TWI248107B - Formation method for coated layers, production method for a lamp and production device for a lamp - Google Patents

Formation method for coated layers, production method for a lamp and production device for a lamp Download PDF

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Publication number
TWI248107B
TWI248107B TW093104180A TW93104180A TWI248107B TW I248107 B TWI248107 B TW I248107B TW 093104180 A TW093104180 A TW 093104180A TW 93104180 A TW93104180 A TW 93104180A TW I248107 B TWI248107 B TW I248107B
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Taiwan
Prior art keywords
glass tube
coating
coating layer
coating liquid
heating
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TW093104180A
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Chinese (zh)
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TW200425216A (en
Inventor
Seiji Kawai
Atsuyoshi Ise
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Ckd Corp
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Publication of TW200425216A publication Critical patent/TW200425216A/en
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Publication of TWI248107B publication Critical patent/TWI248107B/en

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    • GPHYSICS
    • G08SIGNALLING
    • G08CTRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
    • G08C17/00Arrangements for transmitting signals characterised by the use of a wireless electrical link
    • G08C17/02Arrangements for transmitting signals characterised by the use of a wireless electrical link using a radio link
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D4/00Tariff metering apparatus
    • G01D4/002Remote reading of utility meters
    • G01D4/004Remote reading of utility meters to a fixed location

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Formation Of Various Coating Films On Cathode Ray Tubes And Lamps (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Coating Apparatus (AREA)

Abstract

A formation method for coated layers is provided, which can attain the uniformity of the film-thickness of the coated layers formed on the pipe inner-wall surface, and a production method for a lamp as well as a production device for a lamp are also provided, which can attain the uniformity of the brightness. In a heating process, a glass-pipe 5 is held perpendicularly or nearly perpendicularly, hot wind is blown from the upper opening of the glass-pipe 5 towards the inner side, so that the upper section of the glass-pipe 5 is uniformly heated in the circumference direction. Next, in a coating process, after the coating liquid 14 is attracted from the lower end of the glass-pipe 5, the attraction is released and the coating liquid 14 is removed, and then the coating liquid 14 is attached to the inner-wall surface of the glass-pipe 5. Then, in a drying process, the glass-pipe 5 is rotated with its axis as the center and air is blown towards the inner side of the glass-pipe 5, thus the attached coating liquid 14 is dried and the coated layer is formed.

