TW591197B - Thermally conductive interfacial layer - Google Patents

Thermally conductive interfacial layer Download PDF

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Publication number
TW591197B
TW591197B TW91120367A TW91120367A TW591197B TW 591197 B TW591197 B TW 591197B TW 91120367 A TW91120367 A TW 91120367A TW 91120367 A TW91120367 A TW 91120367A TW 591197 B TW591197 B TW 591197B
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interface layer
scope
patent application
item
heat
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TW91120367A
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Huei-Chiun Shiu
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Huei-Chiun Shiu
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Abstract

A thermally conductive interfacial layer is mounted on the surface of a thermally conductive or dissipative component or in a component, and includes diamond powder particles and a fluid for filling voids. The diamond powder particles have at least one particle size. The diamond powder particles and the fluid are fully mixed to form a thermally conductive interfacial layer. The powder in the interfacial layer is diamond, which has an excellent thermal conductivity. The invented interfacial layer not only can remove air from voids, but also can be used as a thermal dissipative material for an interface while reducing the conductive/diffusive thermal resistance for the interface.

Description

591197 案號 91120367 Ά 修it 五、發明說明(1) 【發明所屬之技術領域】 本發明係有關於一種熱傳導界面層,尤指一種可設置 在兩傳熱元件之接觸界面間,或設置傳熱、散熱元件之表 面,或設置在傳熱元件之腔體内,可同時降低界面之接觸 熱阻(contact thermal resistance)與擴散熱阻之熱傳 導界面層(材料)。 【先前技術】 習知之導熱膏(Thermal grease)的組成,大多為氧 化之金屬粉末與油類混合而成,其合成之熱傳導係數(約 0. 8〜1. 5W/m· °C )雖比空氣(約 〇· 0 2 6 2 W/m· t )佳,但 與傳熱元件(如散熱器或發熱元件)之熱傳導係數仍約有 一百倍之差距,故僅能當界面之填隙用材料,且僅改善空 氣存在孔洞中所產生之問題。 緣是’本發明人有感上述缺失之可改善,乃特潛心研 究並配合學理之運用,終於提出一種設計合理且有效改善 上述缺失之本發明。 【發明内容】 本發明之主要目的’在於提供一種熱傳導界面層,其 界面層之粉末為鑽石,其熱傳導係數極佳(約8〇〇〜i〇〇〇/' W / m · °C ),且比傳熱元件還要高出約4〜1 〇 & ^ Ζ 1 口’故’ 本發明之界面層不僅可填隙排出空氣,減小氣體存在孔~ 中造成之接觸熱組’還可當界面之熱擴散材料,=使接$ 界面之擴散熱阻(spreading thermal resistance)同時 降低,即同時降低界面之傳導熱阻與擴散熱阻。 $ 為了達成上述之目的,本發明係提供—種熱傳導界面591197 Case No. 91120367 Ά 修 it V. Description of the invention (1) [Technical field to which the invention belongs] The present invention relates to a heat-conducting interface layer, especially a type that can be disposed between a contact interface between two heat-transfer elements, or to provide heat transfer The surface of the heat-dissipating element, or the heat-conducting interface layer (material) at the interface, which can reduce both the contact thermal resistance and the diffusion thermal resistance of the interface at the same time. [Previous technology] The composition of the conventional thermal grease is mostly a mixture of oxidized metal powder and oil, and its synthetic thermal conductivity (about 0.8 ~ 1. 5W / m · ° C) is more than The air (about 0 · 0 2 6 2 W / m · t) is good, but the thermal conductivity is still about one hundred times that of the heat transfer element (such as a heat sink or heating element), so it can only be used as an interface gap filler material , And only improve the problems caused by air in the holes. The reason is that the present inventor feels that the above-mentioned deficiency can be improved, and has devoted himself to research and cooperated with the application of science to finally propose a present invention with a reasonable design and effective improvement of the above-mentioned deficiency. [Summary of the invention] The main object of the present invention is to provide a thermally conductive interface layer, the powder of which is a diamond, and the thermal conductivity coefficient is very good (about 800 ~ 10000) / 'W / m · ° C, It is higher than the heat transfer element by about 4 ~ 1 〇 & ^ Z 1 port 'So' the interface layer of the present invention can not only fill the gap to exhaust air, reduce the contact of the heat group caused by the existence of gas holes ~ When the thermal diffusion material at the interface, the spreading thermal resistance at the interface is reduced at the same time, that is, the conduction thermal resistance and the diffusion thermal resistance at the interface are simultaneously reduced. In order to achieve the above-mentioned object, the present invention provides a thermally conductive interface

