TWI251585B - Cured form of calcium silicate having high strength - Google Patents
Cured form of calcium silicate having high strength Download PDFInfo
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- TWI251585B TWI251585B TW90103846A TW90103846A TWI251585B TW I251585 B TWI251585 B TW I251585B TW 90103846 A TW90103846 A TW 90103846A TW 90103846 A TW90103846 A TW 90103846A TW I251585 B TWI251585 B TW I251585B
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/18—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing mixtures of the silica-lime type
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00034—Physico-chemical characteristics of the mixtures
- C04B2111/00189—Compositions or ingredients of the compositions characterised by analysis-spectra, e.g. NMR
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00241—Physical properties of the materials not provided for elsewhere in C04B2111/00
- C04B2111/00336—Materials with a smooth surface, e.g. obtained by using glass-surfaced moulds
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/28—Fire resistance, i.e. materials resistant to accidental fires or high temperatures
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- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
Abstract
Description
1251585 A7 B7 五、發明説明(1 ) 技術領域 (請先閱讀背面之注意事項再填寫本頁) 本發明係有關高強度矽酸鈣硬化物、高強度矽酸鈣複 合物及其製造方法。更詳細係關於一種矽酸鈣硬化物,其 特徵爲主要由雪矽鈣石所構成,粉末X射線衍射之雪矽鈣 石之(220)面之衍射波峰強度ib,與被雪矽鈣石之(220)面與 (222)面之2支衍射波峰所挾之角度區域之衍射強度之最低 値la之間具有Ib/Ia爲3.0以上的關係,鬆比重爲0.14〜1.0 ’且以水銀壓入法測定之微分細孔分佈曲線之最大値之1 / 4 高度的對數分佈寬度爲0.40〜1.20。另外本發明係有關一 種矽酸鈣複合物,其特徵爲由矽酸鈣硬化物與補強鋼筋或 補強鐵網所構成。此外本發明係關於這些矽酸鈣硬化物及 矽酸鈣複合物的製造方法。 以往技術 近年建築物要求輕量化,因此需要不燃性且質輕之建 築材料。 經濟部智慧財產局員工消費合作社印製 這種建材例如有輕量氣泡混凝土(以下有時稱爲「ALC 」)及纖維補強矽酸鈣板(以下有時稱爲「矽鈣板」)爲人所 知。輕量氣泡混凝土係以水泥、矽石粉爲主要原料,必要 時添加生石灰粉、石膏等,添加水形成漿狀,藉由起泡劑 發泡後,以模框成形,以高壓鍋熟化來製造。這些輕量氣 泡混凝土其鬆比重輕量爲0.5〜0.6附近,同時含有大量結 晶性高之雪石夕錦石0〇匕61:111〇1^6)(50&〇· 6Si〇2 · 5H2〇),因 此長期耐候性、耐火性、不腐朽性優異,可廣泛用於建築 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) ^ 1251585 A7 B7 五、發明説明(2) 物之外牆材料、地板材料、內牆材料。 适些輕量氣泡混凝土之彈性模數爲17〇〇〜25〇〇N/inm2 。壓縮強度爲4〜5N/mm2。面材重要物性之彎曲強度係素 材強度低爲1 N/mm2。因此,輕量氣泡混凝土其內部配置補 強鋼筋’可用於牆、地板、屋頂底層等之部位。但是每單 位比重之彈性模數(以下稱爲「比彈性模數」)不足,用於彈 簧時之蠕變性較大,無法用於支持構件間隔較長的部位。 例如使用於住宅之地板時,彈性模數不足,對於重量衝擊 音之遮音性差,在輕量氣泡混凝土板上需施加灰漿等之複 雜的步驟。 混凝土系材料之內部配置補強鋼筋使用時,設計強度 係依據素材之壓縮強度來決定。輕量氣泡混凝土因壓縮強 度低,其用途受限制,特別是無法用於高樓層之建築物。 又以往之輕量氣泡混凝土之保釘力明顯低於木材等,用於 屋頂底材、地板等要求打釘之部位時受限制。保釘力係彈 性模數與壓縮強度之關係,例如藉由壓縮強度對彈性模數 來決定的物性,輕量氣泡混凝土時,此數値較低,無法忍 受打釘所造成局部之變形,釘周邊產生微細的破壞,無法 得到充分的保釘力。 改善輕量氣泡混凝土物性的方法,例如嘗試控制氣泡 徑分佈、提高獨立氣泡的比例、提高雪矽鈣石之結晶性等 的方法。 例如存在於輕量氣泡混凝土之表面或內部之氣泡在表 觀上產生龜裂作用,因此從明顯降低強度的觀點進行硏究 本紙張尺度適用中國國家標準( CNS ) A4規格(210X297公釐) =7"5"= (請先閱讀背面之注意事項再填寫本頁) 訂 經濟部智慧財產局員工消費合作社印製 1251585 A7 ___B7 五、發明説明(3) (請先閲讀背面之注意事項再填寫本頁) ,例如日本特開平8-67599號公報揭示關於降低氣泡量之高 比重ALC的技術。但是同公報中,可維持高壓縮強度之到 達最低比重爲1 · 1,鬆比重1 · 0以下時,壓縮強度有急劇下 降的問題。粉末X射線衍射之雪矽鈣石之(220)面之衍射波 峰強度lb,與被雪矽鈣石之(220)面與(222)面之2支衍射波 峰所挾之角度區域之衍射強度之最低値la之比Ib/Ia爲3.0 以下時,相較於輕量氣泡混凝土所常見之雪砂與石,其結 晶性低’耐候性不足,特別是容易與大氣中之二氧化碳反 應,對於產生分解成碳酸鈣及非晶質矽酸之碳酸化反應之 中性化的阻抗不足,因此在作爲外裝建材使用時受限制。 又例如日本特開平7- 1 0 1 787號公報揭示關於不使用氣泡進 行輕量化之ALC的技術,鬆比重0.7以上,壓縮強度 2 0N/mm2以上之建材。但該技術之鬆比重υ以下之硬化物 主要是由結晶性極低之矽酸鈣水合物所構成,因此特別是 對於大氣中之二氧化碳之中性化阻抗不足,作爲外裝建材 使用時受限制。 經濟部智慧財產局員工消費合作社印製 配置鋼筋之外牆或地板等之結構構件在近年要求板之 長尺寸化或支持構件間隔之長大化,因此在結構設計上需 要具有輕量氣泡混凝土之3倍強度的材料。例如,099-4 2 4 1 8號公報同樣揭示關於不使用氣泡進行輕量化之a L C的 技術,例如鬆比重0.52時,壓縮強度超過20N/mm2,鬆比 重0.69時,壓縮強度超過19N/mm2之建材。但w〇99-42418 號公報之技術的建材以水銀壓入法測定之微分細孔分佈曲 線之最大値之1/4高度的對數分佈寬度(以下有時稱爲「對 本紙張尺度適财關家縣(CNS ) A4祕(210X 297公釐)- 1251585 A7 B7 五、發明説明(4) (請先閲讀背面之注意事項再填寫本頁) 數1/4値寬度」)超過1.20,與相同鬆比重者比較時,其壓 縮強度充其量爲輕量氣泡混凝土之壓縮強度的兩倍。壓縮 強度對彈性模數不足。又未使用氣泡,因此無法使用以往 之ALC製造設備’生產性有降低的問題,爲了補償其生產 性降低而無法充分提高物性。 纖維補強矽酸鈣板(矽鈣板)係將結晶質或非晶質矽酸質 原料與石灰反應’藉由高壓鍋與補強纖維同時硬化者,除 纖維外,.雪矽鈣石、硬矽鈣石(XONOTLITE)、結晶性極低 之砂酸錦水合物(以下稱爲「CSH」)等爲主要之構成物。 石夕與板之用途可大分類爲鬆比重0 · 3以下之保溫材料、〇. 3 〜0.4之耐火被覆材料、〜1.2之耐火建材。鬆比重〇.4 以下之成形法係使用壓濾機,鬆比重0.6以上則使用製造法 〇 矽鈣板因含有5〜20重量%之大量的纖維,因此彎曲 強度、靭性優異,具有高加工性。相反地,吸水率及乾燥 收縮率大,尺寸精度差。同時,具有粉末掉落多、表面硬 度低、易刮傷等之缺點。以C S Η爲主構成物者其耐候性、 經濟部智慧財產局員工消費合作社印製 耐久性差。因此,外裝建材之用途受限,主要用於內裝用 建材。這些矽鈣板其壓縮強度比彎曲強度低,彈性模數也 遠低於彎曲強度,所以無法應用於配置鋼筋之結構構件。 例如日本特開平3-23705 1號公報(美國對應案第 5 3 3057 3號公報)係揭示由雪矽鈣石、CSH、石英及補強纖 維所構成之矽酸鈣成形物及其製造方法,鬆比重0.55、具 有ΙΟΝ/mm2以上之彎曲強度的建材。以相同方法在50°C以 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐Ί 二飞· 1251585 A7 A7 B7 五、發明説明(5) 下的溫度,將矽酸原料、石灰質原料與水混合欲提高成形 物中之雪矽鈣石之含量,但是粉末X射線衍射之雪矽鈣石 之(220)面之衍射波峰強度lb,與被雪矽鈣石之(220)面與 (222)面之2支衍射波峰所挾之角度區域之衍射強度之最低 値la之比Ib/Ia爲3.0以下, 相較於輕量氣泡混凝土所常見之雪矽鈣石,其結晶性 低,耐候性不足,特別是對於大氣中之二氧化碳之中性化 阻抗不足,無法作爲外裝建材使用。又因雪矽鈣石之結晶 性低,彈性模數非常低,無法作爲結構構件使用。 發明之槪要 有鑑於上述狀況,本發明人等注意構成硬化物之物質 的結晶性及硬化物中之微細組織,精心硏究高強度矽酸鈣 硬化物、高強度矽酸鈣複合物及其製造方法。 結果意外發現將至少含有矽酸質原料、水泥及石灰質 原料之水性漿料注入模框,預備硬化後以高壓鍋熟化製造 主要由雪矽鈣石所構成之矽酸鈣硬化物時,使用50重量% 以上爲結晶質之矽酸質原料,和硫酸鋁或其水合物及其他 之硫酸化合物,可得到含有許多高結晶性之雪矽鈣石,且 微細之細孔均勻分佈之具有以往所無之微細結構的矽酸鈣 硬化物。又使用硫酸鋁或其水合物即使高的水/固體比時, 也可得到不會產生固液分離之成形物,因此可得到粗大氣 泡可自由控制之鬆比重低之矽酸鈣硬化物,而且藉由起泡 劑即使未導入粗大氣泡也可得到鬆比重低之矽酸鈣硬化物 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) ^ (請先閱讀背面之注意事項再填寫本頁)1251585 A7 B7 V. INSTRUCTIONS (1) TECHNICAL FIELD (Please read the precautions on the back and fill out this page.) The present invention relates to a high-strength calcium citrate hardened product, a high-strength calcium citrate complex, and a process for producing the same. More specifically, it relates to a calcium citrate hardened product which is mainly composed of slaked calcareous stone, the diffraction peak intensity ib of the (220) surface of the slaked calcite of powder X-ray diffraction, and the ferrets The lowest diffraction intensity of the angular region of the (220) plane and the (222) plane is one in which the Ib/Ia is 3.0 or more, and the bulk specific gravity is 0.14 to 1.0' and is pressed with mercury. The maximum width of the differential pore distribution curve determined by the method is 1/4. The logarithmic distribution width of the height is 0.40 to 1.20. Further, the present invention relates to a calcium ruthenate complex characterized by a calcium citrate hardened material and a reinforcing steel bar or a reinforcing iron mesh. Further, the present invention relates to a method for producing these calcium citrate cured products and calcium citrate complexes. Conventional technology In recent years, buildings have been required to be lightweight, so that non-combustible and lightweight construction materials are required. The Ministry of Economic Affairs, the Intellectual Property Office, and the Consumers' Cooperatives, printed such materials, such as lightweight concrete (hereinafter sometimes referred to as "ALC") and fiber-reinforced calcium silicate plates (hereinafter sometimes referred to as "salt calcium plates"). Known. The lightweight foam concrete is mainly composed of cement and vermiculite powder, and if necessary, adding quicklime powder, gypsum, etc., adding water to form a slurry, foaming with a foaming agent, forming a mold frame, and manufacturing it in a pressure cooker. These lightweight air-bubble concretes have a bulk specific gravity of around 0.5 to 0.6, and contain a large amount of high-crystallized snow stone kiln stone 0〇匕61:111〇1^6) (50&〇·6Si〇2 · 5H2〇 ), therefore, it has excellent long-term weather resistance, fire resistance and non-corrosion. It can be widely used in the construction of this paper. It is applicable to China National Standard (CNS) A4 specification (210X297 mm) ^ 1251585 A7 B7 V. Invention description (2) Exterior wall materials, floor materials, interior wall materials. The elastic modulus of some lightweight concrete is 17〇〇~25〇〇N/inm2. The compressive strength is 4 to 5 N/mm 2 . The flexural strength of the important physical properties of the surface material is as low as 1 N/mm2. Therefore, the lightweight reinforced concrete is internally provided with reinforcing steel bars, which can be used for walls, floors, roofs and the like. However, the modulus of elasticity per unit specific gravity (hereinafter referred to as "specific modulus of elasticity") is insufficient, and the creep property for the spring is large, and it cannot be used to support a portion where the members are spaced apart from each other. For example, when it is used in a floor of a house, the modulus of elasticity is insufficient, and the sound absorbing property of the weight shock sound is poor, and a complicated step of applying mortar or the like is required on the lightweight bubble concrete slab. When the internal reinforcement of concrete materials is used, the design strength is determined by the compressive strength of the material. Lightweight bubble concrete is limited in its use due to its low compression strength, especially for buildings on high floors. In the past, the nail holding power of lightweight concrete was significantly lower than that of wood, and it was limited when it was used for roofing materials, flooring, and the like where nailing was required. The nail retention force is the relationship between the elastic modulus and the compressive strength, for example, the physical properties determined by the compressive strength against the elastic modulus. When lightweight concrete is used, the number is low and cannot be tolerated by local deformation caused by nailing. There is a slight damage in the periphery, and it is impossible to obtain sufficient nail retention. A method for improving the physical properties of lightweight air-bubble concrete, for example, an attempt to control the distribution of the bubble diameter, increase the ratio of the closed cells, and improve the crystallinity of the sillimanite. For example, bubbles existing on the surface or inside of lightweight concrete have an apparent cracking effect. Therefore, from the viewpoint of significantly reducing the strength, the paper scale is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm). 7"5"= (Please read the note on the back and then fill out this page) Customs Ministry of Economic Affairs Intellectual Property Bureau Staff Consumer Cooperative Printed 1251585 A7 ___B7 V. Invention Description (3) (Please read the notes on the back and fill in the form) Japanese Laid-Open Patent Publication No. Hei 8-67599 discloses a technique for reducing the high specific gravity ALC of the amount of bubbles. However, in the same publication, the high compressive strength can be maintained until the minimum specific gravity is 1.7, and the bulk specific gravity is 1 / 0 or less, and the compressive strength is drastically lowered. The diffraction peak intensity lb of the (220) plane of the ferrets of the powder X-ray diffraction, and the diffraction intensity of the angular region entangled by the two diffraction peaks of the (220) plane and the (222) plane of the ferrets When the ratio of the lowest 値la is less than 3.0, the snow sand and stone which are common to lightweight concrete have low crystallinity, and the weather resistance is insufficient, especially for reacting with carbon dioxide in the atmosphere. Since the carbonation reaction of the calcium carbonate and the amorphous tannic acid is insufficient in the neutralization resistance, it is limited when it is used as an exterior building material. Further, for example, Japanese Laid-Open Patent Publication No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. However, the hardening material of the looseness of the technology is mainly composed of calcium citrate hydrate which is extremely low in crystallinity, and therefore, the neutralization resistance of carbon dioxide in the atmosphere is insufficient, and it is restricted when used as an exterior building material. . The Ministry of Economic Affairs, the Intellectual Property Office, and the Employees' Cooperatives Co., Ltd. have printed structural members such as steel walls or floors. In recent years, the length of the plates has been required to be increased or the spacing of the supporting members has been increased. Therefore, it is necessary to have lightweight bubble concrete in the structural design. Double strength material. For example, the publication 099-4 2 4 1 8 also discloses a technique for a LC which does not use air bubbles for weight reduction, for example, when the bulk specific gravity is 0.52, the compressive strength exceeds 20 N/mm 2 , and when the bulk specific gravity is 0.69, the compressive strength exceeds 19 N/mm 2 . Building materials. However, the logarithmic distribution width of the maximum 値 height of the differential pore distribution curve measured by the mercury intrusion method of the building material of the technique of WO 99-42418 (hereinafter sometimes referred to as "the paper scale is suitable for the family" County (CNS) A4 Secret (210X 297 mm) - 1251585 A7 B7 V. Invention Description (4) (Please read the note on the back and fill in this page) 1/4 inch width") over 1.20, same as pine When compared with the specific gravity, the compressive strength is twice as high as that of the lightweight concrete. The compressive strength is insufficient for the elastic modulus. Since the air bubbles are not used, the conventional ALC manufacturing equipment cannot be used, and the productivity is lowered. In order to compensate for the decrease in productivity, the physical properties cannot be sufficiently improved. Fiber-reinforced calcium silicate board (calcium sulphate board) is a reaction of crystalline or amorphous phthalic acid raw material with lime 'by the pressure cooker and reinforcing fiber at the same time hardening, in addition to fiber, ferrocene, hard strontium calcium A stone (XONOTLITE) or a very low crystallinity oxalate hydrate (hereinafter referred to as "CSH") is a main constituent. The use of Shi Xi and the board can be broadly classified into a thermal insulation material with a bulk specific gravity of 0 · 3 or less, a fire resistant covering material of 3 to 0.4, and a fire resistant building material of ~ 1.2. When the bulk specific gravity is less than or equal to 4, a filter press is used. When the bulk specific gravity is 0.6 or more, the calcium plate is used in a large amount of fibers of 5 to 20% by weight. Therefore, the bending strength and the toughness are excellent, and the workability is high. . On the contrary, the water absorption rate and the dry shrinkage ratio are large, and the dimensional accuracy is poor. At the same time, it has the disadvantages of many powder drops, low surface hardness, and easy scratching. The weather resistance of C S Η is the main component, and the printing durability of the Ministry of Economic Affairs Intellectual Property Office employees' cooperatives is poor. Therefore, the use of exterior building materials is limited, and it is mainly used for building materials for interior use. These calcium-calcium sheets have lower compressive strength than bending strength and a modulus of elasticity much lower than the bending strength, so they cannot be applied to structural members in which steel bars are disposed. For example, Japanese Laid-Open Patent Publication No. 3-23705 (No. 5 3 3057 3) discloses a calcium citrate molded product composed of slaked calcite, CSH, quartz, and reinforcing fibers, and a method for producing the same. A building material having a specific gravity of 0.55 and a bending strength of ΙΟΝ/mm2 or more. In the same way, at 50 ° C, the Chinese National Standard (CNS) A4 specification (210X297 mm Ί 二飞· 1251585 A7 A7 B7 5. The temperature under the invention (5) is applied to the paper scale, and the tannic acid raw material and the calcareous raw material are used. Mixing with water is intended to increase the content of slaked calcite in the formed form, but the diffraction peak intensity lb of the (220) plane of the slaked calcite of powder X-ray diffraction is opposite to the (220) surface of the ferrets ( 222) The diffraction intensity of the angle between the two diffraction peaks is lower than the Ib/Ia ratio of 3.0 or less. Compared with the slaked calcite common to lightweight concrete, the crystallinity is low and weather resistant. Insufficient sex, especially for the carbon dioxide in the atmosphere, the neutralization resistance is insufficient, can not be used as exterior building materials. Because of the low crystallinity of the ferrocene, the modulus of elasticity is very low and cannot be used as a structural member. In view of the above, the present inventors have paid attention to the crystallinity of the substance constituting the cured product and the fine structure in the cured product, and have carefully studied the high-strength calcium citrate cured product, the high-strength calcium citrate complex, and the method for producing the same. result It has been found that an aqueous slurry containing at least a phthalic acid raw material, a cement and a calcareous raw material is injected into a mold frame, and after being hardened and then cooked in a pressure cooker to produce a hardened calcium silicate mainly composed of slaked calcite, 50% by weight or more is used. It is a crystalline tantalum acid material, and aluminum sulfate or its hydrate and other sulfuric acid compounds, which can obtain a fine crystal structure containing a plurality of high crystallinity slaked calcite and fine pores uniformly distributed. Calcium citrate hardened material. When aluminum sulfate or its hydrate is used, even if the water/solid ratio is high, a molded product which does not cause solid-liquid separation can be obtained, so that a coarse hollow fiber can be freely controlled and has a low specific gravity. Calcium citrate hardened, and the calcined calcium citrate hardened by the foaming agent even if no coarse air bubbles are introduced. The paper size applies to the Chinese National Standard (CNS) A4 specification (210X297 mm) ^ (please Read the notes on the back and fill out this page)
、1T 經濟部智慧財產局員工消費合作社印製 1251585 A7 B7 五、發明説明(6) 〇 (請先閱讀背面之注意事項再填寫本頁) 本發明係發現這些矽酸鈣硬化物具有以往所無之微細 結構’即使含有因起泡劑所產生之粗大氣泡也具有以往之 輕量氣泡混凝土之數倍的強度、彈性模數且具有對於彈性 模數之壓縮強度,及不含因起泡劑所產生之粗大氣泡時, 更能發揮1.5〜2.0倍之上述物性,且大幅改善以往之輕量 氣泡混凝土之缺點之易缺損度,大幅改善保釘力所代表之 打釘性能,也具有高加工性,同時具有比以往之纖維補強 矽酸鈣板更高之彈性模數、高的壓縮強度及高耐久性。 因此本發明之目的係提供鬆比重爲0.14〜1.0以下之輕 量’但具有非常適合建築材料之高比壓縮強度、高比彈性 模數,且對於彈性模數之高的壓縮強度,中性化阻抗優異 之矽酸鈣硬化物,及尺寸安定性、耐缺損性、打釘性能優 異之矽酸鈣硬化物,及具有結構構件所要求之設計強度的 矽酸鈣複合物及其製造方法。 經濟部智慧財產局員工消費合作社印製 本發明之上述及其他之各種目的、各種特徵及各種利 益係參照附圖由下述之詳細說明及申請專利範圍可淸楚得 知。 圖面之簡單說明 圖1(A)及圖1(B)係表示矽酸鈣硬化物之粉末X射線衍 射數據及la、lb之計算方法之圖。各圖中CSP係表示 counts per second ° 圖1 (A):係表示實施例1之矽酸鈣硬化物之粉末χ射 ^紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) ^ 1251585 A7 B7 五、發明説明(7) 線衍射數據及la、lb之計算方法之圖。 圖1 (B):係表示比較例3 2之矽酸鈣硬化物之粉末X射 線衍射數據及la、lb之計算方法之圖。 圖2(A)〜圖2(C)係表示以水銀壓入法所測定之矽酸鈣 硬化物之微分細孔分佈及對數1 /4値寬度之計算方法的分佈 圖。 圖2(A):係表示實施例1之矽酸鈣硬化物之微分細孔 分佈及對數1/4値寬度之計算方法的分佈圖。 圖2(B):係表示比較例21之矽酸鈣硬化物之微分細孔 分佈及對數1 /4値寬度之計算方法的分佈圖。 圖2(C):係表示具有特殊之微分細孔分佈之矽酸鈣硬 化物之對數1 /4値寬度之計算方法的分佈圖。 圖3係表示實施例1之矽酸鈣硬化物之粉末X射線衍射 數據及1(002)、1(220)之X射線衍射圖。各圖中CSP係表示 counts per second ° 圖4係表示以水銀壓入法所測定之矽酸鈣硬化物之微 分細孔分佈之分佈圖,(A)係表示實施例2之矽酸鈣硬化物 之微分細孔分佈,(B)係表示比較例2之矽酸鈣硬化物之微 分細孔分佈。 圖5(A)〜圖5(D)係矽酸鈣硬化物之掃瞄型電子顯微鏡 照片。 圖5(A)係評價在破斷面所觀測之雪矽鈣石粒子之面積 比例之實施例1之矽酸鈣硬化物的掃瞄型電子顯微鏡照片( 顯微鏡設定倍數爲5000倍)的代表例。 -- (請先閱讀背面之注意事項再填寫本頁) 訂 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 1251585 Μ ___Β7 五、發明説明(8) 圖5(B)係實施例1之矽酸鈣硬化物的掃瞄型電子顯微 鏡照片(顯微鏡設定倍數爲5000倍)。 圖5(C)係比較例27之矽酸鈣硬化物的掃瞄型電子顯微 鏡照片(顯微鏡設定倍數爲5000倍)。 圖5(D)係比較例32之矽酸鈣硬化物的掃瞄型電子顯微 鏡照片(顯微鏡設定倍數爲5000倍)。 圖6係表示以水銀壓入法所測定之矽酸鈣硬化物之微 分細孔分佈之分佈圖,(A)係表示實施例20之矽酸鈣硬化物 之微分細孔分佈,(B)係表示比較例15之矽酸鈣硬化物之微 分細孔分佈。 圖7係表示以水銀壓入法所測定之矽酸鈣硬化物之微 分細孔分佈之分佈圖,(A)係表示實施例1 8之矽酸鈣硬化物 之微分細孔分佈,(B)係表示比較例2 7之砂酸鈣硬化物之微 分細孔分佈。 圖8(A)〜圖8(C)係表示矽酸鈣硬化物之粉末X射線衍 射數據之X射線衍射圖。各圖中C S P係表示c 〇 u n t s p e r second ° 圖8 (A)係表示實施例i之矽酸鈣硬化物之粉末x射線 衍射數據之X射線衍射圖。 圖8(B)係表示比較例15之矽酸鈣硬化物之粉末X射線 衍射數據之X射線衍射圖。 圖8(C)係表示比較例27之矽酸鈣硬化物之粉末X射線 衍射數據之X射線衍射圖。 圖9係表示實施例39及比較例42之矽酸鈣複合物之補 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) :” " ·— (請先閱讀背面之注意事項再填寫本頁) 、11 經濟部智慧財產局員工消費合作社印製 1251585 A7 B7 五、發明説明(9) 強鋼筋之配置圖。 發明之詳細說明 即、本發明之一的形態係提供矽酸鈣硬化物,其特徵 爲主要由雪矽鈣石所構成,粉末X射線衍射之雪矽鈣石之 (220)面之衍射波峰強度lb,與被雪矽鈣石之(220)面與(222) 面之2支衍射波峰所挾之角度區域之衍射強度之最低値la 之間具有Ib/Ia爲3.0以上的關係,且鬆比重爲0.14〜1.0, 以水銀壓入法測定之微分細孔分佈曲線之最大値之1 /4高度 的對數分佈寬度爲0.40〜1.20。 其次爲了容易理解本發明,首先列舉本發明之基本的 各種特徵及理想的形態。 1. 一種矽酸鈣硬化物,其特徵爲主要由雪矽鈣石所構 成,粉末X射線衍射之雪矽鈣石之(220)面之衍射波峰強度 lb,與被雪矽鈣石之(220)面與(222)面之2支衍射波峰所挾 之角度區域之衍射強度之最低値la之間具有Ib/Ia爲3.0以 上的關係,且鬆比重爲0.14〜1.0,以水銀壓入法測定之微 分細孔分佈曲線之最大値之1 /4高度的對數分佈寬度爲0.40 〜1 · 2 0。 2. 如前述第1項之矽酸鈣硬化物,其中鬆比重爲0.14 〜〇 . 9。 3 .如前述第1項之矽酸鈣硬化物,其中鬆比重爲0.2以 上0.7以下。 4.如前述第1〜3項中任一項之矽酸鈣硬化物,其中 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) * 12 ' ' (請先閱讀背面之注意事項再填寫本頁) 訂 經濟部智慧財產局員工消費合作社印製 1251585 Α7 Β7 五、發明説明(10)1T Ministry of Economic Affairs Intellectual Property Bureau Staff Consumer Cooperative Printed 1251585 A7 B7 V. Invention Description (6) 〇 (Please read the back note first and then fill out this page) The present invention found that these calcium citrate hardened materials have nothing in the past. The fine structure 'has a large number of bubbles of the conventional lightweight concrete, even if it contains coarse bubbles generated by the foaming agent, and has a compressive strength with respect to the elastic modulus, and does not contain a foaming agent. When the coarse bubbles are generated, the physical properties of 1.5 to 2.0 times are exhibited, and the defects of the conventional lightweight concrete are greatly improved, and the nailing performance represented by the nail retention force is greatly improved, and the high workability is also obtained. At the same time, it has higher modulus of elasticity, higher compressive strength and high durability than the fiber-reinforced calcium silicate board. Therefore, the object of the present invention is to provide a lightweight concrete having a bulk specific gravity of 0.14 to 1.0 or less, but having a high specific compressive strength, a high specific modulus of elasticity, and a high compressive strength for an elastic modulus, and a neutralization. Calcium citrate cured product excellent in impedance, and calcium citrate cured product excellent in dimensional stability, defect resistance, and nailing performance, and calcium citrate complex having design strength required for structural members, and a method for producing the same. The above and other various objects, features and advantages of the present invention are apparent from the following detailed description and claims. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1(A) and Fig. 1(B) are diagrams showing powder X-ray diffraction data of a calcium citrate cured product and calculation methods of la and lb. In each figure, the CSP system represents counts per second °. Figure 1 (A): shows the powder of the calcium citrate hardened material of Example 1. The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) ^ 1251585 A7 B7 V. Description of the invention (7) Diagram of the calculation method of the line diffraction data and la and lb. Fig. 1(B) is a view showing the powder X-ray diffraction data of the cured product of calcium citrate of Comparative Example 3 and the calculation method of la and lb. Fig. 2(A) to Fig. 2(C) are diagrams showing the distribution of the differential pore distribution and the logarithm of the logarithm of the width of the calcium citrate cured product measured by the mercury intrusion method. Fig. 2 (A) is a distribution diagram showing a method for calculating the differential pore distribution and the logarithm of 1/4 値 width of the calcium citrate cured product of Example 1. Fig. 2(B) is a distribution diagram showing a method for calculating the differential pore distribution of the calcium citrate cured product of Comparative Example 21 and the logarithmic 1/4 width. Fig. 2(C): is a distribution diagram showing a calculation method of the logarithm of the logarithm of the calcium silicate hard acid having a specific differential pore distribution. Fig. 3 is a graph showing the powder X-ray diffraction data of the hardened calcium silicate of Example 1 and the X-ray diffraction patterns of 1 (002) and 1 (220). In each figure, the CSP system represents counts per second °. FIG. 4 is a distribution diagram showing the differential pore distribution of the calcium citrate hardened material measured by the mercury intrusion method, and (A) is the calcium citrate cured product of the second embodiment. The differential pore distribution is shown, and (B) shows the differential pore distribution of the calcium citrate cured product of Comparative Example 2. Fig. 5(A) to Fig. 5(D) are scanning electron microscope photographs of cured calcium citrate. Fig. 5(A) is a representative example of a scanning electron micrograph (magnification set magnification: 5000 times) of the calcium citrate cured product of Example 1 in which the area ratio of the slaked calcite particles observed in the fractured section was evaluated. . -- (Please read the notes on the back and fill out this page.) The Ministry of Economic Affairs, Intellectual Property Office, Staff and Consumer Cooperatives, Printed Paper Size Applicable to China National Standard (CNS) A4 Specification (210X297 mm) 1251585 Μ ___Β7 V. Invention Description (8) Fig. 5(B) is a scanning electron micrograph of the hardened calcium citrate of Example 1 (the magnification of the microscope is 5000 times). Fig. 5(C) is a scanning electron micrograph of the calcium citrate cured product of Comparative Example 27 (magnification setting magnification is 5000 times). Fig. 5(D) is a scanning electron micrograph of the hardened calcium citrate of Comparative Example 32 (magnification of the microscope is 5000 times). Fig. 6 is a view showing the distribution of the differential pore distribution of the calcium ruthenate hardened material measured by the mercury intrusion method, and (A) shows the differential pore distribution of the calcium citrate cured product of Example 20, and (B) The differential pore distribution of the calcium citrate hardened material of Comparative Example 15 is shown. Fig. 7 is a view showing the distribution of the differential pore distribution of the calcium ruthenate cured product measured by the mercury intrusion method, and (A) showing the differential pore distribution of the calcium citrate cured product of Example 18, (B) The differential pore distribution of the calcium sulphate cured product of Comparative Example 27 is shown. Fig. 8(A) to Fig. 8(C) show X-ray diffraction patterns of powder X-ray diffraction data of a calcium citrate cured product. In each of the figures, C S P represents c 〇 u n t s p e r second ° Fig. 8(A) shows an X-ray diffraction pattern of powder x-ray diffraction data of the hardened calcium silicate of Example i. Fig. 8(B) is an X-ray diffraction chart showing powder X-ray diffraction data of the cured product of calcium citrate of Comparative Example 15. Fig. 8(C) is an X-ray diffraction chart showing powder X-ray diffraction data of the calcium citrate cured product of Comparative Example 27. Figure 9 is a diagram showing the size of the paper of the calcium silicate composite of Example 39 and Comparative Example 42 applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm): " " ·- (Please read the back note first) Fill in this page), 11 Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printed 1251585 A7 B7 V. Description of invention (9) Configuration diagram of strong steel bar. Detailed description of the invention, one aspect of the invention provides calcium citrate a hardened material characterized by mainly composed of sillimanite, a diffraction peak intensity lb of the (220) plane of the powder X-ray diffraction, and a (220) surface and (222) of the ferrets The lowest diffraction intensity of the angle region between the two diffraction peaks of the surface has a relationship of Ib/Ia of 3.0 or more, and a bulk specific gravity of 0.14 to 1.0, and a differential pore distribution curve measured by mercury intrusion method. The logarithmic distribution width of the maximum 1/4 height is 0.40 to 1.20. Secondly, in order to facilitate the understanding of the present invention, the basic various features and preferred forms of the present invention are first listed. Snow slate The diffraction peak intensity lb of the (220) plane of the ferrets of the powder X-ray diffraction is in the angular range of the two diffraction peaks of the (220) plane and the (222) plane of the ferrets. The lowest diffraction intensity 値la has a relationship of Ib/Ia of 3.0 or more, and a bulk specific gravity of 0.14 to 1.0, and a logarithmic distribution width of a maximum 値 height of a differential pore distribution curve measured by a mercury intrusion method. It is 0.40 〜1 · 2 0. 2. The calcium sulphate hardened material according to the above item 1, wherein the bulk specific gravity is 0.14 〇. 9. 3. The calcium sulphate hardened material according to the above item 1, wherein the bulk specific gravity is 0.2 or more and 0.7 or less. 4. The calcium citrate cured product according to any one of the above items 1 to 3, wherein the paper size is applicable to the Chinese National Standard (CNS) A4 specification (210×297 mm) * 12 ' ' (please Read the notes on the back and fill out this page. Ordering the Ministry of Economic Affairs, Intellectual Property Bureau, Staff and Consumer Cooperatives, Printing 1251585 Α7 Β7 V. Invention Description (10)
Ib/Ia爲4.0以上。 (請先閱讀背面之注意事項再填寫本頁) 5.如前述第1〜3項中任一項之矽酸鈣硬化物,其中由 彈性模數Y(N/mm2)與鬆比重D使用下述式(1)計算所得之數 値a爲7以上,且由壓縮強度S(N/mm2) 與彈性模數Y(N/mm2)使用下述式(2)計算所得之數値1: 爲1.2以上。 a 二(Yxl〇-3)/(D15) (1) b= S/((YxlO'3)1 5) (2) 6. 如前述第5項之矽酸鈣硬化物,其中由壓縮強度 S(N/mm2) 與彈性模數Y(N/mm2)使用上述式(2)計算所得之數値b 爲1.3以上。 經濟部智慧財產局員工消費合作社印製 7. 如前述第1〜3項中任一項之矽酸鈣硬化物,其中破 斷面上之10mm正方所含有之超過200 // m之氣泡爲20個以 上,以水銀壓入法測定之細孔中,孔徑0.1 // m以下之細孔 量的比例係當鬆比重D爲0.5〜1.0時,以下述式(3)計算之 V!(D)〜98vol%,D爲0.3以上0.5以下時,以下述式(4)計算 之V2(D)〜95vol%,D爲0·14以上0.3以下時,以下述式(5) 計算之V3(D)〜90vol%。Ib/Ia is 4.0 or more. (Please read the precautions on the back and then fill out this page.) 5. The hardened calcium citrate according to any one of the above items 1 to 3, wherein the elastic modulus Y (N/mm2) and the bulk specific gravity D are used. The number 値a calculated by the above formula (1) is 7 or more, and the number 値1 calculated by the following formula (2) is obtained from the compressive strength S (N/mm 2 ) and the elastic modulus Y (N/mm 2 ): 1.2 or more. a (Yxl〇-3)/(D15) (1) b= S/((YxlO'3)1 5) (2) 6. Calcium citrate hardened as in item 5 above, where compressive strength S (N/mm2) The number 値b calculated by using the above formula (2) and the elastic modulus Y (N/mm2) is 1.3 or more. Printed by the Ministry of Economic Affairs, the Intellectual Property Bureau, and the Consumer Cooperatives. 7. The calcium citrate cured product according to any one of the above items 1 to 3, wherein the bubble of more than 200 // m contained in the square of 10 mm on the broken section is 20 In the pores measured by the mercury intrusion method, the ratio of the pore volume of the pore diameter of 0.1 / m or less is V! (D) calculated by the following formula (3) when the bulk specific gravity D is 0.5 to 1.0. When it is 0.3 or more and D is 0.3 or more and 0.5 or less, V2 (D) to 95 vol% calculated by the following formula (4), and D is 0·14 or more and 0.3 or less, V3 (D) calculated by the following formula (5) ~90vol%.
