TW577139B - Method of using one lithography step to form alignment mark and shallow trench - Google Patents
Method of using one lithography step to form alignment mark and shallow trench Download PDFInfo
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577139 五、發明說明(l) ' ---- 詳細說明: 技術領域: 本發月係關於一種在半導體基板上形成對準標記及淺 渠溝的方法,特別是關於一種利用一道微影製程同時形成 對準標記及淺渠溝的方法。 發明背景: 微影製程是整個半導體製程中,最舉足輕重的製程步 驟之一二凡是積體電路之元件的結構,如各層薄膜的圖案 以及雜t推雜的區域,都是由微影製程所決定。傳統的微 〜製程ό採用重複且步進(repeat_and-step)的方式來進 行’執行此種曝光法的機台稱為步進機(stepper)。然 而積體電路在進入深次微米製程之後,積體電路之特徵尺 寸(Critical Dimension; CD)不斷地降低,因此對微影製 程之精確度的要求也越來越高,傳統之步進機已無法滿足 此製程需求。為了符合〇 ·丨5微米乃至〇 · 1 3微米以後之半導 體製程對特徵尺寸的要求,積體電路業界於是發展出一種 用以取代步進機的掃描機(scanner),以步進且掃描 (step-and-scan)的方式來進行微影製程。 在積體電路的製程中,一片晶片從開始投片到最後的 晶背研磨(b a c k g r i n d i n g),必須歷經十幾道甚至二十幾 道黃光微影步驟以層層疊對的方式所完成。積體電路的每 一個層次皆有其物理及電性上的意義,因此在疊對的過程 中必須確保當層次和前一層次的對準精確良好,以使產品577139 V. Description of the invention (l) '---- Detailed description: Technical field: This issue is about a method for forming alignment marks and shallow trenches on a semiconductor substrate, especially a method using a lithography process at the same time. Method for forming alignment marks and shallow trenches. Background of the invention: The lithography process is one of the most important process steps in the entire semiconductor process. Second, the structure of all integrated circuit components, such as the pattern of each layer of film and the area of noise, are determined by the lithography process. . The traditional micro-manufacturing process uses a repeat and step (repeat_and-step) method to perform the process of performing this type of exposure method is called a stepper. However, after the integrated circuit has entered the deep sub-micron process, the characteristic dimension (CD) of the integrated circuit has been continuously reduced, so the requirements for the accuracy of the lithographic process have become higher and higher. The traditional stepper has been Unable to meet the needs of this process. In order to meet the feature size requirements of semiconductor processes from 0.5 microns to 1.3 microns, the integrated circuit industry has developed a scanner that replaces stepper machines. step-and-scan). In the integrated circuit manufacturing process, a wafer from the beginning of the wafer to the final wafer back grinding (b a c k g r n d i n g) must be completed in a layer-by-layer manner through more than a dozen or even more than 20 yellow lithography steps. Each level of the integrated circuit has its physical and electrical significance. Therefore, in the process of stacking, it must be ensured that the alignment of the level and the previous level is accurate and good, so that the product
