TW567345B - Fiber array module fabrication method and apparatus thereof - Google Patents

Fiber array module fabrication method and apparatus thereof Download PDF

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Publication number
TW567345B
TW567345B TW91108154A TW91108154A TW567345B TW 567345 B TW567345 B TW 567345B TW 91108154 A TW91108154 A TW 91108154A TW 91108154 A TW91108154 A TW 91108154A TW 567345 B TW567345 B TW 567345B
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Taiwan
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optical fiber
array
base
fixed
grooves
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TW91108154A
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Chinese (zh)
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Chung-Yi Jiang
Ming-Ren Wang
Kuen-Shian Jeng
Hung-Jiun Jin
Huei-Ping Huang
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Ritek Corp
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Priority to TW91108154A priority Critical patent/TW567345B/en
Priority to JP2003032857A priority patent/JP2003315631A/en
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Publication of TW567345B publication Critical patent/TW567345B/en

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Abstract

A fiber array module fabrication method is disclosed, including the steps of: providing at least one optical fiber ribbon, at least one fiber array substrate which is partially coated with solder/binder or metal to be fused linkage, and at least two holder bases with fixing grooves; putting the fiber array substrate between in two holder bases and keeping the fiber ribbon in the fixing grooves of the two holder bases on the fiber array substrate; heating the solder or radiating the binder to fixedly secure the optical fibers to the fiber array substrate, and cutting off the optical fibers and removing the finished fiber array module from the holder bases; the holder base is having a plurality of fixing grooves, plows and at least one aerating channel located under the fixing grooves.

Description

567345 經濟部智慧財產局員工消費合作社印製 A7 —_ B7 五、發明說明(/·) 【本發明之領域】 本發明係關於一種陣列光纖之製造方法,尤指一種適 用於包含光纖束之陣列光纖製造方法。 【本發明之背景】 光通訊中大量使用光纖作為通訊傳輸信號之介質,且 配合咼通道數(High channel counts)平面波導元件及高 法、度波長多工(Dense wavelength DeMux/ Multiplexer-DWDM)技術發展,可利用光訊號之高速及 大容量來傳送資料,以滿足網際網路高速度及寬頻之需 求。通常於高通道數之平面波導元件使用陣列光纖(F丨b e r array)方式連接相關光電元件。而陣列光纖模組通常為一 具有陣列光纖V型溝槽基座可容置光纖,藉v型溝槽固定 光纖之方向,以確保光纖對準之精度。然而,將光纖準確 對準於基座時,由於光纖微細不易控制,光纖難以對準於 基座之V型溝槽。目前對於光纖之對準於基座之V型溝 槽,使用諸多不同之手段,最普通為手工放置,其良率差 且費時’不符經濟效益。因此亟需要一種簡單,無須先行 作業之製造方法,用以製造陣列光纖模組。 發明人爰因於此’本於積極發明之精神,亟思一種可 以解決上述問題之「陣列光纖模組之製造方法」,幾經研 究實驗終至完成此項嘉惠世人之發明。 --------- ^ i.------- (請先閱讀背面之注意事項再填寫本頁) 【本發明之概述】567345 Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 —_ B7 V. Description of the Invention (/ ·) [Field of the Invention] The present invention relates to a method for manufacturing an array optical fiber, especially an array suitable for an optical fiber bundle. Optical fiber manufacturing method. [Background of the present invention] Optical communication uses a large amount of optical fiber as a medium for communication transmission signals, and cooperates with high channel counts planar waveguide elements and Dense wavelength DeMux / Multiplexer-DWDM technology. Development can use the high speed and large capacity of optical signals to transmit data to meet the needs of high speed and broadband of the Internet. Generally, a planar waveguide element with a high channel count uses an array fiber (F 丨 b e r array) method to connect related optoelectronic elements. The array optical fiber module is usually a V-shaped groove base with an array optical fiber to accommodate the optical fiber, and the direction of the optical fiber is fixed by the V-shaped groove to ensure the accuracy of optical fiber alignment. However, when the optical fiber is accurately aligned with the base, it is difficult to align the optical fiber with the V-shaped groove of the base because the optical fiber is not easy to control. At present, the V-shaped groove of the optical fiber aligned with the base uses many different methods. The most common method is manual placement. The yield is poor and time consuming is not in line with economic benefits. Therefore, there is an urgent need for a manufacturing method that is simple and does not require prior operations for manufacturing array optical fiber modules. Because of this, the inventor is based on the spirit of active invention, and is thinking about a "manufacturing method of an array optical fiber module" that can solve the above problems. After several research experiments, he has completed this invention that benefits the world. --------- ^ i .------- (Please read the notes on the back before filling this page) [Overview of the invention]

