TW575489B - Method for forming double-density multilayered-type EVA foam - Google Patents

Method for forming double-density multilayered-type EVA foam Download PDF

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Publication number
TW575489B
TW575489B TW91122253A TW91122253A TW575489B TW 575489 B TW575489 B TW 575489B TW 91122253 A TW91122253 A TW 91122253A TW 91122253 A TW91122253 A TW 91122253A TW 575489 B TW575489 B TW 575489B
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eva
density
foam
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scope
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TW91122253A
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Chinese (zh)
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Jiun-Shiuan Wu
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Jin Ying Rubber Co Ltd
Jiun-Shiuan Wu
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Abstract

A method for forming a double-density multilayered-type EVA foam comprises: separately mixing EVA (ethylene vinyl acetate copolymer), talc powder, cross-linking agent, and rubber, etc. with a foaming agent at pre-determined ratios of different amounts to form two or more than two sheet foams of different densities; alternately or sequentially stacking the sheet foams of a different densities in a mold and performing a vulcanization formation to form a multilayered-type EVA foam product with suitable antislipperiness and wear resistance; after being cut into a desired dimension and ground by a sand wheel, waxed, colored, and sprayed with a lacquer, a product with layers due to different densities has greatly improved value and appearance.

Description

575489 五、發明說明(1) <產業上利用範圍> 本發明係為一種EVA雙密度多層次發泡體之成型方法 ’尤指其可成型出具有適當止滑性、财磨性及明顯層次感 之EVA發泡體。 <發明背景> 按’目前習知之EVA發泡體(請配合參閱第一圖習知 EVA發泡體之方塊流程圖及第二圖習知EVA發泡體之流程示 意圖),其係由預定比例之EVA(乙烯醋酸乙烯脂共聚合物 )、發泡劑、架橋劑及色料混合攪拌,使其發泡成具有顏 色之片狀體(la),接著將片狀體(la)層疊於模具内加硫成 型’而成型出具有層疊色彩形態之EVA發泡體成品(1),再 依所^人成型之物品裁切成適當規格尺寸。 如上所述之習知EVA發泡體,其做成鞋子之鞋底(A)時 (請配合參閱第三圖習知E V A發泡體製成之鞋子立體圖) ’因EVA發泡體之止滑性及耐磨性不佳,因而需於底部另 外黏貼一橡膠層(2 ),另外其雖具有層疊色彩形態,但因 係發泡體故價值感及美觀性不佳,又其如再經砂輪磨平、 打腊上色及噴亮光漆,則因密度相同、表面粗糙度一樣, 故形成無層次感之單一色彩,同樣無法大幅提升其價值感 及美觀性。 再者’市面上之木質鞋跟(3 )雖亦有具層次者(如第 四圖習知木質鞋跟製成之鞋子立體圖所示),然其係以片 狀木材(3a)藉由黏著劑(3b)層疊黏結,再經砂輪磨平、打 月曰上色及喷壳;光漆而成,因而不環保、浸水易脫落使用壽575489 V. Description of the invention (1) < Industrial use range > The present invention is a method for forming an EVA double-density multi-layer foam, especially it can be formed with appropriate anti-slip properties, financial properties, and obvious Layered EVA foam. < Background of the Invention > According to the presently known EVA foam (please refer to the block diagram of the first conventional EVA foam and the second schematic diagram of the conventional EVA foam), which consists of A predetermined proportion of EVA (ethylene vinyl acetate copolymer), a foaming agent, a bridging agent, and a colorant are mixed and stirred to make it foam into a sheet-like body (la) with color, and then the sheet-like body (la) is laminated Vulcanization molding is performed in the mold to form an EVA foam finished product (1) having a laminated color form, and then cut into an appropriate size according to the article molded by the person. When the conventional EVA foam is made as described above, when it is made into the sole (A) of the shoe (please refer to the three-dimensional view of the shoe made of the conventional EVA foam) because of the anti-slip property of the EVA foam And abrasion resistance is poor, so a rubber layer (2) needs to be pasted on the bottom. In addition, although it has a layered color form, it is not good in value and aesthetics because it is a foam. Flat, waxed and painted with bright lacquer, because the density is the same, the surface roughness is the same, so the formation of a single color without layering, can not greatly improve its sense of value and aesthetics. Furthermore, although the wooden heels (3) on the market are also layered (as shown in the three-dimensional view of a shoe made of a conventional wooden heel in Figure 4), they are made of sheet wood (3a) by adhesion Agent (3b) is laminated and bonded, then polished by a grinding wheel, colored and sprayed on the moon; it is made of light paint, so it is not environmentally friendly, and it is easy to fall off when in water.

