TWI229884B - Solution processed devices - Google Patents
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- TWI229884B TWI229884B TW90109553A TW90109553A TWI229884B TW I229884 B TWI229884 B TW I229884B TW 90109553 A TW90109553 A TW 90109553A TW 90109553 A TW90109553 A TW 90109553A TW I229884 B TWI229884 B TW I229884B
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I229884 五、發明說明(公 本發明係有關溶液加工處理裝置與用以形成該項 裝置的方法。 半導體共軛聚合物薄膜電晶體(TFTs)近來已應用 於塑膠基體上所整合的便宜、邏輯電路(由 人於1998年發表之第73期APL第108頁),並且也應 用於尚解析度主動矩陣顯示器的光電集成裝置與像 素電晶體開關。(由H.Sirringhaus等人於1998年發表 之第280期Science第1741頁以及由a. Dodaba丨apur 等人於1998年發表之第73期AppL Phys· Lett·第142 頁)。在具有聚合物半導體與無機金屬電極和閘極介 電層的測試裝置組態中,高效能TFTs已經出現。相 較於非晶矽TFTs的效能,高效能!^丁3已達成高達 CMcm2/Vs的電荷載子流動性與i〇m〇8的開·關電流 比(由H· Sirringhaus等人於1999年發表之第39期 Advances in Solid State Physics第 101 頁)。 經濟部智慧財產局員工消費合作社印製 共軛聚合物半導體的裝置品質薄膜可以藉由塗敷 有機溶劑中的一種聚合物溶液至基體上的方式來形 成。該種技術因此適合於與彈性、塑膠基體相容的 便且、大區域溶液加工處理。為了要充分利用便宜 且簡易加工處理技術的優點,較佳地,該種裝置中 的所有組件,包括半導體層、介電層以及傳導電極 與互連體便從溶劑中沉積而來。 為了製造全聚合物TFT裝置與電路,必須要克服 的問題如下: 本紙張尺度適用中國國家標準(CNS)A4規格⑽x挪公爱) 1229884 A7 B7 五、發明說明( -多層體結構的完整性··在後續的半導體、絕緣 或傳導層的溶液沉積過程中,下墊層不應該藉 由用以在後續層體中沉積的溶劑而被溶解或被 膨脹。如果溶劑無法注入導致該層體性質退化 的下墊層的話,將發生膨脹。 -電極的高解析度型樣化:傳導層必須被型樣化 以形成界定良好的互連體與具有通道長度 LslOpm的 TFT通道。 -為了要製造TFT電路,必須形成垂直互連區(通 孔)以電氣性地連接該裝置之不同層體中的電 極0在WO99/10939 A2專利申請案中,揭露了一種用 以製造全聚合物TFT的方法,其在該裝置之後續層體 進行沉積之前,藉由轉換裝置的溶液加工處理層為 一種不溶解形式。這項方法可以解決下墊層的溶解 與膨脹問題。然而,它卻嚴重地限制了可使用之半 導體材負的選擇,即僅能使用某些部分不欲的小先 驅物聚合物群。再者,介電閘極絕緣層的互聯使透 過介電層來製造通孔成為難事,因此便需要使用如 機械式穿孔的技術(WO 99/10939 A1)。 根據本發明的第一方面,備置了如附錄之申請專 利範圍中說明的裝置與方法。在獨立申請專利範圍 訂 線 中亦將說明本發明之較佳特徵 根據本發明的一方面,備置了 一種用以形成 電 本紙張尺度適用中關家標準(CNS)A4規格⑽x 297公髮 1229884 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(3 晶體的方法,其包含:利用第一溶劑自溶液中沉積 地第一材質,以形成該電晶體的第一層體;並且隨 後利用第二溶劑自溶液中沉積第二材質,以形成該 電晶體的第二層體;其中,該第一材質實質上不溶 解於第二溶劑中。 適當地’該電晶體之至少一層體的形成是利用喷 墨印製法(IJP)。該層體可為備置該電晶體之一電極 的一層體,例如一閘極、源極或汲極。 較佳地,該方法包含形成該電晶體的一作用層、 在該作用層上形成一隔離層以及在該隔離層上形成 該電晶體閘極的方法。該隔離層可備置一擴散屏障, 與一表面改造層,其將作為分離或相同的層體。 根據本發明的第一方面’備置了一種用以限定材 質之溶液沉積至基體上之已界定區域的方法。該方 法包含對下墊基體表面進行型樣化以成為具有不同 表面自由能量的區域。該基體可具備忌水表面區域, 與其他親水表面區域。溶液沉積可含有噴墨印製法, 以及將油墨限定在忌水或親水的基體區域的方法。 較佳地’基體上的型樣將界定電晶體的源極與汲 極,其較佳地具有L<20pm的小通道長度,並且其中 的閘極與源極/汲極呈現已界定重疊,以及具有互連 根據本發明的第三方面,備置了一種用以形成通 孔以界定不同層體中電極與互連體之間之電子連接 6 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) ----·----^------------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 1229884 經濟部智慧財產局員工消費合作社印製I229884 V. Description of the Invention (The invention relates to a solution processing device and a method for forming the device. Semiconductor conjugated polymer thin film transistors (TFTs) have recently been applied to inexpensive, logic circuits integrated on plastic substrates. (Publication No. 73, APL, published by Man in 1998, p. 108), and also applied to optoelectronic integrated devices and pixel transistor switches of high-resolution active matrix displays. (Published by H. Sirringhaus et al., 1998 280 Science, page 1741 and 1998. AppL Phys. Lett, page 142, published by a. Dodaba 丨 apur et al. 1998. Testing of polymer semiconductors and inorganic metal electrodes and gate dielectrics In the device configuration, high-efficiency TFTs have appeared. Compared with the performance of amorphous silicon TFTs, high-efficiency! ^ 3 has reached a charge carrier mobility of up to CMcm2 / Vs and on / off current of 〇m〇8 Ratio (Advances in Solid State Physics, Issue 39, published by H. Sirringhaus et al., 1999, p. 101). Device Quality of Conjugated Polymer Semiconductors Printed by Consumer Cooperatives of the Intellectual Property Office of the Ministry of Economic Affairs The thin film can be formed by applying a polymer solution in an organic solvent to the substrate. This technology is therefore suitable for processing of large-area solutions that are compatible with flexible, plastic substrates. To make full use of cheap And the advantages of the simple processing technology, preferably, all the components in the device, including the semiconductor layer, the dielectric layer, and the conductive electrodes and interconnects, are deposited from the solvent. In order to manufacture all-polymer TFT devices and Circuits, the problems that must be overcome are as follows: This paper size is applicable to the Chinese National Standard (CNS) A4 specification (x Nogakuai) 1229884 A7 B7 V. Description of the invention (-the integrity of the multilayer body structure ... During solution deposition of the conductive layer, the underlying layer should not be dissolved or expanded by the solvent used to deposit in subsequent layers. If the solvent cannot be injected into the underlying layer that causes the layer's properties to deteriorate, it will occur Expansion.-High-resolution patterning of electrodes: The conductive layer must be patterned to form well-defined interconnects with channel length LslOpm TFT channel.-In order to manufacture a TFT circuit, a vertical interconnect region (through hole) must be formed to electrically connect the electrodes in different layers of the device. In WO99 / 10939 A2 patent application, a method for A method for manufacturing an all-polymer TFT, in which the processing layer of the device is converted to an insoluble form before subsequent layers of the device are deposited. This method can solve the problem of dissolution and swelling of the underlying layer. However, However, it severely limits the choice of semiconductor materials that can be used, that is, only certain groups of small precursor polymers that are not desired can be used. Furthermore, the interconnection of the dielectric gate insulating layer makes it difficult to make through holes through the dielectric layer, and therefore a technique such as mechanical perforation is required (WO 99/10939 A1). According to a first aspect of the present invention, a device and method are provided as described in the scope of the appended patent application. According to an aspect of the present invention, a preferred feature of the present invention is provided in an independent patent application line. In accordance with one aspect of the present invention, a paper size for use in forming electronic paper is applicable. A7 B7 printed by the Consumer Cooperatives of the Ministry of Intellectual Property Bureau V. Invention description (3 Crystal method, which includes: using a first solvent to deposit a first material from a solution to form a first layer of the transistor; and then A second material is deposited from the solution using a second solvent to form a second layer of the transistor; wherein the first material is substantially insoluble in the second solvent. Suitably 'the at least one layer of the transistor is The formation is by an inkjet printing method (IJP). The layer body may be a layer body provided with an electrode of the transistor, such as a gate, a source, or a drain. Preferably, the method includes forming the transistor. An active layer, a method for forming an isolation layer on the active layer, and a method for forming the transistor gate on the isolation layer. The isolation layer can be provided with a diffusion barrier and a surface modification layer, which As a separate or identical layer. According to the first aspect of the invention, a method is provided for depositing a solution of a defined material onto a defined area of a substrate. The method includes patterning the surface of the underlying substrate to become Areas with different surface free energies. The substrate may have water-repellent surface areas and other hydrophilic surface areas. Solution deposition may include inkjet printing methods and methods for limiting ink to water-repellent or hydrophilic substrate areas. 'The pattern on the substrate will define the source and drain of the transistor, which preferably has a small channel length of L < 20pm, and where the gate and source / drain present a defined overlap, and have interconnects According to the third aspect of the present invention, a through-hole is formed to define the electrical connection between the electrodes and the interconnects in different layers. 6 This paper size is applicable to China National Standard (CNS) A4 (210 X 297 mm) Love) ---- · ---- ^ ------------ Order --------- line (Please read the precautions on the back before filling this page) 1229884 Economy Printed by the Ministry of Intellectual Property Bureau's Consumer Cooperative
i J ------- —訂---------線_ (請先閱讀背面之注意事項再填寫本頁) A7 --------___ 五、發明說明(冷 的方法。該方法包含藉由溶劑或摻雜溶液的局部沉 積,來進行層體的溶解或摻雜,較佳地可藉由噴墨 印製法。 根據本發明的另一方面,備置了一種用以製造具 有至少一暴露電極的電子裝置陣列的方法。該方法 包含利用傳導性材質的喷墨印製法來互相連接電子 裝置,以取得具有使用者定義功能性的一電子電路。 將藉由例示並參照附錄的圖式來說明本發明,其 中: 第1圖顯示溶液加工處理,全聚合物TFTs的不同 裝置組態; 第2圖顯示根據第伙圖之具有F8T2主動層、pVp 閘極絕緣層與PEDOT/PSS閘極電極之聚合物TFTs的 轉換特徵; 第3圖顯示根據第彳(^圖之具有F8T2主動層、pVp 閘極絕緣層與PEDOT/PSS閘極電極之聚合物TFTs的 轉換特徵,其在室溫(a)與約500°c(b)時與樣本一同 沉積; 第4圖顯示包含如第1圖(a)中之F8擴散屏障與 PVP表面改造層之F8T2全聚合物TFT的輸出端⑻與 轉換特徵(bj ; 第5圖顯示如第1圖(a)中之具有TFB(a)與聚苯乙 烯(b)擴散屏障與PVP表面改造層之F8T2全聚合物 TFTs的轉換特徵; 本紙張尺度細巾國國家標準(CNS)A4規格(210 X 297公爱) 1229884i J ------- --Order --------- Line _ (Please read the notes on the back before filling this page) A7 --------___ V. Description of the invention ( Cold method. The method includes dissolving or doping the layer by local deposition of a solvent or a doping solution, preferably by an inkjet printing method. According to another aspect of the present invention, a method is provided. A method for manufacturing an electronic device array having at least one exposed electrode. The method includes using an inkjet printing method of conductive materials to interconnect electronic devices to obtain an electronic circuit with user-defined functionality. It will be exemplified by The invention is explained with reference to the drawings in the appendix, in which: Fig. 1 shows different device configurations of solution processing and all-polymer TFTs; Fig. 2 shows the F8T2 active layer and pVp gate insulation layer according to the diagram Conversion characteristics of polymer TFTs with PEDOT / PSS gate electrode; Figure 3 shows the conversion characteristics of polymer TFTs with F8T2 active layer, pVp gate insulation layer, and PEDOT / PSS gate electrode according to (ii) , With the sample at room temperature (a) and about 500 ° c (b) Deposition; Figure 4 shows the output and transition characteristics of the F8T2 all-polymer TFT including the F8 diffusion barrier and PVP surface modification layer as shown in Figure 1 (a) (bj; Figure 5 shows as in Figure 1 (a ) The conversion characteristics of F8T2 all-polymer TFTs with TFB (a) and polystyrene (b) diffusion barrier and PVP surface modification layer; National paper standard (CNS) A4 size (210 X 297) Love) 1229884
經濟部智慧財產局員工消費合作社印製 第6圖顯示根據第i(a)圖之具有直接印製在一裸玻璃基體 的F8T2主動層與源極-汲極的全聚合物TFT的光學顯微圖; 第7圖顯示具有小通道長度與小重疊電容之TFTs的製 造過程’其透過對基體表面進行型樣化以成為忌水與親水 區域; 第8圖顯示在忌水聚醯亞胺群周圍之pedot/PSS源極 //及極的IJP沉積之後,具有L=2〇pm(a)與L=5pm(b)的電晶 體之通道區域的光顯微圖; 第9圖顯示在聚醯亞胺群周圍之數滴油墨沉積過程中 所拍攝到的光顯微圖; 第10圖與第圖顯示如第7圖(c)方式形成且分別具有 通道長度ί_=20μιτι與7μίτι之電晶體的輸出端與轉換特徵; 第12圖顯示利用連續地在13μηι厚度的ρνρ閘極介電 層上沉積數滴曱醇以形成通孔之過程的分解圖(a)、Dektak 外形輪廓測定儀與光顯微圖(b); 第12(c)圖顯示一由連績地在彳3μηι厚度的pvp閘極介 電層上沉積數滴曱醇所形成之通孔的圖解侧面圖; 第13圖顯示透過通孔具備一底PED〇T電極與一頂電 極的電流-電壓特徵; 第14圖顯示製造通孔的不同過程; 第15圖顯示通孔的應用,例如邏輯轉換器(空乏_載入 (a)、增強·載入(b)與阻性-載入(c)),以及多位準互連體圖 形(d); 第16圖顯示如第1圖(a)之增強·載入轉換器電路的 8 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) I I---丨—-I丨丨—丨 --I-----訂 ----- •線·I (請先閱讀背面之注意事項再填寫本頁} 1229884 A7 五、發明說明($ 特徵,其以具有不同比例之二電晶體的尺寸W/L的印 刷全聚合物TFTs來製造; 第17圖顯示替代底閘極裝置組態; 第18圖為主動矩陣像素的結構圖,其中顯示器或 記憶體元件由一電壓(a)或一電流(b)所控制; 第19圖顯示一主動矩陣之像素的可能組態; 第20圖顯示一對準F8T2 TFT的極化光學吸收; 第21圖顯示(a)藉由半導體與介電層印製法來製 造之具有型樣化主動層島狀物的聚合物丁FTs;以及(b) 由印刷絕緣島狀物所分開之傳導互連體之間的重疊 區域; 第22圖顯示由|jp互連體網路所連接之電晶體裝 置的矩陣,以製造使用者定義之電子電路。 在此所說明之較佳製造方法將允許製造全有機、 溶液加工處理薄膜電晶體,其中沒有任何層體將被 轉換或互連為不溶解形式。該裝置中的每層體可維 持在可 >谷解於所沉積之溶劑的形式。如將以下將詳 細說明的,這將可以根據局部溶劑沉積,透過介電 絕緣層以簡單的方式來製造通孔。例如,該項裝置 將包含一個或多個以下的組件: 已i樣化之傳導源極-没極與閘極與互連體。 半導體層,其具有超過〇.〇1cm2/Vs的電荷載 子流動性與超過1〇4之高開-關電流轉換比。 -一薄閘極絕緣層。 訂 線 本紙張尺度關家鮮 x 297公釐) 1229884 經濟部智慧財產局員工消費合作社印製Printed in Figure 6 by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, showing optical microscopy of an all-polymer TFT with F8T2 active layer and source-drain printed directly on a bare glass substrate according to figure i (a) Fig. 7 shows the manufacturing process of TFTs with small channel length and small overlapping capacitance, which is patterned on the surface of the substrate to become a water-repellent and hydrophilic region; Fig. 8 shows the area around the water-repellent polyimide group Light micrograph of the channel region of the transistor with L = 20pm (a) and L = 5pm (b) after IJP deposition of the pedot / PSS source // and electrode; Figure 9 shows the Photomicrographs taken during the deposition of a few drops of ink around the imine group; Figures 10 and 10 show the phototransistors formed as shown in Figure 7 (c) and having channel lengths ί_ = 20μιτι and 7μίτι, respectively. Output and conversion characteristics; Figure 12 shows an exploded view of the process of successively depositing several drops of methanol on a 13μηι thickness ρνρ gate dielectric layer to form a through-hole (a), Dektak profiler and optical display Micrograph (b); Fig. 12 (c) shows a succession of 彳 3μηι thickness A schematic side view of a via hole formed by depositing a few drops of methanol on the pvp gate dielectric layer. Figure 13 shows the current-voltage characteristics of a bottom PEDOT electrode and a top electrode through the via; Figure 14 shows Different processes for manufacturing vias; Figure 15 shows the application of vias, such as logic converters (empty_load (a), enhancement · load (b) and resistive-load (c)), and multiple bits Figure of quasi-interconnect (d); Figure 16 shows the enhanced and loaded converter circuit as shown in Figure 1 (a). 