TW583035B - Waste regenerated products and method for manufacturing same - Google Patents

Waste regenerated products and method for manufacturing same Download PDF

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Publication number
TW583035B
TW583035B TW92119044A TW92119044A TW583035B TW 583035 B TW583035 B TW 583035B TW 92119044 A TW92119044 A TW 92119044A TW 92119044 A TW92119044 A TW 92119044A TW 583035 B TW583035 B TW 583035B
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waste
recycled
scope
item
patent application
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TW92119044A
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Chinese (zh)
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Cheng-Jung Yu
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Cheng-Jung Yu
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Abstract

A waste regenerated product in accordance with the present invention comprises at least one non-metallic fiber material; and a regenerated material covering over the non-metallic fiber material. The regenerated material including cement, mineral wastes and adhesive. The non-metallic fiber material provides the waste regenerated product with toughness. The waste regenerated product is made by the method comprising the steps of: applying a fluidic regenerated substance including cement, water, mineral waste and adhesive to the non-metallic fiber material; and curing the regenerated material to form a waste regenerated product.

Description

583035 玖、發明說明:583035 发明, Description of invention:

【發明所屬之技術領域J 本發明是有關於一種資源再生製品及其製作方法,特 別是指一種利用礦化物廢料再生所製成之製品及其製作 5 方法。 【先前技術】 在台灣,煤灰、煤渣、爐石、焚化底渣、石材零料、 淤泥、飛灰、反應灰、集塵灰、廢陶土,以及廢鑄砂等相 關廢棄物年產量約400萬噸,若不能加以回收再利用,不 1〇 僅是資源的浪費,更會對環境造成相當的負擔,因此,便 有業者運用資源化再生技術提出可再利用上述廢棄物之 方法。如中華民國專利公告編號第290493號便揭露一種 %保板材的製造方法,其主要特徵是將各項工業廢料及原 料經粗粉碎、細粉碎之切割粉碎過程切成細碎片,再按希 15 f製成的特定產品所應具有之特性,電腦分別以混合 比例配方將原料混合後,一同送入加壓機中預壓成該產品 別之模型,再加熱18(rc以上,並於2()_从以上之壓力 下進行加壓成型、經裁剪而產製成品。 ;製成上述環保板材之工業廢料及原料均經過細 2〇粉碎過程,而後才依比例混合,並經高溫與高壓加壓成 f,故屬於_料,即抗壓能力高,但抗張能力、抗彎 :力以认扭能力均相當低。微觀而論,該環保板材在 又張力作用下,相當容易產生微裂縫,並快速擴大而發生 破壞,因而限制了該環保板材可能應用之範圍;由整體結 4 583035 構觀之,該環保板材更不具韌性、不耐衝擊,且撓曲強度 低、抗劣能力差,不僅使其無法製成較薄或跨距較大之尺 寸外,更無法進行切、鋸及釘等再加工,故推廣不易,難 以充分達成減少廢棄物及資源化再生之環境保護目的。 5 【發明内容】 本發明之主要目的是在提供一種能減少廢棄物及資 源化再生之廢料再生製品及其製作方法。 本發明之另一目的是在提供一種利用礦化物廢料所 製成之廢料再生製品及其製作方法。 1〇 本發明之又一目的是在提供一種抗壓與抗張能力高 且具有韌性之廢料再生製品及其製作方法。 本發明廢料再生製品包括至少一非金屬纖維材質,以 及一包覆於該非金屬纖維材質外之再生材質,該再生材質 包含水泥、礦化物廢料,及黏劑,並藉由該非金屬纖維材 15 質提供該廢料再生製品之動性。 而該廢料再生製品之製作方法,則包括下列步驟: a) 使一包含水泥、水及礦化物廢料且呈流質狀態之再 生材質分布於至少一非金屬纖維材質上;及 b) 使該再生材質硬化以形成一廢料再生製品。 2〇 I發明之功效’是能充分發揮礦化物廢料資源化再利 用之優勢,並使其製品具有高抗壓與抗張能力,不僅具有 韌性,更能進行切、錯及釘等再加工之施作,使其亦於推 廣並能適用於更廣泛之領域。 【實施方式】 5 583035 有關本發明之前述及其他技術内容、特點與功效 以下配合參考圖式之二較佳實施例的詳細說明中,將可清 楚的明白。在提出詳細說明之前,要注意的是,在以下的 敘述中,類似的7L件是以相同的編號來表示。 如圖i所示,本發明廢料再生製0口01及其製作方法的 第—較佳實施例’是將其製作成—板材,並可供應用於如 隔間板及天花板等土木建材方面,該廢料再生製品i包括 一層非金屬纖維材質2,以及—包覆於該非金屬纖維材質 2外之再生材質3。[Technical field to which the invention belongs J. The present invention relates to a resource regeneration product and a method for making the same, and particularly to a product made by recycling mineral waste and a method for making the same. [Previous technology] In Taiwan, the annual output of coal-related ash, coal slag, furnace slag, incinerated bottom slag, stone materials, sludge, fly ash, reaction ash, dust ash, waste clay, and waste foundry sand is about 400 per year. If 10,000 tons cannot be recovered and reused, it is not only a waste of resources, but also a considerable burden on the environment. Therefore, some companies have put forward a method of reusing the above-mentioned wastes by using recycling technology. For example, the Republic of China Patent Bulletin No. 290493 discloses a method for manufacturing a% guaranteed board, which is mainly characterized in that various industrial wastes and raw materials are cut into fine fragments through a coarse crushing and fine crushing cutting and crushing process, and then according to Greek 15 f The specific characteristics of the finished product should be obtained. The computer mixes the raw materials in a mixing ratio formula, sends them to the press together to pre-press into another model of the product, and then heats 18 (rc or more, and 2 ()). _Pressurized from the above pressure and cut to produce finished products.; The industrial waste and raw materials used to make the above-mentioned environmentally-friendly sheet are subjected to a fine 20 crushing process, and then mixed according to the ratio, and pressurized at high temperature and pressure It is f, so it belongs to the material, that is, high compressive capacity, but the tensile capacity and bending resistance: the ability to recognize torsion is quite low. Microscopically speaking, the environmentally friendly sheet is easy to produce micro cracks under the action of tension. And the rapid expansion and damage occurred, thus limiting the scope of possible application of the environmentally friendly sheet; structured by the overall structure 4 583035, the environmentally friendly sheet is less tough, impact resistant, and has low flexural strength and resistance to inferiority. The poor force not only makes it impossible to make thinner or larger span sizes, but also does not allow reprocessing of cutting, sawing and nailing, so it is not easy to promote and it is difficult to fully achieve the environmental protection purposes of reducing waste and recycling resources. 5 [Summary of the Invention] The main purpose of the present invention is to provide a waste recycling product capable of reducing waste and recycling resources and a method for manufacturing the same. Another object of the present invention is to provide a product made of mineral waste Waste recycling product and manufacturing method thereof. 10 Another object of the present invention is to provide a waste recycling product with high compressive and tensile ability and toughness, and a manufacturing method thereof. The waste recycling product of the present invention includes at least one non-metal fiber. Material, and a recycled material outside the non-metal fiber material, the recycled material includes cement, mineral waste, and adhesive, and the non-metal fiber material 15 provides the mobility of the waste recycled product. The manufacturing method of waste recycling products includes the following steps: a) Making a waste liquid containing cement, water and minerals in a liquid state Reproduction material distributed on at least one non-metallic fiber material; and b) contacting the material to harden to form a regeneration waste recycled products. The effect of the 20I invention is that it can give full play to the advantages of resource reuse and reuse of mineral waste, and make its products have high compression and tensile capabilities, not only has toughness, but also can be cut, wrong and nail reprocessed. To make it suitable for promotion and can be applied to a wider range of fields. [Embodiment] 5 583035 The foregoing and other technical contents, features, and effects of the present invention will be clearly understood in the following detailed description of the preferred embodiment with reference to the second drawing. Before giving a detailed explanation, it should be noted that in the following description, similar 7L parts are denoted by the same reference numerals. As shown in FIG. I, the first preferred embodiment of the 0-port 01 and the manufacturing method of the waste material recycling method of the present invention is made into a board, and can be supplied for civil and building materials such as partition boards and ceilings. The waste recycled product i includes a layer of non-metal fiber material 2 and a recycled material 3 covering the non-metal fiber material 2.

