TWI684036B - Optical fiber with filtering function and forming method thereof - Google Patents
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Abstract
本發明為有關一種具濾波功能之光纖及其成形方法,尤指將至少二根已去除塗覆層的光纖相互靠攏,並加熱靠攏的部位,以使複數光纖熔接為一體,再將光纖相對向外拉伸,進而使光纖熔融部位拉伸形成出雙錐體狀,且待雙錐體狀之熔融部位冷卻後,即可使光纖的熔融部位形成出錐部,以藉由錐部來濾除預設比例的高階模態光,且透過此種方式可簡單、快速成形錐部,並且無需另外添購材料,進而使成本低廉、適合量產,藉此達到提升市場競爭力之目的。 The invention relates to an optical fiber with a filtering function and a forming method thereof, in particular, at least two optical fibers from which a coating layer has been removed are brought close to each other, and a heated part is heated to fuse a plurality of optical fibers into one body, and then the optical fibers are opposed External stretching, and then the melting portion of the optical fiber is stretched to form a double cone shape, and after the melting portion of the double cone shape is cooled, the melting portion of the optical fiber can be formed into a cone portion to filter out by the cone portion A high-order modal light with a preset ratio, and through this method, the cone portion can be formed simply and quickly without additional materials, which makes the cost low and suitable for mass production, thereby achieving the purpose of enhancing market competitiveness.
Description
本發明係提供一種具濾波功能之光纖及其成形方法,尤指該至少二根光纖僅需透加熱及拉伸製程,即可快速得到雙錐體狀且供濾除預設比例的高階模態光之錐部,而無需另外添購材料,以使成本低廉、適合量產,藉此達到提升市場競爭力之效果。 The invention provides an optical fiber with a filtering function and a forming method thereof, in particular, the at least two optical fibers only need to pass through heating and drawing processes to quickly obtain a double-cone shape and a high-order mode for filtering a preset ratio The cone of light, without the need to purchase additional materials, so that the cost is low, suitable for mass production, thereby achieving the effect of enhancing market competitiveness.
按,隨著高科技時代來臨,產業製造生產的加工技術亦不斷提升,傳統機械式加工製程,只能針對加工物件的外表進行加工,但對於加工物件之加工處理、雕刻或切割等作業即無法完成,此外如高科技之半導體產品之晶片、零組件、薄板件鑽孔、切割等,亦無法進行相關加工處理;因此,雷射加工的製程被研發問世,製程應用相當廣泛,舉凡醫療、高精密工業、激發探測、光譜學分析或電漿動力學等領域,都可以透過雷射進行加工製程處理,傳統雷射加工免不了鏡片的機械夾持、高精度平移台等,然而透過光學式雷射進行脈衝光之雷射加工處理作業,因為光纖雷射具有構造緊密、高效能以及能夠產生高輻射品質之雷射光束等優點,故而光纖雷射被廣泛應用於材料加工的製程,且因光纖雷射具有非常好的穩定性、體積小、易於攜帶與易於架設等優點,故在於光通訊、光譜測量及光學分析之應用佔有一席之地,且又因具有非常高的良好的準直性、高 功率及高光強度,也使工業上廣泛應用雷射源加工系統。 With the advent of the high-tech era, the processing technology of industrial manufacturing production has been continuously improved. The traditional mechanical processing process can only process the appearance of the processed objects, but it is impossible for the processing, engraving or cutting of the processed objects. Completion, in addition to high-tech semiconductor products such as wafers, components, thin-plate drilling, cutting, etc., can not be processed; therefore, the laser processing process has been developed, and the process is widely used. In the fields of precision industry, excitation detection, spectroscopy, or plasma dynamics, all processes can be processed through lasers. Traditional laser processing cannot avoid mechanical clamping of lenses, high-precision translation stages, etc., but through optical lasers For laser processing of pulsed light, optical fiber lasers have the advantages of compact structure, high efficiency and the ability to produce high-quality laser beams. Therefore, optical fiber lasers are widely used in the process of material processing. The radiation has the advantages of very good stability, small size, easy to carry and easy to set up, so it has a place in the application of optical communication, spectral measurement and optical analysis, and because of its very good good collimation and high The power and high light intensity also make the laser source processing system widely used in industry.
