1233874 五、發明說明（1) 一、〔發明所屬之技術領域〕： 本發明係有關於一種以不銹鋼為基材鑲鑽之製造方法 ’特別是指鑽飾於不銹鋼基材上之製造方法，提昇生產效 率及產品品質。 一、〔先前技術〕： 古按，一般鑽石特有之多角面折射，呈對晶瑩剔透之閃 壳效果早已為多數人所喜愛；由於鑽石具有與他種寶石不 ，之特殊美感，當有鑑於鑽石，乃極其昂貴的物品，更不 :廣被θ遍、大量的使用於裝飾，因而早有飾品學者開發 之假鑽飾，而以低價位出，，供應於衣物拉鏈 （如第1圖）、皮包、髮筐、皮鞋、涼鞋···等物 : 上鑲嵌之鑽飾，皆以成排或整面之 方式、米呈現與眾不同又具搶眼的美感。 然，現在坊間常用低價位鑲鑽飾 同的結合方式： 队+汴卞有下列不 如第1圖所示，包括一半、、典 周向下外張擴開成多角面狀的：切1233874 V. Description of the invention (1) 1. [Technical field to which the invention belongs]: The present invention relates to a manufacturing method of diamond setting using a stainless steel as a substrate ', particularly a manufacturing method of diamond decoration on a stainless steel substrate, to improve Production efficiency and product quality. I. [Prior art]: Ancient presses, the typical angular refraction unique to diamonds, have a glittering effect on the crystal clear, which has long been loved by most people; because diamonds have a special beauty that is different from other types of gems, Is an extremely expensive item, not to mention: it has been widely used for decoration and has been widely used by θ. Therefore, fake diamond jewelry developed by jewelry scholars has been sold at low prices for clothing zipper (as shown in Figure 1). , Leather bags, hair baskets, leather shoes, sandals, etc .: The diamonds inlaid on the upper, all in a row or the whole surface, present a distinctive and eye-catching beauty. Of course, nowadays, low-priced diamond-studded ornaments are often used in the same combination: The team + 汴 卞 has the following, as shown in Figure 1, including half, squares, etc., and spread out into a polygonal shape: cut
成一多角錐面A3,悬太然後再向下形 4,形成-只㈣a。 心形成—具尖錐狀的錐端A 的成種接在模具内士塑膠物結合 作業，即在打開之射具上 查，該結合方式乍看 =飾=:丄其結合強度極佳，惟 令易結合，但仍具有各種缺點 1233874 五、發明說明（2) 1 ·不良率高，影響生產效率： 不良排人之鑽飾位置不正蜂或不對，則射出即為 2 ·外觀不良： 由塑膠溶液非適量放置，即易在鑽飾旁造成溢 料的毛邊，影響鑽飾表面之美觀度，影響整體美感 是故，刖述之鑲鑽方式（將鑽飾鑲在塑膠體），不异 溢膠’就是鑽飾表©形成污髒及影響美觀，未能凸顯鑽 ，因此曾有業者利用較高級鑽飾方式（係指被鑲鑽之母 ’直接將錢石固冑，不另加黏固劑），僅適用於κ金、= 等較易加工之材料做為基材，然，如白κ金可保存久 但價格昂t，需求性不大-因人而異，銅材雖價廉，但易 ^蝕無法保存久遠’但對於不銹鋼材具有價廉又可保存久 遠特性之材質，卻一直無法有效應用於高級鑲鑽之基材上 ’係因不銹鋼材質硬地較高，具有不易切削及加工之強韌 f ’尤其是鑲鑽之細小作業，；^管係使用CNC機械加工或 傳：：工鑲製，均會因刀具的磨損問題及以人工排列細小 Ϊ:?麻：但加工速度的緩慢、困難且耗費人力，更難以 達到經濟效益。 极炎曰有業界研發出一種可改良習知無法利用不銹 鑲鑽之基材的不錄鋼材之鑲鑽方法（其申請案 號為第861 09368號-如第3圖所示），該案的不錄鋼材之 1233874 五、發明說明（3) 基材c i上進行鑽孔C 2加工後，施以放電加工蝕刻C 3 、表面電解研磨0 4、鑲鑽固定C 5，即為成品C 6，而 其中置在放電加工機上，對不銹鋼材之基材c 1進行放電 加工蝕刻C 3，直接完成於不銹鋼材之基材C 1上刻出欲 鑲固鑽石之石柱，在鑽孔C 2時未定出中心位置，致使在 不錄鋼材之基材C 1上鑽設的中心孔位易產生偏移，且在 鑽孔c 2後的中心孔間距不一又不精確，以此種放電加工 蝕刻方式雖然解決CNC加工機或傳統人工鑲製，但對不銹 鋼材之基材C 1進行放電加工餘刻C 3的方式並非是鎮錢 最佳方法。 三、〔發明内容〕： 本發明人有鑑於雖利用不銹鋼材質做為鑲鑽之基材， 但仍存在有中心孔位易偏移造成孔與孔間距不一等上述缺 失’乃加以研究，並朝提高生產效率及產品品質、降低生 產成本等目標著手設計，進而研發完成一種利用不錄鋼為 基材的鑲鑽製造方法。 本發明之主要目的，係在提供一種以不銹鋼材質為鑲 鑽基材，藉由CNC加工機器製作銅極，再以銅極以放電方 式加工在不銹鋼基材為所需之雛形，同時加工出中心定位 岛，進行喷砂、電解、修邊及底面研磨、鑽孔及鑲鑽珠 來儿成鑲鑽，可提高生產效率及產品品質， 之效果。 X 4里厓 本發明之主要特徵係利 再以銅極放電方式加工在 用放電（CNC )機器製作銅極 不銹鋼基材上，以達到工作物 1233874 五、發明說明（4) 所需之雛形，並同時加工出定位，將已放電加工基材用噴 砂方式去除表面之雜物，再以電解方法去除基材的硬化表 面，經修邊及底面研磨，後以檢測定位器及進行CNC鑽孔 並鑽出鑲鑽所需之位置及深度’後以人工方式鑲入錢珠， 令鑽珠在孔位達到定位，並以孔位周緣突設的腳座製作冶 具將其鑽珠镶住，達到量產快速’提昇其品質精良之實質 效益。 四、〔實施方式〕： 有關本發明為達上述之目的及功效，所採用之技術手 段’兹舉一較佳實施例配合圖式與圖號所示，詳述如下： 首先，請參閱第4圖所示之本發明流程圖，並同時配 合第5〜1 2圖操作步驟動作示意圖，包括以下之步驟·· a·夾料1:係以不銹鋼材進行裁切製成所須之基材 1 0，依所欲製成之加工物品或自行提供加工物的基材1 〇 (如項鍊墜子、手鍊鍊帶之鏈節· ·•等加工成不銹鋼 基材一如第5圖所示）； b ·放電（CNC)加工2 :以CNC機器製作銅極，再以銅 極以放電方式加工在工作物（不銹鋼基材）上，以達到工 作物所需之雛形並可加工定出中心孔位2 0 —如第6、7 圖，方便後續作業； t c ·喷砂3 :將已放電加工工作物用喷砂方式去除表 面之雜物一如第8圖，具有清潔及美化表面之功效，且可 去除表面放電加工後遺留的硬表面； d ·電解4 :將喷砂3完之工作物清洗乾淨，再以電Form a polygonal pyramid surface A3, hang too much and then shape downward 4, forming-only ㈣a. Heart formation—The seed with a tapered cone end A is connected to the plastic object inside the mold, which is checked on the open shooter. The bonding method at first glance = decoration =: 丄 its bonding strength is very good, but It is easy to combine, but still has various shortcomings. 