TWI239070B - Manufacture method of semiconductor device, semiconductor wafer, and semiconductor device - Google Patents

Manufacture method of semiconductor device, semiconductor wafer, and semiconductor device Download PDF

Info

Publication number
TWI239070B
TWI239070B TW93102153A TW93102153A TWI239070B TW I239070 B TWI239070 B TW I239070B TW 93102153 A TW93102153 A TW 93102153A TW 93102153 A TW93102153 A TW 93102153A TW I239070 B TWI239070 B TW I239070B
Authority
TW
Taiwan
Prior art keywords
layer
wiring
area
wafer
semiconductor device
Prior art date
Application number
TW93102153A
Other languages
Chinese (zh)
Other versions
TW200425407A (en
Inventor
Satoshi Otsuka
Original Assignee
Fujitsu Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fujitsu Ltd filed Critical Fujitsu Ltd
Priority to TW93102153A priority Critical patent/TWI239070B/en
Publication of TW200425407A publication Critical patent/TW200425407A/en
Application granted granted Critical
Publication of TWI239070B publication Critical patent/TWI239070B/en

Links

Abstract

The purpose of the present invention is to provide a manufacturing method of semiconductor device having high yield and the capability of cutting the scribe area. The manufacturing method of semiconductor device contains the followings: (a) preparing the semiconductor wafer containing plural-chip area formed with semiconductor devices, the scribe area for separating plural-chip area and containing the scribe area for cutting off, and the trench formation area formed at outside of the scribe area compared with inside of the scribe area to surround each chip area; (b) disposing multi-layered wiring structure and virtual wiring alternately formed with interlayer insulation film and the wiring layer on the top of semiconductor device; (c) forming the cap layer that wraps the multi-layered wiring structure and contains the passivation layer; and (d) forming the individual trench to respectively surround plural-chip area by at least penetrating the passivation layer from the upper side in the trench formation area.

Description

1239070 玖、發明說明:1239070 发明 Description of invention:

L發明所屬之技術領域I 發明領域 本發明係有關於一種半導體裝置之製造方法、半導體晶圓 5 及半導體裝置,特別是有關於一種具有多層配線構造之半導體 裝置之製造方法、半導體晶圓及半導體裝置。 I:先前技術3 發明背景 10 半導體積體電路裝置之製造時,皆於半導體晶圓上區劃以 劃片(scribe)領域分割之多數晶片領域。於各晶片領域形成多數 之半導體元件,並於其上形成交互層疊有配線層與層間絕緣膜 之多層配線構造。於各晶片領域形成半導體積體電路構造後, 則於劃片領域進行切割以分離各晶片。切割則藉可以切割鋸 15 (dicing saw)切斷半導體晶圓之厚度全長之裂切(chipping)而進 行。 劃片領域並非作為電路使用之領域,以往,雖有形成對位 標記及測試元件群,但其他領域則於半導體晶圓表面露出之狀 態下進行切割。業經裂切而分離之半導體晶片之截面則以毛邊 20 (burr)狀呈凹凸狀態。 曰本公開公報特開平第4-282852號中,提出了一種於劃片 領域之中心線之兩側殘留寬度窄小之絕緣層,並於絕緣層間之 領域進行切割之方法。其中並說明絕緣層較半導體為硬,而可 防止切斷面之凹凸超過劃片領域,而於晶片内部擴大。 1239070 以切割刀切斷半導體晶圓時,半導體晶片上之頂層之絕緣 膜將捲入切割刀而剝落,配線與電極亦將局部露出,而產生短 路、損傷、腐蝕等問題。特開平9_199449號公報中,則提出了 於頂層之絕緣層形成剝離阻止溝之方法。 5 帛22關係顯示特開平9]99449號公報所揭示之_阻止 溝之構造者。於矽基板1〇1之表面上形成有半導體元件,其上 則形成層間絕緣膜102。層間絕緣膜1〇2上形成有配線其上 則形成有層間絕緣膜104。此外,尚形成有與配線u〇連接之焊 塾(bonding pad)113,其上卿成有㈣切層乃至氧切層與 10氮化殘層之積層所形成之絕緣層1〇5及聚醯亞胺保護層107作 為頂層之絕緣層。為露出焊墊113之表面而進行用以貫通聚醯亞 胺保護層107、絕緣層1〇5之蝕刻時,亦同時沿晶片外周形成貫 通聚醯亞胺保護層107、絕緣層105之剝離阻止溝1〇8。切割時, 即便聚醯亞胺保護層107、絕緣層1〇5於晶片端面捲入切割刀, 15由於存在剝離阻止溝108,故剝離將停止於剝離阻止溝1〇8。 為求提咼半導體積體電路裝置之積體程度,並加快動作速 度’身為構成要素之半導體元件亦逐漸微細化。微細化之同 時,對於曝光程序則要求較南之解析度,口徑比則增大,焦深 亦減淺。為於較淺之焦深内成像,光阻層之基底宜為平坦者。 20 因而,業界多使用化學機械研磨(CMP)等平坦化程序。 特開平10-335333號公報中,揭示有使用w或A1配線之積體 電路,而指出於形成配線後,即便形成層間絕緣膜並進行 CMP,亦無法令表面完全平坦化,為令表面平坦化,必須令配 線間隔介於最大至2倍為止之一定範圍内。不僅限於晶片領 1239070 域,於劃片領域亦可藉配置虛設配線而形成於晶圓全面上具有 平坦表面之絕緣層。 第22B圖係顯示特開平10-335333號公報所揭示之於晶片 領域、劃片領域全面上配置有虛設配線之半導體裝置之構成 5 例者。圖中,右側為電極墊(pad)、周邊電路領域b,左側則為 劃片領域A。 矽基板101之表面上藉淺溝槽製程技術(ST1)而形成有元 件分離領域103。於矽基板之活性領域上’形成有閘極絕緣膜、 閘極,並形成有MOS電晶體。同時,於元件分離領域1〇3上亦 10 以與閘極相同之材料形成有配線106。此外,並形成有層間絕 緣膜109以包覆閘極。 層間絕緣膜109上形成有包含配線110與虛設配線111之配 線層。虛設配線111不僅限於電極墊、周邊電路領域B,亦配置 於劃片領域A。配線110、111為層間絕緣膜112所包覆,而玎使 15 表面平坦化。同樣地,於層間絕緣膜112上形成有配線114及虛 設配線115 ,而為層間絕緣膜116所包覆。層間絕緣膜116之表面 即平坦化,其上形成有配線117及虛設配線118,而為層間絕緣 膜1丨9所包覆。層間絕緣膜119之上則形成有配線120及虛設配線 121,而為層間絕緣膜122所包覆。 20 „ 層間絕緣膜122上形成有包含焊墊113、配線123之頂層配 線層,而為由絕緣層124、鈍化(passivati〇n)層125所構成之蓋層 所包覆。焊墊113之表面則藉選擇性地蝕刻鈍化層125及絕緣層 124而露出。 藉上述構造,已說明可能實現晶圓全面平坦性之完全平坦 1239070 化。劃片領域則具有頂層配線層為蓋層所包覆之構造。 又,隨著兀件之微細化,配線之密度亦提高,而產生減少 截面積之必要。一旦因戴面積之減少而使配線之電阻增加,則 半導體積體電路裝置之動作速度亦將降低。為抑制配線電阻之 5 增加,而改用銅配線取代|呂配線。 銅層無法如鋁層般,使用光阻遮罩而藉反應性離子蝕刻 (RIE)以南精確度形成圖型。故銅配線即利用大馬士革製程 (damascene process)而形成。即,於絕緣層形成溝槽或孔狀之凹 部,並以銅層填入凹部,再藉化學機械研磨(CMp)去除絕緣層 10 上無用之銅層而於凹部内留下配線。 CMP可設定條件以研磨銅配線層。若配線密度可分疏密, 則可於配線洽、度較向之領域進行研磨,而產生絕緣層表面低凹 之侵蝕現象(erosion)。即,視配線密度之不同,將產生階差。 半導體晶圓表面之階差則將導致光餘(photolithography)程序之 15 製程範圍縮小。又,於配線層進行CMP時,亦將難以去除凹部 上之配線層,而產生Cu殘留。 為防止CMP時之侵蝕,可配置虛設配線而進行配線密度之 均一化。虛設配線係以與配線相同之材料形成,但不具配線之 機能之圖型。用以防止CMP時之侵蝕之虛設配線不具傳達電氣 20 信號之機能,係為使CMP之研磨速度均一而形成、材料與配線 相同之圖型。當配線為雙嵌刻(dual damascene)配線時,虛設配 線無須具有相同之構造,而亦可為單嵌刻(single damascene)構 造。 另’化學氣相沈積(CVD)、蝕刻等程序中’若對象之圖型 1239070 密度存在疏密之差別,則亦可能損及處理之安定性。此時,亦 可為確保處理之均一性而使用虛設配線。虛設配線僅須達到處 理均一性之確保,而無須延伸設置,通常皆採取分散之圖形安 態,以避免意外增加配線之寄生電容而限制設計之自由度。各 5 種虛設配線則可總稱為虛設圖型(dummy pattern)。 藉採用虛設配線,可防止侵触,而使CMP後之表面不坦 化,並增加光蝕程序之製程範圍。亦可防止其後之金屬鑲欲 (damascene)型配線形成程序之配線層殘留。 隨著LSI之高速化,配線層之延遲對電路動作所造成之影 10響亦逐漸增加。配線層之附加電容要求降低,層間絕緣膜亦逐 漸採用介電常數明顯較氧化矽為低之低介電率(l〇w-k)材料。 LSI之高積體化之同時,配線亦漸多層化。多層配線亦多隨各 層差異而有不同之要求,低介電常數之層間絕緣膜主要使用於 下層配線。低介電常數材料一般而言,物理強度皆較低。 15 因此,一旦形成低介電常數之層間絕緣膜,層間強度即降 低,在自晶圓切出晶片之切割程序中,將因切割時之衝擊而於 下層層間絕緣膜之界面等處發生層間剝離,並因其擴散至晶片 内部而產生良率降低之問題。尤其於晶片之角部,由於受到縱 向切割、橫向切割之2次切割程序之影響,故易發生剝離。 20 通常,蓋層内部存在有應力。習知構造之劃片領域中,則 藉就切割領域全體去除蓋層,而抑制蓋層之剝離(龜裂晶片 内部之龜裂擴散。低介電常數材料之層間絕緣膜之密著性亦不 佳,而易於較蓋層下層之層間絕緣膜之界面發生剝離。 1239070 【發明内容】 發明概要 本發明之目的在提供一種良率佳、可切割劃片領域之半導 體裝置之製造方法。 5 本發明之另一目的則在提供一種已擴大為切割程序所限 制之製程範圍之半導體裝置之製造方法。 本發明之另一目的則在提供一種可以較大製程範圍、較高 良率製造之半導體晶圓及半導體裝置。 本發明之其他目的則在提供一種可抑制採用虛設配線所 10 致之不良影響,並抑制切割程序中絕緣層之剝離的半導體裝置 之製造方法、半導體晶圓或半導體裝置。 根據本發明之第1觀點,可提供一種半導體裝置之製造方 法,包含有以下程序:(a)準備包含形成有半導體元件之複數晶 片領域及分離前述複數晶片領域而内含切斷用切割領域之劃 15 片領域,且於較前述劃片領域内之切割領域外側處區劃有包圍 各晶片領域之溝形成領域之半導體晶圓;(b)於前述半導體晶圓 之上方配置已交互形成有層間絕緣膜與配線層之多層配線構 造,並於配線層之配線密度較小之領域配置虛設配線;(c)形成 包覆前述多層配線構造且包含鈍化層之蓋層;及,(d)於前述溝 20 形成領域中,自上方至少貫通前述鈍化層而形成分別包圍前述 複數晶片領域個別之溝槽。 根據本發明之另一觀點,則可提供一種半導體晶圓,包含 有:半導體晶圓,包含形成有半導體元件之複數晶片領域及分 離前述複數晶片領域而内含切斷用切割領域之劃片領域,且於 10 1239070 較前述劃片領域内之切割領域外侧處區劃有包圍各晶片領域 之溝形成領域;多層配線構造,係形成於前述半導體晶圓之上 方之交互層疊有層間絕緣膜與配線層者,包含於配線層之配線 密度較小之領域所配置之虛設配線;蓋層,包覆前述多層配線 5 構造而形成,包含鈍化層在内;及,溝槽,於前述溝形成領域 中自上方至少貫通前述鈍化層而形成,係可包圍前述複數之晶 片領域個別者。 根據本發明之其他觀點,則可提供一種半導體裝置,包含 有:半導體基板,包含形成有半導體元件之晶片領域與前述晶 10 片領域周圍之劃片領域,且於前述劃片領域内區劃有包圍各晶 片領域之溝形成領域;多層配線構造,係形成於前述半導體晶 圓之上方之交互層疊有層間絕緣膜與配線層者,包含於配線層 之配線密度較小之領域所配置之虛設配線;蓋層,包覆前述多 層配線構造而形成,且包含鈍化層在内;及,溝槽,係於前述 15 溝形成領域中自上方至少貫通前述鈍化層而形成者。 頂層配線層以外之配線層宜為低電阻之銅配線。多層配線 中,下層之層間絕緣膜則宜使用低介電常數材料形成。 圖式簡單說明 20 第1圖係本發明實施例之半導體晶圓之概略平面圖。 第2A〜2E圖係顯示本發明實施例之半導體裝置之製造方法 之主要程序之截面圖。 第3 A〜31圖係更詳細顯示用於形成第2 A圖之配線之程序之 截面圖。 11 1239070 第4A、4B圖係顯示本發明其他實施例之半導體裝置之製 造方法之主要程序之截面圖。 第5圖係本發明其他實施例之半導體晶圓之概略平面圖。 第6A、6B圖係顯示第5圖之實施例之半導體裝置之製造方 5 法之主要程序之截面圖。 第7A、7B圖係顯示第5圖之實施例之半導體裝置之其他製 造方法之主要程序之截面圖。 第8A、8B圖係顯示第5圖之實施例之半導體裝置之其他製 造方法之主要程序之截面圖。 10 第9圖係本發明其他實施例之半導體晶圓之概略平面圖。 第10A、10B圖係顯示第9圖之實施例之半導體裝置之其他 製造方法之主要程序之截面圖。 第11圖係本發明其他實施例之半導體晶圓之概略平面圖。 第12A、12B圖係顯示第11圖之實施例之半導體裝置之其他 15 製造方法之主要程序之截面圖。 第13圖係概略顯示具有10層配線之半導體裝置之第1實施 例之構成之截面圖。 第14圖係概略顯示具有10層配線之半導體裝置之第1實施 例之變形例之構成之截面圖。 20 第15圖係概略顯示具有10層配線之半導體裝置之第2實施 例之構成之截面圖。 第16圖係概略顯示具有10層配線之半導體裝置之第2實施 例之變形例之構成之截面圖。 第17圖係概略顯示具有10層配線之半導體裝置之第3實施 12 1239070 例之構成之截面圖。 第18圖係概略顯示具有10層配線之半導體裝置之第4實施 例之構成之截面圖。 第19A〜19E圖係顯示用於形成第5圖所示之有機絕緣層中 5 之金屬鑲嵌配線之程序之截面圖。 第20A、20B圖係基於第17圖所示之構成而切割晶圓後之 狀態之上面顯微鏡相片。TECHNICAL FIELD The invention relates to a method for manufacturing a semiconductor device, a semiconductor wafer 5 and a semiconductor device, and more particularly to a method for manufacturing a semiconductor device with a multilayer wiring structure, a semiconductor wafer, and a semiconductor device. Device. I: Prior Art 3 Background of the Invention 10 In the manufacture of semiconductor integrated circuit devices, most wafer areas are divided on the semiconductor wafer by scribe areas. A plurality of semiconductor elements are formed in each wafer area, and a multilayer wiring structure in which a wiring layer and an interlayer insulating film are alternately stacked is formed thereon. After forming a semiconductor integrated circuit structure in each wafer area, dicing is performed in the dicing area to separate each wafer. The dicing is performed by a dicing saw 15 that cuts the entire length of the semiconductor wafer by chipping. The dicing field is not used as a circuit field. In the past, although alignment marks and test device groups were formed, other fields were cut with the semiconductor wafer surface exposed. The cross-section of the semiconductor wafer that has been separated by splitting has an uneven state with a burr 20 shape. Japanese Laid-Open Patent Publication No. 4-282852 proposes a method of leaving a narrow width insulating layer on both sides of the center line in the scribe field and cutting in the area between the insulating layers. It is also explained that the insulating layer is harder than the semiconductor, and it can prevent the unevenness of the cut surface from expanding beyond the scribe area and expanding inside the wafer. 1239070 When the semiconductor wafer is cut with a dicing knife, the top insulation film on the semiconductor wafer will be rolled into the dicing knife and peeled off, and the wiring and electrodes will be partially exposed, causing short circuits, damage, and corrosion. Japanese Patent Application Laid-Open No. 9-199449 proposes a method for forming a peeling prevention groove on the top insulating layer. 5 帛 22 relationship is shown in Japanese Unexamined Patent Publication No. 9] 99449 _ the structure of the stop ditch. A semiconductor element is formed on the surface of the silicon substrate 101, and an interlayer insulating film 102 is formed thereon. Wiring is formed on the interlayer insulating film 102, and an interlayer insulating film 104 is formed thereon. In addition, a bonding pad 113 connected to the wiring u0 is formed. The upper layer is formed with an insulating layer 105 and a polycrystalline silicon layer formed by a laminate of an oxygen-cut layer and a 10-nitride residual layer. The imine protective layer 107 serves as a top insulating layer. When the etching to penetrate the polyimide protective layer 107 and the insulating layer 105 is performed to expose the surface of the bonding pad 113, the peeling prevention of the through polyimide protective layer 107 and the insulating layer 105 is also formed along the periphery of the wafer. Ditch 108. At the time of dicing, even if the polyimide protective layer 107 and the insulating layer 105 are wound into the dicing blade on the wafer end surface, 15 because the peeling prevention groove 108 exists, the peeling will stop at the peeling prevention groove 108. In order to improve the integration degree of semiconductor integrated circuit devices and speed up the operation speed, semiconductor components as constituent elements have also gradually been refined. At the same time of miniaturization, the exposure procedure requires a lower resolution than the South, the aperture ratio increases, and the focal depth decreases. For imaging at a shallow focal depth, the substrate of the photoresist layer should be flat. 20 Therefore, the industry uses chemical mechanical polishing (CMP) and other planarization processes. Japanese Patent Application Laid-Open No. 10-335333 discloses integrated circuits using w or A1 wiring. It is pointed out that even after the wiring is formed, even if an interlayer insulating film is formed and CMP is performed, the surface cannot be completely flattened. , The wiring interval must be within a certain range up to 2 times. It is not limited to the 1239070 area of the wafer collar. In the scribe area, it is also possible to form an insulating layer with a flat surface on the entire surface of the wafer by configuring dummy wiring. FIG. 22B shows five examples of the structure of a semiconductor device in which dummy wirings are comprehensively arranged in a wafer field and a dicing field disclosed in Japanese Patent Application Laid-Open No. 10-335333. In the figure, the electrode pad (pad) and peripheral circuit area b are on the right, and the scribe area A is on the left. The surface of the silicon substrate 101 is formed with a device separation region 103 by a shallow trench process technology (ST1). A gate insulating film, a gate, and a MOS transistor are formed on the active area of the silicon substrate. At the same time, a wiring 106 is also formed on the element separation area 103 using the same material as the gate electrode. In addition, an interlayer insulating film 109 is formed to cover the gate. A wiring layer including the wiring 110 and the dummy wiring 111 is formed on the interlayer insulating film 109. The dummy wiring 111 is not limited to the electrode pad and the peripheral circuit area B, and is also disposed in the scribe area A. The wirings 110 and 111 are covered with the interlayer insulating film 112, and the surface of 15 is flattened. Similarly, a wiring 114 and a dummy wiring 115 are formed on the interlayer insulating film 112, and are covered with the interlayer insulating film 116. The surface of the interlayer insulating film 116 is flattened, and wirings 117 and dummy wirings 118 are formed thereon, and the interlayer insulating films 1 and 9 are covered. Wiring 120 and dummy wiring 121 are formed on the interlayer insulating film 119, and are covered with the interlayer insulating film 122. 20 „An interlayer insulating film 122 is formed with a top wiring layer including a bonding pad 113 and a wiring 123, and is covered with a capping layer composed of an insulating layer 124 and a passivating layer 125. The surface of the bonding pad 113 Then, it is exposed by selectively etching the passivation layer 125 and the insulating layer 124. With the above structure, it has been shown that it is possible to achieve a complete flatness of the wafer's full flatness. 1239070. In the scribe field, there is a top wiring layer covered by a cap layer. Structure. With the miniaturization of the components, the density of the wiring also increases, which necessitates the need to reduce the cross-sectional area. Once the resistance of the wiring increases due to the reduction of the wearing area, the operating speed of the semiconductor integrated circuit device will also increase. Decrease. In order to suppress the increase in wiring resistance, copper wiring is used instead of Lu wiring. Copper layers cannot be formed like aluminum, using photoresist masks to form patterns by reactive ion etching (RIE) to the south. Therefore, the copper wiring is formed by the damascene process. That is, a groove or a hole-like recess is formed in the insulating layer, and the recess is filled with a copper layer, and then the insulation is removed by chemical mechanical polishing (CMp). 10 useless copper layer and leave wiring in the recess. CMP can set conditions to polish the copper wiring layer. If the density of the wiring can be separated, it can be polished in the area where the wiring is consistent and the degree is relatively high to produce an insulating layer. Erosion of the surface depression. That is, depending on the density of the wiring, a step difference will occur. The step difference on the surface of the semiconductor wafer will cause the 15 process range of the photolithography program to be reduced. Also, in the wiring layer When performing CMP, it will be difficult to remove the wiring layer on the recessed portion, resulting in Cu residue. To prevent erosion during CMP, dummy wiring can be arranged to uniformize the wiring density. The dummy wiring is formed of the same material as the wiring, but Pattern without wiring function. The dummy wiring to prevent erosion during CMP does not have the function of transmitting electrical 20 signals. It is formed to make the polishing speed of CMP uniform and the same material and wiring pattern. When the wiring is double-embedded In the case of dual damascene wiring, the dummy wiring does not need to have the same structure, but can also be a single damascene structure. Another is chemical vapor deposition (CVD) In procedures such as etching, if the density of the object's pattern 1239070 differs sparsely, it may also impair the stability of the process. At this time, dummy wiring can also be used to ensure the uniformity of processing. The dummy wiring only needs to reach the processing The uniformity is ensured without extending the setting. Generally, the dispersed pattern is adopted to avoid accidentally increasing the parasitic capacitance of the wiring and restricting the freedom of design. Each of the 5 types of dummy wiring can be collectively referred to as a dummy pattern. By using dummy wiring, it can prevent intrusion, make the surface after CMP non-tantalizing, and increase the process range of the photo-etching process. It is also possible to prevent the wiring layer of the subsequent damascene type wiring formation process from remaining. With the increase of LSI speed, the influence of the delay of the wiring layer on the circuit operation has gradually increased. The additional capacitance requirements of the wiring layer are reduced, and the interlayer insulation film is gradually adopting a low dielectric constant (10w-k) material with a significantly lower dielectric constant than silicon oxide. At the same time as the LSI has become more integrated, the wiring has gradually become multilayered. Multi-layer wiring also has different requirements depending on the different layers. Interlayer insulation films with low dielectric constant are mainly used for lower-layer wiring. Low dielectric constant materials generally have low physical strength. 15 Therefore, once an interlayer insulating film with a low dielectric constant is formed, the interlayer strength is reduced. In the cutting process of cutting a wafer from a wafer, interlayer peeling will occur at the interface of the lower interlayer insulating film due to the impact during dicing. And because of its diffusion into the chip, the problem of yield reduction occurs. In particular, the corners of the wafer are subject to peeling because they are affected by the two cutting processes of vertical cutting and horizontal cutting. 20 Normally, there is stress in the cover. In the dicing field of the conventional structure, the cover layer is removed by removing the entire cutting field, thereby suppressing the peeling of the cover layer (crack diffusion inside the cracked wafer. The adhesion of the interlayer insulating film of the low dielectric constant material is also not good) 1239070 [Summary of the invention] The object of the present invention is to provide a method for manufacturing a semiconductor device with a high yield and a dicing field. 5 The present invention Another object is to provide a method for manufacturing a semiconductor device, which has been expanded to a process range limited by a dicing process. Another object of the present invention is to provide a semiconductor wafer that can be manufactured with a larger process range and a higher yield. Semiconductor device. Another object of the present invention is to provide a method, a semiconductor wafer, or a semiconductor device manufacturing method capable of suppressing the adverse effects caused by using the dummy wiring 10 and suppressing the peeling of the insulating layer in the dicing process. According to a first aspect, a method for manufacturing a semiconductor device may be provided, including the following procedures: (a) standard A 15-chip area including a plurality of wafer areas in which semiconductor elements are formed and a dicing area for cutting which separates the plurality of wafer areas, and a groove surrounding each wafer area is defined on the outer side of the dicing area than in the scribe area. Forming semiconductor wafers in the field; (b) arranging a multilayer wiring structure having an interlayer insulating film and a wiring layer alternately formed on the aforementioned semiconductor wafer, and arranging dummy wiring in the area where the wiring layer has a small wiring density; (c) ) Forming a capping layer covering the multilayer wiring structure and including a passivation layer; and (d) forming at least the passivation layer through the passivation layer from above in the trench 20 formation area to form individual trenches respectively surrounding the plurality of wafer areas. According to another aspect of the present invention, there can be provided a semiconductor wafer including a semiconductor wafer, a plurality of wafer fields including a semiconductor element formed thereon, and a dicing field that separates the plurality of wafer fields and includes a dicing field for cutting. And at 10 1239070, a groove shape surrounding each wafer area is defined outside the cutting area in the dicing area. Into a field; a multilayer wiring structure, which is formed on the above-mentioned semiconductor wafer and has an interlayer insulating film and a wiring layer alternately stacked, and includes a dummy wiring configured in a field having a low wiring density in the wiring layer; a cover layer, a covering The multilayer wiring 5 is formed by a structure including a passivation layer; and a trench is formed in the trench formation field by penetrating at least the passivation layer from above and can surround each of the plurality of wafer fields. In another aspect, a semiconductor device may be provided, including: a semiconductor substrate, a wafer area including a semiconductor element formed thereon, and a scribe area around the aforementioned wafer area, and a region surrounding each wafer area is divided within the aforementioned scribe area. Trench formation area; multi-layer wiring structure, which is formed on the above-mentioned semiconductor wafer and has interlayer insulating films and wiring layers alternately stacked, and includes dummy wirings arranged in areas where the wiring layer has a small wiring density; cover layers, packages It is formed by covering the above-mentioned multilayer wiring structure and includes a passivation layer; and the trench is based on the above 15 Forming at least from above the field through the passivation layer are formed. The wiring layers other than the top wiring layer should be low-resistance copper wiring. In multilayer wiring, the lower interlayer insulating film should be formed of a low dielectric constant material. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic plan view of a semiconductor wafer according to an embodiment of the present invention. 2A to 2E are cross-sectional views showing main procedures of a method for manufacturing a semiconductor device according to an embodiment of the present invention. Figures 3A to 31 are sectional views showing the procedures for forming the wirings of Figure 2A in more detail. 11 1239070 Figures 4A and 4B are cross-sectional views showing main procedures of a method for manufacturing a semiconductor device according to another embodiment of the present invention. FIG. 5 is a schematic plan view of a semiconductor wafer according to another embodiment of the present invention. 6A and 6B are cross-sectional views showing main procedures of a method for manufacturing a semiconductor device according to the embodiment shown in FIG. 5. 7A and 7B are cross-sectional views showing main procedures of another method for manufacturing a semiconductor device according to the embodiment shown in FIG. 5; 8A and 8B are cross-sectional views showing main procedures of another method for manufacturing a semiconductor device according to the embodiment shown in FIG. 5; 10 FIG. 9 is a schematic plan view of a semiconductor wafer according to another embodiment of the present invention. Figures 10A and 10B are cross-sectional views showing main procedures of other manufacturing methods of the semiconductor device of the embodiment shown in Figure 9; FIG. 11 is a schematic plan view of a semiconductor wafer according to another embodiment of the present invention. Figures 12A and 12B are cross-sectional views showing the main procedures of the other manufacturing methods of the semiconductor device of the embodiment shown in Figure 11; Fig. 13 is a cross-sectional view schematically showing the structure of a first embodiment of a semiconductor device having 10 layers of wiring. Fig. 14 is a sectional view schematically showing the configuration of a modification of the first embodiment of the semiconductor device having 10 layers of wiring. 20 Fig. 15 is a cross-sectional view schematically showing the structure of a second embodiment of a semiconductor device having 10 layers of wiring. Fig. 16 is a sectional view schematically showing the configuration of a modification of the second embodiment of the semiconductor device having 10 layers of wiring. Fig. 17 is a cross-sectional view schematically showing the structure of a 12th embodiment of a third embodiment of a semiconductor device having 10 layers of wiring. Fig. 18 is a sectional view schematically showing the configuration of a fourth embodiment of a semiconductor device having 10 layers of wiring. 19A to 19E are sectional views showing a procedure for forming a metal damascene wiring of 5 in the organic insulating layer shown in FIG. 5. Figures 20A and 20B are micrographs of the top surface of the wafer after cutting the wafer based on the structure shown in Figure 17.