8 paper sizes are applicable to China National Standard (CNS) A4 (210 X 297 mm) I I --- 丨 —-I 丨 丨 — 丨 --I ----- Order ----- • Line · I (Please read the notes on the back before filling out this page} 1229884 A7 V. Description of the invention ( $ Features, which are made of printed all-polymer TFTs with a W / L size of two transistors in different proportions; Figure 17 shows the configuration of an alternative bottom gate device; Figure 18 is a structural diagram of an active matrix pixel, where The display or memory element is controlled by a voltage (a) or a current (b); Figure 19 shows a possible configuration of the pixels of an active matrix; Figure 20 shows a pair of Polarized optical absorption of F8T2 TFT; Figure 21 shows (a) polymer FTs with patterned active layer islands manufactured by semiconductor and dielectric layer printing; and (b) printed islands Overlapping areas between conductive interconnects separated by objects; Figure 22 shows a matrix of transistor devices connected by the | jp interconnect network to make user-defined electronic circuits. The preferred manufacturing method will allow the manufacture of all-organic, solution-processed thin-film transistors where no layers will be converted or interconnected to an insoluble form. Each layer in the device can be maintained in a form that can be > dissolved in the deposited solvent. As will be explained in more detail below, this will allow the vias to be fabricated in a simple manner through a dielectric insulating layer based on local solvent deposition. For example, the device will contain one or more of the following components: i-conducted conductive source-dim and gate and interconnect. A semiconductor layer having a charge carrier mobility of more than 0.01 cm2 / Vs and a high on-off current conversion ratio of more than 104. -A thin gate insulation. Binding Line Size of this paper: Guan Jiaxian x 297 mm) 1229884 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs
, I --------^--------- (請先閱讀背面之注意事項再填寫本頁) A7 -----— 五、發明說明(T) _ 一擴散屏障層,其保護該半導體層與絕緣層, 使它們免於因著雜質與離子擴散而引起的意外 摻雜。 -一表面改造層,其利用印製技術可以達成閘極 的高解析度型樣化。 -透過介電層對互連體的通孔。 然而,所欲的是此處所說明之方法並不限於具有 上述所有特徵之裝置的製造方法。 現在將參照第1圖來說明第一例示裝置的製造方 法。第1圖中的裝置為一薄膜場效電晶體(TF丁),其 被組配以具有一頂閘極結構。 在已清除7059玻璃基體1的頂端,源極_沒極2與 3 ’以及電極與接觸襯塾(未顯示)之間的互連線將利 用噴墨印製法來沉積一種水性傳導聚合物聚乙烯二 氧噻吩/聚苯乙烯基磺酸(PEDOT (0·5重量比)/pSS (0 _ 8重1比))的溶液。其他的溶劑,例如曱醇、乙醇、 異丙醇或丙酮也可以加入以影響油墨的表面張力、 黏性與濕潤性質。PEDOT/PSS可以從Bayer公司(如 "Baytron P")商用性地取得。丨JP列印機為壓電型。 它設備有準確度二維轉換台以及顯微台,其使後續 印刷型樣可以相互對準。IJP列印頭利用電壓脈衝來 驅動。在20V脈衝高度下,上升時間為ι〇μ3,且下 降時間為10ps時,可以達成注入每滴〇.4ng之典型固 體含量的適當驅動條件。在玻璃基體上進行乾燥之 10 本紙張尺度適用中國國家標準(CNS)A4規格(210 x 297公釐) 1229884 A7 五、發明說明(含, I -------- ^ --------- (Please read the notes on the back before filling out this page) A7 -----— V. Description of the Invention (T) _ One Diffusion A barrier layer that protects the semiconductor layer and the insulating layer from accidental doping caused by the diffusion of impurities and ions. -A surface reforming layer that uses printing technology to achieve high-resolution prototyping of the gate. -Vias to the interconnect through the dielectric layer. However, what is desired is that the method described here is not limited to a method of manufacturing a device having all of the features described above. A method of manufacturing the first exemplary device will now be described with reference to FIG. The device in Fig. 1 is a thin film field effect transistor (TF), which is assembled to have a top gate structure. At the top of the cleared 7059 glass substrate 1, the interconnects between the source electrodes _ 2 and 3 ′ and the electrodes and contact pads (not shown) will use inkjet printing to deposit an aqueous conductive polymer polyethylene A solution of dioxythiophene / polystyrene sulfonic acid (PEDOT (0.5 weight ratio) / pSS (0-8 weight ratio)). Other solvents, such as methanol, ethanol, isopropanol, or acetone can also be added to affect the surface tension, viscosity and wetting properties of the ink. PEDOT / PSS is commercially available from Bayer, such as " Baytron P ".丨 JP printer is piezoelectric type. Its equipment has a two-dimensional conversion stage and a micro stage, which enable subsequent printing patterns to be aligned with each other. The IJP print head is driven by a voltage pulse. At 20V pulse height, when the rise time is ιμ3 and the fall time is 10ps, an appropriate driving condition for injecting a typical solid content of 0.4ng per drop can be achieved. 10 paper sizes for drying on a glass substrate are in accordance with Chinese National Standard (CNS) A4 (210 x 297 mm) 1229884 A7 V. Description of the invention (including
I 局 員 工 消 f 印 後,它們將產生具有典型直徑為50[Jm的與典型厚度 為500A的PEDOT點狀物。 源極-汲極的IJP於空中進行。此後,樣本將轉移 到一惰性氣體乾燥箱中。基體將隨後在有機溶劑中 進行旋轉式脫水,該溶劑隨後將用來進行主動半導 體層的沉積,例如在聚苟聚合物中的混合二甲苯。 它們隨後將在2〇(rc的惰性氮氣體中進行退火2〇分 鉉,以移除PEDOT/PSS電極中的殘餘溶劑與其他揮 發性物質。隨後,該主動半導體聚合物4的2〇〇_1〇〇〇八 厚膜將利用旋轉式塗敷法來進行沉積。已經使用多 種不同半導體聚合物,例如正常位向聚乙基噻吩 (P3HT),以及例如聚_9,9,_二辛苟·共二噻吩叩丁2) 的聚芴共聚合物。FBT2為一較佳的選擇,因為當在 空氣中進行閘極的沉積時,它在空氣中可呈現良好 穩定性,。一無水、混合二甲苯(自R〇mj|購得)之卜 10mg/m丨的FBT2溶液,將於1500_2〇〇〇「^^進行旋轉 塗敷。以P3HT而言,將使用混合二甲苯中重量百分 比為1的溶液。下墊PEDOT電極不溶解於非極性有機 溶劑中,例如二甲苯。膜體隨後在溶劑中進行旋轉 式脫水,而該溶劑為稍後將用以進行閘極絕緣層5沉 積的溶劑,例如異丙醇或甲醇。 後續退火步驟將隨後進行,以提昇半導體聚合物 的電荷傳輸性質。對在高溫中呈現液晶狀相的聚合 物來說,在高於液晶狀轉換的溫度下進行退火將導 訂 線 11 本紙張尺度適用中國國豕標準(CNS)A4規格(210 X 297公爱 經濟部智慧財產局員工消費合作社印製 1229884 A7 B7 五、發明說明(今 致聚合物鏈相互平行。以F8T2而言,退火過程在惰 性A氣體中於28yC進行2〇分鐘。樣本將隨後快速 地冷部至室溫,以凝固鏈向並產生一種非晶玻璃。 如果樣本配製於平面玻璃基體上且沒有對準層的 話,聚合物將採用一種多疇組態,其中具有隨機向 之多種液晶狀疇將位於TFT通道中。利用從液晶狀相 的冷部來配製其中之F8T2於玻璃化狀態中的電晶體 裝置,將呈現5.1〇-3cm2/vs等級的流動性,其將不只 高於具有旋轉性F8T2膜之裝置上所測量的流動性一 個數量級。已沉積裝置同時呈現較高的開啟電壓v。。 這將歸因於玻璃化相纟中,冑域電子補#態的較低 密度,相較於部分晶狀之沉積相位。 如果聚合物配製於具有平行於電晶體通道之聚合 物鏈的單軸調整的一種單疇狀態中,藉由典型的3_5 因數便可以得到流動性的更進一步改良。這可藉由 塗敷具備適當調整層於玻璃基體上來達成,例如機 械式摩擦的聚醯亞胺層(第1圖中的9)。在單疇狀 態中,聚合物鏈單軸地以平行於下墊聚醯亞胺層的 摩擦方向來進行對準。這將導致裝置中電荷載子流 動性的再次增強,其中TFT通道平行於該鏈的調整方 向。該項過程將在申請中之英國專利申請案 9914489.1中作更詳細的說明。 在半導體層的沉積後,閘極絕緣層5利用旋轉塗 敷一種極性溶劑的聚烴基苯烯(又稱聚乙烯酚(pvp)) 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱_1After the staff of I Bureau has printed f, they will produce PEDOT dots with a typical diameter of 50 [Jm and a typical thickness of 500 A. The source-drain IJP takes place in the air. Thereafter, the sample is transferred to an inert gas drying cabinet. The matrix will then be spin-dehydrated in an organic solvent which will then be used for active semiconductor layer deposition, such as mixed xylene in polymer. They will then be annealed for 20 minutes in an inert nitrogen gas at 200 ° C to remove residual solvents and other volatiles from the PEDOT / PSS electrode. Subsequently, the 200__ of the active semiconductor polymer 4 The 1000-thick film will be deposited using a spin-on coating method. A number of different semiconductor polymers have been used, such as normal-orientation polyethylthiophene (P3HT), and, for example, poly-9,9, -dioxine -Polyfluorene copolymers of co-dithiophenebutene 2). FBT2 is a better choice because when the gate electrode is deposited in the air, it can show good stability in the air. An anhydrous, mixed xylene (purchased from Romj |) solution of 10 mg / m of FBT2 will be spin-coated at 1500 — 200 — ^^. For P3HT, mixed xylene will be used. A solution with a weight percentage of 1. The underlying PEDOT electrode is not dissolved in a non-polar organic solvent, such as xylene. The membrane is subsequently spin-dehydrated in a solvent that will be used later for the gate insulation layer 5 Deposited solvents, such as isopropanol or methanol. Subsequent annealing steps will be performed later to improve the charge transport properties of the semiconducting polymer. For polymers that exhibit a liquid crystal-like phase at high temperatures, the temperature is higher than the liquid crystal-like transition temperature Annealing will be performed next. Guideline 11 This paper size is applicable to China National Standard (CNS) A4 (210 X 297 Printed by the Intellectual Property Bureau of the Ministry of Public Welfare and Intellectual Property, Employee Consumption Cooperative, 1229884 A7 B7 V. Description of the invention Parallel to each other. In the case of F8T2, the annealing process is performed at 28yC for 20 minutes in an inert A gas. The sample will then be rapidly cooled to room temperature to freeze the chain and produce an amorphous glass. If If the compound is formulated on a flat glass substrate without an alignment layer, the polymer will adopt a multi-domain configuration, in which a plurality of liquid crystal-like domains with random orientations will be located in the TFT channel. The cold part from the liquid crystal-like phase will be used to prepare it. The transistor device of the F8T2 in the vitrified state will exhibit a fluidity of the order of 5.10-3cm2 / vs, which will not only be an order of magnitude higher than that measured on a device with a rotating F8T2 film. The deposited devices are simultaneously Shows a higher opening voltage v. This will be due to the lower density of the electron complement state in the vitrified phase, compared to the partially crystalline deposition phase. If the polymer is formulated to have parallel to electrical In a single domain state where the polymer chain of the crystal channel is uniaxially adjusted, the fluidity can be further improved by a typical 3-5 factor. This can be achieved by coating a glass substrate with an appropriate adjustment layer, such as Mechanically rubbed polyimide layer (9 in Figure 1). In a single domain state, polymer chains are aligned uniaxially parallel to the rubbing direction of the underlying polyimide layer. This will lead to a further enhancement of the charge carrier mobility in the device, in which the TFT channel is parallel to the adjustment direction of the chain. This process will be explained in more detail in the pending British patent application 9914489.1. After the deposition of the semiconductor layer The gate insulation layer 5 is a polyalkylene styrene (also known as polyvinyl phenol (pvp)) that is spin-coated with a polar solvent. The paper size is applicable to China National Standard (CNS) A4 (210 X 297).
12298841229884
五、 發明說明(允 經濟部智慧財產局員工消費合作社印製 的一種溶液來沉積,其中下墊半導體聚合物是不溶 解的。溶劑的較佳選擇為醇類,例如曱、2-丙醇或 丁醇’其中例如FBT2非極性聚合物具有意想不到的 低溶解度,並且不會膨脹。閘極絕緣層的厚度介於 300nm之間(溶液濃度為30mg/ml)與1 _3μιη(溶液濃度 為1〇〇mg/ml)。也可以使用滿足溶解度要件的其他的 絕緣聚合物與溶劑,例如水性聚乙烯醇(PVA)或丙烯 乙二醇甲基酯乙酸鹽性的聚·異丁烯鹽甲酉旨 (PMMA)。 閘極6隨後將在閘極絕緣層上沉積。該閘極絕緣 層可以直接地沉積在閘極絕緣層上(參看第1圖((;)), 或者例如因著表面改造、擴散屏障或如溶劑相容性 的過程因素等,可有一層或多層的中間層體(參看第 1 圖(a)與(b))。 為了形成第1圖(c)中較簡單的裝置,PEDOT/PSS 閘極6可以直接地印刷在PVP絕緣層5的頂部。基體 將再次的轉換到空中的丨JP台,其中PEDOT/PSS閘 極型樣將自一種水性溶液中印刷。下墊PVP閘極絕 緣層在水中具有低溶解度,以使閘極電介的整合在 PEDOT/PSS閘極的印刷過程中被保留。雖然pvp含 有高密度的極性烴基,其在水中的溶解度是低的, 因著相當非極性聚苯乙浠類之骨架的因素。第2圖顯 示具有一 FBT2半導體層、一 PVP閘極絕緣層與丨jp PEDOT/PSS源極汲極與閘極之一丨JP TFT的轉換特 13 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) · ;------------訂---------線---; (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印 I229884 A7 〜^" -----------____— 一 五、發明說明(仿 徵。該裝置的特徵在氮氣中進行測量。連續測量值 將分別顯示增強(向上三角形)與減弱(向下三角形)的 閘極電壓。該特徵屬於用新配置批料與一年前之 PEDOT/PSS (Baytron P)的批料所製成的裝置。然 而’電晶體動作是清晰可見的,該裝置將呈現一種 具有正極定限電壓V〇>10V的不尋常通常開啟狀態, 而以已蒸發金源極-汲極與閘極製成的參考裝置將呈 現通常關閉的狀態(v0<〇)。在以PED〇T(第2圖之 "一年前"批料形成的裝置中,將觀察到大滯變效應, 其將歸因於移動性離子雜質(請看以下)的高濃度。如 果掃掠動作開始於極盡空乏狀態(Vg=+40V),該電晶 體將於Vfod20V時(向上三角形)開啟。然而,在相反 掃掠動作中(向下三角形),該電晶體只在Vr。> + 35V時 關閉。 因著忒裝置中之一層體的離子物質擴散,通常開 啟狀態與滯變效應將可能發生。通常大正值的V。暗 示著離子是負極的。一正極物質可被預期,以補償 累積層中某些移動電荷,並且將V。轉換到較負極的 數值。為了要鑑別離子物質的來源,便製造裝置, 其中頂閘極IJP PEDOT由一已蒸發金極來替代,而 其他層體與PEDOT源極/汲極都如上述方式製造。已 發現的是,在此組態中,裝置是通常關閉的,並且 呈現穩定的定限電壓。此將暗示著在全聚合物裝置 中的摻雜與滯變效應都將相關於傳導聚合物頂閘極 本紙張尺錢用中國國家標準(CNSM4規袼⑵0 X 297公爱)V. Description of the Invention (Allow a solution printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs to deposit the underlying semiconductor polymer. It is insoluble. The preferred solvent is alcohol, such as tritium, 2-propanol or Butanol 'among which, for example, FBT2 non-polar polymer has unexpectedly low solubility and does not swell. The thickness of the gate insulating layer is between 300nm (the solution concentration is 30mg / ml) and 1-3 μm (the solution concentration is 10%). 〇mg / ml). Other insulating polymers and solvents that meet the solubility requirements, such as water-based polyvinyl alcohol (PVA) or propylene glycol methyl ester acetate-based poly · isobutylene salt formaldehyde (PMMA ). Gate 6 will then be deposited on the gate insulation layer. The gate insulation layer can be deposited directly on the gate insulation layer (see Figure 1 ((;)), or, for example, due to surface modification, a diffusion barrier Or, such as solvent-compatible process factors, there may be one or more intermediate layers (see Figure 1 (a) and (b)). In order to form the simpler device in Figure 1 (c), PEDOT / PSS gate 6 can be printed directly on The top of the PVP insulation layer 5. The substrate will be converted to the airborne JP station again, in which the PEDOT / PSS gate pattern will be printed from an aqueous solution. The underlying PVP gate insulation layer has low solubility in water, so that The integration of the gate dielectric is preserved during the printing process of the PEDOT / PSS gate. Although pvp contains high-density polar hydrocarbon groups, its solubility in water is low due to the relatively non-polar poly (phenylene acetofluorene) skeleton. Figure 2. Figure 2 shows a FBT2 semiconductor layer, a PVP gate insulation layer, and one of the JP PEDOT / PSS source drain and gate 丨 JP TFT conversion features. 