591197 _案號91120367_年月日 修正_ 五、發明說明(2) 層,包括··鑽石粉末顆粒,至少由一種之顆粒粒度大小所 組成;以及填隙流體;將上述之鑽石粉末顆粒與填隙流體 充份混合,以形成熱傳導界面層。 本發明另提供一種熱傳導界面層,包括:鑽石粉末顆 粒,至少由一種之顆粒粒度大小所組成;第二種熱傳導係 數良好之粉末;以及填隙流體;將上述之鑽石粉末顆粒、 第二種熱傳導係數良好之粉末與填隙流體充份混合,以形 成熱傳導界面層。 為使能更進一步瞭解本發明之特徵及技術内容,請參 閱以下有關本發明之詳細說明與附圖,然而所附圖式僅提 供參考與說明用,並非用來對本發明加以限制者。 【實施方式】 請參閱第一圖,本發明係提供一種熱傳導界面層,該 熱傳導界面層1 0包括有鑽石粉末顆粒1 1及填隙流體1 2所組成,該鑽石粉末顆粒1 1至少由一種之顆粒粒度大 小所組成,該鑽石粉末顆粒1 1係指天然鑽石、人造鑽石 、工業鑽石或碳化石夕。 該填隙流體1 2係指油類或脂類,該油類係指礦物油 、石夕油、石油系列之油膏或凡士林,該脂類係指動物性油 脂或植物性油脂。該填隙流體1 2亦可指具有黏著固定能 力並於設置在熱傳界面後可固化之膠類(g 1 ue),該膠類 係指環氧樹脂(e ροXy r e s i η)系列、石夕膠(s i 1 i c οn e g 1 u e)系列、壓克力膠(A c r y 1 i c)系列或缺氧膠系列。 將上述之鑽石粉末顆粒1 1與填隙流體1 2充份混合 ,以形成一種熱傳導界面層(材料)1 0。591197 _Case No. 91120367_Year Month and Day Amendment_ Five. Description of the invention (2) The layer includes diamond powder particles composed of at least one kind of particle size; and interstitial fluid; the above diamond powder particles and filler The interstitial fluids are fully mixed to form a thermally conductive interface layer. The present invention further provides a thermally conductive interface layer, comprising: diamond powder particles composed of at least one particle size; a second powder having a good thermal conductivity coefficient; and an interstitial fluid; the diamond powder particles and a second thermal conductivity The powder with a good coefficient is sufficiently mixed with the interstitial fluid to form a thermally conductive interface layer. In order to further understand the features and technical contents of the present invention, please refer to the following detailed description and drawings of the present invention, but the drawings are provided for reference and explanation only, and are not intended to limit the present invention. [Embodiment] Referring to the first figure, the present invention provides a thermally conductive interface layer 10, which includes diamond powder particles 11 and interstitial fluid 12, and the diamond powder particles 11 are composed of at least one The particle size of the diamond powder particles 1 1 refers to natural diamond, artificial diamond, industrial diamond or carbide. The interstitial fluid 12 refers to oils or lipids, the oil refers to mineral oil, stone evening oil, petroleum series ointment or petroleum jelly, and the lipid refers to animal fats or vegetable fats. The interstitial fluid 12 can also refer to glues (g 1 ue) that have adhesive fixing ability and can be cured after being set at the heat transfer interface. The glues refer to epoxy resin (e ροXy resi η) series, Shi Xi Glue (si 1 ic οn eg 1 ue) series, acrylic glue (A cry 1 ic) series or anoxic glue series. The above-mentioned diamond powder particles 11 and the interstitial fluid 12 are thoroughly mixed to form a thermally conductive interface layer (material) 10.