第21A〜21E圖係顯示形成於溝形成領域之溝槽形狀之變形 例之略圖。 10 第22A、22B圖係顯示以習知技術進行半導體晶片切割時 之剝離阻止溝之構造,以及具有虛設配線之半導體裝置之構造 之概略截面圖。 第23圖係顯示本發明人針對習知技術所進行之檢討結果 之截面圖。 15 第24圖係概略顯示本發明人研究所得之其他檢討結果之Figures 21A to 21E are schematic diagrams showing modification examples of the shape of the groove formed in the groove formation area. 10 Figures 22A and 22B are schematic cross-sectional views showing a structure of a peeling prevention groove when a semiconductor wafer is cut by a conventional technique, and a structure of a semiconductor device having a dummy wiring. Fig. 23 is a cross-sectional view showing the results of a review conducted by the present inventor on a conventional technique. 15 Figure 24 is a schematic representation of the results of other reviews

截面圖。 第25圖係顯示本發明人所發現之現象之概略截面圖。 L實施方式3 20 較佳實施例之詳細說明 說明本發明之實施例以前,首先說明本發明人所得之檢討 結果。 如第22B圖所示之構成,若亦於劃片領域配置虛設配線, 則可輕易確保晶圓全面之平坦性。劃片領域與電極墊、周邊電 13 1239070 路領域相同,皆形成有虛設配線,而為包含鈍化層125之蓋層 所包覆。 第23圖係概略顯示實際使用於本發明人所行檢討之半導 體裝置之構成之截面圖。半導體基板10上形成有半導體元件, 5 並以絕緣層21加以包覆。其上方則形成有多層配線。多層配線 用絕緣層之積層則包含層間絕緣膜IL1、触刻終止(etch stopper) 兼銅擴散防止層ES2、層間絕緣膜IL2、蝕刻終止兼銅擴散防止 層ES3、層間絕緣膜IL3、蝕刻終止兼銅擴散防止層ES4、層間 絕緣膜IL14、頂層絕緣層18及鈍化層!>8之積層。 10 蚀刻終止層Esi與層間絕緣膜m之絕緣積層中填入有分別 具有虛設配線之第1金屬(銅)配線層W1、第2金屬(銅)配線層 W2、第3金屬(銅)配線層W3。於第3金屬配線層W3上經通孔部 而形成有包含鋁層之頂層配線層。頂層配線層不具有虛設配 線,其局部為電極墊P,其他部分則構成封環(sealdng)SR。頂 15層®己線層並為包含頂層、絕緣㈣、純化層^之蓋層所包覆。此 外’亦$成貫通鈍化層ps、頂層絕緣層is之開口,以露出電極 墊P 0 附圖之構造中,半導體晶圓包含複數之晶片領域cn、c2, 其間則可區劃劃片領域%。藉切割劃片領域sc内之領域七則可 20分離各晶片ci、C2。由於蓋層内部存在有應力,故一旦於蓋層 存在之狀;下進行切割,則容易因切割之衝擊而於絕緣層之界 面毛生彔J離舉例吕之,如附圖所示,因切割時之衝擊,晶片 C1之蓋層之頂層絕緣層18於其下之與層間絕緣膜几4間之界面 發生別離剝離並擴大至晶片内部。且,不限於蓋層之界面, 14 1239070 下方之層間!巴緣膜之界面亦發生剝離。剝離並不僅限於晶片周 邊,亦容易擴大至電路領域内部。一旦剝離擴及晶片内部,晶 片即有瑕疫而使良率降低。若於多層配線之層間絕緣膜使用低 "電书數(Igw k)材料,將容易於其界面發生剝離。 純化層PS係由氮化石夕或氮氧化石夕所形成,而於内部存在應 者在刀J私序中,切斷鈍化層被視為將應力集中於切斷面 而引致剝離之原因。Sectional view. Fig. 25 is a schematic sectional view showing a phenomenon found by the present inventors. LEmbodiment Mode 3 20 Detailed Description of the Preferred Embodiments Before describing the embodiments of the present invention, the review results obtained by the present inventors will be described first. As shown in the structure shown in FIG. 22B, if dummy wiring is also arranged in the dicing area, the overall flatness of the wafer can be easily ensured. The dicing area is the same as that of the electrode pads and peripheral circuits. The 1239070 areas are all formed with dummy wiring and are covered by a cap layer including a passivation layer 125. Fig. 23 is a cross-sectional view schematically showing the configuration of a semiconductor device actually used in the review conducted by the inventors. A semiconductor element is formed on the semiconductor substrate 10, and is covered with an insulating layer 21. Above it, multilayer wiring is formed. The buildup of the multilayer wiring insulation layer includes an interlayer insulating film IL1, an etch stopper and copper diffusion preventing layer ES2, an interlayer insulating film IL2, an etching stop and copper diffusion preventing layer ES3, an interlayer insulating film IL3, and an etching stopper. A copper diffusion preventing layer ES4, an interlayer insulating film IL14, a top insulating layer 18, and a passivation layer! ≫ 10 The insulation build-up layer of the etching stop layer Esi and the interlayer insulating film m is filled with a first metal (copper) wiring layer W1 having a dummy wiring, a second metal (copper) wiring layer W2, and a third metal (copper) wiring layer. W3. A top-level wiring layer including an aluminum layer is formed on the third metal wiring layer W3 through a via portion. The top wiring layer does not have a dummy wiring, it is partly an electrode pad P, and the other parts constitute a sealing SR. The top 15 layers are covered with a cover layer including a top layer, an insulation layer, and a purification layer ^. In addition, the openings penetrating the passivation layer ps and the top insulating layer is exposed to expose the electrode pad P0. In the structure of the drawing, the semiconductor wafer includes a plurality of wafer areas cn, c2, and the dicing area can be divided in the meantime. By cutting seven areas in the scribing area sc, the wafers ci and C2 can be separated. Because there is stress in the cover layer, once it is in the state of the cover layer; if it is cut underneath, it is easy to cause hair at the interface of the insulation layer due to the impact of cutting. At the time of the impact, the top insulating layer 18 of the cover layer of the wafer C1 is separated and peeled off from the interface between the top insulating layer 18 and the interlayer insulating film 4 and expands to the inside of the wafer. And, it is not limited to the interface of the cover layer, between the layers below 14 1239070! Peel membrane interface also peeled. The peeling is not limited to the periphery of the wafer, and it is easy to expand into the circuit field. Once the peel spreads to the inside of the wafer, the wafer becomes defective and the yield is reduced. If a low " Igwk " material is used for the interlayer insulating film of the multilayer wiring, the interface will be easily peeled. The purification layer PS is formed of nitride oxynitride or oxynitride. In the internal sequence, cutting the passivation layer is considered to be the cause of the peeling due to the stress concentrated on the cut surface.