再者,目前工業上高功率之雷射源加工系統〔如:全光纖式主振盪源放大器(Master Oscillator Power Amplifier)架構的雷射系統中〕中為了使系統更加地穩定,便會濾除掉光纖中部份的高階模態光,然而,一般雷射加工系統中要濾除掉光纖中的高階模態光即需要在雷射機台中額外設計濾光機構,亦或者是對光纖進行濾光加工作業(如:將光纖的披覆層部份更換成折射率較高的材料,以使高階模態光可向外折射),但是,現今無論是額外設計濾光機構或者是對光纖進行濾光加工作業,都會需要諸多加工製程及製造成本,以致於生產時間及成本皆高居不下。 In addition, the current industrial high-power laser source processing systems (such as the laser system with a master optical fiber amplifier (Master Oscillator Power Amplifier) architecture) are filtered out in order to make the system more stable. Some high-order modal light in the optical fiber, however, in general laser processing systems, to filter out the high-order modal light in the optical fiber, it is necessary to additionally design a filter mechanism in the laser machine, or filter the optical fiber Processing operations (such as: replacing the cladding layer of the optical fiber with a material with a higher refractive index so that high-order modal light can be refracted outward), but nowadays, whether it is an additional design of a filter mechanism or a filter of the optical fiber Light processing operations require a lot of processing processes and manufacturing costs, so that production time and costs are high.
是以,要如何設法解決上述習用之缺失與不便,即為從事此行業之相關業者所亟欲研究改善之方向所在。 Therefore, how to solve the above-mentioned lack of inconvenience and inconvenience is the direction of improvement for those engaged in this industry.
故,發明人有鑑於上述缺失,乃搜集相關資料,經由多方評估及考量,並以從事於此行業累積之多年經驗,經由不斷試作及修改,始設計出此種具濾波功能之光纖及其成形方法的發明專利者。 Therefore, in view of the above-mentioned deficiencies, the inventors collected relevant data, evaluated and considered through multiple parties, and based on years of experience in this industry, through continuous trial and modification, they began to design such optical fibers with filtering functions and their formation The patentee of the method.
本發明之主要目的乃在於該至少二根已去除塗覆層的光纖透過加熱作業熔接為一體,並利用拉伸製程相對向外拉伸成形出呈雙錐體狀之錐部,以藉由錐部來濾除預設比例的高階模態光,其至少二根光纖緊需利用加熱、拉伸製程即可快速成形出錐部,而無需另外添購材料,進而使成本低廉、適合量產,藉此達到提升市場競爭力之目的。 The main purpose of the present invention is that the at least two optical fibers with the coating layer removed are fused together by heating operation, and a double-cone-shaped tapered portion is formed by relatively drawing out using a drawing process, To filter out high-order modal light with a preset ratio, at least two optical fibers need to be heated and stretched to quickly form the tapered portion without additional materials, which makes the cost low and suitable for mass production. To achieve the purpose of enhancing market competitiveness.
本發明之次要目的乃在於該光纖之錐部為可濾除預設比例 的高階模態光,以可廣泛應用於各式外部雷射機台中,並搭配感測器使用,可得知此條光纖有無光通過,以及通過光的功率是否有符合外部雷射機台的使用需求,進而達到保護外部雷射源裝置及多用途之目的。 The secondary objective of the present invention is that the tapered portion of the optical fiber is filterable to a preset ratio The high-order modal light can be widely used in various external laser machines and used with sensors to know whether there is light passing through this fiber and whether the power of the passing light is in line with the external laser machine. Use requirements, and then achieve the purpose of protecting external laser source devices and multi-purpose.
1‧‧‧光纖 1‧‧‧ Fiber
11‧‧‧纖芯 11‧‧‧Core
12‧‧‧包層 12‧‧‧cladding
13‧‧‧錐部 13‧‧‧Cone
2‧‧‧感測器 2‧‧‧Sensor
第一圖 係為本發明之流程圖。 The first figure is a flowchart of the present invention.
