TW548250B - Optical fiber manufacture method, preform manufacture method, and preform manufacture apparatus - Google Patents
Optical fiber manufacture method, preform manufacture method, and preform manufacture apparatus Download PDFInfo
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548250 Λ/ __SS4^nifHzl Hnr/QQR___B7 五、發明說明(丨) 本發明是有關於一種光纖(optical fiber)之製造方法、預 製件(preform)之製造方法及預製件製造裝置,其可製造具有直 徑小量變動之預製件與光纖。 第1圖繪示的是傳統一種玻璃基礎材質(glass base material)第一延長(elongating)裝置400的示意圖。玻璃基礎材 質102是光纖爲主之材質,通常是經由玻璃基礎材質第一延 長裝置400延長。此迫使玻璃基礎材質102之直徑產生一^玻 海千(§13^ rod) 106。玻璃千106具有從3mm至5mm之一.直 徑,其大於拉出光纖之大多數傳統直徑。大多數用以拉出光 纖之傳統直徑是30mm至80mm。 玻璃基礎材質第一延長裝置400包括一加熱爐管100用 以加熱玻璃基礎材質102,以及一拉出卡夾(drawing chuck) 104 用以支撐與延長加熱玻璃基礎材質102。爲了延長玻璃基礎材 質102,玻璃基礎材質第一延長裝置400供應玻璃基礎材質 1〇2至加熱爐管100。此處之玻璃基礎材質102被加熱至大約 攝氏2000度。第一延長裝置400接著會經由拉出卡夾104支 撐玻璃基礎材質102,並從加熱爐管100連續向下拉出玻璃基 礎材質102,以形成一玻璃竿106。 第2圖繪示的是傳統一種玻璃車床110的架構圖。由玻 璃基礎材質第一延長裝置400製造出之玻璃竿106,會經由玻 璃車床110度過二次延長,以產生一預製件107。同時,玻璃 竿106之直徑會縮減至規定直徑。玻璃車床110包括卡夾118 與119用以支撐玻璃竿106, 一尾部支撐台116用以移動卡夾 Π9,以及一加熱源122用以加熱玻璃竿106。卡夾118之一 側被固定住,而卡夾Π8之另一側是可移動的。一牽引力可 4 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁) φ 訂---------線·- 經濟部智慧財產局員工消費合作社印製 548250 A/ _Hoc/OOR B7 經濟部智慧財產局員工消費合作社印製 五、發明說明) 被用於卡夾119。由卡夾II8與119支撐之玻璃竿1〇6會被加 熱源122加熱。經由移動尾部支撐台ι16拉玻璃竿1〇6,可延 長此加#的玻璃干106。因此’玻璃竿106的直徑會縮減變成 至規定直徑。 虽使用傳統玻璃基礎材質% —^延長裝置400來延長玻璃 基礎材質102時,製造出彎曲的玻璃竿1〇6是可能的。此外, 當使用傳統玻璃車床110來延長玻璃竿106以製造預製件1〇7 時,通常會有額外的問題發生。這些問題包括預製件107之 直徑的變動,此乃因爲在生產每一預製件107時,提供至加 熱源122之氣體數量及移動尾部支撐台116之速度不同的原 因。 當延長由傳統玻璃基礎材質第一延長裝置400製造出之 彎曲的玻璃竿106,並經由玻璃車床11〇製造預製件1〇7時, 預製件107之直徑會變化。當經由拉出具有變化的直徑之預 製件107來製造光纖時,生產出之光纖的直徑也會變化。如 此將難以製造出高品質的光纖。 因此’本發明的目的,提出一種光纖製造方法,一種 預製件製造方法及一種預製件製造設備,其可解決上述問 題。本發明的目的,可經由結合本發明之申請專利範圍獨 立項所描述之特徵來達成。此申請專利範圍獨立項定義出 本發明之實施例的額外優點。 依照本發明之第一觀點,提出一種製造光纖的方法, 包括設定一加熱狀況用以加熱一玻璃竿,其爲此光纖之母 體材質,並依據隨著玻璃竿之延長進行而改變的規定數 値,設定玻璃竿之延長速度;依據此設定情形設定之加熱 (請先閱讀背面之注意事項再填寫本頁) ♦ # ---I I--訂·--------.u548250 Λ / __SS4 ^ nifHzl Hnr / QQR ___ B7 V. Description of the invention (丨) The present invention relates to a method for manufacturing an optical fiber, a method for manufacturing a preform, and a device for manufacturing a preform, which can be manufactured with a diameter Small changes in preforms and optical fibers. FIG. 1 is a schematic diagram of a conventional glass base material first elongating device 400. The glass base material 102 is a fiber-based material, and is usually extended by the glass base material first extension device 400. This forces the diameter of the glass base material 102 to produce a ^ 13 ^ rod 106. The glass thousand 106 has a diameter from 3mm to 5mm, which is larger than most conventional diameters for pulling out optical fibers. Most conventional diameters used to pull out optical fibers are 30mm to 80mm. The glass base material first extension device 400 includes a heating furnace tube 100 for heating the glass base material 102, and a drawing chuck 104 for supporting and extending the heating glass base material 102. In order to extend the glass base material 102, the first glass base material extension device 400 supplies the glass base material 102 to the heating furnace tube 100. Here, the base glass material 102 is heated to approximately 2000 degrees Celsius. The first extension device 400 then supports the glass base material 102 through the pull-out clip 104 and continuously pulls down the glass base material 102 from the heating furnace tube 100 to form a glass rod 106. FIG. 2 is a structural diagram of a conventional glass lathe 110. The glass rod 106 manufactured by the first extension device 400 of glass basic material will be extended twice through the glass lathe 110 to produce a preform 107. At the same time, the diameter of the glass rod 106 is reduced to a prescribed diameter. The glass lathe 110 includes clips 118 and 119 for supporting the glass rod 106, a rear support platform 116 for moving the clip Π9, and a heating source 122 for heating the glass rod 106. One side of the card holder 118 is fixed, and the other side of the card holder 8 is movable. One tractive force can be 4 This paper size is applicable to China National Standard (CNS) A4 specification (210 X 297 mm) (Please read the precautions on the back before filling this page) φ Order --------- Line ·- Printed by the Consumers 'Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 548250 A / _Hoc / OOR B7 Printed by the Consumers' Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of the invention) Used for card holder 119. The glass rod 106 supported by the clips II8 and 119 is heated by the heating source 122. The glass stem 106 can be extended by pulling the glass rod 106 through the moving tail support platform ι16. Therefore, the diameter of the 'glass rod 106 is reduced to a predetermined diameter. Although the glass base material 102 is extended using the conventional glass base material% ^^ extension device 400, it is possible to manufacture a curved glass rod 106. In addition, when a conventional glass lathe 110 is used to extend the glass rod 106 to make the preform 107, additional problems usually occur. These problems include variations in the diameter of the preforms 107 due to the difference in the amount of gas supplied to the heating source 122 and the speed of moving the tail support table 116 in the production of each preform 107. When the curved glass rod 106 manufactured by the first glass base material first extension device 400 is extended, and the preform 107 is manufactured through the glass lathe 110, the diameter of the preform 107 changes. When an optical fiber is manufactured by pulling out a preform 107 having a varying diameter, the diameter of the produced optical fiber also changes. This makes it difficult to manufacture high-quality optical fibers. Therefore, an object of the present invention is to provide a method for manufacturing an optical fiber, a method for manufacturing a preform, and a device for manufacturing a preform, which can solve the above problems. The object of the present invention can be achieved by combining the features described in the independent items of the patent application scope of the present invention. This application-scope independent term defines additional advantages of embodiments of the invention. According to a first aspect of the present invention, a method for manufacturing an optical fiber is provided, which includes setting a heating condition to heat a glass rod, which is the parent material of the optical fiber, and according to a predetermined number that changes as the glass rod is extended , Set the extension speed of the glass rod; the heating set according to this setting (please read the precautions on the back before filling this page) ♦ # --- I I--Order · --------. U
本紙張尺㈣用中國國家標準(CNSM4規格⑵ο X 297公餐了 經濟部智慧財產局員工消費合作社印製 gj<j/|f;pifH4rlor./00R _______ 五、發明說明) 狀況與延長速度,加熱與延長玻璃竿以產生一預製件;以 及經由額外加熱預製件來拉出此預製件成一類似細線狀’ 以產生一光纖。 提供一種製造光纖的方法,其設定情形依據延長過程 之進行時間做爲此數値,設定加熱狀況與延長速度。此加 熱過程與延長過程可包括一尾端拉出過程,用以縮減玻璃 竿之一端的直徑,以及此尾端拉出過程依據尾端拉出過程 之進行時間,隨著加熱與延長過程尾端拉出玻璃竿之該 端。 提供一種製造光纖的方法,其設定情形依據延長過程 之進行時間,設定用以加熱玻璃竿之噴燒器的位置以及供 應至噴燒器之氣體數量做爲加熱狀況。此設定情形可依據 延長過程之進行時間,設定用以支撐玻璃竿之卡夾的移動 速度做爲延長速度。 提供一種製造光纖的方法,其設定情形依據在延長過 程中玻璃竿之延長長度做爲數値,設定加熱狀況與延長速 度。 提供一種製造光纖的方法,此加熱過程與延長過程包 括尾端拉出過程,用以縮減玻璃竿之一端的直徑’以及尾 端拉出過程依據玻璃竿之延長長度,隨著加熱與延長過程 尾端拉出玻璃竿之該端。此設定情形可依據玻璃竿之延長 長度,設定用以加熱玻璃竿之噴燒器的移動距離以及供應 至噴燒器之氣體數量做爲加熱狀況。此設定情形可更依據 玻璃竿之延長長度,設定用以支撐玻璃竿之卡夾的移動速 度做爲延長速度。 6 本紙張尺度適用中國國家標準一(CNS)A4 ^γ21〇χ 297公釐) -- ----I--訂·------ J (請先閱讀背面之注意事項再填寫本頁) 參This paper size is in accordance with Chinese National Standards (CNSM4 specifications⑵ο X 297. Meal printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs printed gj < j / | f; pifH4rlor./00R _______ 5. Description of the invention) Condition and extension speed, heating And extending the glass rod to produce a preform; and drawing the preform into a thin line-like shape through additional heating of the preform to produce an optical fiber. A method for manufacturing an optical fiber is provided. The setting situation is determined based on the duration of the extension process, and the heating condition and the extension speed are set. This heating process and extension process may include a tail end drawing process to reduce the diameter of one end of the glass rod, and the tail end drawing process is based on the duration of the tail end drawing process. Pull out the end of the glass rod. A method for manufacturing an optical fiber is provided, the setting of which is based on the duration of the extension process, the position of the burner used to heat the glass rod, and the amount of gas supplied to the burner are set as heating conditions. This setting can be set as the extension speed based on the duration of the extension process. A method for manufacturing an optical fiber is provided. The setting situation is based on the length of the glass rod during the extension process, and the heating condition and the extension speed are set. A method for manufacturing an optical fiber is provided. The heating process and the extension process include a tail-end drawing process to reduce the diameter of one end of the glass rod, and the tail-end drawing process is based on the length of the glass rod. Pull out the end of the glass rod. This setting can be based on the extended length of the glass rod, setting the moving distance of the burner used to heat the glass rod and the amount of gas supplied to the burner as heating conditions. This setting can be based on the extension length of the glass rod, and set the moving speed of the clip used to support the glass rod as the extension speed. 6 The size of this paper applies to Chinese National Standard One (CNS) A4 ^ γ21〇χ 297 mm)----- I--ordered ------- J (Please read the notes on the back before filling in this Page)
五 經濟部智慧財產局員工消費合作社印製 5482505 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 548250
r-gj^pifH4 dnr/OO R 發明說明) 提供一種製造光纖的方法,此設定情形使用〜編碼 器,其被提供在用以驅動卡夾之馬達上,經由量測馬達之 旋轉角度,量測出卡夾之移動距離。 提供一種製造光纖的方法,此設定情形依據在延長過 程中玻璃竿上產生之張力做爲數値,設定加熱狀況與延長 速度。 提供一種製造光纖的方法,用以加熱玻璃竿之加熱 源,隨著延長過程進行,沿著玻璃竿之縱向移動,以及加 熱與延長過程控制延長速度,使得在加熱源移動規定距離 前之張力大體上變成110°/。或更低在加熱源移動規定距離 後之張力的平均値。 提供一種製造光纖的方法,加熱與延長過程控制張 力,使得在加熱源移動規定距離前之張力大體上變成從 80%至110%在加熱源移動規定距離後之張力的平均値。 此規定距離大體上介於50mm至150mm之間。當加熱 源移動此規定距離時,加熱與延長過程可控制延長速度爲 一定速度。此設定情形依據張力,設定用以支撐玻璃竿之 卡夾的移動速度做爲延長速度。 提供一種製造光纖的方法,此設定情形依據被提供在 介於玻璃竿與任一虛擬竿間之連接上的標記位置做爲數 値,其被鎔接至玻璃竿之任一端,設定加熱狀況與延長速 度。 提供一種製造光纖的方法,加熱過程與延長過程包括 一尾端拉出過程,用以縮減玻璃竿之一端的直徑,以及尾 端拉出過程依據標記位置,隨著加熱與延長過程尾端拉出 7 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) (請先閱讀背面之注意事項再填寫本頁)r-gj ^ pifH4 dnr / OO R Description of the invention) Provide a method for manufacturing optical fiber. This setting uses ~ encoder, which is provided on the motor used to drive the clip. The moving distance out of the card holder. A method for manufacturing optical fiber is provided, and the setting situation is based on the tension generated on the glass rod during the extension process as a number to set the heating condition and the extension speed. A method for manufacturing an optical fiber is provided for heating a heating source of a glass rod. As the elongation process proceeds, the longitudinal movement of the glass rod is controlled, and the elongation process is controlled during the heating and elongation process so that the tension before the heating source moves a predetermined distance is substantially Up becomes 110 ° /. Or less The average tension of the tension after the heating source has moved a specified distance. A method for manufacturing an optical fiber is provided, in which the tension is controlled during heating and elongation, so that the tension before the heating source moves a predetermined distance generally becomes an average tension from 80% to 110% after the heating source moves a predetermined distance. This prescribed distance is generally between 50 mm and 150 mm. When the heating source moves this specified distance, the heating and extension process can control the extension speed to a certain speed. This setting depends on the tension, and the speed of the clamp used to support the glass rod is set as the extension speed. A method for manufacturing an optical fiber is provided. The setting situation is based on the position of the marker provided on the connection between the glass rod and any virtual rod as a number, which is connected to either end of the glass rod to set the heating condition and Increase speed. A method for manufacturing an optical fiber is provided. The heating process and the extension process include a tail-end drawing process to reduce the diameter of one end of the glass rod, and the tail-end drawing process is based on the marked position. 7 This paper size applies to China National Standard (CNS) A4 (210 X 297 public love) (Please read the precautions on the back before filling this page)
Λ7 548250 ____^ ^ά^ριΐήΛ Hnr/QQR ___ίϋ-------- 五、發明說明(Q ) 玻璃竿之該端。此設定情形可依據被提供在介於玻璃竿與 任一虛擬竿間之連接上的切口位置做爲標記位置’設定加 熱狀況與延長速度。 提供一種製造光纖的方法,此設定情形依據被提供在 介於玻璃竿與任一虛擬竿間之連接上的螢光塗料位置做爲 標記位置,設定加熱狀況與延長速度。 提供一種製造光纖的方法’此設定情形依據沿著玻璃 竿之軸方向之複數個位置中的直徑做爲數値’設定沿著玻 璃竿之軸方向之複數個位置中的延長速度’以及依據玻璃 竿之複數個位置中之直徑的平均値’設定加熱狀況。 提供一種製造光纖的方法,被尾端拉出之玻璃竿的一 端,其直徑被縮減,而此設定情形爲依據沿著玻璃竿之軸 方向之複數個位置中之直徑’以及經由延長過程沿著玻璃 竿之軸方向之玻璃竿的長度變化做爲數値’偵測被尾端拉 出之玻璃竿之尾端拉出區域的位置’以及依據尾端拉出區 域之位置,設定經由火焰硏磨之玻璃竿的硏磨範圍,並依 據尾端拉出區域之直徑,設定火焰之加熱功率狀況,以及 加熱與延長過程經由加熱功率狀況之火焰,硏磨玻璃竿之 硏磨範圍。 依照本發明之另一觀點,提出一種製造光纖的方法, 包括加熱與延長一玻璃竿,其爲光纖之母體材質,以產生 一預製件;額外加熱預製件來拉出預製件成一類似細線 狀,以產生一光纖;以及,此加熱與延長過程具有預加熱 玻璃竿直到玻璃竿之規定區域軟化爲止,以及尾端拉出規 定區域,用以縮減規定區域之直徑,並用以經由額外加熱 本纸張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) (請先閱讀背面之注意事項再填寫本頁) 訂---------線Λ7 548250 ____ ^ ^ ά ^ ριΐήΛ Hnr / QQR ___ ίϋ -------- 5. Description of the invention (Q) The end of the glass rod. This setting can be based on the position of the cut provided on the connection between the glass rod and any virtual rod as the mark position 'to set the heating condition and the extension speed. A method for manufacturing optical fiber is provided, and the setting situation is based on the position of the fluorescent paint provided on the connection between the glass rod and any virtual rod as a mark position, and the heating condition and the extension speed are set. Provide a method of manufacturing optical fiber 'this setting situation is based on the diameter in a plurality of locations along the axis of the glass rod as a number of' set the extension speed in a plurality of locations along the axis of the glass rod 'and based on glass The average of the diameters of the plurality of positions of the pole is used to set the heating condition. A method for manufacturing an optical fiber is provided. The diameter of one end of a glass rod pulled out by the tail end is reduced, and the setting situation is based on the diameter of a plurality of positions along the axis of the glass rod 'and along the extension process. The length change of the glass rod in the axis direction of the glass rod is used as the number of "detection of the position of the tail end of the glass rod pulled out by the tail end" and the position of the tail end of the drawn area through flame honing. The honing range of the glass rod and the honing range of the glass rod are set according to the diameter of the region pulled out at the tail end, setting the heating power condition of the flame, and the flame during the heating and extending process through the heating power condition. According to another aspect of the present invention, a method for manufacturing an optical fiber is provided. The method includes heating and extending a glass rod, which is the parent material of the optical fiber, to produce a preform. The preform is additionally heated to pull the preform into a similar thin line shape. To generate an optical fiber; and the heating and extending process includes pre-heating the glass rod until the specified area of the glass rod is softened, and the end is pulled out of the specified area to reduce the diameter of the specified area and to additionally heat the paper Standards apply to China National Standard (CNS) A4 specifications (210 X 297 public love) (Please read the precautions on the back before filling this page) Order --------- line
經濟部智慧財產局員工消費合作社印制农Employees' Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs
經濟部智慧財產局員工消費合作社印製 548250 五、發明說明(6 ) 與延長規定區域,製作玻璃竿之一端。 提供一種製造光纖的方法,尾端拉出過程更包括第二 加熱過程’用以經由火焰加熱一區域,比起規定區域之中 心’其大多朝著玻璃竿之中間面的方向,火焰之濃度小於 預加熱過程之火焰的濃度。 依照本發明之第一觀點,一種製造預製件的方法,其 爲光纖之母體材質,包括設定一加熱狀況用以加熱玻璃 其爲光纖之母體材質,並依據隨著玻璃竿之延長進行 而改變的規定數値,設定玻璃竿之延長速度,以及依據此 言受定情形設定之加熱狀況與延長速度,加熱與延長玻璃竿 以產生一預製件。 提供一種製造預製件的方法,此設定情形依據延長過 程之進行時間做爲數値,設定加熱狀況與延長速度。 提供一種製造預製件的方法,加熱過程與延長過程包 括一尾端拉出過程,用以縮減玻璃竿之一端的直徑,以及 尾端拉出過程依據尾端拉出過程之進行時間,隨著加熱與 延長過程尾端拉出玻璃竿之該端。此設定情形依據在延長 呈中玻璃竿之延長長度做爲數値,設定加熱狀況與延長 速度。加熱過程與延長過程更包括一尾端拉出過程,用以 縮減玻璃竿之一端的直徑,以及尾端拉出過程依據玻璃竿 之延長長度,隨著加熱與延長過程尾端拉出玻璃竿之該 端。 提供一種製造預製件的方法,此設定情形依據在延長 過程中玻璃竿上產生之張力做爲數値,設定加熱狀況與延 長速度。 (請先閱讀背面之注意事項再填寫本頁) I------訂---------線^ ,·狀八用〒國國家標準(CNS)A4規格⑵㈧撕公爱) Λ 548250Printed by the Consumers' Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 548250 V. Description of the invention (6) and extension of the prescribed area, making one end of the glass rod. A method for manufacturing optical fiber is provided. The tail-end drawing process further includes a second heating process 'for heating an area through a flame, compared with the center of a prescribed area', which mostly faces the middle surface of a glass rod, and the flame concentration is less than The flame concentration of the preheating process. According to a first aspect of the present invention, a method for manufacturing a preform, which is a mother material of an optical fiber, includes setting a heating condition for heating glass, which is a mother material of an optical fiber, and is changed according to the extension of the glass rod. Predetermined number, set the extension speed of the glass rod, and the heating condition and extension speed set according to the given situation, heat and extend the glass rod to produce a preform. A method for manufacturing a prefabricated part is provided. The setting situation is based on the duration of the extension process as a number, and the heating condition and the extension speed are set. A method for manufacturing a preform is provided. The heating process and the extension process include a tail end drawing process to reduce the diameter of one end of the glass rod, and the tail end drawing process is based on the duration of the tail end drawing process. With the end of the extension process, pull out the end of the glass rod. This setting is based on the extension length of the glass rod in the extension display as the number, setting the heating condition and the extension speed. The heating process and extension process further include a tail end drawing process to reduce the diameter of one end of the glass rod, and the tail end drawing process is based on the extension length of the glass rod. With the heating and extension process, the tail end pulls out the glass rod. The end. A method for manufacturing a prefabricated part is provided, and the setting situation is based on the tension generated on the glass rod during the extension process as a number, and the heating condition and the extension speed are set. (Please read the precautions on the back before filling this page) I ------ Order --------- Line ^, · Used in accordance with National Standard (CNS) A4 specifications ) Λ 548250