1233874 V. Description of the invention (2) 1 · High defect rate, which affects production efficiency: If the position of the diamond ornaments that are badly discharged is incorrect or incorrect, the injection is 2 · Bad appearance: Made of plastic The solution is not placed in an appropriate amount, that is, it is easy to cause flashes next to the diamond jewelry, which affects the aesthetics of the diamond jewelry surface and affects the overall aesthetics. Therefore, the method of setting the diamond (setting the diamond jewelry in the plastic body) does not overflow. Glue is the surface of the diamond ornament. It is dirty and affects the beauty. It has not highlighted the diamond. Therefore, some people have used higher-level diamond ornaments (referring to the mother of diamonds) to fix the stones directly without additional cement. Agent), only suitable for κ gold, = and other relatively easy-to-process materials as the substrate, however, such as white κ gold can be stored for a long time but the price is too high, the demand is not great-varies from person to person, although copper is cheap , But susceptible to corrosion and can not be stored for a long time 'but it is cheap and guaranteed for stainless steel The material with long-term characteristics has not been able to be effectively applied to the base material of advanced diamond. 'Because of the high hardness of stainless steel, it is tough and difficult to cut and process.' Especially for the small operations of diamond setting; Using CNC machining or transmission :: Inlaying, due to the wear of the tool and the manual arrangement of small Ϊ :? Ma: But the processing speed is slow, difficult and labor-intensive, and it is more difficult to achieve economic benefits. Jiyan said that the industry has developed a diamond-inlaying method (the application number is 861 09368-as shown in Figure 3) that can improve the non-recorded steel material that is conventionally unable to use stainless diamond-set diamond substrates. 1233874 of the non-recorded steel V. Description of the invention (3) After drilling C 2 on the base material ci, it is subjected to electrical discharge etching C 3, surface electrolytic polishing 0 4, and diamond-fixed C 5 is the finished product C 6 , And it is placed on the electric discharge processing machine, and the stainless steel base material c 1 is subjected to electric discharge etching C 3, and the stone pillar to be set with diamond is carved directly on the stainless steel base material C 1, and the hole is drilled. The center position was not determined at C2, so that the center hole drilled on the base material C1 that does not record steel is prone to shift, and the center hole spacing after drilling c2 is different and inaccurate. Although the electrical discharge machining etching method solves the CNC processing machine or the traditional manual setting, the method of performing the electrical discharge machining on the stainless steel substrate C 1 and leaving it C 3 is not the best way to save money. 