TW594432B - Method of reducing critical dimension bias of dense pattern and isolation pattern - Google Patents
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594432 五、發明說明(1) [發明所屬之技術領域] 本發明是有關於一種微影製程,且特別是有關於一 種消除密集圖案與單一圖案之關鍵尺寸偏差的方法。 [先前技術] 在要求電路積集化越來越高的情況下,整個電路元 件大小的設計也被迫往尺寸不停縮小的方向前進。而整 個半導體製程中最舉足輕重的可說是微影 (Photolithography)製程,凡是與金氧半導體 (Metal-Oxide-Semiconductor ;M0S)元件結構相關的,594432 V. Description of the invention (1) [Technical field to which the invention belongs] The present invention relates to a lithography process, and in particular to a method for eliminating the critical dimensional deviation of dense patterns and single patterns. [Prior art] In the case where circuit accumulation is required to be higher and higher, the design of the entire circuit element size is also forced to continue to shrink in size. The most important part of the entire semiconductor process is the photolithography process, which is related to the metal-Oxide-Semiconductor (M0S) element structure.
舉例來說,各層薄膜的圖案(Pat tern),及摻有雜質 (D 〇 p a n t s )的區域,都是由微影這個步驟來決定的。而 且’整個半導體工業的元件積集度(Integration),是否 能繼續的往0 · 1 8 m m以下更小的線寬進行,也取決於微影 製程技術的發展。 一般而言,在同一光罩上,通常會具有單一 (Isolation)圖案區與密集(Dense)圖案區。舉例來說, 對於將唯嗔兄憶體、靜恶隨機存取記憶體、快閃記憶體 或動態隨機存取記憶體與邏輯電For example, the pattern of each layer of the film (Pat tern) and the region doped with impurities (D opa n t s) are determined by the lithography step. Moreover, whether the integration of components in the entire semiconductor industry can be continued to a smaller line width below 0 · 18 mm depends on the development of lithography process technology. Generally speaking, on the same photomask, there are usually a single (Isolation) pattern area and a dense (Dense) pattern area. For example, for a memory-only memory, static and random access memory, flash memory, or dynamic random access memory and logic
上之系、統晶片(System On a Chlp夂二)乍而在言门’通常在片記 憶胞區内為密集圖案,邏輯電路區内則單一圖案。然 而,j進行將密集圖案與單—圖案轉移至光阻層之曝光 步驟=,由於會產生所謂散光效應(FUre Effect)而使 得,^圖案區與單一圖案區中之曝光圖案的關鍵尺寸產 生偏差,嚴重影響到元件的效The system on a chip (System On a Chlp) is usually a dense pattern in the memory area of the film, and a single pattern in the logic circuit area. However, j performs the exposure step of transferring dense patterns and single-patterns to the photoresist layer =, because the so-called astigmatism effect (FUre Effect) will occur, the critical dimensions of the pattern pattern and the exposure pattern in the single pattern region deviate. , Which seriously affects the efficiency of components
10719twf.ptd $ 7頁 594432 五、發明說明(2) 習知解決此種散光效應之方法係為光學鄰近效應修 正法(Optical Proximity Correction,0PC),亦即在欲 轉移之原始圖案上,減小或增大原始圖案之線寬來做修 正,以使密集圖案區與隔離圖案區曝光出來之圖案的線 寬保持相同。然而,由於不同曝光機台所造成之散光效 應並不相同,因此對於原始圖案就必須加入不同之修正 值。而且,經修正後之原始圖案會使得單一圖案區與密 集圖案區之製程裕度(Process Window)不一致,而造成 微影製程的困難。此外,因為散光效應也與圖案密度有 關,所以即使利用光學鄰近校正法也無法得到良好的關 鍵尺寸均勻度。 [發明内容] 有鑑於此,本發明的目的就是在提供一種消除密集 圖案與單一圖案之關鍵尺寸偏差的方法,可以減少因散 光效應所造成之密集圖案與單一圖案之關鍵尺寸偏差。 本發明提供一種消除密集圖案與單一圖案之關鍵尺 寸偏差的方法,此方法係先提供一光罩,此光罩至少分 成密集圖案區與單一圖案區,此密集圖案區與單一圖案 區各自設置有一不透光膜圖案,而此光罩之其他部分為 透光區。然後,於單一圖案區之周圍形成虛擬圖案,此 虛擬圖案與単一圖案區之間相距一距離y,且虛擬圖案具 有一圖案線寬X。 上述之距離y至少為0 . 1微米、圖案線寬X為0 . 5微米 $ X S 1 0公分,且虛擬圖案之透光率小於1 0 0 % 。10719twf.ptd $ 7 pages 594432 V. Description of the invention (2) The conventional method to solve this astigmatism effect is Optical Proximity Correction (0PC), which is to reduce the original pattern to be transferred, reducing Or increase the line width of the original pattern to make the correction so that the line width of the pattern exposed in the dense pattern area and the isolated pattern area remains the same. However, as the effect of astigmatism caused by different exposure machines is not the same, different correction values must be