TW554097B - Divisible hollow copolyester fibers, and divided copolyester fibers, woven or knitted fabric, artificial leather and nonwoven fabric comprising same - Google Patents

Divisible hollow copolyester fibers, and divided copolyester fibers, woven or knitted fabric, artificial leather and nonwoven fabric comprising same Download PDF

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Publication number
TW554097B
TW554097B TW088107029A TW88107029A TW554097B TW 554097 B TW554097 B TW 554097B TW 088107029 A TW088107029 A TW 088107029A TW 88107029 A TW88107029 A TW 88107029A TW 554097 B TW554097 B TW 554097B
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Taiwan
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hollow
fibers
fiber
copolyester
fabric
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TW088107029A
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Chinese (zh)
Inventor
Tamio Yamamoto
Kenji Inagaki
Yoshiyuki Matoba
Tomohiro Okuya
Mikio Tashiro
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Teijin Ltd
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M14/00Graft polymerisation of monomers containing carbon-to-carbon unsaturated bonds on to fibres, threads, yarns, fabrics, or fibrous goods made from such materials
    • D06M14/08Graft polymerisation of monomers containing carbon-to-carbon unsaturated bonds on to fibres, threads, yarns, fabrics, or fibrous goods made from such materials on to materials of synthetic origin
    • D06M14/12Graft polymerisation of monomers containing carbon-to-carbon unsaturated bonds on to fibres, threads, yarns, fabrics, or fibrous goods made from such materials on to materials of synthetic origin of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M14/14Polyesters
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/24Formation of filaments, threads, or the like with a hollow structure; Spinnerette packs therefor
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/78Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from copolycondensation products
    • D01F6/84Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from copolycondensation products from copolyesters

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mechanical Engineering (AREA)
  • General Chemical & Material Sciences (AREA)
  • Artificial Filaments (AREA)
  • Nonwoven Fabrics (AREA)
  • Multicomponent Fibers (AREA)
  • Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)

Abstract

Divisible hollow copolyester fibers having a satisfactory processing property, for example, carding property and capable of being divided by applying a mechanical stress thereto into fibril-like thin fibers, each include a hollow portion surrounded by a shell portion and extending along the longitudinal axes of the hollow fibers, wherein the shell portion is made from a copolyester of an acid component including terephthalic acid and 1 to 6 molar % of a sulfonate group-containing dicarboxylic acid, with a diol component including ethylene glycol; the hollow fibers have (1) thickness of 0.56 to 8.89 d tex (0.5 to 8.0 denier), (2) a hollow ratio of 25/100 or more, (3) a crystallization degree of 20% or more, and (4) a crystal size in (010) plane of 4 nm or more; and the shell portions each have a plurality of cracks intermittently extending along the longitudinal axes of the hollow fibers.

Description

554097 A7 B7 五、發明説明(丨) 發明之背景說明 1·發明之技術領域 整體而言,本發明係有關可分離的空心共聚酯纖維 ,其能夠藉由在空心纖維上施用機械應力而輕易地將之 分離成細的共聚酯纖維;自其製備之分離的共聚酯纖維 •,及包含該分離的共聚酯纖維之織物或針織物、人造皮 革及不織物。 更詳細地,本發明係有關可分離的空心共聚酯纖維 ,其能夠藉由在空心纖維上施用機械應力而將之分離成 細的共聚酯纖維;自空心共聚酯纖維製備之分離的共聚 酯細纖維;及包含該細的共聚酯纖維及具有良好的隔熱 性質與手感之織物或針織物,與包含該細的共聚酯纖維 及具有柔軟手感之人造皮革及不織物。 2·相關技藝之說明 已知產業中對極細纖維之需求很大,及曾多方嘗試 極細纖維之生產方法與極細纖維之使用。 例如,已知藉由將聚合物熔化擠出通過具有小直徑 喷絲口之噴絲嘴,高速拉緊經擠出之絲狀聚合物熔化物 流,以製備未拉延之纖絲,及藉由以高拉延比例拉延該 未拉延之纖絲,而製造極細纖維之方法。該方法之缺點 在於所產生各絲之厚度受限於約0.33分仟克米(〇·3丹尼爾) 以上,因此技術上很難生產厚度小於0.33分仟克米(〇·3丹 尼爾)之極細纖維,即使當生產本身係屬可能時,極細纖 維之生產力亦非常低,而使得極細纖維之生產成本變得 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 請 先 閲554097 A7 B7 V. Description of the Invention (丨) Background of the Invention 1. Technical Field of the Invention As a whole, the present invention relates to a detachable hollow copolyester fiber, which can be easily applied by applying mechanical stress on the hollow fiber. It is separated into fine copolyester fibers; isolated copolyester fibers prepared from it; and fabrics or knitted fabrics, artificial leather, and non-woven fabrics containing the separated copolyester fibers. In more detail, the present invention relates to detachable hollow copolyester fibers, which can be separated into fine copolyester fibers by applying mechanical stress on the hollow fibers; Copolyester fine fibers; and fabrics or knitted fabrics containing the fine copolyester fibers and having good thermal insulation properties and feel, and artificial leathers and non-woven fabrics containing the fine copolyester fibers and having soft feel. 2. Description of related technologies The demand for ultrafine fibers in the known industry is great, and many attempts have been made to produce ultrafine fibers and the use of ultrafine fibers. For example, it is known to prepare undrawn filaments by melt extruding a polymer through a spinneret having a small diameter spinneret, and drawing the extruded filamentous polymer melt stream at high speed, and by Method for drawing ultra-fine fibers by drawing the undrawn filaments at a high drawing ratio. The disadvantage of this method is that the thickness of the filaments produced is limited to about 0.33 decigrams (0.3 denier) or more, so it is technically difficult to produce ultrafine fibers with a thickness of less than 0.33 decigrams (0.3 denier). Even when the production itself is possible, the productivity of ultrafine fibers is very low, which makes the production cost of ultrafine fibers become the paper standard applicable to China National Standard (CNS) A4 (210X297mm). Please read first

Λ 之 注 IΛ Note I

訂 經濟部智慧財產局員工消費合作社印製 554097 五、發明説明( 非常地高。 在日本經審理專利公報第42·19518號揭露之方法中, 極細纖維藉由將二種不互溶聚合物的混合物纺絲,及以 種/合Μ而自所產生之混合聚合物纖維中溶解與移除二 種聚合物之一。然而,該方法之缺點在於自二種不互溶 聚合物所形成的節段,其間之界面容易彼此分離,因此 所產生之複合纖維通過梳理機時之通過性質不佳,造成 所產生之纖維厚度太低與纖維長度過短與過度無規,而 使得該纖維無法用作特定用途。 經濟部智慧財產局員工消費合作社印製 同時’日本經審理專利公報第47-30,723號與日本未 經審理專利公報第4-153,321號揭露製造極細纖維之一種 方法’其藉由其中不互溶之二種聚合物以海中之島的形 式、或以輻射形式或以交錯層壓形式排列而製備複合纖 維,及溶解_移除複合纖維中之一種聚合物。該方法適用 於製造具有所需厚度與長度之極細纖維或纖絲。然而, 該方法之缺點在於因必須自複合纖維中移除二種聚合物 之一’因溶解-移除一種聚合物之複雜方法而使得極細纖 維之生產力變低與其生產成本變高。 此外,日本未經審理專利公報第62-133,164號揭露製 備極細纖維之一種方法,其中二或多種聚合物以輻射形 式或交替層壓方式排列,及藉由二聚合物間熱膨脹作用 之差異、二聚合物間收縮作用之差異、或在複合纖維上 施用機械力而分離複合纖維。然而,該方法之缺點在於 複合纖維之分離性質不夠高,其必須使用多種聚合物, 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X297公董) 554097 經濟部智慧財產局員工消費合作社印製 A7 ------------^___ 五、發明説明(3 ) 其生產裝置複雜,以及極細纖維之生產力低。 更進一步,曰本未經審理專利公報第8-325,945號與 第8-260,343號揭露製備極細纖維之一種方法,其自一種 聚合物與一種添加物之混合物而形成空心纖維,及施用 如驗處理之一種處理以降低空心纖維的重量,及藉由該 處理而使得圍繞空心空間與彼此連接之聚合物部份彼此 分離。該方法之缺點在於自多種聚合物節段形成空心纖 維之噴絲嘴設計上之限制,及進而限制空心纖維之分離 數目或所產生分離的纖維之厚度。此外,因必須進行鹼 處理’進而限制所產生分離的纖維之用途。 如上述’以傳統複合纖維分離方法或以傳統單組成 成份聚合物-移除方法而製造極細纖維之已知方法,無法 令人滿意地以高效率製造適用於各領域之極細纖維。 發明之概要說明 本發明之目標之一,係提供具有良好操作性質,如 在梳理操作中,之空心共聚賴維m製造纺織品 ’及能夠藉由在空心、共聚s旨纖維上施關械應力而輕易 地將之分離成多個細纖維’及自該空心共聚酯纖維製造 之分離的共聚酯細纖維’包含該共聚酯細纖維以及具有 高隔熱性質與良好手感之織物或針織物,包含該分離的 共聚醋細纖維以及具有柔軟手感之人造皮革及包含該 分離的共聚1細纖維與具有柔軟觸感、適用作為紙張型 薄板狀物質與包裝物質之不織物。 上述之目標,可藉由本發明之可分離的空心共聚酯 i張;^適财關家辟(CNS〉Α4· ( 2敝297公慶1 ---- (請先閱讀背面之注意事項再 —裝-- 本 κ) 訂 -線 554097 經濟部智慧財產局員工消費合作社印製 A7 ________B7_五、發明説明(4 ) 纖維,分離的共聚酯細纖維,織物或針織物、人造皮革 及不織物而達成。 本發月可分離的空心共聚醋纖維各包括(A)沿著空心 共聚酯纖維的縱軸延伸之至少一個空心部份,及(B)沿著 空〜共I酯纖維的縱轴延伸之殼部份,其包圍該空心部 份及包含二羧酸組成成份之共聚酯,該二羧酸組成成份 包括對苯二酸與其量為二羧酸組成成份總莫耳量之1至6 莫耳%之至少一種含有磺酸酯基之二羧酸,以及一個包括 乙二醇之二醇組成成份,該空心纖維具有(1)0.56至8.89分 仟克米(0.5至8.0丹尼爾)之厚度,(2)空心部份之總截面面 積對各纖維之總截面面積的比例為25/100以上,(3)共聚 酯之結晶程度為20%以上,及(4)在共聚酯(〇1〇)平面之結 晶尺寸為4.0毫微米以上;及空心共聚酯纖維之殼部份, 具有隨機位於殼部份及實質沿著空心共聚酯纖維的縱軸 而間歇地延伸之眾多裂縫,及能夠藉由在空心共聚酯纖 維之殼部份施用機械應力而將之分離形成多個細纖維。 本發明之分離的共聚酯細纖維,係藉由在可分離的 空心共聚酯纖維之殼部份施用機械應力,而自上述可分 離的空心共聚酯纖維製造者。 本發明之織物或針織物包含上述分離的共聚酯細纖 維,較佳其量為織物或針織物所含所有纖維總重之至少2〇 重量%。 本發明之人造皮革包括一個含有上述分離的共聚酯 細纖維之受質薄板,其含量較佳至少為20重量%,及浸潰 (請先閲讀背面之注意事項 --裝-- 再本買) 線- 本紙張尺度適用中國國家標準(CNS ) A4規格(210 X 297公釐)Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 554097 5. Description of the invention (very high. In the method disclosed in Japanese Examined Patent Publication No. 42 · 19518, ultrafine fibers are obtained by mixing a mixture of two immiscible polymers Spinning, and dissolving and removing one of the two polymers from the resulting mixed polymer fibers in a seed / combined manner. However, the disadvantage of this method is the segment formed from the two immiscible polymers, The interface between them is easy to separate from each other, so the composite fiber produced has a poor passing property when passing through the carding machine, resulting in the fiber thickness being too low and the fiber length being too short and excessively random, making the fiber unusable for specific purposes Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs, 'Japanese Examined Patent Publication No. 47-30,723 and Japanese Unexamined Patent Publication No. 4-153,321 disclose a method for manufacturing ultrafine fibers' which is incompatible with each other The two polymers are prepared in the form of islands in the sea, or in the form of radiation or staggered laminates to prepare composite fibers, and dissolve_remove A polymer in composite fibers. This method is suitable for making very fine fibers or filaments with the required thickness and length. However, the disadvantage of this method is that one of the two polymers must be removed from the composite fibers because of dissolution. -A complicated method of removing a polymer makes the productivity of ultrafine fibers low and its production cost high. In addition, Japanese Unexamined Patent Publication No. 62-133,164 discloses a method of preparing ultrafine fibers in which two or more polymers Arrange in a radiant form or alternate lamination, and separate the composite fibers by the difference in thermal expansion between the two polymers, the difference in shrinkage between the two polymers, or by applying mechanical forces on the composite fibers. However, this method has disadvantages The separation property of the composite fiber is not high enough, and it must use a variety of polymers. The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X297 public director) 554097 Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A ---- ----- ------- ^ ___ 5. Description of the invention (3) The production equipment is complex and the productivity of ultrafine fibers is low. Step, Japanese Unexamined Patent Publications Nos. 8-325,945 and 8-260,343 disclose a method for preparing ultrafine fibers, which forms a hollow fiber from a mixture of a polymer and an additive, and applies a proper treatment A treatment to reduce the weight of hollow fibers, and to separate the polymer parts surrounding the hollow space from each other by the treatment. The disadvantage of this method is the design of the spinneret that forms hollow fibers from multiple polymer segments Restrictions, and thus the number of separated hollow fibers or the thickness of the separated fibers. In addition, the alkali treatment must be performed to limit the use of the separated fibers. The single-component polymer-removing method known to produce ultrafine fibers cannot satisfactorily produce ultrafine fibers suitable for various fields with high efficiency. SUMMARY OF THE INVENTION One of the objectives of the present invention is to provide hollow co-polymerized Laiwei m fabrics with good operational properties, such as in carding operations, and to be able to apply mechanical stress on hollow, co-polymerized fibers. And it is easily separated into a plurality of fine fibers 'and the separated copolyester fine fibers produced from the hollow copolyester fiber' contains the copolyester fine fibers and a fabric or knit with high heat insulation properties and good hand feeling Materials, including the separated copolymerized vinegar fine fibers and artificial leather with a soft feel, and non-woven fabrics containing the separated copolymerized 1 fine fibers and a soft touch, suitable for use as paper-like sheet-like materials and packaging materials. The above objectives can be achieved by the separable hollow copolyester sheet of the present invention; ^ Sai Cai Guan Jia Pi (CNS> Α4 · (2 敝 297 Public Holiday 1 ---- (Please read the precautions on the back before —Packing — Book κ) Order-line 554097 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 ________B7_ V. Description of the invention (4) Fiber, separated copolyester fine fiber, fabric or knitted fabric, artificial leather and other Each of the separable hollow copolyester fibers includes (A) at least one hollow portion extending along the longitudinal axis of the hollow copolyester fiber, and (B) The shell portion extending on the longitudinal axis surrounds the hollow portion and the copolyester containing a dicarboxylic acid component, which includes terephthalic acid and its amount is the total molar amount of the dicarboxylic acid component. 1 to 6 mol% of at least one dicarboxylic acid containing a sulfonate group, and a glycol component including ethylene glycol, the hollow fiber has (1) 0.56 to 8.89 decigrams (0.5 to 8.0 denier) ), (2) the total cross-sectional area of the hollow part versus the total cross-section of each fiber The area ratio is 25/100 or more, (3) the degree of crystallization of the copolyester is 20% or more, and (4) the crystalline size in the plane of the copolyester (〇10) is 4.0 nm or more; and hollow copolymerization The shell part of the ester fiber has many cracks randomly located in the shell part and extending substantially intermittently along the longitudinal axis of the hollow copolyester fiber, and can apply mechanical stress to the shell part of the hollow copolyester fiber The separated copolyester fine fibers of the present invention are copolymerized from the separable hollow copolyester fibers by applying mechanical stress to the shell portion of the separable hollow copolyester fibers. Manufacturer of ester fibers. The fabric or knitted fabric of the present invention comprises the above-mentioned separated copolyester fine fibers, preferably in an amount of at least 20% by weight based on the total weight of all the fibers contained in the fabric or knitted fabric. The artificial leather of the present invention includes A substrate containing the above-mentioned separated copolyester fine fibers, the content of which is preferably at least 20% by weight, and impregnated (please read the precautions on the back first-install-then buy this) thread-this paper size Applicable Chinese National Standard (CNS) A4 size (210 X 297 mm)