ίο 15 該再生材質3則是由水泥、礦化物廢料、黏劑,以及 藥劑混合形成之材料。其中的水泥即是指以石灰石礦為主 要原料所製成,包含碳酸鈣(CaC〇3)、二氧化矽(si〇2)、三 虱化二鋁(Ah〇3)和三氧化二鐵(Fe2〇3)等成分,且廣泛應用 於一般土木工業中之水泥,該水泥在該再生材質中之重量 百分比範圍為35%至45%。 20 該礦化物廢料則是指包含煤灰、煤渣、爐石、焚化底 渣、飛灰、反應灰、集塵灰、廢陶土,以及廢鑄砂等其中 單一或多種所混成之材料,其顆粒乃均勻地分布於該再生 材質中。該礦化物廢料在該再生材質3中之重量百分比範 圍為35%至40%。ίο 15 The recycled material 3 is a material formed by mixing cement, mineral waste, adhesive, and medicine. The cement refers to the limestone ore as the main raw material, including calcium carbonate (CaC03), silicon dioxide (Si02), aluminum trihydrate (Ah03) and iron oxide ( Fe2O3) and other components, and widely used in the general civil engineering industry, the weight percentage of the cement in the recycled material ranges from 35% to 45%. 20 The mineral waste refers to a single or multiple materials including coal ash, coal slag, furnace stone, incinerated bottom slag, fly ash, reaction ash, dust ash, waste clay, and waste foundry sand. It is evenly distributed in the recycled material. The weight percentage of the mineral waste in the recycled material 3 ranges from 35% to 40%.