13 This paper standard applies to Chinese National Standards (CNS) A4 specifications (210 X 297 mm) ·; ------------ Order --------- line ---; (Please read the precautions on the back before filling this page ) Printed by the Intellectual Property Bureau of the Ministry of Economic Affairs, Consumer Consumption Cooperative, I229884 A7 ~ ^ " -----------____— 15. Description of the Invention (Imitation. The characteristics of this device are measured in nitrogen. Continuous measurement The values will show the increased (upward triangle) and weakened (downward triangle) gate voltages respectively. Device made with batch and PEDOT / PSS (Baytron P) batch from one year ago. However, 'transistor operation is clearly visible, the device will present a positive voltage with a fixed limit voltage V0> 10V Unusually normally on, and a reference device made of evaporated gold source-drain and gate will assume a normally off state (v0 < 〇). One year with PEDOT (Figure 2 " one year In the former " batch formation device, a large hysteresis effect will be observed, which will be attributed to the high concentration of mobile ionic impurities (see below). If the sweeping action starts in the extremely empty state (Vg = + 40V), the electric crystal will turn on at Vfod20V (upward triangle). However, in the opposite sweep action (downward triangle), the transistor is only at Vr. > Off at + 35V. Due to the diffusion of ionic materials in one layer of the plutonium device, usually the on state and hysteresis effects may occur. V is usually a large positive value. This implies that the ions are negative. A positive species can be expected to compensate for some of the mobile charges in the accumulation layer, and will be V. Switch to a more negative value. In order to identify the source of the ionic material, a device is manufactured, in which the top gate IJP PEDOT is replaced by an evaporated gold electrode, and the other layers and the PEDOT source / drain are manufactured as described above. It has been found that in this configuration, the device is normally switched off and presents a stable, fixed voltage limit. This will imply that the doping and hysteresis effects in all-polymer devices will be related to the conductive polymer top gate. This paper uses Chinese national standards (CNSM4 regulation 0 X 297 public love)
Η ; Φ--------^------ (請先閱讀背面之注意事項再填寫本頁) -線» 1229884 經濟部智慧財產局員工消費合作社印製 A7 五、發明說明(於 的溶液沉積,並且PEDOT溶液/膜中的之移動、離子 雜夤將可能擴散到到裝置下塾層體。 已發現的是,藉由在已加熱基體上沉積閘極,可 能可以控制定限電壓的數值並且減低滯變量。這將 減低基體上微滴的乾燥時間。第3圖(b)顯示一 TFT裝 置的轉換特徵,其中在閘極的沉積過程中,基體將 加熱到50°c的溫度。可以看見的是,滯變效應將遠 小於室溫中的閘極(第北圖),並且v〇具有相對小的6V 正值。藉由控制沉積溫度,該定限電壓可以在Va=1_ 20V的範圍中進行調整。 如第1圖(c)所示之直接沉積在pvp層上面且具有 閘極的裝置為空乏型態。對空乏_型態邏輯電路,例 如簡單空乏-載入邏輯轉換器(第14圖(3))來說,通常 開啟狀態是有用的。 為了要製造增強-型態通常關閉TFTs,在閘極的 /儿積過程中,藉由合併擴散屏障層,可避免半導體 的摻雜將。在第1圖(a)與(b)的裝置中,在傳導聚合 物閘極進行沉積之前,一非極性聚合物將沉積在pVp 閘極絕緣層的頂部。該層體可以作為擴散屏障,以 阻礙離子物質擴散到適度極性PVP絕緣體。pVp包含 冋岔度的極性烴基,其將易於增強離子傳導且擴散 至該薄膜的的傳導性與擴散性。數個非極性聚合物 已經被使用,例如聚_9,9,_二辛基芴(F8)、聚苯乙烯 (PS)、聚(9,9·-二辛基苟·共_N_(4-丁基苯基)二苯胺)Η; Φ -------- ^ ------ (Please read the notes on the back before filling out this page) -line »1229884 Printed by A7, Consumer Cooperatives, Intellectual Property Bureau, Ministry of Economic Affairs (The solution is deposited and the PEDOT solution / membrane moves and ionic impurities may diffuse to the lower layer of the device. It has been found that by depositing a gate electrode on a heated substrate, it is possible to control the Limit the value of the voltage and reduce the hysteresis. This will reduce the drying time of the droplets on the substrate. Figure 3 (b) shows the switching characteristics of a TFT device, where the substrate will be heated to 50 ° C during the deposition of the gate It can be seen that the hysteresis effect will be much smaller than that of the gate electrode at room temperature (Northern figure), and v0 has a relatively small positive value of 6V. By controlling the deposition temperature, the fixed voltage can be set at Va = 1_ 20V range adjustment. As shown in Figure 1 (c), the device with gates deposited directly on the pvp layer is empty. For empty_type logic circuits, such as simple empty-load For the logic converter (Figure 14 (3)), the normally open state is Useful. In order to make enhancement-type TFTs are usually turned off, semiconductor diffusion can be avoided by incorporating diffusion barrier layers during gate / child product. In Figure 1 (a) and (b) In the device, before the conductive polymer gate is deposited, a non-polar polymer will be deposited on top of the pVp gate insulation layer. This layer can serve as a diffusion barrier to prevent ionic species from diffusing into the moderately polar PVP insulator. PVp A polar hydrocarbon group containing a bifurcation degree, which will easily enhance the conductivity and diffusivity of ionic conduction and diffuse to the film. Several non-polar polymers have been used, such as poly_9,9, _dioctylfluorene ( F8), polystyrene (PS), poly (9,9 · -dioctylgo, co_N_ (4-butylphenyl) diphenylamine)
. 7 ----- (請先閱讀背面之注意事項再填寫本頁) H 1 ^1 訂· ---線· 本紙張尺度適用中國國家標準(CNS)A4 x 297公餐) 經濟部智慧財產局員工消費合作社印製 1229884 A7 _____B7 五、發明說明(色 〇TB)或F8T2 ° 50-1〇〇nm等級之聚合物薄膜可以從 如二曱苯的非極性有機溶劑的溶液,沉積在pVP閘 極絕緣層的表面上,其中PVP為不溶解的。 已經發現的是,因為極差濕潤性質與大接觸角度 的關係’直接從水性極性溶液將PEdot/pss印刷在 非極性擴散屏障層的頂部是有問題的。為了要解決 此問題,表面改造層8將沉積在非極性聚合物的頂 口 Ρ σ亥層體k供一親水表面而不是忌水表面,在該 表面上PEDOT/PSS可以更輕易的形成。這將允許閘 極型樣的高解析度印製。為了形成表面改造層,pvp 薄層可以從異丙醇溶液中沉積,其中下墊擴散屏障 層為不溶解的。PVP層的厚度較佳地少於5〇nm。 PEDOT/PSS的高解析度印製在pvp表面是可能的。 也可以使用替代表面改造層。這包含如類皂表面活 化劑的薄層,或者包含親水與忌水官能基的聚合物。 這些分子將傾向於與忌水與親水基分開相位,其分 別被吸引至具備下墊非極性聚合物與空白表面的介 面。另一可能性是,非極性擴散屏障的表面將暴露 在輕度〇2氣體中,使得表面成為親水性的。 如果閘極電極是從極性少於水之溶劑印製而來, 例如包含醇類(異丙醇、甲醇等)的配方,非極性擴散 屏障體上的表面改造層可以不需要。 層體順序的整合將依賴於來自極性與非極性溶劑 之聚合物材質的交替沉積。所欲的是,使用為第二 (請先閱讀背面之注意事項再填寫本頁) --------訂---------線· 167 ----- (Please read the notes on the back before filling in this page) H 1 ^ 1 Order · --- Line · This paper size applies to China National Standard (CNS) A4 x 297 Meal) Wisdom of the Ministry of Economic Affairs Printed by the Property Cooperative Consumer Cooperative 1229884 A7 _____B7 V. Description of the invention (color TB) or F8T2 ° 50-1 00 nm grade polymer film can be deposited from a solution of non-polar organic solvent such as diphenylbenzene in pVP On the surface of the gate insulating layer, PVP is insoluble. It has been found that it is problematic to print PEdot / pss directly on top of the non-polar diffusion barrier layer from the aqueous polar solution because of the poor wetting property and large contact angle relationship. In order to solve this problem, the surface reforming layer 8 will be deposited on the top port of the non-polar polymer, the p σ σ layer layer k is provided with a hydrophilic surface instead of a water-repellent surface, on which PEDOT / PSS can be formed more easily. This will allow high-resolution printing of the gate pattern. To form a surface modification layer, a thin pvp layer can be deposited from an isopropanol solution, where the underlying diffusion barrier layer is insoluble. The thickness of the PVP layer is preferably less than 50 nm. High-resolution PEDOT / PSS printing is possible on pvp surfaces. Alternative surface modification layers can also be used. This includes thin layers such as soap-like surfactants, or polymers containing hydrophilic and water-repellent functional groups. These molecules will tend to separate from the water-repellent and hydrophilic groups, and they will be attracted to the interface with the underlying non-polar polymer and blank surface, respectively. Another possibility is that the surface of the non-polar diffusion barrier will be exposed to a mild 02 gas, making the surface hydrophilic. If the gate electrode is printed from a solvent that is less polar than water, such as formulations containing alcohols (isopropyl alcohol, methanol, etc.), the surface modification layer on the non-polar diffusion barrier may not be needed. The integration of the layer sequence will depend on the alternate deposition of polymer materials from polar and non-polar solvents. What you want is to use as the second (Please read the notes on the back before filling this page) -------- Order --------- line · 16
1229884 A7 _______Β7___ 五、發明說明(认 層體沉積之溶劑中的第一層溶解度將小於每容積〇. i 重量百分比,較佳地小於每容積0_01重量百分比。 同時所欲的是,Hildebrand溶解度參數中的差異, 其中介於第一層體材質與用以沉積第二層體的溶劑 之間的合格極性度將盡可能大(由D.w· van Krevelen 於1990年在阿姆斯特丹市Elsevier所發表之 Properties of Polymer) 〇 對某些裝置組態來說,利用聚合物的替換順序可 以建立全多層體結構,該聚合物主要包含極性基且 可溶解於如水的高度極性溶劑中,以及只包含一些 或者不包含任何極性基且溶解於如二甲苯之非極性 溶劑中的聚合物。實例之一為電晶體裝置,其包含 PED0T/PSS的高度極性源極-汲極、如FBT2非極性 半導體層、如從水沉積而來之聚乙烯醇的高度極性 閘極介電層、同時可作為一緩衝層以允許層體順序 的沉積的TFB非極性擴散屏障層,以及ped〇t/pss 閘極。 然而,也有可能建立一層體順序,其包含夾在一 高度極性與一非聚合物之聚合物層中間並且自一適 度極性溶劑中沉積的一適度極性聚合物層。一適度 極性聚合物為一種聚合物,其包含極性與非極性基, 並且實質上是不溶解於一高度極性溶劑中。相似地, 一適度極性溶劑包含極性與非極性基,但實質上並 不溶解一非極性聚合物。該適度極性聚合物可同時 1229884 A71229884 A7 _______ Β7 ___ V. Description of the Invention (The solubility of the first layer in the solvent deposited by the layered body will be less than 0.1% by weight per volume, preferably less than 0_01 by weight per volume. At the same time, the Hildebrand solubility parameter is desired The difference between the first layer material and the solvent used to deposit the second layer will be as large as possible (Properties of Polymer, published by Dw · van Krevelen in Amsterdam, Elsevier, 1990 ) 〇 For some device configurations, the full multilayer structure can be established by using the replacement order of the polymer, which mainly contains polar groups and is soluble in highly polar solvents such as water, and contains only some or no A polymer that is polar and soluble in a non-polar solvent such as xylene. One example is a transistor device that contains a highly polar source-drain of PEDOT / PSS, such as a FBT2 non-polar semiconductor layer, such as deposited from water The highly polar gate dielectric layer of polyvinyl alcohol can also be used as a buffer layer to allow the sequential deposition of the TFB layer. Barriers to sexual diffusion, and pedOt / pss gates. However, it is also possible to build a bulk sequence that contains a highly polar and a non-polymeric polymer layer and is deposited from a moderately polar solvent Moderately polar polymer layer. A moderately polar polymer is a polymer that contains polar and non-polar groups and is substantially insoluble in a highly polar solvent. Similarly, a moderately polar solvent contains polar and non-polar groups , But does not substantially dissolve a non-polar polymer. The moderately polar polymer can be simultaneously 1229884 A7
經濟部智慧財產局員工消費合作社印製 五、發明說明(仿 包含一特定官能基,例如一烴基,其使它溶解於一 種包含一官能基的溶劑中,且該官能基將被吸引至 該聚合物。該聚合物的功能性可以被用來增進適度 極性溶劑中的溶解度,且降低在極性溶劑中的溶解 度。該適度極性聚合物的實例之一為一 PVP閘極介 電層’其夾在一非極性半導體層與一 PEDOT/PSS閘 極電極層之間(第1c圖)。適度極性溶劑的一實例為烷 醇。 苐4圖顯示具有p\/p閘極絕緣層、F8擴散屏障層 與PVP表面改造層之全聚合物F8T2 |Jp tft的輸出 ^(a)與轉換特徵(b),如第1圖(a)所顯示(L=50pm)。 該裝置呈現乾淨、近乎理想的通常關閉電晶體動作, 其在v〇^ov開啟。介於向上(向上三角形)與向下(向下 二角形)電壓掃掠動作之間的定限電壓轉換為v。 该裝置的特徵相當相似於在惰性氣體環境下製造且 具備金源極-汲極與閘極之標準裝置的特徵。場效流 動性的等級為〇.〇〇5-〇.〇lcm2/Vs,並且在vg=〇與-60V 之間所測量到的開-關電流比例為1 〇4-1 〇5等級。 裝置已經被製造為具有大範圍非極性擴散屏障 層,例如FB、TFB(第5(a)圖顯示轉換特徵)、ps(第5(b) 顯示轉換特徵)與FBT2。在每種狀況下,將觀察乾淨 且通常關閉的狀況、小滯變效應與定限電壓轉換, 其與具有金源極-汲極之參考裝置有相同重量級。這 將支持在閘極絕緣層的溶液沉積過程中與其後,在 18 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) : . --------^----------^—^^-1 (請先閱讀背面之注意事項再填寫本頁) 1229884 A7Printed by the Employees' Cooperative of the Intellectual Property Bureau of the Ministry of Economy The functionality of the polymer can be used to increase the solubility in moderately polar solvents and reduce the solubility in polar solvents. One example of a moderately polar polymer is a PVP gate dielectric layer sandwiched between Between a non-polar semiconductor layer and a PEDOT / PSS gate electrode layer (Figure 1c). An example of a moderately polar solvent is an alkanol. Figure 4 shows a p // p gate insulation layer and an F8 diffusion barrier layer The output of the all-polymer F8T2 | Jp tft with the PVP surface modification layer ^ (a) and conversion characteristics (b), as shown in Figure 1 (a) (L = 50pm). The device presents a clean, almost ideal, and usually The transistor action is turned off, which is turned on at vO ^ ov. The fixed voltage between the upward (upward triangle) and downward (downward diagonal) voltage sweeping action is converted to v. The characteristics of this device are quite similar to Under inert gas environment It has the characteristics of a standard device of gold source-drain and gate. The level of field-effect mobility is 0.0005-0.01cm2 / Vs, and it is measured between vg = 〇 and -60V. The on-to-off current ratio is 1 〇4-1 〇5. The device has been manufactured with a wide range of non-polar diffusion barrier layers, such as FB, TFB (Figure 5 (a) shows the conversion characteristics), ps (page 5 (b) shows switching characteristics) and FBT2. In each case, a clean and normally closed condition, small hysteresis effect, and fixed voltage switching will be observed, which are the same as reference devices with a gold source-drain Heavyweight. This will support the application of the Chinese National Standard (CNS) A4 specification (210 X 297 mm) in 18 paper sizes during and after the solution deposition of the gate insulation layer: -------- ^ ---------- ^-^^-1 (Please read the precautions on the back before filling this page) 1229884 A7
訂 請 先 閱 讀 背 © 之 注 意 事 項 再 填 本 頁Please read the notes of the © © before filling in this page
