TW593752B - Method of phosphate surface treatment on metal surface for subsequent coating - Google Patents

Method of phosphate surface treatment on metal surface for subsequent coating Download PDF

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Publication number
TW593752B
TW593752B TW92124335A TW92124335A TW593752B TW 593752 B TW593752 B TW 593752B TW 92124335 A TW92124335 A TW 92124335A TW 92124335 A TW92124335 A TW 92124335A TW 593752 B TW593752 B TW 593752B
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Taiwan
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metal
phosphate
metal surface
treatment
degreasing
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TW92124335A
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Chinese (zh)
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Ching-Jian Tzeng
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Yi Rung Steel Co Ltd
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Abstract

A method of phosphate surface treatment on a metal surface for subsequent coating mainly comprises subjecting the surface of a metal material or article to a surface treatment (e.g. degreasing, electrolysis, etc.) for removing the impurities and grease, etc. on the surface thereof; subjecting the treated surface to a treatment using a phosphate solution with a specified composition in order to adhere a zinc phosphate layer on the surface of the metal; washing off residues on the surface with clean water; subjecting the surface of the metal with a solution formed by adding hot water into a surface adjustment agent in order to rapidly oxidizing and drying the metal surface; and dewatering the metal surface by a dewatering device for terminating the oxidation process on the metal surface and maintaining the surface at a dry state for a long period of time, thereby providing a condition suitable for conducting a surface coating procedure.

Description

593752 案號 92124335 Λ_η 曰 修正 五、發明說明 <本發明 本發 之方法, 理後,以 及以表調 俾利於 <先前技 有關 塗裝或電 在進行的 如線材或 面處理, 邊等的附 處理工作 進行電鍍 •貫作業 脂、清洗 中進行, 金屬材料 電鍍工作 然而 以上述方 時間内, 表面塗裝 (1) 所屬之 明係提 其主要 特定比 劑進行 表面塗 術> 於將金 鍵等後 一項工 螺絲、 由於金 著物, ,以使 、塗裝 方式, 等過程 因此, 在表面 的成功 ,如果 式將金 金屬表 層會有 技術領域> 供一種金屬表面碟酸鹽 乃在將金屬材料或物件 例之磷酸鹽溶液進行其 中和,使不易迅速氧化 裝工作之進行者。 屬表面進行處理,以便 段處理,已經是金屬材 作。通常,金屬材料之 螺帽…等的製造過程中 屬之表面在製造中均會 所以在每一製程中間, 金屬之表面處於平滑、 之工作。以電鍍工作來 在電解溶液中不間斷的 ,都可持續性進行,在 金屬表面不會在空氣中 不氧化的狀態下迅速來 率很高,不會出現不良 要在金屬表面做乾燥式 屬表面進行脫脂、電解 面就會發生氧化現象, 脫落現象,就變成不良 處理後 予以脫 表面乾 及保持 可進行塗裝 脂及電解處 燥處理,以 在乾燥狀態 於進行 料處理 半成品 ,均需 有油脂 均需進 乾燥的 說,金 進行處 電鍍時 停留太 完成電 品。 之表面 處理後 進行塗 品了 。 下一 多年 或成 對其 、雜 行各 狀態 屬材 理, 也是 久, 鍍, 階段之 來持續 品,例 進行表 質、毛 項表面 ,才能 料可以 不論脫 在溶液 能夠使 則完成 塗裝,則在 ’在很短的 裝後,金屬 習知的方式593752 Case No. 92124335 Λ_η Revision V. Description of the invention < The method of the invention of the present invention, after processing, and table adjustments are beneficial to < Prior art related to painting or electricity in progress such as wire or surface treatment, edge, etc. The plating work with processing work is carried out during grease, cleaning, and metal material plating work. However, within the above-mentioned time, the surface coating (1) belongs to the Ming Department to provide its main specific ratio for surface coating > The key such as the latter screw, the gold work, the painting, the painting method, etc., therefore, the success on the surface, if the gold metal surface layer will have a technical field > For a metal surface dishate is A person who neutralizes a phosphate solution of a metal material or an object to make it difficult to quickly oxidize the loader. The metal surface is treated for section treatment, and it is already made of metal. Generally, the surfaces of metal nuts, etc. in the manufacturing process will be in the manufacturing process, so in the middle of each process, the metal surface is smooth and work. The electroplating work is carried out in an electrolytic solution without interruption, which can be carried out continuously. The metal surface will not be oxidized in the air quickly. The rate is very high, and there will be no defects. Dry metal surfaces on the metal surface When degreasing, the electrolytic surface will oxidize, and the phenomenon of shedding will become a bad treatment. After that, the surface will be dried and maintained. It can be coated with grease and electrolytically dried. In the dry state, the semi-finished product must be treated with oil All need to be dried to say that the gold stays too complete when electroplating. After the surface treatment, it is painted. In the next many years, it may be a material, and it is a long time. It is also a long time, plating, continuous products from the stage, such as surface quality, woolen surface, can be completed regardless of the solution can be completed. , Then 'in a short outfit, the way metal is known

