TWI238097B - Lapping system and method for lensed fiber - Google Patents

Lapping system and method for lensed fiber Download PDF

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Publication number
TWI238097B
TWI238097B TW93106823A TW93106823A TWI238097B TW I238097 B TWI238097 B TW I238097B TW 93106823 A TW93106823 A TW 93106823A TW 93106823 A TW93106823 A TW 93106823A TW I238097 B TWI238097 B TW I238097B
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Taiwan
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lens
fiber
lens fiber
patent application
scope
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TW93106823A
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Chinese (zh)
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TW200529971A (en
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I-En Lin
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I-En Lin
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Abstract

A lapping system for lensed fiber comprises one holding unit, one lapping unit, one motion unit, and one controlling unit. The holding unit is used to hold one lensed fiber, which contains one protruding part. The lapping unit functions to lap the lensed fiber. The motion unit contains first, second, and third driving components, which are used to generate first, second, and third motion directions respectively, in which the third driving component is used to rotate the lensed fiber along the third motion direction, the second driving component is used to rotate the lensed fiber along the second motion direction, and the first driving component is used to linearly move the lensed fiber along the first motion direction. The controlling unit is used to control the motion unit, in order that the lensed fiber is rotated along the third motion direction to a first predetermined angle, and is rotated along the second motion direction to a second predetermined angle, and is moved along the first motion direction to a first predetermined distance, and laps the protruding part of the lensed fiber into a first predetermined surface. The control unit contains one vision basic program, which is a controlling program with complete procedure to precisely lap the lensed fiber.

Description

1238097 五、發明說明(1) 【發明所屬之技術領域】 本發明係有關於一種透鏡光纖研磨系統及方法,更特別 係有關於一種透鏡光纖研磨系統,其控制單元具有較簡單 之結構及一具有完整程序之視覺基本程式,用以精密研磨 該透鏡光纖。 【先前技術】 光纖係目前最佳的光波導,現今已廣泛的運用於日常生 活中’諸如傳輸影像、聲音及數據等資訊。由於光纖具有 南谷量、咼品質、高速率,因此光纖光纜將快速逐步的取 代通訊電纜’成為通訊業的新窥。光源的選擇係成為光再 傳輸之不可或缺的因素之一,然而市面上所販賣的光源成 本相當昂貴’因此透鏡光纖(L e n s e d F i b e r)係被研究,用 以節省成本及提高技術良率,進而達到高普及性、及高附 加價值性。 舉例而言,如第1圖所示,一雷射光源丨〇產生一光源輻 射圖案(Source Radiation Pattern)12 於一光纖 14 内。該 光纖14係由一光纖核心(c〇re) 1 6及一包覆層(Cladding) 1 8 所組成,並具有一平面端(butt end)22面向該雷射光源 1 〇。該雷射光源1 0與該光纖1 4之間界定一光纖接受角度 (Fiber Acceptance Angle) 0 ,其係於該光源輻射圖案12 内形成一類似扇形區域,用以計算耦合效率(c〇upl ing Ef f iciency)。該耦合效率係大約8%〜18%,其主要原因係 5玄雷射光源1 0與該光纖1 4之光場模態(m 0 d e )不同而使得兩 者之間的耦合效率被限制。因此,於先前技術中,為了提1238097 V. Description of the invention (1) [Technical field to which the invention belongs] The present invention relates to a lens optical fiber polishing system and method, and more particularly to a lens optical fiber polishing system. The control unit has a relatively simple structure and a The complete vision basic program is used to precisely grind the lens fiber. [Previous technology] Optical fiber is currently the best optical waveguide, and it has been widely used in daily life 'such as transmitting information such as image, sound and data. Because the optical fiber has the quality of the valley, high quality, and high speed, the optical fiber cable will quickly and gradually replace the communication cable 'and become a new peek into the communication industry. The choice of light source has become one of the indispensable factors for light retransmission. However, the light source sold on the market is very expensive. Therefore, Lens Fiber is studied to save costs and improve technical yield. , And then achieve high popularity and high added value. For example, as shown in FIG. 1, a laser light source generates a source radiation pattern 12 in an optical fiber 14. The optical fiber 14 is composed of a fiber core 16 and a cladding 18, and has a butt end 22 facing the laser light source 10. A fiber acceptance angle (0) is defined between the laser light source (10) and the optical fiber (14), which forms a fan-like area in the radiation pattern (12) of the light source to calculate the coupling efficiency. Ef f iciency). The coupling efficiency is about 8% to 18%. The main reason is that the optical field mode (m 0 d e) of the 5 xuan laser light source 10 and the optical fiber 14 is different, so that the coupling efficiency between the two is limited. Therefore, in the prior art, in order to improve

1238097 五、發明說明(2) 高雷射光源與光纖之間的耦合效率,而提出各種不同之耦 合方法。诸如在雷射光源與光纖之間配置一光學透鏡 (bulk optics)(圖中未示),用以將雷射光束聚集於光纖 核心,使兩者之間的模態能夠匹配,稱之為分離型耦合方 法,其耦合效率大約可達5〇% —60%。又,諸如在一光纖24 前端形成一微透鏡(microlens)或透鏡頭32,其作為一模 態轉換器(Mode Converter),用以將雷射光束聚集於其光 纖核心2 6,使該雷射光源1 〇與該光纖2 6之間的模態能夠匹 配,稱之為整合型耦合方法,如第2圖所示,而該光纖24 亦稱之為透鏡光纖(Lensed Fiber)。在整合型耦合方法 中,該微透鏡之形狀係可為半圓形透鏡(hemispherical lens)、圓錐形透鏡(conicai lensed)、微球型透鏡 (micro-sphere)、漸縮型半圓形透鏡(tapered hemispherical)或雙曲線形透鏡。舉例而言,以具有雙曲 線形透鏡頭之透鏡光纖的耦合效率為最高,可達約9 0 %以 上。 就多數實驗案例而言,精確控制透鏡光纖之透鏡頭半徑 係重要的,因為它直接影響耦合效率。習知光纖研磨系統 (Fiber Lapping System)用以研磨該透鏡光纖之透鏡頭。 然而’習知透鏡光纖研磨系統具有多軸向之運動控制單 元,其結構通常係複雜的。 因此,便有需要提供一種透鏡光纖研磨系統,其控制單 元具有較簡單之結構及一視覺基本程式。 【發明内容】1238097 V. Description of the invention (2) High coupling efficiency between laser light source and optical fiber, and propose various coupling methods. For example, a bulk optics (not shown) is arranged between the laser light source and the optical fiber to focus the laser beam on the core of the optical fiber so that the modalities between the two can be matched, which is called separation. Type coupling method, its coupling efficiency can reach about 50% -60%. In addition, for example, a microlens or a lens head 32 is formed at the front end of an optical fiber 24, which serves as a mode converter to focus the laser beam on its optical fiber core 26 to make the laser The modalities between the light source 10 and the optical fiber 26 can be matched, which is called an integrated coupling method, as shown in FIG. 2, and the optical fiber 24 is also called a lensed fiber. In the integrated coupling method, the shape of the micro-lens may be a semi-circular lens, a conic lens, a micro-sphere, or a tapered semi-circular lens ( tapered hemispherical) or hyperbolic lens. For example, the coupling efficiency of a lens fiber with a hyperbolic lens head is the highest, which can reach about 90% or more. For most experimental cases, it is important to precisely control the lens tip radius of the lens fiber because it directly affects the coupling efficiency. The conventional fiber lapping system is used to polish the lens head of the lens fiber. However, the conventional lens fiber polishing system has a multi-axis motion control unit, and its structure is usually complicated. Therefore, there is a need to provide a lens fiber polishing system whose control unit has a simpler structure and a basic vision program. [Summary of the Invention]