Description

1248107 玖、發明說明: 【發明所屬之技術領域】 本發明係有關於用以將塗膜層形成在玻璃管之內壁面 的塗膜層形成方法、具備有在冷陰極燈管等中所代表之螢 光皮膜的燈具製造方法以及燈具製造裝置。 【先前技術】 作爲使用例如液晶顯不裝置等背光燈用者,一般爲採 用冷陰極燈管(C C F L )。該種燈管係爲在內壁面之指定部 位上,於已形成有螢光皮膜之玻璃管的兩端上爲具備有電 H 極座,而使惰性氣體與水銀蒸氣封入至前述玻璃管內。 過去,在玻璃管之內壁面上形成螢光皮膜,首先,爲 形成有成分爲包含有螢光體之塗膜層。並且,藉由燒成塗 膜層而形成螢光皮膜。在前述塗膜層之形成中,由被維持 成垂直狀的玻璃管下端吸起塗覆液。其次,使已吸起之塗 覆液由前述玻璃管下端排出。藉此,使塗覆液附著在玻璃 管之內壁面。再者,亦採用有由玻璃管之上端開口部吹入 乾燥空氣、進而使已附著之塗覆液乾燥的方法。 β 在上述方法中,爲有附著在玻璃管之內壁面的塗覆液 再乾燥前便滑落,造成塗膜層之膜厚爲在玻璃管上部形成 較薄、在玻璃管下部形成較厚之虞。因此,在螢光皮膜之 膜厚方面便產生差異,甚至有造成燈管亮度形成不均勻狀 之不佳情況。 有間於上述不佳情況,爲了促進塗覆液之乾燥、減輕 滑落,爲具有在乾燥時將玻璃管之上部藉由從噴嘴所吹出 1248107 之熱風而由外側進行加熱的方法(例如,參照專利文獻1 )。 【專利文獻1】 日本專利特開2 0 0 2 - 3 4 3 2 4 6號公報。 【發明所欲解決之課題】 然而,即使是記載於上述專利文獻丨之構造,從開始 在玻璃管內之吸起、塗覆液之排出,直到藉由熱風而使玻 璃管之溫度上升爲止的期間內,將有附著在玻璃管內壁面 上之塗覆液滑落之虞。因此,仍然具有產生玻璃管上部之 塗膜層的膜厚形成較薄的不佳情況之虞。此外,由於係使 前述噴嘴設置在玻璃管外側,因而形成爲由玻璃管之圓周 上的一方向來局部性的進行加熱。從而,在玻璃管之圓周 方向上產生有加熱不均,而具有玻璃管圓周方向之塗膜層 的膜厚形成不均勻狀之不佳情況之虞。 本發明係有鑒於上述事件所提出者,其目的在於提供 一種可達到將形成在管內壁面上之塗膜層的膜厚加以均勻 化之塗膜層形成方法、以及可達到亮度爲更加均勻化之燈 具製造方法以及燈具製造裝置。 【發明內容】 以下’針對於適用在用以解決上述目的等之各個方法, 分項進行說明。此外,因應需要,爲在對應之方法上附記 有特有之作用效果。 方法一:一種塗膜層形成方法,其特徵在於具有:加 熱程序’爲由玻璃管內側進行加熱;塗覆程序,爲將前述 已加熱之玻璃管以維持在垂直或是略垂直之狀態下,使塗 1248107 覆液附著在前述玻璃管之內壁面上;乾燥程序’係藉由使 前述已附著之塗覆液乾燥而形成塗膜層。 若藉由上述方法一 ’在作爲塗覆程序之階段的加熱 程序中,爲內側使玻璃管加熱。因此,在塗覆程序中,爲 預先加熱玻璃管,而由附著有塗覆液之時間點開始便已開 始乾燥。從而,與過去相較之下’已附著之塗覆液爲難以 滑落。因此,不同於在乾燥程序中,於加溫玻璃管之前便 使得塗覆液滑落、造成上部膜厚較薄之習知技術,爲可防 止玻璃管上部膜厚之薄壁化,且可達到管軸方向之膜厚差 異的減輕。此外,由於係由玻璃管內側進行加熱,因此, 與由外側開始加熱之情況下相比較,爲容易減低圓周方向 之加熱不均。從而,亦可容易達到圓周方向之膜厚差異的 減輕。 方法二:一種塗膜層形成方法,爲具備有:加熱程序, 係由玻璃管一端側之內側進行加熱;塗覆程序,爲將前述 一端側設爲上側,藉由將玻璃管維持成垂直或是略垂直之 狀態,使塗覆液附著在前述玻璃管之內壁面上;乾燥程序, 藉由使前述已附著之塗覆液乾燥,而形成塗膜層。 若藉由上述方法二,在作爲塗覆程序之前階段的加熱 程序’爲使玻璃管由內側開始被加熱。因此,在塗覆程序 中’係形成爲預先使玻璃管加熱,從已附著有塗覆液之時 間點開始爲已經開始進行乾燥。因此,與習知相較之下, 已附著之塗覆液係難以滑落。此外,由於將已加熱之端設 爲上側’玻璃管係越爲上部則形成爲越高溫,故而係容易 1248107[Technical Field] The present invention relates to a method for forming a coating layer for forming a coating layer on an inner wall surface of a glass tube, and is provided in a cold cathode tube or the like. Fluorescent film manufacturing method and lamp manufacturing apparatus. [Prior Art] As a backlight using a liquid crystal display device or the like, a cold cathode fluorescent lamp (C C F L ) is generally used. The lamp tube is provided at a predetermined portion of the inner wall surface, and has an electric H-electrode on both ends of the glass tube on which the fluorescent film has been formed, and an inert gas and mercury vapor are sealed in the glass tube. In the past, a fluorescent film was formed on the inner wall surface of a glass tube. First, a coating layer containing a fluorescent material was formed. Further, a fluorescent film is formed by firing a coating layer. In the formation of the coating film layer, the coating liquid is sucked up from the lower end of the glass tube which is maintained in a vertical direction. Next, the sucked coating liquid is discharged from the lower end of the aforementioned glass tube. Thereby, the coating liquid is adhered to the inner wall surface of the glass tube. Further, a method of blowing dry air from the opening at the upper end of the glass tube and drying the applied coating liquid is also employed. β In the above method, the coating liquid adhering to the inner wall surface of the glass tube is slid before drying, and the film thickness of the coating layer is formed thinner on the upper portion of the glass tube and thicker at the lower portion of the glass tube. . Therefore, there is a difference in the film thickness of the fluorescent film, and there is even a problem that the brightness of the tube is unevenly formed. In order to promote the drying of the coating liquid and to reduce the slippage, there is a method in which the upper portion of the glass tube is heated by the hot air blown from the nozzle by 1248107 during drying (for example, refer to the patent). Literature 1). [Patent Document 1] Japanese Patent Laid-Open Publication No. 2 0 0 2 - 3 4 3 2 4 6 . [Problems to be Solved by the Invention] However, even in the structure described in the above-mentioned patent document, the suction from the glass tube and the discharge of the coating liquid are started until the temperature of the glass tube is raised by hot air. During this period, there will be a coating liquid that adheres to the inner wall surface of the glass tube. Therefore, there is still a case where the film thickness of the coating layer on the upper portion of the glass tube is formed to be thin. Further, since the nozzle is disposed outside the glass tube, it is formed to be locally heated by a direction on the circumference of the glass tube. Therefore, uneven heating occurs in the circumferential direction of the glass tube, and the film thickness of the coating layer having the circumferential direction of the glass tube is not uniform. The present invention has been made in view of the above circumstances, and an object thereof is to provide a coating layer forming method capable of uniformizing a film thickness of a coating layer formed on an inner wall surface of a tube, and to achieve a more uniform brightness. The luminaire manufacturing method and the luminaire manufacturing device. SUMMARY OF THE INVENTION The following description is directed to various methods for solving the above-described objects and the like. In addition, if necessary, a special effect is attached to the corresponding method. Method 1: A method for forming a coating layer, characterized in that: the heating program 'is heating from the inside of the glass tube; and the coating procedure is to maintain the heated glass tube in a vertical or slightly vertical state, The coating 1248107 is adhered to the inner wall surface of the glass tube; the drying procedure 'forms the coating layer by drying the adhered coating liquid. The glass tube is heated inside for the heating process in the stage of the coating process by the above method. Therefore, in the coating process, the glass tube is preheated, and drying is started from the point of time when the coating liquid is attached. Thus, the attached coating liquid is difficult to slip down as compared with the past. Therefore, unlike the conventional technique in which the coating liquid is slipped before the glass tube is heated and the upper film thickness is thinned in the drying process, the thinning of the upper film thickness of the glass tube can be prevented, and the tube can be reached. The difference in film thickness in the axial direction is reduced. Further, since the heating is performed from the inside of the glass tube, it is easy to reduce the heating unevenness in the circumferential direction as compared with the case where the heating is started from the outside. Therefore, the difference in film thickness in the circumferential direction can be easily reduced. Method 2: A method for forming a coating layer, comprising: heating a step of heating the inner side of one end of the glass tube; and applying a step of setting the one end side to an upper side by maintaining the glass tube vertically or In a state of being slightly vertical, the coating liquid is adhered to the inner wall surface of the glass tube; and a drying process is performed to form a coating layer by drying the adhered coating liquid. According to the second method described above, the heating process in the stage before the coating process is such that the glass tube is heated from the inside. Therefore, in the coating process, the glass tube is heated in advance, and drying is started from the point of time when the coating liquid has adhered. Therefore, compared with the conventional one, the applied coating liquid is difficult to slip. In addition, since the heated end is set to the upper side, the higher the glass tube system is, the higher the temperature is formed, so that it is easy.

促進乾燥。因此,不同於在乾燥程序中,於加溫玻璃管錢 便使得塗覆液滑落、造成上部膜厚變薄的習知技術,爲可 防止玻璃管上部膜厚之薄壁化,且可達到管軸方向之膜厚 差異的減輕。再者,玻璃管之下部係爲在溫度方面爲低於 上部,故而將不會如同上部的快速乾燥。因此,爲可防止 無理的促進即將滑落之塗覆液的乾燥而增厚塗膜層的事態 產生。此外,由於係從玻璃管內側進行加熱,相較於由外 側進行加熱的情況下’爲容易減低圓周方向之加熱不均。 從而,亦可達到圓周方向之膜厚差異的減輕。 方法三:一種於方法二中所記載之塗膜層形成方法, 其特徵爲在前述加熱程序中,由前述玻璃管之上端開口部 吹入熱風。Promote drying. Therefore, unlike the conventional technique in which the coating liquid is slid down and the upper film thickness is thinned in the drying process, the thinning of the upper film thickness of the glass tube can be prevented, and the tube can be reached. The difference in film thickness in the axial direction is reduced. Further, the lower portion of the glass tube is lower in temperature than the upper portion, and thus will not be as fast as the upper portion. Therefore, it is possible to prevent an unreasonable promotion of drying of the coating liquid to be slid and to increase the thickness of the coating layer. Further, since the heating is performed from the inside of the glass tube, it is easy to reduce the heating unevenness in the circumferential direction as compared with the case where the heating is performed from the outside. Therefore, the difference in film thickness in the circumferential direction can be reduced. A method of forming a coating layer according to the second aspect, characterized in that in the heating process, hot air is blown from an opening at an upper end of the glass tube.

