TW588425B - Device and system for test sample treatment - Google Patents
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- TW588425B TW588425B TW91119271A TW91119271A TW588425B TW 588425 B TW588425 B TW 588425B TW 91119271 A TW91119271 A TW 91119271A TW 91119271 A TW91119271 A TW 91119271A TW 588425 B TW588425 B TW 588425B
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588425 A7 __B7 五、發明説明(j (本發明所屬的技術領域) (請先閲讀背面之注意事項再填寫本頁) 本發明係有關於一種試料處理裝置及試料處理系統, 特別是有關於一種適合於在處理的微細化逐漸進展之狀態 下之處理過程的試料處理裝置及試料處理系統。 (習知技術) 真空處理裝置則已知有例如將蝕刻氣體導入到真空處 理室內,在減壓下產生電漿放電,讓在該電漿中所產生的 放射粒子或離子在作爲被處理物的晶圓表面產生反應而進 行蝕刻的裝置。 經濟部智慧財產局員工消費合作社印製 進行如此處理的乾蝕刻裝置,則是根據一稱爲訣竅 (recipe)的製造條件(氣體流量、氣體壓力、投入電力, 蝕刻時間等)來進行蝕刻處理。上述訣竅則在半導體裝置 之特定的製程中(同一製程)經常保持成一定。此外,也 有將上述1個的過程分割成數個步驟,而針對各步驟變更製 造條件的情形。在半導體製程中,當乾蝕刻裝置處理某個 過程時,如上所述,則在每次晶圓處理時,將稱爲訣竅 (recipe)的製造條件每次均設成一定而進行晶圓加工。 又,除了監視試料的蝕刻條件及鈾刻狀態外,也抽取 試料之實際的形狀等在測定裝置中進行檢查,且將其結果 回饋到試料處理裝置。 (本發明所想要解決的問題) 在最近微細化逐漸進展之狀態下的鈾刻過程中,晶圓 本纸張尺度通用悄國家標準(CNS ) A4規格(2咖297讀) - 4- 經濟部智慧財產局員工消費合作社印製 588425 A7 B7 五、發明説明(^ 與蝕刻氣體的反應生成物會堆積在處理室內壁,而從該堆 積物產生一被稱爲排出氣體(out gas)之不需要的氣體, 因此,在處理室,力的環境會經常變化。更且,處理室內 環境也會因爲處理室相關零件的溫度變化,零件的消耗而 變化。 又,連在由作爲蝕刻之前置過程的光石印過程中所形 成之掩罩的形狀尺寸的變動,也會對蝕刻的結果帶來重要 的影響。亦即,即使是利用一定的訣竅來進行蝕刻處理, 也會因爲各種的外擾而很難得到一定的性能。 更且,測定裝置對晶圓的抽樣檢查,測定,則測定點 愈多,測定精度也會變高。但是當提高測定精度時,則測 定會花費很多的時間,逐導致生產率降低。 本發明的目的即在於提供一種能夠抑制由試料的處理 條件,例如電漿狀態的變化所造成之影響的真空處理裝置 以及真空處理系統。 本發明之其他的目的在於提供一種試圖提高從試料之 處理狀態的監視値來推測試料之處理結果之功能的精度, 提高預測的精度,進而提高製品之良率之真空處理裝置以 及真空處理系統。 本發明之其他的目的在於提供一種可一邊藉由測定裝 置進行試料檢查,一邊提高生產率之真空處理裝置以及真 空處理系統。 (解決課題的手段) ------— 本紙張尺度適用中國國家標準(CNS ) A4規格(2】0><297公釐) (請先閲讀背面之注意事項再填寫本頁)588425 A7 __B7 V. Description of the invention (j (the technical field to which the present invention belongs) (please read the notes on the back before filling out this page) The present invention relates to a sample processing device and a sample processing system, and in particular to a suitable in the process under the state miniaturized gradually progress of the processing procedure of the sample processing apparatus and sample processing system (conventional technique) the vacuum processing apparatus is known, for example etching gas is introduced into the vacuum processing chamber, generating under reduced pressure plasma discharge, ion or particle radiation so that the plasma generated in the reaction is generated in the wafer surface as the object to be processed and the etching apparatus. economic intellectual property Office employee consumer cooperative printed dry etching process so device, according to the production conditions (gas flow rate, gas pressure, input power, etching time, etc.) a called trick (Recipe) to etched above the tricks in a specific manufacturing process (the same process) semiconductor device often held in a constant. in addition, there will be an above-described process into several steps, and for each More case manufacturing conditions sudden change of manufacturing conditions in the semiconductor manufacturing process, when the dry etching apparatus for processing a procedure, as described above, at each wafer processing, will be referred tips (Recipe) are located into each must perform wafer processing. further, in addition to monitoring sample etching conditions and uranium engraved state, the extracted actual shape of the sample of like inspection apparatus, and the result is fed back to the sample processing device in the measurement. (the present invention Problems to be solved) In the recent gradual progress of the miniaturization of uranium, the wafer paper size of the paper is in accordance with the National Standard (CNS) A4 specification (2 reads 297)-4- Intellectual Property Bureau, Ministry of Economic Affairs Printed by the Employee Consumption Cooperative 588425 A7 B7 V. Description of the Invention (^ The reaction product with the etching gas will accumulate on the inner wall of the processing chamber, and an unnecessary gas called out gas is generated from the accumulation. Thus, in the process chamber, the force will be constantly changing environment. more and processing indoor environment will change due to temperature-related parts of the process chamber, parts of consumption varies. also, even Changes in the shape and size of the mask cover formed by the optical lithography process as a pre-process of etching, will bring a significant impact on the result of the etching. That is, even if the use of certain tips to an etching treatment, also because of various external disturbances and is difficult to obtain a certain performance. more and, means for sampling the measurement wafer was measured, the more the measurement points, the measurement accuracy becomes high but when improving the measurement accuracy, the Determination will spend a lot of time and gradually lead to a decrease in productivity. the present invention aims at providing a way to suppress the process conditions of the sample, such as a vacuum processing apparatus and a vacuum processing system, the influence caused by the