TWI239935B - Sintered body, resin particles and method for production thereof - Google Patents

Sintered body, resin particles and method for production thereof Download PDF

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TWI239935B
TWI239935B TW91117484A TW91117484A TWI239935B TW I239935 B TWI239935 B TW I239935B TW 91117484 A TW91117484 A TW 91117484A TW 91117484 A TW91117484 A TW 91117484A TW I239935 B TWI239935 B TW I239935B
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Taiwan
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sintered body
resin particles
ethylene
particles
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TW91117484A
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Chinese (zh)
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Yohsuke Koizumi
Hatsuyo Ohyagi
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Asahi Kasei Chemicals Corp
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Abstract

The present invention relates to an adsorbent which can adsorb, concentrate, separate, or remove a minor ingredient contained in a liquid or gas at a high water or gas permeation rate without causing impurity dissolution in the liquid or gas. It is a sinter of a mixture of thermoplastic resin particles having no adsorptive functional groups with resin particles having adsorptive functional groups bonded to the surface thereof through graft polymer chains.

Description

1239935 A7 B7 五、發明説明(y 技術領域 (請先閱讀背面之注意事項再填寫本頁) 本發明之目的是,提供於水、各種水溶液或有機溶媒 等之液體之處理時,或是於氣體混合物之處理時,可用以 吸著、濃縮、分離及除去液體或氣體中所含之不純物等之 吸著體。 特別是,以提供於超純水製造過程中’可用於吸著除 去微粒子、膠體狀物質、金屬離子至極低濃度之必要過程 之多孔性吸著體爲目的。 技術背景 近年來,以減輕對環境的影響爲目的,開始轉換可極 力抑制各種廢棄物產生之過程或因對除去不純物之關心高 漲,而提高對可吸著、濃縮、分離除去液體或氣體中微量 物質之方法之要求。 經濟部智慧財產局員工消費合作社印製 例如,傳統上水處理過程中,除去水中離子,主要是 使用離子交換樹脂。傳統之離子交換樹脂,一般之粒徑之 分布於3 0 0 // m至1 2 0 0 // m,以如此之樹脂充塡於 樹脂塔,使被處理水流過時,樹脂間之空隙(流水通路) 因爲大的關係,樹脂表面與被處理水中之離子類之接觸準 確率變小,尤其是如超純水般之低離子濃度之水,其除去 離子之效果,很顯著地效果不佳。另外,使用超純水之領 域,如半導體產業,離子交換樹脂之聚合時,樹脂內部所 抓住之有機系之不純物(超純水時檢出τ 0 C (總有機碳 ))’經長時間後溶出,反倒是造成處理水得到了不純物 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) -4- 1239935 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明説明(2) 之問題。 嘗試應用燒結體以吸著、除去、分離用之方法,如特 開昭5 1 — 23492號公報、同平7 - 204429號 公報等。 特開昭5 1 - 2 3 4 9 2號公報中,說明將矽膠、氧 化鋁等之吸著劑與聚鏈烯烴等之樹脂粉末混合,漿狀化, 於支持體上展開附著,加熱製成燒結體之技術。然而,砂 膠、氧化鋁等之無機吸著體,彼此間之接觸部份不能連接 著力,而且與熱可塑性樹脂粉末之連接附著力亦小,使吸 著體粒子發生脫落,實在是不堪使用。 特開昭5 1 — 2 3 4 9 2號公報、同平7 — 2 0 4 4 2 9號公報中,說明使用將離子交換樹脂與熱可 塑性樹脂粒子,混合燒結之技術。但是,因使用離子交換 樹脂,所以並未能解決T 0 C等之溶出而混入不純物之本 質上的問題。 特開昭5 7 — 1 0 9 8 3 7號公報中,提出以發煙硫 酸等之磺化劑,磺化聚鏈烯烴系樹脂所形成之燒結多孔體 而賦予親水性之方法。然而,因磺化燒結體樹脂本身,不 只交換容量變少,而且以發煙硫酸或熱濃硫酸等磺化之製 造方法,有本質上的問題,如酸化、脫水等所伴隨之副生 成物變多,與離子交換樹脂同樣地,對於不純物之溶出所 造成之逆污染,完全不能解決。再加上,由於酸化、脫水 等之副反應,造成從變脆弱之樹脂中脫落微細粒子狀物, 混入處理水中之問題。 (請先閱讀背面之注意事項再填寫本頁) - 訂1239935 A7 B7 V. Description of the Invention (Technical Field (please read the precautions on the back before filling out this page) The purpose of this invention is to provide for the treatment of liquids such as water, various aqueous solutions or organic solvents, or for gas When processing the mixture, it can be used to adsorb, concentrate, separate and remove the impurities in the liquid or gas, etc. In particular, to provide in the ultrapure water manufacturing process' can be used to remove particles, colloids by adsorption. The purpose is to obtain porous adsorbents that are necessary for the formation of substances, metal ions, and extremely low concentrations. Technical Background In recent years, in order to reduce the impact on the environment, the process of reducing the generation of various wastes or removing impurities has been started. Concerns have risen, and requirements for methods that can adsorb, concentrate, and separate trace substances in liquids or gases have been increased. Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs, for example, traditionally, water ions are removed during the water treatment process. Ion exchange resin is used. Conventional ion exchange resins generally have a particle size distribution of 3 0 0 // m to 1 2 0 0 // m, filling the resin tower with such resin, so that when the treated water flows through, the gap between the resins (flow path) due to the large relationship, the accuracy of the contact between the resin surface and the ions in the treated water will change. Small, especially water with low ion concentration, such as ultrapure water, its effect of removing ions is very poor. In addition, in the field of ultrapure water, such as the semiconductor industry, the polymerization of ion exchange resin, the resin Internal impurities of organic type (τ 0 C (total organic carbon) detected in ultrapure water) 'dissolves after a long period of time, but the impurities are caused in the treated water. This paper applies Chinese national standards (CNS) A4 specifications (210X 297 mm) -4- 1239935 A7 B7 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 5. The problem of invention description (2). Try to use sintered bodies for adsorption, removal, and separation methods, such as Japanese Patent Laid-Open No. 5 1-23492, Japanese Patent Publication No. 7-204429, and the like. Japanese Patent Laid-Open No. 5 1-2 3 4 92 describes the use of sorbents such as silicone and alumina, and polyolefins. Resin powder It is a technique of combining, slurrying, spreading and adhering on a support, and heating to make a sintered body. However, the inorganic absorbing bodies such as sand rubber and alumina cannot be connected to each other by contact with the thermoplastic resin. The powder's connection adhesion is also small, which makes the particles of the adsorbed body fall off, which is unsuitable for use. JP-A-Sho 5 1 — 2 3 4 9 2 and Hyohe 7 — 2 0 4 4 2 9 explain The technology of mixing and sintering ion exchange resins and thermoplastic resin particles is used. However, the use of ion exchange resins does not solve the essential problem of mixing impurities with the dissolution of T 0 C, etc. JP 5 7 — Japanese Patent No. 1 0 9 8 3 7 proposes a method for imparting hydrophilicity to a sintered porous body formed by using a sulfonating agent such as oleum and sulfonating a polyolefin resin. However, due to the sulfonated sintered body resin itself, not only the exchange capacity is reduced, but also the sulfonation method such as fuming sulfuric acid or hot concentrated sulfuric acid has inherent problems, such as acidification, dehydration, and other by-products. Many, like the ion exchange resin, the reverse pollution caused by the elution of impurities cannot be solved at all. In addition, due to side reactions such as acidification and dehydration, there is a problem that fine particles fall off from the fragile resin and are mixed into the treated water. (Please read the notes on the back before filling this page)-Order

Fm , 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -5 - 1239935 A7 B7 五、發明説明(Θ (請先閱讀背面之注意事項再填寫本頁) 在水處理之領域中,爲因應T〇C溶出低、高純度之 超純水之要求,硏究開發出以吸著膜製造超純水系統之崭 新的去離子技術(特開平5 - 2 0 9 0 7 1號公報、特開 平7 - 4 1 5 7 4號公報)。此離子吸著膜與離子交換樹 脂相比較,除去離子之效率高,T 0 C溶出少爲其優點, 可以平膜、纖維及中空絲等之形狀利用。然而,就分離機 能及透水能力、機械強度等之平衡觀點而言,能製造之孔 徑、膜之厚度之範圍有限。爲增大膜面積,在管中將平膜 折疊成縐摺狀,將中空絲成束,再製成模件等之加工是必 要的。成爲吸著體,雖然吸著性能好是第1必要的,但利 用吸著體處理水或氣體時,若透水能力、氣體透過性不高 ,則不夠實用。並且最好是膜之厚度厚且孔徑大,使得製 造上述之離子吸著膜之技術變得困難。 本發明是提供,幾乎不發生T 0 C等之不純物,不污 染所處理之液體或氣體,尤其是可除去不純物至極低濃度 之吸著性構造體。 經濟部智慧財產局員工消費合作社印製 發明之說明 本發明是’以使用藉由接枝聚合鏈鍵結具有吸著能之 官能基之樹脂粒子’得到不純物溶出少之吸著體,以及具 有此吸著能之多孔性燒結體爲目的,努力進行硏究之結果 ,發現均能滿足吸著性能、透水及透氣性能、不純物之低 溶出性中之任一項之材料,而達成本發明之結果。 即本發明如下所述。 本紙張尺度適用中國國家標準(CNS ) A4規格(21〇><297公麓) -6 - 1239935 A7 B7 ___ 五、發明説明(j (1 )爲熱可塑性樹脂粒子之燒結體,藉由接枝聚合 鏈鍵結具有吸著能之官能基於其表面之多孔性燒結體。 (請先閲讀背面之注意事項再填寫本頁) (2 )如上述(1 )所記載之燒結體,其空孔是溶解 鍵結熱可塑性樹脂粒子時所形成之空隙,平均空孔徑爲1 Am以上,l〇〇//m未滿。 (3 )如上述(1 )所記載之燒結體,其空孔率爲 20%以上,60%未滿。 (4 )如上述(1 )所記載之燒結體,其中具有吸著 能之官能基於燒結體中之濃度爲0 · 3 m m ο 1 / g以上 ’ 1 Ommo 1/g 未滿。 (5 )如上述(1 )所記載之燒結體,其中具有吸著 能之官能基遍布於構成燒結體之熱可塑性樹脂粒子之表面 〇 (6 )如上述(1 )所記載之燒結體,其中熱可塑性 樹脂粒子爲聚鏈烯烴樹脂。 (7 )如上述(1 )所記載之燒結體,其中具有吸著 能之官能基爲離子交換基。 經濟部智慧財產局員工消費合作社印製 (8 )含有熱可塑性樹脂粒子與藉由接枝聚合鏈鍵結 具有吸著能之官能基於其表面之樹脂粒子之混合物之多孔 性燒結體。 (9 )如上述(8 )所記載之燒結體,其中空孔是溶 解鍵結構成燒結體之粒子時所形成之空隙,平均空孔徑爲 l//m以上,l〇〇//m未滿。 (1 0 )如上述(8 )所記載之燒結體,其空孔率爲 本紙張尺度適用中國國家標準(CNS ) A4規格(210'〆297公釐) 1239935 Μ Β7 五、發明説明(5) 2〇%以上,6 0 %未滿。 (1 1 )如上述(8 )所記載之燒結體,其中熱可塑 性樹脂粒子爲聚鏈烯烴所形成。 (1 2 )如上述(8 )所記載之燒結體,其中具有吸 著能之官能基於燒結體中之濃度爲0 · 3 m m ο 1 / g以 上,l〇mmo 1/g 未滿。 (1 3 )如上述(8 )所記載之燒結體,其中藉由接 枝聚合鏈鍵結具有吸著能之官能基於其表面之樹脂粒子, 佔燒結體全體之比率爲1 0 %重量以上,7 0 %重量未滿 〇 (1 4 )如上述(8 )所記載之燒結體,其中具有吸 著能之官能基遍布於樹脂粒子之表面。 (1 5 )如上述(8 )所記載之燒結體,其中具有吸 著能之官能基藉由接枝聚合鏈鍵結於其表面之樹脂粒子, 是藉由接枝聚合鏈鍵結具有吸著能之官能基於其表面之聚 鏈烯烴樹脂粒子。 (1 6 )如上述(8 )所記載之燒結體,其中具有吸 著能之官能基爲離子交換基。 (1 7 )藉由接枝聚合鏈鍵結具有吸著能之官能基之 樹脂粒子。 (1 8 )如上述(1 7 )所記載之樹脂粒子,其中具 有吸著能之官能基遍布於樹脂粒子之表面。 (1 9 )如上述(1 7 )所記載之樹脂粒子,其中樹 脂粒子爲聚鏈烯烴所成。 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X 297公釐) (請先閱讀背面之注意事項再填寫本頁) 裝_ 訂 經齊部智慧財產局員工消費合作社印製 -8_ 經濟部智慧財產局員工消費合作社印製 1239935 A7 B7 五、發明説明(β) (2 0 )如上述(1 7 )所記載之樹脂粒子,其中具 有吸著能之官能基之濃度爲〇·3mm0Ι/g以上, 1 Ommo 1/g 未滿。 (2 1 )如上述(1 7 )所記載之樹脂粒子,其中具 有吸著能之官能基爲離子交換基。 (2 2 )如上述(1 7 )所記載之樹脂粒子,其粒徑 爲300//m以下。 (2 3 )燒結體之製造方法,包含燒結粒徑爲3 0 0 # m以下之熱可塑性樹脂粒子,與粒徑爲3 〇 〇 // m以下 之可使具有吸著能之官能基鍵結之交聯體樹脂粒子所成之 粒子混合物,製成多孔性樹脂基塊(matrix)後,使其鍵結 具有吸著能之官能基。 (2 4 )如上述(2 3 )所記載之製造方法,其中可 使具有吸著能之官能基鍵結之交聯體樹脂粒子之混合比率 爲,混合物全體之1 0%重量以上,7 0%重量未滿。 (2 5 )如上述(2 3 )所記載之製造方法,其中熱 可塑性樹脂粒子爲聚鏈烯烴所形成。 (2 6 )如上述(2 3 )所記載之製造方法,其中交 聯體樹脂粒子爲具有藉由接枝聚合反應所形成之交聯體層 之樹脂粒子。 (2 7)如上述(2 3)所記載之製造方法,其中交 聯體樹脂粒子爲於聚鏈烯烴上形成交聯體層之樹脂粒子。 (2 8)如上述(2 3)所記載之製造方法,其中具 有吸著能之官能基爲離子交換基。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) (請先閱讀背面之注意事項再填寫本頁)Fm, this paper size is applicable to Chinese National Standard (CNS) A4 specification (210X297 mm) -5-1239935 A7 B7 V. Description of invention (Θ (Please read the precautions on the back before filling this page) In the field of water treatment In order to respond to the requirement of TOC to dissolve ultra-pure water with low and high purity, we have developed a new deionization technology for manufacturing ultrapure water system with absorbing film (Japanese Patent Application Laid-Open No. 5-2 0 9 0 7 1 Japanese Patent Application Laid-Open No. 7-4 1 5 7 4). Compared with ion exchange resins, this ion-adsorbing membrane has a higher efficiency of removing ions and less T 0 C dissolution. Its advantages include flat membranes, fibers, and hollow filaments. However, from the viewpoint of the balance of separation function, water permeability, mechanical strength, etc., the range of pore diameter and film thickness that can be manufactured is limited. In order to increase the film area, the flat film is folded into a crepe in a tube It is necessary to process the hollow fiber into bundles and re-mold it. It is necessary to be an adsorbent. Although the adsorption performance is the first requirement, when the adsorbent is used to treat water or gas, the water permeability 2. Gas permeability is not high, it is not practical enough. And it is preferable that the thickness of the film is large and the pore diameter is large, which makes the technique of manufacturing the above-mentioned ion absorbing film difficult. The present invention provides that impurities such as T 0 C hardly occur, and the processed liquid or gas is not polluted. In particular, absorbing structures that can remove impurities to extremely low concentrations. Description of invention printed by the Consumers 'Cooperative of Intellectual Property Bureau of the Ministry of Economics The present invention is to' use functional groups that have sorption energy by graft polymerization chain bonding Resin particles' aim to obtain an adsorbate with less elution of impurities, and a porous sintered body having this adsorption energy. As a result of diligent research, it was found that they can satisfy adsorption performance, water and air permeability, and low elution of impurities. The material of any one of these properties has reached the result of the invention. That is, the present invention is described as follows. This paper size applies the Chinese National Standard (CNS) A4 specification (21〇 > < 297 Gonglu) -6-1239935 A7 B7 ___ V. Description of the invention (j (1) is a sintered body of thermoplastic resin particles, which is bonded to a porous sintered body based on its surface by a graft polymer chain and has a function of adsorption energy. (Please read the precautions on the back before filling this page) (2) The sintered body as described in (1) above, the voids are voids formed when the thermoplastic resin particles are dissolved and bonded, and the average void diameter is 1 Am The above is less than 100 // m. (3) The sintered body according to the above (1) has a porosity of 20% or more and less than 60%. (4) As described in the above (1) The sintered body has a function of absorbing energy based on a concentration in the sintered body of 0 · 3 mm ο 1 / g or more and less than 1 Ommo 1 / g. (5) The sintered body according to the above (1), wherein The functional group having an adsorption energy is spread on the surfaces of the thermoplastic resin particles constituting the sintered body. (6) The sintered body as described in the above (1), wherein the thermoplastic resin particles are polyolefin resins. (7) The sintered body according to the above (1), wherein the functional group having an adsorption energy is an ion exchange group. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs (8) A porous sintered body containing a mixture of thermoplastic resin particles and resin particles with functional sorption energy based on the surface of the resin particles. (9) The sintered body according to the above (8), wherein the pores are voids formed when the particles of the sintered body are dissolved in the bond structure, and the average pore diameter is 1 // m or more and less than 100 // m . (1 0) The sintered body as described in (8) above, the porosity of this paper is the same as the standard of Chinese paper (CNS) A4 (210'〆297 mm) 1239935 Μ B7 V. Description of the invention (5) Above 20%, less than 60%. (1 1) The sintered body according to the above (8), wherein the thermoplastic resin particles are formed of a polyolefin. (1 2) The sintered body according to the above (8), wherein the function having an absorption energy is based on a concentration in the sintered body of 0 · 3 m m ο 1 / g or more and less than 10 mmo 1 / g. (1 3) The sintered body according to the above (8), wherein the resin particles based on the surface of the sintered body are functionally bonded to each other with a function of absorbing energy by graft polymerization, and the proportion of the entire sintered body is 10% by weight or more. 70% by weight or less (14) The sintered body according to the above (8), wherein the functional group having an adsorption energy is distributed on the surface of the resin particles. (1 5) The sintered body according to the above (8), wherein the functional group having an adsorption energy is a resin particle bonded to its surface by graft polymerization chain, and the resin particle has an adsorption by graft polymerization chain bonding. The energy function is based on the polyalkene resin particles on its surface. (16) The sintered body according to the above (8), wherein the functional group having an adsorption energy is an ion exchange group. (17) Resin particles having a functional group having an adsorption energy are bonded by graft polymerization. (18) The resin particles according to the above (17), wherein the functional group having an adsorption energy is distributed on the surface of the resin particles. (19) The resin particles according to (17) above, wherein the resin particles are made of a polyalkene. This paper size applies the Chinese National Standard (CNS) A4 specification (210X 297 mm) (Please read the precautions on the back before filling this page). Printed by the Consumer Cooperative of the Property Bureau 1239935 A7 B7 V. Description of the invention (β) (2 0) The resin particles as described in (1 7) above, in which the concentration of the functional group having adsorption energy is 0.3 mm0 1 / g or more , 1 Ommo 1 / g is not full. (2 1) The resin particle according to (17), wherein the functional group having an adsorption energy is an ion-exchange group. (2 2) The resin particle according to the above (17), wherein the particle diameter is 300 // m or less. (2 3) A method for producing a sintered body, which comprises sintering thermoplastic resin particles having a particle diameter of 300 # m or less, and bonding with a functional group having a particle diameter of 300 // m or less that can have adsorption energy The particle mixture made of the crosslinked resin particles is made into a porous resin matrix, and the functional groups are bonded to each other with adsorption energy. (2 4) The production method according to the above (2 3), wherein the mixing ratio of the crosslinked resin particles having a functional group bond having adsorption energy can be 10% by weight or more of the entire mixture, 70 % Weight is not full. (2 5) The production method according to the above (2 3), wherein the thermoplastic resin particles are formed of a polyolefin. (2 6) The production method according to the above (2 3), wherein the crosslinked resin particles are resin particles having a crosslinked layer formed by a graft polymerization reaction. (2 7) The production method according to the above (2 3), wherein the crosslinked resin particles are resin particles that form a crosslinked layer on a polyolefin. (28) The production method according to the above (2), wherein the functional group having an adsorption energy is an ion exchange group. This paper size applies to China National Standard (CNS) A4 (210X 297 mm) (Please read the precautions on the back before filling this page)

