TWI252998B - Method for maximizing profit of TFT-LCD module operation - Google Patents

Abstract

A method for maximizing the profit of TFT-LCD module operation is provided. The method, a calculation under a mathematics function, first supplies the demand quantity which has a higher production priority. Therefore, backorders, if any, would first result in a short production quantity if the equipment resources are not sufficient and the corresponding demand quantity has a lower production priority.

Description

^__ Ministry of Economic Affairs Intellectual Property Office Employees Consumption Cooperative Printed 1252998 A7 • . ; —__ B7 Description of the Invention (/) I. Technical Field of the Invention The present invention provides a method for maximizing the profitability of industrial processes, and is particularly applicable. In the process of thin film transistor liquid crystal display module. 2. [Prior Art] Since the thin film transistor liquid crystal display has a long set-up time on the machine of different products, it is usually necessary to have several production lines simultaneously. However, the conventional method of planning the capacity of the module has several disadvantages: First, it is impossible to simultaneously consider the master production schedule of different demand levels, where the demand level refers to the product. The priority of supply can be divided into several levels, and those with higher priority should be given priority, because the penalty of late delivery quantity (backoMei:) is higher. Second, it is not possible to consider both the equipment resource and the production process (for example, the time required to produce the machine for different specifications). Third, the costs required in all production processes cannot be considered at the same time. The first figure is a schematic diagram of a conventional example. Assume that the number of device resources 101 and product requirements 103 are as shown. Product requirements 103 are generally classified into sales orders, inventory, and prospects based on their priority. The conventional method of planning module production line capacity has several shortcomings, so that in the case of a limited equipment resource of 〇1, the number of late delivery 105 may be reflected in the number of orders. Insufficient supply requires compensation for the loss of the customer, resulting in a reduction in overall profit. Therefore, in response to the special production process of thin film transistors, a new method is needed to solve the conventional disadvantages to maximize profits. 4TOPPOLY/0211TW, P91084 1 This paper size is applicable to China National Standard (CNS) A4 specification (210 X 297 mm) (please read the notes on the back and fill out this page) _ --Line · 1252998 A7 B7 Ministry of Economics Intellectual Property Bureau employee consumption cooperative printing 5, invention description (B) Third, [invention content] The present invention provides a method to achieve the maximum profit of the thin film transistor liquid crystal display module process. This method first satisfies the order quantity, then satisfies the inventory quantity, and finally meets the expected quantity, so that the late delivery quantity will first reflect the expected quantity. If the number of late parents is too large (ie, the equipment resources are too small), it will affect The quantity of stock, even the order quantity. The method of the present invention achieves a maximum of a function that can be calculated based on its priority, and simultaneously considers a plurality of specifications and a plurality of production lines' to calculate the number of productions required. This function is the total product profit margin minus the total setup cost and the total backorder cost. The first, second, and third parameters are defined in the function, as well as the first, second, and third variables. The first parameter and the first variable are used to represent the product profit space, the second parameter and the second variable are used to represent the machine change cost, and the third parameter and the third variable are used to indicate the late payment cost. Starting from the first level of shipment priority, all parameters and variables are substituted into the function, and several constraints are set according to the actual situation. 'Reuse the computer software to execute the mixed integer programming model and the linear solution method ( The operation of lineai: programming technique) is to maximize the 对此 of this function until all shipping priorities have been calculated. The invention has the following advantages: First, the production capacity can be planned according to different shipping priorities. Second, when considering different shipping priorities, all possible production line costs are also included. Third, according to its equipment 4TOPPOLY/0211TW, P91084 2 scale applies China National Standard (CNS) A4 specifications (210 X 297 mm) -- words (please read the back of the note before you fill out this page)

1252998 A7 B7 Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printing 5, invention description (s) resources, flexible production planning (capacity planning). Fourth, you can consider the time limit for the machine change line on each production line to adjust the optimal production line schedule. 4. [Embodiment] The present invention provides a method for achieving the maximum profit of the TFT-LCD module process. As shown in the second figure, assuming that the device resource 201 is unable to provide the quantity of all product requirements 203, the method of the present invention can first satisfy the order quantity, then the inventory quantity, and finally the expected quantity. Among them, the order quantity refers to the quantity received from the customer's reservation, the quantity of inventory refers to the quantity that the consumer may purchase in the most recent month, and the expected quantity refers to the possible demand in the market in the next three months or half a year. The method of the present invention will cause the late delivery quantity 205 to be reflected in the expected quantity first. If the late delivery quantity 205 is too large (i.e., the equipment resource 201 is too small), the quantity of inventory will be affected, and even the order quantity. Since the expected quantity is a forecast of possible future demand, it cannot be fully satisfied at present, and it is not necessary to compensate any customer for the part of the late payment of 205. If the number of late delivery 205 is too large, which affects the quantity of inventory, it will only cause the product to be difficult to buy on the market, and it will not cause compensation. In other words, the method of the present invention, in addition to considering the profit of each product, also saves the cost of expenditure, which is an increase in profit. The method of the present invention achieves a maximum of a function that can be calculated based on the priority of shipment, while considering a plurality of specifications and a plurality of production lines, respectively, to calculate the quantity of production required. This function is the total product profit margin 4TOPPOLY/0211TW, P91084 3 This paper size applies to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) (please read the notes on the back and fill out this page)

• Line · 1252998 A7 _____ B7 Ministry of Economic Affairs Intellectual Property Bureau Employees Consumption Cooperatives Printed Agriculture 5, Invention Description (f) Deducting the total machine replacement cost and total late delivery cost, that is, total product profit space - total machine change cost _ total Late delivery cost ^ Where the total product profit space refers to the calculated profit margin after estimating the necessary costs such as raw material expenditure, personnel costs, and miscellaneous expenses. This total product profit margin does not take into account the cost of the production line, for example, the change cost of the main machine due to the necessary adjustment of the product to be produced, and the failure of the customer due to insufficient equipment resources on the production line. The number of orders, the total late payment cost of the required compensation. It can be seen that the function Zr is the profit obtained by producing this product. Therefore, the object of the present invention is to determine the number of productions required for each shipment priority so that the function Zr is the maximum 値. This function defines the product profit margin as the first parameter multiplied by the first variable. The first parameter is used to represent the product profit margin (pmi) of the i-th specification, and the product of the i-th specification on the yield of the j-th production line (ydij). The first variable corresponds to the first parameter, which is used to indicate the quantity (X\) of the i-th specification to be produced on the j-th production line in the r-level of the shipment priority. Therefore, the profit margin of the product of the i-th specification on the jth production line is less than X^Q/. The machine changeover cost is defined as the second parameter multiplied by the second variable. The second parameter is used to indicate that the product of the i-th specification is adjusted for the machine change line cost (SCij) required for the production machine before production on the j-th production line. The second variable corresponds to the second parameter, which is used to indicate the priority of shipment. Level r 4TOPPOLY/0211TW, P91084 4 (Please read the note on the back and fill in this page)

