TW588043B - Process for producing composite mixed ester - Google Patents

Process for producing composite mixed ester Download PDF

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TW588043B
TW588043B TW091116007A TW91116007A TW588043B TW 588043 B TW588043 B TW 588043B TW 091116007 A TW091116007 A TW 091116007A TW 91116007 A TW91116007 A TW 91116007A TW 588043 B TW588043 B TW 588043B
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TW091116007A
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Tetsu Matsumoto
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Japan Science & Tech Agency
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C67/00Preparation of carboxylic acid esters
    • C07C67/03Preparation of carboxylic acid esters by reacting an ester group with a hydroxy group
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C67/00Preparation of carboxylic acid esters
    • C07C67/08Preparation of carboxylic acid esters by reacting carboxylic acids or symmetrical anhydrides with the hydroxy or O-metal group of organic compounds

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Polyesters Or Polycarbonates (AREA)
  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)

Abstract

This invention discloses a process for producing a composite mixed ester suitable for use as a plasticizer having improved nonvolatility as compared with dibasic acid diesters which have excellent general-purpose plasticizer properties and have been used in a large amount but have come to be regarded as endocrine disruptors. The mixed ester is equal to the dibasic acid diesters in production cost and performance even when it contains none of these diesters. Also provided is a composition. Dibasic-acid diesters volatilize according to their vapor pressures, while polymers have nonvolatility and reduced toxicity according to their molecular weights. However, polymers have poor plasticizer performance. Although composite esters having an intermediate molecular weight may meet the requirement, they are difficult to produce and have poor profitability. The process comprises subjecting acids, a diol, and a terminal alcohol to dehydrating esterification and subsequently subjecting the excess alcohol to transesterification. Thus, a composite mixed ester is advantageously produced, which is a composition represented by (R(PX)1-2(AX)n-1AR) and which contains residues of the two dibasic acids bonded in such a manner that one or two residues of one of the acids and one or two residues of the other occur alternately.

Description

588043 五、發明說明(1) 技術領^ 本發明為關於雜複合酯之製造。此處所謂之複合酯為以 R(AX)nAR(n為表示}以上之正數)之組成式表示,且此式為 對比於相當於n = 1之複合_C0MPLEX ESTER(RAXAR),被認 為係以COMPOSITE ESTER型式的其他概念。 先前技術 *以下,於本說明書中,R及〇為表示一元醇(例如,辛 酉予),及?為表示二元酸(例如,a為己二酸、p為酞酸),X 為表示二醇(例如,乙二醇和丙二醇),且有時省略其中未 反應、、s i而基(羥基及羧基)、和其所酯鍵結之產物中之酯鍵 複^酯一般為以組成物之二醇二元酸終端之一元醇反應 所取得製造n_ 1〜7之聚合度不同化合物的混合物,且其 比例為隨著聚合度變多而呈比例級數性減少量之混合組成 型式被製造。關於其組成為特別根據製造方法而令其分佈 變動,故控制此分佈所製造的複合酿為與未考慮所製造 者,為不同之組成,具有控制所得製品特性之性質。 本發明為關於改良已申請之雜複合s旨的製造方法(日本 專利特開平7-330684),並且提出採用將此分佈幅度變少 之方法(日本專利特願2 0 0 1 - 1 1 9252 ),特別是可完全防止 副生成之二元酸之二酿RAR或RPR的生成或令其極微量為目 的進打製造之方法,及使用如此處理所製造之不同二種的 二兀酸、己二酸、H0C0AC00H和酞酸酐P(c〇)2〇或其他之琥 ί白酸酐8((:0)2〇等,作出組成一般式κ(ρχ)ι〜2(Ax)〇〜iAR之製588043 V. Description of the invention (1) Technical field ^ The present invention relates to the manufacture of hetero compound esters. The so-called composite ester is represented by a composition formula of R (AX) nAR (n is a positive number greater than or equal to}), and this formula is compared to the compound _C0MPLEX ESTER (RAXAR) equivalent to n = 1, which is considered to be Other concepts in the form of COMPOSITE ESTER. Prior Art * Hereinafter, in this specification, R and 0 are monovalent alcohols (for example, octyl alcohol), and? To represent a dibasic acid (for example, a is adipic acid and p is a phthalic acid), X is a diol (for example, ethylene glycol and propylene glycol), and unreacted groups are sometimes omitted (hydroxy and carboxyl groups). ), And the ester-bonded complex in the ester-bonded product is generally a mixture of compounds having different degrees of polymerization from n to 1 to 7 obtained by reacting a diol diacid terminal of the composition with a monohydric alcohol, and its A mixed composition type in which the proportion decreases in proportion to the degree of polymerization as the degree of polymerization increases. Regarding its composition, its distribution is changed according to the manufacturing method. Therefore, the composite brew produced by controlling this distribution has a composition different from that of the manufacturer without considering the characteristics of the obtained product. The present invention relates to a manufacturing method for improving the applied hybrid compound s (Japanese Patent Laid-Open No. 7-330684), and proposes a method for reducing the distribution width (Japanese Patent Laid-Open No. 2000-1 1 1 9252) In particular, it is possible to completely prevent the production of diacid RAR or RPR which is a byproduct of dibasic acid, or to make it in a trace amount for the purpose of manufacturing, and to use the two different types of dicarboxylic acid and adipic acid produced by such treatment. Acid, H0C0AC00H and phthalic anhydride P (c〇) 2〇 or other succinic anhydride 8 ((: 0) 2〇, etc., to make the composition of the general formula κ (ρχ) ι ~ 2 (Ax) 〇 ~ iAR system

588043 五、發明說明(2) 造方法及以該方法所製造之雜複合酯。 S日分子量分佈之控制和二酿之生成,首先若考慮三 成/刀C R、A、X )之酯反應: 2{R+A+X+A+R} —2RAXAR ⑴ iR+A+X+A+X+A+R}+{R+A+R}-.R{AX}2AR+RAR (2) 根據(1)式4莫耳之酸A及單醇r與2莫耳之二醇χ生成2莫 2之η 1之產物,但若⑴、以相同莫耳數之反應引起(2) 應,則為11 = 21莫耳和1莫耳之二酿。因為(1)(2)之 反應為同時引起’故即使以⑴為目的反應,亦不一定可 變=應η數目份量之RARe此副生成之二醋僅為來自目的 聚合度分岐的份量’故相反可變成對應二醋的聚合度。因 二””量分佈可抑制二'旨之生⑨,若可變成無,則 ? 之小S日衣造方法的申請(日本專利特願200 1 - 119252) 〇 / ^法具有反應樣式、和醋化時過度使用之 ==用_’則與酷化反應同時亦進行酿交換反應, 暫%々之終端和R0H之反應中變成RAR,故里结果益法 :得。本發明為發現經由限制使用_的使用 :化、到;!: : ΐ度,於複合酯和酯醇共存之條件下進行 酉曰化則可衣&为子量分佈為2以下的聚酯。 + 的方丨面“並不可能完全防止複合酯中之η值變小且減 二二Λ 經由良好控制反應莫耳比進行反應, 特別疋經由使用前述之活性觸媒,且未使用必要以上之 588043 五、發明說明(3) R0H之製造方法則可製造目的聚合度之產物,且可防止RAI? 的副生成。 於前述專利申請中,將過量之範圍規定為理論量的〇. 2 〜2倍量’但發現即使為低比例亦可在活性觸媒(日本專利 特願2 0 0 0 -1 4 7 5 5 4 )之使用下,特別是充分進行反應並且製 造有用的醋類,因此,亦關連該發明的利用。關於防止副 生成二酯的發生’由先前技術所述之理由而言,因低聚合 度之酿類大量生成至目的程度,無法完全變無,故提案酯 交換方法為以下述一般式之方法,為可製造雜複合酯之方 法(日本專利特願2 〇 〇 〇 - 1 4 7 5 5 4 )。588043 V. Description of the invention (2) Manufacturing method and hetero-complex ester manufactured by this method. Control of the molecular weight distribution on the S day and the formation of the second brew, first consider the ester reaction of 30% / knife CR, A, X): 2 {R + A + X + A + R} —2RAXAR ⑴ iR + A + X + A + X + A + R} + {R + A + R}-. R {AX} 2AR + RAR (2) According to (1) Formula 4 Mol acid A and monool r and 2 Mol glycol χ A product of η 1 of 2 moles 2 is produced, but if the reaction with the same mole number causes (2), it is 11 = 21 moles and 1 mole. Because the reactions of (1) and (2) are caused at the same time, so even if the reaction is for the purpose of ⑴, it may not be variable = the number of RARe should be equal to the number of n. Instead, it can be changed to correspond to the degree of polymerization of diacetate. Because the distribution of the amount of "two" "can suppress the birth of the two 'purpose, if it can become none, then the application of the small S Japanese clothing manufacturing method (Japanese Patent Application No. 200 1-119252) 〇 / ^ method has a reaction pattern, and Excessive use in vinegarization == Use _ 'to perform the brewing exchange reaction with the hydration reaction, and the reaction of the terminal of 和 and ROH will become RAR in the reaction, so the result is beneficial. The present invention is to discover the use of restricted use: 化, 到;! :: ΐ degree, when the compound ester and ester alcohol coexist under the conditions of 酉 化 衣 is a polyester with a sub-quantity distribution of 2 or less . The aspect of + does not completely prevent the η value in the complex ester from decreasing and decreasing by two Λ. The reaction is carried out through a well-controlled reaction Mole ratio, especially through the use of the aforementioned active catalyst, and the above necessary is not used. 588043 V. Description of the invention (3) The manufacturing method of R0H can produce the product of the desired degree of polymerization, and can prevent the by-product of RAI? In the aforementioned patent application, the range of the excess is specified as a theoretical amount of 0.2 to 2 "Amount", but it was found that even at a low ratio, it can be used in an active catalyst (Japanese Patent Application No. 20000 -1 4 7 5 5 4), in particular, to fully react and produce useful vinegars. Therefore, It is also related to the use of this invention. Regarding the reason for preventing the occurrence of by-product diesters, for the reasons described in the prior art, because a large amount of beer with a low degree of polymerization is produced to a large extent and cannot be completely eliminated, the proposed transesterification method is The method of the following general formula is a method capable of producing a heterocomplex ester (Japanese Patent Application No. 2000-147 4 55 4).