本紙張尺度適用中國國家標準(CNS)A4規格(210 x 297公釐) 經濟部智慧財產局員工消費合作社印製 567345 A7 -----~~--BZ__— 五、發明說明(2 ) 本發明之主要目的係在提供一種陣列光纖製造方法, 俾能提供一種簡單,可重複實施及節省時間之陣列光纖之 製造方法。 本發明之另一目的係在提供一種陣列光纖之製造裝 置,俾能簡化製造過程,節省陣列光纖之製造方法時光纖 對準陣列光纖基座之時間,並提高製造之良率。 本發明之又一目的係在提供一種陣列光纖,俾可減·少 光纖固定於基座前,溝槽處理之時間及過程,使其上之光 纖容易被對準固定,簡化製作方法,提高製作良率。 為達成上述之目的,本發明提供一種陣列光纖模組 之製造方法,係包含以下之步驟··(A)提供至少一光纖 束,一上盖,至少一陣列光纖基座以及至少一個具固定槽 及一個具複數個槽溝之固定基座,·其中該陣列光纖基座之 至)4为表面塗覆有接著劑或鲜料或可溶接之金屬;(B ) 將該陣列光纖基座置於該兩固定基座之間,且將該光纖束 及光纖置於相對應之該固定基座之固定槽、複數槽溝及該 陣列光纖基座上;(C)蓋上上蓋;以光或熱使該槽溝表面 之該接著劑或該金屬或該銲料連結固定該光纖於該陣列光 纖基座;以及(D)切斷該陣列光纖基座一端之光纖,並取 出固定有光纖之陣列光纖基座。其中該固定基座上具有複 數個槽溝及固定槽以及至少一通氣道;該通氣道位於該固 定槽及槽溝之下方,其並與固定槽及複數個槽溝之底部相 連通;且每一固定槽及槽溝至少與一通氣道交錯並連通。 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱)This paper size applies to China National Standard (CNS) A4 (210 x 297 mm) printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 567345 A7 ----- ~~ --BZ __— V. Description of the invention (2) The main purpose of the invention is to provide an array optical fiber manufacturing method, which can provide a simple, repeatable and time-saving array optical fiber manufacturing method. Another object of the present invention is to provide an array optical fiber manufacturing device, which can simplify the manufacturing process, save the time that the optical fiber is aligned with the array optical fiber base during the manufacturing method of the array optical fiber, and improve the manufacturing yield. Another object of the present invention is to provide an array optical fiber, which can reduce and reduce the time and process of groove processing before the optical fiber is fixed on the base, so that the optical fiber on it can be easily aligned and fixed, simplifying the manufacturing method and improving the production. Yield. In order to achieve the above object, the present invention provides a method for manufacturing an array optical fiber module, which comprises the following steps: (A) providing at least one optical fiber bundle, an upper cover, at least one array optical fiber base and at least one fixing groove And a fixed base with a plurality of grooves, wherein the array optical fiber base to 4) is a surface coated with an adhesive or a fresh material or a soluble metal; (B) placing the array optical fiber base on Between the two fixed bases, the optical fiber bundle and the optical fiber are placed on the corresponding fixed grooves, plural grooves and the array optical fiber base of the fixed base; (C) cover the upper cover; use light or heat The adhesive or the metal or the solder on the groove surface is connected to fix the optical fiber to the array optical fiber base; and (D) the optical fiber at one end of the array optical fiber base is cut off, and the array optical fiber base on which the optical fiber is fixed is taken out seat. Wherein the fixed base has a plurality of grooves and fixed grooves and at least one air passage; the air passage is located below the fixed grooves and grooves, and communicates with the fixed grooves and the bottom of the plurality of grooves; and each The fixed groove and the groove are intersected and communicated with at least one airway. This paper size applies to China National Standard (CNS) A4 (210 X 297 public love)

--------^訂 i*— (請先閲讀背面之注意事項再填寫本頁) §· 經濟部智慧財產局員工消費合作社印製 567345 A7 "----------2Ζ------ 五、發明說明(3 ) 本發明卩車列光纖模組之製造方法,並可以視需要地於 以光或熱使該基座表面之該金屬或該銲料連結固定該光纖 於孩陣列光纖基座之前,選擇性地(Β2 )提供一上蓋,其 中该上盍係對應於該陣列光纖基座以辅助固定該光纖。 本發明提供一種陣列光纖模組製造裝置,係配合至少 一光纖束及一陣列光纖基座,其中該光纖之表面或該陣列 光纖基座之表面塗覆有接著劑或銲料或可熔接之金屬,包 含:具固定槽及複數個槽溝之二個固定基座,用以夾置至 少一個陣列光纖基座,並將該光纖束及光纖置放或對準於 孫陣列光纖基座上;其中該二個固定基座之一具有固定 槽,而另一個具有複數個槽溝,以及至少一通氣道;該通 氣道位於該固定槽及複數個槽溝之下方,其並與複數個槽 溝與固足槽之底部相連通;且每一固定槽及槽溝至少與一 通氣道交錯並連通;以及一加熱單元或一照光單元,以加 熱或照光使該接著劑或該銲料或可熔接金屬將該光纖黏結 固定於該陣列光纖基座。 由上述方法與裝置所製造出的陣列光纖,係包含至少 光纖束及一陣列光纖基座與一上蓋,其中該光纖之表面 或該陣列光纖基座之表面塗覆有接著劑或銲料或可熔接之 金屬。 上述之方法可大幅增進光纖組裝之對準問題,且不會 傷菩到光纖。由於本發明確有增進功效,故依法申請發明 專利。 本紙張尺度_巾關家標準(CNS)A4規i各⑽χ297公餐) ------丨 I *-------^訂--·------- (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 567345 A7 ------------— B7_ „__ 五、發明說明(+ ) 【圖式簡單說明】 第1圖係本發明陣列光纖之製造方法及裝置之一較佳例之 不意圖。 第2圖係本發明之固定基座與陣列光纖基座相對位置放大 圖0 第3圖係本發明具複數個槽溝之固定基座放大圖,以及通 氣道透視圖。 第4圖係本發明陣列光纖之製造方法及裝置之另一較佳示 意圖。 【圖號説明】 1 0 0陣列光纖模組之製造裝置 110固定基座及固112固定基座及複 定槽 數個槽溝 114固定蓋 1 3 〇加熱或照光單i 3 1上蓋 1 3 2切刀 元 133切刀上蓋 3 00陣列光纖基座310陣列光纖基座 之槽溝 400光纖 500抽氣單元 510通氣孔 2〇〇陣列光纖模組之製造裝置 61〇固定基座及固612固定基座及複 . 定槽 數個槽溝 ______ 7 本紙張尺度適用中國國家標準(CNS)A4規格(21〇 x 297公釐) ' - -------------------^訂 i-------- (請先閱讀背面之注意事項再填寫本頁) 567345 經濟部智慧財產局員工消費合作社印製 A7 五、發明說明(厂) 一 614固定蓋 031上蓋 63 0加熱或照光單632切刀 元 7 0 0陣列光纖基座7丨〇陣列光纖基座 之槽溝 8〇〇光纖 810光纖束 【較佳具體實施例之詳細説明】 本發明陣列光纖模組之製造方法中相對應於該陣列光 纖基座之上盍形狀種類無限制,較佳為上蓋之相對應於該 光纖之表面塗覆有一層接著劑或銲料或可熔接之金屬。本 發明陣列光纖模組之製造方法之步騾(B )可以視需要地 將該陣列光纖基座置於該固定基座或該兩固定基座之間; 且將該光纖置於相對應之該固定基座之固定槽及複數個槽 溝’和邊陣列光纖基座之上;如此以提高產率。適用於本 發明之光纖無限制,較佳為該光纖之表面塗覆有一接著劑 或銲料層或可熔接之金屬層。適用於本發明之製造方法或 製造裝置塗覆之金屬為一般習用之可溶接之金屬,較佳為 Sn/Au或Pb/Sn〇適用於本發明之較佳為製造方法或製造 裝置之金屬係塗覆於任何光纖之外表面,為該銲料或可溶 接金屬係先剝離該光纖之聚合物層後,再於該光纖之外層 (cladding)表面形成。