因此,已檢討於切割程序前至少去除劃片領域之鈍化層pS 之方法。若去除劃片領域上之鈍化層PS,咸認可擴大切斷面與 鈍化層間之距離,而緩和切斷面上之應力。對電極塾開孔時, 則可進行包含鈍化膜及其下之絕緣層之蓋層之餘刻。進行 電極塾開孔姓刻之同時,若於劃片領域進行I虫刻,則可去除^ 含鈍化層之蓋層。 f t 第24圖係概略顯示於第23圖所示構成之半導體晶圓之垾 15墊開孔程序中,亦欲蝕刻鄰接晶片ci、C2之封環SR間之劃片 員或SC之蓋層之狀態之半導體晶圓之截面圖。半導體晶圓與第 23圖之構成相同,形成有包含電極墊p、封環sr頂層之頂層配 線層,而為頂層絕緣層IS、鈍化層以所包覆,然後,於純化層己 PS上形成已於電極墊p及劃片領域8(:開孔之光阻圖型pR。曰 20 其次,以使用電漿之乾式蝕刻進行鈍化層PS、頂層絶緣層 IS之姓刻,以露出電極塾p。當頂層絕緣層IS受侧而露出‘ 塾p時於劃片領域中,頂層絕緣層iS亦受姓刻而露出其下之第 4層間絕緣膜IL4。此時,則蝕刻過度(〇ver etching),於劃片1 域中,亦蝕刻頂層絕緣層is之下之第4層間絕緣膜IL4、第4蝕岁 15 1239070 終止層ES4、第3層間絕緣膜IL3。 如此,原填入於第3層間絕緣膜IL3中之虛設配線即露出於 電漿中,而隨著絕緣層之蝕刻而飛散。於電漿中飛散之虛設配 線則將附著於半導體晶圓之表面,即便進行純水清洗亦難加以 5 分離。 如上所述,一旦於劃片領域配置虛設配線,並於為絕緣 層、鈍化層所包覆之狀態下進行切割,則將於絕緣層間發生剝 離。又,若進行乾式蝕刻以去除蓋層,則虛設配線將因過度蝕 刻而飛散。 10 本發明人則發現,當形成有貫通蓋層而於劃片領域内包圍 晶片領域之寬度受限之溝槽,而不去除劃片領域全面之蓋層 時,切割時自切斷面侵入之剝離將停止於溝槽之附近。 第25圖係概略顯示前述現象者。半導體裝置之構造與第 23、24圖之構造相同,具有於晶片領域C、劃片領域SC配置有 15 虛設配線之多層配線。雖已顯示頂層絕緣層IS已平坦化之狀 態,但未平坦化時亦發現了相同之現象。除於電極墊P上去除 蓋層PS、IS而露出電極墊,亦於包圍晶片領域C之劃片領域SC 之外側以圈狀進行去除而形成有溝槽G。 附圖中,可發現當藉切割而切斷右側面,並由晶片端部開 20 始發生剝離時,於較溝槽外側之部分,較剝離部分上層處如Z 所示般剝落,剝離可停止於溝槽處。若形成較剝離可產生之深 度更深之溝槽,則或許必然可藉溝槽阻止剝離擴散,但形成淺 溝亦可停止剝離。 位置較深之剝離何以可藉淺溝而停止之原因,或可推論如 16 !239〇7〇 下。鈍化層PS於内部存在拉伸應力,於溝槽g之外側内壁部Z1 則如箭號所示般,可蓄積朝内側擴張之應力。若以溝槽G之底 面外側Z2為支點,則於點Z1之朝向内側之應力將自支點Z2朝外 側擠壓下側層。一旦發生剝離CL而使其上下層之結合不復存 5 在,則朝向外側之力將集中於較剝離處上層之處。因此,將由 制離部分CL朝支點Z2發生分裂。一旦因分裂而解放應力,剝離 即停止。 若利用該現象’則可於劃片領域内殘留有蓋層之狀態下防 止擴向晶片領域内部之剝離。於劃片領域形成有虛設配線時亦 10同,僅須避免於形成寬度受限之溝槽時發生虛設配線之飛散即 可。溝槽雖宜至少較鈍化層為深,更實際地說,宜較蓋層為深, 但無須深達可能發生剝離之深度。以下,則說明本發明更具體 之實施例。 第1圖係概略顯示本發明之實施例之半導體晶圓,特別是 15劃片領域之平面構造例者。第2A〜2E圖則顯示用以製作第1圖所 示之半導體晶圓並予以切割形成半導體晶片之半導體裝置之 製造方法之主要程序,而係第1圖之假想線Π·Π之戴面圖。 第1圖中,於四角落區劃有晶片領域C1〜C4。晶片領域 C1〜C4則係構成其中具有多層配線之半導體積體電路構造之領 20 域。晶片領域之周邊部則配置有電極墊Ρ。 此外’亦形成有包圍晶片領域C1〜C4之外周以防止水分之 侵入等之封環SR1〜SR4。較封環SR1〜SR4更偏外側之領域則為 劃片領域SC。劃片領域SC内亦配置有虛設配線dw。於割片領 域之中線CC兩側具有一定寬度之領域為切割領域Dc,用以切 17 1239070 斷半導體晶圓之切割作業則於該切割領域DC内進行。 於切割領域DC之外側,則可區劃出用以形成貫通鈍化層 並包圍各晶片領域C之溝槽之寬度已受限之溝形成領域GR。於 用以去除鈍化層之蝕刻作用可及之配線層中,則不於溝形成領 域GR内配置虛設配線dw。此時,為抑制不配置虛設配線所致 平坦性之劣化,溝形成領域之寬度宜為劃片領域之寬度之1/3 以下。 於溝形成領域GR中,可與電極墊窗口開口之蝕刻程序同 時蝕刻出至少貫通鈍化層之溝槽G1〜G4。溝槽G之寬度則宜介 10 於0.5/zm〜10/zm之範圍内。若溝槽之寬度過窄,則蝕刻可能 不足,或無法充分釋放應力。若寬度過大,切割領域之寬度亦 可能受限,而不足以確保平坦性。 於切割領域DC之外側之溝形成領域GR形成溝槽G,並於 切割領域DC内進行切割,切割後之晶片端部與溝槽G之間將有 15 殘留鈍化層之領域。 舉例言之,劃片領域SC之寬度為126//m時,可以自切割 領域DC之中線(centerline)CC起算54 # m〜61 # m之範圍作為溝 形成領域GR,而於自中線CC起算55 /z m〜60/z m之領域中蝕刻 鈍化層及其上之絕緣層以形成溝槽G1〜G4。切割則於自中線CC 2〇 起算寬40〜50# m之領域中進行。 溝形成領域之寬度之所以較溝槽之寬度於單側各大1# m,係考量了遮罩對位誤差之故。當遮罩對位精確度高時,亦 可減少該預留寬度。預留寬度宜配合遮罩對位精確度而設定為 0·1〜5/zm程度。溝形成領域之兩側則配置有虛設配線DW。 18 1239070 溝槽可至少分離内部存在應力之鈍化層,並減少絕緣積層 之厚度,且局部減弱絕緣積層之強度。於切割領域中,由於殘 留有内部存在應力之鈍化層,故切割時可能自切割側面發生龜 裂,而於絕緣層間發生剝離。剝離若位於溝底面上方,則剝離 5 當然可為溝槽所阻止。 當剝離位於較溝底面更為下方處時,一旦剝離擴及溝下 方,則絕緣層將自剝離面朝上方之溝槽分裂,而釋放應力。此 亦可推論為蓄積於鈍化層之應力與已局部減弱之強度導致上 方之絕緣積層自剝離面開始變形之故。由此觀點而言,溝槽具 10 有促進應力之解放之機能。 另,如附圖所示,於矩形之晶片領域之角部,封環SR宜構 成角部業經修去尖角之平面形狀,溝形成領域及溝槽亦宜予以 配合而構成角部業經修去尖角之平面形狀。此時,就角部而 言,前述之數值範圍即不成立。 15 由於以大致直交之2方向進行切割,故晶片角部將受2次切 割的影響。當角部為略直角時,因受衝擊2次,故即便設有溝 槽,亦將因應力之集中而自角部發生剝離直至電路領域内。藉 將溝槽構成已修去尖角之平面形狀,即可避免應力之集中,進 而有效地阻止剝離。 20 以下,以設有具有第1圖之構造的3層(電極墊層以外)之多 層配線層之半導體裝置為例說明其製造方法之主要程序。 第2A圖所示之矽基板10可區劃成劃片領域SC與其兩侧之 晶片領域C3、C4。劃片領域SC内,可區劃出切割領域DC及其 兩側之溝形成領域GR。圖中雖顯示亦於溝形成領域GR之外側 19 1239070 殘留配置虛設配線之劃片領域,但當平坦性之要求#低日产 形成領域GR亦可擴及劃片領域之外周。於石夕基板1〇 土 <表面上形 成元件分離領域、半導體元件後,再以矽氧化膜等絕緣層^予 以包覆。形成拉延用導電性插塞後,則於絕緣層21上形成具有 5 氧屏蔽機能、銅擴散防止機能之蝕刻終止層ESI ,再於其上护 成層間絕緣膜IL1。於層間絕緣膜IL1、蝕刻終止層ES1内再來 成配線用溝槽及通孔,再藉大馬士革製程形成包含第i配線 W1、虛設配線DW1之第1配線層。金屬鑲嵌配線之形成程序則 留待後述。 10 同樣地,再形成覆蓋第1配線層並具有銅擴散防止機能之 蝕刻終止層ES2,並於其上形成層間絕緣膜IL2。然後,形成金 屬鑲嵌(damascene)用凹部,並填入包含第2配線W2、第2虛設配 線DW2之第2配線層。進而,形成第3蝕刻終止層ES3、第3層間 絕緣膜IL3,再形成金屬鑲嵌用凹部而填入包含第3配線W3、第 15 3虛設配線DW3之第3配線層。 第3A〜3F圖係例示雙嵌刻製程之戴面圖。 如第3A圖所示,於矽基板1〇之表面上藉STI形成元件分離 領域1卜以區劃活性領域。活性領域表面上則藉熱氧化而形成 閘極絕緣膜12,其上則以多晶矽層乃至金屬矽化物(p〇lydde) 20層形成閘極13。閘極13兩側則形成源極/汲極領域15以得到]^〇8 電晶體構造。其次,再包覆閘極13而形成氮化矽層21a、氧化矽 層21b之積層以構成絕緣層21。然後,貫通絕緣層21而形成擴 及MOS電晶體構造之電極之W等之導電性插塞17。 其次,形成包覆導電性插塞17、絕緣層21之氮化矽等具有 20 1239070 氧屏蔽功能之蝕刻終止層22、氧化矽等層間絕緣膜23之積層。 於積層上,再形成光阻層,並對配線層圖型開孔。然後,去除 層間絕緣膜23、蝕刻終止層22之所需部分而形成配線用溝,再 藉錢鍵形成可屏蔽銅之擴散之阻障金屬層(barrier metal)24、鍵 5 敷用種晶金屬(seed metal)層(銅)層,再於其上鍍敷沈積銅層 25。接著,去除絕緣層23上無用之金屬層,再形成下層配線層。 其次’藉電漿促進化學氣相沈積(PE-CVD),將氮化矽層 31、氧化石夕層32、氮化石夕層33、氧化石夕層34、作為反射防止膜 之氮化矽層3 5分別形成厚度5〇nm、3〇0mn、3〇nm、3OOnm、5Onm 10者,以包覆基底配線層。另,中間的氮化矽層33可作為蝕刻配 線圖型時之蝕刻終止層之用。即便無中間之蝕刻終止層,仍可 進行雙嵌刻製程。 其次,於反射防止用氮化矽層35上,藉塗布光阻層並進行 曝光顯衫而形成具有對應通孔之開口部之光阻圖型PR1。其 次,以光阻圖型PR1作為遮罩,則可進行反射防止用氮化石夕層 35、乳化石夕層34、氮化石夕層33、氧化石夕層32之㈣。然後,去 除光阻圖型PR1。 20 如第3B圖所示,朝所形成之通孔内填入具有與光阻遮罩相 同之組成而不具感光性之樹脂,再藉氧電漿予以回姓㈣ back),以形成預定之高度。舉例言之,如附圖所示,可為大致 介於上部氧切層34與下部氧切扣中間之高度。 如第3C圖所示,於反射防止用氮切層处形成具有對應 配線溝之開口之光阻圖型叹 再以該先阻圖型PR2為遮罩而蝕 刻氮化矽層35、氧化矽層34 〇丄六丨士卜 進仃该蝕刻時,氮化矽層33則作 21 1239070 為蝕刻終止層之用。已預先形成之通孔内則為樹脂之填充物37 所保護。然後,藉〇2與CF4之電漿進行灰化(ashing),以去除光 阻圖型PR2、有機樹脂之填充物37。 如第3D圖所示,再蝕刻露出於配線用凹溝底之氮化石夕層 5 %、露出於通孔底之氮化石夕層31。如此,下層配線之表面即露 出。此時,亦可進行Ar濺鍍、Η!電漿、Η?環境中退火等前處理, 並就露出之下層配線層表面進行還原處理,以去除可能存在之 自然氧化膜(包含化學氧化物)。 如第3D圖所示,可藉濺鍍形成諸如厚25nm之Ta層38a,進 10而形成厚之銅金屬種晶層。於種晶層之上,則可藉電鍍 而形成Cu層,以得到厚度充分之Cu層38b。 如第3E圖所示,藉化學機械研磨(CMP),可去除氮化矽層 35表面上之金屬層,而得到1^層38&、(:11層3813所構成之〇1配 線。欲形成多層配線時,則重覆相同之程序。另,本說明書中, 15包含添加物之Cu合金層亦稱為Cu層,包含添加物之Ai合金層亦 稱為A1層。 以下,重回第2A圖,其中於第3配線層W3之上形成有蝕刻 終止層ES4、第4層間絕緣膜IL4,並形成有通孔,以填入通孔 導電體TV。第4層間絕緣膜IL4上並形成與通孔導電體連接之鋁 20頂層配線層,且形成電極墊P、封環SR之圖型。較鋁頂層配線 層更上方處,則由於平坦性之要求較低,故可不於鋁頂層配線 層配置虛設配線。以下,則詳述該程序。 第3F〜31圖係概略顯示頂層配線層之製造程序者。 如第3F圖所示,於第3銅配線W3上形成有藉pE-CVD形成 22 1239070 之厚70nm之氮化矽層之蝕刻終止層ES4、厚600nm之氧化矽層 之第4層間絕緣膜IL4。其次,再形成具有通孔圖型之開口之光 阻圖型PR3,並蝕刻厚6〇〇mn之第4層間絕緣膜IL4。蝕刻終止層 ES4則作為該蝕刻作業之終止層之用。然後,進行灰化以去除 5 光阻圖型PR3。 如第3G圖所示,以形成有通孔之第4層間絕緣膜IL4為遮 單’而餘刻其下之氮化矽之蝕刻終止層ES4。如此,下層配線 W3之表面即露出。 如第3H圖所示,藉Ar濺鍍而處理露出之下層配線表面後, 10再藉濺鍍等進行厚之TiN層39a之成膜。於TiN層39a上,進 而藉CVD形成厚3〇〇nm之w層39b,以填塞通孔。然後,藉CMP 去除層間絕緣膜IL4表面上之w層39b、TiN層39a。如此,即可 得到填入於通孔内之通孔導電體。 如第31圖所示,再藉濺鍍層疊厚40nm之Ti層40a、厚30nm 15 之TiN層 40b、厚 lvm之Aw4〇c、厚 5〇nn^Ti]sut4〇d。隨後, 於則述積層銘配線層上形成光阻圖型,並進行姓刻,則可形成 所欲形狀之頂層配線圖型。當頂層配線層為鋁配線時,電極墊 之表面即為鋁,而適用於絲焊法(wire bonding)等。 以下,再重回第2A圖,其中於形成頂層配線層後,則於其 20上形成厚HOOnm之高密度電漿(HDp)氧化矽層18、厚5〇〇11111之 氣化石夕層PS作為蓋層。氮化石夕層並可形成具防潮性之純化膜。 如第2B圖所示,藉於鈍化層PS上塗布光阻層pR4並行曝光 顯影,即可開設電極墊上之窗口 pw及開孔於溝槽之窗口 GW。 接著以°亥光阻圖型PR4為遮草而蚀刻鈍化層ps、絕緣層is, 23 1239070 進而並钱刻電極塾表面之TiN層。如此,具有銘表面之電極墊 即露出。 於劃片領域中蝕刻鈍化層PS、層間絕緣膜IL後,進而再餘 刻其下之第4層間絕緣膜IL4、蝕刻終止層ES4、第3層間絕緣膜 5 IL3。視過度蝕刻的程度不同,亦可進而往下蝕刻。為該蝕刻作 業所蝕刻之領域則不配置虛設配線。附圖之狀態中,雖蝕刻至 第3層間絕緣膜IL3,但避免露出其下之第2配線層。Therefore, the method of removing at least the passivation layer pS in the scribe area before the cutting process has been reviewed. If the passivation layer PS on the scribe area is removed, it is approved to increase the distance between the cut surface and the passivation layer, and alleviate the stress on the cut surface. When the electrode is punched, the capping layer including the passivation film and the insulating layer underneath can be performed. At the same time that the electrode engraving is performed, if the engraving is performed in the scribe area, the cover layer containing the passivation layer can be removed. ft Figure 24 is a schematic diagram of the 垾 15 pad opening process of the semiconductor wafer with the structure shown in Figure 23. It is also intended to etch the scriber between the seal ring SR of the wafer ci and C2 or the cover layer of SC. A cross-sectional view of a semiconductor wafer in a state. The semiconductor wafer has the same structure as that in FIG. 23, and a top wiring layer including an electrode pad p and a top ring sr is formed, and a top insulating layer IS and a passivation layer are covered, and then formed on a purification layer PS. In the electrode pad p and dicing area 8 (: photoresist pattern pR of openings. 20) Secondly, the passivation layer PS and the top insulating layer IS are engraved with dry etching using a plasma to expose the electrode 塾 p. When The top insulating layer IS is exposed on the receiving side, and the top insulating layer iS is also engraved by the last name to expose the fourth interlayer insulating film IL4 under it. At this time, the over-etching (〇ver etching), In the domain of scribe 1, the fourth interlayer insulating film IL4, the fourth etched 15 1239070 terminating layer ES4, and the third interlayer insulating film IL3 under the top insulating layer is also etched. Thus, the third interlayer insulating film was originally filled The dummy wiring in the film IL3 is exposed in the plasma, and is scattered with the etching of the insulating layer. The dummy wiring scattered in the plasma will be attached to the surface of the semiconductor wafer, even if it is cleaned with pure water. 5 As mentioned above, once a dummy is configured in the scribe area Wire, and cut in the state covered by the insulating layer and the passivation layer, peeling will occur between the insulating layers. If dry etching is performed to remove the cap layer, the dummy wiring will be scattered due to excessive etching. 10 copies The inventors have discovered that when a through-cover layer is formed and a trench having a limited width is surrounded in the dicing field without removing the comprehensive cover in the dicing field, the intrusion from the cut surface during cutting will Stop in the vicinity of the trench. Figure 25 shows the above phenomenon in outline. The structure of the semiconductor device is the same as that of Figures 23 and 24. It has multilayer wiring with 15 dummy wirings arranged in the wafer area C and the scribe area SC. Although the top insulation layer IS has been flattened, the same phenomenon is also found when it is not flattened. In addition to removing the cover layers PS and IS on the electrode pad P to expose the electrode pad, it is also used to mark the area surrounding the wafer C. The outer side of the chip area SC is removed in a circle to form a groove G. In the drawing, it can be found that when the right side is cut by cutting and peeling occurs from the wafer end 20, the outer side of the wafer unit The upper part of the peeled part is peeled off as shown in Z, and the peeling can stop at the trench. If a deeper trench is formed than peeling, it may be necessary to prevent the diffusion of the peel by the trench, but the formation of a shallow trench also The peeling can be stopped. The reason why the deeper peeling can be stopped by shallow grooves, or it can be deduced as 16 239 0007. The passivation layer PS has tensile stress inside, and it is on the inner wall portion Z1 outside the groove g. As shown by the arrow, the stress expanding toward the inside can be accumulated. If the outer side Z2 of the bottom surface of the groove G is used as a fulcrum, the stress facing inward at the point Z1 will squeeze the lower layer from the fulcrum Z2 outward. Once If the peeling of the CL occurs so that the bond between the upper and lower layers does not exist, the force toward the outside will be concentrated on the upper layer where it is peeled off. Therefore, the splitting portion CL will be split toward the fulcrum Z2. Once the stress is relieved by the splitting, the peeling stops. By using this phenomenon ', it is possible to prevent the peeling from spreading to the inside of the wafer area while the cover layer remains in the dicing area. The same applies when a dummy wiring is formed in the dicing area, and it is only necessary to avoid the scattering of the dummy wiring when a groove having a limited width is formed. Although the trench should be at least deeper than the passivation layer, and more practically speaking, it should be deeper than the capping layer, it need not be deep to the depth where peeling may occur. Hereinafter, more specific embodiments of the present invention will be described. FIG. 1 is a schematic view showing a semiconductor wafer according to an embodiment of the present invention, particularly a planar structure example in the field of 15 dicing. Figures 2A to 2E show the main procedures of the manufacturing method of the semiconductor device used to fabricate the semiconductor wafer shown in Figure 1 and cut it to form a semiconductor wafer. It is a top view of the imaginary line Π · Π of Figure 1 . In FIG. 1, wafer areas C1 to C4 are divided in four corners. The wafer field C1 ~ C4 are the fields that constitute the semiconductor integrated circuit structure with multilayer wiring. An electrode pad P is disposed in a peripheral portion of the wafer area. In addition, seal rings SR1 to SR4 are formed to surround the periphery of the wafer areas C1 to C4 to prevent the intrusion of moisture and the like. The area outside the seal rings SR1 to SR4 is the scribing area SC. A dummy wiring dw is also arranged in the dicing area SC. The area with a certain width on both sides of the center line CC of the slicing area is the cutting area Dc, and the cutting operation for cutting 17 1239070 broken semiconductor wafers is performed in the cutting area DC. Outside the cutting area DC, a groove formation area GR for forming a through-passivation layer and surrounding the grooves C of each wafer area C can be divided. In the wiring layer accessible by the etching function for removing the passivation layer, the dummy wiring dw is not arranged in the groove formation area GR. At this time, in order to suppress the deterioration of the flatness caused by the absence of the dummy wiring, the width of the groove formation area should be 1/3 or less of the width of the scribe area. In the trench formation area GR, trenches G1 to G4 at least penetrating the passivation layer can be etched at the same time as the etching process of the electrode pad window opening. The width of the groove G is preferably in the range of 0.5 / zm to 10 / zm. If the width of the trench is too narrow, the etching may be insufficient or the stress may not be released sufficiently. If the width is too large, the width of the cutting area may also be limited, which is not sufficient to ensure flatness. A groove G is formed in the groove formation area GR on the outside of