-9 - 1239935 A7 B7 五、發明説明(7) (請先閲讀背面之注意事項再填寫本頁) (2 9 )燒結體之製造方法,包含燒結粒徑3 0 0 β m以下之熱可塑性樹脂粒子,與粒徑3 〇 〇 // m以下之 藉由接枝聚合鏈鍵結具有吸著能之官能基之樹脂粒子所成 之粒子混合物。 (3 0 )如上述(2 9 )所記載之製造方法,其中藉 由接枝聚合鏈鍵結具有吸著能之官能基之樹脂粒子之混合 比率爲,混合物全體之1 0 %重量以上,7 0 %重量未滿 〇 (3 1 )如上述(2 9 )所記載之製造方法,其中熱 可塑性樹脂粒子爲聚鏈烯烴所形成。 (3 2 )如上述(2 9 )所記載之製造方法,其中藉 由接枝聚合鏈鍵結具有吸著能之官能基之樹脂粒子爲,藉 由接枝聚合鏈鍵結具有吸著能之官能基之聚鏈烯烴樹脂粒 子。 (3 3 )如上述(2 9 )所記載之製造方法,其中具 有吸著能之官能基遍布於樹脂粒子之表面。 經濟部智慧財產局員工消費合作杜印製 (3 4)如上述(2 9 )所記載之製造方法,其中包 含於燒結具有吸著能之官能基之前,更將其金屬鹽化。 (3 5 )如上述(2 9 )所記載之製造方法,其中具 有吸著能之官能基爲離子交換基。 (3 6 )關於鍵結具有吸著能之官能基於其表面之燒 結體之製造方法,其中包含於熱可塑性樹脂粒子燒結體之 表面,形成交聯體層,其次是使能與交聯體層反應之具有 吸著能之官能基反應。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐)— -10- 1239935 A7 ________ 五、發明説明(g) (請先閱讀背面之注意事項再填寫本頁) (3 7 )如上述(3 6 )所記載之製造方法,其中形 成熱可塑性樹脂粒子燒結體之熱可塑性樹脂粒子之粒徑爲 3 0 0 // m 以下。 (3 8)如上述(3 6)所記載之製造方法,其中熱 可塑性樹脂粒子爲聚鏈烯烴所形成。 (3 9)如上述(3 6)所記載之製造方法,其中以 放射線照射熱可塑性樹脂粒子燒結體後,於不使熱可塑性 樹脂粒子膨潤之溶媒中攪拌下,與反應性單體接觸,形成 交聯體層,其次是使能與交聯體層反應之具有吸著能之官 能基於液相中反應。 (4 0 )如上述(3 6 )所記載之製造方法,其中具 有吸著能之官能基爲離子交換基。 (41)關於鍵結具有吸著能之官能基於其表面之樹 脂粒子之製造方法,其中包含於樹脂粒子之表面,形成交 聯體層,其次是使能與交聯體層反應之具有吸著能之官能 基反應。 (4 2 )如上述(4 1 )所記載之製造方法,其中樹 經濟部智慧財產局員工消費合作社印製 脂粒子之粒徑爲3 0 0 // m以下。 (4 3 )如上述(4 1 )所記載之製造方法,其中樹 脂粒子爲聚鏈烯烴所形成。 (4 4 )如上述(4 1 )所記載之製造方法,其中以 放射線照射樹脂粒子後,於不使樹脂粒子膨潤之溶媒中擾 拌下,與反應性單體接觸,形成交聯體層,其次是使能與 交聯體層反應之具有吸著能之官能基於液相中反應。 本紙張尺度適用中國國家標準(CNS ) A4規格(210 X 297公釐) -11 - 1239935 A7 __B7 __ 五、發明説明(g) (4 5 )如上述(4 1 )所記載之製造方法,其中具 有吸著能之官能基爲離子交換基。 (請先閱讀背面之注意事項再填寫本頁) 圖面之簡單說明 圖1是表示,本發明中之吸著燒結體之製造流程圖。 圖2是表示,本發明中使用吸著燒結體之圓筒型過濾 器之槪要圖。 實施發明之最佳形態 本發明中,爲導入吸著性官能基於燒結體本身,使燒 著體表面存在吸著基,因此而得到吸著性優異且幾乎不溶 出不純物之吸著體。 本發明之燒結體是,依燒結熱可塑性樹脂及導入吸著 性官能基之樹脂粒子所得之粒徑而控制其空孔徑,依充塡 粒子於金屬器具之空隙而控制燒結體厚度,所以容易形成 孔徑大之燒結體,即使導入許多吸著基,而不阻塞其細孔 ,可保持燒結體之多孔度,提高吸著容量、透水及透氣量 經濟部智慧財產局員工消費合作杜印製 〇 以下是對於本發明作更詳細說明。 〈熱可塑性樹脂粒子〉 本發明中所謂之熱可塑性樹脂粒子(以下,稱爲熱q 塑性樹脂粒子)是包含如下之粒狀物。包含聚氯化乙烯、 聚氯化亞乙烯等之氯化乙烯樹脂;以聚乙烯、聚丙儲爲代 表性之聚鏈烯烴樹脂;以聚乙烯對苯二甲酸爲代表性之聚-9-1239935 A7 B7 V. Description of the invention (7) (Please read the precautions on the back before filling out this page) (2 9) Manufacturing method of sintered body, including thermoplastic resin with sintered particle size below 3 0 0 β m The particles are a particle mixture formed by grafting and polymerizing a resin particle having a functional group having an adsorption energy with a particle size of 300 // m or less. (3 0) The manufacturing method according to the above (2 9), wherein the mixing ratio of the resin particles having a functional group having an absorption energy is bonded by graft polymerization, and the mixing ratio is 10% by weight or more of the entire mixture, 7 0% by weight or less (3 1) The production method according to the above (2 9), wherein the thermoplastic resin particles are formed of a polyolefin. (3 2) The manufacturing method according to the above (2 9), wherein the resin particles having a functional group having an adsorption energy are bonded by graft polymerization, and the resin particles having an adsorption energy are bonded by graft polymerization. Polyolefin resin particles with functional groups. (3 3) The production method according to the above (2 9), wherein the functional group having an adsorption energy is distributed on the surface of the resin particles. The consumer property cooperation printed by the Intellectual Property Bureau of the Ministry of Economic Affairs (3 4) The manufacturing method as described in (2 9) above, wherein the metal is salted before the functional group with absorbing energy is sintered. (3 5) The production method according to the above (2 9), wherein the functional group having an adsorption energy is an ion exchange group. (3 6) A method for manufacturing a sintered body based on the surface of a sintered body having a function of bonding energy based on bonding, which is included on the surface of the sintered body of thermoplastic resin particles to form a crosslinked body layer, followed by the Functional groups with sorption energy. This paper size applies Chinese National Standard (CNS) A4 specification (210X 297 mm) — -10- 1239935 A7 ________ V. Description of invention (g) (Please read the precautions on the back before filling this page) (3 7) The manufacturing method described in (3 6) above, wherein the particle diameter of the thermoplastic resin particles forming the sintered body of the thermoplastic resin particles is 3 0 0 // m or less. (38) The production method according to the above (36), wherein the thermoplastic resin particles are formed of a polyolefin. (39) The manufacturing method according to the above (36), wherein the thermoplastic resin particle sintered body is irradiated with radiation, and is contacted with a reactive monomer under stirring in a solvent that does not swell the thermoplastic resin particles to form The crosslinked layer is followed by a function in the liquid phase that enables the reaction with the crosslinked layer to have a function of adsorption energy. (40) The production method according to (36) above, wherein the functional group having an adsorption energy is an ion-exchange group. (41) A method for manufacturing a resin particle having a function of bonding energy based on its surface, which is included on the surface of the resin particle to form a crosslinked body layer, and the second is to make the reaction with the crosslinked body layer having an absorption energy Functional group reaction. (4 2) The manufacturing method described in (4 1) above, wherein the particle size of the lipid particles printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs is 3 0 0 // m or less. (4 3) The production method according to (4 1) above, wherein the resin particles are formed of a polyolefin. (4 4) The manufacturing method according to the above (4 1), wherein the resin particles are irradiated with radiation, and then stirred in a solvent that does not swell the resin particles, and contacted with a reactive monomer to form a crosslinked body layer, followed by The function with sorption energy that enables the reaction with the crosslinked body layer is based on the reaction in the liquid phase. This paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm) -11-1239935 A7 __B7 __ V. Description of the invention (g) (4 5) The manufacturing method described in (4 1) above, where The functional group having an adsorption energy is an ion exchange group. (Please read the precautions on the back before filling out this page.) Brief description of the drawing Figure 1 shows the manufacturing flow chart of the sintered compact in the present invention. Fig. 2 is a schematic diagram showing a cylindrical filter using a sintered compact in the present invention. Best Mode for Carrying Out the Invention In the present invention, in order to introduce an absorbing function based on the sintered body itself, an absorbing group is present on the surface of the sintered body, so that an absorbing body having excellent absorbing property and hardly eluting impurities is obtained. The sintered body of the present invention controls the pore diameter according to the particle size obtained by sintering the thermoplastic resin and the resin particles introduced with the absorbing functional group, and controls the thickness of the sintered body by filling the particles with the voids of the metal device, so it is easy to form The sintered body with a large pore size can maintain the porosity of the sintered body even if many absorbing bases are introduced without blocking its pores. It can improve the adsorption capacity, water permeability and air permeability. It is produced by the employee's intellectual property bureau of the Ministry of Economic Affairs. This invention is explained in more detail. <Thermoplastic resin particle> The thermoplastic resin particle (henceforth a thermoplastic resin particle) in this invention is a granular material containing the following. Vinyl chloride resins including polyvinyl chloride, polyvinyl chloride, etc .; Polyolefin resins represented by polyethylene and polypropylene storage; Polyethylene terephthalic acid as representative

1239935 Α7 Β7 五、發明説明(士 酯樹脂;包含聚苯乙烯、聚醯胺、聚甲醛、聚碳酸酯、聚 硕類、聚醚硕(P E S )、聚伸苯基硫(P P S )、聚甲 (請先閱讀背面之注意事項再填寫本頁) 基丙烯酸甲酯(Ρ Μ Μ A )、聚醚醚酮(P P E )等之所 謂工程塑料類;聚氟化亞乙烯(PVDF)、乙烯一四氟 乙烯共聚物等之氟素樹脂。 本發明之燒結成形之過程中,加熱熱可塑性樹脂粒子 至融點附近,使其溶融後,與藉由接枝聚合鏈鍵結具有吸 著能之官能基之樹脂粒子(以下,稱爲吸著樹脂粒子), 粒子接觸時彼此間互相融解鍵結,形成具有粒子間空隙所 形成之空孔之燒結體之構造。 因此,因應吸著樹脂粒子之官能基之耐熱性,選擇具 有適當融點之熱可塑性樹脂是重要的。尤其是在1 8 0 °C 以上高溫,會使官能基之熱分解變爲激烈,所以以使用在 1 8 0 °C以下之溫度,粒子間可互相融解鍵結之樹脂爲宜 〇 經濟部智慧財產局員工消費合作社印製 另外,熱可塑性樹脂之溶融流動性大時,於燒結成形 之步驟中,會發生流動變形而破壞空孔或是覆蓋住鍵結官 能基之表面之問題,故以難流動之樹脂爲宜。溶融熱可塑 性樹脂之流動性之指標爲,例如依據A S T Μ D 1 2 3 8所測定之Μ I (融溶指數)値,以〇 · 5 g / 1 0分以下爲宜,Ο ·1 g/1 0分以下尤佳。甚至不能 測定Μ I値之難以流動之熱可塑性樹脂亦可。 在熱可塑性樹脂中,就價格便宜、耐藥品性優異、加 工性優異、材料之吸濕性、吸水性低等而言,以聚乙烯、 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) -13- 1239935 經濟部智慧財產局員工消費合作社印製 A7 B71239935 Α7 Β7 V. Description of the invention (Shi ester resin; including polystyrene, polyamidoamine, polyoxymethylene, polycarbonate, polyethylene master class, polyether master (PES), polyphenylene sulfide (PPS), polymethyl (Please read the precautions on the back before filling out this page) So-called engineering plastics such as methyl methacrylate (P Μ Μ A), polyether ether ketone (PPE), etc .; polyvinylidene fluoride (PVDF), ethylene 1-4 A fluorine resin such as a fluoroethylene copolymer. In the sintering process of the present invention, the thermoplastic resin particles are heated to the vicinity of the melting point, and after melting, the functional group having an adsorption energy is bonded with the graft polymerization chain. Resin particles (hereinafter referred to as absorbing resin particles), when the particles are in contact with each other, are melted and bonded to each other to form a structure of a sintered body having pores formed by voids between the particles. For heat resistance, it is important to choose a thermoplastic resin with a suitable melting point. Especially at high temperatures above 180 ° C, the thermal decomposition of functional groups will become fierce. Therefore, it is recommended to use them below 180 ° C. Temperature, between particles It is advisable to melt and bond the resins. Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs. In addition, when the thermoplastic resin has a large melt flow, during the sintering step, flow deformation will occur to destroy the voids or cover the holes. The problem of the surface of the bonding functional group is that it is suitable to use a resin that is difficult to flow. The index of the fluidity of the molten thermoplastic resin is, for example, M I (Melting Index) measured according to ASTM D 1 2 3 8 8, 0.5 g / 10 points or less is preferable, and 0 · 1 g / 10 points or less is more preferable. It is not even possible to measure the hard-flowing thermoplastic resin of MEMS. Among the thermoplastic resins, the price is cheap. In terms of excellent chemical resistance, excellent processability, material hygroscopicity, and low water absorption, etc., polyethylene, this paper size applies Chinese National Standard (CNS) A4 specification (210 × 297 mm) -13-1239935 Ministry of Economic Affairs Printed by the Intellectual Property Bureau Staff Consumer Cooperative A7 B7

五、發明説明(A 聚丙烯之代表性聚鏈烯烴樹脂或氟素樹脂中融點較低之聚 氟化亞乙烯爲宜。聚鏈嫌烴樹脂中可舉例,如聚乙烯、聚 丙烯、乙烯-丙烯共聚物、乙烯一 丁烯一 1共聚物 '乙烯 -己烯一 1共聚物、乙烯一戊烯一 1共聚物、乙烯一辛烯 一 1共聚物、乙烯一 4 一甲基戊烯一 1共聚物、乙烯一醋 酸乙烯共聚物、乙烯一(甲基)丙烯酸共聚物及乙烯一( 甲基)丙烯酸酯共聚物等。其中,易取得燒結成形時所使 用之粒子、容易燒結成形及耐藥品性優異等之理由而言, 以聚乙烯爲宜。由上述之燒結成形之步驟中流動性之觀點 而a ’重量平均分子量爲1 〇萬以上之高分子量之聚乙烯 ’流動性小且粒子間空隙易形成空孔,故令人滿意。重量 平均分子量爲1 0 0萬以上之高分子量之聚乙烯更好。. 本發明中所使用之熱可塑性樹脂粒子之形狀,並無特 別的限制。正圓球狀或不定形均可、一次粒子所形成的、 一次粒子複數個聚集成一體化之二次粒子或是再粉碎二次 粒子所形成的都沒有關係。 另一方面,粒徑以3 0 0 //m以下爲宜。以1 〇 //m 以上,1 0 0 // m未滿尤佳。本發明中所謂之粒徑是平均 粒子徑,由樹脂粒子之放大照片,測定5 0個以上粒子之 個別的短徑及長徑,以其平均値表示。粒徑大於3 0 0 // m時,所得到之燒結體之空孔之尺寸亦變大,降低被吸 著物質及吸著性官能基之會合頻率,使吸著效率變差。相 反地,若是粒徑小於1 0 // m時,燒結體之空孔之尺寸亦 變小,降低透水、透氣率而不具實用性。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閱讀背面之注意事項再填寫本頁)V. Description of the invention (A Representative of polypropylene: Polyolefin resin or fluorine resin with low melting point polyfluorinated vinylidene is suitable. Examples of polychain hydrocarbon resins include polyethylene, polypropylene, and ethylene. -Propylene copolymer, ethylene-butene-1 copolymer 'ethylene-hexene-1 copolymer, ethylene-pentene-1 copolymer, ethylene-octene-1 copolymer, ethylene-4 methylpentene-1 1 copolymer, ethylene-vinyl acetate copolymer, ethylene- (meth) acrylic acid copolymer, ethylene- (meth) acrylic acid ester copolymer, etc. Among them, it is easy to obtain particles used in sintering, easy to sinter, and to resist For reasons such as excellent chemical properties, polyethylene is preferred. From the viewpoint of fluidity in the sintering molding step described above, a 'high molecular weight polyethylene having a weight average molecular weight of 100,000 or more' has low fluidity and particles. Interstices are easy to form voids, so it is satisfactory. Polyethylene with a high molecular weight of more than 1 million by weight is more preferred. The shape of the thermoplastic resin particles used in the present invention is not particularly limited. It does not matter whether it is spherical or irregular, formed by primary particles, formed by a plurality of primary particles integrated into an integrated secondary particle, or formed by pulverizing secondary particles. On the other hand, the particle size is 3 0 0 // m or less is preferred. Above 1 0 // m, preferably less than 1 0 // // m. The so-called particle diameter in the present invention is the average particle diameter. The enlarged photo of resin particles is used to measure 5 The individual short and long diameters of more than 0 particles are represented by their average 値. When the particle size is greater than 3 0 0 // m, the size of the pores of the obtained sintered body also becomes larger, which reduces the amount of adsorbed substances and The combination frequency of the absorbing functional groups makes the absorbing efficiency worse. Conversely, if the particle size is less than 10 // m, the size of the pores of the sintered body also becomes smaller, reducing the water and air permeability without practicality. . This paper size applies to Chinese National Standard (CNS) A4 specification (210X297 mm) (Please read the precautions on the back before filling this page)