若藉由上述方法三,藉由從玻璃管之上端開口部吹入 熱風,而使得玻璃管可形成爲在圓周方向上進行更加均勻 的加熱。因此,不同於由玻璃管之外側而將熱風吹入局部 處的情況,難以產生管之圓周方向的加熱不均。從而,亦 可達到管之圓周方向之塗膜層的膜厚更加均勻化的目的。 方法四:一種於方法二中所記載之塗膜層形成方法, 其特徵爲在即將進行前述塗覆程序之前,使已加熱之玻璃 管的一端與另一端間之溫度差形成爲20°C以上。 方法五:一種於方法三中所記載之塗膜層形成方法, 其特徵爲在即將進行前述塗覆程序之前,使已加熱之玻璃 管的一端與另一端間之溫度差形成爲20°C以上。 若藉由上述方法四、方法五,在即將進行塗覆程序之 1248107 前’使玻璃管的一端與另一端間、亦即爲上端與下端間之 溫度差形成爲2 0 °C以上。因此,在玻璃管之上部,爲可確 實的將溫度設爲高溫、促進乾燥。從而,爲可更加確實的 防止玻璃管上部膜厚之薄壁化,進而可達到更加減輕管軸 方向之膜厚差異之目的。 方法六:一種塗膜層形成方法,其特徵在於具備有: 加熱程序,係將玻璃管維持成垂直或是略垂直狀,由前述 玻璃管之上端開口部將熱風朝內側吹入;塗覆程序,係由 前述已加熱之玻璃管上端使塗覆液流下,另外,在由下端 吸附塗覆液之後進行排出,而使塗覆液附著在前述玻璃管 之內壁面上;乾燥程序,使前述已附著塗覆液之玻璃管以 其管軸爲中心而旋轉,藉由將空氣朝前述玻璃管內側吹入 而使前述已附著之塗覆液乾燥、形成塗膜層。 若藉由上述方法六,在作爲塗覆程序之前階段的加熱 程序中,藉由將熱風由玻璃管之上端開口部朝內側吹入而 由內側使得玻璃管被加熱。其次,在塗覆程序中,由玻璃 管之上端使塗覆液流下,又由下端吸附塗覆液後進行排 出,藉此,使塗覆液附著在前述玻璃管之內壁面上。並且, 在乾燥程序中,藉由使玻璃管旋轉而可使剩餘的塗覆液順 暢、且均等排出,同時,使空氣朝玻璃管之內側吹入,使 已附著之塗覆液乾燥,形成塗膜層。如此,在前述塗覆程 序中,係形成爲預先使玻璃管加熱,從已附著有塗覆液之 時間點開始爲已經開始進行乾燥。從而,與習知技術相較 之下,已附著之上部的塗覆液爲難以滑落,此外,玻璃管 1248107 係爲越上部則形成爲越高溫,而可容易的促進乾燥。因此, 不同於在乾燥程序中,在加溫玻璃管之前便造成塗覆液滑 落,使得上部膜厚變薄的習知技術,爲可防止玻璃管上部 膜厚之薄壁化,且可達到管軸方向之膜厚差異的減輕。再 者,由於玻璃管之下部在溫度方面爲低於上部,故而並不 會如上部般的快速乾燥。因此,爲可防止無理的促進即將 滑落之塗覆液的乾燥而增厚塗膜層的事態產生。此外,在 前述加熱程序中,玻璃管係形成爲使圓周方向更加均勻的 被加熱。因此,不同於由玻璃管之外側而將熱風吹入局部 處的情況,難以產生管之圓周方向的加熱不均。從而,亦 可達到管之圓周方向之塗膜層的膜厚更加均勻化的目的。 方法七:係爲一種燈具製造方法,爲藉由方法一至方 法六中任一項所記載的塗膜層形成方法而形成螢光皮膜。 如上述方法七所述,亦可藉由方法一至方法六中任一 項所記載的塗膜層形成方法而形成螢光皮膜。藉此,減輕 皮膜之膜厚不均,並可達到使燈具之亮度更加均勻化之目 的。 方法八:一種燈具製造裝置,爲具備有用以在玻璃管 內壁面形成塗膜層之塗膜層形成裝置,其特徵在於,前述 塗膜層形成裝置爲具備有:加熱裝置,係爲用以由玻璃管 之一端側的內側進行加熱;維持裝置,係爲將前述一端側 設爲上側,而將玻璃管維持成垂直或是略垂直狀;塗覆裝 置,係在加熱後,用以使塗覆液附著在前述玻璃管之內壁 面;乾燥裝置,係用以使前述玻璃管內乾燥。 -10- 1248107 若藉由上述方法八,在塗膜形成裝置中,首先,藉由 加熱裝置而將玻璃管由其一端側之內側進行加熱。在加熱 後,藉由維持裝置,將前述一端側設爲上側而對於被維持 成垂直或是略垂直狀之玻璃管,爲藉由塗覆裝置而使塗覆 液附著在前述玻璃管之內壁面。並且,藉由乾燥裝置而使 塗覆液乾燥,藉此,爲在玻璃管內壁面上形成塗覆層。在 燈具製造裝置中,藉由前述塗膜形成裝置,製造使用有已 形成塗覆層之玻璃管的燈具。如上所述,預先藉由加熱裝 置而由內側加熱玻璃管。因此,藉由塗覆裝置,從已附著 有塗覆液之時間點開始爲已經開始進行乾燥。從而,與習 知相較之下,已附著之塗覆液係難以滑落。此外,由於藉 由維持裝置而使已加熱之一端設爲上側,故而玻璃管係爲 越上部則形成爲越高溫,而可容易的促進乾燥。因此,不 同於在加溫玻璃管之前便使得塗覆液滑落、使得上部膜厚 變薄之習知技術,爲可防止玻璃管上部膜厚之薄壁化,且 可達到管軸方向之膜厚差異的減輕。再者,由於玻璃管之 下部在溫度方面爲低於上部,因此將不會如上部般的快速 乾燥。因此,爲可防止無理的促進即將滑落之塗覆液的乾 燥而增厚塗膜層的事態產生。此外,由於係從玻璃管內側 進行加熱,相較於由外側進行加熱的情況下,爲容易減低 圓周方向之加熱不均。從而,亦可達到圓周方向之膜厚差 異的減輕。 方法九:一種燈具製造裝置,係爲具備有用以在玻璃 管內壁面形成塗膜層之塗膜層形成裝置,其特徵在於,前 -11- 1248107 述塗膜層形成裝置爲具備有:加熱裝置,爲用以從玻璃管 之一端開口部將熱風朝內側吹入、加熱;維持裝置,係將 前述一端側設爲上側,用以將玻璃管維持成垂直或是略垂 直狀;塗覆裝置,係在加熱後,用以使塗覆液附著在前述 玻璃管之內壁面上;旋轉裝置,係用以使前述玻璃管以其 管軸爲中心而進行旋轉;乾燥裝置,係將空氣朝前述玻璃 管之內側吹入,用以使前述玻璃管內進行乾燥。According to the third method described above, the glass tube can be formed to be more uniformly heated in the circumferential direction by blowing hot air from the upper end opening of the glass tube. Therefore, unlike the case where hot air is blown in a part from the outer side of the glass tube, it is difficult to cause uneven heating in the circumferential direction of the tube. Therefore, the film thickness of the coating layer in the circumferential direction of the tube can be made more uniform. Method 4: A method for forming a coating layer according to the method 2, characterized in that the temperature difference between one end and the other end of the heated glass tube is formed to be 20 ° C or higher immediately before the coating procedure. . Method 5: A method for forming a coating layer as described in the third method, characterized in that the temperature difference between one end and the other end of the heated glass tube is formed to be 20 ° C or higher immediately before the coating procedure. . According to the above method 4 and method 5, the temperature difference between one end and the other end of the glass tube, that is, between the upper end and the lower end, is formed at 20 ° C or higher immediately before the coating process of 1248107. Therefore, in the upper part of the glass tube, the temperature can be set to a high temperature and the drying can be promoted. Therefore, it is possible to more reliably prevent the thickness of the upper portion of the glass tube from being thinned, and it is possible to further reduce the difference in film thickness in the tube axis direction. Method 6: A method for forming a coating layer, comprising: a heating program for maintaining a glass tube perpendicular or slightly vertical, and blowing hot air toward the inside from an opening at an upper end of the glass tube; The coating liquid is flowed from the upper end of the heated glass tube, and after the coating liquid is adsorbed from the lower end, the coating liquid is adhered to the inner wall surface of the glass tube; the drying process is performed to make the foregoing The glass tube to which the coating liquid is attached is rotated about the tube axis, and the applied coating liquid is dried to form a coating layer by blowing air into the inside of the glass tube. According to the above method 6, in the heating process in the stage before the coating process, the glass tube is heated from the inside by blowing hot air from the upper end portion of the glass tube toward the inside. Next, in the coating process, the coating liquid is allowed to flow down from the upper end of the glass tube, and the coating liquid is adsorbed from the lower end to be discharged, whereby the coating liquid adheres to the inner wall surface of the glass tube. Further, in the drying process, the remaining coating liquid can be smoothly and uniformly discharged by rotating the glass tube, and at the same time, air is blown into the inside of the glass tube to dry the applied coating liquid to form a coating. Membrane layer. As described above, in the coating step, the glass tube is heated in advance, and drying is started from the point of time when the coating liquid has been attached. Therefore, compared with the prior art, the coating liquid to which the upper portion has been attached is difficult to slip, and the glass tube 1248107 is formed to be higher in temperature, and the drying can be easily promoted. Therefore, unlike the prior art, in the drying process, the coating liquid is caused to slip off before the glass tube is heated, so that the upper film thickness is thinned, so that the thickness of the upper portion of the glass tube can be prevented from being thinned, and the tube can be reached. The difference in film thickness in the axial direction is reduced. Further, since the lower portion of the glass tube is lower in temperature than the upper portion, it does not dry as quickly as the above. Therefore, it is possible to prevent an unreasonable promotion of drying of the coating liquid to be slid and to increase the thickness of the coating layer. Further, in the above heating procedure, the glass tube is formed to be heated more uniformly in the circumferential direction. Therefore, unlike the case where hot air is blown in a part from the outer side of the glass tube, it is difficult to cause uneven heating in the circumferential direction of the tube. Therefore, the film thickness of the coating layer in the circumferential direction of the tube can be made more uniform. Method 7 is a method for producing a luminaire, which is a method for forming a coating layer according to any one of the methods 1 to 6. The luminescent film can be formed by the coating layer forming method according to any one of the methods 1 to 6, as described in the above method 7. Thereby, the film thickness unevenness of the film is alleviated, and the brightness of the lamp can be made more uniform. (Embodiment 8) A device for manufacturing a lamp having a coating layer forming device for forming a coating layer on an inner wall surface of a glass tube, wherein the coating layer forming device is provided with a heating device for The inner side of one end side of the glass tube is heated; the maintaining device is such that the one end side is set to the upper side, and the glass tube is maintained to be vertical or slightly vertical; the coating device is heated to serve the coating The liquid adheres to the inner wall surface of the glass tube; and the drying device is for drying the inside of the glass tube. -10- 1248107 According to the above method 8, in the coating film forming apparatus, first, the glass tube is heated by the inside of one end side thereof by the heating means. After heating, the one end side is set to the upper side by the holding means, and the glass tube which is maintained vertically or vertically is attached to the inner wall surface of the glass tube by the coating means. . Further, the coating liquid is dried by a drying device, whereby a coating layer is formed on the inner wall surface of the glass tube. In the luminaire manufacturing apparatus, a luminaire using a glass tube having a coating layer formed thereon is manufactured by the above-described coating film forming apparatus. As described above, the glass tube is heated from the inside by the heating means in advance. Therefore, by the coating device, drying is started from the point of time when the coating liquid has been attached. Thus, the attached coating liquid is difficult to slip off in comparison with the conventional one. Further, since one of the heated ends is set to the upper side by the holding means, the higher the temperature of the glass tube is, the higher the temperature is, and the drying can be easily promoted. Therefore, unlike the conventional technique in which the coating liquid is slipped before the glass tube is heated, and the upper film thickness is thinned, the thickness of the upper portion of the glass tube can be prevented from being thinned, and the film thickness in the tube axis direction can be achieved. The reduction of differences. Further, since the lower portion of the glass tube is lower in temperature than the upper portion, it will not dry as quickly as the above. Therefore, it is possible to prevent an unreasonable promotion of the drying of the coating liquid to be slid and to increase the thickness of the coating layer. Further, since heating is performed from the inside of the glass tube, it is easy to reduce heating unevenness in the circumferential direction as compared with heating from the outside. Therefore, the difference in film thickness in the circumferential direction can be reduced. Method 9: A device for manufacturing a lamp having a coating layer forming device for forming a coating layer on an inner wall surface of a glass tube, wherein the coating layer forming device of the above-mentioned -11-1248107 is provided with: a heating device a heating device for blowing hot air toward the inside from the opening of one end of the glass tube and heating; the maintaining device is configured to set the one end side as an upper side for maintaining the glass tube vertically or slightly vertical; After heating, the coating liquid is attached to the inner wall surface of the glass tube; the rotating device is configured to rotate the glass tube around the tube axis; and the drying device is configured to direct air toward the glass The inside of the tube is blown in to dry the inside of the glass tube.

