TW585947B - Filter cartridge and process for producing the same - Google Patents
Filter cartridge and process for producing the same Download PDFInfo
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- TW585947B TW585947B TW90109941A TW90109941A TW585947B TW 585947 B TW585947 B TW 585947B TW 90109941 A TW90109941 A TW 90109941A TW 90109941 A TW90109941 A TW 90109941A TW 585947 B TW585947 B TW 585947B
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- woven fabric
- filter element
- fiber
- filter
- winding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/24—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D39/00—Filtering material for liquid or gaseous fluids
- B01D39/14—Other self-supporting filtering material ; Other filtering material
- B01D39/16—Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres
- B01D39/1607—Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being fibrous
- B01D39/1623—Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being fibrous of synthetic origin
- B01D39/163—Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being fibrous of synthetic origin sintered or bonded
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2275/00—Filter media structures for filters specially adapted for separating dispersed particles from gases or vapours
- B01D2275/20—Shape of filtering material
- B01D2275/206—Special forms, e.g. adapted to a certain housing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
- Y10T442/637—Including strand or fiber material which is a monofilament composed of two or more polymeric materials in physically distinct relationship [e.g., sheath-core, side-by-side, islands-in-sea, fibrils-in-matrix, etc.] or composed of physical blend of chemically different polymeric materials or a physical blend of a polymeric material and a filler material
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
- Y10T442/68—Melt-blown nonwoven fabric
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
- Y10T442/681—Spun-bonded nonwoven fabric
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Filtering Materials (AREA)
Abstract
Description
585947 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明説明(1 ) 發明領域 本發明是關於一種濾芯及其製法,尤其是一種圓柱濾 芯’以斜紋繞方式將含有熱塑性纖維的非編織布料帶纏繞 在打孔圓柱上製作而成,具有優越的液體流通特性,過濾 壽命以及穩定的過濾精度,且製程方法相同。 發明背景 目前已開發及生產各種淨化液體的過濾器。在這些過 濾器之中,筒式過濾器(此處稱爲濾芯)廣泛使用在工業領 域,例如去除工業液體中的懸浮物質,從結塊過濾設備中 移除結塊並淨化工業用水。 至今已提出許多種不同的濾芯結構。最典型的一種是 捲線筒捲線機式濾芯,是使用紡紗線作爲過濾材料以斜紋 繞方式纏繞在打孔圓柱上製作而成的濾芯。由於成本低廉 且容易製作,因此使用此方法爲時已久。 另一種結構方式是非編織布料層疊式爐芯。此柱狀灑 芯是將多種非編織布料如逐步梳整非編織布料並連續纏繞 在打孔圓柱上製作而成。非編織布料現階段發展技術已使 部分材料到達實用階段。 然而,上述濾芯有許多缺點。例如’捲線筒繞線式濾 芯利用紡紗線絨毛部分以及紡紗線之間的間隙捕捉外來物 質,絨毛及間隙的尺寸及形狀很難控制。再者’構成紡紗 線的纖維是利用短纖維材料製作’當流體流過濾芯時容易 掉落。 -----:--L——-I (請先閲讀背面之注意事項再填寫本頁) 訂 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -4 - 585947 A7 _ B7 五、發明説明G ) (請先閱讀背面之注意事項再填寫本頁) 再者’生產紡紗線時,在短纖維材料上通常會塗佈微 量的介面活性劑以防止由於靜電等作用使得短纖維會黏在 紡線機上。使用塗佈介面活性劑之紡紗線所製作的濾芯來 過濾液體時,將對液體淸潔度,如液體起泡,增加T〇c(總 有機碳含量)’ COD(化學氧需求)及導電性等招致不利影 響。此外’對於上述利用紡織短纖維製作的紡紗線,形成 紡織短纖維至少需兩步驟。如此,如此會使所使用的紡紗 線製造成本提局。 經濟部智慧財產局員工消費合作社印製 非編織布料層疊式濾芯能力取決於所採用的非編織布 料。主要生產非編織布料帶的方法是利用捲線機或逐空氣 機製造’如果必要,利用熱空氣加熱機或熱輥軋進行熱處 理’或利用融吹製法及紡結法直接製造非編織纖維。然 而’對於任一種生產非編織纖維的機器,如捲線機,逐空 氣機’熱空氣加熱機,熱輥軋,融吹製法及紡結法,沿機 器橫向可能造成非編織布料基本重量不均。因此,製造出 低品質的濾芯。此外,使用更先進的技術來克服此種不均 勻時’有時會導致製造成本增加。甚至,生產一種層疊非 編織布料式濾芯需要六種非編織布料,且須視濾芯種類來 決定不同的非編織布料。因此,一些情況下會造成成本增 加。 爲了解決習知濾芯所遭遇的問題,過去已經提出許多 方法。舉例,日本通用公開案號No. 6-7767提供一種濾 芯’其中濾材是在纏繞時擠壓多孔錐狀紙材獲得,藉由擠 壓使緊密纏繞在多孔內圓柱上的直徑約爲3mm。此種方法 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -5- 585947 A7 B7 五、發明説明$ ) (請先閲讀背面之注意事項再填寫本頁) 的優點是從多孔內圓柱面向外側,可逐漸增將纏繞間距。 然而,由於濾材須勒緊,外來物質很容易卡在濾材纏繞間 距之間。因此,對於習知使用紡紗方式製作的捲線筒繞線 式過濾器,利用其織物上的絨毛擄獲微粒的方式不佳。容 易阻塞過濾器表面導致過濾器壽命縮短並使液體流通特性 降低。 JP-A 1 - 1 1 5423提出一種過濾器,其中將纖維素紡結非 編織布料撕成帶狀並通過窄孔纏繞在具有許多穿孔的捲線 軸上。相較於習知輥紙過濾器,此種方法利用α纖維素精 化可結毽果的紙漿來製作具有較高機械強度的過濾器,但 卻容易在水中散開且使得黏著劑洗提出來。 經濟部智慧財產局員工消費合作社印製 然而,使用在此種過濾器上的纖維素紡結非編織布料 似紙狀,剛性過高,類似習知採紡紗方式製作的捲線筒繞 線式過濾器,捕獲外來物質的能力不佳。再者,纖維素紡 結非編織布料容易在液體中膨脹。膨脹會帶來許多問題, 如降低過濾器強度,改變過濾精度,使液體流通性惡化, 並降低過濾器壽命等。對於其黏著方式亦常造成許多困 擾,造成過濾精度改變或纖維掉落等,很難達到預期的穩 定性。 再者,〗Ρ-Α 4-458 1 0提出一種過濾器,將重量10 %以 上的纖維分割成0.5 demer以下所形成非編織布料纏繞在多 孔圓柱上,提供0.18至0.30的纖維密度。此種方法的優點 是能捕獲液體中極小的微粒。然而,爲了分割組成纖維, 必須使用高壓水,且整張非編織布料上的纖維無法利用高 -6- 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 585947 A7 B7 五、發明説明0 ) 壓水均勻分割。如果分割不均,會造成非編織布料上各處 捕獲微粒直徑不同,導致過濾精度降低。再者,分割時施 加的應力有時會造成非編織布料強度降低,如此使得過濾 器強度降低且容易在使用期間發生變形情形;或者改變過 濾器氣洞比率使液體流通特性降低。 再者,由於非編織布料強度減低,很難控制纏繞在打 孔圓柱上的張力,導致氣洞率不易控制。此外,紡結技術 要求使用容易分割的纖維,如此增加作業成本使過濾器製 造成本增加。如果能解決上述過濾能力的問題,此種過濾 器適用於製藥工業及電子工業。然而對於一般使用場合, 如應用在游泳池水及電鍍工業電鍍液的過濾上,如此昂貴 的成本無法採用。 本發明目的是提供一種圓柱濾芯,具有極佳的液體流 通特性,過濾壽命及穩定的過濾精度。 本發明目的是爲了解決上述問題。根據調查結果發 現,將含有熱塑性纖維的長纖維非編織布料採斜紋繞方式 纏繞在打孔圓柱上製做而成的濾芯,具有極佳的液體流通 特性,過濾壽命及穩定的過濾精度。 習知技術說明 發明槪述 本發明做過精闢的硏究,發現上述問題可利用圓柱濾 芯解決,是將非編織布料帶以斜紋繞方式纏繞在打孔圓柱 上製作而成,其中布料帶是利用含有熱塑性纖維的長纖維 本紙張尺度適用中國國家標準( CNS ) A4規格(210X297公釐) (請先閱讀背面之注意事項再填寫本頁)585947 A7 B7 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of the Invention (1) Field of the Invention The present invention relates to a filter element and a method for manufacturing the same, and in particular, a cylindrical filter element is used to twill non-woven fabrics containing thermoplastic fibers The tape is wound around a perforated cylinder, and has excellent liquid flow characteristics, filtration life and stable filtration accuracy, and the manufacturing method is the same. BACKGROUND OF THE INVENTION Various filters for purifying liquids have been developed and produced. Among these filters, cartridge filters (herein referred to as filter elements) are widely used in industrial fields, such as removing suspended matter in industrial liquids, removing agglomerates from agglomerate filtering equipment, and purifying industrial water. Many different filter element structures have been proposed so far. The most typical type is a reel-type reel filter element, which is a filter element made by spinning yarn as a filter material and wound around a perforated cylinder in a twill pattern. Because of its low cost and ease of production, this method has been used for a long time. Another structure is a non-woven cloth laminated furnace core. This cylindrical sprinkler core is made of a variety of non-woven fabrics, such as gradually combing the non-woven fabric and winding it continuously on a perforated cylinder. The development technology of non-woven fabrics at this stage has made some materials reach the practical stage. However, the above-mentioned filter element has many disadvantages. For example, a 'reel-wound filter element uses the fluff portion of the spun yarn and the gap between the spun yarns to capture foreign matter. The size and shape of the fluff and the gap are difficult to control. Furthermore, 'the fibers constituting the spinning thread are made of a short-fiber material', they are easily dropped when the fluid flow filter element is used. -----: --L ——- I (Please read the notes on the back before filling out this page) The size of the paper is applicable to China National Standard (CNS) A4 (210X297 mm) -4-585947 A7 _ B7 V. Description of the invention G) (Please read the notes on the back before filling this page) Furthermore, when producing spun yarns, a small amount of surface active agent is usually coated on the short-fiber material to prevent static electricity and other effects. Short fibers will stick to the spinning machine. When using a filter element made of a spinning yarn coated with a surfactant to filter liquid, the liquid will be cleaned, such as foaming of the liquid, increasing Toc (total organic carbon content) 'COD (chemical oxygen demand) and conductivity Sex, etc. cause adverse effects. In addition, for the above-mentioned spun yarns made from textile staple fibers, at least two steps are required to form the textile staple fibers. In this way, it will increase the manufacturing cost of the used yarn. The ability of the Non-woven Fabric Laminated Filter to be printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs depends on the non-woven fabric used. The main method of producing non-woven fabric tapes is to use a winder or an air-by-machine to manufacture 'if necessary, a hot air heater or hot rolling for heat treatment' or to directly produce non-woven fibers using a melt-blow method and a spun method. However, 'for any kind of non-woven fiber production machine, such as a winder, air-by-air machine' hot air heater, hot rolling, melt-blow method and spun method, the basic weight of the non-woven fabric may be uneven along the cross direction of the machine. Therefore, a low-quality filter element is manufactured. In addition, the use of more advanced technology to overcome such unevenness' sometimes results in increased manufacturing costs. Furthermore, the production of a laminated non-woven fabric filter element requires six types of non-woven fabrics, and different types of non-woven fabrics must be determined depending on the type of filter element. As a result, in some cases it will increase costs. In order to solve the problems encountered with conventional filter elements, many methods have been proposed in the past. For example, Japanese General Publication No. 6-7767 provides a filter element 'wherein the filter material is obtained by extruding a porous cone-shaped paper material during winding, and the diameter of which is tightly wound around the porous inner cylinder by extrusion is about 3 mm. This method is applicable to the Chinese national standard (CNS) A4 specification (210X297 mm) -5- 585947 A7 B7 5. The invention description $) (Please read the precautions on the back before filling this page) The advantage is that it is porous The inner cylinder faces outward, and the winding pitch can be gradually increased. However, because the filter media must be tightened, foreign matter can easily become trapped between the filter media winding gaps. For this reason, with regard to the spool-winding filter which is conventionally manufactured by the spinning method, the method of obtaining fine particles by using the fluff on the fabric is not good. Easily clogging the filter surface results in reduced filter life and reduced liquid flow characteristics. JP-A 1-1 1 5423 proposes a filter in which a cellulose spun nonwoven fabric is torn into a band shape and wound through a narrow hole on a reel having many perforations. Compared with the conventional roll paper filter, this method uses alpha cellulose to refine pulp that can bear fruit to make a filter with higher mechanical strength, but it is easy to spread in water and makes the adhesive wash out. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. However, the cellulose-spun non-woven fabric used in this filter is paper-like and has too high rigidity, similar to the spool winding filter made by the conventional spinning method. Device, poor ability to capture foreign material. Furthermore, cellulose spun nonwoven fabrics tend to swell in liquid. Swelling can cause many problems, such as reducing the strength of the filter, changing the filtration accuracy, deteriorating the fluidity of the liquid, and reducing the life of the filter. It also often causes a lot of disturbances to its adhesion mode, causing changes in filtration accuracy or fiber drop, etc., and it is difficult to achieve the desired stability. Furthermore, [P-A 4-458 1 0] proposes a filter that divides a fiber having a weight of more than 10% into a nonwoven fabric formed by dividing a fiber having a weight of less than 0.5 demer into a porous cylinder, and provides a fiber density of 0.18 to 0.30. The advantage of this method is that it can trap very small particles in the liquid. However, in order to divide the constituent fibers, high-pressure water must be used, and the fibers on the entire non-woven fabric cannot be used. -6- This paper size applies Chinese National Standard (CNS) A4 (210X297 mm) 585947 A7 B7 V. Invention Note 0) Pressurized water is evenly divided. If the division is uneven, the diameter of the captured particles on the non-woven fabric will be different, which will reduce the filtering accuracy. In addition, the stress applied during the division sometimes reduces the strength of the non-woven fabric, which reduces the strength of the filter and easily deforms during use; or changes the filter's air-hole ratio to reduce the liquid flow characteristics. Furthermore, since the strength of the non-woven fabric is reduced, it is difficult to control the tension around the punched cylinder, which makes it difficult to control the air void ratio. In addition, spun technology requires the use of easily split fibers, which increases the cost of operation and increases the cost of the filter. If the above-mentioned problem of filtering ability can be solved, the filter is suitable for the pharmaceutical industry and the electronics industry. However, for general use cases, such as the application in the filtration of swimming pool water and electroplating solution in the electroplating industry, such expensive costs cannot be adopted. The purpose of the present invention is to provide a cylindrical filter element, which has excellent liquid flow characteristics, filtration life and stable filtration accuracy. The object of the present invention is to solve the above problems. According to the results of the investigation, it was found that the filter element made of long-fiber non-woven fabric containing thermoplastic fibers wound in a perforated cylinder by means of twill winding has excellent liquid flow characteristics, filtration life and stable filtration accuracy. Description of the Conventional Technical Description of the Invention The present invention has done intensive research and found that the above problems can be solved by using a cylindrical filter element, which is made by winding a non-woven fabric tape around a perforated cylinder in a twill winding manner. Long fibers containing thermoplastic fibers This paper is sized for China National Standard (CNS) A4 (210X297 mm) (Please read the precautions on the back before filling this page)
