TW593399B - Method for producing polyacetal copolymer - Google Patents

Method for producing polyacetal copolymer Download PDF

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TW593399B
TW593399B TW91114856A TW91114856A TW593399B TW 593399 B TW593399 B TW 593399B TW 91114856 A TW91114856 A TW 91114856A TW 91114856 A TW91114856 A TW 91114856A TW 593399 B TW593399 B TW 593399B
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polyacetal copolymer
catalyst
ring
compound
amine
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TW91114856A
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Kaoru Yamamoto
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Polyplastics Co
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Abstract

The present invention relates to a method for producing a polyacetal copolymer using trioxane as a main monomer and a cyclic ether and/or a cyclic formal having at least a carbon-carbon bond as a comonomer, and a cationic active catalyst, which comprises adding a compound containing a triazine ring replaced with an amino group to a polymerization-reaction product obtained, and conducting a melt-kneading treatment of the mixture obtained to deactivate the catalyst. According to the present invention, a polyacetal copolymer is produced which is featured by having an extremely little amount of unstable terminal part, being very stable to heat and being least in a releasing amount of formaldehyde therefrom, using a simple process in which deactivation of a catalyst can briefly be conducted, a washing operation is unnecessary and a high polymerization yield can be obtained.

Description

593399 五、發明說明(1 ) 技術領域 本發明關於聚縮醛組成物之製法,其爲在聚合觸媒的存 在下,使三噁烷與共聚單體進行共聚合後,將含胺基取代 的三畊環之化合物加到共聚合反應產物中以使觸媒鈍化之 方法。 藉由本發明,可以簡化製程,而且可得到熱安定性、低 甲醛放出量等的品質優良之聚縮醛共聚物。 背景技術 向來,已知的聚縮醛共聚物之製法有將三噁烷作爲主單 體,將具有至少一個碳-碳鍵的環醚及/或環狀甲縮醛作爲 共聚單體,而進行陽離子共聚合。 作爲該共聚合中所使用的陽離子活性觸媒,有提出三氟 化硼,或三氟化硼與有機化合物,例如與酯類的配位化合 物,在三噁烷作爲主單體的情況中係最平常用爲聚合觸媒 者,而廣用於工業上。 然而,以三氟化硼類等作爲一般使用的聚合觸媒時,用 量必須比較多(例如相對於全部單體爲40ppm以上),故在 聚合後觸媒的鈍化處理係十分困難的,即使進行鈍化處理 也會有殘留的觸媒物質,而促進分解,使得聚合收率和聚 合度等係有限的,又,由於相當量的不安定末端部存在著 ,故必須有煩雜的安定化步驟等之問題點。 特開平1 - 1 706 1 0號公報中揭示使用雜多酸爲觸媒的製 造方法,於聚合結束時反應系統內,較佳爲添加混合氨或593399 V. Description of the Invention (1) Technical Field The present invention relates to a method for preparing a polyacetal composition, which is a method in which trioxane and a comonomer are copolymerized in the presence of a polymerization catalyst, and then the amine-substituted The method of adding the compound of the three farming rings to the copolymerization reaction product to passivate the catalyst. According to the present invention, the production process can be simplified, and a polyacetal copolymer having excellent quality such as thermal stability and low formaldehyde emission can be obtained. BACKGROUND ART Conventionally, a known method for producing a polyacetal copolymer is carried out by using trioxane as a main monomer and cyclic ether and / or cyclic methylal having at least one carbon-carbon bond as a comonomer. Cationic copolymerization. As a cationic active catalyst used in this copolymerization, boron trifluoride, or a complex compound of boron trifluoride and an organic compound, such as an ester, is proposed in the case of trioxane as a main monomer. It is most commonly used as a polymerization catalyst and is widely used in industry. However, when using boron trifluoride or the like as a general polymerization catalyst, the amount must be relatively large (for example, 40 ppm or more relative to all monomers), so the passivation treatment of the catalyst after polymerization is very difficult, even if it is performed. The passivation treatment will also have residual catalyst substances, which promotes decomposition, making the polymerization yield and degree of polymerization limited, and because a considerable amount of unstable end portions exist, it must have a complicated stabilization step and so on. question. Japanese Patent Application Laid-Open No. 1-1 706 1 0 discloses a production method using heteropolyacid as a catalyst. It is preferable to add mixed ammonia or