Wpi frU Hr>r/rmR__B7_____ 五、發明說明(^ ) 提供一種製造預製件的方法,用以加熱玻璃竿之加熱 源,隨著延長過程進行,沿著玻璃竿之縱向移動’以及加 熱與延長過程控制延長速度,使得在加熱源移動規定距離 前之張力大體上變成110%或更低在加熱源移動規定距離 後之張力的平均値。 提供一種製造預製件的方法,加熱與延長過程控制張 力,使得在加熱源移動規定距離前之張力大體上變成從 80%至110%在加熱源移動規定距離後之張力的平均値。此 規定距離大體上介於5〇mm至150mm之間。當加熱源移動規 定距離時,加熱與延長過程控制延長速度爲一定速度。 提供一種製造預製件的方法,此設定情形依據被提供 在介於玻璃竿與任一虛擬竿間之連接上的標記位置做爲數 値,其被鎔接至玻璃竿之任一端,設定加熱狀況與延長速 度。加熱過程與延長過程可包括一尾端拉出過程’用以縮 減玻璃竿之一端的直徑,以及尾端拉出過程依據標記位 置,隨著加熱與延長過程尾端拉出玻璃竿之該端。 提供一種製造預製件的方法,此設定情形依據沿著玻 璃竿之軸方向之複數個位置中的直徑做爲數値,設定沿著 玻璃竿之軸方向之複數個位置中的延長速度,以及依據玻 璃竿之複數個位置中之直徑的平均値,設定加熱狀況。 提供一種製造預製件的方法,被尾端拉出之玻璃竿的 一端,其直徑被縮減,而此設定情形爲依據沿著玻璃竿之 軸方向之複數個位置中之直徑’以及經由延長過程沿著玻 璃竿之軸方向之玻璃竿的長度變化做爲數値,偵測被尾端 拉出之玻璃竿之尾端拉出區域的位置,以及依據尾端拉出 (請先閱讀背面之注意事項再填寫本頁) · ·ϋ 1_1 ϋ· an 丨訂---------線' 經濟部智慧財產局員工消費合作社印製 本纸張尺度適用中國國家標準(CNSW規格(210 X 297公釐) :/008548250 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明(3 ) 區域之位置,設定經由火焰硏磨之玻璃竿的硏磨範圍’並 依據尾端拉出區域之直徑,設定火焰之加熱功率狀況’以 及加熱與延長過程經由加熱功率狀況之火焰’硏磨玻璃竿 之硏磨範圍。 依照本發明之另一觀點,提出一種製造預製件的方 法,其爲光纖之母體材質,包括預加熱玻璃竿直到該璃竿 之規定區域軟化爲止,以及尾端拉出此規定區域’用以縮 減規定區域之直徑,並用以經由額外加熱與延長規定區 域,製作玻璃竿之一端。此尾端拉出過程更包括第二加熱 過程,用以經由火焰加熱一區域,比起規定區域之中心’ 其大多朝著玻璃竿之中間面的方向,火焰之濃度小於預加 熱過程之火焰的濃度。 依照本發明之第一觀點,一種製造預製件的裝置’其 爲光纖之母體材質,包括一加熱源,用以加熱一玻璃竿’ 其爲預製件之母體材質;一延長單元,用以延長玻璃竿; 一量測裝置,用以量測隨著玻璃竿之延長進行而改變之數 値;以及一控制單元,用以依據經由量測裝置量測到之數 値,控制加熱源之加熱狀況與延長單元之延長速度。 提供一種製造預製件的裝置,量測裝置量測延長過程 之進行時間做爲數値,以及控制單元依據經由量測裝置量 測到之延長過程之進行時間,控制加熱狀況與延長速度。 提供一種製造預製件的裝置,量測裝置量測隨著延長 進行而改變之延長單元之移動距離做爲數値,以及控制單 兀依據經由蓮:測裝置重測到之延長單元之移動距離,控制 加熱狀況與延長速度。 II 本紙張尺度"適用中國國家標準(CNsi規格(210 X 29^^------- (請先閱讀背面之注意事項再填寫本頁) 0 n ϋ n 1 n n n )^· n ϋ n ϋ ϋ ϋ ϋ 線# 經濟部智慧財產局員工消費合作社印製Wpi frU Hr > r / rmR__B7 _____ V. Description of the Invention (^) Provide a method for manufacturing a preform for heating the heating source of the glass rod, and as the extension process proceeds, move along the longitudinal direction of the glass rod 'and the heating and extension process The extension speed is controlled so that the tension before the heating source moves a predetermined distance generally becomes 110% or less, and the average tension of the tension after the heating source moves a predetermined distance. A method for manufacturing a preform is provided, in which the tension is controlled during heating and elongation, so that the tension before the heating source moves a predetermined distance generally becomes an average tension from 80% to 110% after the heating source moves a predetermined distance. This prescribed distance is generally between 50 mm and 150 mm. When the heating source moves a specified distance, the heating and extension process controls the extension speed to a certain speed. Provide a method for manufacturing prefabricated parts. The setting situation is based on the position of the mark provided on the connection between the glass rod and any virtual rod, which is connected to either end of the glass rod to set the heating condition. With extended speed. The heating process and extension process may include a tail-end drawing process to reduce the diameter of one end of the glass rod, and the tail-end drawing process according to the marked position, with the heating and extending process, the tail end is pulled out of the glass rod. A method for manufacturing a prefabricated part is provided. The setting situation is based on the diameter in a plurality of positions along the axis of the glass rod as a number, the extension speed in the plurality of positions along the axis of the glass rod is set, and the basis is set. The average diameter of the diameters of the plurality of positions of the glass rod is used to set the heating condition. To provide a method for manufacturing a preform, the diameter of one end of a glass rod pulled out by the tail end is reduced, and the setting situation is based on the diameter of a plurality of positions along the axis of the glass rod 'and along the extension process. The length change of the glass rod in the direction of the glass rod's axis is counted as a number, and the position of the tail end of the glass rod pulled out by the tail end is detected, and it is pulled out according to the tail end (please read the precautions on the back first) (Fill in this page again.) · · Ϋ 1_1 ϋ · an 丨 Order --------- Line 'Printed by the Intellectual Property Bureau Staff Consumer Cooperatives of the Ministry of Economic Affairs This paper applies Chinese national standards (CNSW specifications (210 X 297 (Mm): / 008548250 A7 B7 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs. 5. The description of the invention (3) The location of the area, set the honing range of the glass rod through flame honing, and draw the area according to the tail end. Diameter, setting the heating power state of the flame 'and the honing range of the honing glass rod through the flame of the heating power state during the heating and extension process. According to another aspect of the present invention, a method for manufacturing a preform is proposed. Method, which is the mother material of the optical fiber, including pre-heating the glass rod until the specified area of the glass rod is softened, and the end is pulled out of the specified area 'to reduce the diameter of the specified area, and to use additional heating and extend the specified area , Make one end of the glass rod. This tail end pull-out process also includes a second heating process to heat an area through the flame. Compared with the center of the specified area, it mostly faces the middle surface of the glass rod, and the flame concentration Less than the flame concentration of the pre-heating process. According to a first aspect of the present invention, a device for manufacturing a preform, which is a matrix material of an optical fiber, includes a heating source for heating a glass rod, which is a matrix material of the preform. An extension unit for extending the glass rod; a measuring device for measuring the number that changes as the glass rod is extended; and a control unit for measuring the number based on the number measured by the measuring device値, control the heating condition of the heating source and the extension speed of the extension unit. Provide a device for manufacturing prefabricated parts, and the measuring device measures the extension process The running time is counted, and the control unit controls the heating condition and the extension speed according to the progress time of the extension process measured by the measuring device. A device for manufacturing a prefabricated part is provided. The moving distance of the changed extension unit is counted, and the control unit controls the heating condition and extension speed based on the movement distance of the extension unit re-measured by the lotus: measuring device. II This paper standard "applies to Chinese national standards ( CNsi specifications (210 X 29 ^^ ------- (Please read the precautions on the back before filling in this page) 0 n ϋ n 1 nnn) ^ · n ϋ n ϋ ϋ ϋ ϋ 线 # Ministry of Economic Affairs Intellectual Property Printed by Bureau Consumers Cooperative
548250548250
種製造預製件的裝置,量測裝置量測經由延長 過f壬玻璃竿上產生之張力做爲數値,以及控制單元依據經 由里測衣置崖測到之玻璃竿上產生之張力,控制加熱狀況 與延長速度。 提供一種製造預製件的裝置,加熱源隨著延長過程進 行,沿著玻璃竿之縱向移動,以及控制單元控制延長速度, 使得在加熱源移動規定距離前之張力大體上變成n 〇%或 更低在加熱源移動規定距離後之張力的平均値。 提供一種製造預製件的裝置,控制單元控制張力,使 得在加熱源移動規定距離前之張力大體上變成從80%至 110°/。在加熱源移動規定距離後之張力的平均値。此規定距 離大體上介於50mm至150mm之間。當加熱源移動規定距離 時,控制單元可控制延長速度爲一定速度。 提供一種製造預製件的裝置,量測裝置量測被提供在 介於玻璃竿與任一虛擬竿間之連接上的標記位置做爲數 値,其被鎔接至玻璃竿之任一端,以及控制單元依據經由 量測裝置量測到之標記位置,控制加熱狀況與延長速度。 提供一種製造預製件的裝置,量測裝置量測沿著玻璃 竿之軸方向之複數個位置中的直徑做爲數値,以及控制$ 元依據沿著玻璃竿之軸方向之複數個位置中之直徑,控# 沿著玻璃竿之軸方向之複數個位置中之延長速度,以及# 據複數個位置中之直徑的平均値,控制加熱狀況。 爲讓本發明之上述和其他目的、特徵、和優點能ΐ明 顯易懂,下文特舉較佳實施例’並配合所附圖式,作詳細 說明如下: 本纸張尺度適用中國國家標準(CNS)A4規格(210 χ 297公釐) (請先閱讀背面之注意事項再填寫本頁) -· ϋ n ·ϋ I I in i^i 一 0、 ϋ 1.1 ϋ I ϋ I · 548250 A7 B7 Η n r/00 8 五、發明說明) 圖式之簡單說明: 第1圖繪示的是傳統一種玻璃基礎材質第一延長裝置 400的示意圖; 第2圖繪示的是傳統一種玻璃車床110的架構圖; 第3圖,繪示的是本發明之光纖製造裝置的系統圖; 第4圖,繪示的是本發明之光纖製造方法的流程圖; 第5圖,繪示的是玻璃基礎材質第一延長裝置900的架構 圖; •第6圖,繪示的是第一延長裝置402的架構圖,其經由一 基礎材質固定單元136支撐一標準竿138,以調整用以延長玻 璃基礎材質1〇2之軸線; 第7圖繪示的是第4圖之玻璃基礎材質第一延長過程 (S204)的詳細流程圖; 第8圖繪不的是第一延長裝置402的架構圖,其經由延 長卡夾142支撐標準竿138 ; 第9圖繪示的是第一延長裝置402的架構圖,其經由懸 吊機制134與延長機制H0支撐標準竿丨38 ; 第10圖繪不的是使用延長滾輪144a與144b取代延長機 制140上之延長卡夾142的範例圖; 第11圖繪75的是使用延長滾輪144a與144b取代延長機 制140上之延長卡夾M2的範例圖; 第12圖繪不的是玻璃基礎材質1〇2的示意圖,其彎曲度 被量測; 第13圖繪示的是經由第一延長裝置4〇2控制延長滾輪 M4a與!44b之旋轉速度的機構圖; 本紙張尺度適用中國國家標準(CNS)A4規彳 1(210x297公餐^· (請先閱讀背面之注意事項再填寫本頁)A device for manufacturing a prefabricated part, a measuring device measures the tension generated on a glass rod extended by a glass rod as a number, and the control unit controls the heating based on the tension generated on the glass rod measured by the inner garment. Condition and extension speed. A device for manufacturing a prefabricated part is provided. The heating source moves along the longitudinal direction of the glass rod along with the extension process, and the control unit controls the extension speed so that the tension before the heating source moves a predetermined distance generally becomes n 0% or lower. The average tension of the tension after the heating source has moved a predetermined distance. A device for manufacturing a preform is provided, and a control unit controls the tension so that the tension becomes substantially from 80% to 110 ° / before the heating source moves a predetermined distance. The average tension of the tension after the heating source has moved a predetermined distance. This prescribed distance is generally between 50mm and 150mm. When the heating source moves a predetermined distance, the control unit can control the extension speed to a certain speed. Provided is a device for manufacturing a prefabricated part. A measuring device measures a marked position provided on a connection between a glass rod and any virtual rod as a number, which is connected to either end of the glass rod, and controls The unit controls the heating condition and the extension speed according to the marked position measured by the measuring device. Provided is a device for manufacturing a preform, a measuring device measures a diameter in a plurality of positions along an axis direction of a glass rod as a number, and controls a dollar based on a number of positions in a plurality of positions along an axis direction of the glass rod. Diameter, control # the extension speed in a plurality of positions along the axis of the glass rod, and # control the heating condition based on the average diameter of the diameters in the plurality of positions. In order to make the above and other objects, features, and advantages of the present invention obvious and easy to understand, the following describes in detail the preferred embodiments, and the accompanying drawings, as follows: The paper dimensions are applicable to the Chinese National Standard (CNS ) A4 size (210 x 297 mm) (Please read the precautions on the back before filling out this page)-· ϋ n · ϋ II in i ^ i one 0, ϋ 1.1 ϋ I ϋ I · 548250 A7 B7 Η nr / (00 8. V. Description of the invention) Brief description of the drawings: Figure 1 shows a schematic diagram of a traditional glass base material first extension device 400; Figure 2 shows a traditional glass lathe 110 architecture diagram; Figure 3 shows the system diagram of the optical fiber manufacturing device of the present invention; Figure 4 shows the flowchart of the optical fiber manufacturing method of the present invention; Figure 5 shows the first extension device of glass base material 900 architecture diagram; Figure 6 shows the architecture diagram of the first extension device 402, which supports a standard rod 138 via a base material fixing unit 136 to adjust the axis of the glass base material 102 ; Figure 7 shows the glass foundation of Figure 4 Detailed flow chart of the first extension process (S204); Figure 8 does not show the architecture diagram of the first extension device 402, which supports the standard bar 138 via the extension clip 142; Figure 9 shows the first extension The structural diagram of the device 402 supports the standard rod 38 via the suspension mechanism 134 and the extension mechanism H0; FIG. 10 does not show an example diagram of using the extension rollers 144a and 144b instead of the extension clip 142 on the extension mechanism 140; Figure 11 shows an example of using extension rollers 144a and 144b instead of the extension clip M2 on the extension mechanism 140. Figure 12 does not show a schematic diagram of the glass base material 102, and its curvature is measured. Figure 13 shows that the extension roller M4a is controlled by the first extension device 402! The mechanism diagram of the rotation speed of 44b; This paper size applies the Chinese National Standard (CNS) A4 Regulation 1 (210x297 public meals ^ (Please read the precautions on the back before filling this page)
-n ϋ MmtB in n-« In 一口、I 1 an n ϋ— n_i n I 經濟部智慧財產局員工消費合作社印製 A7 五 作 548250 發明說明((1 ) 第14圖繪示的是介於玻璃基礎材質102之熱軟化區域之 中心位置與延長軸線154間之偏差數與玻璃竿106之彎曲度 間的關係圖; 第15圖繪示的是延長滾輪l44a與14扑之表面的變形 圖; 第16圖繪示的是當金屬管係由第15圖之批數300之延 長滾輪144a與144b負載時,金屬管的變位圖; 第17圖繪示的是經由實施例中之第一延長裝置402,熱 軟化區域之中心位置的變位圖; 第18圖繪示的是當延長滾輪144a與144b之旋轉速度被 控制在相同旋轉速度時,熱軟化區域之中心位置的變動圖; 第19圖繪示的是用於第5圖之玻璃竿融化裝置370之噴 燒器(burner)176的另一實施例; 第20圖繪示的是玻璃竿輸送裝置380的架構圖; 第21圖繪示的是第一延長裝置402之儲存容器224的示 意圖; 第22圖繪示的是當輸送玻璃竿106時,玻璃竿輸送裝置 380的移動圖; 第23圖繪示的是玻璃竿輸送裝置380的另一實施例; 第24圖繪示的是當玻璃竿輸送裝置380輸送玻璃竿106 時,第23圖之玻璃竿輸送裝置380的移動圖; 第25圖繪示的是本發明之玻璃竿第二延長裝置m的架 構圖; 第26圖繪示的是第4圖之玻璃竿第二延長過程(S206)的 詳細流程圖; c請先閱讀背面之注意事項再填寫本頁) 訂---------線 尺度適^國國家標準(cns)A4 548250-n ϋ MmtB in n- «In Yikou, I 1 an n ϋ— n_i n I Printed by A7, Consumer Cooperatives, Intellectual Property Bureau, Ministry of Economic Affairs, Five Works 548250 Description of the Invention ((1) Figure 14 The relationship between the center position of the thermally softened area of the base material 102 and the number of deviations between the extension axis 154 and the curvature of the glass rod 106; Figure 15 shows the deformation of the surface of the extension rollers 144a and 14 flutter; Fig. 16 shows the displacement diagram of the metal pipe when the metal pipe is loaded by the extension rollers 144a and 144b of the batch number 300 in Fig. 15; Fig. 17 shows the first extension device through the embodiment 402, a dislocation map of the center position of the heat-softened area; FIG. 18 shows the change of the center position of the heat-softened area when the rotation speeds of the extension rollers 144a and 144b are controlled at the same rotation speed; FIG. 19 FIG. 5 shows another embodiment of the burner 176 for the glass rod melting device 370 of FIG. 5; FIG. 20 shows the structural diagram of the glass rod conveying device 380; FIG. 21 shows Is a schematic diagram of the storage container 224 of the first extension device 402; FIG. 22 shows the movement of the glass rod conveying device 380 when the glass rod 106 is conveyed; FIG. 23 shows another embodiment of the glass rod conveying device 380; FIG. 24 shows the glass rod conveying device 380; When the conveying device 380 conveys the glass rod 106, the movement diagram of the glass rod conveying device 380 in FIG. 23 is shown in FIG. 25; FIG. 25 is a structural diagram of the second extension device m of the glass rod of the present invention; The detailed flow chart of the second extension process (S206) of the glass rod in Figure 4; c Please read the precautions on the back before filling this page) Order --------- The national standard (cns) A4 548250
五、發明說明) 第27圖繪示的是提供在固定卡夾n8上之冷卻裝置33〇 與玻璃竿第二延長裝置111之可移動卡夾119的範例圖; 第28圖繪示的是範例與比較的範例之固定卡夾118與可 移動卡夾119的溫度圖; 第29圖繪示的是介於加熱源I22與直徑量測裝置124間 距離與玻璃竿106之直徑變動百分比間的關係圖; 第30圖繪示的是玻璃竿第二延長裝置m的架構圖,其 具有一張力量測裝置282 ; 第31圖繪示的是第26圖之延長過程(S154)的詳細流程5. Description of the invention) Figure 27 shows an example diagram of the cooling device 33o provided on the fixed clip n8 and the movable clip 119 of the second extension device 111 of the glass rod; Figure 28 shows an example The temperature graph of the fixed clip 118 and the movable clip 119 of the comparative example; FIG. 29 shows the relationship between the distance between the heating source I22 and the diameter measuring device 124 and the percentage change in the diameter of the glass rod 106 Fig. 30 shows the structural diagram of the second extension device m of the glass rod, which has a force measuring device 282; Fig. 31 shows the detailed flow of the extension process (S154) of Fig. 26
第32圖繪示的是在玻璃竿106之延長期間,直徑變動的 過程圖; 第33圖繪示的是依照第31圖之延長過程(S154),玻璃 竿106被延長的過程圖; 第34圖繪示的是在範例之早期延長階段,玻璃竿106之 張力的變動圖; 第35圖繪示的是在比較的範例之早期延長階段,玻璃竿 106之張力的變動圖; 第36圖繪示的是在玻璃竿106之延長之後,玻璃竿1〇6 之直徑的變動圖; 第37圖繪示的是第26圖之尾端拉出過程(S158)的詳細 流程圖; 第38圖繪示的是切口 284的示意圖,其在第37圖之尾 端拉出位置偵測過程(S169),被提供在介於玻璃竿106與虛擬 竿108間之連接上; (請先閱讀背面之注意事項再填寫本頁) ϋ 1· ϋ a·— 11 ϋ 1ϋ 一OJ n ϋ ·ϋ · •線丨# 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS)A4規格(21〇 X 297公髮) 經濟部智慧財產局員工消費合作社印製 548250 A7 ----------------------- B7 五、發明說明(D ) 弟3 9圖繪不的是印記2 8 7的7K意圖,其被用在介於玻璃 竿106與虛擬竿108間之連接上,以做爲標記之另一範例; 弟40 0繪不的是在尾端拉出位置偵測過程(S169)中偵測 切口 284之玻璃竿第二延長裝置ill的示意圖; 第41圖繪示的是在第37圖所示流程圖之玻璃竿106之 尾端拉出過程期間,加熱源122與尾部支撐台116的移動圖; 第42圖繪示的是在第37圖之尾端拉出過程(S158)中, 尾端拉出過程之另一方法的設定範例; 第43圖繪示的是在第37圖之尾端拉出過程(S158)中, 尾端拉出過程之另一方法的另一設定範例; 第44圖繪示的是玻璃竿第二延長裝置111之加熱源122 的架構圖; 第45圖繪示的是加熱源122之頂部的平面圖; 第46圖繪示的是介於氧氣之直線速度與加熱源122之頂 部溫度間的關係圖; 第47圖繪示的是預製件107之尖端的形狀圖,其直徑在 尾端拉出過程(S158)中被縮減及融化; 第48圖繪示的是預製件107之尖端的另一形狀圖,其尾 贿被延長; 第49圖繪示的是在第26圖之表面處理過程(S168)中之 預製件107被表面處理前,預製件107的損害圖; 第50圖繪示的是預製件107a的示意圖,其係經由氫氟 酸蝕刻第51圖與第52圖所示範例之處理; 第51圖繪示的是經由視覺檢查計數範例與比較的範例 之預製件107上產生之氟化氫凹面的數量; 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -------訂·-----— II *5^ ' (請先閱讀背面之注意事項再填寫本頁) A' 經濟部智慧財產局員工消費合作社印製 548250 SS46pifH4 Hor/008 __B/____ 五、發明說明((0) 第52圖繪示的是在範例與比較的範例之氫氟酸蝕刻的 處理之後,預製件107之不均勻表面; 第53圖繪示的是經表面處理之預製件107的另一形狀; 第54圖繪示的是用以淸洗加熱源之超音波淸洗裝置4〇4 的示意圖;以及 第55圖繪示的是用以延長預製件1〇7來製造光纖之預製 件拉出裝置500的架構圖。 圖式之標號說明: 100 :加熱爐管 102 :玻璃基礎材質 104 :拉出卡夾 106 :玻璃竿 1〇7、107a、107b :預製件 108 ' 342 :虛擬竿 U0 ·.玻璃車床 111 :玻璃竿第二延長裝置 112 :托台 114、116 :尾部支擦台 118、119、346 ··卡夾 120 :移動支架 :加熱源 124 :直徑量測裝置 130 :延長熔爐 13 4 :懸吊機制, 136 :基礎材質固定單元 138 :標準竿 14〇 :延長機制 142 :延長卡夾 144a、14仆··延長滾輪 148、149 :軸承 150 :量測裝置 152 :直徑量測裝置 I54 :延長軸線 156 ··直徑控制單元 1% :位置控制單元 176 ··噴燒器 178 :火焰 190 :氫氣供應管 192 :氧氣供應管 194 :環形氣體入口 19 6 .冷卻水 本纸張尺度適用中國國家標準(CNS)A4規格(210 X 297公髮) (請先閱讀背面之注意事項再填寫本頁)Figure 32 shows the process of diameter change during the extension of the glass rod 106; Figure 33 shows the process of the glass rod 106 being extended according to the extension process (S154) of Figure 31; 34 The figure shows the tension change of the glass rod 106 in the early extension stage of the example; FIG. 35 shows the tension change of the glass rod 106 in the early extension stage of the comparative example; FIG. 36 shows Shown is the change of the diameter of the glass rod 106 after the extension of the glass rod 106; Figure 37 shows a detailed flowchart of the drawing process (S158) at the end of Figure 26; Figure 38 shows Shown is a schematic diagram of the cutout 284. The position detection process (S169) at the end of Figure 37 is provided on the connection between the glass rod 106 and the virtual rod 108; (Please read the note on the back first Please fill in this page for further information) ϋ 1 · ϋ a · — 11 ϋ 1ϋ 1 OJ n ϋ · ϋ · • Line 丨 # Printed by the Ministry of Economic Affairs and Intellectual Property Bureau Staff Consumer Cooperatives This paper is printed in accordance with China National Standard (CNS) A4 specifications ( 21〇X 297) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 548 250 A7 ----------------------- B7 V. Description of the invention (D) What the brother 3 9 can't draw is the 7K intention of the mark 2 8 7 which It is used for the connection between the glass rod 106 and the virtual rod 108 as another example of the mark. What the younger 40 0 can not draw is to detect the cutout 284 in the position detection process (S169) at the tail end. Schematic diagram of the second extension device ill of the glass rod; FIG. 41 shows the movement of the heating source 122 and the tail support platform 116 during the drawing process of the tail end of the glass rod 106 in the flowchart shown in FIG. 37; FIG. 42 shows a setting example of another method of the tail-end drawing process (S158) in the tail-end drawing process of FIG. 37; FIG. 43 shows the drawing of the tail-end drawing process in FIG. 37; In the exit process (S158), another setting example of another method of the tail end pull-out process; FIG. 44 shows a structural diagram of the heating source 122 of the second extension device 111 of the glass rod; FIG. 45 shows Is a plan view of the top of the heating source 122; FIG. 46 shows the relationship between the linear velocity of oxygen and the top temperature of the heating source 122; FIG. 47 shows the shape of the tip of the preform 107 , Its diameter is reduced and melted during the tail drawing process (S158); Figure 48 shows another shape of the tip of the preform 107, and the tail bribe is extended; Figure 49 shows The damage map of the preform 107 before the surface treatment in the surface treatment process (S168) of FIG. 26 before the surface treatment; FIG. 50 shows a schematic diagram of the preform 107a, which is etched by hydrofluoric acid. FIG. 51 Treatment with the example shown in Figure 52; Figure 51 shows the number of hydrogen fluoride concaves produced on the preform 107 of the counting example and the comparison example by visual inspection; This paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm) ------- Order · -----— II * 5 ^ '(Please read the notes on the back before filling out this page) A' Employee Consumer Cooperatives, Intellectual Property Bureau, Ministry of Economic Affairs Printed 548250 SS46pifH4 Hor / 008 __B / ____ 5. Description of the invention ((0) Figure 52 shows the uneven surface of the preform 107 after the hydrofluoric acid etching process of the example and the comparative example; page 53 The figure shows another shape of the surface-treated preform 107; Figure 54 shows Schematic diagram of an ultrasonic cleaning device 404 for cleaning the heating source; and FIG. 55 shows a structural diagram of a preform pull-out device 500 for extending the preform 107 to manufacture optical fibers. Description of the symbols of the drawings: 100: heating furnace tube 102: glass base material 104: pull-out clip 106: glass rod 107, 107a, 107b: preform 108 '342: virtual rod U0 · glass lathe 111: glass Second pole extension device 112: pallets 114, 116: rear support wipers 118, 119, 346, · clip 120: mobile bracket: heating source 124: diameter measuring device 130: extension furnace 13 4: suspension mechanism, 136: Basic material fixing unit 138: Standard rod 14: Extension mechanism 142: Extension clips 144a, 14 ... Extension rollers 148, 149: Bearing 150: Measuring device 152: Diameter measuring device I54: Extension axis 156 · Diameter control unit 1%: Position control unit 176 · Burner 178: Flame 190: Hydrogen supply pipe 192: Oxygen supply pipe 194: Annular gas inlet 19 6. Cooling water The paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297) (please read the precautions on the back before filling this page)