R0H + P(C0)20 —RPH -~> + H0X0H — RPX0H 2ROH + HOCOACOOH-~>mRAR~> + RPX〇H-^R(PX)nAR + ROH f +RAR (3) 即,上述之反應式為令酞酸酐與單醇反應,其次以二醇 反應’製作亦含有部分性複合酯之酞酸的酯醇。對另外製 造之過夏己二酸二酯進行添加脫醇酯交換反應,取得產 物並且將殘存之過置的一自旨R A R予以蒸發除去,則可製 造雜複合酯(式(3 ))。此時,酯交換反應之rar量若少,則 產物之聚合度上升且黏度變高,若將優良可塑性之酯類使 用目的之2.5莫耳量左右,例如於二醇成分為it丙二醇 則可‘ ie產物XK合度為1 · 4左右之優良低黏度4 5 〇厘 泊(c e n t i ρ 0 i s e )的雜複合s旨產物〇R0H + P (C0) 20 —RPH-~ > + H0X0H — RPX0H 2ROH + HOCOACOOH- ~ > mRAR ~ > + RPX〇H- ^ R (PX) nAR + ROH f + RAR (3) That is, the above The reaction formula is to make a phthalic anhydride react with a monoalcohol, followed by a diol reaction to produce an ester alcohol of phthalic acid that also contains a partial composite ester. A hetero-complex ester can be produced by adding a dealcoholic acid diester produced separately to a trans-alcoholic transesterification reaction to obtain a product and evaporating and removing the remaining excess R A R (Equation (3)). At this time, if the amount of rar in the transesterification reaction is small, the degree of polymerization of the product will increase and the viscosity will increase. If the ester with excellent plasticity is used for about 2.5 moles, for example, the diol component is it propylene glycol. The product XK has an excellent low viscosity of about 1.5 and a low viscosity of 4 5 0 centipoise (centi ρ 0 ise).

因製造方法之成分式記載於終端醇rqH為辛醇⑻η時為 〇(ΡΧρ)ι·4Α〇,因此考慮混入起因於此製造方法的R(pxpx)ARSince the composition formula of the manufacturing method is described in the case where the terminal alcohol rqH is octanol ⑻η is 〇 (Ρχρ) ι · 4Α〇, it is considered that R (pxpx) AR caused by this manufacturing method is mixed.

C:\2D-〇〇DE\91-09\91116007.ptd 第7頁 588043 五、發明說明(4) 及RPXPR做為聚合物成分。又,本發明者得知關於雜 酯,於脫水酯化反應中無法防止二酯的副生成,但經口 此生成為前提進行製造,則即使因目的而言令組不 ^亦可製造雜複合_,並且評價其性能;;優良的特 7 33 0 674 )/但疋,因為除去RAR之必要量多,故 有一減少副生成R A R量的製造技術。 此° 發明所欲解決之誤韻 * 2之複合酯為了取得具有聚合度分佈之組成物且 :二合組成物,特別將敗酸複合醋使用 : 劑日可,可塑化效率極端變差,檢討黏度低 並無法為不含高聚合度;的;合 ,“度副產物之二元酸二酷,必 2 除去上因熱分解而令製品酸值惡化, 2去乃變成令製造價格變高的要因。任何以優匕:: 境激素的問題,且不八吏用者均破要求重視環 不入古、,, 不含可塑劑。製造該等複合酯時、製造 l n 1之南分子低聚物之組成物時,若八故纟山, *終端醇而引起副酿化時,若經 故將終端醇作成盘酸的t ;又::則變成高聚合物’ 分時,益法進㈡=。醋化時’於觸媒機能不夠充 a! ”過度的控制。特別是經由利用供肖夕勰Μ 則可解讀反應,可決定符Α媒斗4 4 ^用優良之觸媒 、疋反應樣式並且成為製造優良組成物C: \ 2D-〇〇DE \ 91-09 \ 91116007.ptd page 7 588043 5. Description of the invention (4) and RPXPR as polymer components. In addition, the inventors learned that the heteroesters cannot prevent the by-product formation of diesters in the dehydration esterification reaction. However, if the production is carried out under the premise of this formation, heterocomplexes can be produced even if the group is not suitable for the purpose. And evaluate its performance; excellent special 7 33 0 674) / But, because there are many necessary amounts to remove RAR, there is a manufacturing technology to reduce the amount of by-product RAR. This ° The complex ester of the rhyme * 2 to be solved by the invention, in order to obtain a composition with a degree of polymerization distribution and a two-component composition, especially the use of rancid compound vinegar: The agent can be used every day, the plasticization efficiency is extremely poor, review Low viscosity does not mean that it does not contain a high degree of polymerization; together, "the degree of by-products of the dibasic acid is cool. It must be removed. The acid value of the product is deteriorated due to thermal decomposition. The main reason. Anyone who has the problem of environmental hormones, and no one who wants to use it, must pay attention to the importance of environmental protection, and does not contain plasticizers. When manufacturing these composite esters, the south molecular oligomers of ln 1 are manufactured. When the composition of the material is, if the old alcohol is a mountain, * terminal alcohol causes side brewing, if the terminal alcohol is made into a t acid by the reason; and :: then it becomes a high polymer. =. When vinegaring, 'the catalyst function is not enough to a!' Excessive control. In particular, the reaction can be interpreted through the use of Xiao Xi 勰 M, and the determinant A can be used as a medium. 4 4 ^ Use a good catalyst, a reaction pattern, and become an excellent composition.

C:\2D-CODE\9l-09\91116007.ptd 第8頁 588043C: \ 2D-CODE \ 9l-09 \ 91116007.ptd Page 8 588043

五、發明說明(5) 的方法。 用以解決課題支手段 即,本發明為由於1 6 0 °C以下之反應溫度令第一之一一 酸、過剩量之二醇及一元醇反應之第一階段(此階段為八 主反應以1/2〜2/3左右進行為佳)、令另外之第二之二: 酸與一元醇以當量比大約1 : 1反應之第二階段(此階段為 除去過虿使用之二醇,於0.2〜lOmmHg之減壓下進行為 佳)、令該第一階段與該第二階段之產物反應之第三階段 (此階段為使用於反應莫耳當量合併追加二醇且相對於萨 使用過量醇,進行脫水酯化反應,並且充分降低酸值進^于 酯化為佳)、令第三階段之產物於減壓下進行酯交換反鹿^ 之第四階段(此階段為於第三階段之產物中殘存過量,^ 令醋化生成之酯醇與主成分反應為其目的)所構成之組 式1^(?乂)1〜2(八乂)(]〜1八8(式中,^為一元醇,人及?為二元酸^ 為表示二醇’省略酯鍵結之記載)所示之雜複合酯的製造 方法。此雜複合酯可經由在對酸過量之醇成分與酸之"間4進 行脫水酯反應令酸值降低,並由對應過量之二醇成分^成 或殘存之酿醇與主生成酯之間,進行酯交換反應而生成。 尚’雜複合醋之組成式為表示成分之比例,並非表示八 的排列。 77 又,本發明為組成式以1^)1〜2(八)〇()〜1^^(式中,1^為一元 醇、A及P為二元酸,X為表示二醇,省略酯鍵結之記載)所 示之雜複合i旨’為不含ρχρχ構造之雜複合醋。又,該雜複 合酯為不含或僅微量含有RAR、RPR &RAX。5. Method of Invention Description (5). The means to solve the problem is that the present invention is the first stage of the reaction of the first mono-acid, excess diol and mono-alcohol due to the reaction temperature below 160 ° C (this stage is the eight main reaction to The second stage is the second stage: the second stage of the reaction between the acid and the monohydric alcohol in an equivalent ratio of about 1: 1 (this stage is to remove the diol used in the process, and It is better to carry out under reduced pressure of 0.2 ~ 10mmHg), and the third stage of reacting the first stage with the products of the second stage (this stage is used for the reaction of molar equivalents combined with additional diols and the use of excess alcohol with respect to Sa , Carry out dehydration esterification reaction, and fully reduce the acid value into the esterification is better), the third stage of the product under reduced pressure transesterification anti deer ^ the fourth stage (this stage is in the third stage Excessive residues in the product, ^ make the ester alcohol generated by acetic acid react with the main component for the purpose) of the formula 1 ^ (? 乂) 1 ~ 2 (Ya 乂) () ~ 1 八 8 (where, ^ It is a monohydric alcohol, human and? Are dibasic acids, ^ is a diol, and the description of the ester compound is omitted.) This hetero-complex ester can be dehydrated by reacting the excess alcohol component of the acid with the acid to reduce the acid value, and is formed from the corresponding excess diol component or the remaining brew alcohol and the main product. The esters are produced by transesterification reaction. The composition formula of the 'hetero-complex vinegar' is the ratio of the components, not the arrangement of eight. 77 In the present invention, the composition formula is 1 ^) 1 ~ 2 (eight). () ~ 1 ^^ (wherein 1 ^ is a monohydric alcohol, A and P are dibasic acids, X is a diol, and the description of the ester bond is omitted) The hetero compound i is shown to have no ρχρχ structure Mixed with mixed vinegar. The hetero-complex ester contains no or only a small amount of RAR, RPR & RAX.

