TWI240809B - Metal sleeves and manufacturing method thereof - Google Patents
Metal sleeves and manufacturing method thereof Download PDFInfo
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- TWI240809B TWI240809B TW93102701A TW93102701A TWI240809B TW I240809 B TWI240809 B TW I240809B TW 93102701 A TW93102701 A TW 93102701A TW 93102701 A TW93102701 A TW 93102701A TW I240809 B TWI240809 B TW I240809B
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12408091240809
【發明所屬之技術領域】 管及以雷射燒融技術製造金屬袖 本發明係關於金屬袖 管内徑的方法。 【先前技術】 一般而言 光纖之間,以 續(splicing) 確實地固定在 纖與頭套的接 收發模組中, 一金屬袖管座 座的末端連結 線方向來與袖 的結合損失, 頭套與袖管之 須滿足相當緊 圍之内。 兀纖通訊 及光纖與光 用連接器是 連接器中, 績工作完成 得以使光訊 ’袖管座的 有一光源元 管連結或分 以及光纖與 間接合的間 密的誤差要 系統的連接可發生 檢測元件之間。石 使用頭套(ferrule 頭套就是這種光連 時,可將頭套利用 號傳遞。目前的光 内部同軸地配置有 件或一光檢測元件 離,所以,光源元 光檢測元件之間的 隙尺寸來決定,很 求,以使得其變化 英系光纖的接 ),並讓光纖 接用零件。光 袖管連結於光 收發模組具有 一袖管,袖管 ;而頭套以軸 件與光纖之間 結合損失則由 明顯地,這必 數值在某種範 頭套是以2.499 mm的直徑尺寸插拔於袖管中,且需讓 光纖中心的各核心正確地與光源元件或光檢測元件作對 準。為了讓頭套在袖管内徑中可自由地插拔且位在最佳的 定點對準位置,所以袖管的内徑約為2. 5 〇 〇 mm。 目前所使用的袖管有陶瓷製品,陶瓷袖管的製造,首 先將粉末狀陶免材料以射出成型、及燒結成型製成圓筒 形,燒成後,為提高内、外徑的精度,需進行精密加工。[Technical field to which the invention belongs] Tubes and metal sleeves manufactured by laser melting technology The present invention relates to a method for the inner diameter of metal sleeves. [Previous technology] Generally speaking, between optical fibers, splicing is fixed in the receiving and transmitting module of the fiber and the headgear. The end of a metal sleeve socket is connected to the sleeve, and the headgear and the sleeve are lost. The need to meet is quite tight. The fiber optic communication and optical fiber and optical connectors are among the connectors. The completion of the work enables the optical communication 'sleeve socket to have a light source tube connection or subdivision and the dense error between the optical fiber and the joint. The system connection can be detected. Between components. Stone uses a headgear (a ferrule headgear is this kind of optical connection, the headgear can be used to pass the number. The current light is coaxially arranged with a piece or a light detection element away, so the size of the gap between the light source and the light detection element is determined , I am asking so that it changes the British-style optical fiber connection), and let the optical fiber use parts. The optical sleeve is connected to the optical transceiver module and has a sleeve and a sleeve; while the coupling loss between the headpiece and the shaft and the optical fiber is obvious, this must be in a certain range. The diameter of the sleeve is inserted into the sleeve with a diameter of 2.499 mm. The cores of the center of the fiber must be aligned with the light source element or light detection element correctly. In order to allow the headgear to be inserted and removed freely in the inner diameter of the sleeve and positioned at the optimal fixed-point alignment position, the inner diameter of the sleeve is approximately 2.5 mm. Currently used sleeves are made of ceramics. For the manufacture of ceramic sleeves, powdered ceramic materials are first formed into a cylindrical shape by injection molding and sintering. After firing, in order to improve the accuracy of the inner and outer diameter, precision machining.