-14 - 1239935 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明説明(么 〈交聯體粒子及吸著樹脂粒子〉 作爲本發明中之吸著樹脂粒子,所使用之樹脂除纖維 系等之天然樹脂之外,亦可使用苯酚樹脂、尿素樹脂、蜜 胺樹脂、不飽和聚酯樹脂、烯丙基樹脂等代表性之熱硬化 性樹脂;聚氯化乙烯、聚氯化亞乙烯等之氯化乙烯樹脂; 以聚乙烯、聚丙烯爲代表性之聚鏈烯烴樹脂;聚乙烯對苯 二甲酸之代表性之聚酯樹脂;包含聚苯乙烯、聚醯胺、聚 甲醛、聚碳酸酯、聚硕類、聚醚硕、聚伸苯基硫、聚甲基 丙烯酸曱酯、聚醚醚酮等之所謂工程塑料類;聚氟化亞乙 燔、乙烯-四氟乙烯共聚物等之氟素樹脂;等之熱可塑性 樹脂。 這些樹脂中,就價格便宜、耐藥品性優異、溶出物少 、材料之吸濕性、吸水性低溶出性小以及容易導入官能基 於樹脂粒子表面、融點較低於燒結時之吸著官能基之熱分 解少而言,以聚乙烯、聚丙烯之代表性聚鏈烯烴樹脂或氟 素樹脂中融點較低之聚氟化亞乙烯爲宜。聚鏈烯烴樹脂中 可舉例,如聚乙烯、聚丙烯、乙烯-丙烯共聚物、乙烯一 丁烯一 1共聚物、乙烯一己烯一 1共聚物、乙烯一戊烯一 1共聚物、乙烯一辛烯一 1共聚物、乙烯一 4 一甲基戊烯 - 1共聚物、乙烯-醋酸乙烯共聚物、乙烯一(甲基)丙 烯酸共聚物及乙烯-(甲基)丙烯酸酯共聚物等。其中, 易取得之粒子形態、耐藥品性優異以及利用放射線照射作 爲導入吸著性官能基之方法之一,使接枝聚合時之自由基 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐)-14-1239935 Printed by A7 B7, Consumer Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of the invention ("<crosslinked particles and adsorbed resin particles>) As the adsorbed resin particles in the present invention, the resin removal fiber system In addition to natural resins such as phenol resin, urea resin, melamine resin, unsaturated polyester resin, allyl resin and other typical thermosetting resins; polyvinyl chloride, polyvinyl chloride, etc. Chlorinated vinyl resins; Polyolefin resins typified by polyethylene and polypropylene; Polyester resin typified by polyethylene terephthalic acid; Polystyrene, polyamide, polyoxymethylene, and polycarbonate , Plastics, polyethers, polyphenylene sulfide, polymethyl methacrylate, polyether ether ketones, etc. so-called engineering plastics; polyfluorinated ethylene fluorene, ethylene-tetrafluoroethylene copolymers and other fluorine Plain resins; thermoplastic resins, etc. Among these resins, they are cheap, excellent in chemical resistance, little leachables, low hygroscopicity, low dissolution, and easy introduction of functionalities based on the surface of resin particles. In terms of less thermal decomposition than the absorbing functional group during sintering, it is preferable to use polyethylene, a representative polyolefin resin or a fluorine resin, which has a lower melting point, and polyfluoroethylene. Polychain Examples of the olefin resin include polyethylene, polypropylene, ethylene-propylene copolymer, ethylene-butene-1 copolymer, ethylene-hexene-1 copolymer, ethylene-pentene-1 copolymer, ethylene-octene-1 1 copolymer, ethylene-4 methylpentene-1 copolymer, ethylene-vinyl acetate copolymer, ethylene- (meth) acrylic acid copolymer, ethylene- (meth) acrylic acid ester copolymer, etc. Among them, it is easy to obtain It has excellent particle shape, chemical resistance, and the use of radiation as one of the methods to introduce absorbing functional groups, so that the free basic paper size when graft polymerization is applied to the Chinese National Standard (CNS) A4 specification (210X 297 mm)

(請先閱讀背面之注意事項再填寫本頁)(Please read the notes on the back before filling this page)

-15- 1239935 經濟部智慧財產局員工消費合作社印製 Α7 Β7-15- 1239935 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs Α7 Β7

五、發明説明(A 保持率優異而言,以聚乙烯爲宜。 與熱可塑性樹脂同樣地,所使用之樹脂之溶融流動性 大時,燒結成形之步驟中,發生流動變形,表面所形成之 吸著性官能基潛入內部,損壞燒結體之空孔之問題,故以 難流動之樹脂爲宜。 例如,流動性之指標之Μ I値,以0 · 5 g / 1 0分 以下爲宜,0 · 1 g / 1 0分以下尤佳。甚至不能測定 Μ I値之難以流動之樹脂亦可。重量平均分子量爲1 〇萬 以上之高分子量之聚乙烯,流動性小且無上述之問題,故 令人滿意。重量平均分子量爲1 0 0萬以上之高分子量之 聚乙烯更好。 本發明之吸著樹脂粒子,是以這些樹脂粒子爲基本材 料,導入具有吸著能之官能基(以下,稱爲吸著官能基) 之粒狀物。 導入吸著官能基之方法,是以可均勻地導入這些樹脂 粒子表面之方法爲宜。例如,使成爲基本材料之樹脂粒子 均勻地生成自由基,使自由基作爲開始點之單體與交聯劑 以接枝聚合,形成交聯體層後,導入吸著官能基之方法爲 適當的。或是,具有吸著官能基之單體直接接枝聚合,共 同鍵結成交聯體層之方法等。 自由基於表面全體均勻地生成之方法,包含等離子區 方法、光照射方法、放射線方法或是使用各種自由基開始 劑之方法。尤其是想要確保均一性時,以放射線照射生成 自由基之方法是最合適的。 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) 裝--- (請先閱讀背面之注意事項再填寫本頁) 訂 -16- 1239935 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明説明(▲ 爲導入多量之吸著官能基,放射線接枝聚合中所使用 之適合的電離性放射線,如α、/5、7射線、電子線及紫 外線等皆可使用,但爲生成均勻之自由基,以r射線爲宜 。接枝聚合中,得到足夠之自由基生成量,而不引起不必 要之交聯或部份分解之經濟的照射線量爲1 〇 k G y至 300kGy,以 50kGy 至 l〇〇kGy 爲宜。 於樹脂粒子進行放射線接枝聚合之方法,有樹脂粒子 及單體共存下,以放射線照射之同時照射法,以及預先以 放射線照射樹脂粒子後,再與單體接觸之前照射法,但以 單體之單獨聚合物生成少之前照射法爲宜。 作爲接枝聚合所形成之交聯體層,例如使用作爲單體 之苯乙烯及二乙烯苯之共聚合體層、使用環氧丙基甲基丙 烯酸之聚合體層、環氧丙基甲基丙烯酸及丙烯腈之共聚合 體層、環氧丙基甲基丙烯酸及二乙烯基苯之共聚合體層等 。其中,以苯乙烯及二乙烯基苯之共聚合體層,易控制反 應最適宜。 接枝聚合所形成之交聯體層之比率,相對於樹脂粒子 之重量,以50重量%以上,150重量%未滿爲宜。未 滿5 0重量%時,不能增大吸著官能基之導入量,而 1 5 0重量%以上時,交聯體之粒徑過大,增大了燒結體 之孔徑,而造成吸著能降低。該比率是以6 0重量%以上 ,120重量%未滿尤佳。 因此,得到可導入吸著官能基之交聯體粒子(以下, 稱爲交聯體粒子)。 本紙張尺度適用中國國家標準(CNS ) A4規格(2丨〇&gt;&lt;297公釐) (請先閱讀背面之注意事項再填寫本頁)V. Description of the invention (A is superior to polyethylene in terms of excellent retention. As with thermoplastic resins, when the melt fluidity of the resin used is large, flow deformation occurs during sintering and the surface is formed. The problem that the absorbing functional group sneaks into the inside and damages the pores of the sintered body is therefore a resin that is difficult to flow. For example, the M I 値 of the flowability index is preferably 0. 5 g / 10 minutes or less. 0 · 1 g / 10 points or less is preferred. Even resins that are difficult to flow can not be measured. The high molecular weight polyethylene with a weight average molecular weight of 100,000 or more has small fluidity and does not have the above problems. Therefore, it is satisfactory. Polyethylene with a high molecular weight of more than 1 million by weight is more preferred. The absorbing resin particles of the present invention are based on these resin particles and are introduced with functional groups having absorbing energy (hereinafter (Referred to as adsorbed functional group) particles. The method of introducing the adsorbed functional group is preferably a method that can uniformly introduce the surface of these resin particles. For example, the resin particles that become the basic material are made uniform It is suitable to generate free radicals, and to graft-polymerize the monomers with the free radicals as the starting point and the cross-linking agent to form a crosslinked body layer, and then the method of introducing an adsorbing functional group is appropriate. Alternatively, a monomer having an adsorbing functional group The method of direct graft polymerization of the bulk, the method of joint bonding and the formation of the crosslinked layer, etc. The method of freely generating uniformly based on the entire surface includes a plasma zone method, a light irradiation method, a radiation method, or a method using various radical initiators. Especially When you want to ensure uniformity, the method of generating free radicals by irradiation with radiation is the most suitable. This paper size applies the Chinese National Standard (CNS) A4 specification (210 × 297 mm). --- (Please read the precautions on the back first Fill in this page) Order -16- 1239935 Printed by A7 B7, Consumer Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of the invention (▲ To introduce a large amount of absorbing functional groups, suitable ionizing radiation used in radiation graft polymerization, For example, α, / 5, 7 rays, electron rays, and ultraviolet rays can be used, but in order to generate uniform free radicals, r rays are suitable. During graft polymerization, the obtained A sufficient amount of free radicals to be generated without causing unnecessary cross-linking or partial decomposition. The economical radiation dose is 10k Gy to 300kGy, preferably 50kGy to 100kGy. Radiation grafting on resin particles Polymerization methods include coexistence of resin particles and monomers, simultaneous irradiation with radiation, and irradiation with resin particles before irradiation with radiation before contacting with the monomers, but before the formation of individual polymers of monomers is small. The irradiation method is suitable. As the crosslinked layer formed by graft polymerization, for example, a copolymer layer of styrene and divinylbenzene as a monomer, a polymer layer of epoxypropylmethacrylic acid, and epoxypropylmethyl Copolymer layer of acrylic acid and acrylonitrile, copolymer layer of epoxypropylmethacrylic acid and divinylbenzene. Among them, a copolymer layer of styrene and divinylbenzene is most suitable for easily controlling the reaction. The ratio of the crosslinked layer formed by the graft polymerization is preferably 50% by weight or more and less than 150% by weight based on the weight of the resin particles. When it is less than 50% by weight, the introduction amount of the absorbing functional group cannot be increased, while when it is more than 150% by weight, the particle size of the crosslinked body is too large, which increases the pore diameter of the sintered body, resulting in a decrease in the adsorption capacity. . The ratio is preferably 60% by weight or more, and preferably less than 120% by weight. Therefore, crosslinked particles (hereinafter, referred to as crosslinked particles) capable of introducing and adsorbing a functional group are obtained. This paper size applies Chinese National Standard (CNS) A4 specification (2 丨 〇 &gt; &lt; 297 mm) (Please read the precautions on the back before filling this page)

-17- 1239935 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明説明(么 爲能均勻地導入吸著官能基於樹脂粒子之表面,於反 應溶媒中,亦即是液相中進行接枝聚合反應及官能基導入 反應爲宜。另外,爲使反應於樹脂粒子之表面附近進行, 相對於所使用之樹脂,以使用膨潤性小之溶媒爲宜。具體 而言,作爲材料用之樹脂之膨潤度爲1 0 %以下之溶媒爲 宜。例如,甲醇、乙醇及異丙醇等之醇類,或是亦可使用 單體分散於水中而成之分散液。這裡所謂的膨潤度是,〔 於溶媒中浸漬1小時後之樹脂粒子之粒徑〕與〔浸漬前之 樹脂粒子之粒徑〕之差,除以〔浸漬前之樹脂粒子之粒徑 〕,所得之値。 因此,可實現吸著官能基遍布於粒子表面之吸著粒子 ,與常用之離子吸著樹脂不同,可提供溶出份量少之吸著 材料。 另外,本申請書所說之表面是包含從粒子表面往深度 方向至5 //m之表層部份。 吸著官能基分布於表面之程度,是使用下述之方法測 定吸著官能基分布之指標表示。 包埋吸著樹脂粒子於樹脂後,使用切薄片機等切削, 露出粒子之斷面。安裝露出試樣之斷面於掃描電子型顯微 鏡,擴大成適當倍率後,就吸著官能基中特異之元素,以 能量分散型X光分析裝置(EDX),由粒子之表面至中 心部份進行X光分析。從表面部份之強度及中心部份之強 度分別讀取X光分析之譜線輪廓(line profile )。並且由 譜線輪廓所得知之強度可作爲試樣中元素量之比例。吸著 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 裝----Ί . (請先閲讀背面之注意事項再填寫本頁) 訂 -18- 1239935 A7 B7 五、發明説明(士 官能基分布指標是〔粒子中心部份之E D X譜線輪廓之強 度(波峰之高度)〕除以〔粒子表面部份之E D X譜線輪 廓之強度(波峰之高度)〕,所得之値。亦即是,只要從 表面至中心,官能基均勻地分布時,因E D X譜線輪廓之 強度相等,故大致上爲1 ,若官能基大多分布於表面時, 使表面部份強度變大,其値將比1小。 本發明之吸著粒子,此値以未滿0 · 9爲宜。以未滿 0 · 8尤佳。 另外,所謂吸著官能基中特異之元素,是指例如磺酸 基時之S (硫),在背景樹脂中所不含之元素,若吸著官 能基與樹脂大致上是由同樣地元素構成時,可使官能基吸 著金屬離子等後,以上述方法解析即可。 導入吸著官能基之濃度是,以包含樹脂之全重量之 0 · 3mmo Ι/g 以上,l〇mmo Ι/g 未滿爲宜, 以0 · 5mmo 1/g以上,5mmo 1/g未滿尤佳。 未滿0·3mmoΙ/g時,吸著官能基之濃度過低,在 實際使用時吸著能力不足。 W Μ ’如鈉離子般之1價且與質子之選擇性低之離子 爲lPPt水準(即i〇-1Qm〇l/L水準),於離子 交換時’受同時競爭質子之濃度(約爲1 〇 - 7 m 〇 1 / l 水準)影響,離子交換基之利用效率極度降低。因此,於 0 · 3mm 〇1 / g未滿之離子交換容量,有相當大量之 離子吸著樹脂未使用,幾乎未觀測出有除去離子效果。另 一方面’超過1 Ommo Ι/g,欲導入吸著官能基時, 本紙張尺度適用中國國家榡準(CNS ) A4規格(210X297公釐) (請先閱讀背面之注意事項再填寫本頁) ▼ 訂 經濟部智慧財產局員工消費合作社印製 -19- 1239935 A7 B7-17- 1239935 Printed by A7 B7, Consumer Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of the invention (whether it can uniformly introduce the surface of the adsorption functional resin-based particles, grafting in the reaction solvent, that is, in the liquid phase The polymerization reaction and the functional group introduction reaction are suitable. In addition, in order to allow the reaction to proceed near the surface of the resin particles, it is preferable to use a solvent having a small swelling property with respect to the resin used. Specifically, the resin used as a material is A solvent having a swelling degree of 10% or less is preferable. For example, alcohols such as methanol, ethanol, and isopropanol, or a dispersion liquid in which monomers are dispersed in water can be used. The so-called swelling degree is [ The difference between the particle diameter of the resin particles after immersion in the solvent for 1 hour] and the [particle diameter of the resin particles before immersion] is divided by the [particle diameter of the resin particles before immersion]. Adsorbed particles with functional groups spread on the surface of the particles, unlike conventional ion-adsorbed resins, can provide an adsorbed material with a small amount of dissolution. In addition, the surface referred to in this application The depth of the surface to the surface layer of 5 // m. The extent to which the adsorbing functional group is distributed on the surface is indicated by the following method to determine the distribution of the adsorbing functional group. After the adsorbed resin particles are embedded in the resin, Use a slicer, etc., to cut the exposed section of the particles. Mount the exposed section of the sample on a scanning electron microscope, enlarge it to an appropriate magnification, and then absorb specific elements in the functional group, and use an energy dispersive X-ray analysis device. (EDX), X-ray analysis is performed from the surface to the center of the particle. The line profile of the X-ray analysis is read from the intensity of the surface portion and the intensity of the center portion, and obtained from the line profile The known strength can be used as the ratio of the element amount in the sample. The dimensions of this paper are applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm). ---- Ί. (Please read the precautions on the back before filling this page ) Order -18-1239935 A7 B7 V. Explanation of the invention (The functional group distribution index is [the intensity of the EDX line contour of the particle center (the height of the wave peak)] divided by [the EDX line wheel of the particle surface part] The intensity of the profile (the height of the wave peak)] is the obtained 値. That is, as long as the functional groups are uniformly distributed from the surface to the center, the intensity of the EDX line profile is equal, so it is roughly 1, if the functional groups are mostly When distributed on the surface, the strength of the surface portion is increased, and its chirp is smaller than 1. For the adsorbed particles of the present invention, the chirp is preferably less than 0 · 9. It is preferably less than 0 · 8. In addition, the so-called The specific element in the absorbing functional group refers to, for example, S (sulfur) when the sulfonic acid group is included in the background resin. If the absorbing functional group and the resin are substantially composed of the same element, the After the functional group absorbs metal ions, etc., the analysis may be performed in the manner described above. The concentration of the introduced functional group is such that the total weight of the resin is 0. 3mmo Ι / g or more, and 10mmo Ι / g is less than Preferably, it is more than 0 · 5mmo 1 / g, and preferably less than 5mmo 1 / g. When it is less than 0.3 mmoI / g, the concentration of the absorbing functional group is too low, and the absorbing ability is insufficient in practical use. W Μ 'Iron-like ions with low selectivity to protons are at the level of lPPt (ie, 〇-1Qm〇l / L level). At the time of ion exchange, the concentration of protons competing for the same time (about 1 〇- 7 m 〇1 / 1 level), the utilization efficiency of ion exchange groups is extremely reduced. Therefore, at an ion exchange capacity of less than 0.3 mm / g / g, a considerable amount of ion-adsorbing resin was not used, and almost no ion-removing effect was observed. On the other hand, if it exceeds 1 Ommo Ι / g, if you want to introduce absorbing functional groups, the paper size is applicable to China National Standard (CNS) A4 (210X297 mm) (Please read the precautions on the back before filling this page) ▼ Order Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs-19- 1239935 A7 B7