五、發明說明(2) 或三乙胺、三正丁胺、受阻胺等的胺類,或鹼金屬、鹼土 金屬之氫氧化物、有機酸鹽(例如脂肪酸鹽)和其它已知的 觸媒鈍化劑,其揭示添加含有這些鈍化劑的溶液來處理, 而使得聚合觸媒被中和失去活性。然而,該方法爲添加含 0.1 %三丁胺的水之鈍化劑的溶液以停止反應,同時在粉碎 到200篩目以下,用丙酮洗淨及進行乾燥。 即,上述之藉由觸媒的共聚合法重要的是在聚合後使觸 媒鈍化,若不充分鈍化的話,則會促進所生成的共聚物之 分解,而爲造成妨礙其後所生成的共聚物之安定性的大原 因。其中,爲了充分地進行觸媒的鈍化處理,在聚合後的 產物中加入大量的鈍化劑溶液,充分洗淨以去除來自殘留 單體或觸媒的殘留物,然後使共聚物與處理液分離,乾燥 ,或由洗淨液中回收單體等,這些需要極煩雜的步驟,而 係經濟上不佳的。 爲了省卻該觸媒之鈍化處理所伴隨的麻煩,有提案將三 價磷化合物加到所生成的共聚物之方法(特公昭55 - 42085 公報等)或添加受阻胺化合物之方法(特開昭62 - 257922號 公報等),經由本案發明人的檢討,其不能充分地進行鈍 化,非常難以得到熱安定性良好的共聚物。 特別地,若提高聚合時的聚合收率,則所生成的聚合物 係更不安定’而在往後步驟中需要有煩雜的安定化處理, 因而不能簡化最後步驟,又,由於其安定性有限,故品質 上非所希望的。 593399 五、發明說明(3) 本發明之目的爲提供一種聚縮醛共聚物之製法,其能簡 單地進行觸媒的鈍化,而且爲不需要洗淨步驟的簡單方法 ,聚合收率亦高,不安定的末端部極少,熱極安定地,甲 醛放出量極少。 發明槪述 爲達成上述課題,本案發明人對於鈍化法作精心銳意的 檢討,結果發現將含胺基取代的三畊環之化合物以非溶液 狀態而僅照原樣地加到反應產物(亦稱爲粗共聚物)中,作 熔融捏合處理,可極簡單地,且能確實進行觸媒的鈍化, 能達成上述目的。 即,本發明的第1爲提供一種聚縮醛共聚物之製法,其 特徵在於以三噁烷作爲主單體(a),以具有至少一個碳-碳 鍵的環醚及/或環狀甲縮醛作爲共聚單體(b),於使用陽離 子活性觸媒(c )來製造聚縮醛共聚物時,將含胺基取代的 三畊環之化合物(d )加到反應產物中,作熔融捏合處理, 而使觸媒(c )鈍化。 本發明的第2爲提供一種製造本發明第1所記載的聚縮 醛共聚物之方法,其中共聚單體(b )係至少一種選自於 1,3 -一 D惡茂院、一乙二醇甲縮醒、丨,4_ 丁二醇甲縮酸、 1,3 -二噁烷及環氧乙烷者。 本發明的第3爲提供一種製造本發明第丨或2所記載的 聚縮醛共聚物之方法,其中該含胺基取代的三畊環之化合 物(d )係蜜胺、蜜胺樹脂及/或含胺基取代的三畊環之螺形 593399 五、發明說明(〇 化合物。 本發明的第4爲提供一種製造本發明第3所記載的聚縮 酉荃共聚物之方法,其中該含胺基取代的三畊環之螺形化合 物係爲下式(1 )所要表示的化合物,5. Description of the invention (2) or amines such as triethylamine, tri-n-butylamine, hindered amine, etc., or alkali metal, alkaline earth metal hydroxides, organic acid salts (such as fatty acid salts) and other known catalysts Passivating agents, which reveal that the solution containing these passivating agents is added for processing, so that the polymerization catalyst is neutralized and deactivated. However, in this method, a solution of a passivating agent containing 0.1% tributylamine in water is added to stop the reaction, and at the same time, it is crushed to less than 200 meshes, washed with acetone, and dried. That is, it is important that the above-mentioned copolymerization method using a catalyst is to deactivate the catalyst after polymerization. If the catalyst is not sufficiently deactivated, it will promote the decomposition of the resulting copolymer, thereby hindering the subsequent copolymer. The big reason for its stability. Among them, in order to fully perform the passivation treatment of the catalyst, a large amount of a passivator solution is added to the polymerized product, and the product is sufficiently washed to remove the residue from the residual monomer or catalyst, and then the copolymer is separated from the treatment solution. Drying, or the recovery of monomers from washing liquids, etc., require extremely complicated steps and are economically unsatisfactory. In order to avoid the trouble associated with the passivation treatment of the catalyst, a method of adding a trivalent phosphorus compound to the resulting copolymer (Japanese Patent Publication No. 55-42085) or a method of adding a hindered amine compound (Japanese Patent Application Laid-Open No. 62 -Publication No. 257922, etc.) As a result of a review by the inventor of the present case, the passivation cannot be sufficiently performed, and it is very difficult to obtain a copolymer having good thermal stability. In particular, if the polymerization yield at the time of polymerization is increased, the resulting polymer system is more unstable, and complicated stabilization processes are required in the subsequent steps. Therefore, the final step cannot be simplified, and its stability is limited. , So the quality is not desirable. 593399 5. Description of the invention (3) The purpose of the present invention is to provide a method for preparing a polyacetal copolymer, which can simply passivate the catalyst, and is a simple method that does not require a washing step, and has a high polymerization yield. There are very few unstable ends, extremely stable heat, and very little formaldehyde emission. Summary of the Invention In order to achieve the above-mentioned problem, the inventor of this case conducted a careful and intensive review of the passivation method. As a result, it was found that the compound containing the amine group-substituted triphen ring was only added to the reaction product as it is in a non-solution state (also known as In the crude copolymer), the melt-kneading process can be extremely simple, and the passivation of the catalyst can be surely performed, which can achieve the above purpose. That is, the first aspect of the present invention is to provide a method for producing a polyacetal copolymer, which is characterized in that trioxane is used as a main monomer (a), and a cyclic ether and / or a cyclic methyl ester having at least one carbon-carbon bond is used. Acetal is used as a comonomer (b). When a cationic active catalyst (c) is used to produce a polyacetal copolymer, the compound (d) containing an amine-substituted triphen ring is added to the reaction product and melted. The catalyst (c) is passivated by a kneading process. The second aspect of the present invention is to provide a method for producing the polyacetal copolymer according to the first aspect of the present invention, wherein the comonomer (b) is at least one selected from the group consisting of 1,3-D-Doxoin, and ethylene. Alcohol methylation, 1,2,4-butanediol methylal, 1,3-dioxane and ethylene oxide. The third aspect of the present invention is to provide a method for producing the polyacetal copolymer according to the first or second aspect of the present invention, wherein the compound (d) containing the amine group-substituted three plough ring is melamine, a melamine resin, and / Or the spiral shape of the three-cooked ring containing an amine group substitution 593399 5. Description of the invention (0 compound. The fourth aspect of the present invention is to provide a method for manufacturing the polycondensation copolymer of the third aspect of the present invention, wherein the amine-containing copolymer The spiro compound of the three-substituted tricyclic ring is a compound represented by the following formula (1),

