ The control system of the manufacturing process must be able to control the liquid level, temperature, sulfuric acid concentration and air flow in the solution. These must be maintained in a good agitation situation. There must be a constant relationship with each other. Any change in the parameters will change the rate and size of the formation of crystal grains, thus affecting the uniformity of the solid particles and the filtration results of the produced products. ~θ μ, input air flow rate is about 600CFM, temperature is below Fahrenheit (English), so that it can produce other parameters with high quality and can control these variable parameters. The computerized control of the sensory system is achieved by manual means to control the filtration produced by the acid solution. A method that can be separated from the ferrous sulfate / to the separation is to maintain the 55% weight in the mixture. Between 60% by weight, 1,20 0 CFM (cubic inches per minute) to 1 180 degrees, and the liquid level in the reactor is 3 〇 „ can be used to ensure the recovery of commercial value in the case of high output of hydrochloric acid However, as long as the relationship between them is kept constant, and the effective conditions of the same method, these parameters should be controlled by the instrument to input the signal into the computer, but if there is enough manpower, it can also be used. Increase the zinc from the zinc plating, with the commercial economic price A, this y: acid = compound separated from the zinc silicate with an organic" zinc ions from the sulfuric acid ^
【詳細說明】 差HU13316 五、發明說明(5) 出來以成為一有機化合物,而分八 益多,丨用石合辦_ 出采的g鋅有機化合物 再利用奴I或鹽酸使從有機化合 以達到硫酸鋅的分離。 ㈣析出西鋅離子,藉此[Details] Poor HU13316 V. Inventive Note (5) Come out to become an organic compound, and divide it into more than eight, and use the stone to co-organize _ out of the g-zinc organic compound and reuse slave I or hydrochloric acid to make the organic compound The separation of zinc sulfate is achieved. (4) Separating the western zinc ions, thereby
1257919 兹為使 貴審查委員對 之功效有更進_步之瞭解與 配合詳細之圖式解釋來說明 本舍明係有關於一種可 虱化物之廢酸溶液中以產出 物之製造方法,該氯化亞鐵 金屬物體後所產生之廢酸溶 及氣化亞鐵等物質,例如一 氣化亞鐵及3%重量之鹽酸。 鋅電鍍槽(或鋁電鍍廠),則 之氯化亞鐵、鹽酸及水外, 化鋅。 煩請參閱第1圖,係為 合示意圖;如圖所示,本發 步驟之製作流程,端視酸洗 。於步驟一’主要係要將金 氣離子自金屬氯化物之分子 酸 >谷液以一定之速率經由一 被導入一溶液反應器1 〇中。 ^發明之結構特徵及所欲達成 <哉’謹佐以最佳之實施例及 如後: =内含有氣化亞鐵或其它金屬 亚回收具有商業價值硫酸化合 酸洗溶液一般係來自於清洗鐵 $ ’其内部可包含有水、鹽酸 般廢酸溶液約含有3 8 %重量之 另外’若該酸洗溶液是來自於 該酸洗溶液中除了包含有上述 還可包括有約達10%重量之氯 本發明一最佳實施例之構造組 明基本上可包含有二個或三個 溶液中是否具有含鋅物質而定 屬氯化物先與熱硫酸混合,使 ^釋出。含有金屬氣化物之廢 官線1 2 (第一管線)連續或依次 廢酸溶液開始進料前,該溶液 案號 911133161257919 In order to give your review board a more advanced understanding of the efficacy and a detailed graphical explanation, this booklet describes a method for producing a product in a waste acid solution of a hydrazine compound. A substance such as waste acid dissolved and vaporized ferrous iron produced after the ferrous chloride metal object, such as a gasified ferrous iron and 3% by weight of hydrochloric acid. Zinc plating tank (or aluminum electroplating plant), then ferrous chloride, hydrochloric acid and water, zinc. Please refer to Figure 1 for a schematic diagram; as shown in the figure, the production process of this step is based on pickling. In the first step, the gold gas ions are introduced from a metal chloride molecular acid > trough liquid into the solution reactor 1 through a rate. ^Structural characteristics of the invention and the desired effect < 哉 谨 谨 谨 谨 最佳 最佳 最佳 最佳 最佳 最佳 最佳 最佳 最佳 最佳 最佳 最佳 最佳 最佳 最佳 最佳 最佳 最佳 最佳 最佳 最佳 最佳 最佳 最佳 最佳 = = = = = = = = = = = = = The iron may contain water, hydrochloric acid-like waste acid solution containing about 38% by weight of another 'if the pickling solution is from the pickling solution, in addition to containing the above, may also include about 10% by weight. Chlorine The construction of a preferred embodiment of the invention can basically comprise whether two or three solutions have a zinc-containing material and the chloride is first mixed with hot sulfuric acid to release it. Waste metal line containing metal gasification 1 2 (first line) continuous or sequential waste acid solution before starting to feed, the solution case number 91113316
1257919 反應器10内已藉由一管線丨4(第十一管線)注入硫酸,硫酸 在與金屬氣化物混合前濃度最好維持在約93%重量(93% w· t· %),溫度則最好加熱至華氏6〇 — 3〇〇度之間。在反腐哭 10内,硫酸的濃度將受到嚴格之監視及控制,可維持ϋ %- 98%重量間,如在本實施例中係控制在59 w· t· %,而反 應器10内之反應溫度則介於華氏60 -300度間,例如在本實 施例中係控制在華氏180度。當然,該廢酸溶液於進料^ 就必須先予以過濾,並移除任何污染物及碳等無用物質。1257919 In reactor 10, sulfuric acid has been injected through a line 丨4 (eleventh line). The concentration of sulfuric acid is preferably maintained at about 93% by weight (93% w·t·%) before mixing with the metal hydride. It is best to heat to between 6 and 3 degrees Fahrenheit. Within the anti-corruption cry 10, the concentration of sulfuric acid will be strictly monitored and controlled, and can be maintained between -% and 98% by weight, as in the present embodiment, controlled at 59 w·t·%, and the reaction in the reactor 10 The temperature is between 60 and 300 degrees Fahrenheit, for example in the present embodiment controlled at 180 degrees Fahrenheit. Of course, the spent acid solution must be filtered prior to the feed and remove any unwanted materials such as contaminants and carbon.
為了維持硫酸在反應器内之濃度可恆定59 w· t· %,因 此’硫酸在透過管線1 4被引入反應器1 〇内時,硫酸之濃度 就需要經常性地以儀器加以監視且控制,以確保溶液反應 器1 〇内酸濃度之恆定性,反應物必須加熱至華氏1 8 〇度, 並經由一裝設於溶液反應器1 0内之混合喷嘴或攪拌裝置工〇 5持續對溶液反應器1 〇内之硫酸及廢酸溶液進行攪拌動作 ;以加速反應物質之混合及反應作用。而氣化亞鐵、氯化 鋅及硫酸則根據反應式(1 )及(2 )反應生成鹽酸、硫酸 亞鐵及硫酸鋅。In order to maintain the concentration of sulfuric acid in the reactor constant at 59 w·t·%, the concentration of sulfuric acid needs to be constantly monitored and controlled by the instrument when the sulfuric acid is introduced into the reactor 1 through the line 14. In order to ensure the consistency of the acid concentration in the solution reactor 1, the reactants must be heated to a temperature of 18 ° F and continuously reacted to the solution via a mixing nozzle or a stirring device 5 installed in the solution reactor 10 . The sulfuric acid and the waste acid solution in the crucible 1 are stirred to accelerate the mixing and reaction of the reaction materials. The gasified ferrous iron, zinc chloride and sulfuric acid are reacted according to the reaction formulas (1) and (2) to form hydrochloric acid, ferrous sulfate and zinc sulfate.
(1 ) FeC12+H2S04 =FeS04+2HCl (2 ) ZnC12+H2S04 =ZnS04+2HCl 當溶液内物質發生反應時,經由一管線1 3 (第二管線) 而將空氣氣流送入反應器1 〇内,輸入之空氣流量須依據反 應裔1 0之大小等客觀條件而精確地加以控制在一定值,如 本實施例之1 20 0CFM至1 6 00CFM。吹入的空氣流量在通過溶 液反應器1 0後,將以一定之速率經由一管線丨8 (第三管線)(1) FeC12+H2S04 = FeS04+2HCl (2) ZnC12+H2S04 = ZnS04+2HCl When the substance in the solution reacts, the air stream is sent to the reactor 1 via a line 13 (second line). The input air flow rate must be accurately controlled to a certain value according to objective conditions such as the size of the respondent 10, such as 1 20 0 CFM to 1 600 00 CFM in this embodiment. The blown air flow rate will pass through a line 丨8 (third line) at a certain rate after passing through the solution reactor 10.
