TWI230118B - Method for making foamed material - Google Patents

Method for making foamed material Download PDF

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TWI230118B
TWI230118B TW93110663A TW93110663A TWI230118B TW I230118 B TWI230118 B TW I230118B TW 93110663 A TW93110663 A TW 93110663A TW 93110663 A TW93110663 A TW 93110663A TW I230118 B TWI230118 B TW I230118B
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Taiwan
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foamed
substrate
mold
blind holes
foamed material
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TW93110663A
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Chinese (zh)
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TW200534985A (en
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Ji-Shiung Yang
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Chih Hshing Industry Co Ltd
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Publication of TW200534985A publication Critical patent/TW200534985A/en

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Abstract

A method for making foamed material, including the steps of: preparing an pre-foaming substrate; heating and pressing the pre-foaming substrate to a foaming temperature so as to turn the substrate into a foamed substrate; placing the foamed substrate into a mold for performing mold pressing and cold curing operations so as to obtain a mold-pressed foamed substrate having plural blind holes; cutting the mold-pressed foamed substrate along a horizontal direction to obtain a mold-pressed foamed material having plural through holes and a mold-pressed foamed material having plural blind holes; heating the foamed material having plural blind holes to cause the pressed portion to expand and recover to its original configuration, forming plural protrusion protruded out of the foamed material having plural blind holes, so as to obtain a final foamed material having plural projections. Accordingly, this invention may serve to manufacture foamed materials of various configurations, eliminate waste of material and improves production rate.

Description

1230118 玖、發明說明: 【發明所屬之技術領域】 本發明是有關於一種製造方法,特別是指一種可以製 得不同型態發泡材的發泡材之製造方法。 【先前技術】 如圖1、2、3所示,具多數透孔之發泡材的製造方 法’是先對一未發泡基材進行加熱加壓使其成為一發泡基 材1 〇 ’然後將該發泡基材10置入一模具2〇中進行模壓成 為一已模壓發泡基材11,該模具20具有設置有多數相對 凸柱211、221的一頂模21及一底模22,所以該已模壓發 泡基材11具有自一頂面101朝向一底面1〇2形成的多數頂 盲孔12,及自該底面1〇2朝向該頂面101形成的多數底盲 孔13,最後,分別沿一第一水平方向、一第二水平方向的 剖切線I、Π剖切該已模壓發泡基材u,就可獲得一由該 等頂盲孔12所形成之多數透孔12〇的第一發泡材14,一 由該等底盲孔13所形成之多數透孔130的第二發泡材 15,及一不具透孔的第三發泡材16。 上述製造方法雖然可以製得該具有透孔12〇的第一發 泡材14,及該具有透孔130的第二發泡材15,續可將該 第一發泡材14、第二發泡材15製成鞋墊(圖未示),但是實 務上仍存有下列缺失: 一、上述製造方法只能製得該具有透孔12〇的第一發 泡材14,及該具有透孔13〇的第二發泡材15而已,存有 只能製得單一型態發泡材的缺失。 1230118 二、因為仙作業後所產生之該第三發泡材16並無 實用價值而常遭丟棄,存有較浪費材料的缺失。 …、 -因為發泡率不-,使得每一次發泡所獲得的透孔 120、13G纟置有誤差,相對具有左、右鞋墊的透孔無法對 5 稱均一的缺失。 四、 當該第一發泡材14、該第二發泡材15須要較厚 時,相對該等凸柱2U、221的模壓深度須要較深,實際上 存有進行模壓作業完畢進行脫模作業時,該等頂盲孔12、 底盲孔13的開放知面處極易破損,導致有製造良率較低 10 的缺失。 五、 對應於上述第四點,因為上述製造方法具有製造 良率較低的缺失,加上一次只能製得該第一發泡材14與 該第二發泡材15,也就是一次發泡只能製得兩片透孔發泡 材而已’所以存有產量較低的缺失。 15 【發明内容】 因此’本發明之目的是在提供一種可以製得不同型態 發泡材、可避免材料浪費、可容易控制製造品質以提昇產 量的發泡材之製造方法。 於是’本發明發泡材之製造方法,包含下列步驟: 20 (A)備妥一未發泡基材。 (B) 加熱加壓該未發泡基材使其成為一發泡基材··該發泡基 材具有呈反向設置的一頂面及一底面。 (C) 模壓暨冷卻該發泡基材:是將該發泡基材置入一模具中 進行模壓暨冷卻成型作業以成型為一具有多數盲孔的 1230118 已模壓發泡基材;該模具包括具有一模室可容置該發泡 基材的一底模,一具有朝向該底模延伸之多數凸柱的頂 模,及分別裝設於該底模、該頂模的二冷卻系統;當完 成模壓暨冷固作業後,該已模壓發泡基材具有自該頂面 朝向該底面形成的多數盲孔,及自該等盲孔的每一封閉 端朝向該底面的多數被擠壓部。 (D) 剖切該已模壓發泡基材:是沿一水平方向的剖切線將該 已模壓發泡基材剖切成一具有多數透孔的透孔發泡 材,及一具有該等被擠壓部的不透孔發泡材。 (E) 加熱該不透孔發泡材:是對該不透孔發泡材加熱,使該 等被擠壓部膨脹恢復成型為凸出於該不透孔發泡材之 一剖切面的多數凸柱,並成為一具有多數凸柱的最終發 泡材。 藉由上述製造步驟,可製得該透孔發泡材及該具多數 凸柱的最終發泡材,使本發明具有可製得不同型態發泡 材、可避免材料浪費及可容易控制品質以提昇產量的特 性。 【實施方式】 本發明發泡材之製造方法前述以及其他技術内容、特 點與功效,在以下配合參考圖式之一較佳實施例的詳細說 明中,將可清楚的明白。 如圖4、5、6、7所示,本發明發泡材之製造方法, 包含步驟31〜35。 在步驟31中,是先備妥一未發泡基材(或稱生料,圖 1230118 未示),在本發明中,該未發泡基材是選自一種具有熱塑冷 固特性的材料,例如:PE(p〇iyethlene)、PU(Polynrethane)、 EVA(Ethylene-Vinylacetate Acetate Copolymer)、 PVC(Polyvinyl Chloride)、TPR(Thermoplastics rubber)及橡 膠發泡等其他等效材料,該較佳實施例是舉PE為例進行 說明。 