the cutting area DC, and the cutting is performed in the cutting area DC. There will be 15 areas where a passivation layer remains between the end of the wafer and the groove G after the cutting. For example, when the width of the scribing area SC is 126 // m, a range from 54 # m to 61 # m from the centerline CC of the cutting area DC can be used as the groove formation area GR, and from the center line In the area from 55 / zm to 60 / zm from CC, the passivation layer and the insulating layer thereon are etched to form the trenches G1 to G4. Cutting is performed in a field with a width of 40 ~ 50 # m from the centerline CC 20. The reason why the width of the groove formation area is 1 # m larger on each side than the width of the groove is to consider the mask alignment error. When the mask registration accuracy is high, the reserved width can also be reduced. The reserved width should be set to approximately 0 · 1 ~ 5 / zm according to the accuracy of mask registration. Dummy wirings DW are arranged on both sides of the trench formation area. 18 1239070 The trench can at least separate the passivation layer with stress inside, reduce the thickness of the insulation laminate, and locally weaken the strength of the insulation laminate. In the cutting field, since a passivation layer with internal stress remains, during cutting, cracks may occur from the cutting side, and peeling between the insulating layers may occur. If the peeling is above the bottom surface of the groove, of course, peeling 5 can be prevented by the groove. When the peeling is located further below the trench bottom surface, once the peeling extends below the trench, the insulating layer will split from the peeling surface toward the trench upward, and release the stress. This can also be inferred that the stress accumulated in the passivation layer and the locally weakened strength caused the upper insulating laminate to deform from the peeling surface. From this point of view, the groove 10 has the function of promoting the liberation of stress. In addition, as shown in the drawing, in the corners of the rectangular wafer field, the sealing ring SR should form a flat shape of the corners, and the groove formation field and the grooves should also be matched to form the corners. Sharp corner plane shape. At this time, as far as the corners are concerned, the aforementioned numerical range does not hold. 15 Since the cutting is performed in two directions that are approximately orthogonal, the corners of the wafer are affected by two cuttings. When the corners are slightly right-angled, they will be impacted twice, so even if grooves are provided, the stresses will cause peeling from the corners to the circuit area. By forming the grooves into a flat shape with sharp corners removed, the concentration of stress can be avoided, thereby effectively preventing peeling. Below, the main procedure of the manufacturing method will be described using a semiconductor device provided with a multilayer wiring layer having three layers (other than the electrode pad layer) having the structure shown in FIG. 1 as an example. The silicon substrate 10 shown in FIG. 2A can be divided into a dicing area SC and wafer areas C3 and C4 on both sides thereof. In the scribing area SC, the cutting area DC and the groove forming areas GR on both sides can be distinguished. Although the figure also shows the scribe area where the dummy wiring is still left outside the groove formation area GR 19 1239070, when flatness is required #Low Nissan Formation area GR can also extend beyond the scribe area. After the element separation area and the semiconductor element are formed on the surface of the Shixi substrate 10, the surface is covered with an insulating layer such as a silicon oxide film. After the conductive plug for drawing is formed, an etch stop layer ESI having an oxygen shielding function and a copper diffusion preventing function is formed on the insulating layer 21, and an interlayer insulating film IL1 is formed thereon. In the interlayer insulating film IL1 and the etching stopper layer ES1, a wiring trench and a via are formed again, and a first wiring layer including an i-th wiring W1 and a dummy wiring DW1 is formed by a Damascus process. The procedure for forming the damascene wiring is described later. 10 Similarly, an etching stopper layer ES2 covering the first wiring layer and having a function of preventing copper diffusion is formed, and an interlayer insulating film IL2 is formed thereon. Then, a recess for metal damascene is formed, and a second wiring layer including the second wiring W2 and the second dummy wiring DW2 is filled. Further, a third etch stop layer ES3 and a third interlayer insulating film IL3 are formed, and a recess for metal damascene is formed to fill the third wiring layer including the third wiring W3 and the 153rd dummy wiring DW3. Figures 3A to 3F are diagrams illustrating the wearing surface of the dual-embedding process. As shown in FIG. 3A, an element separation area 1 is formed on the surface of the silicon substrate 10 by STI to distinguish the active area. On the surface of the active area, a gate insulating film 12 is formed by thermal oxidation, and a polycrystalline silicon layer or a metal silicide (plylyde) 20 layer is formed thereon to form the gate electrode 13. A gate / source region 15 is formed on both sides of the gate electrode 13 to obtain a transistor structure. Next, the gate electrode 13 is further coated to form a stacked layer of a silicon nitride layer 21a and a silicon oxide layer 21b to form an insulating layer 21. Then, a conductive plug 17 is formed which penetrates the insulating layer 21 to extend the W of the electrode of the MOS transistor structure. Next, a stacked layer of an interlayer insulating film 23 such as silicon nitride, which has an oxygen shielding function of 20 1239070, such as silicon nitride, which covers the conductive plug 17, the insulating layer 21, is formed. A photoresist layer is formed on the build-up layer, and the wiring layer is patterned with holes. Then, the required portions of the interlayer insulating film 23 and the etching stop layer 22 are removed to form a trench for wiring, and then a key is borrowed to form a barrier metal layer 24 that can shield the diffusion of copper, and a seed metal is applied to the key 5. (Seed metal) layer (copper) layer, and a copper layer 25 is deposited thereon. Next, the useless metal layer on the insulating layer 23 is removed, and then a lower wiring layer is formed. Secondly, by using a plasma to promote chemical vapor deposition (PE-CVD), the silicon nitride layer 31, the oxide layer 32, the nitride layer 33, the oxide layer 34, and the silicon nitride layer as an anti-reflection film are formed. The thicknesses of 50 nm, 300 nm, 30 nm, 300 nm, and 50 nm are respectively formed to cover the base wiring layer. In addition, the middle silicon nitride layer 33 can be used as an etch stop layer when etching an alignment pattern. Even without an intermediate etch stop layer, a dual engraving process can still be performed. Next, a photoresist pattern PR1 having openings corresponding to the through-holes is formed on the anti-reflection silicon nitride layer 35 by applying a photoresist layer and performing an exposure display. Second, by using the photoresist pattern type PR1 as a mask, the reflection prevention nitride layer 35, the emulsified stone layer 34, the nitride stone layer 33, and the oxide stone layer 32 can be used. Then, remove the photoresist pattern PR1. 20 As shown in Figure 3B, fill the formed hole with a resin with the same composition as the photoresist mask without photosensitivity, and then return to the last name with an oxygen plasma to form a predetermined height. . For example, as shown in the drawings, the height may be approximately between the upper oxygen cut layer 34 and the lower oxygen cut button. As shown in FIG. 3C, a photoresist pattern with an opening corresponding to the wiring trench is formed at the reflection prevention nitrogen cutting layer, and then the first resist pattern PR2 is used as a mask to etch the silicon nitride layer 35 and the silicon oxide layer. When the etching is performed, the silicon nitride layer 33 is used as the etching stop layer 21 1239070. The pre-formed through holes are protected by a resin filler 37. Then, ashing is performed by using a plasma of O2 and CF4 to remove the photoresist type PR2 and the organic resin filler 37. As shown in FIG. 3D, 5% of the nitride nitride layer exposed on the bottom of the groove for wiring and the nitride nitride layer 31 exposed on the bottom of the via hole are etched again. In this way, the surface of the underlying wiring is exposed. At this time, you can also perform pre-treatments such as Ar sputtering, Η! Plasma, and Η annealing in the environment, and perform a reduction treatment on the exposed wiring layer surface to remove possible natural oxide films (including chemical oxides). . As shown in FIG. 3D, a Ta layer 38a having a thickness of, for example, 25 nm can be formed by sputtering, and a thick copper metal seed layer can be formed. On the seed layer, a Cu layer can be formed by electroplating to obtain a Cu layer 38b having a sufficient thickness. As shown in FIG. 3E, by chemical mechanical polishing (CMP), the metal layer on the surface of the silicon nitride layer 35 can be removed, and 〇1 wiring composed of 1 ^ layer 38 & (11 layer 3813) can be obtained. In the case of multilayer wiring, the same procedure is repeated. In addition, in this specification, a Cu alloy layer containing an additive is also referred to as a Cu layer, and an Ai alloy layer containing an additive is also referred to as an A1 layer. Hereafter, return to FIG. 2A An etch stop layer ES4 and a fourth interlayer insulating film IL4 are formed on the third wiring layer W3, and a through hole is formed to fill the via conductor TV. The fourth interlayer insulating film IL4 is formed on and communicates with The aluminum 20 top wiring layer connected to the hole conductor and forms the pattern of electrode pad P and sealing ring SR. Above the aluminum top wiring layer, the flatness requirements are lower, so it can not be configured on the aluminum top wiring layer Dummy wiring. This procedure will be described in detail below. Figures 3F to 31 are schematic diagrams showing the manufacturing process of the top wiring layer. As shown in Figure 3F, the third copper wiring W3 is formed by pE-CVD 22 1239070 Etch stop layer ES4 with a thickness of 70nm silicon nitride layer, and a silicon oxide layer with a thickness of 600nm The fourth interlayer insulating film IL4. Next, a photoresist pattern PR3 having an opening with a through-hole pattern is formed, and the fourth interlayer insulating film IL4 is etched to a thickness of 600mm. The etch stop layer ES4 is used as the etching operation. The use of a stop layer. Then, ashing is performed to remove 5 photoresistive pattern PR3. As shown in FIG. 3G, the fourth interlayer insulating film IL4 formed with a through hole is used as a mask, and the remaining nitride is etched. The etching stop layer ES4 of silicon. In this way, the surface of the lower wiring layer W3 is exposed. As shown in FIG. 3H, after the surface of the lower wiring layer is exposed by Ar sputtering, 10 thick TiN layer 39a is formed by sputtering or the like. A film is formed on the TiN layer 39a, and then a w-layer 39b with a thickness of 300 nm is formed by CVD to fill the vias. Then, the w-layer 39b and the TiN layer 39a on the surface of the interlayer insulating film IL4 are removed by CMP. The through-hole conductor filled in the through-hole can be obtained. As shown in FIG. 31, a Ti layer 40a with a thickness of 40 nm, a TiN layer 40b with a thickness of 30 nm 15 and a Aw40c with a thickness of lvm are stacked by sputtering. 5〇nn ^ Ti] sut4〇d. Then, a photoresist pattern is formed on the multilayer wiring layer and the last name is engraved to form the desired pattern. Shaped top wiring pattern. When the top wiring layer is aluminum wiring, the surface of the electrode pad is aluminum, which is suitable for wire bonding, etc. Hereafter, return to Figure 2A, where the top wiring is formed. After the layer is formed, a thick HOOnm high-density plasma (HDp) silicon oxide layer 18 with a thickness of 50001111 and a gasified stone layer PS with a thickness of 50011111 are formed on the layer 20. The nitride stone layer can form a moisture-proof layer. Purified film. As shown in FIG. 2B, by applying a photoresist layer pR4 on the passivation layer PS and performing parallel exposure and development, a window pw on the electrode pad and a window GW opened in the trench can be opened. Next, the photoresist pattern PR4 is used as a grass cover to etch the passivation layer ps, the insulating layer is, 23 1239070, and then etch the TiN layer on the surface of the electrode. In this way, the electrode pads with the exposed surface are exposed. After the passivation layer PS and the interlayer insulating film IL are etched in the dicing field, the fourth interlayer insulating film IL4, the etch stop layer ES4, and the third interlayer insulating film 5 IL3 underneath are etched. Depending on the degree of over-etching, further etching can be performed. The areas etched for this etching operation are not provided with dummy wiring. In the state of the drawing, although the third interlayer insulating film IL3 is etched, the second wiring layer underneath is not exposed.

