TW558593B - Graphite reducing apparatus - Google Patents

Graphite reducing apparatus Download PDF

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Publication number
TW558593B
TW558593B TW91123242A TW91123242A TW558593B TW 558593 B TW558593 B TW 558593B TW 91123242 A TW91123242 A TW 91123242A TW 91123242 A TW91123242 A TW 91123242A TW 558593 B TW558593 B TW 558593B
Authority
TW
Taiwan
Prior art keywords
catalyst
graphite
exhaust gas
filter
rectifying
Prior art date
Application number
TW91123242A
Other languages
Chinese (zh)
Inventor
Michitsugu Ono
Original Assignee
Michitsugu Ono
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2001312996A external-priority patent/JP3350674B1/en
Priority claimed from JP2002208022A external-priority patent/JP2004052591A/en
Application filed by Michitsugu Ono filed Critical Michitsugu Ono
Application granted granted Critical
Publication of TW558593B publication Critical patent/TW558593B/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/24Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
    • F01N3/28Construction of catalytic reactors
    • F01N3/2882Catalytic reactors combined or associated with other devices, e.g. exhaust silencers or other exhaust purification devices
    • F01N3/2885Catalytic reactors combined or associated with other devices, e.g. exhaust silencers or other exhaust purification devices with exhaust silencers in a single housing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/033Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters in combination with other devices
    • F01N3/0335Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters in combination with other devices with exhaust silencers in a single housing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/02Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
    • F01N3/021Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
    • F01N3/033Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters in combination with other devices
    • F01N3/035Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters in combination with other devices with catalytic reactors, e.g. catalysed diesel particulate filters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2240/00Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being
    • F01N2240/10Combination or association of two or more different exhaust treating devices, or of at least one such device with an auxiliary device, not covered by indexing codes F01N2230/00 or F01N2250/00, one of the devices being a heat accumulator

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Exhaust Gas After Treatment (AREA)
  • Processes For Solid Components From Exhaust (AREA)
  • Exhaust Silencers (AREA)

Abstract

The present invention provides an apparatus having a sufficient graphite-reducing effect while the function does not degrade in a long-time use. The apparatus includes a casing 10 which accommodates a muffler 100, a catalyst 200 for removing graphite, and a filter 300 for removing graphite. When an inlet for exhaust gas is regarded as the front side and an outlet as the back side, these elements are provided in the order of the catalyst 200, the muffler 100, and the filter 300 from the front side toward the back side. Also, a rectifying thermal storage device 400, which is formed by providing a thermal storage member between rectifying plates having venturi-type openings, is provided in the front side of the catalyst 200.

Description

558593 五、發明說明(1 ) 發明所屬之技術領域 本發明係關於一種石墨減少裝置,詳細地說,係關於減 少柴油引擎之排出氣體中所含有的石墨之石墨減少裝置。 先前技術 近年來,柴油引擎之排出氣體中所含有的石墨成分之微 粒狀物質(PM),已成爲大氣污染之很大原因,因而成爲一 個社會問題之故,已使用觸媒或過濾器等之裝置進行要因 物質之排除。 這種裝置方面,連續再生型裝置是利用車輛排出之熱能, 使附著於表面的碳等因燃燒而下落,因而可防止篩網目之 阻塞,並且防止功能降低,此爲眾所周知。 一般,在柴油引擎之排出氣體中,存在有含有油成分而 可變成油煙之物質,該物質會引起觸媒或過濾器之網孔阻 塞,因而此功能降低。 因此,習知之連續再生型裝置雖然維修簡單並且成本低 廉,但是長期使用之時,單只利用車輛排出之熱能之時, 並無法使油充分地被燒落,因而無法防止其功能降低。 從而,本發明主要目的在提供一種裝置,即使在長期使 用之時,功能亦不會降低,並且具有充分的石墨減少效果 〇 發明內容 解決本發明課題之設備說明如下。 第1,是關於一種石墨減少裝置,其特徵爲具有:558593 V. Description of the invention (1) The technical field to which the invention belongs The present invention relates to a graphite reducing device, and in particular, to a graphite reducing device for reducing graphite contained in exhaust gas of a diesel engine. Prior Art In recent years, particulate matter (PM) of graphite components contained in exhaust gas of diesel engines has become a major cause of air pollution and therefore a social problem. Catalysts or filters have been used. The device carries out the elimination of factor substances. In this type of device, it is well known that the continuous regeneration type device uses the thermal energy discharged from the vehicle to cause the carbon and the like attached to the surface to fall due to combustion, thereby preventing clogging of the screen mesh and preventing a reduction in function. Generally, in the exhaust gas of a diesel engine, there is a substance that contains an oil component and can turn into soot, and this substance may cause the mesh of the catalyst or the filter to be blocked, thereby reducing the function. Therefore, although the conventional continuous regenerative device is simple to maintain and low in cost, when it is used for a long time, it is impossible to sufficiently burn off the oil when using only the thermal energy discharged from the vehicle, so that the function cannot be prevented from being lowered. Therefore, the main object of the present invention is to provide a device that does not decrease in function even when it is used for a long time, and has a sufficient graphite reduction effect. SUMMARY OF THE INVENTION A device for solving the problem of the present invention is described below. The first is a graphite reduction device, which is characterized by:

558593 五、發明說明(2) 除去石墨用之觸媒;以及 消音器體,其具有進行第1階段之整流化及熱膨脹用 之第1文式管型,使在第1階段被整流化後之排出氣體進 行不整流之設備,進行第2階段之整流化及熱膨脹用之 第2文式管型,引起熱變化之第3文式管型;以及 除去石墨用之過濾器,同時具備有: 在具有文式管型之開口部的整流板之間,容納蓄熱材料 之整流畚熱器。 第2,是關於一種石墨減少裝置,其特徵爲具備有: 除去石墨用之觸媒;以及 消音器體,其具有進行第1階段之整流化及熱膨脹用 之第1文式管型,使在第1階段被整流化後之排出氣體進 行不整流之設備,進行第2階段之整流化及熱膨脹用之 第2文式管型,引起熱變化之第3文式管型;以及 除去石墨用之過濾器,在以排出氣體之入口側爲前方側, 以出口側爲後方側之情況下,依觸媒、消音器體、過濾器 之順序從前方側朝向後方側,同時:在觸媒之前方側上具 有文式管型氏型之開口部的整流板之間,安裝有容納蓄熱 材料之整流蓄熱器。 第3,是關於一種石墨減少裝置,其特徵爲具備有: 除去石墨用之觸媒;以及 消音器體,其具有進行第1階段之整流化及熱膨脹用 之第1文式管型,使在第1階段被整流化後之排出氣體進 558593 五、發明說明(3) 行不整流之設備,進行第2階段之整流化及熱膨脹用之 第2文式管型,引起熱變化之第3文式管型;以及 除去石墨用之過濾器,在以排出氣體之入口側爲前方側, 以出口側爲後方側之情況下,依過濾器、消音器體、觸媒 之順序從前方側朝向後方側,同時:在觸媒之前方側上具 有文式管型之開口部的整流板之間,安裝有容納蓄熱材料 之整流蓄熱器。558593 V. Description of the invention (2) Catalyst for removing graphite; and muffler body, which has the first text tube type for the first stage of rectification and thermal expansion, so that after the first stage is rectified, Equipment that does not rectify the exhaust gas, performs the second-stage tube type for rectification and thermal expansion in the second stage, and the third-pipe type that causes thermal changes; and a filter for removing graphite, and also has: Between the rectifier plates with the openings of the tube type, a rectifier heater that stores a heat storage material. The second is a graphite reduction device, which is provided with: a catalyst for removing graphite; and a muffler body having a first straight tube type for performing rectification and thermal expansion in the first stage, so that The equipment that does not rectify the exhaust gas after the rectification in the first stage, the second pipe type for the second stage rectification and thermal expansion, and the third pipe type that causes thermal changes; and the graphite removal When the inlet side of the exhaust gas is the front side and the outlet side is the rear side, the filter is arranged from the front side to the rear side in the order of the catalyst, muffler body, and filter, and at the same time: before the catalyst A rectifying heat accumulator for storing a heat storage material is installed between the rectifying plates having a ventilator-type opening on the side. The third aspect relates to a graphite reducing device, which is provided with: a catalyst for removing graphite; and a muffler body having a first straight tube type for performing the first stage of rectification and thermal expansion, so that The exhaust gas after being rectified in the first stage enters 558593. V. Description of the invention (3) The second type tube type for rectification and thermal expansion in the second phase of the equipment that does not rectify. Tube type; and a filter for removing graphite, with the inlet side of the exhaust gas as the front side and the outlet side as the rear side, from the front side to the rear in the order of the filter, muffler body, and catalyst Side and at the same time: a rectifying heat accumulator for accommodating a heat storage material is installed between the rectifying plates having a tube-shaped opening on the side before the catalyst.

在此,整流蓄熱器之安裝位置雖然可爲在過濾器之前方 側或者觸媒之前方側,但是亦可在過濾器及觸媒之前方安 裝個別之整流蓄熱器。 而且,蓄熱材料最好爲熱反應性優異之物質,例如可採 用不銹鋼,鈦等。Here, although the installation position of the rectifying heat accumulator may be on the front side of the filter or the catalyst, the individual rectifying heat accumulator may be installed before the filter and the catalyst. The heat storage material is preferably a material having excellent thermal reactivity. For example, stainless steel, titanium, or the like can be used.