3. [Inventive Content]: The inventor has studied the above-mentioned shortcomings in view of the fact that although stainless steel is used as the base material for the diamond setting, there are still the above-mentioned shortcomings, such as the central hole position is easy to shift and the hole-to-hole spacing is not the same. Designing toward the goal of improving production efficiency and product quality, and reducing production costs, and then developed a diamond manufacturing method using non-recorded steel as the substrate. The main object of the present invention is to provide a stainless steel material as a diamond-studded base material, a copper electrode is manufactured by a CNC processing machine, and then the copper electrode is processed by a discharge method on a stainless steel base material as a required prototype, and a center is processed at the same time. Positioning the island, sand blasting, electrolysis, trimming and bottom grinding, drilling and setting diamond beads into diamonds can improve production efficiency and product quality. X 4 Li Ya The main feature of the present invention is that it is processed by copper electrode discharge on a copper electrode stainless steel substrate using a discharge (CNC) machine to achieve the working object 1233874 V. Description of the invention (4) The prototype required At the same time, the positioning is processed. The surface of the discharge-processed substrate is removed by sandblasting, and the hardened surface of the substrate is removed by electrolytic method. After trimming and bottom grinding, the positioner and CNC drilling are performed. After drilling out the position and depth required for setting the diamond, insert the beads manually, so that the beads can be positioned in the hole position, and use the foot sockets protruded from the periphery of the hole to set the diamond beads to achieve the amount Producing fast 'to improve its substantial benefits of superior quality. 4. [Embodiment]: The technical means adopted by the present invention to achieve the above-mentioned objects and effects is described below with reference to a preferred embodiment in conjunction with the drawings and figures. First, please refer to Section 4 The flow chart of the present invention shown in the figure, together with the operation schematic diagrams of the operation steps shown in Figures 5 to 12 at the same time, includes the following steps: a. Clip material 1: is made of stainless steel to make the required substrate 10, according to the desired processed articles or substrates provided by themselves (such as necklace pendants, bracelets, chain links, etc. processed into stainless steel substrates as shown in Figure 5); b. Discharge (CNC) processing 2: CNC machines are used to make copper electrodes, and then the copper electrodes are processed on the work (stainless steel substrate) by discharge to achieve the prototype of the work and the center hole position can be processed. 2 0—As shown in Figures 6 and 7, it is convenient for subsequent operations; tc · Sandblasting 3: Sandblasting is used to remove the debris on the surface of the discharge-processed work as in Figure 8, and it has the effect of cleaning and beautifying the surface, and Removal of hard surfaces left after surface discharge machining; d · Electrolysis 4: spraying Clean the work after the sand is finished, and then use electricity