change in plasma state. the present invention other object is to provide an attempt to improve the accuracy of the monitoring of the state of the sample processing Zhi to push function of processing the test results of the material, to improve the accuracy of the prediction, thereby increasing the yield of the vacuum processing apparatus of the article and the vacuum processing system. Other objects of the present invention is to provide a means for measuring side by the sample inspection, while improving the productivity of the vacuum processing apparatus and a vacuum processing system. (Means to solve the problem) -------- This paper size applies the Chinese National Standard (CNS) A4 specification (2) 0 > < 297 mm) (Please read the precautions on the back before filling this page)
-5- 經濟部智慈財產局員工消費合作社印製 588425 A7 —B7 五、發明説明() 本發明的特徵在於具備有: 監視試料之處理參數的功能,從該所監視的參數來推 測上述試料之處理特性的功能,與用於測定在處理後之上 述試料之處理狀態的測定裝置進行通訊的功能,以及根據 從上述監視器的資訊所推測的上述試料的物理特性來變更 上述測定裝置之測定條件的功能。 本發明之其他的特徵在於針對一具有監視蝕刻參數的 功能,或加上監視蝕刻處理狀態的功能,且具有可與用於 測定在蝕刻處理後之蝕刻特性的測定裝置進行通訊的蝕刻 裝置,具有可根據由蝕刻參數或感測資訊所推測的蝕刻特 性來增減測定裝置的測定點數目。 本發明之其他特徵的判定系統具有一儲存了具有可由 所監視的蝕刻參數,感測資訊來推測蝕刻結果之功能的判 定程式,以及用於判定之資料的資料庫,更且,可追加新 的測定結果而追加判定規則。 本發明之其他的特徵在於:利用監視上述蝕刻狀態 的功能來監視蝕刻狀態,且將其輸入到上述判定系統,從 判定結果,藉由上述通訊功能針對測定裝置指示增減測定 點數目,接受該測定結果,藉著將所接受的結果反映到判 定規則以及資料庫,可一邊進行晶圓的蝕刻處理,一邊自 動地更新判定系統。 (發明的實施形態) 以下說明本發明的實施例。 本纸張尺度適用中國國‘標準(CNS ) A4規格(210X 297公楚) (請先閲讀背面之注意事項再填寫本頁)-5- Printed by the Consumers' Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 588425 A7 —B7 V. Description of the invention The invention is characterized by: a function of monitoring the processing parameters of the sample, and inferring the above sample from the monitored parameters the handling characteristics of the functions, and for determining a function of communication in the assay device processing state of the sample after the treatment, and changes the measurement of the measuring means of the physical characteristics of the information for that monitor the estimated the sample functional condition. Other features of the invention lies in having a function for monitoring the etch parameters, or in addition to monitoring the function state of the etching process, and having the communication means for measuring the etching in etching characteristics measuring device after the etching process, having the number of measurement points may be increased or decreased depending on the etching characteristics of the measuring apparatus by the etch parameters or the estimated sensing information. Other features of the judging system of the present invention having a reservoir having an etch parameters may be monitored, sensing information to infer the function of a determination result of the etching programs, databases, and data for determination of the, and more, can add a new additional decision rules measurement result. Other features of the present invention in that: the etching using the monitoring functions to monitor the state of an etching state, and the input to the determination system, the results from the determination, by the above-described communication device for indicating changes in the number of measurement points measured, accepts the measurement results will be accepted by the results reflected in the decision rules and databases, can be carried out while the wafer etching process, while automatically updating determination system. Embodiments of the present invention (embodiment of invention) described below. This paper suitable for China's national scale 'standard (CNS) A4 size (210X 297 male Chu) (Please read the notes and then fill in the back of this page)
-6 - 588425 A7 B7 五、發明説明(j 圖1爲表示將本發明的試料處理系統當作乾蝕刻處理 系統之第1實施形態之整體構成的方塊圖。圖2爲表示系統 整體之功能的方塊圖。試料處理系統100的真空處理裝置1 是由2個的電漿處理室2a,2b,真空搬送室3,以及Lock室 4 a,4b所構成。在真空搬送室3的四周配置有電漿處理室 2a,2b,前處理室2c,2d以及Lock室4a,4b。在真空處理裝 置1的Lock室4a,4b側配置有具有搬送機械臂6的搬送裝置 5,更且,則挾著試料的搬送裝置5配置有一可以配置多個 卡匣8的卡匣台7。又,在搬送裝置5則除了真空處理裝置1 外,同時設置測定9以及通訊功能1 1。又,測定裝置9的測 定結果則輸入到控制裝置1 0,控制裝置1 0則經由通訊線路 1 2將測定結果送到至電腦50。主電腦50或是具備電腦之 控制裝置10的任一者具備有圖2所示之蝕刻特性推測功能 1 1 〇與測定調整功能1 2 0。又,該些功能的一部分也可以爲 測定裝置9的電腦所分擔。 根據由蝕刻特性推測功能1 1 0所推測的蝕刻特性來調 整在電漿處理室2a,2b中之晶圓32的處理條件,又,接受蝕 刻特性推測功能110的資訊,測定調整功能120則控制測定 裝置9之測定點數目的增減。 真空處理裝置系統1 00爲了要實現蝕刻特性推測功能 110,乃在控制裝置10,測定裝置9或主電腦50之任一者具 備有蝕刻參數控制以及監視功能1 1 1,蝕刻狀態監視用感 測器1 1 2,蝕刻特性儲存資料庫1 1 3,蝕刻狀態判定裝置 140 〇 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) (請先閲讀背面之注意事項再填寫本頁} -訂 經濟部智慧財產局員工消費合作社印製 588425 A7 _B7 五、發明説明(j (請先閱讀背面之注意事項再填寫本頁) 蝕刻狀態監視用感測器1 1 2則考慮使用具有形狀測定 功能的測長SEM裝置,光學CD測定裝置,探針檢查(電 氣特性檢查)裝置時,蝕刻狀態判定裝置1 1 4,其中判定 系統具有儲存了所監視的蝕刻參數,具有根據感測資訊來 推測蝕刻結果之功能的判定程式以及用於判定之資料的 資料庫,更且可追加新的測定結果而追加判定規則。 各功能的配置構成例則是例如藉由真空處理裝置1的 蝕刻參數控制以及監視功能1 1 1來監視蝕刻狀態,且將其 輸入到主電腦5 0之蝕刻狀態判定裝置1 1 4的判定系統。主 電腦5〇的測定調整功能12〇可根據該判定結果對處理裝置1 指示變更在晶圓面內的測定條件。真空處理裝置1則接受 該測定結果而追加新的判定規則,針對測定裝置9指示變 更測定條件,例如增減測定點數目,且將所接受的結果反 映到判定規則以及資料庫,藉此進行晶圓3 2的蝕刻處理。 另一方面,主電腦50可根據事先所設定的條件自動地更新 判定系統。 經濟部智慈財產局員工消費合作社印製 圖3爲作爲在本發明之試料處理系統中所採用之蝕刻 裝置的真空處理裝置的縱斷面的說明圖。該真空處理裝置 是一從天線放射電磁波,而藉由與磁場的相互作用,在真 空處理室20產生電漿之ECR方式的電漿蝕刻裝置的例子。 