TWI225702B - Method of manufacturing lead frame - Google Patents

Method of manufacturing lead frame Download PDF

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Publication number
TWI225702B
TWI225702B TW92101673A TW92101673A TWI225702B TW I225702 B TWI225702 B TW I225702B TW 92101673 A TW92101673 A TW 92101673A TW 92101673 A TW92101673 A TW 92101673A TW I225702 B TWI225702 B TW I225702B
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TW
Taiwan
Prior art keywords
mask
photoresist layer
lead frame
exposure
development
Prior art date
Application number
TW92101673A
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Chinese (zh)
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TW200414479A (en
Inventor
Ryouichi Niou
Ichinori Iidatni
Yoichiro Hamada
Original Assignee
Sumitomo Metal Mining Co
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Publication date
Priority claimed from JP2001220848A external-priority patent/JP4461651B2/en
Priority claimed from JP2001221009A external-priority patent/JP4427933B2/en
Priority claimed from JP2001220858A external-priority patent/JP4457532B2/en
Priority claimed from JP2001239036A external-priority patent/JP4507473B2/en
Application filed by Sumitomo Metal Mining Co filed Critical Sumitomo Metal Mining Co
Publication of TW200414479A publication Critical patent/TW200414479A/en
Application granted granted Critical
Publication of TWI225702B publication Critical patent/TWI225702B/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/4805Shape
    • H01L2224/4809Loop shape
    • H01L2224/48091Arched
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/15Details of package parts other than the semiconductor or other solid state devices to be connected
    • H01L2924/181Encapsulation
    • H01L2924/1815Shape

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  • Lead Frames For Integrated Circuits (AREA)
  • Electroplating Methods And Accessories (AREA)

Abstract

A method in which a raw material for a lead frame is used to manufacture a lead frame having a plating area, which is formed by a photometric method, at its recessed part and planar part other than the recessed part, wherein a resist layer which was used as a mask for etching is then used as a mask for plating.

Description

案號9210167纟_ 曰 五、發明說明(1) [發明所屬之技術領域- 本發明之方法是關於一 是藉由光度(photometries "導線框架之製造方法,尤其 部分之一部進行電鍍的導綠4對被蝕刻之凹部與未被蝕刻 [先前技術] Λ框架之製造方法。 作為半導體元件搭载 載半導體元件之晶片搭載Υ牛之一,導線框架主要由搭 之電極部作電性結合的内 ,以與没於半導體元件表面 受迄今之電子機器小型 ^ 導線框架的製造方法,由於^曰而间役度化之高密度用 刻法。 由於有加工精度的問題故多使用蝕 例如,在導線框举用&极μ + (resist)構成之光阻声 且有二^ =感光性光阻 用材料=出進刻用遮罩,•著對導線框架 成之二;刻’然後除去殘存的由光阻層構 :。此刻進行之電· ’考慮到為獲#良好的〜 等因素,如材料為銅時,按鍵錄、鍛-、鑛金 。該類=線框架之一的BCC(Bump Clip Carrier)用導線 框架為用前述之蝕刻法於導線框架用材料上設用以形成電 極部Π 0和晶片搭載部1 2 0之凹部,然後於包含該凹部的必 要部位設溶解特性不同於導線框架用材料的電鍍層者。使 用BCC用導線框架(第1圖(A))時,如第1圖(A)至(D)所示,Case No. 9210167 纟 曰 Five, description of the invention (1) [Technical field to which the invention belongs-The method of the present invention relates to a method for manufacturing a lead frame by photometry (photometries " Green 4 is a method for manufacturing etched recesses and unetched [prior art] Λ frames. As one of the yak-equipped wafers on which semiconductor elements are mounted, the lead frame is mainly electrically connected by the electrode parts. In order to manufacture the lead frame with the small size of the conventional electronic equipment that has not been subjected to the semiconductor device surface, the method of engraving is used because of the high density of engraving. Due to the problem of processing accuracy, etching is often used. For example, in the wire Frame the photoresist sound with & pole μ + (resist) and there are two ^ = photosensitive photoresist material = mask for entrance and exit, facing the lead frame; engraving, and then remove the remaining Constructed by a photoresist layer: At this moment, the electricity is taken into consideration. “Considering to obtain # good ~ and other factors, such as key recording, forging, and mining gold when the material is copper. This type of BCC (Bump Clip Carrier) The wire frame is a recess formed on the lead frame material by the aforementioned etching method to form the electrode portion Π 0 and the chip mounting portion 120, and then a necessary portion including the recess is provided with a dissolution characteristic different from that of the lead frame material. For the plating layer. When using a lead frame for BCC (Figure 1 (A)), as shown in Figures 1 (A) to (D),

314355(修正版).ptc 第6頁 修正 —^^92101673 五、發明說明(2) ' 於凹狀的晶片& # + 元件130表面之。雷載/卩I20内搭載半導體元件130,將半導體 圖(β)),然德、隹—虽部和凹狀電極部11 0内面以線焊接(第1 線框架用材料仃樹脂封裝(第1圖(C)),接著溶解除去導 裝件與其他4 圖(D))。因此使用BCC用導線框架之封 該# Rrr "件相比,封裝尺寸能夠縮小。 與平坦部時,守、、果框木中,當晶片搭載部同時有凹狀部 種情況下,作焱時凹狀部以外之平坦部也需進行電鍍。這 鍍用遮罩使用,、蝕刻用遮罩使用的光阻層不能直接作為電 的遮罩進行暖伞—旦剝離之後,需再次設光阻層,用所需 架用材料的二::顯像,得到電鍍用遮罩,接著對導線框 程序繁多,盘直W刀進行電鍍,然後除去電鍍用遮罩。因 雖在封裝尺i八他封裝相比,Bcc用導線框架比較昂貴, [發明内x容]、上有其優點,但很難被廣泛使用。 發明所欲解決之技術問題 本發"日月之^ t、土 作出凹狀部及凹::目的為提供解決上述問題、低成本製 之方法。 狀邛以外之一部上有電鍍區域的導線框架 解決問題之技術手段 下所示步j 2 5 ΐ框架之製造方法的一態樣’係藉由有以 法成為凹狀部ΐ法,使第一遮罩規定的第一區域藉蝕刻 定的笫並以包含該第一區域的方式對第二遮罩規 幻弟一區域進行電鍍。 (1)於導線框羊用土 r9^ , 木用材枓表面設光阻層之步驟; 於表面密接第一 遮罩,以第一曝光方式進行曝光之步 1225702 _案號92101673 年义月T曰 修正_ 五、發明說明(3) 驟; (3)取下第一遮罩,密接第二遮罩,以第二曝光方式進行 曝光之步驟; (4 )取下第二遮罩,以第一顯像方式進行顯像,形成如第 一區域之由光阻層構成的蝕刻用遮罩之步驟; (5 )藉由對從該蝕刻用遮罩露出的導線框架用材料進行蝕 刻,形成凹狀部之步驟; (6 )以第二顯像方式進行顯像,形成如第二區域之由光阻 層構成的電鍍用遮罩之步驟;以及 (7 )對從該電鍍用遮罩露出的導線框架用材料進行電鍍之 步驟, 並藉由第一曝光方式、第二曝光方式及第一顯像方 式,可以除去光阻層,用第二曝光方式和第一顯像方式使 光阻層殘存,且藉由第二曝光方式、第一顯像方式及第二 顯像方式可以除去光阻層。 本發明之導線框架之製造方法的另一態樣,係藉由有 以下所示步驟之光度法,使第一遮罩規定的第一區域藉蝕 刻法成為凹狀部,並以包含該第一區域的方式對第二遮罩 規定的第二區域進行電鍍。 (1 )於導線框架用材料表面設第一光阻層,於第一光阻層 上設感度低於第一光阻層的第二光阻層之步驟; (2)於表面密接第一遮罩,以第一曝光方式進行曝光之步 (3)取下第一遮罩,密接第二遮罩,以第二曝光方式進行 曝光之步驟;314355 (Revised version) .ptc Page 6 Revision — ^^ 92101673 V. Description of the invention (2) 'On the surface of the concave chip &# 130 element. Lightning load / 卩 I20 is equipped with a semiconductor element 130, and the semiconductor pattern (β)), Rand, 虽 —the concave part and the concave electrode part 110 are welded on the inside surface (the first wire frame material 仃 resin package (the first 1) (C)), then dissolve and remove the guide and other 4 (D)). Therefore, the size of the package can be reduced compared to the use of the BCC lead frame seal. In the case of a flat part, and in the case of a wood frame, when the chip mounting part has a concave part at the same time, the flat part other than the concave part also needs to be plated during the operation. The photoresist layer used for plating, and the photoresist layer used for etching cannot be used directly as an electric mask for warming the umbrella. Once peeled off, the photoresist layer needs to be set up again. For example, a mask for electroplating is obtained, followed by a variety of procedures for the lead frame, and a straight-bladed W knife is used for plating, and then the mask for electroplating is removed. Although the lead frame for BCC is more expensive than the package size package, it has its advantages in [invented internal capacity], but it is difficult to be widely used. Technical Problems to be Solved by the Invention The present invention "The sun and the moon t", "Concavity and Concavity": The purpose is to provide a low-cost method to solve the above problems. A step of the method for manufacturing a lead frame having a plated area on a portion other than the shape shown in the following steps is a method of manufacturing the frame. A first area defined by a mask is etched by etching, and a second mask area is electroplated in such a manner as to include the first area. (1) The step of providing a photoresist layer on the surface of the lead frame sheep's soil r9 ^, the wood material ;; the step of closely contacting the first mask on the surface, and performing the exposure by the first exposure method 1225702 _Case No. 92101673 _ V. Description of the invention (3) steps; (3) the steps of removing the first mask, closely contacting the second mask, and performing the exposure in the second exposure mode; (4) removing the second mask and using the first display A step of developing in an image-forming manner to form an etching mask made of a photoresist layer as in the first region; (5) forming a concave portion by etching the lead frame material exposed from the etching mask; (6) a step of developing in a second development mode to form a plating mask composed of a photoresist layer as a second region; and (7) a lead frame exposed from the plating mask The step of plating with a material, and removing the photoresist layer by the first exposure method, the second exposure method, and the first development method, leaving the photoresist layer by the second exposure method and the first development method, and With the second exposure method, the first development method and the second development method, Go photoresist layer. In another aspect of the method for manufacturing a lead frame of the present invention, the first region defined by the first mask is made into a concave portion by an etching method by a photometric method having the following steps, and the first region is included in the first region. The area is plated on a second area defined by the second mask. (1) the step of providing a first photoresist layer on the surface of the material for the lead frame, and providing a second photoresist layer having a lower sensitivity than the first photoresist layer on the first photoresist layer; (2) closely contacting the first mask on the surface Step of performing exposure in the first exposure mode (3) removing the first mask, closely contacting the second mask, and performing the exposure in the second exposure mode;