(式中’ R1和R2表示碳數1〜10之伸烷基、碳數6〜1〇之 伸芳基、或該伸烷基與伸芳基結合而成的伸芳烷基,Rl與 R2可爲相同或不同)。 本發明的第5爲提供一種製造本發明第4所記載的聚縮 ϋ共聚物之方法,其中在式(1)中,以和R2爲碳數丨〜6之 直鏈狀或支鏈狀伸烷基。 本發明的第6爲提供一種製造本發明第4所記載的聚縮 醒共聚物之方法,其中該含胺基取代的三哄環之螺形化合 物係至少一種選自於(^11胍胺、〇&17'11胍胺及3,9-雙[1-(3,5-二胺基-2,4,6-三氮雜苯基)-1,1_二甲基乙基]_ 2,4,8, 10-四氧雜螺[5, 5]十一烷。 本發明的第7爲提供一種製造本發明第1至6中任一項 所記載的聚縮醛共聚物之方法,其中該熔融捏合處理使觸 媒(c )鈍化係在抗氧化劑的存在下進行。 五、發明說明(5) 乾佳實施例之詳細論昍 以下詳細說明本發明。 本發明的主單體(a )係使用甲醛的環狀三聚物,即三噁 烷。 又,本發明的共聚單體(b )係使用具有至少一個碳-碳鍵 的環醚及/或環狀甲縮醛,可以使用以往用於與三噁烷之 共聚合的任何已知共聚單體。該環醚和環狀甲縮醛的代表 性例子爲1,3·二噁茂烷、二乙二醇甲縮醛、1,4-丁二醇甲 縮醛、1,3-二噁烷、環氧乙烷、環氧丙烷、環氧氯丙烷等 。其中,1,3·二噁茂烷、二乙二醇甲縮醛、1,4-丁二醇甲 縮醛、1,3 -二噁烷、環氧乙烷等係較佳的。 再者,環醚亦可使用例如β -丙內酯及乙烯系化合物,例 如苯乙烯等。又,共聚物亦可使用能形成分枝狀或交聯分 子構造的共聚單體,如具有伸烷基-二縮水甘油醚或二甲 縮醛等2個以上的聚合性環醚基或環狀甲縮醛基的化合物 。例如,丁二醇二亞甲基甘油醚、丁二醇二縮水甘油醚等 〇 本發明中所用的共聚單體(b)之量就對於三噁烷而言爲 0 · 1〜2 0莫耳%,較佳〇 . 2〜1 0莫耳%。若低於〇 · 1莫耳%,則 不安定的末端部會增加,而使得安定性變差,又若過大則 所生成的共聚物變軟而使得熔點降低,故係不佳的。 再者’於本發明的聚合法中,視目的要調整聚合度時, 可添加已知的鏈轉移劑,例如甲縮醛二甲醇等的低分子量 五、發明說明(6) 線型縮醛等。又,聚合反應系統中實質上沒有具活性氫的 不純物,例如水、甲醇、甲酸等之存在’例如它們各爲 lOppm以下係較宜的。 陽離子活性觸媒,可以使用已知的觸媒。即,路易士酸 ,尤其硼、錫、鈦、磷、砷和銻的鹵化物,例如三氟化硼 、四氯化錫、四氯化鈦、五氯化磷、五氟化磷、五氟化砷 及五氟化銻,以及其之錯合物或鹽等的化合物;質子酸, 例如三氟甲烷磺酸或過氯酸;同多酸;質子酸酯,尤其過 氯酸與低級脂肪族醇的酯類,例如過氯酸-第三丁酯;質 子酸酐,尤其質子酸與低級脂肪族羧酸的混合酐,例如乙 醯基過氯酸鹽;或離子對觸媒,例如三乙基氧鏺六氟磷化 物、三乙基氧鐵六氟硼化物、三苯基甲基六氟磷化物等。 上述觸媒的用量係隨種類而不同,又,可適當地變化以 調節聚合反應,但就相對於適合聚合的單體之總量而言, 一般在0.05〜500ppm(以下由重量/重量ppm表示)的範圍內 ,較佳在0.5〜30ppm的範圍內。 又’亦較佳的方法爲將觸媒依所欲量預先溶解於主單體 (a )、共聚單體(b )、分子量調節劑等的一部分或全部中所 成的溶液加到聚合系統的方法。 本發明的聚合法可使用與習知的三噁烷之共聚合所同樣 的設備來進行。即,可爲批式、連續式、半連續式的任一 者’一般使用液體單體,在進行聚合時同時得到固體粉塊 狀聚合物之方法。(Wherein R1 and R2 represent an alkylene group having 1 to 10 carbon atoms, an alkylene group having 6 to 10 carbon atoms, or an alkylene group formed by combining the alkylene group and an alkylene group, and R1 and R2 Can be the same or different). The fifth aspect of the present invention is to provide a method for producing a polycondensation copolymer according to the fourth aspect of the present invention, wherein in the formula (1), R 2 is a linear or branched chain having a carbon number of 1 to 6 alkyl. The sixth aspect of the present invention provides a method for producing the polycondensation copolymer according to the fourth aspect of the present invention, wherein the amine group-containing three-coil spiral compound is at least one selected from the group consisting of (11 guanamine, 〇 & 17'11 guanamine and 3,9-bis [1- (3,5-diamino-2,4,6-triazaphenyl) -1,1_dimethylethyl] _ 2,4,8,10-tetraoxaspiro [5,5] undecane. The seventh aspect of the present invention is to provide a method for producing the polyacetal copolymer according to any one of the first to sixth aspects of the present invention. Wherein, the melt-kneading process causes the catalyst (c) passivation to be performed in the presence of an antioxidant. V. Description of the invention (5) Detailed discussion of the dry and good embodiments The following describes the present invention in detail. The main monomer of the present invention ( a) It is a cyclic trimer using formaldehyde, that is, trioxane. The comonomer (b) of the present invention is a cyclic ether and / or cyclic methylal having at least one carbon-carbon bond. Any known comonomer used for copolymerization with trioxane was used. Representative examples of the cyclic ether and cyclic methylal are 1,3 · dioxane, diethylene glycol methylal, 1,4-butanediol methylal, 1,3-dioxane, ethylene oxide, propylene oxide, epichlorohydrin, etc. Among them, 1,3 · dioxane, diethylene glycol methylal, 1,4-butanediol methyl Acetal, 1,3-dioxane, ethylene oxide and the like are preferred. In addition, cyclic ethers such as β-propiolactone and vinyl compounds such as styrene can also be used. In addition, copolymers are also used. Comonomers capable of forming branched or cross-linked molecular structures, such as those having two or more polymerizable cyclic ether groups or cyclic methylal groups such as alkylene-diglycidyl ether or dimethyl acetal, can be used. Compounds, for example, butanediol dimethylene glyceryl ether, butanediol diglycidyl ether, etc. The amount of comonomer (b) used in the present invention is from 0.1 to 2 for trioxane Molar%, preferably 0.2 to 10 Molar%. If it is less than 0.1 Molar%, the unstable end portion will increase, resulting in poor stability, and if too large, the resulting copolymerization If the substance becomes soft and the melting point is lowered, it is not good. Furthermore, in the polymerization method of the present invention, when the degree of polymerization is to be adjusted according to the purpose, a known chain transfer agent such as formazan can be added. Low molecular weight of acetal dimethanol, etc. 5. Description of the invention (6) Linear acetal, etc. In addition, there are substantially no impurities having active hydrogen in the polymerization reaction system, such as water, methanol, formic acid, etc., for example, they are each 10 ppm The following are preferred. Cationic active catalysts, known catalysts can be used. That is, Lewis acids, especially halides of boron, tin, titanium, phosphorus, arsenic, and antimony, such as boron trifluoride, tetrachloride Compounds such as tin, titanium tetrachloride, phosphorus pentachloride, phosphorus pentafluoride, arsenic pentafluoride, and antimony pentafluoride, and complexes or salts thereof; proton acids such as trifluoromethanesulfonic acid or Chloric acid; isopolyacid; protonic acid esters, especially esters of perchloric acid and lower aliphatic alcohols, such as perchloric acid-third butyl ester; protic anhydrides, especially mixed anhydrides of protonic acid and lower aliphatic carboxylic acids, For example, ethyl perchlorate; or ion-pair catalysts, such as triethyloxohexafluorophosphide, triethyloxohexafluoroboride, triphenylmethylhexafluorophosphide, and the like. The amount of the catalyst varies depending on the type, and can be appropriately changed to adjust the polymerization reaction, but it is generally 0.05 to 500 ppm relative to the total amount of monomers suitable for polymerization (hereinafter expressed by weight / weight ppm) ), Preferably 0.5 to 30 ppm. It is also a better method to add a solution prepared by dissolving the catalyst in part or all of the main monomer (a), comonomer (b), molecular weight regulator, etc. in a desired amount to the polymerization system. method. The polymerization method of the present invention can be carried out using the same equipment as the conventional copolymerization of trioxane. That is, any of a batch type, a continuous type, and a semi-continuous type can be used. Generally, a liquid monomer is used, and a solid powder block polymer is simultaneously obtained during the polymerization.

