1234489 玖、發明說明: 【發明所屬之技術領域】 本發明係有關一種由熱塑性樹脂發泡體組成之遮罩材 料。 【先前技術】 以往,如第7圖以及第8圖之所示,由聚苯乙烯等熱 塑性樹脂的發泡體組成之遮罩材料(丨p),一般係提供一種 由相對於保護對象的孔部或凹部(2p)的插入部(3p),和設 置於插入部(3P)根端的頭部(4p)所組成之實心遮罩材料 (1P)。(參照專利文獻1)。 [專利文獻1] 專利文獻1 ·日本專利實開昭62-199173號公報(第4 頁至第7頁,第1圖) 【發明内容】 (發明所欲解決之問題) 但是,於上述習知之遮罩材料(lp)中,遮罩材料(ιρ) 之材料的熱塑性樹脂的發泡體之耐熱性低,$罩4才料(ιρ) 使用時的加熱’會使料材料(lp)#很A的變形.收縮, 所以難以回收利用遮罩材料。為此,冑用過—次的遮罩材 料(1P) ’不能回收利用而只能作廢棄處理的情況並不少 見。然而,對遮罩材料(1P)作廢棄處理時,幾乎係以燃燒 處理而進行’因此,燃燒處理時所排出之氣體具有成為大 氣污染或地球溫暖化原因之一的問題。 (解決問題之方案) 315348 5 1234489 本發明提供解決上述習知問θ 白^問續之方法,而提供一種由 熱塑性樹脂發泡體所組成之遮罩 ^皁材枓(1、11),並相對於保 護對象的孔部或凹部(2、i2)且古枯 、具有插入部(3、13),再從外圍 經由規定厚度形成空穴部(6、16)。 該熱塑性樹脂發泡體的發泡倍率係1〇至8〇倍,從外 圍至空穴部(6、16)周壁的厚度了係以5至3()麗為佳。 又’於該插入部(3、13)的外圍以設置有複數條的肋 (rib)(5、15)為佳。 [作用] —於本發明之遮罩材料⑴中,藉由於遮罩材料⑴設置空 八部(6) ’就能謀求熱塑性樹脂材料的節約。也就是,因只 需設置該空穴部(6)的部分,就能減低熱塑性樹脂,由此也 就能減低遮罩材料(1)之廢棄物的處理量。 【實施方式】 [實施例1] 依妝第1圖以及第2圖所示之實施例說明本發明。 由熱塑性樹脂發泡體組成之遮罩材料(1),係由相對於 保護對象的孔部或凹部(2、12)的插入部(3)和設置於插入部 (3)根端的頭部(4)所組成,其中,於該插入部(3)的外圍凸 設有複數條方柱狀的肋(5),並且,從該頭部(4)的上面開始 攸外圍經由規定厚度T形成空穴部(6)(參照第1圖)。 遮罩材料(1)之插入部(3)對應於圓孔狀的凹部(2)形成 為圓錐形狀,插入部(3)先端部的直徑D】設定成略小於凹 部(2)的直彳f d,插入部(3)根端部直徑設定成略大於凹 6 315348 1234489 部(2)直徑cKD^cKDj。依昭沐罢u 為此等錐形狀,在遮罩材料(、=罩材料⑴之插入部⑺形成 材料⑴儘量不從凹部(2) ^於凹部(2)時,為使遮罩 固定。 丨()脫洛,猎由其彈性反彈力而牢固地 再者,遮罩材料(!)的 、^ ^ 的士 η /-间上 形成為略大於插入部(3) 、 從圓柱狀,從該頭部(4)的上而問& 办勺邱以、^ 5上面開始形成有圓孔狀的 厚度Τ係5至3。_,作以i。至二圍至空穴部(6)周壁的 仁以10至20mm為佳。 稀罩材料⑴之材料,係使用聚丙稀⑽、聚乙 h )、♦本乙稀(PS)、聚氯化乙婦(Pvc,p_(vinyl ide))丙烯腈-丁二烯-笨乙烯樹脂(ab $, acrylonitrile-butadiene-stvrenp^^ aa ^ ^ y )寺的熱塑性樹脂發泡體,但 攸材料的廉價方面而言,聚苯乙稀係最佳之材料。 又,該熱塑性樹脂的發泡倍率係10至8〇倍,較佳 20至70倍,最佳為30至65倍。 ^使用該遮罩材料⑴施以塗料的表面處理時,先於保 護對象的孔部或凹部⑺插入遮罩材料⑴的插入部⑺,再 對保護對象安I遮罩材料⑴後,施行塗U的表面處理。 然後’方;塗裝等的表面處理完成後’從保護對象的孔部或 凹部(2)卸下該遮罩材料(1)。 / 藉由如此使用遮罩材料(丨)並施行塗裝等的表面處 理,就能防止對保護保護對象的孔部或凹部(2)以及其周緣 部分施以表面處理。 如上所述,藉由於遮罩材料(1)設置空穴部(6),就能謀 315348 7 1234489 求熱塑性樹脂材料的節約。也就是,因只需設置該空穴部 (,)的^刀,就旎減低熱塑性樹脂,由此也就能減低遮罩材 料(1)之廢棄物的處理量。 又,熱塑性樹脂發泡體的發泡倍率如係丨〇至8 〇倍, 就能得到適度的彈性,因此遮罩材料⑴的拆裝就變得^ 易。 於熱塑性樹脂發泡體的發泡倍率不足丨〇倍時,因彈性 不足,遮罩材料(”就不易插著於保護對象的凹部另一 方面,熱塑性樹脂發泡體的發泡倍率一旦超過8〇倍時,反 而得到過度的彈性’因此遮罩材料⑴就容易從保護對象的 凹部(2)上脫落。 再者,從該頭部(4)的外圍至空穴部(6)周壁的厚度τ 一旦係5至30mm,就能確保遮罩材料(1)有足夠的機械強 度,同呀也能充分取得材料減低的效果。 從遮罩材料(1)頭部(4)的外圍至空穴部(6)周壁的厚度 τ不足5mm日才,遮罩材料(丨)的機械強度就不足,因此遮 罩材料⑴就容易受損傷,另一方面,從遮罩材料⑴頭部⑷ 的外圍至空穴部(6)周壁的厚度τ超過3()随時,材料節約 效果就變小。 又再者,於遮罩材料(1)的插入部外圍一旦設置有肋 (5),因該肋(5)易彈性變形使該肋(5)就緊貼保護對象的孔 部或凹部(2)的内周壁,所以對於保護對象的孔部或凹部(?) 就月b增強遮罩材料(1 )的固定力。 (實施例2) 315348 8 1234489 於第3圖至第5圖中表示其他實施例。 相對於第1圖以及第2圖所示之實施例1,本實施例 I、熱塑性樹脂發泡體組成的遮罩材料(11),由相對於保 叹對象的孔部或凹部(12)的插入部(13)、和設置於插入部 (3)根立而的頭部(1 4)所組成,其中,於該插入部(丨3)的外圍 又有凸起複數條四稜柱狀的肋(丨5 ),並且於該頭部(1 4)的外 側面彳欠外圍經由規定的厚度Τ形成空穴部(1 6)(參照第3 圖)。 遮罩材料(11)的插入部(13)以對應梯形方孔狀的凹部 (1 2)形成為略成梯形的方柱狀,該插入部(13)的大小設定成 略同於或略小於該凹部(12)的大小,再有,肋(15)和肋(15) 之間的寬度W設定成大於凹部(12)的寬度w。因此,藉由 插入部(1 3)的大小設定成略同於或略小於該凹部(丨2)的大 小,且肋(15)和肋(15)之間的寬度貿設定成大於凹部(12) 的寬度w,在遮罩材料插著於凹部(12)時,而不妨礙且 容易地於凹部(12)插著遮罩材料(11)之同時,經肋(15)的彈 性變形能牢固地固定。此時,保護對象的凹部〇2)周緣由 於遮罩材料(11)的頭部(14)覆蓋,遮罩材料(11)的插入部 (13)的大小即使小於保護對象的凹部(12),於凹部(12)安裝 遮罩材料(1 1)後’在施行塗裝等的表面處理時,塗料等也 不會附著於保護對象的凹部(1 2)。 又,遮罩材料(11)的頭部(14)形成為略大於插入部(13) 的方柱狀’從该頭部(1 4 )的外側面開始形成有方孔狀的空 穴部(16)。再且,從頭部(14)的外圍至空穴部〇6)周壁的厚 315348 9 1234489 又系至30mm’但最佳之厚度T係1〇至20mm(參照第 4圖以及第5圖)。 對於該遮罩材料⑴)之材料,係使用和實施例i同樣 的熱塑性樹脂的發泡體,該熱塑性樹脂的發泡體的發泡倍 率,也和實施例1同樣的發泡倍率。 使用本實施例的遮罩材料⑴),能得到和實施例i同 樣的作用效果。 也就疋,/、需设置該空穴部(i 6)的部分,就能減低熱 塑性樹脂’由此能減低遮罩材料⑴之廢棄物的處理量。 又,因熱塑性樹脂發泡體的發泡倍率係10至80倍, 所以就能得到適度的彈性,遮罩材料⑴)的拆裝也 容易。 再者,因從該頭部(14)的外圍至空穴部(16)周壁的厚度 τ係5至3Gmm’所以就能確保料材料⑴)有足夠的機械 強度,同時也能充分取得材料減低的效果。 又再者,因於遮罩材料⑴)的插人部(13)外圍設置有肋 ⑽’所以該肋(15)的彈性變形使該肋〇5)就緊則呆護對象 的孔部或凹部⑽的内周壁’對於保護對象的孔部或凹部 (12)就能增強遮罩材料(1)的固定力。 —以上,依照實施例說明本發明的實施方式,但本發明 的範圍並不限定於此’也可能相對於申請專利範圍所^的 目的而變更·變形。 