12208// 五、發明說明(1) <本發明之所屬技術領域> 本發明是有關一種花尚X& 方法,特別是指-種經由裁剪;二石耐衝擊結構及其製造 發泡材;塗佈接著劑使其多Jj、准布、橡膠和橡膠模壓成型 脂磨石置於底部加壓成型,=制,黏合,及黏貼完成後之樹 磨石, 而製成具有耐衝擊之花崗石樹脂 <先前技術> 廠使用的花岗石研磨材(通稱為 ’第一類以氯氧化鎂水泥為結合 第一頌以樹脂為結合劑,主要使 按,目前一般石材加」 磨石grindstone)分為兩類 劑’主要應用於研磨階段 用於石材的拋光。 其製广"尼為結合劑的磨石,如第1圖所示, 先混拌约勺:;士 1’係於嵌有套頭11的聚乙烯模内灌入已預 尤此许构勻的結合劑、磨 束,拆模,此時奎:ηf十“:填枓12 ’直到水泥硬化反應結 守套頭11和研磨塊1 3成為一體。 程為孰為結合劑的磨石,如第2圖所示,無論其製 脂接著;22 i ί ϊ i,係以製成的樹脂磨塊21,藉壓克力樹 石板的機械i置)腳套座頭23 ’彳能嵌入磨頭(帶動研磨材研磨 因κ 组 研磨花尚 的莫氏(Mohs)硬度高達6〜7,磨頭帶動磨石 古I 石石板時,一方面磨頭本身繞磨頭中心旋轉,另一 計,腳座則上下來回擺動,加上磨石表面採用弧面的設 腳座的;^ ::终以線接觸方式研磨石板,因此磨石在磨頭 U擊研磨石板’加上磨石與石板的接觸面積很12208 // V. Explanation of the invention (1) < Technical field of the invention > The present invention relates to a method of flowering X &; Apply adhesive to make many Jj, quasi-cloth, rubber and rubber moulded grindstones placed on the bottom and press-molded, making, bonding, and pasting the grindstones to make flowers with impact resistance. Granite resin < previous technology > granite abrasives used in the factory (commonly known as' the first type with magnesium oxychloride cement as the first song and resin as the binding agent, which is mainly used by the current general stone plus Stone grindstone) is divided into two types of agents' mainly used in the grinding stage for the polishing of stone. The manufacturing method is as follows: As shown in Figure 1, first mix the spoon: Shi 1 'is placed in a polyethylene mold with a ferrule 11 embedded. Binding agent, grinding beam, mold removal, at this time Kui: ηf ten ": fill 12 'until the cement hardening reaction binding sleeve 11 and grinding block 1 3 become one. Cheng is a grinding stone for the binding agent, as As shown in Fig. 2, regardless of the fat-making process, 22 i ϊ 系 i is made of the resin grinding block 21, which is made of acrylic tree stone slabs. The foot cover head 23 '彳 can be embedded in the grinding head (driving Abrasive material grinding is because the Mohs hardness of κ group grinding flower is as high as 6 ~ 7. When the grinding head drives the grinding stone ancient I stone slab, on the one hand, the grinding head rotates around the center of the grinding head, on the other hand, the feet are Swing up and down, plus the surface of the grindstone with arc-shaped feet; ^ :: Finally grind the slate in line contact, so the grindstone U hits the grindstone on the grinding head, plus the contact area between the grindstone and the slab is very
1220877 五、發明說明(2) 小,單位面積磨石所受的衝擊力較一般平面研磨(Upping) 大。 由於樹脂磨石使用於石板的拋光階段,此時石板表面相 當平整(表面粗糙度R a約〇 · 〇 6〜〇 · 1 # m ),磨石接觸石板的作 用力非常小,因此通常使用壓克力樹脂接著劑黏合磨塊和套 u而樹脂磨石一旦使用在石板的研磨階段,由於此時石 度Ra約,而且石板表面殘留許多 面粗糙度Ra至〇 06〜0 i二千,些到痕線,同時降低石板表 的衝擊力。 · “m,树脂磨石磨削石板受到非常大 造成】板Π嚴業者如果原石切割不善’經常 的行為,以致兩塊石板出以象,而且業者常有併板研磨 樹脂磨石遭受的衝擊力:溥不一的情形時有所聞,如此 有鑑於習見磨石有上述=。 創新,經多年苦心研究 、失,本發明人乃亟思加以改良 <本發明之内容 > 九 終於有本發明之產生。 因此,本發明即旨在 構及其製造方法,依本 共—種花崗石樹脂磨石耐衝擊結 構及其製造方法,係在^ 11此種花岗石樹脂磨石耐衝擊結 :有不同耐衝擊程度的::::的磨塊與套頭中間嵌入數層 王。 