在真空處理室20的上部則經由介電體窗2 1配置有鋁製的天 線22。此時,在天線22則經由同軸導波管23以及整合器24 連接有用於產生頻率450MHz之WHF由磁波的高頻電源25 。設在真空處理室20與天線22之間的介電體窗21可以讓來 本纸乐尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -8- 588425-6-588425 A7 B7 V. Description of the invention (j Figure 1 is a block diagram showing the overall configuration of the first embodiment of the sample processing system of the present invention as a dry etching processing system. Figure 2 is a diagram showing the overall system function block diagram of a vacuum processing apparatus of the sample processing system 100 1 is composed of two of the plasma processing chamber 2a, 2b, vacuum transfer chamber 3, and Lock chamber 4 a, 4b formed. arranged around the vacuum transfer chamber 3 with an electrically plasma processing chamber 2a, 2b, pretreatment chamber 2c, 2d and Lock chamber 4a, 4b. disposed on the side of the vacuum processing apparatus Lock chamber 1, 4a, 4b having a transporting robot arm transport device 56, more and is buttressed the sample transport apparatus 5 is provided with a plurality of cassettes can be arranged cassette station 8 7. also, the transport device 5 in addition to the vacuum processing apparatus 1, while the communication function is provided and the measurement 9 and 1 1, the measuring apparatus 9 the measurement result is inputted to the control means 10, 10 via the communication line to the measurement result to the computer 50. the host computer 50 or any one of the computer 10 includes control means includes a control 212 has FIG apparatus shown the etching characteristics estimation function 11 and the square 0. predetermined adjustment function 12 and a portion of the plurality of function may be a computer device 9 measuring the balancing is adjusted according to the etching characteristics of an etching characteristic estimation function of the estimated 110 in the plasma processing chamber 2a, 2b in the treatment conditions of the wafer 32, and, receiving information etching characteristics estimation function 110, measuring and adjusting the control function 120 of the measuring apparatus 9 measurement object points increases or decreases. the vacuum processing apparatus 100 system in order to achieve etching characteristics estimation function 110 Either the control device 10, the measurement device 9 or the host computer 50 has an etching parameter control and monitoring function 1 1 1, an etching state monitoring sensor 1 1 2, an etching characteristic storage database 1 1 3, Etching state determination device 140 〇 This paper size applies Chinese National Standard (CNS) A4 specification (210X 297 mm) (Please read the precautions on the back before filling out this page}-Ordered by the Consumer Affairs Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs to print 588425 A7 _B7 V. Description of the invention (j (Please read the precautions on the back before filling this page) Sensor for monitoring the etching condition 1 1 2 Consider using a shape measurement function SEM length measuring apparatus capable of measuring the optical device CD, the probe inspection (electrical characteristic test) apparatus, an etching state determining means 114, wherein the storage system has determined that the etching parameters are monitored in accordance with the sensed information to speculate function determination program and database of the results of etching for the determination of the data, and may further add a new measurement result additional decision rules. configure the functional configuration of the embodiment, for example, by etching the vacuum processing apparatus 1 and the parameter control The monitor function 1 1 1 monitors the etching state and inputs it to the judgment system of the etching state judging device 1 1 4 of the host computer 50. Determination of the host computer 5〇 12〇 adjustment may be based on the determination result of the processing indicates a change in the measurement condition of the wafer surface in the apparatus. The vacuum processing apparatus 1 accepts the measurement result of determination to add a new rule, changing the measurement condition for a measurement device 9 indicates, for example, increase or decrease the number of measurement points, and the result is reflected to the received decision rules and database, whereby crystallization circle 32 of the etch process. On the other hand, the host computer 50 may automatically update determination system according to the condition set beforehand. Ci-chi Economic Co-op Property Office employee 3 is printed as the vacuum processing apparatus is an etching apparatus in the sample processing system of the present invention employed in the description of the profile of FIG. The vacuum processing apparatus is an electromagnetic wave radiated from the antenna, and by interaction with the magnetic field, generating a plasma etching apparatus of an example embodiment of the ECR plasma in the vacuum processing chamber 20. The aluminum antenna is disposed in the upper portion 22 of the vacuum processing chamber 20 via the dielectric window 21. In this case, the antenna 22 via the coaxial waveguide 23 and the integrator 24 is connected for generating a frequency of the high frequency power source WHF 450MHz wave 25. The dielectric window 21 provided between the vacuum processing chamber 20 and the antenna 22 allows the paper scale to be adapted to the Chinese National Standard (CNS) A4 specification (210X297 mm) -8- 588425