第2C圖係顯示蝕刻結束後已去除光阻圖型PR4之狀態 者。表面之TiN層已去除,於鋁表面已露出之電極墊P、劃片領 10 域SC内之較切割領域DC外側處形成有圍繞各晶片領域之形狀 之溝槽G。由於溝形成領域中至少於可蝕刻之配線層不配置虛 設配線,故虛設配線不致因溝槽G之餘刻而飛散。藉裁切切割 領域DC内之領域dc,即可分離各晶片。Fig. 2C shows the state where the photoresist pattern PR4 has been removed after the etching is completed. The TiN layer on the surface has been removed, and grooves G are formed around the wafer areas outside the electrode pad P and the scribing collar 10 in the scribe region SC outside the cutting area DC. Since the dummy wiring is not arranged at least on the etchable wiring layer in the trench formation field, the dummy wiring is not scattered due to the moment of the trench G. By cutting the domain dc within the domain DC, the individual wafers can be separated.

如第2D圖所示,進行就晶圓之全厚切斷切割領域DC内之 15 領域dc,以分離各晶片。切割時,雖可能自切斷部側面發生絕 緣層間之剝離,但可防止剝離侵入至電路領域。 如第2E圖所示,因切割程序之衝擊力之施加,於絕緣層界 面PL發生剝離時,一旦剝離擴及溝槽G下部,則龜裂將朝溝槽 G蔓延,剝離即不致再朝内部擴散。 20 如上所述,本發明可防止切割程序所致之剝離,同時防止 蓋層蝕刻所致虛設配線之飛散。由於溝形成領域中不配置虛設 配線之配線層可限定於頂層配線層與其近旁之配線層,故其下 之配線層可於劃片領域之全域中配置虛設配線。即便於溝形成 領域中不配置虛設配線之配線層内,由於溝形成領域之寬度受 24 1239070 限,故藉於其他領域配置虚設配線,即可將平坦性之惡化抑制 於可忽略之範圍内。 實施絲焊法時,雖:§:設置具有鋁表面之電極墊,但藉隆起 物(bump)進行裝配時,則無須於頂層使用鋁。可以銅配線形成 5 所有配線層。此時,則亦於頂層配線層配置虛設配線。 第4A、4B圖係顯示未形成鋁配線層之實施例者。 如第4A圖所示,於矽基板上,至第3配線層W3為止皆形成 與先前之實施例相同。 接著,形成厚5〇nm之氮化矽層43、厚400nm之PE-CVD氧 10化矽層IS、厚5〇〇nm之氮化矽層PS作為蓋層。於氮化矽層之鈍 化層PS上,則形成具有電極塾用窗口請與應力解放溝用窗口 GW之光阻圖型PR5。然後,以光阻圖型pR5為遮罩而蚀刻純化 層PS、絕緣層is。其後,去除光阻圖型PR5。再以純化層ps、 絕緣層IS為遮罩,而蚀刻氮化石夕層43。 15 如第4B圖所示,第3配線層之電極墊P已露出。溝槽G則受 過度蝕刻而蝕刻至第3配線層用之第3層間絕緣膜IL3為止。若於 蝕刻領域預先配置虛設配線,則虛設配線將飛散。藉不於溝形 成領域配置虛設配線至可受姓刻之深度限度為止,即可避免虛 設配線之飛散。 20 另,以上之實施例中,雖限制虛設配線之形成而同時進行 電極塾用之開口與溝形成,但亦可進行選擇⑽及控制姓刻而 防止虛設配線之飛散。另有蝕刻程序時,亦可藉與電極墊開口 不同之触刻程序钱刻溝槽。該等情形下,包含溝槽之下在内, 亦可於劃片領域全面配置虛設配線。 25 1239070 第5圖係顯示本發明其他實施例之半導體晶圓之平面圖。 本實施例中,虛設配線DW配置於劃片領域SC之全域。溝槽 G1〜G4之底面位於較虛設配線DW為高之水平面上。因此,即 便溝槽G1〜G4與虛設配線DW重疊,虛設配線dw亦不致飛散。 5 其他各點雖與第1圖之半導體晶圓相同,但由於在溝槽 G1〜G4之下方亦形成虛設配線DW’故可放寬溝槽gi〜之寬度 荨之限制。 第6A、6B、7A、7B、8A、8B圖係概略顯示可實現第5圖 之構成之3種製造方法之截面圖。 10 第6A圖係對應第2A圖之程序,但溝形成領域gr之下方亦 配置有虛設配線DW。 鈍化層PS上形成有具有電極墊開口用及溝槽形成用之窗 口之光阻圖型(如第2B圖所示),以進行鈍化層pS、頂層絕緣層 IS之姓刻。蝕刻電極墊p上之鈍化層ps、頂層絕緣層13時,於溝 15槽〇中亦大致蝕刻著鈍化層PS、頂層絕緣層IS。一旦蝕刻過度, 則將蝕刻其下之第4層間絕緣膜IL4。該蝕刻進行時,藉諸如使 用相對於氮化矽與氧化矽為選擇性較高之蝕刻氣體,則即便蝕 刻第4層間絕緣膜IL4,亦幾乎不致蝕刻其下之第4蝕刻終止層 ES4而可予以殘留。因此,配置於第4钱刻終止層ES4之下之虛 20設配線DW3不致露出,而可避免飛散。 第6B圖係顯示已去除鈍化層以上之光阻圖型之狀態者。雖 然電極塾?有開口,且,溝槽G自鈍化層PS表面經頂層絕緣層 IS、第4層間絕緣膜IL4而深達第根刻終止層ES4之表面,但第 4触刻終止層ES4幾乎完全殘留,而未露出虛設配線DW3。 26 1239070 上述具選擇性之触刻氣體,舉例言之,可於藉以CF4為主 餘刻氣體之蚀刻方法去除鈍化層PS之氮化矽層後,使用對 ^有’ gp可贱切層相4 對於氧化矽層之蝕刻速度設定為較慢。 第7A、7B圖係概略顯示可實現第5圖之構成之其他製造方 法者。 如第7A圖所示,形成與第2A圖相同之積層構造時,將於 形成頂層絕緣層IS後,藉CMP等方法使其表面平坦化。電極塾 P上之頂層絕緣層IS之厚度則明顯較溝形成領域gr之頂層絕緣 10 層1S之厚度為薄。於業經平坦化之頂層絕緣層18之上則形成純 化層PS。 如第7B圖所示,於鈍化層PS上形成可對電極墊及溝槽開孔 之光阻圖型PR4,以進行鈍化層PS及頂層絕緣層IS之蝕刻。鈍 化層PS由於在全域具有大致相同的厚度,故電極墊p上及溝槽〇 15 上將大致同時完成餘刻。一旦頂層絕緣層IS受敍刻,由於電極 墊P上之頂層絕緣層岱較薄,故於溝槽G之下仍殘留有頂層絕緣 層IS時,電極墊p上之蝕刻即告完成。藉進行控制了蝕刻時間之 控制姓刻,則即便蝕刻過度,溝槽G亦可能殘留在頂層絕緣層 内。另’亦可更頻繁地進行過度蝕刻以蝕刻頂層絕緣層IS及其 20 下之第4層間絕緣膜IL4。又,亦可以選擇性高之蝕刻氣體作為 I虫刻氣體,並令其具有相對於氧化矽與氮化矽之蝕刻選擇比。 溝槽G若至少貫通鈍化層PS,即可預期其效果。 於形成鈍化層PS後進行之蝕刻並不限於電極墊開口用之 钱刻。當另有獨立於電極墊開口以外之蝕刻程序時,亦可利用 27 1239070 前述其他触刻程序形成溝槽。或,亦可另設溝槽形成用之蚀到 程序。 第8A圖係顯示電極墊開口用之钱刻程序者。形成頂層絕緣 ⑽、純化層PS後,再形成於電極塾上具有開口之光阻_ 5 PR6。接著,U光阻圖型PR6為遮罩而進行電極塾上之純化詹 PS、頂層絕緣層IS之餘刻。對電極塾p開孔後,則去除光阻圖 型 PR6。 其他蝕刻程序中,則形成光阻圖型PR7。該光阻圖型PR7 上則於溝槽上開設-溝槽形成用窗口GW。其他姓刻程序中, 10則於開口 GW至少進行鈍化層ps之姓刻。由於電極塾p早已先開 孔,故該触刻可以獨立於電極墊開口之條件以外之條件進行。 藉上述方法,即便於劃片領域SC全面上配置虛設配線,亦 可於劃片領域選擇性地形成溝槽G1〜G4。 另,形成銅配線之多層配線後,欲於其上形成電極勢形成 用之!呂配線時’並不特別要求頂層銅配線層上之平坦性。因 此,亦可能省略頂層銅配線層之虛設配線。 第9圖係顯示於劃片領域SC中未於頂層銅配線層配置虛設 配線之情形者。而,亦可於較封環SR更偏内側處,在各晶片領 域配置虛設配線。 2〇 第1〇A、圖係第9圖之假想線χ-χ之截面圖。 第10 A圖係對應第2 a圖之截面,於第3配線層中雖與配線 W3—同形成有晶片内之虛設配線DW3,但劃片領域Sc内則未 形成虛設配線。其他各點則與第2A圖相同。 人進行與第2B圖所示之虫刻程序相同之餘刻程序,以 28 1239070 對電極塾開孔。 第_圖係顯示完成電極墊開口用之姓刻,並去除光阻圖 蜇後之狀態。電極墊p上之頂層絕緣層18、純化層”受蚀刻, 而露出了電極墊表面。溝槽G則貫通鈍化層ps’並貫通頂層絕 5緣層IS、第4層間絕緣膜IL4、第4蝕刻終止層ES4,進而深達第 3層間絕緣膜IL3為止。然而,由於劃片領域中未配置第3配線層 之虛設配線’故溝槽G不致使虛設配線飛散。晶片領域中由於 配置有虛賴線,故可確保必要之平坦性。劃片領域中,省略 第3配線之虛設配線所致平坦性之劣化則可控制在最小限度。 10另’當晶片領域亦無須特別要求平坦性時,亦可於晶片領域中 省略第3配線層之虛設配線。 以上之貫施例中於劃片領域%之兩側形成有圍繞各晶片 領域之溝槽。即’劃片領域中形成有2條溝槽。但,構槽之數 量並不限於2條。此外,亦可去除切割領域之鈍化層。一旦去 15 除切割領域之鈍化層,即可簡化切割程序。 第U係顯示於劃片領域形成有3條溝槽之其他實施例之平 面圖。劃片領域SC之中央形成有沿行中心線而寬度較大之溝槽 CG。中央之溝槽CG宜實際位於切割領域_。其他各點則與 第1圖之構成相同。 ί〇 第12Α、12Β圖係第11圖之假想線χπ-Χϋ之截面圖。 如第12Α圖所示,於具有與第2Α圖所示之構成相同之構成 之半導體晶圓上,形成有光阻圖型PR8。光阻圖型pR8除與前述 之實施例同樣具有用以對電極墊開孔之電極墊窗口 pw、用以對 溝槽開孔之溝窗口 GW以外,並於切割領域Dc内具有中央溝槽 29 1239070 用之窗口 CW。其次,可以光阻圖型PR8為蝕刻遮罩,而進—勺 含鈍化層PS、頂層絕緣層IS之絕緣層之蝕刻。該钱刻本身可乂 與前述實施例相同之程序進行。舉例言之,可以氮化石夕膜作^ 蝕刻終止層而藉選擇蝕刻完成蝕刻。 第12 B圖係顯示已去除光阻圖型P R 8後之狀熊、 〜面圖。 電極墊P已開孔且溝槽G已形成之點則與前述實施例相同、 而,於切割領域内則蝕刻有中央溝CG。藉形成中央溝cg 於切割領域dc之切割程序即可簡化。切割後之狀態則與前述實 施例相同,而可預期與前述實施例相同之效果。 、 10 15As shown in FIG. 2D, 15-area dc within the full-thickness cutting dicing area DC of the wafer is performed to separate each wafer. During dicing, peeling between the insulating layers may occur from the side of the cut portion, but it prevents peeling from entering the circuit area. As shown in Figure 2E, when the insulation layer interface PL is peeled due to the impact of the cutting process, once the peel extends to the lower part of the groove G, the crack will spread toward the groove G, and the peeling will not go to the inside. diffusion. 20 As described above, the present invention can prevent peeling caused by the cutting process, and at the same time prevent scattering of the dummy wiring caused by the etching of the cap layer. Since the wiring layer in the trench formation field where no dummy wiring is configured can be limited to the top wiring layer and the wiring layer nearby, the underlying wiring layer can be configured with dummy wiring in the entire area of the scribe field. That is, in the wiring layer in which the dummy wiring is not arranged in the groove formation field, the width of the groove formation field is limited by 24 1239070. Therefore, by arranging dummy wiring in other fields, the deterioration of flatness can be suppressed to a negligible range. . When the wire bonding method is implemented, although: §: an electrode pad having an aluminum surface is provided, it is not necessary to use aluminum on the top layer when assembling by bumps. All wiring layers can be formed with copper wiring. At this time, dummy wiring is also arranged on the top wiring layer. Figures 4A and 4B show examples in which an aluminum wiring layer is not formed. As shown in FIG. 4A, the formation up to the third wiring layer W3 on the silicon substrate is the same as the previous embodiment. Next, a silicon nitride layer 43 having a thickness of 50 nm, a PE-CVD silicon oxide layer IS having a thickness of 400 nm, and a silicon nitride layer PS having a thickness of 500 nm were formed as cap layers. On the passivation layer PS of the silicon nitride layer, a photoresistive pattern PR5 having a window for electrodes and a window for stress relief trenches GW is formed. Then, the photoresist pattern pR5 is used as a mask to etch the purification layer PS and the insulating layer is. Thereafter, the photoresist pattern PR5 is removed. With the purification layer ps and the insulating layer IS as masks, the nitride nitride layer 43 is etched. 15 As shown in FIG. 4B, the electrode pad P of the third wiring layer has been exposed. The trench G is over-etched to the third interlayer insulating film IL3 for the third wiring layer. If dummy wiring is pre-arranged in the etching area, the dummy wiring will be scattered. By not disposing the dummy wiring in the trench formation area to the depth limit that can be engraved by the surname, the scattering of the dummy wiring can be avoided. In addition, in the above embodiment, although the formation of the dummy wiring is restricted while the openings and grooves for the electrode are formed at the same time, the selection and the control of the surname can also be performed to prevent the scattering of the dummy wiring. When there is another etching procedure, the groove can also be engraved by a different etching procedure than the electrode pad opening. In such cases, the dummy wiring can be fully deployed in the scribe area, including under the trench. 25 1239070 FIG. 5 is a plan view showing a semiconductor wafer according to another embodiment of the present invention. In this embodiment, the dummy wiring DW is disposed in the entire area of the dicing area SC. The bottom surfaces of the trenches G1 to G4 are located on a horizontal surface higher than the dummy wiring DW. Therefore, even if the trenches G1 to G4 overlap the dummy wiring DW, the dummy wiring dw is not scattered. 5 Although the other points are the same as those of the semiconductor wafer shown in FIG. 1, since the dummy wiring DW 'is also formed below the trenches G1 to G4, the restrictions on the width of the trenches gi to can be relaxed. Figures 6A, 6B, 7A, 7B, 8A, and 8B are cross-sectional views schematically showing three manufacturing methods that can realize the structure of Figure 5. 10 FIG. 6A corresponds to the procedure of FIG. 2A, but a dummy wiring DW is also arranged below the groove formation area gr. The passivation layer PS is formed with a photoresist pattern (shown in FIG. 2B) having an opening for electrode pads and a window for forming a trench, as shown in FIG. 2B, so that the passivation layer pS and the top insulating layer IS are engraved. When the passivation layer ps and the top insulating layer 13 on the electrode pad p are etched, the passivation layer PS and the top insulating layer IS are also substantially etched in the groove 15 and the grooves 0. Once the etching is excessive, the fourth interlayer insulating film IL4 will be etched thereunder. When this etching is performed, for example, by using an etching gas having a higher selectivity with respect to silicon nitride and silicon oxide, even if the fourth interlayer insulating film IL4 is etched, the fourth etch stop layer ES4 under it can be hardly etched. Leave it. Therefore, the dummy wiring DW3 disposed under the fourth coin-cut termination layer ES4 is not exposed, and scattering can be avoided. FIG. 6B shows a state where the photoresist pattern above the passivation layer has been removed. Although the electrode is 塾? There are openings, and the trench G reaches from the surface of the passivation layer PS through the top insulating layer IS and the fourth interlayer insulating film IL4 to the surface of the root stop layer ES4, but the fourth stop layer ES4 remains almost completely, and The dummy wiring DW3 is not exposed. 26 1239070 The above selective etching gas, for example, can be used to remove the silicon nitride layer of the passivation layer PS by an etching method using CF4 as the main etching gas. The etching rate for the silicon oxide layer is set to be slower. Figures 7A and 7B are schematic illustrations of other manufacturing methods that can realize the structure of Figure 5. As shown in FIG. 7A, when the same layered structure is formed as in FIG. 2A, the surface is planarized by a method such as CMP after the top insulating layer IS is formed. The thickness of the top insulation layer IS on the electrode 塾 P is significantly thinner than the thickness of the top insulation layer 10S of the trench formation area gr. A purified layer PS is formed on the planarized top insulating layer 18. As shown in FIG. 7B, a photoresist pattern PR4 is formed on the passivation layer PS, which can open the electrode pads and the trenches, to etch the passivation layer PS and the top insulating layer IS. Since the passivation layer PS has approximately the same thickness over the entire area, the remaining time will be completed at the same time on the electrode pad p and the groove θ 15. Once the top insulating layer IS is etched, the etching of the electrode pad p is completed when the top insulating layer IS remains under the trench G because the top insulating layer 岱 on the electrode pad P is thin. By controlling the etching time by controlling the etching time, even if the etching is excessive, the trench G may remain in the top insulating layer. Alternatively, the over-etching may be performed more frequently to etch the top insulating layer IS and the fourth interlayer insulating film IL4 below it. In addition, an etching gas with a high selectivity can be used as the engraving gas, so that it has an etching selection ratio with respect to silicon oxide and silicon nitride. If the trench G penetrates at least the passivation layer PS, its effect can be expected. The etching performed after the formation of the passivation layer PS is not limited to the engraving of the electrode pad opening. When there is another etching process independent of the electrode pad opening, the grooves can also be formed by using the other etching processes described in 27 1239070. Alternatively, a separate etching process for trench formation may be provided. Fig. 8A shows the procedure for engraving the electrode pad opening. After forming the top insulating plutonium and purifying the layer PS, a photoresist having an opening on the electrode plutonium_5 PR6 is formed. Next, the U photoresistive pattern PR6 is used as a mask to perform purification on the electrode pads and the top insulation layer IS. After opening the counter electrode 塾 p, the photoresist pattern PR6 is removed. In other etching processes, a photoresist pattern PR7 is formed. The photoresist pattern PR7 is provided with a trench-window forming window GW in the trench. In other surname engraving procedures, at least 10 surname engraving of the passivation layer ps is performed in the opening GW. Since the electrode 塾 p has already been perforated, the engraving can be performed independently of the conditions of the electrode pad opening. According to the above method, even if dummy wirings are arranged on the scribing area SC, the trenches G1 to G4 can be selectively formed in the scribing area. In addition, after forming a multilayer wiring of copper wiring, it is intended to form an electrode potential thereon! In the case of wiring, the flatness on the top copper wiring layer is not particularly required. Therefore, the dummy wiring of the top copper wiring layer may also be omitted. Fig. 9 shows a case where dummy wiring is not arranged on the top copper wiring layer in the scribe area SC. In addition, dummy wirings may be arranged on each chip area further inside than the seal ring SR. 20 The cross section of the imaginary line χ-χ in FIG. 10A and FIG. Fig. 10A corresponds to the cross section of Fig. 2a. Although the dummy wiring DW3 in the wafer is formed in the third wiring layer together with the wiring W3, no dummy wiring is formed in the scribe area Sc. The other points are the same as those in FIG. 2A. A person performs the same rest cutting process as that shown in Fig. 2B, and makes a hole in the electrode with 28 1239070. Figure _ shows the last name of the electrode pad, and the photoresist pattern is removed. The top insulating layer 18 and the purification layer "on the electrode pad p are etched to expose the surface of the electrode pad. The trench G penetrates the passivation layer ps' and penetrates the top insulating layer IS, the fourth interlayer insulating film IL4, the fourth The etch stop layer ES4 extends to the third interlayer insulating film IL3. However, since the dummy wiring of the third wiring layer is not provided in the dicing field, the trench G does not scatter the dummy wiring. In the wafer field, due to the configuration of the dummy wiring, Because of the wiring, the necessary flatness can be ensured. In the dicing field, the deterioration of the flatness caused by the omission of the third wiring can be controlled to a minimum. 10 In addition, when the flatness does not require special flatness, It is also possible to omit the dummy wiring of the third wiring layer in the wafer field. In the above-mentioned embodiment, grooves surrounding each wafer field are formed on both sides of the scribe field%. That is, two grooves are formed in the scribe field. However, the number of grooves is not limited to two. In addition, the passivation layer in the cutting area can be removed. Once 15 is removed, the cutting process can be simplified. The U-series is shown in the scribe area. There are 3 grooves A plan view of another embodiment. A groove CG having a larger width along the center line of the row is formed in the center of the scribing area SC. The central groove CG should actually be located in the cutting area. The other points are the same as the structure of FIG. 1 The same. Ί〇 Figures 12A and 12B are cross-sectional views of an imaginary line χπ-χϋ in Figure 11. As shown in Figure 12A, a semiconductor wafer having the same structure as that shown in Figure 2A is formed. Photoresistive pattern type PR8. Photoresistive pattern type pR8 has the same electrode pad window pw for opening electrode pads and the trench window GW for opening holes, as in the previous embodiment, and is used in the cutting field. The DC has a center window 29 1239070 for CW. Secondly, the photoresist pattern PR8 can be used as an etching mask, and the etching layer can be etched with an insulating layer containing a passivation layer PS and a top insulating layer IS. The money itself can be乂 The same procedure is performed as in the previous embodiment. For example, a nitrided nitride film can be used as an etch stop layer and etching can be completed by selective etching. Figure 12B shows the state after the photoresist pattern PR 8 has been removed. ~ Front view. The electrode pad P is open and the groove G is shaped. The completion point is the same as the previous embodiment, and the central groove CG is etched in the cutting area. The cutting process by forming the central groove cg in the cutting area dc can be simplified. The state after cutting is the same as the previous embodiment. The same effect as that of the foregoing embodiment can be expected. 10 15

