TWI243735B - Method of polishing a substrate, polishing pad with window for the method and the manufacturing method thereof - Google Patents

Method of polishing a substrate, polishing pad with window for the method and the manufacturing method thereof Download PDF

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Publication number
TWI243735B
TWI243735B TW92121926A TW92121926A TWI243735B TW I243735 B TWI243735 B TW I243735B TW 92121926 A TW92121926 A TW 92121926A TW 92121926 A TW92121926 A TW 92121926A TW I243735 B TWI243735 B TW I243735B
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Taiwan
Prior art keywords
layer
item
adhesive substance
polishing pad
window
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TW92121926A
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Chinese (zh)
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TW200408496A (en
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Andreas Norbert Wiswesser
Boguslaw A Swedek
Jason Wright
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Applied Materials Inc
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Abstract

Polishing pads with a window, systems containing such polishing pads, and processes that use such polishing pads are disclosed. For example, a light beam (34) having a wavelength between about 300 and 500 run may be directed through a transparent portion (44) of a polishing surface of a polishing pad (18) during polishing in one of a shallow trench isolation (STI) fabrication process, a spin-on glass fabrication process and a silicon-on-insulator (SOI) fabrication process. As another example, the polishing pad may include a backing layer (116), a polishing layer (120), a solid window (140), and layers of first and second different adhesive materials (150, 160) between the backing layer and the solid window.

Description

1243735 玖、發明說明 【發明所屬之技術領域】 本發明大體上係關於具有窗口的研磨墊,包含此研磨 墊的系統,及使用此研磨墊的處理。 【先前技術】 現代的積體電路(1C)的製程通常涉及形成不同的物質 層與結構於先前形成的層與結構上。然而,底下的特徵結 構會在一處理中的基材的頂面上留下極不規則性,如具有 壟起,高度不均的區域,凹槽,溝渠及/或其它表面不規 則。這些不規則會造成在微影成像技術上造成問題。因此, 需要實施某種基材平坦化處理。 達成半導體基材平坦化或拓樸移除的一種方法為化學 機械研磨(CMP)處理。一傳統的化學機械研磨(CMP)處理 涉及了在有泥漿,如研磨泥漿,存在下用一旋轉的研磨墊 來處理基材。 通常,偵測所想要的表面平坦性或層厚度是否已達到 及/或底下的層是否已外露是必要的,用以決定是否停止 研磨。目前已有數種技術被開發來在CMP處理期間在研 磨現地偵測終止點。例如,一種光學監視系統用來在層的 研磨期間在現地測量一基材上的層的均勻度。該光學監視 系統可包括一光源其可在研磨期間將光束導向該基材,一 偵測器其測量從該基材被反射的光,及一電腦其分析來自 於該偵測器的訊號並計算是否已經到達終止點。在某些 3 1243735 CMP系統中,該光束是經由一位在該研磨墊上的窗口被 導向該基材的。—泥漿層典型地存在該基材與該窗口的上 表面之間。 【發明内容】 在本發明的一個態樣中,本發明係關於一種研磨一基 材的方法。在該方法中,一具有透明部分的研磨表面會被 帶至與一基材相接觸,該基材在一淺溝渠隔離(STI)製程, 一旋轉塗佈玻璃製程及一絕緣體上的矿(s〇I)製程的一個 處理中需要研磨。在該研磨表面與該基材之間會有相對運 動被造成,一波長介於300至5 OOnm之間的光束被導引 穿過該研磨表面的透明部分,且來自於該基材的光束的反 射會被偵測到用以決定一研磨的終止點。 本發明的實施例可包括一或多個以下的特徵。該光束 主要包含藍光,如藍(紫藍)光。該光束可具有約4〇〇 nm, 如介於400至415nm之間,像是405nm的波長。或者該 光束可具有約 47 Onm的波長。該基材可具有一最外層的 氧化物層其具有一約至2000埃(人)的厚度。該研磨 處理可以是淺溝渠隔離(STI)製程,一旋轉塗佈玻璃製程 及一絕緣體上的矽(S01)製程中的一個步驟。 在另一態樣中,本發明係關於一種研磨墊其具有一帶 有開口的背襯層,一研磨層其具有一與在背襯層上的開口 對齊之開口 ,一第一材質製成的實心窗口位在研磨層的開 口内,一介於該背襯層與實心窗口之間的第一黏著物質 4 1243735 層,及一介於該背襯層與實心窗口之間的第二黏著物 層,該第二黏著物質不同於第一黏著物質。 本發明的實施例可包括一或多個以下的特徵。一第 黏著物質層介於該第一黏著物質層與該第二黏著物質層 間。該第一黏著物質包括一聚合物,像是丙烯酸酯聚合物 氰基丙烯酸酯聚合物,多元烯烴聚合物,或氟化聚合物 該第一黏着物質可以是一雙塗佈的薄膜膠帶。該第一黏 物質層及該第二黏著物質層可以相鄰,該第一黏著物質 可以是丙烯酸酯聚合物,及該第二黏著物質層可以是第 物質的引發劑(primer)。該背襯層的一部分可延伸於該 磨層的開口底下,該第一黏著物質層可延伸於該部分的 襯層之上。該第一黏著物質層包括一多元烯烴聚合物且 第二黏著物質層.可包括一丙烯酸酯聚合物。 在另一態樣中,本發明係關於一種建構一研磨墊的 法。範圍大致相同的第一及第二黏著物質層被插入到一 磨墊上的一開口中,及一實心物質的窗口被附著到該第 黏著物質層的一表面上。 在另一態樣中,本發明係關於一種建構一研磨墊的 法。一透明物件的表面被改良,改良的方法是由電暈放 處理,火燄處理及氟氣體處理所構成的組群中選取的, 該物件被固定在一研磨層上的一開口中,該研磨層具有 研磨表面。 在另一態樣中,本發明係關於一種研磨一基材的 法。該方法包括將具有一透明部分的一研磨表面帶至與 質 之 著 層 研 背 該 方 研 方 電 及 方 5 1243735 基材接觸,造成該研磨表面與該基材之間的相對運動, 一波長介於3 00至5 OOnm的光束導引穿過該研磨表面 透明部分,及偵測從該基材被反射的光束用以決定一研 終止點。 在另一態樣中,本發明係關於一種研磨墊,其具有 有一研磨表面的研磨層,及一位在該研磨層中的物質的 心窗口。該物質具有約40mJ/m2或更低的表面能量。 在另一態樣中,本發明係關於一種研磨墊,其具有 帶有一開口的背襯層,一研磨層其具有一與在該背襯層 的開口對齊的開口,一位在該研磨層的開口内之第一物 的實心窗口,及一介於該背襯層與該窗口之間的黏著物 層。該黏著物質包括一選自於由多元晞烴聚合物及丙稀 酯聚合物所構成的組群中的物質。 在另一態樣中,本發明係關於用在一研磨墊上的 口。該窗口具有一透明實心物件其具有一表面,一第一 著物質層其具有第一及第二表面,該第一黏着物質層的 一表面被設置成與該物件的表面相抵靠,及一第二黏著 質層其具有一表面,該第二黏著物質層的表面被設置成 該第一黏著物質層的第二表面相抵靠。該第二黏著物質 同於第一黏著物質。 在某些實施例中,使用在這些方法中的窗口研磨墊 構會表現出一或多項下列的特性:在特定波長的能量具 良好的透射性;具有可忽略的漫射;對於在 C Μ P處理 間的刮痕及/或研磨具有很好的抵抗性;具有良好的流 將 的 磨 實 上 質 質 酸 窗 黏 第 物 與 不 結 有 期 體 6 1243735 (如泥漿或水)防漏性;及/或具有相對低的折射率。包含 此窗口研磨塾結構的C Μ P系統可表現出一或多項下列所 想要的特性:在窗口的上表面導因於刮痕及不規則的光束 散射及反射被變少;在窗口與泥漿界面的光束反射會變 少;來自於偵測器的訊號中之訊號對雜訊的比例可被改 善;在窗口周圍的泥漿滲漏會減少。1243735 发明 Description of the invention [Technical field to which the invention belongs] The present invention generally relates to a polishing pad having a window, a system including the polishing pad, and a process using the polishing pad. [Previous technology] The process of modern integrated circuit (1C) usually involves forming different material layers and structures on the previously formed layers and structures. However, the underlying features can leave extremely irregularities on the top surface of a substrate being processed, such as ridges, uneven height areas, grooves, ditches, and / or other surface irregularities. These irregularities can cause problems in lithography imaging techniques. Therefore, it is necessary to perform a certain substrate flattening treatment. One method to achieve planarization or topology removal of semiconductor substrates is a chemical mechanical polishing (CMP) process. A conventional chemical mechanical polishing (CMP) process involves treating a substrate with a rotating polishing pad in the presence of a slurry, such as a polishing slurry. In general, it is necessary to detect whether the desired surface flatness or layer thickness has been reached and / or whether the underlying layer has been exposed to determine whether to stop grinding. Several techniques have been developed to detect termination points at the grinding site during the CMP process. For example, an optical monitoring system is used to measure the uniformity of a layer on a substrate in situ during the grinding of the layer. The optical monitoring system may include a light source that directs a light beam to the substrate during grinding, a detector that measures light reflected from the substrate, and a computer that analyzes signals from the detector and calculates Whether the termination point has been reached. In some 3 1243735 CMP systems, the beam is directed to the substrate through a window on the polishing pad. -A mud layer is typically present between the substrate and the upper surface of the window. [Summary of the Invention] In one aspect of the invention, the invention relates to a method for grinding a substrate. In this method, a polished surface with a transparent portion is brought into contact with a substrate that is in a shallow trench isolation (STI) process, a spin-on-glass process, and a mineral (s) on an insulator. 〇1) Grinding is required during one process of the manufacturing process. Relative movement between the abrasive surface and the substrate is caused. A light beam with a wavelength between 300 and 500 nm is guided through the transparent portion of the abrasive surface, and the light beam from the substrate Reflections are detected to determine the end point of a grinding. Embodiments of the invention may include one or more of the following features. The beam mainly contains blue light, such as blue (purple blue) light. The beam may have a wavelength of about 400 nm, such as between 400 and 415 nm, such as a wavelength of 405 nm. Alternatively, the beam may have a wavelength of about 47 Onm. The substrate may have an outermost oxide layer having a thickness of about 2,000 angstroms (person). The polishing process may be one of a shallow trench isolation (STI) process, a spin-on-glass process, and a silicon-on-insulator (S01) process. In another aspect, the present invention relates to a polishing pad having a backing layer with an opening, a polishing layer having an opening aligned with the opening on the backing layer, and a solid made of a first material The window is located in the opening of the abrasive layer, a first adhesive substance 4 1243735 layer between the backing layer and the solid window, and a second adhesive layer between the backing layer and the solid window. The second adhesive substance is different from the first adhesive substance. Embodiments of the invention may include one or more of the following features. A first adhesive substance layer is interposed between the first adhesive substance layer and the second adhesive substance layer. The first adhesive substance includes a polymer, such as an acrylate polymer, a cyanoacrylate polymer, a polyolefin polymer, or a fluorinated polymer. The first adhesive substance may be a double-coated film tape. The first adhesive substance layer and the second adhesive substance layer may be adjacent to each other, the first adhesive substance may be an acrylate polymer, and the second adhesive substance layer may be a primer of a first substance. A part of the backing layer may extend under the opening of the abrasive layer, and the first adhesive substance layer may extend above the backing layer of the part. The first adhesive substance layer includes a polyolefin polymer and the second adhesive substance layer may include an acrylate polymer. In another aspect, the invention relates to a method of constructing a polishing pad. The first and second adhesive substance layers having substantially the same range are inserted into an opening on a polishing pad, and a window of a solid substance is attached to a surface of the first adhesive substance layer. In another aspect, the invention relates to a method of constructing a polishing pad. The surface of a transparent object is improved. The improved method is selected from the group consisting of corona discharge treatment, flame treatment and fluorine gas treatment. The object is fixed in an opening on a grinding layer. The grinding layer Has a ground surface. In another aspect, the invention relates to a method for grinding a substrate. The method includes bringing a ground surface with a transparent portion into contact with a high-quality work layer, and the substrate and the substrate 5 1243735 cause a relative movement between the ground surface and the substrate, a wavelength A light beam between 300 and 500 nm is guided through the transparent portion of the abrasive surface, and the light beam reflected from the substrate is detected to determine a research termination point. In another aspect, the present invention relates to a polishing pad having a polishing layer having a polishing surface and a core window of a substance in the polishing layer. The substance has a surface energy of about 40 mJ / m2 or less. In another aspect, the present invention relates to a polishing pad having a backing layer with an opening, a polishing layer having an opening aligned with the opening in the backing layer, and one bit in the polishing layer. A solid window of the first object in the opening and an adhesive layer between the backing layer and the window. The adhesive substance includes a substance selected from the group consisting of a polyfluorene hydrocarbon polymer and a propylene polymer. In another aspect, the invention relates to a mouth for use on a polishing pad. The window has a transparent solid object having a surface, a first material layer having first and second surfaces, a surface of the first adhesive material layer being disposed to abut the surface of the object, and a first The two adhesive layers have a surface, and the surface of the second adhesive substance layer is arranged such that the second surface of the first adhesive substance layer abuts. The second adhesive substance is the same as the first adhesive substance. In some embodiments, the window polishing pad structures used in these methods exhibit one or more of the following characteristics: good transmittance of energy at specific wavelengths; negligible diffusion; and Scratch and / or abrasion between treatments is very resistant; it has a good flowability of the abrasive high-quality acid window adhesives and non-periodical bodies 6 1243735 (such as mud or water) leak-proof; and / Or has a relatively low refractive index. The CMP system including the window grinding structure can exhibit one or more of the following desirable characteristics: the upper surface of the window is reduced due to scratches and irregular beam scattering and reflection; the window and mud The reflection of the beam at the interface will be reduced; the signal to noise ratio in the signal from the detector can be improved; the leakage of mud around the window will be reduced.