A 1229884 經濟部智慧財產局員工消費合作社印製 A7 --—--— B7_____ 五、發明說明(切 製步驟中空氣與不佳開_關電流比之膜體傳導性的增 加這有關於P3HT的相對低電離勢,|ρ&4·9 eV。小 於1〇6之高開·關電流比例已為P3HT顯示,但在進行 沉積之後,需要一還原去除摻雜步驟,例如暴露在 月井蒸氣下(由H_ Sirringhaus等人於1999年所發表之 第 39期 Advances in Solid State Physics第 1〇1 頁)。 然而,在上述的丨JP TFTs上,該還原後加工處理步 驟不能進行,因為它將同時導致PED0T電極的去除 摻雜,並且大量地減低其傳導性。因此,為了要達 成高電流轉換比,重要的是要使用可對抗氧或水的 非故意摻雜之具有良好穩定性的一種聚合物半導 體。 達成良好環境穩定性與高流動性之較佳種類材質 為A-B硬針成塊共聚物,其包含一 a與b塊狀物的正 常等級順序。適合的A塊狀物為結構上界定良好且具 有高帶隙的階梯型態部分,其具有高於5·5βν的高電 離勢,以作為同聚物與良好環境穩定性。適當Α成塊 物的實例為苟衍生物(美國專利案號5,777,070)、節 並芴衍生物(由S· Setayesh於2000年所發表之第33 期Macromolecules第2016頁)、次苯基或梯形次苯基 衍生物(由J· Grimme等人於1995年所發表之第7期 Adv· Mat_地292頁)。適當B成塊物為具有低帶隙的 孔傳輸部分’其包含雜原子,例如硫或氮,並且作 為具有低於5.5eV之電離勢的同聚物。孔傳輸b成塊 20 本紙張尺度適用中國國家標準(CNS)A4規格(210 x 297公釐) _ . ^--------t---------Μφ—J (請先閱讀背面之注意事項再填寫本頁) 1229884A 1229884 Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 ------ B7_____ V. Description of the invention (Increase of air and poor on-off current ratio in the cutting step increases membrane conductivity Relatively low ionization potential, | ρ & 4 · 9 eV. The ratio of high on / off current less than 106 has been shown for P3HT, but after deposition, a reduction and doping step is required, such as exposure to moon well vapor (Issue 39 Advances in Solid State Physics, published by H. Sirringhaus et al. In 1999, page 101). However, on the aforementioned JP TFTs, the post-reduction processing step cannot be performed because it will simultaneously This leads to the dedoping of the PED0T electrode and greatly reduces its conductivity. Therefore, in order to achieve a high current conversion ratio, it is important to use a polymer that has good stability against unintentional doping of oxygen or water Semiconductor. A better type of material to achieve good environmental stability and high fluidity is AB hard needle block copolymer, which contains a normal grade sequence of a and b blocks. Suitable A blocks Structurally well-defined stepped part with high band gap, which has a high ionization potential higher than 5 · 5βν, as a homopolymer and good environmental stability. An example of a suitable A block is a Gou derivative ( U.S. Patent No. 5,777,070), Hydrazine Derivatives (Macrolecules, Issue 33, 2000, published by S. Setayesh, 2000, p. 2016), Subphenylene or Trapezyl Subphenylene Derivatives (by J. Grimme et al., In Issue No. 7 Adv. Mat, published in 1995, p. 292). Appropriate B-blocks are pore-transporting parts with a low band gap, which contain heteroatoms such as sulfur or nitrogen, and are Homopolymer of ionization potential. Pore transmission b into 20 pieces This paper size applies to China National Standard (CNS) A4 (210 x 297 mm) _. ^ -------- t ------ --- Μφ—J (Please read the precautions on the back before filling in this page) 1229884
五、發明說明(仿 經濟部智慧財產局員工消費合作社印製 物的實例是噻吩衍生物或三芳基胺衍生物。B成塊物 的效用是要降低成塊共聚物的電離勢。成塊共聚物 的電離勢較佳地在4_9eVdp 5.5eV的範圍内。該共聚 物的實例為F8T2 (電離勢為5.5eV)或TFB(美國專利 案號5,777,070)。 其他適合的孔傳輸聚合物為具有大於5eV電離勢 之聚噻吩衍生物的同聚物,例如具有烷氧基的聚噻 吩或鼠化側鏈(由R_D.McCullough於1998年發表之第 10期 Advanced Materials第 93頁)。 除了孔傳輸半導體聚合物之外,也可使用可溶解 電子傳輸材質。這需要大於3eV的高電子親和性,較 佳地大於3.5eV,以避免如氧的殘餘氣體雜質將作為 載體捕集物。適合的材質可包含溶液可處理電子傳 輸小分子半導體(由Η·Ε_ Katz等人於2000年發表之第 404期Nature雜誌478頁),或具有電子不完全氟化側 鍵的聚嗟吩衍生物。具有結構上良好界定之梯形A成 塊物且具有高於5.5eV高電離勢的AB-型態成塊共聚 物’以及增加共聚物的電子親和性至高於3eV的數值 的一電子傳輸B成塊物來說,較佳地高於3.5eV也是 同時適當的。適當A成塊物實例為芴衍生物(美國專 利案號5,777,070)、茚並苟衍生物(2000年由S. Setayesh 所著之第 33 期 Macromolecules 的第 2016 頁)、次苯基或梯形次笨基衍生物(由j· Grimme等人 於1995年所著之第7期Adv. Mat^ 292頁)。電子傳 21 ,----:------------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度_ (CNS)A4 (210 χ 297 ^ ) I229884 A7 B7 五 、發明說明(运 經濟部智慧財產局員工消費合作社印製 輸B成塊物的實例為苯並喧二唾衍生物(美國專利案 唬5,777,070)、二萘嵌苯衍生物、萘四羧酸二醯亞胺 衍生物(由H.E· Katz等於於2000年所發表之 Nature404期478頁)或氟化噻吩衍生物。 為了快速操作邏輯電路,電晶體的通道長度以及 源極/汲極與閘極之間的重疊要越小越好,其典型的 為幾微米。最重要的尺寸為L,因為電晶體電路的操 作速度約為L·2的比例。這對具有相對低流動性的半 導體層來說尤其重要。 以現今的喷墨印製技術並無法達成高解析度型樣 化,即使是具備現有技術水準的丨JP技術也被限定在 10-2〇lJm的外觀尺寸上(第6圖)。如果需要較快速的 操作與較密集的外貌封裝時,那麼一種允許較細外 貌解析度的技術便必須運用。以下要說明的技術將 利用油墨表面的交互作用來限定基體表面上的喷墨 微滴。這項技術可以被用來達成比習知喷墨印製法 可達成之更小通道長度。 這項限定技術可以用來允許一種沉積材質在一基 體上之優良解析度沉積。基體的表面首先被處理, 以便使其選出部分對所欲之沉積材質呈現相對吸引 人的且相對防水。例如,基體可以被事先型樣化, 以便在某些區域呈現部分忌水的,且在其他區域呈 現部分親水的。因著在高解析度與正確讀取下進行 事先型樣化步驟,便可對後續沉積進行正確的界定。 本紙張尺度適用中國國家標準(CNS)A4規^^ (請先閱讀背面之注意事項再填寫本頁) --------訂---------線· 22 1229884 A7V. Description of the Invention (An example of a printed product of the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs is a thiophene derivative or a triarylamine derivative. The utility of the block is to reduce the ionization potential of the block copolymer. Block copolymerization The ionization potential of the substance is preferably in the range of 4-9eVdp 5.5eV. Examples of the copolymer are F8T2 (ionization potential is 5.5eV) or TFB (U.S. Patent No. 5,777,070). Other suitable pore-transporting polymers have Homopolymer of polythiophene derivatives with ionization potential, such as polythiophenes with alkoxy groups or ratified side chains (R.D. McCullough, 1998, Issue 10, Advanced Materials, page 93). Except for hole-transport semiconductor polymerization In addition to other substances, dissolvable electron transport materials can also be used. This requires a high electron affinity of greater than 3eV, preferably greater than 3.5eV, to avoid residual gas impurities such as oxygen to be collected as a carrier. Suitable materials can include Solutions can handle small electron-transporting semiconductors (produced by Η · E_ Katz et al., Issue 404, Nature, page 478, 2000), or polyfluorene derivatives with incompletely fluorinated side bonds of electrons AB-type block copolymer with a well-defined trapezoidal A block and a high ionization potential higher than 5.5eV ', and an electron transport B which increases the electron affinity of the copolymer to a value higher than 3eV For blocks, preferably higher than 3.5eV is also suitable at the same time. Examples of suitable A blocks are fluorene derivatives (U.S. Patent No. 5,777,070), indigo derivatives (2000 by S. Setayesh) Issue 33 of Macromolecules, 2016), phenylene or trapezyl phenylene derivatives (issued by J. Grimme et al. 1995, Issue 7 Adv. Mat ^ 292). Electronic Journal 21,- -: ------------ Order --------- Line (Please read the precautions on the back before filling this page) This paper size _ (CNS) A4 (210 χ 297 ^) I229884 A7 B7 V. Description of the invention (The examples printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Transport and Economics for the production of block B are benzodiazepine derivatives (U.S. Patent No. 5,777,070), perylene derivatives Derivatives, naphthalenetetracarboxylic acid difluorene imine derivatives (derived from HE Katz, Nature404, page 478, published in 2000) or fluorinated thiophenes In order to operate the logic circuit quickly, the channel length of the transistor and the overlap between the source / drain and gate should be as small as possible, which is typically a few microns. The most important dimension is L because the transistor circuit The operating speed is about a ratio of L · 2. This is particularly important for semiconductor layers having relatively low fluidity. With today's inkjet printing technology, it is not possible to achieve high-resolution prototyping, and even the JP technology, which has the current level of technology, is limited to the external size of 10-20 lm (Figure 6). If faster operation and denser appearance packaging are required, then a technique that allows finer appearance resolution must be used. The technique described below will use the interaction of the ink surface to define inkjet droplets on the substrate surface. This technique can be used to achieve smaller channel lengths than can be achieved with conventional inkjet printing methods. This qualification technique can be used to allow a fine resolution deposition of a deposition material on a substrate. The surface of the substrate is first treated so that selected portions thereof are relatively attractive and relatively waterproof to the desired deposition material. For example, the matrix may be patterned in advance so that it is partially water-repellent in some areas and partially hydrophilic in other areas. Due to the high-resolution and correct-reading pre-modeling steps, subsequent depositions can be correctly defined. This paper size applies the Chinese National Standard (CNS) A4 regulations ^^ (Please read the precautions on the back before filling in this page) -------- Order --------- line · 22 1229884 A7
經濟部智慧財產局員工消費合作社印製 在第7圖中將顯示事先型樣化的一實施例。第7圖 顯示第1 (c)圖中相同裝置的形成,但另具有一特別細 的通道長度。相同的元件則以與第1 (c)圖相同的編號 來表示。第7(a)圖顯示一種製造事先圖形化基體的方 法。第7(b)圖則顯示在該事先圖形化基體上的印製方 法與油墨限定。 在源極-汲極2與3的沉積之前,一薄聚醯亞胺層1〇 將形成在玻璃片1上。該聚醯亞胺層是極佳地型樣化 的,以在源極-汲極形成的地方移除它。移除的步驟 可以藉由一種照相平版印刷過程來完成,以允許優 良的外貌界定與正確的讀取。該過程的一實例中, 聚醯亞胺可以用一層光阻材料11來覆蓋。該光阻材 料可以利用照相平版印刷的方式來型樣化,以在聚 醯亞胺被移除的地方移除它。接下來,利用一種對 光阻材料呈現堅固的過程來移除聚醯亞胺。隨後, 光阻材料可以被移除,以留下正確型樣化的聚醯亞 胺。將選出聚醢亞胺’因為它是相對忌水的,而該 玻璃基體則是相對親水的。在接下來的步驟,形成 源極-沒極的PEDOT材質將利用喷墨印製法沉積在親 水基體區域12上。當擴散在玻璃基體區域的油墨微 滴碰到忌水聚醯亞胺區域1 〇的邊緣時,油墨將被排 開並且不會流到該忌水表面區域。透過該種限定效 應,油墨只在親水表面區域中沉積,並且具有小帶 隙之高解析度型樣與少於10μηι的電晶體通道長度便 23 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) ^ Ί. 訂-------- 線丨·!! (請先閱讀背面之注意事項再填寫本頁) 1229884 A7 五、發明說明(浼 可以被界定(第7(b)圖)。 在移除聚醯亞胺後,聚醯亞胺被移除之過程的一 實例,或可被應用以增進相對表面效應,將顯示在 第7(a)圖中。聚醯亞胺層1〇與光阻材料11將暴露在 氧氣中。氧氣蝕刻薄聚醯亞胺層(500 A)的速度將快 於蝕刻厚(1·5μΓΠ)光阻材料層的速度。在移除光阻材 料之前,藉由暴露在氧氣中,在源極-汲極區域中已 暴露裸玻璃表面12將呈現相當親水性的。要注意的 是,在移除聚醯亞胺的過程中,聚醯亞胺的表面被 光阻材料保護並且維持忌水。 線 如果需要的話,藉由另外暴露在CF4氣體中,聚 醯亞胺的表面可以成為更加忌水的。c f4氣體將氟化 聚醯亞胺的表面,但並不與親水玻璃基體產生交互 作用。該額外的氣體處理方法可以在移除該光阻材 料之前進行,這樣一來,只有聚醯亞胺型樣10的側 壁將被氟化,或者在移除該光阻材料後。 水中PEDOT/PSS與〇2等離子處理7059玻璃的接 觸角度為0 g|ass 40。,相較於在聚醯亞胺表面上0 Pl«70°〜80°的接觸角度。水中PEd〇t/PSs與氟化聚 醯亞胺的接觸角度為120。。 當如所述的,PEDOT/PSS從一種水性溶液沉積 到事先型樣化的聚醯亞胺層上時,PEdot/pss油墨 將被限定在源極-汲極區域,即使通道長度L僅為幾 微米(第7(b)圖)。 24 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱 經濟部智慧財產局員工消費合作社印製Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs. An example of prior styling is shown in Figure 7. Fig. 7 shows the formation of the same device in Fig. 1 (c), but with a particularly thin channel length. Identical components are denoted by the same reference numerals as in Fig. 1 (c). Figure 7 (a) shows a method for making a pre-patterned substrate. Figure 7 (b) shows the printing method and ink limitation on this pre-patterned substrate. Before the source-drain electrodes 2 and 3 are deposited, a thin polyimide layer 10 will be formed on the glass sheet 1. The polyfluorene layer is very well patterned to remove it where the source-drain is formed. The removal step can be done by a photolithography process to allow good appearance definition and correct reading. In one example of this process, polyimide can be covered with a layer of photoresist material 11. The photoresist material can be patterned by photolithography to remove it where the polyimide is removed. Next, polyimide is removed using a process that is robust to photoresist materials. The photoresist material can then be removed to leave the polymorphimide properly patterned. Polyimide 'will be selected because it is relatively water-repellent and the glass substrate is relatively hydrophilic. In the next step, a source-deposited PEDOT material will be deposited on the hydrophilic substrate region 12 by inkjet printing. When the ink droplets diffused in the glass substrate area touch the edge of the water-repellent polyimide area 10, the ink will be discharged and will not flow to the water-repellent surface area. Through this limiting effect, the ink is deposited only in the hydrophilic surface area, and the high-resolution pattern with a small band gap and the transistor channel length of less than 10 μm are 23. This paper size applies the Chinese National Standard (CNS) A4 specification ( 210 X 297 public love) ^ Ί. Order -------- line 丨 · !! (Please read the notes on the back before filling out this page) 1229884 A7 V. Description of invention (浼 can be defined (No. 7 (b). An example of the process of removing polyimide after removing polyimide, or it can be applied to enhance the relative surface effect, is shown in Figure 7 (a). Poly The imine layer 10 and the photoresist material 11 will be exposed to oxygen. Oxygen will etch the thin polyimide layer (500 A) faster than the thickness (1.5 μΓΠ) photoresist material layer. Before removing the photoresist material, by exposing to oxygen, the exposed glass surface 12 in the source-drain region will be quite hydrophilic. It should be noted that during the process of removing polyimide, The surface of the polyimide is protected by a photoresist and maintains water resistance. If necessary, Exposed to CF4 gas, the surface of polyimide can become more water-repellent. C f4 gas will fluorinate the surface of polyimide, but does not interact with the hydrophilic glass substrate. This additional gas treatment method can Perform before removing the photoresist material, so that only the side wall of polyimide pattern 10 will be fluorinated, or after removing the photoresist material. 7059 glass treated with PEDOT / PSS and 〇2 plasma The contact angle is 0 g | ass 40. Compared with the contact angle of 0 Pl «70 ° ~ 80 ° on the surface of polyimide. The contact angle of PEd〇t / PSs in water with fluorinated polyimide is 120. When PEDOT / PSS is deposited from an aqueous solution onto a previously patterned polyimide layer as described, PEdot / pss ink will be confined to the source-drain region, even if the channel length L It is only a few microns (Figure 7 (b)). 24 This paper size is applicable to the Chinese National Standard (CNS) A4 specification (210 X 297 printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Public Economics and Economic Affairs)
A7 B7A7 B7