該黏劑則為白膠樹脂,且其在該再生材質3中之重量 百分比範圍為1%至5%。但並不以此為限,只要是屬於水 性膠之黏劑,均能應用於本發明中。 該藥劑則可以是減水劑、強塑劑,以及早強劑其中之 6 583035 一。可依對於該廢料再生製品〗於製造過程中,或於製作 完成後之不同需求,添加不同種類之藥劑,該藥劑在該再 生材質中之重量百分比範圍為1%至5%。熟悉該項技藝者 當能輕易了解’該藥劑僅是為增加該廢料再生製品i於製 5 造過程中或完成後之特定性質,例如工作性或提高強度 4 ’因此並非該再生材質3之必要成分。 該非金屬纖維材質2能提供該廢料再生製品丨之韌 性,在本實施例中,該非金屬纖維材質2為一層不織布, 但其材質與層數並非以此為限,其也可以是編織之布料,籲 10 或其他有組織、具有韌性並能承受張力之纖維材料。由於 在此是將該廢料再生製品i製作成一薄板材,故其僅具有 一層該非金屬纖維材質2。如圖2所示,但若欲形成厚度 _ 較厚之厚板材,如磚塊時,該廢料再生製品丨則可依6依 其設計之厚度採用多層且彼此平行地配置於該再生材質3 15 内之非金屬纖維材質2。 以下介紹上述形成板材型態之該廢料再生製品丨的製 作方法,如圖3所示,該製作方法包含下列步驟: · 步驟100,將該礦化物廢料磨成粉末狀態。在本實施 例中是將上述之煤灰、煤渣、爐石、焚化底渣、飛灰、反 20 减、集塵灰、廢陶土,以及廢鑄砂等礦化物廢制粒研 - 磨至能通過30號篩的粒徑大小,當然,其中的飛灰、反 應灰及塵灰等直接收集後其粒徑大小可能以小於上述標 準,此時此一步驟即可省略。此外,若該廢料再生製品1 需·採用粒徑較大之礦化物廢料顆粒作為粗骨材時,其亦可 7 583035 生材質3。在本貫施例中是在 仕6至10分鐘之時間内,藉由 溫度為100°C至150"C之乾拱勒η ▲, 卷熱風熱烘該再生材質3,以烘 乾其中20%至40〇/〇之水,此拄兮$ L "匕 ’、 此時该再生材質3之表面將達到 不沾手之狀況。 5 步驟108’以一至三組滾筒上下對稱地滾堡該再生材 負3與該非金屬纖維材f 2所組成之半成品至—預定厚 度。此-步驟能增加該再生材質3與該非金屬纖維材質2 間貼合之緊密度’並且能使材料密度提高。 10 步驟110,將該半成品切割成一預定尺寸,該預定尺 寸是以市場所需之尺寸驗據所財。上述步驟⑽至步 驟110並非本發明之必要步驟,但能初步定型該再生❹ 3之外型尺寸,以充分利用該再生材質3 之The adhesive is a white glue resin, and the weight percentage thereof in the recycled material 3 ranges from 1% to 5%. However, it is not limited to this, as long as it is a water-based adhesive, it can be used in the present invention. The agent can be water reducing agent, plasticizer, and early strength agent. Different kinds of medicines can be added according to different requirements for the waste recycled products in the manufacturing process or after the production is completed. The weight percentage of the medicines in the recycled material ranges from 1% to 5%. Those skilled in the art can easily understand that 'the medicine is only to increase the specific properties of the waste recycled product i during the manufacturing process or after completion, such as workability or increase the strength 4' so it is not necessary for the recycled material 3 ingredient. The non-metal fiber material 2 can provide the toughness of the recycled waste product. In this embodiment, the non-metal fiber material 2 is a layer of non-woven fabric, but the material and the number of layers are not limited to this. It can also be a woven fabric. Call for 10 or other fibrous materials that are organized, flexible and able to withstand tension. Since the waste recycling product i is made into a thin plate here, it has only one layer of the non-metal fiber material 2. As shown in Figure 2, but if you want to form a thick _ thicker plate, such as bricks, the waste recycled product can be multilayered and arranged in parallel with each other according to the thickness of the design 3 6 15 Inside non-metal fiber material 2. The following is a description of the method for manufacturing the waste-recycling product in the form of a plate described above. As shown in FIG. 3, the manufacturing method includes the following steps: Step 100: Grind the mineral waste into a powder state. In this embodiment, the above-mentioned coal ash, coal slag, furnace stone, incinerated bottom slag, fly ash, anti-20 minus, dust collection ash, waste clay, and waste foundry sand and other mineral wastes are granulated to the ground The particle size passed through the No. 30 sieve. Of course, the particle size of fly ash, reaction ash, and dust ash may be smaller than the above standard after collecting directly. At this time, this step can be omitted. In addition, if this waste recycling product 1 requires the use of large-sized mineral waste particles as coarse aggregate, it can also be made of raw materials. In this example, the regenerated material 3 is heated by hot air in a time of 6 to 10 minutes with a temperature of 100 ° C to 150 " C, to dry 20% of it. To the water of 40 //, this is very expensive. At this time, the surface of the recycled material 3 will reach a state of no sticking. 5 Step 108 'The semi-finished product composed of the recycled material minus 3 and the non-metal fiber material f 2 is rolled up and down symmetrically with one to three sets of rollers to a predetermined thickness. This step can increase the tightness of the adhesion between the recycled material 3 and the non-metal fiber material 2 and increase the material density. 10 In step 110, the semi-finished product is cut into a predetermined size, and the predetermined size is verified by the size required by the market. The above steps (1) to (110) are not necessary steps of the present invention, but the shape of the recycled material (3) can be preliminarily shaped to make full use of the recycled material (3).

