TWI251661B - Measuring system and methodology for profile of steel bloom - Google Patents
Measuring system and methodology for profile of steel bloom Download PDFInfo
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1251661 九'發明說明: 【發明所屬之技術領域】 本發明是關於一種鋼胚外形量測系統及方法,尤指— 種可量測鋼胚寬度、厚度、凸肚(bulge)等單—剖面外开= 訊丄藉由連續量測行進中的鋼胚,並組合所有單一剖面夕貝卜 形量測數據經量測端電腦設備換算,卩求得完整鋼胚外形 尺寸之量測系統及方法設計。 ^ 【先前技術】 有㈣廄由於長期以來無鋼胚寬度量測設備,故 僅此依賴檢驗員於鋼胚冷卻後以捲尺來做寬度量測,而由 於量測完整外形的數據所需時間相當i,因此卫作人員只 能對冷鋼胚就部份位置進行取樣量測; 、、 又目刖利用光學方式去量測具相當厚度的工件方面 ,在國内外已經發展出相當多的量測方式,其巾,雷射測 距原理乃疋使用單點之雷射光束以雷射三角法或飛行時間 末進行測距,而甚α α 7 乂兩4相對位置為已知之測距儀架設於 待測工件兩側’便可量測到工件的寬度資tfl,目前中鋼部 :鋼胚測寬系統就是以此種方式進行量測,此種單點量測 口又備應用範圍相當声,4 廣右以陣列方式架設時,尚可得到工 件表面輪摩,/亦即’此單點量測法對於一般測距已經相當 足:不過由於党限於單點量測之限制,對於量測多樣不 同厚度之工件,+益 田射先束可能會打不到工件表面,致使無 法得到量測結果; 1251661 、子於表面輪廓量測往往須依所需量測 設數部測距儀,苴又说細 而里成/之點數架 '、堇敍袼提高,且無法精確了解件 面連續輪廓狀況,而生7 】解工件表 a οσ 為了改善此量測方法缺點,也可以你 用單點雷射測距儀g入 使 儀配a知瞄器來量測待測工 之優點是單點帝射 A 此通系統 ,‘.,田射—般強度較為足夠且易於維護,_ i t 法也較為簡單,而Λ从 详邊’杈正方 列攝影機,因此旦、目丨# ώ 门诼素的一维陣 此里測精度相當高,然由於鋼胚是連鋒杆、隹 的,因此無法得到 、戈仃進 為確保每奸„ 剖面的厚度資訊,此外, '、’ ▼田扦都能得到完整鋼胚剖面資t θ 時必需確保兩邊 貝。凡,進仃量測 合。 雷射同步’否則兩側的量測結果將難以整 ,用-維線型攝影機進行鋼胚外形量測, 進仃权正時弈抽山4耳…Μ /、原理疋於 進行量測時由4 ^ 罝的關係,然後於 了由攝影機成像位置再反推回實 使用感測哭兔 ^ & 、,、位置,由於所 一量測值,若护ώ & 母人取像只能得到單 右如自然光為光源的方式,1姓 加光源的情7 ,、寺”,、占為可在無外 常溫下並叙% 口為冷胚影像在 目前已經有以t .、 _ 知疋鋼肱端點位置;於 此種方式進行鋼胚長度測/ 來(專利公A % 、里的糸統被開發出 A告唬001 89877),該系統之攝影換广 上方,以#处私 攝〜钱係架設在鋼胚 1更把夠量測行進中鋼胚,而由於 在不同的鲕Bx「 、冋〜明暗交介點 須於:測時進行厚度的補償; 的長度位置’因此 上述系統如果以其他的光源來輔助目標物的標定,那 1251661 將有助於提高目標物與背景物的影像對比,提高系統的可 用率(availability),以小鋼胚(billet)為例,若在其頭 尾端各架設一部單點雷射光與線型攝影機,那可由頭尾段 的成像位置來估异長度(China steel Technical Report, 、Ν〇· 7,pp .77-83),此種量測法可適用於冷熱胚的量測, 若搭配次像素(sub —p i xe丨)的解析技術來尋找雷射光之成像 點位置,將可提高量測精度,且為得到準確的長度值,兩 馨邊雷射光必須事先作對位的動作,此種系統的限制為量測 數據不多,難以應用於完整外形的量測,且無法補償鋼胚 歪斜。 【發明内容】 有鑑於上述問題’發明人乃思及研究創新,而發明出 一種「鋼胚外形量測系統及方法」’係採用雷射結構光, 並以二維陣列攝影機一次取像,可得到剖面上所有量測點 ,又因取像時所接收之光源包含各種不同頻率,容易造成 法分離出待測物與背景⑯’故選用雷射光以其具 :::乍及強度高之優點’以及在鏡頭前加上適當的遽鏡 :::影像難以分離問題,且由於線條紋雷射光乃是點 因二0柱鏡片擴散而&,故線條光上單點的能量會 =廣放=而減小’對人體不致造成傷害,且其具有構造 ::、小及維護方便等優點,除此之外,雷射光的寬 度可藉由改變雷射井輪ψ # 十 ,函ha . 來作㈣’以提高取像精度 "月设计具有量測速度快、可靠度更佳、不損害 1251661 工件、量測範圍易於調整,以及可對無法接近之工件進行 量測等優點,為本發明設計之目的所在; 為達成上述目的之結構特徵及技術内容,本發明「鋼 胚㈣量測系統」,其係包括雷射結構光、影像操取裝置 2量測端電腦設備,其中,影像擷取裝置為二維CCD攝影 機及影像擷取卡,雷射結構光及二維⑽㈣機架設在鋼 胚行經之路徑周圍,該雷射結構光可將雷射光投射在鋼胚 表面,二維CCD攝影機則從鋼胚兩側進行立體量測,以莽 取鋼胚寬度、厚度、凸肚(bulge)等單一剖面外形資訊,‘ 由連續量測行進中之鋼H,並組合所有單一剖面外形量測 數據經量測端電腦設備換算,可求得完整鋼胚外形尺寸。 為達成上述目的之方法,本發明「鋼胚外形量測方法 二★ 係以雷射結構光投影在鋼胚表面,並以二維CCD攝 =機取像,而在取完像後,進入搜尋亮區物件步驟,及判 3、否—有鋼胚影像,其先對影像灰度值(㈣,即亮 區 特疋閥值篩選出所有亮區影像物件,分析所有亮 鋼胚之後選出真正雷射結構光之雷射光投射於 進入巧 免區影像物件’如能判定出具有鋼胚影像,即 驟’,2座標操取、轉換成實際座標、計算外形數據之步 標轉換應函,applng Wtl0n)對投射點進行座 表面輪Λ衫像座標轉至空間座標,然後由左右兩邊鋼胚 f厂座標來計算鋼胚寬度、厚度及凸度等外形尺寸, :二::頭端:則可將資料初始化後進行累積數據,若 、而即I由累積數據後回到最初之取像判別而進 1251661 行循每程序,其對於移動 隼〜士 砂動中之鋼胚進行連續量測,可 …所有量測數據後計算鋼胚之歪斜值及彎曲值。在技 [實施方式j 明配合參看第一圖及第-一 量測系絲 甘 弟一圖所不,本發明「鋼胚外开, ”冼」,其设置於傳送鋼胚(4 y 〇)側包栝: 4 1 )之移動平台(4 疋位架(1 〇),夺晉力孩缸丁 有-適當高度; …移動平台(40)側且具 -雷射結構光(20),設置在定位架 一影像擷取裝置(3 〇 ),且 」上’ 1 )及影像掏取卡( :有-、准CCD攝影機(3 置在定位架(…:㈧,-維⑽攝影機(川設 一量測端電腦設備 設置1中,且於旦 ,七、影像擷取卡(3 2 ) ’、 且表I測端電腦設備(q q ) 士壯 及換算座標之軟體。 )中衣設影像擷取 2 0=二(4 1 )外形尺寸的量測是以雷射結構光( =r:::nm去搭配二一影機⑴)來 〇)之鋼單邊量㈣統,是在移動平台(4 1 ) 一側設置一雷射結構光( 二維CCD攝影機Μ ]、 π人▲稱九C 2 0 )及 ^ 1),配5参看第二圖所示,苴為雙 邊Ϊ測系統,是在 α斤丁丄 分別設置)之鋼胚(41)兩侧 η· 射…構光(2〇)及-二維⑽攝影機(3 1251661 由於上述二維CCD攝影機(3 1 )前加 lOnui 帶通(bandDA9Q、夕、、者於· 固 66〇 土 pass)之濾鏡,因此可濾除大 胚(41)红外朵 ^ π , {刀的熱鋼 …)、'工外先’並且也可對冷鋼胚進行量 蜩 升雷射光源的使用壽命,其開關 為提 胚(4 1 )由蘇私丄^ / 糸統控制,當鋼 胚…)由移動平台(40)驅動進入量 日、鋼 tl:硬體信號告知量測系統將雷射結構: ’且完成外形量測U統即將雷射結構範圍 射光源加以關閉。 υ )之雷 系、先安敘時先以鉛垂線來輔助雷射結構光 垂直度5周整’然後再微調使左右兩側雷射結構% 的 之田射光付以重合,即兩側雷射結構光(2 〇 )係 轴及Ζ軸的ΧΖ軸所構成之共平面上,並使投射方向垂直於Χ 鋼胚(4 1 )移動的方向; 直於 又雷射結構来f Q ^、 (2 〇 )之Μ射光源與二維CCD攝影;^ (3n的連線與鋼胚(41)㈣方向大致攝: 間距離可以依所兩旦、日丨μ㈤ 此 斤而里測靶圍及解析度作調整,在 此距離u)約為2 5米; 予、、死中 維CCD攝影機(31)之鏡頭須朝向雷射結構 雷射光投射於鋼胚(4 1 )表面之方向,复 轉向的角度須依所需之含蓋範圍作調整; ’、 此外,雷射結構光(2 0 )與二維CCD攝影機(3丄 )在船垂方向架今的^ 卞叹的位置須比鋼胚(4丄)輸送之移動 台(40)要宾, ° 仁疋要低於鋼胚(4 1 )最頂部,在本 1251661 系統中所設置的位置,是在移動平台 )加上鋼胚(41)一丰尸疮之咼度(Η 示之取像系統的雷射結構光(2 〇 )與_ & 弟一圖所 3 1 )的高度為圖式之H+h/2高度;人―維CCD攝影機( 本發明對於鋼胚1 )㈣” 看第三圖所示,主要是以雷射結構 ' 可配合參 (4 1 )表面,並以-维CCD 〇 )投影在鋼胚 乂 一維CCD攝影機(3 Ί、 取完像後,進入搜尋意Ρ铷钍丰 )取像,而在 技物件步驟,及判定 4 1 )影像,其先對影像灰度 $有鋼胚( 一特定間值筛選出所有亮區影像物件,分析所有:「)以 形及位置之後選出真正#射 之外 於銦主 苒九(20)之雷射光投射 胚亮區影像物件,如能判定出具Μ 、計管外Γ*即進入影像座標擷取、轉換成實際座標 π :丈據之步驟’其係以對應函數(mappingBACKGROUND OF THE INVENTION 1. Field of the Invention This invention relates to a steel embryo shape measuring system and method, and more particularly to a single-section outside the width, thickness, bulge, etc. Open = 丄 丄 连续 连续 连续 连续 连续 连续 连续 连续 连续 连续 连续 连续 连续 连续 连续 连续 连续 连续 连续 连续 连续 连续 连续 连续 连续 连续 连续 连续 连续 连续 连续 连续 连续 连续 连续 连续 连续 连续 连续 连续 连续 连续 连续 连续 连续 连续 连续 连续. ^ [Prior Art] There are (4) 廄 because there is no steel blast width measuring equipment for a long time, so it is only dependent on the inspector to measure the width of the steel billet after cooling, and the time required to measure the full shape data is equivalent. i, therefore, the guards can only measure the position of the cold steel embryo; and see the use of optical methods to measure the workpiece with considerable thickness. At the same time, considerable measurement has been developed at home and abroad. The way, the towel, the principle of laser ranging is to use a single-point laser beam to perform the laser triangulation or the end of flight time, and the α α 7 乂 2 4 relative position is known as the range finder The width of the workpiece can be measured on both sides of the workpiece to be tested. At present, the Ministry of Steel: The steel embryo width measuring system is measured in this way, and the single-point measuring port is also suitable for application. 4 When Guangyou is erected in an array, the surface of the workpiece can still be obtained, that is, 'this single point measurement method is quite sufficient for general ranging: however, because the party is limited to the single point measurement limit, for measurement and diversity Different thickness workpieces, + The first shot of the field may not hit the surface of the workpiece, so that the measurement result cannot be obtained. 1251661, the surface contour measurement often needs to be set according to the required amount of the rangefinder, and it is said to be fine and fine. The number of frames is improved, and the continuous contour of the surface is not accurately understood, and the workpiece table a οσ is solved. In order to improve the shortcomings of this measurement method, you can also use a single point laser rangefinder. The advantage of using the instrument to measure the to-be-measured is that the single-point emperor A is a pass system, '., the field is generally strong enough and easy to maintain, and the _it method is simpler. The side of the '杈正方列相机, therefore, Dan, witness # ώ 诼 的 的 的 的 的 的 的 此 此 此 此 此 此 此 此 此 此 此 此 此 此 此 此 此 此 此 此 此 此 此 此 此 此 此 此 此 此 此 此 此 此 此 此The information on the thickness of the profile „,, in addition, ',' ▼ 扦 扦 can get a complete steel embryo profile t θ must ensure that both sides of the shell. Where, the amount of enthalpy measurement. Laser synchronization 'otherwise measurement results on both sides It will be difficult to adjust the shape of the steel embryo with a - line camera. Into the right to play the right time to draw the mountain 4 ears ... Μ /, the principle 疋 in the measurement of the relationship by 4 ^ ,, and then by the camera imaging position and then back to the actual use of sensing crying rabbit ^ & , position, due to a measured value, if the guardian & mother can only get a single right, such as natural light as a way of light source, 1 surname plus light source of love, 7,", accounted for nothing. At room temperature, the % of the mouth is a cold embryo image. At present, there is already a position of the end point of t., _ 疋 疋 steel ;; in this way, the length of the steel blast is measured / (the patent A A %, the 糸 被 is developed Out of A caution 001 89877), the system of photography for the top of the wide, to # private photography ~ money is erected in the steel embryo 1 is more enough to measure the progress of the steel embryo, and because in different 鲕 Bx ", 冋 ~ The light and dark interface points must be: thickness compensation during the measurement; the length position 'so the above system uses other light sources to assist the calibration of the target, then 1251661 will help improve the image contrast between the target and the background, improve The availability of the system, taking a small billet as an example, if it is at its head Each side is equipped with a single-point laser light and line camera, which can be estimated by the imaging position of the head and tail segments (China Steel Technical Report, Ν〇·7, pp. 77-83). It is suitable for the measurement of hot and cold embryos. If the sub-pixel (sub-pi xe丨) analysis technique is used to find the position of the imaging point of the laser light, the measurement accuracy can be improved, and in order to obtain an accurate length value, The light must be pre-aligned. The limitation of this system is that the measurement data is not much, it is difficult to apply to the measurement of the complete shape, and it cannot compensate for the