、1T 經濟部智慧財產局員工消費合作社印製 585947 kl ~-------_ 一 五、發明説明(5 ) (請先閱讀背面之注意事項再填寫本頁) 非編製布料或熔吹製非編織布料製作,且氣流量(空氣滲透 性)與基本重量有特殊關係;或利用特定的纏繞數目製作。 這些發現導出本發明的產生。 本發明組成如下: π).—種纏繞非編織布料帶製作而成的濾芯,包含以斜 紋繞方式纏繞在打孔圓柱上的熱塑性纖維,其中非編織布 料帶滿足方程式(A): 1 〇g丨〇 Y < 3·75 — 0·6(1 〇g 1 〇 X) (a) 其中 X(cm3/cm2/sec)是根據 JIS L 1 096-A( 1 990)測得的氣 流量,且Y(g/m2)是基本重量。 (2) .—種纒繞非編織布料帶製作而成的濾芯,包含以斜 紋繞方式纏繞在打孔圓柱上的熱塑性纖維,其中非編織布 料帶滿足方程式(B): log!。Y < 3.75 — 0.75(logiGX) (B) 經濟部智慧財產局員工消費合作社印製 其中 X(cm3/cm2/sec)是根據 JIS L 1096-A(1990)測得的氣 流量,且Y(g/m2)是基本重量。 (3) .—種纏繞非編織布料帶製作而成的濾芯,包含以斜 紋繞方式纏繞在打孔圓柱上的熱塑性纖維,其中非編織布 料帶沿打孔圓柱縱向從一端以斜紋繞方式繞至另一端的纏 繞數目(W)是每250mm繞10圈。 (4) .如第(3)項之濾芯,其中當繞線數目(W)2-摺疊値 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐)-g - 585947 A7 B7 五、發明説明(6 ) (2W)以具有兩位數或兩位數以下不可約分分母近似時, 母値介於4至40。 (5) ·如第(1)至第(3)項任一項之濾芯,其中至少〜部$ 相交織纖維以熱結方式固定。 (6) .如第(1)至第(3)項任一項之濾芯,其中非編織布米斗 帶寬度介於0.5至40cm。 (7) ·如第(1)至第(3)項任一項之濾芯,其中非編織布_ 帶的寬度(cm)及基本重量(g/m2)乘積是10至200。 (8) .如第(1)至第(3)項任一項之濾芯,其中非編織布半斗 帶厚度爲0.02至1.20mm。 (9) ·如第(1)至第(3)項任一項之濾芯,其中非編織布半斗 帶是利用5至25 %浮雕面積率之熱浮雕輥壓熱壓著而成。 (10) ·如第(1)至第(3)項任一項之濾芯,其中濾芯過濾|| 材料的氣洞比率是65至85%。 (11) ·如第(1)至第(3)項任一項之濾芯,其中非編織布半斗 帶是長纖維非編織布料。 (1 2) ·如第(1 1)項之濾芯,其中長纖維非編織布料是手[j 用紡結法製作。 (13) .如第(1)至第(3)項任一項之濾芯,其中非編織布料 帶是熔吹製非編織布料。 (14) ·如第(1)至第(3)項任一項之濾芯,其中熱塑性纖維 是利用低熔點樹脂及高熔點樹脂組成,這些樹脂彼此間的 熔點差大於1 0 °C。 (15) .如第(1)至第(3)項任一項之濾芯,其中熱塑性樹脂、 1T printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 585947 kl ~ -------_ Ⅴ. Invention Description (5) (Please read the precautions on the back before filling this page) Non-woven fabrics or meltblown It is made of non-woven fabric, and the air flow (air permeability) has a special relationship with the basic weight; or it is made with a specific number of windings. These findings led to the invention. The composition of the present invention is as follows: π). A kind of filter element made by winding a non-woven cloth tape, comprising thermoplastic fibers wound around a perforated cylinder in a twill weave manner, wherein the non-woven cloth tape satisfies equation (A): 1 〇g丨 〇Y < 3.75 — 0.6 (1 〇g 1 〇X) (a) where X (cm3 / cm2 / sec) is the air flow rate measured according to JIS L 1 096-A (1 990), And Y (g / m2) is the basis weight. (2) .—A filter element made by winding a non-woven fabric tape, which includes thermoplastic fibers wound around a perforated cylinder in a twill weave. The non-woven fabric tape satisfies equation (B): log !. Y < 3.75 — 0.75 (logiGX) (B) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs where X (cm3 / cm2 / sec) is the air flow measured in accordance with JIS L 1096-A (1990), and Y ( g / m2) is the basis weight. (3) .—a filter element made by winding a non-woven fabric tape, comprising thermoplastic fibers wound in a perforated cylinder in a twill wound manner, wherein the non-woven fabric tape is wound in a twill wound manner from one end to the longitudinal direction of the perforated cylinder. The number of windings (W) at the other end is 10 turns per 250 mm. (4) The filter element according to item (3), in which the number of windings (W) 2-folded paper size is applicable to Chinese National Standard (CNS) A4 specification (210X297 mm) -g-585947 A7 B7 V. Description of the invention (6) (2W) When approximated by an irreducible denominator with two or less digits, the mother 値 is between 4 and 40. (5) · The filter element according to any one of items (1) to (3), wherein at least ~ $ of interwoven fibers are fixed by thermal knotting. (6) The filter element according to any one of the items (1) to (3), wherein the width of the non-woven cloth meter belt is 0.5 to 40 cm. (7) The filter element according to any one of items (1) to (3), wherein the product of the width (cm) and the basic weight (g / m2) of the non-woven fabric is 10 to 200. (8) The filter element according to any one of items (1) to (3), wherein the thickness of the non-woven cloth half bucket is 0.02 to 1.20 mm. (9) · The filter element according to any one of items (1) to (3), wherein the non-woven cloth half bucket is formed by hot pressing using a hot relief roller with a relief area ratio of 5 to 25%. (10) · The filter element according to any one of items (1) to (3), wherein the air filter ratio of the filter element || material is 65 to 85%. (11) The filter element according to any one of items (1) to (3), wherein the non-woven fabric half bucket is a long-fiber non-woven fabric. (1 2) · The filter element according to item (1 1), wherein the long-fiber non-woven fabric is made by hand [j by spun method. (13) The filter element according to any one of items (1) to (3), wherein the non-woven fabric tape is a melt-blown non-woven fabric. (14) The filter element according to any one of items (1) to (3), wherein the thermoplastic fiber is composed of a low melting point resin and a high melting point resin, and the melting point difference between these resins is greater than 10 ° C. (15) The filter element according to any one of items (1) to (3), wherein the thermoplastic resin
{請先閱讀背面之注意事項再填寫本頁J -訂 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -9- 經濟部智慧財產局員工消費合作社印製 585947 A7 _ ___B7___ 五、發明説明(7 ) 從聚酯,聚氨基化合物樹脂,聚乙烯及聚丙烯中選出。 (1 6). —種濾芯製造程序,藉由纏繞非編織布料帶製作 而成,包含以斜紋繞方式纏繞在打孔圓柱上的熱塑性纖 維,其中非編織布料帶滿足方程式(A): logi〇 Y < 3.75 — 0.6(logi〇X) (A) 其中 X(cm3/cm2/sec)是根據 JIS L 1 096-A(1 990)測得的氣 流量,且Y(g/m2)是基本重量。 (17)·—種濾芯製造程序,藉由纏繞非編織布料帶製作 而成,包含以斜紋繞方式纏繞在打孔圓柱上的熱塑性纖 維,其中非編織布料帶沿打孔圓柱縱向從一端以斜紋繞方 式繞至另一端的纏繞數目(W)是每250mm繞1〇圈。 圖示簡單說明 圖1 ·顯示紡結非編織布料槪念圖。 圖2 ·顯示短纖維非編織布料槪念圖。 圖3.顯示方程式(A)非編織布料氣流量與重量關係 圖4.顯不採未經處理方式纏繞非編織布料帶。 圖5.顯示採扭曲方式纏繞非編織布料帶。 圖6 ·顯示經由橫向往返移動纏繞非編織布料帶。 圖7·顯示利用非編織布料印花圖案方法黏貼外 件 圖8·顯示本發明濾芯立體圖 部物 1T0 ~ (請先閲讀背面之注意事項再填寫本頁) -10· 585947 A7 ------B7 五、發明説明(8 ) 編碼解釋 1 :長纖維構成之紡結非編織布料 2:外部物件 3 :捲線筒 4 :打孔圓柱 5:橫向往返導引 6 :非編織布料帶及其黏著物 7 :濾芯 8 :利用強熱壓方式黏著印花的部位 9 :脫離印花圖案時施加弱熱壓黏著的部位 較佳實例之詳細說明 本發明實施例說明如下。 本發明濾芯是將含有熱塑性纖維的非編織布料帶以斜 紋繞方式纏繞在打孔圓柱上製成。 在本發明中,非編織布料帶是一種寬度窄的非編織布 料,利用撕開(切割)寬的非編織布料或直接利用窄寬度的布 料製成。爲了能以低成本獲得穩定品質,最好採用撕裂寬 非編織布料的做法。非編織布料的最佳寬度及基本重量描 述如後。 在本發明中,熱塑性纖維指的是利用熱塑性樹脂產生 的纖維。本發明可採用任何一種能夠熔紡的熱塑性樹脂。 例如聚乙烯樹脂,諸如低密度聚乙烯,高密度聚乙烯以及 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X297公釐) (請先閱讀背面之注意事項再填寫本頁){Please read the precautions on the back before filling in this page. J-Order the paper printed by the Intellectual Property Bureau of the Ministry of Economic Affairs and the Consumer Cooperatives. The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) -9- Intellectual Property Bureau of the Ministry of Economic Affairs Printed by Employee Consumer Cooperatives 585947 A7 _ _B7___ V. Description of Invention (7) Selected from polyester, polyurethane resin, polyethylene and polypropylene. (1 6). — A kind of filter element manufacturing process, which is made by winding a non-woven fabric tape, including thermoplastic fibers wound in a perforated cylinder in a twill wound manner, wherein the non-woven fabric tape satisfies equation (A): logi〇 Y < 3.75 — 0.6 (logi〇X) (A) where X (cm3 / cm2 / sec) is the air flow rate measured according to JIS L 1 096-A (1 990), and Y (g / m2) is the basic weight. (17) · —A kind of filter element manufacturing process, which is made by winding a non-woven fabric tape, including thermoplastic fibers wound around a punched cylinder in a twill pattern, wherein the non-woven fabric tape is twilled from one end along the longitudinal direction of the punched cylinder. The number of windings (W) wound to the other end is 10 turns per 250 mm. Brief description of the diagrams Figure 1 · Shows a picture of a spun nonwoven fabric. Fig. 2 shows a picture of a short-fiber nonwoven fabric. Figure 3. Equation (A) shows the relationship between air flow and weight of non-woven fabrics. Figure 5. Shows twisting a non-woven fabric tape. Fig. 6 shows the winding of a non-woven fabric tape via a back and forth movement. Figure 7 · Shows the use of non-woven fabric printing patterns to paste the external parts Figure 8 · Shows the three-dimensional drawing of the filter element of the present invention 1T0 ~ (Please read the precautions on the back before filling this page) -10 · 585947 A7 ------ B7 V. Description of the invention (8) Coding explanation 1: Long-fiber spun non-woven fabric 2: External object 3: Reel 4: Perforated cylinder 5: Horizontal back and forth guidance 6: Non-woven fabric tape and its adherend 7: Filter element 8: Adhesive printed parts using strong hot-pressing method 9: Detailed description of the preferred examples of the parts that are applied with weak hot-pressing when leaving the printing pattern are described in the embodiment of the present invention as follows. The filter element of the present invention is made by winding a non-woven cloth tape containing thermoplastic fibers on a perforated cylinder in a twill winding manner. In the present invention, the non-woven fabric tape is a non-woven fabric having a narrow width, which is made by tearing (cutting) a wide non-woven fabric or directly using a narrow width fabric. In order to obtain stable quality at low cost, it is best to tear wide non-woven fabrics. The optimal width and basis weight of non-woven fabrics are described below. In the present invention, the thermoplastic fiber refers to a fiber produced using a thermoplastic resin. The present invention can use any thermoplastic resin that can be melt-spun. For example, polyethylene resins, such as low density polyethylene, high density polyethylene, and the size of this paper are applicable to China National Standard (CNS) A4 specifications (210X297 mm) (Please read the precautions on the back before filling this page)
、1T 經濟部智慧財產局員工消費合作社印製 -11 - 585947 A7 B7 五、發明説明(9 ) 線性低密度聚乙烯;聚丙烯樹脂,諸如聚丙烯及聚丙烯異 分子聚合物(例如,包含以丙烯作爲主成分混合乙烯,丁烯_ 1 ,4·甲基pentene-l等二或多成分異量分子聚合物);上述 聚乙烯及聚丙烯以外其它聚烯烴樹脂;如聚乙烯 terephthalate等聚酯樹脂,加入除了對苯二甲酸以外的 isophthalic酸作爲酸成份的聚丁嫌terephthalate及低熔點異 分子聚合聚酯;如耐龍6及耐龍66等聚氨基化合物樹脂; 及聚苯乙烯,聚氨基鉀酸酯彈性體,聚酯彈性體及聚四氟 乙烯等熱塑性樹脂。 亦可使用生物分解衍生樹脂,如乳酸基聚酯等功能樹 脂以便提供濾芯生物自然分解性。再者,濾芯最好使用能 利用metallocene催化劑聚合的聚烯烴樹脂及聚苯乙烯樹 脂,metallocene樹脂的特性可增進非編織布料的強度及抗 化學性,並降低製造所需能量。此外,爲了控制非編織布 料熱黏著特性及剛性可將這些樹脂混合使用。當使用濾芯 來過濾室溫水容液,基於抗化學性及成本考量最好使用如 聚丙烯及聚乙烯等聚烯烴樹脂。當應用在高溫溶液時,最 好使用聚酯數脂及聚氨基化合物樹脂。 如果必要的話,這些熱塑性樹脂可添加已知的添加物 加以混合。 本發明使用之非編織布料帶最好是長纖維非編織布料 或熔吹製非編織布料,製成的濾芯在過濾時可減少纖維掉 落與過濾物混合的情形發生。 對於非編織布料帶可單獨使用上述長纖維非編織布料 本紙張尺度適用中國國家標準(CNS ) A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁) 訂 經濟部智慧財產局員工消費合作社印製 -12- 585947 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明説明(1〇 ) 或熔吹製非編織布料,或將兩者層疊使用。 在本發明濾芯中,以熔吹製非纖維布料作爲非纖維布 料帶比使用長纖維非編織布料具有更高的密緻,且組織較 容易一致。因此,可增進濾芯過濾精度。 上述熔吹製非編織布料平均纖維直徑根據使用的濾芯 及樹脂種類變化,從0.5至1 000 // m,以1至50 /i m爲 佳。如果平均纖維直徑小於0.5 // m,則不易製作非編織布 料,如此濾芯的成本會大幅提高。另一方面,平均纖維直 徑超過1 000 // m會導致纖維直徑分布擴大並使非編織布料 的組織受損。再者,平均纖維直徑超過50 // m可利用殘餘 熱將鄰近的纖維熔接在一起,但只要不影響本發明效能, 此種情況並無不可。 本發明使用的非編織纖維帶最好使用長纖維非編織布 料,熔吹製非編織布料或非編織布料的層疊,其中至少部 分交錯的纖維利用熱黏著方式黏接。其中,利用熱黏著方 式黏接的交錯纖維最好是長纖維非編織布料。 尤其是,上述長纖維非編織布料最好使用紡結法製 成。紡結法是一種非編織布料生產方法,其中利用氣槍吸 入從噴嘴射出的熱塑性纖維,並散佈在輸送帶上進行熱黏 著。含有利用紡結法製成之熱塑性纖維之長纖維非編織布 料,其纖維方向順著機器方向配置,如圖1,使得纖維1構 成的孔隙既長且窄,且可通過微粒2的最大尺寸相當小。 相反地,利用梳理法獲得的短纖維非編織布料,其纖維方 向不固定,如圖2 ,使得纖維1構成的孔隙狀似圓形或方 (請先閱讀背面之注意事項再填寫本頁)Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, 1T -11 585947 A7 B7 V. Description of the invention (9) Linear low-density polyethylene; polypropylene resins such as polypropylene and polypropylene heteropolymers (for example, containing polypropylene As the main component, mixed are two or more components of different molecular polymers such as ethylene, butene-1,4-methylpentene-l, etc .; polyolefin resins other than the above polyethylene and polypropylene; polyester resins such as polyethylene terephthalate Add polybutylene terephthalate and low-melting heteropolymer polyesters with isophthalic acids other than terephthalic acid as acid content; polyamino compound resins such as Nylon 6 and Nylon 66; and polystyrene, poly potassium potassium acid Thermoplastic resins such as ester elastomers, polyester elastomers and polytetrafluoroethylene. It is also possible to use biodegradable resins, such as functional resins such as lactic acid-based polyesters, to provide filter cartridges with natural biodegradability. Furthermore, it is best to use a polyolefin resin and a polystyrene resin that can be polymerized with a metallocene catalyst. The properties of the metallocene resin can improve the strength and chemical resistance of the nonwoven fabric, and reduce the energy required for manufacturing. In addition, these resins can be used in combination to control the non-woven fabric's thermal adhesive properties and rigidity. When using a filter element to filter room temperature aqueous liquids, it is best to use polyolefin resins such as polypropylene and polyethylene based on chemical resistance and cost considerations. When used in high temperature solutions, polyester resins and polyamino resins are best used. These thermoplastic resins can be mixed with known additives if necessary. The non-woven fabric tape used in the present invention is preferably a long-fiber non-woven fabric or a melt-blown non-woven fabric, and the manufactured filter element can reduce the occurrence of fiber dropping and filtering when mixing. For non-woven fabric tapes, the above-mentioned long-fiber non-woven fabrics can be used alone. The paper size is applicable to China National Standard (CNS) A4 (210 X 297 mm) (Please read the precautions on the back before filling this page) Printed by the Consumer Cooperative of the Property Bureau-12- 585947 A7 B7 Printed by the Consumer Cooperative of the Intellectual Property Office of the Ministry of Economic Affairs. 5. Description of the Invention (10) Or melt-blown non-woven fabrics, or use both. In the filter element of the present invention, the melt-blown non-fibre cloth is used as the non-fibre cloth tape, which has higher density than the long-fiber non-woven cloth, and the structure is easier to be uniform. Therefore, the filtering accuracy of the filter element can be improved. The average fiber diameter of the melt-blown nonwoven fabric varies depending on the type of filter element and resin used, and is preferably from 0.5 to 1,000 // m, and preferably from 1 to 50 / i m. If the average fiber diameter is less than 0.5 // m, it is not easy to make non-woven fabrics, so the cost of the filter element will increase significantly. On the other hand, an average fiber diameter exceeding 1 000 // m will cause the fiber diameter distribution to expand and damage the structure of the non-woven fabric. Furthermore, if the average fiber diameter exceeds 50 // m, the adjacent fibers can be fused together using residual heat, but as long as the performance of the invention is not affected, this situation is not inevitable. The non-woven fiber tape used in the present invention is preferably a long-fiber non-woven fabric, and a layer of melt-blown non-woven fabric or non-woven fabric, in which at least part of the interlaced fibers are bonded by a thermal adhesive method. Among them, the interlaced fibers bonded by heat bonding are preferably long-fiber non-woven fabrics. In particular, the long-fiber nonwoven fabric is preferably produced by a spun method. The spun method is a non-woven fabric production method in which an air gun sucks thermoplastic fibers ejected from a nozzle and spreads them on a conveyor belt for thermal adhesion. Long-fiber non-woven fabrics containing thermoplastic fibers made by the spun method, the fiber direction is arranged along the machine direction, as shown in Figure 1, so that the pores formed by fiber 1 are both long and narrow, and the maximum size that can pass through particles 2 is equivalent small. On the contrary, the short-fiber non-woven fabric obtained by carding method has a fixed fiber direction, as shown in Figure 2, so that the pores formed by fiber 1 look round or square (please read the precautions on the back before filling this page)