588043 五、發明說明(6) 、上述第一之二元酸以己二酸、上述第二之二元酸以酞酸 為佳。又,上述二醇以碳數2〜6個之二官能性醇類或碳數 6個以下之聚伸烷基二元醇為佳,例如,丙二醇與1 2、 1 3、1 4 - 丁二醇、二丙二醇之混合二醇。 發明之實施形熊 敘述本發明製造方法之各階段。 弟 Ρ白又·右弟一之一元酸(Α例如為己二酸)於過量一醇 (X)存在下脫水酯化反應於比通常更低溫(丨6 0它以下,較+ 佳為140〜150 °c )下進行,則生成許多AX。於此類條件 下’將一元醇(R)以少量添加進行反應。進行2/3〜3/4之 反應後,添加觸媒,並升溫,於1 9 0〜2 1 0 °C進行酯脫水酯 化,令酸值完全下降,取得不含有第一之二元酸(己二酸) 之二酯(RAR)之由二醇二酯(χΑχ)及酯醇(RAX)所構成的混 合產物。此階段通常為減壓,故將未反應之二醇(χ)和一 元醇(R )除去。 此階段中,R為對X優先反應,具根據其使用量決定產物 之組成,而過剩使用的X為於低溫〇, 2〜20mmHg之減壓下除 去。此溫度為以壓力所決定之壓力儘可能低者較為有效 果,但若嘗試完全除去X,則XAX變成脫ΧΑΧΑΧ且聚合度上 升,於通常條件下產物變成Χ(ΑΧ)ι⑽〜】4,故為不佳。又 第一階段:另外’令第二之二元酸(ρ例如為酞酸軒)與終 端释(R)大約以1 : 1進行無水物反應,取得第二之二元酸 (酞酸)之單酯(RP)。 ^ 第二階段··若將第二階段之產物添加至第一階段之反濟588043 5. Description of the invention (6), the first dibasic acid is preferably adipic acid, and the second dibasic acid is preferably phthalic acid. The diol is preferably a bifunctional alcohol having 2 to 6 carbon atoms or a polyalkylene glycol having 6 or less carbon atoms. For example, propylene glycol and 1 2, 1 3, 1 4-butane A mixed diol of alcohol and dipropylene glycol. Embodiment of the Invention The shape of the bear of the present invention will be described. Brother Bai Bai · Youyi monobasic acid (A is for example adipic acid) in the presence of excess monoalcohol (X) dehydration esterification reaction at a lower temperature than usual (丨 60 below it, more preferably + 140 ~ 150 ° c), many AX are generated. Under such conditions, the monohydric alcohol (R) is added in a small amount to react. After the reaction of 2/3 ~ 3/4, the catalyst is added, and the temperature is increased, and the ester is dehydrated and esterified at 190 ~ 2 10 ° C, so that the acid value is completely reduced, and the first dibasic acid is not contained. (Adipic acid) diester (RAR) A mixed product consisting of a glycol diester (χΑχ) and an ester alcohol (RAX). This stage is usually reduced in pressure, so unreacted diols (χ) and monoalcohols (R) are removed. In this stage, R is a preferential reaction to X, and the composition of the product is determined according to the amount used, and the excess X is removed under a reduced pressure of low temperature of 0.2 to 20 mmHg. This temperature is more effective if the pressure determined by the pressure is as low as possible, but if you try to completely remove X, XAX will become de-XΑχΑχ and the degree of polymerization will increase. Under normal conditions, the product will become χ (ΑΧ) ι ~~ 4 As bad. And the first stage: In addition, the second dibasic acid (ρ is, for example, phthalic acid) and the terminal release (R) are subjected to an anhydrous reaction at about 1: 1 to obtain the second dibasic acid (phthalic acid). Monoester (RP). ^ Second stage ... If the products of the second stage are added to the relief of the first stage

588043588043

588043 五、發明說明(8) 個組成之混合物。特別以ρχρχ構造之副產物最終記載之化 合物為根據其生成而令其份量所對應之黏度急速增加,但 於S旨交換反應時,對比於與RA之反應,與Rp之反應為反應 溫度高,且RA構造者為優先反應,故參與反應之該主產物 中之RAXPR比例愈多,則變成愈低黏度的组成物。 此組成物為改變酞酸與己二酸之組成比例即可製造任意 物貝,但相比於己二酸,酞酸為較低價袼,只要可對應黏 度,則分子中之酞酸單位愈多則為愈佳的製品。 根據本發明方法可作成雜複合自旨,經由作成二種酸 互結合之主要PXAX構造的雜複合酿,則可製造聚合度高: 不含聚酿構造,且完全不具有或僅極少量具有献酸 為立體障礙之PXPX構造的雜複合酿,且可判定其黏度成 40 0一〜600厘泊左右之低黏度複合酯。於酞酸單位多之直 一 =S: S曰* ’可兀全解決使用做為可塑 之對西 量的對揮發性,且可塑性能為以黏度有些許, 尚:=與起因於構造所改善之二酿為同等程度,經由: 二兀U己二酸合併具有柔&性且大幅改善其耐水性直鏈 經ΐ酞酸合併具有耐候性並可使用做為優良的可塑劑且 本發明為關於被期待具有做為可塑性之性能 Α : 一 70醇之四成分所構成,主i 2 互:合並以一般式R(PX)1〜2 要 mr使用令己二酸之二醇二隨及終端單醇部λ i元=加對應於反應莫耳量之二醇所製造的酿醇乂 —錢酐所得之單酿反應’作成雜複合醋及醋: 經·由588043 V. Description of invention (8) A mixture of components. In particular, the compound finally recorded as a by-product of the ρχρχ structure has a rapidly increasing viscosity corresponding to its weight according to its formation. However, in the exchange reaction of S, the reaction temperature with Rp is higher than the reaction with Rp. And the RA constructor is a priority reaction, so the more the RAXPR ratio in the main product participating in the reaction, the lower the viscosity composition. This composition can be used to make any shellfish by changing the composition ratio of phthalic acid and adipic acid. However, compared to adipic acid, phthalic acid has a lower valence. As long as it can correspond to the viscosity, the phthalic acid unit in the molecule will increase. Many are better products. According to the method of the present invention, it is possible to make a hybrid compound, and by making a hybrid compound brewing the main PXAX structure with two kinds of acids mutually combining, a high degree of polymerization can be produced: it does not contain a polymer brewing structure and has no or only a small amount The acid is a hybrid compound of PXPX structure with steric disorder, and it can be judged that the viscosity is a low-viscosity compound ester of about 400-600 centipoise. There are many units of phthalic acid = S: S said * 'Can be used to solve the problem of plasticity vs. western volume and volatility, and the plasticity is a little bit viscous. The second brewing is of the same degree, and the combination of the adipic acid and adipic acid has softness and greatly improved its water resistance. The linear phthaloic acid has weatherability and can be used as an excellent plasticizer. The present invention is Regarding the properties expected to have plasticity A: It is composed of four components of 70 alcohols, the main i 2 is mutual: combined with the general formula R (PX) 1 ~ 2, and mr is used to make the adipic acid diol two follow the terminal Mono-alcohol part λ i-element = Mono-brewing reaction obtained by adding mellow alcohol produced by mol of diol corresponding to the molar amount of reaction-citric anhydride to make hetero-complex vinegar and vinegar:

C:\2D-C0DE\91-09\9lll6007.ptd 第12頁 588043 五、發明說明(9) 酯交換反應,作成目的之雜複合酯。經由此方、去 ^曰 供複合S旨所不能之令副產物酸二S旨生成極微旦 了 k 的製造方法。 > 里之效率優良 關於一般式IKPXWAXXyAR,R(PX)1〜2a〇為音匕 RPXAXPA和RPXA0的任意混合物,(AX)^為2以每f心、 ^ a χαχ 〇〇% ^ ^ 11 ± ^ ^ ^, ν!Λζ0" *C: \ 2D-C0DE \ 91-09 \ 9lll6007.ptd Page 12 588043 V. Description of the invention (9) Transesterification reaction to make the target hetero complex ester. By this method, the method for producing the by-product acid diS, which is impossible for complex S, has been made, and the manufacturing method of k is extremely small. > The efficiency is excellent. Regarding the general formula IKPXWAXXyAR, R (PX) 1 ~ 2a〇 is an arbitrary mixture of sound RPXAXPA and RPXA0, and (AX) ^ is 2 at every f center, ^ a χαχ 〇〇% ^ ^ 11 ± ^ ^ ^, ν! Λζ0 " *