本發明之製造裝置中尚包含一通 氣道’遠通氣道係位於該固定槽及複數個槽溝之底部,且 該固定槽及複數個槽溝至少與一通氣道交錯並連通;該通 8 * 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) — — — — — — — — — — — 1111 (請先閱讀背面之注意事項再填寫本頁) 訂·1-------- 經濟部智慧財產局員工消費合作社印製 567345 A7 —-------------- B7 _ 五、發明說明(G ) 氣道與一抽氣單元相連,在置放光纖時,進行抽氣以將光 纖吸至固定槽及複數槽溝中。本裝置亦包含一切刀可切開 該陣列光纖基座一端之光纖。上述之固定槽及溝槽形狀無 限制,較佳為V型溝,且各固定槽間較佳為相互平行。 為能讓貴審查委員能更瞭解本發明之技術内容,特 舉陣列光纖模組之製造方法較佳具體實施例説明如下。 請參照第1圖,第1圖係本發明陣列光纖模組之製造方 法及裝置之一較佳例之示意圖。於本較佳例之陣列光纖模 組之製造裝置100,係包含兩個具固定基座11〇及112, 以及一加熱或照光單元130。該兩個固定基座11()及112 具有固定槽或複數個槽溝,用以夾置固定該陣列光纖基座 3 00,並將該光纖400置放該陣列光纖基座3 〇〇之槽溝31〇 上。孩固定基座110之上方,有一可移動式之固定蓋 1 1 4,用以於置放光纖4 〇 〇後,將光纖4 〇 〇固定於該固定 基座11 2之複數個槽溝及該陣列光纖基座之複數個槽溝 ^。固定基座上尚有一通氣遒510(第1圖未顯示,請參照 第2圖與第3圖),其位於該固定槽及複數個槽溝之底部, 與孩固足槽及複數個槽溝交錯並連通;該通氣道並外接有 一抽氣單元500,於光纖束及光纖置放於該固定槽及複數 個槽溝上時進行抽氣,此部份將於第2圖與第3圖中作詳盡 説明。該兩固定基座110及112之間,具有一容置一陣列 光纖基座3 00之空間,以置入陣列光纖基座3〇〇及上蓋 中Θ加熱或照光單疋1 3 0,係用以加熱或照光使該接著 本紙張尺度翻巾關規格⑽x 2979公爱) --------------------^訂------- (請先閱讀背面之注意事項再填寫本頁) 567345 A7 --—_______ — 五、發明說明(7 ) (請先閱讀背面之注意事項再填寫本頁) 劑或孩銲料或可熔接金屬熔融或反應以將該光纖4 〇 〇黏結 固定於該陣列光纖基座3 0 0。該固定基座1 1 2與該陣列光 纖基座3 0 0間空隙之上下,設有一組切刀1 3 2及上蓋 1 3 3 ’用以將陣列光纖基座3 〇 〇 一端之光纖4 〇 〇切開,以 使陣列光纖基座300上之光纖400與該固定基座1丨2分 離。本較佳例之複數槽溝為V型溝,且為相互平行之V型 溝0 經濟部智慧財產局員工消費合作社印製 本較佳例陣列光纖模組製造方法係利用前述之陣列光 纖模組製造裝置1 〇 〇,係先將該陣列光纖基座3 〇 〇置放於 該兩固定基座110與11 2之間。上述之陣列光纖基座3 〇〇 表面塗覆有接著劑或銲料或可熔接之金屬。置入光纖束 410及光纖400於該固定基座11〇之固定槽及112之複數 個槽溝以及該陣列光纖基座3 〇 〇之槽溝3 1 〇上,此時抽聲 單元500便進行抽氣,透過通氣道51〇之吸力幫助光纖準 確落至固定基座112之V形槽中。光纖400因為有固定基 座1 1 2之槽溝於陣列光纖基座3 〇 〇末端側之導向及固定, 再加上有抽氣作用而造成之吸力,因而使光纖容易對準並 安置於陣列光纖基座3 0 0之槽溝3 1 〇上。之後加上相對應 於該陣列光纖基座3 0 0之上蓋1 3 1,並壓下相對應於該固 定基座110及112之固定蓋114以固定該光纖400及光纖束 410,以及該上蓋之相對位置,並以加熱或照光單元13〇 加熱或照光該光纖4 0 0、上蓋及該陣列光纖基座3 〇 〇之組 合,使該接著劑或金屬或該銲料連結固定該光纖4 〇 〇於該 陣列光纖基座3 00及上蓋131中。最後使用切刀132切斷 _____10 ^紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) " 567345 A7-------- ^ Order i * — (Please read the notes on the back before filling out this page) § · Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 567345 A7 " -------- --2Z ------ V. Description of the invention (3) The method for manufacturing a fiber optic module for a car train according to the present invention, and if necessary, the metal or the solder on the surface of the base can be connected by light or heat. Before fixing the optical fiber before the optical fiber base of the array, optionally (B2) providing an upper cover, wherein the upper loop corresponds to the optical fiber base of the array to assist in fixing the optical fiber. The invention provides an array optical fiber module manufacturing device, which is matched with at least one optical fiber bundle and an array optical fiber base, wherein the surface of the optical fiber or the surface of the array optical fiber base is coated with an adhesive or solder or a weldable metal. Including: two fixing bases with fixing grooves and a plurality of grooves, for clamping at least one array optical fiber base, and placing or aligning the optical fiber bundle and optical fiber on the Sun array optical fiber base; One of the two fixed bases has a fixed groove, and the other has a plurality of grooves, and at least one air passage; the air passage is located below the fixed groove and the plurality of grooves, and is combined with the plurality of grooves and the fixed foot The bottoms of the grooves communicate with each other; and each fixed groove and groove is intersected and communicated with at least one air passage; and a heating unit or a light irradiation unit, which heats or irradiates the adhesive or the solder or the weldable metal to bond the optical fiber Fixed to the array fiber base. The array optical fiber manufactured by the above method and device includes at least a fiber bundle, an array optical fiber base and an upper cover, wherein the surface of the optical fiber or the surface of the array optical fiber base is coated with an adhesive or solder or can be welded. Of metal. The above method can greatly improve the alignment problem of optical fiber assembly without damaging the optical fiber. Since the present invention does have an enhanced effect, an invention patent is applied for in accordance with the law. Paper size _CNS Standard A4 (each ⑽χ297 meals) ------ 丨 I * ------- ^ Order --------- (Please first Read the notes on the back and fill in this page) Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 567345 A7 ------------— B7_ „__ V. Description of the invention (+) Figure 1 is a schematic diagram of a preferred method of manufacturing the array fiber of the present invention and the device. Figure 2 is an enlarged view of the relative position of the fixed base and the array fiber base of the present invention. Figure 0 is the device of the present invention. An enlarged view of the fixed base of the plurality of grooves and a perspective view of the air passage. Fig. 4 is another preferred schematic diagram of the