skew of the steel. SUMMARY OF THE INVENTION In view of the above problems, the inventor has invented and researched innovations, and invented a "steel embryo shape measuring system and method" that uses laser structured light and takes images in a two-dimensional array camera at a time. Obtaining all the measurement points on the section, and because the light source received at the time of image capture contains various frequencies, it is easy to cause the method to separate the object to be tested and the background 16', so the laser light is selected to have the advantages of:::乍 and high strength 'And add the appropriate 遽 mirror in front of the lens::: The image is difficult to separate, and because the line stripe laser light is due to the diffusion of the 2-column lens, the energy of a single point on the line light will be = and reduce 'no harm to the human body, and it has the advantages of: small, small and easy to maintain, in addition, the width of the laser light can be changed by changing the laser rim #十,函ha. (4) 'In order to improve the image capture accuracy', the monthly design has the advantages of fast measurement speed, better reliability, no damage to the 1251661 workpiece, easy adjustment of the measurement range, and measurement of inaccessible workpieces. Design purpose In order to achieve the structural features and technical contents of the above object, the present invention relates to a "steel embryo (four) measuring system", which comprises a laser structured light, an image manipulation device 2 measuring end computer device, wherein the image capturing device is Two-dimensional CCD camera and image capture card, laser structured light and two-dimensional (10) (four) frame are placed around the path of the steel embryo, the laser structure can project the laser light on the surface of the steel embryo, and the two-dimensional CCD camera from the steel Three-dimensional measurement is performed on both sides of the embryo to extract the single-section shape information such as the width, thickness, and bulge of the steel, 'measuring the steel H in the continuous measurement, and combining all the single-section shape measurement data. The measuring end of the computer equipment can be used to obtain the complete steel embryo size. In order to achieve the above object, the method for measuring the shape of a steel embryo is to project a laser light onto a surface of a steel embryo, and take a picture with a two-dimensional CCD camera, and after taking the image, enter the search. Bright object object step, and judge 3, no - there is a steel embryo image, which first screens all the bright area image objects for the image gray value ((4), that is, the bright area special threshold, analyzes all bright steel embryos and selects the real mine The laser light of the structure structure is projected into the image object of the Qiaodong area. If it can determine the image of the steel embryo, that is, the step 2, the coordinates of 2 coordinates are taken, converted into actual coordinates, and the shape data is calculated. Applng Wtl0n The projection surface is rotated to the space coordinates of the seat surface, and then the dimensions of the steel embryo width, thickness and convexity are calculated from the coordinates of the left and right sides of the steel factory f: 2:: the head end: After the data is initialized, the accumulated data is accumulated. If I, the accumulated data is returned to the original image discrimination, and the process proceeds to 1251661. Each process is continuously measured for the steel slab in the moving 隼~士沙动... After all measurement data Calculating the skew value and bending value of the steel embryo. In the present invention, the present invention is directed to the first figure and the first measurement system, and the present invention is "external steel opening," Set on the side of the conveyor steel (4 y 〇) package: 4 1) mobile platform (4 疋 position (1 〇), jinjinli child cylinder has - appropriate height; ... mobile platform (40) side and - Laser structured light (20), set in the positioning frame - image capturing device (3 〇), and "up" 1) and image capture card (: with -, quasi-CCD camera (3 placed in the positioning frame (... : (8), - dimension (10) camera (Chuan set a measuring terminal computer equipment set 1 in, and in the Dan, seven, image capture card (3 2) ', and Table I measuring terminal computer equipment (qq) Shizhuang and conversion The software of