15 20 步驟112’養護該再生材f 3。在本實施例中,是以溫 度l〇〇°C至15(TC之蒸氣持續3 i 8小時加熱該再生材: 3,以使該水泥縮短其化學反應之時間,提早達到預定之 強度與硬度。 步驟m,以溫度為贼至8代之乾燥熱風持續6至 8小時之時間熱烘該再生材質3。使該再生材質3之溼度 與大氣澄度相同。上述步驟112及步驟114並非本發明之 必要步驟,但卻能使最終產品具有更高之品質,並能充分 掌握並有效縮短整體製程之時間。 刀 步驟116,研磨該再生材質3之外表面31,使該半成 品表面平整,厚度一致。15 20 Step 112 'curing the recycled material f3. In this embodiment, the recycled material is heated at a temperature of 100 ° C to 15 ° C for 3 to 8 hours: 3, so that the cement shortens its chemical reaction time and reaches a predetermined strength and hardness early. Step m: The regenerated material 3 is heated and dried for 6 to 8 hours with dry hot air at a temperature ranging from thief to 8th generation. The humidity of the regenerated material 3 is the same as that of the atmosphere. The above steps 112 and 114 are not the present invention. The necessary steps, but can make the final product have higher quality, and can fully grasp and effectively shorten the overall process time. Knife step 116, grinding the outer surface 31 of the recycled material 3, so that the surface of the semi-finished product is flat and the thickness is consistent .