五、發明説明(A 不只是於樹脂表面,甚至樹脂內部亦進行反應,隨反應而 殘留副生成物,例如於處理水時,將這些作爲不純物而溶 (請先閱讀背面之注意事項再填寫本頁) 出,並不宜。 吸著官能基之具體例,如下所示。 離子交換基中,作爲陽離子交換基之磺酸基、羧酸基 及磷酸基,作爲陰離子交換基之4級銨鹽基、吡啶鏺鹽基 及3至2級氨基,作爲螯合基之亞氨二乙酸基、氫硫基及 乙撐二胺基等。 作爲群特異性親和吸著基之Cibacron Blue F 3 G -A、洋刀豆血球凝集素A (Concanavalin A,簡稱c ο η A)、肝素、丹寧、金屬螯合基等。 可導入抗原或抗體類爲親和吸著基。 這些不只可單獨鍵結,亦可組成複數個吸著基,或是 進而導入如羥基等之其他之官能基組成鍵結亦可。 經濟部智慧財產局員工消費合作社印製 由燒結成形時之吸著官能基之熱安定性、實用環境中 熱化學之安定性之觀點,陽離子交換基是以強酸之磺酸型 爲宜,陰離子交換基是以強鹼性之4級銨鹽基型或吡啶鑰 鹽基型爲宜。 另外,亦可採用金屬鹽作爲這些官能基,於燒結體成 形後等,置換金屬爲質子之方法。因爲一般而言,使用金 屬鹽,會提高官能基之耐熱性,比不置換時,可至較高之 燒結溫度,擴大可使用條件範圍。並且,氯等鹵素之置換 方法亦可同樣地使用。具體而言,例如與氫氧化鈉溶液接 觸時,可使用磺酸鈉之形式之磺酸基。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐1 ' -20- 1239935 A7 B7 五、發明説明(么 導入吸著官能基之方法並無特別限定,例如可以下述 方法導入離子交換基。 (請先閱讀背面之注意事項再填寫本頁) 陽離子交換基時,使用磺化試劑以置換反應,導入磺 酸基於芳香族化合物之方法,或是附加亞硫酸之方法等。 例如’於以r射線照射過之樹脂粒子,接枝聚合苯乙烯或 環氧丙基甲基丙烯酸及交聯劑後,使用氯基磺酸於苯乙烯 ,使用亞硫酸鹼性溶液於環氧丙基甲基丙烯酸反應,導入 磺酸基。亦有直接接枝聚合如苯乙烯基磺酸鹽之具有磺酸 基之單體之方法。 陰離子交換基時,例如,於以r射線照射過之樹脂粒 子,接枝聚合氯基甲基苯乙烯或環氧丙基甲基丙烯酸後, 導入4級銨基。氯基甲基苯乙烯時,爲進行處理三甲基氨 。而環氧丙基甲基丙烯酸時,爲與三甲基氨鹽酸鹽反應而 導入4級銨基。亦有直接於樹脂粒子接枝聚合如苯乙烯基 二甲基鏡鹽之具有4級錢基之單體之方法。 經濟部智慧財產局員工消費合作社印製 螯合交換基時,舉例如於以r射線照射過之樹脂粒子 ’與溶解存在環氧丙基甲基丙烯酸及二乙烯基苯之乙醇溶 液接枝聚合後,與含有亞氨二乙酸鈉之二甲基亞碼與水成 1比1之混合液進行反應,導入螯合交換基之方法。 本發明中,不是直接鍵結吸著官能基於樹脂粒子,而 是導入接枝聚合鏈形成層,例如與如使用熱濃硫酸等導入 磺酸基於聚鏈烯烴之直接方法相比較,反應穩定,容易控 制,伴隨副反應之生成物少等優點。 如此所得到之吸著樹脂粒子之形狀並無特別的限制。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -21 - 1239935 A7 B7V. Description of the invention (A is not only on the resin surface, but also on the inside of the resin, and the by-products remain with the reaction. For example, when treating water, dissolve these as impurities (please read the precautions on the back before filling in this Page), it is not suitable. Specific examples of adsorption functional groups are shown below. Among the ion exchange groups, the sulfonic acid group, carboxylic acid group, and phosphate group as cation exchange groups, and the fourth-order ammonium salt group as anion exchange groups. , Pyridinium salt and 3 to 2 amino groups, iminodiacetic acid group, hydrogenthio group and ethylenediamine group as chelating group, etc. Cibacron Blue F 3 G -A as group-specific affinity absorbing group Concanavalin A (abbreviated as c ο η A), heparin, tannin, metal chelating groups, etc. can be introduced into the antigen or antibody as affinity sorbent groups. These can not only be individually bonded, but also It can form a plurality of absorbing groups, or further introduce other functional groups such as hydroxyl groups to form a bond. The employee cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs prints the thermal stability of the absorbing functional groups during sintering, In a practical environment From the viewpoint of the stability of thermochemistry, it is preferable that the cation exchange group is a strong acid sulfonic acid type, and the anion exchange group is a strong basic quaternary ammonium salt type or a pyridinium salt type. It is also suitable. Metal salts as these functional groups are used to replace metals with protons after forming the sintered body. Generally, the use of metal salts can improve the heat resistance of functional groups, and can reach higher sintering temperatures than when no replacement is used. To expand the range of usable conditions. In addition, halogen replacement methods such as chlorine can also be used in the same way. Specifically, for example, when contacting with sodium hydroxide solution, sulfonic acid groups in the form of sodium sulfonate can be used. This paper standard applies China National Standard (CNS) A4 specification (210X 297 mm 1 '-20-1239935 A7 B7 V. Description of the invention (There is no particular limitation on the method for introducing an adsorbed functional group. For example, an ion-exchange group can be introduced as follows.) Please read the notes on the back before filling this page.) For cation exchange groups, use sulfonation reagents to replace the reaction, introduce sulfonic acid based on aromatic compounds, or add sulfurous acid. Method, etc. For example, 'After irradiating the resin particles with r-rays, graft polymerization of styrene or epoxypropylmethacrylic acid and a cross-linking agent, use chlorosulfonic acid on styrene, and use a basic sulfite solution on Glycidyl methacrylic acid is reacted to introduce a sulfonic acid group. There is also a method of directly graft-polymerizing a monomer having a sulfonic acid group such as a styryl sulfonate. For an anion exchange group, for example, by irradiating with r rays After passing through the resin particles, chloromethylstyrene or epoxypropylmethacrylic acid is graft-polymerized, and then a level 4 ammonium group is introduced. In the case of chloromethylstyrene, trimethylamine is treated for the treatment. In the case of methyl methacrylic acid, a fourth-grade ammonium group is introduced to react with trimethylamino hydrochloride. There are also monomers having a fourth-grade money group which are directly polymerized on resin particles such as styryl dimethyl mirror salt. Method. When printing the chelate exchange group in the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs, for example, after the resin particles irradiated with r-rays were graft-polymerized with an ethanol solution in which epoxypropylmethacrylic acid and divinylbenzene were dissolved, A method of reacting with a dimethyl subcode containing sodium iminodiacetate and a 1: 1 mixed solution with water to introduce a chelate exchange group. In the present invention, instead of directly bonding and adsorbing functional resin-based particles, a graft polymerized chain is introduced to form a layer. For example, compared with a direct method of introducing a sulfonic acid based polyalkene such as using hot concentrated sulfuric acid, the reaction is stable and easy. Control, and fewer products associated with side reactions. The shape of the absorbing resin particles obtained in this manner is not particularly limited. This paper size applies to China National Standard (CNS) A4 (210X297 mm) -21-1239935 A7 B7

五、發明説明(A 正圓球狀或不定形均可、一次粒子所形成的、一次粒子複 數個聚集成一體化之二次粒子或是再粉碎二次粒子所形成 的都沒有關係。粒徑以3 ◦ 0 // m以下爲宜。以1 〇 # m 以上’ 1 0 0 // m未滿尤佳。粒徑大於3 0 0 // m時,所 得到之燒結體之空孔之大小亦變大,降低被吸著物質及吸 著性官能基之會合頻率,使吸著效率變差。相反地,若是 粒徑小於1 0 // m時,燒結體之空孔之大小亦變小,降低 透水透氣率而不具實用性。 〈吸著燒著體之製造方法〉 本發明之具有吸著性之燒結體(以下,稱爲吸著燒結 體)是可以下述方法製得。 第1個方法是,燒結熱可塑性樹脂粒子與形成可導入 吸著官能基之交聯體層之樹脂粒子之粒子混合物,製成多 孔質樹脂基塊(matrix)後,使吸著官能基反應之方法。 第2個方法是,燒結混合藉由接枝聚合鏈導入具有吸 著能之官能基之樹脂粒子於熱可塑性樹脂粒子之粒子混合 物之方法。 第3個方法是,燒結熱可塑性樹脂粒子作成燒結體後 ,於其表面形成交聯體層,其次是使能與交聯體層反應之 具有吸著能之官能基反應之方法。 圖1爲這些流程之整理。 第1個方法具有之優點爲,導入吸著官能基於燒結步 驟終了已形成交聯體層之燒結體,吸著官能基不會暴露於 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) (請先閱讀背面之注意事項再填寫本頁) 丁 *8—· II........ illlsl ·_ϋϋ Βιαιι · 經濟部智慧財產局員工消費合作社印製 -22- 1239935 經濟部智慧財產局員工消費合作社印製 Α7 Β7 五、發明説明(4 燒結時之高溫,即使使用熱安定性較差之吸著官能基,也 不必擔心吸著官能基之熱分解及熱分解所伴隨之不純物之 生成。 第2個方法具有之優點爲,預先於液相中,以接枝聚 合導入官能基於樹脂粒子,易使吸著官能基均勻地導入其 表面。 第3個方法具有之優點是,步驟最單純。 由圖1可知,製造吸著燒著體時之要素爲,混合粒子 、充塡粒子於金屬器具、燒結、形成交聯體層及導入吸著 官能基。其中,形成交聯體層及導入吸著官能基之方法, 已如上所述。以下是說明混合粒子' 充塡粒子於金屬器具 及燒結之方法。 熱可塑性樹脂粒子與吸著樹脂粒子,以及熱可塑性樹 脂粒子與形成可導入吸著官能基之交聯體層之樹脂粒子之 混合,可使用轉鼓混合機、精密混合機、高速流動型混合 機及V型混合機實施,但希望選擇混合時粒子狀物不帶電 之裝置、混合條件。粒子狀物帶電時,會易使粒子間發生 聚集,難以均勻混合。使用適當的混合機之地線,混合機 之供給及取出粒子時,以送風式除電裝置等除去靜電氣爲 宜。 吸著樹脂粒子或形成可導入吸著官能基之交聯體層之 樹脂粒子,與熱可塑性樹脂粒子之混合比率,以前者爲兩 者合計之1 0重量%以上,7 0重量%未滿爲宜,以3〇 重量%以上,6 0重量%未滿之範圍尤佳。爲得到實用上 本紙張尺度適用中國國家標準(CNS ) A4規格(210Χ 297公釐) (請先閱讀背面之注意事項再填寫本頁)V. Description of the invention (A is perfectly spherical or irregular, it does not matter whether the primary particles are formed, the primary particles are aggregated into secondary particles, or the secondary particles are pulverized. It does not matter. It is better to be less than 3 ◦ 0 // m. More than 1 〇 # m is better than 1 0 0 // m is less than full. When the particle size is greater than 3 0 0 // m, the size of the pores of the sintered body obtained It also becomes larger, lowering the frequency of convergence of the substance to be adsorbed and the adsorbable functional group, which deteriorates the adsorption efficiency. Conversely, if the particle diameter is less than 1 0 // m, the size of the pores of the sintered body also becomes smaller. It is not practical to reduce the water permeability and air permeability. <Method for manufacturing sintered sintered body> The sintered body (hereinafter, referred to as sintered sintered body) having sinterability of the present invention can be prepared by the following method. One method is a method of sintering a mixture of thermoplastic resin particles and resin particles forming a crosslinked layer capable of introducing an adsorbing functional group to form a porous resin matrix, and then reacting the adsorbing functional group. The two methods are: sintering and mixing by introducing The method of mixing functional resin particles with thermoplastic resin particles. The third method is to sinter the thermoplastic resin particles to form a sintered body, and then to form a crosslinked layer on the surface, followed by enabling and crosslinking Bulk layer reaction method with functional group with adsorption energy. Figure 1 shows the finishing of these processes. The first method has the advantage of introducing the sintered body that has formed the crosslinked layer based on the sintering step at the end of the sintering step. The functional group will not be exposed to this paper size. Applicable to China National Standard (CNS) A4 specification (210X 297 mm) (Please read the precautions on the back before filling this page). Ding * 8— · II ....... illlsl · _ϋϋ Βιαιι · Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs-22- 1239935 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs Α7 Β7 V. Description of the invention (4 High temperature during sintering, even if the thermal stability is poor It is not necessary to worry about the thermal decomposition of the functional group and the generation of impurities accompanying the thermal decomposition. The second method has the advantage of being in the liquid phase beforehand. Introducing the functional group based on resin particles by graft polymerization makes it easy to uniformly introduce the absorbing functional group onto the surface. The third method has the advantage that the steps are the simplest. As can be seen from FIG. 1, the elements when producing the absorbing and burning body In order to mix particles and particles filled with metal appliances, sinter, form a crosslinked body layer, and introduce an adsorbing functional group, the methods for forming a crosslinked body layer and introducing an adsorbed functional group are as described above. The following is a description of mixed particles '' A method for filling particles into metal appliances and sintering. Mixing thermoplastic resin particles and absorbing resin particles, and mixing thermoplastic resin particles with resin particles that form a crosslinked layer capable of introducing absorbing functional groups, can be mixed using a drum. Machines, precision mixers, high-speed flow mixers, and V-type mixers. However, it is desirable to select devices and mixing conditions where particles are not charged during mixing. When the particulate matter is charged, it is easy for the particles to aggregate and it is difficult to uniformly mix them. Use an appropriate ground wire of the mixer. When supplying and removing particles from the mixer, it is advisable to remove static electricity with a blower type static elimination device. The mixing ratio of the resin particles adsorbing the resin particles or the resin particles forming a crosslinked layer capable of introducing an adsorption functional group to the thermoplastic resin particles is preferably 10% by weight or more and less than 70% by weight in total. It is more preferably in a range of 30% by weight or more and less than 60% by weight. In order to obtain practicality, this paper size applies the Chinese National Standard (CNS) A4 specification (210 × 297 mm) (Please read the precautions on the back before filling in this page)

-23- 1239935 A7 B7 五、發明説明(2)| (請先閱讀背面之注意事項再填寫本頁) 足夠之吸著能力,吸著樹脂粒子之比率必須爲1 〇重量% Μ ±。但若超過7 〇重量%時,熱可塑性樹脂粒子之比率 變少’因粒子間之溶解鍵結不完全,不能得到充份之吸著 燒結體之強度。 充塡粒子於金屬器具,例如可使用振動式打包機等之 振動式充塡裝置。 振動充塡時之振幅以比較不影響粒子,且配合充塡裝 置其振動充塡時間爲必要之最小限度爲宜。長時間振動之 負擔,會引起粒徑小之粒子往下部下沈,即粒子之再分配 ,不得不失去均勻混合之意義。 金屬器具之材質,並無特別的限制,包含鐵、不銹鋼 、頁銅及錦等。就耐久性、熱容量小、量輕且易操作而言 ,以鋁爲宜。 金屬器具之形狀,如2片平板成平行之物、直徑相異 之圓筒狀之物成雙層之圓筒物等,只要能充塡粒子,並無 特別的限制。 經濟部智慧財產局員工消費合作社印製 充塡於金屬器具之粒子混合物之加熱方法,使用任何 可控制加熱之手段進行。有熱風乾燥機或電氣誘電加熱及 電氣抵抗加熱等方法。 加熱溫度爲樹脂之融點附近,爲粒子間可充份溶解鍵 結之溫度,而且,選擇使熱可塑性樹脂流動,但不掩埋粒 子間空隙之溫度。例如聚乙烯,以1 1 〇 °c以上,1 8 0 t未滿爲宜,以1 2 0 °C以上,1 5 0 °C未滿尤佳。吸著 官能基於高溫時,易引起分解,尤其是1 8 0 °C以上之高 本紙張尺度適用中國國家標準(CNS ) A4規格(21〇&gt;&lt;297公釐) ' -24 - 1239935 A7 ___________________ B7 五、發明説明(4 溫,此傾向尤爲強烈,所以燒結體成形時之加熱溫度以 1 8 0 °C未滿爲宜。 (請先閱讀背面之注意事項再填寫本頁) 本發明之吸著性燒結體之形狀爲薄片狀、塊狀、管狀 、圓柱狀及球狀等,並無特別的限制,可使用任意之形狀 〇 本發明之吸著性燒結體之平均空孔徑,以1 // m以上 ,1 0 0 // m未滿爲宜。1 // m未滿之空孔徑,未能得到 足夠之透水、透氣量,而超過1 〇 〇 //m之範圍時,吸著 物質與吸著官能基之會合頻率減少,從使用初期即吸著能 力不足,引起須被吸著之不純物流出。另外,平均空孔徑 是由表面及斷面之放大照片,測定5 0個以上相鄰接之空 孔之個別的短徑及長徑,以其平均値表示。 本發明之燒結體之空孔率,以2 0 %以上,6 0 %未 滿爲宜,以30%以上,50%未滿尤佳。20%未滿時 ,透水、透氣量小,不具實用性,而6 0 %以上則使燒結 體之強度不足。另外,空孔率是以含浸水之狀態及乾燥狀 態之質量差爲根據,以後述之方法求得的。 經濟部智慧財產局員工消費合作社印製 本發明是提供於表面上具有高濃度之各種吸著性官能 基之樹脂粒子,並提供含有大量該粒子所控制之空孔徑及 具有以往之膜材料所不能得到之厚度之吸著性燒結體,因 而可提供吸著、濃縮及分離除去液體或氣體中之微量成份 之基塊。 特別是導入離子吸著性官能基之吸著燒結體,可除去 微粒子、陽離子成份、陰離子成份、鹼金屬及鹼土金屬類 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) -25- 1239935 A7 __ B7 五、發明説明(么 、遷移金屬類至極低濃度,與高的透水性能相輔相成,適 合使用於超純水之製造領域等。 (請先閱讀背面之注意事項再填寫本頁) 以下是以離子交換基爲吸著性官能基之具體例子,詳 細地說明本發明。 〈測定方法〉 (1 )熱可塑性樹脂粒子之溶融流動性 依據A S T M D 1 2 3 8,測定其Μ I (融溶指數 )値。 (2 )粒徑 由樹脂粒子之放大照片,測定5 0個以上粒子之個別 的短徑及長徑,以其平均値表示。 (3 )交聯體層之導入量 預先測定欲導入父聯體層之樹脂粒子之重量,將所得 到之交聯體粒子之重量減去樹脂粒子之重量,再除以樹脂 粒子之重量,即可求出。 (4)吸著官能基分布指標 經濟部智慧財產局肖工消費合作社印製 包埋吸著樹脂粒子於樹脂後,使用切薄片機等切削, 露出粒子之斷面。安裝露出試樣之斷面於掃描電子型顯微 鏡,擴大成適當倍率後,關於吸著官能基中特異之元素, 以能量分散型X光分析裝置(E D X ),由粒子之表面至 中心部份進行X光分析。從表面部份之強度及中心部份之 強度分別讀取X光分析之譜線輪廓(N n e p r 〇 f i丨e )。並且 由譜線輪廓所得知之強度可作爲試樣中元素量之比例。吸 ^紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) — -26- 1239935 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明説明( 著官能基分布指標是〔粒子中心部份之E D X譜線輪廊之 強度(波峰之高度)〕除以〔粒子表面部份之E D X譜線 輪廓之強度(波峰之高度)〕,所得之値爲吸著官能基分 布指標。 (5)陽離子交換基導入量 定量1 0 g之導入陽離子交換基之吸著樹脂,以純水 浸漬後充塡於玻璃製之層析管中,以1 N之N a 〇 Η溶液 、純水、1 Ν之硝酸溶液、純水之順序洗淨。其之再以 1 Ν之N a〇Η溶液流過,所得到之過濾液再以1 Ν之 N a Ο Η溶液滴定,求出離子交換容量。之後,吸著樹脂 以乙醇置換,於5 0 °C下,進行真空乾燥2小時,求出乾 燥重量,算出每重量單位之陽離子交換基導入量。 (6 )陰離子交換基導入量 定量1 0 g之導入陰離子交換基之吸著樹脂,以1 N 之N a〇Η溶液充份流過後,使離子交換基成〇Η型後, 以1 Ν之N a C 1水溶液流過,使其吸著C 1離子,再以 1 N之硝酸鉀溶液充份流過,沈澱滴定所得到之過濾液, 求出C 1離子吸著量。之後,吸著樹脂以乙醇置換,於 5 0 °C下,進行真空乾燥2小時,求出乾燥重量,算出每 重量單位之陰離子交換基導入量。 (7)螯合交換基導入量 導入螯合交換基之燒結體,以1 N之鹽酸成Η型後, 以1 0 0 p p m之硫酸銅溶液流過後,使其吸著C u離子 ,以1 N之鹽酸脫離後,脫離液以原子吸光法求出銅離子 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) (請先閱讀背面之注意事項再填寫本頁)-23- 1239935 A7 B7 V. Description of the invention (2) | (Please read the precautions on the back before filling this page) Sufficient adsorption capacity, the ratio of adsorbed resin particles must be 10 wt% Μ ±. However, if it exceeds 70% by weight, the ratio of the thermoplastic resin particles becomes small. 'Because of the incomplete dissolution bonding between the particles, sufficient strength of the sintered compact cannot be obtained. For filling particles into metal appliances, for example, a vibration-type filling device such as a vibration-type packer can be used. The amplitude of vibration during charging is relatively not to affect the particles, and the vibration charging time of the charging device is the minimum necessary. The burden of long-term vibration will cause the particles with small particle size to sink to the lower part, that is, the redistribution of the particles, which has to lose the meaning of uniform mixing. There are no particular restrictions on the materials of metal appliances, including iron, stainless steel, sheet copper, and brocade. In terms of durability, small heat capacity, light weight and easy operation, aluminum is preferred. The shape of metal appliances, such as two flat plates in parallel, cylindrical objects with different diameters, and double-layered cylindrical objects, are not particularly limited as long as they can fill particles. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. The heating method of the particle mixture filled in metal appliances is performed by any controlled heating method. There are hot air dryers or electric induction heating and electric resistance heating methods. The heating temperature is near the melting point of the resin, which is a temperature at which the particles can fully dissolve and bond, and the temperature is selected to allow the thermoplastic resin to flow without burying the voids between the particles. For example, polyethylene is more preferably 110 ° C or more and less than 180 ° C, and more preferably 120 ° C or more and less than 150 ° C. The adsorption function is based on high temperature, which can easily cause decomposition, especially for paper sizes above 180 ° C. The Chinese paper standard (CNS) A4 specification (21〇 &gt; &lt; 297 mm) is applicable. -24-1239935 A7 ___________________ B7 V. Description of the invention (4 temperature, this tendency is particularly strong, so the heating temperature during sintered body forming should be less than 180 ° C. (Please read the precautions on the back before filling this page) The present invention The shape of the absorptive sintered body is flaky, massive, tubular, cylindrical, or spherical, and is not particularly limited. Any shape can be used. The average pore diameter of the absorptive sintered body of the present invention is Above 1 // m, 1 0 0 // m is less than adequate. 1 // m is less than the empty aperture, sufficient water permeability and air permeability cannot be obtained, and if it exceeds the range of 1 00 // m, suction The frequency of meeting the absorbing substance and the absorbing functional group is reduced, and the absorbing ability is insufficient from the early stage of use, which causes the impure substance to be absorbed. In addition, the average pore diameter is the enlarged photo of the surface and the section, and 50 or more are measured. Individual short and long diameters of adjacent holes The average 値 indicates. The porosity of the sintered body of the present invention is preferably more than 20% and less than 60%, preferably more than 30% and less than 50%. When less than 20%, the water permeability and air permeability It is small, not practical, and more than 60% makes the strength of the sintered body insufficient. In addition, the porosity is based on the quality difference between the state of impregnation with water and the state of drying, and it is obtained by the method described later. Wisdom of the Ministry of Economic Affairs The invention is printed by the Consumer Cooperative of the Property Bureau. The present invention is to provide resin particles with high concentration of various absorbing functional groups on the surface, and to provide a large number of pore diameters controlled by the particles and a thickness that cannot be obtained with conventional film materials. The adsorbed sintered body can provide the base block for adsorption, concentration and separation to remove trace components in liquid or gas. Especially the adsorbed sintered body with ion-absorbing functional group introduced can remove fine particles, cationic components, Anionic ingredients, alkali metals and alkaline earth metals. The paper size is applicable to Chinese National Standard (CNS) A4 specification (210X 297 mm) -25- 1239935 A7 __ B7 V. Description of the invention Very low concentration, which is complementary to high water permeability, suitable for use in the production of ultrapure water, etc. (Please read the precautions on the back before filling out this page) The following is a specific example of an ion-exchange group as an absorbing functional group The present invention will be described in detail. <Measurement method> (1) The melt flowability of thermoplastic resin particles is measured in accordance with ASTM D 1 2 3 8 (Ml (melt index)). (2) The particle size is enlarged by the resin particles. In the photograph, the individual short and long diameters of 50 or more particles were measured and expressed as the average 値. (3) The introduction amount of the crosslinked layer The weight of the resin particles to be introduced into the parent connected layer is measured in advance. The weight of the obtained crosslinked particles is subtracted from the weight of the resin particles, and then divided by the weight of the resin particles. Out. (4) Adsorption functional group distribution index Printed by Xiao Gong Consumer Cooperative, Bureau of Intellectual Property, Ministry of Economic Affairs After absorbing resin particles is embedded in the resin, it is cut with a slicer or the like to expose the cross section of the particles. The cross section of the exposed sample was mounted on a scanning electron microscope and enlarged to an appropriate magnification. The specific elements in the functional group were absorbed by an energy dispersive X-ray analysis device (EDX) from the surface of the particles to the center. X-ray analysis. From the intensity of the surface part and the intensity of the center part, the line contours of the X-ray analysis (N n e p r 0 f i 丨 e) were read. And the intensity obtained from the spectral line profile can be used as the ratio of the element amount in the sample. Paper size applies to China National Standard (CNS) A4 specification (210X 297 mm) — -26- 1239935 Printed by A7 B7, Consumer Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of the invention (The functional group distribution index is [Particle Center The intensity of the part of the EDX line contour (the height of the wave crest)] is divided by [the intensity of the contour of the EDX line of the particle surface (the height of the wave crest)], and the obtained pyrene is an indicator of the distribution of the adsorption functional group. (5 ) The amount of cation exchange group introduced was quantitatively 10 g of the cation exchange group-adsorbed resin, impregnated with pure water, and then filled in a glass chromatographic tube, with a 1 N Na 〇Η solution, pure water, 1 Rinse the nitric acid solution and pure water in order. Then flow through 1 N N aq solution, and the obtained filtrate is titrated with 1 N N a 0 H solution to determine the ion exchange capacity. After that, the sorbent resin was replaced with ethanol and vacuum-dried at 50 ° C for 2 hours, and the dry weight was calculated to calculate the amount of cation exchange group introduced per weight unit. (6) The amount of anion exchange group introduced was 10 g. Introduction of anion exchange group After filling the resin with a 1 N NaOH solution, the ion-exchange group was formed into a 0H type, and then passed through a 1 N NaC1 aqueous solution, so as to absorb C1 ions, and then with 1 N The potassium nitrate solution was flowed through, and the filtrate obtained by titration was precipitated to determine the C 1 ion adsorption amount. After that, the adsorption resin was replaced with ethanol and dried under vacuum at 50 ° C for 2 hours. Dry weight, calculate the amount of anion exchange group introduced per weight unit. (7) Chelate exchange group introduction amount The sintered body into which the chelate exchange group is introduced, and then made into hydrazone with 1 N hydrochloric acid, then copper sulfate with 100 ppm After the solution flows through, it absorbs Cu ions and desorbs with 1 N hydrochloric acid. The desorbed solution is used to determine copper ions by atomic absorption method. The paper size is applicable to Chinese National Standard (CNS) A4 (210X 297 mm) (please (Read the notes on the back before filling out this page)