548250 A7 B7 200 :冷卻水排出管 206 :延長裝置 210 :旋轉台 214 :定時輸送帶 218 :延長融解卡夾 支撐元件 245 :可移動的支撐元件 248 :操作開關盒 252 :支撐架 256、268 :旋轉軸 260 :托盤 266 :連結軸 272 :移動支架編碼器 五、發明說明((S ) 198 ··冷卻水供應管 204 :給料器 208 :支撐腳 212 :馬達 216 :噴燒器架 224 :儲存容器 234a、234b、236a、236b 244 :汽缸儲存盒 246 :固定的支撐元件 250、264 :促動器 1 254 :操控器 257、258 :軸釘 262 :支柱 270 :滑行推動器 273 :尾端支撐架驅動編碼器 274 :移動支架馬達 276 :鏈條 280 :控制單元 284 :切口 286 :內管 288 :氧氣出口 294 :火焰 298 : 1青氣流率控制單元 302 :連接元件 306 :驅動源 275 :尾端支撐架驅動馬達 278 :流量控制器 282 :張力量測裝置 285 :外管 287 :螢光塗料 290 :易燃氣體出口 296 :惰氣通道 3〇〇 :閥門 3〇4 :控制元件 308 ··氧氣通道 ------------Φ (請先閱讀背面之注意事項再填寫本頁) 訂---------線- 氏張尺度適用中國國家標準(CNS)A丨^i721〇x297公爱 18 經濟部智慧財產局員工消費合作社印製 548250 A/ s S46pifd4.doc/008 ___ B7 五、發明說明(β ) 310 :氧氣流率控制單元 314 :易燃氣體流率控制單元 312 :易燃氣體通道 316 :分支工具 330 :冷卻裝置 332 :融化部分 334 :切割面 336 :逐漸變細部分 338 :薄部分 340 :把手 346 :卡夾 344 :可移動支撐架 348 :加熱裝置 350 :光纖 352 :直徑量測裝置 354 :第一塗佈裝置 356 :第一矯正裝置 358 :第二塗佈裝置 36〇 :第二矯正裝置 362 :曳引機 370 ·玻璃竿融化裝置 380 :玻璃竿傳輸裝置 390 :火焰噴嘴 392 :氫氣入口管 394 :氧氣入口管 396 :超音波震盪器 398 :淸洗液 400、900 :玻璃基礎材質第一延長裝置 4〇2 :第一延長裝置 404 :超音波淸洗裝置 5〇〇 :預製件拉出裝置 600 :玻璃基礎材質產生裝置 700 ·玻璃基礎材質脫水與燒結裝置 本發明之詳細描沭 本發明將使用實施例解釋說明。然而,以下實施例並不 限制本發明之範圍在申請專利範圍中所描述。此外,對本發 明來說,在實施例中描述之所有特徵或其結合並非是必要 的。 雖然本發明已以較佳實施例揭露出,然本發明之範圍 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公复了 (請先閱讀背面之注意事項再填寫本頁) 0 訂---------線Jtf 548250 S^46pifd4doc/0Q^ A7 B7 五、發明說明(Π ) (請先閱讀背面之注意事項再填寫本頁) 並不限定在這些實施例中。任何熟習此技藝者,皆可對本 發明之貫施例作各種修正與改善。此種對本發明之申請專 利範圍添加的修正或改善,也在本發明之保護範圍內。 第3圖繪示的是本發明之光纖製造裝置的系統圖。本發 明之光纖製造裝置的系統包括一玻璃基礎材質產生裝置 600 ’用以產生一玻璃基礎材質102做爲光纖之基礎材質;一 玻璃基礎材質脫水(dehydrating)與燒結(sintering)裝置700,用 以脫水與燒結玻璃基礎材質102 ; —玻璃基礎材質第一延長裝 置900,用以延長玻璃基礎材質1〇2,以產生一玻璃竿1〇6 ; 一玻璃竿傳輸裝置380,用以傳輸玻璃竿106 ; —玻璃竿第二 延長裝置111,用以延長玻璃竿106—第二時間,以產生一預 製件107;以及,一預製件拉出裝置500,用以拉出預製件107, 以產生一光纖。 第4圖繪示的是本發明之光纖製造方法的流程圖。經由 玻璃基礎材質產生裝置600使用VAD方法、氣相軸沉積方法 或類似者(S200),產生玻璃基礎材質1〇2。玻璃基礎材質1〇2 接著會經由玻璃基礎材質脫水與燒結裝置700(S202)在一氯氣 環境內被脫水,以及在一惰氣環境內被燒結。 經 濟 部 智 慧 財 產 局 員 工 消 費 合 社 印 製 玻璃基礎材質102之直徑通常是ll〇mm至200mm,相較 於直徑爲30mm至80mm來說,其較實用於拉出光纖。因此, 被脫水與燒結的玻璃基礎材質102首先經由玻璃基礎材質第 一延長裝置900來延長,以製造出一玻璃竿i〇6(S204)。玻璃 竿106具有3mm至5mm之直徑,方便於拉出光纖從30mm至 80mm ° 玻璃竿106經由玻璃竿傳輸裝置380(S205)傳輸。玻璃竿 20 548250 A7 B7 五、發明說明((¾ ) 106接著會經由玻璃竿第二延長裝置U1來加熱與延長至—規 定直徑,以製造出一預製件l〇7(S206)。預製件ι〇7經由預製 件拉出裝置500來加熱與延長至一類似細線的形式,以製造 出一光纖(S210)。 第5圖繪示的是玻璃基礎材質第一延長裝置9〇〇的架構 圖。玻璃基礎材質第一延長裝置900包括一第一延長裝置4〇2 用以加熱與延長玻璃基礎材質102,以及一玻璃竿融化裝置 370用以融化玻璃竿106。第一延長裝置402具有一延長溶爐 130,其具有一加熱熔爐100,以及一懸吊機制134被提供在 延長熔爐130之上。懸吊機制134用以供應玻璃基礎材質1〇2 至延長熔爐130之內部在一規定速度下。 第一延長裝置402更具有一延長機制140被提供在延長 熔爐130之下,以支撐縮減的直徑之玻璃竿1〇6,及在一規定 速度下拉出玻璃竿106。懸吊機制134具有一基礎材質固定單 元136,用以支撐玻璃基礎材質1〇2。延長機制140具有一延 長卡夾142,用以支撐玻璃竿106。玻璃竿融化裝置37〇具有 一噴燒器176、一旋轉台210、一定時輸送帶214、一馬達212、 一支撐腳208、一噴燒器架216、一延長裝置206,以及一延 長融解卡夾218。 玻璃基礎材質102被安裝在基礎材質固定單元上, 並在一規定速度下被送入加熱熔爐100內。玻璃基礎材質1〇2 經由加熱熔爐100加熱,然後經由延長卡夾142支撐與拉出, 以縮減直徑來製造出一玻璃竿1〇6。玻璃竿1〇6經由延長裝置 2〇6在一速度下被拉出以獲得適合的直徑,使得玻璃基礎材質 102被延長至想要的直徑。同時,經由一直徑量測裝置152來 本紙張尺度適财關家標準㈣石剞規格(2]^7pr7 (請先閱讀背面之注意事項再填寫本頁)548250 A7 B7 200: Cooling water discharge pipe 206: Extension device 210: Rotary table 214: Timing conveyor belt 218: Extended melting clip support element 245: Movable support element 248: Operation switch box 252: Support frame 256, 268: Rotating shaft 260: Tray 266: Connecting shaft 272: Moving bracket encoder V. Description of the invention (S) 198 Cooling water supply pipe 204: Feeder 208: Support leg 212: Motor 216: Burner rack 224: Storage Containers 234a, 234b, 236a, 236b 244: Cylinder storage box 246: Fixed support elements 250, 264: Actuator 1 254: Manipulators 257, 258: Pegs 262: Pillars 270: Sliding pushers 273: End support Rack drive encoder 274: Mobile stand motor 276: Chain 280: Control unit 284: Cutout 286: Inner tube 288: Oxygen outlet 294: Flame 298: 1 Blue air flow rate control unit 302: Connection element 306: Drive source 275: Tail end Support frame drive motor 278: Flow controller 282: Tension measuring device 285: Outer tube 287: Fluorescent paint 290: Flammable gas outlet 296: Inert gas passage 300: Valve 300: Control element 308 ... oxygen Channel ------------ Φ (Please (Please read the notes on the back and fill in this page) Order --------- Line-The scale of the scale is applicable to the Chinese National Standard (CNS) A 丨 ^ i721〇x297 Public Love 18 Printed by the Intellectual Property Bureau of the Ministry of Economic Affairs and Consumer Cooperatives 548250 A / s S46pifd4.doc / 008 ___ B7 V. Description of the Invention (β) 310: Oxygen flow rate control unit 314: Flammable gas flow rate control unit 312: Flammable gas passage 316: Branch tool 330: Cooling device 332 : Melting section 334: Cutting surface 336: Taper section 338: Thin section 340: Handle 346: Clip 344: Movable support 348: Heating device 350: Optical fiber 352: Diameter measuring device 354: First coating device 356: first correction device 358: second coating device 36: second correction device 362: traction machine 370 glass rod melting device 380: glass rod transfer device 390: flame nozzle 392: hydrogen inlet pipe 394: oxygen inlet Tube 396: Ultrasonic oscillator 398: Rinse solution 400, 900: Glass base material First extension device 402: First extension device 404: Ultrasonic cleaning device 500: Preform pull-out device 600: Glass Base material generator 700 Glass base material dehydrating and sintering detailed description of the present invention Shu apparatus of the present invention will be explained using the embodiments described embodiment. However, the following examples do not limit the scope of the present invention as described in the patent application scope. In addition, all the features described in the embodiments or a combination thereof are not necessary for the present invention. Although the present invention has been disclosed in a preferred embodiment, the scope of the present invention is applicable to the Chinese National Standard (CNS) A4 specification (210 X 297) (please read the precautions on the back before filling this page) 0 Order --------- Line Jtf 548250 S ^ 46pifd4doc / 0Q ^ A7 B7 V. Description of Invention (Π) (Please read the notes on the back before filling this page) It is not limited to these examples. Anyone skilled in this art can make various amendments and improvements to the embodiments of the present invention. Such amendments or improvements to the scope of patent application of the present invention are also within the protection scope of the present invention. Figure 3 shows that A system diagram of the optical fiber manufacturing device of the present invention. The system of the optical fiber manufacturing device of the present invention includes a glass base material generating device 600 'for generating a glass base material 102 as the base material of the optical fiber; a glass base material dehydrating And sintering device 700 for dehydrating and sintering the glass base material 102;-the first glass base material extension device 900 for extending the glass base material 102 to produce a glass rod 106; A glass rod transmission device 380 for transmitting the glass rod 106; a glass rod second extension device 111 for extending the glass rod 106—a second time to produce a preform 107; and a preform pulling device 500, It is used to pull out the preform 107 to generate an optical fiber. Figure 4 shows a flowchart of the optical fiber manufacturing method of the present invention. The glass-based material generating device 600 uses a VAD method, a vapor axis deposition method, or the like ( S200), producing a glass base material 102. The glass base material 102 is then dehydrated in a chlorine gas environment and sintered in an inert gas environment via the glass base material dewatering and sintering device 700 (S202). The Ministry of Intellectual Property Bureau ’s Consumer Cooperative printed glass base material 102 is usually 110mm to 200mm in diameter, compared to 30mm to 80mm in diameter, which is more practical for pulling out optical fibers. Therefore, the The glass base material 102 is first extended by the glass base material first extension device 900 to manufacture a glass rod i06 (S204). The glass rod 106 has a diameter of 3mm to 5mm, which is convenient for drawing The optical fiber is transmitted from 30mm to 80mm ° The glass rod 106 is transmitted through the glass rod transmission device 380 (S205). The glass rod 20 548250 A7 B7 V. Description of the invention ((¾) 106 will then be heated and extended by the second extension device U1 of the glass rod To a predetermined diameter to manufacture a preform 107 (S206). The preform 107 is heated and extended to a similar thin wire form through the preform pull-out device 500 to manufacture an optical fiber (S210). Figure 5 shows the structure of the first extension device 900 for the glass base material. The glass base material first extension device 900 includes a first extension device 402 for heating and extending the glass base material 102, and a glass rod melting device 370 for melting the glass rod 106. The first extension device 402 has an extension furnace 130 having a heating furnace 100, and a suspension mechanism 134 is provided above the extension furnace 130. The suspension mechanism 134 is used to supply the glass base material 102 to the inside of the extension furnace 130 at a predetermined speed. The first extension device 402 further has an extension mechanism 140 provided under the extension furnace 130 to support the glass rod 10 of the reduced diameter, and the glass rod 106 is pulled out at a prescribed speed. The suspension mechanism 134 has a base material fixing unit 136 for supporting the glass base material 102. The extension mechanism 140 has an extension clip 142 for supporting the glass rod 106. The glass rod melting device 37 has a burner 176, a rotating table 210, a certain time conveyor belt 214, a motor 212, a support leg 208, a burner holder 216, an extension device 206, and an extension melting card Clip 218. The glass base material 102 is mounted on the base material fixing unit, and is fed into the heating furnace 100 at a predetermined speed. The glass base material 10 is heated through the heating furnace 100, and then supported and pulled out through the extension clip 142 to reduce the diameter to produce a glass rod 106. The glass rod 106 is pulled out at a speed to obtain a suitable diameter via the extension device 206, so that the glass base material 102 is extended to a desired diameter. At the same time, through a diameter measuring device 152, the paper size is suitable for the family and the family. Standard ㈣ 石 ㈣ specifications (2) ^ 7pr7 (Please read the precautions on the back before filling in this page)
訂---------線—J 經 濟 部 智 慧 財 產 局 員 工 消 費 合 作 社 印 製 A, 548250 ____g ^4^pifd4.doc/008_ _ β7 五、發明說明((1 ) 量測玻璃竿106的直徑。爲了延長玻璃竿106至想要的直徑, 給料器(feedei〇2〇4、加熱熔爐10〇與延長裝置2〇6會依據此量 測結果被控制。 玻璃竿106被延長至一規定直徑與長度後,其部分會被 噴燒器176所融化’而其不包括氣泡或不包括其直徑之氣泡 大約爲0.3mm或以上。氧氣與氫氣之燃燒是一合理的噴燒器 176之加熱裝置。依據碳氫化合物燃料之氣體燃燒例如丙烷和 氧氣也可被使用於噴燒器176。 噴燒器176經由支撐腳208被安裝在旋轉台210上。旋 轉台210透過一*驅動&置例如馬達212並經由定時輸送帶214 旋轉。旋轉台210被安裝在噴燒器架216上。玻璃竿融化裝 置370經由旋轉噴燒器176加熱玻璃竿106來融化玻璃竿 106,以及使用具有一規定速度與拉出強度之延長融解卡夾 218來延長玻璃竿106。 第6圖繪示的是第一延長裝置402的架構圖,其經由一 基礎材質固定單元136支撐一標準竿138,以調整用以延長玻 璃基礎材質102之軸線。懸吊機制134具有一機制未繪示於 圖中,用以調整基礎材質固定單元136之垂直傾度。延長機 制140具有一機制,也未繪示於圖中,用以調整延長卡夾142 之垂直傾度。延長機制140更具有一機制,同樣未繪示於圖 中,用以在後方與前方以及左方與右方之水平相角之內,調 整延長機制140的位置。 第7圖繪示的是第4圖之玻璃基礎材質第一延長過程 (S204)的詳細流程圖。玻璃基礎材質第一延長過程(S204)具有 一過程,用以調整第一延長裝置402之延長軸線。首先,一 22 本紙張尺度適用中國國家標準(CNS),\4^格⑵(}χ 297公餐) "--- (請先閱讀背面之注意事項再填寫本頁) 蠢 訂---------線· 經濟部智慧財產局員工消費合作社印製 548250 ς zl ^ni fd4 . doc/OO 8 A7 B7 五、發明說明(yo ) 金屬或陶瓷罕被配製做爲一標準竿138。直線狀態之標準竿 138需被保證(guaranteed)。標準竿138通常具有一玻璃基礎材 質102之長度,且虛擬竿被鎔接於玻璃基礎材質102上。標 準竿138之直線狀態軸線被保證沿著全長度。 如第6圖所示,經由懸吊機制134之基礎材質固定單元 136支撐標準竿138 (S110)。接著,調整懸吊機制I34之傾f A,使得標準竿138之方向符合垂直方向(S112) °隨後’在% 成調整過程之後,從基礎材質固定單元中移走標準竿138 (S114)。 像 第8圖繪示的是第一延長裝置4〇2的架構圖’其經由a 長卡夾I42支撐標準竿I38。經由延長機制I40之延長卡夾 142支撐標準竿I38 (第7圖,S116)。接著,調整延長機制140 之傾度B,使得標準竿Π8之方向符合垂直方向(第7圖、’ S118)。同時,使得延長卡夾I42維持標準竿138之縱向的近 似中心。調整懸吊機制與延長機制140的步驟可被反轉。 延長機制140可先被調整,然後再調整懸吊機制134 ° 、 第9圖繪示的是第一延長裝置4〇2的架構圖’其經由懸 吊機制134與延長機制14〇兩者來支撐標準竿138。在完成懸 吊機制134與延長機制14〇之調整步驟後,經由基礎材質口 定單元136支撐標準竿I38,而標準竿之最底端會被延長 卡夾142所支撐(第7圖,Sl2〇)。接著,調整延長機制 水平方向位置C或懸吊機制之水平方向位置C,使知^ 於垂直軸線與標準竿138間之水平方向差小於每1⑺長 (第 7 圖,S122)。 〇2 隨後,經由使用第一延長裝置4〇2延長玻璃基礎材貝1 23 (請先閱讀背面之注意事項再填寫本頁) 0 -------訂-------I , 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS)A4規格(210 x 297公釐) 548250 ;/1 A p i fΗ /1 Η η r /0 η 9 Α7 Β7 經濟部智慧財產局員工消費合作社印製 五、發明說明(7丨) 以產生玻璃竿106,其延長軸線會被調整(第7圖,S124)。最 後,玻璃竿106會經由玻璃竿融化裝置370被融化(第7圖, S126)。 第10圖與第11圖繪示的是使用延長滾輪144a與144b 於延長機制140上來取代延長卡夾142的範例圖。若是使用 延長滾輪144a與144b來調整連接懸吊機制134與延長機制 140之軸線的垂直傾度,可採用下述方法。經由延長滾輪144a 與144b支撐標準竿138相對於經由延長卡夾142支撐標準竿 138(第 7 圖,S116)。 隨後,經由調整直線F之水平傾度來調整延長機制140 之傾度。直線F連接介於延長滾輪144a與144b間之兩旋轉 軸線。在延長機制140之傾度的調整步驟後(第7圖,S118), 延長滾輪144a與144b可垂直地支撐標準竿138。 然後,如第11圖所示,在此步驟中,經由懸吊機制134 之基礎材質固定單元136與延長機制140之延長滾輪144a與 14仆支撐之標準竿138對應於經由基礎材質固定單元136與 延長卡夾M2支撐之標準竿138(第7圖,Sl2〇)。接著,調整 連接懸吊機制134與延長機制140之軸線的垂直傾度E。此調 整步驟可經由調整延長機制H0的位置在水平方向或調整懸 吊機制134的位置在水平方向來完成,此步驟對應於懸吊機 制134與延長機制M0之水平方向位置的調整步驟(第7圖, S122)。 使用上述之調整方法,可輕易地調整連接懸吊機制134 與延長機制140之軸線的垂直傾度。此方法不僅適用於延長 直線的玻璃基礎材質102而在虛擬竿與玻璃基礎材質102間 24 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁) 訂---------線- 548250 A7 ^ Η π r / Π 0 R Β/ 經濟部智慧財產局員工消費合作社印制衣 五 發^明說明) 不會有任何縫隙,而且適用於延長彎曲之玻璃基礎材質102, 以獲得具有在一想要的直線狀態範圍內之縮減直徑的玻璃竿 106。提供玻璃基礎材質102被鎔接於虛擬竿上,而在玻璃基 礎材質102與虛擬竿之軸線間不會有縫隙是可能的。 對於經由懸吊機制134、延長機制140或經由懸吊機制 134與延長機制140兩者來支撐玻璃基礎材質102的方法而 言,第一延長裝置402可準確地調整延長軸線之垂直傾度。 因此,造成玻璃基礎材質102之熱軟化區域上之彎曲的彎曲 力矩可被減低。經由延長的玻璃基礎材質102之寬度產生的 彎曲與延長機制140有關。玻璃基礎材質102可因此被延長 在一想要的直線狀態之範圍內,而不會在玻璃基礎材質102 與虛擬竿之軸線間造成縫隙。 第12圖繪示的是玻璃基礎材質102的示意圖,其彎曲度 被量測。經由延長裝置402延長玻璃基礎材質1〇2,並經由上 述調整方法調整其垂直傾度。接著,量測玻璃竿106之彎曲 度。首先,玻璃竿106被放置在水平安裝之兩軸承148與149 上,使得直線連接可以是一標準線之軸承148與149的頂端。 接著,經由掃描量測裝置150沿著玻璃竿1〇6使用一裝置例 如一標度測量裝置,從標準線量測高度之最大或最小値。 接著,玻璃竿106會被旋轉180度,並以相同的方法從 標準線量測局度之最大與最小値。介於第一量測最大値與下 一量測最小値間之差値的最大値或第一量測最小値與下一量 測最大値間之差値設定爲”2h”。此値被長度L1分成”h”,其爲 介於兩軸承148與149間之距離,代表每單位長度玻璃竿1〇6 之直線狀態。 (請先閱讀背面之注意事項再填寫本頁) 0 ϋ- Hal n mmmmme n* ϋ m 一口、· ϋ ϋ· n ϋ>· m 線- 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) Λ7 548250 S S46pifd4.doc/0Q8_ B7_ 五、發明說明) 具有虛擬竿而無縫隙之5段直線的玻璃基礎材質102會 被第一延長裝置402在一調整的延長軸線延長,以產生5段 玻璃竿1〇6。每一玻璃竿106之直線狀態會經由第12圖所示 之方法被量測。玻璃竿106之”h”都在0.5mm之內。接著,玻 璃竿106會,經由第一延長裝置402延長,而無須調整延長軸 線。平均百分之90的玻璃竿106是彎曲的,代表玻璃竿106 需透過延長軸線之調整被修正。 第13圖繪示的是經由第一延長裝置402控制延長滾輪 144a與144b之旋轉速度的機構圖。第一延長裝置402分別控 制每一延長滾輪144a與144b之旋轉速度。玻璃基礎材質102 經由第一延長裝置402之基礎材質固定單元136懸吊,並在 一規定速度下被送至加熱熔爐(未繪示於圖中)中。玻璃竿106 會被加熱熔爐所加熱及軟化,並被一對延長滾輪144a與144b 抓住。 經由使用直徑量測裝置152來量測玻璃基礎材質102之 熱軟化區域的直徑,可獲得玻璃基礎材質102之熱軟化區域 的中心位置。在相同時間,此量測直徑的中心位置可被計算 出。一雷射光束傳輸型式直徑量測裝置被用來做爲直徑量測 裝置152。此雷射光束透過提供於加熱熔爐中之加熱器的較低 部分上之窗口,被照射在玻璃基礎材質102之熱軟化區域上。 此量測直徑被輸入至直徑控制單元156中,以計算出介 於目標直徑値與量測直徑間之差値。延長滾輪144a之旋轉速 度係依據直徑之計算差値來控制。接著,熱軟化區域之中心 位置上的訊息會被輸入至位置控制單元158中。 位置控制單元158計算介於熱軟化區域之中心位置與第 26 本紙張尺度適用中國國家標準(cns)a4規格〇n〇 an «1·— —ϋ ϋ n ϋ· mamm§ tmt Βϋ I ϋ I 0 eM§ an «1« emam mmm9 mmmmmw mmmMmm 一 y § ammi ϋ I 11 11 mmt§ mmmmmm I (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 297公釐) A7 548250 ___Szl6pifd4 dor/OO 8_R/___— ., 五、發明說明(水) 一延長裝置402之延長軸線154間的偏差數。位置控制單元 158更計算旋轉速度的修正値,其可減小介於熱軟化區域之中 心位置與延長軸線154間的偏差數至實際零點。接著,位置 控制單元15S依據此增加的修正値與延長滾輪144a之旋轉速 度來控制延長滾輪l44b之旋轉速度。 第14圖示的是介於玻璃基礎材質1〇2之熱軟化區域之 中心位置與延長軸線154間之偏差數與玻璃竿106造成之彎 曲度間的關彳系圖。介於玻璃基礎材質1〇2之熱軟化區域之中 心位置與延長軸線154間之偏差數較大,玻璃竿106中之結 式彎曲(resultant bent)較大。 當偏差數大時,延長滾輪144a與144b之表面上的熱電 阻元件會變形。延長滾輪14如與M4b之形狀彼此會變的稍微 不同。此結果爲延長滾輪144a與144b之表面的旋轉速度彼此 不同。若延長滾輪144a與144b之表面的變形是造成玻璃竿 106彎曲的原因之一,則玻璃竿106之彎曲可經由分別控制每 一延長滾輪144a與144b之旋轉速度來縮減。 延長滾輪144a與144b之表面係由一熱電阻材質例如非 石綿或石綿所形成。這些材質是熱電阻及易彎曲的’使得延 長滾輪144a與144b可輕易地在高溫中來延長玻璃竿1〇6。接 觸玻璃竿106之延長滾輪144a與144b的表面,漸漸地經由高 溫與壓擠力或玻璃竿1〇6之磨擦力而變形。因爲延長滾輪144a 與144b之變形使得彼此漸漸地不同,則延長滾輪144a與144b 之表面的旋轉速度也會不同。 第15圖繪示的是延長滾輪144a與144b之表面的變形 圖。延長滾輪144a之外側形狀與延長滾輪144b之外側形狀是 本紙張尺度適用中國國家標奉(CNS)A4規格(210 X 297公爱) (請先閱讀背面之注意事項再填寫本頁)Order --------- line—J Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economy, A, 548250 ____g ^ 4 ^ pifd4.doc / 008_ _ β7 V. Description of the invention ((1) Measuring glass rod 106 In order to extend the glass rod 106 to the desired diameter, the feeder (feedei 0204, heating furnace 100 and extension device 206 will be controlled based on this measurement result. The glass rod 106 is extended to a specified After the diameter and length, part of it will be melted by the burner 176 'and it does not include air bubbles or the bubble without its diameter is about 0.3mm or more. The combustion of oxygen and hydrogen is a reasonable heating of the burner 176 Device. Gas combustion based on hydrocarbon fuels such as propane and oxygen can also be used in the burner 176. The burner 176 is mounted on the rotary table 210 via the support foot 208. The rotary table 210 is driven through a * drive & For example, the motor 212 rotates via a timing conveyor 214. The rotary table 210 is mounted on the burner rack 216. The glass rod melting device 370 heats the glass rod 106 through the rotary burner 176 to melt the glass rod 106, and uses a device having a specified Speed and The extension of the strength melts the clip 218 to extend the glass rod 106. Figure 6 shows the structure of the first extension device 402, which supports a standard rod 138 via a basic material fixing unit 136 to adjust the length of the glass The axis of the base material 102. The suspension mechanism 134 has a mechanism not shown in the figure for adjusting the vertical inclination of the base material fixing unit 136. The extension mechanism 140 has a mechanism and is not shown in the figure for adjustment The vertical inclination of the extension clip 142. The extension mechanism 140 has a mechanism, which is also not shown in the figure, and is used to adjust the position of the extension mechanism 140 within the horizontal phase angle of the rear and front and the left and right. Fig. 7 shows a detailed flowchart of the first extension process (S204) of the glass base material in Fig. 4. The first extension process (S204) of the glass base material has a process for adjusting the extension of the first extension device 402. Axis. First of all, a 22-paper scale applies Chinese National Standards (CNS), \ 4 ^ 格 ⑵ (} χ 297 公 餐) " --- (Please read the notes on the back before filling this page) Stupid order- -------- Line · Ministry of Economy Printed by the Consumer Property Cooperative of the Intellectual Property Bureau 548250 zl ^ ni fd4. Doc / OO 8 A7 B7 V. Description of Invention (yo) Metal or ceramic is rarely formulated as a standard bar 138. The linear bar 138 needs to be guaranteed (Guaranteed). The standard rod 138 usually has the length of a glass base material 102, and the virtual rod is attached to the glass base material 102. The linear state axis of the standard rod 138 is guaranteed along the full length. As shown in Fig. 6, the base material fixing unit 136 via the suspension mechanism 134 supports the standard rod 138 (S110). Next, adjust the tilt f A of the suspension mechanism I34 so that the direction of the standard rod 138 conforms to the vertical direction (S112) ° Subsequently, after the adjustment process is completed, the standard rod 138 is removed from the base material fixing unit (S114). As shown in FIG. 8 is a structural diagram of the first extension device 402, which supports a standard rod I38 via a long clip I42. The extension clip 142 via the extension mechanism I40 supports the par I38 (Fig. 7, S116). Next, adjust the inclination B of the extension mechanism 140 so that the direction of the par 8 is aligned with the vertical direction (Fig. 7, S118). At the same time, the extension clip I42 is maintained at the approximate center in the longitudinal direction of the par 138. The steps of adjusting the suspension mechanism and the extension mechanism 140 may be reversed. The extension mechanism 140 can be adjusted first, and then the suspension mechanism 134 °. Fig. 9 shows the architecture diagram of the first extension device 402 ', which is supported by both the suspension mechanism 134 and the extension mechanism 140. Par 138. After completing the adjustment steps of the suspension mechanism 134 and the extension mechanism 140, the standard rod I38 is supported by the basic material mouth setting unit 136, and the bottom end of the standard rod will be supported by the extension clip 142 (Figure 7, Sl20). ). Next, adjust the horizontal position C of the extension mechanism or the horizontal position C of the suspension mechanism so that the difference in horizontal direction between the vertical axis and the standard rod 138 is less than 1 mm long (Fig. 7, S122). 