TW567531B - Method of utilizing the same pattern to repair mask in semiconductor manufacture - Google Patents
Method of utilizing the same pattern to repair mask in semiconductor manufacture Download PDFInfo
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- TW567531B TW567531B TW91134133A TW91134133A TW567531B TW 567531 B TW567531 B TW 567531B TW 91134133 A TW91134133 A TW 91134133A TW 91134133 A TW91134133 A TW 91134133A TW 567531 B TW567531 B TW 567531B
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Abstract
Description
567531 五、發明說明(1) 之技術領1: 本發明係有關於一種半導體製程中利用相同圖案來修補光 罩之方法,特別是有關於一種在半導體製程中,以光學方 式’並利用同一光罩或不同光罩上之無缺陷圖案來修補光 罩之缺陷圖案的方法。 先霞-复身」 一般而言,光罩的主體大多係由例如石英之平坦透光的玻 璃絕緣材質所構成的。而光罩之製造係在上述之基材上彼 覆.沉積厚度約數百A,例如鉻(C r)之不透光薄膜,接著形 成一層光阻覆蓋此不透光薄膜,再例如以電子束之高解析 度的曝光技術曝光,並經顯影以在光阻上形成所需之積體 電路元件各層的圖案。然後,以蝕刻方式將此圖案轉移到 不透光薄膜,而在光罩上形成透光區域與不透光區域,甚 至在鉻膜的表面再加上一層厚度約2〇〇A的二氧化鉻膜以防 止金屬鉻膜在曝光時的反射。 然而,在光罩的製造過程時,無法形成完美無缺之光罩, 或者’使用時不小心而會造成光罩上圖案的受損。因此, 在進行圖案複製之微影製程時,需先進行光罩缺陷修補。 光罩受損而造成的缺陷有兩種,例如由於鉻膜或相移層形 成圖案之誤差’使原本應為不透光區的部分形成透光區, 而造成透光缺陷(Transparent Defect);或者,由於塗佈 過多的鉻膜而使原本應為透光區的部分形成不透光區,而 造成不透光缺陷(Opaque Defect)。 一般所使用之光罩修補技術例如有雷射光束(Laser567531 V. Description of the Invention (1) Technical Field 1: The present invention relates to a method for repairing a photomask by using the same pattern in a semiconductor process, and particularly to a method in the semiconductor process that optically uses the same light. A method of repairing a defect pattern of a mask by using a defect-free pattern on a mask or a different mask. "Xianxia-Rejuvenation" Generally speaking, the main body of the mask is mostly composed of a flat and transparent glass insulating material such as quartz. The photomask is fabricated on the above substrates. An opaque film with a thickness of several hundred A, such as chromium (Cr), is deposited, and then a photoresist is formed to cover the opaque film. Beam high-resolution exposure technology is exposed and developed to form the desired pattern of each layer of the integrated circuit element on the photoresist. Then, this pattern is transferred to an opaque film by etching, and a light-transmitting area and an opaque area are formed on the mask, and even a layer of chromium dioxide with a thickness of about 200 A is added on the surface of the chromium film Film to prevent reflection of the metallic chromium film during exposure. However, during the manufacturing process of the photomask, a perfect photomask cannot be formed, or the pattern on the photomask is damaged due to careless use. Therefore, during the photolithography process for pattern reproduction, mask defects must be repaired first. There are two kinds of defects caused by the damage of the photomask, for example, due to the error in the pattern of the chrome film or the phase shift layer, the light-transmissive area is formed in the portion that should be the opaque area, which causes the transparent defect (Transparent Defect); Or, an opaque area is formed in a portion that should be a light-transmitting area due to excessive coating of a chromium film, thereby causing an opaque defect. Generally used mask repair technology such as laser beam (Laser
567531 五、發明說明(2)567531 V. Description of Invention (2)
Beam)、聚焦離子束(F〇cused I〇rl Beam; FIB)、以及原子 力顯微鏡(Atomic Force Microscopy)等。其中,由於雷 射光之解析度有限,且雷射燒蝕可能會移除與缺陷區域相 鄰之不透光薄膜,而傷害到光罩圖案。再加上,雷射光會 傳遞大量之熱能,不僅會溶解並蒸發不透光缺陷,亦會導 致此不透光缺陷之鄰近或下層的石英受到傷害而變粗糙, 進而降低石英之透光率及改變透射光之相位。因此,以雷 射光束進行光罩修補,會產生相當多的副作用,應用性不 佳。另外’由於聚焦離子光束之聚焦尺寸遠小於雷射光 束’因此,就修補準確度以及產量方面,聚焦離子束佔有 極大優勢,故聚焦離子束已成為廣為運用的一種光罩修補 之技術。 以聚焦離子束進行光罩修補時,可利用離子導入 (Beam-indued)之方式來沈積不透光的碳膜,例如聚苯乙 烯高分子’如此可修補透光缺陷。另外,可利用濺擊 (Sputter ing Away)方式以去除多餘的鉻膜,如此可修補 不透光缺陷。 然而,由於聚焦離子束技術係利用電荷粒子對缺陷區域進 行多次掃描以進行光罩之圖案修補,因此部分之電荷粒子 會留置在光罩上,而產生電荷效應,使聚焦離子束難以定 位控制。受到電荷效應的影響,導致較差之定位控制準確 度,而造成影像品質下降。另外,聚焦離子束技術難以有 效修補大面積之缺陷圖案,不僅需耗費大量的時間,且修 補的成功率相當低。Beam), Focused Ion Beam (FIB), and Atomic Force Microscopy. Among them, because the resolution of laser light is limited, and laser ablation may remove the opaque film adjacent to the defect area, and damage the mask pattern. In addition, the laser light will transfer a large amount of thermal energy, which will not only dissolve and evaporate the opaque defects, but also cause the adjacent or lower quartz of the opaque defects to be damaged and roughened, thereby reducing the transmittance of the quartz and Change the phase of transmitted light. Therefore, repairing a photomask with a laser beam may cause considerable side effects and is not applicable. In addition, because the focused ion beam has a much smaller focus size than the laser beam, the focused ion beam has a great advantage in terms of repair accuracy and yield. Therefore, the focused ion beam has become a widely used mask repair technique. When repairing a photomask with a focused ion beam, a beam-indued method can be used to deposit a light-impermeable carbon film. For example, a polystyrene polymer can repair light-transmitting defects. In addition, you can use the Sputtering Away method to remove excess chromium film, which can repair opaque defects. However, because the focused ion beam technology uses charged particles to scan the defect area multiple times to repair the pattern of the photomask, some of the charged particles will be left on the photomask, resulting in a charge effect, making it difficult to locate and control the focused ion beam. . Affected by the charge effect, it leads to poor positioning control accuracy, which causes the image quality to decrease. In addition, focused ion beam technology is difficult to effectively repair large-area defect patterns, which not only takes a lot of time, but also has a relatively low success rate.