在步驟32中,是加熱、加壓、加硫該未發泡基材使其 成為一發泡基材40(或稱熟料),該發泡基材40具有呈反向 設置的一頂面41及一底面42。在該較佳實施例中,是將 該未發泡基材加熱至約1 8 〇 °C的發泡溫度。 在步驟33中,是將該發泡基材40置入一模具70中進 行模壓暨冷卻成型作業。 該模具70包括一頂模71、一底模72,及分別裝設於 該頂模71與該底模72的二冷卻系統73 ;該頂模71具有 朝向該底模72延伸的多數凸柱711,且該等凸柱7Π可依 所需造型(例如V形、★形等其他形狀)設置,及該等凸柱 711的長度須小於該發泡基材40的高度;該底模72具有 由一圍牆721所圈圍形成的一模室722,或由相互間隔的 '一擔牆所配合形成的一模室(圖未示)。 就連續製程而言’是將尚具有高溫的該發泡基材4〇 置入該底模72的模室722内,並使該發泡基材4〇的頂面 41面對該頂模71 ;此外,在該較佳實施例中,該發泡基材 4〇的高度大於該圍牆721的高度。 當該模具70合模之後’就可對還具有高溫的該發泡基 材40進行作業,同時可藉由該冷卻系、統卩使溫度下 降至、力1 0 c的冷固溫度,以使該發泡基材4〇冷固成型, 當极壓作業暨冷卻作業完成之後就可進行職作業,隨即 取出一已杈壓發泡基材400,且該已模壓發泡基材400具 有自該頂面41朝向該底面42形成的多數盲孔“,及自該 等盲孔43的每一封閉端431朝向該底面42形成的多數被 擠壓部44。 較佳地,該較佳實施例更包含一步驟36,通常適用於 不連續製程,疋先對已冷卻的該發泡基材進行裁切作業 使其具預定形狀,然後將該已裁切發泡基材(圖未示)置入 一烘箱中進行加熱軟化作業,最後就可將該已加熱軟化的 已裁切發泡基材(圖未示)方便置入該模室722内進行模壓 暨冷卻作業。 在步驟34中,如圖7、8、9、1 〇所示,是沿一水 平方向的剖切線80剖切該已模壓發泡基材4〇〇,且該剖切 線80至該頂面41的距離不可大於該等盲孔43的孔深, 當剖切作業完成之後,就可獲得一具有由該等盲孔43所 形成之多數透孔430的透孔發泡材50,及一具有該等被擠 壓部44的不透孔發泡材60。 在步驟35中,如圖8、1〇、11、12所示,是 將該不透孔發泡材60置入一烘箱進行加熱,則可使該等 被擠壓部44膨脹恢復成型並形成為凸出於該不透孔發泡 材60的一剖切面61的多數凸柱44〇,據此,就可獲得具 有多數凸柱440的最終發泡材6〇〇,至於未被擠壓部則保 1230118 持原狀不再膨脹,且該等凸柱楊所組成的造型是依據該 頂杈71之多數凸柱711的造型而成(例如_形、★形,見 圖5),所以該等凸柱440的造型可視產品需求做變化。 藉由上述製造方法,可以製得該透孔發泡材50及該 具多數凸柱440的最終發泡材600,在使用用途方面,該 透孔發泡材50可用來做成透氣鞋墊(見圖9的假想線), 該最終發泡材600則可用來做成具按摩效果的鞋材、止滑 墊、提包、隔音墊····等產品(圖未示)。 值得說明的是,上述僅為本發明該較佳實施例的說 明,實際上尚可運用本發明之製造方法製造出下述多種不 同型態的發泡材: 一、 實務上可將不同顏色的二未發泡基材疊置並進行 加熱、加壓、加硫作業使二者結合成為一已發泡基材,然 後再進行上述步驟33、34、35,則可製得如圖1 3所示之 具有雙色凸柱441的最終發泡材601。 二、 實務上可在該底模72設置數凸柱(圖未示),則當 模壓暨冷卻成型作業完成之後,該已模壓發泡基材就可具 有自該頂面朝向該底面形成的多數頂盲孔、自該等頂盲孔 的每一封閉端朝向該底面形成的多數被擠壓部、自該底面 朝向該頂面形成的多數底盲孔,及自該等底盲孔的每一封 閉端朝向該頂面形成的多數被擠壓部;之後,沿二水平方 向的二剖切線分別剖切該已模壓發泡基材,則可獲得兩片 具有多數透孔的透孔發泡材,及可獲得一不透孔發泡材; 再將該不透孔發泡材置入一烘箱中加熱,則可使該等被擠 1230118 壓部膨脹恢復成型為凸出於該不透孔發泡孔的二剖切面 的多數凸柱,相對成為如圖1 4所示之一具有雙面凸柱 442的最終發泡材602 ;最後再對該最終發泡材6〇2沿一 水平方向的剖切線81進行剖切作業,就可獲得兩片具單 5 面凸柱442的最終發泡材603。 二、如圖7所示’實務上可沿數水平方向的數剖切線 80剖切該已模壓發泡基材4〇〇以一次製得數片具有多數透 孔430的透孔發泡材50。 歸納上述,本發明發泡材之製造方法具有如下所述之 10 功效及優點,故確實能達成發明目的: 一、 因為本發明之製造方法可以製得該透孔發泡材 5〇、該具多數單面凸柱44〇的最終發泡材6〇〇、該具多數 雙色凸柱441的最終發泡材601,及該具多數雙面凸柱442 的最終發泡材602,所以具有可製得數種不同型態發泡材 15 的功效及優點。 二、 因為本發明之製造方法不會產生不具實用價值的 廢料,所以具有可以避免材料浪費、_可以節省材料成 本的功效及優點。 々二、因為本發明是藉由加熱該不透孔發泡材6〇,使該 2〇 等被擠壓部44膨脹恢復成型並形成為多數凸柱440,所以 可較容易控制該最終發泡材_的品質,相對具有可使產 品藉由該等凸柱440所形成的紋路對稱均一的功效及優 點。 四、因為本發明可較容易控制該最終發泡材600的品 10 1230118 質’相對具有製造良率較高的功效及優點。 五、因為本發明具有製造良率較高的特性,加上本發 明可以一次發泡製得數片具有多數透孔43〇的透孔發泡材 50,或一次發泡製得兩片具有多數透孔43〇的透孔發泡材 50 ’及兩片具有單面凸柱442的最終發泡材6〇3,所以具 有可以提高產量的功效及優點。 惟以上所述者,僅為本發明之一較佳實施例而已,當 不月b以此限定本發明實施之範圍,即大凡依本發明申請專 利範圍及發明說明書内容所作之簡單的等效變化與修 飾,皆應仍屬本發明專利涵蓋之範圍内。 【圓式簡單說明】 圖1是習用一發泡基材置入一模具的局部剖視圖; 圖2疋習用一已模壓發泡基材的一剖視圖; 圖3疋沿圖2中之剖切線I、n剖切該已模壓發泡基 材的狀態; 圖4疋本發明發泡材之製造方法一較佳實施例的製造 流程圖; 圖5是該較佳實施例的一局部剖視圖,說明將一發泡 基材置入一模具的狀態; 圖6是該較佳實施例的一立體圖,說明一已模壓發泡 基材; 圖7沿圖6中之線7—7所取得的一剖視圖; 圖8疋/口圖7中之-剖切線剖切後的剖視圖,說明一 透孔發泡材及一不透孔發泡材; 1230118 圖9是该較佳實施例的一立體圖,說明該透孔發泡材; 圖1 0是該較佳實施例的一立體圖,說明該不透孔發 泡材; 圖1 1是該較佳實施例的一立體圖,說明一具有多數 5 單面凸柱的最終發泡材; 圖1 2是沿圖1 1中之線1 2 — 1 2所取得的一剖視 圖; 圖1 3是一類似於圖1 2的視圖,說明一具有多數雙 色凸柱的最終發泡材;及 10 圖14是一類似於圖12的視圖,說明一具有多數雙 面凸柱的最終發泡材。1230118 发明 Description of the invention: [Technical field to which the invention belongs] The present invention relates to a manufacturing method, and particularly to a manufacturing method of a foamed material that can obtain foamed materials of different types. [Prior art] As shown in Figures 1, 2, and 3, the method for manufacturing a foamed material with a large number of through-holes 'is to first heat and press an unfoamed substrate to make it a foamed substrate 1'. The foamed substrate 10 is then placed in a mold 20 to be molded into a molded foamed substrate 11. The mold 20 has a top mold 21 and a bottom mold 22 provided with a plurality of opposite convex columns 211 and 221. Therefore, the molded foamed substrate 11 has a plurality of top blind holes 12 formed from a top surface 101 toward a bottom surface 102, and a plurality of bottom blind holes 13 formed from the bottom surface 102 toward the top surface 101. Finally, the molded foamed substrate u is cut along cutting lines I and Π in a first horizontal direction and a second horizontal direction, respectively, and a plurality of through holes 12 formed by the top blind holes 12 can be obtained. 