若藉由上述方法九,在塗膜形成裝置中,首先,以加 熱裝置而使得熱風由玻璃管之一端開口部朝內側吹入,藉 此,使前述玻璃管之圓周方向更加均勻的被加熱。在加熱 後,相對於藉由維持裝置而將前述一端側設爲上側、且維 持成垂直或是略垂直狀之玻璃管,爲藉由塗覆裝置而使塗 覆液附著在前述玻璃管之內壁面。並且,當藉由旋轉裝置 而使玻璃管以其管軸爲中心來旋轉後,便使剩餘的塗覆液 順暢且均等排出。此外,連同前述旋轉而藉由乾燥裝置使 空氣朝玻璃管之內側吹入,藉此而使塗覆液乾燥。藉此, 爲使塗覆層形成在玻璃管內壁面上。在燈具製造裝置方 面,爲藉由前述塗膜形成裝置而製造使用已形成塗覆層之 玻璃管的燈具。如上所述,預先藉由加熱裝置而由內側加 熱玻璃管。因此,藉由塗覆裝置,從已附著有塗覆液之時 間點開始爲已經開始進行乾燥。從而,與習知相較之下, 已附著之塗覆液係難以滑落。此外,藉由維持裝置而使已 加熱之一端設爲上側,因此,玻璃管係爲越上部則形成爲 越高溫,而可容易的促進乾燥。因此,不同於在加溫玻璃 -12- 1248107According to the above-described method 9, in the coating film forming apparatus, first, the hot air is blown inwardly from the opening end of the glass tube by the heating means, whereby the circumferential direction of the glass tube is more uniformly heated. After heating, the coating tube is adhered to the glass tube by the coating device with respect to the glass tube which is provided on the upper side by the holding means and is maintained in a vertical or slightly vertical shape. Wall. Further, when the glass tube is rotated about the tube axis by the rotating means, the remaining coating liquid is smoothly and uniformly discharged. Further, air is blown into the inside of the glass tube by the drying means in conjunction with the aforementioned rotation, whereby the coating liquid is dried. Thereby, a coating layer is formed on the inner wall surface of the glass tube. In the luminaire manufacturing apparatus, a luminaire using a glass tube in which a coating layer has been formed is manufactured by the above-described coating film forming apparatus. As described above, the glass tube is heated from the inside by the heating means in advance. Therefore, by the coating device, drying is started from the point of time when the coating liquid has been attached. Thus, in contrast to conventional practices, the applied coating liquid is difficult to slip. Further, since the one end of the heated one is set to the upper side by the holding means, the higher the temperature of the glass tube is, the higher the temperature is, and the drying can be easily promoted. Therefore, unlike in warming glass -12-1248107