五、發明説明( J6 經濟部智慧財產局員工消費合作社印製 自高頻電源25的電磁波透過。在真空處理室20的外周部則 捲繞有爲了在真空處理室20內形成磁場的磁場線圈26 (此 時爲2段線圏)。在真空處理室20內之天線22的下方設 有作爲用於配置作爲試料之晶圓3 2之試料台的下部電極 2 7。在介電體窗2 1與下部電極2 7之間的處理空間則產生電 漿。 在下部電極連接用於對電漿中的離子賦予對晶圓32 之入射能量的高頻偏壓 (bias)電源28,以及以靜電將晶 圓32吸著在下部電極27的ESC電源29。高頻偏壓電源28的 頻率雖然未特別加以限制,但通常使用在200kHz到20MHz 的範圍。此時,高頻偏壓電源28的頻率使用400kHz。 在真空處理室2〇的下部設有連接到排氣裝置的排氣口 3 〇。3 1是一將處理氣體供給到真空處理室20內的氣體供給 裝置,而與設在介電體窗21的多數的氣體供給孔相連。 用來實現蝕刻參數控制以及監視功能1 1 1者則是用來監 視蝕刻參數的感測器群。該些是由用於監視供給到真空處 理裝置的氣體流量、氣體壓力、投入電力等之處理中的過 程(progress)量的感測器群所構成。該些感測器通常則是 乾蝕刻裝置的標準裝備,在此則省略其圖示。 又,也設有可監視蝕刻處理狀態的感測器群。例如對 應於成爲真空處理室20之處理室間的電漿產生部設置用於 對電漿光進行採光的採光窗,而經由光纖連接到採光窗, 測定的採光之電漿光的發光頻譜的感測器則採用發光監視 器 34 (〇ES: Opticual Emission Spectroscopy)。又,其他的 本紙張尺度適用中國國家標準(CNS ) A4規格(21GX 297公釐) (請先閲讀背面之注意事項再填寫本頁) -9 - 588425 A7 B7 五、發明説明() (請先閱讀背面之注意事項再填寫本頁) 感測器則也可以是用於分析電漿粒子之質量的4種極質量分 析裝置, (QMS: Quadrupole Mass Spectrometry)。將由該 些感測群所測定的發光頻譜等轉成電氣信號而輸入到控制 裝置10。 此外,造成蝕刻的形狀會因爲每個晶圓而變化的原因 在於氣化矽等的反應生成物會附著在真空處理室20的內壁 而使得電漿的狀態改變。例如當附著在內壁的反應生成物 再度被放出而附著在晶圓上時,則從加工線寬度之設計値 而來的加粗量(以下稱爲「CD增益」)會變大,同時,針 對光的波長來測定電獎發光強度。亦即,當測定發光頻譜 時,可以測定與反應生成物的增加呈對應的變化。變化的 情形雖然會因爲氣體組成或所蝕刻的物質而異,但可以事 先測定CD增益與電漿之發光頻譜的關係,且將該資料記錄 保持在控制裝置10的記錄裝置。 經濟部智慈財產局員工消費合作社印製 接則說明本發明之真空處理裝置系統的動作。在真空 處理裝置1中經蝕刻處理的晶圓,則藉由搬送機械臂6從 Lock室4a或4b被送到用來測定測定長度掃描型電子顯微鏡 (以下稱爲「測長SEM」等之加工線寬度的測長裝置9。在測 長裝置9中,則藉由測長SEM來測定CD增益。該測定因應必 要,乃針對每個晶圓或有一定數目的晶圓來實施,且將資 料儲存在控制裝置10內的記憶裝置。又,C D增益也具有所設 定的容許値,而初期蝕刻條件,亦即,在開始作批量處理 時的鈾刻處理條件則設定成使C D增益位在該容許値內。在 此,當連續處理多個晶圓,若CD增益超過容許値時,則將 本紙^^度適用中國國家標準(〇^)厶4規格(210>< 297公釐)— -10- 588425 A7 _B7 五、發明説明(j 該資料信號送到控制裝置10,而藉由控制裝置10自動地調 整蝕刻條件以使得CD增益位於容許値內,且藉由控制裝置 10來變更。調整在真空處理裝置之電漿處理室2a或2b中的蝕 刻處理條件。控制裝置10則控制回饋 (FB)控制系統或前 饋(FF)控制系統。控制裝置10也具備有可將處理中的過 程(process)量當作触刻特性儲存資料庫113的一部分,且 與訣竅或生產管理資訊(批量號碼、晶圓2D等)結合而加 以保存的資料庫。 在此將用於監視蝕刻參數的感測器群,由監視蝕刻處 理狀態的感測器群所得到資訊與其內容的一覽表表示在 表1。 (請先閲讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 本紙張尺度逍用中國國家標车(CNS ) A4規格(210X297公釐) -11 - 經濟部智慧財產局員工消費合作社印製 588425 A7 ___ B7 五、發明説明(^ 表1 $用在監視器的蝕亥!數感測資訊 分類 名稱 內容 鈾刻參數 (111) 鈾刻處理中壓力 會影響到蝕刻的形狀分佈 高頻電源介電正接 (tan δ ) 會影響到電場的分佈,會 影饗到蝕刻特性的分佈 高頻電源Vpp電壓 會反映電漿的狀態,在變 化時,則考慮蝕刻特性的 變化 電極溫度 會因爲溫度而影響到形狀 生產率 冷卻氣體壓力 壓力變動會影響到晶圓的 冷卻效果 感測資訊 (112) 電漿發光 檢測壁面之堆積的影響檢 測對過程會帶來影響的特 定元素 蝕刻殘膜厚度 因爲殘膜厚度的變動會對 形狀帶來影響 在蝕刻裝置1中則針對晶圓進行蝕刻處理,且將處理 完畢的晶圓搬送到測定裝置9。此外,則從蝕刻裝置1的控 制裝置1 〇請求測定裝置9針對已處理完畢的晶圓進行測定, 且從該測定裝置9將測定結果送到蝕刻裝置1的控制裝置1 〇 °在控制裝置i 〇中則分析該測定結果,且將其送到生產線 々、“' ~^^^"^準(〇^)六4規格(210\297公釐) (請先閲讀背面之注意事項再填寫本頁)V. Description of the Invention (J6 Intellectual Property Office employee Economic Co-op printed from high frequency power source 25 through the electromagnetic waves in the outer circumferential portion of the vacuum processing chamber 20 is wound to form a magnetic field within the vacuum processing chamber 20 of the field coil 26 (in this case two rings of line segment). the lower electrode is provided as a configuration of the wafer as the test sample 32 of the feed station 7. 2 in the dielectric antenna window 21 at the bottom within the vacuum processing chamber 20 22 treatment space 27 between the lower electrode and a plasma is generated in the lower electrode is connected for imparting plasma ion energy incident on the high frequency bias of the wafer 32 (bIAS) power supply 28, and the electrostatic 32 29. a high frequency bias wafer sorption frequency power source 28 is not particularly limited although the lower electrode 27 of the ESC power supply, but usually in the range of 200kHz to 20MHz. at this time, the frequency of high frequency bias power source 28 using 400kHz. in the lower part of the vacuum processing chamber is provided 2〇 connected to the exhaust port 3 of device 1 is 〇.3 supplying a process gas into the vacuum processing chamber 20 inside the gas supply apparatus provided with the dielectric body Most gas supply of window 21 Connected. Etch parameters used to implement the control and monitoring function 111 is used to monitor by the sensor group etch parameters. These are supplied from the monitored gas flow rate for a vacuum processing apparatus, gas pressure, input power, etc. the processing procedure (Progress) amount sensor group formed. the optical sensors are usually equipped with a standard dry etching apparatus, the illustration is omitted here. in addition, also provided with an etching process may be monitored state group of sensors. for example corresponding to become plasma generator lighting window portion between the vacuum processing chamber of the processing chamber 20 is provided for lighting the plasma light, and the lighting is connected via an optical fiber