567531 五、發明說明(3) 發呢内容: ί於罩修補技術中’所採用之聚焦離子束方 f影響,而面臨影像品質下降以及定 ; = 等問題。此外,習知光罩修補技術難 以修補較大缺陷面積,不僅所雲紅栽 且修補成功率非常1 ㈣費之修補時間相當長’567531 V. Description of the invention (3) What it says: The focus ion beam used in the mask repair technology is affected by f, but it faces the problems of image quality degradation and fixed; In addition, the conventional mask repair technology is difficult to repair a large defect area. Not only is it popular, but the repair success rate is very high. The repair time is quite long.
因此,本發明的主要目的之一絲、B 氺置式不就疋在半導體製程中利用同 一光罩或不同先罩上之相同圖案來 用光學影像對準方 <,因此可避免習f ί ί:方法,係利 效應。 避免$知技術所引發之電荷 本發明之另一目的就是在提供一 罩圖案之方法,具有高準硿.夕,和用先子方式來修補光 、啕间早確度之定位控制。 考月之又目的就是因為本發明之氺置圖安政、、 用離子束或電子束,因此不需在真修補並非利 製程及設備,進而可減輕成本負兄下進仃,可簡化 本發明之再一目的就是因為本發明 修補光罩,因此可輕易修 ^ 予、十準方式來 進行多次修補。 面積㈣’且可依製程需求 根據以上所述之目的,本發 ::相同圖案來修補光罩之方法,其中:光;:體製程中 =體製程中利用相同圖案來;本發明之 缺陷圖案相同但不具有:^.f:此無缺陷圖案與上述之 有缺^,紀錄此光罩上之缺陷圖荦之Therefore, one of the main objects of the present invention is to use the same pattern on the same mask or different masks to align the optical image with the same pattern on the semiconductor mask in the semiconductor manufacturing process. Therefore, the practice can be avoided: Method, the system is a profit effect. Avoiding Charges Induced by the Known Technology Another object of the present invention is to provide a method of mask pattern, which has high accuracy, and positioning control for repairing the light and the early accuracy of the light by using the predecessor method. The purpose of the test is to use the ion beam or electron beam of the present invention, so it is not necessary to repair the process and equipment, which can reduce the cost and burden of the invention. This can simplify the invention. Another object is that the present invention can repair the photomask, so it can be easily repaired in multiple ways. Area ㈣ 'and according to the needs of the process, according to the purpose described above, this method :: The method of repairing the photomask with the same pattern, where: light; Identical but not: ^ .f: This defect-free pattern is deficient in the above ^, record the defect map on this mask
第7頁 M7531 --^ 五、發明說明(4) 缺陷的座標以及紀錄 投影機台進行上述 步騍·,形成一光阻層 之投影機台將無缺陷 層上;進行一顯影步 光阻層中,其中光阻 述之光阻層為罩幕, 其中,上述之無缺陷 上’亦可位於另一片 光缺陷時,光阻層為 此不透光缺陷進行钱 缺陷為透光缺陷時, 積的罩幕,將構成圖 而填補此透光缺陷。 由於本發明係利用光 因此不僅不需在真空 響,而獲得較高之定 補次數,亦可輕易修 實施方式: 本發明揭露一種半導 方法,其係以光學對 防止電荷效應,而具 大面積缺陷、不需真 為了使本發明之敘述 光罩上 之無缺 覆蓋在 圖案之 驟,藉 層定義 修補上 圖案可 光罩上 正型光 刻,而 光阻層 案之材 之無缺 陷圖案 上述之 一影像 以將上 出該缺 述之缺 與缺陷 。此外 阻,且 去除此 為負型 料填入 陷圖案 與缺陷 缺陷圖 轉移至 述之無 陷之範 陷。 圖案位 ,當上 以光阻 不透光 光阻, 並覆蓋 之座標 圖案之 案上; 缺陷圖 缺陷圖 圍;以 於同一 述之缺 層為蝕 缺陷。 且以光 住此透 ;再利用 影像對準 利用上述 案之光阻 案轉移至 及利用上 片光罩 陷為不透 刻罩幕對 當上述之 阻層為沉 光缺陷, 學方式進行光罩之圖案缺陷的修補, 進行,更可避免電荷效應的影 :3制準確度。此外,本發明不限修 補大面積之缺陷。 體製程中利用相同 準方式進行光罩罩之 有高準確度的定:ΐ 補,因此可 空環境、以及修補ί:、可有效修補 更加詳盡與完傷補=不限等優點。 博’可參照下列描述並Page 7 M7531-^ V. Description of the invention (4) The coordinates of the defect and the recording projector table perform the above steps. The projector table forming a photoresist layer will be on the non-defective layer; a development step will be performed on the photoresist layer. Wherein, the photoresist layer described in the photoresist is a mask, and the above non-defective layer can also be located on another piece of photodefect. The photoresist layer is used for this opaque defect when the light defect is a light transmission defect. The mask will form a picture to fill this light transmission defect. Because the present invention uses light, not only does it need to be audible in a vacuum, but also obtains a high number of fixes, and can easily modify the embodiment: The present invention discloses a semiconducting method that uses optical pairs to prevent charge effects and has a large Area defects, no need to really cover the pattern in the reticle of the description of the present invention, the pattern can be repaired by the layer definition, and the photoresist can be patterned on the photomask, and the defect-free pattern of the photoresist layer is described above. An image will show the shortcomings and defects of the lack of description. In addition to the resistance, and removing this is a negative material filling pit pattern and defect, the defect map is