、1T 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X 297公釐) -13· 585947 A7 B7 五、發明説明(n ) 形,縱使兩種方式採用相同的纖維直徑及氣孔率,可通過 微粒2的最大尺寸大於利用紡結法製成的長纖維非編織布 料。 在本發明中,只要不影響纖維壽命,液體流過特性, 以及防止物質從濾芯脫離的功能,可使用熱塑性纖維以外 的其它纖維,如棉,玻璃纖維及金屬纖維結合成非編織布 料帶結構纖維。 對於本發明第一實施例製作濾芯之非編織布料帶,將 相交的纖維黏著在一起,利用ns L 1 096-A法量測的氣流量 X(cm3/cm2/sec)及基本重量Y(g/m2)滿足下式(A) 1〇g 丨 〇 Y < 3 · 75 — 0· 6(1〇g 1 〇 X) (A) 本發明採斜紋繞方式將非編織布料帶纏繞在打孔圓柱 上製作而成的濾芯展現卓越的過濾精度。 方程式(A)的關係如圖3所示。方程式(A)以圖3陰影區 表示’顯示基本重量範圍與非編織布料帶氣流量對應關 係。當氣流量與基本重量不具備陰影區的關係時,表示基 本重量過大,且非編織布料帶剛性過大,如此不容易持續 地將非編織布料帶纏繞在打孔圓柱上,結果會降低濾芯的 過濾精度。 如果本發明是採用紡結製成,其中非編織布料直接利 用成型的纖維製作,如此產生的濾芯可降低過濾時纖維脫 離而混入過濾溶液中的危險。再者,成本相對低廉。 _本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公董) ' -14 - (請先閱讀背面之注意事項再填寫本頁) 、11 經濟部智慧財產局員工消費合作社印製 經濟部智慧財產局員工消費合作社印製 585947 A7 __B7_ 五、發明説明(12 ) 在本發明第二實施例中’非編織布料帶是長纖維非編 織布料,且氣流量X(cm3/cm2/sec)及基本重量Y(g/m2)滿足下 式(B) logi〇 Y < 3.75 - 0.75(logi〇 X) (B) 接著,解釋將非編織布料帶纒繞在打孔圓柱上的方 法。其中一個製程範例如圖4。將直徑約1〇至40mm且長度 1 0 0至1 0 0 0 m m的打孔圓柱4安裝至捲線筒3上。非編織布 料帶6通過紗線通道及捲線橫向往復導引5孔並纏繞再打孔 圓柱上一至二次。打孔圓柱以熱結在非編織布料帶端部以 便精確地纏繞在帶上。捲線機紗線通道利用與捲線筒平:行: 配置的橫向往復導引5裝置以斜織方式縱向振動,利用捲 線筒轉動,使非編織布料帶以斜織方式纏繞在打孔圓柱i 以製作濾芯7。配置在橫向往復導引5上的孔直徑隨著使用 非編織布料帶的基本重量及寬度變化,其範圍最好落在3 至10mm。如果直徑小於3mm ,則會增加非編織布料帶及 孔之間的摩擦使得纏繞張力過大。另一方面,如果値λ於^ 1 0 m m ,非編織布料的聚集尺寸會不穩定。橫向往復導弓丨5 可使用各種具有窄孔的橫向導引。舉例,可使用圓形,胃 圓形及平板形等設計。再者,亦可採用在窄孔一端設置孑匕 隙的設計。 打孔圓柱的功能是作爲濾芯的心軸,就其材料,R要 能承受施加的外部壓力且壓力損失不會太高,並沒有特歹朱 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) ------1T------^-^― (請先閱讀背面之注意事項再填寫本頁) -15- 585947 A7 B7 ____ 五、發明説明(13 ) 限制。舉例,可利用習知濾芯所採用的射出成型技術將聚 乙_或聚丙嫌灌入形成網狀圓柱,或利用類似方式以陶瓷 或不鏽鋼製作。其它的方法,可利用摺疊製程或非編織布 ^纏繞方式製作打孔圓柱。 纏繞條件根據習知捲線筒繞線式濾芯的生產條件作設 定。舉例,捲線筒起始速度可設定爲1000至200(hpm,且 可控制進給速度以便在纏繞非編織布料時施與一定張力。 濾芯氣孔率可藉由張力作調整。 另一方面,此非編織布料帶可先經過扭曲後再加以纏 繞。其中一製程實施例如圖5所示。此例中,可使用製作 胃知捲線筒繞線式濾芯所採用的捲線機作爲繞線機器。經 由扭曲’非編織布料厚度明顯增加,因此橫向往復導引5 上的通孔尺寸最好比圖4例子所使用的尺寸還大。透過扭 曲非編織布料,可根據單位長度的扭曲數或扭曲張力改變 非編織布料的氣洞率,如此可控制過濾精度。此例中,非 編織布料帶的扭曲數目最好介於每公尺5〇至1 〇〇〇次。如果 數目小於50次,幾乎無法獲得扭曲效益。另一方面,如果 次數超過1 000次以上,濾芯液體流通特性將變得很低。 在纏繞於打孔圓柱上之前,最好利用各種方式先將非 編織布料帶集中。此種方法包含,將非編織布料帶穿過小 孔加以集中,或事先利用摺疊成型導引將非編織布料帶做 預成型,再將其通過小孔產生打折素材。使用後者可控制 橫向導引橫向移動速度對捲線筒轉速比以改變繞線圖案, 使侍可利用相同的非編織布料帶製作具有不同性能的濾 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X297公鏖) (請先閲讀背面之注意事項再填寫本頁)、 1T This paper size is applicable to Chinese National Standard (CNS) A4 specification (210X 297mm) -13 · 585947 A7 B7 5. Description of the invention (n) shape, even if the two methods use the same fiber diameter and porosity, it can be adopted The maximum size of the particles 2 is larger than the long-fiber non-woven fabric made by the spun method. In the present invention, as long as it does not affect the fiber life, liquid flow characteristics, and the function of preventing substances from detaching from the filter element, fibers other than thermoplastic fibers, such as cotton, glass fibers and metal fibers, can be combined into a non-woven fabric belt structure fiber . For the non-woven fabric tape of the filter element made in the first embodiment of the present invention, the intersecting fibers are adhered together, and the air flow rate X (cm3 / cm2 / sec) and the basic weight Y (g) measured by the ns L 1 096-A method are used. / m2) satisfies the following formula (A) 10 g 丨 〇 Y < 3 · 75 — 0 · 6 (10 g 1 〇X) (A) The present invention adopts a twill winding method to wind a non-woven fabric tape around a hole The filter element made on the cylinder shows excellent filtration accuracy. The relationship of equation (A) is shown in Figure 3. Equation (A) is shown in the shaded area of Fig. 3 to show the relationship between the basic weight range and the air flow rate of the non-woven fabric. When there is no relationship between the air flow and the basic weight in the shaded area, it means that the basic weight is too large, and the non-woven fabric belt is too rigid, so it is not easy to wind the non-woven fabric belt around the perforated cylinder, which will reduce the filtration of the filter element. Precision. If the present invention is made of spunbond, in which the non-woven fabric is directly made of formed fibers, the filter element thus produced can reduce the risk of the fibers detaching during filtration and mixing into the filtering solution. Moreover, the cost is relatively low. _ This paper size applies to China National Standard (CNS) A4 specification (210X297 public director) '-14-(Please read the precautions on the back before filling out this page), 11 Intellectual Property Bureau of the Ministry of Economic Affairs, Consumer Cooperatives, Printing Wisdom of the Ministry of Economic Affairs Printed by the Property Cooperative Consumer Cooperative 585947 A7 __B7_ V. Description of the Invention (12) In the second embodiment of the present invention, the 'non-woven fabric tape is a long-fiber non-woven fabric, and the air flow rate X (cm3 / cm2 / sec) and the basic The weight Y (g / m2) satisfies the following formula (B) logi〇Y < 3.75-0.75 (logiOX) (B) Next, a method of winding a non-woven fabric tape around a punched cylinder will be explained. One process example is shown in Figure 4. A perforated cylinder 4 having a diameter of about 10 to 40 mm and a length of 100 to 100 mm is mounted on the spool 3. The non-woven fabric tape 6 guides 5 holes back and forth through the yarn channel and the winding line, and is wound and punched on the cylinder once or twice. The perforated cylinder is thermally knotted at the end of the non-woven fabric tape so as to be accurately wound on the tape. The yarn channel of the reel is flat with the reel: line: The horizontal reciprocating guide 5 device is configured to vibrate longitudinally in an oblique manner, and the reel is rotated to make the non-woven fabric tape wound around the punched cylinder i in an oblique manner to make Filter element 7. The diameter of the hole arranged on the transverse reciprocating guide 5 varies with the basic weight and width of the non-woven fabric tape, and its range preferably falls between 3 and 10 mm. If the diameter is less than 3mm, it will increase the friction between the non-woven fabric tape and the hole and make the winding tension excessive. On the other hand, if 値 λ is less than 10 mm, the aggregate size of the non-woven fabric may be unstable. Lateral reciprocating guide bow 丨 5 A variety of lateral guides with narrow holes can be used. For example, circular, stomach, and flat designs can be used. Furthermore, a design in which a dagger gap is provided at one end of the narrow hole can also be adopted. The function of the punched cylinder is to serve as the mandrel of the filter element. As far as its material is concerned, R must be able to withstand the external pressure applied and the pressure loss will not be too high. 210X297 mm) ------ 1T ------ ^-^ ― (Please read the notes on the back before filling this page) -15- 585947 A7 B7 ____ V. Description of the invention (13) Restrictions. For example, injection molding technology used in conventional filter elements can be used to inject polyethylene or polypropylene into a net-shaped cylinder, or it can be made of ceramic or stainless steel in a similar manner. For other methods, a perforated cylinder can be made by a folding process or a non-woven fabric. The winding conditions are set according to the production conditions of the conventional spool-wound filter element. For example, the start speed of the spool can be set to 1000 to 200 (hpm), and the feed speed can be controlled to apply a certain tension when winding the non-woven fabric. The porosity of the filter element can be adjusted by the tension. On the other hand, this non- The woven cloth tape can be twisted before being wound. One of the process examples is shown in Figure 5. In this example, the winding machine used to make the wind-up reel filter element can be used as the winding machine. Through twisting ' The thickness of the non-woven fabric is significantly increased, so the size of the through hole on the transverse reciprocating guide 5 is preferably larger than the size used in the example of Figure 4. By twisting the non-woven fabric, the non-woven can be changed according to the number of twists or the twist tension per unit length The air hole rate of the cloth can control the filtering accuracy. In this example, the number of twists of the non-woven fabric belt is preferably between 50 and 1,000 times per meter. If the number is less than 50 times, the twist benefit is almost impossible to obtain On the other hand, if the number of times exceeds 1,000 times, the liquid flow characteristics of the filter element will become very low. Before winding on the perforated cylinder, it is best to use various methods to Concentration of woven cloth tapes. This method involves focusing the non-woven cloth tapes through small holes, or pre-forming the non-woven cloth tapes with a folding forming guide in advance, and then passing them through the small holes to produce discount materials. Use the latter Can control the ratio of the lateral guide and the lateral movement speed to the reel speed to change the winding pattern, so that Shi can use the same non-woven fabric tape to make filters with different properties. The paper size is applicable to China National Standard (CNS) Α4 size (210X297)鏖) (Please read the notes on the back before filling this page)
、1T 經濟部智慧財產局員工消費合作社印製 -16- A7Printed by 1T Consumer Cooperatives, Intellectual Property Bureau, Ministry of Economic Affairs -16- A7
585947 五、發明説明(14 ) 芯。 在一製程實施例中,其中將非編織布料穿過小孔使帶 集中,如圖6 。同時在此例中,可使用製作習知捲線筒繞 線式濾芯所採用的捲線機作爲繞線機器。圖6中,將橫向 往復導引5孔改成小孔,以便束集非編織布料帶,但是可 在橫向往復導引5前面,於紗線通道上提供小孔導引。小 孔直徑隨著使用非編織布料帶的基本重量及寬度變化,其 範圍最好落在3至10mm。如果直徑小於3mm,則會增加非 編織布料帶及小孔之間的摩擦使得纏繞張力過大。另一方 面,如果値大於1 Omm,非編織布料的束集尺寸會不穩定。 再者,當製作上述束集的非編織布料帶時,只要不損 害本發明效益,可使用粒狀活性碳或離子交換樹脂。在此 例中,爲了固定粒狀活性碳或離子交換樹脂,可在非編織 布料帶束集或摺疊之前或之後,將活性碳或離子交換樹脂 利用適當的黏結劑黏在一起,或者事先加入後再行加熱與 非編織布料所構成的纖維黏著在一起。 捲線機紗線通道利用與捲線筒平行配置的橫向凸輪致 動產生斜繞形式擺動,伴隨斜繞擺動將非編織布料帶纏繞 在打孔圓柱上。纏繞條件根據習知捲線筒繞線式濾芯的生 產條件作設定。舉例,捲線筒起始速度可設定爲1 〇〇〇至 2000rpm ,且可控制進給速度以便在纏繞非編織布料時施與 一定張力。濾芯氣孔率可藉由張力作調整。 再者,控制繞線張力使得纏繞非編織布料時內層氣洞 率小,而中間層至外層的氣洞率逐漸增大。尤其是,當首 (請先閱讀背面之注意事項再填寫本頁)585947 V. Description of the invention (14) Core. In one embodiment of the process, a non-woven fabric is passed through a small hole to focus the belt, as shown in FIG. 6. Meanwhile, in this example, a winding machine used for manufacturing a conventional spool winding filter element can be used as the winding machine. In Fig. 6, the 5 holes of the horizontal reciprocating guide are changed into small holes to gather the non-woven fabric tape, but a small hole guide can be provided on the yarn channel in front of the horizontal reciprocating guide 5. The diameter of the small hole varies with the basic weight and width of the non-woven fabric tape, and its range preferably falls between 3 and 10 mm. If the diameter is less than 3mm, it will increase the friction between the non-woven fabric tape and the small hole and make the winding tension excessive. On the other hand, if the 値 is larger than 1 Omm, the bundle size of the non-woven fabric becomes unstable. Furthermore, when making the above-mentioned bundled nonwoven fabric tape, granular activated carbon or ion exchange resin can be used as long as the benefits of the present invention are not impaired. In this example, in order to fix the granular activated carbon or ion exchange resin, the activated carbon or ion exchange resin can be glued together with an appropriate adhesive before or after the non-woven fabric is bundled or folded, or after being added in advance Heat again and stick together with the fibers of the non-woven fabric. The yarn channel of the winding machine is actuated by a transverse cam arranged in parallel with the winding drum to generate an oblique winding swing, and a non-woven fabric tape is wound around the punched cylinder with the oblique winding swing. The winding conditions are set according to the production conditions of the conventional spool winding filter element. For example, the start speed of the spool can be set to 1000 to 2000 rpm, and the feed speed can be controlled to apply a certain tension when winding the non-woven fabric. The porosity of the filter element can be adjusted by tension. Furthermore, controlling the winding tension makes the air void ratio of the inner layer small when winding the non-woven fabric, while the air void ratio of the middle layer to the outer layer gradually increases. In particular, the first (Please read the notes on the back before filling out this page)
、1T 線 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) -17- 585947 A7 __ B7 五、發明説明(15 ) 次形成摺疊的非編織布料帶並纒繞再打孔圓柱上時,歸功 於外層,中間層及內層結構粗度及密度上的差異,可提供 具有理想過濾結構的濾芯。 過濾精度可藉由控制橫向凸輪橫向速度與捲線筒轉速 比加以改變,因此當採斜繞方式將非編織布料帶沿縱向從 打孔圓柱一端纏繞至另一端時,可改變非編織布料帶的纏 繞數目(此處,纏繞數目以W表示)。亦即,繞線數目指的 是當橫向往復導引5沿縱向從打孔圓柱4 —端移動至另一端 時,捲線筒3轉動的次數。因此,W不需要是整數。繞線 數目必須相當精確,因此橫向導引移動距離必須與捲線筒 轉動數目配合使得繞線數目不會偏差太大。 在本發明濾芯中,繞線數目W爲每250mm打孔圓柱長 度1至10圈,最好爲2至8圈,3至5圈更佳。如果値小於 1 ,橫越角度過大,非編織布料帶容易從打孔圓柱上脫離。 另一方面,如果値超過1 0,橫越角度太小,非編織布料帶 亦容易從打孔圓柱上脫離。再者,如果値不介於1至1 0的 範圍內,起始捕捉微粒直徑變得相當大,如此產生不適當 的濾芯。 對於使用紡紗線作爲過濾材料的繞線過濾器,繞線數 目與過濾精度的關係已十分淸楚。在習知紡紗線繞線過濾 器中,纏繞的紗線(亦即紡紗線)一般具有圓形斷面,且紗線 直徑最大約3mm。如此,斜織時紗線纏繞數目及間隔距離 關係可以下式(1)及(2)表示: 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) (請先閱讀背面之注意事項再填寫本頁) ,ιτ 經濟部智慧財產局員工消費合作社印製 -18- 585947 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明説明(16 ) 2 X W = 2 X Wo+l/N (1) N = T/W〇/P (2) 其中W是纏繞數目;w。是接近纏繞數目W的整數;N是按 順序的數目;T是橫向寬度;P是紗線間隔距離。在上述變 數中,W。及N是自然數,W,P及T是任意正數。通常, 當紗線間隔距離變小,則產生愈精密的繞線過濾器。此方 程式可應用在紡紗線以外的其它紗線,如分裂紗線。 另一方面,在本發明濾芯中,使用非編織布料帶作爲 過濾器材料以取代紡紗線,因此方程式(1)及(2)不適用。如 上所述將非編織布料束集纏繞,因此相對於習知紡紗線, 紗線厚度相當大。因此,縱使滿足方程式(1)及(2)的條件, 紗線本身疊在一起且無法獲得精密的濾芯。 如本發明第三實施例,我們發現到,當分母Mn是利用 方程式(3)所產生的約略纏繞數目指定値時,利用將非編織 布料帶以斜織方式纏繞在打孔圓柱上製成的濾芯展現優越 的過濾能力。 2 X W X/Mn (3) 其中X/Mn表示不可約的分數,X及Μη分別爲獨立的自然 數,且η表示最大位數,例如M2表示整數1至99。 在本發明中,當繞線數目(W)2-摺疊値(2W)利用具有兩 位數或兩位數以下不可約分分母表示,方程式(3)中的M2, 本紙張尺度適用中國國家標準(CNS ) A4規格(210X29*7公釐) -19- --------------1T------ (請先閲讀背面之注意事項再填寫本頁) 585947 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明説明(17 ) 亦即,分母値介於4至40,最好爲5至20。當M2値變大, 可獲得較精密的濾芯結構。如果値小於4 ,產生的濾芯結 構過於粗糙,如此濾芯端面不平滑。另一方面,如果M2値 超過40 ,濾芯結構過於精密’很可能降低液體流通特性並 使過濾器壽命縮短。 在此例中,重點是2W約近似於分母爲兩位數或兩位數 以下的自然數所構成的分數。舉例,當纒繞數目是1.893, 2XW是3.7 86。此3.7 86接近分母爲一位數的分數,亦即3 又4/5 (此表示由3及4/5構成的混合分數)。因此,當纏繞數 目是1.893時,以!是5 ,亦即3又4/5的分母部分。同樣 地,當2W近似分母爲二位數或兩位數以下的分數,其値爲 3又11/14,因此M2是14,亦即3又11/14的分母部分。類 似地,當2W近似分母爲三位數以下的分數時,其値爲3又 393/500,因此^是500。因此,此例中,當取分母爲二位 數以下的分數作逼近時,方程式(3)中M2値是14。當2W以 具有二位數分母的分數作逼近時,3又22/28及3又33/42 亦是相同的接近値。但這些數目可化減爲3又11/14,所以 此例中^是14。 上述M2値從4至40範圍作變化,因此縱使使用相同的 非編織布料帶,可製作具有不同精度的濾芯。再者,可結 合非編織布料帶其寬度,基本重量或纖維直徑的變化而作 不同設計。 可將非編織布料依M2特定値作纏繞直到主要直徑達到 定値後再改變不同的繞線方式,如此可達到最佳的濾芯深 --------^-IΦ------1T------^#1 (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) M規格(21〇χ297公廣) -20- 585947 A7 B7 五、發明説明(18) 層過濾結構。 在本發明濾芯中’將非編織布料帶纏繞在打孔圓柱2 上形成主要直徑爲打孔圓柱1.5至3倍的濾芯。縱使纏繞相 同的繞線數目,非編織布料帶6的間距可隨著打孔圓柱4主 要直徑作變化。打孔圓柱4主要直徑通常根據使用情況決 定,且過濾能力不是由打孔圓柱4主要直徑控制。如果纏 繞數目相同,當打孔圓柱4主要直徑增大,濾芯捕獲的起 始微粒直徑變小。 上述長纖維非編織布料使用的長纖維直徑根據使用的 濾芯用途及樹脂種類而改,最好介於5至680 // m。如果纖 維直徑超過680 // m ,則僅利用連續紗線紮成的束線與長 纖維非編織布料之間就無差異了。另一方面,縱使纖維直 徑小於5 // m ,產生的長纖維非編織布料亦可用來製作濾 芯。然而,當長纖維非編織布料是利用上述紡結法製作時 (此處指的是紡結非編織布料),當利用紡結法紡織纖維直徑 小於5 # m的纖維時,生產效益降低且不實際。纖維直徑 最好爲9至1 505 // m。 在本發明濾芯中,對於非編織布料帶可採用層疊長纖 維非編織布料或熔吹製非編織布料方式製作。此例中,可 同時採用長纖維非編織布料及熔吹製非編織布料的優點。 濾芯微粒捕獲能力受熔吹製非編織布料纖維直徑的影像甚 巨,尤其在製作高精密濾芯時更須加以重視。 層疊法則沒有具體限制。可在不同步驟中分別製作採 熔吹製非編織布料及長纖維非編織布料聚集的纖維,再將 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) (請先閲讀背面之注意事項再填寫本頁)1, 1T line Ministry of Economics Intellectual Property Bureau employee consumer cooperatives printed this paper scale applicable to Chinese National Standards (CNS) A4 specifications (210 × 297 mm) -17- 585947 A7 __ B7 V. Description of the invention (15) forming a folded non-woven When the cloth tape is wound around and then punched on the cylinder, the difference in the thickness and density of the outer layer, the middle layer and the inner layer can be provided, which can provide a filter element with an ideal filtering structure. The filtering accuracy can be changed by controlling the ratio of the lateral speed of the transverse cam to the speed of the spool. Therefore, when the non-woven fabric tape is wound from one end of the punched cylinder to the other end in the longitudinal direction, the winding of the non-woven fabric tape can be changed. Number (here, the number of windings is represented by W). That is, the number of windings refers to the number of times the reel 3 rotates when the lateral reciprocating guide 5 moves from one end of the punching cylinder 4 to the other in the longitudinal direction. Therefore, W does not need to be an integer. The number of windings must be quite accurate, so the lateral guide movement distance must be matched with the number of winding drums so that the number of windings does not deviate too much. In the filter element of the present invention, the number of windings W is 1 to 10 turns per 250 mm perforated cylinder length, preferably 2 to 8 turns, and more preferably 3 to 5 turns. If 値 is less than 1, the crossing angle is too large, and the non-woven fabric tape is easily detached from the punched cylinder. On the other hand, if the 値 exceeds 10, the crossing angle is too small, and the non-woven fabric tape is also easily detached from the punched cylinder. Furthermore, if 値 is not in the range of 1 to 10, the diameter of the initial trapped particles becomes quite large, which results in an inappropriate filter element. For a winding filter using a spun yarn as a filter material, the relationship between the number of windings and the filtering accuracy is very clear. In the conventional spinning yarn winding filter, the wound yarn (i.e., the spinning yarn) generally has a circular cross section, and the yarn diameter is at most about 3 mm. In this way, the relationship between the number of yarn windings and the spacing distance during oblique weaving can be expressed by the following formulas (1) and (2): This paper size applies the Chinese National Standard (CNS) Α4 specification (210 × 297 mm) (Please read the precautions on the back first (Fill in this page again), ιτ Printed by the Employees 'Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs-18- 585947 Printed by the Employees' Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7 V. Description of the invention (16) 2 XW = 2 X Wo + l / N (1) N = T / W0 / P (2) where W is the number of windings; w. Is an integer close to the number of windings W; N is the number in order; T is the width in the transverse direction; P is the distance between yarns. In the above variables, W. And N are natural numbers, and W, P, and T are arbitrary positive numbers. Generally, as the yarn separation distance becomes smaller, a more precise winding filter is produced. This method can be applied to yarns other than spun yarns, such as split yarns. On the other hand, in the filter element of the present invention, a non-woven cloth tape is used as a filter material in place of the spun yarn, and therefore equations (1) and (2) are not applicable. Since the non-woven fabric is bundled and wound as described above, the thickness of the yarn is considerably larger than that of the conventional spinning yarn. Therefore, even if the conditions of equations (1) and (2) are satisfied, the yarns are stacked together and a precise filter element cannot be obtained. As in the third embodiment of the present invention, we find that when the denominator Mn is specified by the approximate number of windings generated by equation (3), the non-woven fabric tape is wound around the punched cylinder in a diagonal weaving manner. The filter element shows superior filtering ability. 