manufacturing method and device of the array optical fiber of the present invention. [Illustration of the drawing number] Manufacturing device 110 fixed base and fixed 112 fixed base and multiple grooves 114 fixed cover 1 3 〇 heating or light single i 3 1 upper cover 1 3 2 cutter element 133 cutter upper cover 3 00 array fiber base Slot of 310 array optical fiber base 400 Optical fiber 500 Extraction unit 510 Ventilation hole 200 Array optical fiber module manufacturing device 61 ° Fixed base and fixed 612 fixed Base and complex. Number of grooves for fixed groove ______ 7 This paper size is applicable to China National Standard (CNS) A4 (21〇x 297 mm) '--------------- ----- ^ Order i -------- (Please read the precautions on the back before filling out this page) 567345 Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 V. Invention Description (Factory) 614 Fixed cover 031 Top cover 63 0 Heating or light single 632 Cutter element 7 0 0 Array optical fiber base 7 丨 Array optical fiber base slot 800 Optical fiber 810 Optical fiber bundle [Detailed description of preferred embodiments] The present invention In the manufacturing method of the array optical fiber module, there are no restrictions on the shape of the shape corresponding to the array optical fiber base, and it is preferable that the surface of the upper cover corresponding to the optical fiber is coated with a layer of adhesive or solder or a fusible metal. Step (B) of the manufacturing method of the array optical fiber module of the present invention may optionally place the array optical fiber base between the fixed base or the two fixed bases; and place the optical fiber corresponding to the The fixed groove of the fixed base and a plurality of grooves' and the side array optical fiber base; The optical fiber suitable for the present invention is not limited, preferably the surface of the optical fiber is coated with an adhesive or a solder layer or a metal layer that can be welded. The metal applied to the manufacturing method or manufacturing device of the present invention is generally used Soluble metal, preferably Sn / Au or Pb / Sn. The metal used in the present invention, preferably the manufacturing method or device, is coated on the outer surface of any optical fiber. For the solder or the soluble metal, first After the polymer layer of the optical fiber is stripped, it is formed on the surface of the cladding of the optical fiber. The manufacturing device of the present invention further includes an airway 'remote airway' located at the bottom of the fixed groove and the plurality of grooves, and the fixed groove and the plurality of grooves are at least interlaced and communicated with one airway; Standards are applicable to China National Standard (CNS) A4 specifications (210 X 297 mm) — — — — — — — — — — — 1111 (Please read the precautions on the back before filling this page) Order · 1 ----- --- Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 567345 A7 --------------- B7 _ V. Description of the Invention (G) The air duct is connected to an air extraction unit and is placed in When the optical fiber is used, suction is performed to suck the optical fiber into the fixing groove and the plurality of grooves. This device also includes all the knives that can cut the fiber at one end of the array fiber base. The shape of the above-mentioned fixing grooves and grooves is not limited, preferably V-shaped grooves, and the fixing grooves are preferably parallel to each other. In order to make your reviewing committee better understand the technical content of the present invention, the preferred embodiment of the manufacturing method of the array fiber optic module is described as follows. Please refer to FIG. 1. FIG. 1 is a schematic diagram of a preferred method and apparatus for manufacturing an array optical fiber module according to the present invention. The manufacturing apparatus 100 of the array optical fiber module in the preferred embodiment includes two fixed bases 110 and 112, and a heating or lighting unit 130. The two fixing bases 11 () and 112 have fixing grooves or a plurality of grooves for clamping and fixing the array optical fiber base 300, and placing the optical fiber 400 in the array optical fiber base 300 slot. Groove 31〇. Above the fixed base 110, there is a movable fixed cover 1 1 4 for fixing the optical fiber 4 00 to the plurality of grooves of the fixed base 11 2 and the optical fiber 4 00 after placing the optical fiber 4 00. A plurality of slots of the array fiber base ^. There is still a vent 510 on the fixed base (not shown in Fig. 1, please refer to Figs. 2 and 3), which is located at the bottom of the fixed groove and the plurality of grooves, and is fixed with the child fixed foot groove and the plurality of grooves. Staggered and connected; the air duct