〇2 Then, extend the glass base material 1 23 by using the first extension device 40 (please read the precautions on the back before filling this page) 0 ------- Order ------- I , Printed by the Intellectual Property Bureau's Consumer Cooperatives, Ministry of Economic Affairs, the paper size is in accordance with Chinese National Standard (CNS) A4 (210 x 297 mm) 548250; / 1 A pi fΗ / 1 Η η r / 0 η 9 Α7 Β7 Ministry of Economic Affairs The Intellectual Property Bureau employee consumer cooperative prints V. Invention Description (7 丨) to produce a glass rod 106, whose extended axis will be adjusted (Figure 7, S124). Finally, the glass rod 106 is melted via the glass rod melting device 370 (Fig. 7, S126). 10 and 11 show exemplary diagrams of using the extension rollers 144 a and 144 b on the extension mechanism 140 instead of the extension clip 142. If the extension rollers 144a and 144b are used to adjust the vertical inclination of the axis connecting the suspension mechanism 134 and the extension mechanism 140, the following method can be adopted. The standard rod 138 is supported via the extension rollers 144a and 144b relative to the standard rod 138 via the extension clip 142 (FIG. 7, S116). Subsequently, the inclination of the extension mechanism 140 is adjusted by adjusting the horizontal inclination of the straight line F. The straight line F connects two rotation axes between the extension rollers 144a and 144b. After the step of adjusting the inclination of the extension mechanism 140 (FIG. 7, S118), the extension rollers 144 a and 144 b can vertically support the standard rod 138. Then, as shown in FIG. 11, in this step, the base material fixing unit 136 via the suspension mechanism 134 and the extension rollers 144 a and 14 of the extension mechanism 140 support the standard rod 138 corresponding to the base material fixing unit 136 and The standard pole 138 supported by the extension clip M2 (Figure 7, Sl20). Next, the vertical inclination E of the axis connecting the suspension mechanism 134 and the extension mechanism 140 is adjusted. This adjustment step can be completed by adjusting the position of the extension mechanism H0 in the horizontal direction or adjusting the position of the suspension mechanism 134 in the horizontal direction. This step corresponds to the adjustment step of the horizontal position of the suspension mechanism 134 and the extension mechanism M0 (seventh (S122). Using the above adjustment method, the vertical inclination of the axis connecting the suspension mechanism 134 and the extension mechanism 140 can be easily adjusted. This method is not only suitable for extending the straight glass base material 102 and between the virtual rod and the glass base material 102. 24 This paper size is applicable to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) (Please read the precautions on the back first (Fill in this page again) Order --------- Line-548250 A7 ^ π π r / Π 0 R Β / Five copies of printed clothing for employees' cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs ^ Instructions) There will be no The gap is also suitable for extending the curved glass base material 102 to obtain a glass rod 106 having a reduced diameter within a desired linear state range. It is possible to provide the glass base material 102 to be connected to the virtual rod, and there is no gap between the glass base material 102 and the axis of the virtual rod. For the method of supporting the glass base material 102 via the suspension mechanism 134, the extension mechanism 140, or both, the first extension device 402 can accurately adjust the vertical tilt of the extension axis. Therefore, the bending moment which causes the bending in the heat-softened area of the glass base material 102 can be reduced. The bending caused by the width of the extended glass base material 102 is related to the extension mechanism 140. The glass base material 102 can thus be extended within a desired linear state range without creating a gap between the glass base material 102 and the axis of the virtual rod. Fig. 12 shows a schematic diagram of the glass base material 102, and its bending degree is measured. The glass base material 102 is extended through the extension device 402, and its vertical tilt is adjusted through the above-mentioned adjustment method. Next, the curvature of the glass rod 106 was measured. First, the glass rod 106 is placed on the two bearings 148 and 149 mounted horizontally so that the straight connection can be the top of the bearings 148 and 149 of a standard line. Next, the maximum or minimum height of the height is measured from the standard line using a device such as a scale measurement device along the glass rod 106 via the scanning measurement device 150. Then, the glass rod 106 is rotated 180 degrees, and the maximum and minimum of the local degree are measured from the standard line in the same way. The maximum value between the difference between the maximum value of the first measurement and the minimum value of the next measurement or the difference between the minimum value of the first measurement and the maximum value of the next measurement is set to "2h". This frame is divided into "h" by the length L1, which is the distance between the two bearings 148 and 149, and represents the linear state of the glass rod 106 per unit length. (Please read the precautions on the back before filling this page) 0 ϋ- Hal n mmmmme n * ϋ m sip, · ϋ ϋ · n ϋ &·; m-line-This paper size applies to China National Standard (CNS) A4 specification (210 X 297 public love) Λ7 548250 S S46pifd4.doc / 0Q8_ B7_ V. Description of the invention) The five-segment straight glass base material 102 with virtual rods and seamless gaps will be extended by the first extension device 402 on an adjusted extension axis to 5 segments of glass rod 10 were produced. The linear state of each glass rod 106 is measured by the method shown in FIG. The "h" of the glass rod 106 are all within 0.5 mm. Then, the glass rod 106 is extended by the first extension device 402 without adjusting the extension axis. On average, 90% of the glass rods 106 are curved, meaning that the glass rods 106 need to be corrected by adjusting the extension axis. FIG. 13 shows a mechanism diagram for controlling the rotation speed of the extension rollers 144a and 144b via the first extension device 402. The first extension device 402 controls the rotation speed of each extension roller 144a and 144b, respectively. The glass base material 102 is suspended through the base material fixing unit 136 of the first extension device 402, and is sent to a heating furnace (not shown) at a predetermined speed. The glass rod 106 is heated and softened by the heating furnace, and is grasped by a pair of extension rollers 144a and 144b. By measuring the diameter of the heat-softened area of the glass base material 102 using the diameter measuring device 152, the center position of the heat-softened area of the glass base material 102 can be obtained. At the same time, the center position of this measured diameter can be calculated. A laser beam transmission type diameter measuring device is used as the diameter measuring device 152. This laser beam passes through a window provided on the lower part of the heater in the heating furnace, and is irradiated on the heat-softened area of the glass base material 102. This measured diameter is input to the diameter control unit 156 to calculate the difference 値 between the target diameter 値 and the measured diameter. The rotation speed of the extension roller 144a is controlled based on the calculated difference in diameter. Then, the information at the center position of the heat-softened area is input to the position control unit 158. The position control unit 158 calculates the central position between the heat-softened area and the 26th paper size. The Chinese national standard (cns) a4 specification is applied. 〇1〇an «1 · ——— ϋ ϋ n ϋ · mamm§ tmt Βϋ I ϋ I 0 eM§ an «1« emam mmm9 mmmmmw mmmMmm y § ammi ϋ I 11 11 mmt§ mmmmmm I (Please read the notes on the back before filling out this page) Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economy 297 mm) A7 548250 ___Szl6pifd4 dor / OO 8_R / ___—., 5. Description of the invention (water) The deviation between the extension axes 154 of the extension device 402. The position control unit 158 further calculates the correction of the rotation speed, which can reduce the number of deviations between the center position of the thermally softened region and the extension axis 154 to the actual zero point. Next, the position control unit 15S controls the rotation speed of the extension roller 144b based on the increased correction value 値 and the rotation speed of the extension roller 144a. Figure 14 is a diagram showing the relationship between the number of deviations between the center position of the heat-softened area of the glass base material 102 and the extension axis 154 and the curvature caused by the glass rod 106. The number of deviations between the center position of the heat-softened region of the glass base material 102 and the extension axis 154 is large, and the result bent in the glass rod 106 is large. When the number of deviations is large, the thermoelectric resistance elements on the surfaces of the extension rollers 144a and 144b are deformed. The shape of the extension roller 14 and M4b may be slightly different from each other. As a result, the rotation speeds of the surfaces of the extension rollers 144a and 144b are different from each other. If the deformation of the surfaces of the extension rollers 144a and 144b is one of the causes of the bending of the glass rod 106, the bending of the glass rod 106 can be reduced by controlling the rotation speed of each extension roller 144a and 144b separately. The surfaces of the extension rollers 144a and 144b are formed of a thermal resistance material such as non-asbestos or asbestos. These materials are thermally resistive and flexible 'so that the extension rollers 144a and 144b can easily extend the glass rod 106 at high temperatures. The surfaces of the extension rollers 144a and 144b that contact the glass rod 106 are gradually deformed by high temperature and pressing force or the frictional force of the glass rod 106. Because the deformations of the extension rollers 144a and 144b are gradually different from each other, the rotation speeds of the surfaces of the extension rollers 144a and 144b will also be different. Fig. 15 shows a deformation view of the surfaces of the extension rollers 144a and 144b. The outer shape of the extension roller 144a and the outer shape of the extension roller 144b are: This paper size applies to the Chinese National Standard (CNS) A4 specification (210 X 297 public love) (Please read the precautions on the back before filling this page)
經濟部智慧財產局員工消費合作社印刹衣 548250 5S4(Spifd4Hnc/008 Λ7 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明(β ) 不同的。批(batches)的數量是玻璃基礎材質102之數量,其都 被延長。如果批的數量增加,則變形與磨損跟著增進。其結 果爲,介於延長滾輪144a與l44b間之延長數會變的不同,造 成玻璃基礎材質102之熱軟化區域的位置發生變動,並依序 地造成玻璃竿106之彎曲。 第16圖繪示的是當金屬管係由第15圖所示在批數300 之延長滾輪144a與144b負載時,金屬管之加熱區域之中心位 置的變位圖。垂直軸代表金屬管之加熱區域之中心位置的變 位,以及水平軸代表時間。曲線A代表在延長滾輪144a與144b 之旋轉方向的偏差數之變動。曲線A顯示出在延長滾輪144a 與144b之單一旋轉期間,其變位之變動很大。曲線B顯示出 在延長滾輪144a與144b之軸方向,其變位之變動十分地小。 第17圖繪示的是經由實施例中之第一延長裝置402,熱 軟化區域之中心位置的變位圖。垂直軸代表玻璃基礎材質1〇2 之熱軟化區域之中心位置的變位,以及水平軸代表從開始延 長之時間。在開始延長之15〇〇秒後,熱軟化區域之變位會被 控制與維持在一小水平中。因此,經由分別控制每一延長滾 輪144a與144b之旋轉速度,可製造出不具實體彎曲之玻璃竿 106。此允許熱軟化區域之中心位置被維持在一相對地定點 中。 (比較的範例) 第18圖繪示的是當延長滾輪l44a與14仆之旋轉速度被 控制在相同旋轉速度時,熱軟化區域之中心位置的變動圖。 垂直軸代表玻璃基礎材質102之熱軟化區域之中心位置的變 位,以及水平軸代表從開始延長之時間。 本紙張尺度適用中國國家標準(CNS)A4規格(21〇 X 297公爱) ------------·--------t--------- (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 548250 A7 ^ S46pifd4.dor/nn« B7 五、發明說明) 經由使用第Π圖之相同的直徑量測裝置152來量測玻璃 基礎材質102之熱軟化區域的直徑,可製造出具有一規定直 徑之玻璃竿106。延長滾輪144a與M4b之旋轉速度彼此會被 控制在相同的旋轉速度。熱軟化區域之中心位置的變動是很 大的,使得被延長的玻璃竿106上所造成之彎曲需要修正。 第19圖繪示的是用於第5圖之玻璃竿融化裝置370之噴 燒器176的另一實施例。環狀噴燒器176具有一氫氣供應管 190與一環形氣體入口 194,其都連接至一氧氣供應管192。 冷卻水196連接至冷卻水供應管198與冷卻水排出管200,且 其係被提供在環狀噴燒器176之外部區域上。環形氣體入口 194可以是單一層,用以噴出氫氣與氧氣之混合物。環形氣體 入口 194也可多層或三倍層,其從較上與較低層噴出氫氣, 以及從中間層噴出氧氣。 在氫氣與氧氣被提供至環狀噴燒器176且燃燒之後,玻 璃竿106被放置在環狀噴燒器176之環內側。玻璃竿106之 表面會被火焰178融化。環狀噴燒器176可有效地加熱玻璃 竿106,所以不需過度加熱玻璃竿1〇6。因此,當玻璃被加熱 至高於溫度攝氏2000度時,將無法在玻璃竿106之融化表面 上看到玻璃表面上之不透明區域。 依照上述實施例,玻璃竿106會被融化。具有直徑爲 120mm之玻璃基礎材質1〇2會被環狀噴燒器176加熱十分 鐘。氫氣會在3〇〇公升/分鐘以及氧氣會在12〇公升/分鐘之速 率下,被提供至環狀噴燒器176中。當玻璃竿106被融化時, 玻璃竿106會經由延長而融化。玻璃竿1〇6之融化表面會變 成圓形舵之形狀。玻璃竿106表面的顏色是透明的。 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁) 0 IT---------線」 A, 548250 SS46mfH4 H〇c/0Q8 _ B7____ 五、發明說明(>Ί ) 第20圖繪示的是玻璃竿輸送裝置380的架構圖。玻璃竿 輸送裝置380係用來輸送經由第一延長裝置402產生之玻璃 竿106。玻璃竿106係由安裝在汽缸儲存盒244上之可移動的 支撐元件245與固定的支撐元件246所支撐。當汽缸儲存盒 244內之汽缸(未繪示於圖中)被驅動時,可移動的支撐元件 245會朝著固定的支撐元件246的方向移動,藉以支撐玻璃竿 106。可移動的支撐元件245推動固定的支撐元件246的力 量,可經由修改流入汽缸之氣壓來修改。在玻璃竿106之輸 送期間,可經由操作一開關器來修改汽缸之氣壓。此開關器 被提供在操作開關盒248上。 本實施例具有一第二推力水準(level),用以推動可移動的 支撐元件245至固定的支撐元件246。此可經由調整流入汽缸 之氣壓的兩個可行水準之一來達成。舉例來說,推動可移動 的支撐元件245至固定的支撐元件246之推力的弱面是第一 支撐力,以及推力之強面是第二支撐力。第一支撐力被設定 在〇·5公斤,以及第二支撐力被設定在80公斤。 汽缸之氣壓調整僅有兩種調整水準。氣壓調整可以是一 多水準調整型式用以調整多於三水準之氣壓,或是連續調整 型式用以提供一漸進的階梯式水準改變。旋轉的促動器250 透過汽缸儲存盒244旋轉可移動的支撐元件245與固定的支 撐元件2从,用以將玻璃竿106從垂直狀況旋轉至水平狀況。 支撐架(holding flame)252經由連接玻璃竿輸送裝置380與第 一延長裝置402,支撐玻璃竿輸送裝置38〇。操控器(handle)254 係用來操作玻璃竿輸送裝置380。旋轉軸256用以旋轉汽缸儲 存盒244。 30 本紙張尺度適用中國國家標準(CNSM4規格(210 X四7公髮)--- (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 訂---------線IAW--------- 經濟部智慧財產局員工消費合作社印製 548250 A7 ---^5546nifd4.doc/008_ B7__ 五、發明說明(7¾ ) 第21圖繪不的是第一延長裝置402之儲存容器224的示 意圖。儲存容器224具有一托盤260、一支柱262、一對支撐 元件234a與234b用以支撐玻璃竿106,以及一對支撐元件 236a與236b被提供在支撐元件234a與234b之下。支撐元件 234a、234b、236a與236b大體上是半圓形的,其確實地支撐 玻璃竿106在儲存容器224內。彼此地,各對支撐元件234a 與234b及支撐元件236a與236b形成圓形支撐元件。 每一支撐元件234a與234b及支撐元件236a與236b之 一端軸釘連接支柱262。其另一端經由軸釘257或軸釘258連 接對應對之支撐元件。支撐元件234a與234b經由軸釘257 連接,以及支撐元件236a與236b經由軸釘258連接。支柱 262之高度爲1550mm。托盤260之內部直徑爲300mm。每一 支撐元件之內部直徑爲180mm,其經由支撐元件對234a與 234b及支撐元件對236a與236b形成。 若是接收儲存容器224內,則玻璃竿106具有80mm之 外部直徑,介於支柱262與玻璃竿106間之傾度α的角度, 在正面與背面方向的範圍可從-3.1度至+8.1度。介於玻璃竿 106與支柱262間之傾度的角度,在左面與右面方向的範圍 可從-5·9度至+ 5.9度。此處,傾度的角度是一有限値,玻璃竿 106可在此有限値內,以各種角度被接收在儲存容器224內。 玻璃竿106以各種角度位於儲存容器224內。 第22圖繪示的是當輸送玻璃竿106時,玻璃竿輸送裝置 380的移動圖。儲存容器224內之玻璃竿106係由具有第一支 撐力之可移動的支撐元件245與固定的支撐元件246所支撐 (b)。接著,玻璃竿106會被移動,使得玻璃竿106垂直站立 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公髮) ------------·--------^--------- (請先閱讀背面之注意事項再填寫本頁) A7 經濟部智慧財產局員工消費合作社印製 548250 五、發明說明d) 至地於支撐元件234a與234b內(C)。因爲第一支撐力非常 弱,在玻璃竿106之移動期間,當力量大於供應至可移動的 支撐元件245之第一支撐力時,可移動的支撐元件245將會 被開啓。而且,介於可移動的支撐元件245與玻璃竿1〇6間 之摩擦力會動作,而介於固定的支撐元件246與玻璃竿1〇6 間之摩擦力相對於玻璃竿106之重量而言是很小的。因此, 經由第一支撐力支撐玻璃竿106,使玻璃竿106無法經由舉起 玻璃竿輸送裝置380而被舉起。 在確定玻璃竿106垂直站立之後,玻璃竿輸送裝置380 之支撐力會被改變至第二支撐力(d)。然後,軸釘257與258 會被移走,而每一支撐元件234a與234b及支撐元件236a與 236b會被開啓。接著,玻璃竿輸送裝置380會抓著玻璃竿106 向儲存容器224外傳輸。從儲存容器224取走之玻璃竿106 會被旋轉至一水平位置,並被放置在保管場所上。在保管場 所上之玻璃竿106的水平放置期間,大於一定値之氣壓會被 供應至汽缸,以舉起及降低玻璃竿輸送裝置380。因此,玻璃 竿輸送裝置380之重量不會被供應至玻璃竿1〇6,以防止傷害 到玻璃竿106。 第23圖繪示的是玻璃竿輸送裝置380的另一實施例。此 實施例之玻璃竿輸送裝置380具有兩個旋轉機制A與B。每 一旋轉機制A與B具有一旋轉促動器。旋轉機制A透過旋轉 促動器25〇旋轉一旋轉軸2%來旋轉玻璃竿1〇6。旋轉機制B 透過旋轉促動器264旋轉一旋轉軸268,並透過連結軸266移 動玻璃竿106向上與向下或向左與向右。旋轉軸268水平地 或垂直地與旋轉軸256平躺成直角。 32 --------------------訂---------^ J^w— (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國豕標準(CNS)A4規格(210 X 297公髮) 548250 Λ7Employees' Cooperative Cooperative Prints of the Intellectual Property Bureau of the Ministry of Economic Affairs 548250 5S4 (Spifd4Hnc / 008 Λ7 B7 Printed by the Consumers Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 5. The invention description (β) is different. The number of batches is the glass base material 102 The number of them is extended. If the number of batches increases, the deformation and wear will increase. As a result, the number of extensions between the extension rollers 144a and l44b will be different, resulting in the heat-softened area of the glass base material 102. The position of the metal rod changes and sequentially causes the bending of the glass rod 106. Figure 16 shows the heating of the metal tube when the metal tube system is loaded by the extension rollers 144a and 144b of the batch number 300 shown in Figure 15 Displacement map of the center position of the area. The vertical axis represents the displacement of the center position of the heated area of the metal tube, and the horizontal axis represents time. Curve A represents the change in the number of deviations in the rotation direction of the extension rollers 144a and 144b. Curve A It shows that during the single rotation of the extension rollers 144a and 144b, the displacement changes greatly. Curve B shows the displacement of the extension rollers 144a and 144b in the axial direction. The change is very small. Figure 17 shows a displacement map of the center position of the heat-softened area through the first extension device 402 in the embodiment. The vertical axis represents the center of the heat-softened area of the glass base material 102. The displacement of the position, and the horizontal axis represents the time from the beginning of the extension. After 15,000 seconds from the beginning of the extension, the displacement of the thermally softened area will be controlled and maintained at a small level. Therefore, each extension is controlled separately. The rotation speeds of the rollers 144a and 144b can produce a glass rod 106 without solid bending. This allows the center position of the heat-softened area to be maintained at a relatively fixed point. (Comparative Example) Figure 18 shows when the extension Diagram of the change in the center position of the heat-softened area when the rotation speed of the rollers l44a and 14 is controlled at the same rotation speed. The vertical axis represents the displacement of the center position of the heat-softened area of the glass base material 102, and the horizontal axis represents from the beginning Extended time. This paper size applies Chinese National Standard (CNS) A4 specification (21〇X 297 public love) ------------ · -------- t ---- ----- (Please read the back first Please fill in this page again) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 548250 A7 ^ S46pifd4.dor / nn «B7 V. Description of the invention) Measure the glass foundation by using the same diameter measuring device 152 as shown in Figure Π The diameter of the heat-softened area of the material 102 can produce a glass rod 106 having a predetermined diameter. The rotation speeds of the extension rollers 144a and M4b are controlled at the same rotation speed with each other. The change in the center position of the heat-softened area is so large that the bending caused by the extended glass rod 106 needs to be corrected. Fig. 19 shows another embodiment of the burner 176 used in the glass rod melting device 370 of Fig. 5. The annular burner 176 has a hydrogen supply pipe 190 and an annular gas inlet 194, both of which are connected to an oxygen supply pipe 192. The cooling water 196 is connected to the cooling water supply pipe 198 and the cooling water discharge pipe 200, and it is provided on the outer area of the annular burner 176. The annular gas inlet 194 may be a single layer for ejecting a mixture of hydrogen and oxygen. The annular gas inlet 194 may also be multi-layered or triple-layered, which ejects hydrogen from the upper and lower layers and oxygen from the middle layer. After hydrogen and oxygen are supplied to the ring burner 176 and burned, the glass rod 106 is placed inside the ring of the ring burner 176. The surface of the glass rod 106 is melted by the flame 178. The annular burner 176 can effectively heat the glass rod 106, so it is not necessary to excessively heat the glass rod 106. Therefore, when the glass is heated to a temperature above 2000 degrees Celsius, the opaque areas on the glass surface cannot be seen on the melting surface of the glass rod 106. According to the above embodiment, the glass rod 106 is melted. A glass base material 102 having a diameter of 120 mm is heated by a ring burner 176 for ten minutes. Hydrogen is supplied to the annular burner 176 at a rate of 300 liters / minute and oxygen at a rate of 120 liters / minute. When the glass rod 106 is melted, the glass rod 106 is melted by extension. The melting surface of the glass rod 106 will change to the shape of a round rudder. The color of the surface of the glass rod 106 is transparent. This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) (Please read the precautions on the back before filling this page) 0 IT --------- line "A, 548250 SS46mfH4 H 〇c / 0Q8 _ B7____ 5. Description of the invention (> Ί) Figure 20 shows the structure diagram of the glass rod conveying device 380. The glass rod conveying device 380 is used for conveying the glass rod 106 produced through the first extension device 402. The glass rod 106 is supported by a movable support member 245 and a fixed support member 246 mounted on the cylinder storage box 244. When a cylinder (not shown) in the cylinder storage box 244 is driven, the movable support element 245 moves toward the fixed support element 246 to support the glass rod 106. The force with which the movable support element 245 pushes the fixed support element 246 can be modified by modifying the air pressure flowing into the cylinder. During the transmission of the glass rod 106, the cylinder pressure can be modified by operating a switch. This switch is provided on the operation switch box 248. This embodiment has a second thrust level for pushing the movable support element 245 to the fixed support element 246. This can be achieved by adjusting one of the two possible levels of air pressure into the cylinder. For example, the weak side of the thrust pushing the movable supporting element 245 to the fixed supporting element 246 is the first supporting force, and the strong side of the thrust is the second supporting force. The first support force was set at 0.5 kg, and the second support force was set at 80 kg. There are only two adjustment levels for cylinder air pressure adjustment. The pressure adjustment can be a multi-level adjustment type to adjust the air pressure more than three levels, or a continuous adjustment type to provide a stepwise level change. The rotating actuator 250 rotates the movable supporting element 245 and the fixed supporting element 2 through the cylinder storage box 244, and is used to rotate the glass rod 106 from a vertical state to a horizontal state. A holding flame 252 supports the glass rod conveying device 380 by connecting the glass rod conveying device 380 and the first extension device 402. A handle 254 is used to operate the glass rod conveying device 380. The rotation shaft 256 is used to rotate the cylinder storage box 244. 