* I I 二· I 554097 經濟部智慧財產局員工消費合作杜印製 五、發明説明(5 於該受質薄板之-種合成樹脂。 本發明之不織物包括彼此交織或藉由黏結劑而彼此 多種纖維,及包含上述分離的共聚醋細纖維,其 3里較佳至少為不織物所含所有纖維總f之%重量%。 圖示之簡要說明 第1圖顯示本發明之可分離的空心共聚酯纖維實施例 之電子顯微鏡截面圖。 第2圖顯示本發明之可分離的空心共聚酯纖維實施例 之截面電子顯微鏡側面圖。 第3圖顯示本發明之分離的共聚酯纖維實施例之截面 電子顯微鏡侧面圖。 較佳實施例之說明 本發明之可分離的空心共聚酯纖維各包括(A)沿著空 心共聚S旨纖維的縱軸延伸之至少一個空心部份,及(b )沿 著空心共聚酯纖維的縱軸延伸之殼部份,其包圍該空心 部份。 本發明之可分離的空心共聚酯纖維之殼部份,包含 二羧酸組成成份之共聚酯,該二羧酸組成成份包括對苯 二酸與其量為二羧酸組成成份總莫耳量之1至6莫耳%之至 少一種含有磺酸酯基之二羧酸,以及一個包括乙二醇之 二醇組成成份。換言之,該聚酯包含對苯二酸乙酯與至 少一種含有乙二磺酸基之二羧酸酯單元,作為其主要的 重複單元。此外,本發明之空心共聚酯纖維具有(1) 0.56至8.89 請 先 閱 之 注 項 Η 訂 本紙張尺度適用中國國家標準(CNS ) Α4規格(210 X 297公釐) 554097 A7 B7 五、發明説明(6 ) 分仟克米(0.5至8.0丹尼爾)之厚度,(2)空心部份之總截面 面積對各纖維之總截面面積的比例為25/1 〇〇以上,(3)共 聚酯之結晶程度為20%以上,及(4)在共聚酯(010)平面之 結晶尺寸為4.0毫微米以上。 更進一步,本發明之空心共聚酯纖維的殼部份,具 有隨機位於殼部份及實質沿著空心共聚酯纖維的縱軸而 間歇地延伸之眾多裂縫,及因此能夠藉由在空心共聚酯 纖維之殼部份施用機械應力而將之分離形成多個細纖維 〇 參照第1圖,本發明之可分離的空心共聚酯纖維之電 子顯微鏡截面圖,顯示在截面發現多個裂縫。該等裂縫 自殼部份之外表面穿透至空心部份之内表面。 參照第2圖,本發明之可分離的空心共聚酯纖維之截 面電子顯微鏡側面圖,顯示在空心纖維之殼部份發現多 個間歇型裂縫或孔隙。該等裂縫或孔隙具有特定的長度 ,及實質沿著空心纖維之縱轴延伸。 當施用機械應力如攪打力量時,本發明之空心共聚 酯纖維的殼部份,沿著空心纖維之縱軸分離成多個共聚 6旨細纖維,如第3圖所示。 分離的共聚酯細纖維,能以機械應力使其斷裂。 在本發明可分離的空心共聚酯纖維之殼部份所用的 共聚酯中,除了對苯二酸之外,二羧酸組成成份含有1至 6莫耳%,較佳2至5莫耳%,之至少一種含有磺酸酯基之 二羧酸。若二羧酸組成成份中含有磺酸酯基之二羧酸含 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 9~- (請先閲讀背面之注意事項再填寫本頁) 厂裝· 、11 經濟部智慧財產局員工消費合作社印製 554097 經濟部智慧財產局員工消費合作社印製 Α7 Β7 五、發明説明( S小於1莫耳% ’所產生之空心共聚酿纖維之殼部份,可 忐播法良好地形成沿著空心共聚酯纖維的縱軸而間歇地 延伸之裂縫。因此,可能很難將殼部份分離成多個細纖 維,特別是極細纖維。同時,當二羧酸組成成份中含有 磺酸酯基之二羧酸含量大於6莫耳%時,雖然可形成沿著 空心共聚酯纖維的縱軸延伸之裂縫,用以生產可分離的 空〜共聚酯纖維之溶化-紡絲操作之安定性可能過低。 適用於本發明之含有磺酸酯基的二羧酸,包括含有 磺酸酯基之芳族與脂族二羧酸,及較佳選自磺基異苯二 酸5-鈉,崎基異苯二酸5-卸,確基異苯二酸5·链,續基異 苯二酸4-鈉,磺基-2,6-萘二羧酸5_鈉,及上述酸之可形成 S旨的衍生物。該等含有磺酸酯基的二羧酸可單獨使用, 或以其一者以上之組合物使用。 在用於本發明之共聚酯中,除了對苯二酸與含有磺 酸酯基之二羧酸之外,二羧酸組成成份可含有至少一種 其他的二羧酸,及除了乙二醇之外,二醇組成成份可含 有至少一種其他的二醇,除非其有礙於本發明目標之達 成。 其他之二羧酸較佳係選自芳族二羧酸,如異二苯酸 ’二苯基二羧酸,及萘二羧酸;脂族二羧酸,如檸檬酸 ’己一酸’及癸二酸;及氧竣酸,如對經基苯甲酸及4-(β-羥基乙氧基)苯甲酸。該等附加之二羧酸可單獨使用,或 以其二者以上之組合物使用。 其他之二醇較佳係選自脂族二醇,如1,3-丙二醇,ι,6-本紙張尺i適用中國國家標準(CNS ) Α4祕(21GX297公慶) ~"""Γ〇 ~ 一* II II. I 554097 Consumption cooperation between employees of the Intellectual Property Bureau of the Ministry of Economic Affairs Du printed 5. Invention description (5 is a synthetic resin of the textured sheet. The non-woven fabric of the present invention includes intertwined with each other or a variety of each other through an adhesive. The fibers, and the fine copolymeric vinegar fibers containing the separation described above, are preferably at least 3% by weight of the total f of all fibers contained in the non-woven fabric. Brief Description of the Drawings Figure 1 shows the separable hollow copolymerization of the present invention. Sectional view of an electron microscope embodiment of an ester fiber. Figure 2 shows a side view of a cross-sectional electron microscope embodiment of a separable hollow copolyester fiber embodiment of the present invention. Figure 3 shows an embodiment of a separated copolyester fiber embodiment of the present invention. Side view of a cross-section electron microscope. DESCRIPTION OF THE PREFERRED EMBODIMENTS The detachable hollow copolyester fibers of the present invention each include (A) at least one hollow portion extending along the longitudinal axis of the hollow copolymer S fibers, and (b) The shell portion extending along the longitudinal axis of the hollow copolyester fiber surrounds the hollow portion. The shell portion of the detachable hollow copolyester fiber of the present invention comprises a dicarboxylic acid composition A copolyester, the dicarboxylic acid composition includes terephthalic acid and at least one dicarboxylic acid containing a sulfonic acid ester group of dicarboxylic acid and 1 to 6 mol% of the total mole of the dicarboxylic acid composition, and an A glycol component including ethylene glycol. In other words, the polyester contains ethyl terephthalate and at least one dicarboxylic acid ester-containing dicarboxylic acid ester unit as its main repeating unit. In addition, the present invention Hollow copolyester fiber has (1) 0.56 to 8.89 Please read the note above. The size of the paper is applicable to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) 554097 A7 B7 V. Description of the invention (6) points The thickness of 仟 cm (0.5 to 8.0 denier), (2) the ratio of the total cross-sectional area of the hollow portion to the total cross-sectional area of each fiber is 25/100 or more, and (3) the degree of crystallization of the copolyester is 20 %, And (4) the crystal size of the copolyester (010) plane is 4.0 nm or more. Furthermore, the shell portion of the hollow copolyester fiber of the present invention has randomly located shell portions and substantially along the shell portion. The longitudinal axis of the hollow copolyester fiber extends intermittently It has many cracks, and thus can be separated into a plurality of fine fibers by applying mechanical stress to the shell portion of the hollow copolyester fiber. Referring to FIG. 1, an electron microscope of the separable hollow copolyester fiber of the present invention A cross-sectional view showing multiple cracks found in the cross-section. The cracks penetrate from the outer surface of the shell portion to the inner surface of the hollow portion. Referring to FIG. 2, the cross-section electrons of the detachable hollow copolyester fiber of the present invention Microscope side view showing multiple intermittent cracks or pores found in the shell portion of the hollow fiber. These cracks or pores have a specific length and extend substantially along the longitudinal axis of the hollow fiber. When mechanical stress such as whipping force is applied At this time, the shell portion of the hollow copolyester fiber of the present invention is separated into a plurality of copolymerized 6-thin fine fibers along the longitudinal axis of the hollow fiber, as shown in FIG. 3. The separated copolyester fine fiber can be broken by mechanical stress. In the copolyester used in the shell portion of the separable hollow copolyester fiber of the present invention, in addition to terephthalic acid, the dicarboxylic acid component contains 1 to 6 mol%, preferably 2 to 5 mol. %, At least one dicarboxylic acid containing a sulfonate group. If the dicarboxylic acid contains sulfonic acid esters in the dicarboxylic acid composition, the paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) 9 ~-(Please read the precautions on the back before filling this page) Factory-installed, 11 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 554097 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 Β7 V. Description of the invention It can well form cracks that intermittently extend along the longitudinal axis of the hollow copolyester fibers. Therefore, it may be difficult to separate the shell portion into multiple fine fibers, especially ultrafine fibers. At the same time, when When the content of the dicarboxylic acid containing sulfonate group in the dicarboxylic acid component is more than 6 mole%, although a crack extending along the longitudinal axis of the hollow copolyester fiber can be formed, it can be used to produce a separable hollow ~ copolymer. The stability of the dissolution-spinning operation of the ester fiber may be too low. The sulfonic acid group-containing dicarboxylic acids suitable for the present invention, including aromatic and aliphatic dicarboxylic acids containing the sulfonic acid ester group, are preferred. Sulfoisobenzene 5-sodium, 5-isopropylisophthalate, 5-chain isopropylisophthalate, 4-sodium diisoisophthalate, 5-sodium sulfo-2,6-naphthalenedicarboxylic acid, and These acids can form derivatives of S. These dicarboxylic acids containing sulfonate groups can be used alone or in a combination of one or more. In the copolyester used in the present invention, In addition to phthalic acid and dicarboxylic acids containing sulfonate groups, the dicarboxylic acid component may contain at least one other dicarboxylic acid, and in addition to ethylene glycol, the diol component may contain at least one other dicarboxylic acid. Alcohol, unless it prevents the achievement of the object of the present invention. Other dicarboxylic acids are preferably selected from aromatic dicarboxylic acids, such as isodibenzoic acid'diphenyldicarboxylic acid, and naphthalenedicarboxylic acid; aliphatic Dicarboxylic acids such as citric acid adipic acid and sebacic acid; and oxoacids such as p-acrylic acid and 4- (β-hydroxyethoxy) benzoic acid. These additional dicarboxylic acids may be It can be used alone or in a combination of two or more. Other diols are preferably selected from aliphatic diols, such as 1,3-propanediol, ι, 6- This paper rule applies to Chinese national standards (CNS ) Α4 secret (21GX297 public celebration) ~ " " " Γ〇 ~ 1