在某些實施例中,即使是窗口是由低表面能量的物質 (如,對許多其它物質的黏著性低)所製成,仍然會有至少 兩種這些特性(如,所有特性)被表現出來。這在製成該窗 口的該物質具有相對低表面能量(如,聚四氟乙嫦)時及當 該窗口物質在可見光譜的藍光範圍内(如,從約400nm至 約45 0nm,像是從約400nm至約41 〇nm)有良好的透射性 時是特別有利的,在使用一藍光雷射或一藍光LED作為 光源時該波長範圍是較佳的。 本發明的特徵,物件及優點可從以下的說明,圖式及 申請專利範圍中看出。In some embodiments, even if the window is made of a low surface energy substance (e.g., low adhesion to many other substances), at least two of these characteristics (e.g., all characteristics) will still be exhibited . This occurs when the substance making the window has a relatively low surface energy (e.g., polytetrafluoroacetamidine) and when the window substance is in the blue range of the visible spectrum (e.g., from about 400 nm to about 4500 nm, like (About 400 nm to about 4100 nm) is particularly advantageous when it has good transmission properties, and this wavelength range is preferred when a blue laser or a blue LED is used as the light source. The features, objects and advantages of the present invention can be seen from the following description, drawings and patent application scope.

【實施方式】 如第1圖所示的,一 CMP設備10包括一研磨頭12 用來將一半導體基材14保持與一平台16上的研磨墊18 相頂抵。該 CMP設備被揭示在美國專利第5,73 8,574及 6,247,998號以及2003年二月4日提申之美國專利申請案 第 1 0/35 8,852 號,名稱為 ’’Substrate Monitoring During Chemical Mechanical Polishing”中,這些專利案的内容藉 7 1243735 由此參照被併於本文中。 研磨墊18可以是一兩層的墊子,其具有一與該平台 16相界接的背襯層20及一覆蓋層22其具有一研磨表面 與該基材相接觸。例如,該覆蓋層 22可以是一耐久的粗 糙層(如,Rodel IC-1000),而該背襯層可以是一更可壓縮 的層(如,Rodel Suba-IV)。然而,某些塾子只具有一覆蓋[Embodiment] As shown in FIG. 1, a CMP apparatus 10 includes a polishing head 12 for holding a semiconductor substrate 14 against a polishing pad 18 on a platform 16. The CMP equipment was disclosed in U.S. Patent Nos. 5,73 8,574 and 6,247,998 and U.S. Patent Application No. 10/35 8,852 filed on February 4, 2003 under the name `` Substrate Monitoring During Chemical Mechanical Polishing '' The contents of these patent cases are incorporated herein by reference with reference to 1243735. The polishing pad 18 may be a two-layer pad having a backing layer 20 and a cover layer 22 which border the platform 16. There is an abrasive surface in contact with the substrate. For example, the cover layer 22 may be a durable rough layer (eg, Rodel IC-1000), and the backing layer may be a more compressible layer (eg, Rodel Suba-IV). However, some mules have only one coverage

層而沒有背襯層。或者,該研磨墊可以是一固定式研磨的 墊子其研磨顆粒被保持在一容納媒體中。 典型地,該研磨墊物質被化學研磨溶液或具有化學反 應劑的泥漿所浸濕,起採用一”標準的”研磨墊,研磨顆粒。 然而,有些研磨處理是”無研磨的”。Layer without backing layer. Alternatively, the abrasive pad may be a fixed abrasive pad in which abrasive particles are held in a receiving medium. Typically, the polishing pad material is wetted with a chemical polishing solution or slurry with a chemical reagent, and a "standard" polishing pad is used to grind the particles. However, some grinding processes are "non-grinding."