第6頁 1238097 五、發明說明(3) 一"" " 1 一 ""--- 士 ^明之一目的在於提供一種透鏡光纖研磨系統,其控 制早7〇具有較簡單之結構及一具有完整程序之視覺基本程 式,用以精密研磨該透鏡光纖。 2達上述目的,本發明提供一種透鏡光纖研磨系統,其 包含二夾持單元 '一研磨單元、一運動單元及一控制單” 元々^亥夾持單元係用以夾持一透鏡光纖,該透鏡光纖具有 二突出部分。該研磨單元係用以研磨該透鏡光纖。該運動 單元/、有 苐一、第一及第三驅動元件,用以分別產生一 第一 2第二及第三運動方向,其中該第三驅動元件係用以 沿該第三運動方向轉動該透鏡光纖,該第二驅動元件係用 以沿該第二運動方向轉動該透鏡光纖,且該第一驅動元件 係用以沿該第一運動方向線性移動該透鏡光纖。該控制單 元係用以控制該運動單元,將該透鏡光纖沿該第三運動方 向旋轉至一第一設定角度,將該透鏡光纖沿該第二運動方 向旋轉至一第二設定角度,將該透鏡光纖沿該第一運動方 向移動至一第一設定距離,以及將該透鏡光纖之該突出部 分研磨成一第一設定表面。 根據本發明之透鏡光纖研磨系統,該控制單元只須控制 四個運動方向,因此該透鏡光纖研磨系統具有較簡單之、社 構。再者,該控制單元具有一視覺基本程式,其係為一 ^ 有完整程序之控制程式,用以精密研磨該透鏡光纖。 另外,本發明提供一種透鏡光纖研磨方法,包含下列步 驟:夾持一透鏡光纖,其具有一突出部分及—光纖中心7 線;界定一三軸XYZ空間座標,用以界定一第一、第二及Page 6 1238097 V. Description of the invention (3) One " " " 1 one " " --- One of the objectives is to provide a lens optical fiber polishing system, which has a simpler control as early as 70. And a basic vision program with a complete program for precision polishing the lens fiber. To achieve the above object, the present invention provides a lens optical fiber polishing system, which includes two clamping units, a polishing unit, a motion unit, and a control unit. The element clamping unit is used to clamp a lens optical fiber. The optical fiber has two protruding parts. The grinding unit is used for grinding the lens optical fiber. The moving unit / has a first, first and third driving element for generating a first, second, and third movement directions, respectively. The third driving element is used to rotate the lens fiber in the third moving direction, the second driving element is used to rotate the lens fiber in the second moving direction, and the first driving element is used to rotate the lens fiber The lens optical fiber is linearly moved in a first movement direction. The control unit is used to control the movement unit, rotate the lens fiber to a first set angle in the third movement direction, and rotate the lens fiber in the second movement direction. To a second set angle, moving the lens fiber to a first set distance along the first direction of movement, and grinding the protruding portion of the lens fiber into a first Set the surface. According to the lens fiber polishing system of the present invention, the control unit only needs to control four directions of movement, so the lens fiber polishing system has a relatively simple and social structure. Furthermore, the control unit has a basic vision program, which It is a control program with a complete program for precisely grinding the lens fiber. In addition, the present invention provides a lens fiber grinding method including the following steps: clamping a lens fiber, which has a protruding portion and an optical fiber center 7 Line; defines a three-axis XYZ space coordinate to define a first, second and

1238097 五、發明說明、4) 第三,其中該第一運動方向 之直線運動方向,第二運動 方向,且該第三運動方向係 第一、第二及第三運動方向 作模式;將該第一、第二及 該光纖中心線沿該第三運動 將該透鏡光纖沿該第二運動 將該透鏡光纖沿該第一運動 以及將該透鏡光纖之該突出 根據本發明之透鏡光纖研 後均可微調該透鏡光纖之該 該透鏡光纖研磨系統之機械 之任何角度,再者,該三運 視覺基本程式中,以便於任 驟。 #為該透鏡光纖沿光纖中心線 方向係為繞光纖中心線之轉動 為繞X軸之轉動方向;設定該 之參數;選擇該透鏡光纖之操 第三運動方向之原點歸零;將 方向旋轉至一第一設定角度; 方向旋轉至一第二設定角度; 方向移動至一第一設定距離; 部分研磨成一第一設定表面。 磨方法,於任何步驟動作結束 三運動方向之原點,用以修正 精度及檢視該透鏡光纖透鏡頭 動方向之微調值係會被記憶該 何步驟後可還原回到上一步 為工讓本發明之上述和其他目的 '特徵、和優點能更明 ^ Γ文特舉本發明之實施例,並配合所附圖示,作詳% 說明如下: 【實施方式】 參考第3圖.,其顯示根據本發明之透鏡光纖研磨系統 ^lbeF Upping System) 100。該透鏡光纖研磨系統1〇〇包 =一本體102、一失持單元110、一研磨單元120、一運動 單疋1 4 〇以及一影像檢測單元1 0 4。於本實施例中,一透鏡 光纖1 〇 6係通過—引導管1 0 7,諸如塑膠管,並通過該夹持1238097 V. Description of the invention, 4) Third, wherein the first movement direction is a linear movement direction, the second movement direction, and the third movement direction is a pattern of the first, second, and third movement directions; First, second, and the centerline of the optical fiber along the third movement may move the lens optical fiber along the second movement, move the lens optical fiber along the first movement, and protrude the lens optical fiber according to the lens optical fiber of the present invention Fine-tune any angle of the lens fiber, the lens fiber polishing system, and the three-vision vision basic program to facilitate any task. # Is the rotation of the lens fiber along the centerline of the fiber around the centerline of the fiber as the direction of rotation around the X axis; set the parameters; select the origin of the third movement direction of the lens fiber to zero; rotate the direction To a first set angle; the direction is rotated to a second set angle; the direction is moved to a first set distance; a portion is ground into a first set surface. Grinding method, the origin of the three directions of movement at the end of any step, the fine-tuning values used to correct the accuracy and view the direction of movement of the lens fiber lens head will be memorized which step can be restored to the previous step. The above-mentioned and other objects' features, and advantages can be made clearer. ^ The embodiment of the present invention is described with reference to the accompanying drawings, and the detailed description is as follows: [Embodiment] Refer to FIG. 3, which shows the basis for The lens fiber polishing system of the present invention (100lF Upping System) 100. The lens optical fiber polishing system 100 package = a body 102, a misalignment unit 110, a polishing unit 120, a movement unit 1400, and an image detection unit 104. In this embodiment, a lens optical fiber 106 passes through a guide tube 107, such as a plastic tube, and passes through the clamp

1238097 五、發明說明(5) -- 單元1 10。 參考第4a、4b及4c圖,該夾持單元丨丨〇係用以夾持該透 鏡光纖106 ’且夾持原理係類似於一鑽尾固定於一電鑽之 夾持頭上。詳細而言,該夾持單元u〇具有一環狀驅動件 11 2及至少兩個夾持件11 4,其表面係分別設有内螺紋及外 螺紋,且該環狀驅動件11 2之内螺紋係嚙合於該夾持件i j 4 之外螺紋。於本實施例中,該夾持單元丨丨〇較佳具有三個 夾持件114,當該透鏡光纖丨〇6係通過該夾持單元之一^穿孔 11 6,該環狀驅動件1 1 2驅動該夾持件丨丨4直線前進或後退 (如箭頭所示),藉此夾緊或放鬆該透鏡光纖丨。 +參考第5圖,該研磨單元120具有一彈性墊丨24及一研磨 膜(Lapping Film)122,該研磨膜122係固定於該彈性墊 1 2 4上,並用以研磨該透鏡光纖丨〇 6。該影像檢測單元 104 ’諸如攝影機或電荷偶合元件(Charge coupied Device ; CCD),固定於該本體丨〇2,用以檢測該透鏡光纖 106之透鏡頭1〇8外形。再參考第3圖,該透鏡光纖研磨系 統100另包含一處理單元丨30 ,諸如電腦主機,其係連接於 該影像檢測單元1 〇 4,並具有一輸出元件,諸如顯示器、 螢幕132或印表機134等,用以輸出該透鏡光纖106之影 像。該影像檢測單元1 〇 4係與該處理單元1 3 〇直接結合,可 以直接觀察該透鏡頭1〇8成型(shape —f〇rming)情況,並直 接做幾何量測與圖像輸出,以提高研磨良率。 再參考第5圖,該透鏡光纖研磨系統丨〇 〇係界定一三軸 XYZ空間座標15〇,用以界定三個運動方向㈣、们及…。該1238097 V. Description of the Invention (5)-Unit 1-10. Referring to Figs. 4a, 4b and 4c, the clamping unit 丨 丨 is used to clamp the lens fiber 106 ′, and the clamping principle is similar to that of a drill tail fixed to a clamping head of an electric drill. In detail, the clamping unit u has a ring-shaped driving member 11 2 and at least two clamping members 11 4. The surface is provided with internal and external threads, respectively. The thread is engaged with the external thread of the holder ij 4. In the present embodiment, the clamping unit 丨 丨 〇 preferably has three clamping members 114, when the lens fiber 丨 〇6 passes through one of the clamping units ^ perforated 116, the ring-shaped driving member 11 1 2 drive the clamping member 丨 4 straight forward or backward (as shown by the arrow), thereby clamping or loosening the lens fiber 丨. + Referring to FIG. 5, the polishing unit 120 has an elastic pad 丨 24 and a polishing film 122. The polishing film 122 is fixed on the elastic pad 1 2 4 and is used for polishing the lens fiber 丨 〇6 . The image detection unit 104 ′, such as a camera or a charge coupling device (CCD), is fixed to the main body 02 to detect the shape of the lens head 108 of the lens fiber 106. Referring again to FIG. 3, the lens fiber polishing system 100 further includes a processing unit 30, such as a computer host, which is connected to the image detection unit 104 and has an output element such as a display, a screen 132, or a printer. Machine 134, etc., for outputting the image of the lens fiber 106. The image detection unit 104 is directly combined with the processing unit 130, and the shape of the lens head 108 can be directly observed, and geometric measurement and image output can be directly performed to improve Grinding yield. Referring to FIG. 5 again, the lens fiber polishing system 丨 〇 〇 defines a three-axis XYZ space coordinate of 150, used to define three directions of movement ㈣, 及, and…. The