再者,消音器體方面,可採用具有進行第1階段之整 流化及熱膨脹用之第1文式管型,使在第1階段被整流化 後之排出氣體進行不整流之設備,進行第2階段之整流 化及熱膨脹用之第2文式管型,引起熱變化之第3文式管 型之消音器體。 觸媒方面,可採用以接觸還元法之固定式蜂巢狀陶瓷過 濾器,固定式鋼篩網卷式過濾器。 本發明之裝置,即使在長期使用之時,功能亦不會降低, 並且具有充分的石墨減少效果。 實施方式 下面將參照附圖,以本發明一個實施例說明之。 558593 五、發明說明(4) 第1圖爲本發明裝置之槪圖。 本實施例之裝置爲具備有:消音器體100,除去石墨用 之觸媒200,以及除去石墨用之過濾器300,在以排出氣 體之入口側爲即方側,以出口側爲後方側之情況下,依觸 媒200、消音器體1〇〇、過濾器300之順序從前方側朝向 後方側,同時:在觸媒200之前方側上,具有文式管型之 開口部的整流板之間,安裝有容納蓄熱材料之整流蓄熱器 400 ° 消音器體100爲在外箱10上容納,做爲進行第1階段 之整流化及熱膨脹用之第1文式管型、且做爲使在第1階 段被整流化後之排出氣體進行不整流之設備,且具有消音 效果之消音室20; 以及做爲進行第2階段之整流化及熱 膨脹用之第2文式管型的整流室30 ;以及引起熱變化之 第3文式管型的加熱膨脹室40。 外箱1 0爲圓筒狀、且爲由鐵之間夾有碳絨毛者所構成, 其上設置有從柴油引擎供給排出氣體之流入管11的取入 口 1 〇a,以及使處理後之排出氣體被放出之L字狀之端管 12的取出口 10b。 而且,圖中之符號1 3,1 4,1 5 , 1 6,1 7爲使各部份被 隔開用之隔板,使用砂絨毛而具有遮熱效果之構成。 消音室20連接著流入管11,被設置成連接到圓筒狀之 不銹鋼製之衝壓板2 1,內部之入口側上有第1圓錐文式 558593 五、發明說明(5) 管型22被設置成從入口側朝向著相反側變成狹窄之通路 〇 衝壓板21之外部上配置有,具有消音效果之不銹鋼絨 毛23,以及具有消音效果之碳蓆24。 消音室20與整流室30之間設置有彎曲成ϋ字狀之第1 回管25。 整流室30被設置成使直管31連接到第1回管25,內 部之出口側上,配置有比第1圓錐文式管型22之深抽較 弱的中度深抽文式管型32。 整流室30與加熱膨脹室40之間設置有彎曲成U字狀之 第2回管33。 加熱膨脹室40在外側管41之內部上,從入口側朝向出 口側,依序連續地設置有第2圓錐文式管型42、逆圓錐 文式管型43、加壓加熱文式管型外殼44。 第2圓錐文式管型42之深抽被形成比第1圓錐文式管 型22、中度深抽文式管型32強,因而形成角度大之文式 管型比。 加壓加熱文式管型外殼44之前部上形成有4個後側狹 窄之淚滴型開口 45, 整流板46被安裝在從中間部朝向 後部之外側上。 在此,淚滴型開口 45被形成爲,使流入加壓加熱文式 管型外殻44之排出氣體全體爲100時,約分配到35%之 程度的排出氣體。 558593 五、發明說明(6) 低溫膨脹室4 7是由加壓加熱文式管型外殼4 4及外側管 4 1所形成。 圖中,符號48爲加壓加熱文式管型外殻44之高壓加熱 出口,其被形成爲比第2圓錐文式管型42之最狹部要小 〇 而且,符號49係外側管4 1之排出氣體合流出口。 整流蓄熱器400在具有如第2圖所示之文式管型開口部 5 1之整流板52之間,有用來蓄積排出氣體之熱能用之細 環狀不銹鋼線被壓縮插入,而可容納蓄熱材料53,例如 直徑爲1 500公厘,周圍有150公厘左右之折返部之整流 板被準備2枚,對向地配合之下以300公厘之間隔而被組 合,因而使排出氣體之流動從一定方向而可朝向多方向 變化。 而且,整流蓄熱器400使排出氣體之熱能可被蓄積,而 使導入觸媒200之排出氣體的溫度可穩定化之故,因而可 對應於觸媒之熱變化而使觸媒之熱反應早期達到一定化。 在此,整流板52是以模具進行衝壓加工而形成之故, 在周圍具有8個文式管型之開口部5 1,該開口部5 1使排 出氣體之流速產生變化,因而使位於後方之觸媒表面之全 面上可均勻無偏差地與排出氣體碰撞。 各開口部51上安裝有攪拌元件54,其爲使平板被做成 深抽型而形成螺旋狀,而後使2個螺旋狀物靠近而組合, 而可用來產生強的渦狀流動。 558593 五、發明說明(7) 而且,一方之整流板52的中央部上形成有分散面5 5。 分散面55在整流板52之直徑被做成爲1500公厘之情 況下,其高度變成250公厘之故,在緣部上形成有R40 之弧面5 6。 與分散面5 5碰撞之排出氣體,經由在緣上形成之弧面 56分散,而導入整流板52之周圍。 此時,排出氣體經由整流板52之開口部5 1全部而進入 整流蓄熱器400之內部。 此時,開口部51爲文式管型,而且安裝有可產生強的 渦狀流動之攪拌元件54之故,使通過開口部5 1的排出氣 體變成加速渦卷流,因而與蓄熱材料53碰撞。 圖中之符號61爲與整流板52同樣地在周圍具有8個文 式管型之開口部5 1之第1變流板。 而且,圖中之符號62,63爲在周圍具有8個開口部之 第2變流板,第3變流板。 第2變流板62比第1變流板61在更後方上,成間隔地 被配置在整流蓄熱器之前方。 第3變流板63成間隔地被配置成比過濾器3 00在更後 方上。 圖中之符號71,72,73依序爲第1衝板,第2衝板, 第3衝板。 第1衝板71位於觸媒200之前面側,第2衝板位於觸 媒200之後面側。 558593 五、發明說明(8) 而且,第3衝板73位於過濾器300之前面側。 圖中之符號.8 1爲石墨減少裝置之入口,82爲石墨減少 裝置之出口。 圖中之符號9 1爲圓錐梯形之入口盒,92爲容納觸媒 200及整流蓄熱器400之圓筒狀之觸媒盒,93爲容納消音 器體100之圓筒狀之消音器盒,94爲容納過濾器300之過 濾器盒,95爲逆圓錐梯形之出口盒。 其次,將說明上述裝置之作用。 首先,從入口 8 1進入之排出氣體通過第1變流板61, 第2變流板62之時,不僅流速充分地變化,而且產生擴 散,而進入整流蓄熱器400中。 由整流蓄熱器400所加溫之排出氣體平均地擴散,而進 入觸媒200,因而進行石墨之除去。 在此,進入觸媒200之排出氣體由於整流蓄熱器400對 排出氣體之溫度變化無法左右,因而被加溫到一定之溫度 之故,石墨之除去效果優異,而且可去除網孔阻塞等造成 功能降低之原因。 其結果,觸媒可長期使用而防止網孔阻塞,且維持其功 會g 。 其次,消音器體1〇〇基本上可引入柴油引擎所排出之排 出氣體之熱源,及利用柴油引擎所排出之燃燒壓力或氣體, 因而排出氣體之加熱膨脹導致之二次燃燒,可達到更完全 的燃燒,並且壓力·膨脹之流速運動提高之下,使不燃燒氣 -10- 558593 五、發明說明(9) 體之比重減少,被施加壓力下之排出氣體路徑的流速運動 之加速所產生之加熱上升,使含在排出氣體中之石墨可進 一^步地經由下一個工程而被除去。 首先,從流入管1 1流入之不整流的排出氣體,在消音 室20內通過第1圓錐文式管型22。 由該第1圓錐文式管型22而由排出壓力一度加壓之下 對從多歧管傳遞到排出管11之排出氣體進行整流化。整 流化之後的排出氣體在消音室20內膨脹。 膨脹後之排出氣體從衝壓板21之孔流出到外側而變成 不整流,產生了流速緩慢之流動,在流出不銹鋼絨毛23, 碳蓆24時可被消音,而後再度從氣體從衝壓板21之孔進 入內部。 整流室30中,從消音室20流出的不整流之排出氣體, 其流速可降低。 然後,流速降低之氣體被整流室30之出口部份的中度 深抽文式管型32所加壓,並且由熱作用而進行第2次之 膨脹。 亦即,進入整流室30之不整流氣體,在整流用之直管 31內部變成整流,而進入九中拔型之中度深抽文式管型 32,在此被加壓,因而流速變快之下被加熱而膨脹。 從整流室30出來之排出氣體,在流入第2回管3 3之後, 進入加熱膨脹室40而被加壓,由產生之熱作用而進行第 3次膨脹。 -11- 558593 五、發明說明(1〇) 該膨脹是由通過第2圓錐文式管型42,逆圓錐文式管 型43所開始之整流所產生,尤其在通過逆圓錐文式管型 43之時,流速上升而變成最大。 在此,第2圓錐文式管型42之最狹部被形成比第1圓 錐文式管型22,中度深抽文式管型32更小之故,排出氣 體可被加壓到最大。因此,排出氣體變成被加熱到最大, 膨脹到最大。 通過此第2圓錐文式管型42之排出氣體,會變成二次 燃燒之程度的高溫,使排出氣體中所含的不燃燒氣體可被 減少。 此高溫之排出氣體在通過逆圓錐文式管型43之時,流 速會更被加速。 然後,流速被加速後之排出氣體,與被保持原樣地在加 壓加熱文式管型外殼44內前進之1次流不同地,其一部 份變成2次流而從淚滴型開口 45流出,並且進入冷卻之 低溫膨脹室4 7,流速大大地產生變化。 由於此種流速大大地產生變化,使排出氣體被反覆地由 消音室20、整流室30、加熱膨脹室40加壓加熱而膨脹。 在加熱膨脹室40內分開之1次流及2次流,會伴隨著 產生個自之熱變化,爲高溫高壓排出流之1次流,以如同 被壓出一般之速度下,被加速地排出。 另一方面,爲熱變化很大之平壓平溫排出流之2次流, 由於膨脹而使氣體之體積變成很大,其流動比1次流慢。In addition, in terms of the muffler body, a first-type tube type having rectification and thermal expansion for the first stage can be adopted, and the equipment that does not rectify the exhaust gas after the rectification in the first stage can be used for the second stage. The second style tube type for rectification and thermal expansion in the stage, and the third style tube type muffler body which causes thermal changes. In terms of catalysts, fixed honeycomb ceramic filters and fixed steel sieve roll filters can be used by the contact reduction method. The device of the present invention does not reduce its function even when it is used for a long time, and has a sufficient graphite reducing effect. Embodiment An embodiment of the present invention will be described below with reference to the drawings. 