30 This paper size applies to Chinese national standards (CNSM4 specifications (210 X 47)) --- (Please read the precautions on the back before filling out this page) Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs ----- ---- Line IAW --------- Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 548250 A7 --- ^ 5546nifd4.doc / 008_ B7__ V. Description of the invention (7¾) Figure 21 is not It is a schematic diagram of the storage container 224 of the first extension device 402. The storage container 224 has a tray 260, a support 262, a pair of support members 234a and 234b for supporting the glass rod 106, and a pair of support members 236a and 236b are provided in Below the supporting elements 234a and 234b. The supporting elements 234a, 234b, 236a, and 236b are generally semi-circular, which surely supports the glass rod 106 in the storage container 224. Each other, each pair of supporting elements 234a and 234b and the support The elements 236a and 236b form a circular support element. One end of each of the support elements 234a and 234b and the support elements 236a and 236b is connected to the pillar 262. The other end is connected to the corresponding pair of support elements via a shaft pin 257 or a shaft pin 258. Elements 234a and 234b pass The nails 257 are connected, and the supporting elements 236a and 236b are connected through the shaft nails 258. The height of the pillar 262 is 1550mm. The inner diameter of the tray 260 is 300mm. The inner diameter of each supporting element is 180mm, which is passed through the supporting element pairs 234a and 234b and Supporting element pairs 236a and 236b are formed. In the receiving storage container 224, the glass rod 106 has an outer diameter of 80mm, and the angle of inclination α between the pillar 262 and the glass rod 106 can range from- 3.1 degrees to +8.1 degrees. The angle of inclination between the glass rod 106 and the pillar 262 can range from -5.9 degrees to +5.9 degrees in the left and right directions. Here, the angle of inclination is a finite 値The glass rod 106 can be received in the storage container 224 at various angles within this limited frame. The glass rod 106 is located in the storage container 224 at various angles. Figure 22 shows that when the glass rod 106 is transported, the glass rod 106 Movement diagram of the conveying device 380. The glass rod 106 in the storage container 224 is supported by a movable support member 245 and a fixed support member 246 having a first supporting force (b). Next, the glass rod 106 is To make the glass rod 106 stand vertically. The paper size is applicable to China National Standard (CNS) A4 (210 X 297). ------------ · -------- ^- -------- (Please read the notes on the back before filling this page) A7 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 548250 V. Description of the invention d) The ground is inside the supporting elements 234a and 234b (C ). Because the first supporting force is very weak, during the movement of the glass rod 106, when the force is greater than the first supporting force supplied to the movable supporting element 245, the movable supporting element 245 will be opened. Moreover, the friction force between the movable support element 245 and the glass rod 106 will act, and the friction force between the fixed support element 246 and the glass rod 106 will be relative to the weight of the glass rod 106 Is very small. Therefore, the glass rod 106 is supported by the first supporting force so that the glass rod 106 cannot be lifted by the glass rod conveying device 380. After it is determined that the glass rod 106 stands vertically, the supporting force of the glass rod conveying device 380 is changed to the second supporting force (d). Then, the pins 257 and 258 are removed, and each of the supporting members 234a and 234b and the supporting members 236a and 236b are opened. Then, the glass rod conveying device 380 grasps the glass rod 106 and transfers it out of the storage container 224. The glass rod 106 removed from the storage container 224 is rotated to a horizontal position and placed on a storage place. During the horizontal placement of the glass rod 106 on the storage site, an air pressure greater than a certain pressure will be supplied to the cylinder to raise and lower the glass rod conveying device 380. Therefore, the weight of the glass rod conveying device 380 is not supplied to the glass rod 106 to prevent the glass rod 106 from being injured. FIG. 23 illustrates another embodiment of the glass rod conveying device 380. The glass rod conveying device 380 of this embodiment has two rotation mechanisms A and B. Each rotation mechanism A and B has a rotation actuator. The rotation mechanism A rotates the glass rod 106 by rotating the rotation axis 2% by a rotation actuator 25. The rotation mechanism B rotates a rotation shaft 268 through the rotation actuator 264, and moves the glass rod 106 up and down or left and right through the connection shaft 266. The rotation axis 268 lies horizontally or vertically at right angles to the rotation axis 256. 32 -------------------- Order --------- ^ J ^ w— (Please read the notes on the back before filling this page) Paper size applies to China National Standard (CNS) A4 (210 X 297) 548250 Λ7
名务明說明( 第24圖繪示的是當玻璃竿輸送裝置38〇輸送玻璃竿1〇6 時’第23圖之玻璃竿輸送裝置380的移動圖。第24(a)圖係顯 示玻璃竿輸送裝置380的平面圖,其支撐玻璃竿1〇6。第24(b) 圖係顯示玻璃竿輸送裝置380的剖面圖,其傳送玻璃竿1〇6 至V區塊240。如第24(a)圖所示,可移動的支撐元件245與 246垂直地支撐玻璃竿1〇6,並經由操作旋轉促動器250可將 玻璃竿106從垂直位置旋轉至水平位置。接著,如第24(b)所 示,經由啓勖旋轉促動器264,使可移動的支撐元件245與固 定的支撐元件246向下旋轉。 經由啓動旋轉促動器264,可移動的支撐元件245之開 啓與關閉方向會從垂直方向改變成水平方向。因此,在開啓 可移動的支撐元件245並放置玻璃竿106於V區塊240上之 後,可移動的支撐元件245與固定的支撐元件246可向上放 開。經由包括不僅旋轉機制A旋轉玻璃竿106從垂直至水平 位置,而且旋轉機制B具有另一旋轉軸268與旋轉軸256平 躺成直角,因而使玻璃竿106之傳輸效能增加。 第25圖繪示的是本發明之玻璃竿第二延長裝置111的架 構圖。玻璃芊第二延長裝置111包括一托台Π2、一固定卡夾 118、一可移動卡夾119、一加熱源122、一流量控制器278、 尾端支撐架114與116、一尾端支撐架驅動馬達275、一尾端 支撐架驅動編碼器273、一直徑量測裝置丨24、一移動支架 120、一滑行推動器270、一移動支架馬達274、一移動支架 編碼器272、一鏈條276與一控制單元280。 固定卡夾Π8與可移動卡夾n9支撐玻璃竿106,且分 別在其兩端鎔接有一虛擬竿1〇8。加熱源122加熱經由固定卡 33 本紙張尺度適用中國國家標率(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁) # 經 濟 部 智 慧 財 產 局 員 工 消 費 合 社 印 製Mingwuming (Figure 24 shows the movement of the glass rod conveying device 380 when the glass rod conveying device 38o conveys the glass rod 106. Figure 24 (a) shows the glass rod The plan view of the conveying device 380 supports the glass rod 106. Figure 24 (b) is a cross-sectional view showing the glass rod conveying device 380, which conveys the glass rod 106 to the V block 240. As shown in section 24 (a) As shown in the figure, the movable supporting elements 245 and 246 vertically support the glass rod 106, and the glass rod 106 can be rotated from the vertical position to the horizontal position by operating the rotary actuator 250. Then, as shown in section 24 (b) As shown, the movable support element 245 and the fixed support element 246 are rotated downward by turning the rotary actuator 264. By activating the rotary actuator 264, the opening and closing directions of the movable support element 245 are changed from The vertical direction is changed to the horizontal direction. Therefore, after opening the movable supporting element 245 and placing the glass rod 106 on the V block 240, the movable supporting element 245 and the fixed supporting element 246 can be released upward. Rotating mechanism A rotating glass rod 106 from vertical The horizontal position, and the rotation mechanism B has another rotation axis 268 and the rotation axis 256 lying at right angles, thereby increasing the transmission efficiency of the glass rod 106. Fig. 25 shows the second extension device 111 of the glass rod of the present invention. Architecture diagram. The second extension device 111 of the glass slab includes a support Π2, a fixed clip 118, a movable clip 119, a heating source 122, a flow controller 278, end support brackets 114 and 116, and a tail. End support frame drive motor 275, a tail end support frame drive encoder 273, a diameter measuring device 24, a mobile support 120, a sliding pusher 270, a mobile support motor 274, a mobile support encoder 272, a A chain 276 and a control unit 280. The fixed clip Π8 and the movable clip n9 support the glass rod 106, and a virtual rod 108 is connected at each end thereof. The heating source 122 is heated via the fixed card 33. This paper size is applicable China National Standards (CNS) A4 Specification (210 X 297 mm) (Please read the notes on the back before filling out this page) # Printed by the Employees ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs
一OJ_ bn n Βϋ ϋ n ϋ ϋ I n I n n ·_ϋ n *ϋ i-i ϋ ϋ .^1 i ι ί i n ϋ I 經濟部智慧財產局員工消費合作社印制衣 548250 A7 5 546difd4.doc/00 8 B7 五、發明說明(y) 夾118與可移動卡夾119支撐之玻璃竿106。流量控制器278 g周整供應至加熱源12 2之氣體數量。經由移動可移動卡夾 1 19,尾端支撐架116延長玻璃竿106。尾端支撐架驅動馬達 275驅動尾端支撐架116。尾端支撐架驅動編碼器273偵測旋 轉數量及控制尾端支撐架驅動馬達275之速度。尾端支撐架 1 16之移動距離可從尾而支撑架驅動編碼器2 7 3偵測到之尾端 支撐架驅動馬達275的旋轉數量評估出。 直徑量測裝置124量測對應沿著玻璃竿1〇6之軸線方向 的位置之玻璃竿106的直徑。加熱源122與直徑量測裝置124 被提供在移動支架120上。移動支架120移動加熱源122與 直徑量測裝置124。移動支架120被提供在托台112上。移動 支架120可沿著滑行推動器270移動,其被安裝平行於連接 固定卡夾118與可移動卡夾119之軸線上。移動支架120經 由移動支架馬達274透過滑行推動器270被驅動。移動支架 編碼器272控制移動支架馬達274之速度。 控制單元280經由控制移動支架編碼器272、移動支架 馬達274、鏈條276、滑行推動器270與移動支架120,來控 制加熱源122之移動距離。控制單元280經由控制流量控制 器278,控制提供至加熱源122之氣體數量。控制單元280經 由控制尾_支撐架驅動編碼器273來控制尾端支撐架116之 移動速度,尾端支撐架驅動編碼器273用以控制尾端支撐架 驅動馬達275之旋轉速度。控制單元280經由控制尾端支撐 架Π6之移動速度,控制玻璃竿1〇6之延長速度。 尾端支撐架114與116、固定卡夾118、可移動卡夾119、 尾端支撐架驅動馬達275與尾端支撐架驅動編碼器273構成 本紙張尺度^用中國國家標準(CNS)A4規格(21〇χ 297公釐)----^ ϋ I ϋ n 1 ϋ ϋ ϋ ϋ —ϋ ϋ ^1 ϋ I n ϋ ϋ 一 0、1 ϋ 1 I I ϋ ϋ I ϋΑ (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 548250 A7 <;46nifd4 Hnr/〇〇8 β7 五、發明說明(V) 一延長單元,用以延長玻璃竿106。 量測之量測直徑與位置上的資料可經由直徑量測裝置 124量測出,以及玻璃竿106之長度變化上的資料,可從輸入 至控制單兀280中之尾端支撐架116的移動距離來獲得。控 制單元280依據控制因素例如加熱源122之移動距離、提供 至加熱源Π2之氣體數量的輸入資料來控制加熱狀況,並且 也會依據輸入資料來控制尾端支撐架116之延長速度。 第26圖繪示的是第4圖之玻璃牵第二延長過程(S206)的 詳細流程圖。首先,虛擬竿108經由固定卡夾118與可移動 卡夾119支撐。隨後,玻璃竿106之兩端被鎔接至虛擬竿1〇8 (S146),使得玻璃竿1〇6被安置在玻璃竿第二延長裝置111 上。接著,一 3mm深之切口 284被製造在環繞玻璃竿106與 虛擬竿108之連接上如同一標記。 接著設定玻璃竿106之直徑量測的開始與完成位置以及 目標直徑(S150)。量測對應沿著玻璃竿106之軸線方向的位置 之玻璃竿106的直徑(S152)。依據對應量測直徑之量測直徑與 位置,設定沿著玻璃竿106之軸線方向的複數個位置中之延 長速度。依據玻璃竿106之直徑的平均値、設定包括提供至 加熱源122之氣體數量與加熱源122之移動距離的加熱狀況 (S153)。玻璃竿106會被具有一預設加熱狀況之加熱源122加 熱,以及被具有一預設延長速度移動之尾端支撐架116逐漸 的延長。 爲了偵測玻璃竿106兩端之位置,接著直徑量測裝置124 會偵測被提供在環繞玻璃竿106與虛擬竿1〇8之連接上之切 口 284的位置。爲了量測沿著軸線方向之玻璃竿106的長度 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) (請先閱讀背面之注意事項再填寫本頁) ·· 一-口 τ » ϋ I n ·ϋ i-ϋ I I alai Hi ϋ 1 ϋ n I ϋ -I n ϋ I ·ϋ n 1.1 I ϋ I n I I ϋ 經濟部智慧財產局員工消費合作社印製 548250 _S46nifd4.doc/008_ Β7_____ 五、發明說明(Μ) 變化,經由尾端支撐架驅動編碼器273量測尾端支撐架116 之移動距離。 接著在朝著玻璃竿106之中心方向離切口 284大約50mm 的位置,量測玻璃竿106之直徑(S156)。依據切口 284的位置 與沿著軸線方向之玻璃竿106的長度變化,設定加熱源122 之加熱位置。依據量測直徑設定提供至加熱源122之氣體數 量。並依據量測直徑設定尾端支撐架Π6之移動速度(S157)。 在一預設加熱狀況與延長速度下加熱與延長玻璃竿106,使玻 璃竿106被尾端拉出。玻璃竿106之尾端的形狀因此變成類 似一圓錐形狀,使得玻璃竿106之尾端直徑減小(S158)。 接著經由量測尾端拉出部分之直徑偵測出此尾端拉出部 分的位置,並且經由在對應位置尾端拉出來延長此部份。沿 著軸線方向之玻璃竿106的長度變化,係經由尾端支撐架驅 動編碼器273量測之尾端拉出所造成(S160)。接著設定以火焰 來硏磨玻璃竿106之火焰硏磨(fire polishing)的開始與完成位 置及火焰的加熱功率。此設定係依據尾端拉出部分之偵測位 置與沿著軸線方向之玻璃竿106的長度變化(S161)。 依據玻璃竿106上之黑影位置,設定開始與完成火焰硏 磨的位置。在尾端拉出過程期間,會在強加熱之一區域中產 生黑影。玻璃竿106會被加熱源122火焰硏磨,以做爲從設 定火焰硏磨開始位置至設定火焰硏磨完成位置之每一預設火 焰狀況(S162)。在火焰硏磨之後,經由量測玻璃竿106之完成 的直徑與長度,檢查玻璃竿106的形狀(S164)。接著從玻璃竿 106移走虛擬竿108 (S166)。最後,對玻璃竿106進行表面處 理,以製造出一預製件107 (S168)。 -------------螓 (請先閱讀背面之注意事項再填寫本頁) 訂·-------I IAW-------- 36 本紙張尺度_中(CNS)A4規格⑵〇 x 297公餐y 548250 A7 """""' .doc/0 0 8 B7 五、發明說明(冰) 如上所述,在每一延長(S154)、尾端拉出(S158)與火焰硏 磨(SIM)過程之前,直徑會在沿著玻璃竿106之軸方向的對應 位置被量測出。由此資料,可準確地設定用以下一過程之加 熱狀況與延長速度。因此,可製造出穩定地高品質之玻璃竿 1 06 〇 第27圖繪示的是提供在固定卡夾118上之冷卻裝置330 與玻璃竿第二延長裝置m之可移動卡夾119的範例圖。冷 卻裝置330保護固定卡夾118與可移動卡夾119,以排除從加 熱源122產生之輻射熱。此可經由環繞固定卡夾118與可移 動卡夾119之循環的冷卻水來達成。冷卻裝置330使用一氣 體或液體做爲一冷卻媒介。 可經由提供冷卻裝置330於固定卡夾Π8與可移動卡夾 119上,控制固定卡夾118與可移動卡夾119之變形。此允許 控制固定卡夾118與可移動卡夾119之溫度上升。因此,旋 轉玻璃竿106之驅動力之傳送的準確度被維持,以及玻璃竿 106之加熱作用變得較相等。因此,玻璃竿106之直徑的變動 減小。 (範例) 經由具有如第27圖所示之冷卻裝置330與加熱源122之 固定卡夾118與可移動卡夾119,火焰硏磨出50mm直徑與 1000mm長度之玻璃竿106。150 SLM之氧氣(02)與300 SLM 之氫氣(H2)被供應至加熱源122以做爲燃燒氣體。玻璃竿106 會在15 rpm之速度下被旋轉。經由移動加熱源122使玻璃竿 106在大約20mm/分之速度下,火焰硏磨玻璃竿106。 第28圖繪示的是上述範例與下述比較的範例之固定卡 (請先閱讀背面之注意事項再填寫本頁) ·_ 經濟部智慧財產局員工消費合作社印^^ 一-0, » m n ϋ— ϋ ϋ ·ϋ I n ϋ n n ϋ I I ϋ ϋ ϋ ϋ I ϋ m -I- n ι ·ϋ ϋ ϋ ϋ 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 548250 經濟部智慧財產局員工消費合作社印製 A, ----------------------B7_ 五、發明說明(A ) 夾118與可移動卡夾119的溫度圖。垂直軸代表固定卡夾118 與可移動卡夾119的溫度,以及水平軸代表火焰硏磨之進行 時間。範例之固定卡夾118與可移動卡夾119的溫度被維持 在大約攝氏45度(45°C)之一低溫中。經由固定卡夾118與可 移動卡夾119之小量變形,造成旋轉玻璃竿106之驅動力的 結式變動。因此火焰硏磨的玻璃竿106之直徑的變動僅有 0.02% 〇 (比較的範例) 在從第27圖之固定卡夾118與可移動卡夾119中移去冷 卻裝置330的情況下,玻璃竿106在上述範例之相同狀況下 被火焰硏磨。如第28圖所示,固定卡夾118與可移動卡夾119 之溫度到達大約攝氏1〇〇度。固定卡夾118與可移動卡夾119 因此而變形,所以旋轉玻璃竿106之驅動力變動。在火焰硏 磨增加至1.0%之後,玻璃竿106之直徑的變動會大於上述範 例之變動度。 第29圖繪示的是介於加熱源122與直徑量測裝置124間 距離與玻璃竿106之直徑變動百分比間的關係圖。玻璃竿1〇6 之直徑的變動率(%)代表(玻璃竿106之直徑的最大値—玻璃竿 106之直徑的最小値)/(平均直徑)x 100。 第25圖所示之玻璃竿第二延長裝置ill之直徑量測裝置 124被提供在一位置上,其爲一定距離,離加熱源122之距離 從10mm至5〇mm。因此,玻璃竿1〇6之直徑可被準確地量測 出,允許準確控制玻璃竿106之直徑。 當延長玻璃竿106時’由於加熱源122移動,使得玻璃 竿106之最高溫度的位置會稍微不同於加熱源122加熱的位 ---------------------訂---------線—赢 (請先閱讀背面之注意事項再填寫本頁) 38一 OJ_ bn n Βϋ ϋ n ϋ ϋ I n I nn · _ϋ n * ϋ ii ϋ ϋ. ^ 1 i ι ί in ϋ I Printed clothes by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 548250 A7 5 546difd4.doc / 00 8 B7 V. Description of the invention (y) The glass rod 106 supported by the clamp 118 and the movable clamp 119. The flow controller 278 g rounds the amount of gas supplied to the heating source 12 2. By moving the movable clip 1 19, the tail end support 116 extends the glass rod 106. The tail end support frame driving motor 275 drives the tail end support frame 116. The tail end support frame drive encoder 273 detects the number of rotations and controls the speed of the tail end support frame drive motor 275. The moving distance of the tail end support frame 1 16 can be estimated from the number of rotations of the tail end support frame drive motor 275 detected by the tail end support frame drive encoder 2 7 3. The diameter measuring device 124 measures the diameter of the glass rod 106 corresponding to a position along the axis direction of the glass rod 106. The heating source 122 and the diameter measuring device 124 are provided on the moving bracket 120. The moving bracket 120 moves the heating source 122 and the diameter measuring device 124. A mobile stand 120 is provided on the pallet 112. The moving bracket 120 is movable along the sliding pusher 270, and is mounted parallel to the axis connecting the fixed clip 118 and the movable clip 119. The moving stand 120 is driven by the moving stand motor 274 through the slide pusher 270. The moving bracket encoder 272 controls the speed of the moving bracket motor 274. The control unit 280 controls the moving distance of the heating source 122 by controlling the moving bracket encoder 272, the moving bracket motor 274, the chain 276, the sliding pusher 270, and the moving bracket 120. The control unit 280 controls the amount of gas supplied to the heating source 122 via a control flow controller 278. The control unit 280 controls the moving speed of the tail end support frame 116 by controlling the tail end support frame drive encoder 273, and the tail end support frame drive encoder 273 is used to control the rotation speed of the tail end support frame drive motor 275. The control unit 280 controls the extension speed of the glass rod 106 by controlling the moving speed of the tail support frame Π6. The tail end support frames 114 and 116, the fixed clip 118, the movable clip 119, the tail end support frame drive motor 275 and the tail end support frame drive encoder 273 constitute the paper standard. ^ Use Chinese National Standard (CNS) A4 specifications ( 21〇χ 297 mm) ---- ^ ϋ I ϋ n 1 ϋ ϋ ϋ ϋ —ϋ ϋ ^ 1 ϋ I n ϋ ϋ 1 0, 1 ϋ 1 II ϋ ϋ I ϋΑ (Please read the precautions on the back first (Fill in this page again) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 548250 A7 < 46nifd4 Hnr / 〇〇8 β7 V. Description of the invention (V) An extension unit for extending the glass rod 106. The measured diameter and position data can be measured by the diameter measuring device 124, and the data on the length change of the glass rod 106 can be input from the control unit 280 to the movement of the tail support frame 116 Distance to get. The control unit 280 controls the heating condition according to input data such as the moving distance of the heating source 122 and the amount of gas provided to the heating source Π2, and also controls the extension speed of the tail end support frame 116 according to the input data. Fig. 26 is a detailed flowchart of the second stretching process (S206) of the glass pulling in Fig. 4. First, the virtual rod 108 is supported via a fixed clip 118 and a movable clip 119. Subsequently, both ends of the glass rod 106 are connected to the virtual rod 108 (S146), so that the glass rod 106 is placed on the glass rod second extension device 111. Next, a 3mm deep cut 284 is made as the same mark on the connection between the glass rod 106 and the virtual rod 108. Next, the start and finish positions of the diameter measurement of the glass rod 106 and the target diameter are set (S150). The diameter of the glass rod 106 corresponding to the position along the axis of the glass rod 106 is measured (S152). Based on the measured diameter and position corresponding to the measured diameter, the extension speed in a plurality of positions along the axis direction of the glass rod 106 is set. Based on the average diameter of the diameter of the glass rod 106, a heating condition including the amount of gas supplied to the heating source 122 and the moving distance of the heating source 122 is set (S153). The glass rod 106 is heated by a heating source 122 having a preset heating condition, and gradually extended by a tail end support frame 116 having a preset extension speed. In order to detect the positions of the two ends of the glass rod 106, the diameter measuring device 124 then detects the position of the cutout 284 provided around the connection between the glass rod 106 and the virtual rod 108. In order to measure the length of the glass rod 106 along the axis direction, the paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 public love) (Please read the precautions on the back before filling this page). τ »ϋ I n · ϋ i-ϋ II alai Hi ϋ 1 ϋ n I ϋ -I n ϋ I · ϋ n 1.1 I ϋ I n II 印 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 548250 _S46nifd4.doc / 008_ Β7 _____ 5. The description of the invention (M) changes, and the encoder 273 is driven to measure the moving distance of the tail support 116 via the tail support. Next, the diameter of the glass rod 106 is measured at a position about 50 mm from the cutout 284 toward the center of the glass rod 106 (S156). The heating position of the heating source 122 is set based on the position of the cutout 284 and the length change of the glass rod 106 along the axis direction. The amount of gas provided to the heating source 122 is set according to the measurement diameter. The moving speed of the tail end support frame Π6 is set according to the measured diameter (S157). The glass rod 106 is heated and extended under a preset heating condition and extension speed, so that the glass rod 106 is pulled out by the tail end. The shape of the rear end of the glass rod 106 thus becomes a cone-like shape, so that the diameter of the rear end of the glass rod 106 is reduced (S158). Then, the position of the tail-end drawn portion is detected by measuring the diameter of the tail-end drawn portion, and the portion is extended by pulling out at the corresponding end of the tail-end portion. The change in the length of the glass rod 106 along the axis direction is caused by pulling the tail end of the encoder 273 to measure through the tail end support frame (S160). Then, the start and finish positions of the flame polishing for polishing the glass rod 106 with the flame and the heating power of the flame are set. This setting is based on the detection position of the pulled-out part of the tail end and the length of the glass rod 106 along the axis direction (S161). According to the position of the black shadow on the glass rod 106, the positions for starting and completing the flame honing are set. During the tail-end pull-out process, black shadows are generated in one of the areas that is strongly heated. The glass rod 106 is flame-honed by the heating source 122 as each preset flame condition from the set flame honing start position to the set flame honing completion position (S162). After flame honing, the shape of the glass rod 106 is checked by measuring the completed diameter and length of the glass rod 106 (S164). The virtual pole 108 is then removed from the glass pole 106 (S166). Finally, the glass rod 106 is subjected to surface treatment to produce a preform 107 (S168). ------------- 螓 (Please read the notes on the back before filling out this page) Order ------- I IAW -------- 36 paper size _Medium (CNS) A4 specifications 〇〇 297 public meal y 548250 A7 " " " " " '.doc / 0 0 8 B7 V. Description of the invention (ice) As mentioned above, in each extension ( S154), tail end pull-out (S158), and flame honing (SIM) before the diameter is measured at a corresponding position along the axis of the glass rod 106. From this data, the heating condition and extension speed for the next process can be accurately set. Therefore, a stable and high-quality glass rod 1 06 can be manufactured. FIG. 27 shows an example of the cooling device 330 provided on the fixed clip 118 and the movable clip 119 of the second extension m of the glass rod. . The cooling device 330 protects the fixed clip 118 and the movable clip 119 from the radiant heat generated from the heating source 122. This can be achieved by circulating cooling water around the fixed clip 118 and the movable clip 119. The cooling device 330 uses a gas or a liquid as a cooling medium. The cooling device 330 can be provided on the fixed card holder Π8 and the movable card holder 119 to control the deformation of the fixed card holder 118 and the movable card holder 119. This allows controlling the temperature rise of the fixed clip 118 and the movable clip 119. Therefore, the transmission accuracy of the driving force of the rotating glass rod 106 is maintained, and the heating effect of the glass rod 106 becomes more equal. Therefore, the variation in the diameter of the glass rod 106 is reduced. (Example) Through a fixed clamp 118 and a movable clamp 119 with a cooling device 330 and a heating source 122 as shown in FIG. 27, a glass rod 106 with a diameter of 50 mm and a length of 1000 mm is flame-honed by flame. 