1229884 油墨微滴的限定取決於介於忌水與親水表面區域 之邊緣的接觸角度0,並且將相關於分別在於空氣/ 聚醯亞胺與油墨/玻璃介面的面際張力□1與口2,以 及在油墨/空氣介面的表面張力口3。忽略了聚醯亞胺 侧壁的效應,一預估值將可以從Y〇Ung的公Sc〇S0 =(匚]1-[112)/匚]3中取得(第7(b)圖)。 較佳地’油墨微滴13的沉積將出現在親水基體區 域12上,介於微滴中心與聚醯亞胺邊際之間的距離 d。一方面來說,d必須是夠小的,以利用擴展油墨 來達到邊緣,並且PEDOT膜將直接延伸到聚醯亞胺 邊緣。另一方面來說,d也必須夠大,才可使快速擴 展的油墨不會溢出到忌水表面區域。這將增加PED〇t 沉積在界定TFT通道之聚醯亞胺區域1〇頂部的危險 性’並且將引起源極與汲極之間的短路。對具有〇 4ng 固體含量、以12_5μηι之橫向節距介於二連續微滴之 間、在〇2氣體等離子處理的7059玻璃上沉積的 PEDOT微滴而言,c^30_4〇pm的一數值已經為適合 的。最佳數值d依賴表面上的濕潤性質,也同時依賴 為後續已沉積微滴之間之橫向距離的沉積節距,以 及依賴溶液的乾燥時間。 聚醯亞胺層10可以同時被用來作為調整層9(第 1 (b)圖),在如液晶狀半導體聚合物4的實例中。聚醯 亞胺層可以機械式的摩擦。 閘極電極6可以藉由形成在閘極絕緣層5頂部的一 ,, T --------訂---------線· (請先閱讀背面之注意事項再填寫本頁) 251229884 The definition of ink droplets depends on the contact angle 0 between the edge of the water-repellent surface and the hydrophilic surface area, and will be related to the interfacial tension of the air / polyimide and the ink / glass interface, respectively 1 and 2, And the surface tension port 3 in the ink / air interface. Ignoring the effect of polyimide sidewalls, an estimate will be obtained from the public ScoS0 = (匚) 1- [112) / 匚] 3 of YoUng (Figure 7 (b)). Preferably, the deposition of the 'ink droplets 13 will occur on the hydrophilic matrix region 12, a distance d between the center of the droplets and the margin of the polyimide. On the one hand, d must be small enough to reach the edge with the extended ink, and the PEDOT film will extend directly to the edge of the polyimide. On the other hand, d must be large enough so that the rapidly expanding ink does not overflow into the water-repellent surface area. This will increase the risk of PEDot being deposited on top of the polyimide region 10 defining the TFT channel 'and will cause a short circuit between the source and the drain. For PEDOT droplets with a solid content of 0.4 ng, with a lateral pitch of 12_5 μm between two consecutive droplets, deposited on 7059 glass treated with 02 gas plasma, a value of c ^ 30_4pm has been suitable. The optimal value d depends on the wetting properties on the surface, but also on the deposition pitch, which is the lateral distance between subsequent deposited droplets, and on the drying time of the solution. The polyfluorene layer 10 can be used simultaneously as the adjustment layer 9 (FIG. 1 (b)), in the example of the liquid crystal-like semiconductor polymer 4. Polyimide layer can be rubbed mechanically. The gate electrode 6 can be formed by a one, T on the top of the gate insulation layer 5, -------- order --------- line. (Please read the precautions on the back before filling (This page) 25
本紙張尺度適用中國國家標準(CNS)A4規格(21〇 X 297公爱) 1229884 A7This paper size applies to China National Standard (CNS) A4 (21〇 X 297 public love) 1229884 A7
五、發明說明(治 型樣化層14來進行相似限定,其提供吸引且排開的 表面區域給閘極電極所沉積的溶液。該型樣化層6可 以用源極·汲極的型樣調整,以最小化源極/汲極與閘 極的重疊區域(第7(c)圖)。 除了聚醯亞胺以外的其他材質也可使用於預型樣 化層。也可以使用除了照相平版印刷術以外的其他 適當預型樣化技術。 第8圖顯示相對忌水與親水層的結構能力,以限 定利用喷墨印製法所沉積的液狀,,油墨,,。第8圖顯示 包含細長條聚醯亞胺1〇之基體的光顯微圖,其已如 上述方法處理而成為相對忌水,並且使已如上述方 法處理之裸玻璃基體12的較大區域成為相對親水。 PEDO丁材質的源極與没極已經利用喷墨印製法來沉 積’其為接近條狀物1 〇之在線2與線3中流動的一串 微滴。雖然已喷墨材質將顯示低對比,可以從沉積 材質的末端表面2與3的突然終結形式中看出的是, 該沉積材質已被條狀物10限定,即使條狀物的厚度 為ί·=5μηι以下。 第9圖顯示在聚醯亞胺條狀物彳〇周圍區域之喷墨 沉積過程的相片。影像將利用固定在透明基體下面 的頻閃相機拍攝。聚醯亞胺型樣10的邊緣呈現白線。 油墨微滴21從噴墨頭20的喷嘴中注入,且停留在與 聚醯亞胺條狀物1 〇之間距離為d的中心。類似這樣的 影像可以用來進行對應條狀物型樣1〇之喷墨沉積的 26 本紙張尺度適用中國國家標準(CNS)A4規格(21G χ 297公爱) (請先閱讀背面之注意事項再填寫本頁) --------訂---------線- 經濟部智慧財產局員工消費合作社印製 1229884 A7V. Description of the Invention (The patterned patterning layer 14 is similarly limited, and it provides an attractive and drained surface area for the solution deposited by the gate electrode. The patterning layer 6 can use a source / drain pattern. Adjust to minimize the overlap of source / drain and gate (Figure 7 (c)). Materials other than polyimide can also be used for the pre-modeling layer. Other than photolithography can also be used Appropriate pre-modeling techniques other than printing. Figure 8 shows the structural capabilities of relatively water-repellent and hydrophilic layers to limit the liquid, ink, and ink deposited by inkjet printing. Figure 8 shows the inclusion of slenderness The light micrograph of the polyimide 10 matrix has been treated as described above to become relatively water-repellent, and a relatively large area of the bare glass substrate 12 treated as described above has been made relatively hydrophilic. The source and electrode have been deposited using inkjet printing, which is a series of droplets flowing in lines 2 and 3 close to the strip 1 0. Although the inkjet material will show low contrast, it can be removed from the deposition Projection of the end surfaces 2 and 3 of the material It can be seen in the final form that the deposition material has been limited by the strips 10, even if the thickness of the strips is less than 5 μm. Figure 9 shows the spray in the area around the polyimide strips. A photo of the ink deposition process. The image will be taken with a stroboscopic camera fixed under a transparent substrate. The edges of the polyimide pattern 10 appear as white lines. Ink droplets 21 are injected from the nozzles of the inkjet head 20 and stay at Polyimide strips 10 are centered at a distance of d. An image similar to this can be used for inkjet deposition of strips 10 corresponding to 26. This paper is sized for China National Standard (CNS) A4 Specifications (21G χ 297 public love) (Please read the precautions on the back before filling out this page) -------- Order --------- Line-Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 1229884 A7
五、發明說明(兔 正確區域調整,並且可以用來自動化利用型樣辨識 的區域調整程序(請參看以下說明)。 第10圖與第彳彳圖顯示如第7圖(幻方式形成且分別 具有通道長度ί_=20μηι與7μηι之電晶體的輸出端與轉 換特徵,其利用上述的差分濕潤過程來界定。在二 個案例中,通道寬度W為3mm。第10圖⑻顯示20μΓΠ 裝置的輸出端特徵。第1〇圖(b)顯示7μΓγι裝置的輸出 端特徵。第11圖(a)顯示20μιτι裝置的轉換特徵。第11 圖(b)顯示7μπι裝置的轉換端特徵。該7μΓγΊ裝置顯示 在小源極-汲極電壓具有已減低電流之特徵化短通道 狀態’以及在飽和狀態具備限定的輸出傳導性。短 通道裝置的流動性與開-關電流比將相似於上述之長 通道裝置的流動性與開關電流比,即μ=〇.〇〇5_ 0.01cm2/Vs,且|ON/|OFF=1〇4-1〇5。 製造基體預型樣的一替代技術為具有型樣化自組 裝單層體(SAM)之玻璃基體表面的功能化,例如 SAM,其包含如三-氟乙酸-三·甲氧基矽烷的忌水烷 基或氟基,或包含如烷氧基的極性基。SAM可以利 用適當方法來型樣化,例如透過陰罩的UV光線曝曬 (由H· Sugimura等人於2000年所發表之Langmuir 2000第855頁),或微接觸印製法(由Brjttain等人於 1998年所發表之1998年五月號Physics World May 第31頁)。 基體的預型樣化可相容於上述的過程流程,因為 27 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ----- (請先閱讀背面之注意事項再填寫本頁) 訂---------線· 經濟部智慧財產局員工消費合作社印製 經濟部智慧財產局員工消費合作社印製 !229884 A7 〜 -------- - 五、發明說明(龙 預型樣化是在TFT的層體沉積之前進行。 在閘極沉積之前,可以運用相似技術以預型樣化 閘極絕緣層的表面或表面改造層,以達成較小的重 疊電容。如第7(c)圖所示,閘極電極6可以利用型樣 化層14來限定。該預型樣化的一可能實施例是微接 觸印製法,或自組裝單層體的uv光型樣化,其包含 黏合至PVP閘極絕緣層之烴基的氯石夕烧或甲氧石夕烧 基。 因著具有預型樣化基體,便可能根據本發明所揭 示之TFT與通孔製造過程來製造出高速的邏輯電路。 在大區域上製造電晶體電路的重要要件之一是對 照於基體型樣的沉積來進行紀錄與調整。要在彈性 基體上進行足夠紀錄是特別困難的,因為將在大區 域上呈現失真。在此所發展的高解析度喷墨印製過 程將適合在大區域上進行正確紀錄,即使是在塑膠 基體上,因為喷墨列印頭的位置可對照於基體上的 型樣進行局部調整(第9圖)。該局部調整過程可以利 用型樣辨識技術自動化進行,其利用如第9圖中的影 像。 、 為了要利用上述的裝置來形成多重電晶體積體電 路,所欲的是能夠直接透過裝置厚度來製作通孔互 連體。這可使該項電路能夠特別緊密地形成。製作 該互連體的方法之一便是使用溶劑所形成的通孔, 如下所說明的。該方法利用上述TFTs的溶液加工處 本紙張尺度適用中·家標準(CNS)A4規格(21G X 297公爱) . ^ --------t----------I (請先閱讀背面之注意事項再填寫本頁) 1229884 經濟部智慧財產局員工消費合作社印製V. Description of the invention (Rabbit correct area adjustment, and can be used to automate the area adjustment process using pattern recognition (see the description below). Figures 10 and 彳 彳 are shown as Figure 7 (formed in magic mode and have Channel length ί_ = 20μηι and 7μηι transistor output and conversion characteristics, which are defined using the differential wetting process described above. In the two cases, the channel width W is 3mm. Figure 10 shows the characteristics of the output terminal of the 20μΓΠ device Figure 10 (b) shows the output characteristics of a 7μΓγι device. Figure 11 (a) shows the conversion characteristics of a 20μιτι device. Figure 11 (b) shows the characteristics of the conversion terminal of a 7μπγ device. The 7μΓγΊ device is shown in Xiaoyuan The pole-drain voltage has a characteristic short-channel state with reduced current 'and limited output conductivity in a saturated state. The short-channel device's mobility and on-off current ratio will be similar to the long-channel device's mobility described above. Ratio to switching current, ie, μ = 0.05.05_0.01cm2 / Vs, and | ON / | OFF = 1〇4-1〇5. An alternative technique for manufacturing a matrix pre-type is to have a self-organizing pattern. Functionalization of the surface of a glass substrate containing a monolayer (SAM), such as SAM, which contains a hydrophobic or fluoro group such as tri-fluoroacetic acid-trimethoxysilane, or a polar group such as alkoxy SAM can be modeled using appropriate methods, such as UV exposure through a shadow mask (Langmuir 2000, published by H. Sugimura et al. 2000, p. 855), or micro-contact printing (by Brjttain et al., In Physics World May, 1998, page 31, published in 1998). The pre-modeling of the substrate is compatible with the above process flow, because 27 paper sizes are applicable to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) ----- (Please read the precautions on the back before filling out this page) Order --------- Line · Employees of the Intellectual Property Bureau of the Ministry of Economic Affairs and Consumer Cooperatives Printed by the Intellectual Property Bureau of the Ministry of Economic Affairs Printed by the Consumer Cooperative! 229884 A7 ~ ---------V. Description of the invention (The pre-modeling of the dragon is performed before the layer deposition of the TFT. Before the gate deposition, similar techniques can be used to pre-type. Sample the surface of the gate insulation layer or the surface modification layer to achieve a smaller weight Capacitance. As shown in FIG. 7 (c), the gate electrode 6 can be defined by the patterning layer 14. One possible embodiment of the pre-modeling is a micro-contact printing method, or a self-assembled UV of a single-layer body Optical patterning, which includes a chlorite or methoxide group that is a hydrocarbon group bonded to the PVP gate insulating layer. With a pre-typed substrate, it is possible to make TFTs and vias as disclosed in the present invention. The manufacturing process is used to manufacture high-speed logic circuits. One of the important requirements for manufacturing transistor circuits on a large area is to record and adjust against the deposition of the matrix pattern. It is particularly difficult to make adequate recordings on an elastic substrate, as distortions will appear over a large area. The high-resolution inkjet printing process developed here will be suitable for correct recording over a large area, even on a plastic substrate, because the position of the inkjet print head can be locally adjusted relative to the pattern on the substrate ( (Figure 9). This local adjustment process can be automated using pattern recognition technology, which uses the image as shown in Figure 9. In order to use the above-mentioned device to form a multiple transistor volumetric body circuit, it is desirable to be able to make a through-hole interconnect directly through the thickness of the device. This allows the circuit to be formed particularly densely. One way to make this interconnect is to use vias formed by solvents, as explained below. This method uses the solution processing of the above TFTs. The paper size is applicable to the Chinese Standard (CNS) A4 specification (21G X 297 public love). ^ -------- t ---------- I (Please read the notes on the back before filling out this page) 1229884 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs
A7 B7A7 B7
理層並未被轉換成不溶解形式的事實。這可藉由溶 劑局部沉積來形成通孔的開口。 為了要製作溶劑形成的通孔(第12(a)圖),定量的 適當溶劑29將局部沉積在該層體頂端,且透過該頂 端來形成通孔。選用溶劑,以使它能夠如溶解下墊 層’且透過該下墊層可形成該通孔。藉由連續溶解 的方法,該溶劑將滲透該層體,直到通孔形成為止。 已溶解材質將沉積到通孔的測壁W。溶劑的型態與 沉積的方法可以依照個別的應用來選擇。然而,三 個較佳的選擇為: 1·溶劑與過程狀況為溶劑將蒸發或者可以輕易移 除的,以使其不致干擾後續的加工處理,並且 不會導致该裝置之過多或不正確的溶解;以及 2 ·溶劑的沉積是藉由一選擇性的過程,例如丨」p, 其中正確溶劑控制量可以正確地應用到基體的 所欲區域;以及 3_通孔的直徑將受到溶劑微滴的表面張力與溶劑 濕潤該基體的能力所影響;以及 4·溶劑並不能溶解下墊層,其為電子連接產生之 處。 第12圖(a)顯示如第1(C)圖一般型態之部分形成的 電晶體裝置上之甲醇溶劑的微滴29的沉積(每微滴包 含20ng)。第12圖(a)的部分裝置包含^扣⑺厚的pvp 絕緣層28、F8T2半導體層27、PE DOT電極層26與玻 29The fact that the physical layer has not been converted to an insoluble form. This can form via openings by local deposition of the solvent. In order to make a through hole formed by a solvent (Fig. 12 (a)), a suitable amount of a proper solvent 29 is locally deposited on the top of the layer, and a through hole is formed through the top end. The solvent is selected so that it can dissolve the underlayer 'and the through hole can be formed through the underlayer. By continuous dissolution, the solvent will penetrate the layer until through-holes are formed. The dissolved material will be deposited on the wall W of the through hole. The type of solvent and the method of deposition can be selected according to the individual application. However, the three better choices are: 1. The solvent and process conditions are such that the solvent will evaporate or can be easily removed so that it does not interfere with subsequent processing and does not cause excessive or incorrect dissolution of the device ; And 2. The deposition of the solvent is through a selective process, such as 丨 "p, in which the correct solvent control amount can be correctly applied to the desired area of the substrate; and the diameter of the 3 through-hole will be affected by the solvent droplets. The surface tension and the ability of the solvent to wet the substrate are affected; and 4. The solvent cannot dissolve the underlayer, which is where the electronic connection occurs. Fig. 12 (a) shows the deposition of droplets 29 of the methanol solvent on the transistor device formed as part of the general pattern of Fig. 1 (C) (each droplet contains 20 ng). Part of the device of FIG. 12 (a) includes a thick pvp insulating layer 28, a F8T2 semiconductor layer 27, a PE DOT electrode layer 26, and a glass 29.