FJ . -_线 - This paper size applies to China National Standard (CNS) A4 specification (210 X 297 mm) 1252998 Α7 Β7 V. Invention description (5, the i-th specification is produced on the j-th production line) Change line setting (Yi), if it is to be produced on this production line, its 値 is 1, otherwise it is 0. Therefore, the i-type specification is the cost of changing the machine on the j-th production line. The late delivery cost is defined as the first The third parameter is multiplied by the third variable. The third parameter is used to indicate the late payment cost (bCi) of the i-th specification. The third variable corresponds to the third parameter, which is used to indicate the shipment priority level r, the i-th The number of late delivery of the specification (BO%). Therefore, the late delivery cost of the i-th specification is bcjBO; Since the object considered by the function zr is the whole, it is represented by a mathematical symbol (please read the back) Note: Please fill in this page) -# . z"= ΈΈρμι x ydtjx xu ~ZZ5Ci/x ^ ~ x B〇i ·······(1) /=1 j=\ /=1 Line Ministry of Economics Intellectual Property Bureau The employee consumption cooperative prints the method of the present invention to obtain the X, Y, ·, and B0'· at the same time as the calculation function z1* is maximized. In addition, the first variable X, ·, the second variable, and the third variable B01' are not arbitrary and need to be within a certain limit. The restrictions are as follows: 1 4TOPPOLY/0211TW, Ρ91084 This paper scale applies to Chinese national standards. (CNS) A4 specification (210 X 297 public) 1252998 A7 B7 V. Description of invention (G) For each production line, the number of production hours of the product plus the number of hours set by the machine must be less than or equal to the capacity of the production line. The number of working hours provided. Therefore, (please read the note on the back and fill out this page.) In the jth production line, the working hours (shjk) that the kth production machine can provide is shjK = WDjX WHj x Atjk x Efjk x (1 - EGjk - RWjk) x QTJk (2) where WDj is the number of working days per month for the jth production line; WHj is the one-day working hours of the jth production line;

Atjk is the availability of the kth production machine in the jth production line;

Efjk is the efficiency of the kth production machine in the jth production line; EGjk is the engineering ratio of the kth production machine in the jth production line; RWjk is the kth production machine in the jth production line Rework rate; QTjk is the number of kth production machines in the jth production line. Therefore, the restriction condition 1 is printed by the Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative.

/ I Σ pt non-XX 丨』+Z shjx — s^jk......(3) /=1 /=1 Where, ptlJk is on the jth production line, using the kth production machine to complete 4TOPPOLY/0211TW, P91084 6 This paper size is applicable to China National Standard (CNS) A4 specification (210 X 297 mm) A7 1252998 _ B7___ V. Description of invention (7) Number of hours required to produce a single i-th specification; (Read first Note on the back page. sty is the number of machine change hours required to produce the i-th specification of the product on the jth production line. Restriction 2 The actual production quantity of the product plus the number of late payments, equal to the quantity required. which is

J

Xydtj + B〇l = dm[...(4) y=i . where (ΙπΛ is the sum of the demand quantities of the products of the i-th specification in the first to the r-th order of shipment priority. Restricted condition 3 丨 line ' Shipment priority level r, the number of late delivery of the i-th specification BO, there is also an upper limit. This upper limit is the number of late delivery of the f-1 level plus the priority of shipment level r The quantity of demand, that is, the Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printed B0\ < Vo] ······ (5) where Βσ, the upper limit, and 4TOPPOLY/0211TW, Ρ91084 7 This paper scale applies to China National Standard (CNS) A4 Specification (210 X 297 mm) 1252998 A7 B7 V. Invention Description (彳) Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printed bo' = B0; -' + dm; - dm1;-'. .....(6) Restricted condition 4 In the r-level of shipment priority, when the product of the i-th specification is produced in the j-th production line, the machine changeover setting determines that Y^j needs to be 1. This one The restriction also needs to have a corresponding equation, namely Χ; -ΑΥ; <0...(7) where A is a very large positive number with respect to Y, ·. When not 0, in order to satisfy this one The condition, Υ,· needs to be 1. Restriction 5 The first variable and the third variable must not be negative, and the second variable is not 1 or 0, A 2 〇...(8) β〇; 々〇...(9) [ o, il. (10) The embodiment of the present invention is applied to the production process of the TFT-LCD. As shown in the third figure, the main production schedule 301 production includes 1.5" (i = l), 3.5". Four types of TFT-LCDs (i=2), 7" (i = 3) and 14.1" (i=4). Each specification 4TOPPOLY/0211TW, P91084 8 This paper scale applies to China National Standard (CNS) A4 Specifications (210 X 297 mm) (Please read the notes on the back and fill out this page) •, install · -_ line · 1252998 A7 B7 V. Inventories (?) The required quantity can be divided according to the priority of shipment. For the order quantity (the highest priority of shipment), the quantity of inventory (the second highest priority of shipment) and the expected quantity (the lowest priority of shipment). Taking 1.5" as an example, the method of the present invention will preferentially satisfy the order quantity of 120,000 pieces. Then consider the number of inventories of 40,000 pieces, and if there are remaining equipment resources, consider the expected quantity of 40,000 pieces. The equipment of this embodiment The source has three production lines 303 (j = l), 305 (j = 2) and 307 (j = 3), each production line 303, 305 or 307 contains four production machines Ml (k = l), M2 (k = 2), M3 (k=4) and M4 (k=4), the number of which is not shown in the figure. Each production line can only produce specific specifications. For example, the first production line 303 can only produce 1.5" and 3.5" specifications. The second production line 305 can only produce 1.5" and 3.5" specifications. The third production line 307 can only be used. The specifications of 3.5", 7" and 14.1" are produced. Under such equipment resources, the actual production quantity 309 can be calculated in accordance with the method of the present invention to create maximum profit. The method of the present invention is as shown in the fourth figure. When the step 401 is performed, the first, second, and third parameters are set. The first parameter is the household call. In this embodiment, the setting pmeJ, pm2=18, pm3 = 3 2, pm4=42 (unit: USD), ydij is shown in Table 1: (Please read the notes on the back and fill out this page) - Packing.. - Line. Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printed yd. i=li=2 i= 3 i=4 j = i 98% 96% 0% 0% j=2 98% 96% 0% 0% j=3 0% 97% 98% 98% Table 1 4TOPPOLY/0211TW, P91084 9 This paper size is applicable to China National Standard (CNS) A4 Specification (210 X 297 mm) 1252998 Δ7 Α7 Β7 V. Invention Description (/.) where 0% indicates that the product of this specification is not in the Production on the production line. The second parameter is SCij (unit: USD), the number of which is shown in Table 2: SCij 1=1 i=2 i = 3 i=4 j = ! 3840 10656 0 0 j=2 1920 5328 0 0 j = 3 0 3528 6400 16240 Table 2 (please read the notes on the back and fill out this page). Among them, 〇 also indicates that the product of this specification is not produced on the production line. The third parameter is bCi (unit: USD), set For bc〗=7.5, bc2=25, bc3=55, bc4=l 1 5 时 When step 403 is executed, starting from the first level of shipment priority, step 405 is executed until all shipping priority has been obtained. The first, second and third variables are executed in step 413. The Ministry of Economic Affairs Intellectual Property Office employee consumption cooperative prints the first, second and third variables corresponding to the rth level when the step 405 is executed. Specify the variables of level 1, that is, the variables are X, Υ\·, and ΒΟ^. When step 407 is executed, the first parameter (p'xyA) and the second parameter (SCu) set at step 401 are値 of the third parameter (bCi), and the first variable (X,), the second variable (Y,), the fourth TOP specified at step 405 POLY/0211TW, P91084 10 This paper size is applicable to China National Standard (CNS) A4 specification (210 X 297 mm) 1252998 A7 B7 V. Invention description (// ) Three variables (Β〇\), one substitution function ZF ( In equation (1)), ie (please read the note on the back and then fill in the page) Z1 = [(5*98%*Xii1 + 18*96%*X2i1+32*0%*X311+42*0% *X4i1 ) + (5*98%*Xi21 + 18*96%*X221+32*0%*X321+42*0%*X421) + (5*0%*X131 + 18*97%*X231+32 *98%*X331+42*98%*X431)] -[(3840*Y111 + 10656*Y2i1 + 〇*Y311+〇*Y4i1) + (1920*丫121+5328*丫221 + 〇*丫321 + 〇 *丫421) + (0*Y131+3528*Y231+6400*Y331 + 16240*Y431)] -(7.5*B011+25*B〇21+55*B〇31 + 115*B〇41) At 409, the limit condition of the first level is set: Restriction condition 1 The parameter 値 of equation (2) is set as follows: WDeWDfWD^SO, ΑίηθΟ%, Atj2=95%, Atj3=Atj4=90%.