Vi(D)= 50xD+40 (3) V2(D)= 100xD+15 (4) V](D)二 200xD-15 (5) 本纸張尺度適用中國國家標準(CNS ) Α4規格(2ΙΟΧ297公釐) 4^ 1251585 A7 B7 五、發明説明(11) (請先閲讀背面之注意事項再填寫本頁) 8. 如前述圍第1〜3項中任一項之矽酸鈣硬化物,其中 破斷面上之10mm正方所含有之超過200 # ηΊ之氣泡爲2〇個 以下,以水銀壓入法測定之細孔中,孔徑〇·丨# 1Ώ以下之細 孔釐的比例係當鬆比重D爲0.8〜1.0時爲90〜98vol%,D爲 〇.5以上〇·8以下時,以下述式(6)計算之V4(d)〜97vo1%,d 爲〇·14以上0.5以下時,以下述式⑺計算之v5(D)〜92v〇1% 〇 V4(D) = 100xD+10 (6)Vi(D)= 50xD+40 (3) V2(D)= 100xD+15 (4) V](D) Two 200xD-15 (5) This paper scale applies to Chinese National Standard (CNS) Α4 specification (2ΙΟΧ297 PCT) 4^ 1251585 A7 B7 V. INSTRUCTIONS (11) (Please read the precautions on the back and fill out this page) 8. The hardened calcium citrate in any of the above items 1 to 3, which breaks The bubble of more than 200 # ηΊ contained in the square of 10 mm in the cross section is 2 or less, and the pore diameter of the pore diameter of 〇·丨# 1Ώ is the ratio of the pore diameter D measured by the mercury intrusion method. When it is 0.8 to 1.0, it is 90 to 98 vol%, and when D is 〇.5 or more and 〇8 or less, V4(d) to 97vo1% calculated by the following formula (6), and when d is 〇·14 or more and 0.5 or less, the following Calculated by equation (7) v5(D)~92v〇1% 〇V4(D) = 100xD+10 (6)
Vs(D) = 150xD-15 (7) 9. 如前述第1〜3項中任一項之矽酸鈣硬化物,其中粉 末X射線衍射中,雪矽鈣石以外之高結晶性之共存物質之最 強線之衍射強度Ic對雪矽鈣石之(220)面之衍射波峰強度lb 之比(Ic/Ib)爲3.0以下。 1 0 · —種矽酸鈣複合物,其特徵爲由上述第1〜8項中 任一項之矽酸鈣硬化物,與補強鋼筋或補強金屬網所構成 〇 經濟部智慧財產局員工消費合作社印製 11.一種矽酸鈣複合物之製造方法,其特徵爲將至少含 有矽酸質原料、水泥及石灰質原料之水性漿料注入模框內’ 預備硬化後以高壓鍋熟化製造主要由雪矽鈣石所構成之矽酸 鈣硬化物的方法,上述矽酸質原料中,5 0重量%以上爲結 晶質之矽酸質原料,且水性漿料爲對於固體原料之總重量時 ,含有0.09〜10重量%之氧化物換算(Al2〇3)之硫酸鋁或其水 合物,及對於固體原料之總重量時,含有〇· 1 5〜1 5重量%之 ----- 本纸張尺度適用中國國家襟準(CNS ) Α4規格(210Χ 297公釐) 1251585 kl B7 經濟部智慧財產局員工消費合作社印製 五、發明説明(12) S⑴換算之包括上述硫酸鋁或其水合物之其他之硫酸化合物 〇 12. 如上述第11項之矽酸鈣複合物之製造方法,其中將 預備硬化所得之預備硬化物由模框中取下後’以高壓鍋熟化 〇 13. 如上述第11或12項之矽酸鈣複合物之製造方法,其 中至少混合矽酸質原料、水泥、石灰質原料及水,使使用之 全部水對於固體原料之總重量之重量比成爲〇·67〜3.5後, 對於固體原料之總重量混合0.002〜〇·8重量%之以固體鋁換 算之氣泡劑之鋁粉末得到水性漿料’將該水性漿料注入模框 內。 14. 如上述第11或12項之矽酸鈣複合物之製造方法,其 中至少混合矽酸質原料、水泥、石灰質原料及水,使使用之 全部水對於固體原料之總重量之重量比成爲〇·67〜3.5後, 對於上述水性漿料混合5〜300vol %之將空氣注入起泡劑或其 水溶液中所製作之泡沫得到水性漿料’將該水性漿料注入模 框內。 15. 如上述第11或12項之矽酸鈣複合物之製造方法,其 中至少混合矽酸質原料、水泥、石灰質原料及水,使使用之 全部水對於固體原料之總重量之重量比成爲0.77〜5,得到 水性漿料,將該水性漿料注入模框內。 16. 如上述第11或12項之矽酸鈣複合物之製造方法, 其中得到至少含有矽酸質原料、水泥及石灰質原料之水性漿 料的步驟具有混合矽酸質原料、水泥、硫酸鋁或其水合物、 ___4-5---- (請先閲讀背面之注意事項再填寫本頁) :裝· 、1' d 本纸張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) 1251585 A7 B7 五、發明説明(13) 其他硫酸鋁化合物、石灰質原料之一部份及水之第一步驟, 接著再添加剩餘之石灰質原料之第二步驟。 17. 如上述第11或12項之矽酸鈣複合物之製造方法,其 中得到至少含有矽酸質原料、水泥及石灰質原料之水性漿料 的步驟具有混合矽酸質原料、水泥、水、硫酸鋁或其水合物 及石灰質原料之一部份之第一步驟,接著再混合其他硫酸鋁 化合物及剩餘之石灰質原料之第二步驟。 18. 如上述第11或12項之矽酸鈣複合物之製造方法,其 中硫酸鋁及其水合物以外之其他硫酸鋁化合物爲二水石膏。 19·如上述第11或12項之矽酸鈣複合物之製造方法,其 中結晶質矽酸原料爲 Blaine比表面積5000〜300000cm2/g 之微粉矽石。 20.—種矽酸鈣複合物之製造方法,其係如上述第11〜 1 9項中任一項之矽酸鈣複合物之製造方法,其特徵係注入 配置補強鋼筋或補強金屬網之模框內。 本發明之矽酸鈣硬化物係指含有矽酸鈣化合物,且硬化 所得之具有任意形狀之建築材料的總稱,一般係指混凝土、 硬化灰漿、輕量氣泡混凝土矽鈣板、矽酸鈣板等。本發明之 矽酸鈣複合物係指由本發明之矽酸鈣硬化物與補強鋼筋或補 強金屬網所構成之建築材料。 本發明之矽酸鈣硬化物之重要特徵係主要由雪矽鈣石 (tobermorite)(5Ca〇· 6Si〇2 · 5H2〇)所構成。雪砂鈣石係輕 本纸張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) (請先閲讀背面之注意事項再填寫本頁) -訂 d 經濟部智慧財產局員工消費合作社印製 1251585 A7 B7 五、發明説明(14) 量氣泡混凝土(ALC)等之組織中所常見之代表性之結晶性矽 酸鈣水合物之一種,爲板狀或短冊狀之粒子形態。 本發明之矽酸鈣硬化物是否以雪矽鈣石爲主,可藉由 並用矽酸鈣硬化物之破斷面之掃瞄型電子顯微鏡觀察及粉 末X射線觀察來判斷。 首先,粉末X射線衍射中,超過雪矽鈣石之最強線(220) 之其他之衍射波峰不存在。但是雪矽鈣石、結晶質氧化矽 、矽酸鈣、石膏同時存在時,因爲這些共存物質之高結晶 性,有時這些物質之最強線會超過雪矽鈣石之最強線。第 二使用掃瞄型電子顯微鏡,顯微鏡倍率設定爲2500倍、 35.4//mX 18.9//m之區域內觀察以氣泡劑所產生之粗大 氣泡部以外之基質20處,觀察到板狀或短冊狀之雪矽鈣石 粒子之面積比例爲50 %以上時,即視爲以雪矽鈣石爲主(參 照圖5(A)。又上述面積比例之平均爲60 %以上較理想,80 %以上更理想。此處之粗大氣泡部係指粗大氣泡及粗大氣 泡周圍約5 // m的區域,因有自由空間因此稱爲易生成雪 矽鈣石之區域。但即使這種情況時,粉末X射線衍射中, 雪矽鈣石以外之高結晶性之共存物質、即結晶質氧化矽、 矽酸鈣、石膏之最強線之衍射強度Ic對雪矽鈣石之(220)面 之衍射波峰強度lb之比(Ic/Ib)理想爲3.0以下,更理想爲2 以下。此板狀或短冊狀之粒子係指將顯微鏡倍率設定2500 倍所觀測之板狀或短冊狀之雪矽鈣石粒子以顯微鏡倍率設 定5 000倍觀察,一個粒子中大致互相平行之2個表面間之 距離相當於該粒子之最小長度(以下稱爲「厚度」),該粒子 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) '17 * (請先閲讀背面之注意事項再填寫本頁)Vs(D) = 150xD-15 (7) 9. The hardened calcium citrate according to any one of the above items 1 to 3, wherein the co-existing substance of high crystallinity other than slaked calcite in powder X-ray diffraction The ratio (Ic/Ib) of the diffraction intensity Ic of the strongest line to the diffraction peak intensity lb of the (220) plane of the stellite is 3.0 or less. 1 0 · a calcium citrate complex characterized by the calcium sulphate hardened material according to any one of the above items 1 to 8, which is composed of a reinforcing steel bar or a reinforcing metal mesh. Printing 11. A method for producing a calcium ruthenate complex, characterized in that an aqueous slurry containing at least a phthalic acid raw material, a cement and a calcareous raw material is injected into a mold frame, which is pre-hardened and then cooked in a pressure cooker to produce mainly ferrets. A method for curing a calcium ruthenate composed of stone, wherein 50% by weight or more of the above-mentioned phthalic acid raw material is a crystalline phthalic acid raw material, and the aqueous slurry contains 0.09 to 10 for the total weight of the solid raw material. % by weight of the oxide (Al2〇3) of aluminum sulfate or its hydrate, and for the total weight of the solid raw material, containing 〇·1 5~15 5% by weight----- This paper size applies to China National Standard (CNS) Α4 Specification (210Χ 297 mm) 1251585 kl B7 Ministry of Economic Affairs Intellectual Property Bureau Employees Consumption Cooperative Printed 5, Invention Description (12) S(1) converts other sulfuric acid compounds including the above aluminum sulfate or its hydrate 12. The method for producing a calcium ruthenate complex according to the above item 11, wherein the preliminary hardened material obtained by preliminary hardening is removed from the mold frame and then aged in a pressure cooker. 13. The tannin acid according to item 11 or 12 above. a method for producing a calcium complex, wherein at least a phthalic acid raw material, a cement, a calcareous raw material, and water are mixed, and a weight ratio of all the water used to the total weight of the solid raw material is 〇·67 to 3.5, and the total weight of the solid raw material is The aluminum powder of the bubble agent in a solid aluminum ratio of 0.002 to 〇·8 wt% was mixed to obtain an aqueous slurry, and the aqueous slurry was poured into a mold frame. 14. The method for producing a calcium ruthenate complex according to the above item 11 or 12, wherein at least the phthalic acid raw material, the cement, the calcareous raw material and the water are mixed so that the weight ratio of all the water used to the total weight of the solid raw material becomes 〇 After 67 to 3.5, 5 to 300 vol% of the aqueous slurry is mixed with a foam prepared by injecting air into a foaming agent or an aqueous solution thereof to obtain an aqueous slurry, and the aqueous slurry is injected into a mold. 15. The method for producing a calcium ruthenate complex according to the above item 11 or 12, wherein at least the phthalic acid raw material, the cement, the calcareous raw material and the water are mixed so that the weight ratio of the total water used to the total weight of the solid raw material is 0.77. 〜5, an aqueous slurry was obtained, and the aqueous slurry was injected into a mold frame. 16. The method for producing a calcium ruthenate complex according to the above item 11 or 12, wherein the step of obtaining an aqueous slurry containing at least a phthalic acid raw material, a cement and a calcareous raw material has a mixed tantalum raw material, cement, aluminum sulfate or Its hydrate, ___4-5---- (please read the notes on the back and fill out this page): Packing, 1' d This paper size applies to the Chinese National Standard (CNS) A4 specification (210X 297 mm) 1251585 A7 B7 V. INSTRUCTIONS (13) The first step of the other aluminum sulfate compound, one part of the calcareous raw material and the water, followed by the second step of adding the remaining calcareous raw material. 17. The method for producing a calcium ruthenate complex according to the above item 11 or 12, wherein the step of obtaining an aqueous slurry containing at least a phthalic acid raw material, a cement and a calcareous raw material has a mixed tantalum raw material, cement, water, sulfuric acid The first step of aluminum or its hydrate and a portion of the calcareous material, followed by a second step of mixing the other aluminum sulfate compound with the remaining calcareous material. 18. The method for producing a calcium ruthenate complex according to Item 11 or 12 above, wherein the aluminum sulfate compound other than aluminum sulfate and a hydrate thereof is dihydrate gypsum. The method for producing a calcium ruthenate complex according to the above item 11 or 12, wherein the crystalline phthalic acid raw material is a fine powder of vermiculite having a Blaine specific surface area of 5,000 to 300,000 cm 2 /g. A method for producing a calcium ruthenate complex, which is a method for producing a calcium ruthenate complex according to any one of the items 11 to 19 above, characterized in that the mold is filled with a reinforcing reinforcing steel or a reinforcing metal mesh. Inside the box. The calcium citrate hardened material of the present invention is a general term for a building material having a arbitrarily shaped shape containing a calcium ruthenate compound, and generally refers to concrete, hardened mortar, lightweight bubble concrete calcium silicate board, calcium silicate board, etc. . The calcium ruthenate complex of the present invention refers to a building material composed of the hardened calcium silicate of the present invention and a reinforcing reinforcing steel or a reinforcing metal mesh. The important feature of the calcium citrate hardened material of the present invention is mainly composed of tobermorite (5Ca〇·6Si〇2 · 5H2〇). Snow sandstone is light paper size applicable to China National Standard (CNS) A4 specification (210X 297 mm) (please read the note on the back and fill out this page) - Order d Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative 1251585 A7 B7 V. INSTRUCTIONS (14) One of the representative crystalline calcium citrate hydrates commonly found in tissues such as volumetric concrete (ALC) is a plate-like or short-form particle form. Whether or not the hardened calcium silicate of the present invention is mainly composed of slaked calcium sulphate can be judged by scanning electron microscope observation and powder X-ray observation of the fractured surface of the calcium citrate cured product. First, in the powder X-ray diffraction, other diffraction peaks exceeding the strongest line (220) of the slate are not present. However, when slaked calcite, crystalline cerium oxide, calcium citrate, and gypsum are present together, the strongest line of these substances may exceed the strongest line of slaked calcite due to the high crystallinity of these coexisting substances. Second, using a scanning electron microscope, the substrate 20 was observed in a region where the magnification was 2500 times and 35.4//mX 18.9//m, and the substrate 20 other than the large bubble portion generated by the bubble agent was observed, and a plate shape or a short book shape was observed. When the area ratio of the slaked calcite particles is 50% or more, it is considered to be mainly chertite (see Fig. 5(A). The average area ratio is preferably 60% or more, and more preferably 80% or more. Ideal. The thick bubble here refers to the area around the coarse bubble and the coarse bubble about 5 // m. Because of the free space, it is called the area where the slate is easy to form. But even in this case, the powder X-ray In the diffraction, the diffracted intensity Ic of the most crystalline coexisting material other than the sillimanite, that is, the crystalline yttria, calcium silicate, and gypsum, and the diffraction peak intensity of the (220) plane of the stellite The ratio (Ic/Ib) is preferably 3.0 or less, more preferably 2 or less. The plate-shaped or short-formed particles are plate-like or short-formed slaked calcite particles observed by a microscope magnification of 2,500 times. Set 5,000 times observation, roughly in one particle The distance between the two surfaces parallel to each other corresponds to the minimum length of the particle (hereinafter referred to as "thickness"). The particle size is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) '17 * (please first Read the notes on the back and fill out this page)
、1T 線< 經濟部智慧財產局員工消費合作社印製 1251585 Α7 Β7 五、發明説明(15) (請先閱讀背面之注意事項再填寫本頁) 之最大長度爲最小長度之5倍以上的粒子(參照圖5(B))。當 然此處所說之最大長度、厚度係二次元之投影長度。這些 雪矽鈣石粒子之大小無特別限制,但最大長度爲數// m〜 1〇m較理想。 通常雪矽鈣石係常與低結晶性矽酸鈣水合物(CSH)共存 。CSH爲各種粒子形態,通常爲纖維狀、粒狀、塊狀之粒 子形態,因此在電子顯微鏡下可與雪矽鈣石區別(參照圖 5(C)、 圖5(D))。在不破壞雪矽鈣石之基本骨架的範圍內可 含有這種CSH,但CSH會降低強度、耐候性、耐久性等建 材之各種必要性能,因此可能的範圍內以不含該CSH較理 想。在不破壞雪矽鈣石之基本骨架的範圍內可含有少量輕 量骨材、補強纖維、.樹脂等。 經濟部智慧財產局員工消費合作社印製 本發明之矽酸鈣硬化物在粉末X射線衍射所觀察之雪 矽鈣石之(220)之衍射波峰強度lb對被雪矽鈣石之2支衍射 線(220)、(222)之所挾之角度區域之衍射強度之最低値la之 比(Ib/Ia)爲3.0以上。矽酸鈣硬化物中含有大量CSH時,如 前述建材之各種性質會降低。粉末X射線衍射係指使用X 射線之CuK α之粉末X射線衍射。矽酸鈣硬化物中含有大 量C S Η時,乾濕重複時之尺寸安定性降低。長時間置於大 氣中,這些CSH容易與大氣中之二氧化碳反應,產生分解 成碳酸鈣及非晶質矽酸之碳酸化反應。此時也伴隨體積之 收縮,產生龜裂、組織劣化。鬆比重爲1 .〇以下時’具有某 種程度之通氣性,因此這些碳酸化反應易在內部產生’若 使用於外裝用建材時,會成爲致命的缺陷。關於雪矽鈣石 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) 1251585 A7 B7 五、發明説明(1θ) (請先閲讀背面之注意事項再填寫本頁), 1T line < Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printed 1251585 Α7 Β7 5, invention description (15) (please read the note on the back and then fill out this page) The maximum length is more than 5 times the minimum length of the particles (Refer to Fig. 5(B)). The maximum length and thickness referred to herein are the projection lengths of the second element. The size of these slate particles is not particularly limited, but the maximum length is preferably / / m ~ 1 〇 m. Usually, the ferrets are often coexisted with low crystalline calcium citrate hydrate (CSH). Since CSH is in the form of various particles, usually in the form of fibers, granules, and massive particles, it can be distinguished from slaked feldspar under an electron microscope (see Fig. 5(C) and Fig. 5(D)). Such a CSH may be contained in a range that does not destroy the basic skeleton of the ferrocene, but the CSH may reduce various necessary properties such as strength, weather resistance, durability, and the like, and therefore it is preferable to exclude the CSH within a possible range. A small amount of lightweight aggregate, reinforcing fiber, resin, etc. may be contained in the range which does not destroy the basic skeleton of the slate. Ministry of Economic Affairs, Intellectual Property Office, Staff and Consumers Cooperative, printed the calcined calcium citrate cured product of the present invention. The diffraction peak intensity of ferrets (220) observed by powder X-ray diffraction is 2 diffraction lines of the ferronicite. The ratio (Ib/Ia) of the lowest Δla of the diffraction intensity in the angular region of (220) and (222) is 3.0 or more. When the calcium citrate hardened material contains a large amount of CSH, various properties such as the aforementioned building materials may be lowered. Powder X-ray diffraction refers to powder X-ray diffraction of CuK? using X-rays. When the calcium citrate hardened material contains a large amount of C S Η, the dimensional stability at the time of dry and wet repetition is lowered. When placed in the atmosphere for a long time, these CSH easily react with carbon dioxide in the atmosphere to produce a carbonation reaction which decomposes into calcium carbonate and amorphous tannic acid. At this time, the volume is contracted, and cracks and texture are deteriorated. When the bulk specific gravity is 1. 〇 or less, ‘having a certain degree of air permeability, these carbonation reactions are easily generated internally. ’ When used in exterior building materials, it is a fatal defect. About the snow slate This paper scale applies to the Chinese National Standard (CNS) Α4 specification (210Χ297 mm) 1251585 A7 B7 V. Invention Description (1θ) (Please read the note on the back and fill out this page)
.與C S Η共存之硬化物進行粉末X射線衍射時’在雪矽鈣石 之(220)之衍射波峰與(222)衍射波峰所挾之區域內有寬幅度 之CSH之衍射波峰。此寬幅度之CSH之衍射波峰通常出現 在29.1〜29.4° (20)附近。又CSH比雪矽鈣石少時,CSH 之衍射波峰會被雪矽鈣石之衍射線吸收’通常無法測定 C S Η之衍射強度。 但是含有大量CSH時’雪矽鈣石之(220)之衍射波峰與 (222)衍射波峰所挾之區域之X射線之衍射強度高於背景, 可判定有否C S Η存在。矽酸鈣硬化物完全不含C S Η ’且以 高結晶性之雪矽鈣石爲主時’同區域之X射線強度之最低 値係與背景強度一致。 即使不含CSH時,雪矽鈣石之結晶性低的情況下’When the hardened material coexisting with C S 进行 is subjected to powder X-ray diffraction, there is a broad-wavelength CSH diffraction peak in the region where the diffraction peak of the stellite (220) and the (222) diffraction peak are located. This wide-ranging CSH diffraction peak usually appears near 29.1 to 29.4° (20). When the CSH is less than the ferrocene, the diffraction peak of CSH is absorbed by the diffraction line of the ferrocene. Generally, the diffraction intensity of C S 无法 cannot be measured. However, when a large amount of CSH is contained, the diffraction intensity of the X-ray of the region of the (12) diffraction peak and the (222) diffraction peak is higher than the background, and it is possible to determine whether or not C S Η exists. When the calcium citrate hardened material is completely free of C S Η ' and is dominated by high crystalline slaked feldspar, the lowest X-ray intensity of the same region is consistent with the background strength. Even if CSH is not contained, the crystallinity of the slaked calcite is low.
Ib/Ia也會變小。此乃是因(220)與(222)接近,波峰之底部區 重疊的緣故。雪矽鈣石之結晶性低時,矽酸鈣硬化物之強 度會降低及耐候性降低。 經濟部智慧財產局員工消費合作社印製 因此雪矽鈣石之(220)面之衍射波峰強度lb對被雪矽鈣 石之2支衍射線(220)與(222)之所挾之角度區域之衍射強度 之最低値la之比(Ib/Ia)越大時,表示矽酸鈣硬化物所含有 之雪矽鈣石之結晶性越高。矽酸鈣硬化物含有CSH時’Ib/Ia will also become smaller. This is because (220) is close to (222) and the bottom regions of the peaks overlap. When the crystallinity of the sillimanite is low, the strength of the calcium citrate hardened material is lowered and the weather resistance is lowered. The Ministry of Economic Affairs, the Intellectual Property Bureau, the employee consumption cooperative, printed the radiant peak intensity of the (220) surface of the ferrets, and the angular region of the two diffraction lines (220) and (222) of the ferrets. The larger the ratio (Ib/Ia) of the lowest diffraction intensity of the diffraction intensity, the higher the crystallinity of the slaked calcite contained in the hardened calcium citrate. When calcium citrate hardened contains CSH
Ib/Ia越大時,表示矽酸鈣硬化物所含有之雪矽鈣石之結晶 性越高,且CSH之含量越少。 本發明中不論何種情況下,Ib/Ia値必須爲3.0以上’ 理想爲4.0以上,更理想爲5.0以上。鬆比重爲〇.5之矽酸 鈣硬化物中,Ib/Ia値爲5.0以上時,壓縮強度及彈性模數 -19- 本纸張尺度適用中國國家標準(CNS ) A4規格(210X29*7公釐) 1251585 A7 B7 五、發明説明(17) 增加特別理想。以往市售之輕量氣泡混凝土係以結晶性高 之矽石作爲原料使用,提高雪矽鈣石之結晶性,結果常可 提高Ib/Ia値。儘管此數値高,但強度仍是低的理由係殘留 大量未反應之矽石,而雪矽鈣石爲非真正的主成分及如後 述存在於基質之空隙具有寬廣分佈等的理由。此強度la及 lb係包括背景強度之數値,與後述之1(220)有區別。la、 lb之計算方法如圖1所示,包含被雪矽鈣石之2支衍射線 (220)、(22 2)所挾之角度區域之背景之衍射強度之最低値爲 la,包含背景之雪矽鈣石之(220)之最大強度爲lb。 本發明之矽酸鈣硬化物之鬆比重爲0.14〜1.0,理想爲 0.14〜0.9,更理想爲0.2以上0.7以下。鬆比重係指以105 °C乾燥24小時之鬆比重,即指絕對乾燥比重。0.1 4以下時 ,無法得到本發明目的之高強度,1.0以上時,硬化物之重 量太重,不適合作爲輕量建材。 本發明之矽酸鈣硬化物以水銀壓入法測定之微分細孔 分佈曲線之最大値之1/4高度的對數分佈寬度必須爲0.40〜 1.20,理想爲0.40〜1.10,更理想爲0.40〜1.00。 水銀壓入法係指將水銀壓入硬化物內部,由此時之壓 力與滲入量的關係測定細孔徑之分佈,且假設細孔形狀爲 圓筒狀來計算者。水銀壓入法可測定細孔徑的範圍爲6nm 〜3 60 // m,此數値非實際之細孔直徑,係作爲構成物質 間之間隙大小之指標使用,特別是敘述本發明之矽酸鈣硬 化物之細孔結構時,有效的解析手段。 以水銀壓入法測定之微分細孔分佈係細孔量對測定之 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閱讀背面之注意事項再填寫本頁) 訂 經濟部智慧財產局員工消費合作社印製 1251585 A7 B7 五、發明説明( (請先閱讀背面之注意事項再填寫本頁) 細孔徑之累積曲線進行一次微分所得。通常鬆比重爲〇. i 4 〜1 · 0之鬆比重較低之矽酸鈣硬化物時,其測定範圍內之細 孔徑6nm〜50 // m之間有微分細孔分佈。 經濟部智慧財產局員工消費合作社印製 微分細孔分佈曲線之最大値之1 /4高度之對數分佈寬度 (對數1 /4値寬度)係指表示細孔徑分佈寬度之一種指標, 以對數表示微分細孔分佈曲線之最大値之1 /4高度之細孔徑 分佈的寬度。其計算方法如表2所示,對於以水銀壓入法 測定之細孔量對細孔徑之累積曲線進行一次微分所得之微 •分細孔分佈曲線之最大値之1 /4高度的細孔徑爲2個時(圖 2 ( A )、圖2 ( B )),依據較大數値的順序爲A2、A! ’而ki數1/4値寬度爲各A2、Αι之常用對數之差。如圖2 (C )所示,微分細孔分佈曲線之最大値之1 /4高度的細孔 徑爲2個以上時,爲其中最大細孔徑A2常用對數與最小細 孔徑A!之常用對數之差。對數1/4値寬度大於1.20時,空 隙徑爲50 // m以下之細孔區域之細孔徑分佈成爲具有寬廣 之分佈,此乃表示形成承擔應力之骨架部分(以下稱爲基 質)之間隙的均勻性低。因此,易產生局部之應力集中, 造成彈性模數、壓縮強度、對彈性模數之壓縮強度之降低 。該對數分佈寬度較小者爲提高強度及其他物性的方向, 但即使是本發明之製造方法也很難得到0.40以下之對數分 佈寬度。以往之材料例如輕量氣泡混凝土係除去以起泡劑 導入之粗大氣泡部的部分、換言之,形成骨架之基質所存 在之空隙具有寬的分佈,對數1/4値寬度大於1.20。本發明 人等推測以往的材料不僅是粗大氣泡,且這些存在於細孔 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 1251585 A7 B7 五、發明説明(19) 區域之具有寬廣的空隙成爲改善強度、彈性模數等物性的 障礙。 (請先閱讀背面之注意事項再填寫本頁) 一般CSH爲纖維狀、粒狀、塊狀之粒子形態,不僅比 結晶質之雪砂纟弓石微細,且含有大量被稱爲凝膠細孔之0.1 "m以下之細孔。因此,矽酸鈣複合物中含有大量CSH時 ,對數1/4値寬度也變非常低。但是對數1/4値寬度較小, 含有大量CSH或雪矽鈣石之結晶性低時,因這些原因而無 法得到本發明之矽酸鈣硬化物之特徵:高彈性模數、高壓 縮強度、對彈性模數之高壓縮強度。 本發明之矽酸鈣硬化物主要是由雪矽鈣石所構成,雪 矽鈣石之結晶性高之Ib/Ia爲3.0以上的矽酸鈣硬化物,構 成該基質之雪矽鈣石之板狀或短冊狀粒子間之空隙徑分佈 ,換言之,使基質之細孔分佈均勻化爲重要特徵。因此即 使有因起泡劑產生之粗大氣泡也可發揮以往之輕量氣泡混 凝土之1.7〜2.2倍之壓縮強度、彈性模數、對彈性模數之 壓縮強度。沒有因起泡劑產生之粗大氣泡存在時,更能發 揮1.5〜2.0倍之上述物性。 經濟部智慧財產局員工消費合作社印製 本發明之矽酸鈣硬化物係主要以以往所無之微細結構 之雪矽鈣石所構成之基質,相較於以往之輕量氣泡混凝土 時,本發明之矽酸鈣硬化物具有更高之比彈性模數、比壓 縮強度及對彈性模數之壓縮強度。本發明中即使存在因起 泡劑產生之粗大氣泡時,也可發揮以往之輕量氣泡混凝土 之1.7〜2.2倍之物性値,若沒有粗大氣泡存在時,更能發 揮1.5〜2.0倍之上述物性値,這些各具有重要意義。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 1251585 A7 B7 五、發明説明(2〇) 以往,輕量氣泡混凝土含有粗大氣泡仍有局的生產性 。因此,本發明藉由以往使用之設備的範圍或最低限度之 附加設備維持高的生產性,同時可提供具有以往數倍物性 値之建材。若沒有因起泡劑產生之粗大氣泡存在時’更能 明顯提高物性,可解決以往使用補強鋼筋時之用途受限的 問題。換言之,可使用於以往技術未考慮之支持構件間隔 較長的部位或使用於高樓層之建築物,具有可充分補償生 產性降低的效果。 本發明之矽酸鈣硬化物實質上具有最大徑超過200 V m之氣泡時,以水銀壓入法測定之細孔中,細孔徑爲〇. 1 A m以下之細孔量的比例係當鬆比重D爲0.5〜1.0時,以 下述式(3)計算之V!(D)〜98vol%,更理想爲以下述式(3 / ) 計算之V12(D)〜98vol%,鬆比重D爲0.3以上0.5以下時, 以下述式(4)計算之V2(D)〜95vol%,更理想爲以下述式 (4 —)計算之V22(D)〜95vol%,鬆比重D爲0.14以上0.3以 下時,以下述式(5)計算之V3(D)〜95vol%,更理想爲以下 述式(5 / )計算之V32(D)〜90vol%。The larger the Ib/Ia, the higher the crystallinity of the slaked calcite contained in the hardened calcium citrate and the less the content of CSH. In any case of the present invention, Ib/Ia値 must be 3.0 or more', preferably 4.0 or more, and more preferably 5.0 or more. When the bulk specific gravity is 〇.5 in calcium citrate hardened, when the Ib/Ia値 is 5.0 or more, the compressive strength and elastic modulus -19- This paper scale applies to the Chinese National Standard (CNS) A4 specification (210X29*7 public) PCT) 1251585 A7 B7 V. INSTRUCTIONS (17) Add special ideals. The light-weight bubble concrete which is commercially available in the past is used as a raw material for the use of high-crystalline vermiculite to improve the crystallinity of the slaked calcite, and as a result, Ib/Ia値 can often be improved. Although the number is high, the reason why the strength is still low is that a large amount of unreacted vermiculite remains, and the sillimanite is a non-true main component and a reason why a void existing in the matrix is broadly distributed as described later. The intensities la and lb include the number of background intensities, which is different from 1 (220) described later. The calculation method of la and lb is as shown in Fig. 1. The minimum 衍射 diffraction intensity of the background including the angular region of the two diffraction lines (220) and (22 2) of the ferrocene is la, including the background. The maximum strength of the stellite (220) is lb. The bulk specific gravity of the calcium ruthenate hardened material of the present invention is from 0.14 to 1.0, preferably from 0.14 to 0.9, more preferably from 0.2 to 0.7. The bulk specific gravity refers to the bulk specific gravity dried at 105 ° C for 24 hours, which means the absolute dry specific gravity. When it is 0.14 or less, the high strength of the object of the present invention cannot be obtained, and when it is 1.0 or more, the weight of the cured product is too heavy, and it is not suitable as a lightweight building material. The logarithmic distribution width of the maximum height 値 of the differential pore distribution curve determined by the mercury intrusion method of the present invention must be 0.40 to 1.20, preferably 0.40 to 1.10, more preferably 0.40 to 1.00. . The mercury intrusion method refers to a method in which mercury is pressed into the inside of the cured product, and the relationship between the pressure and the amount of penetration is measured to determine the pore size distribution, and the pore shape is assumed to be a cylindrical shape. The mercury intrusion method can measure the pore diameter in the range of 6 nm to 3 60 // m, and the number is not the actual pore diameter, and is used as an index of the size of the gap between the constituent materials, particularly the calcium citrate of the present invention. An effective analytical means for hardening the pore structure. The differential pore distribution measured by the mercury intrusion method is the amount of pores applied to the measured paper size. The Chinese National Standard (CNS) A4 specification (210X297 mm) (please read the notes on the back and fill out this page) Ministry of Intellectual Property Bureau employee consumption cooperative printed 1251585 A7 B7 V. Invention description ((Please read the note on the back and fill in this page) The cumulative curve of the pore size is differentiated. Usually the bulk specific gravity is 〇. i 4 ~1 · When the calcium citrate hardened material with a low specific gravity is 0, there is a differential pore distribution between the pore diameters of 6 nm to 50 // m within the measurement range. The Ministry of Economic Affairs, Intellectual Property Bureau, the employee consumption cooperative, prints the differential pore distribution. The logarithmic distribution width of the 1/4 height of the maximum ( curve (log 1 / 4 値 width) is an index indicating the width of the pore size distribution, and the logarithm is the thickness of the maximum 値 of the differential pore distribution curve. The width of the pore size distribution is calculated as shown in Table 2, and the micro-divided pore distribution curve obtained by slightly differentiating the cumulative curve of the pore diameter measured by the mercury intrusion method. When the diameter of the 1/4 height of the big cymbal is 2 (Fig. 2 (A), Fig. 2 (B)), the order of the larger number 値 is A2, A! ' and the ki number is 1/4 値 width The difference between the common logarithms of each A2 and Αι. As shown in Fig. 2 (C), when the pore diameter of the maximum 値 of the differential pore distribution curve is 2 or more, the logarithm of the maximum pore diameter A2 is The difference between the common logarithm of the minimum pore size A!. When the logarithmic 1/4 inch width is greater than 1.20, the pore size distribution of the pore region having a void diameter of 50 // m or less becomes a broad distribution, which means that the stress is formed. The uniformity of the gap of the skeleton portion (hereinafter referred to as the matrix) is low. Therefore, local stress concentration is liable to occur, resulting in a decrease in the elastic modulus, the compressive strength, and the compressive strength to the elastic modulus. The smaller the logarithmic distribution width is Although the direction of strength and other physical properties is improved, it is difficult to obtain a logarithmic distribution width of 0.40 or less even in the production method of the present invention. Conventional materials such as lightweight air-bubble concrete remove portions of the coarse bubble portion introduced by the foaming agent, in other words, , the matrix forming the skeleton The gap has a wide distribution, and the logarithm of 1/4 値 is greater than 1.20. The inventors have speculated that the conventional materials are not only coarse bubbles, but these are present in the fine-hole paper scale applicable to the Chinese National Standard (CNS) A4 specification (210X297). 1251585 A7 B7 V. INSTRUCTIONS (19) Wide gaps in the area are obstacles to improving physical properties such as strength and modulus of elasticity. (Please read the notes on the back and fill out this page.) Generally, CSH is fibrous. The granular or massive particle morphology is not only finer than the crystalline snow-sandite, but also contains a large number of pores of 0.1 "m or less called gel pores. Therefore, when a large amount of CSH is contained in the calcium ruthenate complex, the logarithm 1/4 値 width also becomes very low. However, when the logarithm of 1/4 値 is small and the crystallinity of a large amount of CSH or slaked feldspar is low, the calcium sulphate cured product of the present invention cannot be obtained for these reasons: high elastic modulus, high compressive strength, High compressive strength to elastic modulus. The calcium citrate hardened material of the present invention is mainly composed of slaked calcareous stone, and the slaked calcium sulphate having a high crystallinity of Ib/Ia of 3.0 or more is composed of the slaked calcium sulphate of the matrix. The distribution of the pore diameter between the shaped or short book-like particles, in other words, the uniform distribution of the pores of the matrix is an important feature. Therefore, even if the coarse bubbles generated by the foaming agent are used, the compressive strength, the elastic modulus, and the compressive strength against the elastic modulus of the conventional lightweight air-bubble concrete can be exhibited 1.7 to 2.2 times. When there is no coarse bubble generated by the foaming agent, the above physical properties can be more 1.5 to 2.0 times. The Ministry of Economic Affairs, the Intellectual Property Office, the employee consumption cooperative, printed the calcium sulphate hardening system of the present invention, which is mainly composed of a slaked calcareous stone having a fine structure which has not been conventionally used, and the present invention is compared with the conventional lightweight foam concrete. The calcium citrate hardened material has a higher specific modulus of elasticity, specific compressive strength, and compressive strength to the modulus of elasticity. In the present invention, even when there are coarse bubbles generated by the foaming agent, the physical properties of the conventional lightweight concrete can be exhibited from 1.7 to 2.2 times, and if there are no coarse bubbles, the physical properties of 1.5 to 2.0 times can be exhibited. Oh, these are all important. This paper scale applies to China National Standard (CNS) A4 specification (210X297 mm) 1251585 A7 B7 V. Description of invention (2〇) In the past, lightweight bubble concrete contained coarse bubbles and still had local productivity. Therefore, the present invention maintains high productivity by the range of equipment used in the past or a minimum of additional equipment, and provides building materials having several times the physical properties. If there is no coarse gas bubble due to the foaming agent, it can significantly improve the physical properties, which can solve the problem of limited use in the past when reinforcing steel bars. In other words, it is possible to provide a structure which is used for a long interval between support members which are not considered in the prior art or a building which is used for a high floor, and has an effect of sufficiently compensating for a decrease in productivity. When the calcium ruthenium hardened material of the present invention has a bubble having a maximum diameter of more than 200 V m, the pore diameter of the fine pore diameter of 〇. 1 A m or less is determined by the mercury pore size measurement method. When the specific gravity D is 0.5 to 1.0, V! (D) to 98 vol% calculated by the following formula (3), more preferably V12 (D) to 98 vol% calculated by the following formula (3 / ), and the bulk specific gravity D is 0.3. When it is 0.5 or more, the V2 (D) to 95 vol% calculated by the following formula (4) is more preferably V22 (D) to 95 vol% calculated by the following formula (4 -), and when the bulk specific gravity D is 0.14 or more and 0.3 or less. V3 (D) to 95 vol% calculated by the following formula (5), more preferably V32 (D) to 90 vol% calculated by the following formula (5 / ).