其純度聚合度以ΑΧΑΧΑ之混入比例所計算之數A : T m (Αχ)單位增加。零為完全1〇〇%理論值以_子合’m 比例增加部分表示之數值。 〒之AX 此組成為含有極微量的高聚合物,而全組成 中酞酸1以上以2個己二酸i以上2個的組成物成且:乂::子 方法為幾乎不含PXPX的組成物。此類組 戶ΠΪ之其他方法’特別是可根據反應比例之:ΪΓ方 法:無特別限定。使用駄酸和終端醇及::二方 ,並以醋交換反應取得含有PXPX構造彳曰不含(PX)uu 產物之方法已於先前申过r 口士 *再&彳一不3(ρχ)3以上之 又,雜複合酿於本荦專利特願2000~ 1 47554)。 =〇. 3以上η = 〇· 3以下之έ \樣式之記載為WR(PX)m(AX)nA〇m 7-330 6 84 ),與此(Ρχ) f成物中請(日本專利特開平 全組成比例予以平均,1、成比例為完全不含者之混合物以 保持優良性能之耐水性砰估〇. 3以上組成物之性能,顯示 數字具有可在此範圍。本案組成物雖以雜複合酯型式之 個以上之完全的』複2工能f ’但關於(PX)為必定含有1 聚合物,對比於本案2隨’前者為以聚合物所說明的無規 且成物為關於以交互聚合聚合物為主 mlm C:\2D-OODE\9I·〇9\9] I I6007.ptd 苐〗3頁 588043 五、發明說明(ίο) 的複合S旨組成物。使用R P X並依據本案相同方法進行脫水 酯化反應,其次依據過量醇之酯交換反應方法,因無法完 全防止己二酸二酯的副生成,故未詳細記載,但關於本案 製造以?\)1〜2(八$)()〜^1^之製造方法並無特別限定。 實施例 以下,以實施例證明本發明,但並非意圖限定本發明。 以終端醇使用2-乙基己醇(辛醇、以〇或OOH之記號記載)並 以製ie 0 ( P Xp )丨5 A 0為目的之實驗室規模反應為例,並且說 明如下。The degree of purity polymerization is increased by the number A: T m (Αχ) unit calculated by the mixing ratio of AXAX. Zero is exactly 100% of the theoretical value. The value is expressed in proportion to the increase in _ZiHe'm. AX of AX This composition contains a very small amount of high polymer, and the total composition of phthalic acid 1 or more is composed of 2 or more adipic acid i or more and: 乂 :: sub-method is a composition containing almost no PXPX Thing. Other methods of such a group ΠΪ may be based on the reaction ratio: ΪΓ method: there is no particular limitation. The method of using acetic acid and terminal alcohol and :: two parties, and using vinegar exchange reaction to obtain the structure containing PXPX, that is, containing no (PX) uu products, has been previously applied. R Oral * * & 彳 一 不 3 (ρχ ) 3 or more, hybrid compound brewed in the Japanese Patent Patent No. 2000 ~ 1 47554). = 0.3 or more η = 0.3 or less \ The description of the style is WR (PX) m (AX) nA〇m 7-330 6 84), and please refer to the product of (Pχ) f (Japanese Patent Special) The total composition ratio of Kaiping is averaged. 1. The ratio is a mixture that does not contain at all to maintain excellent performance. The performance of the composition above 0.3 is shown, and the figures have this range. Although the composition in this case is miscellaneous The compound ester type has more than one complete "complex function f", but (PX) must contain 1 polymer, compared with 2 in this case, the former is random and the product is described as a polymer. The cross-polymerized polymer is mainly mlm C: \ 2D-OODE \ 9I · 〇9 \ 9] I I6007.ptd 3〗 3 588043 V. Compound S composition of the invention description (ίο). Use RPX and the same according to this case The method is to carry out dehydration esterification reaction, followed by the transesterification reaction method of excess alcohol, because it is not able to completely prevent the by-product of adipic acid diester, so it is not described in detail, but what about the production of this case? 1) 2 (eight $) The manufacturing method of () ~ ^ 1 ^ is not particularly limited. Examples Hereinafter, the present invention is illustrated by examples, but it is not intended to limit the present invention. A laboratory scale reaction using 2-ethylhexanol (octanol, denoted by 0 or OOH) as the terminal alcohol and the purpose of preparing ie 0 (P Xp) 5 A 0 is taken as an example and described below.

將己二酸1莫耳(146克)及1,2-丙二醇(丙二醇,縮寫為 ΗΟΧρΟΗ)2·5莫耳(190克’比必要量過剩1莫耳)放入脫水酉旨 反應用之1公升三口反應器,並於減壓下進行氮取代,其 次加入少量2 0毫升做為共沸溶劑的甲苯,並於丨4 〇〜丨6 〇它 加熱祝拌,開始脫水醋化反應。由9毫升之水鶴出至2 7毫 升之水的流出之間,少量添加2 —乙基己醇〇 · 5莫耳(6 5 克),進行醋化反應,並將餾出之二醇一邊返回反應器一 邊進行反應。因為丙二醇為與水共沸餾出,故1莫耳量為 過剩’以共/弗館出之水為3 〇〜4 〇 %之水溶液。添加終了 ^ 認顧出2 7毫升水,並加入另外調整之鈦觸媒2毫莫耳(四丁 氧基欽0· 7克量)且將反應溫度上升至18〇〜19〇 〇c,繼續脫 水醋化反應。1〜2小時後反應終了,進行下一段反應。 因為於1 9 0 °C下將過量之丙二醇蒸餾除去,故若可同時 測定酸值’則可以高速液體層析(HPLC)測定成分二醇隨 HOXpAXpOH、醋醇〇AXp〇H之純度且同時測定H〇Xp〇H的殘存Put 1 mole of adipic acid (146 g) and 1,2-propanediol (propylene glycol, abbreviated as ΗΟχρΟΗ) 2.5 moles (190 grams, 1 mole more than necessary) into the dehydration reaction 1 A three-liter liter reactor was replaced with nitrogen under reduced pressure, followed by the addition of a small amount of 20 ml of toluene as an azeotropic solvent, and it was heated and stirred at 400-600, and the dehydration and acetation reaction was started. From 9 ml of water to the outflow of 27 ml of water, a small amount of 2-ethylhexanol 0.5 mol (65 g) was added to carry out the vinegarization reaction. Return to the reactor to perform the reaction. Since propylene glycol is distilled azeotropically with water, the amount of 1 mol is excessive, and the water produced by the co-emulsion is an aqueous solution of 30% to 40%. At the end of the addition ^ Recognize 27 ml of water, add another adjusted titanium catalyst 2 millimoles (tetrabutoxycin 0.7 g amount) and increase the reaction temperature to 180-1900c, continue Dehydration reaction. The reaction is completed after 1 to 2 hours, and the next reaction is carried out. Since excess propylene glycol is distilled off at 190 ° C, if the acid value can be measured at the same time, the purity of the component diol with HOXpAXpOH and acetol 〇AXp〇H can be measured by high-speed liquid chromatography (HPLC) and measured simultaneously. Residual of H〇Xp〇H

C:\2D-CODE\91-09\91116007.ptd 第14頁 588043 五、發明說明(11) 量,取得下一段反應時的計算基礎數據。目的產物為二醇 二酯0 · 5莫耳和酯醇0 · 5莫耳。此反應中,若辛醇之反應為 急速添力口,則副生成二酉旨D 0 A,故必須以不會生成d 〇 A之程 度添加。更且,己二酸與二醇之反應產物Αχ為以逐次反應 生成ΑΧΑ或ΑΧΑΧ,故必須於X過量存在下進行反應。為了控 制此情況,必須選擇溫度下降反應為緩慢進行的1 4 〇〜1 6 〇 °C溫度。此反應於己二酸為以無觸媒反應2〜4小時。丙二 酉手若超過1 5 0 °C則與水共沸且迅速被蒸餾除去,故過剩量 為依反應溫度而改變,因此,校正算出餾出部分且同時於 反應器中循環使用。於過剩量少且反應進行急速之情形、 中,取得二醇二酯聚合物Η0(ΧρΑ)ηΧρ0Η ,且„值為14左右 以上^故可依HPLC確認。另一方面,將反應物於減壓下除 去二醇並由殘存之產物重量經由計算則可算出η聚合度 之值。經由減壓濃縮令殘留產物之理論重量為289克且取 得大約接近的產物,但285克則組成為與〇 5〇Αχ〇Η& 〇·447ΗΟ(ΧΑ)112Χ〇Η之混合物所計算。 0ΡΗ之生成反應(第二段反應):於酞酸C: \ 2D-CODE \ 91-09 \ 91116007.ptd Page 14 588043 V. Description of the invention (11) The quantity, to obtain the basic calculation data for the next reaction. The target products are diol diester 0.5 mole and ester alcohol 0.5 mole. In this reaction, if the reaction of octanol is a rapid addition, dioxin D 0 A is by-produced. Therefore, it must be added to such an extent that d 0 A will not be formed. Furthermore, the reaction product Ax of adipic acid and a diol is to form AAXA or AAXAX by sequential reaction, so the reaction must be performed in the presence of an excess of X. In order to control this, the temperature-decreasing reaction must be selected to a temperature of 1 40 to 16 ° C, which proceeds slowly. The reaction with adipic acid is a non-catalyst reaction for 2 to 4 hours. If the dioxin is above 150 ° C, it will be azeotroped with water and quickly removed by distillation. Therefore, the excess amount will change depending on the reaction temperature. Therefore, the distillate fraction is corrected and recycled in the reactor at the same time. In the case where the excess amount is small and the reaction proceeds rapidly, the diol diester polymer Η0 (χρΑ) ηχρ0Η is obtained, and the value is about 14 or more ^, so it can be confirmed by HPLC. On the other hand, the reaction product is decompressed. After removing the diol and calculating the value of the η polymerization degree from the weight of the remaining product, the theoretical weight of the remaining product was reduced to 289 g and approximately the same product was obtained by concentration under reduced pressure, but the composition of 285 g was equal to 0.05. Calculated by a mixture of Αχ〇Η &〇; 447ΗΟ (ΧΑ) 112χ〇Η. The reaction of the formation of OPH (second stage reaction): in phthalic acid