591197 _案號91120367_年月曰 修正_ 五、發明說明(3) 請參閱第二圖,該熱傳導界面層1 0可設置在兩傳熱 元件2 0及3 0 (如中央處理器等發熱元件及散熱器等) 之接觸界面間,以減少熱阻。另,該熱傳導界面層1 0亦 可設置傳熱、散熱元件(圖略)之表面,以增加熱擴散性 與增加散熱表面積。另,該熱傳導界面層1 0亦可設置在 傳熱元件之腔體内(圖略),充當第二種傳導體。 請參閱第三圖,本發明亦可進一步的設置有第二種熱 傳導係數良好之粉末1 3 ,以節省鑽石之成本。該第二種 熱傳導係數良好之粉末1 3係指金、銀、銅、鋁或其氧化 物,其係加入鑽石粉末顆粒1 1及填隙流體1 2中,與鑽 石粉末顆粒1 1與填隙流體1 2充份混合。 本發明界面層之粉末為鑽石,其熱傳導係數極佳(約 8 0 0〜2 0 0 0 W/m· °C ),且比傳熱元件還要高出約4〜1 2 倍。如附件一所示,一般市售之導熱膏總熱阻為 0 · 5 6〜0 · 5 7 ( °C / w a 11),而本發明之界面層可使總熱阻降 低為0· 40〜0· 41 ( °C /watt)。本發明之界面層不僅可填隙 排出空氣,還可當界面之熱擴散材料,使接觸界面之擴散 熱阻(spreading thermal resistance)同日寺降 4氏,即同 時降低界面之接觸熱阻與擴散熱阻。 其中填隙流體之體積混合比例由充滿鑽石顆粒與顆粒 間之間隙,至鑽石顆粒體積之5倍之範圍為最佳,之後隨 著填隙流體混合比例增加而熱傳特性遞減,實際使用可依 熱傳設計需要及成本或操作溫度而作適當選擇。 綜上所述,本發明實為改善習知之導熱膏之熱傳導係 數與傳熱元件之熱傳導係數差距極大,僅能當界面之填隙591197 _Case No. 91120367_Amended in January / Year__ 5. Description of the invention (3) Please refer to the second figure. The heat-conducting interface layer 10 can be set on two heat-transfer elements 20 and 30 (such as central processing units and other heating elements) And heat sink, etc.) to reduce thermal resistance. In addition, the heat-conducting interface layer 10 can also be provided with a surface of a heat-transmitting and heat-dissipating element (not shown) to increase the heat diffusivity and increase the surface area for heat dissipation. In addition, the heat-conducting interface layer 10 can also be disposed in the cavity of the heat-conducting element (not shown), and acts as a second type of conductor. Referring to the third figure, the present invention may further be provided with a second powder 13 having a good thermal conductivity to save the cost of diamonds. The second powder having a good thermal conductivity refers to gold, silver, copper, aluminum or an oxide thereof, which is added to diamond powder particles 11 and interstitial fluid 12, and diamond powder particles 11 and interstitials. Fluid 1 2 is thoroughly mixed. The powder of the interface layer of the present invention is diamond, and its thermal conductivity is very good (about 800 ~ 2000 W / m · ° C), and it is about 4 ~ 12 times higher than that of the heat transfer element. As shown in Annex I, the general thermal resistance of commercially available thermal conductive pastes is 0 · 5 6 ~ 0 · 5 7 (° C / wa 11), and the interface layer of the present invention can reduce the total thermal resistance to 0 · 40 ~ 0 · 41 (° C / watt). The interface layer of the present invention can not only fill the gap to discharge air, but also can be used as a thermal diffusion material at the interface, so that the spreading thermal resistance of the contact interface is reduced by 4 degrees from the same date, that is, the contact thermal resistance and diffusion heat of the interface are reduced Resistance. Among them, the volume mixing ratio of the interstitial fluid is best filled with the gap between the diamond particles and the particles to 5 times the volume of the diamond particles. After that, the heat transfer characteristics decrease as the mixing ratio of the interstitial fluid increases. Heat transfer design needs and cost or operating temperature make the appropriate choice. To sum up, the present invention improves the heat conduction coefficient of the conventional heat conductive paste and the heat conduction coefficient of the heat transfer element.