558593 V. Description of the invention (4) Figure 1 is a schematic diagram of the device of the present invention. The device of this embodiment is provided with a muffler body 100, a catalyst 200 for removing graphite, and a filter 300 for removing graphite. The inlet side of the exhaust gas is the side, and the outlet side is the rear side. In the case, in the order of the catalyst 200, the muffler body 100, and the filter 300, from the front side to the rear side, and at the same time: on the front side of the catalyst 200, a rectifier plate with a pipe-type opening is provided. In addition, a rectifying heat accumulator 400 ° containing a heat storage material is installed in the outer box 10, and is used as the first straight tube type for the first stage of rectification and thermal expansion. The rectified exhaust gas after the first stage is a non-rectified device, and has a silencing chamber 20 having a sound-absorbing effect; and a second straight tube type rectifying chamber 30 for the second stage of rectification and thermal expansion; and A third tube-type heating expansion chamber 40 that causes a thermal change. The outer box 10 has a cylindrical shape and is made up of carbon fluff sandwiched between irons. The outer box 10 is provided with an inlet port 10a for an inflow pipe 11 for supplying exhaust gas from a diesel engine, and discharged after treatment. The outlet 10b of the L-shaped end pipe 12 from which gas is released. In addition, the reference numerals 1 3, 1 4, 1 5, 1 6 and 17 in the figure are structures for partitioning each part, and use sand fluff to form a heat-shielding effect. The muffler chamber 20 is connected to the inflow pipe 11 and is provided to be connected to a cylindrical stainless steel stamping plate 21. The first inlet cone is 558593 on the inlet side of the inside. 5. Description of the invention (5) A tube type 22 is provided. A narrow passageway is formed from the entrance side toward the opposite side. On the outside of the stamping plate 21, a stainless steel fluff 23 having a sound-absorbing effect and a carbon sheet 24 having a sound-absorbing effect are arranged. A first return pipe 25 that is bent in a zigzag shape is provided between the silencing chamber 20 and the rectifying chamber 30. The rectifying chamber 30 is provided so that the straight pipe 31 is connected to the first return pipe 25. On the inner exit side, a moderate deep draw-type pipe type 32, which is weaker than the deep draw of the first cone-shaped pipe type 22, is arranged. . Between the rectifying chamber 30 and the heating expansion chamber 40, a second return pipe 33 bent in a U-shape is provided. The heating expansion chamber 40 is provided with a second conical tube type 42, a reverse conical tube type 43, and a pressurized heating tube type casing in this order from the inlet side to the outlet side on the inside of the outer tube 41. 44. The deep drawing of the second conical style tube type 42 is stronger than the first conical style tube type 22 and the moderately deep drawing type tube type 32, so that it forms a large angle stylistic shape ratio. The pressure-heated tubular housing 44 is formed with four narrow teardrop-shaped openings 45 on the front side, and the fairing plate 46 is mounted on the outer side from the middle to the rear. Here, the teardrop-shaped opening 45 is formed so that when the entire exhaust gas flowing into the pressurized heating tube-type casing 44 is 100, the exhaust gas is distributed to about 35%. 