added to the original pattern. In addition, the modified original pattern will make the process window of the single pattern area and the dense pattern area inconsistent, which will make the lithography process difficult. In addition, because the astigmatism effect is also related to the pattern density, a good key size uniformity cannot be obtained even with the optical proximity correction method. [Summary of the Invention] In view of this, an object of the present invention is to provide a method for eliminating the critical dimension deviation of a dense pattern and a single pattern, which can reduce the critical dimension deviation of a dense pattern and a single pattern caused by the astigmatism effect. The invention provides a method for eliminating the critical dimension deviation between a dense pattern and a single pattern. This method first provides a photomask. The mask is at least divided into a dense pattern area and a single pattern area. Each of the dense pattern area and the single pattern area is provided with a mask. Opaque film pattern, and other parts of the mask are light-transmitting areas. Then, a virtual pattern is formed around the single pattern area, and a distance y is formed between the virtual pattern and the first pattern area, and the virtual pattern has a pattern line width X. The above-mentioned distance y is at least 0.1 micron, the pattern line width X is 0.5 micron $ X S 10 cm, and the light transmittance of the virtual pattern is less than 100%.
10719twf.ptd 第8頁 594432 五、發明說明(3) 本發明藉由於單一圖案區周圍形成虛擬圖案,而使 單一圖案區與密集圖案區所受到之散光效應相同,即可 與單一圖案之關鍵尺寸偏差,而且也不會 縮小密 縮小製 本 鍵尺寸 少分成 案區各 透光區 放區使 上 光率大 本 集圖案 程裕度 發明另 偏差的 密集圖 自設置 。然後 光罩之 述之距 於3 % ( 發明藉 外提供一種消 方法,此方法 除密集圖案與單一圖案之關 係先提供一光罩,此光罩至 案區與單一圖案區。密集圖案區與單一圖 有不透光膜圖案,而光罩之其他部分為不 ,於單一圖案區之周圍形成開放區,此開 不透光區至早 離z為0 . 5微米 一圖案區之間相距一距離z。 $y$10公分,且開放區之透 由於單一圖案區周圍形成開放區,而使單 一圖案區與密集圖案區所受到之散光效應相同,即可縮 小密集圖案與單一圖案之關鍵尺寸偏差,而且也不會縮 小製程裕度。 為讓本發明之上述和其 明顯易懂,下文特舉一較佳 作詳細說明如下: [實施方式] 第一實施例 第1 A圖至第1 B圖為分別 明第一實施例之光罩示意圖 首先,請參照第1 A圖, 他目的、特徵、和優點能更 實施例,並配合所附圖式, 繪示為習知一種光罩與本發 提供一光罩1 0 0。此光罩1 0 010719twf.ptd Page 8 594432 V. Description of the invention (3) The present invention forms a virtual pattern around a single pattern area, so that the single pattern area and the dense pattern area receive the same astigmatism effect, which can be the key size of the single pattern Deviation, but also does not reduce the size of the compact key. The size of the key is divided into the light-transmitting area of the project area, which makes the gloss rate high. Then the distance between the masks is 3%. (Invention provides a method of elimination. This method first provides a mask in addition to the relationship between the dense pattern and a single pattern. This mask reaches the case area and the single pattern area. The dense pattern area and The single image has an opaque film pattern, and the other parts of the mask are not. An open area is formed around the single pattern area, and the open opaque area is as early as 0.5 micrometers away from the pattern area. Distance z. $ Y $ 10 cm, and the open area is transparent because of the open area around the single pattern area, so that the single pattern area and the dense pattern area receive the same astigmatism effect, which can reduce the key size deviation between the dense pattern and the single pattern. In order to make the above and obviously understandable of the present invention, a detailed description is given below in detail as follows: [Embodiment] The first embodiment, FIG. 1A to FIG. 1B, are as follows: The mask of the first embodiment is shown separately. First, please refer to FIG. 1A. The purpose, features, and advantages of the mask can be further implemented in accordance with the accompanying drawings. A light 10 0. This mask 100