0, a first foam material 14, a second foam material 15 with a plurality of through holes 130 formed by the bottom blind holes 13, and a third foam material 16 without through holes. Although the above manufacturing method can produce the first foamed material 14 having the through-holes 120 and the second foamed material 15 with the through-holes 130, the first foamed material 14 and the second foam can be continued. The material 15 is made into an insole (not shown), but the following defects still exist in practice: 1. The above manufacturing method can only obtain the first foamed material 14 having the through-holes 12 and the through-hole 13. Only the second foamed material 15 is lacking. 1230118 2. The third foamed material 16 produced after the Xian operation has no practical value and is often discarded. There is a lack of wasteful materials. …,-Because the foaming rate is not-, the perforations 120 and 13G obtained by each foaming are incorrectly set, and the perforations of the left and right insoles cannot be uniformly and uniformly missing. 4. When the first foamed material 14 and the second foamed material 15 need to be thicker, the molding depth of the protrusions 2U and 221 needs to be deeper. In fact, there is a demoulding operation after the molding operation is completed. At this time, the open blind surfaces of the top blind holes 12 and the bottom blind holes 13 are easily damaged, resulting in the lack of a low manufacturing yield of 10. 5. Corresponding to the fourth point above, because the above manufacturing method has a lack of low manufacturing yield, plus the first foamed material 14 and the second foamed material 15 can only be produced at one time, that is, one foaming Only two pieces of through-cell foam can be made, so there is a lack of low yield. [Summary of the Invention] Therefore, the object of the present invention is to provide a method for manufacturing a foamed material that can produce different types of foamed materials, can avoid material waste, and can easily control the manufacturing quality to improve the yield. Thus, the method for manufacturing the foamed material of the present invention includes the following steps: 20 (A) Prepare an unfoamed substrate. (B) The non-foamed substrate is heated and pressurized to make it a foamed substrate. The foamed substrate has a top surface and a bottom surface which are oppositely disposed. (C) Molding and cooling the foamed substrate: the foamed substrate is placed in a mold for molding and cooling molding to form a 1230118 molded foamed substrate with most blind holes; the mold includes A bottom mold having a mold chamber capable of containing the foamed substrate, a top mold having a plurality of protruding columns extending toward the bottom mold, and two cooling systems respectively installed on the bottom mold and the top mold; After the molding and cold-setting operations are completed, the molded foamed substrate has a plurality of blind holes formed from the top surface toward the bottom surface, and a plurality of squeezed portions facing each bottom end of the blind holes toward the bottom surface. (D) Cut the molded foamed substrate: cut the molded foamed substrate into a through-hole foamed material having a large number of through-holes along a horizontal cutting line, and Impervious foam material in the extruded part. (E) Heating the impermeable foam material: heating the impermeable foam material to expand and extrude the extruded portions to form a majority