150 SLM oxygen ( 02) and 300 SLM hydrogen (H2) is supplied to the heating source 122 as a combustion gas. The glass rod 106 is rotated at a speed of 15 rpm. The glass rod 106 is flame-honed by moving the heating source 122 at a speed of about 20 mm / min. Figure 28 shows the fixed card of the above example and the following comparative example (please read the precautions on the back before filling out this page) · _ Printed by the Intellectual Property Bureau Staff Consumer Cooperatives of the Ministry of Economic Affairs ^^ a-0, »mn ϋ— ϋ ϋ · ϋ I n ϋ nn ϋ II ϋ ϋ ϋ ϋ I ϋ m -I- n ι · ϋ ϋ ϋ ϋ This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) 548250 Economy Printed by the Consumer Cooperatives of the Ministry of Intellectual Property Bureau, ---------------------- B7_ V. Description of the Invention (A) Folder 118 and removable card holder 119 Temperature graph. The vertical axis represents the temperature of the fixed clamp 118 and the movable clamp 119, and the horizontal axis represents the flame honing time. The temperature of the exemplary fixed clip 118 and the movable clip 119 is maintained at a low temperature of about 45 degrees (45 ° C). Through the small deformation of the fixed clip 118 and the movable clip 119, the driving force of the rotating glass rod 106 is changed. Therefore, the diameter change of the flame-honed glass rod 106 is only 0.02%. (Comparative example) In the case where the cooling device 330 is removed from the fixed clip 118 and the movable clip 119 in FIG. 27, the glass rod 106 was honed by flames under the same conditions as in the example above. As shown in FIG. 28, the temperature of the fixed clip 118 and the movable clip 119 reaches about 100 degrees Celsius. As the fixed clip 118 and the movable clip 119 are deformed, the driving force of the rotating glass rod 106 is changed. After the flame honing is increased to 1.0%, the variation in the diameter of the glass rod 106 will be greater than the variation in the above example. FIG. 29 shows the relationship between the distance between the heating source 122 and the diameter measuring device 124 and the percentage change in the diameter of the glass rod 106. The change rate (%) of the diameter of the glass rod 106 represents (the maximum diameter of the glass rod 106-the minimum diameter of the glass rod 106) / (average diameter) x 100. The diameter measuring device 124 of the second extension device ill of the glass rod shown in FIG. 25 is provided at a position which is a certain distance from the heating source 122 from 10 mm to 50 mm. Therefore, the diameter of the glass rod 106 can be accurately measured, allowing the diameter of the glass rod 106 to be accurately controlled. When the glass rod 106 is extended, 'the position of the highest temperature of the glass rod 106 will be slightly different from the position heated by the heating source 122 due to the movement of the heating source 122 ------------------ --- Order --------- line-win (please read the notes on the back before filling this page) 38
548250 經濟部智慧財產局員工消費合作社印製 Λ7 ^S46pifH4,Hor/nnR__B7 _ 五、發明說明) 置。在玻璃竿106之最高溫度的位置中,每單位之延長速度 變成最大。 想要的是,依據最大延長速度之位置的直徑與直徑之目 標値,控制加熱源122之加熱功率與可移動卡夾119之移動 速度。可移動卡夾119之移動速度係依據介於直徑之目標値 與在玻璃竿106之最大延長速度的位置量測出之直徑間的差 異來控制。此可經由提供直徑量測裝置124於離加熱源122 一定距離之位置上來完成。 上述離加熱源122 —定距離之位置,其範圍離此位置從 10mm至50mm,其中加熱源122被提供在加熱源122之移動 方向的相對方向中。因此,直徑量測裝置124被提供在離加 熱源122從10mm至50mm之一位置上,其中加熱源122位在 加熱源122之移動方向的相對方向中。 假如用來加熱玻璃竿106之加熱源122是一氫氧噴燒 器,則供應至加熱源122之氫氣的流率被設定從30公升/分鐘 至500公升/分鐘。氫氣對氧氣之流率的比例被設定從1.5至 3·〇。加熱源122之移動速度被控制在2mm/分與65 mm/分的 限制內。假如氫氣的流率少於30公升/分鐘,則加熱量將會不 足,以及假如氫氣的流率多於500公升/分鐘,則燃料將會浪 費。假如氫氣對氧氣之流率的比例在上述之範圍外,由於加 熱量變的不足,此時將難以延長玻璃竿106。 假如用來加熱玻璃竿106之加熱源122是一丙烷氣體噴 燒器,則供應至加熱源122之丙烷氣體的流率被設定從1公 升/分鐘至15公升/分鐘。丙烷氣體對氧氣之流率的比例被設 定從0.1至0.3。加熱源122之移動速度被控制在2mm/分與65 h氏張尺度適用中國國家標準(CNS)A4規格⑵〇 x 297公餐) (請先閱讀背面之注意事項再填寫本頁) ---------M—^w------------------------ A7 548250 ^^dfsplfdd Hor/OOR_ _____ 五、發明說明u?) (請先閱讀背面之注意事項再填寫本頁) mm/分的限制內。假如丙烷氣體的流率少於1公升/分鐘,則 加熱量將會不足,以及假如丙烷氣體的流率多於15公升/分 鐘,則燃料將會浪費。此外,假如丙烷氣體對氧氣之流率的 比例在上述之範圍外,由於加熱量變的不足’此時將難以延 長玻璃竿106。加熱源122之移動速度較佳是被控制在2mm/ 分與65 mm/分的限制內。假如加熱源122之移動速度低於 2mm/分,則需用較多的時間來延長玻璃竿106。相對地,假 如加熱源122之移動速度高於65mm/分’由於加熱玻璃竿106 至其中心部分的速度太快,此時將難以延長玻璃竿106。 (範例1) 經由設定加熱源122與直徑量測裝置124間之距離爲 15mm,開始玻璃竿106之延長。在玻璃竿1〇6之延長期間, 依據玻璃竿1〇6之量測直徑與目標直徑間的差異’控制加熱 源122與尾端支撐架116之移動速度。加熱源122之燃燒狀 況被設定包括氫氣之流率在224公升/分鐘’氫氣對氧氣之流 率的比例爲2.5,以及加熱源122之移動速度爲11mm/分。玻 璃竿106之直徑的變動率在延長過程後爲〇·9%。 (範例2) 經濟部智慧財產局員工消費合作社印製 設定加熱源122與直徑量測裝置124間之距離爲40mm。 氫氣之流率設定爲199公升/分鐘。氫氣對氧氣之流率的比例 設定爲2.5。加熱源122之移動速度設定爲13mm/分。玻璃竿 106之直徑的變動率在延長過程後爲0.6%。 (比較的範例1) 設定加熱源122與直徑量測裝置124間之距離爲5mm。 氫氣之流率設定爲209公升/分鐘。氫氣對氧氣之流率的比例 40 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公髮) 經濟部智慧財產局員工消費合作社印製 548250 A7 五、發明說明py) 設定爲2.5。加熱源122之移動速度設定爲12mm/分。因爲加 熱源122與直徑量測裝置124間之距離太接近, 玻璃竿106之直徑的變動率在延長過程後爲3.7%。此大於上 述範例1與範例2之變動率。 (比較的範例2) 設定加熱源122與直徑量測裝置124間之距離爲60mm。 氫氣之流率設定爲:237公升/分鐘。氫氣對氧氣之流率的比例 設定爲2.5。加熱源122之移動速度設定爲10mm/分。因爲加 熱源122與直徑量測裝置124間之距離太遠, 玻璃竿106之直徑的變動率在延長過程後爲2.5%。此變動率 大於上述範例1與範例2之變動率。 (比較的範例3) 設定加熱源122與直徑量測裝置124間之距離爲15mm。 氫氣之流率設定爲215公升/分鐘。氫氣對氧氣之流率的比例 設定爲1.0。加熱源122之移動速度設定爲12mm/分。因爲氫 氣對氧氣之流率的比例爲1.0,其小於建議的最小値1·5,故 玻璃竿106無法被延長。 (比較的範例4) 設定加熱源122與直徑量測裝置124間之距離爲15mm。 氫氣之流率設定爲195公升/分鐘。氫氣對氧氣之流率的比例 設定爲4.0。加熱源122之移動速度設定爲13mm/分。因爲氫 氣對氧氣之流率的比例爲4.〇,其大於建議的最大値3·0 ’故 玻璃竿106無法被延長。 (比較的範例5) 設定加熱源122與直徑量測裝置124間之距離爲15mm。 本紙張尺度適用中國國家標準(CNS)A4規格(21〇 X 297公复) ------------·--------訂---------線 (請先閱讀背面之注意事項再填寫本頁) 548250 A7 S5 46pifd4.doc/008 ___B7 五、發明說明(糾) 氫氣之流率設定爲2〇4公升/分鐘。氫氣對氧氣之流率的比例 設定爲2.5。加熱源122之移動速度設定爲70mm/分。因爲加 熱源122之移動速度爲70mm/分,其大於建議的最大移動速 度65mm/分,故玻璃竿106無法被延長。 第30圖繪不的是玻璃竿第二延長裝置111的架構圖,其 具有一張力量測裝置282被提供在第25圖所示玻璃竿第二延 長裝置111上之架構。玻璃竿第二延長裝置111具有一張力 量測裝置282,用以量測供應至位於可移動卡夾Π9上之玻璃 竿106的張力。 玻璃竿第二延長裝置111使用移動支架編碼器272,可 偵測位於移動支架120上之加熱源122的位置。張力量測裝 置282連接至控制單元280。控制單元280依據來自張力量測 裝置282提供之玻璃竿106的張力,控制尾端支撐架116之 移動速度。這會一直進行,直到加熱源122之移動距離到達 一規定距離爲止。 第31圖繪示的是第26圖之延長過程(S154)的詳細流程 圖。首先,預加熱玻璃竿106直到玻璃竿106之規定區域被 加熱源122融化與軟化爲止。此將允許延長玻璃竿106 (S132)。接著,位於移動支架120上之加熱源122會經由移動 支架120被移動。在早期延長階段中,加熱源122之移動速 度理想是盡可能的慢,以便使玻璃竿1〇6之直徑的變動可被 減小。加熱源122之移動也可以是一定速度。供應至加熱源 122之氣體數量可以是定量。 接著,控制尾端支撐架Π6之移動速度,使得經由張力 量測裝置282量測之玻璃竿106的張力大體上位在穩定狀態 42 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公髮) -------------t (請先閱讀背面之注意事項再填寫本頁)548250 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs Λ7 ^ S46pifH4, Hor / nnR__B7 _ V. Description of the invention). In the position of the highest temperature of the glass rod 106, the extension speed per unit becomes the maximum. It is desirable to control the heating power of the heating source 122 and the moving speed of the movable clip 119 based on the diameter and the diameter target of the position of the maximum extension speed. The moving speed of the movable clip 119 is controlled based on the difference between the diameter target 値 and the diameter measured at the position of the maximum extension speed of the glass rod 106. This can be accomplished by providing a diameter measuring device 124 at a distance from the heating source 122. The above-mentioned position at a certain distance from the heating source 122 ranges from 10 mm to 50 mm from this position, wherein the heating source 122 is provided in a direction opposite to the moving direction of the heating source 122. Therefore, the diameter measuring device 124 is provided at a position from 10 mm to 50 mm from the heating source 122, wherein the heating source 122 is located in a direction opposite to the moving direction of the heating source 122. If the heating source 122 used to heat the glass rod 106 is an oxyhydrogen burner, the flow rate of the hydrogen gas supplied to the heating source 122 is set from 30 liters / minute to 500 liters / minute. The ratio of the hydrogen to oxygen flow rate is set from 1.5 to 3.0. The moving speed of the heating source 122 is controlled within the limits of 2 mm / min and 65 mm / min. If the flow rate of hydrogen is less than 30 liters / minute, the heating capacity will be insufficient, and if the flow rate of hydrogen is more than 500 liters / minute, the fuel will be wasted. If the ratio of the flow rate of hydrogen to oxygen is outside the above range, it will be difficult to extend the glass rod 106 at this time due to insufficient heating. If the heating source 122 used to heat the glass rod 106 is a propane gas burner, the flow rate of the propane gas supplied to the heating source 122 is set from 1 liter / minute to 15 liter / minute. The ratio of propane gas to oxygen flow rate is set from 0.1 to 0.3. The moving speed of the heating source 122 is controlled at 2mm / min and 65h scale. Applicable to China National Standard (CNS) A4 size 〇 × 297 meals. (Please read the precautions on the back before filling this page) --- ------ M— ^ w ------------------------ A7 548250 ^^ dfsplfdd Hor / OOR_ _____ V. Description of the invention u?) (Please read the precautions on the back before filling out this page) Within the limit of mm / min. If the flow rate of propane gas is less than 1 liter / minute, the heating capacity will be insufficient, and if the flow rate of propane gas is more than 15 liters / minute, fuel will be wasted. In addition, if the ratio of the propane gas to the flow rate of oxygen is outside the above-mentioned range, it becomes difficult to extend the glass rod 106 at this time because the heating amount becomes insufficient. The moving speed of the heating source 122 is preferably controlled within the limits of 2 mm / min and 65 mm / min. If the moving speed of the heating source 122 is lower than 2 mm / min, it takes more time to extend the glass rod 106. In contrast, if the moving speed of the heating source 122 is higher than 65 mm / min ', since the speed of heating the glass rod 106 to its central portion is too fast, it will be difficult to extend the glass rod 106 at this time. (Example 1) By setting the distance between the heating source 122 and the diameter measuring device 124 to 15 mm, the extension of the glass rod 106 is started. During the extension of the glass rod 106, the moving speed of the heating source 122 and the tail end support frame 116 is controlled based on the difference between the measured diameter of the glass rod 106 and the target diameter '. The combustion conditions of the heating source 122 are set to include a hydrogen flow rate of 224 liters / minute ', a ratio of hydrogen to oxygen flow rate of 2.5, and a moving speed of the heating source 122 of 11 mm / min. The rate of change in the diameter of the glass rod 106 was 0.9% after the extension process. (Example 2) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs Set the distance between the heating source 122 and the diameter measuring device 124 to 40 mm. The flow rate of hydrogen was set at 199 liters / minute. The ratio of hydrogen to oxygen flow rate is set to 2.5. The moving speed of the heating source 122 is set to 13 mm / min. The rate of change in the diameter of the glass rod 106 was 0.6% after the extension process. (Comparative Example 1) The distance between the heating source 122 and the diameter measuring device 124 was set to 5 mm. The flow rate of hydrogen was set at 209 liters / minute. Proportion of the flow rate of hydrogen to oxygen 40 This paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 issued) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 548250 A7 V. Invention description py) Set to 2.5. The moving speed of the heating source 122 is set to 12 mm / min. Because the distance between the heating source 122 and the diameter measuring device 124 is too close, the rate of change in the diameter of the glass rod 106 after the extension process is 3.7%. This is greater than the rate of change of Examples 1 and 2 above. (Comparative Example 2) The distance between the heating source 122 and the diameter measuring device 124 was set to 60 mm. The flow rate of hydrogen was set to: 237 liters / minute. The ratio of hydrogen to oxygen flow rate is set to 2.5. The moving speed of the heating source 122 is set to 10 mm / min. Because the distance between the heating source 122 and the diameter measuring device 124 is too far, the variation rate of the diameter of the glass rod 106 after the extension process is 2.5%. This rate of change is greater than the rate of change of Examples 1 and 2 above. (Comparative Example 3) The distance between the heating source 122 and the diameter measuring device 124 was set to 15 mm. The flow rate of hydrogen was set at 215 liters / minute. The ratio of hydrogen to oxygen flow rate is set to 1.0. The moving speed of the heating source 122 is set to 12 mm / min. Because the ratio of hydrogen to oxygen flow rate is 1.0, which is less than the recommended minimum of 値 1.5, the glass rod 106 cannot be extended. (Comparative Example 4) The distance between the heating source 122 and the diameter measuring device 124 was set to 15 mm. The flow rate of hydrogen was set at 195 liters / minute. The ratio of hydrogen to oxygen flow rate is set to 4.0. The moving speed of the heating source 122 is set to 13 mm / min. Because the ratio of the hydrogen to oxygen flow rate is 4.0, which is greater than the recommended maximum 値 3 · 0 ', the glass rod 106 cannot be extended. (Comparative Example 5) The distance between the heating source 122 and the diameter measuring device 124 was set to 15 mm. This paper size applies to China National Standard (CNS) A4 specification (21〇X 297 public reply) ------------ · -------- Order -------- -Line (Please read the precautions on the back before filling this page) 548250 A7 S5 46pifd4.doc / 008 ___B7 V. Description of the invention (correction) The flow rate of hydrogen is set to 204 liters / minute. The ratio of hydrogen to oxygen flow rate is set to 2.5. The moving speed of the heating source 122 is set to 70 mm / min. Because the moving speed of the heating source 122 is 70 mm / min, which is greater than the recommended maximum moving speed of 65 mm / min, the glass rod 106 cannot be extended. FIG. 30 does not show a structural diagram of the second extension device 111 of the glass rod, which has a structure in which a force measuring device 282 is provided on the second extension device 111 of the glass rod shown in FIG. 25. The glass rod second extension device 111 has a force measuring device 282 for measuring the tension supplied to the glass rod 106 on the movable clip Π9. The second extension device 111 of the glass rod uses a moving bracket encoder 272 to detect the position of the heating source 122 on the moving bracket 120. The tension measurement device 282 is connected to the control unit 280. The control unit 280 controls the moving speed of the tail end support frame 116 according to the tension of the glass rod 106 provided from the tension measuring device 282. This is continued until the moving distance of the heating source 122 reaches a prescribed distance. Fig. 31 shows a detailed flowchart of the extension process (S154) of Fig. 26. First, the glass rod 106 is preheated until a predetermined area of the glass rod 106 is melted and softened by the heating source 122. This will allow the glass rod 106 to be extended (S132). Then, the heating source 122 located on the moving support 120 is moved through the moving support 120. In the early extension stage, it is desirable that the moving speed of the heating source 122 is as slow as possible so that the variation in the diameter of the glass rod 106 can be reduced. The movement of the heating source 122 may be a certain speed. The amount of gas supplied to the heating source 122 may be quantitative. Next, control the movement speed of the tail end support frame Π6 so that the tension of the glass rod 106 measured by the tension measuring device 282 is generally in a stable state. 42 This paper size is in accordance with China National Standard (CNS) A4 (210 X 297 mm). Hair) ------------- t (Please read the notes on the back before filling this page)