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命短,且加工程序複雜、成本高。 本發明人有鑑於上述習 發明創作的意念,經多方設 次修正改良,乃推出本發明 〈發明目的〉 知EVA發泡體之缺失,乃思及 计楝討並試作樣品試驗,及夕 ηShort life, complex processing procedures and high cost. In view of the ideas of the above-mentioned inventions, the inventors have revised and improved the design in many ways, and introduced the present invention <Objective of the Invention> Knowing the lack of EVA foam, they tried to discuss and try a sample test, and also η η

本發明之主要目的,乃在提供一種EVA雙密度多屌4 發泡體之成型方法,其成型出之EVA發泡體具有適當^二 滑性及耐磨性,做成鞋子之鞋底時,不需於底部另^卜 一橡膠層’且其成型出之EVA發泡體經由砂輪磨平、打 上色及噴亮光漆後,因密度不同、表面粗糙度不一樣丁/曰故 可呈現明顯之層次感,而大幅提升其價值感及美觀性 〈具體實施例&gt; 餘下,茲將本發明之内容予以詳細說明如后: 一立如第五圖本發明之方塊流程圖及第六圖本發明之流程 2 μ圖所示’其係將預定比例之E V A (乙稀醋酸乙稀脂共聚 合物)、滑石粉、架橋劑及橡膠(約1 〇% )等原料,分別與 A、B份量之發泡劑混合攪拌,該A、B份量發泡劑之比例約 為1 · 2 ,使其發泡成高、低雨種密度之片狀體(丨丨)、(】The main purpose of the present invention is to provide a method for forming an EVA double-density multi-density 4 foam, and the formed EVA foam has appropriate ^ second slip and abrasion resistance. When the sole of a shoe is made, A rubber layer needs to be added at the bottom, and the formed EVA foam is smoothed by a grinding wheel, colored and sprayed with bright lacquer. Due to different densities and different surface roughness, it can show obvious levels Sense, and greatly enhance its sense of value and aesthetics. <Exemplary embodiments> The rest of the present invention will be described in detail as follows: as shown in the fifth block diagram of the present invention and the sixth block diagram of the present invention. As shown in the flow chart of 2 μ ', it is a combination of EVA (ethylene acetate copolymer), talc, bridging agent, and rubber (approximately 10%) in predetermined proportions. The foaming agent is mixed and stirred, and the proportion of the A and B parts of the foaming agent is about 1.2, which makes it foam into a sheet body with high and low rain density (丨 丨), ()

2) 接著將咼、低兩種密度之片狀體(11)、(12)交疊於表 面具有花紋之模具内加硫成塑,而成型出具有適當止滑性 $耐磨性之多層次EVA發泡體成品(1 〇 ),且因其添加滑石 粉’故可填滿毛細孔得到較光滑之表面。 如第七圖本發明製成之鞋子立體圖所示,當其欲做成 鞋子之鞋底(B)時,以裁切裝置裁切成所需規格尺寸,再2) Next, the sheet-like bodies (11) and (12) with two kinds of densities and low densities are overlapped in a mold with a pattern on the surface and vulcanized to form a plastic, and a multi-layer with appropriate slip resistance and wear resistance is formed. Finished EVA foam (10), and because it is added with talc, it can fill the pores to obtain a smoother surface. As shown in the seventh perspective view of the shoe made by the present invention, when it wants to make the sole (B) of the shoe, it is cut to the required size with a cutting device, and then

