TWI250251B - Method for processing scroll of compressor - Google Patents

Method for processing scroll of compressor Download PDF

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Publication number
TWI250251B
TWI250251B TW93130284A TW93130284A TWI250251B TW I250251 B TWI250251 B TW I250251B TW 93130284 A TW93130284 A TW 93130284A TW 93130284 A TW93130284 A TW 93130284A TW I250251 B TWI250251 B TW I250251B
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Taiwan
Prior art keywords
scroll
positioning
processing
reference surface
vertical
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TW93130284A
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Chinese (zh)
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TW200612042A (en
Inventor
Chi-Liang Lai
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Chi-Liang Lai
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Priority to TW93130284A priority Critical patent/TWI250251B/en
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Publication of TWI250251B publication Critical patent/TWI250251B/en
Publication of TW200612042A publication Critical patent/TW200612042A/en

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Abstract

A method for processing scroll of a compressor comprises using a casting process to form a scroll; forming a vertical base plane and a horizontal base plane on the disk of the scroll; using a tool clamp seat to drive it downward so that the horizontal base plane of the scroll is tightly attached to the tool platform for positioning; using a tool clamp to clamp the vertical base plane so that the scroll is tightly clamped and fastened; and using a processing device to process the scroll plate in order to ensure that each processing plane is parallel to the vertical base plane or the horizontal base plane.