DACHERNN 二維礴 \pa93〇〇l 1. ptd 第4頁 1240809 五、發明說明(2) 内徑的精密加工,是將棒狀鑽石研磨體穿進圓筒中心部分 的孔内’加以研磨。此研磨作業需以高精密加工機來加 工。為提局外徑的精度’需進行表面研磨加工。經過這此 加工以後,袖管内徑仍免不了有公差的產生,實際製程完 成後仍須逐一檢查並挑選良品來使用。另外,在加工期間 所使用的潤滑油,及產生的陶瓷粉塵、切屑等懸浮粒子將 飄浮在空氣中,實不利環保之要求。 為提高袖管中心孔的尺寸精度需以棒狀鑽石研磨體研 磨’且研磨加工作業需由昂貴的高精密内孔研磨機加工, 及使用鑽石系列的昂貴耗材,所以具有生產性低、成本較 高等缺點。 再者,光纖用袖管對於内徑公差須在1 # m以内,一般 使用内徑研磨加工尺寸的穩定度以3 # m為極限。所以,袖DACHERNN two-dimensional 礴 \ pa93〇〇l 1. ptd page 4 1240809 V. Description of the invention (2) The precision machining of the inner diameter is to insert the rod-shaped diamond grinding body into the hole in the central part of the cylinder and grind it. This grinding operation requires a high-precision machining machine. In order to improve the accuracy of the outer diameter, a surface grinding process is required. After this processing, the inner diameter of the sleeve is still unavoidable, and after the actual process is completed, it is necessary to check and select the good products one by one to use. In addition, the lubricating oil used during processing, and the suspended particles such as ceramic dust and chips will float in the air, which is unfavorable to environmental protection requirements. In order to improve the dimensional accuracy of the central hole of the sleeve, it needs to be ground with a rod-shaped diamond grinding body, and the grinding processing operation needs to be processed by an expensive high-precision internal hole grinding machine, and expensive consumables using diamond series, so it has low productivity and high cost. Disadvantages. In addition, the tolerance for the inner diameter of optical fiber sleeves must be within 1 # m. Generally, the stability of the size of the inner diameter grinding process is limited to 3 # m. So sleeve
&產〇口需再久以精密1測儀器來作筛選,故有一定程度的 不良率產生。 X 【發明内容】 本發明有鑑於上述袖管製造上的問題,以提供不需高 價的^工設備,並以簡單廉價的設備、尺寸安定性良二冋 生產管理容易,再以加工性良好、生產性高,即讓袖管的 内徑公差維持在1 以内的金屬袖管及其製法為目的。 本發明金屬袖管製法,係在金屬圓柱上施以雷射婷 、=使融燒部位產生瞬間高溫而呈半融溶狀態,冷凝時 ^生強大的向内收縮力量,而使内徑收縮到忠棒外徑表、 ,以製成指定内徑的金屬袖管,其内徑公差維持在丨\出& The production port needs to be screened with a precision 1 test instrument for a long time, so there is a certain degree of defective rate. X [Summary of the Invention] The present invention has been made in view of the above-mentioned problems in the manufacture of sleeves, so as to provide high-quality equipment that does not require high cost, and simple and inexpensive equipment, good dimensional stability, easy production management, and good processability and productivity. High, that is, the purpose of maintaining the inner diameter tolerance of the sleeve within 1 metal sleeve and its manufacturing method. According to the metal sleeve control method of the present invention, a laser cylinder is applied to a metal cylinder to make the melting part generate a transient high temperature and become a semi-melted state. When condensing, a strong inward contraction force is generated, and the inner diameter is contracted to the Rod outer diameter table, to make a metal sleeve with a specified inner diameter, and the inner diameter tolerance is maintained at 丨 \ out
第5頁Page 5
1240809 五'發明說明(3) 以内’可省卻檢查篩選作業。 吝σ ΪΪ燒融法所製造的袖管,除提供内徑2.5_左右的 產外亦可提供小内徑產品為其特徵之一。 榛的ί發:月其母型所使用的芯棒材質,一般為陶竞。又芯 係依頭套的直徑2.499_,而使用2 ^左右者。 疋為充为確保導入頭套所必要的尺寸。 【實施方式】 本毛明的金屬袖管,是以適合雷射1240809 Fifth 'invention note (3)' can eliminate inspection and screening.袖 σ ΪΪThe sleeve tube manufactured by the sintering method can provide small-diameter products as one of its features, in addition to providing products with an inner diameter of about 2.5_. Hazel's ί hair: the core rod material used by Yueqi mother type is generally Tao Jing. And the core is based on the diameter of the headgear 2.499_, and use about 2 ^.充 The size necessary to ensure the introduction of the headgear. [Embodiment] Ben Maoming's metal sleeve is suitable for laser