本紙張尺度適用尹國國家標準(CNSM4規格(210 X 297公髮)This paper size applies to the national standard of Yin (CNSM4 specification (210 X 297)
ά!φ!]-------------^---·----- (請先閱讀背面之注意事項再填寫本頁) --------訂---- 1229884 A7 經 濟 部 智 慧 財 產 局 員 工 消 費 合 作 社 印 製 五、發明說明(效 璃基體25。在此實例中,所欲的是透過絕緣PVP層 形成一通孔。曱醇被選為溶劑,因為它容易溶解 PVP ’因為匕可以容易蒸發,便不至於阻礙後續的 加工處理;並且因為它令人滿意之對PVP的濕潤性 質。為了要在此實例中形成通孔,一丨JP列印頭便被 移動到基體上的位置,其為通孔所欲形成的位置。 隨後’來自IJP列印頭之適當大小必要數量之甲醇微 滴便一直被滴落,直到通孔完成為止。將選出連續 微滴之間的期間,以相容於甲醇溶解該裝置層體的 速率。較佳的是,在下一微滴沉積之前,每微滴均 能完全蒸發或幾近完全蒸發。要注意的是,當通孔 達到底部非極性半導體層時,蝕刻動作將停止,以 使下墊層不會被移除。其他的溶劑,如異丙醇、乙 醇、丁醇或丙醇也可以使用。為了要達成高產量, 所欲的是要藉由單一溶劑微滴來完成通孔。對300nm 厚膜與具有30pl量的微滴以及5〇μηι直徑來說,溶劑 中之層體的溶解度需要南於每量1-2重量%。如果需 要形成具有單一微滴之通孔的話,高沸騰點同時也 是所欲的。若使用PVP 1,2-二甲基_2_咪σ坐烧_ (DMI),可以使用225°C的沸騰點。 第12(b)圖顯示依序滴落在通孔位置之多滴甲醇 的效應。右邊面板顯示在1、3與1 〇微滴滴落之後的 裝置顯微圖。左邊面板顯示形成時,越過通孔的 Dektak表面輪廓測量的相同裝置(在每個面板中通孔 ----r----^------------訂---------線--if (請先閱讀背面之注意事項再填寫本頁) 30 1229884 A7 經濟部智慧財產局員工消費合作社印製 —---一 ____B7_____五、發明說明(加 的位置通常標示在T位置)。當數滴甲醇依序的沉積 在相同位置時,一陷坑將在pvp膜開啟。當後續的 微滴進行時,該陷坑的深度將增加,並且在大約6滴 之後,下墊FBT2層的表面將被揭開。已溶解的pvp 材質則沉積在通孔的側壁W。通孔的直徑為5〇μΓγι等 級,其由微滴的大小限制。該大小對許多應用來說 是恰當的,例如邏輯電路與大顯示區域顯示器。對 一些應用來說,更小的通孔也將需要,例如高解析 度顯示器,便可以使用較小的微滴尺寸,或者基體 表面可以藉由一適當技術來預型樣化,以限定表面 上的微滴’如上所述。也可以使用其他的溶劑。 將可以從表面輪廓測量看出來,通孔的形成將導 致材質的溶解,並且被偏移至通孔的邊緣,其中在 溶劑已被蒸發後將維持(顯示在第12(b)圖中的w)。 應該要注意的是,相較於第彳2(b)圖所顯示,偏移材 質的形成是較光滑的,第12(b)輪廓圖中的X與y軸將 為不相似的標度(X的單位為pm,而y的單位為A)。 利用滴落之溶劑滴的數量以及溶劑蒸發速度與溶 解基體速度之比較的結合,可以控制通孔的深度。 沉積產生的環境與基體溫度可能會影響蒸發速度。 不溶解或只緩慢溶解於溶劑的材質層體將可用來限 制溶解的深度。 由於TFT的層體順序包含替換極性與非極性層 體’便有可能選擇溶劑與溶劑的混合,以使餘刻停 31 (請先閱讀背面之注意事項再填寫本頁) J. ---------訂---------線· h 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1229884 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明(219 止在已良好界定的深度。 為了要透過通孔產生接觸,一傳導層可被沉積在 其上’以使它延伸進入通孔,並且在通孔的底部材 夤進行電子連接。第13(a)圖顯示第12圖(a)的裝置, 但不包括如上所述之在通孔製造之後所形成的金極 25 ° 第1 3圖顯示在曲線30,介於底部PEDOT電極25 與沉積在PVP閘極絕緣層28頂部的一傳導電極29之 間所測量到之電流電壓特徵。該通孔的直徑為 50μηη。為了進行比較,曲線31顯示一參考樣本,其 中在位於電極的頂部與底部之間的重疊部分並沒有 通孔存在。該項特徵清楚地顯示在沒有通孔的狀況 下’通過通孔的電流將高於通過閘極絕緣體之洩漏 電流的數倍。藉由PEDOT電極的傳導性,測量到之 通過該通孔的電流被限制,如進行個別PEDOT電極 之傳導性測量所見到的一般。它並不會被通孔的阻 性所限制,以使對通孔阻性Rv的較低限制估算可從 這些測量中取得:Rv<5〇〇kD。 上述有關於第12圖之通孔形成的方法,將直接適 用於沒有擴散屏障的空乏·型態裝置(如第彳…)圖)與在 通孔開啟之後當中沒有擴散屏障沉積的裝置。第14(a) 圖顯示其中通孔已經形成的一裝置,且隨後在沒有 中間擴散屏障層的情況下,閘極將沉積。第14(b)圖 顯不一相似的裝置,其中在通孔形成之後,在閘極 U --------^---------^ ---- (請先閱讀背面之注意事項再填寫本頁) 32ά! φ!] ------------- ^ --- · ----- (Please read the notes on the back before filling this page) -------- Order ---- 1229884 A7 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of the invention (Effective glass substrate 25. In this example, what is desired is to form a through hole through an insulating PVP layer. Methanol is selected as the solvent, Because it easily dissolves PVP 'Because the dagger can be easily evaporated, it will not hinder subsequent processing; and because it is satisfactory for the wetting properties of PVP. In order to form a through hole in this example, a JP print head It is moved to the position on the substrate, which is the position where the through-holes are intended to be formed. Subsequently, the methanol droplets of the appropriate size and necessary amount from the IJP print head are continuously dripped until the through-holes are completed. Continuous selection will be selected The period between the droplets is compatible with the rate at which methanol dissolves the device layer. Preferably, each droplet can be completely or nearly completely evaporated before the next droplet is deposited. It should be noted that When the via hole reaches the bottom non-polar semiconductor layer, the etching action will stop so that The underlayer will not be removed. Other solvents such as isopropanol, ethanol, butanol or propanol can also be used. In order to achieve high yields, it is desirable to complete the vias with a single solvent droplet For a 300 nm thick film with a droplet size of 30 pl and a diameter of 50 μm, the solubility of the layer in the solvent needs to be less than 1-2% by weight per volume. If it is necessary to form a through hole with a single droplet, A high boiling point is also desirable. If PVP 1,2-dimethyl_2_midsigma (DMI) is used, a boiling point of 225 ° C can be used. Figure 12 (b) shows sequential drops The effect of multiple drops of methanol falling on the position of the via. The right panel shows the micrograph of the device after 1, 3 and 10 microdrops. The left panel shows the same device that measures the Dektak surface profile across the via when it is formed (Through holes in each panel ---- r ---- ^ ------------ order --------- line--if (Please read the Note: Please fill in this page again) 30 1229884 A7 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs --- ____B7_____ V. Description of the invention (the position of addition is usually marked at T position). When several drops of methanol are sequentially deposited at the same location, a pit will open in the pvp film. When subsequent droplets are performed, the depth of the pit will increase, and after about 6 drops, the surface of the underlying FBT2 layer will be Uncovered. The dissolved pvp material is deposited on the side wall W of the via. The diameter of the via is 50μΓγι, which is limited by the size of the droplets. This size is appropriate for many applications, such as logic circuits And large display area displays. For some applications, smaller through-holes will also be required, such as high-resolution displays, which can use smaller droplet sizes, or the substrate surface can be pre-shaped by an appropriate technique. To define droplets on the surface 'as described above. Other solvents can also be used. It will be seen from the surface profile measurement that the formation of the through hole will cause the material to dissolve and be shifted to the edge of the through hole, which will be maintained after the solvent has been evaporated (shown in w in Figure 12 (b)) ). It should be noted that, compared with that shown in Fig. 2 (b), the formation of the offset material is smoother, and the X and y axes in the 12 (b) contour image will be dissimilar scales ( The unit of X is pm and the unit of y is A). The combination of the number of dripping solvent droplets and the comparison of the solvent evaporation speed with the dissolution matrix speed can control the depth of the vias. The deposition environment and substrate temperature may affect the evaporation rate. Material layers that do not dissolve or only slowly dissolve in solvents will be used to limit the depth of dissolution. Since the layer sequence of the TFT includes replacement of polar and non-polar layers, it is possible to choose a mixture of solvent and solvent, so as to stop the rest of the time (Please read the precautions on the back before filling this page) J. ---- ----- Order --------- line · h This paper size is applicable to China National Standard (CNS) A4 (210 X 297 mm) 1229884 Printed by A7 B7, Employee Cooperative of Intellectual Property Bureau, Ministry of Economic Affairs V. Description of the invention (219 to a well-defined depth. In order to make contact through the via, a conductive layer can be deposited thereon so that it extends into the via, and electrons are carried on the bottom of the via. Fig. 13 (a) shows the device of Fig. 12 (a), but does not include the gold electrode formed after the through-hole manufacturing as described above. 25 ° Fig. 13 shows on curve 30, between the bottom PEDOT Current and voltage characteristics measured between electrode 25 and a conductive electrode 29 deposited on top of PVP gate insulating layer 28. The diameter of this via is 50 μηη. For comparison, curve 31 shows a reference sample where the electrode is located at the electrode The overlap between the top and bottom of the Existing. This feature clearly shows that in the absence of a through-hole, the current through the through-hole will be several times higher than the leakage current through the gate insulator. The conductivity of the PEDOT electrode is measured through the through-hole The current is limited, as seen in conducting conductivity measurements of individual PEDOT electrodes. It is not limited by the resistance of the via, so that the lower limit estimate of the via resistance Rv can be derived from these measurements. Obtained: Rv < 500kD. The method for forming the through hole in Figure 12 above will be directly applicable to the empty type device without diffusion barrier (such as in Figure 彳) and after the through hole is opened. No device for diffusion barrier deposition. Figure 14 (a) shows a device in which a through-hole has been formed, and the gate will then be deposited without an intermediate diffusion barrier. Figure 14 (b) shows a different device. After the through hole is formed, the gate U -------- ^ --------- ^ ---- (please first (Read the notes on the back before filling out this page) 32
1229884 A7 五、發明說明(免 電極6的沉積之前,一擴散屏障聚合物7已經形成。 在此狀況下,擴散屏障層需要呈現良好的電荷傳輸 性質,以便最小化通孔阻性Rv。一適當擴散屏障為 一薄層TFT,如第5(a)圖所示。 如果需要一個較低接觸阻性的話,那麼隨後也將 在通孔的位置移除半導體層。在擴散屏障形成之後, 可較佳地完成。擴散屏障7與半導體聚合物4可以利 用良好溶劑的IJP沉積來進行局部溶解,例如在此實 例中為二甲苯。藉由為半導體與絕緣材質混合優良 的溶劑,二層體可在同時溶解。第14(c)圖將顯示接 在閘極的沉積之後,進行上述過程的一裝置。 訂 藉由增加層體上之預溶解溶劑混合的接觸角度, 溶劑的混合同時可以用來減少通孔的半徑。 形成通孔互連體且隨後沉積傳導材質以進行橋接 的一替代方法,是將局部地沉積一材質,豆可以局 線 :地改造下塾層基體,以便使它們成為傳導性的: 實例之一便是包含移動摻雜之溶液局部|jp沉積,其 可以擴散到一層體或多層體。這將在第14(d)圖顯 示,其中區域32顯示利用—種摻雜f處理之具有傳 導性的材質。該摻雜質可為小共輛分子,例如如Ν,Ν·_ 二苯基·Ν,Ν’-雙(3-甲基苯基卜(11,,苯基)_44匕雙胺 (TPD)的一方基月女。该摻雜質較佳地在溶劑狀態 傳輸。 透過PVP )丨電層來形成通孔的方法可以用來連接 製 1本紙張尺度_,_鮮(CNS)A4規 33 1229884 經濟部智慧財產局員工消費合作社印製 A7 -------B7_____ 五、發明說明(31 TFT的閘極至下墊層體中的源極或汲極,例如,如第 15圖所示之邏輯轉換器裝置。在大部分的邏輯電晶 體電路中,相似的通孔連接是需要的。第16圖顯示 以二個通常關閉之電晶體裝置來形成之增強-載入轉 換器裝置的特徵。具有二個電晶體之不同通道寬度 對通道長度比例(W/L)的二個轉換器將顯示(圖35為 3 : 1的比例,圖36為5 : 1的比例)。可以看出的是, 當輸入電壓從邏輯低電壓轉換到邏輯高電壓時,輸 出電壓從一邏輯高電壓(_2〇v)轉換到邏輯低電壓(wV) 狀態。轉換器的增益,即特徵的最大坡度將大於1, 其為以製造更複雜的電路,如環振盪器的必要狀態。 如上所述之通孔也可以用來提供介於不同層體中 的互連線之間的電子連接。對複雜電子電路來說, 需要多重位準互連圖形。這可藉由沉積一連串的互 連體72與不同介電層7〇、71的方式被製造,其從相 容溶劑中沉積(第15(d)圖。通孔73可以用上述的方法 隨後形成’以提供自動的姓刻停止指令的互連線。 適合介電材質的例子有例如pVp的極性聚合物 (70) ’以及例如聚苯乙烯的非極性介電聚合物(71)。 它們可以從極性與非-極性溶劑進行替換沉積。藉由 對個別介電層之良好溶劑的局部沉積,可以打開通 子匕’而下墊介電層將備置一蝕刻停止層。 在為上述型態裝置選擇材質與沉積過程時,應該 要注意的是,如果每層體是從實質上並不能溶解隨 34 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱)1229884 A7 V. Description of the invention (Before the deposition of electrode 6, a diffusion barrier polymer 7 has been formed. Under this condition, the diffusion barrier layer needs to exhibit good charge transport properties in order to minimize the through-hole resistance Rv. A suitable The diffusion barrier is a thin layer TFT, as shown in Figure 5 (a). If a lower contact resistance is required, then the semiconductor layer will also be removed at the location of the via. After the diffusion barrier is formed, it can be compared The diffusion barrier 7 and the semiconducting polymer 4 can be locally dissolved using a good solvent IJP deposition, for example, xylene in this example. By mixing a solvent that is excellent for the semiconductor and the insulating material, the bilayer can be Simultaneous dissolution. Figure 14 (c) shows a device that performs the above process after deposition of the gate. By increasing the contact angle of the pre-dissolved solvent mix on the layer, the solvent mix can be used to reduce Radius of the through hole. An alternative to forming through-hole interconnects and subsequently depositing conductive materials for bridging is to deposit a material locally, so that beans can be localized: ground Fabricate the erbium substrates so that they are conductive: One example is a solution containing a mobile dopant. Local | jp deposition, which can diffuse into one or more layers. This is shown in Figure 14 (d) , Where region 32 shows a conductive material treated with a doping f. The dopant may be a small molecule, such as N, N · _diphenyl · N, N'-bis (3- Methylphenylphenyl (11 ,, phenyl) _44 dipyridylamine (TPD) is a one-month-old female. The dopant is preferably transported in a solvent state. The method of forming a through hole through the electrical layer can be Used to connect 1 paper size _, _ Fresh (CNS) A4 Regulation 33 1229884 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 ------- B7_____ 5. Description of the invention (31 TFT gate to the bottom The source or sink in the pad body, for example, a logic converter device as shown in Figure 15. In most logic transistor circuits, similar through-hole connections are required. Figure 16 shows two Features of an enhancement-load converter device formed by a normally-closed transistor device. Features of two transistors The two converters of channel width to channel length ratio (W / L) will be displayed (Figure 35 is a 3: 1 ratio, and Figure 36 is a 5: 1 ratio). It can be seen that when the input voltage changes from a logic low When the voltage is switched to a logic high voltage, the output voltage is switched from a logic high voltage (_20v) to a logic low voltage (wV) state. The gain of the converter, that is, the maximum slope of the feature will be greater than 1, which is more complicated to manufacture Circuits, such as the necessary state of a ring oscillator. The vias described above can also be used to provide electrical connections between interconnecting lines in different layers. For complex electronic circuits, multiple levels of interaction are required. This can be fabricated by depositing a series of interconnects 72 and different dielectric layers 70, 71, which are deposited from a compatible solvent (Figure 15 (d). The through hole 73 may be subsequently formed by the method described above to provide an interconnection line for an automatic last stop instruction. Examples of suitable dielectric materials are polar polymers (70) 'such as pVp and non-polar dielectric polymers (71) such as polystyrene. They can be deposited from alternative polar and non-polar solvents. By local deposition of a good solvent for the individual dielectric layers, the dagger can be opened and the underlying dielectric layer will be provided with an etch stop layer. When selecting materials and deposition processes for the above-mentioned types of devices, it should be noted that if each layer is essentially insoluble, the Chinese National Standard (CNS) A4 specification (210 X 297) )