558593 V. Description of the invention (6) The low-temperature expansion chamber 47 is formed by pressurized heating tube-type casing 4 4 and outer tube 41. In the figure, reference numeral 48 is a high-pressure heating outlet of the pressure-heated tube-type casing 44 and is formed to be smaller than the narrowest part of the second conical tube-type 42. In addition, symbol 49 is an outer tube 4 1 The exhaust gas confluence outlet. The rectifying heat accumulator 400 has a thin ring-shaped stainless steel wire for accumulating the heat energy of the exhaust gas between the rectifying plates 52 having the stern tube type opening 51 as shown in FIG. Material 53, for example, a rectifier plate with a diameter of 1,500 mm and a turn-around portion of about 150 mm is prepared in two pieces, which are assembled at an interval of 300 mm under the counter-cooperation, so that the exhaust gas flows It can change from a certain direction to multiple directions. In addition, the rectifying heat accumulator 400 allows the thermal energy of the exhaust gas to be accumulated and stabilizes the temperature of the exhaust gas introduced into the catalyst 200, so that the thermal reaction of the catalyst can be reached early in response to the heat change of the catalyst. Certainly. Here, the rectifying plate 52 is formed by press working with a die, and has eight duct-shaped openings 51 around the opening 51. The openings 51 change the flow velocity of the exhaust gas, and therefore the rear The entire surface of the catalyst can collide with the exhaust gas without any deviation. Each of the openings 51 is provided with a stirring element 54 which is formed into a spiral shape so that the flat plate is formed into a deep drawing type, and then two spirals are brought close together to form a strong vortex flow. 558593 V. Description of the invention (7) Further, a dispersion surface 5 5 is formed on a central portion of one of the rectifying plates 52. In the case where the diameter of the rectifying plate 52 is made 1500 mm, the dispersion surface 55 becomes 250 mm in height, and an arc surface R40 of R40 is formed on the edge portion. The exhaust gas colliding with the dispersion surface 55 is dispersed through the arc surface 56 formed on the edge, and is introduced around the rectifying plate 52. At this time, the exhaust gas enters the inside of the rectifying heat accumulator 400 through the entire opening portion 51 of the rectifying plate 52. At this time, the opening portion 51 is of a tube type, and because the stirring element 54 capable of generating a strong vortex flow is installed, the exhaust gas passing through the opening portion 51 becomes an accelerated vortex flow, and therefore collides with the heat storage material 53 . Numeral 61 in the figure is the first converter plate having eight tube-shaped openings 51 in the same manner as the rectifier plate 52 in the periphery. Reference numerals 62 and 63 in the figure indicate a second converter plate and a third converter plate having eight openings in the periphery. The second converter plate 62 is arranged further behind the first converter plate 61 and is arranged in front of the rectifying heat accumulator at intervals. The third converter plate 63 is arranged at intervals further than the filter 300. The symbols 71, 72, and 73 in the figure are the first punch plate, the second punch plate, and the third punch plate in this order. The first punch plate 71 is located on the front surface side of the catalyst 200, and the second punch plate 71 is located on the rear surface side of the catalyst 200. 558593 V. Description of the invention (8) Moreover, the third punch plate 73 is located on the front side of the filter 300. The symbol .81 in the figure is the inlet of the graphite reduction device, and 82 is the outlet of the graphite reduction device. Symbol 91 in the figure is a cone-shaped trapezoidal inlet box, 92 is a cylindrical catalyst box containing the catalyst 200 and the rectifying heat accumulator 400, 93 is a cylindrical silencer box containing the muffler body 100, 94 To accommodate the filter box of the filter 300, 95 is an inverted cone trapezoidal outlet box. Next, the function of the above device will be explained. First, when the exhaust gas entering from the inlet 81 passes through the first converter plate 61 and the second converter plate 62, not only the flow rate is sufficiently changed, but also the diffusion is generated, and it enters the rectified heat accumulator 400. The exhaust gas heated by the rectifying heat accumulator 400 diffuses evenly and enters the catalyst 200, so that graphite is removed. Here, because the exhaust gas entering the catalyst 200 cannot be controlled by the temperature change of the exhaust gas by the rectifying heat accumulator 400, it is heated to a certain temperature, the graphite removal effect