transferred to the non-pitching range described. For the pattern bit, when the photoresist is opaque to the photoresist and covers the pattern of the coordinate pattern; the defect map is the defect map; the missing layer described in the same is an etch defect. And use the light to pass through this; then use the image alignment to use the above-mentioned photoresistance case to transfer to and use the previous photomask to trap the opaque engraved curtain. When the above-mentioned resist layer is a sinking defect, learn the photomask. The repair of pattern defects can be carried out to avoid the effect of charge effects: 3-system accuracy. In addition, the present invention is not limited to repairing a large area of defects. In the system process, the same quasi-method is used to determine the photomask with high accuracy: repair, so the air environment, and repair: can be effectively repaired, more detailed and damage repair = unlimited.博 ’may refer to the following description and
567531 五、發明說明(5) 配合第1圖至第1 1圖之圖示。 請參照第1圖,第1圖係繪示本發明之一較佳實施例之投影 機台的示意圖。本發明係在此投影機台1 〇 〇上進行光學式 的光罩修補。投影機台1 〇 0至少包括光源1 〇 2、反射元件 104、反射元件106、反射元件114、反射元件116、反射元 件122、反射元件124、透鏡112、透鏡118、以及光檢測器 126。進行光罩1〇 8之修補時,首先係搜尋出缺陷圖案120 之位置座標並紀錄之,再於光罩10 8上找出與缺陷圖案120 相同但不具缺陷之無缺陷圖案1 1 0的位置座標並紀錄之。 接著,利用投影機台1 0 0進行光罩1 〇 8之影像對準步驟’先 將光罩108放置於光源102、反射元件1〇4、反射元件106、 反射元件1 2 2、反射元件1 2 4、及光檢測器1 2 6等元件與透 鏡112、透鏡118、反射元件114、及反射元件11 6等元件之 間。其中,光罩1 0 8係由透光之玻璃絕緣材質所構成。光 罩1 0 8之擺放係根據所紀錄之無缺陷圖案11 〇及缺陷圖案 12 0之位置座標,進行調整而使光罩10 8上之無缺陷圖案 11 0位於反射元件1 0 6與透鏡11 2之間的光路徑上,且使缺 陷圖案1 2 0位於反射元件1 2 2與透鏡11 8之間的光路徑上。 當完成光罩1 0 8之設置後,從光源1 0 2對反射元件1 0 4發射 出光線1 2 8,光線1 2 8經反射元件1 0 4之反射後,射向反射 元件1 0 6並經此反射元件1 0 6的反射後射向光罩1 0 8上之無 缺陷圖案11 0。此時,移動光罩1 0 8,使光線1 2 8能橫掃過 整個無缺陷圖案110。當光罩10 8之移動使光線128射向無 缺陷圖案11 0之不透光圖案區域時,光線1 2 8受到不透光圖567531 V. Description of the invention (5) Match the diagrams in Figure 1 to Figure 11. Please refer to FIG. 1. FIG. 1 is a schematic diagram showing a projector according to a preferred embodiment of the present invention. The present invention is to perform optical mask repair on this projector table 1000. The projector stage 100 includes at least a light source 102, a reflective element 104, a reflective element 106, a reflective element 114, a reflective element 116, a reflective element 122, a reflective element 124, a lens 112, a lens 118, and a light detector 126. When repairing the photomask 108, first search and record the position coordinates of the defect pattern 120, and then find the position of the non-defective pattern 1 1 0 which is the same as the defect pattern 120 on the photomask 108. Coordinate and record it. Next, use the projector stage 100 to perform the image alignment step of the photomask 108. 'First place the photomask 108 on the light source 102, the reflective element 104, the reflective element 106, the reflective element 1 2 2, and the reflective element 1 2 4 and elements such as the photodetector 1 2 6 and elements such as the lens 112, the lens 118, the reflective element 114, and the reflective element 116. Among them, the photomask 108 is made of a transparent glass insulating material. The position of the photomask 108 is adjusted based on the recorded position coordinates of the non-defective pattern 11 0 and the defect pattern 12 0 so that the non-defective pattern 11 0 on the photomask 10 8 is located on the reflective element 106 and the lens. 11 2 on the light path, and the defect pattern 120 is located on the light path between the reflective element 12 and the lens 118. When the setting of the photomask 108 is completed, light rays 1 2 8 are emitted from the light source 10 2 to the reflective element 1 0 4, and the light rays 1 2 8 are reflected by the reflective element 1 0 4 and then directed toward the reflective element 1 0 6 After reflecting by the reflecting element 106, it is incident on the defect-free pattern 110 on the photomask 108. At this time, the mask 1 10 is moved so that the light 1 2 8 can sweep across the entire defect-free pattern 110. When the movement of the mask 10 8 causes the light 128 to be directed to the opaque pattern area of the defect-free pattern 110, the light 1 2 8 is subjected to the opaque pattern.