Description

1250251 九、發明說明: 【發明所屬之技術領域】 本發明係有關一種製造壓 指-種藉由水平與垂直雔向宏/之過卷的技術領域,尤 定,而® i又。 ,使渦卷被穩固夾持固 疋而此將渦卷片更精準地加工之製程。 【先前技術】 卷,二用5之圖:機的渦卷加工方式係取用輪型之渦 1之兩面八二呈:’顧卷8具有—圓盤8 1,該圓盤8 卜與一渦卷片83,再於該圓 接基準面811,並對圓盤8 1鄰 之一面及該座體8 2進行加工,而後以-爽 工 禮:ΐ 面811,使渦卷片83露出以便以加 機具進行渦卷片之加工。 然而,受限於圓盤8i之厚度,基準面811與夹呈 9之接觸面積較小,這會導致w林翻之現象,而於加 工渦卷片8 3之過程中產生圓盤8工偏斜的現象,進而造 成加工後之渦卷片8 3偏斜的問題,需知,渦卷片8 3之 平㈣與垂直度之精度要求f控制在8unmj^,只要發生 1偏斜的現象,加工後之渦卷片8 3極易產生大於 σ吳差里之偏斜,而成為不良品,故而有加以改良之必要。 再者,鑄造成型之渦卷中若存在有氣孔,便容易於加 =後產生不良品,故而渦卷之鑄造目前已普遍使用壓力鑄 、。勺方式,但疋本發明人發現現行之壓力禱造方式仍奋^ 氣孔存在,因此仍有加以改進之必要。 1250251 【發明内容】 本發明之主要目的,在於解決上述的問題而提供一種 壓縮機之渦卷加工製程,其係於壓鑄成型之渦卷的圓盤加 工出一垂直基準面與一水平基準面,再以工具夾持座體並 將其下拉,使渦卷之水平基準面緊貼於治具平台上定位, 且以夾具夾持於垂直基準面,使渦卷被穩固夾持固定,最 後以加工機具對渦卷片進行加工,以確保渦卷.片之各加工 面能平行於垂直基準面或水平基準面,而可達到提升加工 精密度之功效。 本發明之次一目的,係在於該渦卷片於鑄造成型的過 程中係以二次加壓方式鑄造完成,俾以提高渦卷之強度。 為達前述之目的,本發明壓縮機之渦卷加工製程,其 包括下列步驟: 鑄造成型: 以壓鑄方式鑄造出渦卷,使該渦卷具有一圓盤,該圓 盤之兩面分別具有一座體與一渦卷片; 加工基準面: 於該圓盤之外緣面與鄰接該座體之一面分別加工出一 垂直基準面與一水平基準面,同時加工該座體之外緣面; 下拉工件與定位: 以工具夾持該座體,並將其下拉,使該渦卷之水平基 準面緊貼於治具平台上定位,讓渦卷片凸出於該治具; 夾持: 以夾具夾持該垂直基準面,使渦卷被穩固夾持固定; 1250251 在度而具有較高之強度。 而該渦卷鑄件具有一圓盤1,該圓盤1之兩面分別具 有一座體1 1與一渦卷片1 2。 ^ 加工基準面: 於該圓盤1之外緣面與鄰接該座體11之一面分別加 工出一垂直基準面1 3與一水平基準面1 4,同時加工該 座體1 1之外緣面,於本實施例中係以動渦卷為例繪示, 亚且在該圓盤1之水平基準面丄4對應於該渦卷片丄2之 起始點的位置鑽設一定位孔1 6。 下拉工件與定位: 以工具1 8夾持該座體χ χ,如第2A圖所示,並將 其下拉,使該渦卷之水平基準面丄4緊貼於治具平台2 =,且該治具平台2上設置—^位件2丄,使渦卷被下拉 時能由定位孔16套置於該定位件2丄,俾以將渦卷片之 起始对實定位出來,並使渦卷片i 2凸出於該治具平台 2。 σ 夾持: 以夾具3夾持於該垂直基準面1 q 你坐 且土千®7丄d,使渦卷被穩固夾 渦卷被穩固夾持固定後,即可 1 J以加工機具對渦卷片1 ===渦卷片12之各加工面能平行於該垂 直基準面或水平基準面。 當渴卷被固定時,係由工且1 P十 /、丄8夹持並下拉該座體工 1250251 1,使該渦卷之水平基準面1 4緊貼於治具平台2上,而 產生一垂直方向的定位力量;且以夾具3夾持於該垂直基 準面1 3時會產生橫向的定位力量,換言之,本發明係對 該渦卷施以雙向的定位力量,因此可於後續之加工過程中 確實地將渦卷定位,而不會產生渦卷因加工受力而偏斜的 問題,確保渦卷片1 2之各加工面能平行於該垂直基準面 或水平基準面,而能符合高精度之要求。 再者,本發明之渦卷在鑄造成型步驟中係分別於熔融 鋁合金開始冷卻收縮時,以及於其尚未完全結晶前的3〜5 秒時,分二次以射料油壓缸進行加壓,使得在二次加壓後 所取得渦卷鑄件能達到高密度、高靭性與高抗拉力等高強 度條件。 下拉渦卷的方式除了前述之方法中以工具1 8夾持座 體1 1將其下拉之外,亦可採取下列的作法: 於加工基準面步驟後進行下列步驟: 螺孔加工: 於該座體1 1部份加工至少一個平行於該垂直基準面 之螺孔1 5,如第2 B圖所示。 鎖設拉桿: 於該螺孔1 5中鎖設一拉桿1 7,使該拉桿1 7之部 份伸出該座體11外。 藉此,使下拉工件與定位步驟時可以工具(圖中未示) 夾持該拉桿1 7來進行定位工作,如此亦可達到相同之功 1250251 前述實施例中係以動渦卷為例說明製程,而於定渦卷 之製程中會因定渦卷(如第4圖所示)之結構不同而有差 異,由於螺孔加工步驟中會於定渦卷4之座體4 1上加工 數個供鎖固定渦卷之螺孔4 5,因此於鎖設拉桿步驟中係 於其中一螺孔鎖設拉桿。 綜上所述,本發明藉由以工具夾持並下拉拉桿,使渦 卷之水平基準面緊貼於治具平台上定位,且以夾具夾持於 垂直基準面使渦卷被穩固夾持固定,俾以形成對該渦卷之 雙向定位力量,以確保渦卷片之各加工面能平行於垂直基 準面或水平基準面,而可達到提升加工精密度之功效。再 者,該渦卷片於鑄造成型的過程中係以二次加壓方式鑄造 完成,以達到提高渦卷強度之功效。 以上所述實施例之揭示係用以說明本發明,並非用以 限制本發明,故舉凡數值之變更或等效元件之置換仍應隸 屬本發明之範·。 由以上詳細說明,可使熟知本項技藝者明暸本發明的 確可達成前述目的,實已符合專利法之規定,爰提出專利 申請。 【圖式簡皁說明】 第1圖係本發明之加工製程的流程圖 第2圖係本發明之加工製程之示意圖 第3圖係本發明之動渦卷的平面結構示意圖 第4圖係本發明之定渦卷的平面結構示意圖 第5圖係習用之方法中以夾具夾持渦卷之示意圖 10 1250251 【圖號說明】 (習用部分) 渦卷8 圓盤8 1 基準面8 1 1 座體8 2 渦卷片8 3 夾具9 (本發明部分) 圓盤1 座體1 1 渦卷片1 2 垂直基準面1 水平基準面14 螺孔1 5 定位孔1 6 拉桿1 7 工具1 8 治具平台2 定位件2 1 夾具3 定渦卷4 座體4 1 螺孔4 5 111250251 IX. INSTRUCTIONS OF THE INVENTION: TECHNICAL FIELD OF THE INVENTION The present invention relates to the field of manufacturing a finger-type by means of horizontal and vertical directional macro/rolling, in particular, and i. The process of making the scrolls firmly hold the solids and thus processing the scrolls more accurately. [Prior Art] Volume, Figure 2: The scroll processing method of the machine is to take the two sides of the vortex 1 of the wheel type: 'Gu Juan 8 has - disc 8 1, the disc 8 and one The scroll piece 83 is further connected to the reference surface 811, and the adjacent surface of the disk 8 1 and the seat body 8 2 are processed, and then the scroll piece 83 is exposed by the surface of the disk 811. The processing of the scroll piece is performed by adding an implement. However, limited by the thickness of the disc 8i, the contact area of the reference surface 811 and the clip 9 is small, which may cause the w forest to turn over, and the disc 8 is deflected during the processing of the scroll 8 . The phenomenon, which in turn causes the deflection of the wrap 8 3 after processing, it is necessary to know that the accuracy of the flat (4) and the perpendicularity of the wrap 8 is controlled at 8 unmj^, as long as a skew occurs, processing After the vortex sheet 8 3 is easily generated to be larger than the skew in σ 差 差, and becomes a defective product, it is necessary to improve it. Further, if there are pores in the spiral formed by casting, it is easy to produce a defective product after the addition of =, and therefore, the casting of the scroll has been generally used for pressure casting. Spoon method, but the inventor found that the current pressure prayer method still exists for the existence of stomata, so there is still a need for improvement. 