protruding from a cut surface of the impermeable foam material. The studs become a final foamed material with a majority of studs. Through the above-mentioned manufacturing steps, the through-hole foamed material and the final foamed material with most convex pillars can be obtained, so that the present invention has the ability to prepare different types of foamed materials, avoid material waste, and easily control quality. To increase yield characteristics. [Embodiment] The foregoing and other technical contents, features, and effects of the manufacturing method of the foamed material of the present invention will be clearly understood in the following detailed description of a preferred embodiment with reference to the accompanying drawings. As shown in Figures 4, 5, 6, and 7, the method for manufacturing a foamed material of the present invention includes steps 31 to 35. In step 31, an unfoamed substrate (or raw material, not shown in FIG. 1230118) is prepared. In the present invention, the unfoamed substrate is selected from a material having thermoplastic cold-setting properties. For example, PE (poiyethlene), PU (Polynrethane), EVA (Ethylene-Vinylacetate Acetate Copolymer), PVC (Polyvinyl Chloride), TPR (Thermoplastics rubber), and other equivalent materials such as rubber foam, this preferred embodiment Take PE as an example. In step 32, the unfoamed substrate is heated, pressurized, and vulcanized to make it into a foamed substrate 40 (or clinker). The foamed substrate 40 has a top surface disposed in a reverse direction. 41 和 一 底面 42。 41 and a bottom surface 42. In the preferred embodiment, the unfoamed substrate is heated to a foaming temperature of about 180 ° C. In step 33, the foamed base material 40 is placed in a mold 70 to perform a molding and cooling molding operation. The mold 70 includes a top mold 71, a bottom mold 72, and two cooling systems 73 respectively installed on the top mold 71 and the bottom mold 72. The top mold 71 has a plurality of protrusions 711 extending toward the bottom mold 72. And the protruding pillars 7Π can be set according to the desired shape (such as V-shape, ★ -shape and other shapes), and the length of the protruding pillars 711 must be less than the height of the foamed substrate 40; A mold chamber 722 formed by a surrounding wall 721 or a mold chamber (not shown in the figure) formed by the cooperation of a spaced-apart wall. In terms of a continuous process, 'the foamed substrate 40 having a high temperature is placed in the mold chamber 722 of the bottom mold 72, and the top surface 41 of the foamed substrate 40 faces the top mold 71. In addition, in the preferred embodiment, the height of the foamed substrate 40 is greater than the height of the surrounding wall 721. After the mold 70 is closed, the foamed substrate 40 having high temperature can be operated. At the same time, the cooling system and system can be used to lower the temperature to a cold setting temperature of 10 c so that The foamed base material is cold-formed. After the extreme pressure operation and the cooling operation are completed, the work can be performed. Then, a compressed foamed base material 400 is taken out, and the molded foamed base material 400 has The majority of the blind holes formed by the top surface 41 facing the bottom surface 42 and the majority of the squeezed portions 44 formed from each closed end 431 of the blind holes 43 toward the bottom surface 42. Preferably, the preferred embodiment is more It includes a step 36, which is generally suitable for discontinuous processes. First, the cooled foamed substrate is cut to a predetermined shape, and then the cut foamed substrate (not shown) is placed in A heating and softening operation is performed in an oven, and finally the heated and softened cut foamed substrate (not shown) can be conveniently