10719twf.ptd 第9頁 594432 五、發明說明(4) 的材質主要可以是石英玻璃。此光罩100至少分成密集圖 案區102與單一圖案區104。密集圖案區102内與單一圖案 區104内形成有不透光膜圖案。其中,密集圖案區102是 指具有數十條不透光膜的區域(圖中以1 9條為例),單一 圖案區1 0 4則是指只鍍有數條不透光膜的區域(圖中以3條 為例)。而此光罩1 0 0之其他部分皆為透光區。 當以第1A圖之光罩100進行曝光製程時,若密集圖案 區1 0 2之曝光圖案關鍵尺寸例如為線寬=0 . 3 8 /間距=0 . 2, 則曝光出此種線寬/間距之曝光能量例如是有9 0 %來自主 要光源,1 0 %來自散光效應。當以此相同光源對單一圖 案區104進行曝光時,則由於單一圖案區104四周為空曠 的透光區,散光效應所補償之曝光能量會大於1 0 %,則 可能使單一圖案區1 0 4之曝光圖案關鍵尺寸變為線寬 = 0.35/間距=0.23。於是,密集圖案區102與單一圖案區 104中之曝光圖案的關鍵尺寸就會產生偏差。 接著,請參照第1 B圖,為了解決上述問題,本發明 之消除密集圖案與單一圖案之關鍵尺寸偏差的方法,係 於單一圖案區104之周圍形成一虛擬圖案106。虛擬圖案 1 〇 6與單一圖案區1 0 4之間相距一距離y,且虛擬圖案1 0 6 具有一圖案線寬X。其中,距離y例如是至少0 . 1微米,圖 案線寬X例如是0 . 5微米$ X S 1 0公分左右。而且,虛擬圖 案1 0 6之透光率例如是小於1 0 0 % 。 當以第1B圖之光罩100進行曝光製程時,同樣的若密 集圖案區1 0 2之曝光圖案關鍵尺寸例如為線寬=0 . 3 8 /間距10719twf.ptd Page 9 594432 V. Description of the invention (4) The material can be quartz glass. The mask 100 is divided into at least a dense pattern area 102 and a single pattern area 104. Opaque film patterns are formed in the dense pattern area 102 and the single pattern area 104. Among them, the dense pattern area 102 refers to an area with dozens of opaque films (19 in the figure are taken as an example), and the single pattern area 104 refers to an area plated with only a few opaque films (picture Take 3 as an example). The other parts of the photomask 100 are transparent areas. When the exposure process is performed with the photomask 100 in FIG. 1A, if the key pattern of the exposure pattern of the dense pattern area 10 2 is, for example, line width = 0. 3 8 / pitch = 0. 2, such line width / The exposure energy of the pitch is, for example, 90% from the main light source and 10% from the astigmatism effect. When the single pattern area 104 is exposed with the same light source, the exposure energy compensated by the astigmatism effect will be greater than 10% because the single pattern area 104 is surrounded by empty light-transmitting areas, which may make the single pattern area 104 The key size of the exposure pattern becomes line width = 0.35 / space = 0.23. As a result, the critical dimensions of the exposed patterns in the dense pattern region 102 and the single pattern region 104 may be deviated. Next, referring to FIG. 1B, in order to solve the above-mentioned problem, the method for eliminating the key dimension deviation between the dense pattern and the single pattern of the present invention is to form a dummy pattern 106 around the single pattern region 104. There is a distance y between the dummy pattern 106 and the single pattern region 104, and the dummy pattern 106 has a pattern line width X. The distance y is, for example, at least 0.1 micrometer, and the pattern line width X is, for example, 0.5 micrometers. The light transmittance of the virtual pattern 106 is, for example, less than 100%. When the exposure process is performed with the photomask 100 in FIG. 1B, the same key pattern of the exposure pattern in the dense pattern area 1 2 is, for example, line width = 0. 3 8 / space
10719twf.ptd 第10頁 594432 五、發明說明(5) 二0 . 2,則曝光出此種線寬/間距之曝光能量例如是有9 0 % 來自主要光源,1 0 %來自散光效應。當以此相同光源對 單一圖案區104進行曝光時,則由於單一圖案區104四周 形成有虛擬圖案1 0 6,此虛擬圖案1 0 6可以使散光效應所 補償之曝光能量維持1 〇 %,於是就可以使密集圖案區1 〇 2 與單一圖案區104中之曝光圖案的關鍵尺寸相同。而且, 藉由調整虛擬圖案之透光率,也可以調整散光效應所補 償之曝光能量。 本發明藉由於單一圖案區104周圍形成虛擬圖案,而 使單一圖案區1 0 4與密集圖案區1 0 2所受到之散光效應相 同,即可縮小密集圖案與單一圖案之關鍵尺寸偏差,而 且也不會縮小製程裕度。 第二實施例 第2 A圖至第2 B圖為分別繪示為習知一種光罩與本發 明第二實施例之光罩示意圖。 首先,請參照第2 A圖,提供一光罩2 0 0。此光罩2 0 0 的材質主要可以是石英玻璃。此光罩2 0 0至少分成密集圖 案區202與單一圖案區204。密集圖案區202内形成有密度 較大之不透光圖案。單一圖案區204内形成有密度較小之 不透光膜圖案。亦即,密集圖案區2 0 2是指具有數十條不 透光膜的區域(圖中以1 9條為例),單一圖案區2 0 4則是指 只鍍有數條不透光膜的區域(圖中以3條為例)。