554097 A7 -------- B7 五、發明説明(8 ) 己二醇及新戊醇;芳族二醇,如W.雙(β_絲乙氧基)苯 ,及聚烷撐二醇,如聚乙二醇與聚丙二醇。 該等其他之二醇可單獨使用,或以其二者以上之組 合物使用。 一般,就用於纖維之聚酯樹脂而言,聚酯之聚合程 度越咼,聚酯熔化-紡絲操作之安定性越低,而製造細纖 維之難度越高。此外,聚酯之聚合程度越低,製造具有 大的空心空間之空心纖維之難度越高。因此,用於本發 明之共聚酯的本質黏度(η)較佳為〇 35至〇 7〇,更佳為〇 4〇 至〇·55,如於35。(:於鄰氣酚中所測定者。 用於本發明可分離的空心共聚酯纖維之殼部份的共 聚酯,非強制地可與一或多種添加劑一起添加。 經濟部智慧財產局員工消費合作社印製 添加劑包括賦予官能劑,如抗細菌劑,親水化劑, 抗端劑及除臭劑;及無機微粒,如二氧化鈦,氧化鋅, 硫酸鋇,氧化鍅,氧化鋁,氧化鎂,氧化鈣與電氣石。 該等添加劑之選擇,係考量可分離的空心共聚酯纖維之 最終產物的使用目的。當使用無機微粒時,較佳無機微 粒之尺寸為0_1微米以下,更佳為〇·!微米至〇7微米,及以 1至10重量%,較佳2至7重量%,之量存於該空心共聚酯 纖維之殼部份。 本發明可分離的空心聚酯纖維之各纖維厚度為〇56至 8.89分仟克米(〇·5至8.0丹尼爾),較佳為丨^丨至冬料分仟克 米(1.0至4.0丹尼爾),更佳為1.67至3.33分仟克米(1· 5至3.0 丹尼爾)。當各纖維之厚度小於〇·56分仟克米(〇·5丹尼爾) 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X297公羡) "~\\:-- 554097 A7 B7_ 五、發明説明(9 ) ~~ 時,製造可分離的空心共聚酯纖維之熔化-紡絲操作的安 定性不佳,及所產生之可分離的空心共聚酯纖維之空心 比例不良,空心比例係指空心部份之總截面面積對空心 纖維之總截面面積的比例。同時,當各纖維之厚度大於8 89 分仟克米(8·0丹尼爾)時,所產生之空心共聚酯纖維的殼 部份厚度過大,雖然熔化-紡絲操作之安定性良好,然而 即使在殼部份施用機械應力時,殼部份並未沿著空心共 聚酯纖維的縱軸而令人滿意地形成裂縫,及殼部份並未 分離成令人滿意的細纖維。 本發明之可分離的空心共聚酯纖維之空心比例,其 係指空心部份之總截面面積對各空心纖維之總戴面面積 的比例,為25/100以上,較佳40/100至60/100。當空心比 例小於25/100時,所產生之空心共聚酯纖維,即使在其上 施用機械應力,所產生之空心共聚酯纖維無法良好地分 離成細纖維。然而,當空心比例過大時,所產生之空心 纖維的殼部份厚度過小,容易在熔化-紡絲操作與加工操 作斷裂。通常,空心共聚酯纖維之空心比例較佳不超過 85/100 〇 經濟部智慧財產局員工消費合作社印製 在本發明之各個可分離的空心共聚酯纖維,較佳係 以空心部份之截面與空心纖維之截面呈實質同心之方式 而形成單一空心部份,使得殼部份之厚度實質為均一。 當空心部份之截面與空心纖維之截面呈離心時,殼部份 之厚度實質則為非均一。離心率越高,殼部份厚度之非 均一性越高。因此,所產生之殼部份很難均勻地分離 12 本紙張尺度適用中國國家標準(CNs ) A4規格(210 X別公嫠) 554097 經濟部智慧財產局員工消費合作社印製 A7 ------— B7 五、發明説明(1〇 ) 細纖維,it而使得職生之分離的細纖維很難形成具有 本軟觸感之一個織物、針織物或不織物或用於人造皮革 之受質薄板。 本發明之可分離的空心共聚酯纖維,其共聚酯之結 晶程度為20%以上,較佳為22至33%,共聚酯(〇1〇)之結晶 尺寸為4毫微米以上,較佳5 〇至8 5毫微米,如測定自廣 角X光繞射照相之(010)平面繞射尖峰之半值寬度者。當共 聚酯之結晶程度為20%以上與(010)平面之結晶尺寸為4亳 微米以上時,所產生之空心共聚酯纖維具有良好的分離 性質。當共聚酯之結晶程度小於20%,及/或(010)平面之 結晶尺寸小於4毫微米時,所產生之空心共聚酯纖維呈現 不良的分離性質,因此很難分離成多個細纖維,特別是 極細纖維。 本發明之可分離的空心共聚酯纖維,殼部份具有隨 機位殼部份與實質沿著空心共聚酯纖維的縱軸而間歇地 延伸之多個裂縫。在各空心共聚酯纖維的縱向,裂縫之 長度有限,及可完全或不完全地穿透殼部份。裂縫之形 式可為孔隙或長、窄的開口。裂縫可包括當施用機械應 力時’在可輕易撕裂的殼部份沿線之潛在裂縫。當未形 成裂縫時,即使在殼部份施用機械應力,殼部份亦無法 輕易地分離成細纖維。 本發明所述之可分離的空心共聚酯纖維,雖然在其 縱軸方向具有良好的機械性質,空心纖維在其橫軸方向 之機械性質卻不佳。因此,當在空心纖維之殼部份施用 本紙張尺度適财關家標準(CNS) Α4· (21()><297公董) 13 (請先閲讀背面之注意事項再填寫本頁) II裝· -ΓΓ填寫太 訂554097 A7 -------- B7 V. Description of the invention (8) Hexylene glycol and neopentyl alcohol; aromatic diols, such as W. bis (β-silylethoxy) benzene, and polyalkylene diene Alcohols, such as polyethylene glycol and polypropylene glycol. These other diols may be used alone or in a combination of two or more thereof. In general, as for the polyester resin used for fibers, the more the degree of polymerization of the polyester is, the lower the stability of the polyester melting-spinning operation, and the more difficult it is to manufacture fine fibers. In addition, the lower the degree of polymerization of the polyester, the more difficult it is to produce hollow fibers having a large hollow space. Therefore, the intrinsic viscosity (η) of the copolyester used in the present invention is preferably from 0.35 to 0.70, more preferably from 0.40 to 0.55, such as 35. (: Measured in orthophenol. The copolyester used in the shell portion of the separable hollow copolyester fiber of the present invention may be added with one or more additives optionally. Employees of the Bureau of Intellectual Property, Ministry of Economic Affairs Consumer cooperative printed additives include functionalizing agents such as antibacterial agents, hydrophilizing agents, anti-terminators and deodorants; and inorganic particulates such as titanium dioxide, zinc oxide, barium sulfate, hafnium oxide, alumina, magnesium oxide, oxidation Calcium and tourmaline. The choice of these additives is based on the purpose of using the final product of the separable hollow copolyester fiber. When inorganic particles are used, the size of the inorganic particles is preferably 0 to 1 micron, more preferably 0 · Micron to 07 micron, and the amount of 1 to 10% by weight, preferably 2 to 7% by weight, is stored in the shell portion of the hollow copolyester fiber. Each fiber of the separable hollow polyester fiber of the present invention The thickness is from 056 to 8.89 dm (0.5 to 8.0 denier), preferably ^^ to winter dm (1.0 to 4.0 denier), more preferably 1.67 to 3.33 dm ( 1 · 5 to 3.0 denier). When each fiber The thickness is less than 0.556 dm (0.5 denier). The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X297 public envy) " ~ \\: --- 554097 A7 B7_ V. Description of the invention (9 ) ~~, the stability of the melting-spinning operation of the manufacture of separable hollow copolyester fibers is not good, and the hollow ratio of the separable hollow copolyester fibers produced is not good. The hollow ratio refers to the hollow part The ratio of the total cross-sectional area to the total cross-sectional area of the hollow fiber. At the same time, when the thickness of each fiber is greater than 8 89 centimeters per square meter (8.0 denier), the thickness of the shell portion of the hollow copolyester fiber produced is too large Although the stability of the melt-spinning operation is good, even when mechanical stress is applied to the shell portion, the shell portion does not satisfactorily form cracks along the longitudinal axis of the hollow copolyester fiber, and the shell portion It has not been separated into satisfactory fine fibers. The hollow ratio of the separable hollow copolyester fiber of the present invention refers to the ratio of the total cross-sectional area of the hollow portion to the total wearing surface area of each hollow fiber, which is 25 / 100 or more, preferably 40 / 100 to 60/100. When the hollow ratio is less than 25/100, the hollow copolyester fibers produced cannot be well separated into fine fibers even if mechanical stress is applied thereto. However, When the hollow ratio is too large, the thickness of the shell portion of the hollow fiber produced is too small, and it is easy to break in the melting-spinning operation and processing operation. Generally, the hollow ratio of the hollow copolyester fiber is preferably not more than 85/100. Ministry of Economic Affairs Each detachable hollow copolyester fiber printed on the present invention by the Consumer Property Cooperative of the Intellectual Property Bureau, preferably forms a single hollow portion in a manner that the cross section of the hollow portion and the cross section of the hollow fiber are substantially concentric, so that the shell The thickness of the portion is substantially uniform. When the cross section of the hollow part and the cross section of the hollow fiber are centrifuged, the thickness of the shell part is substantially non-uniform. The higher the eccentricity, the higher the non-uniformity of the thickness of the shell portion. Therefore, it is difficult to evenly separate the produced shells. 12 This paper size is applicable to Chinese National Standards (CNs) A4 specifications (210 X Biefanglu) 554097 Printed by A7, Consumer Cooperative of Intellectual Property Bureau, Ministry of Economic Affairs ----- --- B7 V. Description of the invention (1〇) Fine fibers, it makes it difficult for the separated fine fibers of the students to form a fabric, knitted fabric or non-woven fabric with the soft touch, or a textured sheet for artificial leather. . The detachable hollow copolyester fiber of the present invention has a degree of crystallinity of the copolyester of more than 20%, preferably 22 to 33%, and a crystal size of the copolyester (〇1〇) of 4 nm or more. It is preferably 50 to 85 nanometers, such as those measuring the half-value width of the (010) plane diffraction peaks from wide-angle X-ray diffraction photography. When the degree of crystallization of the copolyester is more than 20% and the crystal size of the (010) plane is 4 μm or more, the hollow copolyester fiber produced has good separation properties. When the degree of crystallization of the copolyester is less than 20%, and / or the crystal size of the (010) plane is less than 4 nm, the hollow copolyester fiber produced exhibits poor separation properties, so it is difficult to separate into multiple fine fibers. , Especially very fine fibers. In the separable hollow copolyester fiber of the present invention, the shell portion has a plurality of cracks which intermittently extend along the longitudinal axis of the hollow shell and the copolyester fiber. In the longitudinal direction of each hollow copolyester fiber, the length of the crack is limited, and it can penetrate the shell portion completely or incompletely. The form of the crack can be a pore or a long, narrow opening. Cracks may include potential cracks ' along the easily tearable shell portion when mechanical stress is applied. When no crack is formed, the shell portion cannot be easily separated into fine fibers even if mechanical stress is applied to the shell portion. Although the separable hollow copolyester fiber according to the present invention has good mechanical properties in the longitudinal axis direction, the hollow fiber has poor mechanical properties in the horizontal axis direction. Therefore, when applying this paper's standard for financial compliance (CNS) A4 · (21 () > < 297 public directors) to the hollow fiber shell part 13 (Please read the precautions on the back before filling this page) II equipment · -ΓΓ Fill in too much