591197 _案號91120367_年月曰 修正_ 五、發明說明(4) 用材料,接觸熱阻與擴散熱阻較高等問題,誠為一不可多 得之新發明產品,極具產業上利用性、新穎性及進步性, 完全符合發明專利申請要件,爰依專利法提出申請,敬請 詳查並賜准本案專利,以保障發明者之權益。 惟以上所述僅為本發明之較佳可行實施例,非因此即 拘限本發明之專利範圍,故舉凡運用本發明說明書及圖式 内容所為之等效技術變化,均同理皆包含於本發明之範圍 内,合予陳明。591197 _Case No. 91120367_ Revised Year of the Month _ V. Description of the Invention (4) The use of materials, such as high contact thermal resistance and high diffusion thermal resistance, is a rare new invention product, which has great industrial applicability, The novelty and progress are in full compliance with the requirements for patent application for invention, and the application is made in accordance with the Patent Law. Please check and grant the patent in this case in order to protect the rights of the inventor. However, the above are only the preferred and feasible embodiments of the present invention, and the patent scope of the present invention is not limited by this. Therefore, all equivalent technical changes made by using the description and drawings of the present invention are included in the same reason. Within the scope of the invention, Chen Ming was together.

591197 _案號91120367_年月日__ 圖式簡單說明 【圖式簡單說明】 第一圖係本發明熱傳導界面層之平面示意圖。 第二圖係本發明熱傳導界面層之使用狀態示意圖。 第三圖係本發明熱傳導界面層另一實施例之平面示意圖。 附件一係習知技藝與本發明之實驗測試比較表。 符號說明: 10 熱傳導界面層591197 _Case No. 91120367_ 年月 日 __ Brief Description of the Drawings [Simplified Description of the Drawings] The first drawing is a schematic plan view of the heat conductive interface layer of the present invention. The second figure is a schematic diagram of the use state of the thermally conductive interface layer of the present invention. The third figure is a schematic plan view of another embodiment of the thermally conductive interface layer of the present invention. Attachment 1 is a comparison table of the experimental skills of the conventional technique and the present invention. Explanation of symbols: 10 Thermally conductive interface layer

11 鑽石粉末顆粒 12 填隙流體 13 第二種熱傳導係數良好之粉末 2 0 傳熱元件 3 0 傳熱元件11 Diamond powder particles 12 Interstitial fluid 13 Second powder with good thermal conductivity 2 0 Heat transfer element 3 0 Heat transfer element

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Claims (1)