567531 五、發明說明(6) ' 一-567531 V. Description of Invention (6)
案區域的阻擋而無法穿過光罩1〇8 :而當光罩ι〇8之移動使 光線128射向無缺陷圖案11〇之透光圖案區域時,光線128 則可穿過光罩108而射向聚焦之透鏡112。通過透鏡112之 光線1 28射向反射元件丨丨4,經反射元件i丨4之反射後,再 射向反射兀件116。藉由反射元件114與反射元件116的反 射,光線1 28轉向而射入透鏡丨丨8。經透鏡J丨8之聚焦後, 光線12 8射向光罩10 8上之缺陷圖案12〇。當從移動之光罩 1 〇 8穿過無缺陷圖案11 〇的光線1 2 8經反射後射向缺陷圖案 12 0之不透光圖案區域時,光線12 8受到不透光圖案區域的 阻擋而無法穿過光罩1〇8;而當從移動之光罩1〇8穿過無缺 陷圖案11 0的光線1 2 8經反射後射向缺陷圖案丨2 0之透光圖 案區域時’光線1 2 8則可穿過光罩1 〇 8而射向反射元件 1 2 2。經反射元件1 2 2之反射後,光線i 2 8射向反射元件 1 2 4 ’再射入光檢測器1 2 6。光檢測器1 2 6檢視射入之光線 1 2 8所構成之影像’來判讀光罩1 〇 8上之無缺陷圖案u 〇之 影像是否已準確地投射在光罩108上之缺陷圖案120上。若 光檢測器1 2 6的判讀結果為否,則調整投影機台1 〇 〇之所有 投射元件與透鏡的位置,直到光罩1〇 8上之無缺陷圖案 之影像已準確地投射在光罩1〇8上之缺陷圖案120上為止。 此時’請先參照第2a圖與第2b圖,其中第2a圖係繪示本發 明之第一較佳實施例之無缺陷圖案的上視圖,而第2 b圖則 係繪示沿第2a圖之無缺陷圖案之I -1剖面線所得到之剖 面圖。在本發明之第一較佳實施例中,無缺陷圖案11 〇 &上 至少包括不透光圖案130以及透光圖案132。其中’如第gbThe light area 128 cannot pass through the mask 108, and when the movement of the light mask 08 causes the light 128 to be directed to the light-transmitting pattern area of the defect-free pattern 110, the light 128 can pass through the light mask 108 and It is directed toward the focusing lens 112. The light rays 1 28 passing through the lens 112 are incident on the reflecting element 丨 丨 4, and after being reflected by the reflecting element i 丨 4, they are incident on the reflecting element 116. By the reflection of the reflecting element 114 and the reflecting element 116, the light rays 1 to 28 are turned and enter the lens. After being focused by the lens J8, the light 12 8 is directed toward the defect pattern 120 on the mask 10 8. When the light 1 2 8 passing through the non-defective pattern 11 〇 from the moving reticle 1 08 is reflected toward the opaque pattern region of the defect pattern 12 0, the light ray 12 8 is blocked by the opaque pattern region. It cannot pass through the reticle 108; and when the light from the moving reticle 108 passes through the defect-free pattern 11 0 1 2 8 and is reflected to the light-transmitting pattern area of the defect pattern 丨 2 0 'light 1 2 8 can pass through the photomask 108 and hit the reflective element 1 2 2. After being reflected by the reflective element 1 2 2, the light i 2 8 is incident on the reflective element 1 2 4 ′ and then incident on the photodetector 1 2 6. The photodetector 1 2 6 inspects the image formed by the incident light 1 2 8 to determine whether the image of the defect-free pattern u 〇 on the photomask 1 08 has been accurately projected on the defect pattern 120 on the photomask 108 . If the reading result of the photodetector 1 2 6 is no, adjust the positions of all the projection elements and lenses of the projector table 1000 until the image of the defect-free pattern on the photomask 108 is accurately projected on the photomask Up to the defect pattern 120 on 108. At this time, please refer to FIG. 2a and FIG. 2b, where FIG. 2a is a top view showing the defect-free pattern of the first preferred embodiment of the present invention, and FIG. 2b is a drawing along the 2a The cross-sectional view of the non-defective pattern of the figure is obtained by the I -1 section line. In the first preferred embodiment of the present invention, the defect-free pattern 110 and at least include an opaque pattern 130 and a transparent pattern 132. Where ‘as the first gb
第10頁 567531 五、發明說明(7) 圖所示,不透光圖案13 0係由形成於光罩10 8上之不透光材 料,例如鉻所構成,而透光圖案1 3 2則係光罩1 0 8未被遮蔽 的區域。 接著,請參照第3a圖與第扑圖,其中第3a®係繪示本發明 之第一較佳實施例之缺陷圖案的上視圖,而第3b圖則係繪 示沿第3a圖之缺陷圖案之π -Π剖面線所得到之剖面圖。Page 10 567531 V. Description of the invention (7) As shown in the figure, the opaque pattern 13 0 is composed of a opaque material, such as chromium, formed on the reticle 10 8, while the transparent pattern 1 3 2 is Unmasked area of photomask 108. Next, please refer to FIG. 3a and FIG. 3a, where 3a® is a top view showing a defect pattern of the first preferred embodiment of the present invention, and FIG. 3b is a defect pattern along FIG. 3a A cross-sectional view of the π-Π section line.
在本發明之第一較佳實施例中,缺陷圖案12〇a至少包括不 透光圖案140、透光圖案142、以及位於透光圖案142上之 不透光缺陷144。如第3b圖所示,不透光圖案140係由形成 於光罩1 0 8上之不透光材料,例如鉻所構成,透光圖案1 4 2 則係光罩1 0 8未被遮蔽的區域,且不透光缺陷1 4 4則係額外 形成於透光圖案14 2上之不透光材料,而使得透光圖案ι42 原本應該可透光之區域無法透光。 完成光罩10 8上之無缺陷圖案π〇與缺陷圖案12〇之影像對 準步驟後,即可利用無缺陷圖案u 〇來進行缺陷圖案1 2 〇 光學修補。In the first preferred embodiment of the present invention, the defect pattern 120a includes at least an opaque pattern 140, a transparent pattern 142, and an opaque defect 144 on the transparent pattern 142. As shown in FIG. 3b, the opaque pattern 140 is composed of an opaque material, such as chromium, formed on the reticle 108, and the opaque pattern 1 4 2 is unmasked by the reticle 108. Areas, and the opaque defects 1 4 4 are additional opaque materials formed on the light-transmitting pattern 14 2, so that the areas where the light-transmitting pattern ι42 should be transparent cannot be transmitted. After the image alignment steps of the defect-free pattern π0 and the defect pattern 120 on the photomask 108 are completed, the defect-free pattern u 0 can be used for optical repair of the defect pattern 1 2 0.
在本發明之第一較佳實施例中,係以無缺陷圖案i丨〇 & (代 表無缺陷圖案11〇)來修補缺陷圖案12〇a(代表缺陷圖案 120)。請參照第【圖至第6圖,其中第4圖至第6圖係繪示本 發月之第較佳實施例之缺陷圖案的修補製程剖面圖。+ 成第2a圖之無缺陷圖案u〇a與第3a圖之 = 像對:後,如第4圖所示,先以例如塗佈 形成光阻層146覆蓋在部分之光罩1〇8以及缺陷圖案" 上,亦即覆蓋在缺陷圖案12〇a之不透光圈案14〇、案透光圖In the first preferred embodiment of the present invention, the defect pattern 120a (representing the defect pattern 120) is repaired with a defect-free pattern i & (representing the defect-free pattern 11). Please refer to FIG. 6 to FIG. 6, where FIGS. 4 to 6 are cross-sectional views illustrating a repair process of a defect pattern of a preferred embodiment of the present month. + To form the defect-free pattern u0a of FIG. 2a and that of FIG. 3a = image pair: then, as shown in FIG. 4, firstly, for example, apply a photoresist layer 146 to cover a part of the photomask 108 and The defect pattern " is the opaque circle covering the defect pattern 12a.