和2-乙基己醇} 5莫耳(195 5 ) φ ★ ^吳斗充J 1 cn ^ 。n。、 中加入做為稀釋溶劑的甲苯 150克’並於1〇〇 c以下之溫度攪採丨士 〇此及廡盘於為cQ立k Γ 小時進行無水物反應 此反應為如熱反應且產物為酞酸單辛酯 但反應溫度為於途中發熱且急速上 .1 稀釋液時則特別變成UOt:以上,古且依據反應量而無 生成献酸二辛酯D0P ’且亦影響酞酸:::之J =副 物及酞酸殘存。無水物之殘存:之拔屯度’使付無水 成為觸媒活性降低之原And 2-ethylhexanol} 5 mol (195 5) φ ★ ^ 吴 斗 充 J 1 cn ^. n. Add 150 grams of toluene as a diluting solvent, and stir at a temperature below 100 ° C. This and the pan are subjected to an anhydrous reaction at a temperature of cQk, and the reaction is as thermal and the product is Phthalic acid monooctyl ester, but the reaction temperature is hot on the way and rapidly increased. 1 When diluted, it turns into UOt: above, and it does not produce dioctyl acid dopate D0P 'based on the reaction amount and also affects phthalic acid ::: J = by-products and phthalic acid residues. Residuals of Anhydrous: The degree of pullout ’makes Fu Anshui the cause of reduced catalyst activity

C:\2D-CODE\91-09\9lll6〇〇7.ptd 第15頁 588043C: \ 2D-CODE \ 91-09 \ 9lll6〇〇7.ptd Page 15 588043

因,特別疋與一醇之反應,可作成酜酸二醇二酯H Q χ ρ χ Q Η 並於下一段反應時變成ΡΧΡΧ且成為黏度上升之原因,故期 望儘可能取得高純度0ΡΗ。0ΡΗ之反應量為根據前述二醇二 酉旨及S旨醇之純度而決定。Because of the reaction between amidine and monoalcohol, it is possible to form a glycolic acid glycol diester H Q χ ρ χ Q Η, which will become PXPX and cause the viscosity to increase in the next reaction, so it is expected to obtain as high purity OPP as possible. The reaction amount of OPH is determined based on the purity of the above-mentioned glycol diamine and S alcohol.

使用0ΡΗ反應液1· 30莫耳量( 490克),放入2公升三口反 應,添加前述己二酸1莫耳反應物且攪拌令殘存之無水 物與觸媒溶合後,再添加2〜5毫莫耳量之觸媒液。活化觸 媒為經由在曱笨、少量丙二醇、或辛醇中溶解四烷氧基 鈦,並添加鈦莫耳量4〜20倍莫耳量之水溶性二醇與水之 混合液並進行混合反應,作成活化之觸媒(日本專利特願 2 0 0 0 - 1 47554 )。若於190〜21(TC進行脫水酯化反應,則酸Use 1.30 moles (490 grams) of OPP reaction solution, put 2 liters in three mouths, add the 1 mole of adipic acid reactant, and stir the remaining anhydrous substance to dissolve with the catalyst, then add 2 ~ 5 millimoles of catalyst solution. The activation catalyst is prepared by dissolving titanium tetraalkoxide in ammonium, a small amount of propylene glycol, or octanol, and adding a mixed solution of water-soluble diol and water in a molar amount of 4 to 20 times the molar amount of titanium, and performing a mixing reaction. To make an activated catalyst (Japanese Patent Application No. 2000-147554). If the dehydration esterification reaction is carried out at 190 ~ 21 ° C, the acid

值於一級反應中降低且其半衰期為15〜25分鐘。又,於酸 畺降低速度丨叉且反應速度停滯之情況,前述二醇二酯製造 時聚合度高且殘存之二醇為被除去,且全醇濃度變低。理 論量為令0Η量由反應量至過剩〇· 1莫耳,反應為確實進行 變成低酸值酯混合物。酸值下降之產物為經由關閉迴流開 口部,並將器内慢慢減壓蒸除餾出物。將共沸用所添加之 曱苯及其次殘存之揮發部分、與酯交換反應所生成之2—乙 基己醇除去。對應於此除去進行酯交換反應,最後以反應 态/皿度210C、減壓度2〜1 〇mmHg終了反應,但為了令其完 全’故亦包含除去副生成的D〇A並下降至〇· 2mmHg為佳,於 低減壓條件下之加熱攪拌,確認揮發部分的混在量。 生成辛醇之理論量為以二醇對應〇H過剩量之份量, 為〇·1莫耳,除去13克, ’The value decreases in the first order reaction and its half-life is 15-25 minutes. In addition, in the case where the acid is reduced in speed and the reaction rate is stagnated, the degree of polymerization and the remaining diol are removed during the production of the glycol diester, and the total alcohol concentration is reduced. The theoretical amount is to change the amount from 0 to over 0.1 mol in excess, and the reaction is carried out to become a low acid value ester mixture. The product with a reduced acid value was obtained by closing the reflux opening and slowly distilling off the distillate in the vessel. The azeotrope was added with xylene and its remaining volatiles and 2-ethylhexanol produced by the transesterification reaction. The transesterification reaction was performed in response to this removal, and the reaction was finally ended in a reaction state of 210C and a decompression degree of 2 to 10 mmHg. However, in order to make it complete, it also includes the removal of by-product DOA and drops to 0. 2mmHg is preferred. Heat and stir under low pressure to confirm the mixing amount of the volatile portion. The theoretical amount of octanol produced is the amount of diol corresponding to the excess amount of 0H, which is 0.1 mole, removing 13 grams, ’

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第17頁 588043 五、發明說明(14) ----- 因為二醇二酯之莫耳數變少,故予以校正計算〇 ( ) (AX)G G5A0分子量661、莫耳數〇· 95莫耳之組成式。1 、所製造之雜複合酯主要為交互複合酯,且鄰接酸之結合 為雜酸ΡΧΑ的構造,肖別以ρχρ所示之酜酸單獨以複合酿^ 最低亦為7 0 0厘泊的高黏度酯,故經由極力抑制其生成, 則可作成控制產物黏度上升之有用的酯。另一方面,特別 是於二醇二酯製造時,與殘存二醇之反應則具有副生成 0ΡΧ0Η的可能性,因為於酯交換反應中生成〇ρχρχ,故與具 有0ΑΧ終端之複合酯的混合為佳,且此時變成並可抑 制黏度之上升。因此,所使用之己二酸的二醇酯與酯醇比 為1 : 1,且亦可為9: 1至1 :9,此時之ΟΡΗ反應量為使用不同 的化學量論量,且產物組成之(ΡΧ)聚合度1〜2乃為取得本 發明有用之低黏度產物的要因。 另一方面,(ΡΧ)η之聚合度為1以下之產物,無法選擇性 作成直鍵一元酸的單,且副生成二醋,並必要以除去步 驟。0ΡΗ可部分性代替直鏈脂肪酸,但亦可利用無水物且 作成單酯型式供使用。此方法為以二醇二酯與酯醇1 : 9製 造0· 1 Η0ΧΑΧ0Η和0· 9 0ΑΧ0Η為目的,與1莫耳之όρη的反應 為 0.1 ΟΡΧΑΧΡΟ + 0.8 ΟΡΧΑΟ + 0.1 0ΑΧ0Η — 0.1 ΟΡΧΑΧΡΟ+0.7 ΟΡΧΑΟ+Ο·1 0ΡΧΑΧΑ0 或、 0.1 OPXAXOH + 0.9 OPXAO-O.l ΟΡΧΑΧΑΧΡ0 +〇. 8 0ΡΧΑ0 此反應之產物為4〜6種產物的混合物,取得組成接近 (ΚΡΧΧ.οΑ0的產物。實際反應中,於製造己二酸酯酵時即Page 17 588043 V. Description of the invention (14) ----- Because the mole number of the diol diester becomes smaller, it is corrected and calculated. (()) (AX) G G5A0 molecular weight 661, mole number 0.95 Mo The composition of the ear. 1. The hetero-complex esters produced are mainly cross-complex esters, and the combination of adjacent acids is the structure of the heteroacid PχΑ. The acetic acid shown by ρχρ is compounded separately. The lowest is also as high as 700 centipoise. Viscosity ester, so by suppressing its production as much as possible, it can be used as a useful ester to control the increase of product viscosity. On the other hand, especially in the manufacture of glycol diesters, the reaction with residual diols may have the possibility of by-product OPX0Η, because 〇ρχρχ is generated in the transesterification reaction, so the mixing with the complex ester with 0AX terminal is It is good, and at this time, it can suppress the increase in viscosity. Therefore, the diol ester to ester alcohol ratio of adipic acid used is 1: 1, and it can also be 9: 1 to 1: 9. At this time, the reaction amount of 〇ΡΗ is using different stoichiometry, and the product The composition (PG) polymerization degree 1 to 2 is a factor for obtaining a low viscosity product useful in the present invention. On the other hand, a product having a degree of polymerization of (PX) η of 1 or less cannot selectively form a single unit of a linear monobasic acid, and diacetic acid is formed as a by-product, and it is necessary to remove the step. OPH can partially replace straight-chain fatty acids, but it can also be used in the form of monoesters using anhydrous substances. The purpose of this method is to produce diol diol diester and ester alcohol 1: 9 to produce 0.1 Η0 × Αχ0Η and 0.9 ΑΑχ0Η, and the reaction with 1 mole is 0.1 ΟΡχΑχΡΟ + 0.8 ΟΡχΑΟ + 0.1 0Αχ0Η — 0.1 〇ΡχΑχΡ + 0.7 〇ΡχΑΟ + Ο · 1 0ΡΧΑχΑ0 or 0.1 OPXAXOH + 0.9 OPXAO-Ol ΟΡχΑχΑχΡ0 + 0.80 PPXΑ0 The product of this reaction is a mixture of 4 to 6 products, and the product with a composition close to (κΡχχ.οΑ0. In the actual reaction, in the production of Diesterase