flu I ^54097 A7 T、^ ---Ε_ 发、發明説明(u ) 機械應力時,較佳90%以上之纖維,實質上主要沿著於空 心纖維的縱軸而間歇地延伸之裂縫,各分離成4個以上之 細纖維,更佳分離成5至2〇個之細纖維。 因此,自本發明之可分離的空心共聚酯纖維,可製 造極細纖維。同時,在施用機械應力前,當在張力下以 熱處理可分離的空心共聚酯纖維時,可增強空心纖維之 分離性質。 本發明之可分離的空心共聚酯纖維之形式,可為切 斷纖維或連續纖絲,其可依空心纖維之目的與用途而選 擇。 本發明之可分離的空心共聚酯纖維,可藉由如敘述 於下之特定熔化-紡絲方法而製造。 將共聚酯之熔化物擠出通過一個空心纖絲喷絲嘴, 其具有用以形成中空纖絲之多個喷絲孔,及以丨50至230 C ’ 180至210°C之加熱氣體吹向經擠出空心絲狀共聚酯 溶化物流,其位於噴絲嘴下方〇至5〇毫米的加熱區中。加 熱氣體之吹送角度,係為經擠出空心絲狀共聚酯炼化物 流流動路徑之直角方向向下3〇至45度。換言之,加熱氣 體係以向上之方向吹送,而經擠出空心絲狀共聚酯熔化 物流係以向下之方向流動。因此,加熱氣體之吹送與出 空心絲狀共聚酯熔化物流之流動,係以逆流之方向達成 〇 加熱氣體之吹送速度為1〇至5·〇公尺/秒,較佳為2 〇 至3.0公尺/秒。 本紙張尺歧财關家鮮(CNS ) A4規格( 210X297公釐) Γ^4 (請先閲讀背面之注意事項再填寫本頁) 厂裝· 訂 經濟部智慧財產局員工消費合作社印製 554097 A7 B7 12 五、發明説明( 通過加熱區之後,空心絲狀共聚酯熔化物流通過位 於加熱區下方及其長度為5〇至15〇毫米之緩衝區,然後在 位於緩衝區下方及其長度為1〇〇至45〇毫米,較佳為15〇至 350毫米,之冷卻區冷卻與固化。在冷卻區中,以^至% °C,20至25°C之冷卻空氣,以2·〇至4〇公尺/秒,較佳為15 至3.5公尺/秒之吹送速度,吹向空心絲狀共聚酯熔化物流 。當在上述以外之條件下進行冷卻操作時,所產生空心 纖絲之部分性質可能不甚良好。 冷卻-固化之共聚酯纖絲在15〇以上,較佳15〇至5〇〇, 更佳200至400之牽引之下,以5〇〇至2〇〇〇公尺/分鐘,較佳 1000至18〇〇公尺/分鐘,之拉緊速率麵緊。 當紡絲拉緊小於15〇時,熔化_紡絲操作之安定性不良 ,而所產生纖維之微細結構在共聚酯(〇1〇)平面之結晶尺 寸可能太小。同時,當拉緊速率大於2〇〇〇公尺/分鐘時, 空心共聚酯纖維之空心比例皆大於25/100,及可能無法達 到令人滿意的結晶程度與結晶尺寸,雖然所產生空心纖 維之微細結構在(〇 1 0)平面的共聚酯結晶尺寸可能夠大。 更進步’ ¥纺絲拉緊小於5 0 0公尺/分鐘時,所產生 空心纖維在(010)平面的結晶尺寸不良。當熔化_紡絲拉緊 太高時,所產生之未拉延空心共聚酯纖絲具有低的可拉 延性。因此,熔化-拉延拉緊較佳不超過5〇〇。 為因應所產生空心共聚酯纖維之最終用途,將拉緊 、未拉延之空心纖絲拉延與非強制地以熱處理。例如, 在50至70°c之熱水中,以2.0至5.0拉延比例進行拉延。當 (請先閲讀背面之注意事項再 -- 本頁) 經濟部智慧財產局員工消費合作社印製 554097 經濟部智慧財產局員工消費合作社印製 A7 ------ B7五、發明説明(13 ) 未施用熱處理時,所產生經拉延之空心共聚酯纖維,呈 現高度的熱收縮。當藉由加熱滾軸或加熱板,在張力下 施用熱處理時,所產生空心共聚酯纖維之收縮程度降低 。更進一步’當拉延與在熱水中熱處理未經拉延之空心 共聚醋纖絲,同時將纖絲過量進料至熱處理操作時,所 產生空心共聚酯纖維具有自我膨脹之性質。在拉延操作 中,空心纖維之上述特定微細構造,促成形成隨機地分 佈於殼部份與實質沿著空心纖維的縱軸而間歇地延伸之 眾多裂縫。 間歇型裂縫可自空心纖維的外表面,完全或不完全 地穿透殼部份而至空心部份之内表面。 本發明經拉延之空心共聚g旨纖維可具有潛在的裂縫 ,其在空心纖維的殼部份看不出來,但有助於造成空心 共聚酯纖維的殼部份分離成細纖維。 上述之炼化-紡絲方法僅作為代表,而非用以限制本 發明可分離的空心共聚酯纖維之製造方法。換言之,本 發明之可分離的空心共聚酯纖維,能以另外的方法製造 〇 本發明之可分離的空心共t S旨纖維,可單獨使用或 與其他纖維共同使用,例如本發明可分離的空心共聚醋 纖維以外的合成聚合物纖維’與天然纖維如棉纖維與毛 纖維,半合成纖維如黏膠絲縲縈纖維。當含有可分離的 空心共聚酯纖維及分離成細纖維時,所產生之纖維產物 具有增強的柔軟觸感與膨鬆度。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公着:)""""'^ ^—— - (請先閲讀背面之注意事項再本頁) |裝· 線 -i^— HI —ϋ 554097 經濟部智慧財產局員工消費合作社印製 五、發明説明( A7 B7 14 本發明之織物或針織物,包含本發明之分離的共聚 1 旨細纖維。在織物或針織物中,分離的共《細纖維含 :為織物或針織物所含纖維總量之至少重量%,更佳至 人田重量/。。s織物或針織物以可分離的空心共聚醋纖維 3 !為20重$%以上之纖維股製造時,在織物或針織物之 纺織或針織與加工操作中,織物或針織物中之空心共聚 酯纖維分離成細纖維。 所產生之分離的細纖維,有助於增強織物或針織物 之隔熱性質,膨鬆度及/或柔軟觸感。 本發明之人造皮革包括一個含有本發明分離的共聚 醋細纖維之受質薄板,及浸潰於該受質薄板之一種合成 樹脂。該受質薄板之形式為織物或針織物或不織物。分 離的共聚酯細纖維較佳以至少為2〇重量%,更佳3〇重量% 以上,之含量存於受質薄板之中。 當以製造人造皮革之方法處理含有本發明分離的共 聚醋細纖維之受質薄板時,在人造皮革之製造中,空心 共聚酯纖維分離成細纖維。因此,本發明所產生之人造 皮革具有增強的柔軟觸感、質輕性質與撓性。 本發明之不織物包括彼此交織或藉由黏結劑而彼此 鍵結之多種纖維,及包含本發明之分離的共聚酯細纖維 。在不織物中,分離的共聚酯細纖維之含量較佳至少為3〇 重量%,更佳至少為40重量%,更佳至少為50重量%。 當不織物以含有可分離的空心共聚酯纖維與其他 維彼此交織之纖維形成時,在交織過程中,可分離的 纖 空 請 先 聞 之 注 意 事 項 存 f 訂 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 17 554097 A7 _____B7 五、發明説明T15 ) ' ^ ' 心共聚酯纖維分離成細的共聚酯纖維。所產生之不織物 具有增強的柔軟觸感、質輕性質與隔熱性質。 當以製紙機製造不織物時,將可分離的空心共聚酯 纖維切成3至30毫来長度之纖維,所產生經切割之空心纖 維使用打漿機如盤式精製機進行機械打漿處理,而將中 空纖維分離成以細的纖條體所形成之纖維。中空纖維之 打漿處理,在因應打漿機種類之條件下進行。以產生自 可分離的空心共聚酯纖維之分離的纖條體所形成之細纖 維,懸浮於水中。在所產生之細纖維淤漿中添加形成薄 板之黏著劑,然後供應至製紙機如長架線製紙機、短架 線製紙機或滾筒製紙機,所產生之濕法成網不織物經由 洋基(Yankee)乾燥機而加熱乾燥。上述濕法所產生之濕法 成網不織物具有均一與柔軟觸感,係傳統不織物所未具 備者。當因發泡作用或纖維分散作用之不足而使得分離 的細空心共聚酯纖維之於漿不良時,可在纖維於漿中添 加傳統添加物。如分散劑或稠化劑。 適用於本發明濕法成網不織物之黏著劑,可選自用 於製紙之傳統黏著性物質,例如天然水溶性聚合物如明 膠與藻酸納,半合成水溶性聚合物如磷酸改良之殺粉, 氰乙基化殿粉,致甲基纖維素與經基丙基甲基纖維素; 合成水溶性聚合物如聚乙烯醇,聚(丙烯酸鈉)與聚丙烯醯 胺;及其他水溶性聚合物質,例如聚乙二醇與聚磷酸酯 。該等結合劑物質可單獨使用或以其二或多者之混合物 使用。用於濕法成網不織物之黏著劑,可選自水溶性聚 本紙張尺度國國家標準(CNS ) (训謂公董) —8 .-- (請先閱讀背面之注意事_ 丨-- 項再本頁) 訂 經濟部智慧財產局員工消費合作社印製 554097 五、發明説明(16 經濟部智慧財產局員工消費合作社印製 合物之乳膠,例如氣乙稀、乙酸乙稀醋、$乙烯、丙烯 月丙烯su日、了 _埽與乙烯之同聚物與共聚物。該乳膠 可含有一種塑化劑及/或安定劑。 用於濕法成網不織物之黏著劑,可為纖維之形式。 該黏著纖維較佳選自聚乙婦醇纖維與聚乙稀氧化物纖維 二在製、,.氏操作後之濕熱條件下具有黏著性。另類地, 黏著纖維選自熱融合黏著型同聚物與共聚物之熱溶化纖 維Ή如5^丙烯纖維、氣續面复化聚乙稀纖維、與乙婦-乙 酸乙烯ϋ共聚物纖維,其在製紙機所製造濕法成網不織 物之乾燥溫度80至170。(:具有黏著性f,而並列型與護套 核心類型之熱黏著性併合纖維包括一種熱融合黏著性聚 合物以及熔點比該熱融合黏著性聚合物高2(rc之另一種 聚合物。 在本發明以濕法製造之不織物中,以分離的纖條體 所形成之空心共聚酯細纖維含量,較佳為濕法成網不織 物總重之30重量%以上。同時,製紙黏著劑之含量較佳為 濕法成網不織物總重之5至30重量%。當黏著劑之量小於5 重量%時,所產生之濕法成網不織物的機械強度不良, 可能難以處理。同時,當黏著劑之量大於3〇重量%時, 纖條體所形成之纖維在纖維的交叉處彼此連結之程度過 高,使得所產生之濕法成網不織物未具有增強的柔軟觸 感,如使用纖條體所形成之纖維所預期者。除了分離的 纖條體所形成之纖維與黏著劑之外,本發明之濕法成 不織物非強制地含有其他纖維,例如天然紙漿纖維、 即 各 網 合 (請先閲讀背面之注意事項再· -- 本頁) 訂 線 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 19 554097 經濟部智慧財產局員工消费合作社印製 發明説明(17 ) 成紙漿纖維與聚丙烯對苯二酸 n& 纖維。其他的纖維可賦予 不織物特定的官能性質,例如 π機械強度、敎安定性、 水份吸收作用或親水性。 …女疋r生 本發明可分離的空心共聚 \酉曰纖維之殼部份,即使當 空u酯纖維係、與其他纖維,例如㈣心或空心合成 纖維諸如聚醋纖維,或天'然纖維如棉或羊毛纖維,共同 使用時,可輕易地分離成比空 Λ。纖維細的多個纖維。因 此,所產生之纖維產物因分離 刀雕的共聚酯細纖維而具有特 定性質。 例如,當以梳理機處理傳 1寻、、先的極細纖維時,纖維很 難平順地通過梳理機。換言 ^ 分離的共聚酯細纖維之 梳理性質非常低。當以梳理握 才呆作處理本發明之空心共聚 s旨纖維時,僅沿著空心纖維的 % $的故軸在空心纖維之殼部形 成間歇型裂縫,然後將空心纖維轉變成束狀之分離的共 聚醋細纖維’毋需將細纖維彼此分離。換言之,分離的 共聚酯細纖維以束狀物形式遥七 y式運作,因此能平滑地通過梳 理機。 實例 將以下列實例進一步說明本發明,該等實例僅作為 代表,而非以任何方式限制本發明之範疇。 在實例中,施用下列測試。 (1)本質黏度 以鄰氣笨酚作為溶劑,在35 〇c之溫度測量聚酯樹脂 之本質黏度。 (請先聞讀背面之注意事項再填寫本頁}flu I ^ 54097 A7 T, ^ --- Ε_ hair, invention description (u) mechanical stress, preferably more than 90% of the fiber, essentially mainly along the longitudinal axis of the hollow fiber intermittently extending cracks, each Separated into 4 or more fine fibers, more preferably 5 to 20 fine fibers. Therefore, from the separable hollow copolyester fibers of the present invention, extremely fine fibers can be produced. At the same time, before applying mechanical stress, when the separable hollow copolyester fibers are heat treated under tension, the separation properties of the hollow fibers can be enhanced. The form of the separable hollow copolyester fiber of the present invention may be a cut fiber or a continuous filament, which may be selected according to the purpose and application of the hollow fiber. The separable hollow copolyester fiber of the present invention can be produced by a specific melt-spinning method as described below. The melt of the copolyester is extruded through a hollow filament spinneret, which has a plurality of spinnerets for forming hollow filaments, and is blown with a heating gas at 50 to 230 C '180 to 210 ° C. To the extruded hollow filamentous copolyester melt stream, which is located in a heating zone of 0 to 50 mm below the spinneret. The blowing angle of the heating gas is 30 to 45 degrees downward in the right-angle direction of the flow path of the extruded hollow filamentous copolyester refining material stream. In other words, the heated gas system is blown in the upward direction, and the melted extruded hollow filament copolyester melt stream flows in the downward direction. Therefore, the blowing of the heating gas and the flow of the hollow filamentous copolyester melt stream are achieved in a countercurrent direction. The blowing speed of the heating gas is 10 to 5.0 m / s, preferably 20 to 3.0. Meters / second. This paper ruler Qi Cai Guan Jiaxian (CNS) A4 size (210X297 mm) Γ ^ 4 (Please read the precautions on the back before filling out this page) Factory installed · Ordered by the Intellectual Property Bureau of the Ministry of Economic Affairs and printed by the Consumer Cooperatives 554097 A7 B7 12 V. Description of the invention (After passing through the heating zone, the hollow filamentous copolyester melt stream passes through the buffer zone below the heating zone and its length is 50 to 150 mm, and then lies below the buffer zone and its length is 1. The cooling zone is cooled and solidified in a cooling zone of 0.00 to 450 mm, preferably 150 to 350 mm. In the cooling zone, the cooling air is ^ to% ° C, 20 to 25 ° C cooling air, and 2.0 · 4 0 meters / second, preferably 15 to 3.5 meters / second, at a blowing speed to the hollow filamentous copolyester melt stream. When the cooling operation is performed under conditions other than the above, a portion of the hollow filaments generated The properties may not be very good. The cooled-cured copolyester filaments are under a pull of more than 150, preferably 150 to 500, more preferably 200 to 400, and 5,000 to 2000 meters. / Minute, preferably 1000 to 18000 meters / minute, the tension rate is tight. When it is less than 15 °, the stability of the melt-spinning operation is poor, and the microstructure of the resulting fiber may be too small in the crystal size of the copolyester (〇10) plane. At the same time, when the tension rate is greater than 200 At 〇m / min, the hollow ratio of the hollow copolyester fiber is greater than 25/100, and satisfactory crystallinity and crystal size may not be achieved, although the fine structure of the hollow fiber produced is on the (〇10) plane The copolyester crystal size may be larger. More progress' ¥ When the spinning tension is less than 500 meters / minute, the crystal size of the hollow fiber produced in the (010) plane is not good. When melting_spinning tension too When it is high, the undrawn hollow copolyester filaments produced have low drawability. Therefore, the melt-drawing tension is preferably not more than 500. For the end use of the produced hollow copolyester fibers Draw the tensioned, undrawn hollow filaments and optionally heat treatment. For example, in hot water at 50 to 70 ° C, draw at a draw ratio of 2.0 to 5.0. When (Please read first Note on the back again-this page) Intellectual Property of the Ministry of Economic Affairs Printed by employee consumer cooperatives 554097 Printed by employee consumer cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 ------ B7 V. Description of the invention (13) When no heat treatment is applied, the drawn hollow copolyester fibers are highly exhibited Heat shrinkage. When heat treatment is applied under tension by heating rollers or hot plates, the degree of shrinkage of the hollow copolyester fibers produced is reduced. Further, when drawing and heat treatment in hot water without drawing Hollow copolymerized acetic acid filaments. When the filaments are excessively fed to the heat treatment operation, the hollow copolyester fibers produced have the property of self-swelling. In the drawing operation, the above-mentioned specific microstructure of the hollow fibers promotes the formation of random distribution. Numerous cracks extending intermittently along the longitudinal axis of the hollow fiber in the shell portion and the substance. Intermittent cracks can penetrate from the outer surface of the hollow fiber completely or incompletely through the shell portion to the inner surface of the hollow portion. The drawn hollow co-polymer fibers of the present invention may have potential cracks, which are not visible in the shell portion of the hollow fiber, but help to cause the shell portion of the hollow copolyester fiber to separate into fine fibers. The above-mentioned refining-spinning method is only representative, and is not intended to limit the method for producing the separable hollow copolyester fiber of the present invention. In other words, the separable hollow copolyester fibers of the present invention can be manufactured by another method. The separable hollow copolyester fibers of the present invention can be used alone or in combination with other fibers, such as the separable Synthetic polymer fibers other than hollow copolymer fibers and natural fibers such as cotton and wool fibers, and semi-synthetic fibers such as viscose silk fibers. When detachable hollow copolyester fibers are included and separated into fine fibers, the resulting fiber product has enhanced soft feel and bulk. This paper size is applicable to China National Standard (CNS) A4 specification (210X297 publication:) " " " " '^ ^ ——-(Please read the precautions on the back before this page) | Installation · Line-i ^ — HI —ϋ 554097 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. 5. Description of the invention (A7 B7 14 The fabric or knitted fabric of the present invention contains the isolated copolymer 1 fiber of the present invention. In the fabric or knitted fabric The isolated total "fine fiber contains: is at least wt% of the total amount of fibers contained in the fabric or knitted fabric, more preferably the weight of the human field / s fabric or knitted fabric with a separable hollow copolymerized vinegar fiber 3! 20 During the manufacture of fiber strands weighing more than $%, the hollow copolyester fibers in the fabric or knitted fabric are separated into fine fibers during the weaving or knitting and processing operations of the fabric or knitted fabric. The separated fine fibers produced can help To enhance the thermal insulation properties, bulkiness, and / or soft feel of fabrics or knitted fabrics. The artificial leather of the present invention includes a receiving sheet containing the copolymerized vinegar fine fibers isolated according to the present invention, and the receiving sheet is impregnated with the receiving sheet. A kind of synthetic resin. The form of the thin sheet is woven or knitted fabric or non-woven. The separated copolyester fine fiber is preferably at least 20% by weight, more preferably 30% by weight or more, and the content is stored in the substrate. Method for manufacturing artificial leather When treating a receiving sheet containing the copolymerized vinegar fine fibers separated according to the present invention, in the manufacture of artificial leather, hollow copolyester fibers are separated into fine fibers. Therefore, the artificial leather produced by the present invention has enhanced Soft touch, lightweight properties and flexibility. The non-woven fabric of the present invention includes a plurality of fibers intertwined with each other or bonded to each other by a binder, and fine polyester fibers including the separated copolyester of the present invention. In the non-woven fabric, The content of the isolated copolyester fine fibers is preferably at least 30% by weight, more preferably at least 40% by weight, and even more preferably at least 50% by weight. When the interwoven fibers are formed, during the interweaving process, the separable fibers should be heard first. Note f The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X297). ) 17 554097 A7 _____B7 V. invention described T15) '^' hearts were separated into a fine polyester fibers copolyester fibers. The resulting non-woven fabric has enhanced soft touch, light weight and thermal insulation properties. When making a non-woven fabric with a paper machine, the detachable hollow copolyester fibers are cut into fibers of 3 to 30 millimeters in length, and the cut hollow fibers produced are mechanically beaten using a beater such as a disc refiner, and The hollow fibers are separated into fibers formed by thin fibrids. The beating treatment of hollow fiber is carried out under the conditions corresponding to the type of beating machine. Fine fibers formed from separated fibrids produced from detachable hollow copolyester fibers were suspended in water. The thin fiber slurry is added to form a thin-plate adhesive, and then supplied to a papermaking machine such as a long-line papermaking machine, a short-line papermaking machine or a roll papermaking machine. The wet-laid nonwoven fabric produced is passed through Yankee Dry with a dryer. The wet-laid nonwoven fabric produced by the above-mentioned wet method has uniformity and soft touch, which is not provided by the conventional nonwoven fabric. When the separated fine hollow copolyester fibers are not good for pulp due to insufficient foaming or fiber dispersion, traditional additives can be added to the fibers and pulp. Such as dispersant or thickener. The adhesive suitable for the wet-laid nonwoven fabric of the present invention may be selected from the traditional adhesive materials used in papermaking, such as natural water-soluble polymers such as gelatin and sodium alginate, and semi-synthetic water-soluble polymers such as phosphoric acid modified killing powder. , Cyanoethylated powder, methylcellulose and methylpropylmethylcellulose; synthetic water-soluble polymers such as polyvinyl alcohol, poly (sodium acrylate) and polyacrylamide; and other water-soluble polymer materials , Such as polyethylene glycol and polyphosphate. These binder substances may be used alone or as a mixture of two or more of them. The adhesive used for wet-laid non-woven fabrics can be selected from the National Standard for Water-Soluble Poly Paper (CNS) (Training Director) — 8 .-- (Please read the notes on the back first 丨 丨- Item on this page) Order printed by the Intellectual Property Bureau of the Ministry of Economic Affairs, printed by the Consumer Cooperative 554097 V. Description of the Invention , Propylene, propylene, sulphur, homopolymer and copolymer of ethylene and ethylene. The latex may contain a plasticizer and / or stabilizer. Adhesive for wet-laid non-woven fabrics, which can be fiber Form: The adhesive fiber is preferably selected from the group consisting of polyethylene glycol fiber and polyethylene oxide fiber. The adhesive fiber has adhesiveness under wet and hot conditions after the operation. The adhesive fiber is also selected from the group of thermal fusion adhesive type. Polymers and copolymers of heat-dissolved fibers, such as 5 ^ propylene fibers, gas-saturated surface-reinforced polyethylene fibers, and ethylene-vinyl acetate copolymer fibers, are produced in a wet-laid nonwoven fabric made by a paper machine. Drying temperature 80 to 170. (: has adhesive f, and The heat-adhesive merging fibers of the core type and the sheath core type include a heat-fusion adhesive polymer and another polymer having a melting point higher than that of the heat-fusion adhesive polymer (RC). The non-woven fabric manufactured by the wet method in the present invention The content of the hollow copolyester fine fibers formed by the separated fibrids is preferably 30% by weight or more of the total weight of the wet-laid nonwoven fabric. At the same time, the content of the paper-making adhesive is preferably wet-laid. The total weight of the non-woven fabric is 5 to 30% by weight. When the amount of the adhesive is less than 5% by weight, the resulting wet-laid nonwoven fabric has poor mechanical strength and may be difficult to handle. At the same time, when the amount of the adhesive is more than 30% At% by weight, the fibers formed by the fibrids are connected to each other at the intersection of the fibers too much, so that the resulting wet-laid nonwoven fabric does not have an enhanced soft touch, such as the fibers formed from fibrids Expected. In addition to the fibers and adhesives formed by the separated fibrids, the wet-laid fabric of the present invention does not compulsively contain other fibers, such as natural pulp fibers, that is, various meshes (please read the back first Note on this matter again ---) This page size is in accordance with the Chinese National Standard (CNS) A4 specification (210X297 mm) 19 554097 The Intellectual Property Office of the Intellectual Property Bureau of the Ministry of Economic Affairs printed a description of the invention (17) into pulp fibers and Polypropylene terephthalic acid n & fiber. Other fibers can impart non-woven fabrics with specific functional properties, such as π mechanical strength, stability, moisture absorption, or hydrophilicity. ... Copolymerization of the shell part of the fiber, even when used together with other fibers, such as core or hollow synthetic fibers such as polyester fibers, or natural fibers such as cotton or wool fibers, can be easily used together The ground is separated into a plurality of fibers thinner than the air Λ. Therefore, the resulting fibrous product has specific properties due to the separation of knife-cut copolyester fine fibers. For example, when a card machine is used to process ultrafine fibers, it is difficult for the fibers to smoothly pass through the card machine. In other words ^ The carding properties of the separated copolyester fine fibers are very low. When the carded grip is used to process the hollow copolymer fiber of the present invention, intermittent cracks are formed in the shell portion of the hollow fiber along the axis of the% $ of the hollow fiber, and then the hollow fiber is transformed into a bundle-like separation. The copolymerized vinegar fine fibers' need not separate the fine fibers from each other. In other words, the separated copolyester fine fibers operate in the form of bundles, so they can pass smoothly through the card. EXAMPLES The present invention will be further illustrated by the following examples, which are merely representative and do not limit the scope of the present invention in any way. In the examples, the following tests were applied. (1) Intrinsic viscosity The intrinsic viscosity of polyester resin was measured at a temperature of 35 ° C using o-benzol as a solvent. (Please read the notes on the back before filling this page}