Vi(D)= 50 X D + 40 (3) V2(D)= 100 X D+15 (4) V3(D)= 200 X D-15 (5)Vi(D)= 50 X D + 40 (3) V2(D)= 100 X D+15 (4) V3(D)= 200 X D-15 (5)
Vi2(D)= 50 X D + 45 (3 ^ ) V22(D)= 100 X D + 20 (4 ^ ) V32(D)= 200 X D-10 (5 —) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閲讀背面之注意事項再填寫本頁) 訂 經濟部智慧財產局員工消費合作社印製 1251585 A7 — B7 五、發明説明(21) (請先閱讀背面之注意事項再填寫本頁) 本發明之矽酸鈣硬化物實質上無最大徑超過200 A m 之氣泡時,以水銀壓入法測定之細孔中,細孔徑爲0·1 A m 以下之細孔量的比例係當鬆比重D爲〇·8〜1 ·〇時爲90〜 9 8 ν 〇 1 %,更理想爲9 5〜9 8 ν ο 1 %,鬆比重D爲〇. 5以上0.8以 下時,理想爲以下述式(6)計算之V4(D)〜97vol% ’更理想 爲以下述式(6,)計算之V42(D)〜97vol%,鬆比重D爲0.14 以上0.5以下時,理想爲以下述式(7)計算之V5(D)〜92vol% ,更理想爲以下述式(7 > )計算之V52(D)〜92vol% ° V4(D)= 100 χ D+10 (6) V5(D)二 150 χ D-15 (7) V42(D) = 100 χ D+15 (6 ^ ) V52(D)- 150 χ D-10 (7 / ) 細孔徑0.1 " m以下之細孔量的比例在上述範圍內時, 各鬆比重可得到更高之彈性模數、壓縮強度及對彈性模數 之壓縮強度。上限爲目前製造方法之極限値。 經濟部智慧財產局員工消費合作社印製 本發明之矽酸鈣硬化物中實質上具有最大徑超過200 // m之氣泡係指與以往相同,直徑約1 00 // m〜1 mm之氣 泡使用氣泡劑導入,使本發明之矽酸鈣硬化物產生斷裂之 面上之10mm正方所含有之最大徑超過200 // m之氣泡爲20 個以上。此處之氣泡係指原料混合時或預備硬化時氣體被 閉鎖在內部所產生之球狀的空隙,通常形成橢圓體、水滴 狀、或這些結合的形狀,因此容易與龜裂或缺損所產生之 空隙區別。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 1251585 A7 B7 五、發明説明(22) (請先閱讀背面之注意事項再填寫本頁) 而實質上無最大徑超過200 // m之氣泡係指與上述相反 ,不含以氣泡劑所產生之氣泡,使本發明之矽酸鈣硬化物產 生斷裂之面上之l〇mm正方所含有之最大徑超過200 # m之氣泡爲20個以下。 此處最大徑係指在斷裂面上觀察之氣泡之斷面形狀(圓 形、橢圓體、水滴狀、或這些結合體的形狀等)之最大長度 。這些氣泡可容易使用實體顯微鏡等來觀察。 上述細孔徑0.1 // m以下之細孔量的比例係各鬆比重之 基質之細孔徑的微細度、即緊密度之指標。因此,本發明所 限定之細孔徑之相對分佈寬度外,使用上述細孔徑0.1 // m 以下之細孔量的比例可得到承擔應力之骨架部之基質)之細 孔徑之微細化及均勻化程度的指標。換言之,滿足上述條件 係在各鬆比重中,將基質之細孔徑微細化至極限,且實現細 孔徑分佈之均勻化, 藉由以往所無之微細結構爲主之雪矽鈣石所構成之基質 來實現,可提高明顯的物性。 經濟部智慧財產局員工消費合作社印製 本發明之矽酸鈣硬化物係由彈性模數Y(N/mm2)與鬆比 重D使用下述式(1)計算所得之數値a爲7以上,理想爲8.5 以上,更理想爲9以上,且由壓縮強度S(N/mm2)與彈性模數 Y(N/mm2)使用下述式(2)計算所得之數値b爲1.2以上,理 想爲1. 3 0以上,更理想爲1.4 0以上,特別理想爲1. 5 0以上 (Yxl〇-3)/(D15) (1) S/((YxlO·3)15) (2) ______________ 25- 本纸張尺度適用中國國家標準(CNS ) A4規格(21〇X29*7公釐) 1251585 A7 B7 五、發明説明(23) 本發明之矽酸鈣硬化物係主要以微細結構之由雪矽鈣 石所構成之基質來實現,相較於以往之輕量氣泡混凝土時 ,本發明之矽酸鈣硬化物具有更高之彈性模數、壓縮強度 ,明顯提高以往極限之對彈性模數之壓縮強度者。使用式 (1)計算所得之數値a爲7以下時,即使配置鋼筋其蠕變性 能低,使用於結構構件,特別是使用於支持構件間隔較長 的部位受限制。 以往之輕量氣泡混凝土或其延長線上之以往技術所製 造之材料全部使用式(2)所得値b約爲1,因此對於彈性模 數時,壓縮強度即被決定之很大限制。本發明係打破這些 材料本質上的限制,成功地提高對彈性模數之壓縮強度。 一般材料破壞時之變形、即極限變形係以極限變形= 破壞強度/彈性模數表示,相當於使用式(2)所得値b。換言 之,本發明之矽酸鈣硬化物可說是具有以往所無之極限變 形的材料。 因此,本發明之矽酸鈣硬化物也可應付局部較大變形 之使用法。例如本發明之矽酸鈣硬化物使用鐵釘或螺絲釘 固定時,或本發明之矽酸鈣硬化物上使用固定具固定時, 可發揮極大之保持力。也可使用於需要極大保持力之屋頂 底材等。 本發明之矽酸鈣硬化物係同時滿足式(1 )及式(2 ) 所規定的要件,因此可發揮建築材料之優異的性能。 本發明所規定之彈性模數係指動彈性模數、即由材料 之共振頻率計算之彈性模數,非由靜態應力之位移應答言十 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) (請先閲讀背面之注意事項再填寫本頁)Vi2(D)= 50 XD + 45 (3 ^ ) V22(D)= 100 XD + 20 (4 ^ ) V32(D)= 200 X D-10 (5 —) This paper scale applies to Chinese National Standard (CNS) A4 size (210X297 mm) (Please read the note on the back and fill out this page) Order Ministry of Economic Affairs Intellectual Property Bureau Staff Consumer Cooperative Printed 1251585 A7 — B7 V. Invention Description (21) (Please read the notes on the back first) Further, when the calcium citrate cured product of the present invention has substantially no bubbles having a maximum diameter of more than 200 μm, the pores having a pore diameter of 0·1 A m or less are measured in the pores measured by the mercury intrusion method. The ratio is when the bulk specific gravity D is 〇·8~1 ·〇 is 90~ 9 8 ν 〇1 %, more preferably 9 5~9 8 ν ο 1 %, and the bulk specific gravity D is 〇. 5 or more and 0.8 or less. It is preferable that V4 (D) to 97 vol% calculated by the following formula (6) is more preferably V42 (D) to 97 vol% calculated by the following formula (6), and when the bulk specific gravity D is 0.14 or more and 0.5 or less, it is ideal. It is V5 (D) to 92 vol% calculated by the following formula (7), and more preferably V52 (D) to 92 vol% ° V4 (D) = 100 χ D + 10 (6) calculated by the following formula (7 > ) V5(D) two 150 χ D-15 (7) V42(D) = 100 χ D+15 (6 ^ ) V52(D)- 150 χ D-10 (7 / ) When the ratio of the pore volume of the pore diameter 0.1 " m is within the above range, the bulk specific gravity can obtain a higher elastic modulus. Number, compressive strength and compressive strength to the modulus of elasticity. The upper limit is the limit of the current manufacturing method. The Ministry of Economic Affairs, the Intellectual Property Office, and the Employees' Cooperatives Co., Ltd. printed the calcium citrate hardened material of the present invention. The bubble having a maximum diameter of more than 200 // m is the same as the conventional one, and the bubble having a diameter of about 100 // m~1 mm is used. When the bubble agent is introduced, the bubble having a maximum diameter of more than 200 // m contained in a square of 10 mm on the surface on which the calcium citrate cured product of the present invention is broken is 20 or more. The bubble here refers to a spherical void which is generated when the gas is locked inside when the raw material is mixed or when it is pre-hardened, and usually forms an ellipsoid, a teardrop shape, or a combination of these, so that it is easily generated by cracks or defects. The gap is different. This paper scale applies to China National Standard (CNS) A4 specification (210X297 mm) 1251585 A7 B7 V. Invention description (22) (Please read the note on the back and fill in this page) and there is no maximum path exceeding 200 // The bubble of m means that, contrary to the above, the bubble generated by the bubble agent is not contained, and the bubble having a maximum diameter of more than 200 #m contained in the square of the fracture surface of the hardened calcium silicate hardened body of the present invention is 20 or less. Here, the maximum diameter means the maximum length of the cross-sectional shape (circular shape, ellipsoid shape, water droplet shape, or the shape of these combined bodies) of the bubble observed on the fracture surface. These bubbles can be easily observed using a stereoscopic microscope or the like. The ratio of the pore volume of the pore diameter of 0.1 / m or less is an index of the fineness of the pore diameter of the matrix of each bulk specific gravity, that is, the tightness. Therefore, in addition to the relative distribution width of the pore diameters defined by the present invention, the pore diameter of the matrix portion of the stress-relieving skeleton can be obtained by using the ratio of the pores of the pore diameter of 0.1 / m or less to the degree of miniaturization and homogenization of the matrix. index of. In other words, the above conditions are satisfied in the respective bulk ratios, and the pore diameter of the matrix is made fine to the limit, and the pore size distribution is uniformized, and the matrix composed of the sillimanite mainly composed of the conventional fine structure is not used. To achieve, can improve the obvious physical properties. The Ministry of Economic Affairs Intellectual Property Office employee consumption cooperative printed the calcium citrate hardened material of the present invention, and the number 値a calculated by the following formula (1) is 7 or more from the elastic modulus Y (N/mm 2 ) and the bulk specific gravity D. It is preferably 8.5 or more, more preferably 9 or more, and the number 値b calculated by the following formula (2) from the compressive strength S (N/mm 2 ) and the elastic modulus Y (N/mm 2 ) is 1.2 or more, and is preferably 1. 3 or more, more preferably 1.4 0 or more, particularly preferably 1. 5 0 or more (Yxl〇-3)/(D15) (1) S/((YxlO·3)15) (2) ______________ 25- This paper scale applies to China National Standard (CNS) A4 specification (21〇X29*7 mm) 1251585 A7 B7 V. Inventive Note (23) The calcium citrate hardening system of the present invention mainly consists of fine structure of ferrets The matrix composed of stone is realized. Compared with the conventional lightweight bubble concrete, the calcium citrate cured product of the invention has higher elastic modulus and compressive strength, and significantly improves the compressive strength of the elastic modulus of the conventional limit. By. When the number 値a calculated by the formula (1) is 7 or less, even if the reinforcing steel has a low creep property, it is used for structural members, and particularly, a portion where the support member is spaced apart is restricted. In the conventional lightweight concrete, or a material produced by the prior art in the extension cord, the enthalpy b of the formula (2) is about 1, so that the compressive strength is greatly limited in the case of the elastic modulus. The present invention breaks the inherent limitations of these materials and successfully increases the compressive strength to the elastic modulus. The deformation of the general material when it is destroyed, that is, the ultimate deformation is expressed by the ultimate deformation = breaking strength / elastic modulus, which is equivalent to the 値b obtained by using the formula (2). In other words, the calcium ruthenate hardened material of the present invention can be said to be a material having a limit deformation which has not been conventionally obtained. Therefore, the calcium ruthenate hardened material of the present invention can also cope with the use of local large deformation. For example, when the calcium citrate cured product of the present invention is fixed by using a nail or a screw, or when the calcium citrate cured product of the present invention is fixed by a fixture, it can exert great retaining power. It can also be used for roofing substrates and the like that require great holding force. The calcium ruthenate hardened material of the present invention satisfies the requirements specified by the formulas (1) and (2) at the same time, and thus exhibits excellent properties of the building material. The elastic modulus specified by the present invention refers to the dynamic elastic modulus, that is, the elastic modulus calculated from the resonance frequency of the material, and the displacement of the static stress is not applicable to the tenth paper scale applicable to the Chinese National Standard (CNS) Α4 specification (210Χ297 PCT) (Please read the notes on the back and fill out this page)
、1T 經濟部智慧財產局員工消費合作社印製 A7 1251585 B7 五、發明説明(24) 算所得者。以動彈性模數界定可評價材料之各種方向的平 均性能、即材料本質的評價。 (請先閲讀背面之注意事項再填寫本頁) 本發明之矽酸鈣硬化物以氮吸附法(BET吸附法)( Brunauer-Emmett-Teller equation adsorption method )所測J 定 之比表面積爲20〜85m2/g,理想爲60m2/g以下,更理想爲 50m2/g以下。雪矽鈣石之比表面積係隨著結晶度增加而減 少,高結晶性之雪矽鈣石爲40〜50m2/g (石膏與石灰,1T Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printing A7 1251585 B7 V. Invention description (24) Calculated income. The dynamic elastic modulus defines the average performance of the evaluable material in various directions, that is, the evaluation of the nature of the material. (Please read the precautions on the back and fill out this page.) The calcium citrate cured product of the present invention has a specific surface area of 20 to 85 m2 as measured by a Brunauer-Emmett-Teller equation adsorption method. /g is preferably 60 m 2 /g or less, more preferably 50 m 2 /g or less. The specific surface area of the stellite is reduced as the crystallinity increases, and the high crystalline slate is 40 to 50 m2/g (gypsum and lime,
No.214 P.129(1988)石膏石灰學會)。依據相同文獻得知 CSH之比表面積爲非常高爲200〜250m2/g。換言之,比表 面積之數値可視爲雪矽鈣石之結晶度與CSH之含量之合倂 的指標,可說是表示含雪矽鈣石之建材性能的物性之一。 因此,比表面積超過85m2/g時,表示雪矽鈣石之結晶度降 低或CSH之含量增加,而硬化物之強度、彈性模數降低, 同時耐候性、尺寸安定性所代表之建材之性能也降低。比 表面積明顯降低係表示大量混入具有雪砂與石以外之低比 表面積之物質,因此理想之比表面積爲20m2/g以上。 經濟部智慧財產局員工消費合作社印製 與使用水銀壓入法之細孔量相同,比表面積與鬆比重 有非常密切關係。與鬆比重對應之比表面積的範圍係當鬆 比重0.5〜1.0時,比表面積爲20〜60m2/g,更理想爲 50m2/g以下,鬆比重爲0.35以上0·5以下時,比表面積爲20 〜7 0m2/g ’更理想爲60m2/g以下,鬆比重爲〇. 14以上0.35 以下時,比表面積爲20〜85m2/g,更理想爲70m2/g以下。 比表面積明顯降低係表示大量混入具有雪矽鈣石以外之低 比表面積之物質,因此理想之比表面積爲20m2/g以上。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 1251585 A7 A7 B7 五、發明説明(25) 本發明之矽酸鈣硬化物在粉末X射線衍射所觀察之雪 矽鈣石之衍射波峰中,(002)面之衍射波峰強度1(002)對(220) 面之衍射波峰強度1(220)之比(1(002)/1(220))理想爲0.25以 上,更理想爲0.35以上。雪矽鈣石之板狀或短冊狀之粒子 其與平面垂直方向、即厚度方向爲結晶之C軸方向。因此 1(002)之相對強度增加係表示C軸方向之相對之規則性增加 ,因而板狀結晶之厚度也增加。依據JCPDS Card No. 19-1 3 64中記載理想之雪矽鈣石結晶之1(002)/1(220))爲0.8,接 近此數値時,結晶厚度增加,單一結晶之強度增加。結果 由這些結晶所構成之硬化物之強度也增加。結晶之規則性 增加使硬化物之彈性模數增加,也提高耐碳酸化等之耐候 性所代表之建材性能。這些1(002)、1(220)之計算方法如圖 3所示,1(002)係衍射角6〜9 ° (2 0 )附近將背景近似直線 所得之真正的衍射強度,1(220)係衍射角20〜40 ° (2 0 )附 近將背景近似直線所得之真正的衍射強度。 本發明之矽酸鈣硬化物含有0.1〜3.0重量%之撥水性 物質較理想。撥水性物質係指由矽氧烷化合物、烷氧基矽 烷化合物、脂肪酸、脂肪酸鹽、環氧系樹脂、胺基甲酸酯 系樹脂、矽氧烷系樹脂、醋酸乙烯系樹脂、丙烯酸系樹脂 、苯乙烯-丁二烯系樹脂等與水所構成之樹脂乳膠等之撥水 性物質,可使用其中之一種或混合兩種以上使用。其中使 用矽氧烷化合物、即聚二甲基矽氧烷或聚二甲基矽氧烷之 甲基之一部份被氫、苯基、三氟丙基等取代之聚矽氧油、 烷氧基矽烷化合物、換言之,甲基三乙氧基矽烷、乙基三 -28: (請先閱讀背面之注意事項再填寫本頁) 訂 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 1251585 ΑΊ B7 五、發明説明(26) 乙氧基矽烷、丙基三乙氧基矽烷、異丁基三乙氧基矽烷等 之烷基烷氧基矽烷化合物更理想。 本發明之矽酸鈣硬化物之以往所無之細孔結構中加入 撥水性物質之疏水基之作用,而具有優異之撥水性。本發 明之矽酸鈣硬化物係在各鬆比重中,將基質之細孔徑微細 化至極限,且實現細孔徑分佈之均勻化。藉由以往所無之 微細結構與撥水性物質之相乘作用,可得到提高新穎撥水 性者。具體而言,硬化物之表面與水之接觸角超過90 °時 ,即使硬化物與水之接觸角相同但因水進入細孔中,因此 細孔分佈較小之硬化物需要更大之水的滲透壓。撥水性物 質之含量理想爲0.1〜3.0重量%,更理想爲0.5〜2.0重量 %。0.1重量%以下時無法期待撥水性,又超過3.0重量% 時,無法得到本發明所規定之細孔結構、強度。 本發明之矽酸鈣硬化物理想爲含有0.05〜3vol %之補 強纖維。此處補強纖維係指耐鹼玻璃纖維、碳纖維、不銹 鋼纖維、陶瓷纖維等之無機纖維,芳香族聚醯胺纖維、維 尼龍纖維、聚丙烯纖維等之有機纖維,可使用其中之一種 或混合兩種以上使用。爲了得到目的之性能時,使用芳香 族聚醯胺纖維、耐鹼玻璃纖維、碳纖維較理想,使用芳香 族聚醯胺纖維更理想。 以往之輕量氣泡混凝土因含有粗大氣泡,因此即使添 加補強纖維也很難增加耐缺損性或建築構件之重要之衝擊 強度。但是本發明中,即使有粗大氣泡,但因微細空隙均 勻分佈,因此仍可大幅提高硬化物之衝擊強度。補強纖維 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閲讀背面之注意事項再填寫本頁) 訂 經濟部智慧財產局員工消費合作社印製 1251585 A7 B7 五、發明説明(27) (請先閱讀背面之注意事項再填寫本頁) 之纖維長可使用1〜2 0 m m,理想爲3〜1 〇 m m,更理想爲5 〜8mm。補強纖維之含量係對於包含空隙之硬化物之體積 時,理想爲含有0.05〜3vol %,更理想爲含有〇.1〜2v〇1 %。0.05vol %以下時,無法得到充分之補強效果,又超過 Η有3v〇l%時’混合時易產生纖維球,不易均句分散至硬 化物中。 本發明之矽酸鈣複合物係由本發明之矽酸鈣硬化物與 補強鋼筋或補強金屬網所構成,通常補強鋼筋或補強金屬 網係埋設在矽酸鈣硬化物內部。補強鋼筋係指將鋼筋排列 成所要的形狀,交叉接點以焊接施工者。補強金屬網係指 將鐵加工成網狀,例如有金屬網等爲其代表例。補強鋼筋 或補強金屬網之形狀、尺寸、鋼筋之粗度、金屬網之網目 大小、及埋設於矽酸鈣硬化物中之位置等,換言之,配置 鋼筋的方法可依據矽酸鈣複合物之大小、用途等來調整。 迨些補強鋼肋或補強金屬網貫施提局耐久性之防鑛處理較 佳。 經濟部智慧財產局員工消費合作社印製 防鏽劑可使用合成樹脂系等公知物。如上述內部配置 鋼筋或金屬網可明顯提高破壞時之耐力。特別是本發明之 矽酸鈣硬化物因高結晶性,使壓縮彈性模數遠高於以往之 材料,因此可用鋼筋或金屬網補強。因前述均勻之微細氣 泡,因此與鋼筋之附著力也比以往之輕量氣泡混凝土大幅 提高。 以下說明本發明之矽酸鈣硬化物之製造方法。 本發明之矽酸鈣硬化物之製造方法,其特徵係將至少 本紙張尺度適用中國國家標準(CNS )八4規格(210\297公釐) 1251585 A7 B7 五、發明説明(28) (請先閱讀背面之注意事項再填寫本頁) 含有矽酸質原料、水泥及石灰質原料之水性漿料注入模框 ,預備硬化後以高壓鍋熟化製造主要由雪砂銘石所構成之 矽酸鈣硬化物的方法,上述矽酸質原料使用50重量%以上 爲結晶質之矽酸質原料,且將硫酸鋁或其水合物以氧化物 換算(Al2〇3),對於固體原料之總重量時,混合0.09〜10重 量%,及其他之硫酸化合物包括上述硫酸鋁或其水合物以 S 〇3換算,對於固體原料之總重量時,混合〇. 1 5〜1 5 重量%於上述水性漿料中。本發明中預備硬化物係指水性 漿料注入模框內,預備硬化所得之高壓鍋熟化前的硬化物 〇 矽酸質原料係指含有70重量%以上之S i〇2的原料。例 如結晶質之矽石、矽砂、石英及這些含有率較高之岩石、 及矽藻土、氧化矽煙塵、飛灰、天然之黏土礦物及這些之 燒成物等。這些中結晶質之矽酸質原料係指矽石、矽砂、 經濟部智慧財產局員工消費合作社印製 石英及這些含有率較高之岩石,粉末X射線衍射時,α -石 英或力英石等呈現尖銳之衍射波峰者。非結晶質之矽酸質 原料係指矽藻土、氧化矽煙塵、飛灰等在粉末X射線衍射 時’未呈現固有之明瞭之衍射波峰者。 本發明之製造方法中,水泥係指普通波特蘭水泥、高 強度快硬波特蘭水泥、C 2 S固溶水泥等以矽酸成分與鈣成 分爲主之水泥。石灰質原料係指以氧化物換算含有50重量 %以上之CaO的原料,爲生石灰或消石灰等。 本發明製造矽酸鈣硬化物時,使用之矽酸質原料中必 須50重量%以上爲結晶質。矽酸質原料中氧化矽煙塵所代 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 1251585 A7 B7 五、發明説明(29) 表之非晶質砂酸質原料具有遠比結晶質砂酸質原料更局的 反應性。因該極高的反應性’因此使水泥、石灰質原料預 備硬化的階段,CaO/S iCh的莫耳比爲1附近之CSH即使在 常溫下也特別容易生成。這些CSH爲非常安定的物質,因 此即使之後在高溫高壓下進行熟化但轉變成雪矽鈣石的速 度慢,硬化物中殘留許多尺寸安定性、耐候性降低之CSH 。雪矽鈣石之結晶性也明顯降低。同時無法得到徑小且均 勻之細孔分佈,無法得到目的之高彈性模數、高壓縮強度 。所以矽酸質原料必須50重量%以上爲結晶質’理想爲60 重量%以上。 結晶質之矽酸質原料之結晶質之矽石廉價,其中微粉 碎後之Blame比表面積爲5000cm2/g以上之微粉矽石較理想 ,更理想爲7000cm2/g以上。微粉矽石太過微細反而操作不 易,因此Blaine比表面積理想爲300000cm2/g以下。微粉矽 石爲結晶質因此在預備硬化階段幾乎不會反應。但是高壓 鍋熟化中之反應性非常高,因此可大量生成結晶性高之雪 矽鈣石。矽石之粒度微細至Blaine比表面積爲5000cm2/g以 上時,即使高壓鍋熟化後矽石在未反應的狀態殘留時也具 有降低基質中殘留矽石之界面所生成之空隙之尺寸的效果 〇 例如實質上無最大徑超過200 // m之氣泡,換言之, 不使用氣泡劑欲得到鬆比重0.5以下之矽酸鈣硬化物時,或 使用氣泡劑欲得到鬆比重0.3以下之矽酸鈣硬化物時,必須 提高水/固體比。這種情況下,製造時爲了防止固體沈降及 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閲讀背面之注意事項再填寫本頁)No. 214 P. 129 (1988) Gypsum Lime Society). According to the same literature, it is known that the specific surface area of CSH is very high at 200 to 250 m 2 /g. In other words, the number of the area of the surface area can be regarded as an index of the combination of the crystallinity of the slaked calcite and the content of the CSH, and can be said to be one of the physical properties indicating the performance of the building material containing the sillimanite. Therefore, when the specific surface area exceeds 85 m 2 /g, it means that the crystallinity of the ferrocene is decreased or the content of CSH is increased, and the strength and modulus of elasticity of the cured product are lowered, and the properties of the building materials represented by weather resistance and dimensional stability are also improved. reduce. The significant decrease in the specific surface area means that a large amount of a substance having a low specific surface area other than snow sand and stone is mixed, and therefore the specific specific surface area is preferably 20 m 2 /g or more. The Ministry of Economic Affairs' Intellectual Property Office staff consumption cooperative prints the same amount of pores as the mercury intrusion method, and the specific surface area is closely related to the pine specific gravity. The specific surface area corresponding to the bulk specific gravity is such that when the bulk specific gravity is 0.5 to 1.0, the specific surface area is 20 to 60 m 2 /g, more preferably 50 m 2 /g or less, and when the bulk specific gravity is 0.35 or more and 0.5 or less, the specific surface area is 20 More preferably, it is 60 m 2 /g or less, and when the bulk specific gravity is 〇. 14 or more and 0.35 or less, the specific surface area is 20 to 85 m 2 /g, and more preferably 70 m 2 /g or less. The significant decrease in the specific surface area means that a large amount of a substance having a low specific surface area other than slaked calcite is mixed, and therefore the specific specific surface area is preferably 20 m 2 /g or more. This paper scale applies to China National Standard (CNS) A4 specification (210X297 mm) 1251585 A7 A7 B7 V. Description of invention (25) Diffraction of slaked calcareous stone observed by powder X-ray diffraction of calcium citrate hardened material of the present invention In the peak, the ratio of the diffraction peak intensity of the (002) plane 1 (002) to the diffraction peak intensity of the (220) plane 1 (220) (1 (002) / 1 (220)) is preferably 0.25 or more, more preferably 0.35. the above. The plate-like or short-formed particles of the stellite are perpendicular to the plane, that is, the thickness direction is the C-axis direction of the crystal. Therefore, the relative intensity increase of 1 (002) indicates that the relative regularity of the C-axis direction increases, and thus the thickness of the plate crystals also increases. According to JCPDS Card No. 19-1 3 64, 1(002)/1(220)) of the ideal crystal of sillimanite is 0.8, and when it is close to this number, the crystal thickness increases and the strength of the single crystal increases. As a result, the strength of the cured product composed of these crystals also increases. The regularity of crystallization increases the elastic modulus of the cured product and also improves the building material performance represented by weather resistance such as carbonation resistance. The calculation methods of these 1(002) and 1(220) are shown in Fig. 3. The true diffraction intensity obtained by approximating the background near the 1(002) diffraction angle of 6~9 ° (2 0 ), 1 (220) The true diffraction intensity obtained by approximating the background from a diffraction angle of 20 to 40 ° (20). The calcium citrate cured product of the present invention preferably contains 0.1 to 3.0% by weight of a water-repellent substance. The water-repellent substance means a siloxane compound, an alkoxy decane compound, a fatty acid, a fatty acid salt, an epoxy resin, a urethane-based resin, a siloxane-based resin, a vinyl acetate-based resin, an acrylic resin, A water-repellent substance such as a resin emulsion such as a styrene-butadiene-based resin and water may be used alone or in combination of two or more. Wherein a polyoxyxane or alkoxy group in which a part of a methyl group of a polyoxyalkylene compound, that is, a polydimethylsiloxane or a polydimethylsiloxane, is substituted with hydrogen, a phenyl group, a trifluoropropyl group or the like, is used. Base decane compounds, in other words, methyl triethoxy decane, ethyl ternary -28: (Please read the note on the back and fill out this page.) The Ministry of Economic Affairs, Intellectual Property Office, Staff Consumer Cooperatives, Printed Paper Size Applicable to China Standard (CNS) A4 specification (210X297 mm) 1251585 ΑΊ B7 V. Description of invention (26) Alkyl alkoxy decane such as ethoxy decane, propyl triethoxy decane or isobutyl triethoxy decane The compound is more desirable. The conventional calcium citrate cured product of the present invention has an excellent water repellency by adding a hydrophobic group of a water-repellent substance to the pore structure which has not been conventionally used. The hardened calcium silicate of the present invention is obtained by minimizing the pore diameter of the matrix to the limit of the bulk specific gravity and achieving uniformization of the pore size distribution. By multiplying the fine structure and the water-repellent substance which have not been used in the past, it is possible to obtain a person who improves the novel water repellency. Specifically, when the contact angle of the surface of the cured product with water exceeds 90 °, even if the contact angle of the hardened material with water is the same, since the water enters the pores, the hardened material having a small pore distribution requires more water. Osmotic pressure. The content of the water-repellent substance is desirably 0.1 to 3.0% by weight, more preferably 0.5 to 2.0% by weight. When the amount is 0.1% by weight or less, the water repellency cannot be expected, and when it exceeds 3.0% by weight, the pore structure and strength specified in the present invention cannot be obtained. The calcium ruthenate hardened material of the present invention desirably contains 0.05 to 3 vol% of reinforcing fibers. Here, the reinforcing fiber refers to an inorganic fiber such as an alkali-resistant glass fiber, a carbon fiber, a stainless steel fiber, or a ceramic fiber, an organic fiber such as an aromatic polyamide fiber, a nylon fiber, or a polypropylene fiber, and one or a mixture of two may be used. More than one kind. In order to obtain the intended properties, it is preferred to use an aromatic polyamide fiber, an alkali-resistant glass fiber, or a carbon fiber, and it is more preferable to use an aromatic polyamide fiber. In the past, lightweight air-bubble concrete contained coarse bubbles, so it is difficult to increase the defect resistance or the important impact strength of building members even if reinforcing fibers are added. However, in the present invention, even if there are coarse bubbles, since the fine voids are uniformly distributed, the impact strength of the cured product can be greatly improved. Reinforced fiber The paper size is applicable to China National Standard (CNS) A4 specification (210X297 mm) (please read the note on the back and fill out this page). The Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printed 1251585 A7 B7 V. Invention Description (27) (Please read the precautions on the back and fill out this page) The fiber length can be 1~2 0 mm, ideally 3~1 〇mm, more ideally 5~8mm. The content of the reinforcing fiber is preferably 0.05 to 3 vol %, more preferably 〇.1 to 2 v 〇 1%, in terms of the volume of the cured product containing the void. When it is 0.05 vol% or less, a sufficient reinforcing effect cannot be obtained, and when it exceeds 3 〇l%, it is easy to produce a fiber ball during mixing, and it is difficult to disperse into a hard compound. The calcium ruthenate complex of the present invention is composed of the hardened calcium silicate of the present invention and a reinforcing reinforcing steel or a reinforcing metal mesh. Usually, the reinforcing reinforcing steel or the reinforcing metal mesh is embedded in the hardened calcium silicate. Reinforcing steel means that the steel bars are arranged in the desired shape, and the joints are welded to the welder. Reinforced metal mesh refers to the processing of iron into a mesh, such as a metal mesh, etc. as a representative example. The shape and size of the reinforcing steel or reinforcing metal mesh, the thickness of the steel bar, the mesh size of the metal mesh, and the position buried in the hardened calcium citrate, in other words, the method of arranging the steel bar can be based on the size of the calcium silicate composite , use, etc. to adjust. The anti-mine treatment of the durability of these reinforcing steel ribs or reinforcing metal mesh is better. Printed by the Intellectual Property Office of the Ministry of Economic Affairs, the Consumers' Cooperatives, the rust inhibitors may use known materials such as synthetic resins. If the above-mentioned internal configuration of steel bars or metal meshes can significantly improve the endurance at the time of damage. In particular, the calcium ruthenate hardened material of the present invention has a high compressibility and a compression modulus higher than that of the conventional material, and therefore can be reinforced with a steel bar or a metal mesh. Due to the uniform fine air bubbles described above, the adhesion to the steel bars is also greatly improved compared to the conventional lightweight air-bubble concrete. Hereinafter, a method for producing a calcium citrate cured product of the present invention will be described. The method for producing a calcium citrate cured product of the present invention is characterized in that at least the paper size is applied to the Chinese National Standard (CNS) VIII 4 specification (210\297 mm) 1251585 A7 B7 5. Invention Description (28) (Please first Read the precautions on the back and fill out this page. The water-based slurry containing phthalic acid raw materials, cement and calcareous raw materials is injected into the mold frame, and after hardening, the calcium sulphate hardened material mainly composed of snow sand Mingshi is made by autoclaving. In the above method, the above-mentioned tannin-based raw material is 50% by weight or more of crystalline tantalum-based raw material, and aluminum sulfate or its hydrate is converted into oxide (Al2〇3), and for the total weight of the solid raw material, it is mixed 0.09~ 10% by weight, and other sulfuric acid compounds, including the above-mentioned aluminum sulfate or its hydrate, in terms of S 〇 3 , for the total weight of the solid raw materials, are mixed 〇 1 5 to 15% by weight in the above aqueous slurry. In the present invention, the preliminary hardened material means that the aqueous slurry is injected into the mold frame, and the hardened material before the ripening of the autoclave obtained by the preliminary hardening is referred to as a raw material containing 70% by weight or more of S i〇2. For example, crystalline vermiculite, strontium sand, quartz, and these high-content rocks, diatomaceous earth, cerium oxide dust, fly ash, natural clay minerals, and these burned materials. These medium-crystalline phthalic acid raw materials refer to vermiculite, strontium sand, quartz printed by the Ministry of Economic Affairs, Intellectual Property Bureau, and the consumption of quartz, and these high-content rocks, powder-X-ray diffraction, α-quartz or Li Ying Such as the sharp diffraction peaks. The non-crystalline bismuth acid material refers to a diatomaceous earth, cerium oxide dust, fly ash, or the like which does not exhibit an inherently clear diffraction peak during powder X-ray diffraction. In the production method of the present invention, the cement refers to a cement mainly composed of a tannin component and a calcium component, such as ordinary Portland cement, high-strength fast-hard Portland cement, and C 2 S solid solution cement. The calcareous raw material is a raw material containing 50% by weight or more of CaO in terms of oxide, and is made of quicklime or slaked lime. In the case of producing a calcium citrate cured product of the present invention, it is necessary to use 50% by weight or more of the phthalic acid raw material to be crystalline. The paper scale of yttrium oxide dust in tantalum acid raw materials is applicable to China National Standard (CNS) A4 specification (210X297 mm) 1251585 A7 B7 V. Invention description (29) The amorphous sand acid raw material of the table has far more than crystal The quality of the acid sand raw material is more reactive. Because of this extremely high reactivity, the cement and the calcareous material are preliminarily hardened, and the CSH having a molar ratio of CaO/S iCh of 1 is particularly likely to be formed even at normal temperature. These CSHs are very stable substances, and therefore, even after being matured under high temperature and high pressure, the rate of conversion to slaked calcite is slow, and many CSH having dimensional stability and weather resistance are left in the hardened material. The crystallinity of the slate is also significantly reduced. At the same time, it is impossible to obtain a pore distribution having a small diameter and uniformity, and it is impossible to obtain a high elastic modulus and a high compressive strength for the purpose. Therefore, it is necessary that 50% by weight or more of the phthalic acid raw material is crystalline, and desirably 60% by weight or more. The crystallized vermiculite of the crystalline tantalum acid raw material is inexpensive, and the finely divided vermiculite having a Blame specific surface area of 5000 cm 2 /g or more after the fine powder is more preferably 7,000 cm 2 /g or more. The micronized vermiculite is too fine and is not easy to handle, so the specific surface area of Blaine is preferably 300,000 cm 2 /g or less. The micronized vermiculite is crystalline and thus hardly reacts during the pre-hardening stage. However, the reactivity in the aging of the autoclave is very high, so that a large amount of crystallized sillimanite can be produced in a large amount. When the particle size of the vermiculite is fine to a Blaine specific surface area of 5000 cm 2 /g or more, even if the vermiculite remains in an unreacted state after the autoclave is aged, the effect of reducing the size of the void formed by the interface of the residual vermiculite in the matrix, for example, the essence There is no bubble with a maximum diameter of more than 200 // m, in other words, when a bubble agent is used to obtain a hardened calcium citrate having a bulk specific gravity of 0.5 or less, or a bubble agent is used to obtain a hardened calcium citrate having a bulk specific gravity of 0.3 or less, The water/solid ratio must be increased. In this case, the Chinese National Standard (CNS) A4 specification (210X297 mm) is applied to prevent solid settling and the paper scale at the time of manufacture (please read the note on the back and fill out this page)
、1T 經濟部智慧財產局員工消費合作社印製 1251585 A7 B7 五、發明説明(30) 提高預備硬化時之硬化速度,一部份使用非晶質矽酸質原 料較理想。大量使用非晶質矽酸質原料會降低雪矽鈣石之 生成量及結晶性。非晶質矽酸質原料之使用量係在矽酸質 原料中理想爲5重量%以上50重量%以下,更理想爲5〜 40重量%。水/固體比係指所有使用的水(使用之原料含有 結晶水時,包括此結晶水的重量)之重量對固體重量(使 用之原料含有結晶水時,包括此結晶水的重量)之重量比 〇 硫酸鋁或其水合物之添加量係對於製造本發明之矽酸 鈣硬化物時之固體原料之總重量時,以氧化物換算(Ah〇3) 添加0.09〜10重量%,所有使用的水對使用之固體之總重 量之比(以下稱爲水/固體比)爲0.95以下時,添加0.09〜 3重量%,更理想爲0.12〜2重量%,水/固體比爲0.95以 上1.9以下時,添加0.15〜6重量%,更理想爲〇.2〜4重 量%,水/固體比爲1.9以上時,添加0.2〜1〇重量%,更 理想爲0.25〜6重量%。添加量爲0.09重量%以下時,無 法展現本發明的效果,超過1 0重量%時,水性獎料之粘度 太高,成形性有問題。 硫酸鋁或其水合物之硫酸鋁係指由化學式(Al2(S〇4)3)所 構成之物質,其水合物係指以化學式(A12 (S 0 4) 3 · 1 7 Η 2〇所 表示之含結晶水之化合物。不論如何除去結晶水的狀態下 ,含有80重量%以上之Al2(S〇4)3者。原料形態可爲粉末、 水溶液、漿料。 其他之硫酸化合物之添加s包括上述硫酸銘或其水合 1紙張尺度適用中國國家標準(〇奶)八4規格(210父297公釐) --- (請先閱讀背面之注意事項再填寫本頁)1T Ministry of Economic Affairs Intellectual Property Office Staff Consumer Cooperative Printed 1251585 A7 B7 V. INSTRUCTIONS (30) To improve the hardening speed during pre-hardening, it is desirable to use amorphous tantalate raw materials in part. The large use of amorphous tannins reduces the amount of slaked calcite and its crystallinity. The amount of the amorphous phthalic acid raw material used is preferably 5% by weight or more and 50% by weight or less, more preferably 5 to 40% by weight, based on the phthalic acid raw material. The water/solid ratio refers to the weight ratio of the weight of all used water (including the weight of the crystal water used in the raw material containing the crystal water) to the weight of the solid (including the weight of the crystal water when the raw material contains crystal water) The amount of the aluminum sulphate or the hydrate thereof added is 0.09 to 10% by weight in terms of oxide (Ah 〇 3) for the total weight of the solid raw material in the production of the calcium ruthenate hardened material of the present invention, and all the water used. When the ratio of the total weight of the solid to be used (hereinafter referred to as water/solid ratio) is 0.95 or less, 0.09 to 3% by weight, more preferably 0.12 to 2% by weight, and a water/solid ratio of 0.95 or more and 1.9 or less is added. The addition is 0.15 to 6% by weight, more preferably 2 to 4% by weight, and when the water/solid ratio is 1.9 or more, 0.2 to 1% by weight, more preferably 0.25 to 6% by weight. When the amount added is 0.09% by weight or less, the effect of the present invention cannot be exhibited. When the amount is more than 10% by weight, the viscosity of the water-based prize is too high, and the formability is problematic. The aluminum sulfate of aluminum sulfate or its hydrate refers to a substance consisting of the chemical formula (Al2(S〇4)3), and the hydrate thereof is represented by the chemical formula (A12 (S 0 4) 3 · 1 7 Η 2〇) The compound containing water of crystallization contains 80% by weight or more of Al2(S〇4)3 in any state in which the water of crystallization is removed. The form of the raw material may be a powder, an aqueous solution or a slurry. The addition of other sulfuric acid compounds includes The above-mentioned sulphuric acid or its hydrated 1 paper scale is applicable to the Chinese National Standard (〇奶) 八4 specification (210 father 297 mm) --- (Please read the back note and fill out this page)