1238097 五、發明說明(6) 直線運動方向Μ 0係為該透鏡光纖1 〇 6沿其中心線1 5 2之直線 運動方向(如箭頭所示),該旋轉運動方向Μ1係為該透鏡光 纖1 0 6繞其中心線1 5 2之旋動方向(如箭頭所示),該旋轉運 動方向Μ 2係為該光纖中心線1 5 2繞X軸之旋動方向(如箭頭 所示)。該研磨單元1 2 0係相對於該透鏡光纖1 〇 6運動,諸 如該研磨單元120具有一旋轉運動方向M3,其繞Ζ軸之旋動 方向(如箭頭所示)。再者,該影像檢測單元丨〇 4之中心線 1 5 4係與該光纖中心線1 5 2位於ΖΥ平面上,且兩者之間具有 一設定角度,諸如90度之夾角。 再參考第3及5圖,該運動單元140具有四個驅動元件, 諸如第一、第二、第三及第四步進馬達(stepped M〇t〇r) 142 、144 、146 及148 (諸如型號〇riental, Japan),用以 產生四個運動方向,諸如上述一個直線運動方向則及三個 旋轉運動方向Ml、M2及M3。更詳細而言,該第三步進馬達 1 46係用以沿該旋轉運動方向M2轉動該本體、該夾^持單元 110、該第二步進馬達144、該第三步進馬達146及該 光纖1〇δ。該第二步進馬達144係連接於該夾持單元& 用以沿該旋轉運動方向"轉動該夹持單元丨丨〇及該透鏡光 纖106。該第一步進馬達142係連接於該本體IQ?,並可 動一螺桿103。一支撐件ι〇5係承載並固定該第二步 144。該支撐件105係套接於該螺桿1(),且該螺桿^^之表’ 面及支撐件1 0 5之套接表面係分別設有外螺紋及内螺紋, 且該螺桿1 0 3之内螺紋係嚙合於該支撐件丨〇 5之外螺紋。者 該第一步進馬達142轉動該螺桿1〇3時,用以沿該直線運^ 12380971238097 V. Description of the invention (6) The linear motion direction M 0 is the direction of linear movement of the lens fiber 1 0 6 (shown by the arrow) along its center line 1 52, and the rotational motion direction M1 is the lens fiber 1 The rotation direction of 0 6 around its center line 1 52 (as shown by the arrow), and the direction of rotation movement M 2 is the rotation direction of the fiber center line 1 52 about the X axis (as shown by the arrow). The grinding unit 120 is moved relative to the lens optical fiber 106. For example, the grinding unit 120 has a rotation movement direction M3, which rotates around the Z axis (as shown by the arrow). Furthermore, the center line 15 4 of the image detection unit 4 and the center line 15 2 of the optical fiber are located on the ZY plane, and there is a set angle between the two, such as an angle of 90 degrees. Referring again to FIGS. 3 and 5, the motion unit 140 has four driving elements, such as first, second, third, and fourth stepped motors 142, 144, 146, and 148 (such as Model (Oriental, Japan), used to generate four directions of motion, such as the above one linear direction of motion and three rotational directions of M1, M2 and M3. In more detail, the third stepping motor 146 is used to rotate the body, the clamping unit 110, the second stepping motor 144, the third stepping motor 146, and the rotation direction M2. Optical fiber 10δ. The second stepping motor 144 is connected to the clamping unit & for rotating the clamping unit 丨 〇 and the lens fiber 106 in the direction of the rotational motion. The first stepping motor 142 is connected to the main body IQ ?, and can move a screw 103. A support member 05 is used to carry and fix the second step 144. The supporting member 105 is sleeved on the screw 1 (), and the surface of the screw ^^ and the socket surface of the supporting member 105 are provided with external and internal threads, respectively, and the screw 103 The internal thread is engaged with the external thread of the support member 05. When the first stepping motor 142 rotates the screw 103, it is used to move along the straight line ^ 1238097

五、發明說明(7) 方向Μ 相對於本體} Q 2將該夾持單元! } ◦、該第二步進馬達 1 4 4及4透鏡光纖1 〇 6線性移動。該第四步進馬達η 8係連 接於名研磨單元丨2 q,用以沿該旋轉運動方該 磨單元1 2 0。 該透鏡光纖研磨系統100另包含一控制單元,其具有一 視覺基本程式(Vlsual Basic Pr〇grain)(圖中未示^及一運 動控制^(Mot i〇n Control Card)(圖中未示),用以控制 該運動單元140,進而控制該透鏡光纖研磨系統1〇〇之四個 運動方向/實際上,控制單元只須控制該透鏡光纖研磨系 統100之三個運動方向㈣、M1及以2,因為這些運動方向係 與該透鏡光纖1 0 6之運動自由度相關。該視覺基本程式係 為具有完整程序之控制程式,其係可執行於該處理單元 130中,並藉由具有四運動方向之該運動控制卡(諸如型號 ITRI,Taiwan)控制該四個步進馬達142、144 '146及 148,用以將該透鏡光纖丨〇6沿該旋轉運動方向M2旋轉至一 第一 5又疋角度’將該透鏡光纖1 0 6沿該旋轉運動方向μ 1旋 轉至一苐一没疋角度’將該透鏡光纖1 q 6沿該直線運動方 向Μ0移動至一第一設定距離,以及將該透鏡光纖1〇6之透 鏡頭108沿該旋轉運動方向M3研磨成一第一設定表面。由 於該控制單元只須控制三個運動方向,因此該透鏡光纖研 磨系統1 0 0具有較簡單之結構。再者,該視覺基本程式係 為一具有完整程序之控制程式,用以精密研磨該透鏡光纖 10 6。 參考第6圖’其顯示根據本發明之透鏡光纖研磨方法。V. Description of the invention (7) Direction M is relative to the body} Q 2 The clamping unit! } ◦ The second stepping motors 144 and 4 lens fiber 106 move linearly. The fourth stepping motor η 8 is connected to a famous grinding unit 丨 2 q for moving the grinding unit 1 2 0 along the rotational movement. The lens optical fiber polishing system 100 further includes a control unit having a Vlsual Basic Program (not shown in the figure) and a motion control card (not shown in the figure). Is used to control the movement unit 140, and then control the four movement directions of the lens fiber polishing system 100. In fact, the control unit only needs to control the three movement directions ㈣, M1, and 2 of the lens fiber polishing system 100. Because these directions of movement are related to the freedom of movement of the lens fiber 106. The basic vision program is a control program with a complete program, which can be executed in the processing unit 130 and has four directions of movement The motion control card (such as the model ITRI, Taiwan) controls the four stepping motors 142, 144, 146, and 148 to rotate the lens fiber along the rotation motion direction M2 to a first 5th position. The angle 'rotates the lens optical fiber 1 0 6 along the rotational movement direction μ 1 to a one-to-one angle', moves the lens optical fiber 1 q 6 along the linear motion direction M 0 to a first set distance, and the lens The lens head 108 of the fiber 106 is ground into a first setting surface along the rotational movement direction M3. Since the control unit only needs to control three movement directions, the lens fiber polishing system 100 has a simpler structure. Furthermore, The basic vision program is a control program with a complete program for precisely grinding the lens fiber 106. Referring to FIG. 6 ', it shows a method for polishing a lens fiber according to the present invention.

第11頁 1238097 五、發明說明(8) 該透鏡光纖研磨方法之操作模式主要係可分為四種··一字 鑿形狀(Chiselshaped)、圓錐狀(cone —shaped)、楔形狀 (Wedge-shaped)及使用者自訂(user —defined),用以分別 將該透鏡光纖1 〇 6透鏡頭1 〇 8之形狀形成一字鑿形狀、圓錐 狀、楔形狀及多面形狀。該四種操作模式之程序控制係已 完整寫於入該視覺基本程式中,使用者只須預先設定往返 頻率、研磨時間、距離及凸深量,用以定義該研磨單元 120之一反覆研磨運轉模式。 首先,在步驟200中,將過去已有之參數檔案載入該該 視覺基本程式中。在步驟2 0 2中,設定各運動方向(M0、Page 11 1238097 V. Description of the invention (8) The operating mode of the lens fiber polishing method can be divided into four types: Chiselshaped, cone-shaped, and wedge-shaped ) And user-defined (user-defined), respectively, to form the shape of the lens optical fiber 106 lens head 108 into a flat chisel shape, a conical shape, a wedge shape and a polyhedral shape, respectively. The program control of the four operation modes has been fully written into the basic vision program. The user only needs to set the round-trip frequency, grinding time, distance and amount of convex depth in advance to define one grinding operation of the grinding unit 120 repeatedly. mode. First, in step 200, a parameter file existing in the past is loaded into the vision basic program. In step 2 0 2, set each movement direction (M0,

Ml、M2)之參數。在步驟204中,將各運動方向(mo、Ml、 M2 )之原點歸零,使該透鏡光纖丨〇 6透鏡頭丨〇 8之尖端校準 (Calibrated)於三軸ΧΥΖ零基準位置,亦即設定該光纖中 心線沿Z軸並通過X軸、γ軸及Z軸之原點(〇 r i g i n )。在步驟 2 0 6中,選擇該透鏡光纖1 〇 6之形式的操作模式,諸如一字 鑿形狀(Chisel - shaped)、圓錐狀(Cone-shaped)、楔形狀 (Wedge-shaped)及使用者自訂(User -defined),諸如四邊 斜面(Quadr angular)。在步驟207中,安裝一透鏡光纖 106,亦即藉由該夾持單元11〇夾持該透鏡光纖1〇6。 於該一字鑿形狀(Chisel-shaped)之操作模式下,如步 驟2 0 8所示。在步驟2 1 0中,將該光纖中心線沿旋轉運動方 向M2旋轉至一第一設定角度,在步驟212中,將該透鏡光 纖沿旋轉運動方向Μ1旋轉至一第二設定角度,在步驟2 1 4 中,再將該透鏡光纖沿直線運動方向Μ0移動至一設定距M1, M2). In step 204, the origin of each movement direction (mo, Ml, M2) is reset to zero, so that the tip of the lens fiber 丨 〇6 lens head 丨 〇8 is calibrated at the three-axis XYZ zero reference position, that is The optical fiber center line is set along the Z axis and passes through the origin of the X axis, the γ axis, and the Z axis (〇rigin). In step 206, the operation mode of the lens fiber 10 is selected, such as Chisel-shaped, Cone-shaped, Wedge-shaped, and user-defined. (User -defined), such as Quadr angular. In step 207, a lens fiber 106 is installed, that is, the lens fiber 106 is clamped by the clamping unit 110. In the Chisel-shaped operation mode, as shown in step 208. In step 2 10, the center line of the optical fiber is rotated to a first set angle in the rotational movement direction M2. In step 212, the lens fiber is rotated to a second set angle in the rotational movement direction M1. In step 2 In step 14, move the lens fiber to a set distance along the linear movement direction M0.