= 4,S_6等金屬,進行雷射車= = = J ί9中空圓/Λ,其内徑為2.505mm,而外徑為umm,= ;7定炉:二的,外⑲表面加工至少4 一指定燒融部位, 燒:部位在冷凝時可收縮至預定直徑的 ϊ融部位的深度約等於袖管壁厚的1/2,而 為一千面表面或直線溝槽或環形溝槽。 準備斷面為圓形的直徑2·499πιπι,县声9η — 燒部位上施加雷射燒融,以丨搶^目的^疋融 速連續擊發!秒,而可獲得内共射的型式實施快 雷射槍的燒融能量可讓指定^ ㈣的袖官,由於, 金屬呈丰融、々二T 燒部位受到瞬間高溫,以使 3呈+山谷狀怨’冷凝期間在指定融燒部位 5 的向内收縮力量,而使内徑收縮到芯 j大 卻後則會停止收縮。最後將陶究芯卜袖” =陶J芯棒可重覆使用並作為=袖:成 官的内役為2.5 °0 m m,其公差為1㈣内。在同一條衣件成下袖 D: \CHERN\ 二維碼\Pa930011. ptd 第6頁 1240809 五、發明說明(4) 將直徑1· 249mra,〇· 125mm的陶瓷芯棒置入於袖管的内徑 中’則可獲得内徑為1· 25 0mm,0· 1 26mm的袖管。每一產品 ,内經公差均在1 “ m以内。同一條件下改變陶瓷芯棒直 技’則可獲得内徑為丨· 25〇min,〇· 1 26mm的袖管產品。 由於本發明,不但對於2· 0 — 3· Omm程度的大型内徑, 甚至細小型的袖管其所製成的内徑公差均在1 “ m以内。細 小金屬袖管的内徑可在〇.25- 1 25[11111,其特小可 在〇·25-0.9mni。 主考内位叮 以雷射燒融方法不但得以實現精密内徑袖管的制造, 2内徑公差均能達到要求’可省卻檢查篩檢作業二來 =有主流地位的陶瓷製成袖管其内徑研磨加工穩 差以3//m為極限,本發明可製造内徑公 ^ 又 瞢姦口 私、·、 左局丄β m以内的袖 &產口口,所以成品尺寸的精良程度,幾乎 分級等檢查作業。 戍十了名去再測定及= 4, S_6 and other metals, laser car = = = J ί9 hollow circle / Λ, its inner diameter is 2.505mm, and its outer diameter is umm, =; 7 fixed furnace: two, the surface of the outer cymbal is processed at least 4 one Designate the melting and melting site. The depth of the melting site that can shrink to a predetermined diameter when condensing is about 1/2 of the wall thickness of the sleeve, and is a thousand-face surface or a straight groove or an annular groove. Prepare a circular cross-section with a diameter of 2.499 μm and a county sound of 9 η — apply laser melting on the burned part, and fire continuously at a speed of ^^^^ to melt it for seconds! In order to obtain a co-injection type, implement fast lightning The melting energy of the shooting gun can make the designated ^ ㈣ sleeve official, because the metal is melted, and the second T-burning part is subjected to instantaneous high temperature, so that 3 + valley-shaped grudges during the condensation period at the specified melting position 5 Internal contraction force, and contraction will stop after the inner diameter shrinks to a large core j. Finally, the Tao study core sleeve "= Tao J mandrel can be reused and used as = sleeve: Chengguan's internal service is 2.5 ° 0 mm, the tolerance is within 1㈣. In the same piece of clothing into the lower sleeve D: \ CHERN \ QR code \ Pa930011. Ptd Page 6 1240809 V. Description of the invention (4) Put a ceramic core rod with a diameter of 1.249mra and 125mm into the inner diameter of the sleeve. 'The inner diameter will be 1. 25 0mm, 0. 1 26mm sleeve. Each product has inner warp tolerance within 1 "m. Changing the ceramic mandrel straight technique under the same conditions can obtain a sleeve product with an inner diameter of 丨 · 250min and 〇 · 126mm. Due to the present invention, not only the large inner diameter of 2 · 0—3 · Omm, but also the inner diameter tolerance of the small sleeve tube made within 1 "m. The inner diameter of the small metal sleeve tube can be 0.25. -1 25 [11111, which can be as small as 0.25-0.9mni. The laser test method used in the internal examination of the test can not only achieve the manufacture of precise inner diameter sleeves, but also 2 inner diameter tolerances can meet the requirements. Screening operation Erlai = The mainstream sleeve made of ceramics has an inner diameter of 3 // m as the limit of grinding processing stability. The present invention can manufacture inner diameters ^ and arrogant and private, ... Within the sleeve & mouth, so the quality of the finished product, almost grading and other inspection operations.
D: \CHERN\ 二緣碘\pa930011. ptd 第7頁 1240809 圖式簡單說明 D ACHERNX 二維瑪\Pa930011. ptd 第8頁D: \ CHERN \ Two marginal iodine \ pa930011. Ptd page 7 1240809 Simple illustration of the diagram D ACHERNX 2D Ma \ Pa930011. Ptd page 8
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TW93102701A TWI240809B (en) | 2004-02-06 | 2004-02-06 | Metal sleeves and manufacturing method thereof |
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