Efjk is shown in Table 3. Printed by the Ministry of Economic Affairs’ Intellectual Property Bureau employee consumption cooperative

Efjk k=lk=2 k=3 k=4 Bu 1 82% 82% 85% 82% j=2 82% 82% 88% 82% j-3 90% 90% 88% 82% Table 3 4TOPPOLY/0211TW, P91084 11 This paper size is applicable to China National Standard (CNS) A4 specification (210 X 297 mm) 1252998 Δ7 Α7 Β7 V. Invention description (/Z) EG “As shown in Table 4 EGjk k=lk=2 k=3 k =4 j = ! 5% 4% 4% 2% j=2 5% 4% 4% 2% j = 3 6% 5% 5% 2% Table 4 RWjk as shown in Table 5 RWjk k=lk=2 k =3 k=4 j = l 8% 4% 4% 6% j=2 8% 4% 4% 6% j = 3 6% 3% 3% 7% (Please read the notes on the back and fill out this page )

A 5J Table 5 QTjk as shown in Table 6 - Line - Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printing QTjk k = lk = 2 k = 3 k = 4 j = i 4 3 6 10 j = 2 2 2 2 5 J-3 2 2 2 6 Table 6 4TOPPOLY/0211TW, P91084 12 This paper size is applicable to China National Standard (CNS) A4 specification (210 X 297 mm) 1252998 A7

V. Description of invention (G) Therefore, the working hours sh# are calculated by equation (2), and the bars are listed in Table 7. shjk k=lk=2 k=3 k=4 j = i 1849 1548 3040 4889 j=2 925 1032 1049 2444 j=3 1026 1133 1049 2901 The parameters of equation (3) of Table 7 are set as follows: ptiii^Q^eight 卞ptnk i = li=2 i=-3 i=4 k=l 0.006 0.007 BB 0.004 0.005 ~^--- K-ZB ID lr—7 0.008 naa QDK —J u. uuy BBB k=4 0.013 0.015 ' ^- B Table 8 (please read the notes on the back and fill out this page)

Pti2k is shown in Table IX. Printed by the Consumers’ Cooperative of the Intellectual Property Office of the Ministry of Economic Affairs.

Pti2k i=li=2 -----Ί i = 3 i=4 k=l Λ AA 0.007 ' '^^-_ U . UU 0 BB k=2 0.004 0.005 BB k=3 0.006 0.006 B k=4 0.013 0.015 ^- B JD B 4TOPPOLY/0211TW, P91084 13 This paper size is applicable to China National Standard (CNS) A4 specification (210 X 297 mm) 1252998 A7 B7 V. Invention description ((4) Table IX

Pti3k is shown in Table 10.

Pti31 i=li=2 i=3 i=4 k=l B 0.006 0.010 0.011 k=2 B 0.005 0.006 0.007 k=3 B 0.010 0.012 0.013 k=4 B 0.015 0.028 0.042 (Please read the notes on the back and fill in again) On page 10, Table B, Table B, Table B, B indicates that the product does not produce this specification. For operational purposes, B is set to a large positive number, in this embodiment, B = 10000. The st st of stij is stij = l, st2j = l .5, st3 is wide 1.6, and st4 is wide 2. Therefore, the constraint condition 1 can be obtained from the equation (3): The first production line of the first production line: (0.006*Χι11+0.007*Χ2ΐ1 + 10000*Χ3ι1 + 10000*Χ4ΐ1) + (1*Υι i1 + 1.5 *Y2i1 + 1.8*Y3i1+2*Y4i1)<1849 Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printed the second production machine: (0.004*X1/+0.005^2/ + 10000^3/ + 10000^4/ + (1^1 / + 1.5*Υ2ι1 + 1.8*Υ3ι1+2*Υ4ι1) <1548 The third production machine: 4TOPPOLY/0211TW, P91084 14 This paper size applies to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) 1252998 7 Α7 Β7 V. Invention description (β) (0.008*Χ111+0.009*Χ2ι1 + 10000*Χ3ι1 + 10000*Χ411) + (1*Υι 11 + 1.5*Υ2ι1 + 1.8*Υ3ι1+2*Υ4ΐ1 ) <3040 (Please read the note on the back and fill out this page) The 4th production machine: (0.013*Xn1+0.01 5*X2i1 + 1〇〇〇〇*X3i1 + 1〇〇〇〇*X411 ) + (1 *Υι 11 + 1 .5*Y2i1 + 1 .8*Y3i1+2*Y4i1)<4889 The second production line of the second production line: (0.006*Χΐ21+0.007*Χ221 + 1 0000*Χ321 + 10000 *Χ421) + (1*Υι 21 + 1.5*Y221 + 1.6*Y321+2*Y421)<925 2 production machines: (0.004*X121+0.005*X221 + 10000*X321 + 10000*X421)+(1*Yi 21 + 1.5*Υ221 + 1.6*Υ321+2*Υ421)<1〇32 3rd production Machine: (0.006*Χ121+〇.〇〇6*Χ221 + 1〇〇〇〇*Χ321 + 1〇〇〇〇*Χ421) + (1*Υι 21 + 1.5*Υ221 + 1.6*Υ321+2*Υ421)&lt ;1〇49 The 4th production machine: (0.013*Χ121+〇.〇15*Χ221 + 1〇〇〇〇*Χ321 + 1〇〇〇〇*Χ421) + (1*Υι 21 + 1.5*Υ221 + 1.6* Υ321+2*Υ421 )^2444 The third production line of the third production line: Printed by the Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative (10000*Χ131+0.006*Χ231+0.010*Χ331+0.011*Χ431) + (1*Υΐ3 1 + 1.5*Υ231 + 1.6*Υ331+2*Υ431)<1〇26 The second production machine: (10000*Χ131 + 0·005*Χ231+0·006*Χ331+0.007*Χ431) + (1* Υ13 1 + 1·5★丫231 + 1 ·6* 丫331 + 2*Υ431)<1133 The third production machine: 4TOPPOLY/0211TW, Ρ91084 15 This paper size applies to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) 1252998 A7 B7 V. Description of invention (A ) (10000*X131+〇.〇1〇*X231 + 〇.〇12*X331 + 〇.〇13*X431) + (1*Yi3 1 + 1.5*Υ231 + 1.6*Υ331+2*Υ431 )^1〇49 The fourth production machine: (1 0000*Χ131+0.015*Χ231 + 0·028*Χ331+〇·〇42*Χ431) + (1*Υ13 1 + 1.5*丫231 + 1.6*丫331 + 2*丫431)<2901 Restriction 2 In this embodiment, as shown in the third figure, the order quantity of the shipment priority level 1 That is dm1 i. According to equation (4), constraint 2 is the first specification: (X"1 * 98% + X121 * 98% + Xi31 * ◦% ) + Β〇ι1 = 120000 2nd specification: (Χ2ι1 * 96% + X221 * 96% + X331 * 97% ) + B021 = 1 80000 The third specification: (X311 * 〇% + X321 * 〇% + X331 * 98%) + B〇31=40000 The fourth specification: (X411 * 0% + X421 * 〇% + X431 * 98% ) + B〇41=30000 Restriction 3 When processing shipment priority level 1, the upper limit of Β0\ is the order quantity in the third figure. Therefore, according to Equation (5), the constraint 3 is Β〇ι1 < 120000 BO21 < 180000 BO31 < 40000 4TOPPOLY/0211TW, P91084 16 This paper size applies to the Chinese National Standard (CNS) A4 specification (210 297 297 mm) (please Read the following notes on the back and fill out this page. - Installed. Ministry of Economic Affairs Intellectual Property Office Staff Consumer Cooperative Printed 1252998 A7 _B7_ V. Invention Description (/?) BO41 < 30000 Restriction 4 In this embodiment, A is set to 10000. According to equation (7), constraint 4 is