第二圖 係為本發明熔接前之示意圖。 The second figure is a schematic diagram of the invention before welding.
第三圖 係為本發明拉伸時之示意圖。 The third figure is a schematic diagram of the present invention during stretching.
第四圖 係為本發明之前視圖。 The fourth figure is a front view of the present invention.
第五圖 係為本發明之使用狀態圖。 The fifth figure is a diagram of the use state of the invention.
為達成上述目的及功效,本發明所採用之技術手段及其構造,茲繪圖就本發明之較佳實施例詳加說明其特徵與功能如下,俾利完全瞭解。 In order to achieve the above-mentioned objectives and effects, the technical means and structure adopted by the present invention, the drawings and details of the preferred embodiments of the present invention are described in detail below. Their features and functions are as follows, so that they can fully understand.
請參閱第一、二、三、四圖所示,係為本發明之流程圖、熔接前之示意圖、拉伸時之示意圖及前視圖,由圖中可清楚看出,本發明具濾波功能之光纖1係包括有纖芯11,並於纖芯11外包覆有包層12,且光纖1上形成有至少一個呈雙錐體狀之錐部13,而錐部13為由中心向外擴張。
Please refer to the first, second, third and fourth figures, which are the flow chart of the present invention, the schematic diagram before welding, the schematic diagram and the front view during stretching, as can be clearly seen from the figure, the invention has a filtering function The
上述之光纖1可為多模光纖、雙纖殼光纖、保偏光纖或增益光纖等各式可供傳輸高階模態光之光纖1。
The above-mentioned
本發明具濾波功能之光纖1為可依據下列之成形方法製作
,其步驟包括:
The
(A)係先將至少二根已去除塗覆層的光纖1相互靠攏,並對靠攏的部位進行加熱,使複數光纖1熔接為一體,且靠攏的部位為呈現熔融狀態。
(A) First, at least two
(B)並將光纖1相對向外拉伸,以使熔融部位處的纖芯11與包層12產生變形,進而使熔融部位拉伸形成出雙錐體狀。
(B) The
(C)再將雙錐體狀之熔融部位冷卻,使光纖1的熔融部位形成出錐部13,藉此完成具濾波功能之光纖1。
(C) Cooling the double-cone-shaped melting part to form the
上述步驟(B)中光纖1之纖芯11受到拉伸後,會使纖芯11的直徑逐漸縮小。
In the above step (B), after the
本發明為可將至少二根已去除塗覆層光纖1的端部相互靠攏,並利用外部加熱裝置(如:熔接機、放電加熱機或其它可進行高溫加熱的裝置;圖中未示出)來對靠攏的部位進行加熱作業,其靠攏的部位受到加熱後,即會產生熔融狀態,便可再透過拉伸裝置(如:步進馬達;圖中未示出)的帶動來將複數光纖1相對向外軸向拉伸,以使熔融部位纖芯11及包層12的線徑隨著向外拉伸而逐漸變小,進而使熔融部位拉伸形成出雙錐體狀,再將複數光纖1放置冷卻或利用冷卻裝置進行冷卻,藉此使複數光纖1的熔融部位冷卻形成出錐部13,以完成製作出具濾波功能之光纖1。
The present invention is capable of bringing the ends of at least two coated
再者,在光纖光學中之正規化頻率(Normalized Frequency;V Number)係為
描述光於光纖1中行進之模態,其正規化頻率的公式為,而該參數a為光纖纖心(Core)的半徑、NA為數值孔徑(Numerical Aperture)、λ為真空中光波長,然而,當正規化頻率(V)小於2.405時,就代表光會以單模態的型式在光纖1中進行傳輸作業,所以光纖1之纖芯11透過拉伸作業後,會使其半徑縮小,而當光通過光纖1之錐部13時,即會有預設比例的高階模態光無法通過,而向外部折射,以使光會趨近單模態或以單模態的型式在光纖1中傳輸。
In addition, the normalized frequency (Normalized Frequency; V Number) in fiber optics is used to describe the mode of light traveling in the
然而,請參閱第五圖所示,係為本發明之使用狀態圖,由圖中可清楚看出,由於光通過光纖1之錐部13時,會有預設比例的高階模態光向外部折射,所以本發明雙錐體狀之光纖1即可作為一被動式光學元件,以應用於各式雷射源裝置〔如:全光纖式主振盪源放大器(Master Oscillator Power Amplifier)〕中,並且搭配可供偵測光出量的感測器2(如:光電感測器)使用,其感測器2為可偵測光纖1之錐部13處向外折射之高階模態光,藉以得知此條光纖1有無光通過,以及通過光的功率是否有符合使用需求,進而可搭配感測器2來作為監控、檢測裝置使用,藉此具有保護雷射源裝置之效果。