而此光罩 200除了密集圖案區202與單一圖案區204外之其他部分皆 為不透光區。10719twf.ptd Page 10 594432 V. Description of the invention (5) 20 0.2, the exposure energy that exposes such line width / space is, for example, 90% from the main light source and 10% from the astigmatism effect. When a single pattern region 104 is exposed with the same light source, since a virtual pattern 106 is formed around the single pattern region 104, the virtual pattern 106 can maintain the exposure energy compensated by the astigmatism effect by 10%, so Therefore, the critical size of the dense pattern area 102 can be the same as that of the exposure pattern in the single pattern area 104. Moreover, by adjusting the light transmittance of the virtual pattern, the exposure energy compensated by the astigmatism effect can also be adjusted. In the present invention, by forming a virtual pattern around the single pattern region 104, the single pattern region 104 and the dense pattern region 102 receive the same astigmatism effect, which can reduce the critical dimensional deviation between the dense pattern and the single pattern, and also Does not reduce process margin. Second Embodiment FIG. 2A to FIG. 2B are schematic diagrams showing a conventional photomask and a photomask according to the second embodiment of the present invention, respectively. First, please refer to FIG. 2A to provide a photomask 2 0 0. The material of the mask 2 0 0 can be quartz glass. The mask 200 is at least divided into a dense pattern area 202 and a single pattern area 204. A denser opaque pattern is formed in the dense pattern region 202. A single-pattern region 204 is formed with a light-tight film pattern having a smaller density. That is, the dense pattern area 202 refers to an area having dozens of opaque films (19 are taken as an example in the figure), and the single pattern area 204 refers to a plate with only a few opaque films. Area (3 in the figure as an example). The mask 200 is opaque except for the dense pattern area 202 and the single pattern area 204.
10719twf. ptd 第11頁 594432 五、發明說明(6) 當以第2A圖之光罩200進行曝光製程時,若密集圖案 區2 0 2之曝光圖案關鍵尺寸例如為線寬=0 . 3 8 /間距=0 . 2, 則曝光出此種線寬/間距之曝光能量例如是有9 0 %來自主 要光源,1 0 %來自散光效應。當以此相同光源對單一圖 案區204進行曝光時,則由於單一圖案區204四周為不透 光區,散光效應所補償之曝光能量會小於1 0 %,則可能 使單一圖案區2 0 4之曝光圖案關鍵尺寸變為線寬=0 · 4 2 /間 距二0.16。於是,密集圖案區102與單一圖案區104中之曝 光圖案的關鍵尺寸就會產生偏差。 接著,請參照第2 B圖,為了解決上述問題,本發明 之消除密集圖案與單一圖案之關鍵尺寸偏差的方法,係 於單一圖案區204之周圍形成開放區206。開放區206使光 罩200之不透光區至單一圖案區204之間相距一距離z。其 中,距離z例如是0 . 5微米$ z $ 1 0公分左右。而且,虛擬 圖案1 0 6之透光率例如是大於3 % 。 當以第2 B圖之光罩2 0 0進行曝光製程時,同樣的若密 集圖案區2 0 2之曝光圖案關鍵尺寸例如為線寬=0 . 3 8 /間距 二0 . 2,則曝光出此種線寬/間距之曝光能量例如是有9 0 % 來自主要光源,1 0 %來自散光效應。當以此相同光源對 單一圖案區204進行曝光時,則由於單一圖案區104四周 形成有開放區2 0 6,此開放區2 0 6可以使散光效應所補償 之曝光能量維持1 0 %,於是就可以縮小密集圖案區2 0 2與 單一圖案區204中之曝光圖案的關鍵尺寸差。而且,藉由 調整虛擬圖案之透光率,也可以調整散光效應所補償之10719twf. If the spacing is 0.2, the exposure energy of such line width / spacing exposure is, for example, 90% from the main light source and 10% from the astigmatism effect. When the single pattern area 204 is exposed with the same light source, the exposure energy compensated by the astigmatism effect will be less than 10% because the single pattern area 204 is surrounded by opaque areas. The key size of the exposure pattern becomes line width = 0 · 4 2 / pitch two 0.16. As a result, the critical dimensions of the exposure patterns in the dense pattern region 102 and the single pattern region 104 are deviated. Next, referring to FIG. 2B, in order to solve the above-mentioned problem, the method for eliminating the key dimension deviation between the dense pattern and the single pattern of the present invention is to form an open region 206 around the single pattern region 204. The open area 206 is a distance z from the light-opaque area of the mask 200 to the single pattern area 204. Among them, the distance z is, for example, about 0.5 micrometers. The light transmittance of the dummy pattern 106 is, for example, more than 3%. When the exposure process is performed with the mask 200 of FIG. 2B, similarly, if the key pattern of the exposure pattern of the dense pattern region 202 is, for example, line width = 0. 