管之前便使得塗覆液滑落、使得上部膜厚變薄之習知技 術,爲可防止玻璃管上部膜厚之薄壁化,且可達到管軸方 向之膜厚差異的減輕。再者,由於玻璃管之下部在溫度方 面爲低於上部,因此將不會如上部般的快速乾燥。因此, 爲可防止無理的促進即將滑落之塗覆液的乾燥而增厚塗膜 層的事態產生。此外,由於係使熱風吹入玻璃管之內側, 相較於由外側進行加熱的情況下,爲容易減低圓周方向之 加熱不均。從而,亦可容易達到圓周方向之膜厚差異的減 輕。 【實施方式】A conventional technique in which the coating liquid is slipped and the upper film thickness is thinned before the tube is formed, so that the thickness of the upper portion of the glass tube can be prevented from being reduced, and the difference in film thickness in the tube axis direction can be reduced. Furthermore, since the lower portion of the glass tube is lower in temperature than the upper portion, it will not dry as quickly as above. Therefore, it is possible to prevent the irrational promotion of the drying of the coating liquid to be slid and to increase the thickness of the coating layer. Further, since hot air is blown into the inside of the glass tube, it is easy to reduce heating unevenness in the circumferential direction as compared with heating from the outside. Therefore, it is also easy to achieve a reduction in the film thickness difference in the circumferential direction. [Embodiment]

以下,針對於一實施例而一面參照圖面進行說明。如 第2圖所示,構成在本實施例中之燈具的冷陰極燈管1係 具備有由玻璃管所形成之傳感器部2、以及在傳感器部2 之兩端中爲被設置成密封狀態的電極座3。在傳感器部2 之內壁面上係設有螢光皮膜4,同時,在傳感器部2內部 係封入有惰性氣體與水銀蒸氣。此外,傳感器部2係爲一 種相當細長之構件,例如,係構成爲外徑由3 m m至4 m m 左右、長度爲由900mm至1 3 00mm左右。當然,其構造 亦可脫離上述之數値範圍。 該種冷陰極燈管1係藉由採用指定之製造裝置而以下 述方式來製造。亦即,首先在玻璃管之內壁面的指定部位 上,形成在成分上包含有螢光體之塗膜層。並且,藉由燒 成塗膜層而形成螢光皮膜4。在沿著已形成螢光皮膜4之 玻璃管的長邊方向上之兩處爲分別形成有縮徑部。其次, -13- 1248107 在玻璃管中之一方之端部上於定位電極座3後便進行密 封。接著,由另一方之端部插入其他電極座3以及水銀合 金構件,將其他的電極座3暫時抵止於一方的縮徑部上, 更將水銀合金構件暫時抵止於另一方的縮徑部(位在另一 方之端部側的縮徑部)。之後,一但將玻璃管內進行脫氣 便導入惰性氣體、更藉由加熱而使玻璃管內之水銀蒸氣被 釋出。並且,使前述被暫時抵止之其他電極座3進行密封, 形成傳感器部2。如此,藉由一連串的程序而獲得前述冷 陰極燈管1。 而在使用由未圖示之由用以達成上述各種程序的各種 裝置所形成之製造裝置,進而獲得冷陰極燈管1之際,塗 膜層之形成係形成爲重要的課題。形成塗膜層之未圖示的 塗膜層形成裝置係具備有用以加熱玻璃管之加熱裝置、用 以使玻璃管維持成垂直或是略垂直狀之維持裝置、用以使 塗覆液附著在玻璃管之內壁面上之塗覆裝置、用以使玻璃 管以其管軸爲中心而進行旋轉之旋轉裝置、以及用以使玻 璃管內被乾燥之乾燥裝置。 藉由該種塗膜層形成裝置,塗膜層係經由用以加熱玻 璃管之加熱程序、用以使塗覆液附著在玻璃管上之塗覆程 序、以及用以使塗覆液乾燥之乾燥程序所形成。 在此,說明在各個程序中之作業順序、作用以及效果。 在前述加熱程序中,如第1圖(a)所示,藉由加熱裝 置1 1,爲使以加熱器1 2所加熱之空氣以指定時間由被維 持成略垂直狀之玻璃管5上端之開口部送風至玻璃管5內 -14- 1248107Hereinafter, an embodiment will be described with reference to the drawings. As shown in Fig. 2, the cold cathode fluorescent tube 1 constituting the lamp of the present embodiment is provided with a sensor portion 2 formed of a glass tube, and is provided in a sealed state at both ends of the sensor portion 2. Electrode holder 3. A fluorescent film 4 is attached to the inner wall surface of the sensor unit 2, and an inert gas and mercury vapor are sealed inside the sensor unit 2. Further, the sensor portion 2 is a relatively elongated member, for example, having an outer diameter of about 3 m to 4 m and a length of about 900 mm to about 130 mm. Of course, the structure can also be deviated from the above range. This type of cold cathode fluorescent lamp 1 is manufactured by the following means by using a designated manufacturing apparatus. That is, first, a coating layer containing a phosphor on the composition is formed on a predetermined portion of the inner wall surface of the glass tube. Further, the phosphor film 4 is formed by firing a coating layer. The reduced diameter portion is formed at two locations along the longitudinal direction of the glass tube in which the fluorescent film 4 has been formed. Next, -13-1248107 is sealed on the end of one of the glass tubes after positioning the electrode holder 3. Next, the other electrode holder 3 and the mercury alloy member are inserted into the other end portion, and the other electrode holders 3 are temporarily stopped against one of the reduced diameter portions, and the mercury alloy member is temporarily stopped by the other reduced diameter portion. (The reduced diameter portion located on the other end side). Thereafter, once the inside of the glass tube is degassed, an inert gas is introduced, and the mercury vapor in the glass tube is released by heating. Then, the other electrode holders 3 that have been temporarily stopped are sealed to form the sensor unit 2. Thus, the aforementioned cold cathode fluorescent lamp 1 is obtained by a series of procedures. On the other hand, when a cold cathode lamp 1 is obtained by using a manufacturing apparatus formed of various devices for achieving the various procedures described above, the formation of a coating layer is an important issue. A coating layer forming apparatus (not shown) for forming a coating layer has a heating means for heating the glass tube, a maintaining means for maintaining the glass tube perpendicular or slightly vertical, and a coating liquid for adhering to the coating liquid. A coating device on the inner wall surface of the glass tube, a rotating device for rotating the glass tube around the tube axis, and a drying device for drying the glass tube. According to the coating layer forming apparatus, the coating layer is subjected to a heating procedure for heating the glass tube, a coating procedure for attaching the coating liquid to the glass tube, and drying for drying the coating liquid. The program is formed. Here, the operation sequence, function, and effect in each program will be described. In the heating routine, as shown in Fig. 1(a), the heating device 11 is used to heat the air heated by the heater 12 to the upper end of the glass tube 5 which is maintained in a slightly vertical shape for a predetermined period of time. Air supply to the opening of the glass tube 5 - 14 - 1248107