以上之實施例中’已就主要使用氧化矽、氮化石夕作為層 絕緣膜、蝕刻終止層之情形進行說明。但,亦可使用氧化:曰 外之絕緣材料作為層間絕緣膜。尤其,於具有多層配線之半、 體裝置中,亦可使用介電常數較氧化矽為低之含氟氧化矽卜 碳化矽SiOC、有機絕緣層等,以降低配線之寄生電容。蝕叫= 止層除氮化矽以外,亦可使用SiC等。 $In the above embodiments, the case where silicon oxide and nitride nitride are mainly used as the layer insulating film and the etching stopper has been described. However, it is also possible to use an oxide: insulating material as an interlayer insulating film. In particular, in a half-body device having multilayer wiring, a fluorine-containing silicon oxide having a lower dielectric constant than silicon oxide, silicon carbide SiOC, an organic insulating layer, etc. may be used to reduce the parasitic capacitance of the wiring. Etch = Stop layer In addition to silicon nitride, SiC can also be used. $

第13、14圖係顯示具有多層配線之本發明其他實施例 導體裝置之製造過程之半導體晶圓之截面圖。 “ 如第13圖所示,於♦基板1G之表面上藉淺溝槽製輕枝術 (STI)形成元件分離領域η,並於已為元件分離領域n所區書 2〇活性領域内形成電晶體。電晶體構造則包含通道領域上之閘極 絕緣膜12、閘極絕緣膜上之由多晶矽所形 閘極13、J ^ 汲極領域15等。然後,形成覆蓋閘極之氧化矽等絕緣層2ι,二 藉w等形成深達源極/汲極領域等之導電性插夷17。 〃 其表面上則形成具有氧屏蔽機能之蝕刻終止層Esi、 第1 30 1239070 層間絕緣膜ILl,並於第1層間絕緣膜ILl、蝕刻終止層eS丨上形 成第1配線層形成用凹部,再填入由銅配線所構成之第1配線層 W1。 第1配線層W1上形成有第2蝕刻終止層ES2、第2層間絕緣 5 膜IL2 ’並填入第2銅配線層W2。第2配線層W2上則形成姓刻終 止層ES3、層間絕緣膜IL3,而填入第3配線層W3。第3配線層 W3上則形成蝕刻終止層ES4、層間絕緣膜IL4,並填入第4配線 層W4。另,用以容納第1配線層至第4配線層之層間絕緣膜係以 SiLK荨有機絕緣層所形成者。 10 第19A〜19E圖係例示用以於有機絕緣層形成金屬鑲嵌配線 之雙嵌刻製程者。 如第19A圖所示,形成下層配線50後,再於其表面以銅擴 散防止層51予以包覆。銅擴散防止層係以SiN或SiC構成者,亦 具有触刻終止、氧屏蔽之機能。例如,可形成厚30nm之SiC層 15 51。SiC層51上則旋塗SiLK,並以400 °C之溫度進行固化 (curing)30分鐘,以形成厚450nm之SiLK層52。SiLK層52上再藉 PE-CVD形成厚5〇nm之SiC層53,其上則進而藉PE-CVD形成厚 10nm之氧化石夕層54。 氧化石夕層54上可形成具有配線凹溝用開口之光阻圖型 20 PR1 ’並姓刻氧化矽層54。氧化矽層54上則轉印形成配線凹溝 用之圖型。然後,藉灰化去除光阻圖型PR1。 如第19B圖所示,其中形成有具有通孔用開口之光阻圖型 PR2。以光阻圖型PR2為遮罩,則可蝕刻81(:層53。其次,以包 含氧之電漿進行蝕刻,並灰化光阻圖型PR2,同時將SiLK層52 31 1239070 蝕刻至一半。如此,光阻圖型PR2即消失。 如第19C圖所示,以氧化矽層54為金屬遮光膜(hard mask) 而蝕刻其下露出之SiC層53。如此,氧化矽層54與SiC層53即可 構成金屬遮光膜。 5 如第19〇圖所示,以氧化矽層54、SiC層53為遮罩而蝕刻13 and 14 are cross-sectional views of a semiconductor wafer showing a manufacturing process of a conductor device according to another embodiment of the present invention having multilayer wiring. “As shown in FIG. 13, the element isolation region η is formed on the surface of the substrate 1G by shallow trench light branching (STI), and an electric field is formed in the active region already in the region of the element isolation region n. Crystal. The transistor structure includes the gate insulating film 12 on the channel field, the polycrystalline silicon gate 13 on the gate insulating film, the J ^ drain region 15 and so on. Then, the silicon oxide and other insulation covering the gate are formed. The layer 2m, and then the conductive plug 17 of the deep source / drain region is formed by w. 〃 An etch stop layer Esi having an oxygen shielding function is formed on the surface, and an interlayer insulating film IL1 is formed. A first wiring layer forming recess is formed on the first interlayer insulating film IL1 and the etch stop layer eS 丨, and a first wiring layer W1 made of copper wiring is filled. A second etching stopper is formed on the first wiring layer W1. Layer ES2, second interlayer insulation 5 film IL2 ', and fill in the second copper wiring layer W2. On the second wiring layer W2, a final cut-off layer ES3 and an interlayer insulation film IL3 are formed, and the third wiring layer W3 is filled. 3 On the wiring layer W3, an etch stop layer ES4 and an interlayer insulating film IL4 are formed, and the fourth wiring is filled. Layer W4. In addition, the interlayer insulating film for accommodating the first to fourth wiring layers is formed of a SiLKnet organic insulating layer. 10 The 19A to 19E diagrams illustrate the use of an organic insulating layer to form a metal damascene wiring. As shown in FIG. 19A, after forming the lower-layer wiring 50, the surface is covered with a copper diffusion preventing layer 51. The copper diffusion preventing layer is made of SiN or SiC, and it also has an engraving. Termination, oxygen shielding function. For example, a SiC layer 15 51 with a thickness of 30 nm can be formed. SiLK is spin-coated on the SiC layer 51 and cured at 400 ° C for 30 minutes to form a SiLK layer with a thickness of 450 nm. 52. On the SiLK layer 52, a 50-nm-thick SiC layer 53 is formed by PE-CVD, and further, PE-CVD is used to form a 10-nm-thick oxidized stone layer 54. A wiring recess may be formed on the oxidized-stone layer 54. The photoresist pattern 20 PR1 of the trench opening is scribed with a silicon oxide layer 54. The silicon oxide layer 54 is transferred to form a pattern for wiring grooves. Then, the photoresist pattern PR1 is removed by ashing. As shown in Figure 19B, a photoresist pattern PR2 having an opening for a through hole is formed therein. The photoresist pattern PR2 is used as a cover Then, 81 (: layer 53) can be etched. Second, the plasma containing oxygen is used for etching, and the photoresist pattern PR2 is ashed, and the SiLK layer 52 31 1239070 is etched to half. In this way, the photoresist pattern PR2 disappears. As shown in FIG. 19C, the silicon oxide layer 54 is used as a metal light-shielding film (hard mask) to etch the exposed SiC layer 53. In this way, the silicon oxide layer 54 and the SiC layer 53 can constitute a metal light-shielding film. 5 As shown in FIG. 19, the silicon oxide layer 54 and the SiC layer 53 are etched as a mask.