the coordinates.) The image of the middle garment is 2 0=2 (4 1 ). The measurement of the outer dimensions is based on the laser structure light (=r:::nm to match the 2nd camera (1)). The unilateral quantity (four) system is to set a laser structure light (two-dimensional CCD camera Μ), π person ▲ to nine C 2 0 ) and ^ 1) on the mobile platform (4 1 ) side, with 5 see the second figure As shown, it is double The side sniffer system is set on the sides of the steel embryo (41) in the 斤 构 构 构 构 构 构 构 构 构 构 构 构 构 构 构 构 构 构 构 构 构 构 构 构 构 构 构 构 构 构 构 构 构 构 构 3 3 3 由于) Before adding the filter of lOnui band pass (bandDA9Q, eve, and yue 66 pass), it can filter out the large embryo (41) infrared π, {knife hot steel...), 'outside work Firstly, the cold steel embryo can also be used to increase the service life of the laser source. The switch is for the embryo (4 1 ) controlled by Su private 丄 ^ / 糸 system, when the steel embryo ...) by the mobile platform (40) Drive into the amount of day, steel tl: hardware signal tells the measurement system to the laser structure: 'And complete the shape measurement U system is to close the laser structure range of the source. υ) The thunder system, the first Anxie first with the vertical line to assist the laser structure light verticality for 5 weeks, and then fine-tuned to make the left and right laser structure% of the field of light to coincide, that is, the laser on both sides The plane of the structured light (2 〇) and the ΧΖ axis of the Ζ axis, and the projection direction is perpendicular to the direction in which the 胚 胚 (4 1 ) moves; straight to the laser structure to f Q ^, ( 2 〇) Μ light source and 2D CCD photography; ^ (3n connection and steel embryo (41) (four) direction roughly: the distance can be measured according to the two denier Degree adjustment, at this distance u) is about 25 meters; the lens of the CCD camera (31) of the dead and the middle is required to be directed toward the surface of the steel embryo (4 1 ) toward the laser beam of the laser structure, and the steering is reversed. The angle must be adjusted according to the required coverage range; ', in addition, the laser structure light (20) and the two-dimensional CCD camera (3丄) in the ship's vertical direction must be compared to the steel embryo ( 4丄) transporting the mobile station (40) VIP, ° Renqi is lower than the top of the steel embryo (4 1), the position set in this 1251661 system is in The height of the moving platform) plus the steel embryo (41) and the height of the acne (the laser structure of the imaging system (2 〇) and the _ & H+h/2 height; human-dimensional CCD camera (the invention for steel embryo 1) (four)" See the third figure, mainly in the laser structure ' can be matched with the surface of the reference (4 1), and with -dimensional CCD 〇) Projected in the steel embryo 乂 one-dimensional CCD camera (3 Ί, after taking the image, enter the search for Yi Feng) to take the image, and in the technical steps, and determine the 4 1) image, which first on the image grayscale $ has a steel embryo (a specific interval value screens out all the bright area image objects, analyzes all: ") after the shape and position, selects the real #射外于 indium main 苒9 (20) laser light projection embryo bright area image object If it can be determined that there is a Μ, 计 Γ Γ 即 即 进入 进入 进入 进入 进入 进入 进入 进入 进入 进入 进入 影像 影像 影像 影像 影像 影像 影像 影像 进入 进入 进入 进入 进入 进入 进入 进入 进入 进入 进入 进入
JiK:t10n)對投射點進行座標轉換,將影像座標轉至空間座 標:然後由左右兩邊鋼胚(4 1 )表面輪廓座標來計算鋼 胚見度、厚度及凸度等外形尺寸,其若為鋼胚(4工)頭 端―,則可將資料初始化後進行累積數據,若非鋼胚(4 1 )頭螭,即經由累積數據後回到最初之取像判別而進行循 裱程序,其對於移動中之鋼胚(4 1 )進行連續量測,可 在搜集完所有量測數據後計算鋼胚(4丄)之歪斜值及彎 曲值; 上述閥值或稱π門檻值n (threshold)在這裡就是用 來將影像二值化(binarizati〇n),以用來分離背景物與待 10 1251661 :物’在本發明中’因為雷射光投射鋼胚_L,然後在攝影 4成像灰度值(或売度)會比背景灰度值高,因此如果經由 ,當調整閥值’並捨棄灰度值低於閥值的影像區域,便可 :到真正雷射光在鋼胚表面的投射位置。故在此對閥值的 疋義為·用來將影像二值化,以區隔出背景影像與真正雷 射光在鋼胚表的投射影像。 又,本發明影像分析白勺Μ目的*由整張影像中分析 ^實際由雷射結構光(2 ◦)所射出之雷射光投射在鋼胚 4 1 )表面之亮區影像物件,在完成初步的影像分析後 ,即可開始計算雷射光投影之影像座標,其方法為找出雷 射投影線橫斷面亮度分佈中心,此方法稱為次像素 其作用為提高取像精度,利用上述方法求完二㈣ 機(3 1 )所有影像物件之投影中心後,接下來的工作: 將二維CCD攝影機(3工)之影像座標轉換至實際= 標,所採用的作法是透過對應函數的應用,其公式如日.