314355(修正版).ptc 第8頁 !2257〇2 案號 92101673 發明說明(4) 曰 五 (4) 取下第二遮罩,以第—顯像方式 ^區〜域之由光阻層構成的麵刻用遮罩之步驟形成如第 (5) 糟由對從該蝕刻用遮罩露出的導線框架’ 刻,形成凹狀部之步驟; 用枒料進;Τ > =第二顯像方式進行顯像,形成如 層構成的電鍍用遮罩之步驟;以及 c域之由光随 (7)對從該電鍍用遮罩露出314355 (revised version) .ptc Page 8! 2257〇2 Case No. 92101673 Description of the invention (4) Five (4) Take off the second mask, the first development mode ^ area to the area is composed of a photoresist layer The step of masking the surface is formed as described in (5), and the step of forming a concave portion is performed on the lead frame exposed from the mask for etching. The step of forming a concave portion is performed by feeding; T > = second development A method of performing development to form a mask for electroplating such as a layer; and exposing (c) the light in the c domain from the mask for electroplating

步驟, 導線框架用材料進行I $藉由第:曝光方式、第二曝光方 式,可以除去第一光阻層及第_ ~弟〜顯像方 式和第-顯像方式,除去第第:先:層’藉由第二:: 存’藉由第二曝光方式、笫—先阻層’使第〜光“光方 以除去第一光阻層。第-顯像方式及第二顯 本發明之導線框架之絮、& + 式可 以下所示步驟,使用並置m另-態樣,係 二圖案和遮蔽光的第3圖案透^的第一圖案、半透;由有 一圖案的光規定的第一區域、’、、罩之光度法,使由的第 rik t 規疋的第二區域進行電鍍。 遂鮮由 步驟框架用材料表面設由正型光阻構成的光阻層之 於表面费接遮罩、曝光、取下遮罩之步驟· H以第一顯像方式進行顯像,形成如第一區域 曰構成的蝕刻用遮罩之步驟; _之由先阻 (4 )藉由對從該蝕刻用遮露出的導線框 刻,形成凹狀部之步驟; 特料進行蝕 1225702In the step, the material of the lead frame is subjected to I $. By the first exposure method and the second exposure method, the first photoresist layer and the first and second development methods and the first development method can be removed, and the first: Layer 'by the second :: save' by the second exposure method, the "first-resistance layer" to make the first light "light side to remove the first photoresist layer. The-development mode and the second display of the present invention The lead frame & + formula can use the steps shown below, using a juxtaposed pattern, which is a two pattern and a third pattern that shields the light from the first pattern and a semi-transparent pattern; defined by a pattern of light The photometric method of the first region, the first, the second, and the second region is plated by the rikt specification. Then the surface cost of the step frame material is provided with a photoresist layer composed of a positive photoresist. Steps of masking, exposing, and removing the mask · H develops the image in the first development mode to form a mask for etching that is composed of the first region; _ 的 由 先 阻 (4) Step of forming a concave portion from the exposed lead frame for etching; a special material is etched 1225702

區域之由光jt且 第 MK 92101673 五、發明說明(5) (5 )以第二顯像方式進行顯像,形 |層構成的電鍍用遮罩之步驟;以及 (6)對從該電鑛用遮罩露出的導線框架用材料進行電 步 鑛之 並猎由對第一區域的曝光和第一顯像方式, 光阻層,用對第:_的曝光和# 一顯=去 存,藉由對第二區域的曝光、第一 式使先阻層殘 L. ^ l7 ^ X . bb a ψ尤笫顯像方式及第二顯像方 =了以除去先阻層’且藉第3圖案遮蔽光的第3區域會殘 以下5 J::υ架之製造方法的另-態樣,係藉由有 以下所不乂驟,使用並置有透光的第一圖案、 的第 二圖案和遮蔽光的第3圖案的遮罩之光度法,案 I遮蔽光的第3區域藉餘刻法成為凹狀部,且 —9 ,對 由透過第二圖案的光規定的第二區域進行電聲^·。1 ^ (1 )於導線框架用材料表面設由負型光阻構成又的光阻層之 步驟; (2 )於表面φ接遮罩、曝光、取下遮罩之步驟· (3)以第一顯像方式進行顯像,形成如第$區域 |構成的蝕刻用遮罩之步驟; < φ $ (4 )藉由對從該蝕刻用遮罩露出的導線框举^ I刻,形成凹狀部之步驟; 木用材料進行蚀 區域之由光阻 (5 )以第二顯像方式進行顯像,形成如第 層構成的電鍍用遮罩之步驟;以及 (6 )對從該電鍍用遮罩露出的導線框架用分The area is made of light jt and No. MK 92101673 V. Description of the invention (5) (5) The step of developing the image using a second development mode and forming a mask for electroplating; Use the exposed material of the lead frame to perform electrical step mining and exposure. Exposure to the first area and the first development method, the photoresist layer, use the exposure to the _: and # 一 display = to save, borrow By the exposure to the second area, the first formula makes the first resist layer remain L. ^ l7 ^ X. Bb a ψ especially the development method and the second developer = to remove the first resist layer 'and borrow the third pattern The third area that shields the light will leave the following 5 J :: υ frame manufacturing method in another aspect, by using the following steps, using a first pattern of light transmission, a second pattern of light, and a mask The photometric method of the mask of the third pattern of light. The third region of the masked light is recessed by the engraving method, and -9 performs electroacoustic sound on the second region defined by the light transmitted through the second pattern ^ ·. 1 ^ (1) a step of providing a photoresist layer composed of a negative photoresist on the surface of the material for the lead frame; (2) a step of connecting a mask to the surface φ, exposing and removing the mask; (3) the first A developing method is used for developing to form an etching mask formed as the $ area | < φ $ (4) by lifting the lead frame exposed from the etching mask to form a recess. Step of the shape; step of developing a photoresist in a wood material by a photoresist (5) in a second development mode to form a mask for electroplating formed as a first layer; and (6) a step for plating from the electroplating Lead frame parts exposed by the mask

步驟, +用材肖進行電鍍之Steps, + plating with materials

314355(修正版).ptc 1225702 _案號92101673_中年次月1曰 修正_ 五、發明說明(6) 並藉由第一顯像方式可以除去光阻層,用對第二區域 的曝光和第一顯像方式使光阻層殘存,藉由對第二區域的 曝光、第一顯像方式及第二顯像方式可以除去光阻層,且 藉由對第一區域的曝光、第一顯像方式及第二顯像方式, 使光阻層殘存。 本發明之導線框架之製造方法的另一態樣,係藉由有 以下所示步驟,使用具有第一部分及第二部分的遮罩之光 度法,使由遮罩的第一部分規定的第一區域藉蝕刻法成為 凹狀部,並以包含該第一區域的方式對第二部分規定的第 二區域進行電鍍。 (1 )於導線框架用材料表面設光阻層之步驟; (2)於表面密接遮罩的第一部分,以第一曝光方式進行曝 光之步驟; (3 )於該第一區域密接遮罩的第二部分,以第二曝光方式 進行曝光之步驟; (4 )以第一顯像方式進行顯像,形成如第一區域之由光阻 層構成的蝕刻用遮罩之步驟; (5 )藉由對從該蝕刻用遮罩露出的導線框架用材料進行蝕 刻,形成凹狀部之步驟; (6 )以第二顯像方式進行顯像,形成如第二區域之由光阻 層構成的電鍍用遮罩之步驟;以及 (7 )對從該電鍍用遮罩露出的導線框架用材料進行電鍍之 步驟, 並藉由第一曝光方式、第二曝光方式及第一顯像方 式,可以除去光阻層,用第二曝光方式和第一顯像方式使314355 (revised version) .ptc 1225702 _ Case No. 92101673_ Revision 1 in the middle of the month _ V. Description of the invention (6) The photoresist layer can be removed by the first development method, and the exposure and The first development mode leaves the photoresist layer. The photoresist layer can be removed by exposure to the second area, the first development mode and the second development mode, and by exposure to the first area, the first development The imaging method and the second developing method make the photoresist layer remain. In another aspect of the method for manufacturing a lead frame of the present invention, the first area defined by the first part of the mask is made by the photometric method using the mask having the first part and the second part by the steps shown below. The recessed portion is formed by the etching method, and the second region defined in the second portion is plated so as to include the first region. (1) a step of providing a photoresist layer on the surface of the material for the lead frame; (2) a step of exposing the surface to the first portion of the mask in a first exposure manner; (3) a step of closely contacting the mask in the first area The second part is the step of performing exposure in the second exposure mode; (4) the step of developing in the first development mode to form a mask for etching, which is formed by a photoresist layer in the first area; (5) borrowing A step of forming a concave portion by etching the lead frame material exposed from the mask for etching; (6) developing in a second development mode to form a plating formed of a photoresist layer as a second region A step of using a mask; and (7) a step of electroplating the lead frame material exposed from the plating mask, and light can be removed by the first exposure method, the second exposure method, and the first development method Barrier layer, using the second exposure method and the first development method