is excellent, and the function such as mesh blockage can be removed. Reason for reduction. As a result, the catalyst can be used for a long period of time to prevent mesh clogging and maintain its function g. Secondly, the muffler body 100 can basically introduce the heat source of the exhaust gas discharged from the diesel engine, and use the combustion pressure or gas emitted by the diesel engine, so the secondary combustion caused by the heating and expansion of the exhaust gas can achieve more complete The combustion and the increase of the flow rate of pressure and expansion make the non-combustible gas -10- 558593 V. Description of the invention (9) The specific gravity of the body is reduced, which is caused by the acceleration of the flow rate of the exhaust gas path under pressure. The heating rises, so that the graphite contained in the exhaust gas can be further removed through the next process. First, the unrectified exhaust gas flowing from the inflow pipe 11 passes through the first conical tube type 22 in the silencing chamber 20. The exhaust gas transmitted from the multi-manifold pipe to the exhaust pipe 11 is rectified by the first conical tube type 22 and once pressurized by the exhaust pressure. The rectified exhaust gas expands in the anechoic chamber 20. The expanded exhaust gas flows out from the holes of the stamping plate 21 to the outside and becomes unrectified, resulting in a slow flow. It can be silenced when it flows out of the stainless steel fluff 23 and the carbon sheet 24, and then again from the gas through the holes of the stamping plate 21 Go inside. In the rectifying chamber 30, the flow velocity of the unrectified exhaust gas flowing out of the muffler chamber 20 can be reduced. Then, the gas having a reduced flow rate is pressurized by a moderate deep drawing tube type 32 at the outlet portion of the rectification chamber 30, and undergoes a second expansion by the action of heat. That is, the unrectified gas entering the rectifying chamber 30 becomes rectified inside the straight tube 31 for rectifying, and enters the middle-drilling medium deep drawing type tube type 32, which is pressurized here, so the flow speed becomes faster. It is heated and swells. The exhaust gas from the rectifying chamber 30 flows into the second return pipe 33 and enters the heating expansion chamber 40 to be pressurized. The third expansion is performed by the generated heat. -11- 558593 V. Description of the invention (1〇) The expansion is caused by the rectification started by the second conical tube type 42, inverse conical tube type 43, especially through the inverse conical tube type 43. At this time, the flow velocity rises and becomes maximum. Here, the narrowest portion of the second conical tube type 42 is formed smaller than the first conical tube type 22 and the moderately deep drawn tube type 32, so that the exhaust gas can be pressurized to the maximum. Therefore, the exhaust gas becomes heated to the maximum and expands to the maximum. The exhaust gas of the second conical tube type 42 becomes a high temperature to the extent of secondary combustion, so that the non-combustible gas contained in the exhaust gas can be reduced. When this high-temperature exhaust gas passes through the inverse conical tube type 43, the flow speed is further accelerated. Then, the exhaust gas after the flow velocity is accelerated is different from the primary flow that is advanced in the pressure-heated tube-type casing 44 as it is, and a part of it becomes a secondary flow and flows out from the teardrop-shaped opening 45 , And enter the cooled low-temperature expansion chamber 47, the flow rate greatly changes. Due to such a large change in the flow velocity, the exhaust gas is repeatedly heated by the muffler chamber 20, the rectification chamber 30, and the heating expansion chamber 40 to expand under pressure. The primary and secondary streams separated in the heating expansion chamber 40 are accompanied by a thermal change, and are the primary stream of the high-temperature and high-pressure exhaust stream, and are expelled at the same speed as being extruded. . On the other hand, the secondary stream, which is a flattened and flattened exhaust stream with a large thermal change, has a large volume of gas due to expansion, and its flow is slower than the primary stream.

