1241222 欢、發明說明: 【發明所屬之技術領域】 本發明係有鑛日歧f之拆解_,如彳轉廢日光燈管, 特別是—種符合環保要求且可快速拆解廢日光鮮的拆解方法及装置。 【先前技術】 曰光燈管(Fluorescent lamp)為目前最常用的照明工具,不論是在 工薇、辦公錢是住家,都可以輕純找到它們的縱影;而近年來,環保 意識不斷地高旅’對於廢棄物的回收及處理,成為政府乃至於民間重視的 議題,對於如此普及且數量相當龐大的廢日光燈管的處理,當然、也成了重 要的課題。 曰光燈管外觀部分主要分為燈管、_以及__之銅線,燈管内 ^氣何光粉等’回收處理時,需將_以及燈管部分分離,分離時並 需防止果氣㈣,因此處辦f在抽真空下進行。 目前處理的方法皆將日光燈管置於真空室内,抽真空使室内呈負壓 下’將燈管破碎分離處理,此將造成設難造成本過如及操域本增加, 且因將燈管碎裂,_及銅線不轉分選。所以目财些商㈣途的處理 技術運社焰切割,摊帽断切割分離,軸可以將姉及燈管快速 的刀離,但火焰切_雜能源增加成本,仍絲法被普遍地接受。 刖’一些已發展出-些新的分離處理技術,如中華民國專利申% 第咖^紐機咖恤㈣帽,賴壓綠 真空盒瞻㈣,繼__嫩麵,而直接溶於 5日本專利第09128246號專利,將廢曰光燈管置於真空室内加] 1241222 破碎,再將收集之破碎物加熱至35(TC回收汞氣。 雖然不同與以往的分離處理方式,但是,因為考量環保因素,都必須 在抽真工下進行,以防止汞氣外洩,所以設備的成本相對的過高,且燈管 和銘帽部份無法有效地快速分離,造成回收上的困擾。 【發明内容】 本^月乃為解決上述問題而提供一種廢日光燈管之拆解設備,可快速 並有效地將銘帽及燈管完全分離。 根據本發明所揭露的廢日光燈管之拆解設備,係包含有浦分離機 構:粉塵去除機構以及收集槽,_分離機構具有相互配合的第_夹頭以 A “貝且第—夾碩上具有二個尖銳的壓碎部,最外侧的兩個壓碎部 之距離略小於廢日_的寬度,而可由第,支撐廢日光燈管兩側接 &再由第—夾杨壓將燈管破碎,而使細胃自燈管脫離,如此, 不僅所需騎較小,_,分_速度也相#快。舰合 具有—編,㈣魏咖制糧崎 誠構 内的粉塵。™ &更有效去除燈管 【實施方式】 ^機構70、銘帽 本务明之結構示意圖,請參閱「第1圖」,係包含有輸送 分離機卿、譜嶋⑽、舰啦 、 構70用以輸送磨日㈣其〇n 叹木槽60。輸送機 W日切㈣至各觸,緒麵 與燈管9嶋,同時並收集卿2⑽氣體,去除粉塵Γ 1 將去除卿2 __,懈鐵之峨㈣心構如則用以 足吕破碎單元5〇 1241222 而後在輸送至收集槽 加以破碎(包含有粗碎單元501以及細碎單元502), 60收集。 —銘帽分離機構30,請參閱「第2A、2B圖」,廢日光燈㈣藉由輸送單 几傳碰過導正機構8〇,而導正進讀帽分離機構%,其巾輸送單元 70可譬如為_鏈條,其上具有相對應的勾部7〇2(見第5圖),且勾部观 大於k g 902的物,而可輪送廢日光燈管9〇。而此時,燈管呶會觸動 一感應器701產生訊號,而使銘帽分離機構30作動來分離銘帽繼。 而鋁帽分離機構30包含有第一夾頭33、第二夾頭34、連接於第二夾 頭34之氣麻32以及位於—側之減箱&,第—夾㈣具有概略等同於 廢日光燈管90的弧形,可穩固地支撐廢日光燈管9〇,而第二爽頭抑後端 連接有氣壓缸32,可藉域· 32作用而朝向第—編3鶴,且其上 具有二麵碎部’分別為第—壓碎糊、第二壓碎部雜以及第三屢碎部 343,而最外側之第—神隨與第三㈣如之間的距離略小於磨日 光燈管90之寬度,且三壓碎部都具有尖銳的前端,並形成圓弧狀高低。 當燈管觸編7G1產生訊號,而使崎離機構3Q作動來分 _謂。藉由第-夾頭33支撐住燈管寶接近銘請的適當位置(見 第3A圖),然_璧缸32推_二夹頭%向燈管靠近,—直到接 觸於燈管902 (見第3B圖),接著並繼續加壓而使得第一麼碎部祕、第二 射部342以及第三_侧將燈管聊破碎,而細謂丨分離。因 為第一壓碎部341以及第三壓碎部⑽的距離略小於廢日光燈管90的寬 度,所麟破碎過財,廢日光燈管9G «晃動,而可由位於中央的第二 1241222 屢碎部⑽加麵管9G2破碎。_,練個過程中,抽編持續維 持作動狀態,避免破剌程中,燈管_之粉塵、果峨體外茂。另 外,第-夾頭33主要係為支撐的作用,可以與輸送機抑之勾物結 合,而可省去一個元件。 ϋ 接著將分離下來物f 9G1,細呂帽收鮮心加以收集。块後产 管902會繼續被輸送至粉塵去除機祕利用—端的噴氣頭&以及另 的收集套官42,分別接於燈管9()2兩側,來去除燈管㈣内之粉塵。如「第 4圖」所不’喷氣頭41為—子彈型前端,略小於燈管刪之内徑,並具有 複數個出氣π 411,且出氣0 411係為圓弧狀輕射狀排列,且複數 錯排列,並具有不同的吹氣角度以及寬度,如圖所示,譬如為分霜= /〇 ,而此產生不同寬度、角度的氣流,在不需要太大的氣壓即能將燈 ^ 902之粉塵完全去除。 、 如「第1圖」所示,噴氣頭41前端可完全置入燈管9〇2内,另一心 有枚集套管42 ’藉由噴氣頭吹氣將燈管聊中的粉塵加以去除。而去^ _透過收集套管42而_塵單元43加以集塵,集中至集塵箱心 其餘部分無法集中的部分,再·吸收塔45加以吸收後,再將清靜的幻 排出,而不會有環保的問題1後將去除完粉塵的燈管嗰利用粗碎^ 501以及細碎單元5()2將其破碎為細小片,而在集中至收集箱即。 本电明係將廢日光燈管兩側接近蝴處的適當位置加以支撐,然後利 用大銳的壓、卩加壓將㈣分離,且分離過程中抽氣箱持續作動,如此, 不僅分離時所需能源較小,另外,為了收躲氣符合環保的要求,全程利 1241222 用抽氣箱持續抽氣,於鋁帽分離時防止汞氣外洩。同時,噴氣頭的特殊嗖 計,能於較小氣壓下,將燈管内之粉塵完全去除,節省拆解回收的能源。 以上所述者,僅為本發明其中的較佳實施例而已,並非用來限定本發 明的貫施範圍;即凡依本發明申請專利範圍所作的均等變化與修飾,皆為 本發明專利範圍所涵蓋。 【圖式簡單說明】 第1圖為本發明之結構示意圖; 第2A、2B®為本發觀帽分離機構之示意圖; 第3 A〜3 C®為本發明分雜帽之動作示意圖; 第4圖為本發明嘴氣頭之示意圖;以及 第5圖為本發明輪送帶及勾部之示意圖。 【圖式符號說明】 3 0 3 1 3 2 3 3 3 4 3 4 1 3 4 2 3 4 3 37 鋁帽分離機構 抽氣箱 氣壓缸 第一夾頭 弟二夾頭 弟一壓碎部 弟二壓碎部 弟三壓碎部 症呂帽收集單元 10 1241222 4 0 去除粉塵機構 4 1 喷氣頭 4 11 出氣口 4 2 收集套管 4 3 集塵單元 44 集塵箱 4 5 吸收塔 5 0 燈管破碎單元 5 0 1 粗碎單元 5 0 2 細碎單元 6 0 收集槽 7 0 輸送機構 7 0 1 感應器 7 0 2 勾部 8 0 導正機構 9 0 廢日光燈管 9 0 1 鋁帽 9 0 2 燈管1241222 Description of the invention: [Technical field to which the invention belongs] The present invention relates to the dismantling of ore sun f, such as the conversion of waste fluorescent tubes, especially a kind of disassembly that meets environmental protection requirements and can quickly dismantle waste sunlight. Solution method and device. [Previous technology] Fluorescent lamp is currently the most