2 X W X / Mn (3) where X / Mn represents an irreducible fraction, X and Mη are independent natural numbers, and η represents a maximum number of digits, for example, M2 represents an integer from 1 to 99. In the present invention, when the number of windings (W) 2-folding 値 (2W) is expressed by having an irreducible denominator with two digits or less, M2 in equation (3), the paper size applies the Chinese national standard (CNS) A4 specification (210X29 * 7mm) -19- -------------- 1T ------ (Please read the precautions on the back before filling this page) 585947 A7 B7 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs V. Invention Description (17) That is, the denominator 値 is between 4 and 40, preferably 5 to 20. When M2 値 becomes larger, a more precise filter element structure can be obtained. If 値 is less than 4, the resulting filter element structure is too rough, so the end face of the filter element is not smooth. On the other hand, if M2 値 exceeds 40, the structure of the filter element is too precise ', which is likely to reduce the liquid flow characteristics and shorten the filter life. In this example, the point is that 2W is approximately a fraction of a natural number with a denominator of two or less digits. For example, when the number of turns is 1.893, 2XW is 3.7 86. This 3.7 86 is close to a single-digit fraction, which is 3 and 4/5 (this represents a mixed fraction consisting of 3 and 4/5). Therefore, when the number of windings is 1.893, use! It is 5, which is the denominator part of 3 and 4/5. Similarly, when the approximate denominator of 2W is a fraction of two digits or less, its 値 is 3 and 11/14, so M2 is 14, which is the denominator part of 3 and 11/14. Similarly, when the approximate denominator of 2W is a fraction with less than three digits, its 値 is 3 and 393/500, so ^ is 500. Therefore, in this example, when taking a fraction with a denominator below two digits for approximation, M2 値 in equation (3) is 14. When 2W is approximated by a fraction with a double-digit denominator, 3 and 22/28 and 3 and 33/42 are the same. But these numbers can be reduced to 3 and 11/14, so ^ is 14 in this example. The above-mentioned M2 値 varies from 4 to 40, so even if the same non-woven fabric tape is used, it is possible to produce filter elements with different accuracy. Furthermore, different designs can be made based on variations in the width, basis weight, or fiber diameter of the non-woven fabric tape. Non-woven fabrics can be wound according to M2 specific reeds until the main diameter reaches the fixed diameter, and then different winding methods can be changed, so as to achieve the best filter element depth -------- ^-IΦ ------ 1T ------ ^ # 1 (Please read the notes on the back before filling in this page) This paper size is applicable to the Chinese National Standard (CNS) M specification (21〇297297) -20- 585947 A7 B7 V. Description of the invention (18) Layer filtering structure. In the filter element of the present invention ', a non-woven fabric tape is wound around the punched cylinder 2 to form a filter element having a main diameter 1.5 to 3 times that of the punched cylinder. Even if the same number of windings are wound, the pitch of the non-woven fabric tape 6 can be changed according to the main diameter of the punched cylinder 4. The main diameter of the punching cylinder 4 is usually determined according to the use situation, and the filtering capacity is not controlled by the main diameter of the punching cylinder 4. If the number of windings is the same, when the main diameter of the perforated cylinder 4 increases, the initial particle diameter captured by the filter element becomes smaller. The diameter of the long fibers used in the long-fiber non-woven fabrics varies according to the use of the filter element and the type of resin, and it is preferably between 5 and 680 // m. If the fiber diameter exceeds 680 // m, there is no difference between a bundle of strands made from continuous yarns and a long-fiber non-woven fabric. On the other hand, even if the fiber diameter is less than 5 // m, the resulting long-fiber non-woven fabric can also be used to make filter elements. However, when long-fiber non-woven fabrics are produced by the above-mentioned spun method (referred to here as spun non-woven fabrics), when the spun method is used to weave fibers with a fiber diameter less than 5 # m, the production efficiency is reduced and the actual. The fiber diameter is preferably 9 to 1 505 // m. In the filter element of the present invention, the non-woven fabric tape can be made by laminating long-fiber non-woven fabrics or melt-blown non-woven fabrics. In this example, the advantages of long-fiber nonwoven fabric and melt-blown nonwoven fabric can be used at the same time. The image capture capacity of the filter element is greatly affected by the diameter of the fiber diameter of the non-woven fabric melt blown, and it is especially important to pay attention to the production of high-precision filter elements. The stacking rule is not specifically limited. Fibers produced by melt-blown non-woven fabrics and long-fiber non-woven fabrics can be produced in different steps, and then this paper size applies the Chinese National Standard (CNS) A4 specification (210 × 297 mm) (please read the note on the back first) (Fill in this page again)
、1T 經濟部智慧財產局員工消費合作社印製 -21 - 585947 A7 B7 五、發明説明(19 ) (請先閲讀背面之注意事項再填寫本頁} 兩者重疊,或者直接將纖維熔吹在長纖維非編織布料或長 纖維網上再進行層疊。層疊非編織布料其纖維結合範例包 含:熔吹纖維/長纖維兩層結構,長纖維/熔吹纖維/長纖維 三層結構,及熔吹纖維/熔吹纖維/長纖維三層結構,其中兩 熔吹纖維層具有不同的纖維直徑。 在本發明中,可使用具有不同斷面的紡紗。由於微粒 捕捉量隨纖維表面積增大而增加,相較於圓形斷面纖維可 提供濾芯相同的液體流通特性及高精度。 在本發明中,生產熱塑纖維的熱塑性樹脂可混合如聚 乙烯化醇等親水樹脂,或對非編織布料帶表面實施電漿處 理,以便使用濾芯過濾水性液體時能增進液體流通特性。 經濟部智慧財產局員工消費合作社印製 在本發明中,以熱塑性纖維製作非編織布料時最好採 用熱結法黏著交叉纖維。該方法包括熱壓黏著法,利用熱 浮雕輥壓及熱平板輥壓設備製作;以及使用熱循環爆發 式,經由空氣加熱式,以及紅外線加熱器式或垂直熱突吹 式等熱處理機器製作。在這些方法之中,最好使用熱浮雕 輥壓法,由於其可提升非編織布料生產率,提供良好的產 能同時降低成本。 如圖7所示,使用熱浮雕輥壓法生產的非編織布料具 有部8 ,在該處利用浮雕圖案施加強的熱壓黏著,以及部 9,只有利用浮雕圖案脫軌部分實施弱的熱壓黏著。如此在 部8可捕捉許多外來物質2,而在部9僅能捕捉一部份的外 來物質2 ,剩餘外來物質會通過長纖維非編織部而移動到 下一層。縱使使用過瀘器的內側,最好仍具備此深層過濾 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -22· 585947 A7 B7 -*--------- 五、發明説明(20 ) (請先閱讀背面之注意事項再填寫本頁} 結構。此例中,壓花區最好在5 %至2 5 %之間。將此區域$ 在5 %下限可加強實施在部8及部9的過濾效果,設在25% 上限則可控制非編織布料的剛性使其剛性不致過高。再 者,允許一部份外來物質通過非編織布料帶。 複合纖維包含低熔融樹脂及高熔融樹脂,當以纖維構 成非編織布料帶時,其中熔點差異最好超過1 〇 °c,超過i 5 C更加。1 〇 °c以上的熔點差異可穩定以非編織布料交織纖 維熱黏著特性。對於沒有熔點的樹脂,將開始流動溫度定 義爲熔點。當過濾壓力及液體流量升高時,在非編織布料 帶交織纖維內執行穩定熱黏著僅允許極少部分由交織纖維 捕捉的微粒通過濾芯,並減少濾芯的變形。再者,縱使過 濾液體內含物質對纖維造成損害,穩定的熱黏著可降低纖 維掉落的機會。 上述複合纖維可採平行式及鞘芯式,其中至少纖維表 面部分須含有低熔點樹脂。 經濟部智慧財產局員工消費合作社印製 對於結合低熔點樹脂及高熔點樹脂所產生的複合纖 維,只要溶點差超過1 0 °C以上’最好1 5 °C以上,其中包含 線性低密度聚乙烯/聚丙烯,高密度聚乙烯/聚丙烯,低密度 聚乙烯/聚丙烯,具有其它α-烯烴/聚丙烯之丙烯異分子聚 合物,線性低密度聚乙烯/高密度聚乙烯,低密度聚乙烯/高 密度聚乙烯,各種聚乙烯/熱塑性聚酯,聚丙烯/熱塑性聚 酯,異分子聚合低熔點熱塑性聚酯/熱塑性聚酯,各種聚乙 烯/耐龍6,聚丙烯/耐龍6,耐龍6/耐龍66及耐龍6/熱塑性 聚酯。在這些複合樹脂之中,由於在非編織布料製作過程 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X25)7公釐) -23- 585947Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs of the Ministry of Economic Affairs of the People's Republic of China-21-585947 A7 B7 V. Description of the invention (19) (Please read the precautions on the back before filling this page} The two overlap, or directly blow the fiber Fiber non-woven fabrics or long fiber nets are laminated. Examples of fiber bonding of laminated non-woven fabrics include: two layers of melt-blown fiber / long fiber, three-layer structure of long fiber / melt-blown fiber / long fiber, and melt-blown fiber / Meltblown fiber / long fiber three-layer structure, in which the two meltblown fiber layers have different fiber diameters. In the present invention, spinning with different cross sections can be used. Since the amount of particulates captured increases with the surface area of the fiber, Compared with the circular cross-section fiber, it can provide the same liquid flow characteristics and high precision of the filter element. In the present invention, the thermoplastic resin used to produce the thermoplastic fiber can be mixed with a hydrophilic resin such as polyvinyl alcohol or the surface of a non-woven fabric tape. Plasma treatment is implemented so that the liquid circulation characteristics can be improved when filtering the aqueous liquid with the filter element. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs in the present invention, Thermoplastic fibers are best used for bonding cross fibers when making non-woven fabrics. This method includes thermocompression bonding, using hot relief rolling and hot flat rolling equipment; and using thermal cycle burst type, air heating type, And infrared heater type or vertical thermal blow type heat treatment equipment. Among these methods, it is best to use the hot embossed roll method, because it can improve the productivity of non-woven fabrics, provide good productivity and reduce costs. As shown in Fig. 7, the non-woven fabric produced by the hot-relief rolling method has a part 8 where a strong hot-pressing adhesion is applied using a relief pattern, and a weak hot-pressing adhesion is only performed for the part 9 using the relief pattern to derail. A lot of foreign matter 2 can be captured in the part 8, and only a part of the foreign matter 2 can be captured in the part 9. The remaining foreign matter will move to the next layer through the long-fiber non-woven part. Good still has this deep filtration. The paper size is applicable to Chinese National Standard (CNS) A4 specifications (210X297 mm) -22 · 585947 A7 B7-* ------ --- V. Description of the invention (20) (Please read the notes on the back before filling out this page} Structure. In this example, the embossing area is preferably between 5% and 25%. This area is $ 5 The lower limit of% can strengthen the filtering effect of the parts 8 and 9, and the upper limit of 25% can control the rigidity of the non-woven fabric so that it is not too high. Moreover, a part of foreign substances are allowed to pass through the non-woven fabric belt. Composite fibers include low-melt resin and high-melt resin. When the non-woven fabric belt is composed of fibers, the melting point difference is preferably more than 10 ° c, and even more than i 5 C. The melting point difference of more than 10 ° c can be stable to non- Thermal adhesion characteristics of woven fabric interwoven fibers. For resins without melting points, the starting flow temperature is defined as the melting point. When the filtration pressure and liquid flow rate increase, performing stable thermal adhesion in the interwoven fibers of non-woven fabric tapes allows only a small part of the interwoven fibers to be interwoven. The particles captured by the fibers pass through the filter element and reduce deformation of the filter element. Furthermore, even if the material contained in the filtrate causes damage to the fibers, stable thermal adhesion can reduce the chance of the fibers falling. The above-mentioned composite fibers may be of a parallel type or a sheath-core type, and at least a surface portion of the fiber must contain a low-melting resin. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs For composite fibers produced by combining low-melting resins and high-melting resins, as long as the melting point difference exceeds 10 ° C or higher, preferably 15 ° C or higher, including linear low-density polymer Ethylene / polypropylene, high-density polyethylene / polypropylene, low-density polyethylene / polypropylene, propylene heteropolymers with other alpha-olefins / polypropylene, linear low-density polyethylene / high-density polyethylene, low-density polyethylene / High-density polyethylene, various polyethylene / thermoplastic polyester, polypropylene / thermoplastic polyester, heteropolymer low-melting thermoplastic polyester / thermoplastic polyester, various polyethylene / resistant dragon 6, polypropylene / resistant dragon 6, resistant to dragon 6 / Nylon 66 and Nylon 6 / Thermoplastic polyester. Among these composite resins, because of the non-woven fabric manufacturing process, the paper size applies the Chinese National Standard (CNS) A4 specification (210X25) 7 mm) -23- 585947
(請先閱讀背面之注意事項再填寫本頁) 於交織纖維黏著步驟期間可穩定控制非編織布料帶的剛性 及氣涧率,以線性低密度聚乙烯/聚丙烯組合最佳。當濾芯 使用在過濾高溫液體時,最好使用低熔點聚酯/聚乙烯(Please read the notes on the back before filling this page.) During the interwoven fiber adhesion step, the rigidity and air tightness of the non-woven fabric belt can be stably controlled. The linear low density polyethylene / polypropylene combination is the best. When the filter element is used to filter high temperature liquids, it is best to use low melting polyester / polyethylene