五、發明說明(2) 的品質得到良好的控制。為達到此對準的目的,在進行積 體電路的設計及佈局時必須加入複數個對準標記 (A1 ignment Marks),以做為對準的依據。 首先請參考圖一,其為習知技藝中形成所述對準標纪 的製程剖面示意圖。首先提供一半導體基板丨〇,並在所述 半導體基板1 0上形成一層氧化碎層20,其厚度約為350 埃。接著在所述氧化矽層2 0上塗佈一層光阻3 0,利用傳統 的微影技術(photol i thography )定義出對準標記的位置, 如圖一 A所示。接下來利用非等向性蝕刻技術陸續對所述 氧化矽層2 0及半導體基板1 〇進行触刻,以形成對準標記 4 0 ’如圖一 b所示。最後再將所述氧化矽層2 0去除,以完 成所述對準標記的製程,如圖〆C所示。所形成之對準標 記4 0的深度約為κοο埃。 另外,每兩個元件之間必須形成絕對地電性隔離,以 避免元件之間的電訊互相干擾。傳統的電性隔離係以區域 氧化矽層(LOCOS)技術所形成,然而由於其極大的鳥嘴效 應(Bird’s beak effect)浪費太多半導體基板的面積, 在積體電路的技術進入深次微米領域之後已不再採用。現 在一般為業界採用做為電性隔離的是淺渠溝隔離(Sha 1 1 〇w Trench Isolation; STI)〇 ^ 首先請參考圖二,其為習知技術中形成淺渠溝隔離的 製轾剖面圖。首先提供一 P型單晶的半導體基板1 〇,並在 所述半導體基板1 〇上陸續形成,層氧化矽層5 〇、一層氮化 矽層60、以及一層氮氧化矽層7〇,如圖二A所示。其中所 ^/71395. Description of the invention (2) The quality of the invention is well controlled. In order to achieve this alignment, multiple alignment marks (A1 ignment Marks) must be added during the design and layout of the integrated circuit as a basis for alignment. Please refer to FIG. 1 first, which is a schematic cross-sectional view of a process for forming the alignment mark in the conventional art. First, a semiconductor substrate is provided, and an oxide chip layer 20 is formed on the semiconductor substrate 10 with a thickness of about 350 angstroms. Then, a photoresist 30 is coated on the silicon oxide layer 20, and the position of the alignment mark is defined by using a conventional photolithography technique (see FIG. 1A). Next, an anisotropic etching technique is used to successively etch the silicon oxide layer 20 and the semiconductor substrate 10 to form an alignment mark 40 'as shown in FIG. 1b. Finally, the silicon oxide layer 20 is removed to complete the process of the alignment mark, as shown in Figure 〆C. The resulting alignment mark 40 has a depth of about κοο. In addition, absolute electrical isolation must be formed between each two components to avoid mutual interference between telecommunications between the components. The traditional electrical isolation is formed by the local silicon oxide layer (LOCOS) technology. However, due to its huge Bird's beak effect, too much area of the semiconductor substrate is wasted. The technology of integrated circuits has entered the deep sub-micron field. No longer used. Currently generally used by the industry as electrical isolation is shallow trench isolation (Sha 1 1 〇w Trench Isolation; STI). ○ First of all, please refer to FIG. 2, which is a control profile for forming shallow trench isolation in conventional technology. Illustration. First, a P-type single crystal semiconductor substrate 10 is provided, and successively formed on the semiconductor substrate 10, a silicon oxide layer 50, a silicon nitride layer 60, and a silicon oxynitride layer 70, as shown in the figure. As shown in two A. Of which ^ / 7139
^ ^ 5〇的厚度約為11 0埃,所述氣化石夕,60的厚度 爽^ 埃,所述氮氧化矽層7 0的厚度約為3 2 0埃。接下 影技二氧化石夕層7〇上塗佈一層光阻80,利用傳統的微 Β所一U疋出淺渠溝(shal low trenches)的位置,如圖二 1 (16^。接下來利用非等向性蝕刻技術在所述半導體基板 的况译=t形成淺渠溝9 〇,如圖二C所示。所述淺渠溝9 0 的冰度約為3 5 0 0埃。 由上述說明可以得知,對準標記4 0的深度約為丨2 〇 〇 不鬥而淺渠溝90的深度約為35〇〇埃。正因二者所需的深度 ^因此在傳統i,所述對準標記的製程和淺渠溝的製 =疋为別獨立進行的。如此將必須重複地進行沉積、微 二:i虫刻的製程,不但提高製程的成本,亦使製程的時 因此如何降低製程之成本並縮短製程時間,便 成為積體電路業界一項重要的課題。 發明概述: 種利用一道微影製程同 時 本發明的主要目的為提供一 形成對準標記及淺渠溝的方法。 