to the light windows, measured plasma The sensor of the light emission spectrum uses a light emission monitor 34 (〇ES: Opticual Emission Spectroscopy). In addition, other paper sizes are applicable to China National Standard (CNS) A4 specifications (21GX 297 mm) (Please read the back first Please note this page before filling in this page) -9-588425 A7 B7 V. Description of the invention () (Please read the notes on the back before filling this page) The sensor can also be used to analyze plasma particles Four types of mass analysis devices for mass (QMS: Quadrupole Mass Spectrometry). The luminous spectrum measured by these sensing groups are converted into electrical signals and input to the control device 10. In addition, the shape of the etching will be different for each The reason for the wafer change is that reaction products such as vaporized silicon will adhere to the inner wall of the vacuum processing chamber 20 and cause the state of the plasma to change. For example, when the reaction products attached to the inner wall are released again and adhere to the crystal When it is on a circle, the amount of thickening (hereinafter referred to as "CD gain") derived from the design of the width of the processing line becomes larger, and at the same time, the luminous intensity of the electric light is measured for the wavelength of light. That is, when the measured emission spectrum, can be measured corresponding to the change of the form of the reaction product increases. Although the case of changing the gas composition, or because of material etched, however, it may beforehand measured relationship of the emission spectrum of the plasma gain and CD, and the data recorded in the recording device holding the control device 10. Ministry of Economic Affairs Chi Chi Property Office employees consumer cooperatives printing operation of the vacuum processing device connected system of the present invention is illustrated. The wafer subjected to the etching processing in the vacuum processing apparatus 1 is transferred from the Lock chamber 4a or 4b by a transfer robot arm 6 to a process for measuring the length of a scanning electron microscope (hereinafter referred to as a "length measurement SEM"). Line length measuring device 9. In the length measuring device 9, the CD gain is measured by a length measurement SEM. This measurement is performed for each wafer or a certain number of wafers as necessary, and the data is A memory device stored in the control device 10. In addition, the CD gain also has a set allowable plutonium, and the initial etching conditions, that is, the uranium etching processing conditions at the time of starting batch processing are set so that the CD gain is set at the Zhi allowable here, when continuously processing a plurality of wafers, if the gain exceeds the allowable CD Zhi, the present paper will ^^ degree of Chinese national standard (square ^) 4 Si standard (210 > < 297 mm). - -10- 588425 A7 _B7 V. Description of the invention (j The data signal is sent to the control device 10, and the etching conditions are automatically adjusted by the control device 10 so that the CD gain is within the allowable range, and the control device 10 is used to change. Adjustment in vacuum processing unit Etching processing conditions in the plasma processing chamber 2a or 2b. The control device 10 controls a feedback (FB) control system or a feedforward (FF) control system. The control device 10 is also provided with a process quantity equivalent to a process for the moment characteristic stored contact portion 113 of the database, and the database to be stored in combination with the know-how or production management information (batch number, 2D wafer etc.). this will be used to monitor the etching parameter sensor group by a monitoring the etching process state sensor group obtained its information content of the list shown in table 1. (please read the notes on the back of this page and then fill in) Ministry of economic Affairs intellectual property Office employees consumer cooperatives printed in this paper Xiao scale with China National Standard Car (CNS) A4 specification (210X297 mm) -11-Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 588425 A7 ___ B7 V. Description of the invention (^ Table 1 $ Eclipse used in monitors! Number sensing uranium content information category name engraved parameters (111) engraved uranium processing pressure will affect the shape of the etched high-frequency power distribution dielectric loss tangent (tan δ) will affect the distribution of the electric field, will Movies Distribution of etching characteristics The high-frequency power supply Vpp voltage reflects the state of the plasma. When changing, consider the changes in the etching characteristics. The electrode temperature will affect the shape productivity due to the temperature. The cooling gas pressure and pressure will affect the cooling effect of the wafer. specific