314355(修正版).ptc 第11頁 1225702 修正 92101673 五、發明說明(7) 方式、第一顯像方式及第 |光阻層殘存,且藉由第二 |顯像方式可以除去光阻層 本發明之導線框架之製造方法的另一能搞 以下所示步驟,使用並置有第:η:係藉由有 I光度法,使由遮罩的第一部分指〜刀及第一邛分的遮罩之 I為凹狀部,並以包含該第二區域::^:】域藉蝕刻法成 |第二區域進行電鍍。 式對第一部分規定的 (1)於導線框架用材料表面設光阻層 (2 )於表面密接遮罩的第一部分、曝二+驟· (3 )於該第一區域密接遮罩的第二邻二 y , 罩的第一部分密接於導線框架用~材° ^ ’藉^動遮罩使遮 曝光,以此方式順序曝光之步驟;/ 、 表面部分進行 (4)以第一顯像方式進行顯像,形成如口 層構成的蝕刻用遮罩之步驟; 弟一區域之由光阻 (5 )藉由對從該蚀刻用遮罩露出的 I刻·形成凹狀部之步驟; 、、 术用材料進行姓 (6 )以第二顯像方式進行顯像,形成如第- 、 層構成的電鍍用遮罩之步驟;以及 一區域之由光阻 1 (7)對從該電鍍用遮罩露出的導線框架 |步驟, 材料進行電鍍之 並藉由兩次曝光及第一顯像方式,可r I用一次曝光和第一顯像方式使光阻層殘存^除去光阻層, !光、第一顯像方式及第二顯像方式可以除且藉由一次曝 又,在與蝕刻區域及電鍍區域相鄰接光阻層。 1成曝光時不感光的光阻層較理想。 、位置或近旁形314355 (revised version) .ptc Page 11 1225702 Amendment 92101673 V. Description of the invention (7) Method, the first development method and the first | photoresist layer remain, and the second | development method can remove the photoresist layer Another method of manufacturing the invented lead frame can perform the steps shown below, using the juxtaposed section: η: the first part of the mask refers to the mask of the knife and the first part by the I photometric method I is a concave portion, and the second region :: ^:] domain is formed by etching to form a second region for electroplating. According to the formula, (1) a photoresist layer is provided on the surface of the lead frame material (2) the first part of the mask is closely contacted with the surface, and the second exposure + + (3) the second part of the first area is closely contacted with the mask Adjacent to two y, the first part of the mask is in close contact with the lead frame. It is a step of sequentially exposing the mask by moving the mask to expose it; /, the surface part is carried out (4) the first imaging method is carried out Step of developing and forming a mask for etching such as a mouth layer; Step of forming a concave part by photoresist (5) in the first region by forming a mask on the I exposed from the mask for etching; The step of using the material to develop the surname (6) in a second development mode to form a mask for electroplating such as the first and second layers; and a region of photoresist 1 (7) for the mask from the electroplating The exposed lead frame | step, the material is electroplated, and through two exposures and the first development mode, the photoresist layer can be left in one exposure and the first development mode. ^ Remove the photoresist layer. The first development mode and the second development mode can be removed by a single exposure in the etching area and the plating area. Adjacent photoresist layer. A photoresist layer that is insensitive to exposure at 10% is preferred. , Location, or near shape

314355(修正版).ptc 第12頁 1225702 ——---—^ ~^1〇1673_ %年Α月吖日 修正 五、發明說明(8) [實施方式]314355 (revised version) .ptc page 12 1225702 ------------ ^^^ 1〇1673_% year A month a day amended V. Description of the invention (8) [Embodiment]

本發明之方法的第一樣態中,導線框架用材料、遮 罩、及以不同斜線表示感光狀態的變化的光阻層之位置關 係係如第2圖(A)至(C)所示,以連續的剖視圖表示。亦 即於^^線框采用材料表面設感光性光阻層(第2圖(a )), 首先使用具有所希望之蝕刻光阻圖案的遮罩進行曝光(第2 圖(B)) 後使用具有電鍍圖案的遮罩進行曝光(第^圖 (c)):其結果,與蝕刻部相對應之光阻層即使在緩和的顯 像條彳下也可能容易開口,而不對應於蝕刻部,與電鍍部 相對應之光阻層在更強的顯像條件之後才 。發 明之本質為利用此結果者。 间 二體的曝光條件和顯像條件因依用以形成光阻層之材 料而疋,因而無特別限定。如有必要,以事先獲取實施之 前提條件較理想。 可用之光阻,可為感光性光阻,亦可為感熱性光阻; 其形態亦然,可為膜狀,亦可為液狀。第2圖(㈧至((;)是 表不顯像、蝕刻、第二次顯像、電鍍的後製程。 又,本發明之方法的第二樣態中,導線框架用材料、 遮罩、及以不同斜線表示感光狀態的變化的光阻層之位置 關係,係如第3圖(A)及(B)所示,以連續的剖視圖表示。 亦即’將曝光程度按階段分開(第3圖(B)),在第一次顯像 處理中僅在與應餘刻之部分相對應的光阻位置開口。然 後,在蝕刻後進行第二次顯像處理。此時,在與應蝕刻部 分相對應的部分以外,除去與應電鍍部分相對應的部分之 光阻層。此部分之光阻層由於光透過不充分,故會在第一In the first aspect of the method of the present invention, the positional relationship between the material for the lead frame, the mask, and the photoresist layer with different oblique lines representing changes in the photosensitive state is shown in Figures 2 (A) to (C), Shown as a continuous cross-sectional view. That is, a photosensitive photoresist layer is provided on the surface of the ^^ wire frame using a material (Fig. 2 (a)), and firstly exposed with a mask having a desired etching resist pattern (Fig. 2 (B)). A mask with a plated pattern is exposed (FIG. ^ (C)): As a result, the photoresist layer corresponding to the etched part may be easily opened even under a mild developing stripe, and does not correspond to the etched part. The photoresist layer corresponding to the plated part is only after stronger developing conditions. The essence of the invention is to use this result. The exposure conditions and development conditions of the interbody are not particularly limited because they depend on the material used to form the photoresist layer. If necessary, it is ideal to obtain the prerequisites for implementation in advance. The usable photoresist can be a photosensitive photoresist or a thermal photoresist; its shape is also a film or a liquid. FIG. 2 (㈧ to ((;) is a post-production process of surface development, etching, second development, and plating. In a second aspect of the method of the present invention, a material for a lead frame, a mask, And the positional relationship of the photoresist layer with different oblique lines indicating the change in the photosensitive state is shown in Figure 3 (A) and (B) in a continuous cross-sectional view. That is, 'the degree of exposure is separated by stage (3 (B)), in the first development process, only the photoresist position corresponding to the part to be etched is opened. Then, the second development process is performed after etching. At this time, the Except for the part corresponding to the part, remove the photoresist layer corresponding to the part to be plated. The photoresist layer in this part will be in the first place due to insufficient light transmission.