、1T 經濟部智慧財產局員工消費合作社印製 1251585 A7 A7 B7 五、發明説明(31) (請先閱讀背面之注意事項再填寫本頁) 物,以S 0 3換算,對於含有矽酸質原料、水泥、硫酸化合 物、石灰質原料之固體原料之總重量時’添加〇.15〜15重 量%,理想爲0.2〜10重量%。添加量低於〇·15重量%時 ,預備硬化物之硬化變慢,添加量超過1 5重量%時’該硫 酸化合物成爲主成分之一,製得之硬化物中之雪砂銘石含 量減少。 本發明之矽酸鈣硬化物之製造方法中’不含硫酸錕或 其水合物之其他之硫酸化合物無特別限定’可爲含有S〇3 或s〇4之化合物。例如有亞硫酸、硫酸、無水石膏(CaS〇4) 、二水石膏(CaS〇4· 2H2O)或半水石膏(CaS〇4· 1/2H2〇)等 之石膏之水合物,硫酸每等之鹼土類金屬之硫酸鹽、亞硫 酸鈉、亞硫酸鉀、硫酸鉀等之鹼金屬之硫酸鹽’硫酸銅或 硫酸銀等之金屬硫酸鹽等,這些可單獨使用或混合多種使 用。這些其他之硫酸化合物係被用於生成更多之高結晶性 之雪矽鈣石,實現細孔之微細化及細孔分佈之均勻化。這 些其他之硫酸化合物中,二水石膏被包含在作爲矽酸鈣硬 化物之主原料之一使用的水泥內,因此特別適用。 經濟部智慧財產局員工消費合作社印製 本發明之製造方法中,同時使用硫酸鋁或其水合物與 其他之硫酸化合物係因即使在高的水/固體比之下,也可防 止固體之沈降,促進預備硬化反應,結果提高製得之矽酸 鈣硬化物之強度及彈性模數,是製造本發明之矽酸鈣硬化 物所必須的原料。 本發明之矽酸鈣硬化物之製造方法中,以40〜100 °C 同時將硫酸鋁或其水合物,其他之固體原料及水混合1 0分 本紙張尺度適用中國國家標準(CNS ) A4規格(210X29*7公釐) A7 1251585 B7 五、發明説明(32) 鐘以上,理想爲混合30分鐘以上,可抑制固液分離至水/固 體比=5之非常高之水/固體比爲止,且可預備硬化至短時 間之間可脫離模框、移動的硬度。將控制在〇. 67〜5之廣 範圍之水/固體比之水性漿料直接硬化,或各水性漿料中添 加適量之氣泡劑、例如有鋁粉末,可製造目的之鬆比重及 粗大氣泡量被自由、且精度良好控制之矽酸鈣硬化物。 藉由倂用硫酸鋁或其水合物與上述結晶質之微粉矽石 ,結果可將矽酸鈣硬化物之基質之細孔徑微細化至極限及 均勻化,藉此大幅提高彈性模數、壓縮強度、對彈性模數 之壓縮強度。目前其機構雖不完全明瞭,但藉由倂用硫酸 鋁或其水合物與微粉矽石,結果提高混合之水性漿料之分 散性及均勻性,可大量生成結晶性高之雪矽鈣石,同時可 降低基質與殘留之矽石之間所形成之空隙等。 本發明之製造方法中’製造實質上不含最大徑超過200 // m之氣泡之矽酸鈣硬化物時,以水性漿料的狀態下混合 矽酸質原料、水泥、硫酸化合物原料、石灰質原料及其固 體原料使水/固體比成爲0.7 7〜5。欲得到實質上不含最大 徑超過200 // m之高彈性模數、高壓縮強度且鬆比重小之 矽酸鈣硬化物時,水/固體比爲0 · 7 7〜5,理想爲〇. 9〜4, 更理想爲1.2〜3。 製造實質上含有最大徑超過200 // m之矽酸耗硬化物 時,可使用以水性漿料的狀態下混合使水/固體比成爲0.67 〜3 · 5,理想爲〇 · 8 5〜3.3,更理想爲〇 · 9 6〜2 · 7後,將氣 泡劑之鋁粉末注入模框內的方法。鋁粉末之添加量係對於 本紙張尺度適用巾關家標準(CNS ) A4驗(2淑297公釐) :Γ35^=------- (請先閲讀背面之注意事項再填寫本頁) 訂 經濟部智慧財產局員工消費合作社印製 1251585 A7 B7 五、發明説明(33) 固體原料之總重量時,以固體鋁換算添加0.002〜0.8重量 %,水/固體比爲1.1以下時,添加0.002〜0.15重量%,更 理想爲0.003〜0.1重量%,水/固體比爲1.1以上1.5以下 時’添加0.005〜0.2重量%,更理想爲0.008〜0.15重量 %,水/固體比爲1.5以上2.2以下時,添加0.008〜0.3重 量%,更理想爲0.015〜0.2重量%,水/固體比爲2.2以上 時’添加0.02〜0.6重量%,更理想爲〇.〇3〜0.4重量%。 鋁粉末之添加形態無特別限制,可使用通常製造輕量氣泡 混凝土用之添加形態,以粉末添加鋁粉末的方法,將使用 水之一部份混合鋁粉末形成鋁漿料來添加的方法,或添加 輕量氣泡混凝土製造用之鋁膏(參照美國專利第43 1 8270號 說明書)的方法等。氣泡劑之添加量係依據水性漿料之水/固 體比與目的之鬆比重來決定。含有氣泡的方法並非限定爲 以金屬鋁粉之發泡,例如可使用以往使用之預起泡法、即 將空氣送入起泡劑或其水溶液中形成氣泡,使該氣泡與本 發明之水性漿料混合的方法(參照日本特開昭63-295487號 公報),將起泡劑混入水性漿料後,藉由起泡機形成氣泡的 方法等。起泡劑可使用此領域以往所使用者,其種類無特 別限制,例如有合成界面活性劑系起泡劑、樹脂皂系起泡 劑、水解蛋白質系起泡劑等。 本發明之製造方法中所使用之所有的原料以水性漿料 的狀態下混合使CaO/Si 〇2莫耳比成爲0.5〜1.5,理想爲 0.6〜1.3,更理想爲0.65〜1.1。此數値超過1.1時,雪矽 鈣石形成所需之矽酸質成分不足,不僅雪矽鈣石之生成量 本纸張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閲讀背面之注意事項再填寫本頁) 訂 經濟部智慧財產局員工消費合作社印製 A7 1251585 B7 五、發明説明(34) (請先閲讀背面之注意事項再填寫本頁) 明顯降低,且不會生成高結晶性之雪矽鈣石。又低於〇.5時 ,矽酸質成分足夠但有許多未反應之矽酸原料殘留,因此 雪矽鈣石之生成量也降低。 由固體原料與水所構成之水性漿料之混合溫度無特別 限制,但因混合在注入模框前水泥進行初期水合,且矽酸 質原料與石灰質原料反應具有促進注入模框後之預備硬化 的效果。因此’混合溫度太低時,反應不會進行,延遲其 後之預備硬化。所以混合隨後之溫度理想爲40〜1 00 T:, 更理想爲50〜1 00 °C。混合水性漿料的時間也無特別限制 ,時間太短時各固體原料分散不足,無法得到均勻之水性 漿料,且水泥之初期水合及矽酸質原料與石灰質原料之反 應無法進行。又時間太長時,該反應及水泥之水合過度反 而使預備硬化延遲。因此理想爲1 0分鐘以上5小時以內, 更理想爲30分鐘以上3小時以內。 經濟部智慧財產局員工消費合作社印製 將使用之石灰質原料之全部與矽酸質原料及水泥同時 混合時,石灰質原料有時會減緩水泥之初期水合。欲提早 預備硬化時,可使用使石灰質原料以外之固體原料與水在 4 0〜1 0 0 °C,水性漿料狀態下混合1 〇分鐘以上5小時以內 之第1步驟後’添加石灰質原料’再經過以4 〇〜1 〇 〇 °c混 合3 0秒以上1小時以內之第2步驟後,注入模框使之預備 硬化的方法。也可在第1步驟混合石灰質原料之一部份, 在弟2步驟添加剩餘之石灰質原料。原料投入時,添加於 第1步驟之水性漿料中以下稱爲一次投入,添加於第2步驟 之水性漿料中以下稱爲二次投入。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公董)"""""二37 - ---— 1251585 A7 B7 五、發明説明(35) 不含硫酸鋁或其水合物之其他之硫酸化合物具有防止 固體之沈降效果及促進預備硬化的效果。防止固體之沈降 的效果係將不含硫酸鋁或其水合物之其他之硫酸化合物與 其以外之固體原料及水一同以40 °C以上混合1 〇分鐘以上之 第1步驟中添加時,效果明顯。促進預備硬化的效果係將 不含硫酸鋁或其水合物之其他之硫酸化合物之一部份或全 部在第2步驟中添加,再以40 °C以上混合30秒以上,然後 使之預備硬化時,效果明顯。 水/固體比較高時,特別是水/固體比爲2以上時,必須 防止固體之沈降,在第1步驟中添加一同不含硫酸鋁或其 水合物之其他之硫酸化合物與其以外之固體原料及水較理 想,水/固體比較低時,在第2步驟中添加不含硫酸鋁或其 水合物之其他之硫酸化合物較理想。 硫酸鋁或其水合物也具有防止固體之沈降效果及促進 預備硬化的效果。爲了得到此兩種效果時,將硫酸鋁或其 水合物與其以外之固體原料及水一同在第1步驟中添加, 以40〜1 00 °C,混合1 0分鐘以上5小時以內較理想。 如上述石灰質原料,硫酸鋁或其水合物及不含這些之 其他之硫酸化合物其效果係因一次投入或二次投入而不同 。因此因使用的水/固體比、混合條件(溫度、時間)、製 造步驟等可採用與其他原料同時混合的方法,或分成2個 或2個以上之步驟來添加混合的方法。 二次投入硫酸化合物或石灰質原料時之混合溫度無特 別限制,太低時會使其後之預備硬化延遲。因此混合隨後 了货- ---- (請先閲讀背面之注意事項再填寫本頁) 訂 經濟部智慧財產局員工消費合作社印製 本纸張尺度適用中國國家標準(CNS ) A4規格{ 210X297公釐) 1251585 A7 B7 五、發明説明(36) (請先閱讀背面之注意事項再填寫本頁) 之溫度理想爲4〇〜1 〇crc。混合時間無特別限制,混合時 間太短時無法得到均勻分散,又時間太長時使其後之預備 硬化延遲,理想爲30秒以上1小時以內,更理想爲1分鐘 以上1 0分鐘以下。 固體原料與水混合時,可使用通常工業上使用之混合 機’理想爲低粘度灰漿用具有高速旋轉葉片之攪拌機,例 如可使用具有檔板之葉槳式混合機。混合的方法例如有使 用低粘度灰漿用具有高速旋轉葉片之攪拌機,將固體原料 加入加熱至60 °C的水中,然後混合槽加熱至60 t的狀態下 ,以大氣壓下混合2小時的方法。攪拌機的轉速無特別限 制,太慢時固體原料會沈降,因此使用100〜25OOrpm的轉 速。混合不僅在大氣中,也可在例如氮之惰性氣體下,但 在大氣中混合的方法,較簡便。又第2步驟之混合結束後 ,丨〜5分鐘之短時間減壓下,再混合可降低攪拌時被捲入 的氣泡。此時第2步驟之混合與減壓下之混合時間合計爲1 小時以內較理想,1 0分鐘以內更理想。 經濟部智慧財產局員工消費合作社印製 本發明在不影響矽酸鈣硬化物之物性的範圍內,可將 紙漿、發泡苯乙烯粒、有機微球等之有機輕量骨材、珠光 體、金屬微球等之無機輕量骨材、甲基纖維素、聚丙烯酸 等之增粘劑、減水劑、高性能減水劑等之水泥系材料常用 之分散劑、碳酸鈣、白雲石等之碳酸鹽化合物、矽酸鈉等 之硬化促進劑、木質磺酸、葡萄酸等之水泥系材料常用之 硬化延遲劑、磷酸等之發泡延遲劑等與矽酸鈣硬化物原料 混合。這些可使用與此領域以往常用之相同程度的量。這 -39 - 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 1251585 A7 B7 五、發明説明(37) (請先閲讀背面之注意事項再填寫本頁) 些可與其他原料同時混合,也可在第2步驟之後,即所有 其他原料混合結束後,再行混合。混合時間太短時無法得 到均勻性,又時間太長時步驟中全部混合時間增加。因此 理想之混合時間爲1〜5分鐘。 紙漿因價格便宜,在高壓鍋中之劣化情形較少,因此 很適用。紙漿不論是闊葉樹或針葉樹,新紙漿或舊紙漿等 皆可使用。這些紙漿也可作爲增粘劑、分散安定劑、預備 硬化時之硬化收縮減低劑使用。紙漿中,微粉碎紙漿除了 具有防止水性漿料之水/固體比較高時之固體沈降的效果、 賦予水性漿料適當之粘度的效果外,可抑制預備硬化階段 或高壓鍋中之龜裂發生,而且其本身對於硬化物之加工性 、強度也有幫助。這些微粉碎紙漿可使用市售品或乾式粉 碎品、或漿料狀態下藉由高壓均質機等微粉碎者。紙漿之 含量理想爲0.1〜3.0重量%,更理想爲0.2〜2.0重量%。 低於0.1重量%時,不具有效果,又含量超過3.0重量%時 ’造成與水性漿料混合時粘度明顯上昇,注入模框的情況 不佳,捲入氣泡等原因。 經濟部智慧財產局員工消費合作社印製 如上述混合之水性漿料中必要時可混合撥水物質或補 強纖維,然後直接流入模框成形。此時必要時可流入配置 補強鋼筋或補強金屬網之模框成形。此時補強鋼筋或補強 金屬網實施防鏽處理較佳。注入模框之水性漿料係藉由自 行發熱或外部加熱等40〜10CTC之間,預備硬化1〜48小 時較理想。在抑制被注入蒸汽熟化室、蒸汽熟化槽等之模 框之水性漿料之水分蒸發的環境下進行預備硬化較理想。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 1251585 A7 ___B7 _ 五、發明説明(38) 也可在防止模框上面之水分蒸發狀態下,將模框加熱來進 行預備硬化。製得之預備硬化物必要時切斷成任意形狀後 ’使用高壓鍋高溫高壓熟化。切斷可使用製造輕量氣泡混 凝土常用之方法,例如鐵線切斷法。爲了提高熟化的效率 ’製得之預備硬化物脫離模框後,也可以高壓鍋熟化之理 想的方法。高壓鍋之條件係160 °C (表壓:約5.3kgh/cm2)以 上,220 °C (表壓:約22.6kgh/cm2)以下較理想。製得之硬化 物經乾燥可得到本發明之矽酸鈣硬化物。 本發明之撥水性物質不論在注入模框前之水性漿料、 或預備硬化物、或高壓鍋後之硬化物之步驟中皆可添加、 理想之添加量爲0.1〜3重量%,更理想爲0.5〜2重量% 。被添加於水性漿料時,可直接添加,若添加於預備硬化 物、高壓鍋後之硬化物時,倂用噴霧等之方法與其後之乾 燥等之熱處理。爲了實現至硬化物內部之撥水性時,添加 於水性漿料較理想。 實施發明之最佳形態 以下藉由實施例具體說明本發明。以下之實施例及比 較例所採用之各種測定方法如下述。 【彎曲強度、壓縮強度】 在溫度20 °C、相對濕度(RH)60 %之恆溫恆濕槽中放置 高壓鍋熟化後之硬化物,以絕對乾燥爲基準之含水量成爲 1 0 土 2 %時之硬化物作爲測定用試料。彎曲強度、壓縮強 本紙張尺度適用中國國家標準(CNS ) 〈 21〇χ297公董) (請先閱讀背面之注意事項再填寫本頁) 訂 經濟部智慧財產局員工消費合作社印製 1251585 A7 ____B7 五、發明説明(39) 度係依據Π S R 5 2 0 1之彎曲強度及壓縮強度之測定法來測 定。換言之,彎曲強度測定用之試料之尺寸爲4〇mm X 4 0mm X 1 60mm,刻度範圍爲100 mm。彎曲試驗所切割之 一半的試料中,測定加壓面40mm X 40mm之最大荷重,此 爲壓縮強度。船形狀試料、即脫水成形或藉由製造法所得 之成形物(硬化物)之厚度爲40mm以下時,使用接著劑貼合 ’然後切成一邊40mm之立方體試料,作爲測定用試料。此 時至少測定直交之3方向之壓縮強度,這些平均値爲壓縮 強度。 【動彈性模數】 依據JIS A-1 1 27利用共振振動之混凝土之動彈性係數 之試驗方法來測定。測定時測定用試料係使用與彎曲強度 測定用者相同形狀、相同乾燥條件之試料,藉由PC自動掃 瞄型動楊式模數測定器((股)九井製_· MODEL MIN-011-0-08) 測定測定用試料之直向振動。由此直向振動之一次共振頻 率計算動彈性係數,其値爲動彈性模數。 【衝擊強度】1T Ministry of Economic Affairs Intellectual Property Office Staff Consumer Cooperative Printed 1251585 A7 A7 B7 V. Invention Description (31) (Please read the note on the back and fill out this page). The material is converted to S0 3 for raw materials containing phthalic acid. The total weight of the solid raw materials of the cement, the sulfuric acid compound, and the calcareous raw material is 'added to 15 to 15% by weight, preferably 0.2 to 10% by weight. When the amount of addition is less than 〇15% by weight, the hardening of the preliminary hardened material is slow, and when the amount is more than 15% by weight, the sulfuric acid compound becomes one of the main components, and the content of the snow sandstone in the obtained hardened material is reduced. . In the method for producing a calcium citrate cured product of the present invention, the other sulfuric acid compound which does not contain barium sulfate or a hydrate thereof is not particularly limited, and may be a compound containing S〇3 or s〇4. For example, there are hydrates of gypsum such as sulfurous acid, sulfuric acid, anhydrite (CaS〇4), dihydrate gypsum (CaS〇4·2H2O) or hemihydrate gypsum (CaS〇4· 1/2H2〇), and sulfuric acid per the like. An alkali metal-based sulfate, a sodium sulfate such as sodium sulfite, potassium sulfite or potassium sulfate, or a metal sulfate such as copper sulfate or silver sulfate, which may be used singly or in combination. These other sulfuric acid compounds are used to form more high-crystallized slaked calcite, which is to achieve finer pores and uniform pore distribution. Among these other sulfuric acid compounds, dihydrate gypsum is contained in cement used as one of the main raw materials of calcium silicate hard acid, and thus is particularly suitable. In the manufacturing method of the present invention, the Ministry of Economic Affairs, the Intellectual Property Office, and the Consumer Cooperatives, use the aluminum sulfate or its hydrate and other sulfuric acid compounds to prevent solid sedimentation even at a high water/solid ratio. The preliminary hardening reaction is promoted, and as a result, the strength and elastic modulus of the obtained calcium citrate hardened material are improved, and it is a raw material necessary for producing the hardened calcium silicate of the present invention. In the method for producing a calcium citrate cured product of the present invention, aluminum sulfate or its hydrate, other solid raw materials and water are mixed at a temperature of 40 to 100 ° C for 10 minutes, and the paper is applicable to the Chinese National Standard (CNS) A4 specification. (210X29*7 mm) A7 1251585 B7 V. Inventive Note (32) Above the clock, ideally for mixing for more than 30 minutes, it is possible to suppress solid-liquid separation to a very high water/solid ratio of water/solid ratio = 5, and It can be prepared to harden to a hardness that can be separated from the mold frame and moved for a short time. The water/solid ratio of the aqueous slurry controlled by a wide range of 67. 67 to 5 is directly hardened, or an appropriate amount of a bubble agent, for example, an aluminum powder, is added to each aqueous slurry to produce a bulk specific gravity and a large amount of bubbles. Calcium citrate hardened by free and precise control. By using aluminum sulfate or a hydrate thereof and the above-mentioned crystalline fine powder vermiculite, the pore diameter of the matrix of the calcium citrate hardened material can be finely reduced to the limit and homogenized, thereby greatly increasing the elastic modulus and compressive strength. The compressive strength of the elastic modulus. At present, although the mechanism is not completely clear, by using aluminum sulfate or its hydrate and fine vermiculite, as a result, the dispersibility and uniformity of the mixed aqueous slurry are improved, and a high crystallized slaked calcite can be produced in a large amount. At the same time, the gap formed between the substrate and the residual vermiculite can be reduced. In the production method of the present invention, when a calcium ruthenate hardened material which does not substantially contain a bubble having a maximum diameter of more than 200 // m is produced, a ceric acid raw material, a cement, a sulfuric acid compound raw material, and a calcareous raw material are mixed in an aqueous slurry state. And its solid raw material makes the water/solid ratio 0.77~5. When the calcium citrate hardened material having a high elastic modulus, a high compressive strength and a small bulk specific gravity having a maximum diameter exceeding 200 // m is not substantially obtained, the water/solid ratio is 0·7 7 to 5, ideally 〇. 9 to 4, more preferably 1.2 to 3. When the citric acid-consuming hardened material having a maximum diameter of more than 200 // m is substantially produced, the water/solid ratio can be used to be 0.67 to 3 · 5 , preferably 〇 8 5 to 3.3, in an aqueous slurry. More preferably, it is a method of injecting aluminum powder of a bubble agent into a mold frame after 〇·9 6 to 2 · 7. The amount of aluminum powder added is applicable to the paper towel standard (CNS) A4 test (2 297 mm): Γ35^=------- (please read the notes on the back and fill out this page) ) Ministry of Economic Affairs Intellectual Property Office Staff Consumer Cooperative Printed 1251585 A7 B7 V. INSTRUCTIONS (33) When the total weight of solid raw materials is 0.002 to 0.8% by weight in terms of solid aluminum, and the water/solid ratio is 1.1 or less, add 0.002 to 0.15 wt%, more preferably 0.003 to 0.1 wt%, and when the water/solid ratio is 1.1 or more and 1.5 or less, 'addition of 0.005 to 0.2% by weight, more preferably 0.008 to 0.15 wt%, and water/solid ratio of 1.5 or more and 2.2. In the following, 0.008 to 0.3% by weight, more preferably 0.015 to 0.2% by weight, and 0.02 to 0.6% by weight, more preferably 〇3 to 0.4% by weight, are added when the water/solid ratio is 2.2 or more. The addition form of the aluminum powder is not particularly limited, and a method of adding an aluminum powder by mixing aluminum powder with one part of water may be used by adding an aluminum powder to a method of adding an aluminum powder in a usual manner, or A method of adding an aluminum paste for the manufacture of lightweight air-bubble concrete (refer to the specification of U.S. Patent No. 4,418,270) and the like. The amount of the bubble added is determined by the water/solid ratio of the aqueous slurry and the specific bulk of the target. The method of containing bubbles is not limited to the foaming of the metal aluminum powder. For example, a pre-foaming method which has been conventionally used, that is, air is supplied to the foaming agent or an aqueous solution thereof to form a bubble, and the bubble and the aqueous slurry of the present invention are used. A method of mixing (refer to Japanese Laid-Open Patent Publication No. SHO63-295487), a method in which a foaming agent is mixed in an aqueous slurry, and a bubble is formed by a foaming machine. The foaming agent can be used in the prior art, and the type thereof is not particularly limited, and examples thereof include a synthetic surfactant-based foaming agent, a resin soap-based foaming agent, and a hydrolyzed protein-based foaming agent. All of the raw materials used in the production method of the present invention are mixed in an aqueous slurry to have a CaO/Si 莫 2 molar ratio of 0.5 to 1.5, preferably 0.6 to 1.3, more preferably 0.65 to 1.1. When the number exceeds 1.1, the amount of strontium sulphate required for the formation of sillimanite is insufficient. Not only the amount of slaked calcite is produced. The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm). Read the notes on the back and fill out this page. Order the Ministry of Economic Affairs, Intellectual Property Bureau, Staff and Consumer Cooperatives, Print A7 1251585 B7 V. Inventions (34) (Please read the notes on the back and fill out this page) Highly crystalline slaked calcite is produced. When it is less than 〇.5, the bismuth acid component is sufficient but there are many unreacted decanoic acid materials remaining, so the amount of slaked calcite is also reduced. The mixing temperature of the aqueous slurry composed of the solid raw material and water is not particularly limited, but the cement is initially hydrated before being mixed into the mold frame, and the reaction of the tannic acid raw material with the calcareous raw material has a preliminary hardening after the injection of the mold frame. effect. Therefore, when the mixing temperature is too low, the reaction does not proceed, delaying the subsequent preliminary hardening. Therefore, the temperature after mixing is preferably 40 to 1 00 T:, more preferably 50 to 00 ° C. The time for mixing the aqueous slurry is not particularly limited. When the time is too short, the solid raw materials are insufficiently dispersed, and a uniform aqueous slurry cannot be obtained, and the initial hydration of the cement and the reaction of the phthalic acid raw material with the calcareous raw material cannot be performed. When the time is too long, the reaction and excessive hydration of the cement delay the preliminary hardening. Therefore, it is preferably 10 minutes or more and 5 hours or less, more preferably 30 minutes or more and 3 hours or less. Printing by the Intellectual Property Office of the Ministry of Economic Affairs, the Consumers' Cooperatives. When all the calcareous raw materials used are mixed with the tannins and cement, the calcareous raw materials sometimes slow down the initial hydration of the cement. If you want to prepare for early hardening, you can use the solid raw material other than the calcareous raw material and water at 40 to 100 ° C, and the aqueous slurry is mixed for 1 〇 minutes or more and after 1 hour, the 'addition of calcareous raw materials' After the second step of mixing for more than 30 seconds and less than 1 hour at 4 〇 to 1 〇〇 ° c, the mold is injected into the mold to prepare for hardening. It is also possible to mix one part of the calcareous raw material in the first step and add the remaining calcareous raw material in the second step. When the raw material is charged, it is referred to as a single injection in the aqueous slurry added in the first step, and is added to the aqueous slurry in the second step as hereinafter referred to as secondary injection. This paper scale applies to China National Standard (CNS) A4 specification (210X297 Gongdong)"""""2 37 - --- 1251585 A7 B7 V. Description of invention (35) Does not contain aluminum sulfate or The other sulfuric acid compound of the hydrate has an effect of preventing the sedimentation effect of the solid and promoting the preliminary hardening. The effect of preventing the sedimentation of the solid is that when the other sulfuric acid compound containing no aluminum sulfate or its hydrate is mixed with the solid raw material other than the water and the water at a temperature of 40 ° C or more for 1 〇 or more, the effect is remarkable. The effect of promoting the preliminary hardening is to add part or all of the other sulfuric acid compound not containing aluminum sulfate or its hydrate in the second step, and then mix it at 40 ° C or more for 30 seconds or more, and then prepare it for hardening. The effect is obvious. When the water/solid is relatively high, especially when the water/solid ratio is 2 or more, it is necessary to prevent sedimentation of the solid, and in the first step, add other sulfuric acid compound not containing aluminum sulfate or its hydrate, and other solid materials and When water is preferred and the water/solids are relatively low, it is preferred to add other sulfuric acid compounds which do not contain aluminum sulfate or a hydrate thereof in the second step. Aluminum sulfate or a hydrate thereof also has an effect of preventing sedimentation of solids and promoting preliminary hardening. In order to obtain these two effects, aluminum sulfate or a hydrate thereof is added together with the solid raw material other than water and water in the first step, and it is preferably mixed at 40 to 100 ° C for 10 minutes or more and 5 hours or less. The effect of the above-mentioned calcareous raw material, aluminum sulfate or its hydrate, and other sulfuric acid compounds not containing these is different depending on one input or secondary injection. Therefore, the water/solid ratio, the mixing conditions (temperature, time), the production steps, and the like may be simultaneously mixed with other raw materials, or may be divided into two or more steps to add a mixing method. The mixing temperature at the time of secondary injection of the sulfuric acid compound or the calcareous raw material is not particularly limited, and when it is too low, the subsequent preliminary hardening is delayed. Therefore, the following goods are mixed - ---- (please read the notes on the back and fill out this page). The Ministry of Economic Affairs, Intellectual Property Office, Staff and Consumer Cooperatives, Printed Paper Size Applicable to China National Standard (CNS) A4 Specification { 210X297 PCT) 1251585 A7 B7 V. Inventive Note (36) (Please read the note on the back and fill out this page) The temperature is ideally 4〇~1 〇crc. The mixing time is not particularly limited. When the mixing time is too short, uniform dispersion cannot be obtained, and when the time is too long, the subsequent hardening delay is delayed, and it is preferably 30 seconds or longer and 1 hour or shorter, more preferably 1 minute or longer and 10 minutes or shorter. When the solid raw material is mixed with water, a mixer which is generally used in the industry can be used. It is desirable to use a mixer having a high-speed rotating blade for a low-viscosity mortar, for example, a blade paddle mixer having a baffle can be used. The mixing method is, for example, a method in which a low-viscosity mortar is used in a mixer having a high-speed rotating blade, and the solid raw material is added to water heated to 60 ° C, and then the mixing tank is heated to 60 t and mixed at atmospheric pressure for 2 hours. The rotation speed of the mixer is not particularly limited. When the solid material is too slow, the solid material will settle, so a rotation speed of 100 to 25 rpm is used. Mixing is not only in the atmosphere, but also in an inert gas such as nitrogen, but it is simpler to mix in the atmosphere. After the completion of the mixing in the second step, the mixture is further reduced under a reduced pressure of 5 minutes for 5 minutes, and the bubbles which are caught during the stirring can be reduced. In this case, the mixing time in the second step and the mixing time under reduced pressure are preferably within 1 hour, and more preferably within 10 minutes. Printed by the Intellectual Property Office of the Ministry of Economic Affairs, the consumer consortium of the present invention, organic light-weight aggregates, pearlite, etc. of pulp, foamed styrene granules, organic microspheres, etc., within the range that does not affect the physical properties of the calcium citrate hardened material. Inorganic lightweight aggregates such as metal microspheres, thickeners such as methyl cellulose and polyacrylic acid, water-reducing agents, high-performance water reducing agents, and the like, commonly used dispersing agents, carbonates such as calcium carbonate and dolomite A curing accelerator such as a compound or sodium citrate, a hardening retarder commonly used for cement materials such as lignosulfonic acid or gluconic acid, and a foaming retarder such as phosphoric acid are mixed with a raw material of calcium citrate hardened material. These can be used in the same amount as conventionally used in the field. This -39 - This paper scale applies to Chinese National Standard (CNS) A4 specification (210X297 mm) 1251585 A7 B7 V. Invention description (37) (Please read the note on the back and fill out this page) These can be used simultaneously with other raw materials. Mixing may also be carried out after the second step, that is, after all other raw materials have been mixed. When the mixing time is too short, uniformity cannot be obtained, and when the time is too long, the mixing time in the steps increases. Therefore, the ideal mixing time is 1 to 5 minutes. Pulp is less expensive due to its low price and is therefore suitable for use in pressure cookers. The pulp can be used, whether it is a broad-leaved tree or a conifer, new pulp or old pulp. These pulps can also be used as a tackifier, a dispersion stabilizer, and a hardening shrinkage reducing agent in the case of preliminary hardening. In the pulp, the finely pulverized pulp can suppress the occurrence of cracks in the preliminary hardening stage or the pressure cooker, in addition to the effect of preventing solid sedimentation when the water/solids of the aqueous slurry is relatively high, and the effect of imparting an appropriate viscosity to the aqueous slurry. It also contributes to the processability and strength of the hardened material. These finely pulverized pulps can be obtained by using a commercially available product or a dry pulverized product, or a fine pulverizer by a high pressure homogenizer or the like in a slurry state. The content of the pulp is desirably 0.1 to 3.0% by weight, more desirably 0.2 to 2.0% by weight. When the amount is less than 0.1% by weight, there is no effect, and when the content exceeds 3.0% by weight, the viscosity is remarkably increased when mixed with the aqueous slurry, and the case where the mold is injected is not good, and bubbles are trapped. Printed by the Intellectual Property Office of the Ministry of Economic Affairs, the Consumers' Cooperatives. If the above-mentioned mixed aqueous slurry is mixed with water-repellent materials or reinforcing fibers, it may be directly formed into the mold frame. At this time, if necessary, it can be formed into a formwork for reinforcing reinforcing steel or reinforcing metal mesh. At this time, the reinforcing steel or the reinforcing metal mesh is preferably rustproofed. The aqueous slurry injected into the mold frame is preferably between 40 and 10 CTC, such as self-heating or external heating, and is preferably hardened for 1 to 48 hours. Pre-hardening is preferably carried out in an environment where the evaporation of water from the aqueous slurry injected into the frame of the steam curing chamber, the steam curing tank, or the like is suppressed. This paper scale is applicable to China National Standard (CNS) A4 specification (210X297 mm) 1251585 A7 ___B7 _ V. Invention description (38) It is also possible to heat the mold frame to prevent hardening under the condition that the moisture on the mold frame is evaporated. The prepared hardened material is cut into an arbitrary shape as necessary, and then subjected to high-temperature and high-pressure curing using a pressure cooker. The cutting can be carried out by a method commonly used for producing lightweight air-bubble concrete, such as wire cutting. In order to improve the efficiency of curing, the prepared hardened material can be removed from the mold frame, and the ideal method for autoclaving can also be used. The conditions of the autoclave are preferably 160 °C (gauge pressure: about 5.3 kgh/cm2) or more, 220 °C (gauge pressure: about 22.6 kgh/cm2). The hardened material obtained is dried to obtain a hardened calcium silicate of the present invention. The water-repellent substance of the present invention may be added in the step of injecting the aqueous slurry before the mold frame, or the preliminary hardened material, or the hardened material after the pressure cooker, and is preferably added in an amount of 0.1 to 3% by weight, more preferably 0.5. ~2% by weight. When it is added to the aqueous slurry, it may be directly added. When it is added to the hardened material after the preliminary hardening or the pressure cooker, it may be heat-treated by a method such as spraying or the like. In order to achieve water repellency to the inside of the cured product, it is preferred to add it to the aqueous slurry. BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, the present invention will be specifically described by way of examples. The various measurement methods used in the following examples and comparative examples are as follows. [Bending strength, compressive strength] The hardened material in the autoclave is placed in a constant temperature and humidity chamber at a temperature of 20 ° C and a relative humidity (RH) of 60%. The water content based on absolute dryness is 10% soil. The cured product was used as a sample for measurement. Bending strength, compression strength The paper scale is applicable to China National Standard (CNS) < 21〇χ297 公董) (Please read the notes on the back and fill out this page) Order the Ministry of Economic Affairs Intellectual Property Bureau Staff Consumer Cooperative Printed 1251585 A7 ____B7 V DESCRIPTION OF THE INVENTION (39) Degrees are measured in accordance with the measurement method of bending strength and compressive strength of 5 SR 5 2 0 1 . In other words, the sample for measuring the bending strength has a size of 4 〇 mm X 4 0 mm X 1 60 mm, and the scale range is 100 mm. In the half of the sample cut by the bending test, the maximum load of the pressing surface of 40 mm X 40 mm was measured, which is the compressive strength. When the thickness of the molded product (cured material) obtained by the production method, that is, the dehydration molding or the production method, is 40 mm or less, a cubic sample of 40 mm on one side is bonded and then used as a sample for measurement. At this time, at least the compressive strength of the orthogonal direction is measured, and these average enthalpy are compressive strengths. [Moving elastic modulus] It is measured according to JIS A-1 1 27 by the test method of the dynamic elastic coefficient of concrete with resonance vibration. The sample for measurement at the time of measurement was a sample having the same shape and the same drying conditions as those for the measurement of the bending strength, and the PC automatic scanning type Yang type modulus measuring device ((Jijing) _· MODEL MIN-011-0 -08) Measure the direct vibration of the sample for measurement. The dynamic resonance coefficient is calculated from the primary resonance frequency of the direct vibration, and the 値 is the dynamic elastic modulus. 【Impact strength】
在濫度20 °C及60 % (RH)之恆溫恆濕槽中放置高壓鍋熟 化後之硬化物,以絕對乾燥爲基準之含水量成爲1 〇 ± 2 % 時之硬化物作爲測定用試料。衝擊強度係使用數位衝擊試 驗機(日本東洋精機製作所製:DG-UG),依據CHARPY衝擊 試驗法來測定。測定條件係將無缺口之丨〇mm X丨〇min X 本紙張尺度適用中國®^^ ( CNS ) A4^ (21Gx297公董) — (請先閱讀背面之注意事項再填寫本1)The cured product obtained by aging the autoclave in a constant temperature and humidity chamber at a temperature of 20 ° C and 60 % (RH) was used as a sample for measurement when the water content based on absolute drying was 1 〇 ± 2 %. The impact strength was measured by a digital impact tester (manufactured by Toyo Seiki Co., Ltd.: DG-UG) according to the CHARPY impact test method. The measurement conditions are unnotched 丨〇mm X丨〇min X This paper size is applicable to China®^^ (CNS) A4^ (21Gx297 公董) — (Please read the notes on the back and fill in this 1)
、1T 經濟部智慧財產局員工消費合作社印製 1251585 A7 B7 五、發明説明(40) (請先閱讀背面之注意事項再填寫本頁) 100mm之試料以間距60mm固定兩端,秤量1J、槌之力距 0.357Nm、軸心至打擊點距離23.0cm、槌之上舉角爲150° 、週期0.969sec。秤量係指某重量之振擺由某高度往試料 下擺時之振擺所具有的能量。 【預備硬化物硬度】 使用日本山中式土壤硬度計(No.351 :標準型)開始預備 硬化經過5小時候,測定預備硬化物之硬度,此測定係在 未與模框接觸之硬化物上面,彼此間隔3cm以上的點測定3 次,其平均値爲預備硬化物硬度。 【鬆比重】 將與供給彎曲試驗者相同尺寸之高壓鍋熟化後之硬化 物,以105 t乾燥後之重量與尺寸(體積)由此計算鬆比重。 線 【氣泡徑之觀察】 經濟部智慧財產局員工消費合作社印製 使用實體顯微鏡(OLYMPUS光學工業(股)製:SZ)以40 倍觀察彎曲強度試驗後之試料破斷面,計數1 0mm正方所含 有之最大徑超過200 // m之氣泡數目。測定不同之5點,其 平均値爲氣泡數。 【水銀壓入法:對數1 /4値寬度、細孔量比例】 藉由水銀壓入法(m e r c u r y ρ 〇 r 〇 s i m e t r y)可測定多孔性特 性及孔徑分佈特性。又藉由水銀壓入法也可得到表面積。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 43 " 1251585 A7 ___B7 五、發明説明(41) (請先閱讀背面之注意事項再填寫本頁) 此方法係將試料置於真空條件下,由外部施加壓力,使水 銀滲入細孔結構物內。記錄加壓量函數之水銀滲入量,計 算全部細孔體積,得到得到各種孔徑分佈特性。 高壓鍋熟化後之硬化物予以粉碎後,將分級得到2〜4 mm部分以1 05 °C乾燥後作爲測定用試料。水銀壓入法係使 用細孔徑分佈測定裝置(美國M i c r 〇 m e t r i t i c s公司製:P 〇 r e Sizer 9320)得到試料之細孔徑分佈。此時,水銀與硬化物之 接觸角爲130° ,水銀之表面張力爲484dyn/cm,測定之壓 力換算成細孔徑。將細孔量對細孔徑之累積曲線進行一次 微分所得之微分細孔分佈曲線之最大値之1 /4高度的細孔徑 爲2個時,依據較大數値的順序爲A2、Ai時,對數1/4値 寬度如(圖2(A)、圖2(B))所示成爲各A2、k上 常用對數之差。又如圖2 ( C )所示,微分細孔分佈曲線之 最大値之1 /4高度的細孔徑爲2個以上時,成爲其中最大細 孔徑A2細孔徑A!之常用對數之差。 經濟部智慧財產局員工消費合作社印製 細孔徑爲0· 1 // m以下之細孔量比例係當細孔徑爲6nm 〜360 // m之範圍內所測定之全細孔量爲1 〇〇 %時,以〇. 1 // m以下之細孔徑之全部細孔量之體積分率表示。 【氮吸附法之比表面積】 將與水銀壓入法之條件相同進行乾燥處理之試料再於 真空下以70 °C乾燥3小時作爲測定用試料。使用比表面積 測定裝置(美國Quantachrome公司製、Autosorb 1 - MP)將試 料之比表面積以BET吸附法(Brunauer-Emmett-Teller ="44 - 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 1251585 Α7 Β7 五、發明説明(42) equation adsorption method)測定。每一個試料測定 6 點。 (請先閲讀背面之注意事項再填寫本頁) 【Blame比表面積】 依據JIS R 5201之水泥之物理試驗法之比表面積試驗來 測定。 【粉末X射線衍射:la、lb之測定】 11¾彎曲強度g式驗用之I式料在乳鉢中粉碎後,使用X射線 衍射裝置(日本理學電氣(股)製:RINT2000)得到Cu之Κ α射 線之前述衍射波峰強度lb及最低値la。測定條件係加速電 壓40kV、加速電流200mA、受光細縫寬度〇.l5mm、掃瞄速 度4V分鐘、採樣〇.〇2°。X射線衍射線係藉由背景之單色器 單色化來計算。 被2支雪矽鈣石衍射線(220)與(222)所挾之角度區域之 包含背景之衍射強度之最低値爲la,包含背景之雪矽鈣石衍 射線(220)之波峰強度爲lb。這兩支衍射線如圖1 ( A)、圖 1(3)所示分別與29.5°及28.9°(20)附近出現之衍射線對應 經濟部智慧財產局員工消費合作社印製 【粉末X射線衍射:1(002)、1(220)之測定】 試料及測定條件係與上述la、lb之測定時相同。但是 1(002)係衍射角6〜9°(2Θ )附近將背景近似直線(參照圖3)所 得之真正的衍射強度。同樣地,1(220)係衍射角20〜 40° (2Θ)附近將背景近似直線所得之真正的衍射強度。雪 ----4^-— 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ 297公釐) 1251585 A7 A7 B7 五、發明説明(43) 矽鈣石之(002)衍射線如圖3所示與7.7 ° (2 0 )附近出現之 衍射線對應。 (請先閱讀背面之注意事項再填寫本頁) 【面板彎曲強度】 依據nS A 5416「輕量氣泡混凝土面板9.5面板之彎 曲強度試驗」,L = 1 900 mm來測定。強度試驗所測定之荷 重-中央部變位曲線中,最初顯示變曲點之荷重(W)爲初期 龜裂荷重.,此時中央部變位((5 )爲初期龜裂時緩和。面板剛 性係由(1 1 X W X L3)/(768 X δ )所計算的量,破壞荷重係進 行強度試驗面板破壞爲止時之荷重-中央部變位曲線之荷重 的最大値。 【面板衝擊應答試驗】 僅以間距1 800mm支持1片面板,依據JIS A 1418-2「 經濟部智慧財產局員工消費合作社印製 建築物之地板衝擊音遮斷性能之測定方法第2部:標準重 量衝擊源的方法」之附件書2所規定之衝擊力特性(1)之標 準重量衝擊衝擊面板中央一次,使用非接觸型變位計測定 直到衝擊點下方不產生變位爲止。由所得之應答曲線測定 強制應答變位及變位成爲一半爲止的時間(振幅半衰期)、共 振頻率。 【一面吸水率】 在20 °C及60% RH之條件下,重量無變化之40mm X 40mm X 160mm之測定用試料之40mm X 40mm的面朝下, i紙張尺度適用中國國家標準(CNS ) A4規格(210X29*7公釐) ~ 1251585 A7 B7 五、發明説明(44) 從下面1 cm高度浸漬於20 °C的水中,測定1日後及1週後 的重量,高壓鍋熟化後之硬化物所吸收之水的重量除以浸 漬水中前之試料的重量的數値。 【尺寸安定性】 在20 °C及60 % RH之條件下,重量無變化之40mm X 40mm X 160mm之測定用試料上貼上變形尺((股)共和電業製 :KFW-5-120-C1-1 1 L5M3R),40mm X 160mm 的面朝上,沈 入水面下3cm使之全面吸水。測定1日後及1週後之尺規的 變形量,得到高壓鍋熟化後之硬化物每lm單位之變形量。 【碳酸化收縮率】 測定促進碳酸化反應時之收縮率作爲長期耐久性之尺 度。高壓鍋熟化後之硬化物之尺寸爲20mm X 40mm X 160mm,在溫度20 °C及60 % (RH)之恆溫恆濕槽中,進行乾 燥直到硬化物達到重量平衡爲止。此硬化物置於維持溫度 20t、相對濕度60 % RH及二氧化碳氣體濃度lOvol %的試 驗條件之中性化促進試驗裝置(朝日科學(股)製:朝曰 RUNEA)中,在第3日、第7日及第14日使用顯微鏡測定標 點間距離(150 mm)之變化,以下述式計算收縮率。 收縮率(% )= 100 X a〇-Li)/L〇 L。=中性化試驗開始時之標點間距離 二中性化試驗開始後,第3日、第7日及第14日之 標點間距離 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) (請先閲讀背面之注意事項再填寫本頁) 訂 經濟部智慧財產局員工消費合作社印製 1251585 A7 B7 五、發明説明(45) 【保釘力試驗】 (請先閲讀背面之注意事項再填寫本頁) 將高壓鍋熟化後之硬化物置於20°C及60% RH之恆溫恆 濕槽中,以硬化物之絕對乾燥爲基準之含水量成爲丨〇±2 %時 作爲測定試料。供保釘力試驗之180mmxl80mmx50mm之試 料之中央以鑽孔機鑽3.0腿4、深度25 mm之下孔後,將4.1 1_ 4及長度45 mm之皿頭螺絲((股)八幡螺絲製:4-020-04145) 以手動鎖入30 mi深度,使用建硏式附著力試驗機(山本扛重 機(股)製:能力1 ·5噸、揚程1 〇腿)測定拉拔強度。拉拔 強度測定結束時,有2種形態,保釘力較弱時,螺絲拔起, 保釘力較強時,試料以螺絲爲中心之圓錐狀破壞(圓錐破壞) 〇 實施例1〜1 9 (10mm正方內最大徑超過200 // m以上之氣泡爲20個以 下之矽酸鈣硬化物之製造方法) 經濟部智慧財產局員工消費合作社印製 這些實施例中,硬化物原料使用如表1及表2所示之配 合量之以下的固體原料。換言之,矽酸質原料使用矽石粉碎 粉或矽石粉碎粉與矽煙塵(EFACO公司製)。石灰質原料係使 用生石灰、水泥係使用普通波特蘭水泥(Ordinary Portland Cement、表1〜7中以〇PC表4 ),硫酸銘使用硫酸銘1 8水 合物,其他之硫酸化合物使用二水石膏及有機纖維使用微粉 碎紙漿。硫酸鋁1 8水合物及二水石膏這些之無水合物之重 量份如表1及表2所示。 將矽石粉碎粉、矽煙塵(實施例8〜1 1 )、生石灰、普通 本紙張尺度適用中國國家榡準(CN’S ) A4規格(210X297公釐) 4^ 1251585 A7 B7 五、發明説明(46) (請先閱讀背面之注意事項再填寫本頁) 波特蘭水泥、硫酸鋁1 8水合物及二水石膏(實施例8〜1 1) 一次投入水被加溫至60 °C之容量1 0L的不銹鋼槽內,不銹 鋼槽在60 °C之加熱下,以攪拌機((股)井內盛榮堂:ULTRA 攪拌機DC-CHRM25)之轉速1 200rpm,抑制水分蒸發的狀態 下,大氣壓下攪拌混合2小時。接著將生石灰、二水石膏( 除了實施例8〜1 1)二次投入,使用與一次投入相同的條件 攪拌混合1分鐘。 固體原料與水之混合結束後,將製得之漿料流入模框 (25cm X 15cm X 7cm),抑制水分蒸發的狀態下,以60 °C保 持5小時使之預備硬化。接著將預備硬化物脫膜,然後在 高壓鍋中飽和水蒸氣氣氛下,以1 80 °C、4小時進行高溫高 壓熟化後,經乾燥製造矽酸鈣硬化物。 製造之矽酸鈣硬化物的物性如表8及表9所示。實施例 1製得之硬化物供給促進碳酸化試驗及保釘力試驗。其結果 分別如表1 6及表1 7所示。同樣地,實施例1製得之硬化物 之一面吸水率及尺寸安定性之測定結果如表1 8所示。 經濟部智慧財產局員工消費合作社印製 實施例1製得之矽酸鈣硬化物之粉末X射線衍射圖表 如圖1(A)、圖3、圖8(A)所示,水銀壓入法之微分細孔分 佈如圖2(A)所示,掃瞄型電子顯微鏡照片之顯微鏡設定倍 數2500倍之照片如圖5(A)及顯微鏡設定倍數5000倍之照片 如圖5(B)所示。實施例2及18製得之矽酸鈣硬化物之水銀 壓入法之微分細孔分佈分別如圖4及圖7中之各實線(A)所 不 ° 製得之各矽酸鈣硬化物其破斷面使用掃瞄型電子顯微 本紙張尺度適用中國國家標準(CNS ) A4規格(210X29*7公釐) 1251585 A7 B7 ____ 五、發明説明(47) (請先閲讀背面之注意事項再填寫本頁) 鏡觀察。依據該觀察結果得知各硬化物之結構皆由表示實施 例1製得之硬化物之電子顯微鏡照片之圖5(A)及圖5(B)所 代表之雪砂銘石之板狀粒子及極少量之政石粒子所構成。顯 微鏡設定倍數2500倍下,不刻意觀察35.4 // m X 1.8.9 // m之 區域內之20處,結果發現各硬化物中,板狀之雪砂鈣石粒 子所佔有之面積比例之平均爲80%以上。粉末X射線衍射 的結果各硬化物中皆可觀察雪矽鈣石之(220)之最強線,或僅 發現稍微超過雪矽鈣石之(220)衍射線之最強線之石英之(101) 衍射線。 實施例20〜33 (10mm正方內最大徑超過200 // m以上之氣泡含有20個以上 之矽酸鈣硬化物之製造方法) 這些實施例中,除了硬化物原料使用如實施例1〜19所 用的固體原料外’以如表3及表4所示之配合量使用氣泡繼 之鋁粉末、增粘劑之甲基纖維·素及水。二水石膏在實施例) 經濟部智慧財產局8工消費合作社印製 20、21、25〜28及31中一次投入,其他之實施例則爲二次 投入。微粉碎紙漿僅在實施例23及26使用。 使用與實施例1〜19相同的投入方法及條件下,將固體 原料與水攪拌混合後,再投入甲基纖維素混合之。製得之發 料中添加鋁粉末以60°C混合1小時後,將漿料流入模框 (25cmxl5cmx7cm)內使之發泡後,再與實施例ι〜19相同方 法製造矽酸鈣硬化物。 製得之各矽酸鈣硬化物之各種物性如表10及表丨丨所示 本纸張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 1251585 A7 _B7_ 五、發明説明(48) 。實施例20製得之硬化物供給促進碳酸化試驗及保釘力試 驗。其結果分別如表1 6及表1 7所示。實施例20製得之矽 酸鈣硬化物之水銀壓入法之微分細孔分佈如圖6中之各實 線(A)所示。 製得之各矽酸鈣硬化物其破斷面使用掃瞄型電子顯微 鏡觀察。依據該觀察結果得知各硬化物之結構皆由含有粗 大氣泡之雪矽鈣石之板狀粒子、粗大氣泡以外之基質之以 圖5(A)及圖5(B)照片所代表之雪矽鈣石之板狀粒子及極少 量之矽石粒子所構成。顯微鏡設定倍數2500倍下,不刻意 觀察35.4//mX 18.9//m之區域內20處之氣泡劑所產生之 粗大氣泡以外之基質,結果發現各硬化物中,板狀之雪矽 鈣石粒子所佔有之面積比例之平均爲80 %以上。粉末X射 線衍射的結果各硬化物中皆可觀察雪矽鈣石之(220)之最強 線,或僅發現稍微超過雪矽鈣石之(220)衍射線之最強線之 石英之(101)衍射線。 實施例3 4 使用含有2.5重量%之水泥系材料用氣泡液(MAR P液 、麻生氣泡製造公司製)的水溶液,使用起泡機(泡沫技術硏 究所公司製)以空氣壓力0.25kg/cm2、送液壓力〇.25kg/cm2 調製氣泡。製得之氣泡的密度爲0.093g/cm3。藉由與實施例 1 2相同之配方與方法將固體原料與水混合調製漿料後,對 於漿料混合上述氣泡27v〇l%,混合1小時後注入模框外, 其餘同實施例1 2的方法,製造矽酸鈣硬化物。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) ' (請先閲讀背面之注意事項再填寫本頁)1T Ministry of Economic Affairs Intellectual Property Bureau Staff Consumer Cooperative Printed 1251585 A7 B7 V. Invention Description (40) (Please read the note on the back and fill out this page) 100mm sample is fixed at both ends with a pitch of 60mm, weighing 1J, 槌之之The force distance is 0.357 Nm, the distance from the axis to the strike point is 23.0 cm, the lift angle above the 槌 is 150°, and the period is 0.969 sec. Weighing refers to the energy of the vibration of a certain amount of vibration from a certain height to the hem of the sample. [Preparation hardening hardness] The hardness of the preliminary hardened material was measured by using a Japanese mountain-type soil hardness tester (No. 351: standard type) for 5 hours, and the measurement was performed on the hardened material not in contact with the mold frame, and each other. The points at intervals of 3 cm or more were measured three times, and the average enthalpy was the hardness of the preliminary hardened material. [Ping specific gravity] The hardened material obtained by curing the autoclave of the same size as that supplied to the bending tester was used to calculate the bulk specific gravity by the weight and size (volume) after drying at 105 t. Line [Observation of Bubble Diameter] The Ministry of Economic Affairs, Intellectual Property Office, and the Consumer Cooperatives, use a solid microscope (OLYMPUS Optical Industry Co., Ltd.: SZ) to observe the fracture of the specimen after bending strength test at 40 times, and count 10 mm square The number of bubbles containing a maximum diameter of more than 200 // m. Five different points were measured, and the average enthalpy was the number of bubbles. [ Mercury intrusion method: logarithm 1 / 4 値 width, pore ratio] The porosity characteristics and pore size distribution characteristics can be measured by mercury intrusion method (m e r c u r y ρ 〇 r 〇 s i m e t r y). The surface area can also be obtained by mercury intrusion. This paper size is applicable to China National Standard (CNS) A4 specification (210X297 mm) 43 " 1251585 A7 ___B7 V. Invention description (41) (Please read the note on the back and fill out this page) This method is to place the sample. Under vacuum, pressure is applied from the outside to allow mercury to penetrate into the pore structure. The amount of mercury infiltration in the function of the amount of pressure was recorded, and the total pore volume was calculated to obtain various pore size distribution characteristics. After the hardened material of the autoclave was pulverized, it was classified into a 2 to 4 mm portion and dried at 10 ° C to be used as a sample for measurement. The mercury intrusion method uses a pore size distribution measuring apparatus (manufactured by M i c r 〇 m e t r i t i c s company: P 〇 r e Sizer 9320) to obtain a pore size distribution of the sample. At this time, the contact angle of mercury with the hardened material was 130°, the surface tension of mercury was 484 dyn/cm, and the measured pressure was converted into a fine pore diameter. When the pore diameter is proportional to the cumulative curve of the pore diameter, the maximum pore diameter of the differential pore distribution curve is 2, and the pore diameter is 1 when the height is A, A2, Ai, and logarithm. The width of 1/4 如 is the difference between the common logarithms of each of A2 and k as shown in (Fig. 2(A), Fig. 2(B)). Further, as shown in Fig. 2(C), when the pore diameter of the maximum 値 of the differential pore distribution curve is 2 or more, the difference between the common logarithm of the maximum pore diameter A2 and the pore diameter A! is obtained. The proportion of pores with a pore size of 0·1 // m or less is printed in the range of pore diameters from 6 nm to 360 // m. The total pore volume measured is 1 〇〇. In the case of %, the volume fraction of all the pores of the pore diameter of //. 1 // m or less is expressed. [Specific surface area of nitrogen adsorption method] The sample which was dried in the same manner as in the mercury intrusion method was dried at 70 ° C for 3 hours under vacuum to obtain a sample for measurement. The specific surface area of the sample was measured by BET adsorption method using a specific surface area measuring device (Autosorb 1 - MP, manufactured by Quantachrome, USA) (Brunauer-Emmett-Teller = "44 - This paper scale applies Chinese National Standard (CNS) A4 specification (210X297) PCT) 1251585 Α7 Β7 V. Description of the invention (42) equation adsorption method). Each sample was measured at 6 points. (Please read the precautions on the back and fill out this page.) [Blame specific surface area] Measured according to the specific surface area test of the physical test method of cement of JIS R 5201. [Powder X-ray Diffraction: Measurement of la, lb] 113⁄4 bending strength g The type I material of the type test was pulverized in a mortar, and an X-ray diffraction apparatus (manufactured by Nippon Rigaku Co., Ltd.: RINT2000) was used to obtain Cu. The aforementioned diffraction peak intensity lb of the ray and the lowest 値la. The measurement conditions were an acceleration voltage of 40 kV, an acceleration current of 200 mA, a light receiving slit width of l.l5 mm, a scanning speed of 4 V minutes, and a sampling time of 〇2°. The X-ray diffraction line is calculated by monochromatization of the background monochromator. The minimum intensity of the background intensity of the angular region enclosed by the two chertite diffraction lines (220) and (222) is la, and the peak intensity of the background sillimanite diffraction line (220) is lb. . The two diffraction lines are shown in Figure 1 (A) and Figure 1 (3), respectively, and the diffraction lines appearing near 29.5 ° and 28.9 ° (20) correspond to the Ministry of Economic Affairs, Intellectual Property Bureau, and the Consumer Cooperatives Printing [Powder X-ray Diffraction] Measurement of 1(002) and 1(220) The sample and measurement conditions are the same as those for the measurement of la and lb described above. However, the true diffraction intensity obtained by approximating the background (see Fig. 3) in the vicinity of the 1 (002) diffraction angle of 6 to 9° (2 Θ). Similarly, 1 (220) is a true diffraction intensity obtained by approximating the background in the vicinity of the diffraction angle of 20 to 40° (2 Θ). Snow----4^-- This paper scale is applicable to China National Standard (CNS) Α4 specification (210Χ 297 mm) 1251585 A7 A7 B7 V. Invention description (43) The (002) diffraction line of the strontium stone is shown in Fig. 3. The corresponding diffraction line appears near 7.7 ° (20). (Please read the precautions on the back and fill out this page.) [FACE Bending Strength] Measured according to nS A 5416 "Flexural Strength Test of Light Bub Concrete Panel 9.5 Panel", L = 1 900 mm. In the load-central displacement curve measured by the strength test, the load (W) of the inflection point is initially shown as the initial crack load. At this time, the central portion is displaced ((5) is moderately cracked at the initial crack. Panel rigidity The amount calculated by (1 1 XWX L3) / (768 X δ ) is the maximum load of the load-center displacement curve when the load is broken. [Panel impact response test] Supports one panel at a pitch of 1 800mm, according to JIS A 1418-2 "Method for Measuring the Breaking Performance of Floor Impact Sounds of Buildings Printed by the Intellectual Property Office of the Intellectual Property Office of the Ministry of Economic Affairs, Part 2: Method of Standard Weight Impact Sources" The standard weight of the impact force characteristic (1) specified in the attachment 2 impacts the center of the panel once, and is measured using a non-contact type positioner until no displacement occurs below the impact point. The response curve is used to determine the forced response displacement and The time until the displacement becomes half (amplitude half-life) and the resonance frequency. [Water absorption rate] The measurement of 40 mm X 40 mm X 160 mm with no change in weight under the conditions of 20 ° C and 60% RH 40mm X 40mm face down, i paper size for Chinese National Standard (CNS) A4 size (210X29*7 mm) ~ 1251585 A7 B7 V. Description of invention (44) Immersed at a height of 1 cm from below at 20 °C In the water, the weight after 1 day and 1 week was measured, and the weight of the water absorbed by the cured product after the autoclave was aged was divided by the weight of the sample before the immersion water. [Dimensional stability] at 20 ° C and 60 % RH Under the conditions, 40mm X 40mm X 160mm measuring sample with no change in weight is attached with a deformation ruler (KFW-5-120-C1-1 1 L5M3R), 40mm X 160mm facing On the top, it is submerged 3 cm below the surface to absorb water. The amount of deformation of the ruler after 1 day and 1 week is measured, and the amount of deformation per lm of the cured product after the curing of the autoclave is obtained. [Carbonation shrinkage rate] Determination promotes carbonation The shrinkage rate during the reaction is used as a measure of long-term durability. The size of the cured product after the autoclave is aged is 20 mm X 40 mm X 160 mm, and dried in a constant temperature and humidity chamber at a temperature of 20 ° C and 60 % (RH) until the hardened material is cured. When the weight balance is reached, the hardened material is placed at a temperature 20t, relative humidity 60% RH and carbon dioxide gas concentration lOvol% of the test conditions neutralization promotion test device (Asahi Science (stock) system: Hajj RUNEA), used on the 3rd, 7th and 14th day The change in the distance between the punctuation points (150 mm) was measured by a microscope, and the shrinkage rate was calculated by the following formula: Shrinkage ratio (%) = 100 X a〇-Li) / L 〇 L. = The distance between the punctuation at the beginning of the neutralization test. After the start of the second neutralization test, the distance between the punctuation marks on the 3rd, 7th and 14th is the Chinese National Standard (CNS) A4 specification (210X 297 mm).