材’以確保樹脂磨石的使用安 依本發明之此種花崗石 彳 可有致分散樹脂磨石二1日磨石耐衝擊結構及其製造方1220877 V. Description of the invention (2) Small, the impact force per unit area of the grindstone is larger than that of ordinary flat grinding. Because the resin grinding stone is used in the polishing stage of the slab, the slab surface is quite flat at this time (surface roughness R a is about 〇 · 〇6 ~ 〇 · 1 # m), and the force of the grinding stone contacting the slate is very small, so the pressure is usually used. The acrylic resin adhesive is used to bond the grinding block and the sleeve. Once the resin grindstone is used in the grinding stage of the slate, the stoneness Ra is about at this time, and there are many surface roughness Ra remaining on the slate surface. To the mark line while reducing the impact force of the slate table. · "M, resin grinding stone grinding slabs are caused by a very large problem】 If the original stone is not cut well by the slab manufacturer, the regular behavior will result in two slabs appearing, and the industry often has the impact of grinding the resin slab with the plate. : I have heard different situations from time to time, so in view of the conventional millstone, the above =. Innovation, after years of painstaking research and failure, the inventor is anxious to improve < the content of the invention > Therefore, the present invention aims at constructing and manufacturing method thereof. According to the present invention, a kind of granite resin millstone impact-resistant structure and manufacturing method thereof are based on the impact resistance of ^ 11 such granite resin millstone. Conclusion: There are different impact resistances :::: The grinding block and the sleeve are embedded with several layers of kings. The material is used to ensure the use of the resin grindstone. 1st millstone impact resistant structure and its manufacturing method
$ 5頁 又的衝擊力,避免石板研磨過程 1220877 五 發明說明(3) 發生磨塊從套頭脫落、撞指 目的。 知專思外事故’此為本發明之次 依本發明之此種花岗石樹脂磨石耐 法,係插入具有隔絕、優良彈性和抗壓縮變;造方 模壓成型發泡材,以及镞給 /〖生的橡膠和其 磨石整體的耐衝擊性和剛柯 L & 士次布’ k鬲樹脂 依本發明之此種花岗;=本巧明之次-目的。 法,並以具有抗剪力和拉 ::、:構及其製造方 磨塊、塑膠套頭和這些耐 =^^接者劑,黏合樹脂 度,高衝性的特性,明,磨石具有高強 至於本發明之詳細構:為次;;目的。 參照下列依附圖所作之1 作用與功效,則請 <本發明之實施方式,明即可得到完全的了解: 如第3、4圖所示,太狄 結構的製造方*,其樹本:磨= 為·· 逗石構仏和各構成元件的製作步驟 、1·先製作出預定尺寸大小的 2·依塑膠套頭5〇的表而p塊10, 3依磨塊平面夺& 尺寸裁剪相同大小的纖維布40 ; 橡膠模===的尺寸大小裁剪相同尺寸的橡㈣和 面;U適用橡¥ |έ合的接著劑均句塗布於塑膠套頭⑼表 5.將纖維布4G覆蓋壓平於塑膠 6 ·以相同接著劑诒a、、心^ 貝U表面, 二二义佈在已點貼纖維布的塑膠套頭5 〇$ 5 pages Another impact force to avoid the slate grinding process 1220877 V. Description of the invention (3) The abrasive block falls off the sleeve and hits the finger. Purpose. The accident of know-how and thinking 'This is the second method of granite resin grinding stone resistance according to the present invention, which is inserted with insulation, excellent elasticity and resistance to compression deformation; / 〖Impact resistance of raw rubber and its grindstone as a whole and Gang Ke L & Shibo'k 鬲 resin according to this kind of granite according to the invention; = Ben Qiaoming-purpose. Method, and has the characteristics of shear resistance and tensile ::,: structure and its manufacturing square grinding blocks, plastic sleeves and these resistance = ^ ^ connector agent, adhesive resin, high impact characteristics, Ming, grinding stone has high strength As for the detailed structure of the present invention: for the second time; the purpose. With reference to the following 1 functions and effects according to the drawings, please < embodiment of the present invention, you can get a full understanding of it: As shown in Figures 3 and 4, the manufacturer of Taidi