-I----餐 (請先閱讀背面之注意事項再填寫本頁) I I 訂---------線· 1229884 A7 五、發明說明(匆 之而來之下墊層的溶劑中沉積的話,便可以得到許 多優點。如此一來,藉由溶液加工處理方法,可以 建立後續層體。選擇簡化材質與過程步驟的方法之 一是要交替地從極性與非-極性溶劑中沉積二層或多 層,如上述例示之層體順序。如此一來,多層體裝 置’包含可溶解的、傳導的、半導體與絕緣的層體, 可以容易的形成。這將解決溶解問題以及下墊層膨 服的問題。 上述的裝置結構、材質與過程都為例示用。它們 也可以變化。 除了第1圖所顯示之頂閘極組態之外的其他裝置 組態也可以使用。替代的組態為第17圖所顯示之更 標準底部閘極組態,其中如果需要的話,可能可以 合併擴散屏障7與表面改造層8。在第17圖中,與第] 圖相似的元件將以相同的元件編號代表。具有不同 層體順序的其他裝置組態也可以運用。不同於電晶 體的裝置也可以用類似的方式形成。 藉由任何傳導聚合物,可以替代PEDOT/PSS, 其可以從溶液中沉積。實例包含聚苯胺或聚咣咯。 然而,PEDOT/PSS的某些吸引特徵包含:(a)具有 低擴散性之聚合物的摻雜質(pss) ; (b)優良的熱穩 定性與空氣中穩定性,以及(c>51eV的工作功性, 其相當符合於共同孔傳輸半導體聚合物的電離勢, 其允許射出有效孔狀電荷載體。 (請先閱讀背面之注意事項再填寫本頁) · 訂---------線- 經濟部智慧財產局員工消費合作社印製 35 1229884 A7 B7 五、發明說明(尧 經濟部智慧財產局員工消費合作社印製-I ---- Meal (please read the precautions on the back before filling this page) II Order --------- line · 1229884 A7 V. Description of the invention Many advantages can be obtained if it is deposited in the middle. In this way, the subsequent layer can be established by the solution processing method. One of the methods to choose simplified materials and process steps is to alternately deposit from polar and non-polar solvents. Two or more layers, such as the layered body sequence exemplified above. In this way, the multilayer body device 'contains soluble, conductive, semiconductor, and insulating layered bodies and can be easily formed. This will solve the dissolution problem and the underlying layer The problem of swelling. The above device structure, material, and process are for illustration. They can also be changed. Other device configurations besides the top gate configuration shown in Figure 1 can also be used. Alternative configurations For the more standard bottom gate configuration shown in Figure 17, where it may be possible to merge the diffusion barrier 7 and the surface modification layer 8 if necessary. In Figure 17, components similar to Figure 1 will be the same Number generation Table. Other device configurations with different layer sequences can also be used. Devices other than transistors can also be formed in a similar way. By any conductive polymer, PEDOT / PSS can be replaced, which can be deposited from solution. Examples include polyaniline or polypyrrole. However, some attractive features of PEDOT / PSS include: (a) dopants (pss) of polymers with low diffusivity; (b) excellent thermal stability and air Stability, and (c > 51eV work function, which is quite in line with the ionization potential of the common hole-transporting semiconducting polymer, which allows ejection of effective pore-like charge carriers. (Please read the precautions on the back before filling out this page) · Order --------- Line-Printed by Employee Consumption Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs 35 1229884 A7 B7 V. Description of Invention (Printed by Employee Consumption Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs
有效的電荷載體射出是重要的,特別是對具有通 道長度L<10pm的短通道電晶體裝置。在該裝置中, 源極-汲極接觸阻性效應可能會限制TFT電流於小源 極-汲極電壓(第10圖(b))。在具有對照通道長度的裝 置中,已發現到來自PEDOT源極/汲極的射出將比來 自無機金極的射出更有效率。這說明了具有相當符 合於半導體之電離勢的聚合物源極_汲極的電離勢將 較佳的為一種無機電極材質。從一種水溶液(Saytron P)沉積之PEDOT/PSS的 傳導性將為0· 1-1 S/cm等級。利用包含溶劑混合物 的配方,可取得高達1〇〇 S/cm的較高傳導性(Sayer CPP 105T,包含異丙醇與甲基-2_吡咯烷_ (NMP))。在後者的狀態中,將需要注意的是,溶劑 組合配方將相容於層體順序的溶解度要件。對需要 較局傳導性的應用來說,將可使用其他傳導聚合物 或溶液-可處理理無機導體,例如液狀之金屬無機粒 子的膠態旋浮體。 在此所說明的過程與裝置並不限於以溶液_加工 處理聚合物所製造的裝置。在電路或顯示器裝置中 (請參看以下),TFT與互連體的一些傳導電極可從無 機導體中形成,例如藉由膠狀懸浮物的印製來沉積 或利用在預型樣化基體上進行電鍍。在當中並非所 有層體都從溶液沉積的裝置中,一個或多個 PED0T/PSS部份可置換為一種可溶解傳導材質,例Effective charge carrier injection is important, especially for short-channel transistor devices with a channel length L < 10pm. In this device, the source-drain contact resistance effect may limit the TFT current to a small source-drain voltage (Figure 10 (b)). In devices with control channel lengths, it has been found that the emission from the PEDOT source / drain will be more efficient than that from the inorganic gold electrode. This shows that an ionization potential of a polymer source-drain electrode that is quite suitable for the ionization potential of a semiconductor will be preferably an inorganic electrode material. The conductivity of PEDOT / PSS deposited from an aqueous solution (Saytron P) will be on the order of 0. 1-1 S / cm. With formulations containing solvent mixtures, higher conductivity up to 100 S / cm can be achieved (Sayer CPP 105T, containing isopropanol and methyl-2-pyrrolidine (NMP)). In the latter state, it will be noted that the solvent combination formulation will be compatible with the solubility requirements of the layer sequence. For applications that require more local conductivity, other conductive polymers or solution-processible inorganic conductors, such as colloidal spiral floats of liquid metal inorganic particles, will be used. The processes and devices described herein are not limited to devices made from solution-processed polymers. In a circuit or display device (see below), some conductive electrodes of TFTs and interconnects can be formed from inorganic conductors, for example, by printing on a colloidal suspension or depositing on a preformed substrate plating. In devices where not all layers are deposited from solution, one or more PEDOT / PSS parts can be replaced with a soluble conductive material, for example
本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公f )This paper size applies to China National Standard (CNS) A4 (210 X 297 male f)
" ^ --------訂------I (請先閱讀背面之注意事項再填寫本頁) 線- 1229884 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明(呶 如真空沉積導體。 利用其他溶液可處理的半導體材質,可以同時置 換半導體層。可能性包含小共軛分子,其具有增溶 侧鏈(由J.G· Laquindanum等人於1998年發表之第 120期J· Am. Chem. Soc_第664頁);半導體有機-無 有機混成材料,其在溶液中自組裝(由C.R· Kagan等 人於1999年所發表之第286期Science雜誌第946 頁);或溶液-沉積無機半導體,例如CdSe毫微粒子(由 B· A_ Ridley等人於1999年所發表之第286期Science 雜誌第746頁)。 利用除了喷墨印製以外的技術,可型樣化電極。 適當的技術包含軟石版印刷印製法(由J,A· R〇gers等 人於1999年發表之第75期Appl_ Phys_ Lett·第101 〇 頁,由S· Brittain等人於1998年發表之physics World 五月號第31頁)、篩網印製法(由z_ Bao等人於1997 年發表之第9期Chem_ Mat.第12999頁),以及光石版 印刷型樣化法(請參看WO 99/10939)或鍍敷法。喷墨 印製被視為是最適合於具有以優良讀取型樣化的大 區域’特別是對彈性的塑膠基體。 除了玻璃板之外,裝置可以沉積在其他基體材質 上,例如有機玻璃或一彈性塑膠的基體,例如聚醚 颯。該項材質較佳地為平板形式,且較佳地為聚合 物材質,並可為透明或有彈性的。 雖然較佳地,利用溶液加工處理與印製技術,可 (請先閱讀背面之注咅?事項再填寫本頁) ---------訂---------線· 37 1229884 A7 B7 五、 發明說明(瓮 經濟部智慧財產局員工消費合作社印製 沉積並型樣化所有裝置與電路的層體與組件,一個 或多個組件,例如半導體層,可以利用真空沉積技 術來沉積,以及利用光石版印刷過程來型樣化。 如上所述之TFT裝置可以為複雜電路或裝置的一 部份,其中一個或多個該種裝置可以彼此或與其他 裝置整合。應用的實例包含顯示器或記憶體裝置的 邏輯電路與主動矩陣電路,或使用者界定之閘極陣 列電路。 邏輯電路的基本組成為第15圖中的轉換器。如果 基體上所有的電晶體為空乏或為累積型態的話,便 有三種可能組態。空乏-載入轉換器(第15(a)圖)適用 於通常開啟的裝置(第1(c)圖與第3圖),而增強-載入 組態(第15(b)圖)則用於通常關閉電晶體(第1(a/b)圖 與第4圖)。二種組態需要一通孔,其分別介於載入 電晶體的閘極與其源極和沒極之間。替代的組態為 阻性載入轉換器(第15(c)圖)。後者裝置可以利用印 刷具有足夠長度與傳導性之薄窄的PEDOT線作為載 入電阻。藉著減少PEDOT的傳導性,例如,藉著增 加PSS比例至PEDOT,電阻線的長度可被最小化。 很清楚的是,利用上述的TFT與通孔製造過程,可 能可以製造轉換器裝置與較複雜的邏輯閘極。 如上所述的溶液-加工處理TFTs可以作為主動矩 陣顯示器的像素開關電晶體,例如液晶顯示器(LCD) 或電泳顯示器(由B.Comiskey等人於1998年發表之第 (請先閱讀背面之注咅?事項再填寫本頁) -^1 -J. ---------訂---------線. 38 I229884 A7 B7 五、發明說明(免 394期Nature雜諸第253頁),其中一適當電路將顯示 在第18(a)圖;以及發光二極體顯示器(由h_ Siiringhaus等人於1998年所發表之第28(^jScience 第1741頁)’其中一適當電路顯示在第18(b)圖;或 舌己憶體裝置的主動矩陣尋址元件,例如一隨機存取 記憶體(RAM)。在第18(a)與(b)圖中,可以形成從上 述的電晶體T1與電晶體T2。外貌特徵4〇代表一顯示 器或一記憶體元件,其具有電流與電壓供應襯墊。 控制LCD顯示器或電泳顯示器之電極電壓的可能 裝置組態將顯示在第19圖,其中相似於第,圖中的元 件將以相同的元件編號代表。在第19圖中(例如第7、 14與17圖),閘極絕緣層可包含一多層體結構,其包 含擴散屏障與表面改造層,如第1 (a)圖所示。 請參看第18圖,TFT的源極與閘極電極2、3均連 接到可由不同傳導材質製成之主動矩陣的資料線44 與尋址線43,以達成較長長度的足夠傳導性。TFT 的汲極3可以為像素電極41。從不同傳導材質,該像 素電極可以形成,如第19圖。在依賴電場之應用而 非依賴電荷載體射出的裝置中,並不需要電極41直 接接觸於顯示器元件40,例如液晶顯示器或電泳顯 不器等。在此組態中,TFT與互連線所佔據之所有像 素區域必須維持很小以達成足夠的孔徑率並減低資 料線43與尋址線44上之顯示器元件40與信號之間的 電位相互干擾。 39 本紙張尺度_ t_兩(CNS)A4規格⑽x297公髮 1229884 A7 五、發明說明(317 第19(b)圖中的組態較複雜。然而,整體像素或 像素區域的大部分對TFTs與互連線是可得的,並且 藉由像素電極41,顯示器元件將被屏蔽於資料線43 與尋址線44上的信號。組態的製造需要填滿傳導材 質45的一額外介電層42與一通孔,以連接像素電極41 至TFT的汲極3。利用上述的程序,可以製成該通孔。 要注意的是,在此組態中,孔徑率將被最大化並 且可以達到1 〇〇〇/〇。此組態可以同時用於具有背光的 顯示器應用中,例如傳輸性的LCD顯示器,因為在 此所製成的全聚合物TFTs在可見光範圍中,是高度 透明的。第20圖顯示在F8T2聚合物TFT上測量的光 學吸收光谱,其中利用沉積液晶狀半導體聚合物, 在摩擦的聚醯亞胺調整層上,聚合物鏈呈現是單 軸對準的,其同時可作為高解析度印製法的與型樣 化。可以看出的是,由於F8T2的相對高帶隙,該裝 置在大部分可見光範圍中是高度透明的。如果半 體層,如F8或TFB或其他聚芴衍生物(美國專利證 5,777,070),具有高於所使用的帶隙,便可以達成更 南的透明度。聚合物鏈的調整將提昇光線的各色異 性,以使極化平行於調整方向的光線(圖中以"丨丨" 表不)可以被更強烈的吸收,相較於極化垂直於調整 方向的光線(圖中以"丄"表示)。利用引導對極化器來 说疋正常的聚合物鏈調整方向,其介於玻璃底板與 笨光之間,光線的各色異性可用於LCD顯示器,以 導 號 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱" ^ -------- Order ------ I (Please read the notes on the back before filling in this page) Line-1229884 A7 B7 Printed by the Consumers ’Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs Description (like a vacuum-deposited conductor. Semiconductor materials that can be processed with other solutions can simultaneously replace the semiconductor layer. Possibility includes small conjugated molecules with solubilized side chains (No. 1 published by JG Laquindanum et al. In 1998 120 J. Am. Chem. Soc_p.664); semiconductor organic-organic-free hybrid materials, which self-assemble in solution (CR. Kagan et al., 1999, Issue 286, Science Magazine, p.946 ); Or solution-deposited inorganic semiconductors such as CdSe nanoparticles (B. A. Ridley et al., Issue 286, Science Magazine, 1999, p. 746). Samples can be made using techniques other than inkjet printing Appropriate techniques include soft lithographic printing (applied by J, A. Rogers et al., Issue 75, Appl_Phys_Let, page 101, published by S. Brittain, et al., 1998 Physics world may issue page 31), Sieve Printing method (No. 9 Chem_ Mat. P. 12999 published by z_ Bao et al., 1997), and light lithography type prototyping method (see WO 99/10939) or plating method. Inkjet printing is It is considered to be most suitable for having a large area patterned with excellent readability, especially for elastic plastic substrates. In addition to glass plates, the device can be deposited on other substrate materials, such as plexiglass or an elastic plastic substrate For example, polyether 飒. The material is preferably in the form of a flat plate, and is preferably a polymer material, and can be transparent or elastic. Although preferably, using solution processing and printing technology, ( Please read the note on the back? Matters before filling out this page) --------- Order --------- line · 37 1229884 A7 B7 V. Invention Description (瓮 Intellectual Property Bureau, Ministry of Economy Employee consumer cooperatives print and deposit layers and components of all devices and circuits, and one or more components, such as semiconductor layers, can be deposited using vacuum deposition techniques and patterned using a light lithographic process. The TFT device can be a complex electrical device. Or a part of a device, one or more of which can be integrated with each other or with other devices. Examples of applications include logic circuits and active matrix circuits of displays or memory devices, or gate array circuits defined by users. The basic composition of the logic circuit is the converter in Figure 15. If all the transistors on the substrate are empty or cumulative, there are three possible configurations. The empty-load converter (fig. 15 (a)) is suitable for devices that are normally turned on (fig. 1 (c) and 3), while the enhanced-load configuration (fig. 15 (b)) uses The transistor is normally turned off (Figure 1 (a / b) and Figure 4). Two configurations require a through-hole, which is between the gate of the transistor and its source and non-electrode. An alternative configuration is a resistive load converter (Figure 15 (c)). The latter device can use a printed PEDOT line with sufficient length and conductivity as the load resistance. By reducing the conductivity of PEDOT, for example, by increasing the PSS ratio to PEDOT, the length of the resistance line can be minimized. It is clear that using the TFT and via manufacturing process described above, it is possible to manufacture converter devices and more complex logic gates. The solution-processed TFTs as described above can be used as pixel switching transistors for active matrix displays, such as liquid crystal displays (LCDs) or electrophoretic displays (No. 1 published by B.Comiskey et al. ? Please fill out this page again)-^ 1 -J. --------- Order --------- line. 38 I229884 A7 B7 V. Description of Invention (Exempt from 394 Nature Miscellaneous 253), one of the appropriate circuits will be shown in Figure 18 (a); and a light-emitting diode display (28 (^ jScience, page 1741) by h_ Siiringhaus et al., 1998) 'One of the appropriate circuits It is shown in Fig. 18 (b); or the active matrix addressing element of the memory device, such as a random access memory (RAM). In Figs. 18 (a) and (b), it can be formed from the above Transistor T1 and Transistor T2. Appearance feature 40 represents a display or a memory element with current and voltage supply pads. Possible device configurations for controlling the electrode voltage of an LCD display or an electrophoretic display will be shown on page 19. Figures, which are similar to the first, are represented by the same component numbers. In FIG. 19 (for example, FIGS. 7, 14 and 17), the gate insulating layer may include a multilayer body structure including a diffusion barrier and a surface modification layer, as shown in FIG. 1 (a). Please refer to FIG. 18 In the figure, the source and gate electrodes 2 and 3 of the TFT are connected to the data line 44 and the address line 43 of the active matrix made of different conductive materials to achieve sufficient conductivity for a longer length. The drain of the TFT 3 It can be the pixel electrode 41. From different conductive materials, the pixel electrode can be formed, as shown in Figure 19. In the device that depends on the electric field instead of the charge carrier, it is not necessary for the electrode 41 to directly contact the display element 40, for example Liquid crystal display or electrophoretic display, etc. In this configuration, all pixel areas occupied by TFTs and interconnect lines must be kept small to achieve sufficient aperture ratios and reduce display elements on data lines 43 and address lines 44 The potential between 40 and the signal interferes with each other. 39 Paper size_ t_two (CNS) A4 size ⑽ x297 public issue 1229884 A7 V. Description of the invention (317 The configuration in Figure 19 (b) is more complicated. However, the whole Most of the pixels or pixel areas Available for TFTs and interconnects, and with pixel electrodes 41, display elements will be shielded from signals on data lines 43 and address lines 44. The fabrication of the configuration requires an additional dielectric filled with conductive material 45 The electrical layer 42 and a through hole are used to connect the pixel electrode 41 to the drain electrode 3 of the TFT. The through hole can be made using the procedure described above. It should be noted that in this configuration, the aperture ratio will be maximized and the Up to 1000/00. This configuration can be used in display applications with backlight at the same time, such as transmissive LCD displays, because the all-polymer TFTs made here are highly transparent in the visible range. Fig. 20 shows the optical absorption spectrum measured on the F8T2 polymer TFT, in which the liquid crystal-like semiconductor polymer is deposited, and the polymer chains appear to be uniaxially aligned on the rubbed polyimide adjustment layer, which can simultaneously As a high-resolution printing method and patterning. It can be seen that due to the relatively high band gap of F8T2, the device is highly transparent in most visible light ranges. If the half layer, such as F8 or TFB or other polyfluorene derivatives (U.S. Patent No. 5,777,070), has a band gap higher than that used, more southern transparency can be achieved. The adjustment of the polymer chain will increase the anisotropy of the light, so that the polarization of the light parallel to the adjustment direction (indicated by " 丨 丨 " in the figure) can be absorbed more strongly than the polarization is perpendicular to the adjustment Directional light (indicated by " 丄 " in the figure). The guide uses a normal polymer chain for the polarizer to adjust the direction, which is between the glass substrate and the stupid light. The color anisotropy of the light can be used in the LCD display. The paper size is in accordance with the Chinese National Standard (CNS). A4 size (210 X 297 public love