厘) (Please read the note on the back and fill out this page) Order the Ministry of Economic Affairs Intellectual Property Bureau Staff Consumer Cooperative Printed 1251585 A7 B7 V. Invention Description (45) [Standard Force Test] (Please read the notes on the back first) Fill in the page again. The cured product after the autoclave is aged is placed in a constant temperature and humidity chamber at 20 ° C and 60% RH, and the water content based on the absolute drying of the cured product is 丨〇 ± 2 %. The center of the 180mmxl80mmx50mm sample for the nail test is drilled with 3.0 legs 4 and a depth of 25 mm. The head screws of 4.1 1_ 4 and length 45 mm (() strands are made of: 020-04145) The pull-out strength was measured by manually locking in a depth of 30 mi using a built-in adhesion tester (Samamoto Heavy Machine (stock) system: capacity of 1 · 5 tons, lift 1 〇 leg). At the end of the drawing strength measurement, there are two types. When the nail retention force is weak, the screw is pulled up, and when the nail retention force is strong, the sample is conical-shaped with the screw as the center (cone breakage). Example 1 to 1 9 (How to make a calcium sulphate hardened material with a maximum diameter of more than 200 // m in a square of 10mm or more in the square of 10mm or less) Printed by the Ministry of Economic Affairs, Intellectual Property Office, Employees' Consumption Cooperatives In these examples, the use of hardened materials is shown in Table 1. And the solid raw materials below the compounding amount shown in Table 2. In other words, the tantalum acid raw material is a vermiculite pulverized powder or a vermiculite pulverized powder and a smoky dust (manufactured by EFACO Co., Ltd.). The limestone raw material is made of quicklime and cement, ordinary Portland cement (Ordinary Portland Cement, Table 1~7, 〇PC, Table 4), sulfuric acid, sulphuric acid, Ming 1 8 hydrate, and other sulfuric acid compounds, dihydrate gypsum and Organic fibers use finely pulverized pulp. The parts by weight of the anhydrate of the aluminum sulfate 18 hydrate and the dihydrate gypsum are shown in Tables 1 and 2. The vermiculite pulverized powder, the smoky dust (Examples 8 to 1 1 ), the quicklime, and the ordinary paper scale are applicable to the Chinese National Standard (CN'S) A4 specification (210X297 mm). 4^1251585 A7 B7 V. Description of invention (46) (Please read the notes on the back and fill out this page.) Portland cement, aluminum sulfate 18 hydrate and dihydrate gypsum (Examples 8~1 1) Once the input water is heated to 60 °C, the capacity is 10 L. In the stainless steel tank, the stainless steel tank was heated at 60 ° C, and the mixture was stirred at atmospheric pressure for 2 hours under a state of 1 200 rpm of a stirrer (Shengrong Hall: ULTRA mixer DC-CHRM25) to suppress evaporation of water. Next, quicklime and dihydrate gypsum (except for Examples 8 to 11) were charged twice, and the mixture was stirred and mixed for 1 minute under the same conditions as the one-time injection. After the completion of the mixing of the solid raw material and water, the obtained slurry was poured into a mold frame (25 cm X 15 cm X 7 cm) to prevent the water from evaporating, and it was allowed to harden at 60 ° C for 5 hours. Next, the preliminary hardened material was released from the film, and then subjected to high-temperature high-pressure aging at 1,800 ° C for 4 hours in a saturated steam atmosphere in an autoclave, and then dried to produce a calcium citrate cured product. The physical properties of the produced calcium citrate cured product are shown in Table 8 and Table 9. The cured product obtained in Example 1 was subjected to a carbonation test and a nail retention test. The results are shown in Table 16 and Table 17 respectively. Similarly, the results of measurement of the surface water absorption and dimensional stability of the cured product obtained in Example 1 are shown in Table 18. The powder X-ray diffraction chart of the calcium citrate hardened material prepared in Example 1 printed by the Intellectual Property Office of the Intellectual Property Office of the Ministry of Economics is shown in Fig. 1(A), Fig. 3, Fig. 8(A), and the mercury intrusion method. The differential pore distribution is shown in Fig. 2(A), and the photograph of the microscope type of the scanning electron microscope photograph is 2500 times as shown in Fig. 5(A) and the photograph of the magnification of 5000 times is shown in Fig. 5(B). The differential pore distribution of the mercury intrusion method of the hardened calcium citrate prepared in Examples 2 and 18 is as shown in each of the solid lines (A) in Figs. 4 and 7, respectively. The cross-section of the scanning electron microscopy paper is applicable to the Chinese National Standard (CNS) A4 specification (210X29*7 mm) 1251585 A7 B7 ____ V. Invention description (47) (Please read the note on the back first) Fill in this page) Mirror observation. According to the observation results, the structure of each of the cured materials is represented by the plate-like particles of the snow sandstone represented by FIG. 5(A) and FIG. 5(B) showing the electron micrograph of the cured product obtained in Example 1. A very small number of political stone particles. When the microscope is set to a magnification of 2,500 times, 20 points in the area of 35.4 // m X 1.8.9 // m are not intentionally observed. As a result, it is found that the average proportion of the area of the plate-like feldspar particles in each hardened material is found. More than 80%. As a result of powder X-ray diffraction, the strongest line of the stellite (220) can be observed in each of the hardened materials, or only the (101) diffraction of the quartz which is slightly stronger than the strongest line of the (220) diffraction line of the stellite line. Examples 20 to 33 (Manufacturing method of containing 20 or more calcium citrate hardened materials in a bubble having a maximum diameter of more than 200 // m in a square of 10 mm in the square) In the examples, the use of the hardened material was as used in Examples 1 to 19. The solid raw materials were used in the amounts shown in Tables 3 and 4, followed by the use of bubbles followed by aluminum powder, methylcellulose of the tackifier, and water. Dihydrate gypsum is printed in the 20th, 21st, 25th, 28th and 31st, and the other embodiments are secondary inputs. The finely pulverized pulp was used only in Examples 23 and 26. The solid raw materials and the water were stirred and mixed under the same input methods and conditions as in Examples 1 to 19, and then mixed with methyl cellulose. After the aluminum powder was added and mixed at 60 ° C for 1 hour, the slurry was poured into a mold frame (25 cm x 15 cm x 7 cm) to be foamed, and then a calcium citrate cured product was produced in the same manner as in Examples 1 to 19. The various physical properties of the obtained calcium sulphate hardened materials are shown in Table 10 and Table 本. The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) 1251585 A7 _B7_ V. Invention description (48). The hardened material obtained in Example 20 was supplied to promote the carbonation test and the nail retention test. The results are shown in Table 16 and Table 17 respectively. The differential pore distribution of the mercury intrusion method of the calcium sulphate cured product obtained in Example 20 is shown by the solid line (A) in Fig. 6. The fractured sections of each of the obtained calcium citrate hardened materials were observed using a scanning electron microscope. According to the observation result, it is known that the structure of each of the hardened materials is composed of plate-like particles of slaked calcite containing coarse bubbles, and a matrix other than coarse bubbles, as represented by the photographs of Figs. 5(A) and 5(B). It consists of plate-like particles of calcium carbide and a very small amount of vermiculite particles. When the microscope was set at a magnification of 2,500 times, the matrix other than the coarse bubbles generated by the bubble agent at 20 points in the region of 35.4//mX 18.9//m was not intentionally observed, and as a result, plate-shaped slaked feldspar particles were found in each of the hardened materials. The average proportion of the area occupied is more than 80%. As a result of powder X-ray diffraction, the strongest line of the stellite (220) can be observed in each of the hardened materials, or only the (101) diffraction of the quartz which is slightly stronger than the (220) diffraction line of the stellite line. Example 3 4 An aqueous solution containing a 2.5% by weight of a fluid-based material for a cement-based material (MAR P liquid, manufactured by Asahi Bubble Manufacturing Co., Ltd.) was used, and a foaming machine (manufactured by Foam Technology Research Institute Co., Ltd.) was used at an air pressure of 0.25 kg/cm 2 . The liquid pressure is 2525kg/cm2 to modulate the bubbles. The density of the obtained bubbles was 0.093 g/cm3. After the solid raw material was mixed with water to prepare a slurry by the same formulation and method as in Example 12, the above-mentioned bubbles were mixed for 27 μmol% of the slurry, mixed for 1 hour, and then injected into the mold frame, and the rest were the same as those of Example 12. Method for producing calcium citrate hardened material. This paper size applies to the Chinese National Standard (CNS) A4 specification (210X297 mm)' (please read the notes on the back and fill out this page)
、1T 線一 經濟部智慧財產局員工消費合作社印製 1251585 A7 B7 五、發明説明(49) (請先閱讀背面之注意事項再填寫本頁) 製得之各矽酸鈣硬化物之各種物性如表1 1所示。此硬 化物之破斷面使用掃瞄型電子顯微鏡觀察結果得知其結構 由含有粗大氣泡之雪矽鈣石之板狀粒子、粗大氣泡以外之 基質之以圖5(A)及圖5(B)照片所代表之雪矽鈣石之板狀粒 子及極少量之矽石粒子所構成。顯微鏡設定倍數2500倍下 ,不刻意觀察35.4 a m X 18.9 // m之區域內20處之氣泡劑 所產生之粗.大氣泡以外之基質,結果發現上述區域中,板 狀之雪矽鈣石粒子所佔有之面積比例之平均爲80 %以上。 粉末X射線衍射的結果確認最強線爲雪矽鈣石之(220)之衍 射線。 實施例3 5及3 6 使用與實施例1 2相同的配方及方法,將固體原料與水 混合調製漿料後,混合1 4 0 v ο 1 %之氣泡,實施例3 6除了使 用與實施例1相同的配方及方法,將固體原料與水混合調 製漿料後,混合58 vqI %之氣泡外,其餘同實施例34的方法 ,製造矽酸鈣硬化物。 經濟部智慧財產局員工消費合作社印製 製得之各矽酸鈣硬化物之各種物性如表1 1所示。此硬 化物之破斷面使用掃瞄型電子顯微鏡觀察結果得知各硬化 物之結構由含有粗大氣泡之雪矽鈣石之板狀粒子、粗大氣 泡以外之基質之以圖5(A)及圖5(B)照片所代表之雪矽鈣石 之板狀粒子及極少量之矽石粒子所構成。顯微鏡設定倍數 2 500倍下,不刻意觀察35.4 // m X 18.9 // m之區域內20處 之氣泡劑所產生之粗大氣泡以外之基質,結果發現上述區 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 1251585 Μ __Β7_ 五、發明説明(50) (請先閱讀背面之注意事項再填寫本頁) 域中,板狀之雪矽鈣石粒子所佔有之面積比例之平均爲80 %以上。粉末X射線衍射的結果確認最強線爲雪矽鈣石之 (220)之衍射線。 實施例37 除了將撥水系物質之以聚二甲基矽氧烷爲主成分之聚 矽氧油(信越化學製:KF96- 100CS)1.14重量份與二水石膏 以二次投入外,其餘同實施例1的方法製造矽酸鈣硬化物 。製得之矽酸鈣硬化物之各種物性與實施例1製得之硬化 物之物性如表1 8所示。 實施例3 8 固體原料與水之混合結束隨後之漿料中,對於含有最 終硬化物(高壓鍋中之熟化結束後,乾燥後)之空隙的體積時 ,添加〇.5vol %之纖維長6mm之芳香族聚酿胺短纖維(帝人 製:Technora 3 20),使用擴散混練混合機混合3小時外, 其餘與實施例1相同的方法,製造矽酸鈣硬化物。 經濟部智慧財產局員工消費合作社印製 製得之各矽酸鈣硬化物之各種物性如表1 9所示。壓縮 強度、衝擊強度及纖維添加量之數據及實施例1的結果如 表20所示。此硬化物之破斷面使用掃瞄型電子顯微鏡觀察 結果得知此硬化物之結構由圖5(A)及圖5(B)照片所代表之 雪矽鈣石之板狀粒子、芳香族聚醯胺短纖維及極少量之矽 石粒子所構成。顯微鏡設定倍數25 00倍下,不刻意觀察 35.4 // m X 18.9 // m之區域內20處結果發現上述區域中, 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 經濟部智慧財產局員工消費合作社印製 1251585 A7 B7 五、發明説明(51) 板狀之雪矽鈣石粒子所佔有之面積比例之平均爲80 %以上 。粉末X射線衍射的結果僅發現稍微超過雪矽鈣石之(220) 衍射線之最強線之石英之(1 0 1)衍射線。 實施例39 將使用與實施例2相同之配方製作約4500倍之漿料流 入內部尺寸高度600mm、長度2000mm及寬度100mm,配 置6mm鋼筋之模框內,以5小時預備硬化。預備硬化物脫 膜以鋼絲切成厚度100mm、厚度2000mm、寬度60mm之大 小後,置入高壓鍋內以1 80 °C、4小時高溫高壓熟化後,經 乾燥得到含水率20重量%之無龜裂之矽酸鈣複合物。此時 使用之配置補強鋼筋之槪略圖如圖9所示。 製得之矽酸鈣複合物之面板彎曲強度及面板衝擊應答 之測定結果分別如表2 1及表22所示。衝擊應答係測定3次 之平均。除去面板之鋼筋之基材部分之各種物性之測定結 果大致與實施例2製得之硬化物之物性相同。 比較例1 除了不添加硫酸鋁外,其餘與實施例1相同的配合比 例且同樣的方法混合,混合後之漿料流入模框,以60 t保 持5小時。但產生固體之沈降、即水與固體產生分離,無 法得到目的之鬆比重之矽酸鈣硬化物。分離的水爲使用水 之1 5重量%。 本紙張尺度適财關家鮮((:剛44胁(21()\297公釐) " IT^ (請先閱讀背面之注意事項再填寫本頁) 1251585 Μ ___Β7 五、發明説明(52) 比較例2 (請先閱讀背面之注意事項再填寫本頁) 除了不添加硫酸鋁外,其餘與實施例2相同的配合比 例且同樣的方法製造矽酸鈣硬化物。製得之矽酸鈣硬化物 之各種物性如表1 2所示。此硬化物之水銀壓入法之微分細 孔分佈如圖4中之點線(Β)所示。製得之硬化物其破斷面使 用掃瞄型電子顯微鏡觀察結果得知各其結構係雪矽鈣石之 板狀粒子、少量之纖維狀粒子及矽石粒子所構成。粉末X 射線衍射的結果僅發現稍微超過雪矽鈣石之(220)衍射線之 最強線之石英之(101)衍射線。 比較例3 經濟部智慧財產局員工消費合作社印製 除了不添加硫酸鋁外,其餘與實施例7相同的配合比 例且同樣的方法製造矽酸鈣硬化物。製得之矽酸鈣硬化物 之各種物性如表1 2所示。此硬化物之水銀壓入法之微分細 分佈如圖4中之點線(B)所示。製得之硬化物其破斷面使 用掃瞄型電子顯微鏡觀察結果得知各其結構係雪矽鈣石之 板狀粒子、少量之纖維狀粒子及矽石粒子所構成。粉末X 射線衍射的結果僅發現稍微超過雪矽鈣石之(220)衍射線之 最強線之石英之(101)衍射線。 比較例4 除了不添加硫酸鋁外,其餘與實施例9相同的配合比 例且同樣的方法混合,混合後之漿料流入模框’以60 °C保 持5小時。但產生固體之沈降、即水與固體產生分離’無 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X29*7公釐) 1251585 A7 B7 五、發明説明(53) 法得到目的之鬆比重之矽酸鈣硬化物。分離的水爲使用水 之35重量%。 比較例5 除了不添加硫酸鋁外,其餘與實施例1 〇相同的配合比 例且同樣的方法製造矽酸鈣硬化物。製得之矽酸鈣硬化物 之各種物性如表1 2所示。此硬化物其破斷面使用掃瞄型電 子顯微鏡觀察結果得知其結構係由雪矽鈣石之板狀粒子、 少量之纖維狀粒子及矽石粒子所構成。粉末X射線衍射的 結果確認最強線爲雪矽鈣石之(220)之衍射線。 比較例6 除了不添加硫酸鋁外,其餘與實施例1 6相同的配合比 例且同樣的方法製造矽酸鈣硬化物。製得之矽酸鈣硬化物 之各種物性如表1 2所示。此硬化物其破斷面使用掃瞄型電 子顯微鏡觀察結果得知其結構係由雪矽鈣石之板狀粒子、 少量之纖維狀粒子及矽石粒子所構成。粉末X射線衍射的 結果確認最強線爲雪矽鈣石之(220)之衍射線。 比較例7 除了不添加硫酸鋁外,其餘與實施例20相同的配合比 例且同樣的方法製造矽酸鈣硬化物。製得之矽酸鈣硬化物 之各種物性如表1 2所示。此硬化物其破斷面使用掃瞄型電 子顯微鏡觀察結果得知其結構係由含有粗大氣泡之雪矽鈣 -----------ΡγΛ-ι---- 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X297公釐) _ (請先閱讀背面之注意事項再填寫本頁) 訂 線 經濟部智慧財產局員工消費合作社印製 1251585 A7 B7 五、發明説明(54) 石之板狀粒子、少量之纖維狀粒子及矽石粒子所構成。粉 末X射線衍射的結果確認最強線爲雪矽鈣石之(220)之衍射 線。 比較例8 除了不添加硫酸鋁外,其餘與實施例22相同的配合比 例且同樣的方法製造矽酸鈣硬化物。混合後之漿料流入模 框,以60 °C保持5小時預備硬化後之預備硬化物之硬度在 實施例22爲10mm,而比較例8爲0mm。製得之矽酸鈣硬 化物之各種物性如表1 2所示。此硬化物其破斷面使用掃瞄 型電子顯微鏡觀察結果得知其結構係由含有粗大氣泡之雪 矽鈣石之板狀粒子、其他部位之雪矽鈣石之板狀粒子、少 量之纖維狀粒子及矽石粒子所構成。粉末X射線衍射的結 果確認最強線爲雪矽鈣石之(220)之衍射線。 比較例9 除了不添加硫酸鋁外,其餘與實施例23相同的配合比 例且同樣的方法製造矽酸鈣硬化物。混合後之漿料流入模 框,以60t保持5小時預備硬化後之預備硬化物之硬度在 實施例23爲1 0mm,而比較例9爲4mm。製得之矽酸鈣硬 化物之各種物性如表1 2所示。此硬化物其破斷面使用掃瞄 型電子顯微鏡觀察結果得知其結構係由含有粗大氣泡之雪 矽鈣石之板狀粒子、其他部位之雪矽鈣石之板狀粒子、少 量之纖維狀粒子及矽石粒子所構成。粉末X射線衍射的結 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閱讀背面之注意事項再填寫本頁) 訂 經濟部智慧財產局員工消費合作社印製 1251585 A7 B7 五、發明説明(55) 果確認最強線爲雪矽鈣石之(220)之衍射線。 (請先閱讀背面之注意事項再填寫本頁) 比較例1 0 除了不添加硫酸鋁外,其餘與實施例25相同的配合比 例且同樣的方法混合,混合後之漿料流入模框,以60 °C保 持5小時。但產生水與固體之分離,發泡後之預備硬化物 之底部有水,因此無法得到目的之鬆比重之矽酸鈣硬化物 。分離的水爲使用水之25重量%。 比較例1 1 經濟部智慧財產局員工消費合作社印製 除了不添加硫酸鋁外,其餘與實施例26相同的配合比 例且同樣的方法製造矽酸鈣硬化物。混合後之漿料流入模 框,以60 °C保持5小時預備硬化後之預備硬化物之硬度在 實施例23爲10mm,而比較例1 1爲2mm。製得之矽酸鈣硬 化物之各種物性如表1 2所示。此硬化物其破斷面使用掃瞄 型電子顯微鏡觀察結果得知其結構係由存在於粗大氣泡部 之雪矽鈣石之板狀粒子、其他部位之雪矽鈣石之板狀粒子 、少量之纖維狀粒子及矽石粒子所構成。粉末X射線衍射 的結果確認最強線爲雪矽鈣石之(220)之衍射線。 比較例1 2 除了不添加硫酸鋁外,其餘與實施例3 1相同的配合比 例且词樣的方法製造矽酸鈣硬化物。製得之矽酸鈣硬化物 之各種物性如表1 2所示。此硬化物其破斷面使用掃瞄型電 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) ^ss-=- 1251585 λ7 A / B7 五、發明説明(56) C請先閱讀背面之注意事項真填寫本買) 子顯微鏡觀察結果得知其結構係由含有粗大氣泡之雪矽鈣 石之板狀粒子、其他部位之雪矽鈣石之板狀粒子、少量之 纖維狀粒子及矽石粒子所構成。粉末X射線衍射的結果僅 發現超過雪矽鈣石之(220)衍射線強度許多之波峰之石英之 (1 0 1)衍射線。 比較例1 3〜1 6 混合表5所示之原料使混合隨後之漿料溫度成爲50 °C 。矽酸質原料係使用平面比表面積2500cm2/g之矽石粉碎粉 。氣泡劑使用如表5所示之重量份之鋁粉末,改變添加量 使發泡倍率變化。鋁粉末添加混合後,將混凝土立刻流入 模框內,以60 °C、3小時預備硬化。接著將製得之預備硬 化物脫膜,置於高壓鍋中,以1 80 °C、4小時進行高溫高壓 熟化後,經乾燥製造鬆比重不同之輕量氣泡混凝土(矽酸鈣 硬化物)。 經濟部智慧財產局員工消費合作社印製 製造之輕量氣泡混凝土的各種物性如表1 3所示。比較 例1 5製得之硬化物供給促進碳酸化試驗及保釘力試驗。其 結果分別如表1 6及表1 7所示。同樣地,比較例1 5製得之 輕量氣泡混凝土之水銀壓入法之微分細孔分佈分別如圖6 中之點線(B)所示,其粉末X射線衍射圖表如圖8(B)所示。 各輕量氣泡混凝土之破斷面使用掃瞄型電子顯微鏡觀察結 果得知其結構皆由含有粗大氣泡之雪矽鈣石之板狀粒子、 其他部位之雪矽鈣石之板狀粒子、及殘留矽石與矽石周邊 之粗大空隙所構成。粉末X射線衍射的結果僅發現遠超過 本紙張尺度適用中國國家標準(CNS ) A4規格(210 X 297公釐) 1251585 A7 B7 五、發明説明( 雪矽鈣石之(220)衍射線強度許多之波峰例如圖8(B)所示之 圖表圖所代表之石英之(101)衍射線。 (請先閱讀背面之注意事項再填寫本頁) 比較例1 7〜1 9 自3種之市售ALC中採取無鋼筋部分測定各種物性。 結果如表1 3所示。這些ALC之破斷面使用掃瞄型電子顯微 鏡觀察結果得知其結構爲存在於粗大氣泡之板狀粒子、其他 部位之雪矽鈣石之板狀粒子、及殘留矽石與矽石周邊之粗大 空隙。粉末X射線衍射的結果僅發現遠超過雪矽鈣石之(220) 衍射線強度許多之波峰,例如圖1 8(B)所示之圖表圖所代表 之僅觀察到石英之(1 01)衍射線。 比較例20 經濟部智慧財產局工消費合作社印製 使用攪拌機以6(TC混合普通波特蘭水泥31重量份、生 石灰42重量份、Blaine値7500之微粉矽石27重量份及水 1 60重量份。然後停止攪拌、靜置,以60°C、保持4小時預 備硬化。將製得之硬化物之粉碎物50重量份、普通波特蘭 水泥8.4重量份、生石灰8.4重量份、Blaine値1 1000之微 粉砂石30.1重量份、二水石膏3重量份、水53.9重量份及 將舊紙漿微細化之纖維0.42重量份予以混合後,抑制水分 蒸發的狀態下,以6(TC、保持12小時預備硬化。將製得之 預備硬化物脫膜,置於高壓鍋中,以1 80°C、4小時進行高 溫高壓熟化後,經乾燥得到矽酸鈣硬化物。原料之配合比如 表5所示。1T Line 1 Economic Department Intellectual Property Bureau Staff Consumer Cooperative Printed 1251585 A7 B7 V. Invention Description (49) (Please read the note on the back and fill out this page) The various physical properties of each calcium sulphate hardened material are as follows. Table 1 shows. The cross section of the cured product was observed by a scanning electron microscope, and the structure was obtained from the plate-like particles of the stellite containing coarse bubbles, and the matrix other than the coarse bubbles, as shown in Fig. 5(A) and Fig. 5(B). ) The slab-shaped particles of the stellite represented by the photograph and a very small amount of vermiculite particles. When the microscope was set at a magnification of 2,500 times, the matrix other than the coarse and large bubbles generated by the bubble agent at 20 points in the region of 35.4 am X 18.9 // m was not deliberately observed, and as a result, plate-shaped slaked feldspar particles were found in the above region. The average proportion of the area occupied is more than 80%. The results of powder X-ray diffraction confirmed that the strongest line was the radiant of the stellite (220). Example 3 5 and 3 6 Using the same formulation and method as in Example 12, the solid raw material was mixed with water to prepare a slurry, and then 1 4 0 v ο 1 % of the bubbles were mixed, and Example 36 was used except for the examples. 1 In the same formulation and method, a solid raw material was mixed with water to prepare a slurry, and then 58 vqI% of bubbles were mixed, and the same procedure as in Example 34 was carried out to produce a calcium citrate cured product. The physical properties of each calcium citrate hardened material produced by the Intellectual Property Office of the Intellectual Property Office of the Ministry of Economic Affairs are shown in Table 11. The fractured section of the cured product was observed by a scanning electron microscope. The structure of each of the cured materials was determined by the plate-like particles of the slaked calcite containing coarse bubbles, and the matrix other than the coarse bubbles, as shown in Fig. 5(A) and 5(B) The slab-shaped particles of stellite represented by the photograph and a very small amount of vermiculite particles. When the microscope is set to a magnification of 2 500 times, the matrix other than the coarse bubbles generated by the bubble agent at 20 places in the area of 35.4 // m X 18.9 // m is not deliberately observed. It is found that the above-mentioned area paper size is applicable to the Chinese national standard (CNS). A4 size (210X297 mm) 1251585 Μ __Β7_ V. Description of invention (50) (Please read the note on the back and fill out this page) In the domain, the average proportion of the area of the plate-shaped stellite particles is More than 80%. As a result of powder X-ray diffraction, it was confirmed that the strongest line was the diffraction line of (222) of sillimanite. Example 37 In addition to 1.14 parts by weight of polyfluorinated oil (manufactured by Shin-Etsu Chemical Co., Ltd.: KF96-100CS) containing polydimethyl siloxane as a water-repellent substance, and dihydrate gypsum were charged twice, the same was carried out. The method of Example 1 produced a calcium citrate hardened product. The physical properties of the hardened calcium silicate hardened material and the hardened material obtained in Example 1 are shown in Table 18. Example 3 8 The mixing of the solid raw material and water was completed. In the subsequent slurry, for the volume of the void containing the final hardened material (after the ripening in the autoclave, after drying), a 〇. 5 vol % fiber length of 6 mm was added. Calcium citrate hardened material was produced in the same manner as in Example 1 except that the polyacrylamide staple fiber (manufactured by Teijin: Technora 3 20) was mixed for 3 hours using a diffusion kneading mixer. The physical properties of each calcium citrate hardened material produced by the Intellectual Property Office of the Intellectual Property Office of the Ministry of Economic Affairs are shown in Table 19. The data of the compressive strength, the impact strength and the fiber addition amount and the results of Example 1 are shown in Table 20. The fractured section of the cured product was observed by a scanning electron microscope. The structure of the cured product was obtained from the slab particles of the slaked calcite represented by the photographs in Fig. 5(A) and Fig. 5(B), and the aromatic polycondensation. It consists of guanamine short fibers and a very small amount of vermiculite particles. When the microscope is set to a magnification of 25 00 times, 20 points in the area of 35.4 // m X 18.9 // m are not deliberately observed. In the above areas, the paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm). Intellectual Property Bureau employee consumption cooperative printed 1251585 A7 B7 V. Description of invention (51) The average proportion of the area occupied by the plate-shaped glacial particles is more than 80%. As a result of powder X-ray diffraction, only the (1 0 1) diffraction line of quartz which slightly exceeded the strongest line of the (220) diffraction line of the sillimanite was found. Example 39 A slurry of about 4500 times was prepared using the same formulation as in Example 2, and was placed in a mold having a height of 600 mm, a length of 2000 mm, and a width of 100 mm, and placed in a 6 mm steel bar, and hardened for 5 hours. The pre-hardened strip is cut into a thickness of 100 mm, a thickness of 2000 mm, and a width of 60 mm, and placed in a pressure cooker at a temperature of 1 80 ° C for 4 hours, and then dried to obtain a moisture content of 20% by weight without cracking. Calcium citrate complex. The sketch of the reinforcing reinforcement used at this time is shown in Figure 9. The results of the panel bending strength and the panel impact response of the obtained calcium citrate composite are shown in Tables 2 and 22, respectively. The impact response was measured three times on average. The physical properties of the substrate portion of the steel bar from which the panel was removed were substantially the same as those of the cured product obtained in Example 2. Comparative Example 1 The same mixing ratio and the same method as in Example 1 were carried out except that aluminum sulfate was not added, and the mixed slurry was poured into the mold frame and kept at 60 t for 5 hours. However, sedimentation of solids, i.e., separation of water and solids, does not result in a hardened calcium citrate of the desired bulk. The separated water was 15% by weight of water used. This paper scale is suitable for the family. ((: Just 44 threat (21 () \297 mm) " IT^ (Please read the note on the back and fill out this page) 1251585 Μ ___Β7 V. Invention description (52) Comparative Example 2 (Please read the precautions on the back side and then fill in the page) The calcium citrate hardened product was produced in the same manner as in Example 2 except that aluminum sulfate was not added. The various physical properties of the material are shown in Table 12. The differential pore distribution of the mercury intrusion method of the cured product is shown by the dotted line (Β) in Fig. 4. The hardened material obtained is scanned using a cross section. Observation by electron microscopy revealed that each of the structures was composed of slab-shaped particles of slaked calcite, a small amount of fibrous particles, and vermiculite particles. The results of powder X-ray diffraction were found to be slightly more than (220) diffraction of slaked calcite. Quartz (101) diffraction line of the strongest line of the line. Comparative Example 3 Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printed in the same manner as in Example 7 except that aluminum sulfate was not added, and the same method was used to produce calcium citrate. Hardened material. Calcium citrate hardened The various physical properties are shown in Table 12. The differential fine distribution of the mercury intrusion method of the cured product is shown by the dotted line (B) in Fig. 4. The obtained hardened material is scanned using a scanning electron microscope. As a result of observation, it was found that each of the structures was composed of plate-like particles of slaked calcite, a small amount of fibrous particles, and vermiculite particles. The results of powder X-ray diffraction were found to be slightly higher than the (220) diffraction line of the stellite. The strongest line of quartz (101) diffraction line. Comparative Example 4 except that aluminum sulfate was not added, the same mixing ratio as in Example 9 was carried out in the same manner, and the mixed slurry was poured into the mold frame to maintain at 60 ° C. 5 hours. However, the solid sedimentation, that is, the separation of water and solids is produced. 'The paper size is not applicable to the Chinese National Standard (CNS) Α4 specification (210X29*7 mm) 1251585 A7 B7 V. Invention Description (53) Calcium citrate hardened material having a bulk specific gravity. The separated water was 35 wt% of water used. Comparative Example 5 A calcium citrate cured product was produced in the same manner as in Example 1 except that aluminum sulfate was not added. Made The various physical properties of the calcium citrate hardened material are shown in Table 12. The fractured surface of the cured product was observed by scanning electron microscopy, and the structure was characterized by the plate-like particles of the slaked calcite and a small amount of fibrous particles. And the composition of the vermiculite particles. The result of the powder X-ray diffraction confirmed that the strongest line is the diffraction line of (12) of the sillimanite. Comparative Example 6 The same mixing ratio as in Example 16 except that aluminum sulfate was not added and The same method was used to produce a hardened calcium citrate solution. The various physical properties of the obtained calcium citrate cured product are shown in Table 12. The fractured surface of the cured product was observed by scanning electron microscopy. It is composed of plate-like particles of calcite, a small amount of fibrous particles, and vermiculite particles. The result of powder X-ray diffraction confirmed that the strongest line was the diffraction line of (222) of sillimanite. Comparative Example 7 A calcium citrate cured product was produced in the same manner as in Example 20 except that aluminum sulfate was not added. The various physical properties of the obtained calcium citrate hardened material are shown in Table 12. The cross-section of the hardened material was observed by a scanning electron microscope, and the structure was determined by the snowy calcium containing coarse bubbles-----------ΡγΛ-ι---- China National Standard (CNS) Α4 Specifications (210X297 mm) _ (Please read the note on the back and fill out this page) Customs Department of Intellectual Property Intelligence Bureau Staff Consumer Cooperative Printed 1251585 A7 B7 V. Invention Description (54) Stone It is composed of plate-like particles, a small amount of fibrous particles, and vermiculite particles. The result of powder X-ray diffraction confirmed that the strongest line was the diffraction line of (222) of sillimanite. Comparative Example 8 A calcium citrate cured product was produced in the same manner as in Example 22 except that aluminum sulfate was not added. The mixed slurry was poured into the mold, and the hardness of the preliminary hardened product after preliminary hardening at 60 ° C for 5 hours was 10 mm in Example 22, and Comparative Example 8 was 0 mm. The various physical properties of the obtained calcium silicate hard acid are shown in Table 12. The fractured surface of the cured product was observed by a scanning electron microscope. The structure was characterized by the plate-like particles of slaked calcite containing coarse bubbles, the plate-like particles of slaked calcite in other parts, and a small amount of fibrous It consists of particles and vermiculite particles. The results of powder X-ray diffraction confirmed that the strongest line was the diffraction line of (222) of sillimanite. Comparative Example 9 A calcium citrate cured product was produced in the same manner as in Example 23 except that aluminum sulfate was not added. The mixed slurry was poured into the mold, and the hardness of the preliminary hardened product after preliminary hardening at 60 t for 5 hours was 10 mm in Example 23, and Comparative Example 9 was 4 mm. The various physical properties of the obtained calcium silicate hard acid are shown in Table 12. The fractured surface of the cured product was observed by a scanning electron microscope. The structure was characterized by the plate-like particles of slaked calcite containing coarse bubbles, the plate-like particles of slaked calcite in other parts, and a small amount of fibrous It consists of particles and vermiculite particles. The powder X-ray diffraction of the paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) (please read the note on the back and fill out this page). The Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printed 1251585 A7 B7 V. INSTRUCTIONS (55) Confirm that the strongest line is the diffraction line of the stellite (220). (Please read the precautions on the back and fill out this page.) Comparative Example 1 0 The same mixing ratio as in Example 25 was carried out except that aluminum sulfate was not added, and the mixture was mixed in the same manner. The mixed slurry was poured into the mold frame to 60. °C is kept for 5 hours. However, the separation of water and solids occurs, and water is formed at the bottom of the preliminary hardened material after foaming, so that the target calcium hardened calcium sulphate cannot be obtained. The separated water was 25% by weight of water used. Comparative Example 1 1 Ministry of Economic Affairs Intellectual Property Office Employees Consumption Cooperative Printed Calcium citrate hardened material was produced in the same manner as in Example 26 except that aluminum sulfate was not added. The mixed slurry was poured into the mold, and the hardness of the preliminary hardened product after preliminary hardening at 60 ° C for 5 hours was 10 mm in Example 23, and Comparative Example 11 was 2 mm. The various physical properties of the obtained calcium silicate hard acid are shown in Table 12. The fractured surface of the cured product was observed by a scanning electron microscope. The structure was characterized by the plate-like particles of the slaked calcite present in the coarse bubble portion, and the plate-like particles of the slaked calcite in other portions, and a small amount. It is composed of fibrous particles and vermiculite particles. The result of powder X-ray diffraction confirmed that the strongest line was the diffraction line of (222) of sillimanite. Comparative Example 1 2 A calcium citrate cured product was produced in the same manner as in Example 31 except that aluminum sulfate was not added. The various physical properties of the obtained calcium citrate hardened material are shown in Table 12. This hardened material is scanned using a scanning type paper. The Chinese National Standard (CNS) A4 specification (210X 297 mm) ^ss-=- 1251585 λ7 A / B7 5. Inventive Note (56) C Read the back of the note. I bought it.) The microscope observation shows that the structure is composed of plate-like particles of slaked calcite containing coarse bubbles, plate-like particles of slaked calcite in other parts, and a small amount of fibrous particles. And meteorite particles. As a result of powder X-ray diffraction, only the (1 0 1) diffraction line of quartz exceeding the peak of the (220) diffraction line intensity of the sillimanite was found. Comparative Example 1 3 to 1 6 The materials shown in Table 5 were mixed so that the temperature of the slurry after the mixing was 50 °C. The tannic acid raw material is a vermiculite pulverized powder having a planar specific surface area of 2,500 cm 2 /g. As the bubble agent, aluminum powder in an amount by weight as shown in Table 5 was used, and the amount of addition was changed to change the expansion ratio. After the aluminum powder was added and mixed, the concrete was immediately poured into the mold frame and pre-hardened at 60 ° C for 3 hours. Then, the prepared pre-hardened compound was released from the film, placed in an autoclave, and aged at a high temperature and high pressure at 1,800 ° C for 4 hours, and then dried to produce a lightweight batt concrete (hardened calcium citrate) having a different bulk. The various physical properties of lightweight concrete produced by the Intellectual Property Office of the Intellectual Property Office of the Ministry of Economic Affairs are shown in Table 13. Comparative Example 1 The hardened material supplied was subjected to a carbonation test and a nail retention test. The results are shown in Table 16 and Table 17 respectively. Similarly, the differential pore distribution of the mercury indentation method of the lightweight bubble concrete prepared in Comparative Example 15 is shown by the dotted line (B) in Fig. 6, and the powder X-ray diffraction chart is shown in Fig. 8(B). Shown. The cross-section of each lightweight concrete was observed by scanning electron microscopy. The structure was characterized by the plate-like particles of slaked calcite containing coarse bubbles, the plate-like particles of slaked calcite from other parts, and the residue. The meteorite and the rough gap around the meteorite. The results of powder X-ray diffraction were found to be far beyond the paper scale. Applicable to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) 1251585 A7 B7 V. Description of the invention (Snowy calcite (220) diffraction line intensity is many The peaks are, for example, the (101) diffraction lines of quartz represented by the graph shown in Fig. 8(B). (Please read the notes on the back and fill out this page.) Comparative example 1 7~1 9 Commercially available ALC from 3 types The physical properties of the steel-free part were measured. The results are shown in Table 13. The fracture surface of these ALCs was observed by scanning electron microscopy and the structure was the slabs of the plate-like particles and other parts of the coarse bubbles. The plate-like particles of calcium carbide and the coarse voids around the residual vermiculite and vermiculite. The results of powder X-ray diffraction only found many peaks far exceeding the intensity of the (220) diffraction line of the stellite, for example, Figure 18 (B) The graph shown in the graph shows only the (1 01) diffraction line of quartz. Comparative Example 20 The Ministry of Economic Affairs, the Intellectual Property Bureau, the Consumer Cooperative, printed with a blender of 6 (TC mixed with ordinary Portland cement 31 parts by weight, Quicklime 42 parts by weight, B 27 parts by weight of lameite 7500 and 60 parts by weight of water. Then, stirring was stopped, and the mixture was allowed to stand at 60 ° C for 4 hours to prepare for hardening. 50 parts by weight of the obtained pulverized product of the cured product, ordinary wave 8.4 parts by weight of Portland cement, 8.4 parts by weight of quicklime, 30.1 parts by weight of fine powder of Blaine® 1 1000, 3 parts by weight of dihydrate gypsum, 53.9 parts by weight of water, and 0.42 parts by weight of fibers obtained by refining old pulp, In the state where the evaporation of water is suppressed, 6 (TC, hold for 12 hours to prepare for hardening. The prepared preliminary hardened material is released from the film, placed in a pressure cooker, and aged at 80 ° C for 4 hours, and then dried. Calcium citrate hardened material. The mixing of raw materials is shown in Table 5.