Xl1 — 10000 * Υΐ1Ί < 0 X211 — 10000 * 丫21 1 < 0 X311 - 10000 * Υ 311 < 0 X411 - 10000 * Υ411 < 0 Xl21 ~ 10000 * Yl21 < 0 X221 — 10000 ★ 丫221 < 0 X321 - 10000 * Υ 321 < 0 X421 - 10000 ★ 丫 421 < 0 Xj - 10000 * Yl31 < 0 X231 - 10000 * 丫 231 < 0 X331 - 10000 • k Υ 331 < 0 X431 - 10000 *丫 431 < 0 (Please read the note on the back and fill out this page)!·Installation · Ministry of Economic Affairs Intellectual Property Bureau Employees Consumption Cooperative Printing Restrictions 5 According to equations (8), (9), (10), restrictions Condition 5 is

Xu1 > 0 , Χ2ι1 > 〇, X311 > 〇, X411 > 〇X121 > ο , X221 > ο , X321 > ο , X421 > 0 X131 > 〇, X231 > 〇, X331 2 〇, X431 > 〇BO11 > 0 , BO21 > ο , Β〇31 > ο , Β〇41 > ο 丫"1' 丫211, 丫311, 丫4 八丫121, 丫221, 丫32 ' 丫421, 丫131, Υ231, Υ331, Y431e (0,1) 4TOPPOLY/0211TW, P91084 17 This paper size applies to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) !252998