-27- 1239935 A7 B7 五、發明説明(4 濃度。之後,吸著樹脂以乙醇置換,於5 0 °C下’進行真 空乾燥2小時,求出乾燥重量,算出每重量單位之螯合交 換基導入量。另外,使用之原子吸光裝置,爲精工電子工 業社製之SAS — 72 7型。 (8 )平均空孔徑 平均空孔徑是,由表面及斷面之放大照片’測定5 0 個以上相鄰接之空孔之個別的短徑及長徑,算出其平均値 而求得。 (9 )空孔率 浸漬燒結體於乙醇1小時後,再浸漬於純水中,重覆 5次,瀝乾燒結體表面之水份後測定質量。之後,再度浸 漬於乙醇後,於5 0 °C下,乾燥1 0小時,測定乾燥後之 質量,以c m 3單位求出兩者之差a。另一方面,測定燒結 體之大小,以c m 3單位求出其體積b。空孔率以a / b算 出。-27- 1239935 A7 B7 V. Description of the invention (4 concentration. After that, the adsorption resin was replaced with ethanol and dried under vacuum at 50 ° C for 2 hours. The dry weight was calculated and the chelate exchange group per weight unit was calculated. Introduced amount. In addition, the atomic absorption device used is SAS-72 7 type manufactured by Seiko Denshi Kogyo Co., Ltd. (8) Average pore diameter The average pore diameter is measured from the enlarged photo of the surface and cross section. The individual short and long diameters of adjacent voids are calculated by calculating the average 値. (9) The porosity is immersed in ethanol for 1 hour, then immersed in pure water, repeated 5 times, and drained. The mass of the dried sintered body was determined by measuring its mass. After that, it was immersed in ethanol again, and then dried at 50 ° C for 10 hours. The mass after drying was measured, and the difference a was calculated in cm 3 units. On the one hand, the size of the sintered body was measured, and its volume b was obtained in cm 3 units. The porosity was calculated as a / b.

(10) T 0 C 將試樣水導入A a n t e 1社製之T〇C計— A 1 〇 〇 〇 X P,測定其値。另外,△ T〇C是,超純水(10) T 0 C The sample water was introduced into a TOC meter—A 1 000 × P manufactured by A ante 1 company, and its content was measured. In addition, △ T〇C is ultrapure water

流通過導入離子交換基之吸著燒著體(或是充塡吸著樹脂 之管柱)時,於入口處及出口處,分別測定試樣水中之 TOC値之差(〔出口處之TOC〕一 〔入口處之t〇C 〕)° (11) 微粒子數 將試樣水導入P M S社製微粒子計數器UltraDI — 5 0 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閱讀背面之注意事項再填寫本頁) 聚一--- 訂---- 經濟部智慧財產局員工消費合作社印製 -28- 1239935 A7 B7 五、發明説明(ά 測定,以0 · 1 # m未滿之總粒子數爲指標。另外’ △微 (請先閱讀背面之注意事項再填寫本頁) 粒子是,於吸著燒著體之入口處及出口處’測定試樣水中 之微粒子數値之差(〔出口處之微粒子數〕一〔入口處之 微粒子數〕)。 (1 2 )透水量 以9 · 8 N/ cm2之壓差使超純水流通過導入離子交 換基之吸著燒著體,測定透過水之重量,以求出其透水量 〇 (13) 水中之金屬含有量 於無塵室中,將試樣水濃縮1 〇至1 0 0倍,以橫河 Chemical Analvsis製 I C P - M S 測定。 (14) 處理水之抵抗率 使用東亞D Κ Κ社製A Q - 1 1型,直接測定處理水 之抵抗率。 〈吸著樹脂粒子之例〉 實施例1 經濟部智慧財產局員工消費合作社印製 將重量平均分子量爲3 5 〇萬之旭化成(株)製之聚 乙烯粉末「SafainUH9〇l」(商標),以網目 2 0 0之金屬網筛過而得到粒彳空爲8 3 //m之聚乙烯粉末 。樹脂之Μ I値幾乎爲〇。將此2 5 0 g之粉末,放入鋁 蒸者聚乙烯袋中’封入氮氣,以1 〇 〇 k G y之r射線照 射。溶解3 0 〇 g之苯乙烯及4 3 · 6 g二乙烯基苯(純 度5 5 % )於1 L之異丙醇中,於5 〇 t下,3 〇分鐘之 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297/^&quot;&quot;]~ 一 ' -~ -29- 1239935 A7 B7 五、發明説明(4 慰氣氣泡流除去溶解存在之氧氣。將r射線照射後之「 SafajnuH901」,在氮氣氣泡流下投入此單體溶液中。3小 時攪拌後,反應漿液以布氏濾斗過瀘,以3 L之二氯基曱 烷洗淨後真空乾燥。此接枝體之收成量爲4 1 〇 g,交聯 體層之形成量爲6 4%。溶解7 1 g之氯基磺酸於1 L之 二氯基甲烷之反應液,投入該接枝體,3小時攪拌。此反 應液中投入5 0 0 m L之異丙醇,稍微攪拌後,再以布氏 濾斗過濾之後,以1 L之異丙醇,1 0 L之純水洗淨,真 空乾燥。所得到陽離子型離子吸著樹脂之收成量約爲 2 4 0 g。該樹脂之粒徑爲8 4 // m,離子吸著容量爲 2 · 4 m m ο 1 / g。對於S (硫)所測定之E D X之吸 著官能基分布指標爲0 · 7。 實施例2 將實施例1所得到之1 0 0 g之離子吸著樹脂充塡於 內徑1 5 m m %之玻璃管柱中,以1 N之硝酸再生後’將 8 0 °C之熱超純水以1 0 0 m L / m i η之流速4 8小時 流過後,求出△ Τ〇C。 洗淨初期之ATOC爲5〇〇PPb左右’但是24 小時後約爲2 0 P P b,已安定。之後’常溫之超純水流 過後之ATOC爲1 p p b以下。 另外,△微粒子爲0 · 05個/mL。 比較例1 本紙張尺度適用中國國家標準(CNS ) A4規格(210&gt;&lt;297公釐) (請先閲讀背面之注意事項再填寫本頁) 訂 經濟部智慧財產局員工消費合作社印製 -30 - 1239935 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明説明(4 改變實施例2之離子吸著樹脂,使用三菱化學(株) 製離子交換樹脂「D i a i ο η P K 2 1 2」(商標), 其他則與實施例2相同,評價離子吸著樹脂之△ Τ Ο C。 熱超純水經4 8小時流過後,其△ T ◦ C爲1 2 0至 1 5 0 p p b。之後,常溫之超純水流過後之△ τ〇C爲 10至15ppb以下。另外,△微粒子爲〇 · 3個/ m L,比例1大1 〇倍。 實施例3 與實施例1同樣地,將重量平均分子量爲2 0萬之旭 化成(株)製之2 5 0 g之聚乙烯粉末「SafainSH801」( 商標),以1 0 0 k G y之r射線照射。樹脂之Μ I値爲 〇· 08g/10分,粒徑爲86//m。溶解300g之 氯基乙基苯乙烯及4 3 · 6 g二乙烯基苯(純度5 5%) 於1 L之異丙醇之反應液中,於5 0 °C下,進行氮氣氣泡 流3 0分鐘,投入2 5 0 g之r射線照射後之聚乙烯粉末 。3小時攪拌後,以布氏濾斗過濾,以1 l之氯化甲烯洗 淨後真空乾燥。收成量爲4 8 0 g,交聯體層之形成量爲 9 2 %。所得到之交聯體粒子浸漬於溶解存在3 0 %之三 甲基氨之異丙醇,於3 5 °C下,進行反應5 0小時,使其 4級銨化。所得到之陰離子型離子吸著樹脂以乙醇,水洗 淨後,以乙醇置換後以真空乾燥機乾燥。所得到之陰離子 型離子吸著樹脂之離子交換容量爲3·26mm〇1/g 。所得粒子之粒徑爲8 8 // m。以C 1 (氯)置換交換基 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) (請先閱讀背面之注意事項再填寫本頁} 訂 -31 - 1239935 A7 B7 五、發明説明(4 所測定之吸者官能基分布指標爲〇 · 6。 與實施例2同樣的方法,評價此陰離子型離子吸著樹 脂之T〇C溶出,以8 〇它之熱超純水,4 8小時洗淨後 之ATOC爲1ppb以下。 另外,△微粒子爲〇 · 〇7個/mL。 實施例4 與實施例1同樣地,2 5 0 g之聚乙烯粉末(旭化成 製SafainSH801 ),以1 〇 〇 k G y之r射線照射。樹脂 之MI値〇 · 〇8g/l〇分爲〇,粒徑爲86//m。溶 解3 0 0 g之環氧丙基甲基丙烯酸及4 3 · 6 乙烯基 苯(純度5 5 % )於1 L之異丙醇之反應液中,進行3 〇 分鐘之氮氣氣泡流,除去溶解存在之氧氣,投入2 5 0 g 之r射線照射後之聚乙烯粉末。進行反應〇 · 5小時後, 取出接枝聚合後之樹脂粉末,以異丙醇洗淨。將所得到之 接枝聚合共聚物’投入溶解存在1 〇重量%亞氨二乙酸鈉 之二甲基亞碼與水之容積比爲1比1之混合液,於8 0 t 下,進行7 2小時反應。如此所得到之螯合型離子吸著樹 脂之離子交換容量爲0 · 86mmo Ι/g。 以與實施例2同樣的方法,評價此螯合型離子吸著樹 脂之’T〇C溶出,以8 〇 t之熱超純水,4 8小時洗淨後 之ATOC爲lppb以下。△微粒子爲〇 · 〇5個/ m L 〇 本紙張尺度適用中國國家標準(CNS ) A4規格(21〇&gt;&lt; 297公釐) (請先閱讀背面之注意事項再填寫本頁) 訂 經濟部智慧財產局員工消費合作社印製 -32- 1239935 A7 B7 i、發明説明(4 實施例5 (請先閱讀背面之注意事項再填寫本頁) 實施例1中所合成之陽離子型離子吸著樹脂與聚乙烯 粉末(「SafainUH901」,以網目20〇之金 屬網篩過,粒徑爲8 4 # m )以5 0 / 5 0質量比混合。 安裝外徑/內徑=8 Omm^/7 Omm^之銘製押出管 與外徑/內徑=6 Omme/5 Omm0之鋁製押出管, 成同心圓之金屬器具,使用振動式打包機充塡上述之粉末 混合體於空隙間,於1 5 0 °C之熱風乾燥器中,維持1 〇 分鐘進行燒結。所得到之燒結體之平均空孔徑爲2 2 // m ,空孔率爲4 2 %。 安裝以聚乙烯所製成之平板及過濾水口,於所製成之 圓筒燒結體之上下,如圖2所示之圓筒型過濾器。將此過 濾器安裝於市售之P F A製之筒形過瀘器箱,以1 N之硝 酸流通再生後,以與實施例2同樣的方法,評價T ◦ C溶 出。另外,流通方向即所謂之外壓過濾之方向,圖2所示 之圓筒之由外向內之方向。 經濟部智慧財產局g(工消費合作社印製 以8 0 °C之熱超純水,4 8小時洗淨後之△ T〇C爲 lppb以下。另外,離子交換容量爲0 · 7 2mmo 1 /g。△微粒子爲一 0 · 3個/mL,即表示處理水之方 面少。透水量爲 2100〇〇〇〇L/m2· hr .Mpa 實施例6 將實施例1中所合成之陽離子型離子吸者樹脂,改爲 本紙張尺度適用中國國家標準(CNS ) A4規格(2丨〇&gt;&lt;297公釐) -33- 經濟部智慧財產局員工消費合作社印製 1239935 A7 B7 五、發明説明(4 使用實施例3所合成之陰離子型離子吸著樹脂,其他與實 施例5同樣地進行,而得到陰離子型燒結體。平均空孔徑 爲2 1 //m,空孔率爲4 0%。以與實施例5同樣的方法 ’評價此陰離子型離子吸著體之T〇C溶出,以8 〇 之 熱超純水,4 8小時洗淨後之△ τ〇C爲1 p p b以下。 △微粒子爲一 0 · 04個/mL,幾乎爲〇。另外,所得 到之陰離子型多孔質離子吸著體之離子交換容量爲 0 ♦ 96mm〇 Ι/g。透水量爲 20800000L/ m 2 · h r · M p a 〇 實施例7 將實施例1中所合成之陽離子型離子吸著樹脂,改爲 使用貫施例4所合成之整合型離子吸著樹脂,其他與實施 例5同樣地進行,而得到螯合型多孔質離子吸著體。平均 空孔徑爲2 3 //m,空孔率爲4 2%。 以與實施例5同樣的方法,評價此螯合型多孔質離子 吸著體之T〇C溶出,以8 0 °C之熱超純水,4 8小時洗 淨後之ATOC爲lppb以下。△微粒子爲一 〇 · 2個 / m L,表示出口處之微粒子數少。另外,所得到之多孔 質離子吸著體之離子交換容量爲〇 · 36inmo Ι/g。 實施例8 爲測定實施例5及實施例7之過濾器前後之水質,使 含有微量金屬之模範純水流通過,分析供給水及通過過濾 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) (請先閱讀背面之注意事項再填寫本頁)When the flow passes through an ion-exchange-based adsorbent (or a column filled with adsorbent resin), the difference in TOCTO in the sample water is measured at the entrance and exit ([TOC at the exit]) 1 [t0C at the entrance]) ° (11) Number of microparticles Lead sample water into UltraDI — 5 0 made by PMS Co., Ltd. This paper size is applicable to China National Standard (CNS) A4 (210X297 mm) (please first Read the precautions on the back and fill in this page) Gather one --- Order ---- Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economics -28- 1239935 A7 B7 V. Description of the Invention (Measurement, 0 · 1 # m The total number of underfilled particles is an indicator. In addition, △ Micro (please read the precautions on the back before filling this page) For particles, measure the number of microparticles in the sample water at the entrance and exit of the scorched body 値([Number of fine particles at the exit]-[Number of fine particles at the entrance]). (1 2) Permeate the ultra-pure water through the ion-exchange group and burn by a pressure difference of 9 · 8 N / cm2. Body to measure the weight of permeated water to determine its permeation amount. (13) The metal content in the water was cleaned in a clean room, and the sample water was concentrated by 10 to 100 times, and measured by ICP-MS manufactured by Yokogawa Chemical Analvsis. (14) The resistivity of the treated water was manufactured by Toya DKK Company. Type AQ-1 1 directly measures the resistance of treated water. <Example of resin particles adsorbed> Example 1 Printed by Asahi Kasei Co., Ltd., which is an employee consumer cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. The polyethylene powder "Safain UH90l" (trademark) was sieved through a metal mesh with a mesh of 2000 to obtain a polyethylene powder with a particle size of 8 3 // m. The M I of the resin was almost 0. 250 g of powder was put into an aluminum steamer polyethylene bag, sealed with nitrogen, and irradiated with 1000 k G ray. Dissolved 300 g of styrene and 4 3.6 g of divinylbenzene. (Purity: 55%) in 1 L of isopropanol, at 50 t for 30 minutes, the paper size applies to the Chinese National Standard (CNS) A4 specification (210X297 / ^ &quot; &quot;] ~ 一-- ~ -29- 1239935 A7 B7 V. Explanation of the invention (4 Soothing bubble flow to remove dissolved oxygen. After irradiating r-ray "SafajnuH901" was put into the monomer solution under a stream of nitrogen gas. After stirring for 3 hours, the reaction slurry was filtered through a Buchner filter, washed with 3 L of dichloromethane, and dried in vacuum. The yield was 410 g, and the amount of the crosslinked layer formed was 64%. A reaction solution in which 71 g of chlorosulfonic acid was dissolved in 1 L of dichloromethane was put into the graft, and stirred for 3 hours. 500 ml of isopropanol was added to this reaction solution, and after stirring slightly, it was filtered through a Buchner filter, washed with 1 L of isopropanol and 10 L of pure water, and dried in vacuo. The yield of the obtained cationic ion-adsorbing resin was about 240 g. The particle size of the resin is 8 4 // m, and the ion adsorption capacity is 2 · 4 m m ο 1 / g. The index of the absorption functional group distribution of E D X measured for S (sulfur) was 0 · 7. Example 2 100 g of the ion-adsorbing resin obtained in Example 1 was charged into a 15 mm% glass tube column with an inner diameter of 15 mm%, and was regenerated with 1 N nitric acid. After pure water was passed at a flow rate of 100 m L / mi η for 48 hours, Δ TOC was determined. The ATOC at the initial stage of washing was about 500 PPb ', but it was about 20 P P b after 24 hours, and it was stable. After that, the ultra-pure water at room temperature has an ATOC of 1 p p b or less. The Δ fine particles were 0.05 particles / mL. Comparative Example 1 This paper size applies the Chinese National Standard (CNS) A4 specification (210 &gt; &lt; 297 mm) (Please read the precautions on the back before filling this page) Order printed by the Intellectual Property Bureau of the Ministry of Economic Affairs and Consumer Cooperatives -30 -1239935 Printed by A7 B7, Consumer Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of the invention (4 The ion absorption resin of Example 2 was changed to use ion exchange resin "D iai ο η PK 2 1 2" manufactured by Mitsubishi Chemical Corporation (Trademark), and others are the same as in Example 2, and evaluated △ Τ Ο C of the ion-adsorbed resin. After hot ultrapure water was passed for 48 hours, its △ T ◦ C was 120 to 150 ppb. After that, △ τ ° C after ultra-pure water flowing at room temperature is 10 to 15 ppb or less. In addition, △ fine particles are 0.3 particles / m L, and the ratio 1 is 10 times larger. Example 3 Similar to Example 1, the weight was changed. The 250 g polyethylene powder "SafainSH801" (trademark) manufactured by Asahi Kasei Co., Ltd. with an average molecular weight of 200,000 was irradiated with r-rays of 100 k G y. The M I of the resin was 0.88 g / 10 minutes, particle size is 86 // m. Dissolve 300g of chloroethylstyrene and 4 3 · 6 g of divinylbenzene (purity 5 5%) in 1 L of isopropanol reaction solution, at 50 ° C, nitrogen gas flow for 30 minutes, and then put into 250 g of r-ray irradiation Polyethylene powder. After stirring for 3 hours, it was filtered with a Buchner filter, washed with 1 l of methyl chloride, and then dried under vacuum. The yield was 480 g, and the amount of crosslinked layer formation was 92%. The obtained crosslinked particles were immersed in isopropyl alcohol in which 30% of trimethyl ammonia was dissolved, and reacted at 35 ° C for 50 hours to make them grade 4 ammonium. The obtained anionic ions The adsorption resin was washed with water, washed with water, and replaced with ethanol, and then dried in a vacuum dryer. The ion exchange capacity of the anion ion adsorption resin obtained was 3.26 mm 0 / g. The particle size of the obtained particles was 8 8 // m. Replace the basic paper size with C 1 (chlorine) for China National Standard (CNS) A4 (210X 297 mm) (Please read the precautions on the back before filling out this page} Order -31-1239935 A7 B7 V. Description of the invention (4 The measured index of the functional group distribution of the absorber is 0.6. The same method as in Example 2 was used to evaluate The TOC of the anion ion adsorption resin was eluted, and the ATOC after washing with 80% of its ultra-pure water for 48 hours was 1 ppb or less. In addition, the △ fine particles were 0.07 particles / mL. Example 4 As in Example 1, 250 g of a polyethylene powder (SafainSH801 manufactured by Asahi Kasei) was irradiated with r-rays of 1,000 k G y. The resin had a MI of 0.08 g / l0 and a particle size of 86 // m. Dissolve 300 g of epoxypropylmethacrylic acid and 4 3 · 6 vinylbenzene (55% purity) in a reaction solution of 1 L of isopropanol, and perform a nitrogen bubble flow for 30 minutes to remove the dissolution. Existing oxygen, polyethylene powder after irradiated with 250 g of r-ray. After the reaction was performed for 0.5 hours, the resin powder after the graft polymerization was taken out and washed with isopropyl alcohol. The obtained graft polymerized copolymer 'was put into a mixed solution in which a volume ratio of 1: 1 of dimethyl subcode to water in which 10% by weight of sodium iminodiacetate was dissolved and a ratio of 1: 1 was carried out at 80 t for 7 2 Hour response. The ion exchange capacity of the thus obtained chelate ion-adsorbing resin was 0.886 mmo I / g. In the same manner as in Example 2, the 'TOC of this chelate ion-adsorbing resin was evaluated for dissolution, and the ATOC after washing with 8Ot of hot ultrapure water for 48 hours was 1 ppb or less. △ Fine particles: 0 · 05 / m L 〇 This paper size applies Chinese National Standard (CNS) A4 specifications (21〇 &gt; &lt; 297 mm) (Please read the precautions on the back before filling this page) Order economy Printed by the Ministry of Intellectual Property Bureau's Consumer Cooperatives-32-1239935 A7 B7 i. Invention Description (4 Example 5 (Please read the precautions on the back before filling this page) The cationic ion absorbing resin synthesized in Example 1 Blended with polyethylene powder ("SafainUH901", sieved with a metal mesh with a mesh size of 20 and a particle size of 8 4 # m) at a mass ratio of 50/50. Installation outer diameter / inner diameter = 8 Omm ^ / 7 Omm ^ Zhiming's extruded tube and aluminum extruded tube with outer diameter / inner diameter = 6 Omme / 5 Omm0, made into concentric metal utensils, using a vibration packer to fill the above powder mixture in the space, at 1 5 Sintered in a hot air dryer at 0 ° C for 10 minutes. The average pore diameter of the obtained sintered body was 2 2 // m and the porosity was 4 2%. A flat plate made of polyethylene and The filtering water outlet is a cylindrical filter as shown in FIG. 2 above and below the manufactured cylindrical sintered body. This filter was installed in a commercially available PFA cylindrical filter box, and after regenerating with 1 N nitric acid, T ◦ C was evaluated in the same manner as in Example 2. In addition, the flow direction is the so-called outside The direction of pressure filtration is the direction from the outside to the inside of the cylinder shown in Figure 2. The Intellectual Property Bureau of the Ministry of Economic Affairs (industrial and consumer cooperatives prints hot ultrapure water at 80 ° C, which is washed after 48 hours △ T〇C is 1 ppb or less. In addition, the ion exchange capacity is 0.72 mmo 1 / g. △ fine particles are -0.3 3 / mL, which means that there is less water treatment. The water permeability is 2100 000 L / m2 · hr.Mpa Example 6 The cationic ion-adsorbent resin synthesized in Example 1 was changed to this paper size to apply Chinese National Standard (CNS) A4 specification (2 丨 〇 &gt; &lt; 297 mm)- 33- Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 1239935 A7 B7 V. Description of the invention (4 The anionic ion absorbing resin synthesized in Example 3 was used, and the other steps were performed in the same manner as in Example 5 to obtain an anionic sintered body. .The average pore diameter is 2 1 // m, and the pore ratio is 40%. 5 The same method was used to evaluate the TOC dissolution of this anionic ion sorbent. After washing with 80 ° ultrapure water for 48 hours, △ τ ° C was 1 ppb or less. △ fine particles were -0 · 04 / mL, almost 0. In addition, the ion exchange capacity of the obtained anionic porous ion sorbent was 0 ♦ 96 mm / g. The water permeability was 2000000 million L / m 2 · hr · M pa 〇 Example 7 The cationic ion absorbing resin synthesized in Example 1 was replaced with the integrated ion absorbing resin synthesized in Example 4. Example 5 was performed in the same manner to obtain a chelate-type porous ion adsorbent. The average void diameter is 2 3 // m, and the void ratio is 4 2%. In the same manner as in Example 5, the TOC dissolution of this chelated porous ion sorbent was evaluated, and the ATOC after washing with hot ultrapure water at 80 ° C for 48 hours was 1 ppb or less. The number of △ fine particles is 10 · 2 / m L, which indicates that the number of fine particles at the exit is small. The ion exchange capacity of the obtained porous ion sorbent was 0.36 inmo I / g. Example 8 In order to measure the water quality before and after the filters of Examples 5 and 7, the model pure water containing trace metals was passed through, and the analysis of the supply water and the filtration were performed according to the Chinese National Standard (CNS) A4 specification (210X 297). Mm) (Please read the notes on the back before filling in this page)