575489 五、發明說明(3) 經砂輪磨平、打腊上色及喷亮光漆,因應不同密度及不同 表面粗链度,而呈現出明顯之層次感,進而大幅提升其價 值感及美觀性,另因其底面具有適當花紋,本身又具有適 當之止滑性及耐磨性,故不需另外於底部黏貼一橡膠層者 〇 如第八圖本發明另一實施例之方塊流程圖及第九圖本 發明另一實施例之流程示意圖所示,其係將預定比例之EV A (乙烯醋酸乙烯脂共聚合物)、滑石粉及架橋劑等原料, 分別與A、B份量之發泡劑混合攪拌,該A、B份量發泡劑之 比例約為1 : 2 ,使其發泡成高、低兩種密度之片狀體(2 1 )、( 2 2 ),接著將高、低兩種密度之片狀體交疊於模具内 加硫成型,而成型出多層次EVA發泡體成品(20),且因其 添加滑石粉,因而可填滿毛細孔而得到較光滑之表面。 如第十圖本發明另一實施例製成之鞋子立體圖所示, 當其欲做成鞋子之鞋底(C)時,以裁切裝置裁切成所需規 格尺寸,而於底部黏貼一橡膠層(5 0 ),再經砂輪磨平、打 腊上色及喷亮光漆,因應不同密度及不同表面粗糙度,而 呈現出明顯之層次感,進而大幅提升其價值感及美觀性者 〇 如第十一圖本發明又一實施例之方塊流程圖及第十二 圖本發明又一實施例之流程示意圖所示,其係將預定比例 之EVA(乙烯醋酸乙烯脂共聚合物)、滑石粉及架橋劑,分 別與A、B份量之發泡劑混合攪拌,該A、B份量發泡劑之比 例約為1 : 2 ,使其發泡成高、低兩種密度之片狀體(3 1 )575489 V. Description of the invention (3) The grinding wheel is smoothed, waxed and colored and sprayed with bright lacquer, which shows a clear sense of layering according to different densities and different surface rough chain degrees, thereby greatly improving its sense of value and aesthetics. In addition, because the bottom surface has a proper pattern, and it has appropriate slip resistance and wear resistance, it is not necessary to stick a rubber layer to the bottom. As shown in the eighth figure, the block diagram of the other embodiment of the present invention and the ninth As shown in the schematic flow chart of another embodiment of the present invention, it is a mixture of raw materials such as EV A (ethylene vinyl acetate copolymer), talc, and bridging agent in predetermined proportions with the foaming agents in the A and B parts, respectively. Stir, the proportion of the A and B parts of the foaming agent is about 1: 2 to make it foam into high and low density sheet-like bodies (2 1), (2 2), and then high and low two The flaky bodies of density are overlapped and vulcanized in the mold to form a multi-layer EVA foam product (20), and because of the addition of talc, it can fill the pores and obtain a smoother surface. As shown in the tenth figure, a perspective view of a shoe made by another embodiment of the present invention, when it is going to make the sole (C) of a shoe, it is cut to a required size with a cutting device, and a rubber layer is stuck on the bottom. (50), and then polished by a grinding wheel, waxed, colored and sprayed with a bright lacquer, corresponding to different densities and different surface roughness, showing a clear sense of layering, and then greatly improving its sense of value and aesthetics. Figure 11 shows a block flow diagram of another embodiment of the present invention and Figure 12 shows a schematic flowchart of another embodiment of the present invention. It is a predetermined proportion of EVA (ethylene vinyl acetate copolymer), talc and Cross-linking agent is mixed with the foaming agents in the A and B parts respectively, and the proportion of the foaming agents in the A and B parts is about 1: 2 to make it foam into a sheet body of high and low density (3 1 )