commonly used lighting tool. Whether it is in Gongwei, office money or home, you can find their portraits lightly. In recent years, environmental awareness has been increasing. The recycling and disposal of waste by the Brigade has become an issue that the government and even the people pay attention to. Of course, the disposal of such a widespread and huge number of waste fluorescent tubes has also become an important issue. The appearance part of the light tube is mainly divided into the tube, copper wire of _ and __, ^ gas and light powder in the tube, etc. When recycling, you must separate _ and the tube part, and prevent fruit gas during separation. Alas, the processing f is performed under vacuum. In the current methods, the fluorescent tube is placed in a vacuum chamber, and the vacuum is drawn to make the room under negative pressure. The lamp tube is broken and separated. This will cause difficulties in design and increase the operating area. Cracked, copper and copper are not transferred. Therefore, some business-oriented processing techniques include flame cutting and splitting of the bonnet. The shaft can quickly separate the lamp and the tube, but flame cutting and miscellaneous energy increase the cost, and the silk method is still generally accepted.刖 Some have been developed-some new separation processing technologies, such as the Republic of China patent application% cap ^ New machine coffee shirt cap, Lai pressure green vacuum box look at, following __ tender noodles, and directly dissolved in 5 Japan Patent No. 09128246, the waste lamp tube is placed in a vacuum chamber and crushed] 1241222, and the collected crushed material is heated to 35 (TC recovery mercury gas. Although different from the previous separation and treatment methods, but because of environmental protection considerations The factors must be carried out under the pump to prevent the leakage of mercury gas, so the cost of the equipment is relatively high, and the lamp and the cap cannot be separated quickly and effectively, causing troubles in recycling. [Content of the invention This month is to provide a disassembly equipment for waste fluorescent tubes to solve the above problems, which can quickly and effectively completely separate the cap and the tube. The disassembly equipment for waste fluorescent tubes disclosed in accordance with the present invention includes Youpu separation mechanism: dust removal mechanism and collection tank. The _separation mechanism has a mutually compatible _chuck with “A” beiqi and jiashuo, which has two sharp crushing sections and two outer crushing sections. Distance Slightly smaller than the width of the waste day, and can be used to support the two sides of the waste fluorescent tube & then the first tube clips the lamp tube to break, and the thin stomach is detached from the tube. , _ , 分 _ 速 也 相 ## Fast. Jianhe has-editor, the dust in the grain structure of the Weizaka Makosaki. ™ & more effective removal of the lamp tube [Embodiment] ^ Mechanism 70, the structure of the Ming cap Schematic diagram, please refer to "Figure 1", which contains the conveying separator Qing, spectrum, ship, structure 70 for conveying the grinding sun and its sigh wooden trough 60. The conveyor W cuts to the touch , The surface and the lamp tube 9 嶋, at the same time and collect the Qing 2⑽ gas, remove the dust Γ 1 will remove Qing 2 __, the Emei heart structure of the iron is used as the foot crushing unit 5〇1221222, and then transported to the collection tank Broken (including coarse crushing unit 501 and fine crushing unit 502), 60 collection.