1250251 SUMMARY OF THE INVENTION The main object of the present invention is to solve the above problems and provide a scroll processing process for a compressor, which is formed by processing a vertical reference surface and a horizontal reference surface on a disk of a scroll formed by a die casting. Then, the seat body is clamped by the tool and pulled down, so that the horizontal reference surface of the scroll is closely attached to the fixture platform, and is clamped to the vertical reference surface by the clamp, so that the scroll is firmly clamped and fixed, and finally processed. The machine processes the scroll to ensure that the processing surfaces of the scroll can be parallel to the vertical reference plane or the horizontal reference plane, thereby improving the precision of the machining. A second object of the present invention is that the scroll sheet is cast in a secondary pressurization process during casting to increase the strength of the scroll. For the purpose of the foregoing, the scroll processing process of the compressor of the present invention comprises the following steps: Casting: casting a wrap by die casting, the wrap having a disc having a body on each side of the disc And a scroll piece; the machining reference surface: a vertical reference surface and a horizontal reference surface are respectively formed on the outer edge surface of the disk and adjacent to the one surface of the base body, and the outer edge surface of the base body is processed at the same time; And positioning: clamping the seat with a tool and pulling it down, so that the horizontal reference surface of the scroll is positioned on the fixture platform, and the scroll piece protrudes from the fixture; clamping: clamping with a clamp Holding the vertical reference surface, the scroll is firmly clamped and fixed; 1250251 has a high strength in degrees. The scroll casting has a disc 1 having a body 1 1 and a scroll 1 2 on both sides. ^ Machining datum surface: a vertical reference surface 13 and a horizontal reference surface 14 are respectively formed on the outer edge surface of the disc 1 and a surface adjacent to the base body 11, and the outer surface of the base body 1 1 is processed at the same time. In the embodiment, the movable scroll is taken as an example, and a positioning hole 16 is drilled at a position where the horizontal reference surface 丄 4 of the disk 1 corresponds to the starting point of the scroll piece 2 . Pull down the workpiece and positioning: Hold the seat χ 以 with the tool 18, as shown in Figure 2A, and pull it down so that the horizontal reference surface 该4 of the vortex is attached to the fixture platform 2 =, and The fixture platform 2 is provided with a position member 2丄, so that when the scroll is pulled down, the positioning hole 16 can be placed on the positioning member 2丄, and the initial position of the scroll piece can be positioned and vortexed. The sheet i 2 protrudes from the jig platform 2. σ Clamp: Hold the clamp 3 on the vertical datum surface 1 q You sit and the soil is 0.77丄d, so that the wrap is firmly clamped and fixed by the stable wrap, then the machine can be vortexed by 1 J Winding 1 === Each of the working faces of the scroll 12 can be parallel to the vertical or horizontal reference plane. When the thirsty roll is fixed, the work is carried out and 1 P 10/, 8 is clamped and the seat 1250251 1 is pulled down, so that the horizontal reference surface 14 of the wrap is adhered to the jig platform 2, resulting in a vertical positioning force; and when the clamp 