593399 五、 發明說明(7) 本 發 明 中所用的聚合裝置就批式而 言, 可使用 的 一 般 附 有 攪 拌 機 的反應槽,又,就連續式而 言, 可使用 共 捏 合 機 雙 軸 螺 旋式連續押出混合機、雙軸 槳式 連續混 合 機 以 及 至 今 爲 止所已經提出的三噁烷等的 連續 混合裝 置 0 又 可 以 組 合 兩種以上類型的聚合機。 雖 然 沒 有特別限定聚合方法,但是 若將 三噁烷 % 共 聚 單 體 及 聚 合 觸媒預先保持在液相狀態同 時充分混合 , 將 所 得 到 的 反 應 原料混合液供應給聚合裝置 以進 行共聚 合反 應 , 則 由 於 甲 醛的放出量少,而能有利地 得到 聚縮醛 共 聚 物 故 爲 較 佳 的聚合方法。聚合溫度可在 60〜120°C 的 範 圍 內 〇 本 發 明 中,在聚合後,於進行觸媒 的鈍 化處理 時 , 未反 應 的 單 體 愈少愈好,在粗共聚物中未反應的單體( 主 單 am 體 (a )和共聚單體(b )的合計量)較佳爲1 0重 量以下< , 更 :佳5 重 量 %以下,特佳3重量%以下。爲了 本發 明之主 要 巨 的 中 不 需 要 進 行粗共聚物的洗淨,殘留的 單體 若多時則係不 宜 的 〇 減 低 未反應的單體量,則通常可 將聚 合率提 高 在 — 定 以 上 在本發明的情況中,可藉由適 當地 調整所使用 的 觸 媒 量 和 聚 合時間(在連續式中爲滞留時間) ,而容 易 達 成 它 〇 又 , 共 聚合反應後,可將一部分殘 存的 單體蒸 發 \ 氣 化 去 除 , 而達成所定的殘存單體量。 再 者 在共聚合中或共聚合後,可使所 回收的 氣 態 未反 應 三 π惡 烷 和共聚單體被液化,照原樣 地作 爲原料 單 體 的 一 部分以再利用,此種情況係更經濟的 -9- 〇593399 5. Description of the invention (7) The polymerization device used in the present invention can be used in a batch type, generally a reaction tank with a stirrer, and in a continuous type, a co-kneader biaxial spiral type continuous can be used. Extruder mixers, twin-shaft paddle continuous mixers, and continuous mixing devices such as trioxane, which have been proposed so far, can be combined with two or more types of polymerizers. Although the polymerization method is not particularly limited, if the trioxane% comonomer and polymerization catalyst are kept in a liquid phase state in advance while being sufficiently mixed, and the obtained reaction raw material mixed solution is supplied to a polymerization device to perform a copolymerization reaction, Since the amount of formaldehyde released is small, and a polyacetal copolymer can be obtained favorably, it is a preferred polymerization method. The polymerization temperature can be in the range of 60 ~ 120 ° C. In the present invention, when the catalyst is passivated after polymerization, the less unreacted monomer is, the better, the unreacted monomer in the crude copolymer (The total amount of the main monomer am (a) and the comonomer (b)) is preferably 10 weight% or less, more preferably 5 weight% or less, and particularly preferably 3 weight% or less. In order that the main copolymer of the present invention does not need to clean the crude copolymer, if there are too many residual monomers, it is not appropriate. If the amount of unreacted monomers is reduced, the polymerization rate can usually be increased above- In the case of the present invention, it can be easily achieved by appropriately adjusting the amount of catalyst used and the polymerization time (retention time in a continuous system), and after the copolymerization reaction, a part of the remaining monomers can be removed. Evaporation and gasification removal to achieve the specified residual monomer amount. Furthermore, during or after copolymerization, the recovered gaseous unreacted triπoxane and comonomer can be liquefied and reused as part of the raw monomer as it is, which is more economical. -9- 〇

593399 五、發明說明(8) 其次,共聚合反應結束後所得到的粗共聚合物不進行洗 淨,而將作爲鈍化劑的(d )添加到照原樣的其中,通常施 予熔融捏合處理,而完成觸媒的鈍化。 作爲含胺基取代的三畊環之化合物,雖然有舉例蜜胺、 蜜胺樹脂及/或含胺基取代的三哄環之螺形化合物,但是 不特別限制三畊環的個數,其較佳爲1〜4個,更佳1〜2個 ,尤佳2個。特別地,具有2個三畊環連結螺形化合物之 構造的化合物(即,在螺形化合物的兩末端具有三畊環的 化合物)係較宜的。 上述三哄環包括1,2,3-三哄、1,2,4-三畊及1,3,5-三 畊。其中,1,3,5 -三畊係較佳的。又,三畊環可具有G -C4烷基、C6-C1()芳基、胺基或取代胺基等的取代基。三畊 環較佳爲具有胺基或取代胺基的取代基之1,3,5-三阱,尤 其胍胺環。 螺形環部可爲僅由碳所成的螺形環,但較佳爲具有雜原 子(尤其氧原子)作爲環之構成原子的螺形環。該螺形化合 物例如爲上述式(1 )所表示的在兩末端具有胍胺環的螺形 化合物等。 上述式(1 )中,R1和R2所表示伸烷基例如可爲伸甲基、 伸乙基、伸丙基、伸異丙基、伸丁基、伸異丁基等的直鏈 或支鏈狀者;伸芳基例如可爲伸苯基、伸萘基等;伸芳烷 基例如爲上述伸烷基與伸芳基所連結而成的基等。 較宜地,R1和R2係碳數1〜6,更佳碳數1〜3的伸烷基,593399 V. Description of the invention (8) Secondly, the crude copolymer obtained after the copolymerization reaction is not washed, and (d) as a passivating agent is added to it as it is, usually subjected to a melt-kneading treatment, And complete the passivation of the catalyst. As the compound containing a sham ring which is substituted with an amine group, although there are examples of melamine, a melamine resin, and / or a spiral compound with a sham ring which is substituted with an amine group, the number of the sham ring is not particularly limited. It is preferably 1-4, more preferably 1-2, and even more preferably 2. In particular, a compound having a structure in which three sloping rings are connected to a spiral compound (i.e., a compound having a three sloping ring at both ends of the spiral compound) is preferable. The three-coupling ring includes 1,2,3-coupling, 1,2,4-copper and 1,3,5-copper. Among them, 1, 3, 5-three-tillage system is better. Moreover, the three plough ring may have a substituent such as a G-C4 alkyl group, a C6-C1 () aryl group, an amine group, or a substituted amine group. The three plough ring is preferably a 1,3,5-triplet having an amine group or a substituted amine group, especially a guanamine ring. The spiral ring portion may be a spiral ring made of carbon only, but a spiral ring having a hetero atom (especially an oxygen atom) as a constituent atom of the ring is preferable. The spiral compound is, for example, a spiral compound having a guanamine ring at both ends represented by the formula (1). In the formula (1), the alkylene group represented by R1 and R2 may be, for example, a straight or branched chain of methylene, ethylene, propyl, isopropyl, butyl, or isobutyl. For example, the arylene group may be a phenylene group, a naphthyl group, or the like; and the aralkylene group is, for example, a group in which the above arylene group and an arylene group are connected. Preferably, R1 and R2 are alkylene groups having 1 to 6 carbon atoms, more preferably 1 to 3 carbon atoms,

-10--10-

五、發明說明(9)V. Description of the invention (9)

螺形化合物(d)例如可爲3,9-雙[2_(3 5The spiral compound (d) may be, for example, 3,9-bis [2_ (3 5