-12- 558593 五、發明說明(11) 而且,2次流很容易變成不整流,由安裝在朝向出口之 處的整流板46所進行整流,而後排出。 在加熱膨脹室40被加熱之排出氣體,在途中分開成1 次流及2次流,在出口側被合流,與1次流之流速相加之 時,會使2次流被加速,而從排出氣體合流口 49排出。 在此,從淚滴型開口 45流出到外側之排出氣體,與在 加壓加熱文式管型外殼44內前進之排出氣體的壓力,流 速有很大的差異。 然後,與1次流之流速相加之時,會使2次流被加速, 因而啓動吸引作用,結果使內燃機之燃燒室內部的吸氣能 力提高。 吸氣能力提高之時,會使不燃燒比降低,而使引擎之基 本燃燒提高之故,氮之氧化物(NOx,NO,N02),一氧化碳 (C0),碳化氫(HC),微粒狀物質(PM)等被改善。 從消音器體100出來之排出氣體,在由過濾器300將石 墨成分除去之後,由第3變流板63進行擴散,而從出口 82排出。 圖示簡單說明 第1圖爲本發明裝置之槪圖; 第2圖是本發明相關之整流板的平面圖。 主耍部份之代表符號說明 10 外箱 10a 取入口 •13- 558593 五、發明說明(12 10b 取出 11 流入 12 端管 13 〜17 隔板 20 消音 21 衝壓 22 第1 23 不錄 24 碳藉 25 第1 30 整流 31 直管 32 中度 33 第2 40 加熱 41 外側 42 第2 43 逆圓 44 加壓 45 淚滴 46 整流 47 低溫 48 高壓 p 管 室 板 圓錐文式管型 鋼絨毛 回管 室 深抽文式管型 回管 膨脹室 管 圓錐文式管型 錐文式管型 加熱文式管型外殻 型開口 板 膨脹室 加熱出口 -14- 558593 五、發明說明(13) 49 排出氣體合流出口 51 開口部 52 整流板 53 蓄熱材料 54 攪拌元件 55 分散面 56 R面 61 第1變流板 62 第2變流板 63 第3變流板 71 第1衝板 72 第2衝板 73 第3衝板 81 入口 82 出口 91 入口盒 92 觸媒盒 93 消音器盒 94 過濾器盒 95 出口盒 100 消音器體 200 觸媒 300 過濾器 400 整流蓄熱器 -15--12- 558593 V. Description of the invention (11) Moreover, the secondary flow can easily become non-rectified. It is rectified by a rectifying plate 46 installed at the exit and then discharged. The exhaust gas heated in the heating expansion chamber 40 is divided into a primary flow and a secondary flow on the way, and merges at the outlet side. When the flow velocity of the primary flow is added, the secondary flow is accelerated, and The exhaust gas merge port 49 is discharged. Here, the pressure of the exhaust gas flowing out from the teardrop-shaped opening 45 to the outside is greatly different from the pressure of the exhaust gas advancing in the pressurized heating tube-type casing 44. Then, when the flow velocity of the primary flow is added, the secondary flow is accelerated, so that the suction effect is started, and as a result, the suction capability of the interior of the combustion chamber of the internal combustion engine is increased. When the intake capacity is increased, the non-combustion ratio is reduced, and the basic combustion of the engine is improved. Nitrogen oxides (NOx, NO, N02), carbon monoxide (C0), hydrocarbons (HC), and particulate matter (PM) etc. are improved. The exhaust gas from the muffler body 100 is removed by the filter 300, and then diffused by the third converter plate 63, and then exhausted from the outlet 82. Brief description of the drawings Figure 1 is a schematic diagram of the device of the present invention; Figure 2 is a plan view of a rectifier plate related to the present invention. Description of the representative symbols of the main part 10 Outer box 10a Access port • 13- 558593 V. Description of the invention (12 10b Take out 11 Inflow 12 End pipe 13 ~ 17 Baffle 20 Silence 21 Stamp 22 No. 1 23 No record 24 Carbon loan 25 No. 1 30 Rectification 31 Straight tube 32 Moderate 33 No. 2 40 Heating 41 Outside 42 No. 2 43 Converse circle 44 Pressurized 45 Teardrop 46 Rectification 47 Low temperature 48 High pressure p Tube chamber plate Conical tube type steel wool back to the chamber Manifold tube type return tube expansion chamber tube cone cone type tube cone type tube type heating text tube type shell type opening plate expansion chamber heating outlet -14- 558593 V. Description of the invention (13) 49 Exhaust gas confluence outlet 51 Opening 52 Rectifier plate 53 Heat storage material 54 Stirring element 55 Dispersion surface 56 R surface 61 First converter plate 62 Second converter plate 63 Third converter plate 71 First punch plate 72 Second punch plate 73 Third punch plate 81 inlet 82 outlet 91 inlet box 92 catalyst box 93 silencer box 94 filter box 95 outlet box 100 muffler body 200 catalyst 300 filter 400 rectifier heat accumulator -15-