Urephthalate組合,與異苯二甲酸進行異分子聚合製造聚 酯。 $ 在本發明中’只要不損害本發明效用,在非編織布料 帶中可含有熱塑性纖維以外的其它纖維。這些熱塑性纖維 以外的其它纖維包括耐龍,cupra ,棉,麻,紙獎,及碳 纖。熱塑性纖維的含量至少需佔30%重量比,並可高達 1〇〇%。如果重量少於30%,利用熱壓著法及經由空氣熱處 理法進行熱結時,非編織布料的強度會降低,使得過濃時 纖維有可能會掉落與溶液混合。 對於製造本發明濾芯所使用的非編織布料,舉例,可* 直接控制紡織寬度來製作非編織布料帶,但最好將非編織 布料切割成帶。 經濟部智慧財4局員工消費合作社印製 本發明濾芯所採用的非編織布料帶寬最好爲〇. 5至 40cm。如果寬度小於〇.5cm ,當非編織布料撕成帶時,非 編織布料帶很可能斷掉,同時很難控制以斜紋方式纏繞在 打孔圓柱上的張力。再者,當製造具有相同氣洞率的濾芯 時,纏繞時間增加進而使產能降低。另一方面,如果寬度 超過40cm ,具有橫向導引之繞線機紡線通道上的摩擦力會 增大,同時匯聚的非編織布料尺寸會不規則。 非編織布料帶的基本重量,亦即非編織布料單位面積 的重量,最好爲5至200g/m2。如果値小於5 g/m2,纖維量 -24- 本紙張尺度適用中國國家標準(CNS ) A4規格(21〇'〆297公釐) 585947 A7 B7 五、發明説明(22 ) (請先閱讀背面之注意事項再填寫本頁) 減少,降低非編織布料的均勻性及強度,或間歇造成交織 纖維熱結困難。另一方面,當基本重量超過200 g/m2會使 非編織布料剛性增加太多,使得在後續階段,纖維不容易 以斜紋繞方式纏繞在打孔圓柱上。 非編織布料帶寬度上限隨基本重量變化,且非編織布 料帶寬度(cm)與基本重量(g/m2)的乘積最好從10至 200cm*g/m2。値大於200會導致非編織布料剛性急速增加, 使得在後續階段,纖維不容易以斜紋繞方式纏繞在打孔圓 柱上。再者,在匯聚時非編織布料變得太厚導致很難密集 地纏繞。另一方面,如果乘積小於1 0 ,非編織布料有斷裂 的危險。 經濟部智慧財產局員工消費合作社印製 在本發明中,非編織布料帶的厚度從0.02至1.2mm, 最好介於0.05至0.9mm 。如果非編織布料帶的厚度小於 0.02mm ,非編織布料的強度降低,且在製造濾芯過程將非 編織布料纏繞在打孔圓柱上時很可能會斷裂。另一方面, 如果非編織布料帶的厚度超過1.20mm ,剛性可能變得過 大,如此非編織布料帶不容易以斜紋繞方式密集地纏繞在 打孔圓柱上。 利用上述方法纏繞非編織布料帶並製作成濾芯的形 狀,可就其方法製作濾芯或將厚度約3mm的發泡聚乙烯襯 墊黏在濾芯端面以增進與外壁的黏著性。 在本發明濾芯中,亦可使用分割纖維作爲非編織布料 帶纖維。然而’既然實際上很難將纖維均勻地分割成分割 纖維’如上所述,最好採用具有類似平均纖維直徑的熔吹 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公董) -25- 585947 A7Urephthalate combined with isophthalic acid to produce polyester through isomolecular polymerization. In the present invention, as long as the utility of the present invention is not impaired, fibers other than thermoplastic fibers may be contained in the non-woven fabric tape. Fibers other than these thermoplastic fibers include nylon, cupra, cotton, linen, paper, and carbon. The content of thermoplastic fibers needs to be at least 30% by weight and can be as high as 100%. If the weight is less than 30%, the strength of the non-woven fabric will decrease when the heat-bonding method is used and the air-heating method is used to heat-bond the fiber, so that the fiber may fall and mix with the solution when it is too thick. As for the non-woven fabric used for manufacturing the filter element of the present invention, for example, the non-woven fabric tape can be made by directly controlling the textile width, but it is better to cut the non-woven fabric into a tape. 5 ~ 40cm。 Printed by the Consumers ’Cooperative of the 4th Bureau of the Ministry of Economic Affairs ’s consumer cooperative. If the width is less than 0.5cm, when the non-woven fabric is torn into a tape, the non-woven fabric tape is likely to be broken, and at the same time, it is difficult to control the tension around the punched cylinder in a twill manner. Furthermore, when the filter element having the same air void ratio is manufactured, the winding time is increased to reduce the productivity. On the other hand, if the width exceeds 40 cm, the friction force on the spinning channel of the winding machine with lateral guidance will increase, and the size of the gathered non-woven fabric will be irregular. The basis weight of the non-woven fabric tape, that is, the weight per unit area of the non-woven fabric, is preferably 5 to 200 g / m2. If 値 is less than 5 g / m2, the fiber amount is -24- This paper size is applicable to the Chinese National Standard (CNS) A4 specification (21〇'〆297 mm) 585947 A7 B7 V. Description of the invention (22) (Please read the Note: Please fill in this page again) to reduce the uniformity and strength of non-woven fabrics, or to make intertwined fibers difficult to knot intermittently. On the other hand, when the basis weight exceeds 200 g / m2, the rigidity of the non-woven fabric is increased too much, making it difficult for the fibers to be wound around the punched cylinder in a twill-wound manner in the subsequent stages. The upper limit of the width of the non-woven fabric tape varies with the basic weight, and the product of the width of the non-woven fabric tape (cm) and the basic weight (g / m2) is preferably from 10 to 200 cm * g / m2.値 greater than 200 will cause the rigidity of non-woven fabrics to increase rapidly, making it difficult for the fibers to be wound around the perforated columns in a twill-wound manner in subsequent stages. Furthermore, the non-woven fabric becomes too thick at the time of convergence, making it difficult to entangle densely. On the other hand, if the product is less than 10, the non-woven fabric is at risk of breaking. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs In the present invention, the thickness of the non-woven fabric tape is from 0.02 to 1.2 mm, preferably from 0.05 to 0.9 mm. If the thickness of the non-woven fabric tape is less than 0.02mm, the strength of the non-woven fabric is reduced, and the non-woven fabric is likely to break when the non-woven fabric is wound around the punched cylinder during the manufacturing of the filter element. On the other hand, if the thickness of the non-woven fabric tape exceeds 1.20 mm, the rigidity may become too large, so that the non-woven fabric tape cannot be easily wound densely around the punched cylinder in a twill winding manner. The above method is used to wind the non-woven fabric tape and make it into the shape of a filter element. The method can be used to make a filter element or stick a foamed polyethylene pad having a thickness of about 3 mm to the end surface of the filter element to improve the adhesion to the outer wall. In the filter element of the present invention, a split fiber may also be used as the non-woven fabric tape fiber. However, since it is actually difficult to divide the fibers evenly into split fibers, as mentioned above, it is best to use a meltblown paper with similar average fiber diameter. The paper size is applicable to China National Standard (CNS) A4 (210X297). -25 -585947 A7
製非編織布料。 (請先閲讀背面之注意事項再填寫本頁) 當結合聚乙烯基醇等親水性樹脂形成布料原料樹脂或 對其表面實施電漿處理,濾芯可增加水溶性過濾液的液體 流通性。因此,過濾水溶性液體時最好採用此種樹脂製作 的濾芯。 在本發明中,製作完成的濾芯氣洞率最好在65至85% 的範圍內。當値小於65 %時纖維密度過高,降低液體流通 性。相反地,當値大於85%時,濾芯強度會降低,同時在 问壓作業下谷易造成爐芯變形。 在非編織布料帶上提供凹痕或打孔可增進液體流通 性。在此例中,非編織布料凹痕數量最好介於5至1 〇〇每 l〇cm,且打孔面積最好爲10至80%。可利用纏繞非編織布 料帶的次數控制過濾能力,或結合其它紡紗線一起纏繞。 以往復方式纏繞非編織布料帶時,寬的非編織布料可纏繞 成層’因此當製作具有粗精度的濾芯時,可藉此方式控制 微粒流過直徑。 經濟部智慧財產局員工消費合作社印製 在濾芯內層纏繞高精緻非編織布料並在外層纏繞低精 緻的非編織布料可增進過濾器壽命。在此例中,外層的精 緻度低於內層的2至8倍。再者,在濾芯內層纏繞較寬的非 編織布料並在外層纏繞較窄的非編織布料同樣可增進過濾 器壽命。在此例中,內層非編織布料帶寬度最好爲外層寬 度的1.5至1 0倍。其它增進過濾器壽命的方法包括在內層 纏繞基本重量大的非編織布料並在外層纒繞基本重量小的 非編織布料,以及在內層纏繞扭曲較小的非編織布料並在 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -26- 585947 A7 ____B7 五、發明説明(24 ) 外層纏繞扭曲較大的非編織布料。內層的非編織布料基本 重量最好爲外層的2至1 0倍,且外層非編織布料的扭曲量 最好爲內層的2至1 〇倍。利用上述方法可形成濾芯的疏密 結構,並增進濾芯的過濾壽命。 在本發明中,濾芯端面最好利用熱黏著方式加以平坦 化’在濾芯兩端形成平坦的端封部並提升密封特性。構成 濾芯兩端部的非編織布料帶利用熱,溶劑,超音波等方式 熔融,冷卻固化後形成平坦端面。既然本發明採用含有熱 塑性纖維的非編織布料帶,以採用加熱法爲佳。 範例 參考範例及比較範例,本發明詳細說明如下,但本發 明不受這些範例限制。在對應的各個範例中,利用以下描 述方法能夠提升過濾器物理特性及過濾能力。 繞線機及繞線數目 繞線機往復寬度(來回移動寬度)爲250mm,其中圖6橫 向往復導引5直徑爲5mm 。捲線筒起始速度設定爲 1 500rpm。繞線數目(W),亦即,藉由數顆具有適當齒數的 齒輪連結橫向往復導引往復運動與打孔圓柱旋轉運動來控 制非編織布料帶從打孔圓柱的一端纏繞至另一端。 非編織布料基本重量及厚度 切割面積625cm2(範例1至15及比較範例1至5)或 (請先閱讀背面之注意事項再填寫本頁) 訂 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -27- 585947 A7 B7 五、發明説明(25 ) 500cm2的非編織布料並坪重。重量轉換成每米平方重已定 義基本重量。接下來,在切割後的非編織布料上隨機取1 0 點,(範例1至15及比較範例1至5)或12點(範例16至25及 比較範例6至9)測量厚度,排除最大値及最小値取8點(範 例1至15及比較範例1至5)或10點(範例16至25及比較範 例6至9)作平均以定義非編織布料的厚度。各點厚度利用 Toyo Seiki Seisaku-Sho 公司製作的”Digithickness Tester(商 品名稱)”機器在196 Pa的負載及2 mm/sec的量測速度下執 行量測。 非編織布料纖維直徑 在非編織布料隨機取樣5點,並利用掃描是電子顯微 鏡照相。隨機選擇每點20條纖維量測纖維直徑,並將其平 均値定義爲非編織布料纖維直徑(# m)。 空氣流量 根據日本]IS L 1 096-A( 1 990)方法作量測。當氣流量超 過7 9 0 c m3 / c m2 / s e c,降低測試樣品測量面積。 濾芯過濾材料氣洞率 測量濾芯外直徑,內直徑,長度及重量,使用以下公 式決定氣洞率。爲了決定排除打孔圓柱、過濾材料本身的 氣洞率,將打孔圓柱的外徑當作過濾材料本身的內徑,且 將濾芯總重扣除打孔圓柱重作爲過濾材料的重量: 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) (請先閱讀背面之注意事項再填寫本頁)Non-woven fabrics. (Please read the precautions on the back before filling this page.) When combining with hydrophilic resins such as polyvinyl alcohol to form cloth material resin or plasma treatment on the surface, the filter element can increase the liquid flowability of water-soluble filter liquid. Therefore, it is best to use a filter element made of this resin when filtering water-soluble liquids. In the present invention, the porosity of the completed filter element is preferably in the range of 65 to 85%. When the 値 is less than 65%, the fiber density is too high, reducing the fluidity. Conversely, when 値 is greater than 85%, the strength of the filter element will be reduced, and at the same time, the valley will easily cause the furnace core to deform under pressure. Providing dents or perforations on non-woven fabric tapes improves fluid flow. In this example, the number of dents of the non-woven fabric is preferably from 5 to 100 cm per 10 cm, and the perforated area is preferably from 10 to 80%. The number of times the nonwoven fabric tape is wound can be used to control the filtering ability, or it can be wound together with other spinning yarns. When the non-woven fabric tape is wound in a reciprocating manner, a wide non-woven fabric can be wound into layers' so that when making a filter element having a coarse precision, the particle flow diameter can be controlled in this way. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. Wrapping high-precision non-woven fabric on the inner layer of the filter element and low-quality non-woven fabric on the outer layer can increase the filter life. In this example, the precision of the outer layer is 2 to 8 times lower than that of the inner layer. Furthermore, wrapping a wider non-woven fabric on the inner layer of the filter element and a narrower non-woven fabric on the outer layer can also increase the filter life. In this example, the width of the inner non-woven fabric tape is preferably 1.5 to 10 times the width of the outer layer. Other methods to improve the life of the filter include winding a non-woven fabric with a high basis weight on the inner layer and winding a non-woven fabric with a small basis weight on the outer layer, and winding a non-woven fabric with a small twist on the inner layer and applying it at this paper scale. China National Standard (CNS) A4 specification (210X297 mm) -26- 585947 A7 ____B7 V. Description of the invention (24) Non-woven fabrics with large twists on the outer layer. The basic weight of the inner nonwoven fabric is preferably 2 to 10 times that of the outer layer, and the amount of twist of the outer nonwoven fabric is preferably 2 to 10 times that of the inner layer. The above method can form the dense and dense structure of the filter element and improve the filtering life of the filter element. In the present invention, it is preferable that the end surface of the filter element is flattened by a thermal adhesive method 'to form flat end seals at both ends of the filter element and improve the sealing characteristics. The non-woven fabric tape constituting both ends of the filter element is melted by means of heat, solvent, ultrasonic, etc., and formed into a flat end surface after cooling and solidification. Since the present invention uses a non-woven fabric tape containing thermoplastic fibers, it is preferable to use a heating method. Examples With reference to examples and comparative examples, the present invention is described in detail below, but the present invention is not limited by these examples. In the corresponding examples, the physical properties and filtering capabilities of the filters can be improved by using the methods described below. Winding machine and the number of windings The reciprocating width (moving width) of the winding machine is 250mm, of which the diameter of Figure 5 is 5mm. The start speed of the spool is set to 1 500rpm. The number of windings (W), that is, by controlling the reciprocating motion of the transverse reciprocating guide and the rotary motion of the punching cylinder by a plurality of gears with an appropriate number of teeth to control the winding of the non-woven fabric tape from one end of the punching cylinder to the other end. The basic weight and thickness of non-woven fabrics, cutting area 625cm2 (Examples 1 to 15 and Comparative Examples 1 to 5) or (Please read the precautions on the back before filling this page) Order the paper size printed by the Intellectual Property Bureau Staff Consumer Cooperatives Applicable to China National Standard (CNS) A4 specification (210X297 mm) -27- 585947 A7 B7 V. Description of the invention (25) 500cm2 non-woven fabric and weight. The weight is converted to a defined basis weight per square meter. Next, randomly take 10 points on the cut non-woven fabric (Examples 1 to 15 and Comparative Examples 1 to 5) or 12 points (Examples 16 to 25 and Comparative Examples 6 to 9) to measure the thickness and exclude the maximum 値And the minimum value is 8 points (Examples 1 to 15 and Comparative Examples 1 to 5) or 10 points (Examples 16 to 25 and Comparative Examples 6 to 9) and averaged to define the thickness of the non-woven fabric. The thickness of each point was measured using a "Digithickness Tester (trade name)" machine manufactured by Toyo Seiki Seisaku-Sho under a load of 196 Pa and a measurement speed of 2 mm / sec. Non-woven fabric fiber diameter Five points were randomly sampled from the non-woven fabric and scanned using an electron microscope. Randomly select 20 fibers per point to measure the fiber diameter, and define its average value as the fiber diameter (# m) of the non-woven fabric. Air flow was measured according to Japan] IS L 1 096-A (1 990) method. When the air flow exceeds 790 c m3 / c m2 / s e c, reduce the measurement area of the test sample. Cavity ratio of filter element Measure the outer diameter, inner diameter, length and weight of the filter element. Use the following formula to determine the void ratio. In order to determine the porosity of the perforated cylinder and the filter material itself, the outer diameter of the perforated cylinder is taken as the inner diameter of the filter material, and the total weight of the filter element is subtracted from the perforated cylinder weight as the weight of the filter material: Applicable to China National Standard (CNS) Α4 specification (210 × 297 mm) (Please read the precautions on the back before filling this page)
、1T 經濟部智慧財產局員工消費合作社印製 -28- 585947 A7Printed by 1T Consumer Cooperatives, Intellectual Property Bureau, Ministry of Economic Affairs -28- 585947 A7
經濟部智慧財產局員工消費合作社印製 (過濾材料外觀體積)={(過濾材料外徑)2 —(過濾材料內 徑)2丨/4 X 7Γ X (過濾材料長度);(過濾材料真實體積)=(過德 材料重量)/(過濾材料素材密度);(過濾材料氣洞率)={丨〜 (過濾材料真實體積)/(過濾材料外觀體積)}χ 100(%)。 祖始微粒捕獲直徑,初始壓力損失及過濾器壽命 將濾芯固定在過濾性能循環測試機外套上,並導入水 作循環,利用幫浦將流率控制在30 dm3/分鐘。將此時的濾 芯入口及出口壓差設定爲初始壓力損失。接著,利用8類 JIS Z 890 1 ( 1 995)測試粉末1(縮寫成JIS 8類;中間直徑: 6·6至8.6//111)搭配7類相同粉末(縮寫成〗137類;中間直 徑:27至31 // m)以重量比1:1的方式製成粉塊,以每分鐘 〇.4g的速度連續加入,(範例1至15及比較範例1至5),或 採用]IS 7種以每分鐘0.2g的速度連續加入(範例16至25及 比較範例6至9),在加入5分鐘後對原始溶液及過濾後的溶 液進行取樣。兩種溶液皆稀釋至適當濃度,接著利用光遮 斷式粒子偵測器測量各個溶液中的微粒數量以計算初始微 粒捕捉效益。再者,將求得的値作內插以決定80%捕捉效 益時的粒子直徑。持續加入粉塊直到濾芯壓力損失到達 0.2MPa ,並且再次取樣原始溶液及過濾、後的溶液以決定微 粒捕獲直徑。將開始加入粉塊直到壓力損失到達〇.2MPa所 消耗的時間定爲過濾器壽命。當壓差尙未達到〇.2MPa ’如 果過濾器壽命到達1 〇〇〇分鐘則在此處停止。 --------i^·------IT------ (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(21〇X:297公釐) -29- 585947 A7 _____B7_ 五、發明説明(27 ) 初始濾液的氣泡及纖維掉落 將濾芯固定在過濾性能循環測試機外套上,通過離子 交換水,並利用幫浦將流率控制在每分鐘10000cm3。取樣 1000 cm3的初始濾液,並將25 cm3倒入比色瓶內劇烈搖晃, 並於攪動停止後觀察起泡情形1 0秒鍾。當氣泡體積(從液面 至氣泡頂端體積)爲10 cm3以上,則判定差並以符號”C”表 示;當氣泡體積小於10 cm3則判定中等並以符號”B”表示; 且當觀察到直徑1 mm以上的氣泡數小於5顆,則判定佳並 以符號”A”表示。 接著,將500 cm3的初始濾液通過具有0.8 // m的硝化 纖維素過濾器以判斷纖維掉落。當濾紙每cm2上長度超過 1 mm的纖維數目有4條或4條以上,則判定差並以符號”C” 表示;數目1至3判定中等並以符號”B”表示;當數目爲0 則判定佳並以符號”A”表示。 濾芯變形 將濾芯固定在過濾性能循環測試機外套上,並導入水 作循環,利用幫浦將流率控制在30 dm3/分鐘。拍下濾芯的 外觀。加入nS 7類直到外套前後壓力損失到達0.5MPa。接 著,當外套前後壓力損失到達0.5MPa在同樣條件(物距,放 大率等)下拍濾芯外觀。利用影像分析量測前後兩張照片的 濾芯外徑以決定收縮百分比。收縮小於1 〇%判定佳並以符 號”A”表示,收縮在10%至20%之間判定中等並以符號”B”表 示,收縮超過20%以上判定差並以符號”C”表示。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) ' (請先閱讀背面之注意事項再填寫本頁) 訂 經濟部智慧財產局員工消費合作社印製 585947 A 7 B7 五、發明説明(28 ) 範例1 使用基本重量50g/m2,厚度0.8mm且纖維直徑82 // m 的聚丙烯熔吹製非編織布料,其中交織纖維利用旋轉餘熱 及140〇cm3/Cm2/seC空氣流量進行熱結。打孔圓柱利用聚丙 烯射出成型,形成內徑30mm,外徑34mm及長度250mm, 且具有180個6 mm2孔。將上述熔吹製非編織布料撕成寬度 爲2.5cm的非編織布料帶。布料帶通過繞線機往復孔匯集並 以繞線數4.426纏繞在打孔圓柱上直到外徑到達62mm以獲 得柱狀濃芯7,如圖8所示。 範例2 除了所使用的聚丙烯熔吹製非編織布料具有基本重量 2〇g/m2,厚度0.2mm且纖維直徑3 # m外,使用與範例1相 同的柱狀濾芯,其中交織纖維利用旋轉餘熱及38 cm3/cm2/sec空氣流量進行熱結。相較於範例1描述的濾 芯,該濾芯具有較高的過濾精度。 範例3 使用與範例2相同的聚丙烯熔吹製非編織布料,並在 氣流量560 cm3/cm2/sec下紡結基本重量20g/m2,厚度〇.2mm 且纖維直徑1 8 // m的聚丙烯長纖維非編織布料。將熔吹製 非編織布料及紡結長纖維非編織布料層疊並利用熱浮雕輥 壓以1 3 %熱黏著面積率熱壓結交織纖維。