[1 - ( 3,5 -二胺基-2,4 2,4,8, 10-四氧雜螺[5, 5]十一院、3,9-雙[3-(3,5-二胺基 -2,4,6-二氮雜苯基)-1,1_二甲基丙基]_2,4,8,1〇-四氧雜 螺[5,5]十一烷等的3,9 -雙[(3, 5-二胺基- 2,4,6-三氮雜苯 基)(:1-(:6的烷基]-2,4,8,1〇-四氧雜螺[5,5]十一烷等。該 螺形化合物可爲含結晶的化合物、無水化合物。 1-(3,5-二胺基-2,4,6-三氮雜苯基)甲基 4雜螺[5,5 ]十一烷(CMTU胍胺)、3,9 -雙 -2,4,6 -二氮雜苯基卜丨,^二甲基乙基]_ 該螺形化合物(d)之製造例如可藉由在醇系有機溶劑中 ,於鹼性觸媒的存在下,在高壓使具有四氮雜螺環的二腈 與二氰基二醯胺反應(特開平5-32664 ),於醚類有機溶劑 中,在鹼性觸媒的存在下使反應之方法(特公昭44 - 8676 號公報)等。 在添加含胺基取代的三畊環之化合物(d )之情況中,粗 共聚物較佳爲細的粉粒體,因此反應器較佳爲具有充分粉 碎塊狀聚合物的功能,而且也可以在用粉碎機粉碎聚合後 的反應物後使與含胺基取代的三畊環之化合物(d )接觸。 鈍化處理的粗共聚物之粒度係至少90重量%以上爲10mm 以下,較佳4mm以下,更佳2mm以下。 -11- 593399 五、發明說明(1〇) 加有含胺基取代的三哄環之化合物(d)的粗共聚物接著 不作洗淨處理而照原樣地進行熔融捏合處理,以使觸媒完 全鈍化。熔融捏合處理較佳爲在共聚物之熔點以上至 260°C爲止的溫度範圍內。高於260°C會使聚合物發生分解 劣化,而係不宜的。 未特別限定熔融捏合裝置,只要具有熔融捏合共聚物的 功能即可,較佳爲具有排氣功能者,例如,具有至少一個 排氣孔之單軸或多軸連續押出捏合機、共捏合機等。 熔融捏合處理較佳係在抗氧化劑的存在下進行。抗氧化 劑可以使用習知的作爲聚縮醛之安定劑的物質,例如各種 受阻酚系抗氧化劑等。例如,2,6 -二第三丁基-4 -甲基酚 、三乙二醇-雙[3-(3-第三丁基-5-甲基-4-羥苯基)丙酸酯] 、1,6 -己二醇-雙[3-(3, 5 -二第三丁基-4-羥苯基)丙酸酯] 、肆[3-(3,5·二第三丁基-4-羥苯基)丙酸酯]甲烷、N,N,-六亞甲基雙(3, 5 -二第三丁基-4-羥基氫肉桂酸酯、2 -第三 丁基- 6- (3第三丁基- 5’-甲基- 2’-羥戊基)-4 -甲基苯基丙 烯酸酯、3,9 -雙[2-{(3 -第三丁基-4-羥基-5-甲基苯基)丙 醯氧基二甲基乙基]-2,4,8,10」四氧雜螺[5,5]-十 一院等。 再者,可以將一部分或全部的受阻酚系抗氧化劑加到聚 合前的主單體(a)或共聚單體ib)中然後進行聚合,只要該 受阻酚系抗氧化劑的添加量不特別過大,則不會對於上述 聚合觸媒的活性有不良影響,此爲一較佳實施態樣。[1-(3,5-diamino-2,4 2,4,8, 10-tetraoxaspiro [5, 5] Eleven, 3,9-bis [3- (3,5-bis Amino-2,4,6-diazaphenyl) -1,1-dimethylpropyl] _2,4,8,10-tetraoxaspiro [5,5] undecane etc. 3 , 9-bis [(3,5-diamino-2,4,6-triazaphenyl) (: 1-(: 6 alkyl) -2,4,8,10-tetraoxa Spiro [5,5] undecane, etc. The spiro compound may be a crystal-containing compound, an anhydrous compound. 1- (3,5-diamino-2,4,6-triazaphenyl) methyl 4 heterospiro [5,5] undecane (CMTU guanamine), 3,9-bis-2,4,6-diazaphenylphenyl, ^^ dimethylethyl] _ The spiro compound ( The production of d) can be carried out, for example, by reacting a dinitrile having a tetraazaspiro ring with dicyandiamine in an alcoholic organic solvent under the presence of a basic catalyst (Japanese Patent Application Laid-Open No. 5-32664 ), A method for reacting in an ether-based organic solvent in the presence of a basic catalyst (Japanese Patent Publication No. 44-8676), etc. In the case of adding a compound (d) containing a shamura ring containing an amine group The coarse copolymer is preferably fine powder and granules, so the reactor is preferably sufficiently pulverized. The function of the block polymer, and it is also possible to contact the compound (d) containing the amine group-substituted Sanka ring after pulverizing the polymerized reactant with a pulverizer. The particle size of the passivated coarse copolymer is at least 90 weight % Or more is 10 mm or less, preferably 4 mm or less, and more preferably 2 mm or less. -11- 593399 5. Description of the invention (10) The crude copolymer added with the amine-substituted tricyclic compound (d) is not washed. The melt-kneading treatment is carried out as it is, so that the catalyst is completely passivated. The melt-kneading treatment is preferably in a temperature range above the melting point of the copolymer and up to 260 ° C. Above 260 ° C will cause the polymer to occur. Decomposition and deterioration are not suitable. The melt-kneading device is not particularly limited as long as it has the function of melt-kneading the copolymer, and preferably has a vent function, for example, uniaxial or multiaxial continuous with at least one vent hole Extruder a kneader, co-kneader, etc. The melt-kneading treatment is preferably performed in the presence of an antioxidant. The antioxidant may be a conventional stabilizer used as a stabilizer for polyacetal, such as various hindered phenols. Antioxidants, etc. For example, 2,6-di-tert-butyl-4-methylphenol, triethylene glycol-bis [3- (3-tert-butyl-5-methyl-4-hydroxyphenyl) ) Propionate], 1,6-hexanediol-bis [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate], [3- (3,5 · di Tertiary butyl-4-hydroxyphenyl) propionate] methane, N, N, -hexamethylenebis (3, 5-di-tertiary butyl-4-hydroxyhydrocinnamate, 2-tertiary Butyl-6- (3-third butyl-5'-methyl-2'-hydroxypentyl) -4-methylphenylacrylate, 3,9-bis [2-{(3-third butyl Methyl-4-hydroxy-5-methylphenyl) propanyloxydimethylethyl] -2,4,8,10 "tetraoxaspiro [5,5] -Eleven and so on. Furthermore, a part or all of the hindered phenol-based antioxidant may be added to the main monomer (a) or comonomer ib) before polymerization, and the polymerization is performed as long as the amount of the hindered phenol-based antioxidant is not particularly excessive, It will not adversely affect the activity of the polymerization catalyst, which is a preferred embodiment.