3 8 / pitch 0.2, the exposure is Such line width / spacing exposure energy is, for example, 90% from the main light source and 10% from the astigmatism effect. When a single pattern area 204 is exposed with the same light source, since an open area 2 06 is formed around the single pattern area 104, the open area 2 06 can maintain the exposure energy compensated by the astigmatism effect by 10%, so It is possible to reduce the key size difference between the exposed pattern in the dense pattern region 202 and the single pattern region 204. Moreover, by adjusting the light transmittance of the virtual pattern, it can also be adjusted by the astigmatism effect.
10719twf. ptd 第12頁 594432 五、發明說明(7) 曝光能量。 本發明藉由於單一圖案區204周圍形成開放區206, 而使單一圖案區2 0 4與密集圖案區2 0 2所受到之散光效應 相同,即可縮小密集圖案與單一圖案之關鍵尺寸偏差, 而且也不會縮小製程裕度。 總之,本發明係於單一圖案區周圍形成虛擬圖案(或 開放區)使單一圖案區與密集圖案區所受到之散光效應一 致,即可避免因散射效應所造成之密集圖案與單一圖案 之關鍵尺寸偏差,而有利於降低導線尺寸,降低線寬間 距比,以及得到更大的單一圖案區/密集圖案區的共同製 程空間。 < 雖然本發明已以一較佳實施例揭露如上,然其並非 用以限定本發明,任何熟習此技藝者,在不脫離本發明 之精神和範圍内,當可作些許之更動與潤飾,因此本發 明之保護範圍當視後附之申請專利範圍所界定者為準。10719twf. Ptd Page 12 594432 V. Description of the invention (7) Exposure energy. In the present invention, the open area 206 is formed around the single pattern area 204, so that the single pattern area 204 and the dense pattern area 202 receive the same astigmatism effect, and the key size deviation between the dense pattern and the single pattern can be reduced, and Nor does it reduce the process margin. In short, the present invention is to form a virtual pattern (or an open area) around a single pattern area so that the single pattern area and the dense pattern area are subjected to the same astigmatism effect, which can avoid the critical dimensions of the dense pattern and the single pattern caused by the scattering effect Deviation, which is conducive to reducing the size of the wire, reducing the line width spacing ratio, and obtaining a larger common process space of a single pattern area / dense pattern area. < Although the present invention has been disclosed as above with a preferred embodiment, it is not intended to limit the present invention. Any person skilled in the art can make some changes and decorations without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be determined by the scope of the appended patent application.
10719twf. ptd 第13頁 594432 圖式簡單說明 * 第1 A圖為繪示習知一種光罩示意圖。 第1 B圖為繪示本發明第一實施例之光罩示意圖 第2 A圖為繪示習知另一種光罩示意圖。 第2 B圖為繪示本發明第二實施例之光罩示意圖 [圖式標記說明] 1 0 0 :光罩 102 、202 :密集圖案區 104 、204 :單一圖案區 1 0 6 :虛擬圖案 2 0 6 :開放區 X :圖案線寬 y、z :距離10719twf. Ptd Page 13 594432 Brief description of the drawing * Figure 1 A is a schematic diagram showing a conventional photomask. FIG. 1B is a schematic diagram illustrating a photomask according to the first embodiment of the present invention. FIG. 2A is a schematic diagram illustrating another conventional photomask. FIG. 2B is a schematic diagram showing a photomask according to the second embodiment of the present invention. [Illustration of drawing symbols] 1 0 0: photomask 102, 202: dense pattern area 104, 204: single pattern area 1 0 6: virtual pattern 2 0 6: open area X: pattern line width y, z: distance
10719twf. ptd 第14頁10719twf. Ptd Page 14
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