1257919 J號 911133161257919 J No. 91113316
五、發明說明(7) 口將鹽酸及過量水蒸氣帶入一吸收系統,如本實施例所示之 ^ 616為其主要设備,而鹽®文及過量的水在此系統内祐 遷原及回收。 在連續操作方式下,被空氣氣流所攜帶出來的鹽酸濃 度大約為25 w.t·%〜29 w.t·%,此時可藉由一管線19 (第 十九$線)加入適量的水進入管線1 8或直接加入吸收塔1 6 内、’以控制鹽酸之濃度在接近其共沸點之濃度,也就是大 約為2 1 w · t · %為最佳,此濃度即為鋼鐵金屬酸洗時酸洗溶 液之一般濃度。 在回收塔1 6中之水及鹽酸將經由一管線2 1 (第四管線) 被導引循環迴流至一可使用水、空氣或其它熱導物質當作 冷部媒介之熱交換器2 〇,鹽酸此時將受到冷卻處理而降溫 至一適當溫度,例如本實施例之華氏11 〇度,而濃度為 21· 〇 w· t. %的鹽酸經由一管線22而被收集至一鹽酸收集槽 2 2 5中。另外,水蒸氣及未收集到的鹽酸,濃度也大約為 21· 〇 w· t· %,則將經由一管線24(第十八管線)而循環迴 流至吸收塔16,且經由一管線26(第五管線)而迴流至溶液 反應器1 0。一吹氣設備2 8將裝設於管線2 6上,除了可增加 推動管線2 6内之動力外,亦可將溶液反應器1 〇内之壓力增 至3 〇π (英吋)水柱高。因此,在本發明之另一實施例中, 輸送空氣流量之管線13亦可與此具有吹氣設備28之管線26 合而為一。 在反應器中被吹送氣流所帶出的鹽酸含量係由吹送氣 流的溫度來決定,雖然使用濃度較高的硫酸可讓反應器的V. INSTRUCTIONS (7) The port brings hydrochloric acid and excess water vapor into an absorption system. As shown in this example, ^ 616 is its main equipment, and the salt and the excess water are relocated in this system. And recycling. In the continuous operation mode, the concentration of hydrochloric acid carried by the air flow is about 25 wt.% to 29 wt.%. At this time, an appropriate amount of water can be added to the pipeline through a line 19 (the nineteenth line). Or directly into the absorption tower 16 , 'to control the concentration of hydrochloric acid near the azeotrope concentration, that is, about 2 1 w · t · % is the best, this concentration is the pickling solution of the steel metal pickling The general concentration. The water and hydrochloric acid in the recovery column 16 will be guided to reflux via a line 2 1 (fourth line) to a heat exchanger 2 that can use water, air or other thermal conductivity as a cold medium. The hydrochloric acid will be cooled to a suitable temperature at this time, for example, 11 degrees Fahrenheit in the present embodiment, and the hydrochloric acid having a concentration of 21·〇w·t. % is collected into a hydrochloric acid collection tank 2 via a line 22. 2 5 in. In addition, the water vapor and the uncollected hydrochloric acid, also having a concentration of about 21·〇·····, are recycled to the absorption tower 16 via a line 24 (the eighteenth line), and via a line 26 ( The fifth line) is refluxed to the solution reactor 10. An air blowing device 28 will be installed on the line 26, and in addition to increasing the power in the push line 26, the pressure in the solution reactor 1 can be increased to 3 〇π (inch) water column height. Therefore, in another embodiment of the present invention, the line 13 for conveying air flow may also be combined with the line 26 having the blowing device 28. The amount of hydrochloric acid carried by the blown gas stream in the reactor is determined by the temperature of the blown gas stream, although the use of a higher concentration of sulfuric acid allows the reactor to be operated.
第11頁 案號 91113316 1257919 修正 五、發明說明(8) 溫度降低,但是本實施例中卻建議使用較高的空 因為較咼的空氣溫度將會捕捉住較多量的鹽酸, 的溫度也會降低反應物在溶液反應器丨〇内之停留 送空氣之溫度必須低於鹽酸之沸點華氏2 3 〇度或 兩相之沸點華氏227· 4度,循環鹽酸在吸收塔16 則需冷卻至華氏60至120度之間,例如在此實施 氏110度,如此方可有利於鹽酸之收集。 控制鹽酸在其共沸點濃度將可減少鹽酸在製 迴流的量,從而增加第一次循環鹽酸回收量,故 學反應所得到之大部分鹽酸就是在此被回收處理 在製程的第一步驟,其獨特的地方即在於使 空氣氣流將鹽酸及水蒸氣自溶液反應器1 〇中帶出 由包含一吸收塔1 6之吸收系統作用,將其中大部 及水吸收並還原,但不管所處理的廢酸溶液是包 及氣化亞鐵的廢酸溶液或是僅只含有氯化亞鐵之 ’其空氣流量必須精確地加以控制,使空氣流量 集到的鹽酸一起帶回溶液反應器1 0。由於此空氣 維持連續循環,任何未被收集到的鹽酸皆將被送 應器1 0内,而不會有任何鹽酸逸至大氣中,所以 製程對於鹽酸之吸收有莫大幫助,且對於空氣污 有明顯之改善。再者,由於空氣流量係經過精確 設計,故本發明祇需使用一最少數量之吸收塔1 6 製程及目的之需要,因此可大幅降低設備及運轉 在溶液反應器1 0中加入硫酸以取代氣離子後 氣溫度5 而且較高 時間。吹 水一鹽酸 内的溫度 例中之華 造流程中 第一次化 0 用適當的 ,然後藉 份的鹽酸 含氯化鋅 廢酸溶液 能將未收 流量一直 回溶液反 本發明之 染問題亦 的控制及 即可完成 成本。 ,硫酸亞Page 11 Case No. 91113316 1257919 Amendment 5, Invention Description (8) The temperature is lowered, but in this embodiment, it is recommended to use a higher air because the temperature of the air will trap a larger amount of hydrochloric acid, and the temperature will also decrease. The temperature at which the reactants are allowed to flow in the solution reactor enthalpy must be lower than the boiling point of hydrochloric acid of 23 ° F or the boiling point of the two phases of 227 · 4 degrees, and the circulating hydrochloric acid in the absorption tower 16 needs to be cooled to 60 ° F. Between 120 degrees, for example 110 degrees here, this is advantageous for the collection of hydrochloric acid. Controlling the concentration of hydrochloric acid in its azeotropic concentration will reduce the amount of hydrochloric acid in the reflux, thereby increasing the amount of hydrochloric acid recovered in the first cycle, so that most of the hydrochloric acid obtained by the learning reaction is recycled in the first step of the process, The unique place is that the air stream will take hydrochloric acid and water vapor from the solution reactor 1 and be taken up by the absorption system containing an absorption tower 16 to absorb and reduce most of the water and water, regardless of the waste. The acid solution is a waste acid solution containing ferrous ferrous oxide or only ferrous chloride. The air flow rate must be precisely controlled so that the hydrochloric acid collected by the air flow is brought back to the solution reactor 10 together. Since this air is maintained in a continuous cycle, any hydrochloric acid that has not been collected will be sent to the reactor 10 without any hydrochloric acid escaping into the atmosphere, so the process is very helpful for the absorption of hydrochloric acid, and for the air pollution Significant improvement. Moreover, since the air flow rate is precisely designed, the present invention only needs to use a minimum number of absorption towers 16 processes and purposes, thereby greatly reducing equipment and operation, adding sulfuric acid to the solution reactor 10 to replace the gas. The post-ion gas temperature is 5 and higher. The temperature in the water-hydrochloric acid is the first time in the process of the production process. The appropriate method is used, and then the hydrochloric acid-containing zinc acid waste acid solution can be used to return the unreceived flow rate back to the solution. Control and complete the cost. Sulfuric acid
第12頁 1257919 ^ ‘ · •_案號 91113316_年月日__修正_ 五、發明說明(9) 鐵(第一硫酸化合物)就會沈澱產出,溶液反應器1 〇可藉由 弟一生產管線3 2 (第六管線)將硫酸亞鐵產物、硫酸及水自 溶液反應器1 0中移出,而導引進入一分離器34,該分離器 3 4可自水及硫酸中將硫酸亞鐵分離出來,而處理後水及硫 酸則經由一管線3 6 (第十二管線)迴流至溶液反應器1 〇,此 即為本發明之第二步驟。 第二步驟所產出的硫酸亞鐵水溶液經由一管線4 〇 (第 九管線)而被引導進入硫酸鐵反應3 8 (第二硫酸化合物反 應器),再利用一進料管路42(第十六管線)及44(第十七管 線)將另外之空氣(或水)及硫酸引導進入硫酸鐵反應器3 8 · 中,根據反應式 (3 ) 4FeS04+2H2S04+02 =2Fe2(S04)3+2H20Page 12 1257919 ^ ' · • _ Case No. 91113316_年月日日__ Amendment _ V. Description of invention (9) Iron (first sulfuric acid compound) will precipitate and produce, solution reactor 1 can be used by brother The production line 3 2 (sixth line) removes the ferrous sulfate product, sulfuric acid and water from the solution reactor 10 and directs it into a separator 34 which can be used to sulphuric acid from water and sulfuric acid. The iron is separated, and the treated water and sulfuric acid are refluxed