9 583035 步驟118,於該再生材質3之外表面31上塗布一於光 材質4,在本實施例中:該粉光材質4包含石膏粉及㈣, 且施作於該半成品之兩側,當然,其也可以僅施作於其中 一側。 、 5 ㈣12G,烘乾該粉光材質4。上述步驟116至步驟 120是在對該再結f 3之外表㈣進行表面處理,雖然 非本發明之必要步驟,但將使得產品具有更高之市場接受 度。 步驟122,使該再生材質3硬化,以使該半成品形成 1〇 '亥廢料再生製品1。由於在本實施例中經過步驟1〇6至步 驟120之加工過程,實際上已能使該再生材質3達到硬化 之效果,§然,熟習該項技藝者當能輕易推想,若直接經 有步驟104之吃漿處理後,該再生材質3也會隨時間自然 硬化而達到預定之強度。 步驟丨24,對該廢料再生製品1進行修邊,此一步驟 疋在當大量製造該廢料再生製品i時,為使產品規格統一 所進行之修整步驟。 步驟126,完成該廢料再生製品1,並可依一定數量 進行堆疊打包,以便於入庫與出貨。 -〇 依上述方法所製成之該廢料再生製品1,由於使用 35%至40%之鑛化物廢料,能有效地再利用廢棄物,減少 廢棄物對環境之破壞及地球有限資源之開發浪費,並且由 於该水泥與礦化物廢料經由磨細混合,並經由該黏劑與藥 劑提昇其彼此之間,以及其與該非金屬纖維材質2之黏著 583035 力’·並同時發揮該水泥與該礦化物廢料之耐壓能力,以及 該非金屬纖維材質2之抗張能力,使得該廢料再生製品j 具有複合材料之優勢,同時具有高抗壓、抗張、抗彎,以 及抗扭等能力。並使得整體結構更具韌性、彈性、耐衝擊 欧且具有較咼之抗劣及抗撓曲強度,能輕易地製成較薄 或跨距較大之尺寸,以擴大其可應用之範圍。 並且由於該非金屬纖維材質2存在該廢料再生製品工 内可當作裂縫阻止物(Crack Arrester),其可消散局部内應 力,並將内應力所造成裂縫及原有裂縫延伸路徑截斷,達 到防裂之功能,使該廢料再生製品丨能承受如切、鋸及釘 等會產生局部應力之再加工,而能更廣泛地應用於如隔間 牆、傢俱,以及看板等各個領域。 如圖4所示,本發明之廢料再生製品丨更能在上述步 驟106至步驟11 〇中,其半成品仍具有可塑性時,將其彎 曲塑造成所欲形成之外型,例如圓弧型、瓦狀、折角狀, 並同時仍具有上述韌性、彈性,以及抗壓、抗張、抗裂、 耐衝擊等特性,因此確實能達到本發明之目的。 當然,本發明更可以於將該呈流質狀態之再生材質3 直接塗布於預先固定成特殊形狀之該非金屬纖維材質2, 以直接形成特殊彎曲外型,以降低製作過程中内應力之產 生,如圖5所示,本發明廢料再生製品丨及其製作方法的 第二較佳實施例,便是將其製作成一管材,並可供應用於 如耐蝕管及污水管等輸水管路施工方面,該廢料再生製品 1與上述第一較佳實施例大致相同,其差異在於其外型乃 11 583035 直接形成管狀。 该呈官狀之廢料再生製品1的製作方法與該第一較佳 實施例大致相同,其差異則在於在本實施例中,對應於第 一杈佳貫施例之步驟104,是將該非金屬纖維材質2以輕 5 微拉力先預捲曲並固定成管狀後,再將該呈流質狀態之再 生材負3以喷漿之方式塗布於該非金屬纖維材質2上。當 然’其『吃漿』之方法並不以此方法為限,且同樣地,也 可以藉由重複上述步驟之方式形成多層非金屬纖維材質2 與該再生材質3間輅交錯之廢料再生製品J,以增加其整 10 體厚度。 由於在本貫知例中是直接將該非金屬纖維材質2捲曲 固定成預定之形狀,再將該再生材質3喷灑於其上,因此 能避免因彎折該具有可塑性之半成品所產生之内應力,以 防止因内應力集中或分布不均所導致之弱面,或整體強度 15 $低。且同時具有上述廢棄物再利用之減少廢棄物與保護 地球資源等優點,以及高抗壓、抗張、抗彎、抗扭,以及 抗裂等能力,並藉由更具勤性、彈性、耐衝擊性、抗劣及 抗撓曲之整體結構特性,擴大其可應用之範圍,確㈣達 到本發明之目的。。 惟以上所述者,僅為本發明之二較佳實施例而已,當 不能以此限定本發明實施之範圍,即大凡依本發明申姓: 利範圍及發明說明書内容所作之簡單的等效變化斑月件 飾,皆應仍屬本發明專利涵蓋之範圍内。 ^ 【圓式簡單說明】 12 583035 圖1是本發明廢料再生製品及其製作方法之 實施例的一立體圖; 乂佳 圖2是該第一較佳實施例之一立體圖 生製品之另一態樣; 5 ’說明該廢料再 圖3是該第一較佳實施例之一流程圖; 圖4是該第-較佳實施例之一立體圖,說明該廢 生製品之又一態樣;及 10 圖5是本發明廢料再生製品及其製作方法之第二_佳 實施例的一立體圖。 乂9 583035 Step 118, coating a light material 4 on the outer surface 31 of the recycled material 3, in this embodiment: the powder material 4 includes gypsum powder and concrete, and is applied to both sides of the semi-finished product, of course It can also be applied to only one of them. , 5 ㈣ 12G, dry the powder material 4. The above steps 116 to 120 are surface treatments on the surface of the recombination f 3. Although not a necessary step of the present invention, the product will have a higher market acceptance. In step 122, the recycled material 3 is hardened, so that the semi-finished product is formed into a 10 'recycled waste product 1. Since in this embodiment, the recycled material 3 can be hardened in effect after processing from steps 106 to 120, § Of course, those skilled in the art can easily imagine that if there is a step directly After the pulping process of 104, the recycled material 3 will naturally harden with time to reach a predetermined strength. Step 丨 24, trimming the waste recycled product 1. This step is a trimming step for uniforming product specifications when the waste recycled product i is manufactured in large quantities. In step 126, the waste recycling product 1 is completed, and can be stacked and packed according to a certain amount to facilitate storage and shipment. -〇 The waste recycling product 1 made according to the above method, because the use of 35% to 40% of the mineral waste, can effectively reuse the waste, reduce the damage to the environment by the waste and the waste of the limited resources of the earth, And because the cement and mineral waste are finely mixed, and they are promoted to each other by the adhesive and agent, and their adhesion to the non-metal fiber material 2 is 583035, and the cement and the mineral waste are simultaneously exerted. The pressure resistance of the non-metal fiber material 2 and the tensile ability of the non-metal fiber material 2 make the waste recycled product j have the advantages of composite materials, and at the same time have high compression, tensile, bending, and torsion resistance. And make the overall structure more ductile, elastic, impact-resistant European and has relatively low resistance and flexural strength, can be easily made into a thinner or larger span size, in order to expand its scope of application. And because the non-metal fiber material 2 exists in