SiLK層52。該蝕刻程序中,通孔底之siLK層52亦受蝕刻,而露 出SiC層51。舉例言之,可將siLK層52蝕刻至深度200nm為止以 作為配線用凹溝。其次,蝕刻露出於通孔底之81(:層51以露出 下層配線之表面。 10 如第19E圖所示,藉濺鍍而形成厚25nm之Ta層57a,再於其 上藉濺鍍而形成厚l〇〇nm左右之銅金屬種晶層。另,在已露出 基底配線層50之階段,亦可藉ΑΓ濺鍍、h2電漿、H2環境中退火 等進行前處理,而去除基底銅配線層5〇表面之自然氧化膜。銅 金屬種晶層上則可藉電鍍而形成(^^層。配線用構槽内可填、Cu 15層。然後,進行CMP,以去除氧化矽層54表面上多餘之金屬層。 另,亦可藉CMP去除氧化石夕層54。 以下重回第13圖,其中於第4配線層上形成有蝕刻終止層 ES5、層間絕緣膜IL5,再形成配線凹溝、通孔,再填入配線層 W5。同樣地,於其上再形成蝕刻終止層ES6、層間絕緣膜IL6、 20配線層W6所構成之第6配線構造,然後形成蝕刻終止層£§7、 層間絕緣膜IL7、配線層W7所構成之第7配線構造,隨後再形成 蝕刻終止層ES8、層間絕緣膜IL8、配線層|8所構成之第8配線 層。用以容納第5配線層至第8配線層之層間絕緣膜IL5〜ILm^^、 以SiOC形成者。 32 1239070 苐8配線層上形成有姓刻終止層ES9、層間絕緣膜1乙9、S己 線層W9所構成之第9配線構造,其上又形成有蝕刻終止層 ES10、層間絕緣膜IL10、配線層W10所構成之第1〇配線構造。 用以谷納第9配線層與第1〇配線層之層間絕緣膜IL9、ILl〇則係 5 以無摻雜(non-dope)之氧化矽層(USG)形成者。 第10配線層上形成有蝕刻終止層ES11、層間絕緣膜IL11, 並形成有與前述實施例相同之通孔導電體τν。然後,與前述實 施例同樣於表面上形成可構成電極墊ρ及封環SR頂層之鋁配線 層。其次,包覆頂層配線層而以氧化矽等形成絕緣層岱,並於 10平坦化處理後,再與前述實施例同樣地於其上形成氮化矽或氮 化氧化矽所構成之鈍化層PS。 如第14圖所示,於鈍化層PS上形成光阻層pR1〇,並於電極 墊P及溝槽上形成開口。其次,以光阻圖型pRi〇為遮罩而進行 鈍化層PS、頂層絕緣層IS之蝕刻。電極墊上之領域中,將蝕刻 15鈍化層PS、頂層絕緣層IS ,並形成電極墊用窗口。溝槽〇中, 貝J藉進行選擇餘刻或控制餘刻,而於進行電極塾窗口形成用之 触刻之同時,蝕刻深達第11層間絕緣膜IL11之溝槽G。 於第ίο配線層wio之虛設配線之上,姓刻終止層ES未受蚀 刻而殘留’虛設配線即不致飛散。 20 第15圖係顯示於切割領域中未於頂層銅配線層W形成虛 β又西線時之構成者。劃片領域SC中則未形成第10配線層W10之 虛。又配線。進行電極墊ρ開口及溝槽G形成之蝕刻時,溝槽G雖 將佼入第10層間絕緣膜IL,但第1〇配線層並未形成有虛設配 線,而可防止虛設配線飛散。第1〇配線層之劃片領域中雖未形 33 1239070 成虛設配線,但其上之配線層亦較少,而可將未形成虛設配線 所致之不良影響控制在最小限度。 第16圖係例不以不同程序進行電極墊開口與溝槽形成之 蝕刻時之構成者。由於有別於用於對電極墊p開孔之蝕刻而獨 5立進行用於形成溝槽G之蝕刻,故可有別於用於對電極墊P開孔 之蝕刻而獨立地選擇用於形成溝槽G之蝕刻條件。因此,藉選 擇’溝槽G之餘刻條件,即可防止配線層之虛設配線飛散。 第17圖係顯示同時進行電極墊p之開口及溝槽G之蝕刻,但 於涛槽G形成用之!虫刻之作用可及之領域中不形成虛設配線時 °之構成者。附圖之構成中,第10配線層W10之虛設配線於溝形 成領域中並未形成。因此,溝槽G即便深達第1〇層間絕緣膜扎1〇 中由於该處並未形成虛設配線,故可防止虛設配線因蝕刻而 飛散。 第18圖係顯示於劃片領域中,除兩側之溝槽G以外,亦於 15應受切割之領域内形成中央溝時之構成者。藉於應受切割之領 域之中央部形成溝槽CG,即可簡化切割程序。由於切割於較中 央溝CG更廣大之領域中進行,故可對切割後之構成預期與其他 實施例相同之效果。 第20A圖係已切割第π圖所示之構成之樣本後之狀態之上 〇面顯微鏡相片。中央之黑色部分dc係業經切割而致晶圓消失之 領域。於切割領域之上方,透過外觀呈白色之領域可看見細溝 槽G。圖中左側領域中,由對應溝槽之位置開始往下之部分2已 局部消失。此則可推論為自業經切割之領域發生剝離,並擴及 溝槽,上方則發生龜裂,而使表面層消失之故。溝槽上方可見 34 1239070 之黑色條狀之部分係防潮封環SR。進而,上方之廣大矩形領域 則為電極塾p。 第2〇A圖之樣本中,以有機絕緣層形成有第1〜第4層間絕緣 獏。有機絕緣層之介電常數最低,且可降低配線之寄生電容。 5第5層間絕緣膜至第8層間絕緣膜IL5〜IL8係以SiOC層形成者。 Si〇C層雖然介電常數較有機絕緣層高,但介電常數較氧化石夕為 低,而可降低配線之寄生電容。 第9層間絕緣膜IL9與第1〇層間絕緣膜IL1〇係以氧化矽層 形成者。氧化矽層雖然介電常數較有機絕緣層及Si〇c為高,但 10係非常安定之絕緣體,可靠性高。配線層讀往上層,配線間 距愈大,配線之寄生電容之限制亦愈加寬鬆。因此,愈下層之 配線,愈宜降低寄生電容。本發明已使用3種層間絕緣膜,而 滿足上述要求。 此外,將第1〜第4配線層%之層間絕緣膜自有機絕緣層變 15 更為SiOC所得之樣本亦已製出。 第20B圖係顯示該樣本上面之顯微鏡相片者。下方之黑色 部分dc係藉切割而令晶圓消失之領域。自下端間隔一定距離之 處形成有溝槽G,進而於其上方形成有封環SR。右側領域中則 自業經切割之側面麟至溝槽為止,表面部分已消失。此則可 2〇推論為雖自業經切割之側面開始發生剝離,並侵入至溝槽下 方’但因此於上方發生龜裂,而使表面層肖失之故。如上所述, 藉利用溝槽而積極釋放應力,即可防止剝離侵入至晶片内部。 溝槽之形狀不限於上述之說明,而可能為各種形狀。 第21A圖中顯示於與上述實施例相同之溝槽⑽之角部内 35 1239070 側形成有輔助溝GS之形狀。如此,可更確實地阻止剝離侵入角 部° 第21B圖中顯示於上述之溝槽GM之内側進而形成有圈狀 之輔助溝GS之形狀。如此,即可就全周更確實地阻止剝離之侵 5 入0 第21C圖中顯示角部之修角方式之變形。其係以3條直線切 下矩形之角部之形狀,而非以1直線切下所得者。直線之數量 為複數即可,並不限於3條。SiLK layer 52. In this etching process, the siLK layer 52 at the bottom of the via is also etched, and the SiC layer 51 is exposed. For example, the siLK layer 52 can be etched to a depth of 200 nm as a wiring groove. Next, 81 (: layer 51 exposed at the bottom of the via is etched to expose the surface of the underlying wiring. 10 As shown in FIG. 19E, a Ta layer 57a with a thickness of 25 nm is formed by sputtering, and then formed by sputtering thereon A copper metal seed layer with a thickness of about 100 nm. In addition, at the stage when the underlying wiring layer 50 has been exposed, the underlying copper wiring can also be removed by pretreatment by ΑΓ sputtering, h2 plasma, and annealing in H2 environment. The layer 50 is a natural oxide film on the surface. The copper metal seed layer can be formed by electroplating (^^ layer. The wiring structure groove can be filled with Cu 15 layers. Then, CMP is performed to remove the silicon oxide layer 54 surface. Excess metal layer. In addition, the oxidized stone layer 54 can also be removed by CMP. The following returns to FIG. 13, where an etching stop layer ES5, an interlayer insulating film IL5 are formed on the fourth wiring layer, and a wiring groove is formed , Through hole, and then fill the wiring layer W5. Similarly, a sixth wiring structure composed of an etch stop layer ES6, an interlayer insulating film IL6, and a 20 wiring layer W6 is formed thereon, and then an etch stop layer is formed. §7, The seventh wiring structure composed of the interlayer insulating film IL7 and the wiring layer W7 is formed later The eighth wiring layer composed of the etch stop layer ES8, the interlayer insulating film IL8, and the wiring layer | 8. The interlayer insulating film IL5 ~ ILm ^^ for receiving the fifth wiring layer to the eighth wiring layer is formed of SiOC. 32 The 1239070 苐 8 wiring layer is formed with a ninth wiring structure composed of an engraved termination layer ES9, an interlayer insulating film 1-9, and a S9 wire layer W9, and an etching termination layer ES10, an interlayer insulating film IL10, and wiring are formed thereon. The 10th wiring structure composed of layer W10. The interlayer insulation films IL9 and IL10 for the 9th wiring layer and the 10th wiring layer are 5 non-dope silicon oxide layers ( USG) creator. An etch stop layer ES11 and an interlayer insulating film IL11 are formed on the 10th wiring layer, and the same via hole conductor τν as in the previous embodiment is formed. Then, similarly to the previous embodiment, a structure can be formed on the surface. The aluminum wiring layer on the top of the electrode pad ρ and the sealing ring SR. Next, the top wiring layer is covered to form an insulating layer 矽 made of silicon oxide or the like, and after 10 planarization treatment, nitrogen is formed thereon in the same manner as in the previous embodiment. The passivation layer PS composed of siliconized silicon or silicon nitride oxide is shown in Figure 14. As shown, a photoresist layer pR10 is formed on the passivation layer PS, and openings are formed in the electrode pad P and the trench. Next, the photoresist pattern pRi0 is used as a mask to etch the passivation layer PS and the top insulating layer IS In the area on the electrode pad, the passivation layer PS and the top insulating layer IS will be etched to form a window for the electrode pad. In the trench 〇, the choice of the remaining time or the control time is used to form the electrode window. At the same time, the trench G is etched as deep as the eleventh interlayer insulating film IL11. On the dummy wiring of the wiring layer wio, the termination layer ES is not etched and the 'dummy wiring' is not scattered. 20 FIG. 15 shows the constituents when the virtual β and western lines are not formed on the top copper wiring layer W in the cutting field. In the dicing area SC, the defects of the tenth wiring layer W10 are not formed. And wiring. When etching the electrode pad ρ opening and the formation of the trench G, although the trench G will be superior to the 10th interlayer insulating film IL, the dummy wiring is not formed on the 10th wiring layer, and the dummy wiring can be prevented from scattering. In the scribe field of the 10th wiring layer, although the unshaped 33 1239070 is a dummy wiring, there are fewer wiring layers on it, and the adverse effects caused by the absence of the dummy wiring can be controlled to a minimum. Fig. 16 shows an example in which the electrode pad opening and the groove formation are not etched by different procedures. Since the etching for forming the trench G is performed separately from the etching for opening the electrode pad p, it can be independently selected for the formation from the etching for opening the electrode pad P. Trench G etching conditions. Therefore, by selecting the remaining conditions of the 'trench G', the dummy wiring of the wiring layer can be prevented from scattering. Figure 17 shows that the opening of the electrode pad p and the etching of the trench G are performed at the same time, but it is used for the formation of the trench G! Those who do not form a dummy wiring in areas that are affected by insect engraving. In the structure of the drawing, the dummy wiring of the tenth wiring layer W10 is not formed in the trench formation area. Therefore, even if the trench G is as deep as the 10th interlayer insulating film 10, since no dummy wiring is formed there, it is possible to prevent the dummy wiring from scattering due to etching. Fig. 18 shows the constituents when the central groove is formed in the area to be cut in addition to the grooves G on both sides in the dicing area. By forming the groove CG in the center of the area to be cut, the cutting process can be simplified. Since the cutting is performed in a wider area than the central ditch CG, the same effect as that of the other embodiments can be expected on the composition after cutting. Fig. 20A is a photo of a 0-plane microscope in a state where the sample shown in Fig. Π has been cut. The black part dc in the center is the area where the wafer disappears after dicing. Above the cutting area, fine grooves G are visible through the white areas. In the area on the left of the figure, the portion 2 starting from the position of the corresponding groove has partially disappeared. This can be inferred that the self-cut area has been peeled and expanded into the trench, and the top has cracks, which causes the surface layer to disappear. Above the groove, the black strip-shaped part of 34 1239070 is a moisture-proof seal ring SR. Furthermore, the large rectangular area above is the electrode 塾 p. In the sample of FIG. 20A, the first to fourth interlayer insulating layers 以 are formed with an organic insulating layer. The dielectric constant of the organic insulating layer is the lowest, and the parasitic capacitance of the wiring can be reduced. The 5th interlayer insulating film to the 8th interlayer insulating film IL5 to IL8 are formed by a SiOC layer. Although the dielectric constant of the SiOC layer is higher than that of the organic insulating layer, the dielectric constant is lower than that of the oxide oxide, which can reduce the parasitic capacitance of the wiring. The ninth interlayer insulating film IL9 and the tenth interlayer insulating film IL10 are formed by a silicon oxide layer. Although the dielectric constant of the silicon oxide layer is higher than that of the organic insulating layer and SiOc, the 10 series is a very stable insulator with high reliability. When the wiring layer is read to the upper layer, the larger the distance between the wirings, the looser the restrictions on the parasitic capacitance of the wiring. Therefore, the lower the wiring, the better it is to reduce the parasitic capacitance. The present invention has used three kinds of interlayer insulating films to meet the above requirements. In addition, samples obtained by changing the interlayer insulating film of the first to fourth wiring layers from the organic insulating layer to SiOC have also been prepared. Figure 20B shows a photomicrograph of the sample. The black part dc below is the area where the wafer disappears by dicing. A trench G is formed at a distance from the lower end, and a seal ring SR is formed above it. In the area on the right, the surface has disappeared from the cut side to the groove. This can be inferred that although the peeling from the side that has been cut from the industry has begun to infiltrate below the trench ', cracks have occurred on the upper side and the surface layer has been lost. As described above, by using the grooves to actively release stress, it is possible to prevent peeling from entering the wafer. The shape of the groove is not limited to the above description, but may be various shapes. FIG. 21A shows the shape of the auxiliary groove GS formed on the side of the corner 12 of the groove ⑽, which is the same as the above embodiment. In this way, it is possible to more surely prevent the intrusion of the peeling corner portion. Fig. 21B shows the shape of the ring-shaped auxiliary groove GS shown inside the above-mentioned groove GM. In this way, it is possible to more reliably prevent the invasion of peeling throughout the entire week. 5 Into Fig. 21C shows the deformation of the corner trimming method. It is a shape obtained by cutting the corners of a rectangle with 3 straight lines, not by cutting with 1 straight line. The number of straight lines may be plural, and is not limited to three.

第21D圖中顯示角部未經修角之形狀。雖然對剝離侵入之 10 抵抗力較弱,但若如此亦可充分適用,亦可不對角部進行修角。 第21E圖中顯示以4條溝槽LGM1〜LGM4圍繞晶片領域之 形狀。溝槽LGM1〜LGM4雖非連續之溝槽,但以方位角度圍繞 晶片領域。Figure 21D shows the shape of the corners without trimming. Although the resistance to peeling invasion is weak, if this is enough, it can be fully applied, and the corners can not be trimmed. Fig. 21E shows a shape in which four grooves LGM1 to LGM4 surround the wafer area. Although the grooves LGM1 to LGM4 are not continuous grooves, they surround the wafer area at an azimuth angle.

以上已就實施例說明本發明,但本發明並不限於該等實施 15 例。材料及數值可依目的等之不同而進行各種變更。熟習本技 術之人員應可明瞭本發明可進行各種變更、改良及組合。 產業上之利用可能性 本發明可利用於具有多層配線之半導體裝置。尤其,可有 20 效應用於使用銅配線並以CMP去除多餘之金屬層之半導體裝 置之製造方法。 I:圖式簡單說明3 第1圖係本發明實施例之半導體晶圓之概略平面圖。 36 1239070 第2A〜2E圖係顯示本發明實施例之半導體裝置之製造方法 之主要程序之截面圖。 第3 A〜31圖係更詳細顯示用於形成第2 A圖之配線之程序之 截面圖。 5 第4A、4B圖係顯示本發明其他實施例之半導體裝置之製 造方法之主要程序之截面圖。 第5圖係本發明其他實施例之半導體晶圓之概略平面圖。 第6A、6B圖係顯示第5圖之實施例之半導體裝置之製造方 法之主要程序之截面圖。 10 第7A、7B圖係顯示第5圖之實施例之半導體裝置之其他製 造方法之主要程序之截面圖。 第8A、8B圖係顯示第5圖之實施例之半導體裝置之其他製 造方法之主要程序之截面圖。 第9圖係本發明其他實施例之半導體晶圓之概略平面圖。 15 第10A、10B圖係顯示第9圖之實施例之半導體裝置之其他 製造方法之主要程序之截面圖。 第11圖係本發明其他實施例之半導體晶圓之概略平面圖。 第12A、12B圖係顯示第11圖之實施例之半導體裝置之其他 製造方法之主要程序之截面圖。 20 第13圖係概略顯示具有10層配線之半導體裝置之第1實施 例之構成之截面圖。 第14圖係概略顯示具有10層配線之半導體裝置之第1實施 例之變形例之構成之截面圖。 第15圖係概略顯示具有10層配線之半導體裝置之第2實施 37 1239070 例之構成之截面圖。 第16圖係概略顯示具有10層配線之半導體裝置之第2實施 例之變形例之構成之截面圖。 第17圖係概略顯示具有10層配線之半導體裝置之第3實施 5 例之構成之截面圖。 第18圖係概略顯示具有10層配線之半導體裝置之第4實施 例之構成之截面圖。 第19A〜19E圖係顯示用於形成第5圖所示之有機絕緣層中 之金屬鑲嵌配線之程序之截面圖。 10 第20A、20B圖係基於第17圖所示之構成而切割晶圓後之 狀態之上面顯微鏡相片。 第21A〜21E圖係顯示形成於溝形成領域之溝槽形狀之變形 例之略圖。 第22A、22B圖係顯示以習知技術進行半導體晶片切割時 15 之剝離阻止溝之構造,以及具有虛設配線之半導體裝置之構造 之概略截面圖。 第23圖係顯示本發明人針對習知技術所進行之檢討結果 之截面圖。 第24圖係概略顯示本發明人研究所得之其他檢討結果之 20 截面圖。 第25圖係顯示本發明人所發現之現象之概略截面圖。 38 1239070 【圖式之主要元件代表符號表】 10…半導體基板 39b".W層 11…元件分離領域 40a…Ή層 12…閘極絕緣膜 40b…TiN層 13…閘極 40c…A1層 15…源極/汲極領域 ••TiN 層 17…導電性插塞 43…氣化石夕層 21…絕緣層 50…下層配線 21a···氮化碎層 51…銅擴散防止層、SiC層 21b···氧化矽層 52...SiLK 層 22…触刻終止層 53…SiC層 23…層間絕緣膜 54…氧化碎層 24…阻障金屬層 57a".Ta層 25…銅層 101…碎基板 31…氮化石夕層 102…層間絕緣膜 32…氧化石夕層 103…元件分離領域 33…氮化石夕層 104…層間絕緣膜 34…氧化石夕層 105…絕緣層 35…氮化石夕層 106…配線 37…填充物 107…聚醯亞胺保護層 38…光阻圖型 108…剝離阻止溝 38a…Ta層 109…層間絕緣膜 38b…Cu層 110···配線 39a…TiN層 111…虛設配線 39 1239070 112···層間絕緣膜 113…焊藝 114···配線 115···虛設配線 116···層間絕緣膜 117…配線 118···虛設配線 119···層間絕緣膜 120…配線 121···虛設配線 122···層間絕緣膜 123…配線 124···絕緣層 125···鈍化層 A…劃片領域 B…周邊電路領域 C…晶片領域 CC…劃片領域之中線 CG…溝槽、中央溝 CL···剝離 CW…中央溝槽用之窗口 DC···切割領域 dc…劃片領域SC内之領域 DW…虛設配線 ES…蝕刻終止兼銅擴散防止層 G…溝槽 GM…溝槽 GR…溝形成領域 GS…輔助溝 GW…溝槽開口用之窗口 IL···層間絕緣膜 IS…頂層絕緣層 LGM…溝槽 P…電極塾 PR…光阻圖型 PW…電極墊窗口 PS…鈍化層 SC…劃片領域 SR…封環 TV…通孔導電體 W…金屬(銅)配線層 Zl···溝槽G之外側内壁部 Z2…溝槽G之底面外側The present invention has been described above with reference to the examples, but the present invention is not limited to these examples. The materials and values can be changed in various ways depending on the purpose. Those skilled in the art should understand that the present invention can be modified, improved, and combined. Industrial Applicability The present invention can be applied to a semiconductor device having multilayer wiring. In particular, there may be a 20-effect manufacturing method for a semiconductor device using copper wiring and removing excess metal layers by CMP. I: Brief Description of Drawings 3 FIG. 1 is a schematic plan view of a semiconductor wafer according to an embodiment of the present invention. 36 1239070 Figures 2A to 2E are cross-sectional views showing main procedures of a method for manufacturing a semiconductor device according to an embodiment of the present invention. Figures 3A to 31 are sectional views showing the procedures for forming the wirings of Figure 2A in more detail. 5 Figures 4A and 4B are cross-sectional views showing main procedures of a method for manufacturing a semiconductor device according to another embodiment of the present invention. FIG. 5 is a schematic plan view of a semiconductor wafer according to another embodiment of the present invention. 6A and 6B are cross-sectional views showing main procedures of a method for manufacturing a semiconductor device according to the embodiment shown in FIG. 5; 10 FIGS. 7A and 7B are cross-sectional views showing main procedures of another method for manufacturing a semiconductor device according to the embodiment shown in FIG. 5. 8A and 8B are cross-sectional views showing main procedures of another method for manufacturing a semiconductor device according to the embodiment shown in FIG. 5; FIG. 9 is a schematic plan view of a semiconductor wafer according to another embodiment of the present invention. 15 FIGS. 10A and 10B are cross-sectional views showing main procedures of other manufacturing methods of the semiconductor device of the embodiment shown in FIG. 9. FIG. 11 is a schematic plan view of a semiconductor wafer according to another embodiment of the present invention. Figures 12A and 12B are cross-sectional views showing main procedures of other manufacturing methods of the semiconductor device of the embodiment shown in Figure 11; 20 Fig. 13 is a cross-sectional view schematically showing the structure of a first embodiment of a semiconductor device having 10 layers of wiring. Fig. 14 is a sectional view schematically showing the configuration of a modification of the first embodiment of the semiconductor device having 10 layers of wiring. Fig. 15 is a cross-sectional view schematically showing the structure of a second embodiment of a semiconductor device having 10 layers of wiring. Fig. 16 is a sectional view schematically showing the configuration of a modification of the second embodiment of the semiconductor device having 10 layers of wiring. Fig. 17 is a cross-sectional view schematically showing the structure of a third example 5 of a semiconductor device having 10 layers of wiring. Fig. 18 is a sectional view schematically showing the configuration of a fourth embodiment of a semiconductor device having 10 layers of wiring. 19A to 19E are sectional views showing a procedure for forming a metal damascene wiring in the organic insulating layer shown in Fig. 5. 10 Figures 20A and 20B are top photomicrographs of the wafer after cutting the wafer based on the structure shown in Figure 17. Figures 21A to 21E are schematic diagrams showing modification examples of the shape of the groove formed in the groove formation area. 22A and 22B are schematic cross-sectional views showing a structure of a peeling prevention groove 15 and a structure of a semiconductor device having a dummy wiring when a semiconductor wafer is cut by a conventional technique. Fig. 23 is a cross-sectional view showing the results of a review conducted by the present inventor on a conventional technique. Fig. 24 is a cross-sectional view 20 schematically showing the results of other reviews obtained by the present inventors' research. Fig. 25 is a schematic sectional view showing a phenomenon found by the present inventors. 38 1239070 [Representative symbols for main components of the drawings] 10 ... semiconductor substrate 39b " .W layer 11 ... element separation area 40a ... Ήlayer 12 ... gate insulating film 40b ... TiN layer 13 ... gate 40c ... A1 layer 15 ... Source / drain area • TiN layer 17… Conductive plug 43… Vaporite layer 21… Insulation layer 50… Lower wiring 21a ··· Nitride chip 51 · Copper diffusion prevention layer, SiC layer 21b ·· · Silicon oxide layer 52 ... SiLK layer 22 ... Etch stop layer 53 ... SiC layer 23 ... Interlayer insulating film 54 ... Oxidation layer 24 ... Barrier metal layer 57a " Ta layer 25 ... Copper layer 101 ... Crush substrate 31 ... nitride layer 102 ... interlayer insulation film 32 ... oxide layer 103 ... element separation area 33 ... nitride layer 104 ... interlayer insulation film 34 ... oxide layer 105 ... insulation layer 35 ... nitride layer 106 ... Wiring 37 ... Fill 107 ... Polyimide protective layer 38 ... Photoresist pattern 108 ... Peel stop groove 38a ... Ta layer 109 ... Interlayer insulating film 38b ... Cu layer 110 ... Wiring 39a ... TiN layer 111 ... Dummy wiring 39 1239070 112 ... Interlayer insulation film 113 ... Welding technique 114 ... Wiring 115 ············································································································ Insulating layer 125 ... Passive layer A ... Dicing area B ... Peripheral circuit area C ... Wafer area CC ... Midline CG of scribe area ... Trench, central trench CL ... Stripped CW ... Window for central trench DC ··· Cutting area dc ... Area DW within scribe area SC ... Dummy wiring ES ... Etching stop and copper diffusion preventing layer G ... Trench GM ... Trench GR ... Trench formation area GS ... Auxiliary trench GW ... Trench opening Window IL ... Interlayer insulation film IS ... Top insulation layer LGM ... Trench P ... Electrode 塾 PR ... Photoresistive PW ... Electrode pad window PS ... Passivation layer SC ... Scribing area SR ... Seal ring TV ... pass Hole conductor W ... Metal (copper) wiring layer Z1 ... Inner wall portion Z2 on the outside of the groove G ... Outside of the bottom surface of the groove G