12257021225702

案號 92101673 五、發明說明(9) 次顯像處理中殘存,要在第二次顯像處理中才可完全除 去。因此,該部分在第一次顯像後發揮蝕刻遮罩之作用。 丄阳ΐ:;:,具體的曝光條件和顯像條件因依用以形成 先阻,之材料而定,因而無特別限定。如有必要, 獲取貫施之前提條件較理想。 ^ &可用之光阻可為感光性光阻,亦可為感熱性光 形悲2然,可為膜狀,亦可為液狀。第3圖至 袅 示顯像、㈣、第二次顯像、電鍍的後製程。)疋表 又,本發明之方法的第3樣態中, 遮罩、及以不同斜線表示感光狀態的變化的光阻居材料、 關係,係如第4圖(Α)至(D)所示,以連續的\1見曰之伋薏 亦即,作為設於導線框架用材料表面的光阻層,表不。 感度先阻置於導線框架用材料側(第4圖二將高 阻置於外側,將2種% ^ β 、 般的# 产一# 層貼合所得之負型光阻(第4廟先 (B))。在迫樣所得之光阻層上, ^第4圖 (第4圖(C)),然後密接第一第一遮罩然後曝先 葬此,田遮罩再曝光(第4圖(D))。 曰 因為應蝕刻部分不感光,所以容易η η 於應蝕刻部分以外之岸雷供都υ ^ 乂今易開口 氺,所以合扃异、w Μ電鑛σ卩分的光阻層僅接受1次暾 先所以會在最初顯像中殘存, 人曝 作用。 而死伤發揮蝕刻用遮罩Case No. 92101673 V. Description of the invention (9) Residues in the second development process can only be completely removed in the second development process. Therefore, this part functions as an etching mask after the first development. Liyangyang:;: The specific exposure conditions and development conditions are not limited because they depend on the materials used to form the first barrier. If necessary, the conditions prior to implementation are ideal. ^ & The available photoresist can be a photosensitive photoresist or a thermal photoresistor. It can be a film or a liquid. Figures 3 to 袅 show the post-development, development, second development, and plating processes. Table 3 shows that in the third aspect of the method of the present invention, the mask and the photoresist material and the relationship indicating the change in the photosensitive state with different oblique lines are shown in FIGS. 4 (A) to (D). As a continuous photoresist layer on the surface of the material for the lead frame, it is expressed. Sensitivity is first placed on the side of the material for the lead frame (Figure 4 puts high resistance on the outside, and 2 types of% ^ β, general # 一 # layer of negative photoresist are obtained by laminating (No. 4 Temple First ( B)). On the photoresist layer obtained from the sample, ^ Figure 4 (Figure 4 (C)), and then close the first and first mask and then bury it, and then expose the Tian mask (Figure 4) (D)). Because the part that should be etched is not sensitive, it is easy to η η. It is easy to open on shores other than the part that should be etched. The layer is only received once, so it will remain in the initial development, and it will be exposed to humans. The death and injury play a mask for etching.

但殘存的應電鍍部分之光阻声 A 去,形成電鍍用遮罩。 s在第一 K顯像中被降 此情況下,具體的曝光條 次顯像可為同一條件,也為ϋ第一次顯像與苐、 也」馮不同條件。如有必〜 w事However, the remaining photoresistance of the electroplated part should be removed to form a mask for electroplating. s is reduced in the first K development. In this case, the specific exposure order development can be the same condition, but also the first development and the different conditions. If necessary ~ w thing

314355(修正版).ptc 光阻層之材料而定,因而無件,依用以形戍 似702 修正 曰 ^^_i21〇1673^ 五、發明說明(10) 先獲取實施之前提條件較理想。 可用之光阻在操作上以將膜狀光阻 但為液狀光阻也無妨。 彳史用季乂理想, 本赉明之方法的另一樣態,係例如在導線框站 和有所希望電梦2 了有所希望蝕刻圖案的第-Ο 於光阻層表面然後曝光, #、 冬第邛分密接 仕蚀刻圖案上預定位置重疊 為了 框架用材料的位置對齊, =二案,將第二部分與導綠 可容易、=口 吏在緩和的顯像條件ΐ也 阻層在更強的顯像條件之後才;;,部相對應之光 用此種方式進行曝光和顯像者。 叙明之本質即為利 在前述態樣下,關於光阻屏 材料、遮罩及< # & ^ Θ ^曰、置關係,導線框架g 在係以不同斜線表示。 十私门丫 ’具體的曝光條 而定,因而無特別限定。如有必要上條件依使用材料 提條件較理想。又,關於曝事先獲取實施之前 可分別曝光,,亦可使複數第—部:座第:部分與第二邹分 光。 1刀與複數第二部分一次曝 可用之光阻,可為感光性 其形態亦$,可為膜狀、亦可 亦可為感熱性光阻; 又,其他樣態中,導線框^ .314355 (revised version). The ptc photoresist layer depends on the material of the photoresist layer, so it has no parts. It is similar to 702. Modified ^^ _ i21〇1673 ^ V. Description of the invention (10) It is better to obtain the conditions mentioned before implementation. The available photoresist can be used to operate a film-like photoresist, but a liquid-like photoresist is not necessary. The ideal for historical use, another aspect of this method, is, for example, at the lead frame station and hopeful dream 2-hopefully etch the pattern -0 on the surface of the photoresist layer and then expose it, # 、 冬The second part of the close-packed etching pattern overlaps at a predetermined position to align the position of the frame material. = Second case, the second part can be easily guided with green, = the mouthman is in a mild development condition. The resistance layer is also stronger. Only after the development conditions ;;, the light corresponding to the ministry is exposed and developed in this way. The essence of narration is to be beneficial. In the foregoing aspect, regarding the photoresistive screen material, the mask, and the relationship between the &#; ^ Θ ^, the lead frame g is represented by different oblique lines. Shi Private Door ’depends on the specific exposure bar, so there is no special limit. If necessary, the conditions are based on the materials used. The conditions are ideal. In addition, before the exposure is obtained in advance, the exposure may be performed separately, or a plurality of the first part: the first part and the second part may be separated. 1 knife and multiple second exposure at a time. The available photoresist can be photosensitive, its form is also $, it can be film-like, it can also be thermal photoresistor; and, in other forms, the lead frame ^.

IM 線表示感光狀態的變化的光阻展材料、遮罩、以不同斜 光阻層領域的位置關係,係如。及露光中完全不感光之 ——_^ 5圖(A)至(C)所示,以連The IM line indicates the positional relationship between the photoresist material, the mask, and the photoresist layer with different oblique changes in the photosensitive state. And completely insensitive in exposed light ——_ ^ 5 pictures (A) to (C),

314355(修正版)ptc 1225702314355 (revised version) ptc 1225702

以下以實施例說明本發明之方法。 實施例1 =照第2圖(A)至(G)所示之連續剖視圖說明。 媸扩力用厚〇· 125mm、寬35mm、長150_的銅製片材作a導 凹狀底邻=558 )’將設有四個具有—邊為20mm之用以形成 I,底π之開口部及均等配置於該凹狀底部兩側的直徑0. 5mm,共計2 5 5個之用以形成凹狀電極焊墊(pad)部之開 口部的圖案的第一遮罩16密接於光阻層表面,照射3〇m 紫外線。 接著’除去第一遮罩16,將設有四個具有一邊為22mm 之用以在凹狀底部電鍍的開口部,及均等配置於該凹狀底 部兩側的直徑〇· 0 8 0mm,共計25 5個之用於對凹狀電極焊墊 部進行電鍍之開口部的圖案的第二遮罩丨8密接於光阻層表 面,照射10mJ的紫外線。 接著’除去第二遮罩1 8,浸潰於碳酸鈉溶液内4 0秒, 使光阻層顯像,製作蝕刻用遮罩。然後對露出之導線框架 用材料的表面部進行半蝕刻,製成凹狀底部與ω狀電極焊The method of the present invention will be described below with examples. Example 1 = Explanation according to the continuous sectional views shown in Figs. 2 (A) to (G).媸 For the expansion, a copper sheet with a thickness of 125mm, a width of 35mm, and a length of 150 mm is used as a guide concave bottom edge = 558). There will be four openings with a side of 20mm to form I and a bottom π. Part and the first mask 16 with a diameter of 0.5mm equally arranged on both sides of the concave bottom, for forming a pattern of the opening portion of the concave electrode pad part, is in close contact with the photoresist The surface of the layer was irradiated with 30 m of ultraviolet rays. Then 'remove the first mask 16, there will be provided four openings with a side of 22 mm for plating on the concave bottom, and a diameter of 0. 0 0 0 mm equally arranged on both sides of the concave bottom, for a total of 25 Five second masks 丨 8 for the pattern of the openings for electroplating the concave electrode pads were closely adhered to the surface of the photoresist layer and irradiated with ultraviolet light of 10 mJ. Next, 'the second mask 18 is removed, and it is immersed in a sodium carbonate solution for 40 seconds to develop a photoresist layer to produce a mask for etching. Then, the surface portion of the exposed lead frame material is half-etched to form a concave bottom and an ω-shaped electrode.