567531567531
光阻層146之材料 五、發明說明(8) 案142、以及不透光缺陷144上。其中 可例如為正型光阻。 接著’利用第1圖之投影機台1〇〇進行無缺陷圖案n〇a之影 像的投影步驟,藉以將無缺陷圖案UOa之影像投影至缺$ 圖案120 a之光阻層η 6上。其中,投影無缺陷圖案11〇 a之 影像的步驟首先係從光源1 0 2對反射元件丨0 4發射出光綠 128,經反射後射向反射元件i〇6。光線i28經反射元件ι〇6 的反射後,射向光罩1〇8,以一預定方向移動光罩1〇8,以 使得光線1 2 8能掃過光罩1 〇 8上之無缺陷圖案11 〇 a,而產生 無缺陷圖案ll〇a之影像。所產生之無缺陷圖案110a的影像 經過透鏡11 2的聚焦後,投射到反射元件11 4上,經反射後 射向反射元件116。再藉由反射元件11 6的反射而將無缺陷 圖案11 0 a所產生之影像射入透鏡11 8而聚焦並投射在缺陷 圖案120a之光阻層146上,進而將無缺陷圖案ll〇a之影像 轉移至缺陷圖案120 a上方之光阻層14 6上,並使一部分之 光阻層14 6產生曝光。由於,在將無缺陷圖案no a之影像 轉移至光阻層146前,已先完成了無缺陷圖案11 〇a與缺陷 圖案120a之影像對準,因此無缺陷圖案ii〇a之影像可準確 地轉移至缺陷圖案120 a上方之光阻層14 6上。 將無缺陷圖案110a之影像準確地曝光在光阻層146上後, 由於光阻層1 4 6之材質為正型光阻,因此可利用例如顯影 的方式去除已曝光之光阻層146,而使位於缺陷圖案120a 上方之光阻層146具有無缺陷圖案ll〇a之圖案。由於,光 線128在掃描過無缺陷圖案110a之不透光圖案13 0時,會受Material of the photoresist layer 146 5. The description of the invention (8) item 142 and the opaque defect 144. Among them may be, for example, a positive type photoresist. Then, the projection step of the image of the defect-free pattern noa is performed by using the projector platform 100 of FIG. 1 to project the image of the defect-free pattern UOa onto the photoresist layer η6 lacking the pattern 120a. Among them, the step of projecting the image of the defect-free pattern 11a firstly emits light green 128 from the light source 102 to the reflecting element 丨 0 4 and then reflects it toward the reflecting element i06. After the light i28 is reflected by the reflective element ι〇6, the light i28 is directed to the photomask 108, and the photomask 108 is moved in a predetermined direction, so that the light 128 can pass through the defect-free pattern on the photomask 108 11 〇a, and an image of a defect-free pattern 110a is generated. The generated image of the defect-free pattern 110a is focused by the lens 112 and then projected onto the reflective element 114, and is reflected toward the reflective element 116. Then, the image generated by the non-defective pattern 11 0 a is incident on the lens 118 by the reflection of the reflective element 116, and is focused and projected on the photoresist layer 146 of the defect pattern 120a. The image is transferred to the photoresist layer 146 above the defect pattern 120a, and a part of the photoresist layer 146 is exposed. Since the image of the non-defective pattern no a is transferred to the photoresist layer 146, the image alignment of the non-defective pattern 11a and the defect pattern 120a has been completed, so the image of the non-defective pattern ii〇a can be accurately Transfer to the photoresist layer 146 above the defect pattern 120a. After the image of the defect-free pattern 110a is accurately exposed on the photoresist layer 146, since the material of the photoresist layer 146 is a positive photoresist, the exposed photoresist layer 146 can be removed by, for example, development, and The photoresist layer 146 above the defect pattern 120a is provided with a pattern of the defect-free pattern 110a. Because, when the light 128 scans the opaque pattern 130 of the defect-free pattern 110a, it will be affected.
第12頁 567531 五、發明說明(9) ~-- ----- 到阻播而無法穿過光罩8進而射向光阻層。於是,位 置f無缺陷圖案ll〇a之不透光圖案13〇相對應的缺陷圖案 a之不透光圖案14〇上方之光阻層146,不會產生曝光。 因此’經顯影步驟後’殘留之光阻層1 4 6僅覆蓋在缺陷圖 案1 2^a之不透光圖案14〇上,而暴露出不透光缺陷I"與透 光^案142,形成如第5圖所示之結構。 接著’利用例如蝕刻的方式,並以光阻層工46為罩幕,去 除不透光缺陷144,而暴露出底下之透光圖案142。然後, 將殘餘-之光阻層146去除,而暴露出不透光圖案14〇,如第Page 12 567531 V. Description of the invention (9) ~------ It can't pass through the photomask 8 and hit the photoresist layer when it is blocked. Thus, the photoresist layer 146 above the opaque pattern 14o of the defect pattern a corresponding to the opaque pattern 13o of the defect-free pattern 110a at position f will not be exposed. Therefore, the residual photoresist layer 1 4 6 'after the development step' only covers the opaque pattern 14 of the defect pattern 1 2 ^ a, and exposes the opaque defect I " and the light transmitting case 142, forming The structure shown in Figure 5. Next, using a method such as etching and using the photoresist layer 46 as a mask, the opaque defects 144 are removed, and the light-transmitting pattern 142 is exposed below. Then, the residual photoresist layer 146 is removed, and the opaque pattern 14 is exposed.