-12- 593399 五、發明說明(11 ) 又’視階段而定,若需要可添加作爲各種聚縮醛樹脂的 安定劑之已知物質。再者,·可添加例如玻璃纖維等的塡充 劑、結晶化促進劑(核劑)、離型劑等。 如上述’將含胺基取代的三畊環之化合物(d)加到粗共 聚物中’進行熔融捏合處理後,通常成形爲九粒等的樹脂 加工用製品。視需要可使九粒乾燥。乾燥時,例如在 140°C歷:3小時乾燥。 實例 藉由以下實例來詳細說明本發明,惟本發明不受其所限 又,實例和比較例中的用語和測定法係如下。 %或ppm皆爲重量%或重量ppm。 熔融指數(MI):表示在190°C測定的熔融指數(單位:克 /1.0分鐘)。將其當作對應於分子量的特性値作評估。即 MI愈低則分子量愈高。 鹼分解率(不安定部分的存在量):將共聚物九粒粉碎, 將其1克置入100毫含〇· 5%氫氧化銨的50%甲醇水溶液中 ’在密閉容器中於180°C加熱45分鐘後,定量分析分解溶 於液中的甲醛量,以相對於聚合物的%表示。 加熱重量減少率:表示5克共聚物九粒在空氣中於 2 3 0°C加熱45分鐘時的重量減少率。(表1中簡稱重量減 少率) 甲醛放出量:將試料充塡於保持在200°C的圓筒中,五-12- 593399 V. Description of the invention (11) It depends on the stage. If necessary, it can add known substances as stabilizers for various polyacetal resins. In addition, for example, a filler such as glass fiber, a crystallization accelerator (nucleating agent), and a release agent can be added. As described above, "the compound (d) containing an amine group-containing sanka ring is added to a crude copolymer" and melt-kneaded, it is usually formed into a resin processing product such as nine pellets. Nine capsules can be dried as needed. When drying, for example at 140 ° C: 3 hours. EXAMPLES The present invention will be described in detail by the following examples, but the present invention is not limited thereto. The terms and measurement methods in the examples and comparative examples are as follows. Both% and ppm are% by weight or ppm by weight. Melt index (MI): The melt index (unit: g / 1.0 minute) measured at 190 ° C. This was evaluated as a characteristic corresponding to molecular weight. That is, the lower the MI, the higher the molecular weight. Alkali decomposition rate (existing amount of unstable parts): Nine pellets of the copolymer were pulverized, and 1 g thereof was placed in a 100% 50% methanol aqueous solution containing 0.5% ammonium hydroxide in a closed container at 180 ° C. After heating for 45 minutes, the amount of formaldehyde dissolved in the liquid was quantitatively analyzed, and expressed as% relative to the polymer. Heating weight reduction rate: It means the weight reduction rate of 5 grams of nine copolymers when heated in air at 230 ° C for 45 minutes. (Referred to as weight reduction rate in Table 1) Formaldehyde emission: Fill the sample in a cylinder maintained at 200 ° C.