placed in the mold chamber 722 for molding and cooling operations. In step 34, as shown in FIG. As shown in 7, 8, 9, and 10, the cut line 80 is cut along a horizontal cutting line 80. Molded foamed substrate 400, and the distance from the cutting line 80 to the top surface 41 cannot be greater than the hole depth of the blind holes 43. After the cutting operation is completed, a blind hole 43 can be obtained. The formed porous foam material 50 with a large number of through-holes 430 and an impermeable foam material 60 with the squeezed portions 44. In step 35, as shown in Figures 8, 10, 11, and 12 It is shown that the impervious foamed material 60 is placed in an oven for heating, so that the extruded portions 44 can be expanded and formed and formed into a cut surface protruding from the impervious foamed material 60. The majority of the protruding pillars 44 of 61, according to which, a final foamed material 600 having a majority of protruding pillars 440 can be obtained. As for the unpressed portion, 1230118 will remain intact and no expansion, and these protruding pillars The shape of the composition is based on the shape of most of the protrusions 711 of the top fork 71 (for example, _ shape, ★ shape, see Figure 5), so the shape of the protrusions 440 can be changed according to product requirements. By the above manufacturing method , The through-hole foamed material 50 and the final foamed material 600 with the majority of the posts 440 can be prepared. In terms of use, the through-hole foamed material 50 Can be used to make breathable insoles (see the imaginary line in Figure 9), and the final foam material 600 can be used to make massage materials such as shoes, anti-slip pads, bags, sound insulation pads, etc. (not shown in the figure) It is worth noting that the above is only a description of the preferred embodiment of the present invention. In fact, the manufacturing method of the present invention can still be used to produce the following different types of foamed materials: 1. In practice, the Two unfoamed substrates of different colors are stacked and heated, pressurized, and sulfurized to combine the two into a foamed substrate, and then the above steps 33, 34, and 35 are performed, as shown in the figure. The final foamed material 601 with two-color convex pillars 441 shown in Figure 13. 2. In practice, a number of convex pillars (not shown) can be set on the bottom mold 72. After the molding and cooling molding operations are completed, the The foamed substrate may have a plurality of top blind holes formed from the top surface toward the bottom surface, a plurality of squeezed portions formed from each closed end of the top blind holes toward the bottom surface, and from the bottom surface toward the top surface. Majority of bottom blind holes formed, and each closure from such bottom blind holes Most of the extruded portions formed with the ends facing the top surface; then, respectively, cutting the molded foamed substrate along two cutting lines in two horizontal directions to obtain two pieces of through-hole foamed material having a large number of through-holes, An impervious foam material can be obtained; then the impervious foam material is placed in an oven for heating, so that the extruded 1230118 pressure part can be expanded and restored to form the impervious foam. Most of the convex pillars of the two cross-sections of the hole are relatively the final foamed material 602 with double-sided convex pillars 442 as shown in FIG. 14; finally, the final foamed material 602 is cut in a horizontal direction. The cutting operation is performed on the tangent line 81 to obtain two pieces of the final foamed material 603 having the single 5-sided convex post 442. 