314355(修正版).ptc 第16頁 1225702 _____案號92101673_年左月日_修正 五、發明說明(12) 墊部。 接著,浸潰於碳酸鈉溶液内8 0秒,使光阻層再顯像, 知到電鍵用遮罩。然後對從電鑛用遮罩露出之導線框架用 材料的表面部進行打底鍵金(gold strike plating),接 著設厚1 // m的鍍鈀層,再設厚6/z m的鍍鎳層與作為最表層 的平均厚度I" m的鍍鈀層。由此形成BCC用導線框架。在 本實施例中,製造1 〇 〇 〇片導線框架需5小時。 接著,用由此所得之BCC用導線框架安裝半導體元 件,製作5 0 0個BCC。溶解並除去導線框架用材料。將得到 之B C C藉由焊錫回焊(r e f 1 0 w )搭載於印刷配線板,進行導 通測試。結果未出現導通不良。 以往例1 參照第6圖(A )至(I )所示之連續剖視圖說明。 使用厚〇.125mm、寬35mm、長150mm的銅製片材作為導 線框木用材料i 2,於其表面設光阻層i 4 (旭化成社製,商 品,:AQ-2558 )’將設有四個具有一邊為2〇mm之用以形成 凹狀底部,及均等配置於該凹狀底部兩側的直徑 計2 55個之用以形成凹狀電極焊墊部之開σ部 毺。,、、一遮'罩16密接於光阻層表面,照射80mJ的紫外 接著,除去第一遮罩16, 使光阻層顯像,得到蝕刻用遮 用材料的表面進行半蝕刻,製 部。 浸潰於碳酸鈉溶液内4〇秒, 罩。然後對露出之導線框架 成凹狀底部與凹狀電極焊塾 ^者除去餘刻用遮罩,於導線框架用材料表面設光314355 (revised version) .ptc page 16 1225702 _____ case number 92101673_year left month day _ amendment V. Description of the invention (12) Pad. Next, it was immersed in a sodium carbonate solution for 80 seconds, the photoresist layer was developed again, and a mask for an electric key was found. Then, gold strike plating was performed on the surface of the lead frame material exposed from the power mining mask, followed by a palladium plating layer with a thickness of 1 // m, and a nickel plating layer with a thickness of 6 / zm. With the average thickness of the outermost layer I " m palladium plating layer. Thus, a BCC lead frame is formed. In this embodiment, it takes 5 hours to manufacture 1,000 lead frames. Next, semiconductor components were mounted using the lead frame for BCC thus obtained, and 500 BCCs were fabricated. Dissolve and remove lead frame materials. The obtained B C C was mounted on a printed wiring board by solder reflow (r e f 1 0 w), and a continuity test was performed. As a result, there was no poor conduction. Conventional Example 1 is explained with reference to the continuous sectional views shown in FIGS. 6 (A) to (I). A copper sheet material with a thickness of 125mm, a width of 35mm, and a length of 150mm is used as the wire frame wood material i 2, and a photoresist layer i 4 (made by Asahi Kasei Corporation, product, AQ-2558) is provided on the surface. Each of them has a diameter of 20 mm to form a concave bottom, and a diameter of 255 equally arranged on both sides of the concave bottom to form a concave σ portion 毺 of a concave electrode pad portion. A mask 16 is in close contact with the surface of the photoresist layer and irradiates 80 mJ of ultraviolet light. Then, the first mask 16 is removed to develop the photoresist layer, and the surface of the masking material for etching is semi-etched to form a part. Dip in a sodium carbonate solution for 40 seconds and cover. Then, the exposed lead frame is formed into a concave bottom and welded to the concave electrode. ^ Remove the mask for the rest of the time, and set light on the surface of the lead frame material.

314355(修正版).Ptc 第17頁 it 1225702 _案號92101673 —__$年#月一^日 修正_ 五、發明說明(13) 阻層(旭化成社製,商品名:AQ-2558 ),將設有四個具有 一邊為2 2 m m之用於對凹狀底部,及均等配置於該凹狀底部 兩側的直徑0 . 0 8 0 mm,共計2 2 5個的用於對凹狀電極焊塾部 進行電鍍之開口部的圖案的第二遮罩1 8對齊位置密接於^ 阻層表面,照射80mJ的紫外線。 接著’除去第二遮罩1 8,浸潰於碳酸鈉溶液内4 〇秒, 使光阻層顯像,製作電鍍用遮罩。然後於露出之導線框架 用材料的表面部進行打底鍍金,接著設厚1 # m的鍍鈀層, 再設厚6// m的鍍鎳層與作為最表層的平均厚度m的鍍把 層。由此形成B C C用導線框架。在本以往例中,製造j 〇 〇 〇 片導線框架需8小時。 進行與實施例1同樣的導通測試評估,結果未出現導 通不良。 實施例2 參照第4圖(A )至(Η )所示之連續剖視圖說明。 使用厚0125mm、寬35mm、長150mm的銅製片材作為導 線框架用材料12,於其表面層疊高感度的光阻膜2〇(曰立 化成社製’ LF1 410),再於其上層疊一般感度的光阻膜314355 (revised version). Ptc page 17 it 1225702 _ case number 92101673 —__ $ 年 # 月 一 ^ 日 改 __ V. Description of the invention (13) Resistive layer (made by Asahi Kasei Corporation, trade name: AQ-2558), will There are four having a diameter of 2 2 mm for the concave bottom, and a diameter of 0. 0 0 mm equally arranged on both sides of the concave bottom, for a total of 2 2 5 for the concave electrode welding. The second mask 18 of the pattern of the opening portion where the plating is to be plated is in close contact with the surface of the resist layer, and is irradiated with 80 mJ of ultraviolet rays. Next, 'the second mask 18 is removed, and it is immersed in a sodium carbonate solution for 40 seconds to develop a photoresist layer to produce a mask for electroplating. Then, gold plating is performed on the exposed surface portion of the lead frame material, followed by a palladium plating layer having a thickness of 1 # m, a nickel plating layer having a thickness of 6 // m, and a plating layer having an average thickness of m as the outermost layer. . Thus, a B C C lead frame is formed. In this conventional example, it takes 8 hours to manufacture j OO lead frames. Evaluation of the same continuity test as in Example 1 was performed, and as a result, no poor conduction occurred. Embodiment 2 is explained with reference to the continuous sectional views shown in Figs. 4 (A) to (i). A copper sheet material having a thickness of 0125 mm, a width of 35 mm, and a length of 150 mm was used as the lead frame material 12, and a high-sensitivity photoresist film 20 ("LF1 410", manufactured by Li Kasei Co., Ltd.) was laminated on the surface, and a general sensitivity was laminated thereon. Photoresist film

1225702 曰 案號92101673 以年及月 五、發明說明(14) 0 · 0 8 0 m m,共計2 2 5個之用於對凹狀電極焊塾部 >。 °丨選· ^亍電鐘之 開口部的圖案的第二遮罩1 8密接於光阻層表面,1225702, case number 92101673, year and month V. Description of the invention (14) 0 · 0 0 0 m m, a total of 2 2 5 are used for welding the concave electrode to the concave electrode >. ° 丨 Choose ^ 亍 The second mask 18 of the pattern of the opening of the electric bell is in close contact with the surface of the photoresist layer,

w 射 3 0 m J 的紫外線。 接著,除去第二遮罩1 8,浸潰於碳酸鈉溶液内4 〇秒, 使光阻層顯像,製作蝕刻用遮罩。然後對露出之導線^架 用村料的表面部進行半蝕刻,製成凹狀底部與凹狀電極^ 塾部。 接著,浸潰於碳酸鈉溶液内4 0秒,使光阻層再顯像, 得到電鍍用遮罩。然後對露出之導線框架用材料的表面部 進行打底鍍金,接著設厚1// m的鍍鈀層,再設厚6// m的錢 鎳層與作為最表層的平均厚度1 // m的鍍鈀層。由此形成 BCC用導線框架。在本實施例中,製造1 〇 〇 〇片導線框架需6 小時。 進行與實施例1同樣的導通測試評估,結果未出現導 通不良。 實施例3 參照第3圖(A )至(F )所示之連續剖視圖說明。 使用厚〇.125mm、寬35mm、長150mm的銅製片材作為導 線框架用材料1 2,於其表面設正型光阻構成的光阻層 14(旭化成社製,商品名:AQ-2 558 ),再將設有:四個具 有一邊為20mm之用以形成凹狀底部,及均等配置於該凹狀 ^部兩側的直徑0 · 0 7 5mm,共計2 2 5個之用以形成凹狀電極 f塾°卩之開口部的紫外線可透過的白色圖案;於各凹狀底 ^ 凹狀電極焊墊部的外周部之寬1 mm紫外線的30%可透過 白勺&色@案2 6 ;及其他部分為可遮蔽紫外線的黑色圖案之w emits 30 m J of ultraviolet rays. Next, the second mask 18 was removed and immersed in a sodium carbonate solution for 40 seconds to develop a photoresist layer to prepare a mask for etching. Then, the surface of the exposed wire frame is semi-etched to make a concave bottom and a concave electrode ^. Next, it was immersed in a sodium carbonate solution for 40 seconds, and the photoresist layer was developed again to obtain a mask for electroplating. Then, the exposed surface portion of the lead frame material is subjected to gold plating, followed by a palladium plating layer with a thickness of 1 // m, a coin nickel layer with a thickness of 6 // m, and an average thickness of 1 / m as the outermost layer. Layer of palladium. Thus, a lead frame for BCC is formed. In this embodiment, it takes 6 hours to manufacture 1,000 lead frames. Evaluation of the same continuity test as in Example 1 was performed, and as a result, no poor conduction occurred. Embodiment 3 is explained with reference to the continuous sectional views shown in FIGS. 3 (A) to (F). A copper sheet material with a thickness of 125 mm, a width of 35 mm, and a length of 150 mm was used as the lead frame material 12, and a photoresist layer 14 (made by Asahi Kasei Corporation, trade name: AQ-2 558) was formed on the surface of the lead frame. Then, there will be: four with a side of 20mm to form a concave bottom, and a diameter of 0 · 0 7 5mm evenly arranged on both sides of the concave ^, a total of 2 2 5 to form a concave White pattern of ultraviolet light transmission at the opening of the electrode f 塾 ° 卩; 30% of the width of 1 mm of ultraviolet light at the outer peripheral portion of each concave bottom ^ concave electrode pad is transparent & color @ 案 2 6 ; And other parts are black patterns that can block ultraviolet rays