本纸張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) ~ J 1251585 A7 B7_____ 五、發明説明( (請先閲讀背面之注意事項再填寫本頁} 製造之矽酸鈣硬化物的各種物性如表1 3所示。此硬 化物其破斷面使用掃瞄型電子顯微鏡觀察結果得知其結構係 由雪矽鈣石之板狀粒子及少量之纖維狀粒子所構成。粉末χ 射線衍射的結果確認最強線爲雪矽鈣石之(220 )之衍射線 比較例21 使用攪拌機以60°C混合普通波特蘭水泥3 1重量份、生 石灰42重量份、Blaine値1 1000之微粉矽石27重量份及水 160重量份。然後停止攪拌、靜置,以60°C、保持4小時硬 化。將製得之硬化物之粉碎物40重量份、普通波特蘭水泥 13.6重量份、生石灰13.6重量份、Blaine値1 1000之微粉矽 石29.8重量份、二水石膏3重量份、水11.8重量份及將舊 紙漿微細化之纖維1重量份予以混合後,將製得之漿料流入 模框內,除此之外其餘與比較例20相同得到矽酸鈣硬化物 。原料之配合比如表5所示。 經濟部智慧財產局員工消費合作社印製 製造之矽酸鈣硬化物的各種物性如表1 3所示。此硬化 物之保釘力試驗結果如表17所不,水銀壓入法之微分細孔 分佈如圖2(B)所示。製得之硬化物之破斷面使用掃瞄型電子 顯微鏡觀察結果得知其結構係由雪矽鈣石之板狀粒子及少量 之纖維狀粒子所構成。粉末X射線衍射的結果確認最強線爲 雪矽鈣石之(220)之衍射線。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) A7 B7 1251585 五、發明説明( 比較例22 (讀先閲讀背面之注意事項再填寫本頁} 使用攪拌機以60°C普通波特蘭水泥38.3重量份、生石 灰43.2重量份、Blaine値1 1〇〇〇之微粉矽石4.3重量份、矽 煙塵14.2重量份及水416重量份攪拌混合4小時。再混合製 得之漿料89.65重量份、Blame値1 1000之微粉矽石9.15重 量份、二水石膏1.2量份、水5.8重量份及將舊紙漿微細化 之纖維0.8重量份予以混合後,將製得之漿料流入模框內, 除此之外其餘與比較例20相同得到矽酸鈣硬化物。原料之. 配合比如表5所示。 製造之矽酸鈣硬化物的各種物性如表14所示。此硬 化物之破斷面使用掃瞄型電子顯微鏡觀察結果得知其結構係 由雪矽鈣石之板狀粒子及少量之纖維狀粒子所構成。粉末 X射線衍射的結果確認最強線爲雪矽鈣石之(220 )之衍射 線。 比較例23 經濟部智慧財產局8工消費合作社印製This paper scale is applicable to China National Standard (CNS) A4 specification (210X 297 mm) ~ J 1251585 A7 B7_____ V. Invention description ((Please read the note on the back and then fill out this page) Made of Calcium Citrate Hardened The various physical properties are shown in Table 13. The fractured surface of the cured product was observed by a scanning electron microscope, and the structure was composed of plate-like particles of slaked calcite and a small amount of fibrous particles. The diffraction result confirmed that the strongest line was the diffraction line of the sillimanite (220). Comparative Example 21 3 parts by weight of ordinary Portland cement, 42 parts by weight of quicklime, and a powder of Blaine 値 1 1000 were mixed at 60 ° C using a stirrer. 27 parts by weight of stone and 160 parts by weight of water. Then, stirring was stopped, and the mixture was allowed to stand at 60 ° C for 4 hours to harden. 40 parts by weight of the obtained pulverized product of the cured product, 13.6 parts by weight of ordinary Portland cement, and quicklime 13.6 parts by weight, 29.8 parts by weight of the fine powder vermiculite of Blaine® 1 1000, 3 parts by weight of dihydrate gypsum, 11.8 parts by weight of water, and 1 part by weight of the fiber which refines the old pulp, and then the slurry obtained is poured into the mold. In the box, except Other than the above, the hardened calcium citrate was obtained in the same manner as in Comparative Example 20. The blending of the raw materials is shown in Table 5. The various physical properties of the calcium citrate cured product printed and manufactured by the Ministry of Economic Affairs Intellectual Property Office employees' consumption cooperatives are shown in Table 13. The results of the nail retention test of the cured product are shown in Table 17. The differential pore distribution of the mercury intrusion method is shown in Fig. 2(B). The fractured surface of the obtained cured product is scanned using an electron microscope. As a result of observation, it was found that the structure was composed of plate-like particles of slaked calcite and a small amount of fibrous particles. The results of powder X-ray diffraction confirmed that the strongest line was the diffraction line of (220) of slaked calcite. Applicable to Chinese National Standard (CNS) A4 Specification (210X 297 mm) A7 B7 1251585 V. Invention Description (Comparative Example 22 (Read the first note on the back and fill in this page again) Use a blender to 60 ° C ordinary Portland cement 38.3 parts by weight, 43.2 parts by weight of quicklime, 4.3 parts by weight of a fine powder of Blaine® 1〇〇〇, 14.2 parts by weight of barium dust and 416 parts by weight of water were stirred and mixed for 4 hours, and 89.65 parts by weight of the obtained slurry was further mixed. Blame値1 1000 9.15 parts by weight of vermiculite, 1.2 parts by weight of dihydrate gypsum, 5.8 parts by weight of water, and 0.8 parts by weight of fibers obtained by refining the old pulp, and then the obtained slurry flows into the mold frame, and the others are The cured product of calcium citrate was obtained in the same manner as in Comparative Example 20. The blending materials were as shown in Table 5. The various physical properties of the cured calcium citrate cured product are shown in Table 14. The cross section of the cured product was scanned using an electron microscope. As a result of observation, it was found that the structure was composed of plate-like particles of slaked calcite and a small amount of fibrous particles. The results of powder X-ray diffraction confirmed that the strongest line was the diffraction line of (220) of sillimanite. Comparative Example 23 Printed by the Ministry of Economic Affairs, Intellectual Property Bureau, 8 Workers' Consumption Cooperative
比較例20中除了混合將舊紙漿微細化之纖維後,製 得之漿料中添加0.065重量份之作爲氣泡劑之鋁粉末,再 以相同溫度混合30秒後流入模框內,其餘與比較例 20相 同得到矽酸鈣硬化物。製得之硬化物的各種物性如表14所 示。此硬化物之保釘力試驗結果如表1 7所示,此硬化物 之破斷面使用掃瞄型電子顯微鏡觀察結果得知其結構係存在 於粗大氣泡之雪矽鈣石之板狀粒子、其他部位之雪矽鈣石之 板狀粒子、少量之纖維狀粒子及矽石粒子所構成。粉末X -62 - 本纸張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 1251585 A7 A7 B7_____ 五、發明説明( (讀先閱讀背面之注意事項再填寫本頁) 射線衍射的結果確認最強線爲雪矽鈣石之(220)之衍射線。 比較例24 比較例21中除了混合將舊紙漿微細化之纖維後,製得 之漿料中添加0.1 07重量份之作爲氣泡劑之鋁粉末,再以相 同溫度混合30秒後流入模框內,其餘與比較例21相同得 到矽酸鈣硬化物。製得之硬化物的各種物性如表1 4所示。 此硬化物之破斷面使用掃瞄型電子顯微鏡觀察結果得知其 結構係存在於粗大氣泡之雪矽鈣石之板狀粒子、其他部位 ;之雪矽鈣石之板狀粒子、少量之纖維狀粒子及矽石粒子所 構成。粉末X射線衍射的結果確認最強線爲雪矽鈣石之 (220)之衍射線。 比較例25 經濟部智慧財產局g(工消費合作社印製 混合普通波特蘭水泥6重量份、生石灰39.4重量份、 消石灰13重量份、及平均粒徑20// m之矽石粉末44.8重 量份、對於這些合計之3重量%之二水石膏、添加水使對於 全固體原料時,水/固體比成爲0.62作爲漿料。此漿料加熱 至40°C ’注入塗抹離型劑之JIS R 5201之灰漿強度試驗用 模框(10 cm X 1 〇 cm X 4 0 cm :未配置鋼筋)。此模框置於濕度8 〇 %及溫度5 0 °C之氣氛中10小時,使漿料預備硬化。將製得 之預備硬化物脫膜後,置於高壓鍋中,以1 80°C、7小時進 行高溫高壓熟化後,得到矽酸鈣硬化物。原料之配合比如 表5所示。 -63 - 本紙張尺度適用中國國家標準(CN’S ) A4規格(210 X 297公釐) A7 1251585 B7 五、發明説明(j (請先閱讀背面之注意事項再填寫本頁) 製造之矽酸鈣硬化物的各種物性如表1 4所示。此硬化 物之破斷面使用掃瞄型電子顯微鏡觀察結果得知其結構主 要爲纖維狀粒子、殘留矽石及矽石周邊之粗大空隙,完全 未發現板狀結晶。粉末X射線衍射的結果未發現明確之雪 矽鈣石之衍射線,最強線爲石英之(101)之衍射線。 比較例26 除了混合普通波特蘭水泥14重量份、生石灰3 0.3重量 份、消石灰17.2重量份、及平均粒徑20// m之矽石粉末 ·: 4 3 · 2重量份、對於這些合計之3重量%之二水石膏、添加 水使對於全固體原料時,水/固體比成爲0.66作爲漿料外, , 其餘與比較例25相同得到矽酸鈣硬化物。原料之配合量換 算成對各原料之總量比例之重量份如表5所示。 經濟部智慧財產局員工消費合作社印製 製造之矽酸鈣硬化物的各種物性如表1 4所示。此硬化 物之破斷面使用掃瞄型電子顯微鏡觀察結果得知其結構主 要爲纖維狀粒子、殘留矽石及矽石周邊之粗大空隙,完全 未發現板狀結晶。粉末X射線衍射的結果未發現明確之雪 矽鈣石之衍射線,最強線爲石英之(1 〇 1)之衍射線。 比較例2 7 除了混合普通波特蘭水泥18重量份、生石灰32.2重量 份、消石灰10.7重量份、及平均粒徑20/z m之矽石粉末 4 1 · 7重量份、對於這些合計之3重量%之二水石膏、添加水 本紙張尺度適用中國國家標準(CNS ) A4規格(2iOX;297公釐) -64 - A7 1251585 B7 五、發明説明(^ (請先閱讀背面之注意事項再填寫本頁) 使對於全固體原料時,水/固體比成爲0.79作爲漿料外,其 餘與比較例25相同得到矽酸鈣硬化物。原料之配合比如表6 所示。 製造之矽酸鈣硬化物的各種物性如表1 4所示。促進碳 酸化試驗之硬化物之收縮率如表1 6所示。製得之硬化物之 水銀壓入法之微分細孔分佈及實施例1 8之水銀壓入法之微 分細孔分佈曲線(A)如圖7之點線(B)所示。硬化物之粉末X 射線衍射圖表如圖8(C)所示。此硬化物之破斷面使用掃瞄型 電子顯微鏡觀察結果主要爲如圖5(C)之照片所示之纖維狀粒 子、殘留矽石及矽石周邊之粗大空隙,完全未發現板狀結晶 。粉末X射線衍射的結果未發現明確之雪矽鈣石之衍射線, 最強線爲石英之(101)之衍射線。 比較例2 8 經濟部智慧財產局S工消費合作社印製 使生石灰0.74 kg在2.60 kg之70 °C的熱水中產生水合 得到消石灰漿料。經冷卻形成32 °C之漿料後,添加混合矽 藻土(通過325 Mesh、Si〇2含量79.0重量%) 0.20 kg及冷 水0.70 kg。此時水/固體比爲3.5。製得之漿料以88 °C、2 小時膠凝化。隨即冷卻至60 °C,添加實施例1使用之矽石 粉碎粉0.81kg、耐鹼玻璃纖維0.11 kg、針葉樹新鮮紙漿 0.1 1 kg,在擴散混練混合機內均勻混合2分鐘。將此混合物 注入內尺寸40 mm X 160 mm X 40 mm之模具內,通過金屬 網排除水的狀態下,以1 2 kgf/cm2的壓力脫水成形。此時成 形物之厚度約20 mm。然後放入高壓鍋中在飽和水蒸氣氣氛 -65- 本紙張尺度適用中國國家標準(CNS) A4規格(2】0X297公釐) 1251585 A7 B7 五、發明説明(d (讀先閲讀背面之注意事項再填寫本頁) 下,以180 °C、8小時反應後,以105 °c、乾燥24小時 得到與成形物相同厚度之砂酸錦硬化物。使用環氧系接著:劑 貼合2片厚度20 mm之硬化物,然後切成一邊4〇 mm之立方 體試料,作爲壓縮強度測定用試料。原料之配合比如表6所 示0 製造之矽酸鈣硬化物的各種物性如表14所示。促@ g 酸化試驗之硬化物之收縮率如表1 6所示。製得之硬化物之 破斷面使用掃猫型電子顯微鏡觀察結果其結構主要爲紙發及 玻璃纖維所構成,僅發現極少之板狀結晶。粉末X射線衍射 的結果最強線爲石英之(1 01)之衍射線。 比較例29 測定厚度25 mm之市售耐火被覆用矽鈣板之各種物性。 測定之各種物性如表14所示。使用與比較例28相同的方法 測定壓縮強度。粉末X射線衍射得知矽酸鈣之主成分爲硬矽 鈣石。 經濟部智慧財產局8工消費合作社印製 比較例30 比較例28中,使用的矽藻土 0.4kg及消石灰(純度99% 之市售試藥)0.32kg中添加水2.16kg,攪拌混合加熱至使之 90°C反應3小時。製得之凝膠狀物質中添加混合普通波特蘭 水泥0.2kg、實施例1使用的矽石粉碎粉0.2kg及針葉樹紙漿 0.01 6kg。此混合物流入模框,以40°C保持8小時預備硬化 。然後使預備硬化物脫膜,然後置於高壓鍋中以1 80°C、8 本纸張尺度適用中國國家標準(CNS ) A4規格(2]OX 297公釐) -66 - 1251585 A7 ___B7 五、發明説明( 小時進行高溫高壓熟化後,經乾燥製造矽酸鈣硬化物。原料 之配合比如表6所示。 (請先閱讀背面之注意事項再填寫本頁) 製造之矽酸鈣硬化物的各種物性如表14所示。促進碳 酸化試驗之硬化物之收縮率如表1 6所示。製得之硬化物之 破斷面使用掃瞄型電子顯微鏡觀察結果其結構爲不定形及短 纖維狀之粒子所構成,僅發現極少之板狀結晶。粉末X射線 衍射的結果確認最強線爲雪矽鈣石之(220)之衍射線。 比較例3 1 將氫氧化鈣水性懸浮液(Ca〇濃度:1 〇重量% )在攪泮 狀態下以添加速度(莫耳/分鐘)0.6添加於濃度5重量% 之硫酸鋁水溶液中,調整CaO/AhCh之莫耳比成爲6。液溫 全部調整爲60 °C。然後製得之漿料以60 °C攪拌1小時得 到合成硫酸鈣水合物(3 C a〇· A 1 2〇3 · C a S〇4 · 經濟部智慈財產局8工消費合作社印製 3 2 Η 2〇)。其次添加製得之合成硫酸鈣水合物30重量% 、消石灰26.9重量%、矽砂27.6重量%、矽灰石1〇.〇重量 %、木漿5.0重量%及耐鹼玻璃纖維〇.5重量%,然後加水 調製固形份濃度10重量%之漿料。以單層式圓網製造機刮 取漿料,成形成爲厚度約6 mm。然後將製得之硬化物後置於 高壓鍋內以180°C之飽和水蒸汽氣氛下熟化6小時後,105。(: 乾燥24小時得到矽酸鈣硬化物。原料之配合比如表6所示 〇 製得之矽酸鈣硬化物的各種物性如表1 5所示。使用環 氧系接著劑貼合7片厚度約6腿之硬化物,然後製作一邊 本纸張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) 1251585 A7 B7 五、發明説明(^ 40mm之立方體試料,作爲壓縮強度測定用試料。 (讀先閱讀背面之注意事項再填寫本頁) 原料之配合量換算成對各原料之總量比例之重量份如表 6所示。 製造之矽酸鈣硬化物的各種物性如表14所示。促進碳 酸化試驗之硬化物之收縮率如表1 6所示。製得之硬化物之 破斷面使用掃瞄型電子顯微鏡觀察結果其結構主要爲紙漿、 玻璃纖維、纖維狀之粒子極少量之矽石粒子所構成,發現少 量薄片狀之結晶。粉末X射線衍射的結果最強線爲石英之 (101)之衍射線。 比較例32 將消石灰1 0重量份與矽藻土 1 〇重量份以90 °C反應 2小時得到凝膠。製得之凝膠20重量份、消石灰27重量 份、矽砂2 7重量份、矽灰石1 〇重量份、木漿5重量份、 經濟部智慈財產局員工消費合作社印製 玻璃纖維1重量份、II型無水石膏1〇重量份及硫酸鋁3重 量份(換算成對石膏),添加這些總重量之丨2倍之重量的水 進行攪拌混合。然後加水調製固形份濃度3.1重量%之原料 漿料,將此成形成爲厚度約6腦。接著製得之製造物在濕 空氣氣氛下(濕度95 % )以30 °C進行一次熟化8小時。再 於壓力容器中,飽和水蒸汽氣氛下以18(TC進行10小時水熱 反應後,乾燥得到矽酸鈣成形物。原料之配合比如表6所示 〇 製得之矽酸鈣硬化物的各種物性如表1 5所示。使用 環氧系接著劑貼合7片厚度6 mm之硬化物,然後製作一 本纸張尺度適用中國國家標準(CNS ) A4規格(210X297公釐)'~ _ 68 - ~~ — 1251585 A7 B7 五、發明説明( (請先閱讀背面之注意事項再填寫本頁) 邊40 mm之立方體試料,作爲壓縮強度測定用試料。製得 之硬化物之粉末X射線衍射圖表如圖1 ( B )所示。製得 之硬化物之破斷面使用掃瞄型電子顯微鏡觀察結果得知其結 構主要由紙漿、玻璃纖維、如圖5 ( D )照片所示之纖維狀 之粒子及少量之矽石粒子所構成,發現少量薄片狀之結晶。 粉末X射線衍射的結果最強線爲石英之(101 )之衍射線 比較例3 3 經濟部智慧財產局Μ工消費合作社印製 在60°C之熱水中使生石灰產生水合所得之石灰乳中添 力口 Blaine値7 500之矽石粉末,加水使Ca/Si〇2之莫耳比=1 ,水對固形份比二30,再加水混合。製得之原料漿料在壓力 14kgf/cm2、溫度197°C之飽和水蒸氣氣氛下,在高壓鍋中攪 拌進行2.5小時之水熱反應後,得到準結晶漿料。製得之準 結晶漿料100重量份(固形份換算)中添加玻璃纖維3重量份 ,經混合得到水性漿料。對於製得之水性漿料之固形份含量 100重量份,添加無水物爲基準之硫酸鋁18水合物1.5重量 份及聚砂氧油之粘度30c p之甲基氫化二儲聚矽氧院與兩末 端具有羥基之粘度90cp之二甲基聚矽氧烷之1: 1 (重量比) 混合物(東麗SILICONE (股)製:BY- 1 6- 805 ) 2.5重量份 後, 以4kg/cm2加壓脫水成形。此時成形物之厚度約20 mm。 然後成形物在15kg/cm2加壓下,在溫度200°C之高壓鍋中反 應7小時後,以1 3Q°C乾燥得到撥水性之矽酸鈣硬化物。原 _本紙€尺度適用中國國家標準(CNS ) A4規格(210X297公釐) :飞9 ' 1251585 A7 B7 五、發明説明( 料之配合比如表6所示。 (讀先閱讀背面之注意事項再填寫本頁) 製造之矽酸鈣硬化物的各種物性如表1 5所示。使用環 氧系接著劑貼合2片厚度約20 mm之硬化物,然後切成一邊 4 0mm之立方體試料,作爲壓縮強度測定用試料。此硬化物 之破斷面使用掃瞄型電子顯微鏡觀察結果其結構係由推測爲 玻璃纖維與雪矽鈣石之薄片狀粒子及纖維狀粒子所構成。粉 末X射線衍射的結果確認最強線爲雪矽鈣石之(220)之衍射 線,且發現硬矽鈣石之衍射線。 比較例3 4 以Ca/(SiCh +A1)之莫耳比0.95混合矽藻土及生石灰, 添加全固形份之12倍的水調製漿料。製得之漿料在常壓下 以7(TC加熱3小時,生成矽酸鈣凝膠。對於固形份時,製得 之凝膠生成物中添加10重量%之硫酸鋁後,以4kg/cm2加壓 脫水成形。脫水後之成形物之厚度約20 mm。然後成形物在 lOkg/cm2之飽和水蒸汽下,以高壓鍋處理後,以120°C乾燥 得到矽酸鈣硬化物。原料之配合比如表6所示。 經濟部智慧財產局8工消費合作社印製 製得之矽酸鈣硬化物的各種物性如表1 5所示。使用環 氧系接著劑貼合2片厚度約20 mm之硬化物,然後切成一邊 40mm之立方體試料,作爲壓縮強度測定用試料。此硬化物 之破斷面使用掃瞄型電子顯微鏡觀察結果其結構係由薄片狀 粒子及纖維狀粒子所構成。粉末X射線衍射的結果確認最強 線爲雪矽鈣石之(220)之衍射線。 本纸張尺度適用中國國家標導(CNS ) A4規格(210X 297公釐) -70 - 1251585 A7 B7 五、發明説明(d 比較例35 秤取Blaine値爲1 1000之矽石粉末及消石灰(以Ca〇換 算74% )使Ca/Si〇2莫耳比=0.65,其中加水調製固形份3〇 重里%之獎料。將此發料置於局壓鍋內l〇kg/cm2之壓力水熱 熟化1小時。然後以6小時慢慢冷卻得到矽酸鈣結晶凝膠。 其次,由製得之矽酸鈣結晶凝膠54.5重量份、市售之/3型 半水石膏11.5重量份、Blaine値爲6000之高爐粒狀熔渣 1 1.5重量份、紙漿5重量份、玻璃纖維1 · 3重量份、維尼龍 〇·2重量份、硬矽化石2重量份、矽灰石10.5重量份、消石 灰1.5重量份、硫酸鋁1 ·5重量份及蛋白質系延遲劑1重量 份所構成之固體原料中添加水,以混合機混合調製固形份濃 度10重量%之均勻之原料漿料。此原料漿料以4kg/cm2加壓 通過過濾器壓製機,脫水成形成爲半製品。此時成形物之厚 度約20腿。然後製得之半製品以60°C 1 0熟化。熟化結束後 之半製品經乾燥得到矽酸鈣硬化物。原料之配合比如表6所In Comparative Example 20, in addition to mixing the fibers which refine the old pulp, 0.065 parts by weight of the aluminum powder as a bubble agent was added to the obtained slurry, and the mixture was mixed at the same temperature for 30 seconds, and then flowed into the mold frame. 20 obtained the same as calcium citrate hardened. The various physical properties of the resulting cured product are shown in Table 14. The results of the nail-holding test of the cured product are shown in Table 17. The fractured section of the cured product was observed by a scanning electron microscope, and the structure was found to be present in the plate-like particles of the stellite of coarse bubbles. It is composed of plate-like particles of slaked calcite in other parts, a small amount of fibrous particles, and vermiculite particles. Powder X -62 - This paper size is applicable to China National Standard (CNS) A4 specification (210X297 mm) 1251585 A7 A7 B7_____ V. Invention description ((Read the first note on the back and fill in this page) Confirmation of the results of ray diffraction The strongest line is the diffraction line of the stellite (220). Comparative Example 24 In Comparative Example 21, in addition to mixing the fibers which refine the old pulp, 0.107 parts by weight of aluminum as a bubble agent was added to the obtained slurry. The powder was mixed at the same temperature for 30 seconds and then flowed into the mold frame, and the same was obtained in the same manner as in Comparative Example 21. The various physical properties of the obtained cured product are shown in Table 14. The results of scanning electron microscopy showed that the structure was present in the plate-like particles of the slaked calcite of the coarse bubbles, and other parts; the plate-like particles of the slaked calcite, a small amount of fibrous particles and the meteorite particles. The results of the powder X-ray diffraction confirmed that the strongest line is the diffraction line of the stellite (220). Comparative Example 25 Ministry of Economic Affairs Intellectual Property Bureau g (Working Consumer Cooperatives printed 6 parts by weight of ordinary Portland cement, quicklime 3 9.4 parts by weight, 13 parts by weight of slaked lime, and 44.8 parts by weight of vermiculite powder having an average particle diameter of 20//m, for these total 3% by weight of dihydrate gypsum, and water added, water/solid ratio for all solid materials The slurry was heated to 40 ° C. The mold for the mortar strength test of JIS R 5201 (10 cm X 1 〇 cm X 4 0 cm: unconfigured steel bar) was injected into the application release agent. The frame was placed in an atmosphere of humidity of 8 〇% and a temperature of 50 ° C for 10 hours to prepare the slurry to be hardened. The prepared hardened material was removed from the film and placed in an autoclave at 180 ° C for 7 hours. After high temperature and high pressure aging, calcium citrate hardened material is obtained. The combination of raw materials is shown in Table 5. -63 - This paper scale applies to Chinese national standard (CN'S) A4 specification (210 X 297 mm) A7 1251585 B7 V. Invention description (j (Please read the precautions on the back and fill out this page.) The various physical properties of the cured calcium citrate are shown in Table 14. The fracture surface of the cured product is observed by scanning electron microscopy. The structure is mainly fibrous particles, residual vermiculite and vermiculite The coarse voids were completely free of plate crystals. The diffraction X-ray diffraction results did not reveal the diffraction line of the slaked calcite, and the strongest line was the diffraction line of quartz (101). Comparative Example 26 In addition to mixing ordinary Portland 14 parts by weight of cement, 0.3 parts by weight of quicklime, 17.2 parts by weight of slaked lime, and vermiculite powder having an average particle diameter of 20//m: 4 3 · 2 parts by weight, for these total 3% by weight of dihydrate gypsum, added When the water was used as the whole solid raw material, the water/solid ratio was 0.66 as the slurry, and the same as in Comparative Example 25, the calcium citrate cured product was obtained. The weight ratio of the raw materials to the total amount of each raw material is shown in Table 5. The various physical properties of the calcium citrate hardened material produced by the Intellectual Property Office of the Intellectual Property Office of the Ministry of Economic Affairs are shown in Table 14. The fractured section of the hardened material was observed by a scanning electron microscope to reveal that the structure was mainly fibrous particles, residual vermiculite, and coarse voids around the vermiculite, and no plate crystals were found at all. The diffraction X-ray diffraction results showed no clear diffraction line of the sillimanite, and the strongest line was the diffraction line of quartz (1 〇 1). Comparative Example 2 7 In addition to 18 parts by weight of ordinary Portland cement, 32.2 parts by weight of quicklime, 10.7 parts by weight of hydrated lime, and 4 1 · 7 parts by weight of vermiculite powder having an average particle diameter of 20/zm, for these total 3% by weight Dihydrate gypsum, added water The paper scale applies to China National Standard (CNS) A4 specification (2iOX; 297 mm) -64 - A7 1251585 B7 V. Invention description (^ (Please read the back note first and then fill in this page) When the water/solid ratio was 0.79 as the slurry for the all-solid raw material, the calcium citrate cured product was obtained in the same manner as in Comparative Example 25. The blending of the raw materials is shown in Table 6. Various types of calcium citrate cured products were produced. The physical properties are shown in Table 14. The shrinkage rate of the cured product which promotes the carbonation test is shown in Table 16. The differential pore distribution of the obtained mercury-indentation method of the cured product and the mercury intrusion method of Example 18. The differential pore distribution curve (A) is shown by the dotted line (B) in Fig. 7. The powder X-ray diffraction chart of the hardened material is shown in Fig. 8(C). The fractured section of the cured product uses scanning electrons. The results of the microscope observation are mainly shown in the photo of Figure 5(C). There were no plate-like crystals in the coarse voids around the fibrous particles, residual vermiculite and vermiculite. The diffraction line of the sillimanite was not found by the powder X-ray diffraction, and the strongest line was the diffraction of quartz (101). Comparative Example 2 8 Ministry of Economic Affairs, Intellectual Property Bureau, S-Consumer Cooperative, printed, produced 0.74 kg of quicklime in a 2.60 kg of 70 °C hot water to obtain a slaked lime slurry. After cooling to form a slurry at 32 °C, The mixed diatomaceous earth (passing 325 Mesh, Si 〇 2 content 79.0% by weight) 0.20 kg and cold water 0.70 kg. At this time, the water/solid ratio was 3.5. The obtained slurry was gelatinized at 88 ° C for 2 hours. Then, the mixture was cooled to 60 ° C, and 0.81 kg of vermiculite pulverized powder, 0.11 kg of alkali-resistant glass fiber, and 0.1 1 kg of fresh conifer pulp were added, and uniformly mixed in a diffusion kneading mixer for 2 minutes. In a mold of size 40 mm X 160 mm X 40 mm, the water is removed by a metal mesh, and dewatered at a pressure of 12 kgf/cm2. The thickness of the formed product is about 20 mm at this time. Water vapor atmosphere-65- paper Applicable to China National Standard (CNS) A4 specification (2) 0X297 mm) 1251585 A7 B7 V. Invention description (d (read the first note on the back and fill out this page), after 180 °C, 8 hours reaction The dried sulphate hardened material having the same thickness as the molded product was obtained by drying at 105 ° C for 24 hours. Two pieces of hardened material having a thickness of 20 mm were bonded together using an epoxy-based adhesive, and then cut into cube pieces of 4 〇 mm on one side. As a sample for measuring the compressive strength. The various materials of the calcium citrate cured product produced by the combination of the raw materials shown in Table 6 are shown in Table 14. The shrinkage rate of the cured product of the @g acidification test is shown in Table 16. The fractured section of the obtained cured product was observed by a scanning cat type electron microscope, and its structure was mainly composed of paper hair and glass fiber, and only a few plate crystals were found. The strongest line of powder X-ray diffraction is the diffraction line of quartz (1 01). Comparative Example 29 Various physical properties of a commercially available fire-resistant coating calcareous calcium plate having a thickness of 25 mm were measured. The various physical properties measured are shown in Table 14. The compressive strength was measured in the same manner as in Comparative Example 28. Powder X-ray diffraction revealed that the main component of calcium citrate was hard ettringite. Ministry of Economic Affairs, Intellectual Property Bureau, 8 Workers' Cooperatives, Printing Comparative Example 30 In Comparative Example 28, 0.4 kg of diatomaceous earth used and 0.42 kg of slaked lime (purified 99% of the commercially available reagent) were added, and the mixture was heated to stir and mix. The reaction was allowed to proceed at 90 ° C for 3 hours. 0.2 g of ordinary Portland cement, 0.2 kg of vermiculite pulverized powder used in Example 1, and 0.01 6 kg of conifer pulp were added to the obtained gelatinous substance. This mixture was poured into the mold frame and kept at 40 ° C for 8 hours to be hardened. Then the pre-hardened material is stripped and then placed in an autoclave at 1 80 ° C, 8 paper scales for the Chinese National Standard (CNS) A4 specification (2] OX 297 mm) -66 - 1251585 A7 ___B7 V. Invention Description (After high temperature and high pressure aging, the calcium sulphate hardened material is produced by drying. The combination of raw materials is shown in Table 6. (Please read the note on the back and fill out this page.) Various physical properties of calcium citrate cured products. As shown in Table 14, the shrinkage rate of the cured product for promoting the carbonation test is shown in Table 16. The fractured surface of the obtained cured product was observed by a scanning electron microscope to have an amorphous and short fibrous structure. As a result of the formation of the particles, only a very small number of plate crystals were found. As a result of powder X-ray diffraction, it was confirmed that the strongest line was the diffraction line of (12) of the sillimanite. Comparative Example 3 1 Aqueous suspension of calcium hydroxide (Ca 〇 concentration: 1 〇% by weight) was added to a 5 wt% aqueous solution of aluminum sulfate at a rate of addition (mol/min) 0.6 in a state of stirring, and the molar ratio of CaO/AhCh was adjusted to 6. The liquid temperature was all adjusted to 60 °. C. The slurry thus obtained Stirring at 60 °C for 1 hour to obtain synthetic calcium sulfate hydrate (3 C a〇· A 1 2〇3 · C a S〇4 · Printed by the Ministry of Economic Affairs, Zhici Property Bureau, 8 Workers' Cooperatives, 3 2 Η 2〇). Adding 30% by weight of synthetic calcium sulfate hydrate, 6.99% by weight of slaked lime, 27.6% by weight of cerium, 1% by weight of ash, 5% by weight of wood pulp, 5.0% by weight of wood pulp and 5% by weight of alkali-resistant glass fiber. Then, water was added to prepare a slurry having a solid concentration of 10% by weight. The slurry was scraped in a single-layer rotary screen machine to form a thickness of about 6 mm, and then the obtained cured product was placed in an autoclave at 180 ° C. After aging for 6 hours in a saturated water vapor atmosphere, 105. (: Drying for 24 hours gave a calcium citrate cured product. The various materials of the hardened calcium citrate obtained by the combination of the raw materials as shown in Table 6 are shown in Table 15. Use an epoxy-based adhesive to bond 7 pieces of hardened material with a thickness of about 6 legs, and then make one side of the paper. Applicable to China National Standard (CNS) A4 specification (210X 297 mm) 1251585 A7 B7 V. Invention description (^ 40mm cube sample, used as a sample for compressive strength measurement. Note on the back side. Fill in the page. The weight ratio of the raw materials to the total amount of each raw material is shown in Table 6. The various physical properties of the cured calcium citrate cured product are shown in Table 14. The shrinkage rate of the cured product of the test is shown in Table 16. The fractured section of the obtained cured product was observed by a scanning electron microscope, and the structure was mainly composed of pulp, glass fiber, and fibrous particles. As a result, a small amount of flaky crystals were found. The strongest line of powder X-ray diffraction is the diffraction line of quartz (101). Comparative Example 32 10 parts by weight of hydrated lime and 1 part by weight of diatomaceous earth were reacted at 90 ° C for 2 hours to obtain a gel. 20 parts by weight of the gel, 27 parts by weight of slaked lime, 27 parts by weight of cerium, 1 part by weight of ash, and 5 parts by weight of wood pulp, and the weight of the glass fiber 1 printed by the Ministry of Economic Affairs Parts, type II anhydrite, 1 part by weight, and aluminum sulfate 3 parts by weight (in terms of gypsum), and adding 2 times the weight of these total weight of water, stirred and mixed. Then, water was added to prepare a raw material slurry having a solid concentration of 3.1% by weight, which was formed into a thickness of about 6 brain. The resulting product was then aged at 80 ° C for 8 hours in a humid air atmosphere (humidity 95%). Further, in a pressure vessel, a hydrothermal reaction was carried out at 18 (TC for 10 hours) in a saturated water vapor atmosphere, followed by drying to obtain a calcium citrate molded product. The raw materials were blended as shown in Table 6. The physical properties are shown in Table 15. The epoxy-based adhesive was used to bond 7 pieces of 6 mm thick cured material, and then a paper scale was applied to the Chinese National Standard (CNS) A4 specification (210X297 mm)'~ _ 68 - ~~ — 1251585 A7 B7 V. INSTRUCTIONS ((Please read the notes on the back and fill out this page). A 40 mm cube sample is used as a sample for compressive strength measurement. A powder X-ray diffraction chart of the obtained hardened material. As shown in Fig. 1 (B), the fractured section of the obtained hardened material was observed by a scanning electron microscope, and its structure was mainly composed of pulp, glass fiber, and fibrous form as shown in Fig. 5 (D). A small amount of flaky crystals were formed by particles and a small amount of vermiculite particles. The most intense line of powder X-ray diffraction is the diffraction line of quartz (101). Comparative Example 3 3 Ministry of Economic Affairs Intellectual Property Bureau Completion Consumer Cooperative Printed in 60 ° C hot water The lime milk obtained by hydrating the quicklime is added to the Portland powder of Blaine 値 7 500, water is added to make the molar ratio of Ca/Si 〇 2 =1, the ratio of water to solid parts is 30, and water is mixed. The raw material slurry was subjected to a hydrothermal reaction under a pressure of 14 kgf/cm 2 and a temperature of 197 ° C in a saturated water vapor atmosphere in a pressure cooker for 2.5 hours to obtain a quasi-crystalline slurry. The obtained quasi-crystalline slurry was 100 parts by weight ( 3 parts by weight of glass fiber was added to the solid content conversion, and the aqueous slurry was obtained by mixing. The solid content of the obtained aqueous slurry was 100 parts by weight, and 1.5 parts by weight of aluminum sulfate 18 hydrate based on the anhydrous substance was added and aggregated. The viscosity of the sand-oxygen oil is 30 c p. The methyl hydrogenated storage polypot is a 1:10 (by weight) mixture of dimethylpolyoxane having a hydroxyl group viscosity of 90 cp at both ends (Dongli SILICONE) :BY- 1 6- 805 ) After 2.5 parts by weight, it is dehydrated and formed by pressurization at 4 kg/cm 2 at this time, the thickness of the molded product is about 20 mm. Then, the molded product is pressurized under a pressure of 15 kg/cm 2 at a temperature of 200 ° C. After 7 hours of reaction, drying at 13 ° C to obtain water-repellent calcium citrate The original _ paper is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm): Fly 9 ' 1251585 A7 B7 V. Invention description (Materials are shown in Table 6. (Read the first note on the back) Fill in this page. The various physical properties of the cured calcium citrate are shown in Table 15. Use a epoxy-based adhesive to bond two hardened pieces with a thickness of about 20 mm, and then cut into cubes of 40 mm on one side. It is used as a sample for measuring the compressive strength. The cross section of the cured product was observed by a scanning electron microscope, and the structure was composed of flaky particles and fibrous particles presumed to be glass fibers and slaked calcite. As a result of powder X-ray diffraction, it was confirmed that the strongest line was the diffraction line of (220) of ferrocene, and the diffraction line of hard strontite was found. Comparative Example 3 4 The diatomaceous earth and the quicklime were mixed with a molar ratio of Ca/(SiCh + A1) of 0.95, and a slurry of 12 times the total solid content was added to prepare a slurry. The obtained slurry was heated at 7 (TC for 3 hours under normal pressure to form a calcium citrate gel. For the solid content, 10% by weight of aluminum sulfate was added to the obtained gel product, and 4 kg/cm 2 was added. Pressurized dehydration molding. The thickness of the formed product after dehydration is about 20 mm. Then, the formed product is treated with a pressure cooker under a saturated steam of 10 kg/cm 2 and dried at 120 ° C to obtain a hardened calcium citrate. Table 6 shows the various physical properties of the calcium citrate cured product printed by the 8th Industrial Consumers Cooperative of the Ministry of Economic Affairs, as shown in Table 15. The epoxy-based adhesive is used to bond two pieces of hardening with a thickness of about 20 mm. Then, the sample was cut into a 40 mm cube sample and used as a sample for measuring the compressive strength. The fractured section of the cured product was observed by a scanning electron microscope, and the structure was composed of flaky particles and fibrous particles. The results of the diffraction confirmed that the strongest line is the diffraction line of the stellite (220). This paper scale applies to the China National Standard Guide (CNS) A4 specification (210X 297 mm) -70 - 1251585 A7 B7 V. Description of the invention ( d Comparative Example 35 Weighing Blaine値1 1000 vermiculite powder and slaked lime (74% in terms of Ca〇), Ca/Si〇2 molar ratio = 0.65, wherein water is added to prepare the solid part of the weight of 3% of the prize. The hair is placed in the pressure cooker The pressure of l〇kg/cm2 was hydrothermally aged for 1 hour, and then slowly cooled by 6 hours to obtain a calcium citrate crystal gel. Next, 54.5 parts by weight of a calcium citrate crystal gel obtained, commercially available/3 11.5 parts by weight of hemihydrate gypsum, 1.5 parts by weight of granulated granulated slag of 6,000 glaze, 5 parts by weight of pulp, 3.6 parts by weight of glass fiber, 2 parts by weight of fluorinated nylon, 2 parts by weight of hard bismuth fossil Adding water to the solid raw material consisting of 10.5 parts by weight of ash stone, 1.5 parts by weight of slaked lime, 1.5 parts by weight of aluminum sulfate, and 1 part by weight of protein-based retarder, and mixed by a mixer to prepare a solid concentration of 10% by weight. The raw material slurry is pressurized by a filter press at 4 kg/cm 2 and dehydrated into a semi-product. The thickness of the formed product is about 20 legs at this time. The semi-finished product is then aged at 60 ° C 10 . After the aging, the semi-finished product is dried to obtain a calcium citrate hardened material. For example, Table 6