部。所謂的加熱器1 2之溫度與空氣之送風時間係指,使 玻璃管5之上部溫度被設定成上升至指定溫度(在本實施 例中,係例如爲8 0 °C )爲止。藉此,使得對於玻璃管5爲 在圓周方向均勻的被加熱。此外,玻璃管5之溫度係越靠 近送風源側(越上側)則越高,而越遠離送風源側(越下 側)則形成越低。在第3圖所揭示,爲將加熱器12之溫 度設定成與本實施例相等之條件、亦即爲將加熱器1 2之 溫度設定成3 00°C時,在進行45秒期間之送風的情況下之 玻璃管5之溫度分布。由該圖明顯可知,玻璃管5之溫度 係形成爲越爲上部則越高、越朝下部則形成越低。此外, 前述上部與下部間之溫度差亦形成爲20 °C以上。unit. The temperature of the heater 12 and the air supply time of the air mean that the temperature of the upper portion of the glass tube 5 is set to rise to a predetermined temperature (for example, 80 ° C in the present embodiment). Thereby, the glass tube 5 is heated uniformly in the circumferential direction. Further, the temperature of the glass tube 5 is higher as it is closer to the air supply source side (upper side), and the lower the distance is from the air supply source side (lower side). As shown in Fig. 3, in order to set the temperature of the heater 12 to be equal to the condition of the present embodiment, that is, when the temperature of the heater 12 is set to 300 ° C, the air supply is performed for 45 seconds. The temperature distribution of the glass tube 5 in the case. As is apparent from the figure, the temperature of the glass tube 5 is formed to be higher as the upper portion is formed and lower toward the lower portion. Further, the temperature difference between the upper portion and the lower portion is also 20 ° C or more.