to the solution reactor 1 via a line 3 6 (twelfth line), which is the second step of the invention. The aqueous solution of ferrous sulfate produced in the second step is guided into a ferric sulphate reaction 3 8 (second sulphuric acid compound reactor) via a line 4 第九 (ninth line), and a feed line 42 is utilized (tenth Six lines) and 44 (seventeenth line) direct additional air (or water) and sulfuric acid into the ferric sulphate reactor 3 8 · according to the reaction formula (3) 4FeS04+2H2S04+02 =2Fe2(S04)3+ 2H20
故可將硫酸亞鐵、硫酸再加上氧的化學反應以產出硫酸鐵 (第二硫酸化合物),其工作溫度係約為華氏丨2〇至3〇〇度之 間,而生成之硫酸鐵水溶液濃度則為43 w· t. %。在此最佳 實施例中,該反應係可控制在華氏1 8 〇度及一大氣壓條件 下作用。另外,在此步驟中,引進空氣的作用最主要係為 提供反應時之氧氣,因此管線4 2亦可選擇直接引用氧氣及 臭氧等可反應物質。 當加入的硫酸量比化學平衡劑量數值為少時,硫酸鐵 會形成一高分子化合物,當硫酸加入量剛好維持在一化學 平衡劑量數值時,硫酸就會與硫酸亞鐵發生化學反應,使 反應器3 8内硫酸濃度降低,從而阻止硫酸亞鐵的沉澱,瓦 更進一步能防止最終產物帶有過量的自由酸,降低最終產Therefore, the reaction of ferrous sulfate and sulfuric acid with oxygen can be carried out to produce iron sulfate (second sulfuric acid compound), and the working temperature is about 2 to 3 degrees Fahrenheit, and the iron sulfate formed is formed. The aqueous solution concentration was 43 w·t. %. In this preferred embodiment, the reaction is controlled to operate at a temperature of 18 degrees Fahrenheit and one atmosphere. In addition, in this step, the role of the introduced air is mainly to provide oxygen during the reaction, so the pipeline 42 may also directly cite a reactive substance such as oxygen and ozone. When the amount of sulfuric acid added is less than the value of the chemical equilibrium dose, iron sulfate forms a polymer compound. When the amount of sulfuric acid added is just maintained at a chemical equilibrium dose, the sulfuric acid reacts with the ferrous sulfate to react. The concentration of sulfuric acid in the device 38 is reduced, thereby preventing the precipitation of ferrous sulfate, and the tile further prevents the final product from having excessive free acid and reducing the final yield.
第13頁Page 13
1257919 . ------案號 91imifi 年月日 攸τ 五、發明說明(10) "~' “-- 物中硫酸亞鐵含量。因此硫酸根離子與鐵離子之比例須要 加以監視及控制,使氧化反應能達到完全反應,如此最終 產品=硫酸鐵才不致含有過量之硫酸或自由硫酸。根據本 發明實驗數據顯示,該比值可介於丨· 8至丨· 3之間,且以 1 · 5效果為最佳。 硫酸鐵反應器38内的反應物會流經一管線46 (第十管 線),並經過幫浦4 8的加壓程序後,使其循環流過一熱交 換器50,而熱交換器5〇可利用一蒸氣套筒或直接使用蒸氣 加熱的方式將反應物加熱至約華氏1 8 〇度,因此硫酸鐵反 應器3 8無需另加裝其他加熱器。 熱交換器50内之物質經由管線52將約43%濃度的硫酸 鐵送至一硫酸鐵儲存槽5 3,此時並非所有的硫酸鐵會被送 至硫酸鐵儲存槽53中,其中有部分產物及其他的反應物會 經由官線54(第十三管線)及56迴流到硫酸鐵反應器38中。 若要將送入反應器38及儲存槽53中的反應物分流處理,可 再加裝一分流器(未顯示)。經由管線54及56回送之硫酸鐵 將透過一存在於反應器38内的一混合喷嘴57作用,使得反 應物於反應器3 8内達到完全充分混合。由於硫酸鐵迴流至 反應is 3 8,故反應器3 8内的硫酸鐵停留時間就會相對增加 ’這也就相對增加了硫酸亞鐵轉換為硫酸鐵之轉換率,因 此’最終產品之一的硫酸鐵即具有高純度之品質,例如於 管線5 2的產出物約含有1 2 %之三價鐵離子溶液。 空氣也將以一定之速率藉由管線58(第十四管線)而被 引導進入硫酸鐵反應器3 8内,此注入之空氣除了提供將二1257919 . ------ Case No. 91imifi Year of the month 攸 5, invention description (10) "~' "-- the content of ferrous sulfate. Therefore, the ratio of sulfate ion to iron ion needs to be monitored and Control, so that the oxidation reaction can reach a complete reaction, so that the final product = iron sulfate does not contain excessive sulfuric acid or free sulfuric acid. According to the experimental data of the present invention, the ratio can be between 丨·8 and 丨·3, and The effect of 1 · 5 is optimal. The reactants in the ferric sulfate reactor 38 will flow through a line 46 (the tenth line), and after passing through the pressurization procedure of the pump 48, it is circulated through a heat exchanger. 