V. INSTRUCTION DESCRIPTION (β) When step 411 is performed, the maximum 値 is obtained for the function Ζ1 by using the mixed integer solving model and the linear solution method. The algorithm is based on computer software (such as LINDO, C-Plex, etc.), first performs the operation of the mixed integer solution model, and then performs the linear solution method to obtain an optimal solution. After the computer software tool, the best solution is shown in the table - r=1 B〇\ J, 1 j= =2 j=3 A 1 X,· y1. x,· Υ!ϋ x]ij Y 'ij i=l 0 66418 1 56030 1 0 0 i=2 0 112077 1 75422 1 0 0 i=3 0 0 0 0 0 40816 1 i=4 0 0 0 0 0 30612 1 (Please read the notes on the back first) Fill in this page again. Table 11 shows that the first production line needs to produce 66,418 1.5" TFT-LCDs and 112,077 3.5" TFT-LCDs, and the second production line. It is necessary to produce 56,030 pieces of 1.5" TFT-LCD and 75,422 pieces of 3.5" TFT-LCD, and the third production line needs to produce 40816 TFTA LCD and LCD Equipment and LCD Printing and Printing Co., Ltd. Printed Parts 7" TFT-LCD and 30612 Parts 14.1" TFT-LCD. Since the equipment resources of this embodiment can afford all the products of the current stage, there is no generation of delay, that is, BO1 i = 〇. It is worth noting that the production quantity of each specification is more than the number of orders, which is because of the yield (ydij). Take the 1.5-inch TFT-LCD as an example, the production quantity is 6641 8 + 5603 0=122448 pieces, and the yield is 98% (refer to 4TOPPOLY/0211TW, P91084 18 This paper scale applies to China National Standard (CNS) A4 specification (2 】 0 X 297 mm) 1252998 Δ7 Α7 Β7 V. Invention description (/knife) Read Table 1), so the actual delivery quantity is 122448 χ98%=120000 pieces, just in line with the order quantity. According to the best solution obtained Step 411 also needs to adjust the constraint condition 3 for use in calculating the next level. Since the shipment priority level 1 does not generate any late delivery quantity, the upper limit of B02i should be the quantity of the second priority level of shipment (the first The number of stocks in the three figures), ie b〇\ =0 + 40000 b〇2 = 0 + 10000 b〇3 = 0-1-10000 bo a = 0 + 10000 As shown in the fourth figure, after performing step 411 Thereafter, the process returns to step 403. Since only the best solution of the first priority of the shipment priority level is currently obtained, step 405 is continued to calculate the optimal solution when considering the second priority of the shipment priority level. When specifying the shipment priority level 2, the variables are X%, Y2ij, and BO'. Note that here, Χ\· and B02i After the calculation, the obtained quantity is the shipment priority level 1 plus the shipment priority level 2. The first parameter set in step 401 is executed when step 407 is executed. The second parameter (scij), the third parameter (bq), and the first variable (Χ\), the second variable (Y%), and the third variable (B02i) specified in step 405. Substituting into the function Zr (equation (1)), you can get Z2 = [(5*98%*X112+18*96%*X2i2 + 32*0%*X3i2+42*0%*X412 4TOPPOLY/0211TW, P91084 19 This paper scale applies to China National Standard (CNS) A4 specification (210 X 297 mm) (please read the note on the back and fill out this page) Order: • Line · Ministry of Economic Affairs Intellectual Property Bureau Staff Consumer Cooperative Printed 1252998 A7 B7 V. Invention Description (>〇+ (5*98%*Xi22+18*96%*X222 + 32*0%*X322+42*0%*X422) (Please read the notes on the back and fill out this page. ) + (5*0%*χ132 + 1 8*97%* X232 + 32*98%*X332+42*98%*X432)] One [(3840*Yii2+10656*Y212 + 0*Y312 + 0* Y412) + (1920*Yi22 + 5328*Y222 + 0* 丫322 + 0*Y422) + (〇* 丫132 + 3528*Y232 + 6400*Y332 + 1 6240*Y432)] One (7.5*B012 + 25*B〇22 + 55*B032 + 115*B042) When performing step 409, set all the constraints: Limit condition 1 Equation (2) and Equation (3 The parameters are unchanged. Therefore, the first production machine of the 1 production line: (0.006*Χ112 + 0.007*Χ2ι2+10000*Χ3ι2 + 10000*Χ4ΐ2) + (1*Υι 12 + 1 .5*Υ212 + 1.8*Υ3ι2 + 2*Υ4ι2)&lt ;1849 The second production machine: (0.004*Χ112 + 0.005*Χ2ι2 + 10000*Χ3ι2 + 10000*Χ4ΐ2) + (1*Υι ι2 + 1.5*Υ2ι2 + 1.8*Υ3ι2 + 2*Υ4ι2)<1548 Ministry of Economics The property bureau employee consumption cooperative prints the third production machine: (0.008*Xn2 + 0.009*X2i2 + 10000*X3i2 + 10000*X4i2) + (1*Yi i2 + 1 .5*Y2i2 + 1 .8*Y3i2 + 2 *Y4i2)<3040 The fourth production machine: (0.013*Xn2 + 0.015*X2i2 + 1 0000*X3i2 + 10000*X4i2) + (1*Yi ^ + 1 .5*Y2i2 + 1.8*Y3i2 + 2*Y4i2 <4889 4TOPPOLY/0211TW, P91084 20 This paper size is applicable to China National Standard (CNS) A4 specification (210 x 297 mm) 1252998 Α7 Β7 V. Invention description (II I) Article 2 Production line 1st production machine: (Please read the notes on the back and fill out this page again) (0.006*Χΐ22 + 0.007*Χ222+1 0000*Χ322+10000*Χ422) + ( 1 *Υ1 22 + 1.5*Υ222+1.8*Υ322 + 2*Υ422 ) <925 2nd production machine: (0·004*Χ122 + 0·005*Χ222+1 0000*Χ322 + 10000*Χ422) + ( 1 *Υι 22 + 1.5*Υ222+1.8*Υ322 + 2*Υ422)<1032 The third production machine: (0.006*Χ122 + 0· 006*Χ222+1 0000*Χ322 + 10000*Χ422) + (1 *Υι 22 + 1.5*Υ222+1.8*Υ322 + 2*Υ422)^1049 The fourth production machine: (0·013*Χ122 + 0·015 *Χ222+ 1 〇〇〇〇*Χ322 + 1 〇〇〇〇*Χ422) + (1*Υι 22+1 .5*Υ222+1 .8*Υ322+2*Υ422)<2444 Article 3 Production Line 1 Production machine: (10000*Χ132 + 0.006*Χ232 + 0·010*Χ332+0·011*Χ432) + (1*Υΐ3 2+1.5*Υ232 + 1.6*Υ332+2*Υ432)^1〇26 2 Production machines: - Line - (10000*Χΐ32 + 〇.〇〇5*Χ232 + 〇.〇〇6*Χ332 + 〇.〇〇7*Χ432) + (1*Υΐ3 2+1.5* 丫232 + 1.6*丫332+2*丫432)<1133 The third production machine: (10000*Χ132 + 0.010*Χ232 + 〇.〇12*Χ332+0.01 3*Χ432) + ( 1 *Υ13 2+1.5*丫232 + 1.6*丫332 + 2*丫432)<1〇49 The fourth production machine: Ministry of Economic Affairs, Intellectual Property Office, employee consumption cooperative printing (10000*Χ132 + 0·015*Χ232 + 0·028*Χ332 + 0· 042*Χ432) + ( 1 *Υΐ3 2+1.5*Υ232 + 1 ·6*Υ332 + 2*Υ432)^2901 Restriction 2 In this embodiment, the inventory quantity of the second level of shipment priority is shown in the main production schedule 301 in the third figure. However, when using Equation (1) to determine the maximum Ζ2, consider the shipping priority level 1 and shipping priority 4TOPPOLY/0211TW, Ρ91084 21 This paper size applies to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) 1252998 A7 B7 V. Description of invention (>>) The total demand for level 2, ie (please read the notes on the back and then fill out this page) dm2i=l20000+40000=160000 dm22= L80000+10000=190000 dm23=40000+10000=50000 dm24=30000+10000=40000 According to equation (4), constraint 2 is the first specification: (Xu2 * 98% + X122 * 98% + X132 * 0%) + BO!2 = 160000 2nd specification: (X212 * 96% + X222 * 96% + X332 * 97% ) + B022 = 190000 3rd specification: (X312 * 0% + X322 * 0% + X332 * 98 % ) + B〇32 = 50000 4th specification: (X412 * 〇% + X422 * 〇% + X432 * 98% ) + BO42 = 40000 Restricted condition 3 Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printed last time At step 411, it has been calculated. According to equation (5), the constraint 3 is BCh2 s 40000 BO22 < 10000 BO32 < 10000 BO42 < 10000 4TOPPOLY/0211TW, P91084 22 This paper size applies to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) A7 X”2- 10000 ★ Y112 < 0 X212- 10000 ★ Y212 < 0 X312- 10000 * Y312 < 0 X412- 10000 * Y412 < 0 X122 - 10000 * Y122 < 0 X222 - 10000 * 丫222 &lt 0 X322 - 10000 * 丫 322 < 0 X422 - 10000 * 丫 422 < 0 Xl32 - 10000 * Vl32 < 0 ^232 — 10000 * Y232 < 0 X332 — 10000 ★ Y332 < 0 X432 - 10000 * Y432 < 0 (Please read the notes on the back and fill in this page) 1252998 ___B7_ V. Inventions (7)) Restriction 4 According to equation (7), constraint 4 is the constraint condition 5 according to equation (8), 9), (10), Restriction 5 is printed by the Intellectual Property Office of the Ministry of Economic Affairs, the employee consumption cooperative. 111213011 XXX Β γ ο ο ο >1 >1 >1 2 2 2 12 3 3 3 3 XXX fff ο ο ο >ι >ι >ι 2 2 2 12 3 2 2 2 XXX ο ο ο >ι >ι>