the waste recycled product, it can be used as a crack arrester (Crack Arrester), which can dissipate local internal stresses and cut off the cracks caused by internal stress and the original crack extension path to prevent cracking. The function makes the waste recycled product 丨 can withstand the local stress reprocessing such as cutting, sawing and nailing, and can be more widely used in various fields such as partition walls, furniture, and Kanban. As shown in FIG. 4, the waste recycling product of the present invention can further be shaped into a desired shape when the semi-finished product still has plasticity in the above-mentioned steps 106 to 11 〇, such as an arc shape, a tile Shape, corner shape, and at the same time still have the above-mentioned toughness, elasticity, and compression, tensile, crack resistance, impact resistance and other characteristics, so it can indeed achieve the purpose of the present invention. Of course, the present invention can also directly apply the regenerated material 3 in a liquid state to the non-metal fiber material 2 fixed in a special shape in advance to directly form a special curved shape to reduce the internal stress during the manufacturing process, such as As shown in FIG. 5, a second preferred embodiment of the waste recycling product of the present invention and a manufacturing method thereof is to make it into a pipe, and it can be supplied for the construction of water pipelines such as corrosion-resistant pipes and sewage pipes. The waste recycling product 1 is substantially the same as the first preferred embodiment described above, but the difference is that its shape is 11 583035 directly formed into a tube. The manufacturing method of the official waste recycling product 1 is substantially the same as that of the first preferred embodiment. The difference is that in this embodiment, the step 104 corresponding to the first preferred embodiment of the first embodiment is to make the non-metal The fiber material 2 is pre-curled and fixed into a tube with a light 5 micro-tensile force, and then the recycled material negative 3 in a liquid state is spray-coated on the non-metal fiber material 2. Of course, the method of "pulping" is not limited to this method, and similarly, it is also possible to form a multi-layer non-metal fiber material 2 and the recycled material 3 by interleaving the waste recycled product J by repeating the above steps. To increase its full 10-body thickness. In the present known example, the non-metal fiber material 2 is directly crimped and fixed into a predetermined shape, and then the recycled material 3 is sprayed thereon, so the internal stress caused by bending the semi-finished product with plasticity can be avoided. To prevent weak surfaces caused by internal stress concentration or uneven distribution, or low overall strength of 15 $. At the same time, it has the advantages of waste reduction, waste reduction, and protection of the earth's resources, as well as high compressive, tensile, bending, torsional, and crack resistance capabilities. The overall structural characteristics of impact resistance, inferiority and anti-deflection, expanding the applicable range, and indeed achieving the object of the present invention. . However, the above are only the two preferred embodiments of the present invention. When the scope of implementation of the present invention cannot be limited by this, that is, the simple equivalent changes made according to the scope of the invention and the contents of the description of the invention Lunar ornaments should still fall within the scope of the present invention patent. ^ [Circular brief description] 12 583035 FIG. 1 is a perspective view of an embodiment of a waste recycling product and a manufacturing method thereof according to the present invention; FIG. 2 is another perspective view of a green product of the first preferred embodiment 5 'illustrates the waste material and FIG. 3 is a flowchart of the first preferred embodiment; FIG. 4 is a perspective view of the-preferred embodiment, illustrating another aspect of the waste raw product; and 10 FIG. 5 is a perspective view of the second-best embodiment of the waste recycling product of the present invention and the manufacturing method thereof. Qe