tr---------線 II 經濟部智慧財產局員工消費合作社印製 經濟部智慧財產局員工消費合作社印製 548250 产 A7 以 46Difd4.doc/0O8 B7 五、發明說明(仙) 下張力之平均値80%至110%內(S136)。此穩定狀態將解釋於 下。尾端支撐架116之移動速度最初依據沿著軸線方向之玻 璃竿106的複數個位置之直徑被設定,並依據玻璃竿1〇6的 張力重新設定。玻璃竿106會被上述張力負載所延長’直到 加熱源大體上移動50mm至150mm (S138)。 假如控制單元280偵測到加熱源122大體上已移動從 50mm至150mm (S138),則尾端支擦架116之移動速度改變至 在穩定狀態下之速度,其將解釋於下。此可經由控制尾端支 撐架驅動編5馬器273來完成(S140)。在玻璃竿106之延長期 間,直徑量測裝置124量測玻璃竿106之直徑(S142)。當玻璃 竿106被延長至想要的直徑與長度時,完成玻璃竿106之延 長(S144) 〇 在穩定狀態下之速度是在延長前之材質平衡與在延長平 衡後之速度。在此,玻璃竿106之最初直徑在延長前以D,代 表,獲得之目標直徑以D2代表,加熱源122之移動速度以Vi 代表,以及玻璃竿106之延長速度以V2代表。 舉例來說,假定延長僅在加熱區域發生,如此加熱區域 與延長是十分的小。當下列方程式是有效時,V2相當於在穩 定狀態下之速度。 D12Vi=D22(V1+V2) 因此,依據〇1與d2調整Vi與尾端支撐架116之移動速 度可設定v2。在穩定狀態下玻璃竿106之張力,是當玻璃竿 106被移動在穩疋狀悲之速度之尾_支撐架116延長時的速 度。 第32圖繪示的是在玻璃竿106之延長期間,直徑變動的 43 本紙張尺度適用中國國家標準·(CNS)A4規格(21〇χ 297公t ) (請先閱讀背面之注意事項再填寫本頁) # 一°J· I— ϋ l I I «ϋ ϋ ϋ n n ϋ» ϋ n ϋ n ϋ m ϋ I I n 經濟部智慧財產局員工消費合作社印製 548250 A/ _ ^ ^ η ϊ fH zl Η n r/Π Π R _Β7 五、發明說明(…) 過程圖。當加熱時,玻璃竿106軟化。如第32(1)圖所示,僅 經由預加熱延長,可能會發生玻璃竿106無法被足夠軟化的 情形。當加熱源122與尾端支撐架116在規定速度下開始移 動時,玻璃竿106上所產生之張力會從兩倍正常張力增加至 三倍正常張力。接著,預加熱之區域會被快速地延長,以及 預加熱之直徑會被縮減至如第32(2)圖所示之陰影部分。玻璃 竿106之延長幾乎整個發生在預加熱區域,此區域會被加熱 源122再度加熱並小量延長。因此,直徑之頸部會發生在玻 璃竿106上,如第32(3)圖所示。 玻璃竿106之直徑的變動易於發生在從玻璃竿106之延 長的開始場所至離開始場所50mm之場所的區域。假如延長比 此場所更進步,提供熱度至玻璃竿106之玻璃竿106軟化速 度,以及玻璃竿106之延長速度會被平衡至一穩定狀態。因 此,玻璃竿106之直徑的變動將不會發生,如第32(4)圖所示。 玻璃竿106可經由控制尾端支撐架116之移動速度被延 長。此瞄準(aim)用以維持在早期延長階段之玻璃竿106的張 力大體上在110%,或小於在穩定狀態中之張力的平均値。在 玻璃竿106之早期延長階段之直徑的變動,可因此被減小。 此乃因爲供應至玻璃竿106之熱度、玻璃竿1〇6之軟化速度 及玻璃竿106之延長速度可被平衡。 假如在早期延長階段中玻璃竿106的張力低於80%穩定 狀態,則玻璃竿1〇6之直徑要到達目標値的距離需要變長。 因此,可被用來做爲產品之延長的玻璃竿106之區域變短。 如此減少生產過程之產量因素及增加玻璃竿106到達目標直 徑的時間。因此,想要的是,控制早期延長階段中玻璃竿106 44 ----------------I I--訂—------I I 1 轰 (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中關家標準(CNS)A4規格(21GX 297公髮) 548250 五、發明說明) 的張力,大體上在穩定狀態中從80%至110%平均値的範圍。 第33圖繪示的是依照第31圖之延長過程(S154),玻璃 竿106被延長的過程圖。首先,如第33(1)與(2)圖所示,在玻 璃竿106之預加熱後,加熱源122與尾端支撐架116開始移 動,以開始玻璃竿106之延長。由於玻璃竿106之張力被控 制在110%或小於穩定狀態下之張力,過度的張力不會被供應 至玻璃竿106。由於快速的延長,故不會有頸部發生在玻璃竿 106上。假如加熱源122在此平衡狀況下移動規定距離,則供 應至玻璃竿106之熱度、玻璃竿1〇6之軟化速度及玻璃竿106 之延長速度會被平衡。因此,玻璃竿1〇6之直徑的變動可被 防止。 假如依據張力來持續控制尾端支撐架Π6之移動速度, 直徑的變動可能會發生。玻璃竿106之張力將會隨著加熱源 122提供之熱量的小量改變而變化。尾端支撐架116之移動速 度接著變動,以維持玻璃竿106之張力在一定値,造成延長 •的玻璃竿106之直徑的變動。因此,在開始延長上加熱源122 移動一規定距離之後,經由微妙的張力變動所造成玻璃竿106 之直徑的變動,可經由改變尾端支撐架116之移動速度成穩 定狀態之速度來防止。直到加熱源122移動從開始延長點移 動50mm爲止,供應至玻璃竿106之熱度、玻璃竿1〇6之軟化 速度及玻璃竿106之延長速度不會被平衡。此結果爲,在加 熱源122移動50mm之前,假如延長速度被改變成在穩定狀態 之速度,由於直徑的變動,玻璃竿106之頸部將會發生。玻 璃竿106之張力因此需被控制在大體上110%或小於穩定狀 態’直到加熱源122大體上移動50mm爲止。想要的是,在加 45 本紙張尺度適用中國國家標準(CNSM4規格(210 X 297公复)_ (請先閱讀背面之注意事項再填寫本頁) --------訂---------線. 經濟部智慧財產局員工消費合作社印製 A7 548250 q <;d6pifrU rW/n η 只_ϋί________ 五、發明說明(ο ) 熱源122移動多於大體上l5〇mm之前,改變尾端支撐架116 之移動速度成穩定狀態之速度。 (範例) 玻璃竿106會經由玻璃竿第二延長裝置111被延長。玻 璃竿106具有65mm之外部直徑與980mm之長度。虛擬竿108 具有60mm之外部直徑與25〇mm之長度,其被鎔接在玻璃竿 106之兩端上。在玻璃竿1〇6與虛擬竿108之鎔接期間,環繞 軸線之旋轉速度爲30rpm。一氫氧噴燒器被用來做爲加熱源 122。提供至力[]熱源122之氧氣與氫氣分別爲96公升/分與240 公升/分。 在玻璃竿106之預加熱後,經由移動加熱源122在一移 動速度爲12.4mm/分下’開始玻璃竿106之延長。當延長玻璃 竿106以縮減玻璃竿1〇6之直徑從65mm至50mm時,在穩定 狀態中之張力大約爲100ksf/cm2,以及在穩定狀態中之尾端支 撐架116之移動速度爲8.6mm/分。控制尾端支撐架116之移 動速度,使得張力不會超過110kgf/cm2,直到加熱源122從延 長之開始點移動100mm爲止。在加熱源122移動100mm之 後,經由控制尾端支撐架116之移動速度至8.6 mm/分來延長 玻璃竿106,其爲穩定狀態中之速度。 、 第34圖繪示的是在範例之早期延長階段,玻璃竿之 張力的變動圖。垂直軸代表玻璃竿106產生之張力,以及水 平軸代表在延長開始之後,加熱源I22之移動距離。當加熱 源122向前移動時,在早期延長階段中玻璃千106之 張力爲I10 kgf/cm2或更小。 第36圖繪示的是在玻璃竿106之延長之後,玻璃竿1〇6 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁) Φ 訂---------線-蠢 經濟部智慧財產局員工消費合作社印製 經濟部智慧財產局員工消費合作社印製 548250 A7 _S S 46nifr|4 Η〇Γ/ΠΠ« Β7 五、發明說明(炚) 之直徑的變動圖。垂直軸代表沿著玻璃竿106之輻射方向的 距離,以及水平軸代表沿著玻璃竿106之縱向的距離。玻璃 竿106會被依照具有少直徑變動例如頸部之範例的方法延 長,以及在延長開始之後,玻璃竿106之直徑可被縮減至大 約縱向距離爲100mm之目標直徑。在此區域中玻璃竿106之 直徑的準確度會經由範例的方法,在穩定狀態之速度中被延 長,其與經由傳統延長方法延長玻璃竿106之直徑有大約相 同的準確度。 (比較的範例) 具有65mm之直徑的玻璃竿106會被延長至50mm之直 徑。移動速度之狀況與供應至加熱源122之氣體數量與上述 範例相同。從延長開始之後,經由控制尾端支撐架116之移 動速度至8.6 mm/分來延長玻璃竿106。此爲穩定狀態中之速 度。 第35圖繪示的是在比較的範例之早期延長階段,玻璃竿 106之張力的變動圖。垂直軸代表玻璃竿106產生之張力,以 及水平軸代表在延長開始之後,加熱源122之移動距離。在 早期延長階段中,玻璃竿106之張力被增加至300 kgf/cm2, 其三倍於穩定狀態之張力。此會在加熱源122移動起始100mm 時發生。 如第36圖所示,在比較的範例之延長後,玻璃竿106比 開始延長時具有約100mm之大頸部。因爲波動連續直到比開 始延長時約300mm爲止,此區域不能被用作爲產品,以及產 率會減低。 第37圖繪示的是第26圖之尾端拉出過程(S158)的詳細 47 本紙張尺度適用中國國家標準(CNS)A4規格(210 x 297公爱) ------------0--------訂---------線 (請先閒讀背面之注意事項再填寫本頁) 548250 A7 SS4ftpifH4Hoc/n〇R_ B7 五、發明說明(π) 流程圖。首先’偵測被尾端拉出之玻璃竿106的位置(S169)。 接著’經由加熱源122之火焰預加熱玻璃竿1〇6之規定區域 (S170) ’直到此規定區域幾乎軟化爲止。然後,經由加熱源 122與移動尾端支撐架116,加熱玻璃竿106之規定區域來延 長玻璃竿106,使得此規定區域之直徑被縮減(S172)。 加熱源122從規定區域之中心朝著玻璃竿106之中間面 的方向移動。接著,加熱源122以火焰第二加熱玻璃竿1〇6 (S174)。此火焰之濃度小於預加熱之火焰的濃度(S170)。玻璃 竿106之規定區域更經由移動尾端支撐架U6被延長,使得 規定區域之直徑被縮減(S176)。然後,玻璃竿106之規定區域 會被此火焰所融化。再一次此火焰之濃度小於預加熱之火焰 的濃度(S170)。 第38圖繪示的是切口 284的示意圖,其被提供做爲一標 記位在介於玻璃竿106與虛擬竿108間之連接上。此允許在 第37圖所示之尾端拉出位置偵測過程(S169)中,偵測尾端拉 出之位置。一標記被提供在介於玻璃竿106與虛擬竿108間 之連接上。認知標記之裝置被安裝在玻璃竿第二延長裝置111 上,用以偵測標記之位置。 尾端拉出過程之開始位置係依據偵測的標記位置來設 定。玻璃竿106之延長過程在設定尾端拉出開始位置中完成, 並在相同時間中開始玻璃竿106之尾端拉出過程。當認知 (recognizes)標記之裝置是一直徑量測之裝置時,如第38圖所 示之方法會被使用。 第39圖繪示的是螢光塗料(fluorescent paint)287的不意 圖,其被用在介於玻璃竿106與虛擬竿108間之連接上,以 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) (請先閱讀背面之注意事項再填寫本頁) έ 經濟部智慧財產局員工消費合作社印製 * ϋ ϋ ϋ ϋ HI ϋ I ϋ ϋ ϋ H ϋ ϋ ϋ ϋ ϋ H ϋ A7 548250 doc/008 B/ 五、發明說明) 做爲標記之另一範例。當認知標記之裝置是一影像處理裝觀 時,如第39圖所示之方法會被使用。 第4〇圖繪示的是在尾端拉出位置偵測過程(S169)中,偵 測切口 284之玻璃竿第二延長裝置111的示意圖。首先,虛 擬竿1〇8被錯接在玻璃年1〇6之兩端上。具有虛擬竿108在 其兩端上之玻璃竿106被固定在固定卡夾118與可移動卡夾 119上,圖中未顯示。具有3mm深之切口 284被提供環繞此 鎔接位置。此鎔接位置從玻璃竿106與虛擬竿108間之連接 造成。 在玻璃竿106之延長期間,直徑量測裝置124量測玻璃 竿106之直徑。當直徑量測裝置124經由偵測玻璃竿106之 直徑變化來量測切口 284之位置時,玻璃竿第二延長裝置111 開始尾端拉出過程。尾端拉出之開始位置稍微朝著從玻璃竿 106與虛擬竿108間連接之玻璃竿106的中間方向。而且,尾 端拉出之開始位置不會有氣泡或具有直徑爲0.3mm或以上之 氣泡。接著,過程從延長移至尾端拉出過程。 當標記是一印記287時,螢光塗料被用在玻璃竿106與 虛擬竿108間之連接上。影像處理裝置之照相機可偵測被安 裝在直徑量測裝置124之位置上的螢光塗料,其中直徑量測 裝置124被安裝在移動支架120上。在玻璃竿106之延長期 間,此照相機會處理玻璃竿106之圖樣。假如照相機偵測螢 光塗料,則玻璃竿第二延長裝置111開始尾端拉出過程。尾 端拉出之開始位置稍微朝著從玻璃竿106與虛擬竿108間連 接之玻璃竿106的中間方向。而且,開始尾端拉出之位置不 會有氣泡或具有直徑爲0.3mm或以上之氣泡。接著,過程從 本紙浪遇用平國回豕標準(CNSM1規格(210 x 297公爱 f請先閱讀背面之注意事項再填寫本頁) 0 經濟部智慧財產局員工消費合作社印製 — — — — — — ϋ ϋ I H ϋ n ϋ I ϋ n I I I n ϋ I ϋ ϋ ϋ I I I n I I .tr --------- Line II Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs Printed by 548250 Produced by A7 with 46Difd4.doc / 0O8 B7 V. Description of the Invention (Sin) The average tension is within 80% to 110% (S136). This steady state will be explained below. The moving speed of the tail end support frame 116 is initially set according to the diameters of the plural positions of the glass rod 106 along the axis direction, and is reset according to the tension of the glass rod 106. The glass rod 106 is extended by the above-mentioned tension load 'until the heating source is moved substantially by 50 mm to 150 mm (S138). If the control unit 280 detects that the heating source 122 has generally moved from 50 mm to 150 mm (S138), the moving speed of the tail end wiper frame 116 is changed to a speed in a steady state, which will be explained below. This can be done by controlling the rear end support to drive the knitting horse 273 (S140). During the extension of the glass rod 106, the diameter measuring device 124 measures the diameter of the glass rod 106 (S142). When the glass rod 106 is extended to the desired diameter and length, the extension of the glass rod 106 is completed (S144). The speed in the steady state is the material balance before the extension and the speed after the balance is extended. Here, the initial diameter of the glass rod 106 is represented by D before the extension, the obtained target diameter is represented by D2, the moving speed of the heating source 122 is represented by Vi, and the extension speed of the glass rod 106 is represented by V2. For example, suppose that the extension occurs only in the heated area, so that the heated area and extension are very small. When the following equation is valid, V2 is equivalent to the speed in a steady state. D12Vi = D22 (V1 + V2) Therefore, v2 can be set by adjusting the moving speed of Vi and tail end support frame 116 according to 0 and d2. In the steady state, the tension of the glass rod 106 is the speed when the glass rod 106 is moved at the tail of the stable speed_support frame 116 is extended. Figure 32 shows 43 paper sizes that vary in diameter during the extension of the glass rod 106. The Chinese paper standard (CNS) A4 (21〇χ 297 g) is applicable. (Please read the precautions on the back before filling (This page) # 一 ° J · I— ϋ l II «ϋ ϋ ϋ nn ϋ» ϋ n ϋ n ϋ m ϋ II n Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 548250 A / _ ^ ^ η ϊ fH zl Η nr / Π Π R _Β7 V. Description of the invention (...) Process diagram. When heated, the glass rod 106 softens. As shown in Fig. 32 (1), it may happen that the glass rod 106 cannot be sufficiently softened only by the preheating extension. When the heating source 122 and the tail end support frame 116 start moving at a predetermined speed, the tension generated on the glass rod 106 will increase from twice the normal tension to three times the normal tension. Then, the pre-heated area will be quickly extended, and the pre-heated diameter will be reduced to the shaded portion shown in Figure 32 (2). The extension of the glass rod 106 occurs almost entirely in the pre-heated area, which is reheated by the heating source 122 and extended a small amount. Therefore, the neck of the diameter will occur on the glass rod 106, as shown in Fig. 32 (3). A change in the diameter of the glass rod 106 easily occurs in an area from the extended starting place of the glass rod 106 to a place 50 mm from the starting place. If the extension is more advanced than this place, the glass rod 106 providing heat to the glass rod 106 will soften and the extension speed of the glass rod 106 will be balanced to a stable state. Therefore, a change in the diameter of the glass rod 106 will not occur, as shown in Fig. 32 (4). The glass rod 106 can be extended by controlling the moving speed of the tail end support 116. This aim is to maintain the tension of the glass rod 106 at the early extension stage to be approximately 110%, or less than the average tension of the tension in the steady state. Variations in diameter during the early extension phase of the glass rod 106 can therefore be reduced. This is because the heat supplied to the glass rod 106, the softening speed of the glass rod 106, and the extension speed of the glass rod 106 can be balanced. If the tension of the glass rod 106 is lower than the stable state of 80% in the early extension stage, the distance of the diameter of the glass rod 106 to reach the target diameter needs to be longer. Therefore, the area of the extended glass rod 106 that can be used as a product is shortened. This reduces the yield factor of the production process and increases the time it takes for the glass rod 106 to reach the target diameter. Therefore, what I want is to control the glass rod 106 44 in the early extension phase. Read the notes on the reverse side and fill out this page) This paper size applies the Zhongguanjia Standard (CNS) A4 specification (21GX 297) 548250 V. Description of the invention) The tension is generally from 80% to 110% in a stable state The range of average 値. Fig. 33 shows a process of extending the glass rod 106 according to the extension process (S154) of Fig. 31. First, as shown in Figs. 33 (1) and (2), after the preheating of the glass rod 106, the heating source 122 and the tail end support frame 116 start to move to start the extension of the glass rod 106. Since the tension of the glass rod 106 is controlled at 110% or less, the excessive tension is not supplied to the glass rod 106. Due to the rapid extension, no neck will occur on the glass rod 106. If the heating source 122 moves a predetermined distance under this equilibrium condition, the heat supplied to the glass rod 106, the softening speed of the glass rod 106, and the extension speed of the glass rod 106 will be balanced. Therefore, variations in the diameter of the glass rod 106 can be prevented. If the movement speed of the tail end support Π6 is continuously controlled according to the tension, the diameter change may occur. The tension of the glass rod 106 will change as the amount of heat provided by the heating source 122 changes. The moving speed of the tail end support frame 116 is then changed to maintain the tension of the glass rod 106 at a certain level, resulting in a change in the diameter of the extended glass rod 106. Therefore, after starting to extend the upper heating source 122 to move a predetermined distance, a change in the diameter of the glass rod 106 caused by a delicate tension change can be prevented by changing the speed of the tail end support frame 116 to a stable state. Until the heating source 122 moves 50 mm from the start extension point, the heat supplied to the glass rod 106, the softening speed of the glass rod 106, and the extension speed of the glass rod 106 will not be balanced. As a result, before the heating source 122 moves 50 mm, if the extension speed is changed to a steady state speed, the neck of the glass rod 106 will occur due to the change in diameter. Therefore, the tension of the glass rod 106 needs to be controlled at about 110% or less, until the heating source 122 moves about 50 mm. What I want is that when adding 45 paper sizes to the Chinese national standard (CNSM4 specification (210 X 297 public)) (Please read the precautions on the back before filling this page) -------- Order-- ------- line. Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 548250 q < d6pifrU rW / n _ only _ϋί ________ V. Description of the invention (ο) The heat source 122 moves more than approximately 150mm Before, the moving speed of the tail end support frame 116 was changed to a steady state speed. (Example) The glass rod 106 will be extended by the glass rod second extension device 111. The glass rod 106 has an outer diameter of 65mm and a length of 980mm. A virtual rod 108 has an outer diameter of 60mm and a length of 25mm. It is attached to both ends of the glass rod 106. During the connection between the glass rod 106 and the virtual rod 108, the rotation speed around the axis is 30rpm. Hydrogen and oxygen burners are used as the heating source 122. The oxygen and hydrogen supplied to the force [] heat source 122 are 96 liters / minute and 240 liters / minute, respectively. After the preheating of the glass rod 106, the mobile heating source is passed 122 The extension of the glass rod 106 was started at a moving speed of 12.4 mm / min. When the glass rod 106 is extended to reduce the diameter of the glass rod 106 from 65mm to 50mm, the tension in the steady state is about 100ksf / cm2, and the moving speed of the tail end support 116 in the steady state is 8.6mm / Min. Control the moving speed of the tail end support frame 116 so that the tension will not exceed 110kgf / cm2 until the heating source 122 moves 100mm from the start point of extension. After the heating source 122 moves 100mm, it is controlled by the tail end support frame 116. Move the speed to 8.6 mm / min to extend the glass rod 106, which is the speed in the steady state. Figure 34 shows the tension change of the glass rod during the early extension phase of the example. The vertical axis represents the glass rod 106 The generated tension and the horizontal axis represent the distance traveled by the heating source I22 after the start of the extension. When the heating source 122 moves forward, the tension of the glass thousand 106 is I10 kgf / cm2 or less in the early extension stage. 36 The figure shows that after the extension of the glass rod 106, the glass rod 106 is the paper size applicable to the Chinese National Standard (CNS) A4 (210 X 297 mm) (Please read the precautions on the back before filling in this ) Φ Order --------- Line-Stupid printed by the Employees ’Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs Printed by the Employees’ Cooperatives of the Intellectual Property Bureau of the Ministry of Economy 548250 A7 _S S 46nifr | 4 Η〇Γ / ΠΠ «Β7 5 2. Explanation of the diameter change of the invention description (i). The vertical axis represents the distance along the radiation direction of the glass rod 106, and the horizontal axis represents the distance along the longitudinal direction of the glass rod 106. The glass rod 106 is extended in accordance with the method having a small diameter variation such as the neck, and after the extension is started, the diameter of the glass rod 106 can be reduced to a target diameter of about 100 mm in the longitudinal distance. In this area, the accuracy of the diameter of the glass rod 106 is extended at a steady state speed by using an exemplary method, which has approximately the same accuracy as that of extending the diameter of the glass rod 106 by the conventional extension method. (Comparative example) A glass rod 106 having a diameter of 65 mm is extended to a diameter of 50 mm. The condition of the moving speed and the amount of gas supplied to the heating source 122 are the same as in the above example. After the extension is started, the glass rod 106 is extended by controlling the moving speed of the tail end support 116 to 8.6 mm / min. This is the speed in steady state. Figure 35 is a graph showing the change in the tension of the glass rod 106 during the early extension phase of the comparative example. The vertical axis represents the tension generated by the glass rod 106, and the horizontal axis represents the moving distance of the heating source 122 after the start of the extension. In the early extension phase, the tension of the glass rod 106 is increased to 300 kgf / cm2, which is three times the steady state tension. This will occur when the heating source 122 moves for the first 100 mm. As shown in Fig. 36, after the extension of the comparative example, the glass rod 106 has a large neck of about 100 mm compared to when it was initially extended. Because the fluctuations continue until about 300 mm longer than the beginning, this area cannot be used as a product, and the yield will decrease. Figure 37 shows the details of the drawing-out process (S158) at the end of Figure 26. 47 This paper size applies the Chinese National Standard (CNS) A4 specification (210 x 297 public love) --------- --- 0 -------- Order --------- line (please read the precautions on the back before filling this page) 548250 A7 SS4ftpifH4Hoc / n〇R_ B7 V. Description of the invention ( π) flowchart. First, the position of the glass rod 106 pulled out by the tail end is detected (S169). Then, the predetermined area (S170) of the glass rod 10 is preheated by the flame of the heating source 122 until the predetermined area is almost softened. Then, the glass rod 106 is extended by heating a predetermined area of the glass rod 106 via the heating source 122 and the moving end support frame 116, so that the diameter of the predetermined area is reduced (S172). The heating source 122 moves from the center of the predetermined area toward the middle surface of the glass rod 106. Next, the heating source 122 heats the glass rod 106 by the flame second (S174). The concentration of this flame is smaller than that of the pre-heated flame (S170). The specified area of the glass rod 106 is further extended by the moving tail support U6, so that the diameter of the specified area is reduced (S176). The prescribed area of the glass rod 106 will then be melted by this flame. Again, the concentration of this flame is less than the concentration of the preheated flame (S170). Fig. 38 shows a schematic view of the cutout 284, which is provided as a mark on the connection between the glass rod 106 and the virtual rod 108. This allows the tail-end pulled-out position detection process (S169) shown in Figure 37 to detect the tail-end pulled-out position. A marker is provided on the connection between the glass rod 106 and the virtual rod 108. The device for recognizing the mark is installed on the second extension device 111 of the glass rod to detect the position of the mark. The starting position of the tail end pull-out process is set according to the detected marker position. The extension process of the glass rod 106 is completed in setting the tail end pull-out start position, and the tail rod pull-out process of the glass rod 106 is started at the same time. When the recognition device is a diameter measurement device, the method shown in Fig. 38 is used. Figure 39 shows the intention of fluorescent paint 287, which is used for the connection between the glass rod 106 and the virtual rod 108. The Chinese national standard (CNS) A4 specification is applied to this paper standard. (210 X 297 public love) (Please read the notes on the back before filling out this page) Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs * ϋ ϋ ϋ ϋ HI ϋ I ϋ ϋ ϋ H ϋ ϋ ϋ ϋ ϋ H ϋ A7 548250 doc / 008 B / V. Description of the invention) as another example of marking. When the cognitive marker device is an image processing device, the method shown in Fig. 39 is used. Fig. 40 shows a schematic diagram of the second extension device 111 of the glass rod for detecting the cutout 284 during the tail end pull-out position detection process (S169). First, the virtual rod 108 was mis-connected to both ends of the glass year 106. A glass rod 106 having a virtual rod 108 on both ends is fixed to the fixed clip 118 and the movable clip 119, not shown in the figure. A 3mm deep incision 284 is provided to surround this joint position. This coupling position is caused by the connection between the glass rod 106 and the virtual rod 108. During the extension of the glass rod 106, the diameter measuring device 124 measures the diameter of the glass rod 106. When the diameter measuring device 124 measures the position of the cutout 284 by detecting the change in the diameter of the glass rod 106, the second extension device 111 of the glass rod starts the tail-end drawing process. The starting position of the tail end pull-out is slightly toward the middle of the glass rod 106 connected between the glass rod 106 and the virtual rod 108. Furthermore, there are no bubbles or bubbles having a diameter of 0.3 mm or more at the beginning of the tail end pull-out. Next, the process moves from extended to tail-end pull-out process. When the mark is a mark 287, a fluorescent paint is applied to the connection between the glass rod 106 and the virtual rod 108. The camera of the image processing device can detect the fluorescent paint installed on the position of the diameter measuring device 124, and the diameter measuring device 124 is installed on the moving bracket 120. During the extension of the glass rod 106, the camera processes the pattern of the glass rod 106. If the camera detects the fluorescent paint, the second extension device 111 of the glass rod starts the tail-end drawing process. The starting position of the tail end pull-out is slightly toward the middle of the glass rod 106 connected between the glass rod 106 and the virtual rod 108. Further, there is no bubble or a bubble having a diameter of 0.3 mm or more at the position where the tail end is pulled out at the beginning. Next, the process from Pingguo Utilization Standard (CNSM1 specification (210 x 297 public love f please read the notes on the back before filling out this page) from the paper. 0 Printed by the Intellectual Property Bureau of the Ministry of Economic Affairs and Consumer Cooperatives — — — — --Ϋ ϋ IH ϋ n ϋ I ϋ n III n ϋ I ϋ ϋ ϋ III n II.