-34- 1239935 A 7 B7 五、發明説明(4 (請先閲讀背面之注意事項再填寫本頁) 器之處理水中之金屬離子。以2 0 L / m i n之純水流通 過實施例5及實施例7之過濾器’進行5 0天。其結果如 表1所示。 表1 過濾前的水 實施例5之陽 離子型燒結體 之過濾水 實施例7之螯 合型燒結體之 過濾水 Zn離子濃度 0.2 ND ND (PPb) Na離子濃度 0.97 0.45 (ppt) 經濟部智慧財4局員工消費合作社印製 關於陽離子型多孔質離子吸著體及螯合型多孔質離子 吸著體,認爲很明顯地減低超純水中之Ζ η濃度。陽離子 吸著體中,亦見減低N a濃度。即金屬離子爲離子吸著燒 結體中所吸著。 〈燒結體(以金屬鹽爲官能基進行燒結)之例〉 實施例9 將實施例1中所合成之陽離子型離子吸著樹脂,浸漬 於1 N之N a〇Η溶液,過濾水洗成n a型。該N a型之 陽離子吸著樹脂於真空乾燥機乾燥後,與聚乙烯粉末(「 ^紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) - -35- 1239935 A7 _______B7 五、發明説明(么-34- 1239935 A 7 B7 V. Description of the invention (4 (Please read the precautions on the back before filling this page) for the treatment of metal ions in water. Pass pure water at 20 L / min through Example 5 and Examples The filter of 7 was performed for 50 days. The results are shown in Table 1. Table 1 Filtered water of the cationic sintered body of Example 5 before filtration The Zn ion concentration of the filtered water of the chelated sintered body of Example 7 0.2 ND ND (PPb) Na ion concentration 0.97 0.45 (ppt) Printed on the cationic porous ion adsorbent and chelated porous ion adsorbent by the Consumer Cooperative of the 4th Bureau of Wisdom and Finance of the Ministry of Economic Affairs. Reduce the concentration of Z η in ultrapure water. Also reduce the concentration of Na in cationic sorbents. That is, metal ions are adsorbed in the ion-adsorbed sintered body. Sintered body (sintering with metal salt as the functional group) Example> Example 9 The cationic ion-adsorbing resin synthesized in Example 1 was immersed in a 1 N NaOH solution, and filtered and washed with na-type. The Na-type cationic ion-absorbing resin was dried in vacuum. After the machine is dried, with polyethylene powder ( ^ Paper scale applicable Chinese National Standard (CNS) A4 size (210X297 mm) - -35- 1239935 A7 _______B7 V. invention will be described (What