準標= = = ;為提供一種在半導體基板上形成對 本發明揭露一種利用—道微影步驟形成對準桿纪 (Alignment Marks)及淺渠溝(shaU〇w trenches)、的方 法,首先在一半導體基板上陸續形成一層氧化矽層、一層 氮化矽層、以及-層氮氧化矽層’再利用微影技術定義出 577139The thickness of ^ 50 is about 110 Angstroms, the thickness of the gasified rock is 60 Å, and the thickness of the silicon oxynitride layer 70 is about 3,200 Angstroms. Next, a layer of photoresist 80 is coated on the shadow stone dioxide layer 70, and the position of the shallow low trenches is drawn by using a conventional micro-B, as shown in Figure 2 (16 ^. Next) Using anisotropic etching technology to form a shallow trench 9 0 on the semiconductor substrate, as shown in Figure 2C. The ice of the shallow trench 9 0 is about 3 500 angstroms. From the above description, it can be known that the depth of the alignment mark 40 is about 2,000, and the depth of the shallow trench 90 is about 3500 angstroms. Because of the required depth of the two, ^ The process of the alignment mark and the process of the shallow trench are separately carried out separately. In this way, the deposition and micro-second: i engraved process must be repeated, which not only increases the cost of the process, but also makes the process Reducing the cost of the process and shortening the process time have become an important subject in the integrated circuit industry. Summary of the Invention: A method for using a lithographic process and the main purpose of the present invention is to provide a method for forming alignment marks and shallow trenches. Standard = = =; To provide a method for forming a semiconductor substrate Using the lithography step to form alignment marks and sha trench trenches, a silicon oxide layer, a silicon nitride layer, and- Layer of silicon oxynitride layer 'reuses lithography to define 577139
所述對準標記和所述淺渠溝的位置。接下來進行第一非等 命性蝕刻製程,在所述半導體基板上形成所述對準標記和 淺^淺渠溝。後續在所述對準標記上形成一蝕刻阻障層, 接著進行第二非等向性蝕刻製程,將所述淺層淺渠溝繼續 蝕刻成所述淺渠溝。 車乂佳者,所述蝕刻阻障層係一層局部光阻,其厚度介 於1 5 0 0埃至25 0 0埃之間。形成所述局部光阻的方法係將所 述半導體基板置入一緩衝反應腔中,包含預對準腔(pre_ alignment chamber)或冷卻腔(c〇〇Hng chamber)。 較佳者,所述蝕刻阻障層係—夹具(clamp)e 本發明僅僅利用一道光罩,便可形成不同深度的對準 標記和淺渠溝,不僅可以節省製作光罩的成本,更可大幅 縮短製程的時程,可大幅提昇產品的競爭力。 玉、發明說明(4) 、本發明係關於一種在半導體基板上形成對準標記及淺 渠溝的方法,特別是關於一種利用一道微影製程同時形成 對準標記及淺渠溝的方法。The position of the alignment mark and the shallow trench. Next, a first asymmetric etching process is performed to form the alignment marks and shallow trenches on the semiconductor substrate. Subsequently, an etching barrier layer is formed on the alignment mark, and then a second anisotropic etching process is performed to continue etching the shallow shallow trenches into the shallow trenches. For car owners, the etching barrier layer is a layer of local photoresist, and its thickness is between 15 Angstroms and 2500 Angstroms. A method of forming the local photoresist is to place the semiconductor substrate in a buffer reaction chamber, including a pre-alignment chamber or a cooling chamber. Preferably, the etching barrier layer system-clamp (e.g., the clampe) can form alignment marks and shallow trenches with different depths by using only one photomask, which can not only save the cost of making a photomask, but also Significantly shorten the duration of the process, which can greatly improve the competitiveness of the product. Jade, description of the invention (4), the present invention relates to a method for forming alignment marks and shallow trenches on a semiconductor substrate, and more particularly to a method for simultaneously forming alignment marks and shallow trenches using a lithography process.