588043 五、發明說明(15) 使嚴密進行,亦無法防止D 0 A為部分性生成,並不必要將 其除去,且產物之反應莫耳數為比理論量更少,其結果11 值為大於1且0ΡΗ反應量亦必須減少。除去d〇A的必要性乃 成為含有揮發部分之產物的製造條件。 苐二方法為過$使用0ΡΗ使用量,且添加對應過剩量之 二醇Η0Χ0Η並且進行脫水酯化反應之方法。若以前述反應 例示,則為使用酞酸酐1 · 6莫耳(2 3 7克)和2 -乙基己醇(2 0 8 克)製造1.6莫耳份S之欧酸單S旨0ΡΗ,使用同前述處理所 製造之己二酸酯,並添加二醇酯0.424110^/:^ 18Χρ〇Η及 〇 · 5醋醇0 Α Χρ 0 Η之1對1混合反應液(以重量法表示聚合 度)’且於2公升反應器中開始脫水g旨化反應,添加對應 0ΡΗ過剩量份量之0.16莫耳(12·2克)之12-丙二醇,再製造 活化觸媒時,追加使用0 · 1莫耳7. 6克之丙二醇並進行反 應。即,於7·6克中加入溶解四丁氧基鈦1.7克(5毫莫 耳)’並添加乙·一醇1克水1克之混合液且揽摔生成的活化 觸媒,於1 6 0〜2 1 0 °c進行脫水酯化並隨著酸值降下最後追 加6 · 1克之丙二醇並進行g旨化,反應為以1 5〜2 5分鐘之半 衰期速度進行,且於2〜3小時後則可令酸值0 · 1以下。 其次將反應器減壓且最後為2〜0 · 2 m m H g,除去揮發成分 並且共同除去酯交換反應所生成的辛酵,確認無d〇a且終 了反應。將產物冷卻至1 〇 〇。(3且加入少量水和稀釋溶劑並 攪拌加入活性白土,吸附殘留觸媒,過濾除去白土和觸媒 並再於減壓下加熱除去揮發成分,取得產物6 7 5克。所得 之雜複合酯黏度為2 0 °C下5 2 0厘泊之低黏度產物,由於經588043 V. Description of the invention (15) It can be carried out closely, and it cannot prevent D 0 A from being partially formed, and it is not necessary to remove it. The reaction Molar number of the product is less than the theoretical amount. The result 11 value is greater than The reaction volume of 1 and OP must also be reduced. The necessity of removing doa is a manufacturing condition for a product containing a volatile portion. The second method is a method in which the amount of OP is used, and a corresponding excess of diol (0 × 0) is added and a dehydration esterification reaction is performed. If the foregoing reaction is exemplified, 1.6 mol parts of phthalic acid S, OPOH, are produced using 1.6 mol (2.77 g) of phthalic anhydride and 2-ethylhexanol (208 g). The adipate produced by the same treatment, and the glycol ester 0.424110 ^ /: ^ 18 × ρ〇Η and 0.5 acetol 0 Α χρ 0 0 1 to 1 mixed reaction solution (the degree of polymerization is expressed by weight method) 'And start the dehydration reaction in a 2 liter reactor, add 0.16 mol (12 · 2 g) of 12-propanediol corresponding to the excess amount of OPH, and use an additional 0.1 mol when activating the catalyst 7.6 grams of propylene glycol and reacted. That is, to 7.6 g, dissolve 1.7 g (5 mmol) of titanium tetrabutoxide, and add 1 g of water and 1 g of a mixture of ethyl alcohol and 1 g of water, and activate the catalyst. Dehydration and esterification at ~ 2 1 0 ° C, and finally with an increase in acid value of 6.1 g of propylene glycol and g conversion, the reaction is performed at a half-life rate of 15 to 25 minutes, and after 2 to 3 hours You can make the acid value below 0 · 1. Next, the reactor was depressurized and finally 2 to 0.2 mm Hg, the volatile components were removed, and the cyanolytic enzymes produced by the transesterification reaction were removed together. It was confirmed that no d0a was present and the reaction was terminated. The product was cooled to 100. (3) Add a small amount of water and dilution solvent and stir to add activated clay, adsorb the residual catalyst, filter to remove the clay and catalyst, and then remove the volatile components by heating under reduced pressure to obtain 675 g of the product. Viscosity of the obtained hybrid composite ester It is a low viscosity product of 5 2 0 centipoise at 20 ° C.

C:\2D-CODE\91-09\91116007.ptd 第19頁 588043C: \ 2D-CODE \ 91-09 \ 91116007.ptd Page 19 588043

過先前的實驗,故使用做為聚氣乙烯之 性之耐水性耐候性優良並且揮發減少量幾乎變無並可用 做為非揮發性的可塑劑,此亦可由先前報告之結果(曰本 專利特開平7-3 3 0 684記載)予以判斷。 此反應為根據 1.6 ΟΡΗ + 0.42 ΗΟΧ(ΧΑ)1]8〇Η + 〇.5 ΟΑΧΟΗ + 0.26 Η0Χ0Η 酯化為 〇·42 ΟΡΧ(ΑΧ)118Ρ〇 + 〇·5 ΟΡΧΑΟ + 0.26 ΟΡΧΟΗ — 下一段交換反應為 〇·42 ΟΡΧ(ΑΧ)118Ρ〇 + 〇·24 ΟΡΧΑΟ + 0.26 0ΡΧΑΧΡ0 或 酯化為 〇·32 ΟΡΧ(ΑΧ)118ΡΟ + 0.5 ΟΡΧΑΟ + 0.16 ΟΡΧΟΗ + 〇. 1 〇Ρ(ΑΧ)1 1δΟΗ + 0. 1 ΟΡΧΡΟ-下一段交換反應為 0.32 ΟΡΧ(ΑΧ)Κ18ΑΧΡΟ + 0. 24 ΟΡΧΑΟ + 0.16 ΟΡΧΑΧΡΟ + 0.1 OP(AX)L18AXPO + 〇. 1 ΟΡΧΡΟ 所推測之下一段反應為(ρχρ)構造的產物,無法無視於此 反應且過度試用ΟΡΗ或Η0Χ0Η的份量有限度。理論性反應時 之產物為以1· 6莫耳和1莫耳之反應且其組成為(KPXh 5Α0 ,由二醇之聚合度校正可計算組成上之(KPX:^ 73(axp)u8a〇 分子量740 0.92莫耳。ΟΡΗ之使用量為與己二酸酯醇製造 時之醇添加量不同,於0ΑΧ為多之情形中,對應於0ΡΧ過剩 量之ΟΡΗ及Η0Χ0Η使用量當然比0· 1莫耳量大幅變大。但After previous experiments, it has excellent water resistance and weather resistance, and has almost no reduction in volatility. It can also be used as a non-volatile plasticizer. This can also be based on the results reported previously. Kaiping 7-3 3 0 684) to judge. This reaction is based on 1.6 〇ΡΗ + 0.42 ΗOΧ (ΧΑ) 1] 8〇Η + 0.5 〇ΑΧΟΗ + 0.26 Η0Χ0Η Esterification to 0.42 ΟΡχ (Αχ) 118P〇 + 〇5 ΟΡΧΑΟ + 0.26 ΟΡχΟΗ — the next exchange reaction It is 〇42 ΟΡΧ (Αχ) 118PO + 〇24 ΟΡΧΑΟ + 0.26 0ΡΧΑχΡ0 or esterified to 〇32 ΟΡχ (Αχ) 118ΡΟ + 0.5 〇ΡχΑΟ + 0.16 〇ΡΧΟΗ + 〇. 1 〇Ρ (ΑΧ) 1 1δΟΗ + 0. 1 ΟΡΧΡΟ- The exchange reaction in the next stage is 0.32 ΟΡχ (ΑΧ) Κ18ΑχΡΟ + 0.24 ΟΡχΑΟ + 0.16 ΟΡχΑχΡΟ + 0.1 OP (AX) L18AXPO + 〇. 1 ΟΡχΡΟ The product in the next stage is supposed to be a product of (ρχρ) structure, which cannot be ignored. React here and over-examine the limits of the amount of OPP or Z0X0. The product of the theoretical reaction is a reaction of 1.6 mol and 1 mol and its composition is (KPXh 5Α0), which can be calculated by correcting the polymerization degree of the diol (KPX: ^ 73 (axp) u8a〇 molecular weight) 740 0.92 moles. The amount of ΟΡΗ used is different from the amount of alcohol added during the production of adipic acid alcohol. In the case where there is a large amount of 0AX, the use of 〇ΡΗ and Η0χ0Η corresponding to the excess of 〇Ρχ is of course less than 0.1 mol. The amount has increased significantly. But