1233874 五、發明說明（5) 解方式處理，目的在使表面徹底還原，使不銹鋼材顯現出 原有亮麗之本色’且可使放電加工後所產生的硬化表面去 除，有利於後績加工； e ·修邊及底面研磨5 ··將電解4完之工作物再以修 邊研磨之工具，把放電加工完之不平整表面加以磨平一如 第9圖，可使工作物呈現出光滑亮麗之表面，使工作物更 為美觀； f ·檢測定位器6 :連結CNC系統中之定位； g ·鑽孔7 :將修邊研磨完工作物再以進行CNC鑽孔 之工作一如第1 〇圖，因先前放電工作定位後再以CNc鑽 孔可準確鑽出所需要鑽珠所需之位置及深度。 h·鑲鑽珠8:將鑽孔完之物件再以人工方式入鑽珠 使其錢珠在孔位達到定位，再以（四腳）或（二腳）或（ 三腳）腳座11製作冶具80、81 (冶具80、80a 下壓端面設有四角錐凹面8 〇 〇、三角錐凹面8 0 〇a — 如第13〜16圖，上述之角錐凹面的夾設角度為60。） 一次方式，將其鑽珠8鑲住，即完成鑲鑽之不銹鋼基材 10 —如第11 、12圖所示。 藉由CNC加工機器製作銅極，再以銅極以放電方式加 工在不銹鋼基材為所需之雛形，同時加工並定出鑲鑽中心 孔位，經由喷砂、修邊及底面研磨，來進行檢測定位器、 鑽孔及鑲鑽珠，使其製造更精確，無須有鑲鑽珠中心孔位 偏移，或有孔間距不一之虞。 綜上所述，本發明以不銹鋼為基材鑲鑽之製造方法，1233874 V. Description of the invention (5) Solution treatment, the purpose is to completely reduce the surface, so that the stainless steel material shows the original bright color, and can remove the hardened surface produced after electrical discharge machining, which is beneficial to subsequent processing; e · Trimming and bottom grinding 5 ·· Trimming and grinding tools will be used to polish the uneven surface after discharge processing as shown in Figure 9 to make the work appear smooth and bright. The surface makes the work more beautiful; f · Detection positioner 6: Connect the positioning in the CNC system; g · Drilling 7: Grind the work before trimming and grinding the work, as shown in Figure 10, After positioning before the previous discharge work, drilling with CNc can accurately drill the required position and depth of the required beads. h · Inlaid diamond beads 8: Insert the drilled objects into the diamond beads manually to make the money be positioned in the hole, and then use (four-legged) or (two-legged) or (three-legged) foot 11 Tools 80 and 81 (The tools 80 and 80a are provided with a quadrangular pyramid concave surface 8000 and a triangular pyramid concave surface 800a—as shown in Figures 13 to 16, the angle between the pyramidal concave surfaces is 60.) One-shot method , Set its diamond beads 8 to complete the diamond-set stainless steel substrate 10-as shown in Figures 11 and 12. The copper electrode is made by a CNC processing machine, and then the copper electrode is processed by a discharge method on a stainless steel substrate as required. At the same time, the center hole position of the diamond setting is processed and blasted, trimmed and ground. Detect the positioner, drilled holes and diamond-encrusted beads to make it more accurate. There is no need to shift the center hole of the diamond-encrusted beads, or there may be different hole spacings. In summary, the manufacturing method of the present invention using stainless steel as a substrate,
第9頁 1233874 五、發明說明（6) 其製造流程確實能達到所預期之功效及使用目的，且其製 造方法亦已突破習知鑲鑽製法之瓶頸，誠已符合發明專利 要件〔具有產業上利用價值〕之要求，又本案申請前更未 曾公知、公用，當已能符合發明專利之申請要件，爰依法 提出發明專利申請，懇請早曰審結，並賜准專利，實深任 感禱。Page 91233874 V. Description of the invention (6) The manufacturing process can indeed achieve the expected efficacy and purpose of use, and its manufacturing method has also broken the bottleneck of the conventional diamond setting method, which has already met the requirements of the invention patent [with industrial Utilization value], and it was not publicly known or used before the application of this case. When it can meet the application requirements of the invention patent, it is required to submit an application for an invention patent according to the law.