第12頁 1238097 五、發明說明(9) " ' —-------- 離。 =習此技藝者可 >,當該透鏡光纖係沿直線運動方向m〇 =,言亥言臾定距離,▼能造成該透鏡頭1〇8與該研磨膜122 ^力過大,進而可能損壞該透鏡頭1 08。該反覆研磨 運轉模式係將該設定距離分成複數個距離,並將該透鏡光 纖沿直線運動方向M0且根據該複數個距離逐步移動,用以 增加該透鏡頭1 〇 8之良率。 在步驟2 1 6中,藉由該反覆研磨運轉模式將該透鏡光纖 106透鏡頭1〇8之突出部分研磨成一第一鑿面(First Chisel Surface)。在步驟2 18中,當該第一設定角度保持 不變時’將該透鏡光纖1 〇 6沿旋轉運動方向μ 1旋轉至一第 三設定角度,在步驟220 _,再將該透鏡光纖1〇6沿直線運 動方向Μ0移動至一設定距離。在步驟222中,藉由該反覆 研磨運轉模式將該透鏡光纖1 0 6透鏡頭1 〇 8之突出部分研磨 成第二鑿面(Second Chisel Surface)。另外,可將透鏡 光纖1 0 6沿旋轉運動方向Μ1旋轉至一角度,並藉由該影像 檢測單元1 0 4檢查形成於該第一及第二鑿面之間的角度, 如第7a及7b圖所示。在步驟224中,將該透鏡光纖106反向 沿直線運動方向M0移動至一設定距離,用以返回該原點。 最後,在步驟226中,恢復該透鏡光纖106透鏡頭108之尖 端於原來之零基準位置,亦即將該光纖中心線1 5 2反向沿 旋轉運動方向M2旋轉至該第一設定角度使該光纖中心線 152平行於Z軸。 在步驟228中,如果該透鏡光纖106之透鏡頭108須被研Page 12 1238097 V. Description of Invention (9) " '---------- Li. = The person skilled in the art can > when the lens fiber is moving in a straight direction m〇 =, the distance is fixed, ▼ can cause the lens head 108 and the polishing film 122 to be too strong, and may damage the lens The lens head 1 08. The iterative grinding operation mode divides the set distance into a plurality of distances, and moves the lens fiber along a linear movement direction M0 and gradually moves according to the plurality of distances to increase the yield of the lens head 108. In step 2 16, the protruding part of the lens fiber 106 lens head 108 is polished into a first chisel surface by the repeated grinding operation mode. In step 2 18, when the first set angle remains unchanged, 'the lens fiber 1 06 is rotated to a third set angle in the rotational movement direction μ 1, and in step 220 _, the lens fiber 1 0 is further rotated. 6 Move to a set distance along the linear motion direction M0. In step 222, the protruding part of the lens fiber 106 lens head 108 is polished into a second chisel surface by the repeated polishing operation mode. In addition, the lens optical fiber 106 can be rotated to an angle along the rotational movement direction M1, and the angle formed between the first and second chisel surfaces can be checked by the image detection unit 104, such as 7a and 7b. As shown. In step 224, the lens fiber 106 is moved backward in a linear movement direction M0 to a set distance for returning to the origin. Finally, in step 226, the tip of the lens fiber 106 lens head 108 is restored to the original zero reference position, that is, the optical fiber center line 1 5 2 is rotated in the reverse direction of the rotational movement direction M2 to the first set angle to make the optical fiber. The center line 152 is parallel to the Z axis. In step 228, if the lens head 108 of the lens fiber 106 has to be ground

第13頁 1238097 五、發明說明(10) 磨成圓頭,則將該透鏡光纖1 0 6沿旋轉運動方向Μ1旋轉至 一設定角度。在步驟2 3 0中,再將該透鏡光纖1 〇 6沿直線運 動方向Μ0移動至一設定距離。在步驟232中,藉由該反覆 研磨運轉模式將該透鏡光纖1 0 6透鏡頭1 0 8研磨成圓頭,如 第8圖所示。於此處,使用者可使用程式化子程式 (Programmed Subroutine)研磨該透鏡頭108尖端之半徑, 並藉由該影像檢測單元1〇4(諸如型號METICE 30 Easy 2 · 5,Ta i wan )進行半徑之檢測。若預定之半徑仍未校正至 一設計值,該使用者可決定繼續該透鏡頭1 〇 8尖端之研磨 運轉模式,直到該半徑達到該設計值。最後,在步驟2 3 4 中,將該透鏡光纖1 0 6反向沿直線運動方向M0移動至該設 定距離,用以返回該原點。 在步驟3 0 0中,檢測該透鏡光纖1 〇 6之透鏡頭1 0 8之最後 成型情況。請注意,除了檢測該透鏡光纖1 〇 6之透鏡頭1 〇 8 之最後成型之外,於該透鏡光纖研磨方法之所有步驟中, 每一運動方向之微米微調(Mi cron - jogging)係設在該視覺 基本程式中,因此使用者可微米微調移動該透鏡光纖 106 ’ 用以即時視覺檢測(On-time Vision Monitoring)該 透鏡光纖106之透鏡頭108。亦即,使用者可於進行研磨方 法時之任一步驟中任意中斷,將該透鏡光纖1 〇 6微米微調 移動至任何位置以便觀察該透鏡光纖1 〇 6之透鏡頭1 〇 8成型 情況,然後再回到前一步驟繼續進行研磨方法,如此可提 南該透鏡光纖106之良率。 就多數實驗案例而言,精確控制該透鏡光纖1 〇 6之圓頭Page 13 1238097 V. Description of the invention (10) After grinding into a round head, the lens optical fiber 106 is rotated to a set angle along the rotational movement direction M1. In step 230, the lens optical fiber 106 is moved to a set distance along the linear movement direction M0. In step 232, the lens fiber 106 lens head 108 is ground into a round head by the repeated grinding operation mode, as shown in FIG. Here, the user can use a programmed subroutine to grind the radius of the tip of the lens head 108, and perform it through the image detection unit 104 (such as model METICE 30 Easy 2.5, Tai Wan). Detection of radius. If the predetermined radius has not been corrected to a design value, the user may decide to continue the grinding operation mode of the 108 tip of the lens head until the radius reaches the design value. Finally, in step 2 3 4, the lens optical fiber 10 is moved in the linear movement direction M0 in the opposite direction to the set distance to return to the origin. In step 300, the final molding of the lens head 108 of the lens fiber 106 is detected. Please note that in addition to the final molding of the lens head 1 08 that detects the lens fiber 10, in all steps of the lens fiber polishing method, the micro-tuning of each direction of movement (Mi cron-jogging) is set at In the basic vision program, the user can fine-tune and move the lens fiber 106 ′ for micro-adjustment for on-time Vision Monitoring of the lens head 108 of the lens fiber 106. That is, the user can arbitrarily interrupt in any step during the grinding method, and fine-tune the lens optical fiber 106 micrometers to any position in order to observe the formation of the lens head 108 of the lens optical fiber 106, and then Returning to the previous step to continue the polishing method, the yield of the lens fiber 106 can be improved. For most experimental cases, precisely control the round head of the lens fiber 106