20 554097 A7 B7 五、發明説明(18 ) (2) 纖維厚度 依曰本工業標準(JIS)L 1〇15,7-5-1A方法測量纖維厚 度。 (3) 空心比例 藉由使用影像分析系統(商標名:PIAS-2,PIAS K. K. 所製造),以500倍之放大倍數放大各空心纖維之截面,及 測篁纖維之總截面面積與纖維空心部份之截面面積。 空心比例係指空心部份對纖維之截面面積比例。 (4) 間歇型裂縫 製備空心纖維側表面之顯微放大圖及觀察該圖,以 檢視是否沿著空心纖維的縱軸而在空心纖維之周邊表面 形成裂縫或孔隙。 (5) 殼部份之厚度 在空心纖維截面之500倍放大圖中,測量空心纖維之 總截面面積與空心部份之截面面積,及自空心纖維之總 截面面積與空心部份之截面面積計算殼部份之厚度。在2〇 個空心纖維進行測試,殼部份之厚度以20個測試結果之 平均數值表示。 (6) 總空心纖維中可分離成至少4個細纖維之空心纖維的量 之比例 製備空心共聚酯纖維眾多截面之電子顯微鏡圖。自 圖中隨機選擇50個截面,計數具有4個以上裂縫與能夠沿 著裂縫而將空心纖維分離之截面數目。然後計算50個空 心共聚醋纖維中可分離的空心共聚醋纖維之百分比。 本紙張尺度適用中國國家標準(CNS ) A4規格(210x297公釐) -21 - (請先閲讀背面之注意事項再填寫本頁) 、τ 經濟部智慧財產局員工消費合作社印製 經濟部智慧財產局員工消費合作社印製 554097 A7 B7 五、發明説明(19 ) (7) 自空心共聚酯纖維分離的細纖維之平均數目 在第(6)測試中所用之相同圖片上,自圖片中所挑選 之10個空心共聚酯纖維所分離的細纖維總數,計算可自 各個空心共聚酯纖維分離之細纖維的平均數目。 (8) 結晶程度 以纖維之廣角X光繞射影像,測量空心纖維中共聚酯 樹脂之結晶程度。 (9) 在(010)平面之結晶尺寸 自廣角X光繞射影像之(〇1〇)平面的繞射尖峰之半寬度 ’測得(010)平面之共聚酯結晶的結晶尺寸。 (10) 溶化-可紡性與可拉延性 (i)如下評估共聚酯樹脂所形成空心纖維之可紡性。 紡絲結果 3 每天每個紡絲銳孔之纖絲斷裂數目小 於 0.1。 4 每天每個紡絲銳孔之黏附纖絲數目小 於 0.1。 2 每天每個紡絲銳孔之纖絲斷裂數目為 0.1 至0.2。 每天每個紡絲銳孔之黏附纖絲數目為 0.1 至0.2 〇 1 每天每個紡絲銳孔之纖絲斷裂數目大 於0.2。 每天每個紡絲銳孔之黏附纖絲數目大 於0.2。 本紙張尺度適用中國 210X297公釐) 22 (請先閲讀背面之注意事項再填寫本頁) 訂 554097 A7 B7 3 2 經濟部智慧財產局員工消費合作社印製 五、發明説明(2〇 在此所用之,,黏附纖絲,,一詞,係指二或多個纖絲彼此融合 黏附,而形成一個單一纖絲。 (ii)如下評估未拉延纖絲之可拉延性。 纺絲結果 每天每個拉延滾軸因纖絲斷裂而起之 纖絲滾轴纏繞數目小於1。 每100,000纖絲中未拉延纖絲之數目小 於5 每天每個拉延滾軸因纖絲斷裂而起之 纖絲滾軸纏繞數目為1至3。 母100,000纖絲中未拉延纖絲之數目為 5 至 10〇 1 每天每個拉延滾軸因纖絲斷裂而起之 纖絲滾軸纏繞數目大於3。 每100,000纖絲中未拉延纖絲之數目大 於10 〇 (11)隔熱性質 依JIS A 1412測量試樣之導熱性,及評估歸類為4等 級0 等級 單位體積之重詈 A 0·048仟卡/公尺•小時·。c以下 B 0.048仟卡/公尺•小時· °C但小於 0.055仟卡/公尺•小時·。c C 0.055仟卡/公尺•小時·。◦但小於 0.060仟卡/公尺•小時·。c D 大於0.060仟卡/公尺•小時·。c 23 本紙張又度適用中國國家標準(CNS ) A4規格(210X297公董) 554097 A7 B7 五、發明説明(21 ) — (12)織物之質輕性質 自五塊(面積:5平方公分)織物,其製備自個別纖維 厚度為1.67分仟克米(1·5丹尼爾)與空心、比例為3〇%之 空心纖維,而製備一個標準試樣。將五塊織物疊置 。測里各塊標準織物之厚度與標準試樣之體積與重 量。計算標準試樣每單位體積之重量。 自其基礎重量與標準織物相@之織物,製備一個試 樣,計算試樣每單位體積之重量。 自測试結果,以下列4等級評估歸類織物之質輕性質 等級 之重量 A 顯著小於標準試樣 B 小於標準試樣 C 實質等於標準試樣 D 大於標準試樣 (13)織物、針織物或不織物之手感(柔軟度、清涼感、懸 垂性、緩衝性質與壓縮抗力) 經濟部智慧財產局員工消費合作社印製 以感官測試評估織物、針織物或不織物之手感,及評 估歸類為如下之Α至D等級。 等級 A 極佳 B 佳 C 良 D 差 24 本紙張尺度適用中國國家標準(CNS ) A4規格(21〇 X 297公釐) 554097 五、發明説明(22 ) (14)不織物之起始膨鬆度 依據JIS L 1097以比容測量不織物之起始膨鬆度。 以梳理機自纖維團製備一個網,其尺寸為2〇公分X 2〇 公分及其重量為40克。將網置於環境大氣中i小時以 上’然後將尺寸為20公分χ20公分及其重量為〇·5克/平 方公分之厚盤疊置於該網上,將重量為2公斤之小球(Α) 置於厚盤上30秒,將小球(A)自厚盤移開,讓網與厚盤 繼續靜置30秒。 重複小球之放置與移開操作數次。在小球移開及網與 厚盤繼續靜置30秒後,以毫米為單位測量厚盤底部四 角落之南度,及以毫米為單位計算所測得高度之平均 n度(hG)。依下列等式計算網之比容(起始膨鬆度): 起始膨鬆度(立方公分/克)=(20 χ2〇 χ h q/1〇)/w (15) 不織物之起始壓縮膨鬆度 依JIS L 1097以比容測量不織物之起始壓縮膨鬆度。 經濟部智慧財產局員工消費合作社印製 將第(14)測試所述之相同的網,與尺寸為2〇公分χ2〇公 分及其重量為0.5克/平方公分之厚盤疊置,然後以重 量為4公斤之小球(Β)壓縮3〇秒。然後以毫米為單位測 量厚盤底部四角落之高度,及以毫米為單位計算所測 得高度之平均高度(h)。 依下列等式計算網之比容(起始壓縮膨鬆度): 起始壓縮膨鬆度(立方公分/克卜(2〇x2〇xhi/1〇)/w (16) 彎曲抗性 使用寬度為2.5公分而長度9公分之試樣。試樣之較低 I紙張尺度適用中國國家標準(CNS ) M規格(210><297公慶1-—25 - 554097 A7 __B7_ 五、發明説明(23 ) 末端以2公分之長度固定,及在距試樣游離末端2公分 處施用彎曲力。當試樣以90度之角度彎曲時,以張力 計(數位力表)測量試樣中所產生之彈力。試樣之變曲 抗性以每公分試樣寬度之彈力表示。 (17)梳理通過性質 (请先閲讀背面之注意事項存本頁) 訂 線 經濟部智慧財產局員工消費合作社印製 2公斤之纖維團以50公尺/分鐘之梳理速度,通過一個 平坦之梳理機 。將纖維團之梳理性質評估歸類為下列 4等級。 等級 梳理性皙 4 梳理性質極佳。未阻塞梳理機,未發 生網之斷裂,及未形成纖維結粒。 3 未發生梳理阻塞與網之斷裂。形成少 量之纖維結粒。 2 未發生梳理阻塞。發生少量之網斷裂 與形成少量之纖維結粒。 1 發生梳理阻塞、網斷裂與纖維結粒之 形成。 U8)可紡性 評估空心共聚酯纖維於梳理、梳刷、粗紡與細紡操作 中之可加工性 ’及將之歸類為如下之4等級。 1級 梳理性皙 4 在梳理、梳刷、粗紡與細紡操作中皆 未遭遇困難。 3 在梳理、梳刷與粗紡操作中未遭遇困難。 2 在梳理與梳刷操作中未遭遇困難。 1 僅在梳理操作中未遭遇困難。 本紙張尺度標準(cns )八4胁(2⑴X297公f ——- 554097 A7 ______B7 五、發明説明(24 ) (19) 彎曲強度(公斤/平方公分) 依據下列等式,計算試樣之彎曲強度。 彎曲強;?(公斤/单方公么卜60x彎曲抗力(克/分鐘) [厚度(毫米)]3 (20) 皺縮抗性 尺寸為20公分χ2〇公分之試樣,以5毫米之曲率半徑彎 曲,以手指握著試樣的彎曲部份,及移動手指以轉移 彎曲部份之位置,同時以肉眼觀察試樣之彎曲條件。 當彎曲部份為圓形時,試樣之皺縮抗性係屬良好,當 ”4曲部份為急遽摺皺時,試樣之皺縮抗性係屬不良。 評估皺縮抗性及歸類為4個等級。 皺縮抗性 A 極佳 B 佳 C 良 D 差 (21) 彎曲彈性 經濟部智慧財產局員工消費合作社印製 將寬度為2.5公分而長度9公分之試樣,繞著其橫的中 心線彎曲,直至彎曲試樣之厚度變成試樣厚度之3倍 ’及以張力計測量彎曲試樣所產生之相斥力。試樣之 者曲彈性以試樣每公分寬度之相斥力表示。 彎曲彈性越高,試樣作為人造皮革之適用性越高。 (22) 挽曲耐力 依JISK 6505,525測量試樣之撓曲耐力。 (23)斷裂長度20 554097 A7 B7 V. Description of the invention (18) (2) Fiber thickness The fiber thickness was measured according to the Japanese Industrial Standard (JIS) L 1015, 7-5-1A method. (3) Hollow ratio By using an image analysis system (brand name: PIAS-2, manufactured by PIAS KK), the cross section of each hollow fiber is enlarged at a magnification of 500 times, and the total cross-sectional area of the fiber and the hollow portion of the fiber are measured. Part of the cross-sectional area. The hollow ratio refers to the ratio of the cross-sectional area of the hollow portion to the fiber. (4) Intermittent cracks Prepare a micro-enlarged image of the side surface of the hollow fiber and observe it to see if cracks or pores are formed on the peripheral surface of the hollow fiber along the longitudinal axis of the hollow fiber. (5) The thickness of the shell part is 500 times the enlarged section of the hollow fiber. Measure the total cross-sectional area of the hollow fiber and the cross-sectional area of the hollow part, and calculate from the total cross-sectional area of the hollow fiber and the cross-sectional area of the hollow part. Shell thickness. The test was performed on 20 hollow fibers, and the thickness of the shell portion was expressed as an average value of 20 test results. (6) Proportion of the amount of hollow fibers that can be separated into at least 4 fine fibers in the total hollow fibers. Electron micrographs of various sections of hollow copolyester fibers were prepared. From the figure, 50 cross sections were randomly selected, and the number of cross sections with more than 4 cracks and the ability to separate hollow fibers along the cracks was counted. Then, the percentage of the hollow copolyester fibers that can be separated out of the 50 hollow copolyester fibers was calculated. This paper size applies to China National Standard (CNS) A4 (210x297 mm) -21-(Please read the precautions on the back before filling out this page), τ Intellectual Property Bureau of the Ministry of Economic Affairs, Consumer Cooperatives, printed by the Intellectual Property Bureau of the Ministry of Economic Affairs Printed by the employee consumer cooperative 554097 A7 B7 V. Description of the invention (19) (7) The average number of fine fibers separated from the hollow copolyester fiber is on the same picture used in the test of (6). The total number of fine fibers separated from the 10 hollow copolyester fibers was calculated as the average number of fine fibers that can be separated from each hollow copolyester fiber. (8) Degree of crystallinity The degree of crystallinity of the copolyester resin in the hollow fiber was measured using a wide-angle X-ray diffraction image of the fiber. (9) Crystal size in the (010) plane The crystal size of the copolyester crystals in the (010) plane was measured from the half width of the diffraction peak of the (010) plane in the wide-angle X-ray diffraction image. (10) Melt-spinnability and drawability (i) The spinnability of the hollow fiber formed from the copolyester resin was evaluated as follows. Spinning results 3 The number of filament breaks per spinning orifice per day is less than 0.1. 4 The number of adhered filaments per spinning orifice per day is less than 0.1. 2 The number of filament breaks per spinning orifice per day is 0.1 to 0.2. The number of adhered filaments per spinning orifice per day is 0.1 to 0.2. The number of filament breaks per spinning orifice per day is greater than 0.2. The number of adhered filaments per spinning orifice per day is greater than 0.2. This paper size applies to China 210X297 mm) 22 (Please read the notes on the back before filling in this page) Order 554097 A7 B7 3 2 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of the invention (20) The term “adhesive filaments” means that two or more filaments are fused and adhered to each other to form a single filament. (Ii) The drawability of the undrawn filaments is evaluated as follows. Spinning results each day The number of filament windings caused by the filament breakage of the drawing roller is less than 1. The number of undrawn filaments per 100,000 filaments is less than 5. The filaments arising from the filament breakage per drawing roller per day The number of windings of the roller is 1 to 3. The number of undrawn filaments in the mother 100,000 filaments is 5 to 100,000. The number of filament windings of each drawing roller due to filament breakage is greater than 3. The number of undrawn filaments per 100,000 filaments is greater than 10 〇 (11) The thermal conductivity of the sample is measured according to JIS A 1412, and the weight is classified as 4 grade 0 grade unit volume 詈 A 0 · 048仟 cal / m · hour · .c below B 0.048 仟 cal / m · hour · ° C but less than 0.055 仟 cal / m • hour · .c C 0.055 仟 cal / m • hour · .◦ but less than 0.060 公 cal / meter • hour · .c D greater than 0.060 仟 cal / meter • hour · .C 23 This paper is again applicable to the Chinese National Standard (CNS) A4 specification (210X297 public director) 554097 A7 B7 V. Description of the invention (21) — (12) The light weight of the fabric is from five pieces (area: 5 square centimeters) ) Fabric, which is prepared from individual fibers with a thickness of 1.67 dcm (1.5 denier) and hollow, hollow fibers with a ratio of 30%, to prepare a standard sample. Five fabrics are stacked. The thickness of the standard fabric and the volume and weight of the standard sample. Calculate the weight per unit volume of the standard sample. Prepare a sample from the fabric whose basic weight is in line with the standard fabric, and calculate the weight per unit volume of the sample. From the test results, the weight of the classified lightweight fabrics is evaluated by the following 4 grades. The weight A is significantly smaller than the standard sample B and less than the standard sample C. It is substantially equal to the standard sample D. It is larger than the standard sample (13) of fabric, knitted fabric, or The feel of non-fabric Softness, coolness, drape, cushioning properties and compression resistance) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs to evaluate the feel of fabrics, knitted fabrics or non-woven fabrics with sensory tests, and the assessment is classified into the following grades Α to D Grade A Excellent B Good C Good D Poor 24 The paper size is in accordance with Chinese National Standard (CNS) A4 (21 × X 297 mm) 554097 5. Description of the invention (22) (14) Initial bulk of non-woven fabric The degree of initial bulk of the non-woven fabric is measured at a specific volume according to JIS L 1097. A card was used to prepare a web from the fiber mass with a size of 20 cm by 20 cm and a weight of 40 g. Place the net in the ambient atmosphere for more than 1 hour ', and then stack a thick disk with a size of 20 cm x 20 cm and a weight of 0.5 g / cm 2 on the net, and place a 2 kg ball (Α ) Put it on the thick plate for 30 seconds, remove the small ball (A) from the thick plate, and let the net and thick plate stand still for 30 seconds. Repeat the placement and removal of the ball several times. After the ball has been removed and the net and the plate are allowed to stand still for 30 seconds, the south of the four corners of the bottom of the plate is measured in millimeters, and the average n degree (hG) of the measured height is calculated in millimeters. Calculate the specific volume of the net (initial bulk) according to the following equation: Initial bulk (cubic cm / g) = (20 χ2〇χ hq / 1〇) / w (15) Initial compression of the fabric The bulk is measured in terms of specific volume in accordance with JIS L 1097 to measure the initial compression bulk of the fabric. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, the same net as described in (14) test was stacked with a thick disk with a size of 20 cm x 20 cm and a weight of 0.5 g / cm2, and then weighted Compress the pellet (B) of 4 kg for 30 seconds. Then measure the height of the bottom four corners of the thick disc in millimeters, and calculate the average height (h) of the measured height in millimeters. Calculate the specific volume of the net (initial compression bulk) according to the following equation: Initial compression bulk (cubic cm / gram (2 × 2〇xhi / 1〇) / w (16) bending resistance use width A sample of 2.5 cm and a length of 9 cm. The lower I paper size of the sample applies the Chinese National Standard (CNS) M specification (210 > < 297 Gongqing 1--25-554097 A7 __B7_ V. Description of the invention (23 ) The end is fixed at a length of 2 cm, and a bending force is applied at a distance of 2 cm from the free end of the sample. When the sample is bent at an angle of 90 degrees, use a tensiometer (digital force meter) to measure the elastic force generated in the sample. The resistance of the sample to deformation is expressed by the elastic force per cm of the sample width. (17) Carding and passing properties (please read the precautions on the back first and save this page). The line is printed by the consumer cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. The fiber mass was passed through a flat carding machine at a carding speed of 50 m / min. The carding properties of the fiber mass were classified into the following 4 grades. Grade carding 4 Excellent carding properties. Unblocked carding machine, not Fracture of the web occurred, and no fiber agglomeration was formed. 3 No carding blockage and network breakage occurred. A small amount of fiber agglomeration occurred. 2 No carding blockage occurred. A small amount of network breakage occurred and a small amount of fiber agglomeration occurred. 1 A carding blockage, network breakage, and fiber agglomeration occurred. U8) Spinnability Evaluation of the processability of hollow copolyester fibers in carding, carding, woolen and fine spinning operations, and classify them into the following 4 grades. Grade 1 Carding Quality 4 Carding, Carding No difficulties were encountered in the carding, carding and spinning operations. 3 No difficulties were encountered in carding, carding and roving operations. 2 No difficulties were encountered in carding and carding operations. 1 No difficulties were encountered only in carding operations. Standards (cns) 8 4 threats (2⑴X297 male f ——- 554097 A7 ______B7 V. Description of the invention (24) (19) Bending strength (kg / cm²) Calculate the bending strength of the sample according to the following equation. Bending strength ? (Kg / unilateral male model 60x bending resistance (g / min) [thickness (mm)] 3 (20) A specimen with a shrinkage resistance of 20 cm x 20 cm, bent with a radius of curvature of 5 mm, Hold with fingers The curved part of the sample, and moving the finger to transfer the position of the curved part, while observing the bending conditions of the sample with the naked eye. When the curved part is round, the resistance to shrinkage of the sample is good, when "4 When the curved part is sharply wrinkled, the sample's shrinkage resistance is poor. The shrinkage resistance is evaluated and classified into 4 grades. The shrinkage resistance A is excellent B is good C is good D is poor (21) Bending elasticity Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, a sample with a width of 2.5 cm and a length of 9 cm is bent around its horizontal centerline until the thickness of the bent sample becomes 3 times the thickness of the sample 'and measured by tension Measure the repulsive force produced by the curved specimen. The elasticity of the specimen is expressed by the repulsive force per cm of the specimen width. The higher the bending elasticity, the higher the applicability of the sample as artificial leather. (22) Buckling endurance The flexing endurance of the sample was measured in accordance with JISK 6505,525. (23) Break length