2. As shown in FIG. 7 'Practically, a number of horizontal cutting lines 80 can be used to cut the molded foam substrate 400 to obtain several pieces of through-hole foamed material 50 having a large number of through-holes 430 at one time. . To sum up, the manufacturing method of the foamed material of the present invention has the following 10 effects and advantages, so it can indeed achieve the purpose of the invention: First, because the manufacturing method of the present invention can obtain the through-hole foamed material 50, the The final foamed material 600 with most single-sided convex pillars 44, the final foamed material 601 with most double-colored convex pillars 441, and the final foamed material 602 with most double-sided convex pillars 442. Get the efficacy and advantages of several different types of foamed materials15. Second, because the manufacturing method of the present invention does not produce waste material that has no practical value, it has the effects and advantages of avoiding material waste and saving material cost. (2) Since the present invention is to heat the impermeable foam material 60 to expand and restore the squeezed portion 44 and the like to form a plurality of protruding posts 440, it is easier to control the final foaming The quality of the material is relatively effective and advantageous in that the lines formed by the protrusions 440 can be symmetrical and uniform. Fourth, because the present invention can relatively easily control the quality of the final foamed material 600, the quality 121230118 has relatively high manufacturing efficiency and advantages. Fifth, the present invention has the characteristics of high manufacturing yield. In addition, the present invention can be used to produce several pieces of through-hole foamed material 50 with a large number of through-holes 43 at a time, or two pieces with a large number of foamed materials obtained by one foam The through-hole foam 50 ′ with the through-holes 43 and the two pieces of the final foamed material 603 with the single-sided convex pillars 442 have the effect of improving the yield and the advantages. However, the above is only one of the preferred embodiments of the present invention. When the month b is used to limit the scope of the present invention, that is, the simple equivalent changes made according to the scope of the patent application and the content of the invention specification And modifications should still fall within the scope of the invention patent. [Circular brief description] Fig. 1 is a partial cross-sectional view of a conventional foamed substrate placed in a mold; Fig. 2 is a cross-sectional view of a conventional foamed substrate; Fig. 3 is taken along the cutting line I, n is a state where the foamed base material is cut; FIG. 4 is a manufacturing flowchart of a preferred embodiment of the manufacturing method of the foamed material of the present invention; FIG. 5 is a partial cross-sectional view of the preferred embodiment. Fig. 6 is a perspective view of the preferred embodiment, illustrating a molded foam substrate; Fig. 7 is a sectional view taken along line 7-7 in Fig. 6; 8 疋 / 口 Figure 7-A cross-sectional view taken along a cutting line, illustrating a perforated foam material and a non-perforated foam material; 1230118 FIG. 9 is a perspective view of the preferred embodiment, illustrating the perforation Foam material; Figure 10 is a perspective view of the preferred embodiment, illustrating the non-porous foam material; Figure 11 is a perspective view of the preferred embodiment, illustrating the final Foam material; Figure 12 is a sectional view taken along line 1 2-1 2 in Figure 11; Figure 13 is a view similar to Figure 12 View illustrating the final foam material having a majority of double stud color; 10 and FIG. 14 is a view similar to FIG. 12, illustrating a foam material having a majority of the final double-sided stud.