13 583035 【圖式之主要元件代表符號說明】 外表面 粉光材質 1 廢料再生製品 31 2 非金屬纖維材質 4 3 再生材質 100.102.104.106.108.110. 112.步驟 114.116.118.120.122.124.126. 步驟 1413 583035 [Description of the main symbols of the drawings] Outer surface Matte material 1 Scrap recycled material 31 2 Non-metal fiber material 4 3 Recycled material 100.102.104.106.108.110. 112. Step 114.116.118.120.122.124.126. Step 14

Claims (1)

583035 拾、申請專利範圍: 1. 一種廢料再生製品,包括: 至少一層非金屬纖維材質;及 一再生材質,包覆於該非金屬纖維材質外,該再 生材負包含水泥、礦化物廢料,及黏劑;藉由該非金 屬纖維材質提供該廢料再生製品之韌性。 2·依據申請專利範圍第1項所述的廢料再生製品,包括複數 平行配置於該再生材·質内之非金屬纖維材質。 3’依據申請專利範圍第1項所述的廢料再生製品,其中,該 非金屬纖維材質為不織布。 4·依據申請專利範圍第丨項所述的廢料再生製品,其中,該 水/尼在5亥再生材質中之重量百分比為35%至45%。 5·依據申請專利範圍第1項所述的廢料再生製品,其中,該 礦化物廢料在該再生材質中之重量百分比為28%至40%。 6·依據申請專利範圍第1項所述的廢料再生製品,其中,該 黏劑在該再生材質中之重量百分比為1%至5%。 7·依據申請專利範圍第1項所述的廢料再生製品,其中,該 礦化物廢料選自於由下列所構成之一群組,該群組包含煤 灰、煤〉查、爐石、焚化底渣、飛灰、反應灰、集塵灰、廢 陶土、廢鑄砂,以及其等之組合。 8·依據申請專利範圍第1項所述的廢料再生製品,其中,該 黏劑為水性膠。 9·依據申請專利範圍第1項所述的廢料再生製品,其中,該 黏劑為樹脂。 15 583035 10·依據申請專利範圍第i項所述的廢料再生製品,其中,該 再生材質更包含藥劑,該藥劑在該再生材質中之重量百分 比為1%至5°/〇。 11·依據申請專利範圍第i項所述的廢料再生製品,其中,該 藥劑是減水劑、強塑劑,以及早強劑其中之一。 12.—種廢料再生製品之製作方法,包括下列步驟: a) 使 包含水泥、水、礦化物廢料,及黏劑且呈 流質狀態之再生材質分布於至少一非金屬纖維材質 上;及 b) 使該再生材質硬化以形成一廢料再生製品。 13·依據申請專利範圍第12項所述的廢料再生製品之製作方 法,更包含於步驟a)前之下列步驟: a-Ι)將該礦化物廢料磨成粉末狀態;及 a-2)將該礦化物廢料與水泥、水及黏劑混合成該流 質狀態之再生材質。 14·依據申請專利範圍第12項所述的廢料再生製品之製作方 法,其中,步驟a)是以喷灑、浸泡,及滾壓其中之一方式 使該再生材質分布於該非金屬纖維材質上。 15·依據申請專利範圍第12項所述的廢料再生製品之製作方 法’其中,步驟a)與步驟b)間更包含下列步驟: c)定型該再生材質。 16·依據申請專利範圍第15項所述的廢料再生製品之製作方 法,其中,步驟c)包含下列步驟·· c-Ι)熱烘該再生材質。 16 583035 17·依據中請專利範圍第15項所述的廢料再生製品之製作方 法,其中,步驟c)更包含於步驟c-1)後之下列步驟: c_2)滾壓該再生材質與該非金屬纖維材質至一 定厚度。 、預 18.依據中請專利範圍第17項所述的廢料再生製品之製作方 法,其中,步驟c)更包含於步驟c-2)後之下列步驟: b_3)將該再生材質與該非金屬纖維材質一同切割 成一預定尺寸。 19·依據申請專利範圍第12項所述的廢料再生製品之製作方 法’其中’步驟a)與步驟b)間更包含下列步驟: d) 養護該再生材質。 2〇·依據申請專利範圍第19項所述的廢料再生製品之製作方 法’其中,步驟d)包含下列步驟: 心1)以蒸氣加熱該再生材質。 21.依據申請專利範圍第2〇項所述的廢料再生製品之製作方 法’其中’步驟旬更包含於步驟d-1)後之下列步驟: d_2)以乾燥熱外熱烘該再生材質。 22·依據申請專利範圍第12項所述的廢料再生製品之製作方 /套’其中’步驟a)與步驟b)間更包含下列步驟: e) 對該再生材質之外表面進行表面處理。 23_依據申請專利範圍第22項所述的廢料再生製品之製作方 法’其中,步驟e)包含下列步驟: e-Ι)研磨該再生材質之外表面。 24·依據申請專利範圍第23項所述的廢料再生製品之製作方 17 583035 法’其中,步驟e)更包含於步驟e-丨)後之下列步驟: e-2)於該再生材質之外表面上塗布一粉光材質。 25.依據申請專利範圍第22項所述的廢料再生製品之製作方 法’其中’該粉光材質包含石膏粉及白膠。 26·依據申請專利範圍第24項所述的廢料再生製品之製作方 法’其中’步驟e)更包含於步驟e_2)後之下列步驟: e_3)烘乾該粉光材質。 27. 依據申請專利範圍第12項所述的廢料再生製品之製作方 法’在步驟b)後更包含下列步驟: f)對該礦化物廢料再生製品進行修邊。 28. 依據申請專利範圍第12項所述的廢料再生製品之製作方 法’其中’步驟a)是使該再生材質分布於複數平行配置之 非金屬纖維材質上。 29. 依據申睛專利範圍第12項所述的廢料再生製品之製作方 法,其中,該非金屬纖維材質為不織布。 3 0·依據申请專利範圍第12項所述的廢料再生製品之製作方 法’其中,該水泥在該再生材質中之重量百分比為35〇/〇至 45% ° i 31·依據申請專利範圍第12項所述的廢料再生製品之製作方 法’其中’該礦化物廢料在該再生材質中之重量百分比為 28%至 40% 〇 32.依據申請專利範圍第12項所述的廢料再生製品之製作方 法,其中,該黏劑在該再生材質中之重量百分比為1%至 5% 0 583035 3 3 ·依據申請專利範圍第12項所述的廢料再生製品之製作方 法,其中,該礦化物廢料選自於由下列所構成之一群組, 該群組包含煤灰、煤渣、爐石、焚化底渣、飛灰、反應灰、 集塵灰、廢陶土、廢鑄砂,以及其等之組合。 34·依據申請專利範圍第12項所述的廢料再生製品之製作方 法’其中,該黏劑為水性膠。 3 5 ·依據申請專利範圍第12項所述的廢料再生製品之製作方 法,其中,該黏劑為樹脂。 36·依據申請專利範圍第12項所述的廢料再生製品之製作方 法,其中,該再生材質更包含藥劑,該藥劑在該再生材質 中之重量百分比為1%至5%。 37.依據申請專利範圍第12項所述的廢料再生製品之製作方 法,其中,該藥劑是減水劑、強塑劑,以及早強劑其中之 19583035 The scope of the patent application: 1. A waste recycling product, including: at least one layer of non-metal fiber material; and a recycled material, which is covered by the non-metal fiber material, the recycled material negatively contains cement, mineral waste, and adhesive Agent; providing the toughness of the waste recycled product by the non-metal fiber material. 2. Recycling products according to item 1 of the scope of the patent application, including a plurality of non-metal fiber materials arranged in parallel in the recycled material. 3 'The recycled waste product according to item 1 of the scope of the patent application, wherein the non-metal fiber material is a non-woven fabric. 4. The recycled waste product according to item 丨 in the scope of the patent application, wherein the weight percentage of the water / Ni in the recycled materials is 35% to 45%. 5. The waste recycled product according to item 1 of the scope of the patent application, wherein the weight percentage of the mineral waste in the recycled material is 28% to 40%. 6. The recycled waste product according to item 1 of the scope of the patent application, wherein the weight percentage of the adhesive in the recycled material is 1% to 5%. 7. The waste recycling product according to item 1 of the scope of the patent application, wherein the mineral waste is selected from the group consisting of coal ash, coal, coal, furnace stone, and incineration bottom Slag, fly ash, reaction ash, dust collection ash, waste clay, waste foundry sand, and combinations thereof. 8. The waste recycling product according to item 1 of the scope of the patent application, wherein the adhesive is a water-based glue. 9. The recycled waste product according to item 1 of the scope of patent application, wherein the adhesive is a resin. 15 583035 10. The recycled waste product according to item i of the scope of the patent application, wherein the recycled material further comprises a pharmaceutical, and the weight percentage of the pharmaceutical in the recycled material is 1% to 5 ° / 〇. 11. The waste recycling product according to item i in the scope of the patent application, wherein the agent is one of a water reducing agent, a plasticizer, and an early strength agent. 12.—A method for manufacturing a waste recycling product, including the following steps: a) distributing a recycled material including cement, water, mineral waste, and an adhesive in a liquid state on at least one non-metal fiber material; and b) The recycled material is hardened to form a waste recycled product. 13. According to the method for manufacturing a waste recycling product according to item 12 of the scope of the patent application, it further includes the following steps before step a): a-1) grinding the mineral waste into a powder state; and a-2) The mineral waste is mixed with cement, water and adhesive to form a recycled material in the liquid state. 