6圖斤示此時’即已順利地去除光罩1 〇 8之不透光缺陷 144 ° 有缺 修補 圖案 並不 本 特徵就是可利用同一片光罩上之圖案對具 陷之相同圖案進行光學修補,因此可順利且有效率地 光罩上之大面積缺陷。 然而j值得注意的一點是,本發明亦可利用具有相同 之不同光罩來對具有缺陷之相同圖案進行光學修補, 限於同一片光罩。 ^ =同時參照第7a圖與第7b圖,其中第7a圖係繪示太 發 第二較佳實施例之無缺陷圖案的上視圖,而第7hFigure 6 shows that at this time, 'the opaque defect of the photomask 1 08 has been removed 144 °. There is no repair pattern. This feature is that the same pattern on the same photomask can be used to optically dent the same pattern. Repair, so smooth and efficient large area defects on the mask. However, it is worth noting that the present invention can also use different photomasks to optically repair the same pattern with defects, which is limited to the same photomask. ^ = Refer to Figures 7a and 7b at the same time, where Figure 7a is a top view of the non-defective pattern of the second preferred embodiment, and Figure 7h
則係繪不沿第7 &圖之無缺陷圖案之瓜-ΠΙ剖面線所得到之 剖面2。在本發明之第二較佳實施例中,無缺陷圖案110 上至少包括不透光圖案15 0以及透光圖案152。同樣地, 透光圖案150係由形成於光罩1〇8上之不透光材料,例如 所構成’而透光圖案152則係光罩1〇8未被遮蔽的區域。、Section 2 obtained by drawing the Gua-III section line without the defect-free pattern of Fig. 7 & In the second preferred embodiment of the present invention, the defect-free pattern 110 includes at least an opaque pattern 150 and a transparent pattern 152. Similarly, the light-transmitting pattern 150 is formed of an opaque material formed on the photomask 108, for example, and the light-transmitting pattern 152 is an unshielded area of the photomask 108. ,
第13頁Page 13
567531 五、發明說明(ίο) 接著,請一併參照第8a圖與第8b圖,其中第8a圖係繪示本 發明之第二較佳實施例之缺陷圖案的上視圖,而第8b圖係 緣示沿第8a圖之缺陷圖案之iv —IV剖面線所得到之剖面 圖。在本發明之第二較佳實施例中,缺陷圖案1 2 〇 b至少包 括不透光圖案160、透光圖案162、以及位於不透光圖案 160上之透光缺陷164。其中,不透光圖案ι6〇同樣係由形 成於光罩1 0 8上之不透光材料,例如鉻所構成,透光圖案 1 6 2則係光罩1 0 8未被遮蔽的區域,而透光缺陷1 6 4則係不 透光圖案1 6 0上之不透光材料產生缺漏所額外形成之透光 區域。 在本發明之第二較佳實施例中,同樣係在完成光罩上 之無缺陷圖案110與缺陷圖案120之影像對準步驟後,再利 用無缺陷圖案110來進行缺陷圖案120之光學修補。在此 二較佳實施例中,以無缺陷圖案U 〇b代表第1圖之無缺 圖案110,以缺陷圖案120b代表第1圖之缺陷圖案12〇。、 請參照第1圖以及第7a圖至第丨丨圖,其中第9圖至第丨丨 繪示本發明之第二較佳實施例之缺陷圖案的修補製程糸 圖。请參照第9圖,將第7 a圖之無缺陷圖案11 〇七的影像面 第8a圖之缺陷圖案1 2Ob對準後,先以例如塗佈的方式、、 光阻層16 6覆蓋在部分之光罩§以及缺陷圖案上:成 即覆蓋在缺陷圖案12Ob之不透光圖案160、透光圖案 以及透光缺陷164上。其中,光阻層166之材料可例如、 型光阻。 馬負 形成光阻層166後,利用第丄圖之投影機台1〇〇進行無缺陷 567531 五、發明說明αυ 圖案11 Ob之影像的投影步驟,藉以將無缺陷圖案11 〇b之影 像投影至缺陷圖案1 2 0 b上方之光阻層1 6 6上。將無缺陷圖 案110b之影像投影至缺陷圖案120b上方之光阻層166時, 首先係從光源1 0 2對反射元件1 0 4發射出光線1 2 8,經反射 後射向反射元件1 〇 6,再經反射元件1 0 6的反射後,射向光 罩108。此時,以一預定方向移動光罩i〇8,使得光線128 能掃過光罩10 8上之無缺陷圖案ll〇b,而產生無缺陷圖案 11 Ob之影像。所產生之無缺陷圖案丨丨01)的影像經過透鏡 11 2的聚焦後,投射到反射元件11 4上,經反射後射向反射 元件11 6。再藉由反射元件11 6的反射而將無缺陷圖案11 〇 b 所產生之影像射入透鏡11 8而聚焦並投射在缺陷圖案i2〇b 上方之光阻層166上,進而释無缺陷圖案1 i〇b之影像轉移 至缺陷圖案120 b上方之光阻層1 6 6上,並使一部分之光阻 層16 6產生曝光。由於,在將無缺陷圖案n〇b之影像轉移 至光阻層16 6前,已先完成了無缺陷圖案11〇b與缺陷圖案 1 20b之影像對準,因此無缺陷圖案n 〇b之影像可準確地轉 移至缺陷圖案120 b上方之光阻層166上。 將無缺陷圖案1 1 〇 b之影像準確地曝光在光阻層1 6 6上後, 由於光阻層1 6 6之材質為負型光阻,因此利用例如顯影的 方式可將未曝光之光阻層166去除,而留下已曝光之光阻 層166。由於,光線12 8在掃描過無缺陷圖案之不透光 圖案150時,會受到阻擋而無法穿過光罩1〇8進而射向光阻 層166。於是,位置與無缺陷圖案11〇b之不透光圖案15〇相 對應的缺陷圖案12 Ob之不透光圖案16〇上方之光阻層166,567531 V. Description of the Invention (ίο) Next, please refer to FIG. 8a and FIG. 8b together, where FIG. 8a is a top view showing a defect pattern of the second preferred embodiment of the present invention, and FIG. 8b is The margin shows a cross-sectional view taken along the iv-IV section line of the defect pattern in Fig. 8a. In the second preferred embodiment of the present invention, the defect pattern 120b includes at least an opaque pattern 160, a permeable pattern 162, and a opaque defect 164 on the opaque pattern 160. Among them, the opaque pattern ι60 is also composed of an opaque material, such as chromium, formed on the reticle 108, and the opaque pattern 162 is an unshielded area of the reticle 108, and The light-transmitting defect 1 64 is a light-transmitting area formed by the omission of the light-transmissive material on the light-transmissive pattern 160. In the second preferred embodiment of the present invention, after the image alignment steps of the defect-free pattern 110 and the defect pattern 120 on the photomask are completed, the defect-free pattern 110 is used for optical repair of the defect pattern 120. In these two preferred embodiments, the defect-free pattern U 0b represents the defect-free pattern 110 of the first figure, and the defect pattern 120 b represents the defect pattern 120 of the first figure. Please refer to FIG. 1 and FIGS. 7a to 丨 丨, where FIGS. 9 to 丨 丨 are diagrams illustrating a repair process of a defect pattern of the second preferred embodiment of the present invention. Please refer to FIG. 9, after aligning the defect-free pattern 11 in FIG. 7 a on the image surface of the image pattern in FIG. 8 a, the defect pattern 1 2Ob in FIG. The mask § and the defect pattern: covering the opaque pattern 160, the transparent pattern, and the transparent defect 164 of the defect pattern 12Ob. The material of the photoresist layer 166 may be, for example, a photoresist. After Ma negative formed the photoresist layer 166, use the projector platform 100 of the second figure to perform defect-free 567531. V. Projection of the image of the αυ pattern 11 Ob to project the image of the defect-free pattern 11 OB to The photoresist layer 1 6 6 on the defect pattern 1 2 0 b. When the image of the defect-free pattern 110b is projected onto the photoresist layer 166 above the defect pattern 120b, the light