SafainUH901」,以網目2 0 0之金屬網篩過,粒徑爲8 3 β m ),以5 Ο / 5 0質量比混合。安裝外徑/內徑= (請先閱讀背面之注意事項再填寫本頁) 8 Omm^/7 Omm0之鋁製押出管與外徑/內徑= 6 Omm0/5 Omm0之鋁製押出管,成同心圓之金屬 器具,放入上述之粉末混合體於空隙間,略加振動後充塡 。於1 8 0 °C之熱風乾燥器中,維持2 0分鐘進行燒結。 燒結體之平均空孔徑爲2 3 // m,空孔率爲4 3 %。 安裝以聚乙烯所製成之平板及濾過水口,於所製成之 圓筒燒結體之上下,如圖2所示之圓筒型過濾器。將此過 濾器安裝於市售之P F A製之筒形過瀘器箱,以1 N之硝 酸流通再生後,評價T 0 C溶出。以8 0 °C之熱超純水, 4 8小時洗淨後之△ T〇C爲1 p p b以下。另外,該多 孔質離子吸著體之離子交換容量爲0 ♦ 9 3mmo 1/g 。即使較高溫之燒結,認爲並無吸著基之分解,並且不因 熱分解而增加TOC成份。△微粒子爲一〇·1個/mL ,表示處理水之方面稍少。透水量爲2 2 0 0 0 0 0 0 L / m 2 · h r · M p a 〇 經濟部智慧財產局員工消費合作社印製 〈燒結體(將官能基鹵素化後進行燒結)之例〉 實施例1 0 將實施例3中所合成之陰離子型離子吸著樹脂,浸漬 於1 N之鹽酸溶液,過濾水洗成C 1型。該C 1型之陰離 子吸著樹脂於真空乾燥機乾燥後,與實施例9同樣地進行 而得到陰離子多孔質離子吸著體。平均空孔徑爲2 1 // m 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) -36- 1239935 A7 B7 五、發明説明(4 ’空孔率爲3 9 %。 (請先閱讀背面之注意事項再填寫本頁) 評價此陰離子多孔質離子吸著體之T ◦ C溶出。以 8 0 °C之熱超純水,4 8小時洗淨後之△ T〇C爲1 P P b以下。另外,該離子吸著體之離子交換容量爲 0 · 65mmo Ι/g。△微粒子爲—〇 · 〇4 個/mL ’表示未發生來自燒結體之微粒子。透水量爲 l95〇〇0〇0L/m2· hr - Mpa 。 〈燒結體(燒結交聯體樹脂粒子及熱可塑性樹脂之混合物 後,導入官能基)之例〉 實施例1 1 經濟部智慧財產局員工消費合作社印製 將聚乙烯粉末,旭化成(株)製之SafainUH901,以 網目2 0 0之金屬網篩過,而得到粒徑爲8 6 //m之聚乙 烯粒子。將此2 5 0 g之粒子,放入鋁蒸著聚乙烯袋中, 封入氮氣,以1 0 0 k G y之r射線照射。溶解3 7 5 g 之苯乙烯及54 · 5g二乙烯基苯(純度55%)於1L 之異丙醇中,於5 〇 t下,進行氮氣氣泡流3 0分鐘而除 去溶解存在之氧氣。在氮氣氣泡流下,將r射線照射後之 「SafainUH901」,投入此單體溶液中。3小時攪拌後,反 應漿液以布氏濾斗過瀘,以3 L之二氯基甲烷洗淨後真空 乾燥。此接枝體之收成量爲4 1 0 g,交聯體層之形成量 爲64%。另外,粒徑爲87//m。 實施例1 2 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) -37- 1239935 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明説明(4 將實施例1 1中所合成之交聯體粒子與以網目2 0 ◦ 之金屬網過篩SafainUH901而得粒徑爲8 5//m之聚乙烯 粒子,以5 0 / 5 0重量比混合。充塡該粒子於2 5 mm^x 3mm t之圓盤狀具溝槽之鋁製圓盤之金屬器具 。於1 8 0 °C之熱風乾燥器中,維持3 0分鐘進行燒結。 所得到之燒結體之平均空孔徑爲2 2 // m,空孔率爲4 1 %。 於5 0 0 m 1之分離燒瓶中,放入2 0 0 m 1之氯化 甲烯及上述所製成之2 5mm0x 3mm t之燒結體,冷 卻至5 °C以下後,邊攪拌邊添加〇 · 2 6g之氯基磺酸。 添加後提升液溫至3 0 °C,維持3小時。添加2 0 m 1之 乙醇3 0分鐘後,取出燒結體,以乙醇及水洗淨,真空乾 燥之。 此導入陽離子交換基之燒結體之空孔徑爲2 1 //m, 空孔率爲41%。離子交換容量爲0 · 87mmo 1/g °安裝於保持器,以純水流過後測定之△ T ◦ C爲1 P P b以下。△微粒子幾乎爲〇個/mL。 比較例2 放入5 0 g之實施例1 1中所得到之交聯體粒子與 2 0 0 m 1之氯化甲烯於分離燒瓶中,冷卻至5 °c後,邊 攪拌邊滴下1 7 · 5 g之氯基磺酸。滴下後提升液溫至 3 〇 °C,維持3小時。添加5 0 m 1之乙醇保持3 〇分鐘 後’以布氏爐斗過濾,以乙醇及水洗淨,真空乾燥。此磺 本纸張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) ^ „— ! (請先閱讀背面之注意事項再填寫本頁) 訂 -38- 1239935 A7 ____ B7 五、發明説明(&amp; (請先閱讀背面之注意事項再填寫本頁) 化之樹脂粒子與以網目2 0 0之金屬網過篩SafainUH901 而得粒徑爲8 4 /z m之粒子,以5 0 / 5 0重量比混合, 其離子交換容量爲〇 · 8 2mmo Ι/g。此混合物充塡 於實施例9之鋁製金屬器具中,於1 8 〇 π之熱風乾燥器 中’加熱3 0分鐘成燒結體。所得到之燒結體之離子交換 容量爲0 · 5 5mmo Ι/g。即表示因燒結而降低離子 交換容量,約爲燒結前之7 0 %。 實施例1 3 同實施例1 1 ,將2 5 0 g之聚乙烯粒子(旭化成製 經濟部智慧財產局員工消費合作社印製 之Safa inU Η 901,以網目2 0 〇之金屬網篩過,粒徑爲 8 6 // m ),以1 0 0 k G y之r射線照射。溶解3 7 5 g之氯基甲基苯乙烯及5 4 · 5 g二乙烯基苯(純度5 5 % )於1 L之異丙醇成反應液,於5 〇 °C下,進行氮氣氣 泡流3 0分鐘,投入r射線照射後之聚乙烯粒子。3小時 後,以布氏濾斗過濾,以1 L之丙酮洗淨,真空乾燥之。 所得到之交聯體粒子之收成量爲4 7 0 g。交聯體層之形 成里爲88%。另外’粒徑爲87 //in。 實施例1 4 將實施例1 3中所合成之交聯體粒子與以網目2 0 0 之金屬網過篩S a f a i nUH9 0 1而得粒徑爲8 5 // m之聚乙烯粒子,以5 〇 / 5 〇重量比混合。充塡該粒 子於2 5mm0x 3mm t之圓盤狀具溝槽之鋁製圓盤之 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) -39 - 1239935 A7 B7 五、發明説明(分 金屬器具,於1 8 0 °C之熱風乾燥器中,加熱3 0分鐘進 行燒結。 (請先閱讀背面之注意事項再填寫本頁) 於5 0 〇m 1之分離燒瓶中,放入2 0 〇m 1之溶解 存在3 0%之三甲基氨之異丙醇,及上述所製成之2 5 mm0X 3mmt之燒結體,於3 5它下,進行反應5 〇 小時,使其4級銨化。反應後,取出燒結體,以乙醇及水 洗淨,真空乾燥之。 所得到之陰離子型多孔質離子吸著體之離子交換容量 爲〇· 95mmo 1/g。 比較例3 將實施例1 3中所合成之交聯體粒子,浸漬於溶解存 在3 0%之三甲基氨之異丙醇,於35 °C下,進行反應 5 0小時,使其4級銨化。所得到之陰離子吸著樹脂,以 乙醇及水洗淨,真空乾燥之。 經濟部智慧財產局員工消費合作社印製 此4級銨化樹脂粒子,與以網目2 0 0之金屬網過篩 SafainUH901而得粒徑爲8 5 // m之聚乙烯粒子,以5 0 /5 0重量比混合其離子交換容量爲0 · 9 3mmo 1/ g。充塡此混合體於與實施例9相同之金屬器具,於 1 8 0 °C之熱風乾燥器中,加熱3 0分鐘而成燒結體。所 得到之燒結體之離子交換容量爲0 · 2 8 m m ο 1 / g。 即表示因燒結而降低離子交換容量,約爲燒結前之3 0 % 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) -40 - 經濟部智慧財產局員工消費合作社印製 1239935 A7 B7 五、發明説明(4 實施例1 5 同實施例1 1 ,將2 5 0 g之聚乙烯粒子(旭化成製 之SafainSH801,以網目2 0 0之金屬網篩過,粒徑爲 8 4 // m ),以1〇〇k G y之r射線照射。溶解3 0 0 g之環氧丙基曱基丙烯酸及4 3 · 6 g之二乙烯基苯於 1 L之異丙醇之反應液中,於3 0 °C下,進行氮氣氣泡流 3 0分鐘,除去溶解存在之氧氣,投入2 5 0 g之r射線 照射後之聚乙烯粒子。於3 0 °C下,進行〇 · 5小時反應 後,取出接枝聚合交聯體,以異丙醇洗淨。所得到之接枝 共聚物之收成量爲3 9 5 g,交聯體之形成量爲5 8%, 粒徑爲8 4 // m。 將該接枝共聚物與以網目2 0 0之金屬網過篩 SafainUH901而得粒徑爲8 5 // m之聚乙烯粒子,以5 0 / 5 0重量比混合。充塡該粒子混合物於2 5 m m 0 X 3 mm t之圓盤狀具溝槽之鋁製圓盤之金屬器具。於1 8 Ο °C之熱風乾燥器中,加熱3 0分鐘進行燒結。所得到燒結 體之平均空孔徑爲2 0 //m,空孔率爲3 9%。 於5 0 Om 1之分離燒瓶中,放入含有1 〇重量%亞 氨二乙酸鈉之二甲基亞碼與水之容積比爲1比1之混合液 ,以及上述作成之整形爲2 5mm0x 3mm t之燒結體 ,於8 0 °C下,進行反應7 2小時。反應後取出燒結體, 以水洗淨,真空乾燥之。所得到之螯合型多孔質離子吸著 體之螯合交換基之導入量爲1 · 7 5mmo Ι/g。 本纸張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閲讀背面之注意事項再填寫本頁)SafainUH901 "was sieved with a metal mesh with a mesh size of 200, the particle size was 8 3 β m), and mixed at a mass ratio of 50/50. Installation outer diameter / inner diameter = (Please read the precautions on the back before filling in this page) 8 Omm ^ / 7 Omm0 aluminum extrusion tube and outer diameter / inner diameter = 6 Omm0 / 5 Omm0 aluminum extrusion tube, into Concentrically round metal utensils, put the powder mixture mentioned above into the gaps, fill it with a little vibration. Sinter in a hot air dryer at 180 ° C for 20 minutes. The average void diameter of the sintered body was 2 3 // m, and the void ratio was 43%. A flat plate made of polyethylene and a filtered water outlet are installed above and below the manufactured cylindrical sintered body, as shown in the cylindrical filter shown in FIG. 2. This filter was installed in a commercially available cylindrical filter box made of PFA, and was regenerated with 1 N nitric acid, and T 0 C eluted was evaluated. After washing with hot ultrapure water at 80 ° C for 48 hours, △ TOC was 1 p p b or less. In addition, the ion exchange capacity of the porous ion-adsorbent was 0 ♦ 9 3 mmo 1 / g. Even if the sintering is performed at a relatively high temperature, it is considered that there is no decomposition of the occluding group, and the TOC component is not increased by thermal decomposition. The number of △ fine particles was 0.1 · mL / mL, indicating that there was a small amount of treated water. Water permeability is 2 2 0 0 0 0 0 0 0 L / m 2 · hr · M pa 〇 Example of “Sintered body (sintered by halogenating functional groups) and printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economy” Example 1 0 The anion-type ion absorbing resin synthesized in Example 3 was immersed in a 1 N hydrochloric acid solution, and filtered to wash into a C 1 form. This C 1 type anion ion-absorbing resin was dried in a vacuum dryer, and then carried out in the same manner as in Example 9 to obtain an anionic porous ion-adsorbing body. The average pore size is 2 1 // m This paper size is in accordance with Chinese National Standard (CNS) A4 (210X 297 mm) -36- 1239935 A7 B7 V. Description of the invention (4 'pore size is 39%. (Please Read the precautions on the back before filling this page.) Evaluate the T ◦ C of this anionic porous ion adsorbent. Dissolve in hot ultrapure water at 80 ° C for 4 to 8 hours. △ T〇C is 1 PP b or less. In addition, the ion exchange capacity of the ion-adsorbed body was 0. 65mmo 1 / g. △ fine particles were -0.04 particles / mL. "No fine particles derived from the sintered body were generated. The water permeation amount was 1950. 0〇0L / m2 · hr-Mpa 〈Example of sintered body (sintered mixture of crosslinked resin particles and thermoplastic resin, functional group introduced) Example 1 1 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs Polyethylene powder, Safain UH901 manufactured by Asahi Kasei Co., Ltd., was sieved through a metal mesh with a mesh of 200 to obtain polyethylene particles having a particle size of 8 6 // m. The 250 g particles were put into aluminum. Steam in a polyethylene bag, seal with nitrogen, and irradiate with 100 k G y ray. Dissolve 3 7 5 g Styrene and 54 · 5 g of divinylbenzene (purity 55%) in 1 L of isopropanol at 50 t under nitrogen gas flow for 30 minutes to remove dissolved oxygen. Under the nitrogen gas flow, the "Safain UH901" after r-ray irradiation was put into this monomer solution. After stirring for 3 hours, the reaction slurry was filtered through a Buchner filter, washed with 3 L of dichloromethane, and dried in vacuum. The yield is 4 1 0 g, and the amount of cross-linked layer formation is 64%. In addition, the particle size is 87 // m. Example 1 2 This paper size applies the Chinese National Standard (CNS) A4 specification (210X 297 mm) -37- 1239935 Printed by A7 B7, Consumer Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of the invention (4 The crosslinked particles synthesized in Example 1 1 and a metal mesh with a mesh size of 20 ◦ were passed through the sieving Safain UH901 to obtain particles. Polyethylene particles with a diameter of 8 5 // m are mixed in a weight ratio of 50/50. Metal utensils filled with grooved aluminum disks in the shape of disks of 25 mm ^ x 3 mm t. Sintering was carried out in a hot air dryer at 180 ° C for 30 minutes. The average pore diameter of the obtained sintered body was 2 2 // m, with a porosity of 41%. In a 500 m 1 separation flask, put 2,000 m 1 of methyl chloride and the sintered body made of 2.5 mm 0 x 3 mm t. After cooling to 5 ° C or lower, 0.26 g of chlorosulfonic acid was added while stirring. After the addition, raise the liquid temperature to 30 ° C for 3 hours. After adding 20 ml of ethanol for 30 minutes, the sintered body was taken out, washed with ethanol and water, and dried under vacuum. The pore size of the sintered body introduced with a cation exchange group was 2 1 // m, and the porosity was 41%. The ion exchange capacity is 0 · 87mmo 1 / g °. △ T ◦ C measured by pure water flowing through the holder is 1 P P b or less. The number of △ fine particles was almost 0 / mL. Comparative Example 2 50 g of the crosslinked particles obtained in Example 11 and 200 m 1 of methyl chloride were placed in a separation flask, and after cooling to 5 ° C, dripped 1 7 with stirring. 5 g of chlorosulfonic acid. After dropping, the temperature of the solution was raised to 30 ° C and maintained for 3 hours. After adding 50 ml of ethanol for 30 minutes, it was filtered through a Buchner furnace, washed with ethanol and water, and dried under vacuum. The size of this sulfonated paper is in accordance with Chinese National Standard (CNS) A4 (210X297 mm) ^ „—! (Please read the precautions on the back before filling this page) Order-38- 1239935 A7 ____ B7 V. Description of the invention ( &amp; (Please read the precautions on the back before filling in this page) Resinized resin particles and sieved Safain UH901 with a metal mesh of 2 0 0 to obtain particles with a particle size of 8 4 / zm and weight of 5 0/5 0 The specific mixing has an ion exchange capacity of 0.8 2 mmo 1 / g. This mixture is filled in the aluminum metal device of Example 9 and heated in a hot air dryer at 180 π for 30 minutes to form a sintered body. The ion exchange capacity of the obtained sintered body was 0.5 5 mmo / g. This means that the ion exchange capacity was reduced due to sintering, which was about 70% before sintering. Example 1 3 Same as Example 1 1 and 2 5 0 g of polyethylene particles (Safa inU Η 901 printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economics and Industry of Asahi Kasei, sieved with a metal mesh with a mesh size of 2 0 〇, particle size of 8 6 // m), with 1 0 0 k G y r-ray irradiation. Dissolve 3 7 5 g of chloromethylstyrene and 5 4 · 5 g of divinyl (Purity: 55%): 1 L of isopropyl alcohol was used to form a reaction solution. At 50 ° C., a nitrogen gas bubble flow was performed for 30 minutes, and the polyethylene particles after r-ray irradiation were introduced. After 3 hours, they were subjected to Brinell filtration. Filtered with a bucket, washed with 1 L of acetone, and dried under vacuum. The yield of the obtained crosslinked particles was 470 g. The formation of the crosslinked layer was 88%. In addition, the particle size was 87 // in Example 14 The crosslinked particles synthesized in Example 13 and a metal mesh with a mesh size of 200 sieving Safai nUH9 0 1 were used to obtain polyethylene particles having a particle size of 8 5 // m. 5 〇 / 5 〇 weight ratio mixing. The paper size filled with the particles in a disc-shaped grooved aluminum disc at 25mm0x 3mm t applies the Chinese National Standard (CNS) A4 specification (210X 297 mm)- 39-1239935 A7 B7 V. Description of the invention (Metal utensils, heated in a hot air dryer at 180 ° C for 30 minutes to sinter. (Please read the precautions on the back before filling out this page) At 50 0 〇 In a m 1 separation flask, put 200 m 1 of isopropyl alcohol in which 30% of trimethyl ammonia was dissolved, and the 25 mm 0X 3 mmt prepared above. The aggregate was reacted at 35 ° C for 50 hours to make it grade 4 ammonium. After the reaction, the sintered body was taken out, washed with ethanol and water, and dried under vacuum. The obtained anionic porous ions were adsorbed The volume ion exchange capacity was 0.95 mmo 1 / g. Comparative Example 3 The crosslinked particles synthesized in Example 13 were immersed in isopropyl alcohol in which 30% of trimethyl ammonia was dissolved, and reacted at 35 ° C for 50 hours to make it a grade 4 Ammonium. The obtained anion absorbing resin was washed with ethanol and water and dried under vacuum. The Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs printed this grade 4 ammonium resin particles and sieved Safain UH901 with a metal mesh of 200 to obtain polyethylene particles with a particle size of 8 5 // m. 0 weight ratio mixing has an ion exchange capacity of 0.93 mmo 1 / g. This mixture was filled in the same metal utensil as in Example 9, and heated in a hot air dryer at 180 ° C for 30 minutes to form a sintered body. The ion exchange capacity of the obtained sintered body was 0 · 2 8 m m ο 1 / g. This means that the ion exchange capacity is reduced due to sintering, which is about 30% before sintering. This paper size is applicable to Chinese National Standard (CNS) A4 (210X 297 mm) -40-Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 1239935 A7 B7 V. Description of the invention (4 Example 15 Same as Example 1 1) 2,500 g of polyethylene particles (SafainSH801 manufactured by Asahi Kasei, sieved through a metal mesh with a mesh size of 2 0, 8 4 / / m), irradiated with 100 k G y ray. Dissolve 300 g of epoxypropylfluorenyl acrylic acid and 4 3.6 g of divinylbenzene in 1 L of isopropanol. At 30 ° C, a nitrogen bubble flow was performed for 30 minutes to remove dissolved oxygen, and 250 g of polyethylene particles were irradiated after being irradiated with R. Ray. At 30 ° C, it was performed for 0.5 hours. After the reaction, the graft-polymerized crosslinked body was taken out and washed with isopropanol. The yield of the obtained graft copolymer was 395 g, the amount of the crosslinked body formed was 5 8%, and the particle size was 8 4 // m. This graft copolymer is sieved with Safain UH901 with a metal mesh of 2 0 0 to obtain polyethylene particles with a particle size of 8 5 // m. 50 weight ratio mixing. Fill the particle mixture in a disc-shaped grooved aluminum disc metal appliance of 25 mm 0 X 3 mm t. Heat in a hot air dryer at 1 8 0 ° C for 3 hours. Sintering was performed in 0 minutes. The average pore diameter of the obtained sintered body was 20 // m, and the porosity was 39%. In a 50-m1 separation flask, 10% by weight of sodium iminodiacetate was placed. The mixed solution of the volume ratio of dimethyl subcode to water of 1: 1, and the sintered body formed as described above with a shape of 25 mm 0 x 3 mm t was reacted at 80 ° C for 7 2 hours. After the reaction, the sintering was taken out Body, washed with water, and dried under vacuum. The introduced amount of the chelate exchange group of the obtained chelated porous ion sorbent was 1.7 5mmo Ι / g. This paper size applies to Chinese national standards (CNS ) A4 size (210X297mm) (Please read the notes on the back before filling this page)

-41 - 1239935 經濟部智慧財產局員工消費合作社印製 Α7 Β7 五、發明説明(4 〈燒結體(以放射線接枝樹脂燒結體,導入官能基)之例 &gt; 實施例1 6 以1 0 0 k G y之r射線照射薄片狀聚乙烯粒子燒結 體,旭化成(株)製之SunfineAQ — 8 0 〇 (孔徑:2 0 /zm、膜厚:2mm、空孔率:35%)。溶解80g之 苯乙烯及6 g之二乙烯基苯(純度5 5 % )於1 L之異丙 醇,於7 0 °C下加熱,進行氮氣氣泡流3 0分鐘,除去溶 解存在之氧氣。將7射線照射後之SunfineAQ — 8 0 0切 成0 4 7 m m之圓板狀,全部爲6 0 g,投入此單體溶液 中。於攪拌下進行反應5小時,取出燒結體以異丙醇洗淨 後,於5 0 °C之真空乾燥機中,進行乾燥2小時。乾燥後 之總重量爲1 0 9 g,交聯體層之形成量爲8 2 %。形成 此交聯體層之燒結體之空孔徑爲2 0 // m,空孔率爲3 4 % 〇 將所得之燒結體浸漬於二氯基乙烷之後,滴下溶解存 在1 0重量%氯基磺酸之二氯基乙烷溶液,於冰冷狀態下 進行反應1小時後,再於室溫下進行反應3 0分鐘,導入 氯基磺酸。所得到之陰離子吸著體之離子交換容量爲 1 · 87mmo Ι/g。透水量爲 24100000L/ m2· hr .Mpa。平均空孔徑爲19//m,空孔率爲 3 3%。 將部份切出,分析構成燒結體粒子之斷面方向之磺酸 基分布之結果,其吸著官能基分布指標爲0 · 8。 本紙張尺度適用中國國家標準(CNS ) A4規格(210Χ297公釐) (請先閱讀背面之注意事項再填寫本頁)-41-1239935 Printed by the Consumer Cooperatives of Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Description of the invention (4 <Example of sintered body (radiation-graft resin sintered body, introduction of functional groups)> Example 16 6 1 0 0 The sintered body of flaky polyethylene particles was irradiated with k G y, and Sunfine AQ — 800 (made by Asahi Kasei Co., Ltd. (pore diameter: 20 / zm, film thickness: 2 mm, porosity: 35%). Dissolved 80 g of Styrene and 6 g of divinylbenzene (55% purity) in 1 L of isopropanol were heated at 70 ° C, and a nitrogen bubble flow was performed for 30 minutes to remove dissolved oxygen. 7-ray irradiation The subsequent SunfineAQ — 80 0 was cut into a disk shape of 0 4 7 mm, all of which were 60 g, and put into this monomer solution. The reaction was carried out under stirring for 5 hours, and the sintered body was taken out and washed with isopropyl alcohol. Dry in a vacuum dryer at 50 ° C for 2 hours. The total weight after drying is 109 g, and the amount of crosslinked layer formation is 82%. The pore diameter of the sintered body forming the crosslinked layer is 2 0 // m, porosity is 3 4% 〇 After dipping the obtained sintered body in dichloroethane, it was dissolved by dripping A 10% by weight solution of chlorosulfonic acid in dichloroethane was reacted in an ice-cooled state for 1 hour, and then reacted at room temperature for 30 minutes, and chlorosulfonic acid was introduced. The anion sorbent obtained The ion-exchange capacity was 1.87mmo Ι / g. The water permeability was 2400000 000 L / m2 · hr.Mpa. The average void diameter was 19 // m and the void ratio was 33%. A part was cut out and analyzed to form a sintered body. As a result of the distribution of the sulfonic acid groups in the cross-sectional direction of the particles, the absorption functional group distribution index is 0 · 8. This paper size is applicable to the Chinese National Standard (CNS) A4 specification (210 × 297 mm) (Please read the precautions on the back first (Fill in this page again)

-42 - 1239935 A7 _____ B7-42-1239935 A7 _____ B7

五、發明説明(A 實施例1 7 (請先閲讀背面之注意事項再填寫本頁) 以1〇〇k G y之r射線照射SunfineAQ — 8 0 〇 。 溶解1 2 0 g之氯基甲基苯乙烯及6 g之二乙烯基苯(純 度5 5 % )於1 L之異丙醇,於5 0 °C下加熱,進行氮氣 氣泡流3 0分鐘,除去溶解存在之氧氣。將r射線照射後 之SunfineAQ — 8 0 0切成必4 7mm之圓板狀,全部爲 6 0 g,投入此單體溶液中。於攪拌下進行反應2小時, 取出燒結體以異丙醇洗淨後,於5 0 °C之真空乾燥機中, 進行乾燥2小時。乾燥後之總重量爲1 〇 5 g,交聯體層 之形成量爲7 5 %。形成此交聯體層之燒結體之空孔徑爲 19//m,空孔率爲30%。 將所得之燒結體浸漬於溶解存在3 0重量%三甲基氨 之異丙醇,於3 5 °C下,進行反應5 0小時,使導入之氯 基甲基苯乙烯4級化。所得到之陰離子吸著體,以乙醇、 水洗淨後,以乙醇置換,以真空乾燥機乾燥。 陰離子吸著體之陽離子交換基導入量(離子交換容量 經濟部智慧財產局員工消費合作社印製 )爲 3 · 26mm〇 Ι/g,透水量爲 19000000 L/m2· hr .Mpa。另外,平均空孔徑爲ig^m, 空孔率爲3 %。 將燒結體浸漬於N a C 1之水溶液,使c 1離子吸著 於陰離子交換基,接著進行關於構成燒結體粒子之斷面之 C 1之D E X分析。其結果爲陰離子交換基之分布指標爲 0 · 7 5 。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -43- 1239935 A7 _ B7 五、發明説明(4 實施例1 8 (請先閲讀背面之注意事項再填寫本頁) 安裝實施例1 6及實施例1 7中所合成之具有陽離子 '陰離子交換基之燒結體於專用之保持器,以超純水流通 過,測定處理水側之抵抗率及TO C之濃度。 流通開始經過2 4小時後,測定其抵抗率値爲,相對 於供給水:1 8 · 1,陽離子吸著體:1 8 · 2,陰離子 吸著體:1 8 · 1。另外,關於T〇C,相對於供給水: 2 · 〇ppm,陽離子吸著體:2 · 0,陰離子吸著體: 1 · 9,未見溶出離子性不純物及T〇C。 實施例1 9 關於實施例1 6之陽離子吸著燒結體,與實施例1 8 同樣的方法,測定Ζ η及N a之吸著性能。其結果如表2 所示。 表2 過濾前的水 實施例1 6之陽離子 型燒結體之過濾水 Zn離子濃度(ppb) 0.19 0.01 Na離子濃度(ppt) 0.98 0.44 經濟部智慧財產局員工消費合作社印製 關於陽離子型吸著體,認爲很明顯地減低模範純水中 之Z η、N a濃度,由此可知其優異之離子吸著性能。 本紙張尺度適用中國國家標準(CNS ) A4規格(2丨〇X 297公釐) -44- 1239935 Α7 Β7 五、發明説明(么 比較例4 (請先閱讀背面之注意事項再填寫本頁) 不藉由交聯體層導入陽離子交換基之比較例,將實施 例1 7中所使用之SunfineAQ — 8 0 0,浸漬於加熱8 ◦ °C之濃硫酸8小時,得到磺化之燒結體。 所得到之燒結體,全體呈現褐色,有部份成焦黑,手 觸摸時,肉眼可見粒狀物由燒結體剝落。 製成4 7 m m 0,接於專用之保持器後,使水流通, 測定ATOC及△微粒子之結果,ATOC爲2 5 ppb ,相當於本發明之燒結體之2 5倍以上。 △微粒子爲1 · 8個/mL,高出100倍。另外, 處理水以不織布過濾時,不織布上濾取肉眼可見之黑色物 產業上之利用可能性 經濟部智慧財產局員工消費合作社印製 本發明是提供幾乎不發生T〇C等、不純物’不污染 處理之液體或氣體,透水、透氣性優異且可除去不純物至 極低濃度之優良的吸著性構造體。尤其,是提供可減低超 純水中之金屬離子至極低濃度之吸著性燒結體。 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) -45 -V. Description of the invention (A Example 17 (Please read the precautions on the back before filling in this page) Irradiate SunfineAQ — 8 0 0 with 100 k G y rays. Dissolve 1 20 g of chloromethyl Styrene and 6 g of divinylbenzene (55% purity) in 1 L of isopropanol were heated at 50 ° C, and a nitrogen gas bubble flow was performed for 30 minutes to remove dissolved oxygen. R-rays were irradiated The next SunfineAQ — 80 0 is cut into a circular plate shape of 4 7 mm, all of which are 60 g, and put into this monomer solution. The reaction is carried out under stirring for 2 hours. The sintered body is taken out and washed with isopropanol. Dry in a vacuum dryer at 50 ° C for 2 hours. The total weight after drying was 105 g, and the amount of crosslinked layer formation was 75%. The pore diameter of the sintered body forming the crosslinked layer was 19 // m, the porosity is 30%. The obtained sintered body is immersed in isopropyl alcohol in which 30% by weight of trimethyl ammonia is dissolved, and the reaction is performed at 35 ° C for 50 hours to introduce the chlorine Methylmethylstyrene is graded 4. The anion sorbent obtained is washed with ethanol and water, replaced with ethanol, and dried with a vacuum dryer. The amount of cation exchange groups introduced by the ion sorbent (printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs of the Ion Exchange Capacity) was 3.26 mmOg / g, and the water permeability was 19000000 L / m2 · hr.Mpa. The pore diameter is ig ^ m, and the porosity is 3%. The sintered body is immersed in an aqueous solution of Na C 1 so that the c 1 ions are adsorbed on the anion exchange group, and then the C 1 DEX analysis. The result is that the distribution index of the anion exchange group is 0 · 7 5. The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) -43- 1239935 A7 _ B7 V. Description of the invention (4 Examples 18 (Please read the precautions on the back before filling in this page) Install the sintered body with cationic anion exchange group synthesized in Examples 16 and 17 in a special holder and pass it with ultrapure water. Measure the resistance rate of the treated water side and the concentration of TO C. After 24 hours from the start of the circulation, measure the resistance rate 値 with respect to the supplied water: 1 8 · 1, the cationic adsorbent: 1 8 · 2, and the anion absorbent. Attention: 1 8 · 1. In addition About TOC, with respect to the supplied water: 2.0 ppm, cationic sorbate: 2.0, and anionic sorbent: 1.1, no dissolved ionic impurities and TOC were found. Example 1 9 Implementation The cation-absorbing sintered body of Example 16 was measured in the same manner as in Example 18 to determine the adsorption properties of Z η and Na. The results are shown in Table 2. Table 2 Water before filtration Zn ion concentration (ppb) of filtered water of type sintered body 0.19 0.01 Na ion concentration (ppt) 0.98 0.44 Printed on the cationic sorbent by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs, it is believed that the cation absorbing body is significantly reduced. From the concentrations of Z η and Na, it can be seen that they have excellent ion adsorption performance. This paper size applies to Chinese National Standard (CNS) A4 specification (2 丨 〇X 297 mm) -44-1239935 Α7 Β7 V. Description of the invention (comparative example 4 (Please read the precautions on the back before filling this page) No A comparative example in which a cation-exchange group was introduced through a crosslinked body layer, and SunfineAQ-800 used in Example 17 was immersed in concentrated sulfuric acid heated at 8 ° C for 8 hours to obtain a sulfonated sintered body. The sintered body is brown overall, and some of them are blackened. When touched by hand, visible particles are peeled off by the sintered body. Made of 47 mm 0, connected to a special holder, the water is circulated, and ATOC and As a result of fine particles, ATOC is 2 5 ppb, which is equivalent to more than 25 times that of the sintered body of the present invention. △ Fine particles are 1 · 8 pieces / mL, which is 100 times higher. In addition, when the treated water is filtered by a non-woven fabric, Filter out the possibility of use of black objects visible to the naked eye. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economy. And Excellent absorbent structure that can remove impurities to a very low concentration. In particular, it provides an absorbent sintered body that can reduce metal ions in ultrapure water to a very low concentration. This paper size applies the Chinese National Standard (CNS) A4 specification (210 × 297 mm) -45-