1238097 五、發明說明(11) 半徑係重要的,因為它直接影響耦合效率(c〇upHng Efficiency)。研磨時間係為最容易控制之設定參數,作 為最終圓頭半徑之較佳參數。再者,該研磨單元120之該 彈性墊124之硬度(Stiffness)及該研磨膜122之厚度,係 用以控制該圓頭半彳雙形成之曲線斜率,亦及較平坦之斜率 係可提供該圓頭半徑之較佳良率。就本發明之製造透鏡光 纖之方法而言’該透鏡光纖1 〇 6之圓頭半徑主要係由累計 之研磨時間所控制’該研磨時間之控制係為重要的。再 者,該彈性墊124之硬度及該研磨膜122之厚度係為該圓頭 半徑良率之關鍵因素,且直接影響該圓頭半徑對累計研磨 時間之靈敏度。 再參考第6圖’於该圓錐狀(c〇ne-shaped)之操作模式 下,如步驟2 4 0所示,該圓錐狀之校準程序係與該一字鑿 形狀(Chisel-shaped)之操作模式之校準程序相同。在步 驟242中,將該光纖中心線1 52沿旋轉運動方向M2旋轉至一 第一設定角度。在步驟2 44中,將該透鏡光纖1 〇6沿旋轉運 動方向Μ1持續旋轉。在步驟2 4 6中,再將該透鏡光纖1 〇 6沿 直線運動方向Μ0移動至一設定距離。在步驟248及250中, 藉由該反覆研磨運轉模式及該透鏡光纖丨〇 6沿旋轉運動方 向Μ1保持旋轉而將該透鏡光纖1 〇 6透鏡頭1 〇 8之突出部分研 磨成一錐形面(Cone-shaped Surface)。在步驟251中,將 該透鏡光纖1 0 6沿旋轉運動方向Μ1停止旋轉。另外,可將 透鏡光纖106沿旋轉運動方向Ml旋轉至一角度,並藉由該 影像檢測單元1 〇 4檢查該錐形面的角度,如第9 a及9 b圖所1238097 V. Description of the invention (11) Radius is important because it directly affects coupling efficiency (coupHng Efficiency). Grinding time is the most easily controlled setting parameter, and it is a better parameter for the final round head radius. In addition, the hardness (Stiffness) of the elastic pad 124 and the thickness of the polishing film 122 of the polishing unit 120 are used to control the slope of the curve formed by the round head half and double, and the flatter slope can provide the Better yield of round head radius. With regard to the method for manufacturing a lens optical fiber of the present invention, the radius of the round head of the lens fiber 106 is mainly controlled by the cumulative grinding time, and the control of the grinding time is important. Furthermore, the hardness of the elastic pad 124 and the thickness of the polishing film 122 are the key factors for the yield of the round head radius, and directly affect the sensitivity of the round head radius to the cumulative grinding time. Referring again to FIG. 6 'in the cone-shaped operation mode, as shown in step 2 40, the cone-shaped calibration procedure is performed with the Chisel-shaped operation The calibration procedure for the mode is the same. In step 242, the optical fiber center line 152 is rotated to a first set angle in the rotational movement direction M2. In step 2 44, the lens fiber 106 is continuously rotated in the rotation movement direction M1. In step 2 4 6, the lens fiber 106 is moved to a set distance along the linear movement direction M0. In steps 248 and 250, the protruding portion of the lens optical fiber 106 lens head 108 is polished into a tapered surface by the repeated grinding operation mode and the lens optical fiber 06 is kept rotating in the rotational movement direction M1. Cone-shaped Surface). In step 251, the lens fiber 106 is stopped from rotating in the rotational movement direction M1. In addition, the lens optical fiber 106 can be rotated to an angle along the rotational movement direction M1, and the angle of the tapered surface can be checked by the image detection unit 104, as shown in Figs. 9a and 9b.

第15頁 1238097 五、發明說明(12) τ ° 4步驟2 5 2中,將該透鏡光纖1 0 6反向沿直線運動方向 Μ 0移動至一設定距離,用以返回該原點。最後,在步驟 254中’恢復該透鏡光纖1〇6透鏡頭108之尖端於原來之零 基準彳立置’亦即將該光纖中心線丨5 2反向沿旋轉運動方向 Μ2旋轉至該第一設定角度使該光纖中心線152平行於Ζ軸。 再者’在步驟2 5 6、2 58、2 6 0及2 6 0中,該圓錐狀之透鏡頭 1 0 8的圓頭研磨程序係類似於該一字鑿形狀之透鏡頭丨〇 8的 端面圓頭研磨程序,而將該透鏡光纖106透鏡頭108研磨成 圓頭,如第1 0圖所示。 再參考第6圖,於該楔形狀(Wedge-shaped)之操作模式 下,如步驟264中,該楔形狀之校準程序係與該一字鑿形 狀(Chisel-shaped)之操作模式的校準程序相同。在步驟 2 66中,將該光纖中心線丨52沿旋轉運動方向M2旋轉至一第 一設定角度後,在步驟268中,將該透鏡光纖106沿旋轉運 動方向Ml旋轉至一第二設定角度,在步驟270中,再將該 透鏡光纖1 0 6沿直線運動方向M0移動至一設定距離。在步 驟2 7 2中,藉由該反覆研磨運轉模式將該透鏡光纖丨〇 6透鏡 頭108之突出部分研磨成一斜面。另外,可將透鏡光纖1〇6 沿旋轉運動方向Μ1旋轉至一角度,並藉由該影像檢測單元 104檢查該斜面的角度,如第11a及12b圖所示。在步驟274 中,將該透鏡光纖106反向沿直線運動方向M0移動至該設 定距離,用以返回該原點。最後,在步驟275中,恢復該 透鏡光纖106透鏡頭108之尖端於原來之零基準位置,亦 將該光纖中心線1 52反向沿旋轉運動方向M2旋轉至該第_Page 15 1238097 V. Description of the invention (12) τ ° 4 In step 2 5 2, the lens optical fiber 10 is moved in the direction of linear motion in reverse direction M 0 to a set distance to return to the origin. Finally, in step 254, 'restore the tip of the lens optical fiber 106 lens head 108 to the original zero reference position', that is, the optical fiber center line 5 2 is rotated in the reverse direction of rotation M2 to the first setting. The angle is such that the fiber centerline 152 is parallel to the Z axis. Furthermore, in steps 2 56, 2 58, 2 60, and 2 60, the round head grinding process of the conical lens head 108 is similar to that of the slotted lens head. The end face round head grinding process, and the lens fiber 106 lens head 108 is ground into a round head, as shown in FIG. 10. Referring to FIG. 6 again, in the wedge-shaped operation mode, as in step 264, the calibration procedure of the wedge shape is the same as that of the Chisel-shaped operation mode. . In step 2 66, the optical fiber center line 52 is rotated to a first set angle in the rotational movement direction M2, and in step 268, the lens optical fiber 106 is rotated to a second set angle in the rotational movement direction M1. In step 270, the lens optical fiber 106 is moved to a set distance along the linear movement direction M0. In step 2 72, the protruding portion of the lens fiber 108 lens head 108 is polished into an inclined surface by the repeated grinding operation mode. In addition, the lens optical fiber 106 can be rotated to an angle along the rotational movement direction M1, and the angle of the inclined surface can be checked by the image detection unit 104, as shown in Figs. 11a and 12b. In step 274, the lens fiber 106 is moved backward in the linear movement direction M0 to the set distance to return to the origin. Finally, in step 275, the tip of the lens fiber 106 lens head 108 is restored to the original zero reference position, and the fiber centerline 152 is also rotated in the direction of rotation movement M2 to the _

第16頁 1238097Page 12 1238097

設定角度使該光纖中心線丨5 2平行於z軸。 再參考第6圖’於該使用者自訂(user — defined)之操作 模式下’如步驟2 7 6所示,諸如四邊斜面之操作模式,該 四邊斜面之校準程序係與該一字鑿形狀(Chise卜shaped) 之操作模式的校準程序相同。在步驟278中,將該光纖中 心線1 5 2沿旋轉運動方向M 2旋轉至一第一設定角度後。在 步驟2 8 0中’將該透鏡光纖丨〇 6沿旋轉運動方向M丨旋轉至一 第二設定角度’在步驟2 8 2中,將該透鏡光纖1 〇 6沿直線運 動方向M0移動至一設定距離,在步驟284中,藉由該反覆 研磨運轉模式將該透鏡光纖丨〇 6透鏡頭丨〇 8之突出部分研磨 成一第一鑿面。當該第一設定角度保持不變時,重複步驟 2 8 0、2 8 2及2 8 4三次,分別再將該透鏡光纖丨〇 6透鏡頭1 〇 8 之突出部分研磨成一第二馨面(Second Chisel Surface)、一第二馨面(Second Chisel Surface)及一第 四鑿面(Second Chisel Surface)。在步驟28 6中,當完成 四面研磨後,則進入下一步驟。另外,可將該透鏡光纖 1 0 6沿旋轉運動方向Μ1旋轉至一角度,並藉由該影像檢測 早元104檢查該第一、第一、第三及第四馨面之兩兩之間 的角度,如第12a及12b圖所示。在步驟288中,將該透鏡 光纖1 0 6反向沿直線運動方向Μ 0移動至該設定距離,用以 返回該原點。最後,在步驟2 9 0中,恢復該透鏡光纖1 〇 6透 鏡頭108之尖端於原來之零基準位置,亦即將該光纖中心 線1 5 2反向沿旋轉運動方向Μ 2旋轉至該第一設定角度使該 光纖中心線1 5 2平行於Ζ軸。再者,在步驟2 9 2、2 9 4、2 9 6Set the angle so that the fiber centerline 5 2 is parallel to the z-axis. Referring again to FIG. 6 'under the user-defined operation mode', as shown in step 2 7 6, such as the operation mode of the four-sided bevel, the calibration procedure of the four-sided bevel is the same as the shape of the flat chisel The calibration procedure is the same for Chisse-shaped operating modes. In step 278, the optical fiber center line 1 5 2 is rotated to a first set angle in the rotational movement direction M 2. In step 280, 'rotate the lens fiber 丨 〇6 in a rotational movement direction M 丨 to a second set angle'. In step 828, move the lens fiber 1 〇6 to a linear movement direction M0. The distance is set, and in step 284, the protruding portion of the lens fiber 〇06 lens head 〇08 is ground into a first chisel surface by the repeated grinding operation mode. When the first set angle remains unchanged, repeat steps 2 0 0, 2 8 2 and 2 8 4 three times, and then grind the protruding part of the lens fiber 丨 〇6 lens head 1 〇8 into a second surface ( Second Chisel Surface), a Second Chisel Surface and a Fourth Chisel Surface. In step 286, when the four-side grinding is completed, the process proceeds to the next step. In addition, the lens optical fiber 106 can be rotated to an angle along the rotation movement direction M1, and the image detection early element 104 can be used to check the distance between the first, first, third, and fourth planes. Angle, as shown in Figures 12a and 12b. In step 288, the lens optical fiber 106 is moved in the linear movement direction M 0 in the reverse direction to the set distance to return to the origin. Finally, in step 290, the tip of the lens optical fiber 106 lens head 108 is restored to the original zero reference position, that is, the centerline of the optical fiber 1 5 2 is rotated in the reverse rotation direction M 2 to the first position. Set the angle so that the fiber centerline 1 5 2 is parallel to the Z axis. Furthermore, in steps 2 9 2, 2 9 4, 2 9 6