TfN 0 製得之矽酸鈣硬化物的各種物性如表1 5所示。使用環 氧系接著劑貼合2片厚度約20 mm之硬化物,然後切成一邊 40mm之立方體試料,作爲壓縮強度測定用試料。此硬化物 之破斷面使用掃瞄型電子顯微鏡觀察結果其結構係主要由纖 維狀粒子所構成。粉末X射線衍射的結果僅發現大幅超過雪 矽鈣石之(220)衍射線強度之波峰之石英之(1〇丨)衍射線。 本紙張尺度適用中國國家標隼(CNS ) A4規格(210X 297公釐) (請先閲讀背面之注意事項再填寫本頁) 訂 i# 經濟部智慧財產局員工消費合作社印製 1251585 A7 B7 五、發明説明( 比較例36 (請先閱讀背面之注意事項再填寫本頁) 混合普通波特蘭水泥15.0重量份、矽石60.0重量份、 生石灰換算爲22.0重量份之消石灰(消石灰/水泥之重量比約 2)、石膏3重量份、及鋁粉末0.01重量份之水/固形份二 0.66、Ca〇/Si〇2莫耳比= 0.6之漿料加熱至40 °C。製得之 漿料注入塗抹離型劑之】IS R 5201之灰漿強度試驗用模框(4 cm x4 cm xl6 cm ),濕度95%及溫度451之氣氛下模框放 置10小時,使漿料硬化。將製得之預備硬化物脫膜後,置 於高壓鍋中,以1 80 °C、1 0氣壓進行8小時之高溫高壓 水蒸氣熟化,得到矽酸鈣硬化物。原料之配合比如表6所 示0 經濟部智慧財產局員工消費合作社印製 製造之矽酸鈣硬化物的各種物性如表1 5所示。此硬化 物之破斷面使用掃瞄型電子顯微鏡觀察結果其結構係在粗大 氣泡部發現雪矽鈣石之板狀粒子、粗大氣泡以外之基質爲不 定形及短纖維狀之粒子與極少量之雪矽鈣石之板狀粒子所構 成。顯微鏡設定倍數2500倍下,在35.4 // m xl 8.9 // m之區 域內不刻意觀察20處氣泡劑所產生之粗大氣泡以外之基質 ,結果發現上述區域中,板狀之雪矽鈣石粒子所佔有之面積 比例之平均爲10%。粉末X射線衍射的結果僅發現大幅超 過雪矽鈣石之(220)衍射線強度之波峰之石英之(1 0 1)衍射線 〇 比較例37及38 比較例37係混合鋁粉末0.020重量份,比較例38係 本纸張尺度適用中國國家標準(CNS ) Α4規格(210X 297公釐) ^Τ7Γ- 1251585 A7 B7The various physical properties of the hardened calcium citrate prepared by TfN 0 are shown in Table 15. Two pieces of a cured product having a thickness of about 20 mm were bonded together using an epoxy-based adhesive, and then cut into a cube sample of 40 mm on one side to prepare a sample for measuring the compressive strength. The fractured section of the cured product was observed by a scanning electron microscope, and its structure was mainly composed of fibrous particles. As a result of powder X-ray diffraction, only the (1 〇丨) diffraction line of quartz which greatly exceeded the peak of the (220) diffraction line intensity of the sillimanite was found. This paper scale applies to China National Standard (CNS) A4 specification (210X 297 mm) (please read the note on the back and fill out this page). i# Ministry of Economic Affairs Intellectual Property Bureau Staff Consumer Cooperative Printed 1251585 A7 B7 V. OBJECTS OF THE INVENTION (Comparative Example 36 (please read the back sheet for the first step). Mix 15.0 parts by weight of ordinary Portland cement, 60.0 parts by weight of vermiculite, and 22.0 parts by weight of quicklime (slaked lime/cement weight ratio) About 2), 3 parts by weight of gypsum, and 0.01 parts by weight of aluminum powder, water/solid part 0.66, Ca〇/Si〇2 molar ratio = 0.6 slurry heated to 40 ° C. Release agent] IS R 5201 mortar strength test mold frame (4 cm x 4 cm xl6 cm), humidity 95% and temperature 451 atmosphere in the mold frame for 10 hours to harden the slurry. After the film is released from the film, it is placed in a pressure cooker, and the high temperature and high pressure steam is aged at 80 ° C and 10 ° for 8 hours to obtain a hardened calcium citrate. The combination of raw materials is shown in Table 6. 0 Ministry of Economic Affairs Intellectual Property Bureau Employees' consumption cooperatives print and manufacture tannins The various physical properties of the calcium cured product are shown in Table 15. The fractured surface of the cured product was observed by a scanning electron microscope, and the structure was found to be a plate-like particle of the slaked calcareous stone and a matrix other than the coarse bubble in the large bubble portion. It is composed of amorphous and short-fibrous particles and a very small amount of slab-like particles of sillimanite. Under the microscope setting 2500 times, 20 bubbles are not intentionally observed in the area of 35.4 // m xl 8.9 // m The matrix other than the coarse bubbles generated by the agent was found to have an average ratio of the area occupied by the plate-shaped slaked calcite particles in the above region of 10%. The result of powder X-ray diffraction was found to be substantially larger than that of the slaked calcite. (220) Quartz of diffraction line intensity (1 0 1) diffraction line 〇 Comparative Examples 37 and 38 Comparative Example 37 is a mixed aluminum powder of 0.020 parts by weight, and Comparative Example 38 is a paper size applicable to the Chinese National Standard (CNS). Α4 size (210X 297 mm) ^Τ7Γ- 1251585 A7 B7
五、發明説明(7(J 混合鋁粉末0.050重量份,除此之外與比較例36相同的方法 得到矽酸鈣硬化物。原料之配合比如表7所示。 製得之各矽酸鈣硬化物的各種物性如表1 5所示。比較 例37製得之硬化物之促進碳酸化試驗之收縮率如表丨6所示 。各硬化物之破斷面使用掃瞄型電子顯微鏡觀察結果其結構 係在粗大氣泡部僅發現雪矽鈣石之板狀粒子、粗大氣泡以外 之基質爲不定形及短纖維狀之粒子與極少量之雪矽鈣石之板 狀粒子所構成。顯微鏡設定倍數2500倍下,在35// m XI 8.9 // m之區域內不刻意觀察20處氣泡劑所產生之粗大氣泡以 外之基質,結果發現上述區域中,板狀之雪矽鈣石粒子所佔 有之面積比例之平均爲1 〇 %。粉末X射線衍射的結果僅發 現大幅超過雪矽鈣石之(220)衍射線強度之波峰之石英之(101) 衍射線。 比較例39 比較例27中,製得之漿料中添加氣泡劑之鋁粉末,添 加後再以相同溫度混合30秒後流入模框內,除此之外與比 較例27相同的方法得到矽酸鈣硬化物。原料之配合比如表7 所示。 製得之各矽酸鈣硬化物的各種物性如表1 5所示。此 硬化物之破斷面使用掃瞄型電子顯微鏡觀察結果主要爲纖維 狀粒子、殘留矽石及矽石周邊之粗大空隙,完全未發現板狀 結晶。粉末 X射線衍射的結果未發現明確之雪矽鈣石之 本纸張尺度適用中國國家標準(CNS ) A4規格(2]〇X29*7公釐) -- (請先閱讀背面之注意事項再填寫本頁) 訂 經濟部智慧財產局S工消費合作社印製 1251585 A7 ____ _B7 五、發明説明(71) 衍射線,最強線爲石英之(101)之衍射線。 比較例4 0 除了在由固體原料及水所構成之溫度50 °C之漿料中, 對於固體原料之全量時,添加0.5重量%之聚矽氧油(信越 化學製:KF96- 1 00CS)外,其餘同比較例15的方法製造輕 量氣泡混凝土(矽酸鈣硬化物)。製得之輕量氣泡混凝土 之一面吸水率及尺寸安定性之測定結果如表1 8所示。輕量 氣泡混凝土之一面吸水率及尺寸安定性之外的物性値大致 與比較例1 5相同。 比較例4 1 除了在投入金屬鋁粉末之前之漿料中添加與實施例3 8 使用者相同之芳香族聚醯胺短纖維0.5vol%外,其餘同比較 例1 5的方法製造輕量氣泡混凝土(矽酸鈣硬化物)。製得 之輕量氣泡混凝土之一面吸水率及尺寸安定性之測定結果 如表1 9所示。壓縮強度、衝擊強度及纖維添加量之數據如 表20所示,觀察此輕量氣泡混凝土之微結構,除了含有芳 香族聚醯胺纖維處外,其他大致與比較例1 5相同。 比較例4 2 對於具有與圖9相同尺寸、規格之鋼筋補強之寬度600 麵、長度2 0 0 0 mm、厚度1 0 〇腿之市售輕量氣泡混凝土面板 (旭化成(股)公司製)以面板含水率20重量%的條件下 ^T4--— (請先閱讀背面之注意事項再填寫本頁) 訂 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X297公釐) 1251585 A7 _ ___ _B7 _ _ 五、發明説明(72) ,測定面板彎曲強度及面板衝擊應答。測定結果分別如表 2 1及表22所示。同時對於另外購入之相同規格之面板測定 不含鋼筋之基材部分之各種物性’結果大致與比較例丨5相 同。對於衝擊應答係測定3次之平均。 比較例4 3 除了使用比較例2 1所混合完成之漿料外,其餘與實施 例3 9相同製造矽酸鈣複合物。但是以60 °C預備硬化5小時 後脫膜時,發現預備硬化中高度方向之體積減少,硬化物 沈降,因此鋼筋周圍有許多龜裂,無法得到可測定物性之 複合物。 ---------Φ------1T------^0— (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 準 標 家 國 -國 I中 用 適 尺 一張 一紙 本 I釐 公 97 A7 12515855. Description of the Invention (7 (J mixed aluminum powder: 0.050 parts by weight, in addition to the same method as Comparative Example 36, a calcium citrate cured product was obtained. The mixing of the raw materials is shown in Table 7. The obtained calcium citrate hardened. The various physical properties of the materials are shown in Table 15. The shrinkage ratio of the cured carbonation test of the cured product obtained in Comparative Example 37 is shown in Table 6. The fractured surface of each cured product was observed by a scanning electron microscope. In the structure of the large bubble, only the plate-like particles of the slate, the matrix other than the coarse bubbles are composed of the amorphous and short-fibrous particles and a very small amount of stellite particles. The microscope is set at a magnification of 2,500. In the region of 35//m XI 8.9 // m, the matrix other than the coarse bubbles generated by the bubble agent was not deliberately observed, and as a result, the area occupied by the plate-shaped slaked calcite particles was found in the above region. The average ratio was 1%. The results of powder X-ray diffraction only found the (101) diffraction line of quartz which greatly exceeded the peak of the (220) diffraction line intensity of the sillimanite. Comparative Example 39 In Comparative Example 27, Adding bubble agent to the slurry The aluminum powder was added to the mold after mixing for 30 seconds at the same temperature, and a calcium citrate cured product was obtained in the same manner as in Comparative Example 27. The blending of the raw materials is shown in Table 7. The physical properties of the cured product of calcium sulphate are shown in Table 15. The fracture surface of the cured product was observed by a scanning electron microscope, which was mainly fibrous particles, residual vermiculite, and coarse voids around the vermiculite. Crystallization. The results of powder X-ray diffraction have not been found to be clear. The paper scale of the slaked calcite is applicable to the Chinese National Standard (CNS) A4 specification (2] 〇 X29*7 mm) -- (Please read the back of the note first) Matters fill out this page) Order Ministry of Economic Affairs Intellectual Property Bureau S Workers Consumption Cooperative Printed 1251585 A7 ____ _B7 V. Invention Description (71) Diffraction line, the strongest line is the diffraction line of quartz (101). Comparative Example 4 0 In the slurry having a temperature of 50 ° C composed of a solid raw material and water, 0.5% by weight of polyfluorene oxide oil (manufactured by Shin-Etsu Chemical Co., Ltd.: KF96-00 00CS) was added to the total amount of the solid raw material, and the same as Comparative Example 15 Method of manufacturing lightweight gas Concrete (calcium citrate hardened). The results of measuring the water absorption and dimensional stability of the lightweight foam concrete prepared are shown in Table 18. The physical properties of lightweight concrete and surface stability other than dimensional stability値 is substantially the same as Comparative Example 15. 5. Comparative Example 4 1 The same comparative example was added except that 0.5 vol% of the same aromatic polyamine short fiber as the user of Example 38 was added to the slurry before the metal aluminum powder was charged. The method of 15 is to manufacture lightweight air-bubble concrete (calcium citrate hardened material). The results of measuring the water absorption and dimensional stability of the lightweight foam concrete obtained are shown in Table 19. The compressive strength, impact strength and fiber addition The data of the amount is shown in Table 20. The microstructure of the lightweight bubble concrete was observed to be substantially the same as that of Comparative Example 15 except that the aromatic polyamide fiber was contained. Comparative Example 4 2 A commercially available lightweight bubble concrete panel (manufactured by Asahi Kasei Co., Ltd.) having a width of 600 ft, a length of 20,000 mm, and a thickness of 10 ft. Under the condition that the moisture content of the panel is 20% by weight ^T4--- (please read the notes on the back and fill out this page). The Ministry of Economic Affairs, Intellectual Property Bureau, Staff and Consumer Cooperatives, Printed Paper Scale Applicable to China National Standard (CNS) Α4 Specifications (210X297 mm) 1251585 A7 _ ___ _B7 _ _ V. Inventive Note (72), measuring panel bending strength and panel impact response. The measurement results are shown in Tables 21 and 22, respectively. At the same time, the results of the various physical properties of the substrate portion without the reinforcing bar were measured for the panel of the same specification purchased separately. The results were substantially the same as in Comparative Example 丨5. The impact response system was averaged three times. Comparative Example 4 3 A calcium ruthenate complex was produced in the same manner as in Example 39 except that the slurry prepared in Comparative Example 21 was used. However, when the film was peeled off at 60 °C for 5 hours, it was found that the volume in the height direction of the preliminary hardening was reduced, and the hardened material settled. Therefore, there were many cracks around the steel bar, and a composite of measurable physical properties could not be obtained. ---------Φ------1T------^0— (Please read the notes on the back and fill out this page.) Printed by the Ministry of Economic Affairs, Intellectual Property Bureau, and the Consumer Cooperatives. Standard country - country I use a piece of paper, a paper I, 97 A7 1251585
7 B 經濟部智慧財產局員工消費合作社印製 五、發明説明(73) 表1 原料 實施例1 實施例2 實施例3 實施例4 實施例5 實施例6 實施例7 實施例8 實施例9 OPC (重量份) 41.2 41.17 41.2 41.2 41.2 41.2 41.17 53.9 53.9 生石灰 一次 (重量份) 13.9 13.94 13.9 13.9 13.9 13.9 13.94 18.2 18.2 生石灰 二次 (重量份) 32.5 32.52 32.5 32.5 32.5 32.5 32.52 42.5 42.5 矽石粉碎粉 (重量份) 100 100 100 100 100 100 100 80 70 Blaine 値 11000 11000 7500 5500 3500 2500 2500 11000 11000 矽煙塵 (重量份) 0 0 0 0 0 0 0 20 30 石膏 一次 (重量份) 0 0 0 0 0 0 0 7.97 8 石膏 二次 (重量份) 6.91 6.91 6.91 6.91 6.91 6.91 6.91 0 0 硫酸銘 (重量份) 5.35 5.35 5.35 5.35 5.35 5.35 5.35 8.03 9.37 水 (重量份) 368 367 368 368 368 368 367 548 640 粉碎紙漿 (重量份) 0 2.90 0 0 0 0 2.90 0 0 鋁粉末 (重量份) 0 0 0 0 0 0 0 0 0 甲基纖維素 (重量份) 0 0 0 0 0 0 0 0 0 CaO/Si〇2 (壬少比) 0.73 0.73 0.73 0.73 0.73 0.73 0.73 0.93 0.93 水個體比 (重量份) 1.84 1.82 1.84 L84 1.84 1.84 1.82 2.38 2.76 (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家橾隼(CNS ) A4規格(210X297公釐) A7 12515857 B Ministry of Economic Affairs Intellectual Property Bureau Staff Consumer Cooperatives Printing V. Inventive Notes (73) Table 1 Raw Material Example 1 Example 2 Example 3 Example 4 Example 5 Example 6 Example 7 Example 8 Example OPC (parts by weight) 41.2 41.17 41.2 41.2 41.2 41.2 41.17 53.9 53.9 Quicklime once (parts by weight) 13.9 13.94 13.9 13.9 13.9 13.9 13.94 18.2 18.2 Secondary lime (parts by weight) 32.5 32.52 32.5 32.5 32.5 32.5 32.52 42.5 42.5 Diamond crushed powder (weight 100 100 100 100 100 100 100 80 70 Blaine 値11000 11000 7500 5500 3500 2500 2500 11000 11000 矽Fume (parts by weight) 0 0 0 0 0 0 0 20 30 Plaster once (parts by weight) 0 0 0 0 0 0 0 7.97 8 Gypsum secondary (parts by weight) 6.91 6.91 6.91 6.91 6.91 6.91 6.91 0 0 Sulfuric acid (parts by weight) 5.35 5.35 5.35 5.35 5.35 5.35 5.35 8.03 9.37 Water (parts by weight) 368 367 368 368 368 368 367 548 640 Pulverized pulp ( Parts by weight 0 2.90 0 0 0 0 2.90 0 0 Aluminium powder (parts by weight) 0 0 0 0 0 0 0 0 0 Methylcellulose (parts by weight) 0 0 0 0 0 0 0 0 0 CaO/Si〇2 ( Reduced ratio) 0.73 0.73 0.7 3 0.73 0.73 0.73 0.73 0.93 0.93 Water individual ratio (parts by weight) 1.84 1.82 1.84 L84 1.84 1.84 1.82 2.38 2.76 (Please read the notes on the back and fill out this page) This paper scale applies to China National 橾隼 (CNS) A4 specification ( 210X297 mm) A7 1251585
7 B 經濟部智慧財產局員工消費合作社印製 五、發明説明(74) 表2 原料 實施例 10 實施例 11 實施例 12 實施例 13 實施例 14 實施例 15 實施例 16 實施例 17 實施例 18 實施例 19 OPC (重量份) 53.9 53.9 41.2 41.2 41.2 41.2 41.2 41.2 41.2 41.2 生石灰 一次 (重量份) 18.2 24.3 13.9 13.9 13.9 13.9 13.9 13.9 13.9 13.9 生石灰 二次 (重量份) 42.5 36.5 32.5 32.5 32.5 32.5 32.5 32.5 32.5 32.5 矽石粉碎粉 (重量份) 70 60 100 100 100 100 100 100 100 100 Blaine 値 11000 11000 11000 11000 11000 11000 11000 7500 7500 11000 矽煙塵 (重量份) 30 40 0 0 0 0 0 0 0 0 石膏 一次 (重量份) 8 8.19 0 0 0 0 0 0 0 0 石膏 二次 (重量份) 0 0 7 7 6.84 6.79 6.79 6.79 6.79 6.79 硫酸1呂 (重量份) 9.37 14.0 4.01 3.0 3.39 1.98 1.98 1.98 1.98 1.98 水 (重量份) 640 944 326 325 293 241 241 203 174 150 粉碎紙漿 (重量份) 6.56 0 0 1 0 0 1 0 0 0 鋁粉末 (重量份) 0 0 0 0 0 0 0 0 0 0 甲基纖維素 (重量份) 0 0 0 0 0 0 0 0 0 0 CaO/Si〇2 (乇少比) 0.93 0.93 0.73 0.73 0.73 0.73 0.73 0.73 0.73 0.73 水/固體比 (重量份) 2.68 3.99 1.64 1.63 1.48 1.23 1.22 1.03 0.88 0.77 (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) A7 12515857 B Ministry of Economic Affairs Intellectual Property Bureau Staff Consumer Cooperatives Printing V. Inventions (74) Table 2 Raw Materials Example 10 Example 11 Example 12 Example 13 Example 14 Example 15 Example 16 Example 17 Example 18 Implementation Example 19 OPC (parts by weight) 53.9 53.9 41.2 41.2 41.2 41.2 41.2 41.2 41.2 41.2 Quicklime once (parts by weight) 18.2 24.3 13.9 13.9 13.9 13.9 13.9 13.9 13.9 13.9 Secondary lime (parts by weight) 42.5 36.5 32.5 32.5 32.5 32.5 32.5 32.5 32.5 32.5 Vermiculite pulverized powder (parts by weight) 70 60 100 100 100 100 100 100 100 100 Blaine 値11000 11000 11000 11000 11000 11000 11000 7500 7500 11000 矽Fume (parts by weight) 30 40 0 0 0 0 0 0 0 0 Plaster once (weight Part 8. 8 8.19 0 0 0 0 0 0 0 0 Gypsum secondary (parts by weight) 0 0 7 7 6.84 6.79 6.79 6.79 6.79 6.79 Sulfuric acid 1 liter (parts by weight) 9.37 14.0 4.01 3.0 3.39 1.98 1.98 1.98 1.98 1.98 Water (parts by weight) ) 640 944 326 325 293 241 241 203 174 150 Crushed pulp (parts by weight) 6.56 0 0 1 0 0 1 0 0 0 Aluminium powder (parts by weight) 0 0 0 0 0 0 0 0 0 0 Methylcellulose (parts by weight) 0 0 0 0 0 0 0 0 0 0 CaO/Si〇2 (small ratio) 0.93 0.93 0.73 0.73 0.73 0.73 0.73 0.73 0.73 0.73 Water/solid ratio (parts by weight) 2.68 3.99 1.64 1.63 1.48 1.23 1.22 1.03 0.88 0.77 (Please read the note on the back and fill out this page) This paper size applies to China National Standard (CNS) A4 specification (210X297 mm) A7 1251585
7 B 經濟部智慧財產局員工消費合作社印製 五、發明説明(75) 表3 原料 實施例 20 實施例 21 實施例 22 實施例 23 實施例 24 實施例 25 實施例 26 實施例 27 OPC (重量份) 41.2 41.2 41.2 41.2 41.2 53.9 53.9 53.9 生石灰 一次 (重量份) 13.9 13.9 13.9 13.9 13.9 18.2 18.2 18.2 生石灰 二次 (重量份) 32.5 32.52 32.5 32.5 32.5 42.5 42.5 42.5 矽石粉碎粉 (重量份) 100 100 100 100 100 70 70 70 Blaine 値 11000 11000 11000 11000 11000 11000 11000 11000 矽煙塵 (重量份) 0 0 0 0 0 30 30 30 石膏 一次 (重量份) 6.79 6.84 0 0 0 8.02 8.02 8.02 石膏 二次 (重量份) 0 0 6.91 6.91 6.9 0 0 0 硫酸鋁 (重量份) 1.98 3.41 5.35 5.35 5.35 9.37 9.37 9.37 水 (重量份) 241 293.1 368 368 368 640 640 640 粉碎紙漿 (重量份) 0 0 0 2.9 0 0 6.56 0 鋁粉末 (重量份) 0.065 0.092 0.107 0.107 0.250 0.353 0.353 0.477 甲基纖維素 (重量份) 0.048 0.059 0.074 0.074 0.074 0.128 0.128 0.128 Ca〇/Si〇2 (乇少比;) 0.73 0.73 0.730 0.730 0.73 0.93 0.93 0.93 水個體比 (重量份) 1.23 1.48 1.84 1.82 1.84 2.76 2.68 2.76 (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 1251585 A77 B Ministry of Economic Affairs Intellectual Property Office Staff Consumer Cooperative Printing 5, Invention Description (75) Table 3 Raw Material Example 20 Example 21 Example 22 Example 23 Example 24 Example 25 Example 26 Example 27 OPC (parts by weight) 41.2 41.2 41.2 41.2 41.2 53.9 53.9 53.9 Quicklime once (parts by weight) 13.9 13.9 13.9 13.9 13.9 18.2 18.2 18.2 Secondary lime (parts by weight) 32.5 32.52 32.5 32.5 32.5 42.5 42.5 42.5 Diamond crushed powder (parts by weight) 100 100 100 100 100 70 70 70 Blaine 値11000 11000 11000 11000 11000 11000 11000 11000 矽 soot (parts by weight) 0 0 0 0 0 30 30 30 gypsum once (parts by weight) 6.79 6.84 0 0 0 8.02 8.02 8.02 gypsum secondary (parts by weight) 0 0 6.91 6.91 6.9 0 0 0 Aluminum sulfate (parts by weight) 1.98 3.41 5.35 5.35 5.35 9.37 9.37 9.37 Water (parts by weight) 241 293.1 368 368 368 640 640 640 Pulverized pulp (parts by weight) 0 0 0 2.9 0 0 6.56 0 Aluminum powder (parts by weight) 0.065 0.092 0.107 0.107 0.250 0.353 0.353 0.477 Methylcellulose (parts by weight) 0.048 0.059 0.074 0.074 0.074 0.128 0.128 0.128 Ca〇/Si〇2 (乇少比 ;) 0.73 0.73 0.730 0.730 0.73 0.93 0.93 0.93 Water individual ratio (parts by weight) 1.23 1.48 1.84 1.82 1.84 2.76 2.68 2.76 (Please read the notes on the back and fill out this page) This paper scale applies to Chinese national standards (CNS ) A4 size (210X297 mm) 1251585 A7
7 B 經濟部智慧財產局員工消費合作社印製 五、發明説明(76) 表4 原料 實施例 28 實施例 29 實施例 30 實施例 31 實施例 32 實施例 33 OPC (重量份) 41.2 41.2 41.2 41.2 41.2 41.2 生石灰 一次 (重量份) 23.2 25.1 25.1 25.1 27.9 27.9 生石灰 二次 (重量份) 23.2 21.4 21.4 21.4 18.6 18.6 石夕石粉碎粉 (重量份) 100 100 100 100 100 100 Blaine 値 7500 7500 7500 2500 7500 7500 矽煙塵 (重量份) 0 0 0 0 0 0 石膏 一次 (重量份) 6.75 0 0 6.75 0 0 石膏 二次 (重量份) 0 6.75 6.75 0 6.79 6.79 硫酸ί呂 (重量份) 0.986 0.986 0.986 0.986 1.98 1.98 水 (重量份) 202 187 187 187 150 131 粉碎紙漿 (重量份) 0 0 0 0 0 0 鋁粉末 (重量份) 0.041 0.055 0.030 0.030 0.023 0.018 甲基纖維素 (重量份) 0.041 0.038 0.038 0.038 0.030 0.027 Ca〇/Si〇2 (乇瓜比) 0.73 0.73 0.73 0.73 0.73 0.73 水個體比 (重量份) 1.03 0.95 0.95 0.95 0.77 0.67 (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) A7 12515857 B Ministry of Economic Affairs Intellectual Property Bureau Staff Consumer Cooperatives Printing V. Inventive Note (76) Table 4 Raw Material Example 28 Example 29 Example 30 Example 31 Example 32 Example 33 OPC (parts by weight) 41.2 41.2 41.2 41.2 41.2 41.2 Quicklime once (parts by weight) 23.2 25.1 25.1 25.1 27.9 27.9 Secondary lime (parts by weight) 23.2 21.4 21.4 21.4 18.6 18.6 Shi Xishi pulverized powder (parts by weight) 100 100 100 100 100 100 Blaine 値7500 7500 7500 2500 7500 7500 矽Dust (parts by weight) 0 0 0 0 0 0 Gypsum once (parts by weight) 6.75 0 0 6.75 0 0 Gypsum twice (parts by weight) 0 6.75 6.75 0 6.79 6.79 Sulfuric acid (parts by weight) 0.986 0.986 0.986 0.986 1.98 1.98 Water (Parts by weight) 202 187 187 187 150 131 Pulverized pulp (parts by weight) 0 0 0 0 0 0 Aluminum powder (parts by weight) 0.041 0.055 0.030 0.030 0.023 0.018 Methylcellulose (parts by weight) 0.041 0.038 0.038 0.038 0.030 0.027 Ca〇 /Si〇2 (乇瓜比) 0.73 0.73 0.73 0.73 0.73 0.73 Water individual ratio (parts by weight) 1.03 0.95 0.95 0.95 0.77 0.67 (Please read the notes on the back before filling in P) This paper scale applicable Chinese National Standard (CNS) A4 size (210X 297 mm) A7 1251585
7 B 經濟部智慧財產局員工消費合作社印製 五、發明説明(77) 表5 原料 比較例 比較例 比較例 比較例 比較例 比較例 比較例 比較例 比較例 13 14 15 16 20 21 22 25 26 OPC (重量份) 81.6 81.6 81.6 81.6 40.7 54.1 53.8 13.4 27.8 生石灰 一次 (重量份) 16.3 16.3 16.3 16.3 46.7 59.1 60.7 87.9 41.4 生石灰 二次 (重量份) 0 0 0 0 0 0 0 0 0 消石灰 (重量份) 0 0 0 0 0 0 0 29.0 82.2 Blaine 値 100 100 100 100 100 100 80 100 100 矽石粉碎粉 (重量份) 2500 2500 2500 2500 7500 11000 11000 平均粒徑 平均粒徑 20 β m 20 β m 矽煙塵 (重量份) 0 0 0 0 0 0 20 0 0 石膏 一次 (重量份) 7.09 7.09 7.09 7.09 8.50 8.84 9.71 6.90 7.50 石膏 二次 (重量份) 0 0 0 0 0 0 0 0 0 硫酸i呂 (重量份) 0 0 0 0 0 0 0 0 0 水 (重量份) 143 143 143 143 239.9 420 631 147 171 粉碎紙漿 (重量份) 0 0 0 0 1.19 2.95 6.47 0 0 鋁粉末 (重量份) 0.058 0.86 0.124 0.225 0 0 0 0 0 甲基纖維素 (重量份) 0.029 0.029 0.029 0.029 0 0 0 0 0 Ca〇/Si〇2 (乇少比) 0.65 0.65 0.65 0.65 0.73 0.92 0.93 0.60 1.2 水個體比 (重量份) 0.70 0.70 0.70 0.70 1.22 1.84 2.74 0.62 0.66 (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(21〇X297公釐) 1251585 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明説明(78) 表6 原料 比較例 27 比較例 28 比較例 30 比較例 31 比較例 32 比較例 33 比較例 34 比較例 35 比較例 36 OPC (重量份) 43.2 0.0 33.3 0 0 0.0 0.0 0 25.0 生石灰 一次 (重量份) 77.2 73.3 0.0 0 0 93.3 88.0 0 0.0 生石灰 二次 (重量份) 0 0 0 0 0 0 0 0 0.0 消石灰 (重量份) 26 0 53.3 117 100 0 0 80.9 48.3 矽石粉碎粉 (重量份) 100 80 33 100 73 100 0 100 100 Blaine 値 平均粒徑20 // m 11000 11000 矽砂 矽砂 7500 11000 2500 矽煙塵 (重量份) 0 0 0 0 0 0 0 0 0 ΐ夕藻土 (重量份) 0 20 67 0 27 0 100 0 0 石膏 一次 (重量份) 7.40 0 0 0 27 0 0 0 5.00 石膏 二次 (重量份) 0 0 0 0 0 0 0 37.1 0 硫酸鋁 (重量份) 0 0 0 29.7 0.80 2.8 18.80 4.8 0 水 (重量份) 200 327 360 3295 7900 5800 1255 1585 98 粉碎紙漿 (重量份) 0 11 3 18.1 13.5 0 0 16.1 0 耐鹼玻璃纖維 (重量份) 0 11 0 1.8 2.7 5.8 0 4.2 0 維尼龍纖維 (重量份) 0 0 0 0 0 0 0 0.65 0 矽灰石 (重量份) 0 0 0 36.2 27.0 0 0 33.9 0 粒狀熔渣 (重量份) 0 0 0 0 0 0 0 37.1 0 硬矽化石 (重量份) 0 0 0 0 0 0 0 6.5 0 鋁粉末 (重量份) 0 0 0 0 0 0 0 0 0.017 甲基纖維素 (重量份) 0 0 0 0 0 0 0 0 0 聚矽氧烷 (重量份) 0 0 0 0 0 4.7 0 0 0 蛋白質系延遲劑 (重量份) 0 0 0 0 0 0 0 3.2 0 Ca〇/Si〇2 (乇少比) 1.2 0.83 0.73 1.02 0.91 1.0 1.13 0.77 0.60 水個體比 (重量份) 0.79 1.68 1.90 10.89 32.40 28.08 10.09 9.00 0.55 (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標隼(CNS ) A4規格(210X297公釐) 經濟部智慧財產局員工消費合作社印製 1251585 A7 B7 五、發明説明(79) 表7 原料 比較例 37 比較例 38 比較例 39 OPC (重量份) 25.0 25.0 43.2 生石灰 一次 (重量份) 0.0 0.0 77.2 生石灰 二次 (重量份) 0.0 0.0 0 消石灰 (重量份) 48.3 48.3 26 矽石粉碎粉 (重量份) 100 100 100 Blaine fit 2500 2500 平均粒徑 20 β m 矽煙塵 (重量份) 0 0 0 石膏 一次 (重量份) 5.00 5.00 7.40 石膏 二次 (重量份) 0 0 0 硫酸鋁 (重量份) 0 0 0 水 (重量份) 98 98 200 粉碎紙漿 (重量份) 0 0 0 鋁粉末 (重量份) 0.033 0.083 0.046 甲基纖維素 (重量份) 0 0 0 Ca〇/Si〇2 (ΐ少比) 0.60 0.60 1.2 水/固體比 (重量份) 0.56 0.55 0.79 (請先閱讀背面之注意事項再填寫本頁) 本纸張尺度適用中國國家標隼(CNS ) A4規格(210X297公釐) 1251585 A7 A7 B7 五、發明説明(8(] 表8 經濟部智慧財產局貨工消費合作社印製 實施例1 實施例2 實施例3 實施例4 實施例5 實施例6 實施例7 實施例8 實施例9 鬆比重 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.40 0.35 粉末X射線衍射之Ib/Ia 5.65 5.79 5.44 5.26 4.78 4.56 4.58 4.65 4.35 水銀壓入法之對數1/4 値寬度 0.69 0.86 0.79 0.87 0.99 1.01 1.12 0.72 0.89 最大徑超過200#m之 氣泡 20個以下 20個以下 20個以下 20個以下 20個以下 20個以下 20個以下 20個以下 20個以下 水銀壓入法之0.1 以下的細孔量比例 vol% 80.66 88.11 77.48 64.3 57.57 57.58 58.28 57.86 56.45 粉末X射線衍射之Ic/Ib 1.06 (砂石) 1.02 (砂石) 1.03 (砂石) 0.96 (砂石) 1.28 (砂石) 1.37 渺石) 1.36 (砂石) 0.46 (砂石) 0.24 (砂石) 動彈性模數 N/mm2 4620 4335 4520 4337 3913 3892 3820 2466 1929 壓縮強度 N/mm2 17.72 16.51 16.99 15.94 12.62 12.05 10.35 8.92 6.99 彎曲強度 N/mm2 3.78 4.08 4.3 4.22 3.40 3.28 3.35 2.22 1.74 由⑴式所得之a 13 12 13 12 11 11 11 10 9 由⑵式所得之b 1.78 1.83 1.77 1.77 1.63 1.57 1.39 2.30 2.61 比表面積 m2/g 42.3 48.5 44.6 43.2 40.5 36.5 30.6 52.5 53.5 粉末X射線衍射之雪矽 鈣石 1(002)/1(220) 0.39 0.39 0.42 0.42 0.4 0.43 0.39 0.32 0.31 (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210 X 297公釐) -83 - 1251585 A77 B Ministry of Economic Affairs Intellectual Property Bureau Employees Consumption Cooperatives Printing V. Inventions (77) Table 5 Raw Materials Comparative Examples Comparative Examples Comparative Examples Comparative Examples Comparative Examples Comparative Examples Comparative Examples Comparative Example 13 14 15 16 20 21 22 25 26 OPC (parts by weight) 81.6 81.6 81.6 81.6 40.7 54.1 53.8 13.4 27.8 Quicklime once (parts by weight) 16.3 16.3 16.3 16.3 46.7 59.1 60.7 87.9 41.4 Secondary lime (parts by weight) 0 0 0 0 0 0 0 0 0 hydrated lime (parts by weight) 0 0 0 0 0 0 0 29.0 82.2 Blaine 値100 100 100 100 100 100 80 100 100 Diamond crushed powder (parts by weight) 2500 2500 2500 2500 7500 11000 11000 Average particle size average particle size 20 β m 20 β m 矽 soot (weight Parts) 0 0 0 0 0 0 20 0 0 Plaster once (parts by weight) 7.09 7.09 7.09 7.09 8.50 8.84 9.71 6.90 7.50 Gypsum secondary (parts by weight) 0 0 0 0 0 0 0 0 0 Sulfuric acid i (parts by weight) 0 0 0 0 0 0 0 0 0 Water (parts by weight) 143 143 143 143 239.9 420 631 147 171 Crushed pulp (parts by weight) 0 0 0 0 1.19 2.95 6.47 0 0 Aluminium powder (parts by weight) 0.058 0.86 0.124 0.225 0 0 0 0 0 methyl fiber Element (parts by weight) 0.029 0.029 0.029 0.029 0 0 0 0 0 Ca〇/Si〇2 (small ratio) 0.65 0.65 0.65 0.65 0.73 0.92 0.93 0.60 1.2 Water individual ratio (parts by weight) 0.70 0.70 0.70 0.70 1.22 1.84 2.74 0.62 0.66 (Please read the precautions on the back and fill out this page.) The paper size applies to the Chinese National Standard (CNS) A4 specification (21〇X297 mm) 1251585 A7 B7 Ministry of Economic Affairs Intellectual Property Bureau employee consumption cooperative printing 5, invention description ( 78) Table 6 Raw material Comparative Example 27 Comparative Example 28 Comparative Example 30 Comparative Example 31 Comparative Example 32 Comparative Example 33 Comparative Example 34 Comparative Example 35 Comparative Example 36 OPC (parts by weight) 43.2 0.0 33.3 0 0 0.0 0.0 0 25.0 Quicklime once (weight Part) 77.2 73.3 0.0 0 0 93.3 88.0 0 0.0 Lime secondary (parts by weight) 0 0 0 0 0 0 0 0 0.0 hydrated lime (parts by weight) 26 0 53.3 117 100 0 0 80.9 48.3 Diamond crushed powder (parts by weight) 100 80 33 100 73 100 0 100 100 Blaine 値 average particle size 20 // m 11000 11000 矽 sand 7 sand 7500 11000 2500 矽 soot (parts by weight) 0 0 0 0 0 0 0 0 0 ΐ日藻土 (parts by weight) 0 20 67 0 2 7 0 100 0 0 Plaster once (parts by weight) 7.40 0 0 0 27 0 0 0 5.00 Gypsum secondary (parts by weight) 0 0 0 0 0 0 0 37.1 0 Aluminum sulfate (parts by weight) 0 0 0 29.7 0.80 2.8 18.80 4.8 0 Water (parts by weight) 200 327 360 3295 7900 5800 1255 1585 98 Crushed pulp (parts by weight) 0 11 3 18.1 13.5 0 0 16.1 0 Alkali-resistant glass fiber (parts by weight) 0 11 0 1.8 2.7 5.8 0 4.2 0-dimensional nylon fiber (parts by weight) 0 0 0 0 0 0 0 0.65 0 矽石石(重量份) 0 0 0 36.2 27.0 0 0 33.9 0 Granular slag (parts by weight) 0 0 0 0 0 0 0 37.1 0 Hard fossil ( Parts by weight 0 0 0 0 0 0 0 6.5 0 Aluminium powder (parts by weight) 0 0 0 0 0 0 0 0 0.017 Methylcellulose (parts by weight) 0 0 0 0 0 0 0 0 0 Polyoxane (weight份) 0 0 0 0 0 4.7 0 0 0 Protein retarder (parts by weight) 0 0 0 0 0 0 0 3.2 0 Ca〇/Si〇2 (decrease ratio) 1.2 0.83 0.73 1.02 0.91 1.0 1.13 0.77 0.60 Water individual Ratio (parts by weight) 0.79 1.68 1.90 10.89 32.40 28.08 10.09 9.00 0.55 (Please read the notes on the back and fill out this page) This paper scale applies to the Chinese national standard.隼(CNS) A4 Specification (210X297 mm) Ministry of Economic Affairs Intellectual Property Office Staff Consumer Cooperative Printed 1251585 A7 B7 V. Invention Description (79) Table 7 Raw Material Comparison Example 37 Comparative Example 38 Comparative Example 39 OPC (parts by weight) 25.0 25.0 43.2 Quicklime once (parts by weight) 0.0 0.0 77.2 Secondary lime (parts by weight) 0.0 0.0 0 hydrated lime (parts by weight) 48.3 48.3 26 Vermiculite pulverized powder (parts by weight) 100 100 100 Blaine fit 2500 2500 Average particle size 20 β m 矽Soot (parts by weight) 0 0 0 Gypsum once (parts by weight) 5.00 5.00 7.40 Gypsum secondary (parts by weight) 0 0 0 Aluminum sulfate (parts by weight) 0 0 0 Water (parts by weight) 98 98 200 Crushed pulp (parts by weight) 0 0 0 Aluminum powder (parts by weight) 0.033 0.083 0.046 Methylcellulose (parts by weight) 0 0 0 Ca〇/Si〇2 (ΐ reduction ratio) 0.60 0.60 1.2 Water/solid ratio (parts by weight) 0.56 0.55 0.79 (Please Read the notes on the back and fill out this page. This paper scale applies to China National Standard (CNS) A4 specification (210X297 mm) 1251585 A7 A7 B7 V. Invention Description (8(] Table 8 Ministry of Economics Production Bureau Consumer Cooperatives Printing Example 1 Example 2 Example 3 Example 4 Example 5 Example 6 Example 7 Example 8 Example 9 Pine specific gravity 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.40 0.35 Powder X-ray diffraction Ib/Ia 5.65 5.79 5.44 5.26 4.78 4.56 4.58 4.65 4.35 The logarithm of mercury intrusion method 1/4 値 width 0.69 0.86 0.79 0.87 0.99 1.01 1.12 0.72 0.89 Bubbles with a maximum diameter of more than 200#m 20 or less 20 or less 20 or less 20 or less 20 or less 20 or less 20 or less 20 or less 20 or less mercury intrusion method 0.1 or less pore volume ratio vol% 80.66 88.11 77.48 64.3 57.57 57.58 58.28 57.86 56.45 Powder X-ray diffraction Ic/Ib 1.06 (sand) 1.02 (sand) 1.03 (sand) 0.96 (sand) 1.28 (sand) 1.37 vermiculite 1.36 (sand) 0.46 (sand) 0.24 (sand) dynamic elastic modulus N/mm2 4620 4335 4520 4337 3913 3892 3820 2466 1929 Compressive strength N/mm2 17.72 16.51 16.99 15.94 12.62 12.05 10.35 8.92 6.99 Bending strength N/mm2 3.78 4.08 4.3 4.22 3.40 3.28 3.35 2.22 1.74 a 13 obtained from equation (1) 12 13 12 11 11 11 10 9 b obtained by the formula (2) 1.78 1.83 1.77 1.77 1.63 1.57 1.39 2.30 2.61 Specific surface area m2/g 42.3 48.5 44.6 43.2 40.5 36.5 30.6 52.5 53.5 Powder X-ray diffraction of slaked calcite 1 (002) /1(220) 0.39 0.39 0.42 0.42 0.4 0.43 0.39 0.32 0.31 (Please read the note on the back and fill out this page) This paper size applies to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) -83 - 1251585 A7