例如,除本實施例以外,如第6圖之所示,亦可從頭 部⑷的上面至插人部(3)的深度位置設置該遮罩材料的 315348 10 1234489 空穴部⑷,且從遮罩材料⑴的外圍至空穴部⑷周壁的厚 度T設定成5至3〇mm。 子 又’亦可從頭部⑷的上面至插人部⑺的下面貫通 該遮罩材料⑴的空穴部(6),且從遮罩材料⑴的二 穴部(6)周壁的厚度T設定成5至3〇mm。 二 [發明之功效] 八本^明中,因只需於遮罩材料的頭部設置空穴部的 二勿=減:熱塑性樹脂,由此也就能減低遮罩材料之廢 暖化。、地理里,亚且緩和燃燒處理時的大氣污染或地球溫 【圖式簡單說明】 ,1圖以及第2圖係顯示本發明的實施例。 第1圖係遮罩材料的斜視圖。 第2圖係遮罩材料的說明剖視圖。 =3圖係其他實施例的遮罩材料的斜視圖。 f 4圖係其他實施例的遮罩材料的說明縱剖視圖。 =5圖係其他實施例的遮罩材料的說明側剖視圖。 A圖係另外其他遮罩材料的說明側剖視圖。 第7圖係習知例的遮罩材料的斜視圖。 第8圖係習知例的遮罩材料的說明側剖視圖。 卜11 遮罩材料 2、12 3 \ 13 插入部 4、14 5 ”5 肋 T 厚度 ^ 1 〇 凹部(或孔部) 頭部 空穴部 315348 111234489 发明 Description of the invention: [Technical field to which the invention belongs] The present invention relates to a masking material composed of a thermoplastic resin foam. [Prior art] Conventionally, as shown in FIG. 7 and FIG. 8, a masking material (丨 p) composed of a foam of a thermoplastic resin such as polystyrene is generally provided with a hole facing the protection object. A solid masking material (1P) composed of an inserting portion (3p) of a portion or a recessed portion (2p) and a head (4p) provided at the root end of the inserting portion (3P). (Refer to Patent Document 1). [Patent Document 1] Patent Document 1 · Japanese Patent Laid-Open Publication No. 62-199173 (pages 4 to 7, page 1) [Summary of the Invention] (Problems to be Solved by the Invention) Among the masking materials (lp), the thermoplastic resin foam of the material of the masking materials (ιρ) has low heat resistance. The heating of the masking materials (lp) during use will make the materials (lp) # 很The deformation and shrinkage of A make it difficult to recycle the masking material. For this reason, it is not uncommon for the used mask material (1P) ′ to be recycled and can only be disposed of. However, when disposing of the masking material (1P), it is almost performed by a combustion process'. Therefore, the gas discharged during the combustion process has a problem that it may be one of the causes of air pollution or global warming. (Solution to solve the problem) 315348 5 1234489 The present invention provides a method for solving the above-mentioned conventional problems, and provides a mask made of a thermoplastic resin foam ^ soap material (1, 11), and The pores or recesses (2, i2) that are to be protected are quaint and have insertion portions (3, 13), and the cavity portions (6, 16) are formed from the periphery through a predetermined thickness. The expansion ratio of the thermoplastic resin foam is 10 to 80 times, and the thickness from the outer periphery to the peripheral wall of the cavity portion (6, 16) is preferably 5 to 3 mm. A plurality of ribs (5, 15) are preferably provided on the periphery of the insertion portion (3, 13). [Action]-In the masking material ⑴ of the present invention, by providing the masking material 空 with an empty part (6) ', savings in the thermoplastic resin material can be achieved. That is, since only the cavity portion (6) is required, the thermoplastic resin can be reduced, and the amount of waste of the masking material (1) can be reduced. [Embodiment] [Example 1] The present invention will be described with reference to the examples shown in Figs. 1 and 2. A masking material (1) composed of a thermoplastic resin foam is composed of an insertion portion (3) opposite to a hole or a recess (2, 12) of the object to be protected, and a head portion ( 4), wherein a plurality of square column-shaped ribs (5) are