第17頁 1238097 五、發明說明(14) 及2 9 8中,該圓錐狀之透鏡頭1 0 8的圓頭研磨程序係類似、 該一字鑿形狀之透鏡頭1 〇 8的端面圓頭研磨程序,而^以於 透鏡光纖1 0 6透鏡頭1 〇 8研磨成圓頭。 ;該 根據本發明之透鏡光纖研磨方法,於任 透硯光纖研磨系統100之機械精度及檢視該用以修正該 頭之任何角度,再者,三 /透鏡光纖透鏡 係會被記憶該視覺基本程六、方向(M〇 M1及M2)之微調值 回到上一步驟。 中,以便於任何步驟後可還原 雖然本發明已以前述實施例 發明,任何熟習此技藝者, ^ …、…、亚非用以限定本 内,當可作各種之更動與修改不脫離本發明之精神和範圍 視後附之申請專利範圍所界〜因此本發明之保護範圍當 心考為準。Page 17 1238097 5. In the description of the invention (14) and 2 98, the round head grinding process of the conical lens head 108 is similar to the end face round head grinding of the slotted lens head 108. The procedure is as follows: the lens fiber 106 lens head 108 is ground into a round head. The lens optical fiber polishing method according to the present invention is used to inspect the mechanical accuracy of any transparent optical fiber polishing system 100 and inspect any angle used to correct the head. Furthermore, the three / lens optical fiber lens system will be memorized for the basic vision process. 6. The fine-tuning of the directions (M0M1 and M2) returns to the previous step. So that it can be restored after any step. Although the present invention has been invented in the foregoing embodiment, anyone skilled in this art, ^, ..., Asia and Africa are used to limit the content, and various changes and modifications can be made without departing from the invention. The spirit and scope of the invention are subject to the scope of the appended patent application. Therefore, the scope of protection of the present invention should be carefully considered.

第18頁 1238097Page 18 1238097

【圖式簡單說明】 第1圖為先前技術之一雷射光源及 圖。 光纖之剖面示[Schematic description] Figure 1 is a laser light source and a diagram of the prior art. Optical fiber cross section

意 第2圖為先前技術之一 圖。 雷射光源及—透鏡光纖之剖面 不 圖 第3圖為根據本發明之透鏡光纖研磨系 統之立體示意 第4a圖為根據本發明之透鏡光 之立體示意圖。 π w乐'、元之爽持早疋 統之一夾持單元 第4b圖為根據本發明之透鏡光纖研磨系 之剖面不意圖。 持單元 第4c圖為根據本發明之透鏡光纖研磨系統之一夾 之平面示意圖。 圖 第5圖為根據本發明之透鏡光纖研磨系統之結構示意 第6圖為根據本發明之透鏡光纖研磨方法之流程圖。 第7a及7b圖為根據本發明之透鏡光纖研磨方法之一透鏡 光纖之側視及平面示意圖,其顯示該透鏡光纖之一透鏡 係一字鑿形狀。 第8圖為根據本發明之透鏡光纖研磨方法之一透鏡光纖 之側視示意圖,其顯示該透鏡光纖之一透鏡頭係圓頭。 第9 a及9 b圖為根據本發明之透鏡光纖研磨方法之一遂鏡 光纖之側視及平面示意圖,其顯示該透鏡光纖之一透鏡頭 係圓錐狀。Figure 2 is one of the prior art. Laser light source and-cross section of lens optical fiber Fig. 3 is a three-dimensional schematic diagram of a lens optical fiber polishing system according to the present invention. Fig. 4a is a three-dimensional schematic diagram of a lens light according to the present invention. π w ', one of Yuan Zhishuang's early systems. Figure 4b is a cross-sectional view of a lens fiber polishing system according to the present invention. Holding unit Figure 4c is a schematic plan view of a clip of a lens fiber polishing system according to the present invention. Fig. 5 is a schematic diagram showing the structure of a lens optical fiber polishing system according to the present invention. Fig. 6 is a flowchart of a lens optical fiber polishing method according to the present invention. Figures 7a and 7b are a side view and a schematic plan view of a lens fiber according to the lens fiber polishing method according to the present invention, which shows that a lens of the lens fiber is in the shape of a chisel. FIG. 8 is a schematic side view of a lens fiber according to the method for polishing a lens fiber according to the present invention, which shows that a lens head of the lens fiber is a round head. Figures 9a and 9b are side and plan views of a lens fiber, which is one of the lens fiber polishing methods according to the present invention, and it shows that a lens head of the lens fiber has a conical shape.

第19頁 1238097 圖式簡單說明 第1 〇圖為根據本發明之透鏡光纖研磨、 纖 之側視示意圖,其顯示該透鏡光纖之铲:J鏡光 第1 1 a及1 1 b圖為根攄太菸^ k边鏡頭係圓頭。 鏡光纖之側視及平面示咅胃,A ^ %呵Μ万法之一透 頭係楔形狀。 4鏡先纖之一透鏡 第1 2 a及1 2 b圖為根據本發明诱 、 知月I還鏡光纖研磨方法之一读 鏡光纖之側視及平面示音# ,s. ^ # ^ „ 丁 Μ圖,其顯不該透鏡光纖之一透鏡 頭係四鑾面形狀。 圖號說明 10 雷射光源 12 光源輻射圖案 14 光纖 16 光纖核心 18 包覆層 22 平面端 24 光纖 26 光纖核心 3 2 透鏡頭 100 透鏡光纖研磨系統 102 本體 103 螺桿 104 影像檢測單元 105 支撐件 106 透鏡光纖 107 引導管 108 透鏡頭 110 夾持單元 112 環狀驅動件 114 夾持件 116 穿孔 120 研磨單元 122 研磨膜 1238097 圖式簡單說明 124 彈性 墊 130 處理 早 元 132 螢幕 134 印表 機 142 第一 步 進 馬 達 144 第二 步 進 馬達 146 第三 步 進 馬 達 148 第四 步 進 馬達 150 三軸XYZ空間座標 152 光纖 中 心 線 154 影像 檢 測 單 元 中 心 線 M0 直線 運 動 方 向 Ml 旋轉 運 動 方向 M2 旋轉 運 動 方 向 M3 旋轉 運 動 方向 200 載入 過 去 已 有 之 參 數檔案 202 ό又疋 各 參 數 204 原點 歸 零 206 選擇 透 鏡 光 纖 形 式 208 一字 鑿 形 狀 210 沿M2 傾 斜 到 0又 定 角 212 沿Ml 到 ri-n. άΧ 定角 214 沿Μ 0 移 動 到 ^•ru ά又 定 距 離 216 反覆 研 磨 運 轉 模 式 218 沿Ml 到 另 一面 220 沿Μ0 移 動 到 -i-a. 占又 定 距 離 222 反覆 研 磨 運 轉 模 式 224 沿Μ 0 移 動 到 設 定 距 離(原點) 226 沿Μ 2 旋 轉 到 設 定 角 (原點) 完成 228 沿Ml 到 士fL a又 定 角 230 沿Μ 0 移 動 到 設 定 距 離 232 反覆 研 磨 運 轉 模 式 234 沿Μ 0 移 動 移 動 到 ό又 定距離 (原點)完成 240 圓錐 狀 242 沿M2 傾 斜 到設定 角 244 啟動 沿Ml 持 續 旋 轉 246 沿Μ 0 移 動 到設定 距離Page 19 1238097 Brief description of the drawings. Figure 10 is a schematic side view of the lens fiber grinding and fiber according to the present invention, which shows the shovel of the lens fiber: J mirror light 1 1 a and 1 1 b Too smoke ^ k-side lens is round. The side view and the plane of the mirror fiber show the stomach, and the penetrating head is a wedge shape. Figures 1a and 12b of one of the four mirror fibers are the side view and plane sound of the reading fiber according to the present invention, which is one of the methods for polishing the mirror fiber. #, S. ^ # ^ „ Figure D, which shows that the lens head of one of the lens fibers is a four-sided shape. Description of the drawing number 10 Laser light source 12 Radiation pattern of the light source 14 Optical fiber 16 Optical fiber core 18 Coating layer 22 Flat end 24 Optical fiber 26 Optical fiber core 3 2 Lens head 100 Lens fiber polishing system 102 Body 103 Screw 104 Image detection unit 105 Supporting element 106 Lens fiber 107 Guide tube 108 Lens head 110 Clamping unit 112 Ring drive 114 Clamping member 116 Perforation 120 Grinding unit 122 Polishing film 1238097 Figure Simple description of the formula 124 elastic pad 130 processing early 132 screen 134 printer 142 first stepper motor 144 second stepper motor 146 third stepper motor 148 fourth stepper motor 150 three axis XYZ space coordinates 152 fiber centerline 154 Center line M0 of image detection unit M1 linear movement direction M1 rotation movement direction M2 rotation Direction of movement M3 Direction of rotation 200 Load the existing parameter file 202 ό and each parameter 204 Origin zero return 206 Select lens fiber form 208 Chisel shape 210 Tilt to 0 and fixed angle along M2 212 along Ml to ri -n. άΧ fixed angle 214 moves along Μ 0 to ^ • ru ά and fixed distance 216 repeated grinding operation mode 218 along Ml to the other side 220 moves along Μ0 to -ia. accounted for a fixed distance 222 repeated grinding operation mode 224 along Μ 0 Move to the set distance (origin) 226 Rotate along Μ 2 to set angle (origin) Complete 228 Follow M1 to fL a and set the angle 230 Follow Μ 0 to set distance 232 Repeat grinding operation mode 234 Move along Μ 0 Move to a fixed distance (origin) to complete 240 Conical 242 Tilt along M2 to set angle 244 Start along Ml Continuous rotation 246 Move along M 0 to set distance