is externally connected with an extraction unit 500, which is used to extract air when the optical fiber bundle and the optical fiber are placed on the fixed groove and a plurality of grooves. This part will be made in Figure 2 and Figure 3. Explain in detail. Between the two fixed bases 110 and 112, there is a space for accommodating an array optical fiber base 300, which is placed in the array optical fiber base 300 and the upper cover Θ to heat or illuminate the unit 1300, which is used for Heat or illuminate the paper with the standard size of the paper towel (size x 2979). -------------------- ^ Order ------- (Please (Please read the precautions on the back before filling this page) 567345 A7 ---_______ — V. Description of the invention (7) (Please read the precautions on the back before filling out this page) The agent or solder or weldable metal melts or reacts to The optical fiber 400 was bonded and fixed to the array optical fiber base 300. Above and below the gap between the fixed base 1 12 and the array optical fiber base 300, a set of cutters 1 2 3 and an upper cover 1 3 3 ′ are used to connect the optical fiber 4 at one end of the array optical fiber base 300. 〇〇 Cut to separate the optical fiber 400 on the array optical fiber base 300 from the fixed base 1 2. The plurality of grooves in this preferred example are V-shaped grooves and are parallel V-shaped grooves. 0 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. The manufacturing method of the array optical fiber module of the preferred embodiment is to use the aforementioned array optical fiber module The manufacturing apparatus 100 is first placed the array optical fiber base 300 between the two fixed bases 110 and 112. The surface of the above-mentioned array optical fiber base 300 is coated with an adhesive or solder or a weldable metal. The optical fiber bundle 410 and the optical fiber 400 are placed in the fixing grooves of the fixed base 11 and the plurality of grooves 112 and the grooves 3 1 0 of the array optical fiber base 300. At this time, the sound extraction unit 500 is performed. Exhaust air, through the suction of the airway 51, to help the optical fiber fall accurately into the V-shaped groove of the fixed base 112. The optical fiber 400 is guided and fixed by the groove of the fixed base 1 12 at the end of the array optical fiber base 3000, and the suction force caused by the suction effect, so that the optical fiber is easily aligned and placed in the array. The groove 3 1 0 of the optical fiber base 300. Then, the cover 1 3 1 corresponding to the array optical fiber base 300 is added, and the fixing cover 114 corresponding to the fixed bases 110 and 112 is pressed to fix the optical fiber 400 and the optical fiber bundle 410, and the upper cover. Relative position, and heating or illuminating the optical fiber 400 with a combination of heating or illuminating unit 13o, the cover and the array optical fiber base 300, so that the adhesive or metal or the solder connection fixes the optical fiber 400 In the array optical fiber base 300 and the upper cover 131. Finally, use the cutter 132 to cut off _____10 ^ The paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 public love) " 567345 A7

五、發明說明(S ) 經濟部智慧財產局員工消費合作社印製 陣列光纖基座3 00上之光纖400 (預設之連接端光纖), 並取出有固定連接光纖400之陣列光纖基座3 〇〇。如此, 便完成該陣列光纖基座3 0 0之光纖4 0 0精確對準置放,固 定連結於陣列光纖基座3 0 0之製程。 以下將以第2圖與第3圖説明固定基座上之光纖對準設 計。請參照第2圖與第3圖,第2圖係本發明之固定基座與 陣列光纖基座相對位置放大圖;第3圖係本發明具有複數 個槽溝之固定基座放大圖,以及通氣道透視圖。由第2圖 可清楚看出在兩固定基座110及112中間夾置有一睁列光 纖基座300 ’该固定基座上有固定槽或複數個槽溝,固定 基座110及112上之固定槽或複數個槽溝之底部有通氣道 510,與該固定槽或複數個槽溝交錯連通,在第2與3圖中 有詳細圖示;且該通氣道並外接有一抽氣裝置5 〇 〇。 置放光纖400時,固定基座1 12上之V型槽溝可提供 光纖對準之用,因此可提供相當好之對準功能。此外,在 該固定基座112之複數槽溝及固定基座11〇之固定槽底部 有一通氣道510,在置放光纖及光纖束時可利用抽氣裝置 500抽氣產生吸力,將光纖400及光纖束410吸入固定槽 及複數個槽溝中,幫助光纖之對準置放,因此不需耗費太 多的人力去目視對準光纖。且由於固定基座已提供相當好 之對準功能,節省製程成本。 請參照第4圖,第4圖係本發明陣列光纖模組之製造方 法之一較佳例之示意圖。於本較佳例之陣列光纖模組使用 11 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) --------1 ^ir------- (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 567345 A7 ________B7 五、發明說明(y) 另一製造裝置200,係包含兩個具固定槽之固定基座61〇 及另一具複數個槽溝之固定基座6 1 2,一切刀6 3 2,以及 一加熱單元630。該二個具固定槽之固定基座61〇及一具 複數個槽溝之固定基座6 1 2,用以置放該光纖8 〇 〇或光纖 束8 10,和夾置至少兩個陣列光纖基座7〇〇。該任兩個具 固足槽之固定基座610及具複數個槽溝之固定基座612乏 間,可供夾置固定陣列光纖基座7〇〇,並將該光纖8〇〇置 放或對準於該陣列光纖基座7 〇 〇之槽溝7丨〇上。該固定基 座610及6 12之上方,有一可移動式之固定蓋614,用以 於置放光纖束810及光纖8〇〇。該兩固定基座61〇及6丨2之 間,具有一容置一陣列光纖基座700之空間,以置入陣列 光纖基座700。該固定基座61〇及612尚包含一通氣道 5 1 0 (此圖未顯示,請參照第2圖與第3圖),其位於該固定 槽及複數槽溝之底部,與該固定槽及複數槽溝交錯並連 通,該通氣道並外接有一抽氣單元5〇(),於光纖束及光纖 置放於該固定槽及複數槽溝上時進行抽氣。該加熱或照光 單元6 3 0 ’係用以加熱或照光使該接著劑或銲料或可熔接 金屬熔融或反應以將該光纖8 〇 〇黏結固定於該陣列光纖基 座7 00及上蓋中。該中間固定基座6丨2與該兩陣列光纖基 座700間空隙之上下,各設有一組切刀632,用以將該中 間固定基座6 1 2兩側之兩陣列光纖基座7 〇 〇末端之光纖 8 0 0切開’以使陣列光纖基座7 〇 〇上之光纖8 〇 〇與該固定 基座612分離。於本較佳例中之固定基座612之槽溝為v 型溝,且為相互平行之V型溝。 