一孔30被形成在該平台16的頂面上且與一形成在研 磨墊18上的窗口 26對齊。該窗口可以是一實心的透明插 入物44其被固定在該覆蓋層22上。一孔洞46可被形成 穿過該背襯層2 0且與窗口 3 6對齊。此外,至少一部分的 孔3 6可被填以一透明的實心件3 1,像是石英塊。該孔3 0 及窗口 3 6被設置成無論該研磨頭1 2的移動位置為何,它 們都可在該平台的旋轉期間看到被該研磨頭1 2所固持之 基材14。 一光學監視系統被固定在該平台16的頂面底下,該 光學監視系統包括一光源3 2 (如,一雷射,像是一紅光雷 射,一藍光雷射,或一紅外線雷射,或一發光二極體,像 是一紅光發光二極體,一藍光發光二極體,或一紅外線發 光二極體)及一偵測器42(如,一光學偵測器)。例如,該 8 1243735A hole 30 is formed on the top surface of the platform 16 and is aligned with a window 26 formed on the polishing pad 18. The window may be a solid transparent insert 44 which is fixed to the cover layer 22. A hole 46 may be formed through the backing layer 20 and aligned with the window 36. Further, at least a part of the hole 36 may be filled with a transparent solid member 31, such as a quartz block. The hole 30 and the window 36 are arranged so that they can see the substrate 14 held by the grinding head 12 during the rotation of the platform regardless of the moving position of the grinding head 12. An optical surveillance system is fixed under the top surface of the platform 16, and the optical surveillance system includes a light source 3 2 (eg, a laser, such as a red laser, a blue laser, or an infrared laser, Or a light emitting diode, such as a red light emitting diode, a blue light emitting diode, or an infrared light emitting diode) and a detector 42 (eg, an optical detector). For example, the 8 1243735

光學監視系統可位在該平台1 6上的一凹部1 7内且可與該 平台一起旋轉。或者,該光學監視系統可以是一不動的系 統位在該平台底下。該光源32透射出一光束34穿過孔30 及在研磨墊18上的窗口 36用以至少在窗口 36與基材14 相鄰的期間打擊到基材的表面(如,一半導體基材)。。從 基材反射回來的光形成一結果光束60其被偵測器42偵測 到。一未示出的電腦接收來自於該偵測器 42之經過測量 的的光強度並使用它來決定研磨終點,如藉由偵測代表一 新的層曝露出來之基材的反射性的突然改變,藉由使用干 涉儀原理來計算從外層(如,一透明的氧化物層)被移除掉 的厚度,或藉由監視預定的終點條件之訊號,來決定。 在研磨作業期間施用到研磨墊1 8上的泥漿可形成一 介於基材14與研磨墊18之間的層38。然而介於窗口 36 與研磨墊1 8之間的界面被密封,使得泥漿3 8不會外漏至 平台1 6。The optical surveillance system can be located in a recess 17 on the platform 16 and can rotate with the platform. Alternatively, the optical surveillance system may be a stationary system located under the platform. The light source 32 transmits a light beam 34 through the hole 30 and the window 36 on the polishing pad 18 to strike the surface of the substrate (eg, a semiconductor substrate) at least while the window 36 is adjacent to the substrate 14. . The light reflected from the substrate forms a resulting beam 60 which is detected by the detector 42. An unillustrated computer receives the measured light intensity from the detector 42 and uses it to determine the end point of the grinding, such as by detecting a sudden change in the reflectivity of a substrate exposed on a new layer , By using the interferometer principle to calculate the thickness removed from the outer layer (for example, a transparent oxide layer), or by monitoring the signal of a predetermined end condition. The slurry applied to the polishing pad 18 during the grinding operation may form a layer 38 between the substrate 14 and the polishing pad 18. However, the interface between the window 36 and the polishing pad 18 is sealed so that the mud 38 does not leak out to the platform 16.

窗口 3 6應具有下列特性中的至少一些特性:對於泥 漿或使用在研磨處理中的其它物質的化學抵抗性;良好的 光學清晰度(如,在光束的波長範圍内至少 25%的透光 性);一低折射係數(如小於 1.4 8);折射係數約與泥漿的 折射係數相同;無漫射;及光學等方向性。該窗口可以是 一聚合物材質,如聚氨酯或氟聚合物。 一約與泥漿的折射係數相同的低折射係數及高光學清 晰度可降低來自於空氣/窗口 /水界面的反射並改善光線來 回穿過窗口的透光性,藉以改善訊號對雜訊的比例。光學 9 1243735 清晰度應要夠高用以提供至少約2 5 % (如,至少約5 Ο °/〇, 至少約80%,至少約90%,至少約95%)之偵測器所用的 光束之波長範圍的光線透光性。典型的波長範圍包括可見 光譜(如,從約400nm至約800nm),紫夕卜光(UV)光譜(如, 從約3 0 0 n m至約4 0 0 n m ),及/或紅外線光譜(如,從8 0 0 n m 至約1 5 5 0 n m)。在某些實施例中,波長範圍可以再可見光 譜的一特定部分内,像是可見光的藍光部分(如,從約 400nm 至約 470nm,從約 400nm 至約 415nm,從約 400nm 至約 4 1 0 n m,約 4 0 5 n m,或高於4 7 0 n m)。在某jt b實施例 中,對於該物質而言,在藍光及UV光線附近的低波長範 圍(如,小於約4 1 5 nm)具有高透光性(如,至少約8 〇%, 至少約90%,至少約95%)是所想要的。 這些低波長在使用固定式研磨(FA)或高選擇性泥黎 (HSS)的淺溝渠絕緣”丁^期間實施光學測量時是很有用 的。使用可產生波長在400-4 1 5nm之間的光束之光源在sti 研磨中是有利的。一 STI裝置的作用區(從最外層)開始有 一約1 000-2000埃厚的氧化物層,一氮化一 9 一溥的氧 化物層(約200埃),及最終的矽。在STI研磨處理期間, 將最外層的氧化物層從作用區去除掉,並 儿#乱化物層停 止,最好是移除小於200埃的氮化物。不應有任何薄的氧 化物層被去除掉。因為氮化物層與氧化物層 曰,相似的折 射係數,所以從氧化物層到氮化物層的研磨過渡期在來自 於偵測器的訊號上是不會產生突然的改變。The window 36 should have at least some of the following characteristics: chemical resistance to mud or other substances used in the grinding process; good optical clarity (eg, at least 25% light transmission in the wavelength range of the beam ); A low refractive index (such as less than 1.48); the refractive index is about the same as the refractive index of the mud; no diffusion; and directivity such as optics. The window can be a polymer material such as polyurethane or fluoropolymer. A low refractive index and high optical clarity, about the same as the refractive index of the mud, can reduce reflections from the air / window / water interface and improve the transmittance of light back and forth through the window, thereby improving the signal-to-noise ratio. Optics 9 1243735 The sharpness should be high enough to provide at least about 25% (eg, at least about 50 ° / 〇, at least about 80%, at least about 90%, at least about 95%) of the beam used by the detector Light transmission in the wavelength range. Typical wavelength ranges include the visible spectrum (eg, from about 400 nm to about 800 nm), the purple light spectrum (UV) spectrum (eg, from about 300 nm to about 400 nm), and / or the infrared spectrum (eg From 800 nm to about 1550 nm). In some embodiments, the wavelength range may be within a specific portion of the visible spectrum, such as the blue portion of visible light (eg, from about 400 nm to about 470 nm, from about 400 nm to about 415 nm, from about 400 nm to about 4 1 0 nm, approximately 40 5 nm, or higher than 47 nm). In a certain embodiment of jt b, for the substance, the low wavelength range (eg, less than about 4 15 nm) near blue light and UV light has high light transmittance (eg, at least about 80%, at least about 80%). 90%, at least about 95%) is desired. These low wavelengths are useful when performing optical measurements during "shallow trench insulation" using fixed grinding (FA) or highly selective mud (HSS). Use can produce wavelengths between 400-4 1 5nm The light source of the light beam is advantageous in sti grinding. A STI device has an oxide layer (from the outermost layer) with a thickness of about 1000-2000 angstroms, a nitride layer of 9 to 1 Å (about 200) Angstrom), and the final silicon. During the STI polishing process, the outermost oxide layer is removed from the active area, and the disorder layer is stopped. It is best to remove nitride less than 200 Angstroms. There should be no Any thin oxide layer is removed. Because the nitride layer and the oxide layer have a similar refractive index, the polishing transition period from the oxide layer to the nitride layer will not be affected by the signal from the detector. Make a sudden change.