7 B 經濟部智慧財產局員工消費合作社印製 五 ‘發明説明( al 表 9 實施例10 實施例11 實施例12 實施例13 實施例14 實施例15 實施例16 實施例17 實施例18 實施例19 鬆比重 0.35 0.25 0.55 0.55 0.60 0.69 0.69 0.79 0.89 0.99 粉末X射線衍射之 4.34 3.90 6.01 5.25 5.77 5.55 5.59 5.17 4.94 4.76 Ib/la 水銀壓入法之對數 0.90 0.99 0.79 0.80 0.82 0.72 0.79 0.88 0.85 0.70 1/4値寬度 最大徑超過200 20個 20個 20個 20個 20個 20個 20個 20個 20個 20個 之氣泡 以下 以下 以下 以下 以下 以下 以下 以下 以下 以下 水銀壓入法之0.1# v〇]% 50.63 29.15 88.73 84.66 92.28 95.01 90.06 95.83 97.14 95.31 m以下的細孔量比 例 粉末X射線衍射之 0.22 0.34 0.89 0.90 0.87 0.82 0.79 1.08 1.19 1.23 Mb (砂石) (砂石) (砂石) (砂石) (砂石) (砂石) (砂石) (砂石) (砂石) (砂石) 動彈性模數 N/mm2 1926 1197 4799 4955 5373 6950 6652 8061 9284 10181 壓縮強度 N/mm2 6.68 2.96 20.70 19.23 23.7 30.05 27.70 40.18 45.90- 53.83 弩曲強度 N/mm2 1.75 0.969 3.77 3.55 4.21 5.63 5.77 6.67 7.64 7.57 由(1)式所得之a 9 10 12 12 12 12 12 11 11 10 由(2)式所得之b 2.50 2.26 1.97 1.74 1.90 1.64 1.61 1.76 1.62 1.66 比表面稹 m2/g 52.6 66.0 51.5 50.5 46.3 45.5 47.2 43.2 42.3 42.6 粉末X射線衍射之 0.35 0.44 0.47 0.45 0.42 0.39 0.38 0.46 0.44 0.47 雪矽鈣石(002)/1(220) (請先閱讀背面之注意事項再填寫本頁) 本纸張尺度適用中國國家標準(CNS ) A4規格(210X29?公釐) -84- A7 12515857 B Ministry of Economic Affairs Intellectual Property Bureau Staff Consumer Cooperatives Printing 5 'Inventive Description (al) Table 9 Example 10 Example 11 Example 12 Example 13 Example 14 Example 15 Example 16 Example 17 Example 18 Example 19 Pine specific gravity 0.35 0.25 0.55 0.55 0.60 0.69 0.69 0.79 0.89 0.99 Powder X-ray diffraction 4.34 3.90 6.01 5.25 5.77 5.55 5.59 5.17 4.94 4.76 Ib/la Mercury intrusion logarithm 0.90 0.99 0.79 0.80 0.82 0.72 0.79 0.88 0.85 0.70 1/4値The maximum width is more than 200 20 20 20 20 20 20 20 20 20 20 20 20 bubbles below the following points below the following following the following following the following below the following mercury intrusion method 0.1# v〇]% 50.63 29.15 88.73 84.66 92.28 95.01 90.06 95.83 97.14 Ratio of pores below 95.31 m Powder X-ray diffraction 0.22 0.34 0.89 0.90 0.87 0.82 0.79 1.08 1.19 1.23 Mb (sand) (sand) (sand) (sand) (sand) ) (sand) (sand) (sand) (sand) (sand) Elastic modulus N/mm2 1926 1197 4799 4955 5373 6950 6652 8061 9284 10181 Compressive strength N/mm2 6.68 2.96 20.70 19.23 23.7 30.05 27.70 40.18 45.90- 53.83 Flexural strength N/mm2 1.75 0.969 3.77 3.55 4.21 5.63 5.77 6.67 7.64 7.57 by ( 1) A 9 10 12 12 12 12 12 12 11 11 10 b obtained by the formula (2) 2.50 2.26 1.97 1.74 1.90 1.64 1.61 1.76 1.62 1.66 Specific surface 稹m2/g 52.6 66.0 51.5 50.5 46.3 45.5 47.2 43.2 42.3 42.6 Powder X-ray Diffraction 0.35 0.44 0.47 0.45 0.42 0.39 0.38 0.46 0.44 0.47 Snowy Calcium (002) / 1 (220) (Please read the back note first and then fill out this page) This paper scale applies to Chinese national standards (CNS ) A4 size (210X29? mm) -84- A7 1251585
7 B 經濟部智慈財產局員工消費合作社印製 五、發明説明( 表10 實施例20 實施例21 實施例22 實施例23 實施例24 實施例25 實施例26 實施例27 鬆比重 0.49 0.39 0.35 0.35 0.25 0,20 0.20 0.144 粉末X射線衍射之Ib/Ia 5.88 6.02 5.82 6.15 5.92 4.52 4.58 4.42 水銀壓入法之對數1/4値寬 0.94 1.12 1.02 1.07 1.07 0.95 0.97 0.96 度 最大徑超過200/im之氣泡 多數存在 多數存在 多數存在 多數存在 多數存在 多數存在 多數存在 多數存在 水銀壓入法之0.1 μ m以下的 vol% 75.89 66.75 61.42 62.60 58.96 33.31 32.5 31.25 細孔量比例 粉末X射線衍射之Ic/Ib 0.86 0.78 0.90 0.87 0.88 0.31 0.35 0.30 (矽石) (砂石) (砂石) (砂石) (砂石) (砂石) (矽石) (砂石) 動彈性模數 N/mm2 3609 2430 2048 2045 1195 1014 1005 459 壓縮強度 N/mm2 10.18 6.81 5.32 5.26 2.87 1.43 1.4 0.79 鸳曲強度 N/mm2 2.23 1.61 1.25 1.32 0.85 0.50 0.55 0.31 由(1)式所得之a 11 10 10 10 10 11 11 8 由(2)式所得之b 1.48 1.81 1.81 1.80 2.20 1.40 1.39 2.54 比表面積 m2/g 44.5 48.5 50.5 52.3 51.5 53.5 55.2 53.8 粉末X射線衍射之雪矽鈣石 0.4 0.32 0.38 0.39 0.38 0.31 0.34 0.33 1(002)/1(220) (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) - 85- A7 12515857 B Ministry of Economic Affairs Zhici Property Bureau Staff Consumer Cooperative Printing 5, invention description (Table 10 Example 20 Example 21 Example 22 Example 23 Example 24 Example 25 Example 26 Example 27 Pine specific gravity 0.49 0.39 0.35 0.35 0.25 0,20 0.20 0.144 Powder X-ray diffraction Ib/Ia 5.88 6.02 5.82 6.15 5.92 4.52 4.58 4.42 Mercury intrusion method logarithm 1/4 inch width 0.94 1.12 1.02 1.07 1.07 0.95 0.97 0.96 degree maximum diameter over 200/im bubble Most of the majority existed, the majority existed, the majority existed, the majority existed, the majority existed, the majority existed, the majority existed in the mercury intrusion method, the volume of vol% below 0.1 μm 75.89 66.75 61.42 62.60 58.96 33.31 32.5 31.25 The ratio of pore volume powder X-ray diffraction Ic/Ib 0.86 0.78 0.90 0.87 0.88 0.31 0.35 0.30 (矽石) (Sandstone) (Sandstone) (Sandstone) (Sandstone) (Sandstone) (Meteite) (Sandstone) Dynamic elastic modulus N/mm2 3609 2430 2048 2045 1195 1014 1005 459 Compressive strength N/mm2 10.18 6.81 5.32 5.26 2.87 1.43 1.4 0.79 Distortion strength N/mm2 2.23 1.61 1.25 1.32 0.85 0.50 0.55 0.31 From (1) a 11 10 10 10 10 11 11 8 b obtained by the formula (2) 1.48 1.81 1.81 1.80 2.20 1.40 1.39 2.54 specific surface area m2/g 44.5 48.5 50.5 52.3 51.5 53.5 55.2 53.8 Powder X-ray diffraction of slaked calcium stone 0.4 0.32 0.38 0.39 0.38 0.31 0.34 0.33 1(002)/1(220) (Please read the note on the back and fill out this page) This paper size applies to the Chinese National Standard (CNS) A4 specification (210X 297 mm) - 85- A7 1251585
7 B 經濟部智慈財產局g(工消費合作社印製 五、發明説明(^ 表11 實施例28 實施例29 實施例30 實施例31 實施例32 實施例33 實施例34 實施例35 實施例36 鬆比重 0.61 0.61 0.68 0.68 0.82 0.93 0.43 0.21 0.31 粉末X射線衍射之Ib/Ia 6.25 6.25 6.25 4.44 4.88 4.75 5.06 4.86 4.93 水銀壓入法之對數1/4 値寬度 0.85 0.87 0.78 1.15 0.73 0.69 0.94 0.97 1.02 最大徑超過200 v m之 氣泡 多數存在 多數存在 多數存在 多數存在 多數存在 多數存在 多數存在 多數存在 多數存在 水銀壓入法之0.1 V m 以下的細孔量比例 vol% 88.35 86.92 90.03 78.69 93.60 97.50 68.71 49.92 65.20 粉末X射線衍射之lc/Ib 0.78 (砂石) 0.98 (砂石) 0.93 (砂石) 2.50 (砂石) 1.18 (砂石) 1.26 (砂石) 0.91 (砂石) 0.88 (砂石) 0.91 (砂石) 動彈性模數 N/mm2 5240 4850 5989 4953 6837 8061 2938 1014 1623 壓縮強度 N/mm2 16.77 15.20 20.58 13.2 27.6 32.5 9.1 1.96 4.14 彎曲強度 N/mm2 3.82 3.0 4.45 2.74 4.80 5.97 3.49 0.96 1.58 由⑴式所得之a 11 10 11 9 9 9 10 11 9 由⑵式所得之b 1.40 1.42 1.41 1.20 1.54 1.42 1.81 1.92 2.00 比表面積 m2/g 45.2 43.5 45.2 39.6 41.2 40.3 49.6 52.3 54.2 粉末X射線衍射之雪矽 鈣石 1(002)/1(220) 0.39 0.35 0.42 0.41 0.42 0.46 0.36 0.39 0.29 (請先閱讀背面之注意事項再填寫本頁) 本纸張尺度適用中國國家標準(CNS ) A4規格(2!〇X297公釐) -86- A7 12515857 B Ministry of Economic Affairs Zhici Property Bureau g (Working Consumer Cooperatives Printing 5, Invention Description (^ Table 11 Example 28 Example 29 Example 30 Example 31 Example 32 Example 33 Example 34 Example 35 Example 36 Pine specific gravity 0.61 0.61 0.68 0.68 0.82 0.93 0.43 0.21 0.31 Powder X-ray diffraction Ib/Ia 6.25 6.25 6.25 4.44 4.88 4.75 5.06 4.86 4.93 Mercury intrusion method logarithm 1/4 値 width 0.85 0.87 0.78 1.15 0.73 0.69 0.94 0.97 1.02 Maximum diameter Most of the bubbles exceeding 200 vm are mostly present, most exist, most exist, most exist, most exist, most exist, most exist, most exist, mercury is pressed, 0.1 V m or less, the ratio of pores is vol% 88.35 86.92 90.03 78.69 93.60 97.50 68.71 49.92 65.20 Powder X Radiation lc/Ib 0.78 (sand) 0.98 (sand) 0.93 (sand) 2.50 (sand) 1.18 (sand) 1.26 (sand) 0.91 (sand) 0.88 (sand) 0.91 (sand) Dynamic elastic modulus N/mm2 5240 4850 5989 4953 6837 8061 2938 1014 1623 Compressive strength N/mm2 16.77 15.20 20.58 13.2 27.6 32.5 9.1 1.96 4.14 Bending strength N/mm2 3.82 3.0 4.45 2.74 4.80 5.97 3.49 0.96 1.58 a 11 10 11 9 9 9 10 11 9 obtained from the formula (1) b 1.40 1.42 1.41 1.20 1.54 1.42 1.81 1.92 2.00 Specific surface area m2/g 45.2 43.5 45.2 39.6 41.2 40.3 49.6 52.3 54.2 Powder X-ray diffraction of slaked calcite 1 (002) / 1 (220) 0.39 0.35 0.42 0.41 0.42 0.46 0.36 0.39 0.29 (Please read the note on the back and fill out this page) This paper scale applies to China Standard (CNS) A4 size (2!〇X297 mm) -86- A7 1251585
7 B 經濟部智慈財產局員工消費合作社印製 五、發明説明( 表12 比較例2 比較例3 比較例5 比較例6 比較例7 比較例8 比較例9 比較例11 比較例12 鬆比重 0.50 0.51 0.35 0.69 0.49 0.35 0.35 0.20 0.69 粉末X射線衍射之Ib/Ia 5.01 4.82 3.32 5.23 5.62 5.72 5.36 4.23 2.89 水銀壓入法之對數1/4 値寬度 1.39 1.61 1.36 1.32 1.27 1.29 1.42 1.47 1.62 最大徑超過200;t/m之 氣泡 20個以下 20個以下 20個以下 20個以下 多數存在 多數存在 多數存在 多數存在 多數存在 水銀壓入法之0.1 以下的細孔量比例 νο]% 52.10 42.10 43.10 78.20 63.5 47.60 44.30 23.5 67.76 粉末X射線衍射之Ic/Ib 1.04 (砂石) 2.62 (砂石) 0.41 (砂石) 0.76 (砂石) 0.91 (砂石) 0.80 (砂石) 0.82 (砂石) 0.37 (砂石) 3.85 (砂石) 動彈性模數 N/mm2 4310 3650 2095 6560 3250 2105 2050 996 4130 壓縮強度 N/mm2 10.10 7.12 3.48 19.30 6.85 3.44 3.32 1.03 9.75 彎曲強度 N/mm2 3.12 2.07 1.40 4.7 1.72 1.21 1.31 0.58 2.23 由(1)式所得之a 12 10 10 11 9 10 10 11 7 由(2)式所得之b 1.13 1.02 1.15 1.15 1.17 1.13 1.13 1.04 1.16 比表面積 m2/g 53.1 45.3 57.3 46.6 48.2 52.3 51.5 56.3 39.6 粉末X射線衍射之雪矽 鈣石 Ι(002)/Ι(220Γ 0.36 0.32 0.28 0.33 0.36 0.41 0.44 0.36 0.23 (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CN’S ) A4規格(210X 297公f ) -87- A7 12515857 B Ministry of Economic Affairs Zhici Property Bureau employee consumption cooperative printing 5, invention description (Table 12 Comparative Example 2 Comparative Example 3 Comparative Example 5 Comparative Example 6 Comparative Example 7 Comparative Example 8 Comparative Example 9 Comparative Example 11 Comparative Example 12 Pine specific gravity 0.50 0.51 0.35 0.69 0.49 0.35 0.35 0.20 0.69 Ib/Ia of powder X-ray diffraction 5.01 4.82 3.32 5.23 5.62 5.72 5.36 4.23 2.89 Logarithm of mercury intrusion method 1/4 値 width 1.39 1.61 1.36 1.32 1.27 1.29 1.42 1.47 1.62 Maximum diameter exceeds 200; T/m bubble 20 or less 20 or less 20 or less 20 or less Most of the majority exist Most exist Most exist Most of the mercury injection method is less than 0.1% of the pore volume ratio νο]% 52.10 42.10 43.10 78.20 63.5 47.60 44.30 23.5 67.76 Powder X-ray diffraction Ic/Ib 1.04 (sand) 2.62 (sand) 0.41 (sand) 0.76 (sand) 0.91 (sand) 0.80 (sand) 0.82 (sand) 0.37 (sand) 3.85 (Sand) Dynamic elastic modulus N/mm2 4310 3650 2095 6560 3250 2105 2050 996 4130 Compressive strength N/mm2 10.10 7.12 3.48 19.30 6.85 3.44 3.32 1.03 9.75 Bending strength N/mm2 3.12 2.07 1.4 0 4.7 1.72 1.21 1.31 0.58 2.23 a 12 10 10 11 9 10 10 11 7 obtained from the formula (1) b 1.13 1.02 1.15 1.15 1.17 1.13 1.13 1.14 1.16 1.16 1.12 1.13 1.16 1.16 Specific surface area m2/g 53.1 45.3 57.3 46.6 48.2 52.3 51.5 56.3 39.6 Powder X-ray diffraction of ferrets (002)/Ι (220Γ 0.36 0.32 0.28 0.33 0.36 0.41 0.44 0.36 0.23 (please read the notes on the back and fill out this page) This paper size applies to China. Standard (CN'S) A4 specification (210X 297 male f) -87- A7 1251585
7 B 經濟部智慈財產局員工消費合作社印製 五、發明説明( 表13 比較例13 比較例14 比較例15 比較例16 比較例17 比較例18 比較例19 比較例20 比較例21 鬆比重 0.69 0.62 0.50 0.38 0.51 0.49 0.49 0.69 0.51 粉末X射線衍射之Ib/Ia 4.98 5.38 5.22 5.38 5.21 4.50 4.44 5.48 5.75 水銀壓入法之對數1/4 値寬度 1.51 1.54 1.75 1.50 1.62 1.54 1.67 1.32 1.50 最大徑超過200之 氣泡 多數存在 多數存在 多數存在 多數存在 多數存在 多數存在 多數存在 20個以下 20個以下 水銀壓入法之0.1# ΠΊ 以下的細孔量比例 vol% 62.7 60.07 54.34 70.66 51.6 51.50 55.30 80.75 56.88 粉末X射線衍射之Ic/Ib 2.62 (砂石) 2.33 (砂石) 2.27 (砂石) 2.33 渺石) 2.82 (砂石) 5.56 (砂石) 2.50 (砂石) 0.79 傲石) 0.55 (砂石) 動彈性模數 N/mm2 4568 3558 2825 1826 2680 2680 2520 6512 4370 壓縮強度 N/mm2 9 6.20 4.95 2.56 4.60 4.68 3.40 18.60 10.3 彎曲強度 N/mm2 3.29 2.82 1.4 1.08 1.65 1.46 1.16 4.8 3.32 由(1)式所得之a 8 7 8 8 7 8 7 11 12 由⑵式所得之b 0.92 0.92 1.04 1.04 1.05 1.07 0.85 1.12 1.13 比表面積 m2/g 34.2 33.7 34.2 31.6 29.3 31.2 38.3 47.6 42.7 粉末X射線衍射之雪矽 鈣石 1(002)/1(220) 0.36 0.41 0.36 0.39 0.33 0.32 0.23 0.34 0.32 (請先閲讀背面之注意事項再填寫本頁) 本纸張尺度適用中國國家標準(CNS ) A4規格(210Χ297公釐) -88- A7 12515857 B Ministry of Economic Affairs Zhici Property Bureau Staff Consumer Cooperatives Printing 5, invention description (Table 13 Comparative Example 13 Comparative Example 14 Comparative Example 15 Comparative Example 16 Comparative Example 17 Comparative Example 18 Comparative Example 19 Comparative Example 20 Comparative Example 21 Pine specific gravity 0.69 0.62 0.50 0.38 0.51 0.49 0.49 0.69 0.51 Ib/Ia of powder X-ray diffraction 4.98 5.38 5.22 5.38 5.21 4.50 4.44 5.48 5.75 Logarithm of mercury intrusion method 1/4 値 width 1.51 1.54 1.75 1.50 1.62 1.54 1.67 1.32 1.50 Maximum diameter exceeds 200 Most of the bubbles exist, most of them exist, most exist, most exist, most exist, most exist, there are 20 or less, 20 or less mercury intrusion methods, 0.1# ΠΊ, the following pore volume ratio vol% 62.7 60.07 54.34 70.66 51.6 51.50 55.30 80.75 56.88 Powder X-ray diffraction Ic/Ib 2.62 (sand) 2.33 (sand) 2.27 (sand) 2.33 meteorite 2.82 (sand) 5.56 (sand) 2.50 (sand) 0.79 proud stone 0.55 (sand) dynamic elastic mold Number N/mm2 4568 3558 2825 1826 2680 2680 2520 6512 4370 Compressive strength N/mm2 9 6.20 4.95 2.56 4.60 4.68 3.40 18.60 10.3 Bending strength N/mm2 3.29 2.82 1 .4 1.08 1.65 1.46 1.16 4.8 3.32 a 8 7 8 8 7 8 7 11 12 from the formula (1) b 0.92 0.92 1.04 1.04 1.05 1.07 0.85 1.12 1.13 Specific surface area m2/g 34.2 33.7 34.2 31.6 29.3 31.2 38.3 47.6 42.7 Powder X-ray diffraction of slaked calcite 1(002)/1(220) 0.36 0.41 0.36 0.39 0.33 0.32 0.23 0.34 0.32 (Please read the notes on the back and fill out this page) This paper scale applies to China National Standard (CNS) A4 Specification (210Χ297 mm) -88- A7 1251585
7 B 經濟部智慧財產局員工消費合作社印製 五、發明説明( 表14 比較例22 比較例23 比較例24 比較例25 比較例26 比較例27 比較例28 比較例29 比較例30 鬆比重 0.35 0.49 0.35 1.08 0.98 0.88 0.74 0.29 0.45 粉末X射線衍射之Ib/Ia 3.26 5.23 5.36 雪矽鈣石 雪矽鈣石 雪矽鈣石 1.24 雪矽鈣石 2.91 無 無 無 無 水銀壓入法之對數1/4 1.42 1.36 1.48 1.31 1.36 1.56 1.26 0.67 1.21 値寬度 最大徑超過200#m之 20個以下 多數存在 多數存在 20個以下 20個以下 20個以下 20個以下 20個以下 20個以下 氣泡 水銀壓入法之O.lvm vol% 44.52 56.5 40.30 70.50 62.80 56.95 61.9 3.50 48.80 以下的細孔量比例 粉末X射線衍射之Ic/Ib 0.36 0.88 0.84 雪矽鈣石 雪矽鈣石 雪矽鈣石 3.00 雪矽鈣石 0.97 (砂石) (砂石) (砂石) 無 無 無 (砂石) 無 (矽石) 動彈性模數 N/mm2 2131 3120 2050 6882 6250 4710 2050 561 2753 壓縮強度 N/mm2 3.58 5.86 3.12 20.70 18.23 12.11 13.7 2.70 4.90 彎曲強度 N/mm2 1.40 1.42 1.35 3.66 2.43 2.45 4.21 2.00 0.4 由⑴式所得之a 10 9 10 6 6 6 3 4 9 由⑴式所得之b 1.15 1.06 1.06 1.15 1.17 1.18 4.67 6.42 1.07 比表面積 m2/g 56.3 47.5 52.3 87.8 86.5 82.7 39.0 32.7 99.8 粉末X射線衍射之 0.26 0.36 0.35 雪矽鈣石 雪矽鈣石 雪矽鈣石 0.18 雪矽鈣石 0.4 1(002)/1(220) 無 無 無 無 (請先閱讀背面之注意事項再填寫本頁) 本纸張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) -89- A7 12515857 B Ministry of Economic Affairs Intellectual Property Bureau Employees Consumption Cooperatives Printing V. Description of the invention (Table 14 Comparative Example 22 Comparative Example 23 Comparative Example 24 Comparative Example 25 Comparative Example 26 Comparative Example 27 Comparative Example 28 Comparative Example 29 Comparative Example 30 Pine specific gravity 0.35 0.49 0.35 1.08 0.98 0.88 0.74 0.29 0.45 Powder X-ray Diffraction Ib/Ia 3.26 5.23 5.36 Snowy feldspar ferrets Calcium ferrets 1.24 Snow shale 2.91 No or no waterless silver intrusion method 1/4 1.42 1.36 1.48 1.31 1.36 1.56 1.26 0.67 1.21 The maximum width of the 超过 width is more than 200#m. The majority of the 20 or more are more than 20, 20 or less, 20 or less, 20 or less, 20 or less, 20 or less, and the mercury intrusion method. Lvm vol% 44.52 56.5 40.30 70.50 62.80 56.95 61.9 3.50 48.80 The following ratio of pore volume to powder X-ray diffraction Ic/Ib 0.36 0.88 0.84 feldsparite snow shale calcite ferrets 3.00 sylvestite 0.97 (sandstone) ) (Sandstone) (Sandstone) Nothing or None (Sandstone) No (Meteorite) Dynamic elastic modulus N/mm2 2131 3120 2050 6882 6250 4710 2050 561 2753 Pressure Strength N/mm2 3.58 5.86 3.12 20.70 18.23 12.11 13.7 2.70 4.90 Bending strength N/mm2 1.40 1.42 1.35 3.66 2.43 2.45 4.21 2.00 0.4 a 10 9 10 6 6 6 3 4 9 obtained by the formula (1) b 1.15 1.06 1.06 1.15 1.17 1.18 4.67 6.42 1.07 Specific surface area m2/g 56.3 47.5 52.3 87.8 86.5 82.7 39.0 32.7 99.8 Powder X-ray diffraction 0.26 0.36 0.35 Snow feldspar ferrets Calcite ferrets 0.18 Snow strontium 0.4 1 (002 )/1(220) Nothing or nothing (please read the notes on the back and fill out this page) This paper scale applies to China National Standard (CNS) A4 specification (210X 297 mm) -89- A7 1251585
7 B 經濟部智慧財產局B(工消費合作社印製 五、發明説明(87) 表15 比較例31 比較例32 比較例33 比較例34 比較例35 比較例36 比較例37 比較例38 比較例39 鬆比重 0.60 0.54 0.17 0.30 0.37 0.94 0.83 0.62 0.66 粉末X射線衍射之Ib/Ia 2.77 2.28 4.55 3.92 2.73 2.76 2.69 2.76 雪矽鈣石 無 水銀壓入法之對數1/4値 1.10 1.39 2.05 1.70 2.56 0.86 0.89 0.92 1.76 寬度 最大徑超過200/i m之氣泡 20個以下 20個以下 20個以下 20個以下 20個以下 多數存在 多數存在 多數存在 多數存在 水銀壓入法之0.1# m以下 vol% 48.5 37.3 3.18 10.08 16.2 85.78 .83.66 69.50 56.29 的細孔量比例 粉末X射線衍射之Ic/Ib 5.00 2.44 0.24 0.50 1.67 4.35 5.26 4.35 雪矽鈣石 (矽石) (矽石) (硬矽鈣石) (石胥) (矽石) (矽石) (矽石) (矽石) 無 動彈性模數 N/mm2 1988 2004 277 347.35 561 7105 5712 3360 2269 壓縮強度 N/mm2 2.84 2.51 0.51 1.38 0.36 20.35 10.45 7.09 4.59 垮曲強度 N/mm2 1.43 1.25 0.17 0.46 0.15 5.24 4.18 2.42 1.20 由(.1)式所得之a 4 5 4 2 2 8 8 7 4 由(1)式所得之b 1.01 0.88 3.49 6.74 0.86 1.07 0.77 1.15 1.34 比表面積 m2/g 52.8 58.6 66.3 58.3 66.5 81.7 78.4 80.8 93.3 粉末X射線衍射之雪矽鈣 0.25 0.25 0.17 0.32 0.30 0.36 0.33 0.38 雪矽鈣石 石 1(002)/1(220) 無 (請先閱讀背面之注意事項再填寫本頁) 本纸張尺度適用中國國家標革(CNS ) A4規格(210X 297公釐) -90 - 1251585 A7 B7 五、發明説明(88) 表16 促進炭酸化試驗 實施例 實施例 比較例 比較例 比較例 比較例 比較例 1 20 15 27 28 30 37 3曰目收縮率 % 〇 〇 0 0.45 0.08 0.05 0.1 7曰目收縮率 % 0 〇 0.04 0.55 0.24 0.2 0.36 14曰目收縮率 % 0.01 0.02 0.18 0.65 0.33 0.28 0.44 表17 (請先閲讀背面之注意事項再填寫本頁) 保釘力試 實施例1 實施例20 比較例 比較例21 比較例 驗 15 23 鬆比重 0.50 0.49 0.50 0.50 0.49 拉拔強度 (kgf) 162 110 68.8 120 75 破壞性狀 圓錐破壞 圓錐破壞 拔起 圓錐破壞 拔起 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 經濟部智慧財產局員工消費合作社印製 A7 1251585 B7 經濟部智慧財產局8工消費合作社印製 五、發明説明(^ 表18 實施例1 實施例37 比較例40 · 撥水性物質添加 Μ 有 有 鬆比重 0.50 0.50 0.50 粉末X射線衍射之IMa 5.65 5.36 5.11 7jC銀壓入法之對數1/4値寬度 0.69 0.71 1.77 最大徑超過200 μ m之氣泡 20個以下 20個以下 多數存在 ZK銀壓入法之0.1 /i m以下的細孔量比例 vol% 80.66 82.22 56.30 粉末X射線衍射之Ic/Ib 1.06 1.04 2.62 (砂石) (石夕石) (矽石) 動彈性模數 N/mm2 4620 4580 2750 壓縮強度 N/mm2 17.72 17.12 4.65 彎曲強度 N/mm2 3.78 3.68 1.4 由⑴式所得之a 13 13 8 由(2)式所得之b 1.78 1.75 1.02 比表面積 m2/g 42.3 40.2 36.3 粉末X射線衍射之雪矽鈣石1(002)/1(220) 0.39 0.43 0.33 一面吸水率 一曰後 重量% 26 5 21 一週後 重量% 62 9 36 尺寸變化率 一曰後 //m/m 580 300 452 一週後 //m/m 910 560 773 (讀先閱讀背面之注意事項再填寫本頁 本纸張尺度適用中國國家標準(CNS ) A4規格(2]0X297公釐) -92 - A7 12515857 B Ministry of Economic Affairs Intellectual Property Bureau B (Working Consumer Cooperatives Printing 5, Inventions (87) Table 15 Comparative Example 31 Comparative Example 32 Comparative Example 33 Comparative Example 34 Comparative Example 35 Comparative Example 36 Comparative Example 37 Comparative Example 38 Comparative Example 39 Pine specific gravity 0.60 0.54 0.17 0.30 0.37 0.94 0.83 0.62 0.66 Ib/Ia powder X-ray diffraction 2.77 2.28 4.55 3.92 2.73 2.76 2.69 2.76 The logarithm of the sulphate anhydrous silver intrusion method 1/4 値 1.10 1.39 2.05 1.70 2.56 0.86 0.89 0.92 1.76 Bubbles with a maximum width of more than 200/im, 20 or less, 20 or less, 20 or less, 20 or less, 20 or less, 20 or less, most of them exist, most of them exist, most exist, and there are mercury intrusion method, 0.1# m or less vol% 48.5 37.3 3.18 10.08 16.2 85.78 .83.66 69.50 56.29 ratio of pore volume to powder X-ray diffraction Ic/Ib 5.00 2.44 0.24 0.50 1.67 4.35 5.26 4.35 feldsparite (meteorite) (meteorite) (hard travertine) (stone) (meteorite) ) (矽石) (矽石) (矽石) No elastic modulus N/mm2 1988 2004 277 347.35 561 7105 5712 3360 2269 Compressive strength N/mm2 2.84 2.51 0.51 1.38 0 .36 20.35 10.45 7.09 4.59 Flexural strength N/mm2 1.43 1.25 0.17 0.46 0.15 5.24 4.18 2.42 1.20 a 4 5 4 2 2 8 8 7 4 from formula (1) b 1.01 0.88 3.49 from formula (1) 6.74 0.86 1.07 0.77 1.15 1.34 Specific surface area m2/g 52.8 58.6 66.3 58.3 66.5 81.7 78.4 80.8 93.3 Powder X-ray diffraction of ferrets calcium 0.25 0.25 0.17 0.32 0.30 0.36 0.33 0.38 feldsparite 1 (002) / 1 (220) None (please read the notes on the back and then fill out this page) This paper scale applies to China National Standard Leather (CNS) A4 specification (210X 297 mm) -90 - 1251585 A7 B7 V. Invention description (88) Table 16 Promotion Carbonation Test Example Examples Comparative Example Comparative Example Comparative Example Comparative Example 1 20 15 27 28 30 37 3 Eye Shrinkage % 〇〇 0 0.45 0.08 0.05 0.1 7 曰 Shrinkage % 0 〇 0.04 0.55 0.24 0.2 0.36 14 eye shrinkage% 0.01 0.02 0.18 0.65 0.33 0.28 0.44 Table 17 (Please read the back note first and then fill out this page) Nail force test Example 1 Example 20 Comparative example Comparative example 21 Comparative example 15 23 Pine specific gravity 0.50 0.49 0.50 0 .50 0.49 Pulling strength (kgf) 162 110 68.8 120 75 Destructive traits Cone breaking conical damage Pulling up cone destruction Pulling up the paper scale Applicable to China National Standard (CNS) A4 specification (210X297 mm) Ministry of Economic Affairs Intellectual Property Bureau staff consumption Co-operative printing A7 1251585 B7 Ministry of Economic Affairs Intellectual Property Bureau 8 Workers Consumption Cooperative Printing 5, invention description (^ Table 18 Example 1 Example 37 Comparative Example 40 • Water-repellent substance added Μ There is a pine specific gravity 0.50 0.50 0.50 Powder X-ray Diffraction of IMa 5.65 5.36 5.11 7jC Silver Indentation Logarithm 1/4 値 Width 0.69 0.71 1.77 Bubbles with a maximum diameter of more than 200 μm 20 or less 20 or less Most of the pores below 0.1 / im of the ZK silver indentation method Volume ratio vol% 80.66 82.22 56.30 Powder X-ray diffraction Ic/Ib 1.06 1.04 2.62 (Sandstone) (Shi Xishi) (Meteorite) Dynamic elastic modulus N/mm2 4620 4580 2750 Compressive strength N/mm2 17.72 17.12 4.65 Bending Strength N/mm2 3.78 3.68 1.4 a 13 13 8 obtained from the formula (1) b obtained from the formula (2) 1.78 1.75 1.02 specific surface area m2/g 42.3 40.2 36.3 powder X-ray diffraction Calcium stone 1 (002) / 1 (220) 0.39 0.43 0.33 Water absorption rate after one side weight % 26 5 21 Weight % after one week 62 9 36 Dimensional change rate after / / m / m 580 300 452 After one week / /m/m 910 560 773 (Read the first note on the back and fill in the page. This paper size applies to the Chinese National Standard (CNS) A4 specification (2] 0X297 mm) -92 - A7 1251585
7 B 經濟部智慧財產局員工消費合作社印製 五、發明説明(9(] 表19 實施例38 實施例1 比較例41 比較例15 鬆比重 0.50 0.50 0.50 0.50 粉末X射線衍射之Ib/Ia 5.58 5.65 5.03 5.22 水銀壓入法之對數1/4値寬度 0.75 0.69 1.74 1.75 最大徑超過200//m之氣泡 20個以下 20個以下 多數存在 多數存在 水銀壓入法之0.1 # m以下的細孔量 比例 vol% 77.30 80.66 52.60 54.34 粉末X射線衍射之Ic/Ib 1.02 (砂石) 1.06 (砂石) 2.63 (砂石) 2.57 (砂石) 動彈性模數 N/nim2 4320 4620 2750 2825 壓縮強度 N/mm2 18.20 17.72 5.02 4.95 彎曲強度 N/mm2 3.42 3.78 1.52 1.4 由⑴式所得之a 12 13 8 8 由(2)式所得之b 2.03 1.78 1.10 1.04 比表面積 m2/g 44.3 42.3 35.3 34.2 粉末X射線衍射之雪矽鈣石 1(002)/1(220) 0.35 0.39 0.39 0.36 (請先閱讀背面之注意事項再填寫本頁) 本纸張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -93- 1251585 A7 B7 五、發明説明(91) 表20 實施例3 8 實施例1 比較例4 1 比較例15 纖維重 AF AF 纖維添加量 v ο 1 % 0.5 0 0.5 0 壓縮強度 N/mm2 18.2 17.72 5.02 4.95 衝擊強度 J /m2 2150 400 1150 350 AF:芳香族聚醯胺纖維(芾人:Technola320-6mm) (請先閱讀背面之注意事項再填寫本頁) 表21 實施例39 比較例4 2 面板自重 (kgf) 76 76 初龜裂荷重 (kgf) 1678 776 初龜裂時緩和 (mm) 6.95 5.19 面板剛性 (kgf · cm2) 2.37 X 108 1.47 X 108 破壞荷重 (kgf) 2017 1432 經濟部智慧財產局員工消費合作社印製 表22 實施例39 比較例4 2 強制應答最大變位 (mm) 3.0 4.2 振幅半衰期 (sec) 0.265 0.375 共振頻率 (Hz) 34.7 32 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) =-94^ 1251585 A7 B7 五、發明説明(92) 產業上之利用性 本發明之矽酸鈣硬化物及其複合物具有與以往之輕量 氣泡混凝土相同之耐火性,質輕且具有高的彈性模數、高 的壓縮強度,且具有對於彈性模數之高的壓縮強度,耐碳 酸化阻抗優異,加工性也優異,因此非常適用於各種外牆 材、內牆材等。具體而言,可用於耐火分隔板、修補貼合 用牆板材、防火天花板、耐火被覆板、大樓用外牆、住宅 地板、耐火地板等。 特別是可用於住宅地板之重量衝擊聲音之降低、以往 使用受限之支持構件間隔較長的部位、要求保釘力之屋頂 底材等、高樓層之建築物等。本發明製造矽酸鈣硬化物時 ,可利用以往輕量氣泡混凝土設備,因此可維持高的生產 性。 本發明之矽酸鈣硬化物即使含有粗大氣泡仍具有高的 彈性模數、高的壓縮強度,且具有對於彈性模數之高的壓 縮強度,因此可提供具有以往數倍物性値之建材。 ---------f (請先閲讀背面之注意事項再填寫本頁) 訂 線 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐)7 B Ministry of Economic Affairs Intellectual Property Bureau Employees Consumption Cooperative Printed 5, Invention Description (9() Table 19 Example 38 Example 1 Comparative Example 41 Comparative Example 15 Pine specific gravity 0.50 0.50 0.50 0.50 Powder X-ray diffraction Ib/Ia 5.58 5.65 5.03 5.22 The logarithm of mercury intrusion method 1/4 値 width 0.75 0.69 1.74 1.75 Bubbles with a maximum diameter of more than 200//m are 20 or less and 20 or less. Most of them have a ratio of pores below 0.1 # m of mercury intrusion method. Vol% 77.30 80.66 52.60 54.34 Powder X-ray diffraction Ic/Ib 1.02 (sand) 1.06 (sand) 2.63 (sand) 2.57 (sand) Dynamic elastic modulus N/nim2 4320 4620 2750 2825 Compressive strength N/mm2 18.20 17.72 5.02 4.95 Bending strength N/mm2 3.42 3.78 1.52 1.4 a 12 13 8 8 obtained from the formula (1) b 2.03 obtained from the formula (2) 1.78 1.10 1.04 specific surface area m2/g 44.3 42.3 35.3 34.2 powder X-ray diffraction snow Calcium carbide 1 (002) / 1 (220) 0.35 0.39 0.39 0.36 (Please read the note on the back and fill out this page) This paper scale applies to China National Standard (CNS) A4 specification (210X297 mm) -93- 1251585 A7 B7 V. Invention Description (91) Table 20 Example 3 8 Example 1 Comparative Example 4 1 Comparative Example 15 Fiber weight AF AF fiber addition amount v ο 1 % 0.5 0 0.5 0 Compressive strength N/mm2 18.2 17.72 5.02 4.95 Impact strength J / m2 2150 400 1150 350 AF: Aromatic Polyamide Fiber (芾人: Technola320-6mm) (Please read the note on the back and fill out this page) Table 21 Example 39 Comparative Example 4 2 Panel Weight (kgf) 76 76 First Turtle Crack load (kgf) 1678 776 Initial cracking (mm) 6.95 5.19 Panel rigidity (kgf · cm2) 2.37 X 108 1.47 X 108 Damage load (kgf) 2017 1432 Ministry of Economic Affairs Intellectual Property Bureau Staff Consumer Cooperative Printed Table 22 Implementation Example 39 Comparative Example 4 2 Forced response maximum displacement (mm) 3.0 4.2 Amplitude half-life (sec) 0.265 0.375 Resonance frequency (Hz) 34.7 32 This paper scale applies to Chinese National Standard (CNS) A4 size (210X297 mm) =-94 ^ 1251585 A7 B7 V. INSTRUCTIONS (92) INDUSTRIAL APPLICABILITY The calcium citrate hardened material and composite thereof of the present invention have the same fire resistance as the conventional lightweight concrete, and are light in weight and have a high modulus of elasticity. High pressure Strength, and with respect to the number of high compressive strength modulus, is excellent in resistance to carbonation impedance, excellent in workability, so it is suitable for a variety of exterior materials, interior wall materials and the like. Specifically, it can be used for refractory partition boards, wall materials for repair and bonding, fireproof ceilings, fire-resistant coated boards, exterior walls for buildings, residential floors, fire-resistant floors, and the like. In particular, it can be used for the reduction of the weight impact sound of residential floors, the long distance between support members that have been restricted in the past, the roofing materials that require nail retention, and the high-rise buildings. When the calcium citrate cured product of the present invention is produced, the conventional lightweight air-bubble concrete equipment can be used, so that high productivity can be maintained. The calcium ruthenate-cured material of the present invention has a high modulus of elasticity, a high compressive strength, and a high compressive strength with respect to the elastic modulus even if it contains coarse air bubbles, and thus can provide a building material having a plurality of physical properties. ---------f (Please read the note on the back and then fill out this page) Customs Department of Intellectual Property Intellectual Property Bureau Employees Consumption Cooperative Printed This paper scale applies to China National Standard (CNS) A4 specification (210X297 PCT)
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JP2000247818A JP2001122674A (en) | 1999-08-19 | 2000-08-17 | High strength calcium silicate-hardened body |
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TWI227702B (en) * | 2002-07-03 | 2005-02-11 | Asahi Kasei Corp | Calcium silicate hardened article |
JP2007131488A (en) * | 2005-11-10 | 2007-05-31 | Tokyo Institute Of Technology | Calcium silicate hydrate solidification product and its synthesis method |
JP4646310B2 (en) * | 2005-11-14 | 2011-03-09 | ニチアス株式会社 | Calcium silicate molded body and method for producing the same |
JP5107557B2 (en) * | 2006-11-09 | 2012-12-26 | 電気化学工業株式会社 | Cement composition |
CN117510174A (en) * | 2023-11-07 | 2024-02-06 | 上海荣势环保科技有限公司 | Novel calcium silicate board for passive fireproof system |
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JPS5756360A (en) * | 1980-09-15 | 1982-04-03 | Kubota Ltd | Lightweight heat-insulating fireproof construction material |
JPS582252A (en) * | 1981-06-25 | 1983-01-07 | 日本インシュレーション株式会社 | Manufacture of water-repellent calcium silicate formed body |
JPS5945953A (en) * | 1982-09-01 | 1984-03-15 | 旭化成株式会社 | Manufacture of calcium silicate hydrate product |
JP2514734B2 (en) * | 1990-02-09 | 1996-07-10 | 秩父小野田株式会社 | High-strength calcium silicate compact and method for producing the same |
JP2971240B2 (en) * | 1992-03-24 | 1999-11-02 | 東レ・ダウコーニング・シリコーン株式会社 | Method for producing water-repellent molded body |
JP3300118B2 (en) * | 1993-07-28 | 2002-07-08 | 株式会社エーアンドエーマテリアル | Manufacturing method of calcium silicate plate |
JPH07242472A (en) * | 1994-03-03 | 1995-09-19 | Sumitomo Metal Mining Co Ltd | Production of large-sized lightweight foamed concrete panel |
JP3349819B2 (en) * | 1994-03-31 | 2002-11-25 | 旭化成株式会社 | Manufacturing method of ALC |
JPH0959075A (en) * | 1995-08-24 | 1997-03-04 | Asahi Chem Ind Co Ltd | Production of lightweight concrete panel |
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