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) -------------------訂」------- (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 567345 A7 —----------- B7_____ 五、發明說明(/D ) 本較佳例陣列光纖模組製造方法係利用前述之陣列光 纖模組製造裝置200,係先將兩個陣列光纖基座7〇〇置放 於任一固定基座6 10及6 12之間,且任一陣列光纖基座 700兩糕皆被固定基座610及612所夾置。將該光纖8〇〇置 於孩相對準或相對應之該固定基座6丨2之複數槽溝及該陣 列光纖基座700之槽溝7 10上,此時抽氣單元5〇〇便進行 抽氣,透過通氣道510之吸力幫助光纖準確落至v型槽 中。此處所使用之陣列光纖基座7 〇 〇之表面塗覆有接著劑 或#料或可溶接之金屬;且本較佳例之光纖表面也塗覆有 接著劑或銲料或可熔接之金屬。置入光纖8〇〇於該固定基 座6 1 2之複數槽溝以及該陣列光纖基座7 〇 〇之v型槽7 i 〇 上。光纖800因為有固定基座612之複數槽溝於陣列光纖 基座700兩末端側之導向及固定,因而容易對準並安置於 陣列光纖基座700之V型槽7 10上。之後加上相對應於該 陣列光纖基座700之上蓋’並壓下相對應於該固定基座 610及612之固定蓋614以固定該光纖8〇〇及光纖束81〇, 並以加熱或照光單元6 3 0加熱或照光該光纖8 〇 〇,上蓋及 該陣列光纖基座7 0 0之組合,使該接著劑或該金屬或該銲 料連結固定該光纖於該陣列光纖基座7 0 〇及上蓋中。最後 使用切刀6 3 2切斷中間固定基座6 1 2兩旁陣列光纖基座 700—端之光纖800,再取出陣列光纖基座7〇〇。如此, 便完成該陣列光纖基座7 0 0之光纖8 0 0精確對準置放,固 定連結於陣列光纖基座7 0 0之製程。本較佳例之製造方法 13 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) --------------- (請先閱讀背面之注意事項再填寫本頁) 567345 A7 B7 五、發明說明((丨) 或製造裝置可以一次製造二個連接陣列光纖模組,生產之 產率提高。 综上所陳,本發明無論就目的、手段及功效,在在均 顯示其迴異於習知技術之特徵,為「陣列光纖模組之製造 万法」之一大突破,懇請早日賜准專利,俾嘉惠社會,貪 ‘“便准應注意的是,上述諸多實施例僅係為了便於説 月而舉例而已,本發明所主張之權利範圍自應以申請專利 範圍所述為準,而非僅限於上述實施例。 訂 14 本紙張尺度適用中國國家標準(CNS)A4規格(21〇 x 297公釐V. Description of the invention (S) The optical fiber 400 (default connection fiber) on the array optical fiber base 3 00 printed by the consumer cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, and take out the array optical fiber base 3 fixedly connected to the optical fiber 400. 〇. In this way, the optical fiber 400 of the array optical fiber base 300 is precisely aligned and placed, and fixedly connected to the array optical fiber base 300. The optical fiber alignment design on the fixed base will be described below with reference to Figs. 2 and 3. Please refer to FIG. 2 and FIG. 3. FIG. 2 is an enlarged view of the relative positions of the fixed base and the array optical fiber base of the present invention; and FIG. 3 is an enlarged view of the fixed base with a plurality of grooves according to the present invention. Airway perspective. It can be clearly seen from FIG. 2 that an open fiber optic base 300 is sandwiched between the two fixed bases 110 and 112. The fixed base has a fixing groove or a plurality of grooves, and the fixing on the fixed bases 110 and 112 is fixed. The bottom of the groove or a plurality of grooves is provided with an air passage 510, which is alternately communicated with the fixed groove or a plurality of grooves, and is shown in detail in Figures 2 and 3; and the air passage is externally connected with an exhaust device 5 0〇 . When the optical fiber 400 is placed, the V-shaped grooves on the fixed base 112 can provide optical fiber alignment, so it can provide a fairly good alignment function. In addition, a plurality of grooves in the fixed base 112 and a fixed groove in the fixed base 11 are provided with an air passage 510 at the bottom. When the optical fiber and the optical fiber bundle are placed, the air extraction device 500 can be used to generate suction, and the optical fibers 400 and The optical fiber bundle 410 is sucked into the fixing groove and a plurality of grooves to help the alignment and placement of the optical fiber, so it does not take much labor to visually align the optical fiber. And because the fixed base already provides a fairly good alignment function, it saves process costs. Please refer to FIG. 4, which is a schematic diagram of a preferred example of a manufacturing method of the array optical fiber module of the present invention. In this preferred example, the array fiber optic module uses 11 paper sizes that are applicable to China National Standard (CNS) A4 specifications (210 X 297 mm) -------- 1 ^ ir ------- ( Please read the notes on the back before filling this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 567345 A7 ________B7 V. Description of the invention (y) Another manufacturing device 200, which includes two fixed bases 61 with fixing grooves 〇 and another fixed base 6 1 2 with a plurality of grooves, all the knives 6 3 2, and a heating unit 630. The two fixed bases 61 with fixed grooves and a fixed base 6 12 with a plurality of grooves are used for placing the optical fiber 800 or the optical fiber bundle 8 10, and sandwiching at least two array optical fibers Base 700. The two fixed bases 610 with fixed grooves and the fixed base 612 with a plurality of grooves can be used for clamping the fixed array optical fiber base 700, and placing the optical fiber 800 or Align on the groove 7 of the optical fiber base 700 of the array. Above the fixed bases 610 and 612, there is a movable fixed cover 614 for placing the optical fiber bundle 810 and the optical fiber 800. Between the two fixed bases 61o and 6 丨 2, there is a space for accommodating an array optical fiber base 700 to be inserted into the array optical fiber base 700. The fixed bases 61 and 612 also include an air passage 5 1 0 (not shown in the figure, please refer to FIGS. 