(請先閱讀背面之注意事項再填寫本頁) .參--------訂---------線-♦! 1229884 A7 B7 經濟部智慧財產局員工消費合作社印製 更進一步的增加TFTs的光透明度。在極化光下,電 晶體裝置在可見光中將呈現幾乎無色,如果厚度F8T2 層的厚度低於500A的話。包含PEDOT之TFT的所有 其他層體,將具有可見光譜範圍内的低光吸收度。 半導體層之低光吸收度的其他優點為TFT特徵對 可見光的降低光感度。非晶梦TFTs的實例中,必須 使用黑色矩陣,以避免在光照射下的大幅關閉電流。 在具有寬帶隙之聚合物TFTs的實例中,並不需要保 護TFTs免於周圍的光照射與免於顯示器的背光。 第19(b)圖中的組態同時也是適合於LED顯示器 (第18(b)圖)的驅動電晶體"π,因為藉由具有大通道 寬度W之源極_ >及極的指間陣列的製造,利用像素電 極41下面的的全部區域,它將允許TFT的驅動電流 增加。 或者,第17圖中的底部閘極TFT組態也可以用在 上述所有的應用中(第19(c)圖)。 對製造主動矩陣電路的重要技術課題之一是 PEDOT/PSS TFT與像素電極2、3、6與金屬互連線 43、44、及41之間的接觸。由於其強酸性,pED〇丁 並無法與任何普通的無機金屬㈣,例如銘。在與 PEDOT/PSS接觸時,銘容易氧化。可能的溶液之一 是從銦錫氧化物(丨T0)製造互連線與像素電極 及“,或從在此環境中具有較穩定性的其他材質, 或者使用一適當的屏障層。 _尺度適财_冢標準(cns)a4 (請先閱讀背面之注意事項再填寫本頁) —ml -J. ---------訂---------線- 41 經濟部智慧財產局員工消費合作社印製 1229884 A7 ---— —__B7五、發明說明(为 對應用顯示器來說,同時較佳的是製造具有小通 道長度的TFTs,利用在第19圖顯示為10的預型樣化 基體上進行印製,如上所述。 如果預控制之像素元並不是一顯示器元件,而是 一兄憶體元件的話,也可以使用主動矩陣電晶體開 關之相似的裝置組態,例如電容器或二極體,至於 動態隨機存取記憶體中的實例。 除了傳導電極之外,利用直接印製方法,的 一些層體也可以被型樣化,例如篩網印製法或P。 第21 (a)圖(其中與第]圖相同的元件用相同的元件編 號代表)顯示一種裝置,其中半導體層4的主動層島 狀物與閘極絕緣層5可被直接印刷。在此例中並不需 要通孔,但必須利用直接印刷來製成適當閘極電極 型樣6的連接。在尋址線或互連線43、44重疊於介電 聚合物46的厚島狀物的區域中,可能必須被印刷以 提供電子絕緣(第21(b)圖)。 如上所述而形成的多個裝置可以形成在單一層體 上且藉由傳導層來互連。該等裝置可以形成在單一 位準或超過一個位準上,某些裝置則形成在其他裝 置的頂部。利用上述的互連條狀物與通孔,可以形 成緊密的電路配置。 在此發展以製造喷墨印製電晶體、通孔與互連線 的技術可以用在利用噴墨印製法來製造積體電子電 路。可以使用包含親水與忌水表面區域的陣列的預 42(Please read the precautions on the back before filling out this page) .Refer to -------- Order --------- line- ♦! 1229884 A7 B7 Printed by the Employees' Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs Further increase the light transparency of TFTs. Under polarized light, the transistor device will appear almost colorless in visible light if the thickness of the F8T2 layer is less than 500A. All other layers of TFTs containing PEDOT will have low light absorption in the visible spectral range. Another advantage of the low light absorption of the semiconductor layer is the reduced sensitivity of the TFT characteristics to visible light. In the case of amorphous dream TFTs, a black matrix must be used to avoid a large turn-off current under light. In the case of polymer TFTs with a wide band gap, it is not necessary to protect the TFTs from the surrounding light and the backlight of the display. The configuration in Fig. 19 (b) is also suitable for the driving transistor " π of the LED display (Fig. 18 (b)), because with the source_ > and In the fabrication of the inter-array, using the entire area under the pixel electrode 41, it will allow the driving current of the TFT to increase. Alternatively, the bottom gate TFT configuration in Figure 17 can be used in all of the above applications (Figure 19 (c)). One of the important technical issues for manufacturing active matrix circuits is the contact between the PEDOT / PSS TFT and the pixel electrodes 2, 3, 6 and the metal interconnection lines 43, 44, and 41. Due to its strong acidity, pEDA is not compatible with any common inorganic metals, such as Ming. When in contact with PEDOT / PSS, the nicks are susceptible to oxidation. One of the possible solutions is to make interconnects and pixel electrodes from "Indium Tin Oxide (丨 T0)", or from other materials that are more stable in this environment, or use an appropriate barrier layer. Choi_tsuka standard (cns) a4 (Please read the notes on the back before filling this page) —ml -J. --------- Order --------- line-41 Ministry of Economy Printed by the Intellectual Property Bureau employee consumer cooperative 1229884 A7 ----- --__ B7 V. Description of the invention (for application display, it is also better to manufacture TFTs with small channel length, using 10 shown in Figure 19 as 10 Printed on the preformed substrate, as described above. If the pre-controlled pixel element is not a display element, but a memory element, a similar device configuration of an active matrix transistor switch can also be used. For example, capacitors or diodes, as in the example of dynamic random access memory. In addition to conductive electrodes, some layers can be modeled using direct printing methods, such as screen printing or P. Section Figure 21 (a) (where the same elements as in figure) use the same (Representation of the part number) shows a device in which the active layer islands of the semiconductor layer 4 and the gate insulating layer 5 can be directly printed. In this example, no through holes are required, but direct printing must be used to make the appropriate gate Connection of electrode pattern 6. In areas where the addressing or interconnecting lines 43, 44 overlap the thick islands of the dielectric polymer 46, it may be necessary to print to provide electrical insulation (Figure 21 (b)) Multiple devices formed as described above can be formed on a single layer and interconnected by conductive layers. These devices can be formed on a single level or more than one level, and some devices are formed on other devices Using the above-mentioned interconnecting strips and vias, a compact circuit configuration can be formed. The technology developed here to manufacture inkjet printed transistors, vias and interconnects can be used in inkjet printing To build integrated electronic circuits. Pre-42 can be used with an array of hydrophilic and water-repellent surface areas.
(請先閱讀背面之注意事項再填寫本頁) 、· · 訂---------線—為 1229884 A7 B7 五 、發明說明(也 :土體其界疋電晶體的通道長度以及互連線的寬 X。該基體可同時包含高度傳導金屬互連線的陣列。 利用喷墨印製與從溶液沉積連續層體二種技術的混 合、,電晶體裝置陣列可在定製地點以定製的通道寬 、、/亍界疋藉由在電晶體對與是當互連體之間形 成電子連接,利用通孔與傳導線的噴墨印製法,可 隨後製造一積體電路。 同夺可月b的是,預製基體可能已包含一個或多個 電晶體裝置的組件。該基體可包含,例如完整無機 電晶體裝置的陣列,該裝置具有至少一個暴露電極。 在此例中’冑體電路的噴墨製造過程T包含利用喷 訂 土 P刷通孔、互連線與隔離襯墊,在電晶體對與單 或夕重位準互連方案的沉積之間之形成電子連接 (請參看第15(d)圖)。 除了電晶體置之外,電子電路可同時包含其他主 線 動與被動電路70件,例如顯示器或記憶體元件或電 容的或電阻元件。 利用上述的技術,具有多個電晶體的單位可以形 成且隨後組態,以進行後續的使用,利用溶液基礎 的加工處理方法。例如,具有多個電晶體5〇的一基 體,如第1(a)、(b)或(c)圖之在閘極陣列的形式中顯 示的型態,可形成在一塑膠板上(第22圖)。其他裝置, 例如二極體或電容器,可同時形成在該板上。隨後, 該板可被放置於一喷墨列印機中,其具有用以形成 43 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) 1229884(Please read the precautions on the back before filling in this page), · · · Order --------- line-1229884 A7 B7 V. Description of the invention (also: the channel length of the soil crystal boundary and The width X of the interconnect lines. The substrate can simultaneously contain an array of highly conductive metal interconnect lines. Using a hybrid of inkjet printing and deposition of a continuous layer from a solution, the array of transistor devices can be customized at The customized channel width, and / or boundary can be used to form an integrated circuit by forming an electronic connection between the transistor pair and the interconnect, and using an inkjet printing method of vias and conductive lines. What's exciting is that the prefabricated substrate may already contain components of one or more transistor devices. The substrate may include, for example, an array of complete inorganic transistor devices with at least one exposed electrode. In this example, '胄The inkjet manufacturing process T of the bulk circuit includes the use of a spray-binder P brushed through holes, interconnect lines, and isolation pads to form an electrical connection between the transistor pair and the deposition of a single or multiple level interconnection scheme (please (See Figure 15 (d)). In addition, the electronic circuit can contain 70 other main and passive circuits, such as a display or a memory element or a capacitive or resistive element. Using the technology described above, units with multiple transistors can be formed and subsequently configured for For subsequent use, use a solution-based processing method. For example, a substrate with multiple transistors 50, as shown in Figure 1 (a), (b), or (c) in the form of a gate array Type can be formed on a plastic board (Figure 22). Other devices, such as diodes or capacitors, can be formed on the board at the same time. The board can then be placed in an inkjet printer, It has 43 paper sizes to form the Chinese National Standard (CNS) A4 specification (210 X 297 public love) 1229884
五、發明說明(4 經濟部智慧財產局員工消費合作社印製V. Description of the Invention (4 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs
通孔52之適當溶劑(如甲醇)的列印頭,或具有用以形 成傳導的痕跡53與填滿通孔的適當材質(例如 PEDOT)。該喷墨列印機可在已適當程式化電腦的控 制下來操# 4電腦具有該塑膠板上之電晶體的組 態與位置的資訊。隨後,藉由通孔形成與互連體步 驟的合併’喷墨列印機可以組配電路,利用所欲的 方式來互連電晶體’以進行所欲的電子或邏輯功能。 這項技術因此允許利用小且便宜的裝置來在基體上 形成邏輯特定電路。 该種電路的應用實例為主動電子票卷、行李卡與 身分鑑別卡的印製。票卷或卡印製裝置可以載入多 種非組配單位,每個單位包含載有多個電晶體的基 體°票卷印製裝置包含_電腦’其可以如上所述的 控制一喷墨列印機,並且可以鑑別指示票卷的有效 功能的一電子電路。當需要印製票卷時,印製裝置 將利用印製通孔與傳導材質,對適當的電子電路來 組態一基體,以使基體上的電晶體被適當的組配。 该基體可被隨後封裝,例如利用黏合塑膠板來密封, 使電子連接端54與55暴露在外。票卷將稍後被分配。 當票卷將被驗證時,將應用輸入到一個或多個輸入 端,且在一個或多個輸出端上的電路輸出端將被監 看,以驗證其功能。票卷可以較佳地印製在彈性塑 膠基體上,以使他們方便使用作為票卷。 除了標價或者貼標籤用途之外的使用者定義電路 ----^---ί------------訂---------線 (請先閱讀背面之注意事項再填寫本頁)A print head of a suitable solvent (such as methanol) for the through-holes 52, or a suitable material (e.g., PEDOT) for forming conductive traces 53 and filling the through-holes. The inkjet printer can be operated under the control of a suitably programmed computer. # 4 The computer has information about the configuration and location of the transistors on the plastic board. Subsequently, the combination of the step of forming vias and interconnects through an inkjet printer can be used to configure circuits and interconnect transistors in a desired manner to perform desired electronic or logic functions. This technology therefore allows the use of small and inexpensive devices to form logic-specific circuits on the substrate. Examples of such circuits are the printing of active electronic tickets, luggage cards, and identification cards. The ticket or card printing device can be loaded with a variety of non-assembled units, each unit contains a substrate carrying multiple transistors. The ticket printing device includes a computer, which can control an inkjet printing as described above. And an electronic circuit that can identify valid functions of the ticket. When it is necessary to print the ticket roll, the printing device will use printed through holes and conductive materials to configure a substrate for the appropriate electronic circuit so that the transistors on the substrate are properly assembled. The substrate can be subsequently packaged, for example, sealed with an adhesive plastic plate, and the electrical connection terminals 54 and 55 are exposed. Tickets will be assigned later. When the ticket is to be verified, the application is input to one or more inputs and the circuit output on one or more outputs is monitored to verify its function. Tickets can preferably be printed on an elastic plastic substrate so that they can be conveniently used as a ticket. User-defined circuits other than the price or labeling purpose ---- ^ --- ί ------------ Order --------- line (please read the (Please fill in this page again)
本紙張尺度劍+關家標準(CNS)A4規格(210 X 297公髮) 1229884 五 、發明說明(必 也可=用相似的方式製造。利用例如無線段頻率輕 射藉由遠端仏測法,電路的驗證與讀取也可以進 订(1999年三月號的Physics World雜諸第31頁)。 藉由在標準陣列上的進行簡單喷墨印製,最終使 用者界定電路的能力,將提供比於工廠設計電路更 大的增進彈性。 本赉明並不限於上述的實例。本發明將包含所揭 路概必的所有新穎性與進步十生,以及所有揭露特徵 之所有新穎與進步的混合。 本申請人要請各位注意的是,本發明可包含所 有明示或暗示的特徵及其組合,不限定於上述所揭 路之界定的範圍。綜上所論,只要在不偏離本發明 的範圍之下,對熟知技藝者來說可有各種不同的改 變。 線 玻璃基體 源極 汲極 主動半導體聚合 物/液晶狀半導體 聚合物 立件標號對照表 5 閘極絕緣層/PVP 絕緣層 6 閘極/型樣化層 7 擴散屏障聚合物 8 表面改造層 9 聚醯亞胺層 45 本紙張尺度適用中國國家標準(CNS)A4規格(21〇 X 297公爱) 一—~—一 — 經濟部智慧財產局員工消費合作社印製 1229884 A7 _B7 五、發明說明(4¾ 10 薄聚醯亞胺層/聚 45 傳導材質 醯亞胺型樣 46 介電聚合物 11 光阻材料 50 電晶體 12 親水基體區域/裸 52 通孔 玻璃表面 53 痕跡 13 油墨微滴 54 電子連接端 14 型樣化層 55 電子連接端 20 喷墨頭 70 介電層 21 油墨微滴 71 介電層/介電聚合 25 玻璃基體/金極 物 26 PEDOT電極層 72 互連體 27 F8T2半導體層 73 通孔 28 PVP絕緣層 T1 電晶體 29 適當溶劑/微滴/傳 T2 電晶體 導電極 30 曲線 31 曲線 32 區域 40 外貌特徵/顯示器 元件 41 像素電極 42 介電層 43 尋址線 44 資料線 46 (請先閱讀背面之注意事項再填寫本頁) ΙΓ_ -鱗 Φ 訂---------線- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐)This paper scale sword + Guan Family Standard (CNS) A4 specification (210 X 297 public) 1229884 V. Description of the invention (must also be made in a similar way. Use, for example, wireless band frequency light emission by remote speculation The verification and reading of the circuit can also be ordered (Physics World in the March 1999 issue, page 31). By performing simple inkjet printing on a standard array, the end user's ability to define the circuit will be Provide greater flexibility than factory-designed circuits. The present invention is not limited to the examples described above. The present invention will include all the novelty and progress of the road disclosed, and all novel and progressive features of the disclosed features. The applicant would like to note that the present invention may include all explicit or implied features and combinations thereof, and is not limited to the scope of the roads disclosed above. In summary, as long as it does not deviate from the scope of the invention For those skilled in the art, there can be various changes. Wire glass substrate source drain active semiconductor polymer / liquid crystal semiconductor polymer stand-alone reference table 5 Gate Edge layer / PVP insulation layer 6 Gate / patterning layer 7 Diffusion barrier polymer 8 Surface modification layer 9 Polyimide layer 45 This paper size is applicable to China National Standard (CNS) A4 specification (21〇X 297 public love) I— ~ —I—Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 1229884 A7 _B7 V. Description of the invention (4¾ 10 thin polyimide layer / poly 45 conductive material 醯 imine type 46 dielectric polymer 11 photoresist Material 50 Transistor 12 Hydrophilic substrate area / bare 52 Through-hole glass surface 53 Traces 13 Ink droplets 54 Electronic connection end 14 Patterned layer 55 Electronic connection end 20 Inkjet head 70 Dielectric layer 21 Ink droplet 71 Dielectric layer / Dielectric polymer 25 glass substrate / gold pole 26 PEDOT electrode layer 72 interconnect 27 F8T2 semiconductor layer 73 through hole 28 PVP insulating layer T1 transistor 29 suitable solvent / droplet / transistor T2 transistor conducting electrode 30 curve 31 curve 32 Area 40 Appearance / Display element 41 Pixel electrode 42 Dielectric layer 43 Addressing line 44 Data line 46 (Please read the precautions on the back before filling this page) ΙΓ_ -scaleΦ Order --------- line-This paper size applies to China National Standard (CNS) A4 (210 X 297 mm)
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