12 1230118 【圖式之主要元件代表符號說明】 40發泡基材 400已模壓發泡基材 41頂面 42底面 43盲孔 430透孔 431封閉端 44被擠壓部 440凸柱 50透孔發泡材 60不透孔發泡材 600最終發泡材 70模具 71頂模 711凸柱 72底模 721圍牆 722模室 73冷卻系統 80剖切線 441雙色凸柱 601最終發泡材 442凸柱 602最終發泡材 81剖切線 1312 1230118 [Description of the main symbols of the drawings] 40 foamed substrate 400 has been molded foamed substrate 41 top surface 42 bottom surface 43 blind hole 430 through hole 431 closed end 44 pressed part 440 convex column 50 through hole hair Foam material 60 Impervious foam material 600 Final foam material 70 Mold 71 Top mold 711 Bulb 72 Bottom mold 721 Fence 722 Mould cavity 73 Cooling system 80 Section line 441 Two-color bump 601 Final foam material 442 Bulb 602 Final Foam material 81 cut line 13

Claims (1)

1230118 拾、申請專利範圍: 1 · 一種發泡材之製造方法,包含下列步驟: (A) 備妥一未發泡基材, (B) 加熱加壓該未發泡基材使其成為一發泡基材:該發泡 ‘ 基材具有呈反向設置的一頂面及一底面; · (C) 模壓暨冷卻該發泡基材:是將該發泡基材置入—模具 中進行模壓暨冷卻作業使該發泡基材成型為一已模 壓發泡基材’該已模壓發泡基材具有自該頂面朝向該 底面形成的多數盲孔,及自該等盲孔的每一封閉端朝 _· 向該底面形成的多數被擠壓部; (D) 剖切該已模壓發泡基材:是沿一水平方向的剖切線將 該已模壓發泡基材剖切成一具有多數透孔的透孔發 泡材,及一具有該等被擠壓部的不透孔發泡材; (E) 加熱該不透孔發泡材:是對該不透孔發泡材加熱,使 該等被擠壓部膨脹恢復成型為凸出於該不透孔發泡 材之一剖切面的多數凸柱,並成為一具多數凸柱的最 終發泡材。 _ 2 ’依據申請專利範圍第1項所述的發泡材之製造方法,更 包含一步驟(B)-l,是先對該發泡基材進行裁切作業使其 成為一具預定形狀的發泡基材,續對該已裁切發泡基材 進行加熱軟化作業,然後就可方便將該已軟化已裁切發 ‘ 泡基材置入該模具中。 3 ·依據申請專利範圍第1項所述的發泡材之製造方法,其 中’該步驟(C)的模具包括具有一模室以容置該發泡基材 14 1230118 的一底模,具有朝向該底模延伸之多數凸柱的—頂模, 及分別裝設於該底模、該頂模的二冷卻系統。 4 ·依據申請專利範圍第3項所述的發泡材之製造方法,其 中,該發泡基材高於該底模。 5 ·依據申請專利範圍第1項所述的發泡材之製造方法,其 中,該步驟(D)的透孔發泡材可製成為鞋墊。 6 ·依據申請專利範圍第1項所述的發泡材之製造方法,其 中,該步驟(E)的最終發泡材可製成為具按摩效果的鞋 材、止滑墊、提包、隔音墊。 7 · —種發泡材之製造方法,包含下列步驟: (A) 備妥不同顏色的二未發泡基材; (B) 加熱加壓該二未發泡基材使其成為一具雙色的發泡 基材·该發泡基材具有呈反向設置的一頂面及—底 面; (C) 模壓暨冷卻該發泡基材:是將該發泡基材置入—模具 中進行模壓暨冷卻作業使該發泡基材成型為一已模 壓發泡基材,該已模壓發泡基材具有自該頂面朝向該 底面形成的多數盲孔’及自該等盲孔的每一封閉端朝 向該底面形成的多數被擠壓部; (D) 剖切該已模壓發泡基材:是沿一水平方向的剖切線將 該已模壓發泡基材剖切成一具有多數透孔的透孔發 泡材,及一具有該等被擠壓部的不透孔發泡材; (E) 加熱該不透孔發泡材:是對該不透孔發泡材加熱,使 該等被擠壓部膨脹恢復成型為凸出於該不透孔發泡 15 1230118 材之^一剖切面的多數雙色凸柱’並成為一具多數雙色 凸柱的最終發泡材。 8 · —種發泡材之製造方法,包含下列步驟: (A) 備妥一未發泡基材; (B) 加熱加壓該未發泡基材使其成為一發泡基材:該發泡 基材具有呈反向設置的一頂面及一底面; (C) 模壓暨冷卻該發泡基材:是將該發泡基材置入一模具 中進行模壓暨冷卻作業使該發泡基材成型為一已模 壓發泡基材,該已模壓發泡基材具有自該頂面朝向該 底面形成的多數頂盲孔,自該等頂盲孔的每一封閉端 朝向該底面形成的多數被擠壓部,自該底面朝向該頂 面形成的多數底盲孔,及自該等底盲孔的每一封閉端 朝向該頂面形成的多數被擠壓部; (D) 剖切該已模壓發泡基材:是沿二水平方向的二剖切線 將該已模壓發泡基材剖切成二具有多數透孔的透孔 發泡材,及一具有該等被擠壓部的不透孔發泡材; (E) 加熱該不透孔發泡材:是對該不透孔發泡材加熱,使 該等被擠壓部膨脹恢復成型為凸出於該不透孔發泡 材之二剖切面的多數凸柱,並成為一具多數雙面凸柱 的最終發泡材; (F) 剖切該具多數雙面凸柱的最終發泡材:是沿一水平方 向的剖切線將該具多數雙面凸柱的最終發泡材剖切 成二具多數單面凸柱的最終發泡材。 161230118 Patent application scope: 1 · A method for manufacturing foamed materials, including the following steps: (A) prepare an unfoamed substrate, (B) heat and press the unfoamed substrate to make it a shot Foam substrate: The foamed substrate has a top surface and a bottom surface which are oppositely arranged; (C) Molding and cooling The foaming substrate: the foaming substrate is placed in a mold for molding The cooling operation forms the foamed substrate into a molded foamed substrate. The molded foamed substrate has a plurality of blind holes formed from the top surface toward the bottom surface, and each of the blind holes is closed from the blind holes. End facing _ · The majority of the extruded portions formed toward the bottom surface; (D) Cut the molded foamed substrate: cut the molded foamed substrate into a large number of sections along a horizontal cutting line. Perforated foamed material and a non-perforated foamed material with the extruded parts; (E) Heating the non-perforated foamed material: heating the non-perforated foamed material to The extruded portions are expanded and restored to form a plurality of protruding posts protruding from a cut surface of the impermeable foam material, and become a The final number of stud foam material. _ 2 'According to the manufacturing method of the foamed material described in Item 1 of the scope of the patent application, it further includes a step (B) -1, first cutting the foamed substrate to make it into a predetermined shape. For the foamed substrate, heating and softening the cut foamed substrate is continued, and then the softened and cut hair foam substrate can be conveniently placed in the mold. 3 · The method