1225702 -^ 92101673,—屮年 f 月了曰_^ 五、發明說明(15) ' --—--- 遮罩24密接於其上,照射8〇mJ的紫外線。 接著,浸潰於碳酸鈉溶液内40秒,使光阻層顯制 作蝕刻用遮罩。然後對露出之導線框架用材料的表面= 行半#刻,製成凹狀底部與凹狀電極焊塾部。 接著,浸潰於碳酸鈉溶液内80秒,使光阻層再顯 得到電鍍用遮罩。然後對露出之導線框架用材料的表面邱 進打打底鍍金,接著設厚111的鍍鈀層,再設厚6以^ 鎳層與作為最表層的平均厚度丨以11]的鍍鈀層。由此形成- BCC用導線框架。在本實施例中,製造1〇〇〇片導線框 小時。 v、而t 進行與實施例1同樣的導通測試評估,結果未出 通不良。 # 實施例4 參照第2圖(A )至(G)所示之連續剖視圖說明。 使用厚0· 125mm、寬35mm、長150mm的銅製片材作為導 線框架用材料,於其表面設光阻層(旭化成社製,商品 名:AQ-2 5 58 ),將設有四個具有一邊為2〇mm之用以形成凹 狀底部,及均等配置於該凹狀底部兩側的直徑〇 · 3mm,共 计2 2 5個之用以形成凹狀電極焊塾部之開口部的圖案的第 一部分’與設有四個具有一邊為2 2mm之用於對凹狀底部, 及均等配置於該凹狀底部兩側的直徑〇· 4mm,共計225個之 用於對凹狀電極焊墊部進行電鍍之開口部的圖案的第二部 分並列配置之遮罩對齊位置密接於光阻層表面,首先透過 第一部分進行80mJ的紫外線之曝光,接著移動片材對齊位 置’在同區域透過第二部分進行丨〇 m J的紫外線之曝光。對1225702-^ 92101673, --- leap year f month _ ^ V. Description of the invention (15) '--- --- The mask 24 is closely attached to it and irradiates 80 mJ of ultraviolet rays. Next, it was immersed in a sodium carbonate solution for 40 seconds to make the photoresist layer a mask for etching. Then, the surface of the exposed lead frame material = row and a half # is engraved to form a concave bottom and a concave electrode welding pad. Next, it was immersed in a sodium carbonate solution for 80 seconds to make the photoresist layer visible again to obtain a mask for electroplating. Then, the exposed surface of the lead frame material is plated with gold, and then a palladium plated layer having a thickness of 111 is provided, and a palladium plated layer having a thickness of 6 and a nickel layer and an average thickness of 11] is provided. Thereby-a lead frame for BCC. In this embodiment, 1,000 lead frames are manufactured for hours. v and t were evaluated for the same continuity test as in Example 1. As a result, they were not defective. # 实施 例 4 With reference to the continuous cross-sectional views shown in Figure 2 (A) to (G). A copper sheet material with a thickness of 0.125 mm, a width of 35 mm, and a length of 150 mm was used as the material for the lead frame, and a photoresist layer (made by Asahi Kasei Corporation, trade name: AQ-2 5 58) was provided on the surface. It is 20 mm to form a concave bottom portion, and a diameter of 0.3 mm equally arranged on both sides of the concave bottom portion, and a total of 2 to 25 pieces are used to form a pattern of an opening portion of a concave electrode pad. One part is provided with four having a side of 2 2 mm for the concave bottom, and a diameter of 0.4 mm equally arranged on both sides of the concave bottom, a total of 225 for the concave electrode pad portion. The mask alignment position of the second part of the pattern of the plating opening part is arranged in close contact with the surface of the photoresist layer. Firstly, the 80mJ ultraviolet light is exposed through the first part, and then the sheet alignment position is moved through the second part in the same area.丨 〇m J UV exposure. Correct

314355(修正版).ptc 第20頁 1225702314355 (revised version) .ptc page 20 1225702

曰 修正 接著’除去遮罩,浸潰於碳酸鈉溶液内6 〇秒, 層顯像,製作除去了應蝕刻部分之光阻層的蝕刻用 然後對路出之導線框架用材料的表面部進行半蝕刻,、、、制 凹狀晶片+搭,部與凹狀電極焊墊部。 衣成 接著’浸潰於碳酸鈉溶液内1 20秒,使光阻層再顧 像彳于到除去了應電鍍部分之光阻層的電鍍用遮罩。、缺 ,路出之導線框架用材料的表面部進行打底鍍金,^ ^ ^ ^ m的鍍鈀層,再設厚6// m的鍍鎳層與作為最表屉: 立二厚度〇· 5// m的鍍鈀層。由此形成BCC用導線框架。9 、 實施例:,,造1 0 0 0片導線框架需8小時。 在本 進仃與實施例1同樣的導通測試評估,結果未 通不良。 叫兄等 以往例2 參照第6圖(A )至(I )所示之連續剖視圖說明。 使用厚0. 125mm、寬35mm、長150mm的銅製片材 線框架用材料12,於其表面設光阻層14(旭化成作為導 品名.AQ-2558 ),將設有四個具有一邊為2〇_之用^商 凹狀底部,及均等配置於該凹狀底部兩側的直徑〇 7 Γ十ΓΓιίΛ以形成凹狀電極焊墊部之開口部的圖=的 第一遮f 16密接在片材表面上,照射8〇fflJ的紫外線。 接著,除去第一遮罩i 6,浸潰於碳酸鈉溶液内 使光阻層顯像,製作蝕刻用遮罩。然後對露出 〔举 用材料的表面部進行半㈣,製成凹狀晶片 電極焊墊部。 ^ I /、凹狀After the correction, the mask was removed, immersed in a sodium carbonate solution for 60 seconds, and the layers were developed. An etching layer was removed from the photoresist layer to be etched, and then the surface portion of the lead frame material was removed. Etching, ..., making recessed wafers + laps, and recessed electrode pads. The garment was then immersed in a sodium carbonate solution for 1 to 20 seconds to re-image the photoresist layer to a mask for electroplating from which the photoresist layer to be plated was removed. The surface part of the lead frame material used is gold-plated, and a palladium plated layer of ^ ^ ^ ^ m, and a nickel plated layer with a thickness of 6 // m is used as the most table drawer. 5 // m palladium plating. Thus, a BCC lead frame is formed. 9. Example: It takes 8 hours to make 1,000 lead frames. Here, the same continuity test and evaluation as in Example 1 were performed, and the results were not satisfactory. Calling brother etc. Conventional Example 2 is explained with reference to the continuous sectional views shown in Figs. 6 (A) to (I). A copper sheet wire frame material 12 with a thickness of 0.125 mm, a width of 35 mm, and a length of 150 mm is used. A photoresist layer 14 (Asahi Kasei as the guide name. AQ-2558) is provided on the surface. _ 之 ^ The concave bottom of the quotient, and the diameter equally arranged on both sides of the concave bottom 〇7 Γ 十 ΓΓΓίΛΛ to form the opening portion of the concave electrode pad portion = the first cover f 16 is closely attached to the sheet On the surface, 80 μl of ultraviolet rays were irradiated. Next, the first mask i 6 was removed, and the photoresist layer was developed by being immersed in a sodium carbonate solution to prepare a mask for etching. Then, the surface portion of the exposed material is half-finished to form a concave wafer electrode pad portion. ^ I /, concave

1225702 _案號92101673 $年&月q日 修正_ 五、發明說明(17) 接著,除去蝕刻用遮罩,於導線框架用材料表面設光 阻層(旭化成社製,商品名:A Q - 2 5 5 8 ),將設有四個具有 一邊為22mm之用於對凹狀晶片搭載部,及均等配置於該凹 狀晶片搭載部兩側的直徑0 . 4mm,共計2 2 5個之用於對凹狀 電極焊墊部進行電鍍之開口部的圖案的第二遮罩1 8對齊位 置密接在光阻層表面,照射80m J的紫外線。 接著,除去第二遮罩1 8,浸潰於碳酸鈉溶液内6 0秒, 使光阻層顯像,得到電鍍用遮罩。然後對露出之導線框架 用材料的表面部進行打底鍍金,接著設厚0. 1 // m的鍍鈀 層,再設厚6// m的鍍鎳層與作為最表層的平均厚度0.5// m 的鍍鈀層。由此形成BCC用導線框架。在本比較例中,製 造1 0 0 0片導線框架需12小時。 進行與實施例1同樣的導通測試評估,結果未出現導 通不良。 (發明效果) 本發明之方法中,一次形成之光阻層可作為蝕刻用遮 罩及電鍍用遮罩順次使用,因而可節約作業資材。又,因 能縮短步驟,因而可提供比以往的方法更便宜之導線框 架。1225702 _ Case No. 92101673 $ year & month q amendment_ V. Description of the invention (17) Next, remove the mask for etching and set a photoresist layer on the surface of the material for the lead frame (made by Asahi Kasei Corporation, trade name: AQ-2 5 5 8), there will be provided four recessed wafer mounting portions with a side of 22 mm, and a diameter of 0.4 mm equally arranged on both sides of the recessed wafer mounting portion, for a total of 2 2 5 The second mask 18 of the pattern of the opening portion where the concave electrode pad portion is plated is closely adhered to the surface of the photoresist layer and irradiated with 80 mJ of ultraviolet rays. Next, the second mask 18 was removed and immersed in a sodium carbonate solution for 60 seconds to develop a photoresist layer to obtain a mask for electroplating. Then, the exposed surface portion of the lead frame material is subjected to gold plating, and then a palladium plated layer having a thickness of 0.1 1 // m, and a nickel plated layer having a thickness of 6 // m and an average thickness of 0.5 / / m of palladium plating. Thus, a BCC lead frame is formed. In this comparative example, it took 12 hours to manufacture 1,000 lead frames. Evaluation of the same continuity test as in Example 1 was performed, and as a result, no poor conduction occurred. (Effects of the Invention) In the method of the present invention, the photoresist layer formed at one time can be used sequentially as a mask for etching and a mask for electroplating, thereby saving operating materials. Furthermore, since the steps can be shortened, a lead frame can be provided which is cheaper than the conventional method.