丄 "="w,v) = Σ °下· i= 0 y=〇 γ = [Vdt (1 ΊJiK: t10n) coordinate transformation of the projection point, and transfer the image coordinates to the space coordinates: then calculate the outline dimensions, thickness and convexity of the steel embryo (4 1 ) surface contour coordinates on the left and right sides. At the head end of the steel embryo (4 work), the data can be accumulated after the data is initialized. If the steel is not the head of the steel (4 1 ), it is returned to the original image by accumulating the data, and the cycle is performed. The moving steel embryo (4 1 ) is continuously measured, and the skew value and bending value of the steel embryo (4丄) can be calculated after collecting all the measured data; the above threshold or π threshold value n (threshold) is Here is used to binarize the image (binarizati〇n) to separate the background object and to be 10 1251661: object 'in the present invention' because the laser light projects the steel embryo _L, and then images the gray value in photography 4 (or twist) will be higher than the background gray value, so if it is passed, when the threshold value is adjusted and the image area whose gray value is lower than the threshold value is discarded, the position of the true laser light on the surface of the steel embryo can be reached. Therefore, the threshold value is used to binarize the image to distinguish the background image from the projected image of the true laser light on the steel embryo. Moreover, the object of the image analysis of the present invention* is analyzed from the entire image. ^The laser light emitted by the laser structured light (2 ◦) is projected on the surface of the steel blank 4 1 ), and the preliminary image is completed. After the image analysis, the image coordinates of the laser projection can be calculated by finding the center of the luminance distribution of the laser projection line. This method is called sub-pixel and its function is to improve the image capturing accuracy. After the second (four) machine (3 1 ) projection center of all image objects, the next work: convert the image coordinates of the two-dimensional CCD camera (3 work) to the actual = standard, the method adopted is through the application of the corresponding function. The formula is as follows: 丄"="w,v) = Σ ° · i= 0 y=〇γ = [Vdt (1 Ί
/ Ν m m - ΐ 丄 J Z ”(W,V) = Σ Σ α〆〆. ι = 〇 7=0/ Ν m m - ΐ 丄 J Z ”(W,V) = Σ Σ α〆〆. ι = 〇 7=0
其中X軸為垂直於鋼胚(41)行進之水平方。 轴為錯直方向’ Y軸為鋼胚(4丄)行進方向,向’ Z ,《為校正參數,(w,v)分別表示二維CCD攝影機(3 ’、、、4度 :與垂直方向座標點,m為幕次,可以視所需量測=水 仃調整’越高# m值在影像座標與實際空間座標的:又進 有越佳的效果,但對單一座標值所需的計算量會越大近會 1251661 菩獲得鋼肱(4 兩側面之所有(x,3;,z)值後穴/r7|> 資訊可以藉此韦ρ _^传,以下介紹鋼胚各種外形尺寸的求法; Ε^ΖΙ353αΖΞΖΙ] 由於鋼胚 v 4 1 )左右兩側之二維CCD攝影機(3 1 )各自有其座和备 ,^ ^ ^ 标糸統,計鼻寬度時須整合此兩攝影機座標 則整八以左邊二維CCD攝影機(31)座標當基準, 1 )二^ 統的方法是將右邊之二維⑽攝影機(3 二ί::左邊二維⑽攝影機…)座標,兩邊攝 ΓΓ固 向,因放置鋼胚(41)兩旁高度不同, L/位差Δζ’以及在x轴方向相反且有-固定:移 χ由於在做攝影機調整時已 (3 1 )之γ舳蚪·^ η 丨—維CCD攝影機 對正,因此’ Y軸效應可忽略不計; 弟四圖所示之鋼胚(4丄)剖面圖 始座標值,(χ丨,、A鋏 /、中(X,·,2,)為原 (V,)為轉換後之新座標值。 別表示右邊攝影機鋪所取到在鋼 了 &分 U,而侍到鋼胚左右邊端點座標戶^ 取 值可以如^^以計算: ,則覓、厚度 w=广 gThe X axis is the horizontal direction perpendicular to the steel embryo (41). The axis is in the wrong direction 'Y axis is the direction of the steel embryo (4丄), to 'Z,' is the correction parameter, (w, v) respectively represents the two-dimensional CCD camera (3 ', ,, 4 degrees: vertical direction Coordinate point, m is the screen, can be measured according to the required measurement = water level adjustment 'higher # m value in the image coordinates and the actual space coordinates: the better the effect, but the calculation required for a single value The larger the amount will be, the closer will be 1251661. Bodhisattva will get the steel shovel (4 (x, 3;, z) values after the two sides /r7|> information can be transmitted by Wei _ _^, the following describes the various dimensions of the steel embryo求^ΖΙ353αΖΞΖΙ] Since the two-dimensional CCD camera (3 1 ) on the left and right sides of the steel embryo v 4 1 ) has its own seat and preparation, ^ ^ ^ standard system, the two camera coordinates must be integrated when measuring the nose width Then the whole eight is based on the left two-dimensional CCD camera (31) coordinates, 1) the second method is to the right two-dimensional (10) camera (3 two ί:: left two-dimensional (10) camera...) coordinates, two sides smashed Direction, due to the difference in height between the placed steel embryos (41), the L/position difference Δζ' and the opposite in the x-axis direction and the - fixed: When the camera is adjusted, the γ舳蚪·^ η 丨-dimensional CCD camera of the (3 1 ) is aligned, so the 'Y-axis effect is negligible; the starting point value of the steel embryo (4丄) profile shown in the fourth figure , (χ丨,, A铗/, 中(X,·,2,) is the original (V,) is the new coordinate value after the conversion. Do not mean that the right camera shop is taken in steel & The value of the endpoint of the left and right sides of the steel embryo can be calculated as ^^: , then 觅, thickness w = wide g