14. The method for manufacturing a waste recycled product according to item 12 of the scope of the patent application, wherein step a) distributes the recycled material on the non-metal fiber material by one of spraying, soaking, and rolling. 15. According to the method for manufacturing a recycled waste product according to item 12 of the scope of the patent application, wherein steps a) and b) further include the following steps: c) shaping the recycled material. 16. The method for making a recycled waste product according to item 15 of the scope of the patent application, wherein step c) includes the following steps: c-1) hot baking the recycled material. 16 583035 17 · According to the method for making waste recycled products according to item 15 of the patent scope, step c) further includes the following steps after step c-1): c_2) rolling the recycled material and the non-metal Fiber material to a certain thickness. Preparing 18. According to the method for making a waste recycled product according to item 17 of the patent scope, step c) further includes the following steps after step c-2): b_3) the recycled material and the non-metal fiber The material is cut into a predetermined size together. 19. According to the method for manufacturing a waste recycled product according to item 12 of the scope of the patent application, wherein the steps a) and b) further include the following steps: d) curing the recycled material. 20. The method for producing a waste recycled product according to item 19 of the scope of the patent application, wherein step d) includes the following steps: 1) Heating the recycled material with steam. 21. According to the method for manufacturing a waste recycled product described in item 20 of the scope of the patent application, wherein the step of step 10 further includes the following steps after step d-1): d_2) drying the recycled material with dry heat and external heat. 22. According to the manufacturer / set of waste recycling products described in item 12 of the scope of the patent application, the following steps are further included between step a) and step b): e) Surface treatment of the outer surface of the recycled material. 23_ According to the method for manufacturing a recycled waste product according to item 22 of the scope of the patent application, wherein step e) includes the following steps: e-1) grinding the outer surface of the recycled material. 24. According to the method 17 583035 of the producer of waste recycled products described in item 23 of the scope of the patent application, wherein step e) is further included in the following steps after step e- 丨): e-2) outside the recycled material A powder-coated material is coated on the surface. 25. The method for manufacturing a waste recycling product according to item 22 of the scope of the patent application, wherein the powder material includes gypsum powder and white glue. 26. According to the method for manufacturing a waste recycling product according to item 24 of the scope of the patent application, wherein the step e) further includes the following steps after step e_2): e_3) drying the powdery material. 27. According to the method for manufacturing a recycled waste product according to item 12 of the scope of the patent application, after step b), the method further includes the following steps: f) Trimming the recycled mineral waste product. 28. According to the method for manufacturing a recycled waste product according to item 12 of the scope of the patent application, wherein step a) is to distribute the recycled material on a plurality of non-metal fiber materials arranged in parallel. 29. The method for manufacturing a recycled waste product according to item 12 of the Shen Jing patent scope, wherein the non-metal fiber material is a non-woven fabric. 30. Method for making waste recycled products according to item 12 of the scope of the patent application 'wherein, the weight percentage of the cement in the recycled material is 35/0 to 45% ° i. 31. According to the scope of the patent application No. 12 "Where the weight percentage of the mineral waste in the recycled material is 28% to 40%. 32. The method for manufacturing the waste recycled product according to item 12 of the scope of patent application" Wherein, the weight percentage of the adhesive in the recycled material is 1% to 5% 0 583035 3 3. According to the method for manufacturing a recycled waste product according to item 12 of the patent application scope, wherein the mineral waste is selected from A group consisting of coal ash, coal slag, furnace stone, incinerated bottom slag, fly ash, reaction ash, dust collection ash, waste clay, waste foundry sand, and combinations thereof. 34. The method for manufacturing a waste recycling product according to item 12 of the scope of the patent application, wherein the adhesive is a water-based adhesive. 3 5 · The method for producing a waste recycled product according to item 12 of the scope of the patent application, wherein the adhesive is a resin. 36. The method for manufacturing a recycled waste product according to item 12 of the scope of the patent application, wherein the recycled material further includes a pharmaceutical, and the weight percentage of the pharmaceutical in the recycled material is 1% to 5%. 37. The method for manufacturing a waste recycled product according to item 12 of the scope of the patent application, wherein the agent is a water reducing agent, a plasticizer, and an early strength agent. 19
TW92119044A 2003-07-11 2003-07-11 Waste regenerated products and method for manufacturing same TW583035B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI411509B (en) * 2005-10-31 2013-10-11 Taiheiyo Cement Corp Cement grinding apparatus

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI411509B (en) * 2005-10-31 2013-10-11 Taiheiyo Cement Corp Cement grinding apparatus

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