However, please refer to the fifth figure, which is the use state diagram of the present invention. It can be clearly seen from the figure that when the light passes through the
且上述光纖1錐部13的光纖直徑a、錐腰直徑b、拉錐長度c、錐角θ等參數會影響高階模態光向外折射的預設比例,其各項參數的大小為可依據使用的雷射源裝置作設計,在此為舉一例來作為說明,
該光纖1的直徑為250μm、纖芯11的直徑為30μm,並利用預設拉錐速度的拉伸裝置進行拉伸作業,以成形出錐腰直徑為125μm、錐腰長度3mm、拉錐長度5mm的錐部13,而當光纖1之錐部13在波長為1064nm的使用狀態下,其錐部13處即會得到合適的正規化頻率(V),且得到之正規化頻率為趨近單模態光傳輸,以使高階模態光可穩定向外折射,進而可確實供雷射源裝置中的感測器2配合使用。
In addition, the fiber diameter a, the cone waist diameter b, the taper length c, the cone angle θ and other parameters of the
本發明為具有下列之優點: The present invention has the following advantages:
(一)該至少二根光纖1僅需透過加熱作業熔接為一體,再藉由拉伸製程來將複數光纖1相對向外拉伸成形出呈雙錐體狀之錐部13,即可利用錐部13來濾除預設比例的高階模態光,此錐部13成形的方式簡單、快速,且僅需利用光纖1本身材質特性便可製成,而無需另外添購材料,進而使成本低廉、適合量產,藉此達到提升市場競爭力之效果。
(1) The at least two
(二)該光纖1之錐部13為可濾除預設比例的高階模態光,以使此光纖1可廣泛應用於各式外部雷射機台中,並搭配感測器2使用,可得知此條光纖1有無光通過,以及通過光的功率是否有符合外部雷射機台的使用需求,進而具有保護外部雷射源裝置及多用途之效用。
(2) The
上述詳細說明為針對本發明一種較佳之可行實施例說明而已,惟該實施例並非用以限定本發明之申請專利範圍,凡其它未脫離本發明所揭示之技藝精神下所完成之均等變化與修飾變更,均應包含於本發明所涵蓋之專利範圍中。 The above detailed description is for the description of a preferred feasible embodiment of the present invention, but this embodiment is not intended to limit the scope of the patent application of the present invention. Any other changes and modifications made without departing from the spirit of the art disclosed by the present invention Changes should be included in the scope of patents covered by the present invention.
綜上所述,本發明具濾波功能之光纖及其成形方法於使用 時,為確實能達到其功效及目的,故本發明誠為一實用性優異之發明,為符合發明專利之申請要件,爰依法提出申請,盼 審委早日賜准本案,以保障發明人之辛苦發明,倘若 鈞局審委有任何稽疑,請不吝來函指示,發明人定當竭力配合,實感德便。 In summary, the optical fiber with filtering function and its forming method of the present invention are used in At this time, in order to indeed achieve its efficacy and purpose, the present invention is truly an invention with excellent practicability. In order to meet the requirements for the application of an invention patent, you must file an application in accordance with the law. I hope the review committee will grant this case as soon as possible to protect the inventor’s hard work For inventions, if there is any doubt in the review committee of the Jun Bureau, please send me a letter and give instructions, the inventor will definitely try his best to cooperate, and feel virtuous.
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