X

4 4 XX ο ο ο >1>>1 |Line·〇 Β ο 〇 Β ο 〇 Β ο ο γ γ γ

Y 3γ γ ο When performing step 411, the best solution obtained by the mixed integer solution model and the linear solution method is shown in Table 12. 4TOPPOLY/0211TW, P91084 23 This paper scale applies to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) 1252998 7 A7 B7 Ministry of Economic Affairs Intellectual Property Bureau Staff Consumer Cooperative Printed 5, Invention Description (/f) r=2 B02i j=i J=2 j = 3 x2ij y2, x2u Y2 · i丨J x2u Y2u i=l 0 118125 1 45141 1 0 0 i=2 0 103206 1 9471 1 1 0 0 i = 3 7733 0 0 0 0 43130 1 i=4 0 0 0 0 0 40816 1 Table 12 shows the result The first production line needs to produce 118,125 1.5" TFT-LCDs and 103,206 3.5" TFT-LCDs. The second production line needs to produce 45,141 1.5" TFT-LCDs and 94,711 3.5" TFT-LCDs. The three production lines are required to produce 43,130 7" TFT-LCDs and 40816 14.1" TFT-LCDs. And the 7" TFT-LCD failed to meet all the order quantity and inventory quantity, and the number of late delivery was 7733. Similarly, due to the yield (ydij), the production quantity of each specification plus the late quantity will be More than the sum of the order quantity and the inventory quantity. 上限3; The upper limit should be the demand quantity of the third priority of the shipment priority (the expected quantity in the third figure) plus the late delivery quantity of the second level of the shipment priority. , ie b〇\ = 0 + 40000 b〇2 = 0 + 50000 bol =7733 + 5000 = 0 + 10000 4TOPPOLY/0211TW, P91084 24 This paper size applies to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) (Please read the note on the back and fill out this page): Installation. • 丨线 - 1252998 A7 B7 Ministry of Economic Affairs Intellectual Property Bureau Employees Consumption Cooperative Printed 5, Invention Description (〆) As shown in the fourth figure, after execution After step 411, the process returns to step 4〇3. Since only the best solution of the shipment priority level 1 and the shipment priority level 2 is obtained at this stage, step 405 is continued to calculate the priority of the shipment. The best solution at level 3. When performing step 405, specify the shipping superior The variables of level 3 are Χ3υ, Y3U and B03i. Similarly, after the operation of \ and Β〇\, the quantity obtained is the total quantity including all the priority of shipment. When step 407 is performed, The first parameter x>Y^·), the second parameter (sCij), the third parameter (bCi) set at step 401, and the first variable (X,) specified at step 405, The second variable (Y3ij), the third variable (Β〇3〇, one substitution function Z1^ equation (1)), ie Ζ3 = [(5*98%*Χιι3 + 1 8*96%*Χ2ι3 + 32 *0%*Χ3ι3+42*0%*Χ4ΐ3 ) + (5*98%*Xi23+1 8*96%*X223 + 32*0%*X323+42*0%*X423) + (5*0% *Xi33 + 18*97%*X233 + 32*98%*X333+42*98%*X433)] -[(3840*Υιι3 + 10656*Υ2ι3 + 〇*Υ3ι3 + 〇*Υ4ΐ3) + (1920*丫123 + 5328*丫223 + 0*丫323 + 〇*丫423) + (0*Υ133 + 3528*Υ233 + 6400*Υ333+1 6240*Υ433)] One (7.5*B013 + 25*B023 + 55*B033 + 11 5*B〇43) When performing step 409, set all the restrictions: Limit condition 1 4TOPPOLY/0211TW, P91084 25 This paper size applies to China National Standard (CNS) A4 specification (10) X 297 ( Matters to read the back of the note and then fill in this page) - Shu-loaded - line · ^ 252998 A7 B7 equation (2) and equation (3) parameters are unchanged. Therefore, the Ministry of Economic Affairs, the Intellectual Property Office, the employee consumption cooperative, prints a production line, the first production machine: 0.006*Χιι3 + 0.007*Χ2ι3 + 1〇〇〇0*Χ3ι3 + 1〇〇〇〇*Χ4ΐ3) + (1*γιι 3 + 1.5*Υ2ι3 + 1.8*Υ3ι3 + 2*Υ4ι3)<1849 The second production machine: (0.004*Χ113 + 0.005*Χ2ι3 + 1〇〇〇〇*Χ3ι3 + 1〇〇〇〇*Χ413) + ( 1*Υι 13 + 1 .5*Υ2ι3 + 1.8*Υ3ι3 + 2*Υ4ι3)<1548 The third production machine: (0.008*Xn3 + 0.009*X2i3+1〇000*X3i3 + 1〇〇〇〇*X4i3 ) + (rYl 13 + 1 .5*Υ2ι3 + 1.8*Υ3ι3 + 2*Υ4ι3)<3040 4th production machine: * (0.013*Xn3 + 0.015*X2i3 + 1〇〇〇〇*X3i3 + 1〇〇 〇〇*X4i3) + (1*Yl 13 + 1.5*Υ2ι3 + 1.8*Υ3ι3 + 2*Υ4ι3)<4889 The second production line of the first production line: (0.006*Χ123+〇·〇〇7*Χ223 + 1 0000*Χ323 + 1 〇〇〇〇*Χ423) + (1* 丫1 23 + 1 .5*Υ223 + 1 .6*Υ323+2*Υ423)<925 2nd production machine: 3 (0·004 *Χ123 + 0·005*Χ223 + 1 0000*Χ323 + 1〇〇〇〇*Χ423) + (1 1 23 + 1 .5*Υ223 + 1.6*Υ323 + 2*Υ423)<1〇32 3rd Production Machine: (0·006*Χ123 + 0·006*Χ223 + 1 〇〇〇〇*Χ323 + 1〇〇〇〇*Χ423) + ( 1 1 23 + 1 .5*Υ223 + 1.6*Υ323 + 2* Υ423)<1049 The fourth production machine: 3 (0·013*Χι23 + 0.015*Χ223 + 1 0000*Χ323 + 10000*Χ423) + (1 1 23 + 1 .5*Y223 + 1.6*Y323 + 2* Y423)<2444 Article 3 Production Line 1st Production Machine: 4TOPPOLY/0211TW, P91084 26 This paper size is applicable to China National Standard (CNS) A4 specification (210 X 297 mm) (please read the notes on the back and fill in the form) This page) • Binding - line - Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printed 1252998 A7 η——__B7__ --- V. Invention description (1) (10000*Χ133 + 0.006*Χ233 + 0.01 0*Χ333 + 0.01 1 *Χ433) + ( 1 *γ 3 + 1.5* 丫233+ 1·6* 丫333 + 2* 丫433 )s1026 13 The second production machine: (10000*Χ133 + 〇.〇〇5*Χ233 + 〇.〇〇6*Χ333 + 〇.〇〇7*Χ433) + ( 1 *Υ 3 + 1.5*Υ233 + 1·6*Υ333 + 2* 丫433)s1133 13 The third production machine: (10000*Χ133 + 0.010*Χ233 + 0·012*Χ333+0.01 3*Χ433) + (ΐ*γ 3+1.5*Υ233 + 1.6*Υ333+2*Υ433 )<1〇49 13 The fourth production machine: (10000*Χ133+0·015*Χ233 + 〇·〇28*Χ333 + 0·042*Χ433) + ( 1 *γ 3 + 1 ·5*Υ233+ 1·6* 丫333 + 2*Y433)s2901 13 Restriction 2 In this embodiment, the expected number of shipment priority levels 3 is as shown in the main production schedule 301 in the figure. However, when using equation (1) to find the ear and the maximum Z of Z3, it is necessary to consider both the shipment priority level 1, the output priority level 2, and the shipment level level 3, ie dm3] = 120000+40000+40000=200000 dm32=l80000+10000+50000=240000 dm33=40000+l0000+5000=55000 dm34=30000+l0000+10000=50000 According to equation (4), constraint 2 is the first specification: Xn3 * 98% + X123 * 98% + Xi33 * 〇% ) + BO^ = 200000 2nd specification: 4TOPPOLY/0211TW, P91084 27 This paper size is applicable to China National Standard (CNS) A4 specification (210 x 297 mm) CPlease read the notes on the back and fill out this page} 2

1252998 A7 B7 V. INSTRUCTIONS) (X213 * 96% + X223 * 96% + X333 * 97% ) + BO23 = 240000 3rd specification: (X313 * 〇% + X323 * 〇% + X333 * 98% ) + BO33 = 55000 4th specification: (X413 * 0% + X423 * 0% + X433 * 98% ) + BCU3 = 50000 Restriction 3 When the previous step 411 was performed, the calculation was based on equation (5) 3 is · Β〇ι3 < 40000 BO23 ^ 10000 B〇33 ^ 12733 B〇43 < 10000 Restriction 4 According to equation (7), the restriction condition 4 is (please read the back note before filling this page) - Installation--Line· Ministry of Economic Affairs Intellectual Property Bureau Staff Consumer Cooperative Print X113 - 10000 * Y113 < 0 X213 - 10000 ★ 丫213 < 0 X313- 10000 * 丫313 < 0 X413- 10000 ★ 丫413 < 0 X123- 10000 * 丫123 < 0 乂223 - 10000 ★ 丫223 < 0 X323 - 10000 * 丫323 < 0 X423 - 10000 ★ 丫423 < 0 Xl33 - 10000 ★ Yl33 < 0 乂233 - 10000 ★丫233 < 0 ^333 " 10000 * Υ333 < 〇4TOPPOLY/0211TW, P91084 28 This paper scale applies to China National Standard (CNS) A4 (210 X 297 mm) 1252998 Α7 Β7 V. invention is described in (1) X433 - 10000 * Y433 < 0 5 The constraint equation (8), (9), (10), restrictions to 5