convexly provided on the periphery of the insertion portion (3), and the periphery of the insertion portion (3) is formed by a predetermined thickness T to form a cavity Acupoint (6) (see Figure 1). The insertion part (3) of the masking material (1) is formed into a conical shape corresponding to the circular hole-shaped recess (2), and the diameter D of the tip of the insertion part (3) is set to be slightly smaller than the straight fd of the recess (2). , The diameter of the root end of the insertion part (3) is set to be slightly larger than the diameter cKD ^ cKDj of the recess 6 315348 1234489 part (2). According to Zhao Muu, for this conical shape, in order to keep the mask fixed when the mask material (, = mask material ⑴ insertion part ⑺ forming material) is not as far as possible from the recess (2) ^ to the recess (2). 丨() Delo, hunting firmly by its elastic rebound force, the ^ ^ taxi η /-of the masking material (!) Is formed slightly larger than the insertion portion (3), from a cylindrical shape, from this The upper part of the head (4) & handle spoon Qiu Yi, ^ 5 began to form a circular hole-shaped thickness T series 5 to 3. _, for i. To the periphery to the cavity wall (6) peripheral wall The thickness of the kernel is preferably 10 to 20mm. The material of the thin cover material is polyacrylamide, polyethylene (h), polypropylene (PS), and polyvinyl chloride (vinyl ide). Acrylonitrile-butadiene-stvrenp ^^ aa ^ ^ y) is a thermoplastic resin foam, but in terms of the material's low cost, polystyrene is the best. material. The expansion ratio of the thermoplastic resin is 10 to 80 times, preferably 20 to 70 times, and most preferably 30 to 65 times. ^ When using this masking material ⑴ for surface treatment of paint, insert the masking material ⑴ into the insertion part ⑺ before the hole or recess 凹 of the object to be protected, and then apply the masking material ⑴ to the object to be protected, and then apply U Surface treatment. After the surface treatment such as painting is completed, the masking material (1) is removed from the hole or recess (2) of the object to be protected. / By using the masking material (丨) and performing surface treatment such as coating, surface treatment can be prevented from being applied to the hole portion or the recessed portion (2) for protecting the protection target and the peripheral portion thereof. As described above, by providing the cavity portion (6) with the masking material (1), it is possible to reduce the cost of the thermoplastic resin material by 315348 7 1234489. That is, the thermoplastic resin can be reduced by simply providing the cutter of the cavity portion (,), thereby reducing the amount of waste of the masking material (1). In addition, if the expansion ratio of the thermoplastic resin foam is 0-1 to 80 times, moderate elasticity can be obtained, so that it is easy to disassemble and assemble the mask material ⑴. When the expansion ratio of the thermoplastic resin foam is less than 〇0, due to insufficient elasticity, the masking material ("is not easy to be inserted into the concave portion of the protection object. On the other hand, once the expansion ratio of the thermoplastic resin foam exceeds 8 〇times, it will get excessive elasticity, so the masking material ⑴ will easily fall off from the recessed part (2) of the object to be protected. Furthermore, the thickness from the periphery of the head (4) to the