elements etching residual film thickness sensing information (112) on detection of the accumulation of the wall of the plasma luminescence detection process because the change will affect the shape of the residual film thickness would affect in an etching apparatus for a wafer etching process, and the wafer transported to the processed measurement device 9. Further, the control apparatus from the etching apparatus 1 of the first square measuring device 9 requests for the measurement of the wafer has been processed, the measurement and control device 9 to the result of the etching apparatus 1 ° 1 billion from the control apparatus i measuring device in the square analyzes the measurement result, and sends it to the production line 々, " '~ ^^^ " ^ level (square ^) six 4 size (210 \ 297 mm) (read Notes on the back and then fill This page)
-12- 經濟部智慧財產局員工消費合作社印製 588425 A7 __B7 五、發明説明(1 上的主電腦。主電腦則根據該測定結果進行所設定的處理 ,而指示變更測定裝置9的測定條件。另一方面,測定完 成的晶圓則搬送到下一個過程。 測定條件的變更的例子,例如圖4 (a)係表在一個晶 圓面內之測定點數目增加的例子。可知測定點愈多,則在 晶面內之蝕刻特性的分佈,例如冷卻溫度的差等會變好, 又,圖4的(b)係有關於晶圓之加工形狀的測定,則是將 在上任何一個之上述測定點的測定位置從一點變更成多 點,由上可知根據多點測定,CD增益的狀態會變好。 如此般,以測定裝置9來測定晶圓,則在晶圓面內的 測定點或與加工形狀相關的測定位置愈多,其測定精度愈 高。但是當提高測定精度時,則在測定時會花費許多的時 間,而造成生產率降低,在此,在剛開始作蝕刻後,儘可 能以低的測定精度來處理可以提高生產率,且最好監視處 理室內之環境的變化等,因應所需適當地提高測定精度。 [實施例1] 請參照圖5的控制流程以及圖6的02成分量特性資料 庫1 1 6 (蝕刻特性儲存資料庫1 1 3的一部分)來說明本發明 之更具體的實施例(實施例1)。一般而言,在多的 (P〇ly· Si)蝕刻時,可以說〇2成分量會影響到蝕刻的形狀 。在此,事先將〇2成分量與形狀的關係予以資料庫化。 在晶圓的蝕刻處理中(5 02),乃藉由發光監視器OES來調 查電漿發光(5 04),而來測定其中之〇2成分量的變動 本紙張尺度適用中國國家榡隼(CNS ) A4規格(210X 297公釐Ί " -13- (請先閲讀背面之注意事項再填寫本頁)-12- Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 588425 A7 __B7 V. The host computer on the description of the invention (1. The host computer performs the set processing based on the measurement result and instructs to change the measurement conditions of the measurement device 9. on the other hand, to complete the determination of the wafer is conveyed to the next process. examples of the measurement conditions are changed, for example, FIG. 4 (a) determining the number of lines in an example of a point of increased wafer table surface is apparent measurement point the more , are located within a crystal plane etching characteristics, such as poor cooling temperature becomes good, and, (b) of the machining shape based on measurement has a wafer 4, sucked on any of the above Determination of the position of the measurement points is changed from a point to multi-point, multi-point known from the above according to the determined gain state of the CD becomes good. so as to measure the wafer 9 to the measuring apparatus, the measurement points within the wafer surface or The more measurement positions related to the processed shape, the higher the measurement accuracy. However, when the measurement accuracy is increased, it will take a lot of time during the measurement, resulting in a decrease in productivity. Here, in the beginning, After the moment, as far as possible to lower the measurement accuracy processing productivity can be improved, and monitoring changes in the best environment of the processing chamber and the like, suitably in response to the required measurement accuracy is improved. [Example 1] Referring to FIG. 5, and the control flow FIG amount characteristic component library 02 6 116 (etching characteristics to store a database portion 113) of the present invention will be explained more specific examples (Example 1). in general, in many (P〇 ly · Si) etching, can be said 〇2 component content will affect the shape of the etching. in this case, the amount of ingredients in advance 〇2 be repositories of shape relationship with. in the etching process of the wafer (502), The light emission monitor OES is used to investigate the plasma luminescence (5 04), and to determine the change in the amount of 02 components. The paper size is applicable to the Chinese National Standard (CNS) A4 standard (210X 297 mm) "- 13- (please read the back of the precautions to fill out this page)
588425 A7 ___B7588425 A7 ___B7
五、發明説明(A (請先閲讀背面之注意事項再填寫本頁) ( 5 06)。藉此可以預測蝕刻形狀之完成情形。此外,則參 照圖6所示之〇 2成分量與形狀的關係的資料庫〗丨6 ( 5 〇 8 ), 而從蝕刻中的發光量來判定形狀是否在規格外 (510), 對於認爲在規格外的晶圓,則請求測定裝置9來測定其形 狀(5 12)。又,即使晶圓不是在規格外,則也要藉由抽 樣檢查等來進行作爲常態加工件的檢查 (5 1 4)。測定裝 置9之與各晶圓有關的資訊,則因應所需可利用在下一過 程。 〇2成分量特性資料庫116中的〇2成分量則表示針對於 標準狀態的相對値。在測定裝置9中的測定結果則藉由通訊 來接收 (516,518)。此外,則判定測定結果是否正常 (520)。在圖6之〇2成分量特性資料庫116中,粗框部分爲容 許範圍。若爲異常時,則該例中,則是對主電腦進行報告 (522),從主電腦5 0命令例如該處理裝置停工以及實施淸理 (Cleaning) 〇 經濟部智慧財產局8工消費合作社印製 又,在測定裝置9中的測定結果不管是正常或是異常, 或即使有來自蝕刻裝置1的請求時,通常的抽樣檢查結果 全部反映到圖6的資料庫1 1 6 (524)。亦即,藉著根據測定 結果來更新判定程式的判定規則或資料庫,可以提高從所 監視的蝕刻參數,感測資訊來推測蝕刻結果之功能的精度 。藉此,可以提高判定程式的預測精度,更且,能夠提高 製品的良率。又,藉由設成與蝕刻條件對應的測定精度可 以提高晶圓處理的生產率。 在本實施例中,雖然蝕刻裝置擁有上述資料庫以及預 紙張尺度適用中國國家標準(CNS ) 規格( 210X29*7公釐) ~ -14- 588425 A7 B7 五、發明説明()2 測功能,但該功能也可以在主電腦側來實現。或是也可以 將預測功能以及資料庫與感測器成一體化,而以連結監視 裝置的形式來實現。 (實施例2) 請參照圖7的控制流程以及圖8的介電正接特性資料庫 11 8 (蝕刻特性儲存資料庫11 3的一部分來說明本發明的實施 例2。 一般而言,UHF電漿蝕刻裝置,其中UHF電力値會影響 到蝕刻均勻性(晶圓面內的分佈特性)。通常雖然將電力 値控制成一定,但其輸出並非完全用於產生電漿,一部分 的電力會因爲反射等而不會入射到處理室內,用於表示其 效率的指標則經常使用圖8之資料庫所示的介電正接(tan δ )。