575489 五、發明說明(4) 、(32 ),接著將高、低兩種密度之片狀體以錯列方式層疊 並適當對折後置於模具内加硫成型,而成型出交錯狀多層 次EVA發泡體成品(3 0 ),且因其添加滑石粉’因而可填滿 毛細孔而得到較光滑之表面。 如第十三圖本發明又一實施例製成之鞋子立體圖所示 ,當其欲做成鞋子之鞋底(D)時’以裁切裝置裁切成所需 規格尺寸,而於底部黏貼一橡膠層(50),再經砂輪磨平、 打腊上色及喷亮光漆,因應不同密度及不同表面粗糙度, 而呈現出交錯狀之層次感,進而大幅提升其價值感及美觀 性者。 如第十四圖本發明再一實施例之方塊流程圖及第十五 圖本發明再一實施例之流程示意圖所示,其係將預定比例 之EVA (乙烯醋酸乙烯脂共聚合物)、滑石粉及架橋劑等原 料,分別與複數不同份量之發泡劑混合攪拌’使其發泡成 多種密度之片狀體(4 1 ),接著將片狀體依其密度大小由下 往上層疊於模具内加硫成型,而成型出由淺漸深之多層次 EV A發泡體成品(4 〇 ),且因其添加滑石粉,因而可填滿毛 細孔而得到較光滑之表面。 如第十六圖本發明再一實施例製成之鞋子立體圖所示 ,當其欲做成鞋子之鞋底(E)時,以裁切裝置裁切成所需 規格尺寸,而於底部黏貼一橡膠層(5 G ),再經砂輪磨平、 打腊上色及喷亮光漆,因應不同密度及不同表面粗糙度, 而呈現出由淺漸深之層次感,進而大幅提升其價值感及美 觀性者。575489 V. Description of the invention (4) and (32), then the high-low and low-density sheet bodies are stacked in a staggered manner and folded appropriately after being placed in a mold and vulcanized to form a staggered multi-layer EVA The finished product of foam (30), and because it is added with talc, it can fill the pores and get a smoother surface. As shown in the thirteenth view of a shoe made in another embodiment of the present invention, when it is going to make the sole (D) of a shoe, it is cut with a cutting device to a required size, and a rubber is stuck on the bottom. The layer (50) is then smoothed by a grinding wheel, colored by waxing, and spray-painted with varnish. According to different densities and different surface roughnesses, it shows a staggered layered sense, which greatly enhances its sense of value and aesthetics. As shown in the block flow chart of another embodiment of the present invention in FIG. 14 and the flow chart of another embodiment of the present invention in FIG. 15, it is a predetermined proportion of EVA (ethylene vinyl acetate copolymer), talc Raw materials such as powder and bridging agent are mixed and stirred with a plurality of different amounts of foaming agents to make them foam into a sheet of various densities (4 1), and then the sheets are stacked from bottom to top according to their density. Sulfur is formed in the mold, and a multi-level EVA foam finished product (40) from shallow to deep is formed, and because of the addition of talc, it can fill the pores and obtain a smoother surface. As shown in the sixteenth figure, a perspective view of a shoe made according to yet another embodiment of the present invention, when the sole (E) of the shoe is to be made, it is cut into a required size with a cutting device, and a rubber is stuck on the bottom Layer (5 G), and then smoothed by a grinding wheel, waxed, colored and sprayed with bright lacquer. It responds to different densities and different surface roughness, and presents a sense of layering from light to deep, thereby greatly improving its sense of value and aesthetics. By.

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575489 圖式簡單說明 〈圖示簡單說明〉 第一圖:係習知EVA發泡體之方塊流程圖。 第二圖:係習知EVA發泡體之流程示意圖。 第三圖:係習知EVA發泡體製成之鞋子立體圖。 第四圖:係習知木質鞋跟製成之鞋子立體圖。 第五圖:係本發明之方塊流程圖。 第六圖:係本發明之流程示意圖。 第七圖:係本發明製成之鞋子立體圖。 第八圖:係本發明另一實施例之方塊流程圖。 第九圖:係本發明另一實施例之流程示意圖。 第十圖:係本發明另一實施例製成之鞋子立體圖。 第Η--圖:係本發明又一實施例之方塊流程圖。 第十二圖:係本發明又一實施例之流程示意圖。 第十三圖··係本發明又一實施例製成之鞋子立體圖。 第十四圖:係本發明再一實施例之方塊流程圖。 第十五圖:係本發明再一實施例之流裎示意圖。 第十六圖:係本發明再一實施例製成之鞋子立體圖。 〈圖號說明〉 10… ..EVA發泡體 11.. ...高密度片狀體 12… ..低密度片狀體 20. · ...EVA發泡體 21… ..高密度片狀體 22· · ...低密度片狀體 30… ..E V A發泡體 31· · ...高密度片狀體 32… ..低密度片狀體 40.. ... EVA發泡體 41… ..片狀體 50.. ...橡膠層575489 Brief description of the diagram <Simple description of the diagram> The first diagram: a block flow diagram of the conventional EVA foam. The second figure is a schematic flow chart of a conventional EVA foam. The third picture is a perspective view of a shoe made of a conventional EVA foam. The fourth picture: a perspective view of a shoe made of a conventional wooden heel. Fig. 5 is a block flow chart of the present invention. Figure 6: Schematic diagram of the process of the present invention. The seventh figure: a perspective view of a shoe made by the present invention. FIG. 8 is a block flowchart of another embodiment of the present invention. Fig. 9 is a schematic flowchart of another embodiment of the present invention. Tenth figure: is a perspective view of a shoe made by another embodiment of the present invention. Figure VIII-is a block flow diagram of another embodiment of the present invention. FIG. 12 is a schematic flowchart of another embodiment of the present invention. The thirteenth figure is a perspective view of a shoe made according to another embodiment of the present invention. Fig. 14 is a block flow chart of still another embodiment of the present invention. Fig. 15 is a schematic diagram of the flow of another embodiment of the present invention. Fig. 16 is a perspective view of a shoe made according to another embodiment of the present invention. 〈Illustration of drawing number〉 10… ..EVA foam 11 ........ High-density sheet 12.12..Low-density sheet 20 ..... EVA foam 21 ... Shaped body 22 ... Low-density sheet body 30 ... EVA foam 31 ... High-density sheet body 32 ... Low-density sheet body 40 ... EVA foam Body 41 ..... sheet body 50 ..... rubber layer