314355(修正版).ptc 第22頁 號 92 號 92 修正 圖式簡單說明 [圖式簡單說明] 第1圖(A)至(d每 |件的製造步驟之剖^圖顯示使用以往的導線框架之電子零 弟2圖(A )至(r -態樣的製造步驟顯示本發明導線框架之製造方法的 _ 、刮視圖。 第3圖(A )至(f _ |另一態樣的製造步^示本發明導線框架之製造方法的 唆 之剖視圖0 丨另-態二(i )i以剖:本:。明導線框架之製造方法的 I剖視圖。圖(Α)至(1)係顯示以往的導線框架之製造步驟之 [主要元件符號說明] 光阻層 第二遮罩 一般感度的光阻膜 灰色圖案 晶片搭載部 12 導線框架用材料 16 第一遮罩 20 高感度的光阻膜 24 遮罩 110 電極部 130半導體元件 第23頁 314355(修正版)· ptc314355 (Revised version) .ptc Page 22 No. 92 No. 92 Simple description of revised drawings [Simplified description of drawings] Figures 1 (A) to (d) Cross-sections of the manufacturing steps of each piece ^ The figure shows the use of the conventional lead frame The manufacturing steps of the electronic zero 2 (a) to (r-state) show the _ and scratch views of the method for manufacturing the lead frame of the present invention. Figure 3 (A) to (f _ | manufacturing steps of another state) ^ A cross-sectional view showing the manufacturing method of the lead frame of the present invention 0 丨 Another-state two (i) i is a cross-section: This: A cross-sectional view showing the manufacturing method of the lead frame. Figures (A) to (1) show the past [Description of main component symbols] of the manufacturing process of the lead frame of the photoresist layer The second mask of the photoresist layer Gray pattern wafer mounting portion of the general sensitivity 12 The material for the lead frame 16 The first mask 20 The high-sensitivity photoresist film 24 Cover 110 Electrode section 130 Semiconductor element Page 23 314355 (revised version) · ptc

Claims (1)