雖然tan 5通常大約是一定,但其値也會因爲裝置狀 態的變動而變化。因此,在晶圓的蝕刻處理中,藉由測定 tan 5可以預測蝕刻均勻性。 亦即,在晶圓的蝕刻處理中(702),則進行高頻電 源的介電正接(tan 5)的測定(704)。藉此可以預測 蝕刻形狀的完成情形。至於tan 5與均勻性的關係,可參 照圖8之介電正接特性資料庫1 18 (7〇6),從蝕刻中的介電 正接tan 6來判定均勻性是否在容許範圍外(7〇8)。在 圖8之介電正接特性資料庫Π 8中,粗框內爲容許範圍。針 對認爲在容許範圍外的晶圓,請求測定裝置來測定其分佈 情形(710)。又,即使不是在規格外,也藉由晶圓的抽 本紙張尺度適用中國國家標準(CNS ) A4規格(2I〇X 297公釐) (請先閲讀背面之注意事項再填寫本頁) 訂 經濟部智慧財產局員工消費合作社印製 -15- 經濟部智慧財產局員工消費合作社印製 588425 A7 __B7_ 五、發明説明(& 樣檢查來檢查常態加工件(712)。 分佈情形測定則是除了通常的測定點外,也藉由增加 在晶圓面內的測定位置來實施。控制裝置1 0則接受測定結 果(714〜716)來判定測定結果是否正常(718),再度參照 圖8的介電正接特性資料庫11 8來判定是否有均勻性。若有 異常,在該例中,則對主電腦進行報告(720),而從主電 腦例如命令該處理裝置停工,實施淸理(cleaning)的裝置 〇 又,在測定裝置9中的測定結果不管異正常或是異常, 或是有來自蝕刻裝置1的請求時,則通常的抽樣檢查的結果 會全部反映在資料庫,而利用在提高預測的精度(722)。 本發明當然可以應用在電漿CVD裝置,噴濺裝置,灰 化(ashing)裝置,離子打入裝置等之其他的試料處理裝置 (發明的效果) 根據本發明可以監視試料的處理條件及處理狀態,而 針對試料處理裝置或試料測定裝置進行回饋控制或前饋控 制。亦即,由於根據試料的測定結果來更新判定程式的判 定規則及資料庫,因此可以提高從監視値等來推測試料之 處理結果之功能的精度。藉此,可以提高判定程式的預測 精度,更者,可以提高製品的良率。又,由於設成與試料 的處理條件在對應的測定精度,因此能夠提高生產率。 本紙張尺度適用中國國家標隼(CNS ) A4規格(210X297公釐) (請先聞讀背面之注意事項再填寫本頁)Fifth, the invention is described in (A (Read Notes on the back and then fill the page) (506). Whereby the etching shape can be predicted complete situation. Further, the amount of the component 6 of the shape shown 〇2 referring to FIG. Relational database] 丨 6 (508), and determine whether the shape is out of specification from the amount of light emitted during etching (510). For wafers that are considered to be out of specification, request the measuring device 9 to measure the shape (512). Furthermore, even if the wafer is not in specification, but also by the sampling inspection is performed as normal check processing device (514). the information on each wafer and the measuring device 9, the in response desired may be utilized in the next process. 〇2 ingredient amount ingredient amount 〇2 characteristic database 116 indicates the relative Zhi is directed to the standard state. 9, the measurement results by the measuring means to receive the communication (516, 518) Furthermore, the measurement result is normal is determined (520) in the component database 116 in FIG amount characteristic of 〇2 6, the bold frame in the allowable range. if the abnormality is, in the embodiment, it is the main computer for report (522), a command from the host computer 50 cases The processing means and the stoppage embodiment Qing Li (Cleaning) square economic Intellectual Property Office workers consumer cooperative printing and 8, the measurement result in the measuring device 9, whether normal or abnormal, or even when there is a request from the etching apparatus 1 usually the sampling results are all reflected in the database of FIG. 6 116 (524). that is, by the program to update the decision result of the decision rules based on the measurement or database, may increase the etching parameters from the monitored sense estimation accuracy of measurement information to the function of the etching result. Accordingly, the program can improve the prediction accuracy of the determination, and further, the yield of products can be improved. further, by setting the etching conditions as the measurement accuracy can be improved wafer processing corresponding In this embodiment, although the etching device has the above-mentioned database and the pre-paper size is applicable to the Chinese National Standard (CNS) specifications (210X29 * 7 mm) ~ -14- 588425 A7 B7 V. Description of the invention () 2 function, but this function can also be implemented in the host computer side is also possible to predict or functionality and integration into databases and sensors, and to link prison (Embodiment 2) The second embodiment of the present invention will be described with reference to the control flow of FIG. 7 and a part of the dielectric forward characteristics database 11 8 (etching characteristics storage database 113) of FIG. 8. General for, UHF plasma etching apparatus, wherein the power UHF Zhi affect the uniformity of etching (in the wafer plane distribution characteristic). Although typically power controlled to a certain Zhi, but not completely output for generating plasma, a portion of a dielectric reflector or the like because power is not incident processing chamber, for indicating the efficiency of the index database is often used in FIG. 8 as shown in the positive connection (tan δ). Although typically about tan 5 is constant, but the Zhi also because of changes in device status changes. Thus, the wafer in the etching process, can be predicted by measuring tan 5 etching uniformity. Measuring (704) a dielectric i.e., in the etching process of the wafer (702), the high-frequency power source connected to the positive (tan 5) of. Whereby the case can be predicted completion of the etching shape. As for the relationship between tan 5 and uniformity, can be connected to a positive reference database dielectric characteristic of FIG. 8 118 (7〇6), dielectric etch from the positive contact to