文 u此,在 STI 研磨的終點偵測方法為研磨一預定數量的 下複^遷緣 10 1243735 (interference fringe),然後研磨一額外百分比的干擾週期 (在本文中被稱為”輔助’’研磨步驟)。這應可研磨至所想要 的厚度。假设該邊緣數量及該辅助研磨步驟的週期百分比 被適當的選取’研磨應會在只有一小量的氮化物層被去除 掉時即被停止。Herein, the end point detection method in STI grinding is to grind a predetermined amount of lower edge 10 1243735 (interference fringe), and then grind an extra percentage of interference period (referred to herein as "assisted" grind) Step). This should be ground to the desired thickness. Assuming that the number of edges and the cycle percentage of the auxiliary grinding step are appropriately selected, the grinding should be stopped when only a small amount of nitride layer is removed .

然而’ 一項潛在的問題為研磨率會有稍微的波動,即 使是在相同基材上的研磨亦然。如果在輔助研磨步驟中被 移除的物質數量可被減少的話則在不確定的研磨率下的時 間及被去除的物質厚度都可被減少,且研磨可精確地停止 在所想要的目標厚度。However, a potential problem is that the grinding rate fluctuates slightly, even when grinding on the same substrate. If the amount of material removed in the auxiliary grinding step can be reduced, the time at an uncertain grinding rate and the thickness of the removed material can be reduced, and the grinding can be accurately stopped at the desired target thickness .

與使用波長在紅光光譜範圍(如,約67〇nm)的終止點 偵測器比較起來,一使用波長為400-41 5 nm的終止點偵 測器具有較佳的波峰至波峰的解析度(在干擾邊緣之間被 去除的物質數量)。詳言之,在一折射係數為1.46的氧化 物層的研磨期間,400-415nm的波長可提供1400埃的波 峰至波峰厚度AD,這與使用紅光的2400埃的波峰至波 峰厚度A D相反。因為藍(紫藍)光波長可在來自於偵測器 42的訊號上產生更多的干擾邊緣,所以一干擾邊緣將更 可能發生在接近目標厚度,且在輔助研磨步驟期間會被移 除的物質數量就會愈少。此外,由於氧化物層之進來的厚 度變化相對小,所以終止點偵測錯誤的可能就很小。 相同的理由,使用可產生 400-415nm波長的光數之 光源在旋轉塗佈玻璃的研磨上,如硼磷旋轉玻璃(BPS G) 研磨及絕緣體上的矽(SOI)研磨,是有利的。在BPSG處 11 1243735 理中,一旋轉塗佈玻璃被沉積在一氮化物層上,且該玻璃 然後被研磨掉且沒有移除掉太多的氮化物部分(如,小於 200埃)。在一 SOI處理中,一第一植入的及氧化的矽晶 圓結合至一第二矽晶圓上,且該第一矽基材被分割用以提 供一薄的被植入的矽層於該氧化物層之上。該外面的矽層 然後被研磨用以將矽表面平坦化且不會有太多的矽本身被 去除掉(如,小於 5 0埃)。因為藍色(紫藍色)波長的光在 來自該偵測器 4 2的訊號上可產生更多的干擾邊緣,所以 一干擾邊緣將更可能發生在接近目標厚度,且研磨可以更 精確地停止在目標厚度上。 因為本發明的窗口在400nm至410bm波長範圍内有 大於80%的透光率所以可以使用UV/藍光LED。相反地, 目前的窗口典型地在40 Onm至41 Obm波長範圍内的透光 率只有小於2 0 %。 如果該窗口物質的折射係數低到夠接近泥漿的折射係 數的話,在窗口 /泥漿界面的反射即可被降低。該折射係 數可小於約 1.4 8 (如,小於約 1.4 5,小於約 1.4,小於約 1 .3 5,與水的折射係數相同)。在某些實施例中,該窗口 物質的折射係數可以是在泥漿的折射係數的約 〇 · 〇 7之内 (如,在約0.0 3之内,在約0 · 0 1之内)。在某些實施例中, 該窗口物質的折射係數是在該泥漿的折射係數的約 5.5% 之内。使用此種窗口墊物質可提高真實訊號並降低背景訊 號,藉以改善光學強度測量的訊號對雜訊的比例。 該窗口物質亦可以是一極度的光學等方向性聚合物。 12 1243735 大多數的聚合物本質上都是非等方向性的。然而,一在低 應力下被模製的窗口物質可表現出更佳的光學等方向性。 一等方向性的物質可有助於保持詢問光束的極性。該窗口 物質可以比傳統上被用作為窗口物質的聚氨酯類更為等方 向性。Compared with the use of a termination point detector with a wavelength in the red spectral range (eg, about 67 nm), a termination point detector with a wavelength of 400-41 5 nm has better peak-to-peak resolution (The amount of material removed between the edges of the interference). In detail, during the grinding of an oxide layer having a refractive index of 1.46, a wavelength of 400-415 nm can provide a peak-to-peak thickness AD of 1400 Angstroms, which is opposite to a peak-to-peak thickness AD of 2400 Angstroms using red light. Because the wavelength of blue (purple blue) light can generate more interference edges on the signal from the detector 42, an interference edge will be more likely to occur near the target thickness and will be removed during the auxiliary grinding step. There will be less material. In addition, since the change in thickness of the oxide layer is relatively small, the possibility of erroneous detection of the termination point is small. For the same reason, it is advantageous to use a light source capable of generating a light number of 400-415 nm for spin-on glass grinding, such as borophosphoric rotation glass (BPS G) grinding and silicon on insulator (SOI) grinding. At BPSG 11 1243735, a spin-on glass is deposited on a nitride layer, and the glass is then ground away without removing too much of the nitride portion (eg, less than 200 angstroms). In an SOI process, a first implanted and oxidized silicon wafer is bonded to a second silicon wafer, and the first silicon substrate is divided to provide a thin implanted silicon layer on On the oxide layer. The outer silicon layer is then polished to flatten the silicon surface without too much silicon itself being removed (eg, less than 50 Angstroms). Because light of blue (purple blue) wavelength can generate more interference edges on the signal from the detector 4 2, an interference edge will be more likely to occur near the target thickness, and the grinding can be stopped more accurately On the target thickness. Since the window of the present invention has a light transmittance of more than 80% in a wavelength range of 400 nm to 410 bm, a UV / blue LED can be used. In contrast, the current window typically has a light transmission of less than 20% in the wavelength range of 40 Onm to 41 Obm. If the refractive index of the window material is low enough to be close to the refraction coefficient of the mud, the reflection at the window / mud interface can be reduced. The refractive index may be less than about 1.48 (e.g., less than about 1.45, less than about 1.4, less than about 1.35, the same refractive index as water). In some embodiments, the refractive index of the window material may be within about 0.007 of the refractive index of the mud (e.g., within about 0.03, within about 0.01). In some embodiments, the refractive index of the window material is within about 5.5% of the refractive index of the mud. The use of this window pad material can increase the true signal and reduce the background signal, thereby improving the signal-to-noise ratio of the optical intensity measurement. The window material may also be an extremely optically directional polymer. 12 1243735 Most polymers are non-isotropic in nature. However, a window material that is molded under low stress may exhibit better optical and other directivity. First-order directional substances can help maintain the polarity of the interrogation beam. The window material can be more isotropic than the polyurethanes traditionally used as window materials.

一親水物質可有助於確保永遠都有一層泥漿或或水介 於基材與窗口之間。該層泥漿或水的存在可防止窗口 /空 器/晶圓界面的產生,該界面會造成嚴重的訊號扭曲。雖 然聚合物材質有厭水的傾向,但可藉由表面處理,如粗糙 化或蝕刻,來將其厭水變為親水。然而,對於某些應用 而言,厭水性的窗口是有用的。例如,如果一被研磨的基 材在一厭水層(多晶矽,單晶矽等等)的上方具有一親水層 (Si02,Si3N4等等)的話,則該基材之排斥水的傾向將會 隨著厭水層被研磨掉而升高。此一轉變是可藉由金數來自 於偵測器的訊號強度來偵測到的。A hydrophilic substance can help ensure that there is always a layer of mud or water between the substrate and the window. The presence of this layer of mud or water prevents the window / airspace / wafer interface from being created, which can cause severe signal distortion. Although polymer materials tend to be water-repellent, they can be made hydrophobic to become hydrophilic by surface treatments such as roughening or etching. For some applications, however, hydrophobic windows are useful. For example, if a ground substrate has a hydrophilic layer (Si02, Si3N4, etc.) over a hydrophobic layer (polycrystalline silicon, single crystal silicon, etc.), the substrate's tendency to repel water will follow The water-repellent layer was ground away and raised. This change can be detected by the signal strength from the detector.