除了將非編織布 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閱讀背面之注意事項再填寫本頁)Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs (appearance volume of filter material) = {(outer diameter of filter material) 2 — (inner diameter of filter material) 2 丨 / 4 X 7Γ X (length of filter material); (true volume of filter material) ) = (Weight of German material) / (density of filter material material); (cavity of filter material) = {丨 ~ (true volume of filter material) / (appearance volume of filter material)} χ 100 (%). Ancestor particle capture diameter, initial pressure loss and filter life Fix the filter element on the jacket of the filter performance cycle tester, and introduce water as a cycle to control the flow rate at 30 dm3 / min with the pump. Set the pressure difference between the inlet and outlet of the filter element at this time as the initial pressure loss. Next, use category 8 JIS Z 890 1 (1 995) to test powder 1 (abbreviated to JIS category 8; intermediate diameter: 6.6 to 8.6 // 111) with 7 identical powders (abbreviated to category 137); intermediate diameter: 27 to 31 // m) made into powder blocks with a weight ratio of 1: 1, and continuously added at a rate of 0.4 g per minute (examples 1 to 15 and comparative examples 1 to 5), or use] IS 7 kinds It was continuously added at a rate of 0.2 g per minute (Examples 16 to 25 and Comparative Examples 6 to 9), and the original solution and the filtered solution were sampled 5 minutes after the addition. Both solutions were diluted to the appropriate concentration, and the number of particles in each solution was measured using a light-blocking particle detector to calculate the initial particle capture benefit. Furthermore, the obtained 値 is interpolated to determine the particle diameter at 80% capture efficiency. Continue adding powder blocks until the filter element pressure loss reaches 0.2 MPa, and again sample the original solution and the filtered and after solution to determine the particle capture diameter. The time it takes to start adding powder until the pressure loss reaches 0.2 MPa is defined as the filter life. When the pressure difference 尙 does not reach 0.2 MPa ', if the filter life reaches 1,000 minutes, it stops here. -------- i ^ · ------ IT ------ (Please read the notes on the back before filling out this page) This paper size applies to China National Standard (CNS) A4 specifications ( 21〇X: 297 mm) -29- 585947 A7 _____B7_ V. Description of the invention (27) Bubbles and fibers falling from the initial filtrate Fix the filter element on the jacket of the filter performance cycle tester, pass ion exchange water, and use the pump The flow rate was controlled at 10,000 cm3 per minute. Take an initial filtrate of 1000 cm3, pour 25 cm3 into a colorimetric bottle and shake vigorously, and observe the foaming situation for 10 seconds after the stirring stops. When the bubble volume (from the liquid surface to the top of the bubble) is more than 10 cm3, the difference is judged and represented by the symbol "C"; when the bubble volume is less than 10 cm3, it is judged to be medium and represented by the symbol "B"; and when the diameter is observed If the number of air bubbles above 1 mm is less than 5, it is judged to be good and is represented by the symbol "A". Next, 500 cm3 of the initial filtrate was passed through a nitrocellulose filter with 0.8 // m to judge that the fibers had fallen. When the number of fibers with a length of more than 1 mm per cm2 of the filter paper is 4 or more, the difference is judged and the symbol "C" is judged; the number 1 to 3 is judged to be medium and the symbol "B" is judged; when the number is 0, Judgment is good and is indicated by the symbol "A". Deformation of the filter element The filter element is fixed on the outer casing of the filter performance cycle tester, and water is introduced for circulation, and the flow rate is controlled at 30 dm3 / min by using a pump. Take a picture of the appearance of the filter. Add nS category 7 until the pressure loss before and after the jacket reaches 0.5 MPa. Then, when the pressure loss before and after the jacket reaches 0.5 MPa, take a picture of the filter element under the same conditions (object distance, magnification, etc.). The image analysis was used to measure the outer diameter of the filter element before and after the two photos to determine the percentage shrinkage. A shrinkage of less than 10% is judged to be good and is indicated by the symbol "A", a shrinkage of between 10% and 20% is judged to be moderate and indicated by the symbol "B", and a shrinkage of more than 20% is judged to be poor and indicated by the symbol "C". This paper size applies Chinese National Standard (CNS) A4 specification (210X297 mm) '(Please read the notes on the back before filling this page) Order printed by the Intellectual Property Bureau of the Ministry of Economic Affairs's Consumer Cooperatives 585947 A 7 B7 V. Description of the invention (28) Example 1 Polypropylene melt-blown non-woven fabric with a basis weight of 50 g / m2, a thickness of 0.8 mm, and a fiber diameter of 82 // m, in which the interwoven fibers are heated by rotating waste heat and 140 cm3 / Cm2 / seC air flow. Knot. The punched cylinder is formed by injection molding of polypropylene, and has an inner diameter of 30 mm, an outer diameter of 34 mm, and a length of 250 mm, and has 180 holes of 6 mm2. The melt-blown nonwoven fabric was torn into a nonwoven fabric tape having a width of 2.5 cm. The cloth tape is collected through the reciprocating holes of the winding machine and wound around the punched cylinder with a winding number of 4.426 until the outer diameter reaches 62 mm to obtain a columnar thick core 7 as shown in FIG. 8. Example 2 Except that the polypropylene melt-blown non-woven fabric used has a basic weight of 20 g / m2, a thickness of 0.2 mm, and a fiber diameter of 3 # m, the same columnar filter element as in Example 1 is used, in which the interwoven fibers use the waste heat of rotation And 38 cm3 / cm2 / sec air flow for thermal junction. Compared with the filter element described in Example 1, the filter element has higher filtering accuracy. Example 3 The same polypropylene as in Example 2 was used to melt blown non-woven fabric, and spun a basic weight of 20 g / m2, a thickness of 0.2 mm and a fiber diameter of 1 8 // m at an air flow rate of 560 cm3 / cm2 / sec. Long acrylic fiber non-woven fabric. The melt-blown non-woven fabric and the spun long fiber non-woven fabric were laminated, and the interwoven fibers were thermally entangled with a hot embossing roll at a thermal adhesion area ratio of 13%. Except for the non-woven cloth, the paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) (Please read the precautions on the back before filling this page)
、1T 經濟部智慧財產局員工消費合作社印製 經濟部智慧財產局8工消費合作社印製 585947 A7 B7 五、發明説明(29 ) 料製作成5 c m寬的非編織布料帶之外,以範例1的方式產生 柱狀濾芯。相較於範例2描述的濾芯,此濾芯具有幾乎相 同的過濾精度及優越的過濾器壽命。 範例4 利用熱浮雕輥壓,在氣流量490 cm3/cm2/sec下以13% 熱黏著面積率熱壓結交織纖維,紡結基本重量20g/m2,厚 度0.19mm且纖維直徑18 // m的聚丙烯長纖維非編織布料。 使用與範例1相同的打孔圓柱。將紡結後的長纖維非編織 布料割成5 c m寬的非編織布料帶。布料帶不經過匯聚,利 用紡線機,繞線數目設定爲4.429,纏繞在打孔圓柱上直到 外徑到達62mm以獲得柱狀濾芯。 範例5 使用與範例1相同的非編織布料帶及打孔圓柱。將非 編織布料帶通過打線機上的橫向往復孔加以匯聚。利用與 範例4相同的條件纏繞在打孔圓柱上以獲得濾芯。相較於 範例5 ,此濾芯具有低的過濾精度,較佳的液體流通特性 以及較長的使用壽命。 範例6 除了將素材由紡結長纖維非編織布料改成聚乙嫌 terephthalate樹脂以外,利用與範例5相同的方式製作濾 芯。此濾芯與範例5描述的濾芯幾乎展現相同的過濾能 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) ---------辱-----1T------^#1 (請先閱讀背面之注意事項再填寫本頁) -32· 585947 A7 一 _B7_ 五、發明説明(30 ) 力。 (請先閱讀背面之注意事項再填寫本頁} 範例7 除了將素材由紡結長纖維非編織布料改成耐龍66以 外,利用與範例5相同的方式製作濾芯。此濾芯與範例5描 述的濾芯幾乎展現相同的過濾能力。 範例8 除了採用高密度聚乙烯作爲低熔點成分以及聚丙烯作 爲高熔點成分並以重量比5 : 5混合組成鞘芯式複合纖維作 爲紡結長纖維非編織布料纖維結構以外,利用與範例5相 同的方式製作濾芯。此濾芯比範例5所述的濾芯具有更優 秀的精度,在過濾精度方面具有優秀的穩定性,在〇.2Pa下 捕獲的微粒直徑與初始捕捉的微粒直徑幾乎沒有太大的改 變 〇 範例9 經濟部智慧財產局員工消費合作社印製 除了採用線性低密度聚丙烯作爲鞘芯式複合纖維低熔 點成分之外,利用與範例8相同的方式製作濾芯。相較於 範例8 ,此爐芯具有相同的過爐精度,但具備有更佳的液 體流通特性。 範例10 除了將交織纖維熱結法由使用熱浮雕輥壓的熱壓著法 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) ~ ' -- 經濟部智慧財產局員工消費合作社印製 585947 A7 ____B7_ 五、發明説明(31 ) 改成利用熱氣流循環式的熱處理法之外,利用與範例9相 同的方式製作濾芯。相較於範例9 ,此濾芯具有較低的過 濾精度。 範例11 除了將長纖維非編織布切割成寬度1 c m且繞線數目變 成3.476之外,利用與範例5相同的方式製作濾芯。此濾芯 與範例5描述的濾芯幾乎展現相同的過濾能力。然而繞線 所需時間比範例2的長。 範例12 除了將長纖維非編織布切割成寬度9cm且繞線數目變 成3.714之外,利用與範例1 1相同的方式製作濾芯。相較 於範例1 1所描述的濾芯,此濾芯具有較低的過濾精度且是 由於非編織布料帶匯聚後的材料變得極端厚。 範例13 除了將構成非編織布料帶的纖維直徑改成40 // m之 外,利用與範例5相同的方式製作濾芯。相較於範例5所描 述的濾芯,此濾芯具有較低的過濾精度。 範例1 4 除了將非編織布料帶的基本重量改成44g/m2之外,利 用與範例5相同的方式製作濾芯。相較於範例5所描述的濾 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) ~ --------------IT------ (請先閱讀背面之注意事項再填寫本頁) 585947 A7 _______B7 五、發明説明(32 ) 芯,此濾芯具有較低的過濾精度。 (請先閱讀背面之注意事項再填寫本頁) 範例1 5 除了將非編織布料帶匯聚動作改成每米扭曲i 〇〇次之 外,利用與範例5相同的方式製作濾芯。此濾芯幾乎與範 例1 2所描述的濾芯具有相同的過濾能力。 比較範例1 除了利用紡織直徑22 // m的纖維製作而成聚丙烯紡紗 線取代非編織布料帶之外,利用與範例2相同的方式製作 濾芯。此濾芯初始捕捉微粒直徑大於範例5所描述的濾芯 且幾乎與範例1 2所描述的濾芯相同。然而,相較於範例1 2 所描述的濾芯,此濾芯具有較差的液體流通特性及較短的 過濾器壽命。再者,在初始濾液中可觀察到起泡現象以及 纖維掉落的情形。 比較範例2 經濟部智慧財產局員工消費合作社印製 除了利用JIS P 380 1 ( 1 995)描述的濾紙NO. 1 ,切割成 5cm寬取代非編織布料帶之外,利用與範例2相同的方式製 作濾芯。此濾芯初始捕捉微粒直徑小於範例5所描述的濾 芯,但升壓後捕捉到的微粒直徑大幅增加。再者,過濾器 壽命極短且可觀察到過濾器材料掉落在濾液中的情形° 比較範例3 -35- 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) 經濟部智慧財產局員工消費合作社印製 585947 A7 B7__ 五、發明説明(33 ) 將可分割成八部分且纖維直徑25 // m ’含有聚丙烯及 高密度聚乙烯的短纖維利用梳理機器網織’且將網織後的 材料作纖維分割並利用高壓水處理作纖維糾結以獲得基本 重量22g/m2分割的短纖維非編織布料。將此非編織布料在 電子顯微鏡下作觀察並執行影像分析,顯示全部纖維重量 的5 0%分割成直徑9 // m的纖維。除了將上述非編織布料切 割成5cm寬以取代非編織布料帶之外,利用與範例5相同的 方式製作濾芯。此濾芯初始捕捉微粒直徑小於範例5所描 述的濾芯,但在0.2MPa下捕捉到的微粒直徑較大。再者, 在初始濾液中會有少許氣泡產生且可觀察到纖維掉落情 形。 比較範例4 除了使用基本重量100 g/m2,厚度1.5 mm且纖維直徑 1 40 // m的聚丙烯熔吹製非編織布料,其中交織纖維利用旋 轉餘熱及1400cm3/cm2/sec空氣流量進行熱結之外,利用與 範例1 1相同的方式製作濾芯。由於很難將此非編織布料密 集地纏繞在打孔圓柱上,因此無法量測過濾精度。 比較範例5 除了使用基本重量140 g/m2,厚度〇.5 mm且纖維直徑 90 μ m的聚丙烯熔吹製非編織布料,其中交織纖維利用旋 轉餘熱及600cm3/cm2/sec空氣流量進行熱結之外,利用與範 例1 1相同的方式製作濾芯。與比較範例4的情形類似,由 本紙張尺度適用中國國家標準(CNS ) A4規格(210 X 297公藶;了 IT^1~ (請先閱讀背面之注意事項再填寫本頁} -36- 585947 A7 B7 五、發明説明(34 ) 於很難將此非編織布料密集地纏繞在打孔圓柱上’因此無 法量測過濾精度。 (請先閱讀背面之注意事項再填寫本頁) 比較範例6 利用熱浮雕輥壓’在氣流量1000 cm3/cm2/sec下以13% 熱黏著面積率熱壓結交織纖維’紡結基本重量9 0 g / m2 ’厚 度0.80mm且纖維直徑80 // m的聚丙烯紡結長纖維非編織布 料。將紡結後的長纖維非編織布料割成5cm寬的非編織布 料帶。使用與範例1相同的打孔圓柱。布料帶通過捲線機 橫向往複孔匯集,繞線數目設定爲4.429,纏繞在打孔圓柱 上直到外徑到達62mm以獲得柱狀濾芯,如圖8。此例皆無 法滿足方程式(A)及方程式(B)。相較於範例4具有初始捕捉 微粒直徑7 // m的高精度,此濾芯初始捕捉微粒直徑爲1 〇3 # m,證明其無法捕捉到細小微粒。 比較範例7 經濟部智慧財產局員工消費合作社印製 利用熱浮雕輕壓,在氣流量3000 cm3/cm2/sec下以1 3% 熱黏著面積率熱壓結交織纖維,紡結基本重量50g/m2,厚 度0.86mm且纖維直徑500 // m的聚丙烯紡結長纖維非編織 布料。將紡結後的長纖維非編織布料割成5cm寬的非編織 布料帶。使用與範例1相同的打孔圓柱。布料帶通過捲線 機橫向往複孔匯集,繞線數目設定爲4.429,纏繞在打孔圓 柱上直到外徑到達62mm以獲得柱狀濾芯,如圖8。此例皆 無法滿足方程式(A)及方程式(B)。相較於範例4具有初始捕 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -37- 585947 A7 B7 五、發明説明(35 ) 捉微粒直徑7 // m的高精度,此濾芯初始捕捉微粒直徑爲 3 49 v m,證明其無法捕捉到細小微粒。 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 -38- 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 585947 A7 B7 五、發明説明(36 ) 經濟部智慧財產局員工消費合作社印製 範例 1- 寸 PP 18 紡結 浮雕 20 5 0.19 490 A 壊 ^ § 〇〇 ^ < < 〇 cn tg + 处寸 —OO〜 匯聚 81 8 0.025 9 30 A A 匯聚 80 8 0.025 9 20 A A f—Η PP 82 熔吹 殘餘熱 50 2.5 0.8 1400 A 匯聚 78 80 0.001 80 >1000 A A 8 00 醅 ^ t# ε < fe b 链繫_l s 1 *1瑯 靈账崔鉍侧Q s琚枳 賴繫繼侧靈柃侧侧嫉闽 哉 ί!以_ W Si:糾撰 ^ jil m ^ _芝義·§ m^r § II m^h ^ 靈蹿 賴趟j £蹿溉 铢頰宓运运S頸瑠籍 ^择·賴铢鉍盔铵赵卖^鎭曙#煺踅®»»:^ 訂 線~ (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -39- 585947 A7 B7 五、發明説明(37 經濟部智慧財產局員工消費合作社印製 «ei 撇 範例 〇 ω 初雙。 ο 〇 1- ON LLDPE/PP 18 紡結 !浮雕 20 5 0.19 470 A 匯聚 80 12 0.002 12 220 A A 〇〇 loofii^Ol〇2〇< 匯聚 80 12 0.003 12 220 A A 耐龍66 16 紡結 浮雕 20 5 0.23 580 A 1-二_2§<< PET 15 紡結 浮雕 20 5 0.27 600 A 1- 8 〇〇 輸 ^ _ ε -ε < 率- 瑯μ ° 1t\ fe _怪繫_ s | _l题 贼崔鉍籍_] u s惩柁 躍繫繫侧靈柃鹋侧嫉闽 铢糧籍胡以稍W ft创撰 ε ^ ㈣ m ^ |g乏藜.s 魆掛 gUKg ε 菜;国 義β箱钽 ®ϋ m^h m g梅 賴_ ^蹿避 _铢顆宓运运g围瑠籍 - r --------i^·------IT------00— (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -40 - 585947 A7 B7 五、發明説明(38 經濟部智慧財產局員工消費合作社印製 CN嗽 範例 1- 寸丨 PP 18 紡結 浮雕 44 2.5 0.39 260 A 1- ^§22§<< m τ—Η 匯聚 82 30 0.001 30 >1000 A A CN 22 1 2 § < < PP 18 紡結 浮雕 20 1 0.19 490 A |g -|-2<< 8 CO g 毕〜 J ^ Ife = _ ε < 落- 瑯Μ ° 1ΤΑ 七:_链鍵_ s 1 _ι题 躍繫繫侧靈柃鹋迦Uf闽 哉籍蘩胡以w w ft创螺 a ^ -jgl _ g起. 剧^ M $議.1 ^m 藜S钽 fenfe ^ ^ ^ 1ft 雒 _蹿 顆MU走骓溉 拎曙_龚鋇:S g鳔裝繫 鹦铢黑!宓运运S黑!璉鐽 —ii- r (請先閱讀背面之注意事項再填寫本頁) 訂 線 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -41 - 585947 A7 B7 五、發明説明(39 經濟部智慧財產局員工消費合作社印製 § ^ 範例 un ΡΡ 90 熔吹 殘餘熱 140 1 0.5 600 C 匯聚 寸 ΡΡ 140 熔吹 殘餘熱 100 1 1.5 1400 C 匯聚 cn HDPE/PP 9 (纖維攪混) (高壓水) 22 5 0.2 150 A 匯聚 77 10 0.010 13 80 B C CN1 (濾紙) 纖維素 90 1.5 0.2 壊 P ^ < U 〇 r™ Η (紡紗) PP 76 18 0.005 22 280 C C C/D 輸 ^ t# ε -g < 銮_ a 瑯μ ° 1κ # b _链缇_ s 1 _蹈 鹱账_鉍變_ u ε惩柁 賴繫缇侧靈柃制魃嫉闽 铢鏟蘩胡以« W tt创螺 m ^ 蛔乏蕤.s 魆褂 gliKg ε gH m^h ^ 繼蹿 賴验1 £蹿澉 (請先閱讀背面之注意事項再填寫本頁)、 1T Printed by the Consumer Property Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs Printed by the Intellectual Property Bureau of the Ministry of Economic Affairs and printed by the 8th Industrial Cooperative Cooperative 585947 A7 B7 V. Description of the invention (29) The material is made into a 5 cm wide non-woven fabric tape. Way to produce a columnar filter. Compared with the filter element described in Example 2, this filter element has almost the same filtration accuracy and superior filter life. Example 4 Hot-embossed rolls are used to thermally entangle interwoven fibers at an air flow rate of 490 cm3 / cm2 / sec at a 13% thermal adhesion area ratio. The spun basic weight is 20g / m2, the thickness is 0.19mm, and the fiber diameter is 18 // m. Long polypropylene fiber non-woven fabric. The same punched cylinder as in Example 1 was used. The spun long-fiber non-woven fabric was cut into a 5 cm wide non-woven fabric tape. The cloth tape does not pass through the convergence. Using a spinning machine, the number of windings is set to 4.429, and it is wound on a punched cylinder until the outer diameter reaches 62 mm to obtain a cylindrical filter element. Example 5 Use the same non-woven fabric tape and punched cylinder as in Example 1. Converge the non-woven fabric tape through the transverse reciprocating holes on the threading machine. It was wound on a punched cylinder under the same conditions as in Example 4 to obtain a filter element. Compared to Example 5, this filter element has lower filtration accuracy, better liquid flow characteristics and longer service life. Example 6 A filter element was produced in the same manner as in Example 5 except that the material was changed from a spun long fiber nonwoven fabric to a polyethylene terephthalate resin. This filter element and the filter element described in Example 5 show almost the same filtering energy. The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X 297 mm) --------- Shame ----- 1T-- ---- ^ # 1 (Please read the precautions on the back before filling this page) -32 · 585947 A7 _B7_ V. Description of the invention (30). (Please read the precautions on the back before filling this page} Example 7 Except changing the material from spun long fiber non-woven fabric to Nylon 66, use the same method to make a filter element. This filter element is the same as that described in Example 5. The filter element shows almost the same filtering ability. Example 8 Except the use of high density polyethylene as the low melting point component and polypropylene as the high melting point component and a weight ratio of 5: 5, the sheath-core composite fiber is used as the spun long fiber non-woven fabric fiber. Except for the structure, the filter element is manufactured in the same manner as in Example 5. This filter element has better accuracy than the filter element described in Example 5, and has excellent stability in terms of filtration accuracy. The particle diameter and initial capture captured at 0.2 Pa There is little change in the diameter of the particles. Example 9 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, except that linear low-density polypropylene is used as the low-melting point component of the sheath-core composite fiber. The filter is made in the same manner as in Example 8. .Compared to Example 8, this furnace core has the same furnace accuracy, but has better liquid circulation Example 10 In addition to the heat-bonding method of interlaced fibers by hot-pressing using hot-embossed rolls, the paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) ~ '-Consumption by employees of the Intellectual Property Bureau of the Ministry of Economic Affairs Printed by the cooperative 585947 A7 ____B7_ V. Description of the invention (31) In addition to the heat treatment method using a hot air circulation type, the filter element is manufactured in the same manner as in Example 9. Compared to Example 9, this filter element has a lower filtering accuracy. Example 11 A filter element was made in the same manner as in Example 5 except that the long-fiber non-woven fabric was cut into a width of 1 cm and the number of windings became 3.476. This filter element showed