3 is clamped to the vertical reference surface 13 , a lateral positioning force is generated. In other words, the present invention applies a bidirectional positioning force to the scroll, so that it can be processed subsequently. In the process, the scroll is surely positioned without the problem that the scroll is deflected due to the processing force, and the processing faces of the scroll 12 can be parallel to the vertical reference plane or the horizontal reference plane, and can conform to High precision requirements. Further, in the casting molding step, the scroll of the present invention is pressurized twice by the shot oil cylinder in the case where the molten aluminum alloy starts to be cooled and shrunk, and 3 to 5 seconds before it is completely crystallized. Therefore, the scroll casting obtained after the secondary pressurization can achieve high strength conditions such as high density, high toughness and high tensile strength. In addition to the above method, the tool body 1 is used to pull the seat body 1 1 to pull it down. The following method can also be adopted: After the step of processing the reference surface, the following steps are performed: Screw hole processing: in the seat The body 1 1 is partially machined with at least one screw hole 15 parallel to the vertical reference plane, as shown in FIG. 2B. The lock lever is: a pull rod 17 is locked in the screw hole 15 to extend a portion of the pull rod 17 out of the seat body 11. Thereby, the pull-down workpiece and the positioning step can be clamped by the tool (not shown) to perform the positioning work, so that the same work can be achieved. 1250251 In the foregoing embodiment, the movable scroll is taken as an example to illustrate the process. In the process of the fixed scroll, there will be a difference in the structure of the fixed scroll (as shown in FIG. 4), because several parts are processed on the seat 4 1 of the fixed scroll 4 in the screw hole processing step. The screw hole 4 5 of the fixed scroll is fixed, so that in the step of locking the rod, one of the screw holes is locked. In summary, the present invention holds the horizontal reference surface of the scroll against the fixture platform by clamping and pulling down the rod with the tool, and clamps the vertical reference surface with the clamp so that the scroll is firmly clamped and fixed. The crucible is formed to form a bidirectional positioning force on the scroll to ensure that each of the processing faces of the scroll can be parallel to the vertical reference plane or the horizontal reference plane, thereby achieving the effect of improving the precision of the machining. Further, the scroll piece is cast in a secondary pressurization process during the casting process to achieve the effect of increasing the strength of the scroll. The above description of the embodiments is intended to be illustrative of the invention, and is not intended to limit the scope of the invention. From the above detailed description, it will be apparent to those skilled in the art that the present invention can achieve the above-mentioned objects, and is in accordance with the provisions of the Patent Law. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a flow chart of a processing process of the present invention. FIG. 2 is a schematic view showing a process of the present invention. FIG. 3 is a plan view showing the planar structure of the movable scroll of the present invention. FIG. Schematic diagram of the planar structure of the fixed scroll Fig. 5 is a schematic diagram of the method of clamping the scroll by the clamp in the conventional method. 10 1250251 [Description of the drawing] (conventional part) Scroll 8 Disc 8 1 Reference surface 8 1 1 Seat 8 2 Scroll 8 3 Fixture 9 (part of the invention) Disc 1 Seat 1 1 Scroll 1 2 Vertical Datum 1 Horizontal Datum 14 Screw Hole 1 5 Positioning Hole 1 6 Tie Rod 1 7 Tool 1 8 Fixture Platform 2 Positioning member 2 1 Fixture 3 Fixed scroll 4 Seat 4 1 Screw hole 4 5 11