該窗口應夠硬才不會被讓基材刮傷該窗口。一軟的物 質(像是硬度在蕭氏硬度 A等級(Shore A)的物質)會有在 受到來自於基材的負荷下會彎折的傾向。該基材會深入到 該軟的窗口中且與較硬的研磨墊周邊相接觸。這會產生刮 痕及會造成窗口的屑片剝落。因此,該窗口應與研磨墊周 邊物質的硬度大致相同(或只稍微軟一點)。大體上,在蕭 氏硬度D40-95(如,40-80)範圍内的硬度都是適當的。 可被使用作為窗口的窗口物質包括矽酮,聚氨酯類及 鹵素化的聚合物(如,氟聚物)。氟聚物的例子包括聚氯三 13 1243735 氟乙烯(PCTFE),聚氟環氧基(PFA),氟化乙烯丙婦(FEp), 聚四氟乙烯(PTFE),聚十五氟辛基丙烯酸酯(折射係數為 U39),聚四氟乙烯(折射係數為1.350),聚十一氣氧基 丙稀酸醋(折射係數為1.3 5 6),聚九氟戊基丙烯酸酯(折射 係數為1.3 60),聚七氟丁基丙烯酸酯(折射係數為丨3 67), 聚三氟乙烯基乙酸酯(折射係數為1.3 7 5)。 一種具有大多數所想要的特性之市面上可購得的物質 為 Calthane ND 3200 聚氨酯(Cal Polymer,L〇ng Beach,The window should be hard enough not to be scratched by the substrate. A soft substance (such as a substance having a Shore A hardness) tends to bend under a load from a substrate. The substrate penetrates into the soft window and contacts the periphery of the harder abrasive pad. This can cause scratches and chipping of the window. Therefore, the window should be about the same hardness (or only slightly softer) than the material around the polishing pad. In general, hardnesses in the range of Shore hardness D40-95 (e.g., 40-80) are suitable. Window materials that can be used as windows include silicones, polyurethanes, and halogenated polymers (eg, fluoropolymers). Examples of fluoropolymers include polyvinyl chloride 13 1243735 fluoroethylene (PCTFE), polyfluoroepoxy (PFA), fluorinated ethylene propylene (FEp), polytetrafluoroethylene (PTFE), polypentadecafluorooctyl acrylic Ester (refractive index U39), polytetrafluoroethylene (refractive index 1.350), polyundecyloxyacrylic acid (refractive index 1.3 5 6), polynonafluoropentyl acrylate (refractive index 1.3 60), polyheptafluorobutyl acrylate (refractive index: 3 67), polytrifluorovinyl acetate (refractive index: 1.3 7 5). One commercially available substance with most desired properties is Calthane ND 3200 Polyurethane (Cal Polymer, Long Beach,

California)。該物質為兩部分清晰的非琥珀尿烧彈性體, 且在3 50nm的波長及更長的波長(在可見光光譜外的波 長,如700nm)下其具有至少80%的透光性(對於一 15〇米 爾(mil)的厚板而言)。該物質具有約i . 48的折射係數。在 不侷限於任何特定的理論下,一般咸認(與目前的聚氨酯 窗口物質相反之)此聚氨酯物質的高透光性是因為使用了 無内部缺陷的聚氨酯。雖然目前用來作為窗口的聚氨酯類 沒有添加物,但卻具有内部缺陷,像是氣泡,氣隙,裂痕, 或微區域(如,小區域的不同結晶結構或方向),這些都會 使得光線漫射或散射。藉由讓該聚氨酯類不具有内部區 陷,可獲得一高度的光學清晰度。 另一種具有大多數所想要的特性之市面上可購得的物 質為 Conoptic DM-2070 聚氨酯(Cytec 01ean,01ean,NewCalifornia). The substance is a two-part clear non-amber urinary elastomer, and has a light transmission of at least 80% at a wavelength of 3 50nm and longer (wavelength outside the visible light spectrum, such as 700nm) (for a 15 0 mil). The substance has a refractive index of about i. 48. Without being limited to any particular theory, it is generally recognized (as opposed to current polyurethane window materials) that the high light transmission of this polyurethane material is due to the use of polyurethane without internal defects. Although the polyurethanes currently used as windows have no additives, they have internal defects such as bubbles, air gaps, cracks, or micro-regions (such as different crystal structures or directions in small regions), which will make the light diffuse. Or scattering. By making the polyurethanes not have internal depressions, a high degree of optical clarity can be obtained. Another commercially available substance with most desired properties is Conoptic DM-2070 polyurethane (Cytec 01ean, 01ean, New