C:\2D-CODE\9l-09\91116007.ptd 第20頁 588043 五、發明說明(17) 是,PXPX構造之產物增加’且必須作成黏度為未急增之 程度。 加入由1莫界己二酸所作成之"一^ 一醋和醋醇2對8的產 物和對應於1 · 8莫耳酞酸單酯之〇 · 6莫耳份量的二醇,作成 複合酯1莫耳和酯醇0 · 6莫耳且脫水酯化反應為將〇 6莫耳 量之醇以過量酸予以完全酯化,其次以酯交換取得 (OCPXUO)。目的產物為0ΡΧΑΧΡ0,部分為ΟΡχρχΑχρο, 故產物黏度有幾分變高。 (0.2 XAX + 0.8 0AX) + (1.2 OPH + 0.6 OPH) + 0.6 ΗΟΧΟΗ^ 〇·2 ΟΡΧΑΧΡΟ + 0.8 ΟΡΧΑΟ + 0.6 ΟΡΧ->〇·8 0ΡΧΑΧΡ0 +0· 2 0ΡΧΑ0 必須除去 本發明組成 與己二酸二 生成(ΡΧΡΧ) 具有問題。 發明方法且 密進行己二 二酯與未反 成。於通常 的反應中, 酸。由以上 本發明方法 目的產物之 刀1 ΛΓ π % j寻副產物之 式RCPX^yAR所示之雜複合酯,根據前述(3)式 酯之RPX之酯交換反應則可作成,此時因為副 ,故必須使用大為過量的二酯,其回收費用上 2明之特點為將二g旨⑸乍成極冑量,使用本 二。T 一 f所記載之方法亦可製造,但無法嚴 曰之製造,即使進行目的反應,亦因係為 合物’故無法防止二醋的副生 產物A :的夂!之己二酸與成為終端醇之—元醇 ί莫耳的單輯、二醋、未反應 ==載具體產物的條件,根據下式之以 之,行黯交換反應,則可製造 成式R (Ρ X〜2 AR的複合酯。 588043 五、發明說明(18) 關於第一段己二酸C: \ 2D-CODE \ 9l-09 \ 91116007.ptd Page 20 588043 V. Description of the invention (17) Yes, the product of the PXPX structure is increased 'and must be made to such an extent that the viscosity does not increase sharply. Add the product made from 1 mole of adipic acid " one ^ one vinegar and 2 to 8 of acetol and 0.6 mole of diol corresponding to 1.8 mole of phthalic acid monoester to make a compound The ester 1 mole and the ester alcohol 0.6 mole and the dehydration esterification reaction was to completely esterify the 06 mole amount of alcohol with excess acid, followed by the transesterification (OCPXUO). The target product is OPXAXP0, and some are OPXρχΑχρο, so the viscosity of the product becomes a little high. (0.2 XAX + 0.8 0AX) + (1.2 OPH + 0.6 OPH) + 0.6 ΗΟΧΟΗ ^ 〇 · 2 ΟΡΧΑχΡΟ + 0.8 〇ΡχΑΟ + 0.6 ΟΡχ- > 〇 · 8 0ΡχΑχΡ0 + 0 · 2 0ΡχΑ0 The composition of the present invention and adipic acid must be removed Binary generation (PXP) has problems. The method of the invention is intimately carried out with adipic acid and unreacted. In the usual reaction, acid. The hetero compound ester shown by the formula RCPX ^ yAR of the byproduct of the method of the present invention, 1 ΛΓ π% j, can be prepared according to the transesterification reaction of the RPX of the ester of the formula (3). Therefore, it is necessary to use a large excess of diesters. The recovery cost of the two is characterized by the amount of two g is extremely large, using this two. The method described in T-f can also be produced, but it cannot be produced strictly. Even if the intended reaction is performed, it is a compound. Therefore, it is impossible to prevent the by-product of diacetate A: 夂! The terminal alcohol is a monool, diacetate, unreacted == the conditions for loading the specific product, according to the following formula, and the dark exchange reaction can be made into the formula R (ρ X ~ 2 AR Compound ester 588043 V. Description of the invention (18) About the first paragraph adipic acid

3 HOCO(CH2)4COOH + 3 ROH—H0C0AC00H(縮寫為AHRAH + RAR 關於第二段酞酸 P(C0)20 + R0H ->rph RPH + H0X0H—RPX0H(或 RPX) 依據(3)式之方法,於防止由RPXOH之脫ROH生成R(pxpx) 0H的目的下,若將經由減壓下(〇· 3mmHg)除去過剩醇所作 成之酞酸酯醇使用1過剩比例進行脫水酯化反應3 HOCO (CH2) 4COOH + 3 ROH—H0C0AC00H (abbreviated as AHRAH + RAR) About the second-stage phthalic acid P (C0) 20 + R0H-> rph RPH + H0X0H-RPX0H (or RPX) The method according to formula (3) In order to prevent R (pxpx) 0H from being produced by the removal of ROH from RPXOH, if a phthalate alcohol made by removing excess alcohol under reduced pressure (0.3 mmHg) is used for dehydration esterification reaction with 1 excess ratio

3· 3RPX + A + RAH + RAR—RPXAXPR十RPXAR + RAR + O· 3RPX 其次若進行酿交換反應3 · 3RPX + A + RAH + RAR—RPXAXPR 10 RPXAR + RAR + O · 3RPX

RPXAXPR+0.7 RPXAR+0.3 RPXAXPR+RAR 以上反應為1· 3RPXAXPR和0· 7 RPXAR之混合組成物 IUPXVmAR 2莫耳和1莫耳之RAR混合物。 尚,於此反應先進行二醇反應,使用過量醇製造Rpx亦 可,任何方法均可部分微量生成PXPX,故產物之黏度變得 有點高。另一方面,第一段反應即使為了抑制RAR二酯 副生成而改變溫度,亦無法完全防止RAR二酯的副生 但可令RAR二酯之副產量變少。RPXAXPR + 0.7 RPXAR + 0.3 RPXAXPR + RAR The above reaction is a mixed composition of 1.3RPXAXPR and 0.7RPXAR IUPXVmAR 2 Molar and 1 Molar RAR mixture. However, in this reaction, a diol reaction is performed first, and Rpx can be produced by using an excessive amount of alcohol. Any method can generate PXPX in a trace amount, so the viscosity of the product becomes a little high. On the other hand, even if the temperature of the first-stage reaction is changed to suppress the by-products of RAR diesters, the by-products of RAR diesters cannot be completely prevented, but the by-products of RAR diesters can be reduced.

本%月為關於主要具有己二酸與酞酸 雜複合醋的製造方法,其組成主要為 ^ ^ —曰 按近上下限之處,特別是以己二酸反声 難以疋篁進行二醇二gt菸 萨 制 ^ 你杜、目處曰 一 S日及目日S予的衣仏,且反應條件之2 條件再視反應夏而合 J V產物組成不冋,大為影響製造聘$This month is about the manufacturing method of adipic acid and phthalic acid heterocomplex vinegar, and its composition is mainly ^ ^ — According to the upper and lower limits, it is particularly difficult to carry out glycol two with adipic acid gt Tobacco system ^ You du, head office said the first day and the second day of the clothing, and the second condition of the reaction conditions, depending on the reaction, and the composition of the JV product is not bad, which greatly affects the manufacturing employment.

588043 發明說明(19) 醇成分的揮發性。1 2-丙二醇為工 易共沸蒸餾而難以控制產物組 系上最便宜有用的,但 己二醇、U-己二醇為揮發性二。。:丙二醇和2_乙基]3-醇為必須考慮揮發性,乙二醇 ~、13_、及丁二 用。二醇成分為根據使用目的於二内二醇大為過量使 醇。終端烧醇之使用並不特別限:二混合使用二 依氧基法所製造的各種醇類〜且乙基-己酵,可為 用酞酸酐有效利用二元酸單gt ^ ;成。本反應方法為使 酸、琥站酸、氫耿酸亦可實二:右,其他之馬來 用之可能性。 八有°卩分混入脂肪酸使 使用可塑劑時,D0A為簡單禮恭 、 用。又,D0P為於70〜80t:下於/週以低黏度型式添加使 膜則1年間揮發接近一半,可心,於屋外方式之薄 塑劑。有時亦可使用做為聚8旨 為有用的高可塑性可 用做為非揮發性可塑劑時 =的加工用稀釋劑。使 際使用時,揮發減量為增加分混人使用於實 揮發性可塑齊j,&即使殘存刀:存且可使用做為非 沒有問題,故製造方法“。^,峨和嫩於實用上 制反應莫耳比且未限定所H〇H,又嚴密控 明之雜複合酿•為分子量大^:響生物環境時’本發 性無高分子之作用且生物活性;浸透性”生物活 環境激素的可塑劑,為保持與DQ。可用於做為70王不含 性、耐候性之非揮發性優良的可塑门劑專之可塑劑、耐水588043 Description of the invention (19) Volatility of alcohol component. 1 2-Propanediol is the cheapest and most useful in azeotropic distillation and difficult to control the product system, but hexylene glycol and U-hexanediol are volatile two. . : Propylene glycol and 2-ethyl] 3-alcohol must be considered for volatility, ethylene glycol ~, 13_, and butane are used. The diol component is an alcohol which is excessively large in dilactone depending on the purpose of use. The use of terminally burned alcohol is not particularly limited: two mixed use of various alcohols produced by the ethoxy method ~ and ethyl-hexanoate, can be effectively used phthalic anhydride dibasic acid gt ^ ;. This reaction method is to make acid, succinic acid, and hydrogenic acid also possible: right, the possibility of other maleic use. It is easy to use D0A when it is mixed with fatty acids to make fatty acids. In addition, D0P is at 70 ~ 80t: it is a thin plasticizer that is added outside in a low-viscosity type to make the film volatilize nearly half in one year. It can also be used as a poly 8 thinner for processing, which is useful for high plasticity and can be used as a non-volatile plasticizer. When it is used internationally, the volatility reduction is to increase the mixing and use of the solid volatile plastic j, & even if the remaining knife: exist and can be used as a non-no problem, so the manufacturing method "., E and tender in practical The reaction is based on a molar ratio that is not limited to HOH and is closely controlled. • It has a large molecular weight. ^: When it is in a biological environment, it has “no intrinsic polymer effect and biological activity; permeable” biological living environment hormone. Plasticizer for keeping with DQ. It can be used as a 70% non-volatile and excellent non-volatile plastic door agent with excellent weather resistance. Special plasticizer and water resistance.