Claims (1)

558593 六、申請專利範圍 1· 一種石墨減少裝置,其特徵爲具備除去石墨用之觸媒, 及 消音器體,以及 除去石墨用之過滤器,同時 在具有文式管型之開口部之整流板間的容納蓄熱材料 之整流蓄熱器被安裝在過濾器及/或觸媒之前方側上。 2.—種石墨減少裝置,其特徵爲具備: 除去石墨用之觸媒,及 消音器體,以及 除去石墨用之過濾器, 並以排出氣體之入口側爲前方側,以出口側爲後方側, 依觸媒、消音器體、過濾器之順序從前方側朝向後方 側,同時, 在觸媒之前方側上具有文式管型之開口部的整流板, 其間並安裝有容納蓄熱材料之整流蓄熱器。 3 . —種石墨減少裝置,其特徵爲具有: 除去石墨用之觸媒;以及 消音器體,其具有進行第1階段之整流化及熱膨脹用 之第1文式管型,使在第1階段被整流化後之排出氣體 不進行整流之設備,進行第2階段之整流化及熱膨脹用 之第2文式管型,引起熱變化之第3文式管型;以及 除去石墨用之過濾器,同時, 在具有文式管型之開口部之整流板間的容納蓄熱材料 之整流蓄熱器係被安裝在過濾器及/或觸媒之前方側上。 -16-558593 VI. Scope of patent application 1. A graphite reducing device, which is characterized by a catalyst for removing graphite, a muffler body, and a filter for removing graphite, and a rectifier plate with a tube-shaped opening at the same time. The rectifying heat accumulator containing the heat accumulating material is installed on the front side of the filter and / or the catalyst. 2. A graphite reduction device, comprising: a catalyst for removing graphite, a muffler body, and a filter for removing graphite, wherein the inlet side of the exhaust gas is the front side, and the outlet side is the rear side According to the order of the catalyst, muffler body, and filter, from the front side to the rear side, at the same time, a rectifier plate with a tube-shaped opening on the side before the catalyst, and a rectifier containing a heat storage material is installed in between. Heat accumulator. 3. A graphite reducing device, comprising: a catalyst for removing graphite; and a muffler body having a first straight tube type for performing rectification and thermal expansion in the first stage, so that in the first stage Equipment that does not rectify the rectified exhaust gas, performs the second text tube type for the second phase of rectification and thermal expansion, and the third text tube type that causes thermal changes; and a filter for removing graphite, At the same time, a rectifying heat accumulator containing a heat storage material between the rectifying plates having a tube-type opening is installed on the front side of the filter and / or the catalyst. -16-
TW91123242A 2001-10-10 2002-10-09 Graphite reducing apparatus TW558593B (en)

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JP2001312996A JP3350674B1 (en) 2001-10-10 2001-10-10 Graphite reduction equipment
JP2002208022A JP2004052591A (en) 2002-07-17 2002-07-17 Graphite reducing device

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Publication number Priority date Publication date Assignee Title
US4896503A (en) * 1987-11-19 1990-01-30 Alexandrex, Inc. Muffling and purifying device for combustion gases of general application
JPH02125906A (en) * 1988-11-01 1990-05-14 Yoshiaki Tsunoda Exhaust gas flow acceleration device for internal combustion engine
JPH07229690A (en) * 1993-12-21 1995-08-29 Matsushita Electric Works Ltd Heat exchanger
JPH0933184A (en) * 1995-07-17 1997-02-07 Matsushita Electric Works Ltd Heat exchanger

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