首先請參考圖三’其為本發明的製程中形成墊層、氮 化矽層、和氮氧化矽層的剖面示意圖。首先提供一 p型單 晶的f導體基板100,並在所述半導體基板1〇〇上陸續形成 一層乳化矽層11 0、—層氮化矽層1 2 0、以及一層氮氧化矽 層130。其中所述氧化矽層n〇係以熱氧化法(thermai 〇又1(1討101〇或低壓化學汽相沉積法(1^(^1))所形成,其厚First, please refer to FIG. 3 ′, which is a schematic cross-sectional view of forming a pad layer, a silicon nitride layer, and a silicon oxynitride layer in the process of the present invention. First, a p-type single crystal f-conductor substrate 100 is provided, and a layer of emulsified silicon layer 110, a layer of silicon nitride layer 120, and a layer of silicon oxynitride layer 130 are successively formed on the semiconductor substrate 100. Wherein, the silicon oxide layer n0 is formed by a thermal oxidation method (thermai 0 and 1 (1 to 1010 or a low pressure chemical vapor deposition method (1 ^ (^ 1))), and the thickness
577139 五、發明說明(5) 度介於90埃至130埃之間,其最佳厚度為11〇埃;所述氮化 矽層120係以低壓化學汽相沉積法(LpcvD)所形成,其厚度 介於1 4 0 0埃至2 0 0 〇埃之間,其最佳厚度約為丨6 2 5埃;所述 氮氧化矽層130係以低壓化學汽相沉積法(LpcVD)所形成, 其厚度介於2 5 0埃至4 0 0埃之間,其最佳厚度約為3 2 〇埃。 接下來請參考圖四,在所述氮氧化矽層i 3〇上塗佈一層光 阻1 4 0 ’利用傳統的微影技術同時定義出對準標記 (Alignment Marks)和淺渠溝(5}1311〇撕 trenches)的位 置。此步驟是本發明的重點之一,必須重行設計光罩,以 一片光罩便可取代習知技藝中之對準標記光罩和淺渠溝光 罩如此便可痛省一片光I,可大幅降低製程的成本。 ί I5 I:I ΐ五’進行第一非等向性蝕刻製程,在所述 亡土板的表面上形成對準標記和淺層淺渠;冓。所述第 向〖生^姓刻製知係連續触刻所述氮化石夕層1 3 〇、複晶 矽層120、氧化矽層11〇和所述半導體基板1〇〇,以同時形 成對準標記I60和淺層淺渠溝150,其深度介於1〇00埃至 1 4 0 0埃之間,最佳深度為1 2 0 0埃。 、 / 、接下來叫參考圖六及圖七,其為本發明第一實施例中 形j,渠溝的製程示意圖。首先將整個半導體基板i 〇〇置 緩,反應腔(buffer chamber)中,利用一管光阻噴嘴 (未圖示)對準所述對準標記1 6 〇,以在所述對準標記1 6 〇 内形成一層局部光阻1 7 〇,至於所述淺層淺渠溝1 5 0内則不 形成任何光阻,如圖六所示。一般而言,對準標記工係 位於半導體基板1〇〇上55度角之位置,因此,可預先在緩577139 V. Description of the invention (5) The degree is between 90 angstroms and 130 angstroms, and the optimal thickness is 11 angstroms. The silicon nitride layer 120 is formed by a low-pressure chemical vapor deposition method (LpcvD). The thickness is between 14 Angstroms and 200 Angstroms, and the optimal thickness is about 6 2 5 Angstroms. The silicon oxynitride layer 130 is formed by a low-pressure chemical vapor deposition method (LpcVD). Its thickness is between 250 angstroms and 400 angstroms, and its optimum thickness is about 3 200 angstroms. Next, please refer to FIG. 4, a layer of photoresist 14 0 'is coated on the silicon oxynitride layer i 30 and the conventional lithography technology is used to simultaneously define alignment marks and shallow trenches (5). 1311〇 Trenches). This step is one of the key points of the present invention. It is necessary to redesign the mask. A mask can replace the alignment mark mask and shallow trench mask in the conventional art. This can save a lot of light I, which can greatly reduce Reduce process costs. ί I5 I: I ΐ 五 ’performing a first anisotropic etching process to form alignment marks and shallow shallow channels on the surface of the dead soil plate; 冓. The first engraving system is successively etched with the nitride stone layer 130, the polycrystalline silicon layer 120, the silicon oxide