50, and the heat exchanger 5 can be heated to about 18 degrees Fahrenheit by means of a steam sleeve or directly by steam heating, so that the ferric sulphate reactor 38 does not need to be equipped with other heaters. The substance in the device 50 sends about 43% of the concentration of ferric sulphate to the ferric sulphate storage tank 5 via line 52. At this time, not all of the ferric sulphate is sent to the ferric sulphate storage tank 53 with some products and others. The reactants will pass through the official line 54 (the thirteenth tube) And 56 are refluxed to the ferric sulphate reactor 38. To divert the reactants fed to the reactor 38 and the storage tank 53, a splitter (not shown) may be added. The loops are sent back via lines 54 and 56. The ferric sulphate will act through a mixing nozzle 57 present in the reactor 38 to achieve complete thorough mixing of the reactants in the reactor 38. The sulphuric acid in the reactor 38 is returned to the reaction is 3 8 due to the return of the ferric sulphate to the reaction The iron residence time will increase relatively 'this increases the conversion rate of ferrous sulfate to ferric sulphate, so the iron sulphate, one of the final products, has a high purity quality, such as the output of pipeline 52. It contains about 12% of the ferric ion solution. The air will also be guided into the ferric sulphate reactor 38 by a line 58 (fourteenth line) at a certain rate, and the injected air will be supplied in addition to
第14頁 1257919 -~ --Ά 91113316_年月 日 修正 五、發明說明(11) 價鐵氧化成三價鐵所需的氧氣外,尚可作為反應物之混合 及攪拌用途’空氣管線58係與迴流管線54相互連接,因此 ’管線54、58亦可取代輸送空氣之管線42,或管線42可作 為輸送水之線路。管線54亦可具有一混合喷嘴(如57 ;未 顯示)’因此空氣就更能協助反應器3 8内之反應物進行思 合之動作。而由硫酸鐵反應器38出來的空氣在釋放至大氣 前,將經過管線60而被送到一洗滌器6〇5,在此進行清洗 後才會被放出,因此不會造成污染大氣之缺憾。 又’為了提高本發明之可多變性,因此於管線4 〇上尚 :藉由一管線71(第十五管線)而接連至一熱交換器7〇,熱+ 父換器7 0再經由一管線7 2連接至一硫酸亞鐵儲存槽7 3。如 此,分離器34所產出之硫酸亞鐵亦可直接透過熱交換器7〇 而被回收且置放於硫酸亞鐵儲存槽73中,並非一定要全部 製成硫酸鐵回收。當然,由於硫酸亞鐵產出物之熱源並非 如此重要,因此,管線71亦可直接連接至硫酸亞鐵儲存槽 73中’而無需再另設有一熱交換器7〇。 若製造流程中係採用批次式方式,其進料程序是先加Page 14 1257919 -~ --Ά 91113316_年月日日改五、发明说明(11) In addition to the oxygen required for the oxidation of valence iron into ferric iron, it can be used as a mixture and agitation for the reactants. It is interconnected with the return line 54, so that the 'line 54, 54 can also replace the line 42 for conveying air, or the line 42 can serve as a line for conveying water. Line 54 can also have a mixing nozzle (e.g., 57; not shown) so that air can more assist the reactants in reactor 38 to perform the desired action. The air from the ferric sulphate reactor 38 is sent to a scrubber 6〇5 via line 60 before being released to the atmosphere, where it is released after being cleaned, so that it does not cause a defect in the atmosphere. In order to improve the variability of the present invention, the pipeline 4 is further connected to a heat exchanger 7 by a line 71 (fifteenth pipeline), and the heat + parent converter 70 is further passed through a Line 7 2 is connected to a ferrous sulfate storage tank 73. Thus, the ferrous sulfate produced by the separator 34 can be directly recovered through the heat exchanger 7 and placed in the ferrous sulfate storage tank 73, and it is not necessary to completely produce the iron sulfate recovery. Of course, since the heat source of the ferrous sulfate product is not so important, the line 71 can also be directly connected to the ferrous sulfate storage tank 73 without the need for a further heat exchanger 7 〇. If the batch process is used in the manufacturing process, the feeding procedure is first