591197 _案號91120367_年月日 修正_ 六、申請專利範圍 1 、一種熱傳導界面層,其設置在傳熱、散熱元件表 面或元件之間,包括: 鑽石粉末顆粒,至少由一種之顆粒粒度大小所組成; 以及 填隙流體; 將上述之鑽石粉末顆粒與填隙流體充份混合,以形成 熱傳導界面層。 2 、如申請專利範圍第1項所述之熱傳導界面層,其 中該鑽石粉末顆粒係指天然鑽石、人造鑽石、工業鑽石或 碳化矽。 3 、如申請專利範圍第1項所述之熱傳導界面層,其 中該填隙流體係指油類。 4、如申請專利範圍第3項所述之熱傳導界面層,其 中該油類係指礦物油、石夕油、石油系列之油膏或凡士林。 5 、如申請專利範圍第1項所述之熱傳導界面層,其 中該填隙流體係指脂類。 6 、如申請專利範圍第5項所述之熱傳導界面層,其 中該脂類係指動物性油脂或植物性油脂。 7、 如申請專利範圍第1項所述之熱傳導界面層,其 中該填隙流體係指具有黏著固定能力可固化之膠類。 8、 如申請專利範圍第7項所述之熱傳導界面層,其 中該膠類係指環氧樹脂系列、矽膠系列、壓克力膠系列或 缺氧膠系列。 9、 一種熱傳導界面層,其設置在傳熱、散熱元件表591197 _Case No. 91120367_ Modified on __ Month and Day__ Application scope 1 、 A thermally conductive interface layer, which is arranged on the surface of or between heat transfer and heat dissipation elements, including: diamond powder particles, at least one particle size The composition; and the interstitial fluid; the diamond powder particles and the interstitial fluid are fully mixed to form a thermally conductive interface layer. 2. The thermally conductive interface layer as described in item 1 of the scope of the patent application, wherein the diamond powder particles refer to natural diamond, artificial diamond, industrial diamond or silicon carbide. 3. The thermally conductive interface layer as described in item 1 of the scope of the patent application, wherein the interstitial flow system refers to oil. 4. The thermally conductive interface layer as described in item 3 of the scope of the patent application, wherein the oil refers to mineral oil, stone oil, petroleum series ointment or petroleum jelly. 5. The thermally conductive interface layer as described in item 1 of the scope of the patent application, wherein the interstitial flow system refers to lipids. 6. The heat-conducting interface layer as described in item 5 of the scope of patent application, wherein the lipid refers to animal oil or vegetable oil. 7. The heat-conducting interface layer as described in item 1 of the scope of the patent application, wherein the interstitial flow system refers to a glue that can be cured with adhesive fixing ability. 8. The heat-conducting interface layer as described in item 7 of the scope of the patent application, wherein the glue refers to epoxy resin series, silicone rubber series, acrylic rubber series, or anoxic rubber series. 9. A thermally conductive interface layer, which is arranged on the surface of the heat transfer and heat dissipation components 第10頁 591197 _案號91120367_年月日 修正_ 六、申請專利範圍 面或元件之間,包括: 鑽石粉末顆粒,至少由一種之顆粒粒度大小所組成; 第二種熱傳導係數良好之粉末;以及 填隙流體; 將上述之鑽石粉末顆粒、第二種熱傳導係數良好之粉 末與填隙流體充份混合,以形成熱傳導界面層。 1 0 、如申請專利範圍第9項所述之熱傳導界面層, 其中該鑽石粉末顆粒係指天然鑽石、人造鑽石、工業鑽石 或碳化$夕。 1 1 、如申請專利範圍第9項所述之熱傳導界面層, 其中該第二種熱傳導係數良好之粉末係指金、銀、銅、鋁 或其氧化物。 1 2 、如申請專利範圍第9項所述之熱傳導界面層, 其中該填隙流體係指油類。 1 3 、如申請專利範圍第1 2項所述之熱傳導界面層 ,其中該油類係指礦物油、矽油、石油系列之油膏或凡士 林。 1 4、如申請專利範圍第9項所述之熱傳導界面層, 其中該填隙流體係指脂類。 1 5 、如申請專利範圍第1 4項所述之熱傳導界面層 ,其中該脂類係指動物性油脂或植物性油脂。 1 6 、如申請專利範圍第9項所述之熱傳導界面層, 其中該填隙流體係指具有黏著固定能力可固化之膠類。 1 7、如申請專利範圍第1 6項所述之熱傳導界面層Page 10 591197 _Case No. 91120367_Amended Date_ Sixth, the scope of patent application between surfaces or components, including: diamond powder particles, composed of at least one particle size; the second powder with good thermal conductivity; And the interstitial fluid; the diamond powder particles mentioned above and the second powder with a good thermal conductivity are fully mixed with the interstitial fluid to form a thermally conductive interface layer. 10. The heat-conducting interface layer according to item 9 of the scope of patent application, wherein the diamond powder particles refer to natural diamond, artificial diamond, industrial diamond or carbonized diamond. 11. The heat-conducting interface layer according to item 9 of the scope of the patent application, wherein the second powder having a good thermal conductivity means gold, silver, copper, aluminum, or an oxide thereof. 12. The heat-conducting interface layer according to item 9 of the scope of the patent application, wherein the interstitial flow system refers to oil. 13. The heat-conducting interface layer as described in item 12 of the scope of patent application, wherein the oil refers to mineral oil, silicone oil, petroleum series grease or petroleum jelly. 14. The heat-conducting interface layer according to item 9 of the scope of patent application, wherein the interstitial flow system refers to lipids. 15. The heat-conducting interface layer according to item 14 of the scope of patent application, wherein the lipid refers to animal fats or vegetable fats. 16. The heat-conducting interface layer according to item 9 of the scope of the patent application, wherein the interstitial flow system refers to a glue that can be cured with adhesive fixing ability. 17. Thermally conductive interface layer as described in item 16 of the scope of patent application 第11頁 591197 案號91120367_年月日 修正 六、申請專利範圍 ,其中該膠類係指環氧樹脂系列、矽膠系列、壓克力膠系 列或缺氧膠系列。 參 ΙϋΒΪ 第12頁Page 11 591197 Case No. 91120367_Year Month Date Amendment 6. Scope of patent application, where the glue refers to epoxy resin series, silicone rubber series, acrylic rubber series or anoxic rubber series. See ΙϋΒΪ page 12
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