determine the uniformity of the tan. 6 is outside the allowable range (7〇8 ). In FIG. 8 the positive dielectric characteristic contact database Π 8, the bold frame is allowable range. Needle wafer that out of the allowable range, the distribution of which is measured (710) requesting measurement device. Also, if not in size, but also by wafer-scale pumping this paper applies China National Standard (CNS) A4 size (297 mm 2I〇X) (Please read the notes on the back of this page and then fill in) economic order Printed by the Ministry of Intellectual Property Bureau Employee Consumption Cooperative -15- Printed by the Ministry of Economic Affairs Intellectual Property Bureau Employee Consumption Cooperative 588425 A7 __B7_ V. Description of the Invention (& Sample inspection to check normal processing parts (712). Distribution conditions are measured in addition to the usual outside the measurement point, but also by increasing the measurement position in the wafer plane be implemented. the control device 10 is accepted measurement result (714~716) to determine the measurement result is normal (718), again with reference to FIG. 8 dielectric positive contact characteristic database 118 to determine whether there is uniformity. if abnormal, in this embodiment, the main computer for reporting (720), from the host computer, for example, order the handling unit shutdown, embodiment Qing Li (Cleaning) of square and apparatus, the measurement results of the measuring means 9 regardless of normal or abnormal isobutyl, or there is a request from the etching apparatus 1, then the result of the sampling will generally be reflected in all funding Other sample handling means (Effect of the Invention library, using precision (722) to improve the prediction of the present invention can of course be applied in the plasma CVD apparatus, sputtering apparatus, ashing (ashing) means, the ion implanting device or the like ) according to the present invention, may monitor the processing conditions of the sample and processing state, performs feedback control or feedforward control sample processing apparatus or sample measurement device for. That is, since the update determination program of decision rules and database based on the measurement results of the sample , can be improved from the monitoring Zhi like push function processing of the test specimen of the results of precision thereby, it is possible to improve the prediction accuracy of the determination program, but who can improve the yield of products. Moreover, since the set to the sample processing conditions in the corresponding measurement accuracy, thus improving productivity. this paper scales applicable Chinese national standard Falcon (CNS) A4 size (210X297 mm) (please read the back of the smell of the Notes then fill out this page)
-16- 588425 經濟部智慧財產局員工消費合作社印製 A 7 B7 五、發明説明(& 圖式說明: 圖1爲表示本發明之一實施例之試料處理系統之整體 構成的方塊圖。 圖2爲圖1之實施例之功能方塊圖。 圖3爲圖1之實施例中所採用之蝕刻裝置之縱斷面圖。 圖4爲針對圖1之實施例之晶圓的測定條件的變更例的 說明圖。 圖5爲本發明之具體的實施例1的控制流程圖。 圖6爲實施例1之資料庫的例子的說明圖。 圖7爲本發明之具體的實施例2的控制流程圖。 圖8爲實施例2之資料庫的例子的說明圖。 主要元件對照表 1……真空處理裝置,2……電漿處理室,3……真空搬送 室,5......搬送裝置,7......卡厘台,9......測定裝置,10...... 控制裝置,1 1……通訊功能,5 0……主電腦,1 1 0……蝕刻 特性推測功能,1 1 1……蝕刻參數控制以及監視功能,1 1 2 ……蝕刻狀態監視用感測器,Π 3……蝕刻特性儲存資料 庫,1 1 4......蝕刻狀態判定裝置,1 2 0……測定調整功能。 本紙張尺度適用中國國家標準(CNS ) A4規格(2】0X297公釐j (請先閱讀背面之注意事項再填寫本頁)-16- 588425 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs A 7 B7 V. Description of the Invention (& Schematic Description: Figure 1 is a block diagram showing the overall structure of a sample processing system according to an embodiment of the present invention. FIG 2 is a functional block diagram of the embodiment of Example 1. FIG. 3 is a longitudinal sectional view of an etching apparatus of the embodiment of FIG. 1 of the employed. FIG. 4 is a modification of the embodiment of the wafer for the measurement condition of the embodiment of FIG. 1 Description of FIG. FIG. 5 is a control flowchart of a specific embodiment of the invention 1. FIG. 6 is a example of an embodiment of a repository in FIG. 2 specific control of the embodiment 7 of the present invention a flowchart of FIG. FIG. 8 is a repository Example 2 of the embodiment example of FIG. 1 primary table member ...... vacuum processing apparatus, a plasma processing chamber 2 ......, ...... vacuum transfer chamber 3, 5 ...... transport Device, 7 ... cali table, 9 ... measurement device, 10 ... control device, 1 1 ... communication function, 50 ... host computer, 1 1 0 …… Estimation of etching characteristics, 1 1 1 …… Etching parameter control and monitoring function, 1 1 2… Sensor for monitoring etching state, Π 3 … Etching property storage database, 1 1 4… Etching state judging device, 1 2 0… Measurement adjustment function. This paper size is applicable to Chinese National Standard (CNS) A4 specification (2) 0X297 mm j ( please read the back of the precautions to fill out this page)
-17--17-
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