入水及硫酸至反應器38,並於反應器38充滿水及硫酸後, 將由〉谷液反應1 〇所產出之硫酸亞鐵一併加入至該反鹿哭 3 8中’如同連續式操作程序一般,如此亦可達到相同類似 之目的與結果。 、 另外’若處理之廢酸溶液係來自鋅電鍍廠,則溶液反 應為1 0中加入硫酸以取代氣離子後,則將有硫酸亞鐵/硫 酸鋅混合物沉澱產出,並經由管線32將硫酸亞鐵/硫酸鋅 1257919 五、發明說明(12) :口物Ά及水自溶液反應态1 0移出而被引入分離器3 4 雖然硫酸亞鐵及硫酸鋅極易溶解於熱硫酸水溶液中, ,口的溶解度會隨著硫酸量的增加而大幅地降低,本發 用這個特性來使硫酸亞鐵及硫酸鋅從硫酸及水中 二離”二只要維持溶液反應器j 〇内之硫醆濃度在一定值 :二° =施:之59“.%,則硫酸亞鐵/硫酸鋅混合物就 於硫酸的濃度’如控制的愈精確,則晶粒 的形成及過濾的特性就會愈好。在此 。出之物質係為-混合泥浆狀,該泥装狀物質= 益34,使硫酸亞鐵/硫酸鋅混合物自硫酸及水 2選:離心式分離機、過滤器、氣旋機、沈澱池或任# 其他一種,只要可分離之裝置皆可適用。 哭10分之硫酸及水將經由管線36而迴流至溶液反應 了 10,此硫酸之迴流設計將可增加化學反應式(1)及 (2),反應過程中所需要之硫酸分子,進而降低所需添 ::石瓜,數量。而在批次操作時情況下,補充之硫酸可於 J作之可或週期性地於反應過程期間加入,然而,硫酸濃 f必須精確加以控制,如此方可在後續程序巾獲得一品質 良好且具商業價值之回收產物。 、 不官硫酸亞鐵是直接從分離器34中沉澱產出、 ^鋅混合物中分離’其皆被 反應器 鐵反應㈣巾,其後續製程如前所述。 另外,經過分離益3 4執行分離程序後,利用一有機溶 案號 91113316 1257919After entering the water and sulfuric acid to the reactor 38, and after the reactor 38 is filled with water and sulfuric acid, the ferrous sulfate produced by the reaction of the gluten solution is added to the anti-deer crying 3 8 as in the continuous operation procedure. In general, the same similar purpose and result can be achieved. In addition, if the waste acid solution to be treated is from a zinc electroplating plant, the solution reaction is 10, and sulfuric acid is added to replace the gas ion, then a mixture of ferrous sulfate/zinc sulfate is precipitated, and sulfuric acid is passed through line 32. Ferrous/zinc sulfate 1257919 V. INSTRUCTION DESCRIPTION (12): The sputum and water are introduced into the separator 3 from the solution reaction state 10, although ferrous sulfate and zinc sulfate are easily dissolved in the hot sulfuric acid aqueous solution, The solubility of the mouth will decrease greatly with the increase of the amount of sulfuric acid. This property uses this property to separate the ferrous sulfate and zinc sulfate from sulfuric acid and water. As long as the concentration of sulphur in the solution reactor is constant. Value: 2 ° = application: 59 ".%, the ferrous sulfate / zinc sulfate mixture in the concentration of sulfuric acid" If the more precise control, the formation of crystal grains and the characteristics of filtration will be better. here . The substance is in the form of a mixed slurry, the mud-like substance = benefit 34, the ferrous sulfate/zinc sulfate mixture is selected from the sulfuric acid and water 2: centrifugal separator, filter, cyclone, sedimentation tank or any# The other one is applicable as long as the detachable device is applicable. Cry 10 minutes of sulfuric acid and water will be refluxed through the line 36 to the solution reaction 10, the sulfuric acid reflux design will increase the chemical reaction formula (1) and (2), the sulfuric acid molecules required in the reaction process, and thus reduce the Need to add:: squash, quantity. In the case of batch operation, the supplemental sulfuric acid may be added during the reaction process or periodically, however, the sulfuric acid concentration f must be precisely controlled, so that a good quality can be obtained in the subsequent process towel. Commercially valuable recycled product. The ferrous sulfate is directly precipitated from the separator 34, and is separated from the zinc mixture, which are all reacted by the reactor iron (four), and the subsequent processes are as described above. In addition, after separation of the separation process, an organic solution number 91113316 1257919 is utilized.