-Ming cap separation mechanism 30, please refer to "Figures 2A, 2B", the waste fluorescent lamp 过 passed the guide mechanism 8 by the transport sheet 〇, while the orientation of the reading cap separation mechanism%, its towel conveying unit 70 may be, for example, a chain There is a corresponding hook portion 702 (see Figure 5), and if the hook portion is larger than kg 902, the waste fluorescent tube 90 can be rotated by rotation. At this time, the lamp tube 触 will trigger an inductor 701 to generate The signal causes the cap separation mechanism 30 to operate to separate the cap. The aluminum cap separation mechanism 30 includes a first chuck 33, a second chuck 34, an air hemp 32 connected to the second chuck 34, and a- The side reduction box & the first clip has an arc shape that is roughly equivalent to the waste fluorescent tube 90, which can firmly support the waste fluorescent tube 90, and a second cylinder is connected with a pneumatic cylinder 32 at the rear end. · 32 acts towards the 3rd crane, and has two-sided crushed parts on it, which are the first crushed paste, the second crushed part, and the third repeated crushed part 343, and the outermost first-God Sui The distance from the third lamp is slightly smaller than the width of the milled fluorescent tube 90, and the three crushing sections all have sharp front ends, and form an arc-shaped height. When the light tube touches 7G1, a signal is generated, and Saki moves from the mechanism 3Q to divide the _ predicate. With the -chuck 33 to support the lamp tube treasure close to the appropriate position (see Figure 3A), then _ 璧 cylinder 32 push _ two chuck% approach the lamp tube-until it contacts the lamp tube 902 (see (Figure 3B), and then continue to pressurize so that the first broken part secret, the second shooting part 342, and the third side will break the lamp chat, and the details are separated. Because the distance between the first crushing section 341 and the third crushing section ⑽ is slightly smaller than the width of the waste fluorescent tube 90, the waste is broken, and the waste fluorescent tube 9G «shakes, and the second 1241222 repeated crushing section located in the center can be used. The noodle tube 9G2 is broken. _, During the training process, draw continuously to maintain the state of action, to avoid the dust of the tube _ in the process of breaking, the fruit E Maomao. In addition, the first chuck 33 is mainly used for supporting, which can be combined with the hook of the conveyor, and a component can be omitted. ϋ The separated object f 9G1 is then collected by the slender cap. The post-production tube 902 will continue to be transported to the dust removal machine's secret-use air-jet head & and another collection sleeve 42, connected to both sides of the lamp tube 9 () 2 to remove the dust in the lamp tube. As shown in "Figure 4", the air jet head 41 is a bullet-shaped front end, which is slightly smaller than the inner diameter of the lamp tube, and has a