第21頁 1238097 圖式簡單說明 248 反覆 研 磨 運 轉 模 式250 沿Μ 1保 持 旋 轉 251 沿Ml 停 止 旋 轉 252 沿Μ 0 移 動 到 δ又 定 距離(原點)完成 254 沿M2 旋 轉 到 ό又 定 角(原點) 完成 256 沿Μ 1 到 -i-a. όΧ 定 角 258 沿Μ 0 移 動 到 ^rt a又 定 距離 260 反覆 研 磨 運 轉 模 式 262 沿Μ 0 移 動 到 設 定 距離(原點)完成 264 楔形 狀 266 沿M2傾 斜 到 合又 定 角 268 沿Ml 到 ό又 定 角 270 沿Μ 0移 動 到 — a又 定 距 離 272 反覆 研 磨 運 轉 模 式 274 沿Μ 0 移 動 到 ό又 定 距離(原點) 275 沿M2 旋 轉 到 -irTL· θ又 定 角(原點) 完成 276 四邊 斜 面 278 沿M2傾 斜 到 -i-ru ό又 定 角 28 0 沿Μ1 到 5又 定 角 282 沿Μ0移 動 到 —Π-a又 定 距 離 284 反覆 研 磨 運 轉 模 式286 完成多 面 研 磨 288 沿Μ 0 移 動 移 動 到 設定距離 (原點) 290 沿M2 旋 轉 到 七fL ά又 定 角(原點) 完成 292 沿Ml 到 ri-rL δ又 定 角 294 沿Μ 0 移 動 到 設 定 距離 296 反覆 研 磨 運 轉 模 式 298 沿Μ 0 移 動 到 ri-H. ό又 定 距離(原點)完成 300 影像 檢 測Page 21 1238097 Brief description of the drawing 248 Repeat grinding operation mode 250 Keep rotating along M 1 251 Stop rotating along M 1 252 Move along δ 0 to a fixed distance (origin) Complete 254 Rotate along M 2 to a fixed angle (original Point) Complete 256 along Μ 1 to -ia. Όχ fixed angle 258 move along Μ 0 to ^ rt a and a fixed distance 260 repeated grinding operation mode 262 move along Μ 0 to a set distance (origin) complete 264 wedge shape 266 along M2 Tilt to a fixed angle 268 along Ml to θ and a fixed angle 270 along Μ 0 to — a fixed distance 272 repeated grinding operation mode 274 move along Μ 0 to a fixed distance (origin) 275 rotate along M2 to- irTL · θ fixed angle (origin) complete 276 four-sided bevel 278 tilted along M2 to -i-ru fixed angle 28 0 moved along M1 to 5 fixed angle 282 moved along M0 to -Π-a and fixed distance 284 repeated Grinding operation mode 286 Finishing multi-face grinding 288 Moving along Μ 0 Move to the set distance (origin) 290 Rotate along M2 to seven fL and fix the angle (origin) complete 292 along Ml to ri-rL δ and then set the angle 294 move along M 0 to the set distance 296 repeat grinding operation mode 298 along Μ 0 moves to ri-H. Ό and a fixed distance (origin) completes 300 image detection

第22頁Page 22

Claims (1)