structure *, its tree: Grinding = For the making steps of the amusement stone structure and the various components, 1. Make a predetermined size 2. According to the table of the plastic sleeve 50, p block 10, 3 according to the plane of the grinding block & size cutting Fiber cloth of the same size 40; rubber mold === the size of the rubber quilt and the surface of the same size; U applicable rubber ¥ | The hand-held adhesive is coated on the plastic sleeve. Table 5. Cover the fiber cloth 4G Flat on plastic 6 · With the same adhesive 诒 a ,, and ^ shell U surface, two yiyi cloth on the plastic sleeve with fiber cloth 5
第6頁 Η 1220877 五、發明說明(4) 上端表面’使纖維布4 0完全被接著劑覆蓋浸潰; 7 ·以相同接著劑均勻塗布於橡膠模壓成型發泡材3 〇的下 端面,再將其下端面貼合在已黏貼纖維布的塑膠套頭5 〇中間 位置; 8 ·以相同接著劑均勻塗布於橡膠模壓成型發泡材3 〇的上 端面,及橡.2 0的下端面,再將橡膠模壓成型發泡材3 〇及橡 膠2 0藉此兩面彼此貼合; 9 ·以相同接著劑均勻塗布於橡膠2 〇的上端面,及磨塊1 〇 的下端水平面’再將橡膠20及磨塊1〇藉此兩面彼此貼合; 1 0 ·黏貼組成樹脂磨石6 0 ; 1 1.再將磨石套頭5 0置於底部,使磨塊丨〇的上端弧面朝 上’以重物7施力其上(如第5圖所示),靜置一夜完成,即可 用以研磨花崗石石板。 ^發明之此種花崗石樹脂磨石耐衝擊結構,如第5圖所 不,藉由在磨石套頭50與磨塊1 0之間穿設橡膠2〇、橡膠模壓 成型發泡材30和網目較小的纖維布(如麻、耐隆)4〇,具有以 下特點: 1 ·應用橡膠富有彈性及一 成型發泡材的補強材,可達到 2 ·橡膠模壓成型發泡材3 〇 3 ·橡膠模壓成型發泡材3 〇 膠2 0和纖維布4 〇做為其補強材 裂現象,以及,其具有重物受 復原狀的功能,能有效避免磨 定剛性的特性,做為橡膠模壓 初步減緩衝擊力的效果。 ’具有吸震作用。 之特性柔軟,且上下各黏合橡 ’能避免衝擊力過大時發生撕 壓後變形,重物移除後丨〇〇%恢 塊脫落或撞損。Page 6 Η 1220877 V. Description of the invention (4) The upper surface 'makes the fiber cloth 40 completely covered and impregnated with the adhesive; 7 · Evenly apply the same adhesive to the lower end face of the rubber molded foam material 3 〇, and then Glue the lower end surface to the middle position of the plastic head with the fiber cloth pasted. 〇 Apply the same adhesive uniformly to the upper end surface of the rubber molded foam material 3 and the lower end surface of the rubber .20. The rubber molded foam material 30 and the rubber 20 are adhered to each other by the two sides; 9 • Apply the same adhesive to the upper end surface of the rubber 20 and the lower surface of the grinding block 10, and then the rubber 20 and The two sides of the grinding block 10 are adhered to each other by this way; 1 0 • The resin grinding stone 6 0 is pasted; 1 1. Then the grinding stone sleeve 50 is placed on the bottom, so that the upper end of the grinding block 丨 〇 faces upwards. The object 7 exerts a force on it (as shown in Fig. 5), and after standing overnight, it can be used to grind granite slabs. ^ The granite resin millstone impact resistance structure of the invention is, as shown in FIG. 5, a rubber 20, a rubber molded foam material 30, and Smaller mesh fiber cloth (such as hemp, nylon) has the following characteristics: 1 · The use of rubber with elasticity and a reinforced material of a molded foam material can reach 2 · Rubber molded foam material 3 〇3 · Rubber molding foam material 3 0 rubber 20 and fiber cloth 4 0 as its reinforcing material cracking phenomenon, and its function of restoring heavy objects, can effectively avoid the characteristics of grinding rigidity, as a preliminary rubber molding Reduce the impact of cushioning. 'Has a shock-absorbing effect. Its characteristics are soft, and the upper and lower adhesive rubbers can avoid deformation after tearing when the impact force is too large. After the weight is removed, it will fall off or be damaged.