第5頁 2004. 05.06.005 593752 案號92124335_年月曰 修正_ 五、發明說明(2) 均是將金屬材料或半成品以磷酸鹽進行表面塗裝,以使金 屬材料之表面附著一層磷酸金屬層,才可使金屬表面保持 在一段時間内不氧化,俾利於進行乾式塗裝工作,但習知 之磷酸鹽處理過程中,所使用之磷酸鹽溶液,均只能維持 短暫之時間不氧化,使得塗裝工作一直無法有效的改善。 <發明内容> 本創作之首一目的,乃係有關一種金屬表面磷酸鹽處 理後可進行塗裝之方法,其主要乃在將金屬材料進行脫脂 及電解處理後,以磷酸鹽溶液處理使形成有表面金屬層之 附著;並配合表調劑之中和處理,可使金屬表面保持在乾 燥、不氧化狀態,俾利於金屬表面之乾式塗裝工作者。 本創作之次一目的,乃在提供一種金屬表面磷酸鹽處 理後可進行塗裝之方法,其主要係將金屬材料之表面以特 殊比例磷酸鹽溶液做為表調劑處理,可使金屬表面附著之 磷酸鋅層保持在較長之時間不氧化,對於後續之塗裝工作 可以達到大幅降低不良率的目的。 為便於 貴審查委員較易於了解本發明之製程及優點 ,玆附以圖式說明如下: <實施方式> 本發明之一種金屬表面磷酸鹽處理後可進行塗裝之方 法,在實施上,係針對金屬材料之表面處理工作做一改進 ,以使金屬表面在處理後能保持乾燥及不氧化之狀態。 玆就本發明在實施上之每一製程詳述如下; 首先,金屬材料或半成品先置入裝有脫脂劑之桶中進Page 5 2004. 05.06.005 593752 Case No. 92124335_Year Month Amendment_ Five. Description of the invention (2) All metal materials or semi-finished products are surface-painted with phosphate to make a layer of phosphate metal adhere to the surface of the metal material Layer can keep the metal surface from oxidizing for a period of time, which is conducive to dry coating work. However, in the conventional phosphate treatment process, the phosphate solution used can only remain non-oxidizing for a short time, making Painting work has been unable to improve effectively. < Contents of the Invention > The first purpose of this creation is a method for coating a metal surface after phosphate treatment, which is mainly performed by degreasing and electrolytically treating a metal material with a phosphate solution. Adhesion of the surface metal layer is formed; and with the neutralization treatment of the surface conditioner, the metal surface can be kept in a dry and non-oxidized state, which is beneficial to dry coating workers on the metal surface. The second purpose of this creation is to provide a method for coating the metal surface after phosphate treatment. The main purpose is to treat the surface of the metal material with a special proportion of phosphate solution as a surface conditioner, so that the metal surface can be attached. The zinc phosphate layer is not oxidized for a long time, which can achieve the purpose of greatly reducing the defect rate for subsequent coating work. In order to make it easier for your reviewers to understand the process and advantages of the present invention, the attached drawings are described as follows: < Embodiment > A method for coating the metal surface after phosphate treatment of the present invention, in practice, An improvement is made on the surface treatment of metal materials to keep the metal surface dry and non-oxidized after the treatment. The following is a detailed description of each process in the implementation of the present invention. First, the metal material or semi-finished product is first put into a barrel containing a degreasing agent.