is first emitted from the light source 102 to the reflective element 1 0 4 and then reflected to the reflective element 1 〇6 After being reflected by the reflective element 106, it is directed to the photomask 108. At this time, the mask i08 is moved in a predetermined direction, so that the light 128 can be scanned over the defect-free pattern 110b on the mask 108, and an image of the defect-free pattern 11 Ob is generated. After the image of the defect-free pattern (01) is focused by the lens 11 2, it is projected on the reflective element 11 4, and is reflected toward the reflective element 116. The image generated by the non-defective pattern 11 0b is reflected by the reflection element 11 16 into the lens 11 18 to be focused and projected on the photoresist layer 166 above the defective pattern i2 0b, thereby releasing the non-defective pattern 1 The image of i0b is transferred to the photoresist layer 16 6 above the defect pattern 120 b, and a part of the photoresist layer 16 6 is exposed. Because the image of the non-defective pattern n 0b is transferred to the photoresist layer 16 6, the image of the non-defective pattern 11 0b and the defect pattern 1 20b has been aligned, so the image of the non-defective pattern n 0b It can be accurately transferred to the photoresist layer 166 above the defect pattern 120b. After the image of the defect-free pattern 1 1 0b is accurately exposed on the photoresist layer 166, since the material of the photoresist layer 16 is a negative photoresist, the unexposed light can be developed by, for example, developing The resist layer 166 is removed, leaving the exposed photoresist layer 166. Because, when the light opaque pattern 150 of the defect-free pattern 150 is scanned, the light 128 is blocked and cannot pass through the photomask 108 to the photoresist layer 166. Thus, the photoresist layer 166 located above the opaque pattern 160 of the defect pattern 12 Ob corresponding to the opaque pattern 150 of the non-defective pattern 110b,
第15頁 567531 五、發明說明(12) 不會產生曝光,而僅使得位置與無缺陷圖案11〇b之透光圖 案152相對應的缺陷圖案120b之透光圖案162上方之光阻層 1 6 6產生曝光。因此,經顯影步驟後,殘留之光阻層1 6 6僅 覆蓋在缺陷圖案12〇b之透光圖案16 2上,而暴露出透光缺 陷164與不透光圖案ι60,形成如第1〇圖所示之結構。 接著二利用例如沉積的方式,並以光阻層1 6 6為罩幕,將 不透光之填補材料168,例如與不透光圖案16〇相同之材 料,填人透光缺陷164上,而使透光缺陷164無法透光。然 後’將殘餘之光陡層166去除,而暴露出透光圖案162,如 第11圖所tf。此時’即已順利地完成光罩iQ8之透光缺陷 值得注 所示之 光學方 相對應 因此, 中,提 補光罩 荷效應 本發明 用離子 簡化製 本發明 光罩上 意的一點是 投影機台上 式將同一光 之缺陷圖案 綜合以上戶斤 之方法,係 ,具有高準 之又一優點 束或電子束 程及設備, 之再一優點 無缺陷之相 ,本發明之光 進行,本發明 罩上之無缺陷 上即可。 述,本發明之 供一種利用同一光罩或不 利用光學影像 確度之定位控 就疋因為本發 ,而不需在真 進而達到減輕 就是因為本發 同圖案,並藉 罩修補並不限於在第1圖 之光罩修補僅需在可利用 圖案之影像準確地投影至 一優點就是在半導體製程 同光罩上之相同圖案來修 對準方式,因此可避免電 制。 明之光罩圖案修補並非利 空環境下進行。因此,可 成本負擔的目的。 明係利用同一光罩或不同 由光學對準方式來修補光Page 15 567531 V. Description of the invention (12) The photoresist layer above the light transmission pattern 162 of the defect pattern 120b, which does not cause exposure, but only makes the position corresponding to the light transmission pattern 152 of the non-defective pattern 11 0b 1 6 6 Make an exposure. Therefore, after the developing step, the remaining photoresist layer 16 is only covered on the light-transmitting pattern 16 2 of the defect pattern 120b, and the light-transmitting defect 164 and the light-impermeable pattern ι60 are exposed, forming the same as the first one. The structure shown in the figure. Next, using a method such as deposition and using the photoresist layer 16 as a mask, the light-transmissive filling material 168, such as the same material as the light-transmissive pattern 160, is filled in the light-transmitting defect 164, and The light transmission defect 164 is prevented from transmitting light. Then, the remaining light steep layer 166 is removed, and the light-transmitting pattern 162 is exposed, as shown in FIG. 11 tf. At this point, the light transmission defect of the photomask iQ8 has been successfully completed. It should be noted that the corresponding optical side is shown. Therefore, in order to supplement the photomask effect, the present invention uses ions to simplify the production of the photomask of the present invention. The preferred point is the projector. The above-mentioned method of integrating the defect pattern of the same light above the household weight is a beam or electron beam path and equipment that has another advantage of Micro Motion, and another advantage is the defect-free phase. The light of the present invention is performed. The present invention No defect on the hood. As mentioned above, the present invention provides a positioning control that uses the same mask or does not use the accuracy of the optical image because the hair is not required to be true and then reduced because the hair has the same pattern, and the repair by the cover is not limited to the first The photomask repair in Figure 1 only needs to be accurately projected onto the image with the available pattern. One advantage is that the same pattern on the semiconductor process as the photomask is used to repair the alignment method, so electrical production can be avoided. Ming Zhi mask pattern repair is not carried out in a negative environment. Therefore, it can be cost-affordable for the purpose. The Ming system uses the same mask or different optical alignment methods to repair the light.