-13- 593399 五、發明說明(12) 分鐘熔化後,由圓筒將熔融物壓出至密閉容器內。使氮氣 流入該密閉容器,以水來溶解捕集所出來的氮氣中所含有 的甲醛,藉由測量水中的甲醛濃度,而求得熔融物所放出 的甲醛之重量。以該甲醛重量除以熔融物重量而當作甲醛 放出量(單位P P m)。 [實例1〜11和比較例1〜2] 聚合反應裝置爲使用連續式混合反應器,其具有二個圓 以一部分重疊的斷面,桶附有外側通熱(冷)媒的套層,桶 內部附有推進用的多數槳葉來攪拌,長度方向設有2支回 轉軸。反應器的套層通有80 °C溫水,2支回轉軸以一定的 速度回轉,在其一端連續供入含有表1中所示3. 5%共聚單 體和700ppm作爲鏈轉移劑的甲縮醛二甲醇之三噁烷的混 合液,同時在同一處連續添加相對於全部單體的表1所示 量之三氟化硼二丁醚化物(BF,Bu20)的0.5%環己烷溶液、 三氟甲烷磺酸(CF3S03H)的0.2%二乙二醇二甲醚(diglyme) 溶液、乙醯基過氯酸鹽(CH3C0C104)的0.2%二乙二醇二甲 醚溶液、或三乙基氧鏺六氟磷化物(Et3OPF6:^3 0.5%二氯 甲烷溶液,以進行共聚合。 但表1中,聚合觸媒的添加量係爲相對於全部單體合計 的重量比率(ppm ),在三氟化硼二丁醚化物的情況係爲三 氟化硼(BF3)之値。 其次,於反應器吐出口所排出的反應產物中,加入表1 中所示作爲觸媒鈍化劑的含三哄環的螺形化合物、蜜胺或 -14- 593399 五、發明說明(13) 蜜胺樹脂,加入作爲抗氧化劑的0 . 3%三乙二醇-雙[3 - ( 3 -第三丁基-5-甲基-4-羥苯基)丙酸酯],使用附有排氣口的 雙軸押出機,於220°C、排氣部的真空度爲5mmHg時,熔 融捏合押出,作成九粒。但表1中,鈍化劑的添加量係爲 相對於粗共聚物的重量比率(ppm )。 在1 40°C乾燥該九粒3小時後,進行MI測定、加熱分解 率測定、加熱重量減少率測定、及甲醛放出量測定。結果 示於表1中。 又’爲了作比較,使用作爲觸媒的〇 · 5%三氟化硼丁醚化 物之環己烷溶液、作爲鈍化劑的已知之三苯膦、作爲受阻 胺的雙(2,2,6,6,-四甲基-4-哌啶基)癸二酸酯,而同樣地 進行。 [比較例3 ] 使用含0 · 5%作爲觸媒的三氟化硼丁醚化物之環己烷溶液 ’與實例1同樣地進行聚合,在〇 ·丨%三乙胺水溶液中將吐 出口所排出的反應產物調製成20重量%漿體,於80°C、1 小時鈍化處理,過濾所處理的片料後,在1 〇(rc乾燥1小 時。其次添加作爲抗氧化劑的〇 · 3 %三乙二醇-雙[3 - ( 3 -第 二丁基-5 -甲基-1 _羥苯基)丙酸酯],與實例1同樣地押出 及進行評估。 -15- 593399 五、發明說明(14) 表1 聚合觸媒 共聚單 鈍化劑 押出的九粒之性狀 種類 量 體種類 種類 JS- 里 MI 驗分 重量減 HCH0 (ppm) (ppm) (克/10分鐘) 解率 少率 放出量 (%) (%) (ppm) 實施例1 BF3*Bu20 40 DOXO A 2000 10.7 0.62 0.53 47 實施例2 BF3*Bu20 40 DOXO B 2000 10.3 0.65 0.54 45 實施例3 BF3*Bu20 40 BDFM C 2000 10.5 0.67 0.55 43 實施例4 BF3*Bu20 40 DEGFM A 2000 10.3 0.66 0.52 42 實施例5 BF3*Bu20 40 EO B 2000 10.8 0.69 0.54 43 實施例6 CF3SO3H 1.0 DOXO C 1000 9.9 0.58 0.49 38 實施例7 CF3SO3H 1.0 DXN A 1000 9.7 0.55 0.48 37 實施例8 CH3COCIO4 1.0 DOXO A 1000 9.8 0.61 0.49 42 實施例9 Et3OPF6 150 DOXO B 3000 11.1 0.72 0.52 57 實施例10 BF3.Bu20 40 DOXO D 2000 10.5 0.61 0.51 45 實施例11 BF3.Bu20 40 DOXO E 2000 11.0 0.69 0.53 47 比較例1 BF3#Bu2〇 40 DOXO F 500 14.5 1.49 0.66 109 比較例2 BF3.Bu20 40 DOXO G 2000 15.5 1.55 0.69 118 比較例3 BF3*Bu20 40 DOXO H 14.7 1.42 0.64 103 表1中,共聚單體的符號表示如下之物。 DOXO ·· 1,3-二噁茂烷 BDFM ·· 1,4-丁二醇甲縮醛 DEGFM :二乙二醇甲縮醛 DXN : 1,3-二噁烷 -16- 593399 五、發明說明(15) E0 :環氧乙烷 使用以下化合物作爲鈍化劑或方法。 A : CTU胍胺 B : CMTU胍胺 C: 3,9 -雙[1-(3,5-二胺基·2,4,6-^氮雜苯基卜 ι,ΐ -二 甲基乙基]-2,4,8,1 0 -四氧雜螺[5,5 ]十一院 D :蜜胺 Ε :蜜胺樹脂 _ F :三苯膦 G:雙(2,2,6,6,-四甲基-4-峨卩疋基)癸二酸醋 Η :藉由濕淬冷法使粗共聚物片料在三乙胺〇 . 1 %水溶液 中成爲漿體 與以往的濕式方法比較下,本發明藉由乾式方法能簡化 觸媒的鈍化步驟,而且省略洗淨步驟,爲極合理化的方法 ,可使聚合用觸媒完全鈍化,而沒有變質等的障礙,而且 不安定部分少,熱安定且甲醛的放出量極少,故能經濟地 製造具有優良品質的聚縮醛共聚物。。 嘛-13- 593399 V. Description of the invention (12) After melting in 12 minutes, press the molten material out of the cylinder into a closed container. Nitrogen was allowed to flow into the closed container, and the formaldehyde contained in the nitrogen gas trapped was dissolved with water. The formaldehyde concentration in the water was measured to determine the weight of formaldehyde released from the melt. The weight of formaldehyde was divided by the weight of the melt to determine the amount of formaldehyde emission (unit P P m). [Examples 1 to 11 and Comparative Examples 1 to 2] The polymerization reaction device uses a continuous mixing reactor, which has a cross section in which two circles are partially overlapped, and the barrel is provided with a jacket for passing heat (cold) media on the outside. The barrel There are many propellers for propulsion inside to stir, and there are two rotary shafts in the longitudinal direction. The jacket of the reactor was passed with warm water at 80 ° C, and two rotary shafts were rotated at a certain speed, and one end was continuously fed with a formazan containing 3.5% comonomer shown in Table 1 and 700ppm as a chain transfer agent. A mixed solution of acetal dimethanol and trioxane. At the same time, 0.5% cyclohexane solution of boron trifluoride dibutyl etherate (BF, Bu20) in the amount shown in Table 1 relative to all the monomers was continuously added at the same place. 0.2% diethylene glycol diglyme solution of trifluoromethanesulfonic acid (CF3S03H), 0.2% diethylene glycol dimethyl ether solution of acetamyl perchlorate (CH3C0C104), or triethyl Oxyhexafluorophosphide (Et3OPF6: ^ 3 0.5% dichloromethane solution for copolymerization. However, in Table 1, the addition amount of the polymerization catalyst is a weight ratio (ppm) relative to the total of all monomers. The case of boron trifluoride dibutyl etherate is that of boron trifluoride (BF3). Secondly, to the reaction product discharged from the reactor outlet, add the tri-containing catalyst shown in Table 1 as a catalyst passivating agent. Spiral compound, melamine or -14-593399 5. Description of the invention (13) Melamine resin, added 0 as an antioxidant . 3% triethylene glycol-bis [3-(3-tertiary butyl-5-methyl-4-hydroxyphenyl) propionate], using a twin shaft extruder with exhaust port, at 220 When the vacuum degree of the exhaust part is ° C and the vacuum degree is 5mmHg, it is melt-kneaded and extruded into nine pellets. However, in Table 1, the amount of the passivating agent is the weight ratio (ppm) to the crude copolymer. At 1 40 ° C After drying these nine tablets for 3 hours, MI measurement, thermal decomposition ratio measurement, heating weight reduction ratio measurement, and formaldehyde emission measurement were performed. The results are shown in Table 1. Also, for comparison, 0.5 as a catalyst was used. % Boron trifluoride butyl etherate in cyclohexane solution, known triphenylphosphine as passivator, bis (2,2,6,6, -tetramethyl-4-piperidinyl) decane as hindered amine [Comparative Example 3] Polymerization was performed in the same manner as in Example 1 using a cyclohexane solution containing boron trifluoride butyl etherate containing 0. The reaction product discharged from the discharge port was prepared into a 20% by weight slurry in an aqueous triethylamine solution, and was passivated at 80 ° C for 1 hour. After the processed tablets were filtered, they were dried at 10 (rc dry). 1 hour. Secondly, 0.3% triethylene glycol-bis [3- (3-second butyl-5-methyl-1_hydroxyphenyl) propionate] was added as an antioxidant, as in Example 1. Extrusion and evaluation. -15- 593399 V. Description of the invention (14) Table 1 Nine grains extruded by the polymerization catalyst copolymerization single passivation agent Characteristic Type Species Type JS- MI MI Weight loss HCH0 (ppm) ( ppm) (g / 10 minutes) Low solution rate Release rate (%) (%) (ppm) Example 1 BF3 * Bu20 40 DOXO A 2000 10.7 0.62 0.53 47 Example 2 BF3 * Bu20 40 DOXO B 2000 10.3 0.65 0.54 45 Example 3 BF3 * Bu20 40 BDFM C 2000 10.5 0.67 0.55 43 Example 4 BF3 * Bu20 40 DEGFM A 2000 10.3 0.66 0.52 42 Example 5 BF3 * Bu20 40 EO B 2000 10.8 0.69 0.54 43 Example 6 CF3SO3H 1.0 DOXO C 1000 9.9 0.58 0.49 38 Example 7 CF3SO3H 1.0 DXN A 1000 9.7 0.55 0.48 37 Example 8 CH3COCIO4 1.0 DOXO A 1000 9.8 0.61 0.49 42 Example 9 Et3OPF6 150 DOXO B 3000 11.1 0.72 0.52 57 Example 10 BF3.Bu20 40 DOXO D 2000 10.5 0.61 0.51 45 Example 11 BF3.Bu20 40 DOXO E 2000 11.0 0.69 0.53 47 Comparative Example 1 BF3 # Bu2〇40 DOXO F 500 14.5 1.49 0.66 109 Comparative Example 2 BF3.Bu20 40 DOXO G 2000 15.5 1.55 0.69 118 Comparative Example 3 BF3 * Bu20 40 DOXO H 14.7 1.42 0.64 103 In Table 1, copolymerization The symbol of the monomer indicates the following. DOXO ·· 1,3-dioxane BDFM · 1,4-butanediol methylal DEGFM: Diethylene glycol methylal DXN: 1,3-Dioxane-16-593399 5. Description of the invention (15) E0: Ethylene oxide uses the following compounds as passivation agents or methods. A: CTU guanamine B: CMTU guanamine C: 3,9-bis [1- (3,5-diamino · 2,4,6- ^ azaphenylphenyl, fluorene-dimethylethyl ] -2,4,8,1 0 -tetraoxaspiro [5,5] Union D: melamine E: melamine resin_F: triphenylphosphine G: bis (2,2,6,6, -Tetramethyl-4-erimyl) sebacic acid acetoacetate: The crude copolymer sheet was slurried in a 0.1% aqueous solution of triethylamine by a wet quenching method compared with the conventional wet method Next, the present invention can simplify the passivation step of the catalyst by the dry method, and omit the washing step. It is a very reasonable method, which can completely passivate the polymerization catalyst without obstacles such as deterioration, and has less unstable parts. It is thermally stable and the amount of formaldehyde released is very small, so it can economically produce a polyacetal copolymer with excellent quality ...