第6頁 2004.05.06.006 593752 __案號92124335_年月曰 修正__ 五、發明說明(3) 行脫脂,其所使用之脫脂劑係為P h值在9〜1 2 ,矽離 子含量2 %以下之混合溶液,其成分為〔6 0 %偏矽酸鈉 、2 0 %輕鹼、1 5 %三聚磷酸鈉、5 %界面活性劑〕, 以6 0 °C之溫度做5〜2 0分鐘的處理,將金屬表面之油 脂脫除,之後,再以清水沖洗,將金屬表面之脫脂劑清除 〇 其次,將金屬材料放入加有鹽酸抑制劑之溶液中,該 鹽酸抑制劑為C R〇S S — L I N K E D A Μ I D E ; 利用其中之鹽酸可以清除金屬表面之殘留物;例如:銹或 熱處理時產生之積碳,以HCL15〜32%,5〜20 分鐘R Τ下浸洗,將金屬表面之殘留突出物予以清除,之 後,再以清水清洗掉金屬表面之鹽酸。Page 6 2004.05.06.006 593752 __Case No. 92124335_ Year, month and year revision__ V. Description of the invention (3) For degreasing, the degreasing agent used is a P h value of 9 ~ 1 2 and a silicon ion content of 2 % Mixed solution, whose composition is [60% sodium metasilicate, 20% light alkali, 15% sodium tripolyphosphate, 5% surfactant], 5 ~ 2 at 60 ° C After 0 minutes of treatment, the grease on the metal surface is removed, and then rinsed with water to remove the degreasing agent on the metal surface. Second, the metal material is put into a solution containing a hydrochloric acid inhibitor. The hydrochloric acid inhibitor is CR. 〇SS — LINKEDA Μ IDE; use the hydrochloric acid in it to remove the residue on the metal surface; for example: rust or carbon deposits generated during heat treatment, immerse in HCL 15 ~ 32%, 5 ~ 20 minutes R T, the surface of the metal Residual protrusions should be removed, and then hydrochloric acid should be washed off the metal surface with water.

接著,進行電解處理,係將直流8 0 0〜1 8 0 0 A 通入金屬物件表面與以含石夕1 %及氳氧化納5%〜1 0% 之溶液,其成分為〔5 0 %輕鹼、3 0 %偏矽酸鈉、1 0 %磷酸三鈉、5 %界面活性劑、5 %三聚磷酸鈉〕在6 0 °C之狀態下做5〜2 0分鐘之電解,可以再次的將金屬物 件表面之油脂及銹皮、積碳等作二次脫除,之後,再次以 清水將上述溶液清除。再以表調劑進行中和,該表調劑成 分為〔1 0 %三聚磷酸鈉、3 0 %輕鹼、6 0 %氧化鈦〕 ,可藉表調劑將金屬物件上殘留之酸液予以中和,使金屬 表面之毛細孔中之殘留酸液清除。 再來是本案之重點,即以特殊比例之磷酸鹽溶液進行 表面皮膜處理,其磷酸鹽溶液之成分為〔3 5 %磷酸、2Next, an electrolytic treatment is performed. A direct current of 8 0 0 to 1 8 0 A is applied to the surface of the metal object and a solution containing 1% of stone sulphate and 5% to 10% of sodium oxide. Its composition is [50% Light alkali, 30% sodium metasilicate, 10% trisodium phosphate, 5% surfactant, 5% sodium tripolyphosphate] Do electrolysis for 5 ~ 20 minutes at 60 ° C, you can do it again Remove the grease, rust scale, carbon deposits, etc. on the surface of the metal object, and then remove the solution with water again. Neutralize with a table adjustment. The composition of the table adjustment is [10% sodium tripolyphosphate, 30% light alkali, 60% titanium oxide]. The acid solution remaining on the metal object can be neutralized by the table adjustment. To remove residual acid from the pores on the metal surface. Then the focus of this case is to use a special proportion of phosphate solution for surface coating treatment. The composition of the phosphate solution is [35% phosphoric acid, 2