4040

Claims (1)

1239070 拾、申請專利範圍: 1. 一種半導體裝置之製造方法,包含有以下程序: (a) 準備包含形成有半導體元件之複數晶片領域及分離前述複 數晶片領域而内含切斷用切割領域之劃片領域,且於較前述劃 5 片領域内之切割領域外側處區劃有包圍各晶片領域之溝形成 領域之半導體晶圓; (b) 於前述半導體晶圓之上方配置已交互形成有層間絕緣膜與 配線層之多層配線構造與虛設配線; (c) 形成包覆前述多層配線構造且包含純化層之蓋層;及 10 (d)於前述溝形成領域中,自上方至少貫通前述鈍化層而形成分 別包圍前述複數晶片領域個別之溝槽。 2. 如申請專利範圍第1項之半導體裝置之製造方法,其中前述程 序(b)中,至少於頂層配線層中未於溝形成領域形成虛設配線。 3. 如申請專利範圍第1項之半導體裝置之製造方法,其中前述配 15 線層係銅配線層。 4. 如申請專利範圍第1項之半導體裝置之製造方法,其更包含一 (e)程序,係於前述(d)程序後,於前述切割領域中切割前述半導 體晶圓者。 5. 如申請專利範圍第1項之半導體裝置之製造方法,至少在頂層 20 配線層中,於前述劃片領域不設置虛設配線,其下之配線層則 於溝形成領域以外處設置虛設配線。 6. 如申請專利範圍第5項之半導體裝置之製造方法,其中前述頂 層配線層係鋁配線層。 7. 如申請專利範圍第6項之半導體裝置之製造方法,其中前述多 41 1239070 層配線構造之頂層配線層以外之配線層係金屬鑲嵌構造之銅 配線層。 8. 如申請專利範圍第7項之半導體裝置之製造方法,其中前述銅 配線層上之層間絕緣膜包含可防止銅之擴散之銅擴散防止層 5 與其上之絕緣層。 9. 如申請專利範圍第1項之半導體裝置之製造方法,其中前述多 層配線構造之頂層配線層包含電極塾,前述程序(d)則包含選擇 性地去除前述蓋層而露出前述電極墊,並於前述溝形成領域選 擇性地去除前述蓋層與其下之層間絕緣膜之蝕刻步驟。 10 10.如申請專利範圍第1項之半導體裝置之製造方法,前述溝槽 具有於晶片領域之各角部之外側業經修角之形狀。 11. 如申請專利範圍第1項之半導體裝置之製造方法,其中前述 溝形成領域之寬度為前述劃片領域之寬度之1/3以下。 12. 如申請專利範圍第1項之半導體裝置之製造方法,其中前述 15 溝槽之寬度介於0.5//m〜10/z m之範圍内。 13. —種半導體晶圓,包含有: 半導體晶圓,包含形成有半導體元件之複數晶片領域及分離前 述複數晶片領域而内含切斷用切割領域之劃片領域,且於較前 述劃片領域内之切割領域外側處區劃有包圍各晶片領域之溝 20 形成領域; 多層配線構造,形成於前述半導體晶圓之上方,係包含交互層 疊有層間絕緣膜與配線層之多層配線構造及虛設配線者; 蓋層,包覆前述多層配線構造而形成,包含純化層在内;及 溝槽,係於前述溝形成領域中自上方至少貫通前述鈍化層而形 42 1239070 成者。 14. 如申請專利範圍第13項之半導體晶圓,其中前述多層配線構 造至少於頂層配線層中未於溝形成領域配置虛設配線。 15. 如申請專利範圍第13項之半導體晶圓,其中前述溝槽之寬度 5 介於0.5//m〜10 # m之範圍内。 16. 如申請專利範圍第13項之半導體晶圓,其中前述多層配線構 造之頂層配線層包含電極塾,進而,亦包含貫通前述蓋層而露 出前述電極塾之電極塾用開口,前述構槽則貫通前述蓋層而深 及其下之層間絕緣膜内。 10 17.如申請專利範圍第13項之半導體晶圓,其更具有於前述各晶 片領域中配置於前述多層配線構造之外側,並貫通前述層間絕 緣膜而由前述配線層之同一層形成之圈狀防潮環。 18. 如申請專利範圍第13項之半導體晶圓,其中前述層間絕緣膜 包含可防止銅之擴散之銅擴散防止層,及其上之絕緣層,上層 15 與下層間絕緣層之材料則互異。 19. 如申請專利範圍第13項之半導體晶圓,其中前述溝槽具有於 晶片領域之各角部之外側業經修角之形狀。 20. —種半導體裝置,包含有: 半導體基板,包含形成有半導體元件之晶片領域與前述晶片領 20 域周圍之劃片領域,且於前述劃片領域内區劃有包圍各晶片領 域之溝形成領域; 多層配線構造,形成於前述半導體基板之上方,係包含交互層 疊有層間絕緣膜與配線層之多層配線構造及虛設配線者; 蓋層,包覆前述多層配線構造而形成,且包含鈍化層在内;及 43 1239070 溝槽,係於前述溝形成領域中自上方至少貫通前述鈍化層而形 成者。 21.如申請專利範圍第20項之半導體裝置,其中前述溝槽之寬度 介於0.5/zm〜10//m之範圍内。 5 22.如申請專利範圍第20項之半導體裝置,其中前述多層配線構 造之頂層配線層包含電極塾,進而,亦包含貫通前述蓋層而露 出前述電極墊之電極墊用開口,前述構槽則貫通前述蓋層而深 達其下之層間絕緣膜内。 23. 如申請專利範圍第20項之半導體裝置,其更具有於前述各晶 10 片領域中配置於前述多層配線構造之外側,並貫通前述層間絕 緣膜而由前述配線層之同一層形成之圈狀防潮環。 24. 如申請專利範圍第20項之半導體裝置,其中前述層間絕緣膜 包含可防止銅之擴散之銅擴散防止層,及其上之絕緣層,上層 與下層間絕緣層之材料則互異。 15 25.如申請專利範圍第20項之半導體裝置,其中前述溝槽具有於 晶片領域之各角部之外側業經修角之形狀。 26·如申請專利範圍第20項之半導體裝置,於前述溝槽之外側, 前述多層配線構造之層間絕緣膜有局部缺損。 27. 如申請專利範圍第26項之半導體裝置,其中前述層間絕緣膜 20 之缺損部分之表面低於前述溝槽之底面。 28. 如申請專利範圍第27項之半導體裝置,其中前述層間絕緣膜 之缺損部分之底面包含層間絕緣膜之界面,側面則包含始自前 述界面而深達前述溝槽之分裂面。 441239070 Scope of patent application: 1. A method for manufacturing a semiconductor device, including the following procedures: (a) preparing a plan including a plurality of wafers in which semiconductor elements are formed and separating the aforementioned plurality of wafers and including a cutting field for cutting Semiconductor wafers, and the semiconductor wafers surrounding the trench formation areas surrounding each wafer area are divided outside the cutting area within the five-segment area; (b) an interlayer insulation film has been alternately formed on the semiconductor wafers; Multilayer wiring structure and dummy wiring with wiring layer; (c) forming a capping layer covering the multilayer wiring structure and containing a purification layer; and 10 (d) in the trench formation area, formed by penetrating at least the passivation layer from above Individual grooves surrounding the aforementioned plurality of wafer regions are respectively enclosed. 2. For the method of manufacturing a semiconductor device according to the scope of claim 1, wherein in the aforementioned procedure (b), at least the dummy wiring is not formed in the trench formation area in the top wiring layer. 3. The method for manufacturing a semiconductor device according to item 1 of the patent application scope, wherein the aforementioned 15-layer wiring layer is a copper wiring layer. 4. If the method for manufacturing a semiconductor device according to item 1 of the patent application scope further includes an (e) procedure, after the aforementioned (d) procedure, the semiconductor wafer is cut in the aforementioned cutting field. 5. For the method of manufacturing a semiconductor device according to item 1 of the patent scope, at least in the top 20 wiring layers, no dummy wiring is provided in the aforementioned scribe area, and the lower wiring layer is provided with dummy wiring outside the trench formation area. 6. The method of manufacturing a semiconductor device according to item 5 of the patent application, wherein the aforementioned top-layer wiring layer is an aluminum wiring layer. 7. The method for manufacturing a semiconductor device according to item 6 of the scope of patent application, wherein the wiring layer other than the top wiring layer of the above-mentioned multiple 41 1239070 layer wiring structure is a copper wiring layer of a metal damascene structure. 8. The method for manufacturing a semiconductor device according to item 7 of the patent application scope, wherein the interlayer insulating film on the aforementioned copper wiring layer includes a copper diffusion preventing layer 5 that prevents copper diffusion and an insulating layer thereon. 9. For the method of manufacturing a semiconductor device according to item 1 of the application, wherein the top wiring layer of the multilayer wiring structure includes an electrode 塾, the procedure (d) includes selectively removing the cap layer to expose the electrode pad, and And an etching step for selectively removing the cap layer and the interlayer insulating film under the trench forming area. 10 10. According to the method of manufacturing a semiconductor device according to item 1 of the scope of the patent application, the grooves have a shape that is trimmed on the sides of the corners in the wafer field. 11. The method for manufacturing a semiconductor device according to item 1 of the patent application range, wherein the width of the aforementioned groove formation area is 1/3 or less of the width of the aforementioned dicing area. 12. For the method of manufacturing a semiconductor device according to item 1 of the scope of patent application, wherein the width of the aforementioned 15 trenches is in the range of 0.5 // m to 10 / z m. 13. —A semiconductor wafer including: a semiconductor wafer including a plurality of wafer areas in which semiconductor elements are formed and a dicing area that separates the plurality of wafer areas and includes a dicing area for cutting, and is more advanced than the aforementioned dicing areas. The inside of the cutting area is divided into grooves 20 forming areas surrounding each wafer area. The multilayer wiring structure is formed above the aforementioned semiconductor wafer, and includes a multilayer wiring structure and a dummy wiring layer that alternately stack an interlayer insulating film and a wiring layer. A cover layer formed by covering the multilayer wiring structure and including a purification layer; and a trench formed in the trench formation field through at least the passivation layer to form 42 1239070. 14. For a semiconductor wafer with a scope of application for item 13, in which the aforementioned multilayer wiring structure has at least no dummy wiring in the trench formation area in the top wiring layer. 15. For the semiconductor wafer with the scope of application for item 13, wherein the width 5 of the aforementioned trench is within a range of 0.5 // m to 10 # m. 16. For a semiconductor wafer with a scope of application for item 13, wherein the top wiring layer of the multilayer wiring structure includes an electrode 塾, and further includes an opening for an electrode 贯通 which penetrates the cover layer and exposes the electrode ,, the structure groove is It penetrates through the cover layer and goes deeper into the interlayer insulating film. 10 17. The semiconductor wafer according to item 13 of the scope of patent application, further comprising a circle formed by the same layer of the aforementioned wiring layer and disposed on the outside of the aforementioned multilayer wiring structure and penetrating the interlayer insulating film in each of the aforementioned wafer fields. Moisture-proof ring. 18. For a semiconductor wafer with a scope of application for item 13, wherein the interlayer insulating film includes a copper diffusion preventing layer that prevents copper from diffusing, and the insulating layer thereon, the materials of the upper layer 15 and the lower interlayer insulating layer are different from each other. . 19. The semiconductor wafer as claimed in item 13 of the patent application, wherein the groove has a shape that is trimmed outside the corners of the wafer field. 20. —A semiconductor device comprising: a semiconductor substrate including a wafer area in which a semiconductor element is formed and a scribe area around the aforementioned wafer collar 20 area, and a groove formation area surrounding each wafer area is defined in the scribe area. The multilayer wiring structure is formed above the semiconductor substrate and includes a multilayer wiring structure and a dummy wiring layer which are alternately laminated with an interlayer insulating film and a wiring layer; a cover layer formed by covering the foregoing multilayer wiring structure, and including a passivation layer in And 43 1239070 trenches are formed by penetrating at least the passivation layer from above in the trench formation area. 21. The semiconductor device as claimed in claim 20, wherein the width of the aforementioned trench is in the range of 0.5 / zm to 10 // m. 5 22. The semiconductor device according to item 20 of the application for a patent, wherein the top wiring layer of the multilayer wiring structure includes an electrode pad, and further includes an opening for an electrode pad that penetrates the cover layer to expose the electrode pad, and the structure groove is The cover layer penetrates into the interlayer insulating film below it. 23. For example, the semiconductor device according to the scope of application for patent No. 20 has a circle which is arranged on the outside of the multilayer wiring structure in the field of 10 wafers and penetrates the interlayer insulating film to form the same layer of the wiring layer. Moisture-proof ring. 24. For the semiconductor device of claim 20, wherein the interlayer insulating film includes a copper diffusion preventing layer that prevents copper from diffusing, and an insulating layer thereon, the materials of the upper and lower interlayer insulating layers are different from each other. 15 25. The semiconductor device according to item 20 of the patent application, wherein the groove has a shape that is trimmed outside the corners of the wafer field. 26. In the semiconductor device according to claim 20, the interlayer insulating film of the multilayer wiring structure is partially defective outside the trench. 27. The semiconductor device according to claim 26, wherein the surface of the defective portion of the interlayer insulating film 20 is lower than the bottom surface of the trench. 28. For a semiconductor device according to item 27 of the patent application, wherein the bottom surface of the defective portion of the interlayer insulating film includes the interface of the interlayer insulating film, and the side surface includes the split surface from the aforementioned interface to the trench. 44
TW93102153A 2003-05-06 2004-01-30 Manufacture method of semiconductor device, semiconductor wafer, and semiconductor device TWI239070B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW93102153A TWI239070B (en) 2003-05-06 2004-01-30 Manufacture method of semiconductor device, semiconductor wafer, and semiconductor device

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
TW92112315 2003-05-06
TW93102153A TWI239070B (en) 2003-05-06 2004-01-30 Manufacture method of semiconductor device, semiconductor wafer, and semiconductor device

Publications (2)

Publication Number Publication Date
TW200425407A TW200425407A (en) 2004-11-16
TWI239070B true TWI239070B (en) 2005-09-01

Family

ID=37001181

Family Applications (1)

Application Number Title Priority Date Filing Date
TW93102153A TWI239070B (en) 2003-05-06 2004-01-30 Manufacture method of semiconductor device, semiconductor wafer, and semiconductor device

Country Status (1)

Country Link
TW (1) TWI239070B (en)

Also Published As

Publication number Publication date
TW200425407A (en) 2004-11-16

Similar Documents

Publication Publication Date Title
KR100690493B1 (en) Method for fabricating semiconductor device, semiconductor wafer and semiconductor device
US11056450B2 (en) Semiconductor device
JP4801296B2 (en) Semiconductor device and manufacturing method thereof
JP4360881B2 (en) Semiconductor device including multilayer wiring and manufacturing method thereof
US20140273453A1 (en) Semiconductor device and method for manufacturing semiconductor device
JP2007019187A (en) Semiconductor integrated circuit device and manufacturing method of semiconductor integrated device
US20100117232A1 (en) Semiconductor device and method for manufacturing the same
JP2003068740A (en) Semiconductor integrated-circuit device and its manufacturing method
JP4050876B2 (en) Semiconductor integrated circuit device and manufacturing method thereof
WO2023197665A1 (en) Wafer cutting method
JP5613272B2 (en) Semiconductor device
JP3530073B2 (en) Semiconductor device and manufacturing method thereof
TW201005826A (en) Semiconductor device, semiconductor chip, manufacturing methods thereof, and stack package
JP4553892B2 (en) Semiconductor device and manufacturing method thereof
TWI239070B (en) Manufacture method of semiconductor device, semiconductor wafer, and semiconductor device
JP4587604B2 (en) Manufacturing method of semiconductor device
US20220013481A1 (en) Semiconductor device and method of manufacturing the same
US7439161B2 (en) Semiconductor device and method for manufacturing the same
JP5041088B2 (en) Semiconductor device
JP2007073808A (en) Method of manufacturing semiconductor device, and semiconductor device
JP2006024810A (en) Method for manufacturing semiconductor device, semiconductor device, exposure mask, and exposure device
JP2003324122A (en) Semiconductor device and its manufacturing method
US20110233625A1 (en) Semiconductor device and method for manufacturing the same
KR20100028957A (en) Method of manufacturing semiconductor device
JP2010016229A (en) Method of manufacturing semiconductor device

Legal Events

Date Code Title Description
MK4A Expiration of patent term of an invention patent