第10頁 1233874 圖式簡單說明 五、圖式簡單說明： 第1圖··係習用鑲鑽之前視圖 第2圖：係另一習用鑲鑽之前視圖 第3圖：係申請案號第86109368號之流程圖 第4圖：係本發明之流程圖 第5圖：係本發明製作不銹鋼為基材之立體外觀圖 第6圖··係本發明之放電（CNC )加工前視圖 第7圖：係第6圖放電加工定出孔位之基材俯視圖 第8圖：係本發明之喷砂前視圖 第9圖·係本發明基材經修邊及底面研磨後之俯視圖 第1 0圖：係本發明之鑽孔前視圖 第1 1圖：係本發明冶具未下壓鑲入鑽珠之示意圖 第1 2圖··係本發明冶具鑲入鑽珠之示意圖 第1 3圖：係本發明冶具之前視圖 第1 4圖：係第i 3圖冶具仰視圖 第1 5圖:·係本發明另一冶具之前視圖 第1 6 ® ··係第1 5圖冶具仰視圖 氺圖號說明： 本發明元件圖號： 1 ·夾料 1 1 ·腳座 2 ·放電（CNC)加工 4 ·電解 6 ·檢測定位器 1 0 ·基材 2 0 ·中心孔位 3 ·喷砂 5 ·修邊及底面 7 ·鑽孔 研磨Page 10 1233874 Brief description of the drawings V. Brief description of the drawings: Figure 1 · Front view of the conventional diamond setting Figure 2: Front view of another conventional diamond setting Figure 3: Application No. 86109368 Figure 4 of the flowchart: Figure 5 of the flowchart of the present invention: Figure 3 of the three-dimensional appearance of the stainless steel as the base material of the present invention Figure 6: Front view of the discharge (CNC) processing of the present invention Figure 7: Fig. 6 Top view of the base material with hole positions determined by EDM Fig. 8: Front view of sandblasting of the present invention Fig. 9 · Top view of the base material of the present invention after trimming and grinding of the bottom surface Fig. 10: The present invention Front view of drilling Figure 11: Schematic diagram of inserting diamond beads into the smelting tool of the present invention Figure 12: Schematic diagram of inserting diamond balls into the smelting tool of the present invention Figure 13: Front view of smelting tools of the present invention Fig. 14: bottom view of the metal mold of Fig. I 3 Fig. 15: · front view of another metal mold of the invention Fig. 16 ® · bottom view of the metal mold of Fig. 15 氺 drawing number description: element drawing of the invention Number: 1 · Clamp material 1 1 · Feet 2 · Discharge (CNC) processing 4 · Electrolysis 6 · Detection positioner 1 0 · Base material 2 0 · Center hole position 3 · Sandblasting 5 · Trimming and bottom surface 7 · Drilling Grinding
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