Claims (1)

1239935 公告本 A8 B8 C8 D8 經濟部智慧財產局員工消費合作社印製 六、申請專利範圍 1 第9 1 1 1 7484號專利申請案 中文申請專利範圍修正本 民國94年5月17日修正 1 · 一種多孔性燒結體,其特徵爲聚烯烴粒子之燒結 體’離子交換基及/或群特異性親和基經由接枝聚合鏈局 部鍵結於其表面。 2 ·如申請專利範圍第1項之燒結體,其空孔是溶解 鍵結聚烯烴樹脂粒子時所形成之空隙,平均空孔徑爲1 // 1ΊΊ以上’ 1 Q 〇 # m未滿。 3 ·如申請專利範圍第1項之燒結體,其空孔率爲 20%以上,60%未滿。 4 .如申請專利範圍第1項之燒結體,其中離子交換 基及/或群特異性親和基於燒結體中之濃度爲〇 . 3 m m ο 1 / g 以上,1 〇 m 11Ί 〇 1 / g 未滿。 5 · —種多孔性燒結體,其特徵爲含有熱可塑性樹脂 粒子與離子交換基及/或群特異性親和基經由接枝聚合鏈 局部鍵結於其表面之聚烯烴樹脂粒子的混合物。 6 ·如申請專利範圍第5項之燒結體,其中空孔是溶 解鍵結構成燒結體之粒子時所形成之空隙,平均空孔徑爲 1 // m以上,1 〇 〇 // m未滿。 7 ·如申請專利範圍第5項之燒結體,其空孔率爲 20%以上,60%未滿。 8 ·如申請專利範圍第5項之燒結體,其中熱可塑性 樹脂粒子爲聚鏈烯烴所形成。 本紙張尺度適用中國國家標準(CNS ) A4規格(210 X 297公釐) (請先閱讀背面之注意事^^填寫本頁) -裝· 丨-訂 綉 1239935 A8 B8 C8 D8 __ 六、申請專利範圍 2 (請先閲讀背面之注意^8^再填寫本頁) 9 ·如申請專利範圍第5項之燒結體,其中離子交換 基及/或群特異性親和基於燒結體中之濃度爲〇 · 3 m m ο 1 / g 以上,1 〇 ^ m ο 1 / g 未滿。 1 Ο ·如申請專利範圍第5項之燒結體,其中離子交 Μ S及/或群特異性親和基經由接枝聚合鏈鍵結於其表面 2樹脂粒子,佔燒結體全體之比率爲1 〇重量%以上,未 達7 0重量%。 1 1 · 一種聚烯烴樹脂粒子,其特徵爲離子交換基及 /或群特異性親和基經由接枝·聚合鏈局部鍵結之選自聚乙 烯、聚丙烯、乙烯-丙烯共聚物、乙烯一 丁烯一 1共聚物 、乙烯一己烯一 1共聚物、乙烯一戊烯一 1共聚物、乙烯 —辛烯一 1共聚物、乙烯—4 —甲基戊烯—1共聚物、乙 烯-醋酸乙烯共聚物、乙烯一(甲基)丙烯酸共聚物及乙 烯-(甲基)丙烯酸酯共聚物所成群者。 1 2 ·如申請專利範圍第1 1項之樹脂粒子,其中離 子交換基及/或群特異性親和基之濃度爲〇 . 3 1Ή 1Ώ 〇 1 / g以上,1 〇 m m ο 1 / g未滿。 經濟部智慧財產局員工消費合作社印製 1 3 .如申請專利範圍第1 1項之樹脂粒子,其粒徑 爲3〇〇 // m以下。 1 4 · 一種燒結體之製造方法,其特徵爲包含燒結粒 徑爲3 0 0 // m以下之聚烯烴樹脂粒子,與粒徑爲3〇〇 V m以下之可使離子交換基及/或群特異性親和基鍵結之 父聯體樹脂粒子之粒子混合物,製成多孔性樹脂基塊( matrix)後,使其鍵結離子交換基及/或群特異性親和基。 本紙張尺ϋΐ用中國國家標準(CNS ) A4規格(210X297公釐)~ --:——:- 1239935 A8 B8 C8 D8 :、申請專利範圍 1 2 3 1 5 ·如申請專利範圍第1 4項之製造方法,其中可 使離子交換基及/或群特異性親和基鍵結之交聯體樹脂粒 子之混合比率爲’混合物全體之1 0%重量以上,了 Q% 重量未滿。 1 6 ·如申請專利範圍第1 4項之製造方法,其中交 聯體樹脂粒子是具有藉由接枝聚合反應所形成之交聯體層 之樹脂粒子。 1 7 ·如申請專利範圍第1 4項之製造方法,其中交 聯體樹脂粒子是,於聚鏈烯烴上形成交聯體層之樹脂粒子 請 先 閲 讀 背 之 注 意 事 項 再 旁 經濟部智慧財產局員工消費合作社印製 1 8 · —種燒結體之製造方法,其特徵爲包含燒結粒 徑3 0 0 // m以下之聚烯烴樹脂粒子,與粒徑3 〇 〇 a m 以下之離子交換基及/或群特異性親和基經由接枝聚合鏈 局部鍵結於表面之樹脂粒子之粒子混合物。 1 9 .如申請專利範圍第1 8項之製造方法,其中離 t父換基及/或群特異性親和基經由接枝聚合鏈鍵結之樹 脂粒子之混合比率爲,混合物全體之1 〇 %重量以上, 7 0 %重量未滿。 2 0 ·如申g靑專利範圍第2 6項之製造方法,其中離 子交換基及/或群特異性親和基經由接枝聚合鏈鍵結之樹 脂粒子聚燒烴樹脂粒子。 3 2 1 ·如申請專利範圍第1 8項之製造方法,其中更 包含於燒結離子交換基及/或群特異性親和基之前,將其 金屬鹽化。 1239935 Α8 Β8 C8 D8 六、申請專利範圍 4 2 2 · —種離子交換基及/或群特異性親和基鍵結於 其表面之燒結體之製造方法,其特徵爲包含於聚烯烴樹脂 粒子燒結體之表面’形成交聯體層,其次是使能與交聯體 層反應之離子交換基及/或群特異性親和基進行反應。 2 3 ·如申請專利範圍第2 2項之製造方法,其中構 成燒結體之聚細烴樹脂粒子之粒徑爲3 〇 〇 // m以下。 2 4 ·如申g靑專利範圍第2 2項之製造方法,其中以 放射線照射聚烯烴樹脂粒子燒結體後,於不使聚燒烴樹脂 粒子膨潤之溶媒中攪拌下,與反應性單體接觸,形成交聯 體層,其次是使能與交聯體層反應之離子交換基及/或群 特異性親和基於液相中反應。 2 5 · —種離子交換基及/或群特異性親和基鍵結於 其表面之樹脂粒子之製造方法,其特徵爲包含選自聚乙烯 '聚丙烯、乙烯一丙烯共聚物、乙烯一丁烯_ 1共聚物、 乙烯一己烯一 1共聚物、乙烯一戊烯一 1共聚物、乙烯一 辛烯一 1共聚物、乙烯—4 -甲基戊烯—1共聚物、乙烯 -醋酸乙烯共聚物、乙烯一(甲基)丙烯酸共聚物及乙燒 -(甲基)丙烯酸酯共聚物所成群之聚烯烴樹脂粒子之表 面,形成交聯體層,其次是使能與交聯體層反應之離子交 換基及/或群特異性親和基進行反應。 2 6 ·如申請專利範圍第2 5項之製造方法,其中樹 脂粒子之粒徑爲3 0 0 // m以下。 2 7 ·如申請專利範圍第2 5項之製造方法,其中以 放射線照射樹脂粒子後,於不使樹脂粒子膨潤之溶媒中攪 本紙張尺度適用中國國家檩準(〇奶)六4規格(2】0父297公釐) -4 - 請 先 閲 讀 背 之 注 意 事 項 再 旁 經濟部智慧財產局員工消費合作社印製 1239935 A8 B8 C8 D8 六、申請專利範圍 5 拌下,與反應性單體接觸,形成交聯體層,其次是使能與 交聯體層反應之離子交換基及/或群特異性親和基於液相 應 反 中 III^— (請先閲讀背面之注意事填寫本頁) 訂 綉 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐)1239935 Announcement A8 B8 C8 D8 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs VI. Application for Patent Scope 1 No. 9 1 1 1 7484 Chinese Patent Application Scope Amendment 1 May 17, 1994 Amendment 1 · One A porous sintered body is characterized in that the sintered body of the polyolefin particles is ion-exchanged and / or a group-specific affinity group is locally bonded to the surface thereof via a graft polymer chain. 2 · For the sintered body according to item 1 of the patent application, the pores are voids formed when the polyolefin resin particles are dissolved and bonded, and the average pore diameter is 1 // 1ΊΊ or more ′ 1 Q 〇 # m is not full. 3. If the sintered body in item 1 of the patent application scope, its porosity is more than 20% and less than 60%. 4. The sintered body according to item 1 of the patent application scope, wherein the ion exchange group and / or group-specific affinity is based on a concentration in the sintered body of 0.3 mm ο 1 / g or more, 10 mM 11 〇 1 / g full. 5 · A porous sintered body characterized by containing a mixture of thermoplastic resin particles and polyolefin resin particles with ion exchange groups and / or group-specific affinity groups partially bonded to the surface thereof via a graft polymer chain. 6 · The sintered body according to item 5 of the patent application, wherein the pores are voids formed when dissolving the bond structure into particles of the sintered body, and the average pore diameter is 1 // m or more, and 100 m // is not full. 7 · If the sintered body in item 5 of the patent application scope, its porosity is more than 20% and less than 60%. 8. The sintered body according to item 5 of the patent application scope, wherein the thermoplastic resin particles are formed of polyolefin. This paper size applies Chinese National Standard (CNS) A4 specification (210 X 297 mm) (Please read the notes on the back ^^ Fill in this page) -Packing · 丨 -Order embroidery 1239935 A8 B8 C8 D8 __ VI. Patent Application Scope 2 (Please read the note on the back ^ 8 ^ before filling out this page) 9 · If the sintered body of the scope of application for item 5 of the patent, the ion exchange group and / or group specific affinity is based on the concentration in the sintered body is 0 · 3 mm ο 1 / g or more, 1 〇 ^ m ο 1 / g is less than full. 1 〇 • The sintered body according to item 5 of the scope of the patent application, in which the ion-crosslinking Ms and / or group-specific affinity group is bonded to the surface of the sintered body through a graft polymerization chain, and the proportion of the total sintered body is 1 〇 More than 70% by weight. 1 1 · A polyolefin resin particle, characterized in that an ion exchange group and / or a group-specific affinity group is locally bonded via a grafting / polymerizing chain, and is selected from the group consisting of polyethylene, polypropylene, ethylene-propylene copolymer, and ethylene butylene. Ene-1 copolymer, ethylene-hexene-1 copolymer, ethylene-pentene-1 copolymer, ethylene-octene-1 copolymer, ethylene-4-methylpentene-1 copolymer, ethylene-vinyl acetate copolymerization Polymers, ethylene- (meth) acrylic acid copolymers and ethylene- (meth) acrylic acid ester copolymers. 1 2. The resin particles according to item 11 of the scope of patent application, wherein the concentration of the ion-exchange group and / or group-specific affinity group is 0.3 1Ή 1Ώ 〇1 / g or more, and 10 mm ο 1 / g is less than . Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 1. If the resin particle in item 11 of the patent application scope has a particle size of less than 300 // m. 1 4 · A method for producing a sintered body, comprising a polyolefin resin particle having a sintered particle size of 300 0 // m or less, and an ion-exchange group with a particle size of 300 V m or less and / or The particle mixture of the group-specific affinity group-bound parent conjoined resin particles is formed into a porous resin matrix, and then bonded to an ion-exchange group and / or a group-specific affinity group. The paper size is in accordance with Chinese National Standard (CNS) A4 (210X297 mm) ~-: ----:-1239935 A8 B8 C8 D8: 、 Applicable patent scope 1 2 3 1 5 In the manufacturing method, the mixing ratio of the crosslinked resin particles capable of bonding the ion-exchange group and / or the group-specific affinity group is 10% by weight or more of the whole mixture, and the Q% weight is less than. 16. The manufacturing method according to item 14 of the scope of patent application, wherein the crosslinked resin particles are resin particles having a crosslinked layer formed by a graft polymerization reaction. 1 7 · According to the manufacturing method of item 14 in the scope of patent application, where the crosslinked resin particles are resin particles that form a crosslinked layer on a polyalkene, please read the precautions at the back first, and then the staff of the Intellectual Property Bureau of the Ministry of Economic Affairs Printed by a consumer cooperative 18 · A method for manufacturing a sintered body, characterized in that it comprises polyolefin resin particles with a sintered particle size of 3 0 0 // m or less, ion-exchange groups with a particle size of 3,000 m or less, and / or A particle mixture of group-specific affinity groups of resin particles locally bonded to the surface via a grafted polymeric chain. 19. The manufacturing method according to item 18 of the scope of patent application, wherein the mixing ratio of the resin particles bonded to the parent group and / or the group-specific affinity group via graft polymerization is 10% of the entire mixture Above weight, less than 70% weight. 20 · The manufacturing method according to item 26 of the patent application, wherein the ion exchange group and / or the group-specific affinity group are polymerized with resin particles to which hydrocarbon resin particles are bonded via a graft polymerization chain. 3 2 1 · The manufacturing method according to item 18 of the scope of patent application, which further comprises salting the metal before sintering the ion exchange group and / or group-specific affinity group. 1239935 Α8 Β8 C8 D8 VI. Patent application scope 4 2 2 · —A method for manufacturing a sintered body in which ion exchange groups and / or group-specific affinity groups are bonded to its surface, which is characterized by being contained in a polyolefin resin particle sintered body The surface 'forms a crosslinked layer, followed by a reaction with an ion exchange group and / or a group-specific affinity group capable of reacting with the crosslinked layer. 2 3 · The manufacturing method according to item 22 of the scope of patent application, wherein the particle size of the fine-polycarbonate resin particles constituting the sintered body is 30 m / m or less. 2 4 · The manufacturing method according to item 22 of the patent scope, wherein the sintered body of polyolefin resin particles is irradiated with radiation and then contacted with a reactive monomer while being stirred in a solvent that does not swell the polycarbonated hydrocarbon resin particles. To form a crosslinked layer, followed by ion-exchange groups and / or group-specific affinities that enable reaction with the crosslinked layer based on reactions in the liquid phase. 2 5 · —A method for producing resin particles having an ion exchange group and / or a group-specific affinity group bonded to the surface thereof, which is characterized in that it comprises a material selected from the group consisting of polyethylene, polypropylene, ethylene-propylene copolymer, and ethylene-butene. _ 1 copolymer, ethylene-hexene-1 copolymer, ethylene-pentene-1 copolymer, ethylene-octene-1 copolymer, ethylene-4-methylpentene-1 copolymer, ethylene-vinyl acetate copolymer 2. The surface of polyolefin resin particles formed by ethylene- (meth) acrylic acid copolymer and ethylene- (meth) acrylic acid ester copolymer forms a crosslinked layer, followed by ion exchange that enables reaction with the crosslinked layer And / or group-specific affinity groups. 2 6 · The manufacturing method according to item 25 of the scope of patent application, wherein the particle size of the resin particles is 3 0 0 // m or less. 2 7 · The manufacturing method according to item 25 of the scope of patent application, wherein after the resin particles are irradiated with radiation, the paper size is stirred in a solvent that does not swell the resin particles. 】 0 Father 297 mm) -4-Please read the precautions before printing by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 1239935 A8 B8 C8 D8 Six, apply for the scope of patent 5 Mix, contact with reactive monomers, Formation of a crosslinked body layer, followed by ion-exchange groups and / or group-specific affinity capable of reacting with the crosslinked body layer based on the corresponding anti-III ^-(please read the notes on the back first and fill in this page) The paper size printed by the Intellectual Property Bureau employee consumer cooperative is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm)
TW91117484A 2001-05-31 2002-08-02 Sintered body, resin particles and method for production thereof TWI239935B (en)

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JP2001164029A JP2002355564A (en) 2001-05-31 2001-05-31 Ion adsorbing body
JP2001234813 2001-08-02
JP2001377694 2001-12-11

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