layer 110, and the semiconductor substrate 100 to form an alignment at the same time. Mark I60 and shallow shallow trench 150 have a depth between 1000 Angstroms and 140 Angstroms, and an optimal depth of 12 Angstroms. , /, Is called with reference to FIG. 6 and FIG. 7, which are schematic diagrams of the process of forming j and trench in the first embodiment of the present invention. First, the entire semiconductor substrate i 00 is set slowly. In a buffer chamber, a photoresist nozzle (not shown) is used to align the alignment mark 16 to align the alignment mark 16. A layer of local photoresist 17 is formed in 〇, and no photoresist is formed in the shallow shallow trench 150, as shown in FIG. Generally speaking, the alignment mark is located at a 55-degree angle on the semiconductor substrate 100, so it can be adjusted in advance.
577139 五、發明說明(6) " ---- ,反應腔内配置管光阻噴嘴對準此位置,以形成局部光阻 170。所述局部光阻17〇之厚度介於15〇〇埃至25〇〇埃之間。 1緩衝反應腔可為預對準腔(pre-al ignment chamber) 或冷卻腔(cooling chamber)。 接下來進仃第二非等向性蝕刻製程,將所述淺層淺渠 溝150繼續蝕刻成淺渠溝15〇a,如圖七所示。所述淺渠溝 15〇3的深度介於3 0 0 〇埃至45〇〇埃之間,最佳深度為35〇〇 埃此時在所述對準標記1 6 0内因有所述局部光阻1 7 0做為 蝕刻保護層,因此所述對準標記丨6 〇的深度不會再增加。 如此便,可僅僅利用一道光罩,便形成不同深度的對準標記 1 6 0和淺渠溝1 5 0 a。 接下來請參考圖八及圖九,其為本發明第二實施例中 形成淺渠溝的製程示意圖。一般而言,在半導體基板i 〇〇 上係製作有粗對準標記(未圖示)提供半導體製程對準 (al ignment)之用,而經由對準此粗對準標記,即可將 半導體基板1 0 0於緩衝反應腔内準確定位,以準確定義對 準標記1 60之位置。因此,藉由預先設定夾具(clamp) 180 之位置’即可在所述對準標記1 6 〇之上方形成此夾具丨8 〇, 所述夾具1 8 0係位於對準標記1 6 〇之上方且固定在所述光阻 i 4 0上;至於所述淺層淺渠溝1 5 〇上則不形成任何夾具,如 阖八所示。接下來進行第二非等向性蝕刻製程,將所述淺 層淺渠溝1 50繼續餘刻成淺渠溝1 5〇a,如圖九所示。所述 淺渠溝1 5 0 a的深度介於3 〇 〇 〇埃至4 5 〇 〇埃之間,最佳深度為 3 5 〇 〇埃。此時在所述對準標記1 6 〇内因有所述失具1 8 〇做為577139 V. Description of the invention (6) " ----, the photoresist nozzle of the tube arranged in the reaction chamber is aligned with this position to form a local photoresist 170. The thickness of the local photoresist 17 is between 1 500 Angstroms and 2500 Angstroms. 1 The buffer reaction chamber can be a pre-al ignment chamber or a cooling chamber. Next, a second anisotropic etching process is performed, and the shallow shallow trench 150 is further etched into a shallow trench 15a, as shown in FIG. The depth of the shallow trench 1530 is between 300 angstroms and 4500 angstroms, and the optimal depth is 3500 angstroms. At this time, the local light is in the alignment mark 160. The resistance 170 is used as an etching protection layer, so the depth of the alignment mark 660 will not increase any more. In this way, only one mask can be used to form alignment marks 160 and shallow trenches 150a at different depths. Please refer to FIG. 8 and FIG. 9, which are schematic diagrams of a process for forming a shallow trench in the second embodiment of the present invention. Generally speaking, a rough alignment mark (not shown) is made on the semiconductor substrate i 00 to provide semiconductor process alignment. By aligning the rough alignment mark, the semiconductor substrate can be aligned. 