588043588043

C:\2D-OODE\91-09\91116007.ptd 第24頁C: \ 2D-OODE \ 91-09 \ 91116007.ptd Page 24

Claims (1)

588043 六、申請專利範圍 1. 一種雜複合酯之製造方法,其為由1 6 0 °C以下之反應 溫度令第一之二元酸、過剩量之二醇及一元醇反應之第一 階段、令另外之第二之二元酸與一元醇以莫耳比大約1 : 1 反應之第二階段、令該第一階段與該第二階段之產物反應 之第三階段、令第三階段之產物於減壓下進行酯交換反應 之第四階段所構成,以組成式以?乂)1〜2(人\)(]~,1^(式中,1^ 為一元醇,A及P為二元酸,X為表示二醇,省略酯鍵結之 記載)表示。 2. 如申請專利範圍第1項之製造方法,其中該第一之二 元酸為己二酸,該第二之二元酸為酞酸。 3. 如申請專利範圍第1項之製造方法,其中該二醇為碳 數2〜6個之二官能性醇或碳數6個以下之聚伸烷基二元 醇。 4. 如申請專利範圍第2項之製造方法,其中該二醇為碳 數2〜6個之二官能性醇或碳數6個以下之聚伸烷基二元 醇。 5. 如申請專利範圍第1項之製造方法,其中該反應溫度 為 1 4 0 〜1 5 0 X:。 6. 如申請專利範圍第2項之製造方法,其中該反應溫度 為 1 4 0 〜1 5 0 〇C。 7. 如申請專利範圍第3項之製造方法,其中該反應溫度 為 1 4 0 〜1 5 0 °C。 8. 如申請專利範圍第4項之製造方法,其中該反應溫度 為 1 4 0 〜1 5 0 °C。588043 VI. Application for patent scope 1. A method for producing a heterocomplex ester, which is the first stage of the reaction of the first dibasic acid, excess diol and monohydric alcohol at a reaction temperature below 160 ° C, A second stage in which another second dibasic acid reacts with a monohydric alcohol at a molar ratio of about 1: 1, a third stage in which the first stage reacts with the product of the second stage, and a product in the third stage The fourth stage of the transesterification reaction is carried out under reduced pressure.乂) 1 ~ 2 (person \) (] ~, 1 ^ (where, 1 ^ is a monohydric alcohol, A and P are dibasic acids, X is a diol, and the description of the ester linkage is omitted) 2. For example, the manufacturing method of the first scope of the patent application, wherein the first dibasic acid is adipic acid, and the second binary acid is the phthalic acid. 3. The manufacturing method of the first scope of the patent application, wherein the The diol is a bifunctional alcohol having 2 to 6 carbons or a polyalkylene glycol having 6 or less carbons. 4. The manufacturing method according to item 2 of the patent application scope, wherein the diol is 2 carbons ~ 6 bifunctional alcohols or polyalkylene glycols with 6 or less carbons. 5. For the manufacturing method of the first item in the scope of patent application, wherein the reaction temperature is 140-150x: 6. If the manufacturing method in the scope of the patent application item 2, the reaction temperature is from 140 to 150 ° C. 7. If the manufacturing method in the scope of the patent application item 3, the reaction temperature is 1 40 ~ 1 50 ° C. 8. The manufacturing method according to item 4 of the patent application range, wherein the reaction temperature is from 1 40 to 150 ° C. C:\2D-CODE\91-09\91116007 .ptd 第25頁 588043 六、申請專利範圍 9.如申請專利範圍第1項之製造方法,其中該第二階段 為於0.2〜lOmmHg之減壓下進行。 1 0.如申請專利範圍第2項之製造方法,其中該第二階段 為於0.2〜10 mmHg之減壓下進行。 1 1.如申請專利範圍第3項之製造方法,其中該第二階段 為於0.2〜lOmmHg之減壓下進行。 1 2.如申請專利範圍第4項之製造方法,其中該第二階段 為於0.2〜lOmmHg之減壓下進行。 1 3.如申請專利範圍第5項之製造方法,其中該第二階段 為於0.2〜10 mmHg之減壓下進行。 1 4.如申請專利範圍第6項之製造方法,其中該第二階段 為於0.2〜lOmmHg之減壓下進行。 15. —種雜複合酯,其為以組成式IKPXhwUX^yARC式 中,R為一元醇,A及P為二元酸,X為表示二醇,省略酯鍵 結之記載)表示之雜複合酯,為不含有PXPX構造。C: \ 2D-CODE \ 91-09 \ 91116007 .ptd Page 25 588043 VI. Application scope of patent 9. The manufacturing method of item 1 of the scope of patent application, wherein the second stage is under a reduced pressure of 0.2 ~ 10mmHg get on. 10. The manufacturing method according to item 2 of the scope of patent application, wherein the second stage is performed under a reduced pressure of 0.2 to 10 mmHg. 1 1. The manufacturing method according to item 3 of the scope of patent application, wherein the second stage is performed under a reduced pressure of 0.2 to 10 mmHg. 1 2. The manufacturing method according to item 4 of the scope of patent application, wherein the second stage is performed under a reduced pressure of 0.2 to 10 mmHg. 1 3. The manufacturing method according to item 5 of the scope of patent application, wherein the second stage is performed under a reduced pressure of 0.2 to 10 mmHg. 1 4. The manufacturing method according to item 6 of the scope of patent application, wherein the second stage is performed under a reduced pressure of 0.2 to 10 mmHg. 15. —Hybrid complex ester, which is a hybrid complex ester represented by the composition formula IKPXhwUX ^ yARC, where R is a monohydric alcohol, A and P are dibasic acids, X is a diol, and the description of the ester linkage is omitted) It is constructed without PXPX. C:\2D-CODE\91-09\91116007.ptd 第26頁 ί 1:^' Λ、 ,Α, , :_92年12月1 8日__替换頁 申讀日斯91.丨f.lL8 案號:91116007 顴別…C: \ 2D-CODE \ 91-09 \ 91116007.ptd Page 26 ί 1: ^ 'Λ,, Α,,: _ December 18, 1992 __ Replacement page to apply for Rises 91. 丨 f.lL8 Case number: 91116007 Farewell ... ; (以上各攔由本局填註) 發明專利說明書 588043 中文 雜複合酯之製造方法 發明名稱 英文 姓名 (中文) 1.松本哲 發明人 姓名 (英文) 1. 國籍 1.日本 住、居所 1.日本國神奈川縣橫浜市瀨谷區三〇境158-8 姓名 (名稱) (中文5 1.獨立行政法人科學技術振興機構 姓名 (名稱) (英文) 1.独立行政法人科学技術振興機構 申請人 國籍 1·日本 住、居所 (事務所) 1.曰本國埼玉縣川口市本町四丁目1番8號 代表人 姓名 (中文) 1.沖村憲樹 代表人 姓名 (英文) l.OKIMURA, Kazuki; (The above are filled by this Office.) Invention Patent Specification 588043 Chinese Heteropolyester Production Method Invention Name English Name (Chinese) 1. Matsumoto Tetsu Inventor's Name (English) 1. Nationality 1. Japanese Residence, Residence 1. Japan 158-8, Sankai, Seya-ku, Yokohama-shi, Kanagawa Prefecture Name (Name) (Chinese 5 1. Name of independent science and technology promotion agency (English) 1. Nationality of applicant of science and technology promotion agency 1 · Japanese Residence and Residence (Office) 1. Name of Representative (Chinese), No.8, 1-Chome, 4-chome, Honmachi, Kawaguchi, Saitama, Japan. 1. Name of Representative (English), Okimura Kenki C:\ 總檔\91\91116007\91116007(替換)-l.ptc 第1頁C: \ master file \ 91 \ 91116007 \ 91116007 (replace) -l.ptc Page 1
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JP3409068B2 (en) * 1994-12-01 2003-05-19 哲 松本 Diol diesters and composite esters and polyesters made therefrom
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