for manufacturing a foamed material according to item 1 of the scope of patent application, wherein 'the mold of step (C) includes a bottom mold having a mold chamber to accommodate the foamed substrate 14 1230118, and has a direction The top mold of the plurality of convex pillars extended by the bottom mold, and two cooling systems respectively installed on the bottom mold and the top mold. 4 · The method for manufacturing a foamed material according to item 3 of the scope of patent application, wherein the foamed substrate is higher than the bottom mold. 5. The method for manufacturing a foamed material according to item 1 of the scope of patent application, wherein the through-hole foamed material in step (D) can be made into an insole. 6 · The method for manufacturing a foamed material according to item 1 of the scope of the patent application, wherein the final foamed material in step (E) can be made into a shoe material with a massage effect, a slip pad, a bag, and a sound insulation pad. 7 · A method for manufacturing a foamed material, including the following steps: (A) prepare two unfoamed substrates of different colors; (B) heat and press the two unfoamed substrates to make them a two-colored Foamed substrate · The foamed substrate has a top surface and a bottom surface which are oppositely arranged; (C) Molding and cooling the foaming substrate: the foaming substrate is placed in a mold for compression molding and The cooling operation forms the foamed substrate into a molded foamed substrate having a plurality of blind holes formed from the top surface toward the bottom surface and each closed end from the blind holes. Most of the extruded portions formed toward the bottom surface; (D) Cut the molded foamed substrate: cut the molded foamed substrate into a through hole with a large number of through holes along a horizontal cutting line. Cellular foam material, and an impermeable foam material with the extruded parts; (E) heating the impermeable foam material: heating the impermeable foam material to make the materials extruded The pressure part expands and recovers to form a plurality of two-color convex posts protruding from a cross-section of the impervious foam 15 1230118 material, and becomes a Number of boss color final foam material. 8. A method for manufacturing a foamed material, including the following steps: (A) prepare an unfoamed substrate; (B) heat and press the unfoamed substrate to make it a foamed substrate: the hair The foam substrate has a top surface and a bottom surface which are oppositely arranged; (C) Molding and cooling the foamed substrate: the foamed substrate is placed in a mold for molding and cooling to make the foamed substrate Material is formed into a molded foamed substrate having a plurality of top blind holes formed from the top surface toward the bottom surface, and a majority formed from each closed end of the top blind holes toward the bottom surface The squeezed portion, the majority of the bottom blind holes formed from the bottom surface toward the top surface, and the majority of the squeezed portions formed from each closed end of the bottom blind holes toward the top surface; (D) Sectioning the Moulded foamed base material: This foamed base material is cut into two through-hole foamed materials with a large number of through-holes along two cutting lines in two horizontal directions, and an impervious material having such squeezed portions. Cellular foam material; (E) Heating the impermeable foam material: heating the impermeable foam material to expand the squeezed parts Overmolded into a plurality of convex pillars protruding from the second cut surface of the impervious foamed material and becoming a final foamed material with a plurality of double-sided convex pillars; (F) A section of the Final foamed material: It is a final foamed material with the majority of double-sided convex pillars cut into two single-sided convex pillars along a horizontal cutting line. 16
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