York)。該物質在3 5 0nm的波長及更長的波長(在可見光光 譜外的波長,如700nm)下其具有至少80%的透光性(對於 〆150米爾(mil)的厚板而言),且具有約45至57蕭氏硬 14 1243735 度D的硬度(比’’Calthane ND3200”稍為軟一些)。 市面上可購得之窗口物質的例子尚包括FEPX6301, FEP X 63 03,FEP X 63 07,PFA 6502N,PFA 65 0 5 N,PFA 6510 N 及 PFA 6515 N(所有這些都可從 Dyneon LLC, Oakdale,MN購得),PCTFE聚合物的Neoflon家族(可從 Daikin America,Inc.,Orangeburg,NJ 購得)及 PTFE 聚合 物的 Telfon 家族(可從 Ε·Ι· du Pont de Nemours and Company, Wilmington,DE 購得)。厭水性物質的 PCTFE 在3 OOnm的波長及更長的波長(在可見光光譜外的波長, 如700nm)下其具有至少80 %的透光性(對於一 32米爾厚 的板子而言),約1 .3 3的折射係數,及具有約7 5至8 0蕭 氏硬度D的硬度是可能的。 參照第2圖,在一實施例中,一抗反射塗層4 8被形 成在窗口 3 6的底面上。此一抗反射塗層可將介於孔洞4 6 與插入物44之間的界面的反射降至零,藉以加強來自於 該基材的訊號。 參照第3圖’在另一實施例中,窗口 3 6的一頂面5 0 相對於覆蓋層22的研磨表面24稍微下陷。該凹陷相對於 包圍塾的研磨表面是非常小的且小於5米爾,如約丨_2米 爾。藉由從該窗口稍微下陷,窗口表面的刮痕及磨損皆可 被降低’藉以改進在整個研磨墊壽命期間的光學訊號的一 致性。 參照第4A及4B圖,該透明插入件44的底面54的 外緣部分5 2在插入件4 4被固定到研磨墊1 8上之前即被 15 1243735 粗糙化。被該邊緣部5 2包圍的中心部分5 6是一平滑的表 面。因此,邊緣部分5 2比中心部分5 6粗縫。該邊緣部分 可利用蝕刻或機械式研磨而被粗糙化。藉由將(與背襯層 2 0接觸的)底面 5 4的邊緣粗糙化,即可改進窗口對研磨 墊的結合。此外,將窗口黏附在研磨墊上的黏劑可被選擇 用以提供一強力結合於覆蓋層22與插入件44的特定材料 之間。 第5及6圖顯示具有一窗口 140的研磨墊100的另一 實施例,該窗口是由具有相對高的表面能量的物質所製 成,如至少約 4 2 m J / m2 (如,至少約 4 4 m J / m2,至少約 45mJ/m2,至少約 46mJ/m2)的表面能量。一物質的表面能 量係指用ASTM D5725 -99所測得的能量。通常,窗口 140 是由上述的窗口物質中的一種物質所製成。 研磨墊100包括一背襯層Π0其具有一上表面112, 及一覆蓋層120其具有一研磨表面122。一在背襯層110 上的開口 1 1 4被設成與覆蓋層1 20上的一開口 1 24對齊, 使得層1 1 0的突出部分1 1 6延伸在開口 1 2 4的一部分的底 下。背襯層1 1 0及覆蓋層1 2 0係利用一黏著層1 3 0來將它 們保持在一起,該黏著層沿著背襯層1 1 0的上表面1 1 2延 伸。一實心物質1 40的窗口被設置在開口 11 4内且被黏著 層1 6 0保持在定位上。層1 6 0被附著至黏著層1 5 0上,該 黏著層接著黏著至層130的上表面132上。雖然窗口 140 的側壁被示為與覆蓋層1 2 0齊平,但在某些實施例中,在 窗口 1 40的側壁與覆蓋層1 20的側壁之間有間隙。此外, 16 1243735 雖热由口 140的上表面被示為與覆蓋層i2〇的研磨表面 122齊平’但在某些實施例中,該上表面可下陷至研磨表 面1 2 2之下。 大體上,背襯層110,覆蓋層120及黏著層130可由 適合用在CMP處理中的任何材質製成。例如,層η〇,ι2〇 及130可用與市面上可獲得的研磨墊,像是IC_1〇〇〇研磨 墊或IC-1010研磨塾(來自Rodel,Phoenix,AZ),中相對 應的層所用的材質相同的材質製成。在某些實施例中,背 襯層110是由一可壓縮的層所製成,像是,一 Suba-IV層(來 自Rodel,Phoenix,AZ)。在某些實施例中,黏著層13〇是 由一雙塗層薄膜膠帶製成。市面上可用的雙塗層薄膜膠帶 可從3M公司(St. Paul,MN)購得(如,雙塗層薄膜膠帶442 家族的一員)。形成層130的黏著膠帶亦可從Scapa N〇rth America (Windsor, CT)購得。 在某些實施例中’一物質的表面可被改良(如,藉由 電暈放電處理,火燄處理及氟氣體處理)可提高該物質的 表面能量。大體上,一具有改良過的表面之物質的表面能 量是落在上文提及的範圍之内。 大體上,黏著層1 5 0是由一種可良好地黏附到層! 3 〇 及1 6 0上的物質所製成。在某些實施例中,黏著層丨5 〇是 由一或多種聚合物黏劑所製成。可形成層丨5 〇的聚合物黏 劑的例子包括丙烯酸酯聚合物,包含橡膠硬化的丙埽酸醋 聚合物及高黏性丙烯酸酯聚合物。丙烯酸酯聚合物的例子 包括氰基丙烯酸酯聚合物,包含橡膠硬化的氰基丙稀酸醋 17 1243735 聚合物及高黏性丙烯酸酯聚合物。可製成層1 5 0之市面上 可購得的黏劑聚合物的例子包括 Loctite® 401黏劑, Loctite® 4 06 黏劑,Loctite® 410 黏劑及 Loctite® 41 1 黏劑 (Loctite Corporation, Rocky Hill, CT) °York). The substance has a light transmittance of at least 80% (for thick plates of 〆150 mil) at a wavelength of 350 nm and longer (wavelength outside the visible light spectrum, such as 700 nm), and Has a hardness of about 45 to 57 Shore 14 1443735 degrees D (slightly softer than "Calthane ND3200"). Examples of commercially available window materials include FEPX6301, FEP X 63 03, FEP X 63 07, PFA 6502N, PFA 65 0 5 N, PFA 6510 N and PFA 6515 N (all of which are available from Dyneon LLC, Oakdale, MN), Neoflon family of PCTFE polymers (available from Daikin America, Inc., Orangeburg, NJ Commercially available) and the Telfon family of PTFE polymers (commercially available from E.I. du Pont de Nemours and Company, Wilmington, DE). The PCTFE of the water-repellent substance is at a wavelength of 300 nm and longer (in the visible light spectrum At an external wavelength, such as 700 nm, it has a light transmittance of at least 80% (for a 32-mil thick board), a refractive index of about 1.3, and a Shore hardness D of about 75 to 80 The hardness is possible. Referring to FIG. 2, in one embodiment, An anti-reflection coating 48 is formed on the bottom surface of the window 36. This anti-reflection coating can reduce the reflection at the interface between the holes 4 6 and the insert 44 to zero, thereby strengthening the substrate from the substrate. Referring to FIG. 3 ', in another embodiment, a top surface 50 of the window 36 is slightly sunken with respect to the abrasive surface 24 of the cover layer 22. The depression is very small and relatively small with respect to the abrasive surface surrounding the radon. Less than 5 mils, such as about 丨 _2 mils. By slightly sinking from the window, the scratches and abrasion of the window surface can be reduced ', thereby improving the consistency of the optical signal throughout the life of the polishing pad. 4B, the outer edge portion 5 2 of the bottom surface 54 of the transparent insert 44 is roughened by 15 1243735 before the insert 4 4 is fixed to the polishing pad 18. The central portion 5 6 surrounded by the edge portion 5 2 It is a smooth surface. Therefore, the edge portion 52 is thicker than the center portion 56. The edge portion can be roughened by etching or mechanical grinding. By bringing the bottom surface 5 (in contact with the backing layer 20) 4 edge roughening, which can improve the window to the grinding In addition, the adhesive that adheres the window to the polishing pad can be selected to provide a strong bond between the cover 22 and the specific material of the insert 44. Figures 5 and 6 show the grinding with a window 140 In another embodiment of the pad 100, the window is made of a substance having a relatively high surface energy, such as at least about 4 2 m J / m2 (eg, at least about 4 4 m J / m2, at least about 45 mJ / m2 , At least about 46mJ / m2). The surface energy of a substance is the energy measured by ASTM D5725-99. Generally, the window 140 is made of one of the aforementioned window materials. The polishing pad 100 includes a backing layer Π0 having an upper surface 112, and a cover layer 120 having a polishing surface 122. An opening 1 1 4 on the backing layer 110 is arranged to align with an opening 1 24 on the cover layer 120 so that the protruding portion 1 1 6 of the layer 1 10 extends under a part of the opening 1 2 4. The backing layer 110 and the cover layer 120 are held together by an adhesive layer 130, which extends along the upper surface 1 12 of the backing layer 110. A window of a solid material 140 is placed in the opening 114 and held in position by the adhesive layer 160. The layer 160 is attached to the adhesive layer 150, which is then adhered to the upper surface 132 of the layer 130. Although the sidewalls of the window 140 are shown flush with the cover layer 120, in some embodiments, there is a gap between the sidewalls of the window 140 and the sidewalls of the cover layer 120. In addition, although the upper surface of thermal via 140 is shown as being flush with the abrasive surface 122 of the cover layer i2 ', in some embodiments, the upper surface may be sunk below the abrasive surface 1 2 2. Generally, the backing layer 110, the cover layer 120, and the adhesive layer 130 may be made of any material suitable for use in a CMP process. For example, the layers η〇, ι20, and 130 can be used with the corresponding layers in the commercially available polishing pads, such as IC_1 00 polishing pads or IC-1010 polishing pads (from Rodel, Phoenix, AZ) Made of the same material. In some embodiments, the backing layer 110 is made of a compressible layer, such as a Suba-IV layer (from Rodel, Phoenix, AZ). In some embodiments, the adhesive layer 130 is made of a double-coated film tape. Commercially available double-coated film tapes are commercially available from 3M (St. Paul, MN) (eg, a member of the 442 family of double-coated film tapes). The adhesive tape forming the layer 130 is also commercially available from Scapa North America (Windsor, CT). In some embodiments, the surface of a substance can be modified (e.g., by corona discharge treatment, flame treatment, and fluorine gas treatment) to increase the surface energy of the substance. In general, the surface energy of a substance with an improved surface falls within the range mentioned above. In general, the adhesive layer 150 is made of a layer that adheres well! 30 and 160. In some embodiments, the adhesive layer 50 is made of one or more polymer adhesives. Examples of polymer adhesives that can form a layer include acrylic polymers, rubber-cured acrylic polymers, and highly viscous acrylic polymers. Examples of acrylate polymers include cyanoacrylate polymers, including rubber-hardened cyanoacrylate 17 1243735 polymers and highly viscous acrylate polymers. Examples of commercially available adhesive polymers that can be made into layer 1 50 include Loctite® 401 adhesive, Loctite® 4 06 adhesive, Loctite® 410 adhesive, and Loctite® 41 1 adhesive (Loctite Corporation, Rocky Hill, CT) °

大體上,黏著層160是由一種可良好地黏附到層140 及1 5 0上的物質所製成。在不希望被理論所侷限下,一般 咸認使用具有這些黏著特性的物質來製成層1 6 0可降低窗 口 140無法黏著到研磨墊100上的可能性。這在窗口 140 是由具有相對低的表面能量的物質所製成時是特別有用的 (如,當窗口 140是由某些鹵素化的聚合物’如 PTFE)。 一般咸認使用具有這些黏著特性的物質來製成層1 60可降 低液體(如,泥漿或水)會從窗口 140的表面142漏到窗口 140,層160,層150及/或層140底下的可能性。這在液 體滲漏會干擾到光學測量(如在窗口 1 4 0 ’層1 6 0,層1 5 0 及/或層1 4 0底下會形成濕氣)的情形中是特別有利的。Generally, the adhesive layer 160 is made of a substance that can adhere well to the layers 140 and 150. Without wishing to be limited by theory, it is generally recognized that the use of substances having these adhesive properties to make the layer 160 can reduce the possibility that the window 140 cannot adhere to the polishing pad 100. This is particularly useful when the window 140 is made of a substance having a relatively low surface energy (e.g., when the window 140 is made of some halogenated polymer ' such as PTFE). It is generally recognized that the use of substances with these adhesive properties to make layer 1 60 can reduce the leakage of liquid (eg, mud or water) from the surface 142 of window 140 to window 140, layer 160, layer 150, and / or under layer 140. possibility. This is particularly advantageous in situations where liquid leakage can interfere with optical measurements (such as the formation of moisture under the window 14 0 ', layer 160, and / or layer 140).