almost the same filtering ability as the filter element described in Example 5. However, The time required for winding is longer than that of Example 2. Example 12 Except that the long-fiber non-woven cloth is cut into a width of 9 cm and the number of windings becomes 3.714, the filter element is manufactured in the same manner as in Example 1 1. Compared to Example 1 1 The filter element described, this filter element has a lower filtering accuracy and is caused by the extremely thick material of the non-woven cloth belt. Except that the fiber diameter of the woven cloth belt was changed to 40 // m, the filter element was manufactured in the same manner as in Example 5. Compared with the filter element described in Example 5, this filter element has a lower filtering accuracy. Example 1 4 The basic weight of the non-woven fabric tape was changed to 44g / m2, and the filter element was made in the same manner as in Example 5. Compared to the filter paper described in Example 5, the paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) ) ~ -------------- IT ------ (Please read the precautions on the back before filling this page) 585947 A7 _______B7 V. Description of the invention (32) Element, this filter element Has lower filtering accuracy. (Please read the precautions on the back before filling in this page) Example 1 5 Except changing the convergence action of the non-woven fabric tape to twice i per meter, make the filter element in the same way as in Example 5. This filter element has almost the same filtering capacity as that described in Example 12. Comparative Example 1 A filter element was manufactured in the same manner as in Example 2 except that a polypropylene spinning thread made of a fiber with a diameter of 22 // m was used instead of the non-woven fabric tape. The initial trapped particle diameter of this filter element is larger than the filter element described in Example 5 and is almost the same as the filter element described in Example 12. However, compared to the filter element described in Example 12, this filter element has worse liquid flow characteristics and shorter filter life. Furthermore, foaming and fiber dropping were observed in the initial filtrate. Comparative Example 2 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, except that the filter paper No. 1 described in JIS P 380 1 (1 995) was used and cut into a 5 cm width to replace the non-woven fabric tape. Filter element. The initial particle diameter of this filter element was smaller than that of the filter element described in Example 5, but the particle diameter after the pressure increase increased significantly. In addition, the filter has a very short life and the filter material can be observed in the filtrate ° Comparative Example 3 -35- This paper size applies to China National Standard (CNS) A4 (210X 297 mm) Wisdom of the Ministry of Economic Affairs Printed by the Consumer Cooperative of the Property Bureau 585947 A7 B7__ V. Description of the invention (33) Will be divided into eight parts with a fiber diameter of 25 // m 'short fibers containing polypropylene and high-density polyethylene are woven with a carding machine' and will be The net-woven material is used for fiber division and high-pressure water treatment is used for fiber tangling to obtain a staple fiber non-woven fabric with a basis weight of 22 g / m2. This non-woven fabric was observed under an electron microscope and image analysis was performed, showing that 50% of the total fiber weight was divided into fibers with a diameter of 9 // m. A filter element was produced in the same manner as in Example 5 except that the above-mentioned non-woven fabric was cut to a width of 5 cm to replace the non-woven fabric tape. The initial trapped particle diameter of this filter element is smaller than that described in Example 5, but the particle diameter captured at 0.2 MPa is larger. Furthermore, a few bubbles were generated in the initial filtrate and fiber dropping was observed. Comparative Example 4 Except for polypropylene melt-blown non-woven fabric with a basis weight of 100 g / m2, a thickness of 1.5 mm, and a fiber diameter of 1 40 // m, the interwoven fibers are thermally bonded using rotational waste heat and 1400 cm3 / cm2 / sec air flow. Except that, a filter element was produced in the same manner as in Example 11. Since it is difficult to closely wrap this non-woven fabric around a perforated cylinder, it is impossible to measure the filtration accuracy. Comparative Example 5 Except for polypropylene melt-blown non-woven fabric with a basis weight of 140 g / m2, a thickness of 0.5 mm, and a fiber diameter of 90 μm, the interwoven fibers are thermally bonded using rotating waste heat and 600 cm3 / cm2 / sec air flow. Except that, a filter element was produced in the same manner as in Example 11. Similar to the case of Comparative Example 4, this paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 cm); IT ^ 1 ~ (Please read the precautions on the back before filling this page} -36- 585947 A7 B7 V. Description of the Invention (34) It is difficult to densely wind the non-woven fabric around the perforated cylinder, so it is impossible to measure the filtration accuracy. (Please read the precautions on the back before filling this page) Comparative Example 6 Using heat The embossed roll is' compressed with an air flow rate of 1000 cm3 / cm2 / sec at 13% of the heat-adhesion area to interweave the interwoven fibers' spun basis weight 9 0 g / m2 'thickness 0.80mm and fiber diameter 80 // m polypropylene Spun long-fiber non-woven fabric. Cut the spun long-fiber non-woven fabric into a 5 cm wide non-woven fabric tape. Use the same perforated cylinder as in Example 1. The fabric tapes are collected through the reciprocating reciprocating holes of the winder and wound. The number is set to 4.429, wound on a punched cylinder until the outer diameter reaches 62mm to obtain a cylindrical filter element, as shown in Figure 8. This example can not satisfy Equation (A) and Equation (B). Compared to Example 4, it has initial trapped particles High accuracy of diameter 7 // m, This filter element initially captured particles with a diameter of 〇3 # m, which proves that it cannot capture fine particles. Comparative Example 7 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, using thermal relief light pressure, at an air flow of 3000 cm3 / cm2 / sec Polyester spun long-fiber non-woven fabrics with a basic weight of 50 g / m2, a thickness of 0.86 mm, and a fiber diameter of 500 // m were entangled by thermocompression interweaving fibers at a thermal adhesion area ratio of 13%. The non-woven fabric is cut into a 5cm wide non-woven fabric tape. The same perforated cylinder is used as in Example 1. The fabric tape is collected through the reciprocating hole of the horizontal rewinding machine, the number of windings is set to 4.429, and it is wound on the perforated cylinder until the outer diameter reaches 62mm to obtain a cylindrical filter element, as shown in Figure 8. This example can not meet the equation (A) and equation (B). Compared with Example 4, the paper size has an initial capture paper size applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) ) -37- 585947 A7 B7 V. Description of the invention (35) High precision of catching particles with diameter of 7 // m. This filter element initially captures particles with a diameter of 3 49 vm, proving that it cannot capture fine particles. (Please read the back Please fill in this page for further information.) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs-38- This paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) 585947 A7 B7 V. Description of invention (36) Wisdom of the Ministry of Economic Affairs Printing example of employees' cooperative of property bureau 1-inch PP 18 spun embossed 20 5 0.19 490 A 壊 ^ § 〇〇 ^ < < 〇cn tg + position—OO ~ Converged 81 8 0.025 9 30 AA Converged 80 8 0.025 9 20 AA f—Η PP 82 Melt-blown residual heat 50 2.5 0.8 1400 A Converged 78 80 0.001 80 > 1000 AA 8 00 醅 ^ t # ε < fe b chain_ls 1 * 1 QQ s 琚 枳 lai is following ling ling ling 柃 嫉 嫉 嫉 哉 以! With _ W Si : Coding ^ jil m ^ _Zhiyi · § m ^ r § II m ^ h ^ Ling 蹿 lai tong j £ 蹿I ’m going to take a look at it, I ’m going to take it, I ’m going to choose it, and I ’m going to choose it. ” Applicable to China National Standard (CNS) A4 specification (210X297 mm) -39- 585947 A7 B7 V. Description of invention (37 printed by employee consumer cooperative of Intellectual Property Bureau of Ministry of Economic Affairs «Ei-handed paradigm billion ω early double. ο 〇1- ON LLDPE / PP 18 Spinning! Embossing 20 5 0.19 470 A Converging 80 12 0.002 12 220 AA 〇〇loofii ^ Ol〇2〇 < Converging 80 12 0.003 12 220 AA Nylon 66 16 Spinning Embossing 20 5 0.23 580 A 1-II_2§ < &PET; PET 15 spun embossed 20 5 0.27 600 A 1- 8 〇〇Input ^ _ ε -ε < rate-Lang μ ° 1t \ fe _ 怪 系 _ s | _lTiple Cui Biji_] us The punishment of the Yue system is based on the creation of ε ^ ㈣ m ^ | g staphylococcus.s g hanging gUKg ε dishes; Guoyi Beta Box Tantalum® ϋ m ^ hmg 梅 赖 _ ^ 蹿 Avoid _ baht 宓 g Yun Yun g enrollment-r -------- i ^ · ------ IT ------ 00— (Please read the precautions on the back before filling this page) This paper size applies Chinese National Standard (CNS) A4 specification (210X297 mm) -40-585947 A7 B7 V. Description of invention (38 employees of the Bureau of Intellectual Property, Ministry of Economic Affairs Example of a CN printed by a consumer cooperative 1-inch 丨 PP 18 spun relief 44 2.5 0.39 260 A 1- ^ §22§ < < m τ—Η Convergence 82 30 0.001 30 > 1000 AA CN 22 1 2 § < < PP 18 spun relief 20 1 0.19 490 A | g-| -2 < < 8 CO g Bi ~ J ^ Ife = _ ε < Lo-Lang M ° 1ΤΑ Seven: _chain key _ s 1 _ι title system is the side of the sect, Uf, Fujian, Jihu, ww ft to create a snail a ^ -jgl _ from g. Drama ^ M $ Negotiable. 1 ^ m quinoa S tantalum fenfe ^ ^ ^ 1ft 雒 _ 蹿 个 MU go 骓 拎 irrigation 拎 dawn_ Gong Ba: S g outfit is parrot black! 宓 运 运 S black! Ii—ii- r (please read the notes on the back before filling this page) The paper size of the booklet is applicable to China National Standard (CNS) A4 (210X297 mm) -41-585947 A7 B7 V. Description of the invention (39 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs § ^ Example un PP 90 Melt-blown residual heat 140 1 0.5 600 C Convergence inch PP 140 Melt-blown residual heat 100 1 1.5 1400 C Converged HDPE / PP 9 (fiber blending) (high pressure Water) 22 5 0.2 150 A Convergence 77 10 0.010 13 80 BC CN1 (filter paper) cellulose 90 1.5 0.2 壊 P ^ < U 〇r ™ Η (spinning) PP 76 18 0.005 22 280 CCC / D input ^ t # ε -g < 銮 _ a lang μ ° 1κ # b _chain ti_ s 1 _ dance 鹱 _ bismuth change_ u螺 螺 m ^ 蛔 蕤 蛔 .s 魆Gown gliKg ε gH m ^ h ^ Following 蹿 Lai Yan 1 £ 蹿 澉 (Please read the precautions on the back before filling this page)
、1T 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) -42- 585947 Α7 Β7 五、發明説明(40 ) 範例16 (請先閱讀背面之注意事項再填寫本頁) 利用紡結法製造聚丙烯長纖維非編織布料作爲非編織 布料。採用熱壓結法利用熱浮雕輥壓熱結交織纖維。非編 織布料基本重量22g/m2,厚度200 // m且平均纖維直徑17 # m。將長纖維非編織布料切割成5 0 m m寬以製作非編織布 料帶。再者,使用由聚丙烯射出成型,內徑30mm ,外徑 3 4mm及長度250mm ,且設有180個6mm平方孔的打孔圓 柱。捲線機繞線數(W)設定爲3.1 875(此例在方程式3中M2 是8)。將非編織布料帶通過捲線機橫向往復導引加以聚集 並纏繞在打孔圓柱上直到外徑到達60mm以獲得柱狀濾芯。 兩端面利用表面溫度1 7 5 °C的熱板加熱熔接5秒形成柱狀濾 芯,如圖8所示。沒有起泡及濾材掉落的情形且壓力損失 很小,如此可保證濾芯的優良性。 範例1 7至2 1 除了將繞線數目(W)分別設爲3.2778(範例17), 3.2917(範例 18), 3.3847(範例 19), 3 ·4 1 1 8(範例 20)及 經濟部智慧財產局員工消費合作社印製 3 · 1 8 8 5 (範例2 1)之外,使用與範例1 6相同的方法及同樣的 非編織布料帶與打孔圓柱製作濾芯。當這些繞線數目(W)2_ 摺疊値(2W)近似於分母(Md爲兩位數或兩位數以下的分數 時,分母分別爲9,12,13,17及61。當這些濾芯具有 大Μ 2時,初始捕獲微粒直徑變小。因此,Μ 2値與初始捕獲 微粒直徑有關。當2W近似分母(Μ3)爲三位數或三位數以下 的分數時,初始捕獲微粒直徑不會隨著分母(Μ3)成正比減 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) -43- 585947 A7 _B7 五、發明説明(41 ) 少。舉例,範例20的Μ;比範例21大,但範例21的初始捕 獲微粒直徑較小。證明初始捕獲微粒直徑不會隨著繞線數 W成比例增加。相較於其他過濾器,範例2 1的過濾器具有 相當大的壓力損失以及稍差的液體流通特性。 範例22及23 除了將非編織布料帶的寬度改爲2cm(範例22)或 3cm(範例23)之外,利用與範例19相同的方法製作柱狀濾 芯。相較於範例1 9所描述的濾芯, 範例24 除了使用平均纖維直徑2 // m,基本重量22g/m2,寬 度5cm的熔吹製非編織布料作爲非編織布料帶之外,利用 與範例1 9相同的方法製作柱狀濾芯。相較於範例丨9所描述 的濾芯’此濾芯具有較小的初始捕獲微粒直徑。 範例25 經濟部智慧財產局員工消費合作社印製 (請先閲讀背面之注意事項再填寫本頁) 利用熱浮雕輥壓進行熱壓結製作層疊的非編織布料作 爲非編織布料帶,其中包含三種非編織布料:使用紡結法 獲得基本重量5g/m2、精緻度2dex的聚丙烯長纖維非編織布 料’平均纖維直徑2# m、基本重量22g/m2、寬度5cm的溶 吹製非編織布料,及使用紡結法獲得基本重量5g/m2、精緻 度2dex的聚丙烯長纖維非編織布料。此外,其它採用與範 例1 9相同方法製作柱狀濾芯。相較於範例1 9,此濾芯具有、 1T This paper size applies Chinese National Standard (CNS) A4 specification (210 × 297 mm) -42- 585947 Α7 Β7 V. Description of invention (40) Example 16 (Please read the precautions on the back before filling this page) Use of spun Non-woven polypropylene long-fiber fabric is manufactured by the method. The heat-entangled fiber was entangled by the heat-embossing method using heat-embossing rollers. Non-woven fabrics have a basic weight of 22g / m2, a thickness of 200 // m, and an average fiber diameter of 17 # m. The long-fiber non-woven fabric was cut into a width of 50 mm to make a non-woven tape. In addition, injection-molded polypropylene was used, which had an inner diameter of 30mm, an outer diameter of 34mm, and a length of 250mm, and was provided with 180 punched cylinders with 6mm square holes. The winding number (W) of the winder is set to 3.1 875 (in this example, M2 is 8 in Equation 3). The non-woven fabric tape was guided by a reciprocating reciprocating guide in a transverse direction to be gathered and wound on a punched cylinder until the outer diameter reached 60 mm to obtain a cylindrical filter element. The two end surfaces are heated and welded with a hot plate with a surface temperature of 17 5 ° C for 5 seconds to form a columnar filter element, as shown in Figure 8. There is no blistering or falling of the filter media, and the pressure loss is very small, so the excellent quality of the filter element can be guaranteed. Examples 1 to 2 1 In addition to setting the number of windings (W) to 3.2778 (Example 17), 3.2917 (Example 18), 3.3847 (Example 19), 3 · 4 1 1 8 (Example 20) and the intellectual property of the Ministry of Economic Affairs Except for the printing of 3 · 1 8 8 5 (Example 2 1), employees of the Bureau used the same method as in Example 16 and the same non-woven fabric tape and perforated cylinder to make the filter element. When the number of windings (W) 2_ fold 値 (2W) is approximately the denominator (Md is a fraction of two digits or less, the denominators are 9, 12, 13, 17, and 61. When these filter elements have large At M 2, the diameter of the initial captured particles becomes smaller. Therefore, M 2 値 is related to the diameter of the initial captured particles. When the approximate denominator (M3) of 2W is a three-digit fraction or less, the diameter of the initial captured particles does not vary with The denominator (M3) is proportional to the size of the paper. The paper size applies the Chinese National Standard (CNS) A4 specification (210 × 297 mm) -43- 585947 A7 _B7 5. The invention description (41) is less. For example, the M of example 20 is better than that of example 21 Large, but the initial trapped particle diameter of Example 21 is small. It is proved that the initial trapped particle diameter does not increase proportionally with the number of windings W. Compared to other filters, the filter of Example 21 has a considerable pressure loss and Slightly poor liquid flow characteristics. Examples 22 and 23 Except that the width of the non-woven fabric tape was changed to 2 cm (Example 22) or 3 cm (Example 23), a columnar filter element was produced in the same manner as in Example 19. Compared to The filter element described in Example 19, 24 Except using melt-blown non-woven fabric with an average fiber diameter of 2 // m, a basis weight of 22 g / m2, and a width of 5 cm as a non-woven fabric tape, a columnar filter element was produced in the same manner as in Example 19. Compared to The filter element described in Example 丨 9 This filter element has a small initial trapped particle diameter. Example 25 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling this page). Laminated non-woven fabrics made by thermocompression bonding are used as non-woven fabric tapes, which include three types of non-woven fabrics: polypropylene long-fiber non-woven fabrics with a basis weight of 5 g / m2 and a fineness of 2dex using the spun method, with an average fiber diameter of 2 # m, basic weight 22g / m2, melt-blown non-woven fabric with a width of 5cm, and polypropylene long-fiber non-woven fabric with a basis weight of 5g / m2 and a fineness of 2dex using a spun method. In addition, other The same method is used to make a columnar filter element. Compared to Example 19, this filter element has