peripheral wall of the cavity (6) τ Once it is 5 to 30mm, it can ensure that the masking material (1) has sufficient mechanical strength, and the effect of reducing the material can be fully achieved. From the periphery of the head (4) of the masking material (1) to the cavity The thickness τ of the peripheral wall of the part (6) is less than 5mm. The mechanical strength of the masking material (丨) is insufficient, so the masking material ⑴ is easily damaged. On the other hand, from the periphery of the masking material ⑴ head ⑷ to When the thickness τ of the peripheral wall of the cavity portion (6) exceeds 3 (), the material saving effect becomes smaller. Moreover, once the rib (5) is provided on the periphery of the insertion portion of the mask material (1), the rib (5) 5) Easily elastically deformed so that the rib (5) is closely attached to the hole or recess of the protection object ( 2) The inner peripheral wall, so that the fixing force of the masking material (1) is enhanced for the hole or recess (?) Of the protection object. (Example 2) 315348 8 1234489 is shown in Figures 3 to 5 Other Embodiments: In contrast to the embodiment 1 shown in Figs. 1 and 2, the mask material (11) composed of a thermoplastic resin foam in this embodiment I is composed of a hole or a recess with respect to the object of sigh. (12) The insertion part (13) and the head (1 4) provided on the insertion part (3), wherein a plurality of quadrangular prisms are raised on the periphery of the insertion part (丨 3). The ribs (5) are shaped like cavities (1) (6) on the outer surface of the head (1) and the outer surface of the head (1) through a predetermined thickness T (see Figure 3). The insertion portion (13) is formed into a slightly trapezoidal square column shape with a concave portion (12) corresponding to a trapezoidal square hole shape. The size of the insertion portion (13) is set to be slightly the same as or slightly smaller than the size of the concave portion (12). Furthermore, the width W between the rib (15) and the rib (15) is set larger than the width w of the recess (12). Therefore, the size of the insertion portion (1 3) is set to be slightly the same as Or slightly smaller than the size of the recess (丨 2), and the width between the rib (15) and the rib (15) is set to be greater than the width w of the recess (12), when the masking material is inserted in the recess (12) Without obstructing and easily inserting the masking material (11) in the recessed portion (12), the elastic deformation of the ribs (15) can be firmly fixed. At this time, the periphery of the recessed portion (2) of the protection object is shielded. The head (14) of the material (11) is covered, and even if the size of the insertion part (13) of the masking material (11) is smaller than the recessed part (12) of the protection object, the masking material (1 1) is installed on the recessed part (12). 'During surface treatment such as painting, paint and the like will not adhere to the recessed part (1 2) to be protected. In addition, the head (14) of the masking material (11) is formed into a square pillar shape slightly larger than the insertion portion (13). A square hole-shaped cavity is formed from the outer surface of the head (1 4) ( 16). Furthermore, the thickness of the peripheral wall from the periphery of the head (14) to the cavity portion 315348 9 1234489 is 30 mm 'again, but the optimal thickness T is 10 to 