1220877 五、發明說明(5) *---— 4·纖維布40黏合橡膠模壓成型發泡材30,做為發泡材的 補強材’同時具有將磨塊1 〇和黏合的耐衝擊材固定在塑膠套 頭50上的功能。其網目以7· 5 mesh以下為較佳。 經由上述製程製作出之花岗石樹脂磨石耐衝擊結構,經 實地測試,得到以下之研磨成效: 畐花崗石石板長280cm,寬160cm,表面粗糙度Ra為1 3〜 l·. 5 //m ’進入研磨台的速度為25〜1〇〇 cm/min·,嵌有7個樹 脂磨石的磨頭的轉速控制在45〇〜65〇 rpiR,其與石板進入^ 磨台的方向垂直的移動速度為2〇〇〇〜3〇〇〇 cm/miri。在研磨 花崗石石板時,該磨頭施加1〜3 bar壓力,樹脂磨石順利完 成研磨作業,無任何磨石脫落、撞損的事故發生。 70 綜合上述可知,本發明之此種花崗石樹脂磨石耐衝擊结 構及其製造方法,確能提昇樹脂磨石之強度、耐衝擊性,、= 善習見磨石容易破損及造成安全上顧慮的缺失,而其並 諸公開使用,合於專利法之規定,懇請賜准專利,實為德 便0 μ 需陳明者,以上所述者乃 依本發明之構想所作之改變, 說明書與圖示所涵蓋之精神時 予陳明。 是本專利較佳具體實施例,若 其產生之功能作用,仍未超出 ’均應在本發明之範圍内,合 1220877 圖式簡單說明 第1圖為習見磨石結構剖面圖。 第2圖為另一習見磨石結構剖面圖。 第3圖為本發明之組合程序圖。 第4圖為本發明作之剖面圖。 第5圖為本發明之組合加壓示圖。1220877 V. Description of the invention (5) * --- 4 · Fiber cloth 40 is bonded with rubber molded foam material 30 as a reinforcing material for the foam material. At the same time, it has fixed the abrasive block 10 and the bonded impact resistant material. Function on plastic ferrule 50. Its mesh is preferably below 7.5 mesh. The granite resin millstone impact resistance structure produced through the above process has been tested in the field to obtain the following grinding results: 畐 Granite slab is 280cm long, 160cm wide, and the surface roughness Ra is 1 3 ~ l ·. 5 / / m 'The speed of entering the grinding table is 25 ~ 100cm / min ·, the rotation speed of the grinding head with 7 resin grinding stones embedded is controlled at 45 ~ 65〇rpiR, which is perpendicular to the direction in which the stone plate enters the ^ grinding table The moving speed is 2000 ~ 3000cm / miri. When grinding granite slabs, the grinding head applied a pressure of 1 to 3 bar, and the resin grinding stone successfully completed the grinding operation without any accidents of falling off or damage of the grinding stone. 70 Based on the above, it can be seen that the granite resin millstone impact resistance structure and manufacturing method of the present invention can indeed improve the strength and impact resistance of the resin millstone. It is good to know that the millstone is easy to break and cause safety concerns. And its public use are in accordance with the provisions of the Patent Law. It is imperative that patents be granted. Those who need to be cleared are those who have changed according to the concept of the present invention. The spirit covered is given by Chen Ming. It is the preferred embodiment of this patent. If the function and effect produced by it are not exceeded, they should all be within the scope of the present invention, which is simply illustrated by the 1220877 diagram. Figure 1 is a cross-sectional view of a conventional millstone structure. Figure 2 is a cross-sectional view of another conventional millstone structure. Figure 3 is a combined program diagram of the present invention. Fig. 4 is a sectional view of the invention. Fig. 5 is a combined pressurizing diagram of the present invention.
〈圖式 中 元 件 編 號 與 名 稱對用 3 > 11 套 頭 12 :結合劑 、磨料和填料 13 研 磨 塊 21 :樹脂磨 塊 22 壓 克 力 樹 脂 接 著 劑 23 : 套頭 10 樹 脂 磨 塊 20 :橡膠 30 橡 膠 模 壓 成 型 發 泡 材 40 : 纖維布 50 塑 膠 套 頭 60 :樹脂磨 石 7 :重物<In the drawing, the component number and name are used for 3 > 11 Sleeve 12: Bonding agent, abrasive and filler 13 Grinding block 21: Resin grinding block 22 Acrylic resin adhesive 23: Sleeve 10 Resin grinding block 20: Rubber 30 Rubber Molded Foam Material 40: Fiber Cloth 50 Plastic Sleeve 60: Resin Grinding Stone 7: Weight
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