第7頁 2004.05.06.007 593752 案號 92124335 _Ά 修正 五、發明說明(4) 0 %石肖酸、1 物件進入上述 酸辞層,其浸 見在浸入3 5 留在金屬表面 劑之熱水中進 0 %氧化鈦、 在進行中和表 金屬表面快速 明之所有製程 以上述之 脂、殘留物及 乾淨為平滑之 金屬表面不易 任何銹触現象 生不良品。 5 %鋅氧粉、 溶液中滾動後 入時間與磷酸 分鐘之時間時 的酸液。其次 行中和製程, 2 0 %輕驗〕 調時,可使金 乾燥,才進行 ,在進行下 1 % 鎳、2 ,可使金屬 鋅層之厚度 為最佳狀態 ,再將金屬 其所使用之 ’熱水保持 屬表面具有 最後的脫水 9 %水〕,在金屬 表面形成附著一磷 ,如圖一所示,可 ,再以清水沖洗殘 物件放入加有表調 表調劑成分為〔8 在6 0 °C為最佳, 防銹功能,並可使 處理,就完成本發 處理方法,能將金屬材料 酸等完全消除 表面,再於表面附著 迅速的氧化 、物件之表面的油 並使金屬表面之毛細孔清除 銹之磷酸鋅層,使 一段時間不致產生 工程時,才不會發 可保持很常 階段的塗裝Page 7 2004.05.06.007 593752 Case No. 92124335 _Ά Amendment V. Description of the invention (4) 0% Shi Xiao acid, 1 object enters the above acid layer, it is immersed in immersion in 3 5 hot water left on the metal surface agent 0% titanium oxide, all processes in which the surface of the metal is fast and clear during the process. The above-mentioned grease, residue and clean metal surface are smooth, and it is not easy to produce any rust. 5% zinc oxide powder, acid solution after rolling in solution and phosphoric acid time in minutes. The second step is neutralization process, 20% light inspection.] When adjusted, the gold can be dried before proceeding. After the next 1% nickel and 2, the thickness of the metal zinc layer can be optimized. The 'hot water retention surface has a final dehydration of 9% water], a phosphorus is formed on the metal surface, as shown in Figure 1, but then the remaining objects are rinsed with water and put into the table with the table and the ingredients. It is the best at 60 ° C. It has anti-rust function and can be treated. This treatment method can be completed. It can completely remove the acid of metal materials, etc., and then attach the surface with rapid oxidation and oil on the surface of the object. The pores on the metal surface remove the rusty zinc phosphate layer, so that when the project is not caused for a period of time, the coating can be maintained in a very common stage.

第8頁 2004.05.06.008 593752Page 8 2004.05.06.008 593752

第9頁 2004.05.06.009Page 9 2004.05.06.009

Claims (1)

593752 ^ Sa -5. I :‘書m案¥ 92124335 年月日 修正 ’Hlf荨補,^ 一種金屬表面磷酸鹽處理後可進行塗裝之方法,其主 要係將金屬材料或物件先進行脫脂及以鹽酸去除表面殘留 物後,再以電解製程將金屬表面做二次脫脂及去除殘留物 之工作,而其特徵乃在隨後以第一表調劑進行中和,該第 一表調劑之成分為〔1 0 %三聚攝酸鈉、3 0 %輕驗、6 0 %氧化鈦〕,再以磷酸鹽溶液浸入後,該磷酸鹽溶液之 成分為〔3 5 %磷酸、2 0 %硝酸、1 5 %鋅氧粉、1 % 鎳、2 9 %水〕,經清洗後,再以第二表調劑加入6 0 °C 熱水予以中和,該第二表調劑之成分為〔8 0 %氧化鈦、 2 0 %輕驗〕,最後以脫水機脫除水份,使在金屬表面附 著之磷酸鋅層乾燥,且能保持較長時間不氧化者。593752 ^ Sa -5. I: 'Book m case ¥ 92124335 amended' Hlf net supplement, ^ A method for coating the metal surface after phosphate treatment, which is mainly degreasing and degreasing metal materials or objects first. After the surface residue is removed with hydrochloric acid, the metal surface is then degreased and the residue is removed by an electrolytic process, and its characteristics are subsequently neutralized with a first table conditioner whose component is [ 10% sodium trimerate, 30% light test, 60% titanium oxide], and then immersed in a phosphate solution, the composition of the phosphate solution is [35% phosphoric acid, 20% nitric acid, 1 5 % Zinc oxide powder, 1% nickel, 29% water], after cleaning, add 60 ° C hot water to neutralize it with the second table conditioner, whose composition is [80% titanium oxide (20% light inspection), and finally use a dewatering machine to remove the moisture, so that the zinc phosphate layer attached to the metal surface is dried, and can be kept for a long time without oxidation. 第10頁 2004. 05.06.010Page 10 2004.05.06.010
TW92124335A 2003-09-03 2003-09-03 Method of phosphate surface treatment on metal surface for subsequent coating TW593752B (en)

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