20 mm (see Figs. 4 and 5). As for the material of the masking material i), the same thermoplastic resin foam as in Example i was used. The foaming ratio of the thermoplastic resin foam was also the same as in Example 1. By using the mask material (i) of this embodiment, the same effect as that of the embodiment i can be obtained. In other words, the portion where the cavity portion (i 6) needs to be provided can reduce the thermoplastic resin 'and thereby reduce the amount of waste of the masking material. In addition, since the expansion ratio of the thermoplastic resin foam is 10 to 80 times, moderate elasticity can be obtained, and the masking material (i) can be easily removed and attached. In addition, since the thickness τ from the periphery of the head portion (14) to the peripheral wall of the cavity portion (16) is 5 to 3 Gmm ', the material material 料) can be ensured to have sufficient mechanical strength, and at the same time, material reduction can be fully achieved. Effect. Furthermore, because a rib ⑽ is provided on the periphery of the insertion portion (13) of the cover material ⑴), the elastic deformation of the rib (15) makes the rib (5) tight, so that the hole or recess of the object to be protected The inner peripheral wall of the cymbal can increase the fixing force of the masking material (1) to the hole or recess (12) of the protection target. -In the above, the embodiments of the present invention have been described in accordance with the examples. However, the scope of the present invention is not limited to this, and may be changed or deformed relative to the purpose of the scope of patent application. For example, in addition to this embodiment, as shown in FIG. 6, the 315348 10 1234489 cavity portion ⑷ of the masking material may be set from the top of the head ⑷ to the depth position of the insertion portion (3), and from the cover The thickness T from the periphery of the cover material ⑴ to the peripheral wall of the cavity ⑷ is set to 5 to 30 mm. The child can also penetrate the cavity portion (6) of the masking material ⑴ from the upper part of the head ⑷ to the lower part of the inserting part ⑺, and the thickness T of the peripheral wall of the two-hole portion (6) of the masking material ⑴ can be set to 5 to 30 mm. [Effect of the invention] In the eight books, it is only necessary to provide a cavity portion on the head of the masking material. Erwu = minus: thermoplastic resin, which can also reduce the waste warming of the masking material. In geography, the air pollution or global temperature during the combustion process is moderated. [Schematic description] Figures 1 and 2 show an embodiment of the present invention. Figure 1 is a perspective view of a mask material. Fig. 2 is an explanatory cross-sectional view of a mask material. = 3 is a perspective view of a mask material of another embodiment. FIG. 4 is a longitudinal sectional view of a mask material according to another embodiment. = 5 This is an explanatory side cross-sectional view of a mask material of another embodiment. Figure A is an illustrative side cross-sectional view of another masking material. Fig. 7 is a perspective view of a conventional mask material. Fig. 8 is an explanatory side cross-sectional view of a masking material of a conventional example. Bu 11 Masking material 2, 12 3 \ 13 Insertion part 4, 14 5 ”5 Rib T thickness ^ 1 〇 Recess (or hole) Head Cavity part 315348 11