2 and 3), which is located at the bottom of the fixed groove and the plurality of grooves, and the fixed groove and the plurality of grooves. The grooves are staggered and communicated. The air passage is externally connected with a suction unit 50 (), and the air is pumped when the optical fiber bundle and the optical fiber are placed on the fixed groove and a plurality of grooves. The heating or illuminating unit 6 3 0 ′ is used to heat or illuminate the adhesive or solder or the weldable metal to melt or react to bond the optical fiber 800 to the array optical fiber base 700 and the upper cover. A set of cutters 632 are provided above and below the gap between the intermediate fixed base 6 丨 2 and the two array optical fiber bases 700, for two array optical fiber bases 7 on both sides of the intermediate fixed base 6 1 2 The optical fiber 800 at the end is cut to separate the optical fiber 800 on the array optical fiber base 700 from the fixed base 612. In the preferred embodiment, the grooves of the fixed base 612 are V-shaped grooves, and are V-shaped grooves parallel to each other. This paper size applies to China National Standard (CNS) A4 specification (210 X 297 public love) ------------------- Order "------- (please first Read the notes on the back and fill in this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 567345 A7 —----------- B7_____ V. Description of the Invention (/ D) This preferred example array fiber optic module The group manufacturing method uses the aforementioned array optical fiber module manufacturing device 200, and first places two array optical fiber bases 700 between any fixed bases 6 10 and 6 12 and any array optical fiber bases. Both 700 cakes are sandwiched by fixed bases 610 and 612. The optical fiber 800 is placed on the plurality of grooves of the fixed base 6 or 2 and the groove 7 10 of the array optical fiber base 700. At this time, the suction unit 500 is performed. The suction force through the air channel 510 helps the optical fiber fall into the V-groove accurately. The surface of the array optical fiber base 700 used herein is coated with an adhesive or a material or a soluble metal; and the surface of the optical fiber of this preferred embodiment is also coated with an adhesive or a solder or a weldable metal. An optical fiber 800 was placed on the plurality of grooves of the fixed base 612 and the v-shaped groove 7 i of the array optical fiber base 7000. The optical fiber 800 is guided and fixed by the plurality of grooves of the fixed base 612 on both end sides of the array optical fiber base 700, so it is easy to align and place on the V-shaped groove 7 10 of the array optical fiber base 700. After that, a cover corresponding to the array optical fiber base 700 is added, and a fixing cover 614 corresponding to the fixed bases 610 and 612 is pressed to fix the optical fiber 800 and the optical fiber bundle 810, and heat or light is applied. Unit 630 heats or illuminates the optical fiber 800, the combination of the cover and the array optical fiber base 700, so that the adhesive or the metal or the solder is connected to fix the optical fiber to the array optical fiber base 700 and In the lid. Finally, use a cutter 6 3 2 to cut the middle fixed base 6 1 2 on both sides of the optical fiber 800 at the end of the array optical fiber base 700, and then take out the array optical fiber base 700. In this way, the process of precisely aligning and placing the optical fiber 800 of the array optical fiber base 700 is fixedly connected to the array optical fiber base 700. Manufacturing method of this preferred example 13 This paper size is applicable to China National Standard (CNS) A4 (210 X 297 mm) --------------- (Please read the precautions on the back first (Fill in this page again) 567345 A7 B7 V. Description of the Invention ((丨) or the manufacturing device can manufacture two connected array optical fiber modules at one time, and the production yield is improved. In summary, the present invention is not limited to the purpose, means and effect. In the world, it shows that it is different from the conventional technology. It is a major breakthrough in "manufacturing methods of array optical fiber modules." I urge you to grant a quasi-patent as soon as possible. However, many of the above-mentioned embodiments are just examples for the convenience of talking about the month. The scope of the rights claimed in the present invention should be based on the scope of the patent application, not limited to the above-mentioned embodiments. Standard (CNS) A4 specification (21 × 297 mm

Claims (1)