-17--17-

Claims (1)

593399 一*tTr:…+―厂…—----------------------一一—…一, 4 .樣./ 3二 年 月 日a 一 5 六、申請專^利範圍 第9 1 1 1 4856號「聚縮醛共聚物之製法」專利案 (93年4月 日修正) 六申請專利範圍: 1 . 一種聚縮醛共聚物之製法’其特徵在於以三噁烷作爲主 單體(a ),以具有至少一個碳-碳鍵的環醚及/或環狀甲 縮醛作爲共聚單體(b ),於使用陽離子活性觸媒(c )來製 造聚縮醛共聚物時,將含胺基取代的三畊環之化合物(d ) 加到反應產物中,作熔融捏合處理,而使觸媒(c )鈍化 〇 2 ·如申請專利範圍第1項之聚縮醛共聚物之製法,其中共 聚單體(b )係至少一種選自於1,3 -二噁茂烷、二乙二醇 甲縮醛、1 , 4 - 丁二醇甲縮醛、1,3 -二噁烷及環氧乙烷者 〇 3 .如申請專利範圍第1項之聚縮醛共聚物之製法,其中該 含胺基取代的三畊環之化合物(d )係蜜胺、蜜胺樹脂及/. 或含胺基取代的三畊環之螺形化合物。 4 .如申請專利範圍第3項之聚縮醛共聚物之製法,其中該 含胺基取代的三阱環之螺形化合物係爲下式(丨)所要表 示的化合物, H2N593399 one * tTr: ... + ― factory ... —---------------------- one one —... one, 4 .like. / 3 year month a 1-6. Application for Patent No. 9 1 1 1 4856 "Method for the Preparation of Polyacetal Copolymer" (as amended on April 1993) Six. Scope of Application for Patent: 1. Method for making a polyacetal copolymer 'It is characterized in that trioxane is used as the main monomer (a), a cyclic ether having at least one carbon-carbon bond and / or a cyclic methylal is used as a comonomer (b), and a cationic active catalyst ( c) When manufacturing a polyacetal copolymer, the compound (d) containing an amine-substituted succinyl ring is added to the reaction product, and melt-kneading is performed to passivate the catalyst (c). 02. For example, when applying for a patent The method for preparing a polyacetal copolymer according to item 1, wherein the comonomer (b) is at least one selected from the group consisting of 1,3-dioxane, diethylene glycol acetal, and 1,4-butanediol Methyl acetal, 1,3-dioxane and ethylene oxide. The method for preparing a polyacetal copolymer according to item 1 of the patent application, wherein the compound containing the amine-substituted succinyl ring (d ) Department of melamine, melamine Spiral compound of resin and / or succinyl ring containing amine substitution. 4. The method for preparing a polyacetal copolymer according to item 3 of the scope of patent application, wherein the spiral compound containing the amine-substituted triple well ring is a compound represented by the following formula (丨), H2N V=N /、 •HsN (1) -1- 593399 六、申請專利範圍 (式中,R1和R2表示碳數1〜10之伸烷基、碳數6〜10 之伸芳基、或該伸院基與伸芳基結合而成的伸芳院基, R1與R2可爲相同或不同)。 5 ·如申請專利範圍第4項之聚縮醛共聚物之製法,其中在 式(1)中,R1和R2爲碳數1〜6之直鏈狀或支鏈狀伸烷基 〇 6 .如申請專利範圍第4項之聚縮醛共聚物之製法,其中該 含胺基取代的三畊環之螺形化合物係至少一種選自於 CTU胍胺(即3,9 -雙[2 - ( 3,5 -二胺基-2,4,6 -三氮雜苯基) 乙基]-2,4,8,10-四氧雜螺[5,5]十一烷)、01^11胍胺(即 3,9-雙[1-(3,5-二胺基-2,4,6-三氮雜苯基)甲基]-2,4,8,1 0 -四氧雜螺[5,5 ]十一烷)及 3,9 -雙[1- ( 3,5 -二 胺基- 2,4,6 -三氮雜苯基二甲基乙基]-2,4,8,10-四氧雜螺[5,5 ]十一烷。 7 .如申請專利範圍第1至6項中任一項之聚縮醛共聚物之 製法,其中該熔融捏合處理使觸媒(c )鈍化係在抗氧化 劑的存在下進行 -2 -V = N /, • HsN (1) -1- 593399 6. Application scope (where R1 and R2 represent an alkylene group having 1 to 10 carbon atoms, an alkylene group having 6 to 10 carbon atoms, or the same For the Shenfang Academy, which is a combination of Yuanfang and Shenfang, R1 and R2 may be the same or different). 5. The method for preparing a polyacetal copolymer according to item 4 of the scope of patent application, wherein in formula (1), R1 and R2 are linear or branched linear alkylene groups having a carbon number of 1 to 6. A method for preparing a polyacetal copolymer according to item 4 of the patent application, wherein the spiro compound containing the amine-substituted succinyl ring is at least one kind selected from CTU guanamine (ie, 3,9-bis [2-(3 , 5-diamino-2,4,6-triazaphenyl) ethyl] -2,4,8,10-tetraoxaspiro [5,5] undecane), 01 ^ 11 guanamine (Ie 3,9-bis [1- (3,5-diamino-2,4,6-triazaphenyl) methyl] -2,4,8,1 0 -tetraoxaspiro [5 , 5] undecane) and 3,9-bis [1- (3,5-diamino-2,4,6-triazaphenyldimethylethyl) -2,4,8,10 -Tetraoxaspiro [5,5] undecane. 7. The method for preparing a polyacetal copolymer according to any one of claims 1 to 6, wherein the melt-kneading treatment deactivates the catalyst (c) Performed in the presence of antioxidants -2-
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