575489 圖式簡單說明 B......鞋底 D......鞋底 C......7¾ E......鞋底 1111111 第10頁575489 Schematic illustration B ... sole D ... sole C ... 7¾ E ... sole 1111111 page 10

Claims (1)

575489 六、申請專利範圍 &lt;申請專利範圍&gt; 1. 一種EVA雙密度多層次發泡體之成型.方法,其係將 預定比例之EVA (乙烯醋酸乙烯脂共聚合物)、滑石粉、架 橋劑等原料,分別與A、B份量之發泡劑混合攪拌,使其發 泡成高、低兩種密度之片狀體,再將高、低兩種密度之片 狀體交疊於模具内加硫成型,而成型出多層次之EVA發泡 體成品。 2. 如申請專利範圍第1項所述之EVA雙密度多層次發泡 體之成型方法,其中A、B份量發泡劑之比例為1 : 2。 3. 如申請專利範圍第1項所述之EVA雙密度多層次發泡 體之成型方法,其亦可於原料中另加入1 0 %之橡膠。 4. 如申請專利範圍第1項所述之EVA雙密度多層次發泡 體之成型方法,其中亦可將高、低兩種密度之片狀體以錯 列方式層疊並適當對折後置於模具内加硫成型,而成型出 交錯狀之多層次E V A發泡體成品。 5. 如申請專利範圍第1項所述之EVA雙密度多層次發泡 體之成型方法,其中亦可將原料分別與複數不同份量之發 泡劑混合攪拌,使其發泡成多種密度之片狀體,再將片狀 體依其密度大小由下往上層疊於模具内加硫成型,而成型 出由淺漸深之多層次E V A發泡體成品。575489 VI. Scope of patent application &lt; Scope of patent application &gt; 1. A method for forming an EVA double-density multi-layer foam. A method is to use a predetermined proportion of EVA (ethylene vinyl acetate copolymer), talc, and bridge. The raw materials such as agent are mixed and stirred with the foaming agents in the A and B parts respectively, so that they are foamed into high and low density sheets, and then the high and low density sheets are overlapped in the mold. Vulcanization molding, and multi-level EVA foam products are formed. 2. The molding method of the EVA double-density multi-layer foam as described in item 1 of the scope of the patent application, wherein the proportion of the A and B parts of the foaming agent is 1: 2. 3. According to the molding method of EVA double-density multi-layer foam described in item 1 of the scope of patent application, it can also add 10% rubber to the raw material. 4. The molding method of EVA double-density multi-layer foam as described in item 1 of the scope of the patent application, wherein high- and low-density sheet-like bodies can also be stacked in a staggered manner and appropriately folded and placed in a mold. Sulfur molding is used to form a staggered multi-layer EVA foam product. 5. The molding method of EVA double-density multi-layer foam as described in item 1 of the scope of the patent application, wherein the raw materials can also be mixed and stirred with a plurality of different amounts of foaming agents to foam them into tablets of various densities. The sheet-shaped body is stacked in a mold from bottom to top and vulcanized according to the density of the sheet-shaped body, and a multi-layered EVA foam body finished from shallow to deep is formed.
TW91122253A 2002-09-25 2002-09-25 Method for forming double-density multilayered-type EVA foam TW575489B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108032478A (en) * 2017-12-12 2018-05-15 宁波格林美孚新材料科技有限公司 A kind of the thermoplastic polyurethane foam product and its moulding process of difference Graded Density

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108032478A (en) * 2017-12-12 2018-05-15 宁波格林美孚新材料科技有限公司 A kind of the thermoplastic polyurethane foam product and its moulding process of difference Graded Density
CN108032478B (en) * 2017-12-12 2022-04-08 宁波格林美孚新材料科技有限公司 Thermoplastic polyurethane foaming product with different gradient densities and forming process thereof

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