Xu3 > 0 , X213 > 〇, χ 313 > 〇, χ 413 > 〇Χΐ 23 > Ο , Χ 223 > Ο , Χ 323 > ο , Χ 423 > ο Χΐ 33 > ο , Χ 233 > ο , Χ 333 &gt ; ο , Χ 433 ^ ο B〇i3 > ο , Β〇 23 > ο , β〇33 > Ο , Β〇 43 > 〇丫 113, Υ 213, 丫 313, Υ 413, Υ 123, 丫 223, Υ 323, Υ 423, 丫 133, 丫 233, 丫 333, 丫 433 € (〇, 1) When performing step 411, the best solution obtained by the mixed integer solving model and the linear solution method is shown in Table 13 (please read the back first) Note: Please fill in this page); Install. r=3 B03i j=lj=2 j=3 x3ij Y3ii Χ3ϋ Y3... x3u Y3·. 1 ui=l 30733 25191 1 147530 1 0 0 i=2 0 250000 1 0 0 0 0 i=3 12733 0 0 0 0 43130 1 i=4 10000 0 0 0 0 40816 1 -Line - Ministry of Economic Affairs Intellectual Property Office Staff Consumer Cooperatives Printed Table 13 The results of the first production line are known Production of 25,191 1.5" TFT-LCDs and 250,000 pieces of 3.5" TFT-LCDs, the second production line requires the production of 147,530 1.5" TFT-LCDs, and the third production line requires the production of 4TOPPOLY/0211TW, Ρ91084 29 in National Standard (CNS) A4 Specification (210 X 297 mm) 1252998 a7 B7 Ministry of Economic Affairs Intellectual Property Office Staff Consumer Cooperative Printed 5, Invention Description (Miao) 43130 pieces of 7" TFT-LCD and 40816 pieces of 14.1" TFT -LCD. The total number of late delivery: 1.5" is 30733, 3.5" is 0, 7" is 12733 and 14.1" is 10000. After performing step 411, 'return to step 403. Because of all shipping priority The best solution has been obtained, so step 413 ' is executed to end the entire process. Table 14 uses the method of the present invention for this embodiment, and the results obtained by Table Η, Table 12, and Table 13 are as follows. As shown in the four (unit: 10,000 pieces), the compensation caused by the late delivery of the order is the most serious, so the method of the present invention first tries to satisfy the order quantity in the main production schedule 3.1. This embodiment can provide The equipment resources can meet the order quantity, and there is no late delivery quantity, so no compensation is required. When considering the quantity of inventory, the equipment resources of this embodiment can also meet most of the demand, and only 77,000 pieces of out-of-stock are generated on the supply of 7", and the result of this shortage is only the consumer. It is not easy to buy a 7" TFT-LCD on the market. Therefore, although there is a phenomenon of short supply, at this stage, there is no need to bear the compensation problem arising from the failure to ship. As for the expected part, although 1.5", 7", and 14.1" all have late delivery quantities, the expected part is the estimated number of demand after three months or six months, so the short-term at this stage will not affect the number. The profit of this product. The inventory and the expected shortfall are reserved for future supply of equipment resources. 4TOPPOLY/0211TW, Ρ91084 30 China National Standard (CNS) A4 specification (210 X 297 public) (please Read the notes on the back and fill out this page. • Line 1252998 A7 B7 Ministry of Economic Affairs Intellectual Property Bureau Staff Consumer Cooperative Printed V. Invention Description 〇丨) 1.: 5,, 3.5” T 14.1” Actual actual actual actual actual Actual actual production late delivery production late delivery late delivery production late quantity quantity quantity quantity quantity quantity quantity order 12.24 0 18.75 0 4.08 0 3.06 0 Stock 4.08 0 1.04 0 0.23 0.77 1.02 0 Expected 0.95 3.07 5.21 0 0 0.5 0 1 Table The result of this method is returned to equation (1), and Z3=6099736 is calculated, which means that the method according to the present invention can produce 6099736 In summary, the present invention has the following advantages over the prior art: First, the present invention can make capacity planning according to different shipping priorities. Second, consider different priority shipping. At the same time, all possible production line costs are also calculated, such as machine change line cost and late delivery cost, etc. Third, flexible production planning can be done according to its equipment resources. Fourth, the same production line produces different specifications. When the product is in use, the setting time of the machine changing line will affect the speed of production. The invention can also introduce the setting time of the machine changing line into the function 2/ to adjust the optimal main production schedule. The first figure is a schematic diagram of a method for allocating device resources; the second figure is a schematic diagram of a method for allocating device resources according to the present invention; the third figure is a schematic diagram of an embodiment of the present invention; 4TOPPOLY/0211TW, P91084 31 (please read the phonetic transcription on the back) Heart matters, please fill out this page)

· -- Line · This paper scale applies to China National Standard (CNS) A4 specification (210 X 297 mm) 1252998 A7 B7 Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printing 5, invention description (卩 > The fourth picture is Flowchart of the inventive method Schematic component symbol description 101 equipment resource 105 late quantity 203 product demand 301 main production schedule 305 second production line 309 actual production quantity 4TOPPOLY/0211TW, P91084 103 product demand 201 equipment resource 205 late quantity 303 The first production line 307, the third production line 32 (please read the notes on the back and fill out this page) This paper scale applies to the Chinese National Standard (CNS) A4 specification (210 X 297 mm)

Claims (1)