Claims (1)

1250251 十、申請專利範圍: 1 ·一種壓縮機之渦卷加工製程,其包括下列步驟: 麵1造成型: 以壓每方式麵1造出渦卷’使該渦卷具有一圓盤, 該圓盤之兩面分別具有一座體與一渦卷片; 加工基準面: 於該圓盤之外緣面與鄰接該座體之一面分別加工 .出一垂直基準面與一水平基準面,同時加工該座體之 外緣面; 下拉工件與定位: 以工具夾持該座體,並將其下拉,使該渦卷之水 平基準面緊貼於治具平台上定位,讓渦卷片凸出於該 治具; 爽持· 以夾具夾持於該垂直基準面,使渦卷被穩固夾持 固定; 力口工: 渦卷被穩固夾持固定,即可以加工機具對渦卷片 進行加工,以確保各加工面能平行於該垂直基準面或 水平基準面。 2 ·依申請專利範圍第1項所述之壓縮機之渦卷加工製 程,其中之加工基準面步驟更進一步於該圓盤之水平 基準面對應於該渦卷片之起始點的位置加工一定位 孔,並於下拉工件與定位步驟中先於該治具平台上設 置一定位件,使渦卷被下拉時能由定位孔套置於該定 位件,俾以將渦卷片之起始點確實定位出來。 3 ·依申請專利範圍第1項所述之壓縮機之渦卷加工製 程,其中於鑄造成型步驟中係將高矽成份之熔融鋁合 金以射料油壓缸缓慢注入鋼模之模穴内,而當熔融銘1250251 X. Patent application scope: 1 · A scroll processing process for a compressor, comprising the following steps: Surface 1 is formed: a scroll is formed by pressing each surface 1 to make the scroll have a disc, the circle The two sides of the disc respectively have a body and a scroll piece; the machining reference surface is processed on the outer edge surface of the disc and adjacent to one side of the base body. A vertical reference plane and a horizontal reference plane are formed, and the seat is processed simultaneously Outer edge of the body; Pull down the workpiece and positioning: Hold the seat with the tool and pull it down, so that the horizontal reference surface of the scroll is positioned close to the fixture platform, so that the scroll piece protrudes from the treatment With the clamp clamped to the vertical reference surface, the scroll is firmly clamped and fixed; the force division: the scroll is firmly clamped and fixed, that is, the processing tool can process the scroll to ensure each The machined surface can be parallel to the vertical or horizontal reference plane. 2 . The scroll processing process of the compressor according to claim 1 , wherein the processing reference step further processes the position of the horizontal reference surface of the disk corresponding to the starting point of the scroll piece. Positioning the hole, and setting a positioning member on the fixture platform in the step of pulling down the workpiece and positioning, so that the scroll can be placed on the positioning member by the positioning hole when the scroll is pulled down, so as to start the scroll piece Really positioned. 3. The scroll processing process of the compressor according to the first aspect of the patent application, wherein in the casting forming step, the molten aluminum alloy of the sorghum component is slowly injected into the cavity of the steel mold by the injection hydraulic cylinder, and When melting
TW93130284A 2004-10-06 2004-10-06 Method for processing scroll of compressor TWI250251B (en)

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TW200612042A TW200612042A (en) 2006-04-16

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