567345 A8 B8 C8567345 A8 B8 C8 --------------- (請先閱讀背面之注意事項再填寫本頁) 567345 經濟部智慧財產局員工消費合作社印製 § __D8六、申請專利範圍 4·如申請專利範圍第3項 相粗f 1、、1 t 斤心又製造方法,其中該上蓋之 相對應於孩光纖之表面 熔接之金屬。 麦覆有一層接者·劑或銲料或可 Π專利範圍第1项所述之製造方法,其中該光纖之 面塗覆有—接著劑層或銲料層或可熔接之金屬層。 =申請專利_第丨項所述之製造方法,其中該塗覆之 至屬為Sn/Au或Sn/Pb。 7.如申請專利範圍第5項所述之製造方法,其中該銲料或 可溶接金屬係先剝離該光纖之聚合物層後,再於該光 纖之外層(cladding)表面形成。 一種陣列光纖模組製造装置,係配合至少一光纖束及 一陣列光纖基座和上蓋,其中該光纖之表面或該陣列 光纖基座之表面塗覆有接著劑或銲料或可熔接之金 屬,包含: 至少兩個固定基座,用以夾置至少一個陣列光纖基 座,並將該光纖置放或對準於該陣列光纖基座上;其中 該固定基座之一具有複數個槽溝,而另一個固定基座具 有一固定槽,以及且於該複數個槽溝和固定槽下方具有 至少具有一通氣道,每一槽溝與固定槽至少與一通氣道 交錯並連通;以及 一加熱單元或一照光單元,以加熱或照光使該接著 劑或該銲料或可熔接金屬將該光纖黏結固定於該陣列光 纖基座◦ ▲ 5 6 8.--------------- (Please read the notes on the back before filling this page) 567345 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs § __D8 VI. Application for Patent Scope 4. If applied The third item of the patent scope is a method for manufacturing f, 1, and 1 t. The metal of the upper cover corresponds to the surface of the optical fiber welded. Wheat is coated with a layer of solder or solder or the manufacturing method described in item 1 of the patent scope, wherein the surface of the optical fiber is coated with an adhesive layer or a solder layer or a weldable metal layer. = Application method_ The manufacturing method described in item 丨, wherein the coating is made of Sn / Au or Sn / Pb. 7. The manufacturing method according to item 5 of the scope of patent application, wherein the solder or soluble metal is stripped from the polymer layer of the optical fiber and then formed on the surface of the cladding of the optical fiber. An array optical fiber module manufacturing device is matched with at least one optical fiber bundle and an array optical fiber base and an upper cover, wherein the surface of the optical fiber or the surface of the array optical fiber base is coated with an adhesive or solder or a weldable metal, including : At least two fixed bases for clamping at least one array optical fiber base, and placing or aligning the optical fiber on the array optical fiber base; wherein one of the fixed bases has a plurality of grooves, and The other fixed base has a fixed groove, and has at least one air passage below the plurality of grooves and the fixed groove, and each groove and the fixed groove are staggered and communicated with at least one air passage; and a heating unit or a light source. Unit to heat or illuminate the adhesive or the solder or weldable metal to fix the optical fiber to the array optical fiber base. ▲ 5 6 8. --------------- (請先閱讀背面之注意事項再填寫本頁) 567345 其更包含一切 其中該固定基 其中該V型槽 A8 B8 C8 D8 六、申請專利範圍 9·如申請專利範圍第8項所述之製造裳置,其更包含一與 通氧道相連之抽氣單元。 1 0 ·如申請專利範圍第8項所述之製造裝置 刀’以切開该陣列光纖基座一端之光纖 1 1 ·如申請專利範圍第8項所述之製造裝置 座之複數個槽溝為V型溝。 12·如申請專利範圍第8項所述之製造裝置 槽溝相互平行。 13· —種陣列光纖模組,係包含至少—光纖束及一陣列光 纖基座和上蓋,其中該光纖之表面或該陣列光纖基座 之表面塗覆有接著劑或銲料或可熔接之金屬。 14.如申請專利範圍第13項所述之陣列光纖,其中該塗覆 之金屬為Sn/Au或Pb/Sn或其他焊料。 < 1 5 .如申睛專利範圍第1 5項所述之陣列光纖,並 :、 /、I 料 或可溶接金屬係先剝離該光纖之聚合物層後,、 光纖之外層(cladding)表面形成。 ^ ^ --------------------訂·!------線 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐)--------------- (Please read the precautions on the back before filling out this page) 567345 It also contains all the fixed bases among which the V-shaped groove A8 B8 C8 D8 Scope 9. The manufacturing facility described in item 8 of the scope of the patent application, further comprising a suction unit connected to the oxygen channel. 1 0 · The manufacturing device knife described in item 8 of the patent application scope to cut the optical fiber at one end of the array fiber base 1 1 · The plurality of grooves in the manufacturing device base described in item 8 of the patent application scope are V Type groove. 12. The manufacturing device described in item 8 of the scope of patent application. The grooves are parallel to each other. 13. An array optical fiber module comprising at least an optical fiber bundle and an array optical fiber base and an upper cover, wherein the surface of the optical fiber or the surface of the array optical fiber base is coated with an adhesive or solder or a weldable metal. 14. The array optical fiber according to item 13 of the patent application scope, wherein the coated metal is Sn / Au or Pb / Sn or other solder. < 15. The array fiber as described in item 15 of the patent scope of Shenyan, and: after the polymer layer of the fiber is stripped first, the fiber cladding surface form. ^ ^ -------------------- Order! ------ Line (Please read the notes on the back before filling out this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs This paper size applies to China National Standard (CNS) A4 (210 X 297 mm)
TW91108154A 2002-04-19 2002-04-19 Fiber array module fabrication method and apparatus thereof TW567345B (en)

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TW91108154A TW567345B (en) 2002-04-19 2002-04-19 Fiber array module fabrication method and apparatus thereof
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CA2768973C (en) 2009-07-27 2017-01-24 3Sae Technologies, Inc. Liquid metal clamp and fiber cleaving using same
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