-44- 經濟部智慧財產局員工消費合作社印製 585947 A7 B7 五、發明説明(42 ) 較低的初始捕獲微粒直徑。 比較範例8 利用習知熔紡技術形成精緻度2dex ,斷面長度51mm 且捲曲數1 4的聚丙烯短纖維,並紡成紡紗線。纏繞數目(W) 設爲3.2252,將紡紗線纏繞在與範例16相同的打孔圓柱上 以獲得濾芯。兩端面利用表面溫度1 75 °C的熱板加熱熔接5 秒形成柱狀濾芯。此濾芯形成的端面較不平整且端面密封 特性較差。其初始捕獲微粒直徑介於範例1 9及20之間,但 相較於範例1 9及2 0具有較大的壓力損失及較差的液體流通 特性。再者,在濾液中可觀察到起泡及濾材纖維掉落情 形,因此不適合作爲濾芯。 比較範例9 除了將繞線數目(W)改成0.65 38之外,利用與範例} 6 相同的方法及材料製作濾芯。非編織布料帶容易從濾芯脫 離,因此不適合作爲濾芯。 比較範例1 〇 除了將繞線數目(w)改成1 〇 · 1 9 2 3之外,利用與範例1 $ 相同的方法及材料製作濾心。非編織布料帶容易從濾芯脫 離,因此不適合作爲濾芯。 比較範例11 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 771^^ - IT,^~ (請先閱讀背面之注意事項再填寫本頁) 585947 A7 B7 五、發明説明(43 ) ~"" 使用短纖維作爲非編織布料帶纖維結構,包含聚丙烯 及局幣度聚乙纟希’纖維斷面可分成8部分,精緻度2dtex且 纖維長度64mm。將此可分割的短纖維利用梳理機網織,並 將網織後的材料利用熱浮雕輥壓製作非編織布料。力用水 刀設備對非編織布料處理兩次,將纖維分割成基本重量 2 2g/m2、厚度210 // m的非編織布料。將此非編織布料割成 50mm寬以製作非編織布料帶。再者,將捲線機繞線數目(w) 設定爲3.1 875 (此例在方程式(3)中M2是8)。將非編織布料 帶通過繞線機橫向往復導引孔加以匯聚,並纏繞在打孔圓 柱上直到外徑到達60mm以獲得柱狀濾芯。兩端面利用表面 溫度1 75 °C的熱板加熱熔接5秒形成柱狀濾芯。相較於範例 1 6 ,此濾芯具有較低的過、濾精度。在濾液中發現較少的起 泡及濾材掉落情形且壓力損失大。再者,濾芯容易變形, 因此在高壓使用下須特別注意。 比較範例1 2 使用與範例1 6相同的聚丙烯紡結長纖維非編織布料。 將此纖維分割成5cm寬的非編織布料帶。使用與範例1 6相 同的打孔圓柱。將帶通過捲線機上的橫向往復導引孔加以 匯聚並纏繞在打孔圓柱上,將捲線機數目設定爲0.8077直 到外徑到達62mm以獲得柱狀濾芯,如圖8所示。相較於範 例1 6初始捕獲微粒直徑59 // m的濾芯,此濾芯初始捕獲微 粒直徑爲300 // m,證明其無法捕捉細小微粒。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閱讀背面之注意事項再填寫本頁} 訂 經濟部智慧財產局員工消費合作社印製 -46- 585947 A7 ____B7 五、發明説明(44 ) 比較範例1 3 使用與範例1 6相同的聚丙烯紡結長纖維非編織布料。 將此纖維分割成5 c m寬的非編織布料帶。使用與範例1 6相 同的打孔圓柱。將帶通過捲線機上的橫向往復導引孔加以 匯聚並纏繞在打孔圓柱上,將捲線機數目設定爲1 0.038 1直 到外徑到達62mm以獲得柱狀濾芯,如圖8所示。相較於範 例1 6初始捕獲微粒直徑5 9 // m的濾芯,此濾芯初始捕獲微 粒直徑爲500 μ m,證明其無法捕捉細小微粒。 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 -47- 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 585947 A7 B7 五、發明説明(45 經濟部智慧財產局員工消費合作社印製 £ 基本重量 g/cm2 Csl CO C<1 csi CO CNl CNl Csl CNl CO csi Oi Csl csi CN CN cn 1 CN Csl Οί CN CNl 03 寬度 cm uo un wn un un VO vn cn 〇 vn un wn 非編織布料 oo 00 GO Ln 00 00 lc CO SMS 紡紗線 GO 00 分割紗線 〇〇 On CN i H 寸 CO oo cn cn un 寸 VO 寸 un 寸 5 cn cn On CN OO cn τ—H oo yi ^ |! 6 又 3/8 | 6 又 5/9 6 又 7/12 6 又 347/451 6 又 691/839 6 又 118/313 6 又 347/451 6 又 347/451 6 又 347/451 6 又 347/451 6 又 168/373 ! 1 又 255/829 20 又 5/13 6 又 3/8 oo ON m m cn CO m cn m cn oo p π _ 6 又 3/8 6 又 5/9 6 又 7/12 6 又 10/13 6 又 14/17 6 又 23/61 6 又 10/13 6 又 10/13 6 又 10/13 6 又 1(V13 6 又 9/20 1 又 4/13 1 20 又 5/13 6 又 3/8 3.1875 3.2778 3.2917 3.3847 I 3.4118 1 3.1885 1 3.3847 1 3.3847 3.3847 | 3.3847 | 3.2252 0.6538 _1 10.1923 3.1875 範例16 範例17 範例18 範例19 範例20 範例21 範例22 範例23 範例24 範例25 比較範例8 比較範例9 1 比較範例10 比較範例11 ^^躍#初11^_!1#鉍盔8霧^靈賴铢sisi 龚袒靈曙哉鉍备裝:W ^—Ια— .· ^ 訂 線.^v~ (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X 297公釐) -48- 585947 A7 B7 五、發明説明( 46 經濟部智慧財產局員工消費合作社印製 (Μ)ε 嗽 變形 < < < < < < < < < < PQ 1 1 u 濾材掉落 < < < < < < < < < < U 1 1 PQ 起泡 < < < < < < < < < < U 1 1 PQ 壓力損失 MPa 0.003 0.004 0.018 0.006 1 0.020 1 0.030 0.005 0.009 0.006 0.006 0.030 1 1 0.004 80%捕獲微粒直徑 // m ON un On cn CO od CN un un oo CN 〇 1 1 氣洞比率 % oo csi oo 5S 53 oo 53 53 o 1 1 oo 寬度X基本重量 cmxg/cm2 0 1 _ i 丨 0 1 i o r—< o ,H 〇 i Ή VO ο 1 1 'i ο 1 ο i i ο ι—Η 〇 T-—H 範例16 範例17 範例18 範例19 範例20 範例21 範例22 範例23 範例24 <jnir 比較範例8 比較範例9 比較範例10 比較範例11 -----“---rlM0-----IT------ (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -49 585947 A 7 B7 五、發明説明(47 ) 發明效益 相較於習知捲線筒繞線式滅心’本發明滤芯具有局過 濾精度,長過濾器壽命以及極佳的液體流通特性,其中初 始捕獲微粒直徑變化小,壓力損失小且不會產生起泡及濾 材掉落的情形。 ---------------IT------00— (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 -50- 本纸張尺度適用中國國家標準(CNS ) A4規格(210x297公釐)-44- Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 585947 A7 B7 V. Description of the invention (42) Lower initial trapped particle diameter. Comparative Example 8 Polypropylene staple fibers with a fineness of 2dex, a cross-section length of 51mm, and a number of crimps of 14 were formed using a conventional melt-spinning technique and spun into a spun yarn. The number of windings (W) was set to 3.2252, and the spun yarn was wound on the same perforated cylinder as in Example 16 to obtain a filter element. The two end surfaces were welded by a hot plate with a surface temperature of 1 75 ° C for 5 seconds to form a columnar filter element. This filter element has an uneven end face and poor end face sealing characteristics. The initial trapped particle diameter was between Examples 19 and 20, but compared with Examples 19 and 20, it had larger pressure loss and poor liquid flow characteristics. In addition, foaming and filter media fiber dropping were observed in the filtrate, so it was not suitable as a filter element. Comparative Example 9 A filter element was manufactured using the same method and material as in Example} 6 except that the number of windings (W) was changed to 0.65 38. Non-woven fabric tapes are easily detached from the filter element and are therefore unsuitable as a filter element. Comparative Example 1 〇 A filter was made using the same method and material as in Example 1 except that the number of windings (w) was changed to 1 0 · 1 9 2 3. Non-woven fabric tapes are easily detached from the filter element and are therefore unsuitable as a filter element. Comparative Example 11 This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) 771 ^^-IT, ^ ~ (Please read the precautions on the back before filling this page) 585947 A7 B7 V. Description of the invention (43 ) ~ " " Use short fibers as the fiber structure of the non-woven fabric belt, including polypropylene and local currency polyethene 'fiber cross section can be divided into 8 parts, with a fineness of 2dtex and a fiber length of 64mm. This split short fiber was woven with a card machine, and the woven material was rolled with a hot embossing roll to produce a non-woven fabric. The non-woven fabric was treated twice with a water-jet device, and the fibers were divided into non-woven fabrics with a basic weight of 22 g / m2 and a thickness of 210 // m. This non-woven fabric was cut into a width of 50 mm to make a non-woven fabric tape. Furthermore, the winding number (w) of the winding machine is set to 3.1 875 (in this example, M2 is 8 in equation (3)). The non-woven fabric tape is gathered through the transverse reciprocating guide hole of the winding machine, and is wound around the punched cylinder until the outer diameter reaches 60 mm to obtain a cylindrical filter element. The two end surfaces were welded by a hot plate with a surface temperature of 1 75 ° C for 5 seconds to form a columnar filter element. Compared with Example 16, this filter element has lower filtering and filtering accuracy. Less foaming and falling of filter media were found in the filtrate and large pressure loss. In addition, the filter element is easily deformed, so special attention must be paid to high-pressure use. Comparative Example 1 2 The same polypropylene spun long fiber nonwoven fabric as in Example 16 was used. This fiber was divided into a 5 cm wide non-woven fabric tape. Use the same punched cylinder as in Example 16. The tape is gathered through the transverse reciprocating guide holes on the winding machine and wound around a punching cylinder. The number of winding machines is set to 0.8077 until the outer diameter reaches 62 mm to obtain a cylindrical filter element, as shown in FIG. 8. Compared with the filter element with an initial capture particle diameter of 59 // m in Example 16, this filter element initially captures a particle diameter of 300 // m, which proves that it cannot capture fine particles. This paper size applies Chinese National Standard (CNS) A4 specification (210X297 mm) (Please read the precautions on the back before filling out this page} Order printed by the Intellectual Property Bureau of the Ministry of Economy's Consumer Cooperatives -46- 585947 A7 ____B7 V. Invention Explanation (44) Comparative Example 1 3 The same polypropylene spun long fiber non-woven fabric as in Example 16 was used. This fiber was divided into a 5 cm wide non-woven fabric tape. The same perforated cylinder as in Example 16 was used. The tape is gathered through the transverse reciprocating guide holes on the winding machine and wound around a punching cylinder, and the number of winding machines is set to 1 0.038 1 until the outer diameter reaches 62 mm to obtain a cylindrical filter element, as shown in Figure 8. Compared to In Example 16, a filter element with an initial particle diameter of 5 9 // m was captured. The initial particle diameter of this filter element is 500 μm, which proves that it cannot capture fine particles. (Please read the precautions on the back before filling out this page) Wisdom of the Ministry of Economy Printed by the Consumer Affairs Cooperative of the Property Bureau -47- This paper size applies to the Chinese National Standard (CNS) A4 (210X297 mm) 585947 A7 B7 V. Description of Invention (45 Member of the Intellectual Property Bureau of the Ministry of Economic Affairs Printed by the Consumer Cooperatives. Basic weight g / cm2 Csl CO C < 1 csi CO CNl CNl Csl CNl CO csi Oi Csl csi CN CN cn 1 CN Csl Οί CN CN 03 Width cm uo un wn un un VO vn cn 〇vn un wn Non-woven cloth oo 00 GO Ln 00 00 lc CO SMS spun yarn GO 00 split yarn 〇〇On CN i H inch CO oo cn cn un inch VO inch un inch 5 cn cn On CN OO cn τ—H oo yi ^ |! 6 and 3/8 | 6 and 5/9 6 and 7/12 6 and 347/451 6 and 691/839 6 and 118/313 6 and 347/451 6 and 347/451 6 and 347/451 6 and 347/451 6 and 168/373! 1 and 255/829 20 and 5/13 6 and 3/8 oo ON mm cn CO m cn m cn oo p π _ 6 and 3/8 6 and 5/9 6 and 7 / 12 6 and 10/13 6 and 14/17 6 and 23/61 6 and 10/13 6 and 10/13 6 and 10/13 6 and 1 (V13 6 and 9/20 1 and 4/13 1 20 and 5/13 6 and 3/8 3.1875 3.2778 3.2917 3.3847 I 3.4118 1 3.1885 1 3.3847 1 3.3847 3.3847 | 3.3847 | 3.2252 0.6538 _1 10.1923 3.1875 Example 16 Example 17 Example 18 Example 19 Example 20 Example 21 Example 22 Example 23 Example 24 Example 25 Comparison 25 Example 8 Comparison Example 9 1 Comparison Example 10 Compare Example 11 ^^ 跃 # 初 11 ^ _! 1 # Bismuth helmet 8 mist ^ Linglai Basis sisi Gong Ling Lingshu Bismuth Equipment: W ^ —Ια—. · ^ Order line. ^ V ~ (Please read first Note on the back, please fill in this page again.) This paper size applies Chinese National Standard (CNS) Α4 size (210X 297 mm) -48- 585947 A7 B7 V. Description of invention (46 Printed by the Consumer Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs ( Μ) ε Deformation < < < < < < < < < < PQ 1 1 u Filter material drop < < < < < < < < < < U 1 1 PQ foaming < < < < < < < < < < U 1 1 PQ pressure loss MPa 0.003 0.004 0.018 0.006 1 0.020 1 0.030 0.005 0.00 0.006 0.006 0.030 1 1 0.004 80% capture particle diameter // m ON un On cn CO od CN un un oo CN 〇1 1 Air hole ratio% oo csi oo 5S 53 oo 53 53 o 1 1 oo Width X basic weight cmxg / cm2 0 1 _ i丨 0 1 ior— < o, H 〇i Ή VO ο 1 1 'i ο 1 ο ii ο ι—Η 〇T-—H Example 16 Example 17 Example 18 Example 19 Example 20 Example 21 Example 22 Example 23 Example 24 < jnir ratio Compared to Example 8 Comparative Example 9 Comparative Example 10 Comparative Example 11 ----- "--- rlM0 ----- IT ------ (Please read the precautions on the back before filling this page) This paper size Applicable to Chinese National Standard (CNS) A4 specification (210X297 mm) -49 585947 A 7 B7 V. Description of the invention (47) The benefit of the invention is compared with the conventional winding reel winding type core killer. The filter element of the present invention has local filtering accuracy, Long filter life and excellent liquid flow characteristics, where the diameter of the initial trapped particles changes little, the pressure loss is small, and no foaming and filter material drop are generated. --------------- IT ------ 00— (Please read the notes on the back before filling out this page) Printed by the Consumer Consumption Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs-50- This paper size applies to China National Standard (CNS) A4 (210x297 mm)
Claims (1)
Applications Claiming Priority (2)
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JP2000126531A JP2001300224A (en) | 2000-04-26 | 2000-04-26 | Filter cartridge |
JP2000143672A JP2001321622A (en) | 2000-05-16 | 2000-05-16 | Filter cartridge |
Publications (1)
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TW585947B true TW585947B (en) | 2004-05-01 |
Family
ID=26590892
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TW90109941A TW585947B (en) | 2000-04-26 | 2001-04-25 | Filter cartridge and process for producing the same |
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US (1) | US20020042236A1 (en) |
DE (1) | DE10120300A1 (en) |
TW (1) | TW585947B (en) |
Cited By (1)
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TWI453059B (en) * | 2012-01-20 | 2014-09-21 | Yi Chum Industry Co Ltd | Filter material structure and a manufacturing method thereof |
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RU2327507C2 (en) * | 2002-12-24 | 2008-06-27 | Майкротек Медикал Холдингс, Инк. | Filtering material made from polyvinyl alcohol |
CA2526394A1 (en) * | 2003-06-06 | 2004-12-23 | Pall Corporation | Fluid treatment element |
WO2007088824A1 (en) * | 2006-02-01 | 2007-08-09 | Toray Industries, Inc. | Nonwoven fabric for filters and process for production of the same |
DE102009041401A1 (en) * | 2009-09-12 | 2011-03-24 | Hydac Filtertechnik Gmbh | Filter element with a filter medium and method for producing the same |
PL2663379T3 (en) * | 2011-01-11 | 2018-06-29 | Amazon Filters Spółka z Ograniczoną Odpowiedzialnością | Method for manufacturing of pleated filters |
US9404249B2 (en) * | 2012-01-18 | 2016-08-02 | Adc Acquisition Company | Ultra light fiber placed truss |
DK3219376T3 (en) | 2016-03-17 | 2019-01-14 | Eurofilters Nv | Vacuum cleaner filter bag of recycled plastics |
Family Cites Families (9)
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US3334752A (en) * | 1964-01-23 | 1967-08-08 | Commercial Filters Corp | Dual media filter element |
DE1771173A1 (en) * | 1967-04-17 | 1972-03-23 | Minnesota Mining & Mfg | Electrical insulation |
US3802429A (en) * | 1971-07-06 | 1974-04-09 | Johnson & Johnson | Surgical face mask |
NZ183944A (en) * | 1976-05-08 | 1980-04-28 | Chisso Corp | Production of hollow cylindrical fibrous articles articles stabilized by hot melt adhesion of constituent composite fibres |
US4278551A (en) * | 1979-07-30 | 1981-07-14 | Amf Incorporated | Wound cartridge filters |
US5652041A (en) * | 1993-09-01 | 1997-07-29 | Buerger; Gernot K. | Nonwoven composite material and method for making same |
EP0789612B1 (en) * | 1994-10-31 | 2002-09-04 | Kimberly-Clark Worldwide, Inc. | High density nonwoven filter media |
US5753330A (en) * | 1994-12-22 | 1998-05-19 | Chisso Corporation | Cylindrically shaped product |
US5721180A (en) * | 1995-12-22 | 1998-02-24 | Pike; Richard Daniel | Laminate filter media |
-
2001
- 2001-04-18 US US09/837,102 patent/US20020042236A1/en not_active Abandoned
- 2001-04-25 TW TW90109941A patent/TW585947B/en not_active IP Right Cessation
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TWI453059B (en) * | 2012-01-20 | 2014-09-21 | Yi Chum Industry Co Ltd | Filter material structure and a manufacturing method thereof |
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