1225702 ML 92101673 六、申請專利範圍 修正 年&月巧日 種導線框架之製造方法,其係藉由光度 (Photometric)法,使第一遮罩規定的第一 法成為凹狀部,並以包含該第一區域的方式^ 3错/ 定的第二區域進行電鍍之導線框架之製造二;遮 U )於導線框架用材料表面設光阻 ⑴於表面密接第—遮罩,以第 ;:谁 光之步驟; ^尤万式進行曝 (3)取下第一遮罩,密接第二遮罩,以一 式進行曝光之步驟; 第一曝光方 (4 )取下第二遮罩, 楚— 成如第一 e Μ > i 第一 ·、、,員像方式進行顯像,形 成如第£域之由先阻層構成的蝕刻用遮罩之步形 、隹-二,错由對從該蝕刻用遮罩露出的導線框竿用材* 進灯蝕刻,形成凹狀部之步驟· 木用材枓 (6)以第二顯像方式進行顯像, 由光阻層構成的電鍍用遮罩之步驟;以及 &域之 (7 )對從該電鍍用遮罩靈 電鍍之步驟, (罩路出的導線框架用材料進行 並藉由第一曝光方式、第二曝光方 2. 以除去光阻層,用第二曝光方式和第一;J 阻層殘存’且藉由第二曝光方式、第一;J 方式及第二顯像方式可以除去光阻層者。 .,員像 -種導線框架之製造方法,其係藉由光度 (PWic)法,使第_遮罩規定的第—區域藉1225702 ML 92101673 VI. Method for manufacturing a patent for amending the year &month; Japanese-style lead frame manufacturing method, which uses the photometric method to make the first method prescribed by the first mask into a concave portion, and includes the The method of the first area is ^ 3. The second area is a lead frame for electroplating. The second area is shielding. U) The photoresist is placed on the surface of the material of the lead frame, and the surface is closely contacted with the first cover. Steps of light; ^ Youwan type exposure (3) remove the first mask, close the second mask, and perform the exposure in one pattern; the first exposure side (4) remove the second mask, Chu — Cheng For example, the first e Μ > i the first, the first, the image development method, the formation of the step-like mask made of the first resist layer, the second step, 错-two, wrong from the right Material for lead frame rods exposed from the mask for etching * Steps for lamp etching to form recesses · Wood material (6) develops in a second development method, and a mask for plating composed of a photoresist layer ; And (7) the step of electroplating from the electroplating mask, ( The lead frame out of the mask is made of a material and is subjected to the first exposure method and the second exposure method. 2. To remove the photoresist layer, use the second exposure method and the first; J resist layer remains' and by the second exposure method. First, J mode and second development mode can remove the photoresist layer .., member image-a manufacturing method of lead frame, which uses the photometric method (PWic) to make the Area borrowing 1225702 _案號92101673_%年?月 1曰 修正_ 六、申請專利範圍 法成為凹狀部,並以包含該第一區域的方式對第二遮 罩規定的第二區域進行電鍍之導線框架之製造方法, 包括: (1 )於導線框架用材料表面設第一光阻層,再於第 一光阻層上設感度低於第一光阻層的第二光阻層之步 驟; (2) 於表面密接第一遮罩,以第一曝光方式進行曝 光之步驟; (3) 取下第一遮罩,密接第二遮罩,以第二曝光方 式進行曝光之步驟; (4 )取下第二遮罩,以第一顯像方式進行顯像,形 成如第一區域之由光阻層構成的蝕刻用遮罩之步驟; (5)藉由對從該蝕刻用遮罩露出的導線框架用材料 進行蝕刻,形成凹狀部之步驟; (6 )以第二顯像方式進行顯像,形成如第二區域之 由光阻層構成的電鍍用遮罩之步驟;以及 (7)對從該電鍍用遮罩露出的導線框架用材料進行 電鍍之步驟, 並藉由第一曝光方式、第二曝光方式及第一顯像 方式,可以除去第一光阻層及第二光阻層,藉由第二 曝光方式和第一顯像方式,除去第二光阻層,使第一 光阻層殘存,藉由第二曝光方式、第一顯像方式及第 二顯像方式可以除去第一光阻層者。 3. —種導線框架之製造方法,其係藉由使用並置有透光1225702 _ case number 92101673_% years? January 1st amendment_ VI. A method for manufacturing a lead frame that becomes a concave part by applying the patent scope method and plating the second area specified by the second mask in a manner that includes the first area includes: (1) in A step of providing a first photoresist layer on the surface of the material for the lead frame, and then providing a second photoresist layer having a lower sensitivity than the first photoresist layer on the first photoresist layer; (2) closely adhering the first mask on the surface to Steps of performing exposure in the first exposure mode; (3) Steps of removing the first mask, closely contacting the second mask, and performing exposure in the second exposure mode; (4) Removing the second mask, and performing the first development (5) forming a recessed portion by etching the lead frame material exposed from the etching mask, as shown in FIG. Steps; (6) a step of developing by a second developing method to form a mask for electroplating composed of a photoresist layer as a second region; and (7) for a lead frame exposed from the mask for electroplating Material is electroplated, and by the first exposure method, the second In the light mode and the first development mode, the first photoresist layer and the second photoresist layer can be removed, and the second photoresist layer is removed by the second exposure method and the first development mode, so that the first photoresist layer remains. The first photoresist layer can be removed by the second exposure method, the first development method, and the second development method. 3. —A method for manufacturing a lead frame, which is provided with light transmission by using 314355(修正版).ptc 第25頁 1225702314355 (revised version) .ptc page 25 1225702 =-f案、半透光的第二圖案和遮蔽光的第3圖案的 遮罩之光度(photometric)法,使由透過第一圖案 規定的第一區域藉蝕刻法成為凹狀部,並對由透過第 一圖案的光規疋的第二區域進行電鑛之導線框架 造方法,包括: ^ 光 (1)於導線框架用材料表面設由正型光阻構成的 阻層之步驟; (2)於表面密接遮罩、曝光、取下遮罩之步驟; (3 )以第一顯像方式進行顯像,形成如第一區域之 由光阻層構成的姓刻用遮罩之步驟; (4 )藉由對從該蝕刻用遮罩露出的導線框架用 進行蝕刻,形成凹狀部之步驟; / (5 )以第二顯像方式進行顯像,形成如第二區 由光阻層構成的電鍍用遮罩之步驟;以及 (6 )對從該電鍍用遮罩露出的導線框架用 電鍍之步驟, 4 了叶進订 並藉由對第一區域的曝光和第一顯像方式,可以 除去光阻層,用對第二區域的曝光和第一 光阻層殘存,#由對第二區域的曝光、第一顯像j 及第一顯像方式可以除去光阻層,且藉 ^ 的第3區域光阻層會殘存者。 系逛啟先 4. 一種導線框架之製造方法,其係藉由使用並置有透 :半透光的第二圖案和遮蔽光的第3圖案的 遮罩之先度(photometric)法,使藉第3圖案遮蔽光的= -f case, the semi-transmissive second pattern, and the photometric method of the mask of the third pattern that shields the light, make the first area defined by the first pattern through transmission into a concave portion by etching, and A method for manufacturing a lead frame for electricity ore from a second region through a light pattern of a first pattern includes: (1) a step of providing a resist layer made of a positive photoresist on the surface of the material for the lead frame; (2) ) The steps of tightly masking, exposing, and removing the mask on the surface; (3) developing in the first development mode to form a mask with a surname composed of a photoresist layer as in the first region; 4) a step of forming a concave portion by etching the lead frame exposed from the etching mask; / (5) developing in a second development mode to form, for example, a second region composed of a photoresist layer The step of plating for the electroplating; and (6) the step of electroplating the lead frame exposed from the electroplating mask; Remove the photoresist layer, use the exposure to the second area and the first photoresist layer to remain, # 由 对The exposure of the second area, the first development j, and the first development mode can remove the photoresist layer, and the third area of the photoresist layer will remain. 1. A method for manufacturing a lead frame, which uses a photometric method of a mask having a translucent, translucent second pattern and a third pattern that shields light. 3 patterns that block light 第26頁 314355(修正版 1225702Page 26 314355 (Revision 1225702) ,3區域藉姓刻&成為凹狀 進行電* 定的第二區域進行電鑛之導線框架, 阻層Γ二導線框架用材料表面設由負型光阻構成的先 (2)於表面密接遮罩、曝光、取下遮罩之步驟; (3 )以第一顯像方式進行顯像,形成如第3區域 由光阻層構成的蝕刻用遮罩之步驟; (4 )藉由對從該餘刻用遮罩露出的導線框架用 進行蝕刻,形成凹狀部之步驟; 料 (5 )以第二顯像方式進行顯像,形成如第二區 由光阻層構成的電鍍用遮罩之步驟;以及 3之 (6 )對從該電鍍用遮罩露出的導線框架用材料、 電鍍之步驟, /進行 並藉由第一顯像方式可以除去光阻層,用對 區域的曝光和第一顯像方式使光阻層殘存,藉由 〜 二區域的曝光、第一顯像方式及第二顯像方式可對第 去光阻層,且藉由對第一區域的曝光、第一顯以除 及第二顯像方式,使光阻層殘存者。 ”、 方式 5. 狂▼冰低亦心装运々仏,头你耩甶使用具有 为及第一部分的遮罩之光度(photometric)法 音· 罩的第一部分規定的第一區域藉蝕刻法成 使由切 並以包含該第一區域的方式對第二部分規定狀部, 域進行電鍍之導線框架之製造方法,包括·的第 邵 區, 3 areas are engraved with a surname & become a concave shape, and the second area is a lead frame for electricity mining. The resistance layer Γ is made of a material with a negative photoresist (2) on the surface. The steps of masking, exposing, and removing the mask; (3) the step of developing by the first developing method to form a mask for etching, such as the third region, made of a photoresist layer; (4) by comparing with The lead frame exposed by the mask is etched to form a recessed portion; the material (5) is developed in a second development mode to form a mask for electroplating, such as a second area, formed of a photoresist layer. And (3) (6) the step of plating the lead frame material exposed from the plating mask, and / or performing and removing the photoresist layer by the first development method, and exposing the area with the first The one-image development mode makes the photoresist layer remain, and the second photoresist layer can be removed by the exposure of two areas, the first development mode, and the second development mode, and by the exposure of the first area and the first development In the division and second development mode, the photoresist layer is left. "Method 5. Crazy ▼ Bing Low Yixin shipments, you use a photometric method with the mask of the first part. The first area specified by the first part of the mask is made by etching. Method for manufacturing a lead frame by cutting and defining the second portion so as to include the first region, and plating the region, including the first region 314355(修正版).Ptc 第27頁 1225702314355 (Revised). Ptc Page 27 1225702 MM 92101673 、申請專利範圍 丨=線框架用材料表面設光阻層之步驟; (2 )於表面密接遮罩的 進行曝光之步驟; 以第一曝光方式 二3 )於該第一區域密接遮罩的第二部分以 光方式進行曝光之步驟; 第〜曝 (4)以第一顯像方式進行顯像,形成如 由先阻層構成的蝕刻用遮罩之步驟; °。或之 M H藉由對從該蝕刻用遮罩露出的導線框架用# 4 進灯蝕刻,形成凹狀部之步驟; 用材料 (6 )以第二顯像方式進行顯像,形成如第二 由光阻層構成的電鍍用遮罩之步驟;以及 。°或之 電鍵該電㈣料露出的導線框架料料進行 並$由第—曝光方式、第二曝光方式及第 ru以除去光阻層,用第二曝光方式和第-顯ί Πίΐ阻ί殘存,且藉由第二曝光方式、第-顯! 6 > 第一顯像方式可以除去光阻層者。 2導線框架之製造方法,其係藉由使用並置有第一 Γ二ϋ二部分的遮罩之光度(ph〇t〇metric)法,使遮 並以勺入°卩分規定的第一區域藉蝕刻法成為凹狀部, 第一區域的方式對第二部分規定的第:區 S進订電鍛之導線框架之製造方法,包括: y j於導線框架用材料表面設光阻層之步驟; (2)於表面密接遮罩的第_部分、曝光之步驟;MM 92101673, the scope of patent application 丨 = the step of providing a photoresist layer on the surface of the wire frame material; (2) the step of exposing the surface to a close mask; using the first exposure method 2) 3) close the mask on the first area The second part is a step of exposing in a light manner; a first to an exposure (4) a step of developing in a first developing mode to form a mask for etching such as a first resist layer; °. Or, MH is a step of etching the lead frame exposed from the etching mask with # 4 to form a concave portion; developing with the material (6) in the second development mode, and forming A step of plating a mask made of a photoresist layer; and ° or the electric key The lead frame material exposed by the electric material is carried out and the photoresist layer is removed by the first exposure method, the second exposure method, and the ru, and the second exposure method and the first-display , And by the second exposure method, the first-display! 6 > The first development method can remove the photoresist layer. 2 A method for manufacturing a lead frame, which uses a photometric method of a mask in which a first Γ and 22 parts are juxtaposed, so that the first area defined by scooping into the 卩 ° points is borrowed. The etching method becomes a concave portion, and the method of the first region defines the second part of the method of manufacturing the electrically forged lead frame according to the second part, including: a step of providing a photoresist layer on the surface of the material for the lead frame; 2) Step _, the step of exposing the mask to the surface; 1225702 _ 案號 92101673_1^年 g』____ 六、申請專利範圍 (3 )於該第一區域密接遮罩的第二部分,藉移動遮 罩使遮罩的第一部分密接於導線框架用材料的另一表 面部分進行曝光,以此方式順序進行曝光之步驟; (4 )以第一顯像方式進行顯像,形成如第一區域之 由光阻層構成的触刻用遮罩之步驟, (5 )藉由對從該餘刻用遮罩露出的導線框架用材) 進行蝕刻,形成凹狀部之步驟; 料 行 (6 )以第二顯像方式進行顯像,形成如第二區 由光阻層構成的電鍍用遮罩之步驟;以及 3 (7)對從該電鍍用遮罩露出的導線框架用材料、 電鑛之步驟, ^ ,且籍 以除去 並藉由兩次曝光及第一顯像方式,可以除 層,用一次曝光和第一顯像方式使光阻層殘存 由一次曝光、第一顯像方式及第二顯像方式可 光阻層者。1225702 _ Case No. 92101673_1 ^ year g "____ Sixth, the scope of patent application (3) The second part of the mask is tightly sealed in the first area, and the first part of the mask is closely contacted with another material of the lead frame by moving the mask The surface part is exposed, and the steps of exposure are sequentially performed in this way; (4) the step of developing in the first developing mode to form a mask for etching as a photoresist layer in the first region, (5) A step of forming a concave portion by etching the lead frame material exposed from the mask with the remaining moment; and the material line (6) is developed in a second development mode to form a second region formed by a photoresist layer The step of forming a mask for electroplating; and 3 (7) a step of removing the material for the lead frame and the power ore exposed from the mask for electroplating, and removing it by two exposures and the first development In the method, the layer can be removed, and the photoresist layer can be left by one exposure and the first development mode. The photoresist layer can be removed by one exposure, the first development mode, and the second development mode. 如申請專利範圍第6項之導線框架之製造方法, 在與蝕刻區域及電鍍區域相鄰接的位置或近去其中, 光時不感光的光阻層者。 战曝For example, the manufacturing method of the lead frame of the patent application No. 6 is a photoresist layer that is insensitive to light when it is adjacent to or near the etching area and the plating area. War exposure 314355(修正版) ptc 第29頁314355 (revised) ptc page 29
TW92101673A 2001-07-23 2003-01-27 Method of manufacturing lead frame TWI225702B (en)

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JP2001220848A JP4461651B2 (en) 2001-07-23 2001-07-23 Lead frame manufacturing method
JP2001221009A JP4427933B2 (en) 2001-07-23 2001-07-23 Lead frame manufacturing method
JP2001220858A JP4457532B2 (en) 2001-07-23 2001-07-23 Lead frame manufacturing method
JP2001239036A JP4507473B2 (en) 2001-08-07 2001-08-07 Lead frame manufacturing method

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