554097 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明説明(25 ) 依JIS P 8113用以測量紙與紙板抗張強度之測試方法, 測量試樣之斷裂長度。 (24)撕裂強度 依JIS L 1096測量試樣之撕裂強度。弟1例 含有4.5莫耳%共聚合磺基異苯二酸5-鈉組成成份(sip) 、本質黏度為0·45、及與0.07重量%二氧化鈦混合之聚乙 烯對苯二酸共聚酯樹脂,以聚合物溫度268°C及擠出速率 1600克/分鐘,熔化擠出通過具有2〇〇〇個空心纖絲形成噴 嘴之一個熔化噴絲嘴,將經擠出之空心纖絲共聚酯樹脂 冷卻固化,及以1800公尺/秒之拉緊速率拉緊。所產生之 未拉延空心共聚酯纖絲之各纖絲厚度為4.44分仟克米(4.〇 丹尼爾),而空心比例為50/100。 在熔化紡絲操作中,在位於喷絲嘴下方〇至50亳米的 加熱區中,將200°C的熱空氣以3.5公尺/秒之吹送速率, 以空心纖絲物流流動路徑之直角方向向上3 5度的角度, 吹向經擠出之空心絲狀共聚酯樹脂熔化物流。 通過加熱區之後,空心絲狀物流通過長度為1〇〇毫米 及位於加熱區下方之緩衝區,之後,在位於緩衝區下方 及其長度為250毫米之冷卻區,將25°C之冷卻空氣以3.5公 尺/秒的吹送速率吹送,以將空心絲狀共聚酯樹脂熔化物 流冷卻與固化成空心共聚酯纖絲。 所產生之未拉延的空心共聚酯纖絲,以單一階段以 2.80之拉延比例在65°C之熱水中拉延;藉由使用加熱滾筒 本紙張尺度通用T國國家標準(CNS ) A4規格(210 X297公董) -28 (請先閲讀背面之注意事項再 丨 本頁 訂 線 554097 A7 ______B7 _ 五、發明説明(26 ) ,在140°C在張力下進行熱處理;使用皺縮機以12捲曲/25 毫米之捲曲數目進行捲曲;以120°C熱空氣吹送以進行熱 固定作用;然後切割成51毫米之長度。 所產生之空心共聚酯切斷纖維之個別纖維厚度為1.6 7 分仟克米(1.5丹尼爾),空心比例為50/100,及具有實質沿 著纖維的縱軸而間歇地延伸之眾多裂縫。 測試結果示於第1表。 第2與3例與第1至5比較例 在第2與3例與第1至5比較例各例中,除了熱空氣吹 送與冷卻操作係以第1表所示之條件進行之外,以與第i 例相同之方法製造空心共聚酯纖絲。 未拉延之空心共聚酯纖絲,在第1表所示之條件下進 行拉延與加熱處理,然後以第1表所示之方式 ' 將經拉延 與熱處理之空心共聚酯纖絲捲曲與切割。 測試結果示於第1表。 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家榡準(CNS ) A4規格(210X297公釐) 554097 A7 B7 五、發明説明(27 ) f 5 fss ^¾¾¾%) 碧#§§5ssm ίί§§ί 1·67 50 30 8.5 β 2·45 15」 0.1 100 1.67 44 23 700 β 2·63 5.8 0.29 93 3 β$ 貧^^皇 2.8 140 120 3·5 140 120 务每呤 Ιι^1έϋ4κ>>χ/#) 务考网-p^((ma $βα^0β^ II— (請先閱讀背面之注意事項 -- 再本頁) 200 3.5 50 100 3_5 250 25 444 私·5 0.45 180 20 50 100 3.5 250 25 i 1·5 0.45 2 3 訂 1.67 50 30 8·5 β 2.45 15_1 0.1 700 2 2.00 140 120 200 3.5 50 50 3.5 250 25 5.56 戶5 0.53 1.67 44 33 οο·7 β 2.63 3.80 Ρ43 72 2 2.00 140 120 2 30 250 25 4.44 70 0.45 線- 1·67 44 19 3·7 澌 2.60 0 1.67 0 3 200 140 120 30 250 25 4.44 0 0.45 經濟部智慧財產局員工消費合作社印製 1·67 22 200 500 β 40 2·5 0.67 43 二 J1 50 30 7.8 澌 6.70 0 二.二 0 1·67 44 30 3.2 β 2.45 2.1 0.79 65 2 3 3.5 140 120 30 140 110554097 A7 B7 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs. 5. Description of the invention (25) The test method for measuring the tensile strength of paper and paperboard according to JIS P 8113, measuring the fracture length of the sample. (24) Tear strength The tear strength of the sample was measured in accordance with JIS L 1096. 1 case of a polyethylene terephthalate copolyester resin containing 4.5 mole% of copolymerized 5-sodium sulfoisophthalate (sip), intrinsic viscosity of 0.45, and 0.07 wt% titanium dioxide At a polymer temperature of 268 ° C and an extrusion rate of 1600 g / min, melt extrusion is performed through a melt spinneret having 2000 hollow filament forming nozzles, and the extruded hollow filament copolyester is melted and extruded. The resin was cooled to solidify and tightened at a tightening rate of 1800 meters / second. The thickness of each filament of the undrawn hollow copolyester filaments was 4.44 dmcm (4.0 denier), and the hollow ratio was 50/100. In the melt spinning operation, hot air at 200 ° C is blown at a rate of 3.5 meters per second in a heating zone located 0 to 50 mm below the spinneret at a right angle to the flow path of the hollow filament stream. At an angle of 35 degrees upward, blow toward the extruded hollow filamentous copolyester resin melt stream. After passing through the heating zone, the hollow filamentary stream passed through a buffer zone with a length of 100 mm and below the heating zone. After that, in the cooling zone located below the buffer zone and with a length of 250 mm, the cooling air at 25 ° C. Blow at a blowing rate of 3.5 meters per second to cool and solidify the hollow filamentous copolyester resin melt stream into hollow copolyester filaments. The undrawn hollow copolyester filaments are drawn in hot water at 65 ° C in a single stage at a draw ratio of 2.80; by using a heating roller, the paper standard is in accordance with the national T national standard (CNS) A4 specification (210 X297 public director) -28 (Please read the precautions on the back first 丨 Thread 554097 A7 ______B7 _ V. Description of the invention (26), heat treatment at 140 ° C under tension; use shrink machine Curl with a number of crimps of 12/25 mm; blow with 120 ° C hot air for heat fixation; then cut to a length of 51 mm. The individual fiber thickness of the resulting hollow copolyester cut fiber is 1.6 7 Tiller grams (1.5 denier), hollow ratio of 50/100, and numerous cracks that extend intermittently along the longitudinal axis of the fiber. Test results are shown in Table 1. Examples 2 and 3, and 1 to 5 Comparative Examples In each of the second and third examples and the first to fifth comparative examples, except that the hot air blowing and cooling operations were performed under the conditions shown in Table 1, hollows were produced in the same manner as in Example i. Copolyester filaments. Undrawn hollow copolyester filaments The drawing and heating treatments were performed under the conditions shown in Table 1, and then the drawn and heat-treated hollow copolyester filaments were crimped and cut in the manner shown in Table 1. The test results are shown in Table 1. Printed by the Consumers' Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. The paper size is applicable to China National Standard (CNS) A4 (210X297 mm) 554097 A7 B7 V. Description of the invention (27) f 5 fss ^ ¾¾¾%) Bi # §§ 5ssm ίί§§1 · 67 50 30 8.5 β 2 · 45 15 ″ 0.1 100 1.67 44 23 700 β 2 · 63 5.8 0.29 93 3 β $ Poverty ^^ 2.8 140 120 3.5 5 140 120 1έϋ4κ > > χ / #) Wukao-p ^ ((ma $ βα ^ 0β ^ II— (Please read the precautions on the back-then this page) 200 3.5 50 100 3_5 250 25 444 Private · 5 0.45 180 20 50 100 3.5 250 25 i 1.5 5 0.45 2 3 Order 1.67 50 30 8 · 5 β 2.45 15_1 0.1 700 2 2.00 140 120 200 3.5 50 50 3.5 250 25 5.56 Households 5 0.53 1.67 44 33 οο · 7 β 2.63 3.80 Ρ43 72 2 2.00 140 120 2 30 250 25 4.44 70 0.45 Line-1 · 67 44 19 3 · 7 02.60 0 1.67 0 3 200 140 120 30 250 25 4.44 0 0.45 Member of Intellectual Property Bureau, Ministry of Economic Affairs Co-op printed 1 · 67 22 200 500 β 40 2 · 5 0.67 43 two J1 50 30 7.8 6.70 0 two exhaust II 0 1 · 67 44 30 3.2 β 2.45 2.1 0.79 65 2 3 3.5 140 120 30 140 110