12529 C8 D8 Replacement Page 2005/04/15 Case No.: 92102872. VI. Patent Application Scope of Application Patent 1. A method for obtaining the maximum profit of industrial process, the profit is expressed by a function, which can be The shipment priority is calculated as one of the required production quantities of a product, and the shipment priority is divided into N levels. The product has a plurality of specifications, the industrial process has a plurality of production lines, and the profit function includes: a first parameter For indicating the predicted profit margin of each specification; a second parameter for indicating the setup cost of each machine on each production line; a third parameter for indicating a unit backorder cost for each specification; a first variable corresponding to the first parameter for indicating the shipment priority level r, each specification for each production line The quantity required for production, wherein r is less than N; a second variable is corresponding to the second parameter, which is expressed in the r-level of the shipment priority, each specification is in each production line Shangzhi The set decision of the machine change line; and the third variable of the Ministry of Economic Affairs, the staff of the Intellectual Property Bureau of the Consumers’ Association, and the third parameter, which is used to indicate the priority of the goods. , the backorder number of each specification; the method comprises the following steps: (a) setting the first, second and third parameters 値; (b) starting from the first level of the shipping priority, Perform steps (c), (d), (e) and (f) until all grades N are obtained. 33 4TOPPOLY/0211TW, P91084 This paper method is suitable for the Chinese S standard (CNS) AG. Grid (210 X 297 public) 125 fiber DO C8 D8 VI. Application for Patent Scope Replacement Page 2005/04/15 Case No.: 92102872 The Ministry of Economic Affairs of the Intellectual Property Office of the Intellectual Property Office of the Ministry of Economic Affairs has printed the first, second and third variables of the priority of the goods; (c) Designation Corresponding to the first, second and third variables of the rth level; (d) substituting the first, second and third parameters and the first, second and third variants into the function; e) setting a plurality of constraints; (1) obtaining a maximum 値 of the profit function using a mixed integer programming model; and (g) first, second, and Three variables and a variety of products are produced on a plurality of production lines. 2. The method of claim 1, wherein: the first parameter is the product profit space (pmi) of the i-th specification, and the yield of the i-th specification on the j-th production line (ydy product Γ The second parameter is the product of the i-th specification produced on the jth production line. • Before adjusting the machine replacement line cost (SCij) required for the production machine; the third parameter is the late delivery of the i-th specification. Cost (bCi); the first variable is the quantity of the i-th specification required to be produced on the j-th production line in the r-level of the shipment priority; the second variable is the r-level of the shipment priority In the middle, the i-th class is determined by the machine change line setting produced on the j-line production line (ΥΌ; the third variable is the number of late delivery of the i-th specification in the r-level of the shipment priority level (B01) ); and the profit function r is: IJIJ Ir=ΣΣ wx yduχ -ΣΣ^ χ- Σ^·χ B〇i II (please fill in the δ note before refilling this page) /=1 7=1 Μ 4TOPPOLY/0211TW, Ρ91084 34 The paper scale is the same as the China National Standard (CNS) A4 / see 柊 (210 χ 297 liters) 1252%% 修修'正曾, :: A8 B8 C8 D8 Replacement page 2005/04/15 Case No.: 92102872. VI. Patent application scope 3. The method described in claim 1, wherein each production line There are a number of production machines. 4. The method of claim 2, wherein the plurality of restrictions are used to limit the range of the first, second and third variables, the plurality of constraints comprising: , .. ( a) Σ P^Jk X Xil + Σ Stu X Υϋ - shjk ; z=lz·2 1 (b) YJX\j^ydij^rBOri ^dm\ ; (6) BO; Sb〇i anti-ben = 1 + dm; Dm; 1 ·, (4) A- and (S? First Mt? Back S note on the page) (e) >0 BO: > 0 G [0,1] Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printing ^ 35 where r is shipping Priority; ptfk is the number of hours for the production of a single i-th specification of the kth production line on the jth production line; sti:j is the production of the i-th specification on the jth production line The number of machine change hours required for the product; sh# is the number of working hours that the kth production machine can provide in the jth production line; for the shipment priority level 1 - r to r The sum of the demand quantity of the product of the i-th specification; the upper limit of the BOS; and A is a very large 4TOPPOLY/0211TW relative to X, Y, and ·, P91084 This paper scale applies to the China National Standard (CNS>A4/ See 辂 (210 X 297 芨) A8I2m98x / 1. Sixth, the scope of application for patent replacement page 2005/04/15 Case number: 92102872 Printed by the Ministry of W Wisdom Property Bureau employee consumption cooperative; ^ The positive number. 5. If the patent application scope The method of item 1, wherein the first parameter is a yield of each specification on each production line 6. The method of claim 1, wherein the industrial process is a TFT LCD module process. 7. A process for obtaining a thin film transistor liquid crystal display module The method of maximizing the profit, the profit is expressed by a function, the number of the letter can be calculated according to a shipping priority, and the priority of the liquid crystal display is divided into N levels. The liquid crystal display has a plurality of specifications. The thin film transistor liquid crystal display module process has a plurality of production lines, and the profit function includes: a first parameter, 甩 to indicate a predicted profit margin of each specification; a second parameter, for a table It is not necessary to change the line cost of each machine on each production line; a second parameter is used to indicate the single late parent cost of each specification; a first variable corresponds to the first parameter, For indicating the quantity of the shipment priority level r, each quantity required to be produced on each production line, wherein r is less than N; a second variable is corresponding to the second The number is used to indicate that in the r-level of the shipment priority level, each specification is determined by the machine change line setting on each of the production lines; and a third variable is corresponding to the third parameter for indicating In the r-level of the shipment priority level, the number of late submissions for each specification; please first Μ η back δ} 意 meaning and then fill in the page 4TOPPOLY/0211TW, P91084 36 This paper size is suitable for β China Solid Standard (CNS) A4 / see grid (210 X 297 芨) AHI 黟 2998r / i VI. Application for patent coverage replacement page 2005/04/15 Case No. = 92102872 Ministry of Economic Affairs Intellectual Property Office Staff Consumer Cooperatives Print This method contains the following steps : (a) setting the first, second, and third parameters 値; (b) starting from the first level of the shipment priority, performing steps (c) through (h). until all N levels are obtained. (c) designating the first, second, and third variables corresponding to the rth level; (d) specifying the first, second, and third variables; Parameters and the first, second and third variables are substituted into the function; (e) setting a plurality of restrictions (f) using the mixed integer solving model to obtain the maximum 値 and an optimal solution of the profit function; (g) adjusting the plurality of constraints according to the optimal solution; and (h) according to the shipping priority The first, second, and third variables of the N-level produce a plurality of thin film transistor liquid crystal display module products on a plurality of production lines. 8. The method of claim 7, wherein each of the production lines has a plurality of production machines. 9. The method of claim 7, wherein: the first parameter is the product profit space of the i-th specification (ρη〇, and the yield of the i-th specification on the j-th production line (ydq) The second parameter is the machine change line cost (S%) required to adjust the production machine before the production of the product of the i-th specification on the j-th production line; the third parameter is the i-th specification Late delivery cost (bq); The first variable is in the r-level of shipping priority, the i-th specification is in the first Η η back δ. Note hx 4TOPPOLY/0211TW, P91084 37 This paper size applies China Solid Family Standard (CNS) A4 specification (21G, 297 public hair). 6. Patent application scope Aa B8 C8 D8 Replacement page 2005/04/15 Case number: 92102872 Number of production required on the jth production line (X\ The second variable is determined in the r-level of the shipment priority level, and the i-th specification is determined by the machine change line setting produced on the j-th production line (Y, ·); In the rth level, the number of late delivery of the i-th specification (ΒΟ\); and the profit function π is: ζ"= Σ Σ pmix ydiix xij ~"Σ Σ x ^ - Σ bcix B〇rt i=l 7=1 /=1 7=1 i=l 〇10. The method of claim 8, wherein the method Multiple Limits. · * · Conditions are used to limit the range of the first, second, and third variables. The multiple restrictions include: . Please Μ η The back of the note and then fill in the page 1 1 (a) ^ Phjk x ^ij + Σs^y X ~ (b) Y^X^xyd^+BO; - dm;; (c) B〇i ^ b〇i and k〇i - 十-dfUq 智慧 Ministry of Economics Intellectual Property Bureau employee consumption cooperative India (e) X; > 〇 BO; > 0 [0,1] where r is the shipping priority; ptUk is the jth production line, using the kth production machine to complete the single When the product of 1 specification is required 4TOPPOLY/0211TW5 P91084 38 The paper scale is the same as the China National Standard (CNS) A4 (210 χ 297 liter) Page replacement positive Ng if (8 8 008 ABaD. VI. Patent application replacement page 2005/04/15 Case number: 92102872 number; stij is the machine required to produce the i-th specification product on the j-th production line The number of hours of change; sl^k is the number of working hours that the kth production machine can provide in the jth production line; dm% is the product of the first to the rth order of the priority of shipment, the product of the ith specification The sum of the demand quantity is the upper limit; and A 枏 is a very large positive number with Y1^. ' 11. The method of claim 2, wherein the first parameter is each of the specifications The product of the yield on a production line. II (Please fill in the notes on the back and refill the original X) Guangben X: Ministry of Economic Affairs. 3⁄4 Property Bureau Staff Consumer Cooperatives Printed on 4TOPPOLY/0211TW, Ρ91084 39 Applicable Medium® Standard (CNS) A4 (210 X 297)