其次’在塗覆程序中’如第1圖(b)所不,藉由維持 裝置1 3,爲在被維持成略垂直狀之玻璃管5的下方爲準 備有已儲存塗覆液14之容器15。此外,在本實施例中, 作爲塗覆液之溶媒,例如爲採用作爲有機溶劑之乙酸丁 基。並且藉由塗覆裝置16,由前述已加熱之玻璃管5上 端吸附空氣,進而由玻璃管5下端吸起塗覆液1 4。當塗 覆液1 4爲被充塡至玻璃管5之指定高度的時間點下’爲 解除則述空氣之吸附’藉由未圖不之&E轉裝置而使維丨寸I 置1 3旋轉,以將玻璃管5以其管軸爲中心而進行旋轉。 如此,爲將塗覆液14自然地流下,而由玻璃管5之下端 排出。藉此,形成爲在玻璃管5之內壁面上附著有塗覆液 14 〇 並且,在乾燥程序中,如第1圖(C )所示,爲持玻璃 -15- 1248107 管5之旋轉,藉由乾燥裝置1 7而使乾燥空氣由玻璃管5 上端之開口部朝玻璃管5內部送風。藉此,爲使得被附著 在玻璃管5內之塗覆液1 4乾燥、形成具有更加均勻之膜 厚的塗膜層。 如此,若藉由本實施例,在塗覆程序之前階段中,係 設定成使玻璃管5由上端側開始被加熱。因此,在塗覆程 序中,形成爲預先使得玻璃管5被加熱,而由開始充塡塗 覆液1 4之時間點開始便已開始進行乾燥。此外,玻璃管 5係形成爲越上部則越高溫,而容易促進乾燥。因此,與 習知技術相較之下,已附著在上部之塗覆液1 4係難以滑 落。故而不同於在乾燥程序中,在加溫玻璃管之前便造成 塗覆液滑落,使得上部膜厚變薄的習知技術,爲可防止玻 璃管5上部膜厚之薄壁化,且可達到管軸方向之膜厚差異 的減輕。從而,爲可顯著減輕作爲最終所獲得之冷陰極燈 管1之管軸方向之亮度差異。 再者,由於玻璃管5之下部在溫度方面係低於上部, 因此將不會如上部般的快速乾燥。因此,爲可防止無理的 促進即將滑落之塗覆液1 4的乾燥而增厚塗膜層的事態產 生。從而,有關於最終所製造之冷陰極燈管1,係可減輕 螢光皮膜4之膜厚差,以結果而論係可更加減少管軸方向 之亮度差異。 此外,由玻璃管5之開口部送風已加熱之空氣,藉此, 係形成爲使玻璃管5由其內側開始均勻的在圓周方向上進 行加熱。因此,不同於由玻璃管之外側而將熱風吹入局部 -16- 1248107 處的情況,難以產生管之圓周方向的加熱不均。從而,亦 可達到管之圓周方向的塗膜層之膜厚的均勻化之目的’藉 此,有關於冷陰極燈管1方面,亦可減少圓周方向之亮度 差異。 此外,並非被限定在上述實施例之記載內容當中,例 如,亦可實施成如下所述。 (a) 在上述實施例中,在塗覆程序中,雖是設定成將 塗覆液1 4由玻璃管5下端吸起,不過並非僅限定於此, 亦可由玻璃管5上端進行注入等。 (b) 在上述實施例中,雖是將形成冷陰極燈管1之螢 光皮膜4的方法具體化,不過,亦可將形成其他燈具之螢 光皮膜之情況進行具體化。 (c) 在加熱裝置11中,雖是形成爲使空氣進行送風, 不過並非僅限定在空氣,亦可適用其他的氣體(例如,氮 氣、氬氣等惰性氣體)或液體(例如,水或是在揮發性方 面高於水之有機溶劑等)。 (d )此外,作爲在加熱程序中所送風之空氣,即使使 用在乾燥程序進行送風之乾燥空氣亦不會有所影響。在此 情況下,爲可達到設備之簡單化之目的。 【圖式簡單說明】 第1圖係爲用以說明形成塗膜層之程序的說明圖,其 中(a)係表示加熱程序之局部斷面圖,(b)係表示塗覆 程序之局部斷面圖,(c )係表示乾燥程序之局部斷面圖。 第2圖所示係爲冷陰極燈管之構造的局部斷面圖。 •17- 1248107 第3圖所示係爲在加熱程序中,表示已被加熱之玻璃 管之溫度分布的圖表。 【主要部分之代表符號說明】 1 ...冷陰極燈管 2.. .傳感器部 3 ...電極座 4.. .螢光皮膜 5.. .玻璃管 11.. .加熱裝置 12.. .加熱器 13.. .維持裝置 14.. .塗覆液 15…容器 16.. .塗覆裝置 1 7 ...乾燥裝置Next, 'in the coating process', as shown in Fig. 1(b), by means of the maintenance device 13, a container in which the coating liquid 14 has been stored is prepared below the glass tube 5 which is maintained in a slightly vertical shape. 15. Further, in the present embodiment, as the solvent of the coating liquid, for example, a butyl acetate as an organic solvent is used. Further, by the coating means 16, air is adsorbed from the upper end of the heated glass tube 5, and the coating liquid 14 is sucked up from the lower end of the glass tube 5. When the coating liquid 14 is filled to the specified height of the glass tube 5, the 'adsorption of air for releasing the air' is set to 1 by the unillustrated & E-turning device. Rotate to rotate the glass tube 5 around its tube axis. Thus, in order to naturally flow down the coating liquid 14, it is discharged from the lower end of the glass tube 5. Thereby, the coating liquid 14 is attached to the inner wall surface of the glass tube 5, and in the drying process, as shown in Fig. 1(C), the rotation of the glass -15-1248107 tube 5 is borrowed. The drying air is blown by the drying device 17 from the opening of the upper end of the glass tube 5 toward the inside of the glass tube 5. Thereby, the coating liquid 14 adhered to the inside of the glass tube 5 is dried to form a coating film layer having a more uniform film thickness. Thus, according to the present embodiment, in the stage before the coating process, the glass tube 5 is set to be heated from the upper end side. Therefore, in the coating process, it is formed such that the glass tube 5 is heated in advance, and drying is started from the point of time when the coating liquid 14 is started to be filled. Further, the glass tube 5 is formed to have a higher temperature as it is above the upper portion, and it is easy to promote drying. Therefore, compared with the prior art, the coating liquid 14 which has adhered to the upper portion is hard to slip. Therefore, unlike the drying process, the coating liquid is caused to slip off before the glass tube is heated, so that the upper film thickness is thinned, so that the thickness of the upper portion of the glass tube 5 can be prevented from being thinned, and the tube can be reached. The difference in film thickness in the axial direction is reduced. Thereby, the difference in brightness of the tube axis direction of the cold cathode fluorescent lamp 1 finally obtained can be remarkably reduced. Furthermore, since the lower portion of the glass tube 5 is lower in temperature than the upper portion, it will not dry as quickly as above. Therefore, it is possible to prevent an unreasonable promotion of drying of the coating liquid 14 to be slid and to increase the thickness of the coating layer. Therefore, regarding the cold-cathode tube 1 finally produced, the film thickness difference of the fluorescent film 4 can be alleviated, and as a result, the difference in brightness in the tube axis direction can be further reduced. Further, the heated air is blown from the opening of the glass tube 5, whereby the glass tube 5 is uniformly heated in the circumferential direction from the inside thereof. Therefore, unlike the case where hot air is blown into the portion -16 - 1248107 from the outer side of the glass tube, it is difficult to cause uneven heating in the circumferential direction of the tube. Therefore, the film thickness of the coating layer in the circumferential direction of the tube can be made uniform. Thus, regarding the cold cathode fluorescent tube 1, the difference in brightness in the circumferential direction can be reduced. Further, it is not limited to the description of the above embodiments, and may be embodied, for example, as follows. (a) In the above embodiment, in the coating procedure, the coating liquid 14 is set to be sucked up from the lower end of the glass tube 5, but the invention is not limited thereto, and injection may be performed from the upper end of the glass tube 5. (b) In the above embodiment, the method of forming the fluorescent film 4 of the cold cathode lamp tube 1 is embodied. However, the case of forming the fluorescent film of another lamp may be embodied. (c) The heating device 11 is formed to blow air, but it is not limited to air, and other gases (for example, inert gases such as nitrogen or argon) or liquids (for example, water or It is higher in volatility than organic solvents such as water). (d) In addition, the air blown by the heating process does not affect the dry air that is blown by the drying process. In this case, the simplification of the device can be achieved. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is an explanatory view for explaining a procedure for forming a coating layer, wherein (a) is a partial sectional view showing a heating procedure, and (b) is a partial section showing a coating procedure. Figure (c) is a partial cross-sectional view showing the drying procedure. Figure 2 is a partial cross-sectional view showing the structure of a cold cathode lamp. • 17-1248107 Figure 3 is a graph showing the temperature distribution of a glass tube that has been heated during the heating process. [Description of representative symbols of main parts] 1 ...cold cathode lamp tube 2..sensor part 3 ...electrode holder 4..fluorescent film 5...glass tube 11...heating device 12.. Heater 13.. Maintenance device 14 . . . coating liquid 15 ... container 16 . . . coating device 1 7 ... drying device