在某些實施例中,黏著層1 6 0是由一或多種聚合物黏 劑製成的。可用來製成層16 0的聚合物黏劑的例子包括市 面上可用來製成層160的黏性聚合物的例子包括Loctite® 引發劑(primer)黏劑(從 Loctite Corporation,Rocky Hill, CT 購得),像是 Loctite® 7 70 引發劑黏劑,Loctite® 770 1 引發劑黏劑,Loctite® 793引發劑黏劑’ Loctite® 794引發 劑黏劑及Loctite® 795 1引發劑黏劑。在實施例中’層1 60 是由層1 50的引發劑所製成(如,丙烯酸酯聚合物的引發 劑,一氰基丙烯酸酯聚合物的引發劑) 18 1243735 雖然某些實施例已被說明,但本發明並不侷限於此等 實施例。 舉例而言,當由上方來觀看該墊子時,窗口 36的形 狀可如所需地加以選擇(如,矩形插塞,一圓形插塞,一 卵形插塞)。 另一個例子為,當沿著剖面來觀看該墊子時(如,第 1圖所示的視圖),窗口 3 6的形狀可如所需地加以選擇 (如,矩形,錐形,部分矩形及部分錐形)。 一額外的例子為,在某些實施例中,窗口 3 6是部分 被背襯層20所支撐的。 另一個例子為,在某些實施例中,窗口 1 4 0是由具有 相對低的表面能量的物質所製成,如約 4 0 m J / m2 (如,約 37mJ/m2或更小,約35mJ/ m2或更小,約 33mJ/ m2或更 小,約31mJ/ m2或更小,約25mJ/ m2或更小,約20mJ/ m2 或更小,約18mJ/m2)。 進一步的例子為,在覆蓋層1 1 0上的開口 1 1 4的一部 分可被填入一透明的實心件 3 1,如一石英塊(如,在窗口 140 内)。 另一個例子為,研磨墊可在不具有層150下被製成。 另一進一步的例子為,該研磨墊可在不具有層160下 被製成。 另一個例子為,一額外的黏劑層(如,由上文提及之 層130的材質製成者)可存在背襯層110的底側上。典型 地,此一額外的層不會延伸於層110上的開口 114之上。 19 1243735 一額外的例子為,該研磨頭及半導體基材可在該C Μ P 設備的操作期間平移。大體上,光源及光偵測器被設置成 它們可在平台的部分轉動期間看到該基材,無論該頭的平 移位置為何。 另一個例子為,在該 CMP設備中的光學監視系統可 以是一位在該平台底下的一固定不動的系統。In some embodiments, the adhesive layer 160 is made of one or more polymer adhesives. Examples of polymer adhesives that can be used to make layer 160 include commercially available adhesive polymers that can be used to make layer 160. Examples include Loctite® primer adhesive (available from Loctite Corporation, Rocky Hill, CT). Result), such as Loctite® 7 70 initiator adhesive, Loctite® 770 1 initiator adhesive, Loctite® 793 initiator adhesive 'Loctite® 794 initiator adhesive and Loctite® 795 1 initiator adhesive. In the embodiment, 'Layer 1 60 is made of an initiator of Layer 1 50 (eg, initiator of acrylate polymer, initiator of monocyanoacrylate polymer) 18 1243735 Although some embodiments have been Explanation, but the present invention is not limited to these embodiments. For example, when viewing the mat from above, the shape of the window 36 can be selected as desired (e.g., rectangular plug, a circular plug, an oval plug). As another example, when viewing the mat along a section (eg, the view shown in Figure 1), the shape of the window 36 can be selected as desired (eg, rectangular, tapered, partially rectangular, and partially Cone). As an additional example, in some embodiments, the window 36 is partially supported by the backing layer 20. As another example, in some embodiments, the window 140 is made of a substance having a relatively low surface energy, such as about 40 m J / m2 (eg, about 37 mJ / m2 or less, about 35mJ / m2 or less, about 33mJ / m2 or less, about 31mJ / m2 or less, about 25mJ / m2 or less, about 20mJ / m2 or less, and about 18mJ / m2). A further example is that a part of the opening 1 1 4 in the cover layer 110 can be filled with a transparent solid piece 31, such as a quartz block (eg, in the window 140). As another example, the polishing pad can be made without the layer 150. As a further example, the polishing pad can be made without the layer 160. As another example, an additional adhesive layer (e.g., made from the material of layer 130 mentioned above) may be present on the bottom side of the backing layer 110. Typically, this additional layer does not extend above the opening 114 in the layer 110. 19 1243735 An additional example is that the grinding head and semiconductor substrate can be translated during operation of the MP device. In general, the light source and light detector are arranged such that they can see the substrate during a partial rotation of the platform, regardless of the translation position of the head. As another example, the optical monitoring system in the CMP equipment can be a stationary system under the platform.

一額外的例子為,一研磨墊可包含一覆蓋層且沒有背 襯層,或一研磨墊可以是一固定式的研磨墊其研磨顆粒是 被保持在一固持媒介中。 其它的實施例是在申請專利範圍中。 【圖式簡單說明】 第1圖為一化學機械研磨系統的研磨站的示意剖面側 視圖。 第2圖為一研磨墊的示意剖面側視圖,該研磨墊具有 一抗反射塗層在該窗口的底面上。An additional example is that a polishing pad may include a cover layer without a backing layer, or a polishing pad may be a fixed polishing pad whose abrasive particles are held in a holding medium. Other embodiments are within the scope of patent applications. [Brief description of the drawings] Fig. 1 is a schematic sectional side view of a polishing station of a chemical mechanical polishing system. Figure 2 is a schematic cross-sectional side view of a polishing pad having an anti-reflective coating on the bottom surface of the window.

第3圖為一研磨墊的示意剖面側視圖,其中該窗口是 從研磨表面下陷的。 第 4A圖為一具有粗糙的底面之窗口的示意剖面側視 第4B圖為一具有粗糙的底面之窗口的示意底視圖。 第 5圖為據有一窗口的研磨墊的實施例的示意頂視 圖。 第6圖為第5圖的研磨墊的剖面圖。 20 1243735 在各圖中相圖 的標號代表相 同的元件。 【元 件代表符號簡 單說明】 10 CMP設備 12 研磨頭 14 半導體基材 16 平台 18 研磨墊 20 背襯層 22 覆蓋層 30 孔 32 光源 3 1 透明實心件 36 窗口 42 偵測器 44 插入件 46 孔洞 34 光束 17 凹陷 60 結果光束 38 泥漿層 48 抗反射塗層 24 研磨表面 50 上表面 52 外緣部分 54 底面 56 中心部分 100 研磨墊 140 窗口 110 背襯層 112 上表面 120 覆蓋層 122 研磨表面 124 開口 116 突出部分 130 黏著層 150 黏著層 132 上表面 160 黏著層 142 表面 21Fig. 3 is a schematic cross-sectional side view of a polishing pad in which the window is sunken from the polishing surface. Fig. 4A is a schematic cross-sectional side view of a window having a rough bottom surface. Fig. 4B is a schematic bottom view of a window having a rough bottom surface. Figure 5 is a schematic top view of an embodiment of a polishing pad with a window. Fig. 6 is a sectional view of the polishing pad of Fig. 5. 20 1243735 Numbers in the diagrams in the figures represent the same elements. [Simple description of component representative symbols] 10 CMP equipment 12 Polishing head 14 Semiconductor substrate 16 Platform 18 Polishing pad 20 Backing layer 22 Cover layer 30 Hole 32 Light source 3 1 Transparent solid piece 36 Window 42 Detector 44 Insertion piece 46 Hole 34 Light beam 17 Depression 60 Result beam 38 Mud layer 48 Anti-reflective coating 24 Polished surface 50 Upper surface 52 Outer edge portion 54 Bottom surface 56 Center portion 100 Polishing pad 140 Window 110 Backing layer 112 Upper surface 120 Cover layer 122 Polishing surface 124 Opening 116 Projection 130 Adhesive layer 150 Adhesive layer 132 Upper surface 160 Adhesive layer 142 Surface 21

Claims (1)