τ 2 't-xb)2+{zt^zbf ^zt 其"為寬度、T為厚度,假^ 右兩邊厚度,為鋼胚兩側厚度差值,去刀別表不鋼胚左 時則判斷為有楔形外形缺陷。 々大到某一程度 為使凸肚計算不受鋼胚(41)疒 仃進時傾斜影響,凸 12 1251661τ 2 't-xb)2+{zt^zbf ^zt Its " is the width, T is the thickness, false ^ the thickness of the right side, is the difference in thickness between the two sides of the steel, when the knife is not the left of the steel is judged In order to have a wedge shape defect. 々 to a certain extent, in order to make the convex belly calculation not affected by the inclination of the steel embryo (41) 仃, convex 12 1251661
肚點座標計算方法A 鋼胚(4 η如 (41)側面輪廓上相對於 並以此距㈣上緣及最Τ緣連線線段距離最遠點, 農以此距離即為发Α ^ /、凸肚值’如弟五圖所 圖,假設凸肚座桿點H/ 你凸肚计异不思 知·,·έ d為匕〜),且鋼胚側面最上緣及最下 緣連線ab之方寇★或 — 式計算: 式為Z=mx + C,則凸肚值(B)可由如下公The method of calculating the coordinates of the belly point A is the farthest point of the steel embryo (4 η (41) on the side profile relative to the distance between the upper edge of the (4) upper edge and the most rim line. The distance of the farm is the same as ^ /, The value of the convex belly is as shown in the fifth figure of the younger brother. It is assumed that the convex seat pole point H/ your convex belly is not known. ··έ d is 匕~), and the uppermost edge and the lowermost edge of the steel embryo are connected ab The square 寇 ★ or - formula: The formula is Z = mx + C, then the convex value (B) can be as follows
之計算~ 假設鋼胚(4 1 )行進時 其側面…- 〃進丁、准持直線運動’則連續量測 面如弟六圖所示之數據,所謂以就是將鋼胚側 碩尾拉一條量測線,當此量測線與中央最凹陷部位之 =超過m值時就稱此鋼胚有彎曲外形缺陷,虛線部 刀’·’、’·胚碩尾座標連線,七,心,a為鋼胚側面在厚度中央位 =:票值(在此為X軸方向)’曲線代表由這些座:點所構 胚側面’計算f曲點座標的方法為找出鋼胚側面輪 #相對於鋼胚側面最頭端及最尾端連線距離最遠點、U ’此—點線距離定義為彎曲值’假設直線斜率》也,截距 為:,:鋼胚兩侧面分別有一凹陷部位及—凸出部位,取Calculation ~ Assume that the steel embryo (4 1 ) travels its side...- 〃 丁 , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , The measuring line, when the measuring line and the most concave part of the center = exceed the value of m, the steel embryo is said to have a curved shape defect, the dotted line knife '·', '·the embryo's tail tail coordinate line, seven, heart, a is the side of the steel blank at the center of the thickness =: the ticket value (here, the X-axis direction) 'The curve represents the method of calculating the curvature point of the f from the seat: the side of the embryo constructed by the point is to find the steel side wheel # relative The farthest point at the head end and the end of the steel embryo is the farthest point, U 'this-dotted line distance is defined as the bending value 'assuming the slope of the line', and the intercept is:,: there is a recessed part on both sides of the steel embryo And - the protruding part, take
凹陷者^成鋼胚彎曲值,單一側邊彎曲計算公式如下· —m^yc —b 4〕 $統校正的目的是藉由對座標已知之標準機構取像, 找出影像座標與實際空間座標之關係,即計算公式〔1〕 13 1251661 中之〜與〜的值,配合參看第七圖所*,若在一校正架( Y 0 )上面不同位置擺設含有方孔(5 2 )的校正尺(5 ,便可得到含蓋量測範圍的校正座標,在擺設不同位 的同時,系統也驅動二維CCD攝影機(3丄)取像,束 取每-真實校正座標所對應的影像校正點座標,最後再由 =座標數組來找出其對應關係、,在能夠同時校正兩個攝 二座標糸統的情況下,校正架(5 〇 )的長度需至少能 =鋼胚(4…于進時的左右側移,鋼胚(41)兩側 2系統會因為校正尺(51)的厚度而有_ B方向的 : 果校正架(5()) @長度⑼含蓋單邊的取像系 :淑那在兩次校正時,因校正架(5 〇 )㈣動會產生X =?方向的偏位’當鋼胚(41)左右兩側之對應函 數都已知…以藉由補償兩側座標系統之偏位來予以整 合, 配合參看第七、八、九圖所示’將校正尺( 到每一個不同的X位置並完, ^ 成取像後,軟體即針對每一投 影線段在母-V軸位置以次像素技術求取成 每-投影線段的重心座標(,其 ::')及 I你Z衣不由不同你 置的量測線所得之次像素成像中心之編號,㈠ 系由不同的投影線段所得之重心座標編H —:妙表 中之所有^)使用最小平方差的方法可以得到:最=取像 次綴合曲線,曲線I數0,&,心計算方法 的— 求得單—次取像之綴合曲線後,將每-投影線段的The concave man is the bending value of the steel embryo, and the single side bending calculation formula is as follows: -m^yc - b 4] The purpose of the $ calibration is to find the image coordinates and the actual space coordinates by taking the image of the standard mechanism known to the coordinates. The relationship between the values of ~ and ~ in the formula [1] 13 1251661, with reference to the seventh figure, if a square hole (5 2 ) is placed at a different position on a correction frame (Y 0 ) (5, the calibration coordinate with the cover measurement range can be obtained. At the same time, the system also drives the two-dimensional CCD camera (3丄) to take the image, and the image correction point coordinates corresponding to each real-correction coordinate are obtained. Finally, the = coordinate array is used to find out the corresponding relationship. In the case that the two camera coordinates can be corrected at the same time, the length of the calibration frame (5 〇) needs to be at least = steel embryo (4... The left and right sides of the steel embryo (41) on both sides of the system will have a _ B direction due to the thickness of the calibration ruler (51): Fruit correction frame (5 ()) @ length (9) Cover image with one side: In the case of two calibrations, the calibration frame (5 〇) (4) will produce a shift in the X = ? direction. When the corresponding functions on the left and right sides of the steel embryo (41) are known...to be integrated by compensating for the offset of the two coordinate systems, see the correction ruler (to each one as shown in Figures 7, 8, and 9). After the different X positions are completed, ^ after the image is taken, the software calculates the center of gravity coordinates of each projection line segment by the sub-pixel technique for each projection line segment at the mother-V axis position (,::') and I The number of sub-pixel imaging centers that are not obtained by the different measurement lines of the Z clothes, (1) are the centroids of the different projection line segments. H: All the ^ in the watch list can be obtained by using the least square difference method: The most = take the image of the conjugation curve, the curve I number 0, &, the calculation method of the heart - after obtaining the conjugation curve of the single-sub-image, the per-projection line segment
V 14 1251661 軸重心座標v代人 • 收— 求得校正點在u軸方向座桿& ^ 將每一投影線段的v鉍去 n n〜’並 .座標。 一重心斷當成校-點在V轴方向 - 當移動校正尺f ς 、 5 1 )至量測範圍内 求得所有對應之校正 置(\,&)及 古本t 4 Μ .、'、座輮(〜,〜)後,使用最小平方 方法來计复公斗^ 1、丄 丁力差的 木式(1)中之%與〜,其公式如下·· Ε (π n k=n m m-i “一為,…〜) = Σ(ΣΣ ; 々=】/=0/=0 k k 人k ) • 从。一一,…〜卜f (找 〔6〕 ^ = 1 /=0 J~0 k k Zk ) 即上述量測鋼胚之校正流程, 外形晉淛备 乐九圖所不之鋼胚 彳:進::: ::::圖’織 操取、二次曲^ ^標搁取 '亮(區)次像素座標 否已將校正尺(5 一杬正點座標等步驟後,判定是 5 1 )移遍所有量測範圍 算及儲存校正參數,廿+ Ν右疋則遠入計 驟重新來過; 吁右否則回到起始步 上述系統在進行量測之前,會有一 體信號傳至量測牟# ^ . 生產設備的硬 間點附近,车络义A, 進订置測,在這個時 糸、、先也會接受來自製程電 胚(4 1 )沬曰n欠 勺戒心,以告知鋼 影像處理罝-奋p 1 )進入量測範圍後, 爾理早兀會即時分析其單一 測結果至連線巾w t ό。+ 卜形貝汛,並傳送量 逆琛千的各戶端電腦,且在 面上繪出連堉Μ I σ二客戶端電腦的晝 出運、.、貝的里測曲線,當鋼胚 範圍時,##丨彡Μ ^ \ 、4 1 )完全離開量測 才里測系統會分析整體外形 S迅’然後將結果傳送 15 1251661 、七客戶端及程控雷月盗,田 / 电細取後糸統會將全部量測結果儲存, 以方便後續資料杳 Ί 因此本發明系統可以節省鋼胚(4 1)外形尺寸的人力%於 才双驗成本,並使下游產線能即時了 鋼胚(41)外形狀況。 '解 -------~______ 胚長度j十算 —右要進行鋼胚(41)長度量測,可如第八、十圖所 在鋼胚(4 1 )行經路徑之前後端各架設V 14 1251661 Axis center of gravity coordinate v generation • Receiving – Find the correction point in the u-axis direction of the seatpost & ^ 将 n n n~’ and the coordinates of each projection line segment. A center of mind is a school-point in the direction of the V-axis - when moving the calibration ruler f ς , 5 1 ) to the measurement range to find all the corresponding corrections (\, &) and ancient books t 4 Μ ., ', seat After 輮(~,~), the least squares method is used to calculate the % and ~ in the wood type (1) of the gongs and the force difference, and the formula is as follows: Ε (π nk=nm mi “One for ,...~) = Σ(ΣΣ; 々=]/=0/=0 kk people k) • From. One by one,...~Bu f (Looking for [6] ^ = 1 /=0 J~0 kk Zk ) The above-mentioned calibration process for the measurement of the steel embryo, the shape of the steel embryos of the Zhejiang and Zhejiang music music nine maps: In:::::: Figure 'weaving operation, the second song ^ ^ standard to take the 'bright (area) If the sub-pixel coordinates have been used, the calibration ruler (5 steps after the step of the punctuality coordinate is judged to be 5 1) is moved over all the measurement ranges and the correction parameters are stored. 廿+ ΝRight 疋 is far from the calculation step; Right or return to the initial step. Before the above system is measured, there will be an integrated signal to the measurement 牟# ^. Near the hard point of the production equipment, the car is right, the order is placed, at this time, First, it will also accept from the process electro-embryo ( 4 1) 沬曰n 欠 勺 , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , And send the amount of counter-thousands of each household computer, and draw the 昼 堉Μ I σ two client computer on the surface of the 昼 、 , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,彡Μ ^ \ , 4 1 ) completely leave the measurement system, the system will analyze the overall shape S Xun' and then transfer the result to 15 1251661, seven clients and program-controlled thunder thieves. The measurement results are stored to facilitate subsequent data. Therefore, the system of the present invention can save the manpower of the steel embryo (4 1) in size and double the cost, and enables the downstream production line to immediately assume the appearance of the steel embryo (41). 'Solution-------~______ The length of the embryo is j. The right is to measure the length of the steel embryo (41). It can be erected as before the path of the steel embryo (4 1 ) in the eighth and tenth drawings.