-18--18-

Claims (1)

1248107 拾、申請專利範圍: 1· 一種塗膜層形成方法,其特徵在於具備有: 加熱程序,爲由玻璃管內側進行加熱; 塗覆程序’爲將前述已加熱之玻璃管以維持在垂直 或是略垂直之狀態下’使塗覆液附著在前述玻璃管之內 壁面上; 乾燥程序,係藉由使前述已附著之塗覆液乾燥而形 成塗膜層。 2· —種塗膜層形成方法,其特徵在於具備有: 加熱程序’係由玻璃管一端側之內側進行加熱; 塗覆程序,爲將前述一端側設爲上側,藉由將玻璃 管維持成垂直或是略垂直之狀態,使塗覆液附著在前述 玻璃管之內壁面上; 乾燥程序,藉由使前述已附著之塗覆液乾燥,而形 成塗膜層。 3 ·如申請專利範圍第2項之塗膜層形成方法,其中在前述 加熱程序中,係將熱風由前述玻璃管之上端開口部吹 4. 如申請專利範圍第2項之塗膜層形成方法,其中在即將 進行前述塗覆程序之前,爲使已加熱之玻璃管的一端與 另一端間之溫度差形成爲2 0 °C。 5. 如申請專利範圍第3項之塗膜層形成方法,其中在即將 進行前述塗覆程序之前’爲使已加熱之玻璃管的一端與 另一端間之溫度差形成爲2 0 °C以上。 1248107 6· —種塗膜層形成方法,其特徵在於具備有: 加熱程序,係將玻璃管維持成垂直或是略垂直狀, 由前述玻璃管之上端開口部將熱風朝內側吹入; 塗覆程序,係由前述已加熱之玻璃管上端使塗覆液 流下’另外,在由下端吸附塗覆液之後進行排出,而使 塗覆液附著在前述玻璃管之內壁面上; 乾燥程序,使前述已附著塗覆液之玻璃管以其管軸 爲中心而旋轉,同時藉由將空氣朝前述玻璃管內側吹入 而使前述已附著之塗覆液乾燥、形成塗膜層。 7· 一種燈具製造方法,其特徵在於,藉由申請專利範圍第 1項至第6項中任一項之塗膜層形成方法來形成螢光皮 膜。 8· 一種燈具製造裝置,爲具備有用以在玻璃管內壁面形成 塗膜層之塗膜層形成裝置,其特徵在於: 前述塗膜層形成裝置爲具備有: 加熱裝置,係爲用以由玻璃管之一端側的內側進行 力口熱; 維持裝置,係爲將前述一端側設爲上側,而將玻王离 管維持成垂直或是略垂直狀; 塗覆裝置,係在加熱後,用以使塗覆液附著在前述 玻璃管之內壁面; 乾燥裝置,係用以使前述玻璃管內乾燥 9· 一種燈具製造裝置,係爲具備有用以在玻璃管內壁面形 成塗膜層之塗膜層形成裝置,其特徵在於: -20- 1248107 前述塗膜層形成裝置爲具備有: 加熱裝置,爲用以從玻璃管之一端開口部將熱風朝 內側吹入、加熱; 維持裝置,係將前述一端側設爲上側,用以將玻璃 管維持成垂直或是略垂直狀; 塗覆裝置,係在加熱後,用以使塗覆液附著在前述 玻璃管之內壁面上; 旋轉裝置,係用以使前述玻璃管以其管軸爲中心而 進行旋轉; 乾燥裝置,係將空氣朝前述玻璃管之內側吹入,用 以使前述玻璃管內進行乾燥。1248107 Picking up, patent application scope: 1. A method for forming a coating layer, comprising: a heating program for heating from the inside of the glass tube; a coating procedure 'to maintain the aforementioned heated glass tube to be vertical or In a state of being slightly vertical, 'the coating liquid is adhered to the inner wall surface of the glass tube; and the drying process is to form a coating layer by drying the applied coating liquid. A method for forming a coating layer, comprising: heating a step of heating from an inner side of one end side of a glass tube; and a coating procedure of maintaining the glass tube by setting the one end side to an upper side The coating liquid adheres to the inner wall surface of the glass tube in a vertical or slightly vertical state; a drying process is performed to form a coating layer by drying the adhered coating liquid. 3. The method of forming a coating layer according to claim 2, wherein in the heating process, the hot air is blown from the upper end opening of the glass tube. 4. The coating layer forming method according to claim 2 In order to make the temperature difference between one end and the other end of the heated glass tube to be 20 ° C immediately before the aforementioned coating procedure. 5. The method of forming a coating layer according to claim 3, wherein a temperature difference between one end and the other end of the heated glass tube is formed to be 20 ° C or higher immediately before the coating procedure is performed. 1248107 6- a method for forming a coating layer, comprising: heating a method of maintaining a glass tube perpendicular or slightly vertical, and blowing hot air toward the inside from an opening at an upper end of the glass tube; a process of flowing the coating liquid from the upper end of the heated glass tube. In addition, after the coating liquid is adsorbed from the lower end, the coating liquid is discharged, and the coating liquid is adhered to the inner wall surface of the glass tube; The glass tube to which the coating liquid has been attached is rotated around the tube axis, and the applied coating liquid is dried to form a coating layer by blowing air toward the inside of the glass tube. A method of producing a luminaire, characterized in that the luminescent film is formed by a coating layer forming method according to any one of claims 1 to 6. 8 . A lamp manufacturing apparatus comprising a coating layer forming device for forming a coating layer on an inner wall surface of a glass tube, wherein the coating layer forming device is provided with: a heating device for using glass The inner side of one end side of the tube is subjected to heat of the mouth; the maintaining means is such that the one end side is set to the upper side, and the glass king is kept perpendicular or slightly vertical; the coating device is used after heating The coating liquid is adhered to the inner wall surface of the glass tube; and the drying device is for drying the glass tube. 9. A lamp manufacturing apparatus is provided with a coating layer for forming a coating layer on the inner wall surface of the glass tube. The forming apparatus is characterized in that: -20 - 1248107, the coating layer forming apparatus is provided with: a heating means for blowing and heating hot air toward the inside from one end of the glass tube; and maintaining the apparatus The side is set to the upper side for maintaining the glass tube perpendicular or slightly vertical; the coating device is heated to adhere the coating liquid to the inner wall surface of the glass tube ; Rotating means for causing the glass-based tube axis as a center thereof is rotated; drying means, based air blown toward the inside of said glass tube, so that with the inner glass tube and dried. -21--twenty one-
TW093104180A 2003-05-15 2004-02-20 Formation method for coated layers, production method for a lamp and production device for a lamp TWI248107B (en)

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KR100706183B1 (en) * 2005-08-12 2007-04-12 주식회사 디엠에스 a apparatus for coating fluorescent layer
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