五、發明說明(13) 劑而可將鋅離子與硫酸亞鐵分離,以成Λ *分離出來含有辞離子的有機化合物 幻而被導引至硫酸鋅還原器615中,t亥有機化合“藉: 存在於硫酸辞還原裔6 1 5内之硫酸水溶液或鹽 子加以移除,如此即可製造出硫酸鋅(第三硫酸化人物'離 ,即為本發明之第三步驟。而被脫離大部份 ' ) 么劑則會經由管線63(第廿管線)自硫酸鋅還原哭6 ^送至分離器34 ’並可再加以重新使用。硫酸辞水溶液 达入一冷卻器64,經過冷卻處理後,使硫酸辞呈現姓 二悲樣,Λ自管線62(第八管線)中移出至—硫酸鋅收心 以70成回收私序。當然,冷卻器64如果不採用的話 ,同樣亦可以將硫酸鋅之澧妒、〜 、, 了爪文鮮之,辰鈿浴液經由卡車或鐵路等交通V. Inventive Note (13) The zinc ion can be separated from the ferrous sulfate to form a ruthenium. * The organic compound containing the deionized ion is separated and guided to the zinc sulfate reducer 615. : The aqueous solution of sulfuric acid or salt present in the sulfuric acid reducing hexahydrate is removed, so that zinc sulfate can be produced (the third sulfated character is separated, which is the third step of the invention. Part of the ') agent will be cooled from the zinc sulfate via line 63 (the third line) and sent to the separator 34' and can be reused. The aqueous solution of sulfuric acid reaches a cooler 64 and is cooled. The sulphuric acid word is presented as the surname of the second sorrow, and the sulphuric acid is removed from the pipeline 62 (the eighth pipeline) to the zinc sulphate and the sulphate is 70% recycled. In particular, the cooler 64 can also be used if it is not used. After that, ~,, the claws of the fresh, Chen Yu bath through the truck or railway traffic
工具運运出去,以進行回你/^田 _ . . A 藉由-管線m(第廿—管:匕3酸鋅還原器615可 酸水溶液或鹽酸。 、幻適日守添加欲做為反應物之硫 δ然’依據本發明籍抽 、菩0 士 要迴流到溶液反應器10的炉萨:疋存在有許多變化,例如 提供反應使用,此設計至硫酸鐵反應器38以 反應器所停留之停留時‘也巧物在溶液反應器及硫酸鐵 然皆以氯化鋅為講解對象;當然,前述實施例雖 1適用於其它^#>^::^據本發明之發明精神亦 惟以上所述者,僅液中’例如銘材質。 里兩本發明之一最佳實施例而已,並 1257919 案號 91113316 曰 修正 五、發明說明(14) 非用來限定本發明實施之範圍,本發明還可作很多有技巧 的改變,舉凡依本發明申請專利範圍所述之形狀、構造、 特徵及精神所為之均等變化與修飾,均應包括於本發明之 申請專利範圍内。The tool is shipped out to carry it back to you / ^田_ . . A by - line m (the third tube - 匕3 acid zinc reducer 615 acid aqueous solution or hydrochloric acid. According to the present invention, there are many variations, such as providing a reaction, which is designed to the iron sulfate reactor 38 to stay in the reactor. At the time of the stay, it is also said that the solution reactor and the iron sulfate are all treated with zinc chloride; of course, the foregoing embodiment 1 is applicable to other ^#>^::^ according to the inventive spirit of the present invention. The above description is only in the liquid 'for example, the material of the invention. The best embodiment of the invention is only one of the two inventions, and 1257919 is the number of 911113316. The fifth embodiment of the invention (14) is not intended to limit the scope of the practice of the present invention. The invention is also susceptible to various modifications and changes in the form, structure, characteristics and spirit of the invention as claimed in the appended claims.
圖號對照說明 10 溶液反應器 12 管線 13 管線 14 管線 16 吸收塔 18 管線 19 管線 20 熱交換器 21 管線 22 管線 225 鹽酸收集槽 24 管線 26 管線 28 吹氣設備 32 管線 34 分離器 36 管線 38 硫酸鐵反應器 40 管線 42 管線 44 管線 46 管線 48 幫浦 50 熱交換器 52 管線 53 硫酸鐵儲存槽 54 管線 56 管線 58 管線 60 管線 605 洗滌器 61 管線 615 硫酸鐵還原器 617 管線 62 管線 6 2 5硫酸鋅收集槽 第18頁Figure No. Description 10 Solution Reactor 12 Line 13 Line 14 Line 16 Absorption Tower 18 Line 19 Line 20 Heat Exchanger 21 Line 22 Line 225 Hydrochloric Acid Collection Tank 24 Line 26 Line 28 Blowing Equipment 32 Line 34 Separator 36 Line 38 Sulfuric Acid Iron reactor 40 Line 42 Line 44 Line 46 Line 48 Pump 50 Heat exchanger 52 Line 53 Ferric sulfate storage tank 54 Line 56 Line 58 Line 60 Line 605 Washer 61 Line 615 Iron sulphate restorer 617 Line 62 Line 6 2 5 Zinc Sulfate Collection Tank第18页
1257919 圖式簡單說明 案號 91113316 年月曰 修正 第1圖:係為本發明一最佳實施例之構 造組合不意圖。1257919 BRIEF DESCRIPTION OF THE DRAWINGS Case No. 91113316 曰 Revision 1 FIG. 1 is a schematic configuration of a preferred embodiment of the present invention.
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