機…)與雷射結構光(20)各一組,如X轴為 於鋼胚(川行進之水平方向錯直方向, :鋼胚(4 1 )行進方向,雷射結構% ( 2 〇 )投射所造 平面和ΧΥ平面平行且在同-個Ζ轴位置上,此Ζ轴位 、低於移動平台加上鋼胚厚度,兩部二維⑽攝影機 3 1 )均擺在雷射結構光(2 0 )之光源上方或下方,牟 設位置以看不到雷射投射在鋼胚(4 1 )上之轉折線 :二為原則’當鋼Μ (川進入量測範圍後,接著 攝影機同時取傻,妙、怂士甘曰 ^ 才取像然後由取得的影像以次像素技術分析 胚^ ^之& t座標’將此兩座標代人對應函數 實際空間座標及(切,其中下標hA t分職^ 段及尾段。 貝 又鋼胚(4 1 )長度是由頭尾座標差的方根計算而得 ’此法的特點是長度計算並不會受到行進歪斜之影響,立 公式如下: ^ θ /、 “ (n)了 〔?〕 口此,經由上述結構特徵及各種外形尺寸求法之輝細 16 1251661 ’本發明採用雷射結構光之架構,是以二維陣列 ,:及攝影機一次取像’即可得到剖面上所有量測點 可 用田射結構光疋因其具備頻帶窄及強度高的優點 ’二適當㈣鏡便能解決影像難以分離的問題,並且 ,故線佟丄 于先乃疋狀先源經-圓柱鏡片擴散而成 次條光上單點的能量會因擴散 體不致造成傷宝曰… 而減小’所以對人Machine...) and laser structured light (20) each set, such as the X-axis is in the steel embryo (the horizontal direction of the Sichuan travel direction, : steel embryo (4 1) travel direction, laser structure% (2 〇) The plane created by the projection is parallel to the pupil plane and at the same axis position. The axis position is lower than the moving platform plus the thickness of the steel. Two two-dimensional (10) cameras 3 1 ) are placed in the laser structure light ( 2 0) above or below the light source, set the position to not see the turning line projected by the laser on the steel embryo (4 1 ): the second principle is 'When the steel shovel (after the Sichuan enters the measurement range, the camera then takes the same Stupid, wonderful, gentleman Ganzi ^ Only take the image and then use the acquired image to analyze the embryo ^ ^ ' of the coordinates of the sub-pixel technology 'the two coordinates of the corresponding function real space coordinates and (cut, where subscript hA t is divided into ^ segment and tail segment. The length of the shell and the steel embryo (4 1 ) is calculated from the square root of the head and tail coordinates. 'The characteristic of this method is that the length calculation is not affected by the traveling skew. The formula is as follows : ^ θ /, "(n) [?] mouth, through the above structural features and various dimensions to find the brightness of the 1 6 1251661 'The invention adopts the structure of laser structured light, which is a two-dimensional array, and the camera takes one image at a time to obtain all the measurement points on the section. The field-structured aperture can be used because of its narrow frequency band and high intensity. Advantages 'Two appropriate (four) mirrors can solve the problem that the image is difficult to separate, and, therefore, the line is first diffused by the first-pass-type cylindrical lens, and the energy of the single point on the light will not be injured by the diffuser. Breguet... and reduce 'so for people
等優點,以及雷射^〜 早體積小及維4方便 來作 藉由改變雷射光輸出焦距 趨进㈣’ ^提高取像精度’使鋼胚外形尺寸之量測更 '只$,所獲得的數值更具可靠性。 【圖式簡單說明】 第一圖:本發明取像機構示意圖。 f二圖:本發明系統架構示意圖。 々弟二圖:本#明量測鋼胚外形方法流程圖 第四圖:鋼胚剖面圖。And other advantages, as well as the laser ^ ~ early volume is small and dimension 4 is convenient to change by the laser light output focal length (4) ' ^ improve the image accuracy 'to make the steel embryo size measurement more 'only $, the obtained The value is more reliable. [Simple description of the drawing] First figure: Schematic diagram of the image taking mechanism of the present invention. f Figure 2: Schematic diagram of the system architecture of the present invention. 々弟二图: This is a flow chart of the method for measuring the shape of steel blanks. The fourth picture: the profile of the steel embryo.
第六圖 第七圖 第八圖 第九圖 第十圖 固·綱胚凸肚計算示意圖 主要元件符號說明 鋼胚彎曲計算示意圖。 本發明校正機構示意圖。 本發明單一取像校正之 貝丁十蜃理不意圖 本备明鋼料形量測系統校正流程圖。 本發明鋼胚測長示意圖。 雷射結構光 二維CCD攝影機 (10)定位架 ( (3 0 )影像擷取裝置( 17 1251661The sixth figure The seventh picture The eighth picture The ninth picture The tenth picture The diagram of the calculation of the solid and the embryo's convex belly The main component symbol description Schematic diagram of the bending calculation of the steel embryo. A schematic diagram of the calibration mechanism of the present invention. The single image correction of the present invention is not intended to correct the flow chart of the steel material shape measurement system. Schematic diagram of the steel embryo length measurement of the present invention. Laser structured light 2D CCD camera (10) Positioning frame ( (3 0 ) Image capturing device ( 17 1251661
(3 2 )影像擷取卡 (3 3 )量測端電腦設備 (40)移動平台 (41)鋼胚 (50)校正架 (51)校正尺 (5 2 )方孔 (6〇)轉折線 18(3 2 ) Image capture card (3 3 ) Measuring terminal computer equipment (40) Mobile platform (41) Steel blank (50) Correction frame (51) Correction ruler (5 2 ) Square hole (6〇) Turning line 18
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TWI403689B (en) * | 2006-05-10 | 2013-08-01 | Sumitomo Electric Industries | Coating layer thickness measurement mechanism and coating layer forming apparatus using the same |
TWI630366B (en) * | 2017-04-28 | 2018-07-21 | 中國鋼鐵股份有限公司 | System and method for measuring width of steel plate |
CN111207657A (en) * | 2020-03-05 | 2020-05-29 | 中国工程物理研究院机械制造工艺研究所 | Device and method for detecting straightness error of plain line of large-size cylindrical part |
TWI722748B (en) * | 2019-12-31 | 2021-03-21 | 中國鋼鐵股份有限公司 | Method for measuring shape of steel slab |
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TWI447606B (en) * | 2012-06-04 | 2014-08-01 | China Steel Corp | Method for detecting sliversof a billet |
CN110382999B (en) * | 2017-03-14 | 2021-06-15 | 杰富意钢铁株式会社 | Method and device for measuring meandering amount of strip-shaped body, and method and device for detecting meandering abnormality of strip-shaped body |
TWI689723B (en) * | 2019-02-01 | 2020-04-01 | 中國鋼鐵股份有限公司 | Method for extracting dent on surface of object |
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TWI403689B (en) * | 2006-05-10 | 2013-08-01 | Sumitomo Electric Industries | Coating layer thickness measurement mechanism and coating layer forming apparatus using the same |
TWI630366B (en) * | 2017-04-28 | 2018-07-21 | 中國鋼鐵股份有限公司 | System and method for measuring width of steel plate |
TWI722748B (en) * | 2019-12-31 | 2021-03-21 | 中國鋼鐵股份有限公司 | Method for measuring shape of steel slab |
CN111207657A (en) * | 2020-03-05 | 2020-05-29 | 中国工程物理研究院机械制造工艺研究所 | Device and method for detecting straightness error of plain line of large-size cylindrical part |
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