1 0 0 Position accurately in the buffer reaction chamber to accurately define the position of the alignment mark 1 60. Therefore, by setting the position of the clamp 180 in advance, this clamp can be formed above the alignment mark 1 6 0, which is located above the alignment mark 1 6 0. And fixed on the photoresist i 4 0; as for the shallow shallow trench 15 0, no fixture is formed, as shown in FIG. Next, a second anisotropic etching process is performed, and the shallow shallow trenches 150 are further etched into shallow trenches 150a, as shown in FIG. The depth of the shallow trench 1 500a is between 3,500 angstroms and 4,500 angstroms, and the optimal depth is 3,500 angstroms. At this time, the misalignment 1 800 is taken as the alignment mark 16
577139 五、發明說明(7) 蝕刻保護層,因此所述對準標記1 6 0的深度不會再增加。 如此便可僅僅利用一道光罩,便形成不同深度的對準標記 1 6 0和淺渠溝1 5 0 a。 綜上所述,本發明的第一實施例及第二實施例皆可僅 僅利用一道光罩,便形成不同深度的對準標記和淺渠溝, 不僅可以節省製作光罩的成本,更可大幅縮短製程的時 程,可大幅提昇產品的競爭力。 以上所述係利用較佳實施例詳細說明本發明,而非限 制本發明的範圍,而且熟知此技藝的人士亦能明瞭,適當 而作些微的改變與調整,仍將不失本發明之要義所在,亦 不脫離本發明之精神和範圍。577139 V. Description of the invention (7) The protective layer is etched, so the depth of the alignment mark 160 will not increase any more. In this way, only one mask can be used to form alignment marks 160 and shallow trenches 150a at different depths. In summary, both the first embodiment and the second embodiment of the present invention can use only one mask to form alignment marks and shallow trenches of different depths, which not only saves the cost of manufacturing the mask, but also greatly Shortening the duration of the process can greatly enhance the competitiveness of the product. The above description uses the preferred embodiments to explain the present invention in detail, but does not limit the scope of the present invention, and those skilled in the art will also understand that appropriate changes and adjustments will still be made without losing the essence of the present invention. Without departing from the spirit and scope of the invention.
第12頁 577139 圖式簡單說明 9 0 _淺渠溝 11 0 -氧化矽層 13 0_氮氧化矽層 1 5 0 -淺層淺渠溝 1 7 0 _局部光阻 100-半導體基板 1 2 0 -氮化矽層 1 4 0 -光阻 1 6 0 -對準標記 1 8 0 -爽具Page 12 577139 Brief description of the diagram 9 0 _ shallow trench 11 0-silicon oxide layer 13 0_ silicon oxynitride layer 1 5 0-shallow shallow trench 1 7 0 _ partial photoresistor 100-semiconductor substrate 1 2 0 -Silicon nitride layer 1 4 0-photoresist 1 6 0-alignment mark 1 8 0-cooler
第14頁Page 14
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CN112825315A (en) * | 2019-11-20 | 2021-05-21 | 长鑫存储技术有限公司 | Semiconductor structure and forming method thereof |
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CN112825315A (en) * | 2019-11-20 | 2021-05-21 | 长鑫存储技术有限公司 | Semiconductor structure and forming method thereof |
CN112825315B (en) * | 2019-11-20 | 2022-04-12 | 长鑫存储技术有限公司 | Semiconductor structure and forming method thereof |
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