plurality of air outlet π 411, and the air outlet 0 411 is arranged in an arc-shaped light shot, and Pluralities are arranged in a wrong way, and have different blowing angles and widths, as shown in the figure, for example, defrost = / 〇, and this produces air currents of different widths and angles. The lamp can be turned on without requiring too much air pressure ^ 902 The dust is completely removed. As shown in "Figure 1", the front end of the air-jet head 41 can be completely placed in the lamp tube 902, and another set of sleeves 42 'is used to remove the dust in the lamp tube by blowing the air-jet head. Then go to _ _ through the collection sleeve 42 and _ dust unit 43 to collect dust, concentrated to the rest of the dust collection box can not be concentrated, and then the absorption tower 45 to absorb, and then discharge the quiet magic, without If there is environmental problem 1, the dust-removed lamp tube will be broken into coarse pieces by coarse crushing ^ 501 and fine crushing unit 5 () 2, and then concentrated in the collection box. This electric lighting system supports the appropriate positions near the butterfly on both sides of the waste fluorescent tube, and then separates the pupae with sharp pressure and pressure from the puppet, and the suction box continues to operate during the separation. The energy is small. In addition, in order to meet the requirements of environmental protection in order to collect and evacuate gas, the whole process Li 1242222 continuously evacuates with an exhaust box to prevent mercury gas from leaking when the aluminum cap is separated. At the same time, the special design of the air jet head can completely remove the dust in the lamp at a lower pressure, saving energy for disassembly and recycling. The above are only the preferred embodiments of the present invention, and are not intended to limit the scope of the present invention; that is, all equivalent changes and modifications made in accordance with the scope of the patent application for the present invention are within the scope of the invention patent. Covered. [Brief description of the drawings] Figure 1 is a schematic diagram of the structure of the present invention; Figures 2A and 2B® are schematic diagrams of the cap separation mechanism of the present invention; Figures 3 A to 3 C® are schematic diagrams of the action of the miscellaneous cap of the present invention; The figure is a schematic diagram of the mouth gas head of the present invention; and FIG. 5 is a schematic diagram of the carousel belt and the hook part of the present invention. [Illustration of Symbols of Drawings] 3 0 3 1 3 2 3 3 3 4 3 4 1 3 4 2 3 4 3 37 Aluminum Cap Separating Mechanism Pneumatic Cylinder First Chuck Brother 2 Chuck Brother 1 Crushing Brother 2 Brother crushing unit three crushing unit Lu cap collection unit 10 1241222 4 0 dust removal mechanism 4 1 air jet head 4 11 air outlet 4 2 collection sleeve 4 3 dust collection unit 44 dust collection box 4 5 absorption tower 5 0 lamp tube Crushing unit 5 0 1 Coarse crushing unit 5 0 2 Fine crushing unit 6 0 Collection tank 7 0 Conveying mechanism 7 0 1 Sensor 7 0 2 Hook 8 0 Guide mechanism 9 0 Waste fluorescent tube 9 0 1 Aluminum cap 9 0 2 Lamp tube
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