50 V 2.8 2 30 250 25 5.56 45 Ρ37 3 βί 50 250 25 33.33 45 P45 30 250 25 ί 45 P45 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) 30 554097 A7 B7 五、發明説明(28 ) 第4至7例與第6與7比較例 在第4至7例與第6與7比較例各例中,將具有如第2表 所示性質之空心共聚酯切斷纖維(纖維長度:38至100毫米) ,以環狀紡絲方法拉絲,以製造捻度為17.1轉/25毫米與 英國棉細股數為30之細股。編織經拉絲之細股而製造經 線密度為87細股/25毫米、緯線密度為68細股/25毫米、及 寬度為127毫米之平織物。將織物洗淨,然後以分散染料 染色。 在第7例中,以重量比例為50 : 50之空心共聚酯切斷 纖維與棉纖維製造平織物。 織物之性質示於第2表。 第2表 (請先閲讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製50 V 2.8 2 30 250 25 5.56 45 Ρ37 3 βί 50 250 25 33.33 45 P45 30 250 25 ί 45 P45 The paper size applies to the Chinese National Standard (CNS) A4 specification (210 × 297 mm) 30 554097 A7 B7 V. Description of the invention ( 28) Examples 4 to 7 and Comparative Examples 6 and 7 In each of Examples 4 to 7 and Comparative Examples 6 and 7, hollow copolyester cut fibers (fibers) having properties as shown in Table 2 were used. Length: 38 to 100 mm), drawn in a ring spinning method to produce fine strands with a twist of 17.1 rpm / 25 mm and a fine cotton count of 30. Weaving warp-drawn fine strands produced a plain fabric with a warp density of 87 fine strands / 25 mm, a weft density of 68 fine strands / 25 mm, and a width of 127 mm. The fabric was washed and then dyed with a disperse dye. In the seventh example, a hollow copolyester cut fiber and cotton fiber in a weight ratio of 50:50 were used to produce a plain fabric. The properties of the fabric are shown in Table 2. Form 2 (Please read the notes on the back before filling out this page) Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs

實例編號 實例 比較實例 項目 4 5 6 7 6 7 纖維種類 PES PES PES PES PES PES 空心共 聚酯纖 個別纖維厚度(分 仟克米) 1.67 3.33 8.89 1.67 - 1.67 1.11 維之性 空心比例(%) 50 50 70 50 - 43 0 質 結晶程度(%) 30 32 31 30 - 1.3 1.3 結晶尺寸(毫微米) 8.5 8.4 8.7 8.5 - 3.0 3.0 間歇型裂縫 形成 形成 形成 形成 - 無 無 殼部份厚度(微米) 2.45 3.59 4.22 2.45 - 2.45 - 分離的細纖維之 平均數目 15.1 18.3 22.3 15.1 - 1 1 分離的細纖維厚 度(分仟克米) 0.11 0.18 0.39 0.11 - 1.67 1.11 分離的空心纖維% 100 98 99 - - 0 - 混合比> 歹,K重量%) 100 100 100 50 50 100 100 纖維之可紡性 4 4 4 4 4 2 織物 隔熱性質 A A A A C D 性質 質輕性質 A A A A B D 柔軟觸感 A A A A C B 清涼感 A A A A B C ΤΓ 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 554097 經濟部智慧財產局員工消費合作社印製 A7 B7五、發明説明(29 ) 第8至10例與第8與9比較例 在第8至10例與第8與9比較例各例中,將具有如第3 表所示性質之高度收縮型空心共聚酯切斷纖維(纖維長度 :38至64毫米)與自我膨脹型空心共聚酯切斷纖維(纖維長 度:38至64毫米),以第3表所示之混合重量比例混合。空 心切斷纖維混合物以梳理操作處理,以形成一個混合的 空心纖維網。以各具有一個40號一般倒鉤之針織機(纖維 鎖扣織機),以800針刺/平方公分之針刺密度而針刺操作 處理該網,以提供基礎重量為157克/平方公尺之不織物。 將不織物浸入68°C之熱水中2分鐘,以容許不織物以 35%之收縮面積收縮。經收縮之織物在真空下脫水,及在 50°C之溫度乾燥5分鐘。製得基礎重量為242克/平方公尺 之乾燥不織物。將不織物放入60°C之加熱金屬圓筒與60 網孔不銹鋼網帶之間60秒,以製得厚度為1.2毫米與膨鬆 度為0.202克/立方公分之一種不織物。 將一種浸潰液體(商標:CRYSBON MP-185, DAINIPPON INKIKAGAKUKOGYO公司所製造),其包括 100重量部份之聚胺基甲酸乙酯於二甲基甲醯胺中的12重 量%溶液,與5重量%之碳黑混合,均一地浸潰不織物。 之後,以一對擠壓輥擠壓經浸潰之不織物,然後浸入40 °C之熱水中以凝固不織物中所含之浸潰液體,以水清洗 直至經樹脂浸潰之織物中實質不含溶劑,及最後乾燥。 依此製得一種人造皮革。 測試結果示於第3表。 (請先閱讀背面之注意事項再 -- 本育) 訂 線 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -32 - 554097 A7 B7 五、發明説明(30 經濟部智慧財產局員工消費合作社印製Example Number Example Comparative Example Item 4 5 6 7 6 7 Fiber Type PES PES PES PES PES PES Hollow Copolyester Fiber Individual Fiber Thickness (Temmeter) 1.67 3.33 8.89 1.67-1.67 1.11 Dimensional Hollow Ratio (%) 50 50 70 50-43 0 Degree of mass crystallinity (%) 30 32 31 30-1.3 1.3 Crystal size (nanometres) 8.5 8.4 8.7 8.5-3.0 3.0 Intermittent crack formation formation formation-thickness without shells (microns) 2.45 3.59 4.22 2.45-2.45-Average number of separated fine fibers 15.1 18.3 22.3 15.1-1 1 Thickness of separated fine fibers (tiller grams) 0.11 0.18 0.39 0.11-1.67 1.11% of hollow fibers isolated 100 98 99--0- Mixing ratio > 歹, K% by weight) 100 100 100 50 50 100 100 100 Spinnability of fiber 4 4 4 4 4 2 Fabric thermal insulation property AAAACD nature light weight AAAABD soft feel AAAACB cool feel AAAABC ΤΓ This paper size is applicable China National Standard (CNS) A4 specification (210X297 mm) 554097 Intellectual Property Bureau of the Ministry of Economy Employees Cooperatives Printed A7 B7 V. Description of the invention (29) Examples 8 to 10 and Comparative Examples 8 and 9 In each of Examples 8 to 10 and Comparative Examples 8 and 9, highly shrinkable hollow copolymers having properties as shown in Table 3 Ester-cut fibers (fiber length: 38 to 64 mm) and self-expanding hollow copolyester cut fibers (fiber length: 38 to 64 mm) were mixed at the mixing weight ratio shown in Table 3. The hollow fiber mixture is cut in a carding operation to form a mixed hollow fiber web. The knitting machines (fiber lock looms) each having a size 40 barb were used to handle the web at a needling density of 800 needles per square centimeter to provide a basis weight of 157 grams per square meter. Not fabric. The fabric was immersed in hot water at 68 ° C for 2 minutes to allow the fabric to shrink with a shrinkage area of 35%. The shrinked fabric was dewatered under vacuum and dried at 50 ° C for 5 minutes. A dry non-woven fabric having a basis weight of 242 g / m 2 was obtained. The non-woven fabric was placed between a heated metal cylinder at 60 ° C and a 60-mesh stainless steel mesh belt for 60 seconds to obtain a non-woven fabric having a thickness of 1.2 mm and a bulkiness of 0.202 g / cm3. An impregnating liquid (trademark: CRYSBON MP-185, manufactured by DAINIPPON INKIKAGAKUKOGYO), comprising a 12% by weight solution of 100% by weight of polyurethane in dimethylformamide, and 5% by weight % Carbon black is mixed to uniformly impregnate the non-woven fabric. Then, squeeze the impregnated fabric with a pair of squeeze rollers, then immerse it in hot water at 40 ° C to solidify the impregnating liquid contained in the fabric, and wash with water until the resin-impregnated fabric is substantially solid. Solvent-free and finally dried. An artificial leather was thus obtained. The test results are shown in Table 3. (Please read the precautions on the back first-this education) The paper size of the book is applicable to the Chinese National Standard (CNS) A4 (210X297 mm) -32-554097 A7 B7 V. Description of the invention (30 Intellectual Property Bureau, Ministry of Economic Affairs Printed by Employee Consumer Cooperative

(請先閲讀背面之注意事項再 -- :填寫本頁)(Please read the notes on the back before-: fill out this page)

、1T 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) 33 554097 A7 B7 五、發明説明(31 ) 差_11至15例與第10與11比較例 在第11至15例與第1 〇與11比較例各例中,將具有如 第4表所示性質之空心共聚酯切斷纖維(纖維長度:5丨毫米) 與自我膨脹型空心共聚酯切斷纖維(纖維長度:38至64毫 米),進行梳理操作處理以形成一個網。以各具有一個4〇 號一般倒鉤之針織機(纖維鎖扣織機),自該網製得基礎重 量為60克/平方公尺之不織物。 不織物之測試結果示於第4表。 (請先閱讀背面之注意事項再^:本貢) 訂 線 經濟部智慧財產局員工消費合作社印製 34 本紙張尺度適用中國國家標準(CNS ) A4規格(21〇X297公釐) 554097 A7 B7 五、發明説明(32 §s >^^14*vrb! $sfs 9S 0β ^¾势 ?rrs(%) 淼舯^碎(%) ^s$ss m ss^680\0 ίβ (請先閱讀背面之注意事項再 —裝-- 本育)、 1T This paper size applies the Chinese National Standard (CNS) A4 specification (210 × 297 mm) 33 554097 A7 B7 V. Description of the invention (31) Difference _11 to 15 cases and 10th and 11th comparison examples In each of Comparative Examples 10 and 11, hollow copolyester cut fibers (fiber length: 5 丨 mm) having properties as shown in Table 4 and self-expanding hollow copolyester cut fibers (fiber length) were used. : 38 to 64 mm), a carding operation is performed to form a web. A knitting machine (fiber-locking loom) each having a size 40 barb was used to prepare a non-woven fabric having a basis weight of 60 g / m 2 from the net. The test results for non-woven fabrics are shown in Table 4. (Please read the notes on the back before ^: Ben Gong) Printed by the Intellectual Property Bureau of the Ministry of Economic Affairs, Printed by the Consumer Cooperatives of the Employees 34 This paper size is applicable to the Chinese National Standard (CNS) A4 (21 × 297 mm) 554097 A7 B7 5 Description of the invention (32 §s > ^^ 14 * vrb! $ Sfs 9S 0β ^ ¾ potential? Rrs (%) Miao 舯 ^ broken (%) ^ s $ ss m ss ^ 680 \ 0 ίβ (Please read the back first (Precautions Re-install-this education)