567531 五、發明說明(13) 罩之缺陷圖案,因此可輕易且有效地修補大面積缺陷,更 可依製程需求進行多次修補,修補次數不受限制。 如熟悉此技術之人員所瞭解的,以上所述僅為本發明之較 佳實施例而已,並非用以限定本發明之申請專利範圍;凡 其它未脫離本發明所揭示之精神下所完成之等效改變或修 飾,均應包含在下述之申請專利範圍内。567531 V. Description of the invention (13) The defect pattern of the mask can easily and effectively repair large-area defects, and can be repaired multiple times according to the process requirements. The number of repairs is unlimited. As will be understood by those familiar with this technology, the above is only a preferred embodiment of the present invention, and is not intended to limit the scope of the patent application for the present invention; all others completed without departing from the spirit disclosed by the present invention, etc. Effective changes or modifications should be included in the scope of patent application described below.
第17頁 567531 圖式簡單說明 本發明的較佳實施例已於前述之說明文字中輔以下列圖形 做更詳細的闡述,其中: =1圖係緣不本發明之一較佳實施例之投影機台的示意 圖, 1 係緣不本發明之第一較佳實施例之無缺陷圖案的上 第2b圖係繪示沪 到之剖面圖·。弟2 a圖之無缺陷圖案之1 —1剖面線所得 第 圖 第 3 a圖係緣示太 ; $月之第一較佳實施例之缺陷圖案的上視 之剖面圖; 叫〜研陷圚案之π -II剖曲濶 第4圖至第6圖係猞一丄 的修補製程Μ $团不本發明之第一較佳實施例之 第7a圖4 : 面圖; 之無缺陷圖案的上 3b圖係繪示沿第 剖面圖; 示化圖之缺陷圖案之Π -Π剖面線所得到 4 展I rrr 缺陷圖案 第7a圖係繪示太I ; 視圖; 本發明之第二較佳實施例〜 ^丨7b阖係繪示沿第7 1之剖面圖; a圖之無缺陷圖案之Π -Π剖面線所得 ^ 8a圖係緣示本發 $ —較佳實施例之缺陷圖案的上視 f 8b圖係繪示 剖面圖;以及 &圖之缺陷圖案之IV -IV剖面線所得到 :9圖至第11圖係繪- ,、的修補製程剖’面、、胃不本發明之第二較佳實施例之缺陷圖Page 567531 diagrammatic illustration of the preferred embodiment of the present invention has been described in more detail in the preceding explanatory text with the following figures, where: = 1 is a projection of a preferred embodiment of the present invention The schematic diagram of the machine, 1 is a cross-sectional view showing the upper part 2b of the defect-free pattern of the first preferred embodiment of the present invention. Figure 2a of the defect-free pattern of the 1-1 cross-section of Figure 1-3 is a marginal view; $ 1, the top view of the defect pattern of the first preferred embodiment; The π-II profile of the case (Figures 4 to 6) is a one-step repairing process. The first preferred embodiment of the present invention is shown in Figure 7a. Figure 4: A top view; Figure 3b is a cross-sectional view of the defect pattern shown in the Π-Π section line of the defect pattern. Figure 7a is a drawing of I; view; a second preferred embodiment of the present invention. ~ ^ 丨 7b 阖 is a cross-sectional view taken along No. 71; a is obtained from the Π-Π section line of the non-defective pattern of a. ^ 8a is the edge of the present figure—the top view of the defect pattern of the preferred embodiment f Figure 8b is a cross-sectional view; and the IV-IV section line of the & defect pattern is obtained: Figures 9 to 11 are drawn-,, the repair process section, and the stomach are not the second of the present invention. Defect map of the preferred embodiment
第18頁 567531Page 18 567531
第19頁 圖式簡單說明 圖號對照說明: 100 投 影 機 台 102 光 源 104 反 射 元 件 106 反 射 元 件 108 光 罩 110 無缺 陷 圖 案 110a 無 缺 陷 圖 案 110b 無 缺 陷 圖 112 透 鏡 114 反射 元 件 116 反 射 元 件 118 透 鏡 120 缺 陷 圖 案 120a 缺 陷 圖 案 120b 缺 陷 圖 案 122 反 射 元 件 124 反 射 元 件 126 光 檢 測 器 128 光 線 130 不透 光 圖 案 132 透 光 圖 案 140 不 透 光 圖 案 142 透 光 圖 案 144 不 透 光 缺 陷 146 光 阻 層 150 不 透 光 圖 案 152 透 光 圖 案 160 不 透 光 圖 案 162 透 光 圖 案 164 透 光 缺 陷 166 光 阻 層 1 6 8 填 補 材 料The diagram on page 19 is a brief explanation of the drawing number. 100 Projector table 102 Light source 104 Reflective element 106 Reflective element 108 Photomask 110 Defect-free pattern 110a Defect-free pattern 110b Defect-free pattern 112 Lens 114 Reflective element 116 Reflective element 118 Lens 120 Defect pattern 120a Defect pattern 120b Defect pattern 122 Reflective element 124 Reflective element 126 Photodetector 128 Light 130 Opaque pattern 132 Translucent pattern 140 Opaque pattern 142 Translucent pattern 144 Opaque defect 146 Photoresist layer 150 Impervious Light pattern 152 Light transmission pattern 160 Light transmission pattern 162 Light transmission pattern 164 Light transmission defect 166 Photoresist layer 1 6 8 Filling material
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