1243735 ————一-——π %年9月彳日修(更}正本I 第料號蔚膝伙年7月修正 拾、申讀專利範圍 ':.... ;:. - -- ..... ' κ 一種研磨基材的方法,其至少包含: 將一具有透明部分的研磨表面與一基材相接觸,該 需要研磨的基材係在包括一淺溝渠隔離(STI)製程、一 旋轉塗佈玻璃製程及一絕緣層上覆矽層(SOI)製程在内 之一製程中進行研磨處理; 使該研磨表面與該基材之間有相對運動; 導引一波長介於300 nm至5〇〇11111之間的光束穿過 該研磨表面的透明部分;及 偵測來自於該基材的反射光束,用以決定出一研磨 終點。 2· 如申請專利範圍第1項所述之方法,其中該光束主要 係由藍光組成。 3· 如申請專利範圍第2項所述之方法,其中該光束主要 係由藍(紫藍)光組成。 4. 如申請專利範圍第1項所述之方法,其中該光束具有 約40 0 nm的波長。 5. 如申請專利範圍第4項所述之方法,其中該波長介於 400 nm 至 415nm 之間。 22 1243735 6. 如申請專利範圍第5項所述之方法,其中該 405 nm 〇 7. 如申請專利範圍第1項所述之方法,其中該 約4 7 0 n m的波長。 8. 如申請專利範圍第1項所述之方法,其中該 一作用區,在該區内一最外面的氧化物層具 1000埃至2000埃的進入(incoming)厚度。 波長約為 光束具有 基材包括 有一介於 研磨處理 9. 如申請專利範圍第1項所述之方法,其中該 是淺溝渠隔離(STI)製程中的一個步驟。 10·如申請專利範圍第i項所述之方法,其中該 是旋轉塗佈玻璃製程中的一個步驟。 11. 如申請專利範圍第1項所述之方法,其中該 是在絕緣層上覆矽層(S0I)製程中的一個步驟 12. —種研磨墊,其至少包含: 一具有一開口的背襯層; 一研磨層,其具有一與在背襯層上的開口 研磨處理 研磨處理 對齊之開 23 1243735 一第一材質製成的實心窗口 ,其位在研磨層的開口 内; 一介於該背襯層與實心窗口之間的第一黏著物質 層;及 一介於該背襯層與實心窗口之間的第二黏著物質 層,該第二黏著物質不同於第一黏著物質。 13.如申請專利範圍第12項所述之研磨墊,其更包含一第 三黏著物質層介於該第一黏著物質層與該第二黏著物 質層之間。 14.如申請專利範圍第12項所述之研磨墊,其中該第一黏 著物質包含一聚合物。 1 5 ·如申請專利範圍第1 2項所述之研磨墊,其中該第一黏 著物質包含一從丙烯酸酯聚合物、氰基丙烯酸酯聚合 物、及多元烯烴聚合物所構成的組群中選取的物質。 16.如申請專利範圍第12項所述之研磨墊,其中該第一黏 著物質包含一雙塗佈的薄膜膠帶。 1 7 ·如申請專利範圍第1 2項所述之研磨墊,其中該第一黏 24 1243735 著物質層及該第二黏著物質層可以相鄰,該第一黏著 物質層包含丙烯酸酯聚合物,且該第二黏著物質層包 含第一物質的引發劑(primer)。 1 8.如申請專利範圍第1 2項所述之研磨墊,其中該背襯層 的一部分可延伸於該研磨層的開口底下,該第一黏著 物質層可延伸於該部分的背襯層之上。 19. 如申請專利範圍第12項所述之研磨墊,其中該第一黏 著物質層包括一多元烯烴聚合物且該第二黏著物質層 可包括一丙婦酸醋聚合物。 20. 如申請專利範圍第12項所述之研磨墊,其中該第一物 質包含氟化聚合物。 2 1 ·如申請專利範圍第1 2項所述之研磨墊,其中該實心窗 口對藍光之光束具有至少80%的透光率。 22. —種建構一研磨墊的方法,其至少包含: 將範圍大致相同的第一及第二黏著物質層插入到一 研磨墊上的一開口中;及 將一實心物質的窗口附著到該第一黏著物質層的一 表面上。 25 1243735 23. —種建構一研磨塾的方法,其至少包含: 將一透明物件的表面加以改良,該改良方法是選自 於由電暈放電處理、火燄處理及氟氣體處理所構成的 組群中;及 將該物件固定在一研磨層上的一開口中,該研磨層 具有一研磨表面。 261243735 ———— 一 -—— π% September 9th (revised) of the original I No. No. Wei Jihu revised the scope of patents in July of this year and applied for the patents': ....;:.-- ..... κ A method for grinding a substrate, comprising at least: contacting a polishing surface having a transparent portion with a substrate, the substrate to be polished is included in a shallow trench isolation (STI) process 1, a spin coating glass process and an insulating layer over silicon (SOI) process to perform grinding treatment in one of the processes; the relative movement between the grinding surface and the substrate; guide a wavelength between 300 The light beam between nm and 50001111 passes through the transparent part of the grinding surface; and the reflected light beam from the substrate is detected to determine a grinding end point. 2. As described in item 1 of the scope of patent application Method, wherein the light beam is mainly composed of blue light. 3. The method as described in item 2 of the patent application scope, wherein the light beam is mainly composed of blue (purple blue) light. 4. as described in item 1 of the patent application scope. The method described above, wherein the light beam has a wavelength of about 40 nm. The method described in item 4 of the invention, wherein the wavelength is between 400 nm and 415 nm. 22 1243735 6. The method described in item 5 of the scope of patent application, wherein the 405 nm is used. The method according to item 1, wherein the wavelength is about 470 nm. 8. The method according to item 1 of the patent application range, wherein the active region has an outermost oxide layer in the region having 1000 Incoming thickness from Angstroms to 2000 Angstroms. The wavelength is about the light beam. The substrate has an intervening abrasive. 9. The method described in item 1 of the scope of patent application, wherein the method is in the shallow trench isolation (STI) process. One step 10. The method according to item i in the scope of patent application, which is a step in the process of spin coating glass. 11. The method according to item 1 in the scope of patent application, wherein the method is in the insulating layer A step in the process of overlying the silicon layer (S0I) 12. A polishing pad comprising at least: a backing layer having an opening; a polishing layer having a polishing treatment with the opening on the backing layer Handle alignment 23 1243735 A solid window made of a first material, which is located in the opening of the abrasive layer; a first adhesive substance layer between the backing layer and the solid window; and a space between the backing layer and the solid window The second adhesive substance layer between the first adhesive substance and the second adhesive substance is different from the first adhesive substance. 13. The polishing pad according to item 12 of the patent application scope further comprises a third adhesive substance layer interposed between the first adhesive substance. Between the material layer and the second adhesive material layer. 14. The polishing pad according to item 12 of the application, wherein the first adhesive substance comprises a polymer. 1 5 · The polishing pad according to item 12 of the scope of the patent application, wherein the first adhesive substance comprises a group selected from the group consisting of an acrylate polymer, a cyanoacrylate polymer, and a polyolefin polymer. The substance. 16. The polishing pad according to item 12 of the application, wherein the first adhesive substance comprises a double-coated film tape. 1 7 · The polishing pad according to item 12 in the scope of the patent application, wherein the first adhesive substance layer 12 1243735 and the second adhesive substance layer may be adjacent to each other, and the first adhesive substance layer includes an acrylate polymer, The second adhesive substance layer includes a primer of the first substance. 1 8. The polishing pad according to item 12 of the scope of the patent application, wherein a part of the backing layer can extend below the opening of the polishing layer, and the first adhesive substance layer can extend on the backing layer of the part. on. 19. The polishing pad according to item 12 of the patent application scope, wherein the first adhesive substance layer includes a polyolefin polymer and the second adhesive substance layer may include a trimethoprim polymer. 20. The polishing pad according to item 12 of the application, wherein the first substance comprises a fluorinated polymer. 2 1 · The polishing pad according to item 12 of the scope of patent application, wherein the solid window has a light transmittance of at least 80% to a blue light beam. 22. A method of constructing a polishing pad, comprising at least: inserting first and second adhesive substance layers having substantially the same range into an opening on a polishing pad; and attaching a window of a solid substance to the first Adhesive substance layer on one surface. 25 1243735 23.-A method for constructing a grinding mill, which at least comprises: improving the surface of a transparent object, the improvement method is selected from the group consisting of corona discharge treatment, flame treatment and fluorine gas treatment And; fixing the object in an opening on a grinding layer, the grinding layer having a grinding surface. 26
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US8157614B2 (en) * 2009-04-30 2012-04-17 Applied Materials, Inc. Method of making and apparatus having windowless polishing pad and protected fiber
US8257545B2 (en) * 2010-09-29 2012-09-04 Rohm And Haas Electronic Materials Cmp Holdings, Inc. Chemical mechanical polishing pad with light stable polymeric endpoint detection window and method of polishing therewith
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