22 17 A A A A A 50 1.67 50 30 00.5 β 2.45 15」 pll 5022 17 A A A A A 50 1.67 50 30 00.5 β 2.45 15 '' pll 50

22 18 A A A A A 50 3.33 50 32 00.4 β 3.59 183 P18 50 12 訂22 18 A A A A A 50 3.33 50 32 00.4 β 3.59 183 P18 50 12 order

24 19 A A A A A 00 8.89 70 31 8.7 β 4·22 22.3 0·39so 13 5024 19 A A A A A 00 8.89 70 31 8.7 β 4 · 22 22.3 0 · 39so 13 50

27 21 B A A A A 1.67 50 30 00.5 β 2.45 15·1 21 50 Ϊ 14 50 1·67 50 13 30 澌 2·45 Ο 1.67 Ο 線 經濟部智慧財產局員工消費合作社印製 2027 21 B A A A A 1.67 50 30 00.5 β 2.45 15 · 1 21 50 Ϊ 14 50 1 · 67 50 13 30 澌 2 · 45 〇 1.67 〇 Line Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 20

48 23 n B B B B48 23 n B B B B

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32 22 B B B Do B 2 1·67 50 30 οο·5 β 2.45 15」 0」1 00 15 80 so so 1·67 50 13 3.0 澌 245 Ο 1.67 Ο 1·67 50 13 30 澌 245 Ο 1·67 Ο 1.33 Ο Μ 3·1 澌 Ο 1.33 Ο 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 35 10 554097 經濟部智慧財產局員工消費合作社印製 A7 B7五、發明説明(33 ) ' "—' 第16至19例與第12與13比鮫例 如第1例厚度為1.67分仟克米(1.5丹尼爾),長度為$毫 米,空心比例為50%,結晶程度為30%,結晶尺寸為85毫 微米’及具有眾多間歇型裂縫之相同的未捲曲、可分離 的空心共聚酯纖維,在水中以液比1/1〇〇(係指纖維對水之 重量比例)以盤式精製機進行纖維分離操作,以提供纖條 體類纖維之含水淤漿。 在含水之纖條體類纖維淤漿中添加(1)黏著纖維,其 熱黏附溫度約為120 °C,及包含由對苯二酸/異苯二酸/乙 二醇/二甘醇共聚酯側部份與一個聚丁烯對苯二酸酯側部 份所組成之並列型複合纖維,其厚度為167分仟克米(1.5 丹尼爾),纖維長度為5毫米及捲曲數目為0;及(2)由非空 心共聚酯纖維所組成之附加纖維,其厚度為〇56分仟克米 (〇·5丹尼爾),纖維長度為5毫米及捲曲數目為〇。 黏著纖維(1)與附加纖維(2)之用量,各如第5表所示。 對所產生混合纖維之含水於聚,進行手工製紙操作 ;以洋基乾燥機乾燥所產生之濕法成網不織物薄板;經 乾燥之薄板於120 °C之溫度進行熱鍵結操作。製得基礎重 量約為50克/平方公尺之濕法成網不織物。不織物之測試 結果不於第5表。 本紙張尺度適用中國國家標準(〇奶)八4規格(210父297公釐) '一-—:36 - (請先閲讀背面之注意事項再本頁) |裝· 訂 線· 55409732 22 BBB Do B 2 1.67 50 30 οο · 5 β 2.45 15 ″ 0 ″ 1 00 15 80 so so 1.67 50 13 3.0 澌 245 〇 1.67 〇 1.67 50 13 30 澌 245 〇 1 · 67 Ο 1.33 Ο Μ 3 · 1 澌 Ο 1.33 〇 This paper size applies to Chinese National Standard (CNS) A4 (210X297 mm) 35 10 554097 Printed by A7 B7, Consumer Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of invention (33) " — 'The 16th to 19th cases are compared with the 12th and 13th. For example, the first case has a thickness of 1.67 centimeters (1.5 denier), a length of $ mm, a hollow ratio of 50%, a degree of crystallization of 30%, and The same uncurled, detachable hollow copolyester fiber with a size of 85 nanometers' and many intermittent cracks, in water at a liquid ratio of 1/100 (referring to the weight ratio of fiber to water) in a disc type The refiner performs a fiber separation operation to provide an aqueous slurry of fibrid fibers. (1) Adhesive fiber is added to the aqueous fibrid fibrous slurry, and its thermal adhesion temperature is about 120 ° C, and it includes copolymerization of terephthalic acid / isophthalic acid / ethylene glycol / diethylene glycol A side-by-side composite fiber composed of an ester side portion and a polybutene terephthalate side portion, having a thickness of 167 dm (1.5 denier), a fiber length of 5 mm, and a number of crimps of 0; and (2) An additional fiber composed of a non-hollow copolyester fiber, having a thickness of 0,56 dm (0.5 denier), a fiber length of 5 mm, and a number of crimps of 0. The amounts of adhesive fiber (1) and additional fiber (2) are shown in Table 5. The water content of the resulting mixed fibers was aggregated and subjected to a manual paper-making operation; the wet-laid nonwoven fabric sheet was dried with a Yankee dryer; the dried sheet was subjected to a thermal bonding operation at a temperature of 120 ° C. A wet-laid nonwoven fabric having a basis weight of about 50 g / m 2 was obtained. The test results for non-woven fabrics are not in Table 5. This paper size applies the Chinese national standard (〇 奶) 8 4 specifications (210 father 297 mm) '一-:: 36-(Please read the precautions on the back before this page) | Binding · Binding · 554097

經濟部智慧財產局員工消費合作社印製 在本發明可分離的空心共聚酯纖維中,殼部份實質 沿著空心纖維的縱軸而具有間歇地延伸之裂縫,及能輕 易地沿著裂縫分離成多個細纖維,尤其是極細纖維。當 分離的細纖維用於織物或針織物時,所產生之織物具有 高的隔熱性質與柔軟觸感。同時,當分離的細纖維用於 人造皮革之基質板時,所產生之人造皮革的優點在於高 度柔軟觸感與增進之質輕性質。當分離的共聚酯細纖維 用於不織物時,所產生之不織物具有增進之質輕性質, 隔熱性質與柔軟觸感。特別地,當在分離的共聚酯細纖 維上進行製紙操作時,即使在該不織物之基礎重量較低 時’所產生之濕法成網不織物具有表面性質良妤的優點 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 37 (請先閲讀背面之注意事項再填寫本頁) 訂Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs in the detachable hollow copolyester fiber of the present invention, the shell portion substantially has intermittently extending cracks along the longitudinal axis of the hollow fiber, and can be easily separated along the crack Into multiple fine fibers, especially very fine fibers. When separated fine fibers are used in fabrics or knitted fabrics, the resulting fabric has high thermal insulation properties and a soft touch. At the same time, when the separated fine fibers are used for a substrate of artificial leather, the artificial leather produced has the advantages of a high soft touch and an improved lightweight property. When the separated copolyester fine fiber is used for a nonwoven fabric, the resulting nonwoven fabric has enhanced lightweight properties, heat insulation properties, and a soft touch. In particular, when a paper-making operation is performed on the separated copolyester fine fibers, even when the basis weight of the non-woven fabric is low, the resulting wet-laid non-woven fabric has the advantage of good surface properties. This paper standard applies Chinese National Standard (CNS) A4 Specification (210X297 mm) 37 (Please read the precautions on the back before filling this page) Order

Claims (1)

554097 經濟部智慧財產局員工消費合作社印製 A8 B8 C8 D8六、申請專利範圍 1.可分離的空心共聚酯纖維,其各包括(A)沿著空心 共聚酯纖維的縱軸延伸之至少一個空心部份,及(B) 沿著空心共聚酯纖維的縱軸延伸及包圍該空心部份 之一個殼部份,其中該殼部份包含自一種二羧酸組 成成份,其包括對苯二酸與佔二羧酸組成成份總莫 耳數1至6莫耳%之含有磺酸酯基的二羧酸,以及一 個包括乙二醇之二醇組成成份之共聚酯, 該空心纖維具有(1)0.56至8.89分仟克米(0.5至 8.0丹尼爾)之厚度,(2)空心部份之總戴面面積對各 纖維之總截面面積的比例為25/100以上,(3)共聚酉旨 之結晶程度為20%以上,及(4)在碑聚酯(010)平面之 結晶尺寸為4.0亳微米以上,及 空心共聚酯纖維之殼部份,具有隨機位於殼部 份及實質沿著空心共聚酯纖維的縱軸而間歇地延伸 之眾多裂縫,及因此能夠藉由在空心共聚酯纖維之 殼部份施用機械應力而將之分離形成多個細纖維。 2·如申請專利範圍第1項之可分離的空心共聚酯纖維 ,其中在空心共聚酯纖維之殼部份施用機械應力時 ,至少90%之空心共聚酯纖維之殼部份可分離成至 少4個細纖維。 3·如申請專利範圍第1項之可分離的空心共聚酯纖維 ’其中殼部份之平均厚度為5微米以下。 4·藉由在可分離的空心共聚酯纖維之殼部份施用機械 應力,而自如申請專利範圍第丨項之可分離的空、、 本紙張尺度賴+闕家標準(CNS)A4規格(210 X 297公爱) (請先閱讀背面之注意事項再填寫本頁) 訂··554097 Printed by A8, B8, C8, D8, Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 6. Scope of patent application 1. Separable hollow copolyester fibers, each of which includes (A) at least extending along the longitudinal axis of the hollow copolyester fiber A hollow portion, and (B) a shell portion extending along the longitudinal axis of the hollow copolyester fiber and surrounding the hollow portion, wherein the shell portion comprises a dicarboxylic acid component including p-benzene The diacid and a dicarboxylic acid containing a sulfonic acid ester group in a total mole number of 1 to 6 mole% of the dicarboxylic acid component, and a copolyester including a glycol component of ethylene glycol, the hollow fiber has (1) The thickness of 0.56 to 8.89 dm (0.5 to 8.0 denier), (2) The ratio of the total wearing surface area of the hollow portion to the total cross-sectional area of each fiber is 25/100 or more, and (3) the copolymerization 酉The degree of crystallization is more than 20%, and (4) the crystal size on the (010) plane of the tablet polyester is 4.0 μm or more, and the shell portion of the hollow copolyester fiber is randomly located on the shell portion and the substantial edge Many cracks extending intermittently along the longitudinal axis of the hollow copolyester fiber The seam, and thus the hollow copolyester fiber, can be separated to form a plurality of fine fibers by applying mechanical stress to the shell portion. 2. The separable hollow copolyester fiber according to item 1 of the patent application scope, wherein when mechanical stress is applied to the shell portion of the hollow copolyester fiber, at least 90% of the shell portion of the hollow copolyester fiber can be separated Into at least 4 fine fibers. 3. The separable hollow copolyester fiber according to item 1 of the patent application, wherein the average thickness of the shell portion is 5 micrometers or less. 4 · By applying mechanical stress to the shell part of the detachable hollow copolyester fiber, the detachable hollow and paper size of the free patent application range 丨 is based on the standard + CNS A4 specification ( 210 X 297 public love) (Please read the precautions on the back before filling out this page) Order ·· 554097 A8 B8 C8 D8 申請專利範圍 共聚酯纖維製造之分離的共聚酯細纖維。 5· -種織物或針織物’其包含如申請專利範圍第怫 之分離的共聚酯細纖維。 6.如申請專利範圍第5項之織物或針織物其中該分 離的共聚醋細纖維之含量至少為織物或針織物所含 纖維總重之20重量%。 7· -種人造皮革,其所包含之基質板含有如中請專利 範圍第4項之分離的共聚醋細纖維以及浸潰於該 基質板之一種合成樹脂。 8. 如申請專利範項之人造皮革,其中該分離的 共聚醋細纖維於基質板中之含量至少為2()重量 9. -種不織物,其包含眾多彼此交織之纖維及包含如 申請專利範圍第4項之分離的共聚自旨細纖維。 10. 如申請專利範圍第9項之不織物,其 聚醋細纖維之含量至少為不織物所含纖維總重之;'0 重量%。 I I 1^ I I ^ I I I —— — — — — II ·111111. (請先閱讀背面之注意事項再填寫本頁) 線 0 經濟部智慧財產局員工消費合作社印製 39554097 A8 B8 C8 D8 Patent Application Scope Co-polyester fine fiber separated from co-polyester fibers. 5 · A kind of fabric or knitted fabric 'which contains the separated copolyester fine fibers as described in the patent application No. 怫. 6. The fabric or knitted fabric according to item 5 of the patent application, wherein the content of the separated copolymerized vinegar fine fibers is at least 20% by weight based on the total weight of the fibers contained in the fabric or knitted fabric. 7. An artificial leather comprising a matrix plate containing the separated copolymerized vinegar fine fibers as described in item 4 of the patent application and a synthetic resin impregnated into the matrix plate. 8. The artificial leather as claimed in the patent model, wherein the content of the separated copolymerized vinegar fine fibers in the matrix board is at least 2 () by weight. 9. A kind of non-woven fabric, which contains a large number of interwoven fibers and contains such as The isolated copolymerized fine fibers of the scope item 4. 10. If the non-woven fabric of item 9 of the scope of patent application, the content of the polyester fine fiber is at least the total weight of the fiber contained in the non-woven fabric; '0% by weight. I I 1 ^ I I ^ I I I —— — — — — II · 111111. (Please read the notes on the back before filling this page) Line 0 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 39
TW088107029A 1998-04-30 1999-04-30 Divisible hollow copolyester fibers, and divided copolyester fibers, woven or knitted fabric, artificial leather and nonwoven fabric comprising same TW554097B (en)

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DE3069270D1 (en) * 1979-06-11 1984-10-31 Teijin Ltd Synthetic polyester pulp and process for preparing same
US4407889A (en) * 1982-02-19 1983-10-04 E. I. Du Pont De Nemours And Company Splittable hollow polyester filament
US5188896A (en) * 1990-07-19 1993-02-23 The Dow Chemical Company Batting thermal insulation with fire resistant properties
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