1238097 _案號93106823_年月日__ 六、申請專利範圍 4、 依申請專利範圍第2項之透鏡光纖研磨系統,其中該輸 出元件係為一顯示器。 5、 依申請專利範圍第2項之透鏡光纖研磨系統,其中該輸 出元件係為一印表機。 6、 依申請專利範圍第1項之透鏡光纖研磨系統,其中該夾 持單元包含·· 至少兩夾持件,其表面設有外螺紋;以及 一環狀驅動件,其表面係設有内螺紋,且嚙合於該夾持 件之外螺紋,用以驅動該夾持件直線前進或後退,藉此夾 緊或放鬆該透鏡光纖。 7、 依申請專利範圍第1項之透鏡光纖研磨糸統’其中該研 磨單元具有一彈性墊及一研磨膜(Lapping Film)固定於該 彈性墊上。 8、 依申請專利範圍第1項之透鏡光纖研磨系統,其中該控 制單元具有一視覺基本程式及一運動控制卡。 9、 依申請專利範圍第1項之透鏡光纖研磨系統,其中該影 像檢測單元之中心線係與該光纖中心線之間具有一設定角 度。1238097 _Case No. 93106823_ YYYY__ VI. Patent application scope 4. The lens fiber polishing system according to item 2 of the patent application scope, wherein the output element is a display. 5. The lens fiber polishing system according to item 2 of the patent application scope, wherein the output element is a printer. 6. The lens fiber polishing system according to item 1 of the scope of the patent application, wherein the clamping unit includes at least two clamping members with external threads on the surface; and a ring-shaped driving member with internal threads on the surface And is engaged with the external thread of the holder to drive the holder forward or backward, thereby clamping or relaxing the lens fiber. 7. The lens fiber polishing system according to item 1 of the scope of the patent application, wherein the grinding unit has an elastic pad and a polishing film fixed on the elastic pad. 8. The lens fiber polishing system according to item 1 of the patent application scope, wherein the control unit has a basic vision program and a motion control card. 9. The lens fiber polishing system according to item 1 of the scope of the patent application, wherein a center angle between the center line of the image detection unit and the center line of the fiber has a set angle. 00857-TW.ptc 第24頁 1238097 _案號93106823_年月曰 修正_ 六、申請專利範圍 1 0、依申請專利範圍第1項之透鏡光纖研磨系統,其中該 研磨單元係相對於該透鏡光纖運動。 11、依申請專利範圍第1 0項之透鏡光纖研磨系統,其中該 研磨單元具有一旋轉運動方向。 1 2、一種透鏡光纖研磨方法,包含下列步驟: 夾持一透鏡光纖,其具有一突出部分及一光纖中心線; 界定一三軸XYZ空間座標,用以界定一第一、第二、第 三運動方向,其中該第一運動方向係為該透鏡光纖沿光纖 中心線之直線運動方向,第二運動方向係為繞光纖中心線 之轉動方向,且該第三運動方向係為繞X軸之轉動方向; 設定該第一、第二及第三運動方向之參數; 選擇該透鏡光纖之操作模式; 將該第一、第二及第三運動方向之原點歸零; 將該光纖中心線沿該第三運動方向旋轉至一第一設定角 度; 將該透鏡光纖沿該第二運動方向旋轉至一第二設定角 度; 將該透鏡光纖沿該第一運動方向移動至一第一設定距 離,其中將該透鏡光纖沿該第一運動方向移動至一第一設 定距離之步驟中,包含下列步驟: 將該第一設定距離分成複數個距離;以及 將該透鏡光纖根據該複數個距離逐步移動;以及00857-TW.ptc Page 24 1238097 _Case No. 93106823_ Year Month Amendment_ VI. Lens fiber polishing system according to the scope of patent application 10, according to item 1 of the patent scope, wherein the polishing unit is relative to the lens fiber motion. 11. The lens optical fiber polishing system according to item 10 of the patent application scope, wherein the polishing unit has a rotational movement direction. 1 2. A lens fiber polishing method, comprising the following steps: clamping a lens fiber having a protruding portion and a fiber center line; defining a three-axis XYZ space coordinate for defining a first, second, and third Movement direction, wherein the first movement direction is the linear movement direction of the lens fiber along the fiber centerline, the second movement direction is the rotation direction about the fiber centerline, and the third movement direction is the rotation around the X axis Direction; set the parameters of the first, second and third directions of movement; select the operating mode of the lens fiber; zero the origin of the first, second and third directions of movement; Rotate the third optical fiber to a first set angle; Rotate the lens optical fiber to a second set angle along the second motion direction; Move the lens optical fiber to a first set distance along the first motion direction; The step of moving the lens optical fiber to a first set distance along the first movement direction includes the following steps: dividing the first set distance into a plurality of distances; and Gradually moving the lens fiber according to the plurality of distances; and 00857-TW.ptc 第25頁 1238097 _案號93106823_年月日_^__ 六、申請專利範圍 將該透鏡光纖之該突出部分研磨成一第一設定表面。 1 3、依申請專利範圍第1 2項之透鏡光纖研磨方法,另包含 下列步驟: 提供一影像檢測單元; 任意中斷該透鏡光纖研磨方法之任一步驟; 將該透鏡光纖微調移動至任何位置,用以檢查該透鏡光 纖之該突出部分;以及 回到前一步驟,以繼續進行該透鏡光纖研磨方法。 1 4、依申請專利範圍第1 2項之透鏡光纖研磨方法,其中該 透鏡光纖之操作模式係為一字鑿形狀(Chisel-shaped)。 1 5、依申請專利範圍第1 4項之透鏡光纖研磨方法,另包含 下列步驟: 當該第一設定角度保持不變時,將該透鏡光纖沿該第二 運動方向旋轉至一第三設定角度; 將該透鏡光纖沿該第一運動方向移動至一第二設定距 離; 將該透鏡光纖研磨成一第一設定表面; 將該透鏡光纖沿該第一運動方向移動至該原點;以及 將該光纖中心線反向沿該第三運動方向旋轉至該第一設定 角度。00857-TW.ptc Page 25 1238097 _Case No. 93106823_year month _ ^ __ VI. Scope of patent application Grind the protruding part of the lens fiber into a first set surface. 1 3. The lens fiber polishing method according to item 12 of the scope of patent application, further comprising the following steps: providing an image detection unit; arbitrarily interrupting any step of the lens fiber polishing method; fine-tuning the lens fiber to any position, To inspect the protruding portion of the lens fiber; and return to the previous step to continue the lens fiber polishing method. 14. The method for polishing lens optical fiber according to item 12 of the scope of patent application, wherein the operation mode of the lens optical fiber is Chisel-shaped. 15. The lens fiber polishing method according to item 14 of the scope of patent application, further comprising the following steps: when the first set angle remains unchanged, rotate the lens fiber along the second direction of movement to a third set angle Moving the lens fiber to a second set distance along the first direction of movement; grinding the lens fiber to a first set surface; moving the lens fiber to the origin along the first direction of movement; and the fiber The center line rotates in the reverse direction to the first set angle along the third movement direction. 00857-TW.ptc 第26頁 1238097 _案號93106823_年月日_^_ 六、申請專利範圍 1 6、依申請專利範圍第1 5項之透鏡光纖研磨方法,另包含 下列步驟: 將該透鏡光纖沿該第二運動方向旋轉至一設定角度,且 將該透鏡光纖沿該第一運動方向移動至一第三設定距離; 將該透鏡光纖之該突出部分研磨成一圓頭;以及 將該透鏡光纖沿該第一運動方向移動至該原點。 1 7、依申請專利範圍第1 2項之透鏡光纖研磨方法,其中該 透鏡光纖之操作模式係為圓錐狀(C ο n e - s h a p e d )。 1 8、依申請專利範圍第1 7項之透鏡光纖研磨方法,另包含 下列步驟: 將該透鏡光纖沿該第二運動方向轉動; 將該透鏡光纖之突出部分研磨成一錐形面; 將該透鏡光纖沿該第二運動方向停止轉動; 將該透鏡光纖之該突出部分沿該第一運動方向移動至該 原點;以及 將該光纖中心線反向沿該第三運動方向旋轉至該第一設 定角度。 1 9、依申請專利範圍第1 8項之透鏡光纖研磨方法,另包含 下列步驟: 將該透鏡光纖沿該第二運動方向旋轉至一設定角度,且 將該透鏡光纖沿該第一運動方向移動至一第三設定距離;00857-TW.ptc Page 26 1238097 _Case No. 93106823_ YYYY _ ^ _ VI. Scope of patent application 1 6. The method for polishing lens fiber according to item 15 of the scope of patent application, including the following steps: The optical fiber is rotated to a set angle along the second moving direction, and the lens fiber is moved to a third set distance along the first moving direction; the protruding portion of the lens fiber is ground into a round head; and the lens fiber Move to the origin in the first movement direction. 17. The lens fiber polishing method according to item 12 of the scope of the patent application, wherein the operation mode of the lens fiber is conical (C ο n e-s h a p e d). 18. The method for polishing lens fiber according to item 17 of the scope of patent application, further comprising the following steps: rotating the lens fiber in the second moving direction; grinding the protruding part of the lens fiber into a tapered surface; The optical fiber stops rotating in the second moving direction; the protruding portion of the lens optical fiber is moved to the origin in the first moving direction; and the center line of the optical fiber is reversely rotated to the first setting in the third moving direction angle. 19. The method for polishing a lens fiber according to item 18 of the scope of patent application, further comprising the following steps: rotating the lens fiber to a set angle in the second moving direction, and moving the lens fiber in the first moving direction To a third set distance; 00857-TW.ptc 第27頁 1238097 _案號93106823_年月曰 修正_ 六、申請專利範圍 將該透鏡光纖之該突出部分研磨成一圓頭;以及 將該透鏡光纖沿該第一運動方向移動至該原點。 2 0、依申請專利範圍第1 2項之透鏡光纖研磨方法,其中該 透鏡光纖之操作模式係為楔形狀(Wedge-shaped)。 2 1、依申請專利範圍第2 0項之透鏡光纖研磨方法,另包含 下列步驟: 將該透鏡光纖之該突出部分沿該第一運動方向移動至該 原點;以及 將該光纖中心線反向沿該第三運動方向旋轉至該第一設 定角度。 2 2、依申請專利範圍第1 2項之透鏡光纖研磨方法,其中該 透鏡光纖之操作模式係為使用者自訂(User-defined)。 2 3、依申請專利範圍第2 2項之透鏡光纖研磨方法,其中該 使用者自訂係為四邊斜面。 2 4、依申請專利範圍第2 3項之透鏡光纖研磨方法,另包含 下列步驟: 將該透鏡光纖沿該第二運動方向旋轉至一第三設定角 度; 將該透鏡光纖沿該第一運動方向移動至一第二設定距00857-TW.ptc Page 27 1238097 _Case No. 93106823_ Years and months Amendment_ VI. Patent application scope Grind the protruding part of the lens fiber into a round head; and move the lens fiber along the first direction of movement to The origin. 20. The method for polishing a lens fiber according to item 12 of the scope of the patent application, wherein the operation mode of the lens fiber is a wedge-shaped. 2 1. The lens fiber polishing method according to item 20 of the patent application scope, further comprising the following steps: moving the protruding portion of the lens fiber to the origin along the first movement direction; and inverting the center line of the fiber Rotate to the first set angle in the third movement direction. 2 2. The lens fiber polishing method according to item 12 of the scope of the patent application, wherein the operation mode of the lens fiber is user-defined. 2 3. The method for polishing lens fiber according to item 22 of the scope of patent application, wherein the user-defined system is a four-sided bevel. 24. The method for polishing a lens fiber according to item 23 of the patent application scope, further comprising the following steps: rotating the lens fiber to a third set angle in the second moving direction; and moving the lens fiber in the first moving direction Move to a second set distance 00857-TW.ptc 第28頁 1238097 —_案號93106823_年月日_修正 _ 六、申請專利範圍 離, 將該透鏡光纖之該突出部分研磨成一第二設定表面; 將該透鏡光纖沿該第二運動方向旋轉至一第四設定角 度; 將該透鏡光纖沿該第一運動方向移動至一第三設定距 離; 將該透鏡光纖之該突出部分研磨成三第一設定表面; 將該透鏡光纖沿該第二運動方向旋轉至一第五設定角 度; 將該透鏡光纖沿該第一運動方向移動至一第四設定距 離; 將該透鏡光纖之該突出部分研磨成一第四設定表面; 將該透鏡光纖沿該第一運動方向移動至該原點;以及 將該光纖中心線反向沿該第三運動方向旋轉至該第一設 定角度。 2 5、依申請專利範圍第2 4項之透鏡光纖研磨方法,另包含 下列步驟: 將該透鏡光纖沿該第二運動方向旋轉至一設定角度,且 將該透鏡光纖沿該第一運動方向移動至一第三設定距離; 將該透鏡光纖之該突出部分研磨成一圓頭;以及 將該透鏡光纖沿該第一運動方向移動至該原點。00857-TW.ptc Page 28 1238097 —_ Case No. 93106823_Year_Month_Revision_ 6. The scope of patent application is separated, the protruding part of the lens fiber is ground into a second setting surface; the lens fiber is moved along the first Rotate two movement directions to a fourth set angle; move the lens fiber to a third set distance along the first movement direction; grind the protruding portion of the lens fiber into three first set surfaces; move the lens fiber along The second movement direction is rotated to a fifth set angle; the lens fiber is moved to a fourth set distance along the first movement direction; the protruding portion of the lens fiber is ground into a fourth set surface; the lens fiber Moving to the origin along the first movement direction; and rotating the optical fiber centerline in the third movement direction to the first set angle in the opposite direction. 25. The lens fiber polishing method according to item 24 of the patent application scope, further comprising the following steps: rotating the lens fiber to a set angle in the second moving direction, and moving the lens fiber in the first moving direction To a third set distance; grinding the protruding portion of the lens fiber into a round head; and moving the lens fiber to the origin along the first movement direction. 00857-TW.ptc 第29頁00857-TW.ptc Page 29
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