A 五 經濟部智慧財產局員工消費合作社印製 548250 ^ ^d^pifH4 Hor/n〇R__B7__ 發明說明(心) 延長移至尾端拉出過程。 第41圖繪示的是在第37圖所示流程圖之玻璃竿106之 尾端拉出過程期間,在偵測尾端拉出之位置後(S169),加熱源 122與尾部支撐台116的移動圖。在用以尾端拉出之預加熱過 程中(S170),加熱源122之火焰加熱玻璃竿106之規定區域, 直到玻璃竿106幾乎軟化爲止。在用以尾端拉出之延長過程 中(S172),加熱源122加熱玻璃竿106之規定區域,並且尾部 支撐台116延長玻璃竿106之規定區域。如此縮減此規定區 域之直徑。 在第二加熱過程中(S174),尾部支撐台116停止,並且 加熱源122會從規定區域之中心,朝著玻璃竿106之區域的 中間面移動(至圖中左邊)。接著,加熱源122以火焰加熱玻璃 竿1〇6,其濃度小於預加熱之火焰的濃度(S170)。在用以尾端 拉出之第二延長過程中(S176),加熱源122更移動至圖中之左 邊,並加熱玻璃竿106。尾部支撐台116也會移動,以延長玻 璃竿106之規定區域。在用以尾端拉出之融化過程中(S178), 加熱源122以火焰加熱玻璃竿106,其濃度小於預加熱之火焰 的濃度(S170)。加熱源122之位置是在相同位置如同用以尾端 拉出之第二延長過程中(S176)。尾部支撐台116移動以融化玻 璃竿106。 第42圖繪示的是在第37圖之尾端拉出過程(S158)中, 尾端拉出過程之另一方法的設定範例。此方法依據玻璃竿106 之尾端拉出過程的進行時間,控制氣體數量、加熱源122之 移動距離及尾部支撐台116之移動速度。 氣體數量、加熱源122之移動距離及尾部支撐台116之 本紙張尺度剌中國國家標準(CNSM4規格⑵Q X 297公爱) --------------------訂·--------線 (請先閱讀背面之注意事項再填寫本頁) A7 B7 548250 5 Hoc/00^- 五、發明說明(Μ ) 移動速度被設定一次。此設定係依據切口 284之位置、在第 二加熱狀況中沿著軸線方向之玻璃竿106之長度與直徑的變 化與延長速度設定(S157)。玻璃竿第二延長裝置111接著依據 在尾端拉出過程(S158)中玻璃竿之尾端拉出過程的進行 時間,重新設定氣體數量、加熱源122之移動距離及尾部支 撐台116之移動速度。 舉例來說,在用以尾端拉出之預加熱過程中(S170),其 進行了 300秒,加熱源122之移動距離設定至〇mm。尾部支 撐台116之移動速度設定至〇mm/分。用以加熱源122之氫氣 (H2)數量設定至250cc/分。從加熱源122之內部噴管輸出之氧 氣(〇2)(內部)數量設定至3〇cc/分。從加熱源122之外部噴管輸 出之氧氣(〇2)(外部)數量設定至l〇〇cc/分。依照上述狀況,加 熱源122加熱玻璃竿106。 在用以尾端拉出之延長過程中(S172),其進行了 60秒, 用以加熱源122之氫氣(H2)數量設定至250cc/分。從加熱源122 之內部噴管輸出之氧氣(〇2)(內部)數量設定至30cc/分。從加熱 源122之外部噴管輸出之氧氣(02)(外部)數量設定至100cc/ 分。依照上述設定狀況,加熱源122加熱玻璃竿106。加熱源 122之移動距離設定至0mm,尾部支撐台116以10mm/分之移 動速度延長玻璃竿106。 在第二加熱過程中(S174),其進行了 2〇秒,尾部支撐台 116之移動速度設定至0mm/分。加熱源122之移動距離設定 至15mm。用以加熱源m之氫氣(¾)數量設定至l30cc/分。 從加熱源122之內部噴管輸出之氧氣(〇2)(內部)數量設定至 15cc/分。從加熱源122之外部噴管輸出之氧氣(〇2)(外部)數量 (請先閱讀背面之注意事項再填寫本頁) 0--------訂---------線」 經濟部智慧財產局員工消費合作社印製A 5 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 548250 ^ ^ d ^ pifH4 Hor / n〇R__B7__ Description of the Invention (Heart) Extending the process to the tail end. FIG. 41 shows the heating source 122 and the rear support platform 116 during the drawing of the tail end of the glass rod 106 during the drawing process shown in FIG. 37 (S169). Mobile illustration. During the pre-heating process with the tail end pulled out (S170), the flame of the heating source 122 heats the prescribed area of the glass rod 106 until the glass rod 106 is almost softened. During the extension with the tail end pulled out (S172), the heating source 122 heats a prescribed area of the glass rod 106, and the tail support base 116 extends the prescribed area of the glass rod 106. This reduces the diameter of the prescribed area. In the second heating process (S174), the tail support base 116 stops, and the heating source 122 moves from the center of the prescribed area toward the middle surface of the area of the glass rod 106 (to the left in the figure). Next, the heating source 122 heats the glass rod 106 with a flame at a concentration lower than that of the preheated flame (S170). During the second extension process with the tail end pulled out (S176), the heating source 122 moves to the left side in the figure and heats the glass rod 106. The tail support 116 is also moved to extend the prescribed area of the glass rod 106. During the melting process with the tail end pulled out (S178), the heating source 122 heats the glass rod 106 with a flame, the concentration of which is lower than that of the preheated flame (S170). The position of the heating source 122 is at the same position as during the second extension process for pulling out the tail end (S176). The tail support table 116 moves to melt the glass rod 106. FIG. 42 shows a setting example of another method of the tail-end drawing out process (S158) in FIG. 37. This method controls the amount of gas, the moving distance of the heating source 122, and the moving speed of the tail support table 116 according to the progress time of the drawing process of the tail end of the glass rod 106. Quantity of gas, moving distance of heating source 122, and original paper size of tail support base 116 剌 Chinese national standard (CNSM4 specification⑵Q X 297 public love) ------------------- -Order · -------- Line (Please read the notes on the back before filling in this page) A7 B7 548250 5 Hoc / 00 ^-5. Description of the invention (Μ) The movement speed is set once. This setting is based on the position of the cutout 284, and the change and extension speed setting of the length and diameter of the glass rod 106 along the axis direction in the second heating condition (S157). The second extension device of the glass rod 111 then resets the amount of gas, the moving distance of the heating source 122, and the moving speed of the tail support table 116 according to the progress time of the drawing process of the tail of the glass rod in the tail drawing process (S158). . For example, in the pre-heating process (S170) with which the tail end is pulled out, it is performed for 300 seconds, and the moving distance of the heating source 122 is set to 0 mm. The moving speed of the tail support 116 is set to 0 mm / min. The amount of hydrogen (H2) used to heat the source 122 was set to 250 cc / min. The amount of oxygen (02) (internal) output from the internal nozzle of the heating source 122 was set to 30 cc / min. The amount of oxygen (02) (external) output from the external nozzle of the heating source 122 was set to 100 cc / min. In accordance with the above situation, the heating source 122 heats the glass rod 106. During the extension with the tail end pulled out (S172), it was performed for 60 seconds, and the amount of hydrogen (H2) used to heat the source 122 was set to 250 cc / min. The amount of oxygen (02) (internal) output from the internal nozzle of the heating source 122 was set to 30 cc / min. The amount of oxygen (02) (external) output from the external nozzle of the heating source 122 was set to 100 cc / min. In accordance with the setting conditions described above, the heating source 122 heats the glass rod 106. The moving distance of the heating source 122 is set to 0 mm, and the tail support base 116 extends the glass rod 106 at a moving speed of 10 mm / min. In the second heating process (S174), it was performed for 20 seconds, and the moving speed of the tail support table 116 was set to 0 mm / min. The moving distance of the heating source 122 is set to 15 mm. The amount of hydrogen (¾) used to heat the source m was set to 130 cc / min. The amount of oxygen (02) (internal) output from the internal nozzle of the heating source 122 was set to 15 cc / min. The amount of oxygen (〇2) (outside) output from the external nozzle of the heating source 122 (please read the precautions on the back before filling this page) 0 -------- Order -------- -Line "Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs
A, 548250 S S4^pifH4 doc/0Q8___B7______________ 五、發明說明) 設定至50cc/分。依照上述設定狀況,加熱源122加熱玻璃竿 106 ° 在用以尾端拉出之第二延長過程中(S176),其進行了 180 秒,加熱源122之移動距離從15mm增加至25mm。用以加熱 源122之氫氣(H2)數量設定至130cc/分。從加熱源122之內部 噴管輸出之氧氣(〇2)(內部)數量設定至15cc/分。從加熱源122 之外部噴管輸出之氧氣(〇2)(外部)數量設定至50cc/分。依照上 述設定狀況,加熱源122加熱玻璃竿106。尾部支撐台116以 10mm/分之移動速度延長玻璃竿106。 最後,在用以尾端拉出之融化過程中(S178),其進行了 30秒,加熱源122不會從用以尾端拉出之第二延長過程中之 位置移動,因此移動距離維持在25mm。用以加熱源122之氫 氣(H2)數量設定至130cc/分。從加熱源122之內部噴管輸出之 氧氣(〇2)(內部)數量設定至30cc/分。從加熱源122之外部噴管 輸出之氧氣(〇2)(外部)數量設定至20cc/分。依照上述設定狀 況,加熱源122加熱玻璃竿106。尾部支撐台116以120mm/ 分之移動速度融化玻璃竿106。 依照第42圖所示之設定狀況,具有直徑爲60mm之玻璃 竿106會經由玻璃竿第二延長裝置111被尾端拉出。被尾端 拉出之區域之預製件的形狀,形成一圓錐形。此區域之長度 與直徑分別爲61mm與60mm。尾端拉出過程所需之時間爲12 分。 第43圖繪不的是在第37圖之尾端拉出過程(S158)中, 尾端拉出過程之另一方法的另一設定範例。此方法依據尾部 支撐台116之移動距離,控制氣體數量、加熱源122之移動 本紙張尺度適用中國國家標準(CNSM4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 — · ϋ ϋ I n ϋ ϋ 一°Ji ϋ 1 1- - in i an n I n n n n ϋ ϋ I I n I I I ϋ ϋ ϋ ϋ I n ϋ n ϋ. n ϋ 548250 A7 _5546pifd4.d〇r/00R R7 五、發明說明(k ) 速度’以及尾部支撐台116之移動速度。 玻璃干弟—·延長裝置111偵測尾部支撐台116之移動距 離。依據切口 284之位置、在第二加熱狀況中沿著軸線方向 之玻璃竿106之長度與直徑的變化與延長速度設定(S157),加 熱源122之移動距離與尾部支撐台116之移動速度被設定一 次。玻璃竿第二延長裝置111依據在尾端拉出過程(S158)中尾 部支撐台116之移動距離,重新設定氣體數量、加熱源ι22 之移動距離及尾部支撐台116之移動速度。 有一個事件是,由於尾部支撐台116沒有移動,故無法 量測出尾部支撐台116之移動距離。當玻璃竿1〇6在尾端拉 出過程期間沒有被充分地加熱時,此可能會從尾部支撐台驅 動馬達275之功率不足而發生。當尾部支撐台驅動馬達275 之輸出不夠大時,可偵測輸出軸之扭力之AC伺服電動機,可 被用來驅動尾部支撐台116。可設定一臨限値用以尾部支撐台 驅動馬達275產生之扭力。當扭力超過此臨限値時,玻璃竿 第二延長裝置111可判定此熱度是不足的。接著,玻璃竿第 二延長裝置111可停止尾部支撐台116之驅動一段時間,並 增加供應至加熱源122之氣體數量。第43圖所示之設定狀況 與第42圖所示之設定狀況相同,除了”進行時間”設定改變爲” 尾部支撐台1 16移動距離”設定以外。第43圖所示之尾端拉出 方法也具有用以尾端拉出之預加熱過程(S170)、用以尾端拉出 之延長過程(S172)、第二加熱過程(S174)、用以尾端拉出之第 二延長過程(S176),以及用以尾端拉出之融化過程(S178)。在 每一過程階段中,依據尾部支撐台116之移動距離,設定加 熱源122之氣體數量與移動距離以及尾部支撐台116之移動 本紙張尺度適用中國國家標準(CNS)A4規格(210x297公髮) (請先閱讀背面之注意事項再填寫本頁) 0 訂---------線丨表 經濟部智慧財產局員工消費合作社印製 548250 A7 B7 經濟部智慧財產局員工消費合作社印製 發明說明(Η ) 速度。 舉例來說,在用以尾端拉出之預加熱過程中(S170) ’因 爲尾部支撐台116之移動速度設定在〇mm/分,在開始用以尾 端拉出之預加熱過程後量測300秒。換言之,在300秒中尾 部支撐台116之移動距離設定至〇mm。用以加熱源122之氫 氣(H2)數量設定至250cc/分。從加熱源122之內部噴管輸出之 氧氣(〇2)(內部)數量設定至30cc/分。從加熱源122之外部噴管 輸出之氧氣(02)(外部)數量設定至l〇〇cc/分。依照上述狀況, 加熱源122加熱玻璃竿106。當開始用以尾端拉出之預加熱過 程經過300秒後,過程移至下一步驟。 在用以尾端拉出之延長過程中(S172),當移動距離從 Omm改變成30mm時,用以加熱源122之氫氣(H2)數量設定至 250cc/分。從加熱源122之內部噴管輸出之氧氣(02)(內部)數 量設定至30cc/分。從加熱源122之外部噴管輸出之氧氣 (〇2)(外部)數量設定至lOOcc/分。依照上述設定狀況,加熱源 122加熱玻璃竿106。加熱源122之移動距離設定至0mm,尾 部支撐台116以10mm/分之移動速度延長玻璃竿106。 在第二加熱過程中(S174),尾部支撐台116之移動速度 設定至〇mm/分,使得尾部支撐台116之移動距離維持在 30mm。加熱源122之移動距離設定至15mm。用以加熱源122 之氫氣(H2)數量設定至130cc/分。從加熱源122之內部噴管輸 出之氧氣(〇2)(內部)數量設定至15cc/分。從加熱源122之外部 噴管輸出之氧氣(〇2)(外部)數量設定至50cc/分。依照上述設定 狀況,加熱源122加熱玻璃竿106。在加熱源122移動15mm 之後,過程移至下一步驟。 本紙張尺度適用中國國家標準(CNS)A4規格(21〇χ 297公复) (請先閱讀背面之注意事項再填寫本頁) • I. 一 0,· I ^1 ϋ ϋ n n I I n i_i n 1· ϋ I ϋ l_i -^1 ϋ ϋ ϋ ϋ ϋ ϋ Λ7 B7 濟 部 智 慧 財 產 局 消 費 合 作 社 印 製 548250 -5__46nifH4.doc/0Q8 五、發明說明) 接著,在用以尾端拉出之第二延長過程中(S176) ’當尾 咅β支撐台116之移動距離從30mm增加至55mm時’加熱源 122之移動距離從15mm增加至25mm。用以加熱源122之氫 氣(H2)數量設定至130cc/分。從加熱源122之內部噴管輸出之 氧氣(〇2)(內部)數量設定至15cc/分。從加熱源122之外部噴管 輸出之氧氣(〇2)(外部)數量設定至50cc/分。依照上述設定狀 況,加熱源122加熱玻璃竿106。尾部支撐台116以10mm/ 分之移動速度延長玻璃竿106。 最後,在用以尾端拉出之融化過程中(S178),當尾部支 擦台116之移動距離從55mm增加至100mm時,加熱源122 不會從用以尾端拉出之第二延長過程中(S176)之位置移動。因 此移動距離維持在25mm。用以加熱源122之氫氣(H2)數量設 定至130cc/分。從加熱源122之內部噴管輸出之氧氣(02)(內 部)數量設定至30cc/分。從加熱源122之外部噴管輸出之氧氣 (〇2)(外部)數量設定至20cc/分。依照上述設定狀況,加熱源 122加熱玻璃竿106。尾部支撐台116以120mm/分之移動速 度融化玻璃竿106。 (範例1) 依照第43圖所示之設定値,尾端拉出具有直徑爲60mm 之玻璃竿106。一 200W之AC伺服電動機被用做爲尾部支撐 台驅動馬達275。被用做爲尾部支撐台驅動編碼器273之旋轉 編碼器,可偵測尾部支撐台驅動馬達275之旋轉數量。尾部 支撐台驅動馬達275之旋轉速度會被尾部支撐台驅動編碼器 273之輸出所控制。可經由量測尾部支撐台驅動編碼器273之 輸出獲得尾部支撐台116之移動距離。尾端拉出過程之所需 5 5 (請先閱讀背面之注意事項再填寫本頁) --------訂·-------- *^L· 經濟部智慧財產局員工消費合作社印製 548250 以 46pifd4.dnr/rmx 五、發明說明(θ) 時間爲15分。被尾端拉出之進行中玻璃竿106之區域的形 狀,形成一圓錐形。此區域之長度與直徑分別爲61mm與 60mm 〇 (範例2) 依照第43圖所示之設定値,尾端拉出具有直徑爲60mm 之玻璃竿106。被提供在尾部支撐台116上之直線編碼器,可 偵測尾部支撐台116之移動距離。依據直線編碼器偵測到之 尾部支撐台116之移動距離,控制氣體數量、加熱源122之 移動距離與尾部支撐台116之移動速度。被尾端拉出之進行 中玻璃竿106之區域的形狀,形成一圓錐形。此區域之長度 與直徑分別爲65mm與60mm。 第44圖繪示的是玻璃竿第二延長裝置111之加熱源122 的架構圖。加熱源122之外管285底端是封閉的。外管285 連接至一易燃氣體通道312。這是一個氫氣通道,其中氫氣是 一適合的易燃氣體之範例。加熱源122具有一易燃氣體流率 控制單元314,被放置在易燃氣體通道312中。所有的內管 286都透過分支工具316連接至一氧氣通道308。氧通道308 是做爲氧氣之通道。惰氣通道296經由連接元件302連接至 氧氣通道308。氧氣流率控制單元310被安裝在介於連接元件 302與氧氣通道308之入口間。 惰氣通道296具有一閥門300與一惰氣流率控制單元 298。加熱源I22具有一控制元件304,用以依據從氧氣流率 控制單元310輸出之流率資料來控制驅動源306。驅動源306 連接至閥門3〇〇。易燃氣體流率控制單元314與氧氣流率控制 單元310控制第42圖與第43圖所示之氫氣H2與氧氣〇2的流 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公复) (請先閱讀背面之注意事項再填寫本頁) 鑛 訂---------線丨41^---------- 經濟部智慧財產局員工消費合作社印製 548250 A7 5 ^ 46nifd4.doc/Q08 _B7 五、發明說明(0 ) 率。一閥門例如電子閥門或電磁閥門可被用做爲閥門300。三 方向管或三方向閥門可被用以連接元件302。 第45圖繪示的是加熱源122之頂部的平面圖。每一內管 286具有1mm之內部直徑與3mm之外部直徑,其被插入在具 有30mm之內部直徑之外管285內。內管286環繞外管285 之中心,被放置在同中心圓之複數列中。 內管286以規則間距被放置在每一列中。相鄰列都朝著 夕f管285之外部方向,以變成每一列最高內管286之間距密 度。內管286可以均一密度被安裝在外管285內部。氧氣流 動在氧氣出口 288內部,其是內管286之內部。易燃氣體流 動在易燃氣體出口 290內部,其是外管285之內部。 加熱源122之移動將解釋如下。氫氣從氫氣供應源(圖中 未繪示出)透過易燃氣體通道312流入外管285中。氧氣經由 分支工具316被分配至內管286中。氧氣從氧氣供應源(圖中 未繪示出)透過氧氣通道308被供應。氫氣與氧氣在外管285 之頂部被混合。經由燃燒此混合氣體可獲得火焰294。 依照玻璃竿106之處理目的,可經由使用氧氣流率控制 單元310與易燃氣體流率控制單元314來調整氫氣量與氧氣 量,以獲得最佳的火焰狀況。在此同時,信號顯示出從氧氣 流率控制單元310輸出至控制元件304之氧氣的流率。氧氣 之直線速度是一數値,其可經由將內管286之內部區域除以 氧氣之流率引導出。 假如氧氣之直線速度是1.0公尺/秒或以下,控制元件304 驅動驅動源306並開啓閥門300。接著,氮氣是一惰氣,以 0.5公尺/秒之直線速度流入氧氣通道308中,並與氧氣混合。 本紙張尺度適用中國國家標準(CNS)A4規格(210 x 297公餐) (請先閱讀背面之注意事項再填寫本頁) 0 一-口、· ϋ 1>1 ϋ n I l I *1— ^^1 i·— ϋ I— In m 1_1 I— .^1 l^i m ^1· >ϋ I— n mai ·>ϋ n ϋ 548250 厂 A/ _ 5 546pifd4.doc/0 08 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明(β) 當改變氧氣之流率時,假如氧氣之直線速度到達1·1公尺/秒’ 控制元件304驅動驅動源306並關閉閥門300。 當減少易燃氣體與氧氣之流率使得火焰變小時,接近內 部火焰之頂gR之高溫區從加熱源122之頂部移動。此乃因爲 火焰294擴散造成混合惰氣與氧氣。因此,加熱源122之頂 部之表面溫度被維持在攝氏400度以下,使得加熱源122之 氧化作用可被防止。 當需要加強加熱功率時,因爲燃燒溫度下降,假如惰氣 被混合,則用以流入惰氣之閥門300會被關閉。在此同時, 因爲火焰294很大而欠缺增加易燃氣體與氧氣之流率,火焰 294之高溫區不再位於加熱源122之頂部。因此,加熱源122 之頂部之表面溫度被維持在攝氏400度以下。經由設定在開 啓與關閉閥門300時氧氣之不同的直線速度値,可防止經由 開啓與關閉閥門300所造成的跳動產生。這需設定開啓至 1.0m/秒或以下,以及設定關閉至1.1 m/秒或以上。 想要的是,經由閥門300之開啓,惰氣具有一介於0.5m/ 秒至2m/秒間之直線速度之流入量。惰氣之直線速度可經由將 內管286之氧氣出口 288的內部區域除以惰氣之流率計算 出。假如惰氣之直線速度爲〇.5m/秒或以下,則難以控制加熱 源122之頂部的溫度。另一方面,假如惰氣之直線速度爲2.0m/ 秒或以上,由於氫氣燃燒不完全,故火焰之溫度減低。 假如使用一加熱源122以火焰294來加熱玻璃竿1〇6, 金屬氧化物通常將不會產生在加熱源122之頂部上。此乃因 爲加熱源122之頂部之表面溫度被維持在攝氏400度或以 下,因此,金屬氧化物不會被附加至玻璃竿106上,以及可 58 (請先閱讀背面之注意事項再填寫本頁) έA, 548250 S S4 ^ pifH4 doc / 0Q8 ___ B7______________ 5. Description of the invention) Set to 50cc / min. According to the above setting conditions, the heating source 122 heats the glass rod 106 °. During the second extension process (S176) for pulling out the tail end, it is performed for 180 seconds, and the moving distance of the heating source 122 is increased from 15mm to 25mm. The amount of hydrogen (H2) used to heat the source 122 was set to 130 cc / min. The amount of oxygen (02) (internal) output from the internal nozzle of the heating source 122 was set to 15 cc / min. The amount of oxygen (02) (external) output from the external nozzle of the heating source 122 was set to 50 cc / min. In accordance with the setting conditions described above, the heating source 122 heats the glass rod 106. The tail support 116 extends the glass rod 106 at a moving speed of 10 mm / min. Finally, during the melting process with the tail end pulled out (S178) for 30 seconds, the heating source 122 does not move from the position during the second extension process with the tail end pulled out, so the moving distance is maintained at 25mm. The amount of hydrogen gas (H2) used to heat the source 122 was set to 130 cc / min. The amount of oxygen (02) (internal) output from the internal nozzle of the heating source 122 was set to 30 cc / min. The amount of oxygen (02) (external) output from the external nozzle of the heating source 122 was set to 20 cc / min. In accordance with the setting conditions described above, the heating source 122 heats the glass rod 106. The tail support 116 melts the glass rod 106 at a moving speed of 120 mm / min. According to the setting situation shown in FIG. 42, the glass rod 106 having a diameter of 60 mm is pulled out by the tail end through the glass rod second extension device 111. The shape of the preform in the area pulled out by the tail end forms a conical shape. The length and diameter of this area are 61mm and 60mm, respectively. The time required for the tail-end pull-out process is 12 minutes. What is not shown in FIG. 43 is another setting example of another method of the tail end drawing out process (S158) in FIG. 37. This method controls the amount of gas and the movement of the heating source 122 according to the moving distance of the tail support 116. The paper size applies the Chinese national standard (CNSM4 specification (210 X 297 mm) (please read the precautions on the back before filling in this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs-· ϋ ϋ I n ϋ ϋ 1 ° Ji ϋ 1 1--in i an n I nnnn ϋ ϋ II n III ϋ ϋ ϋ ϋ I n ϋ n ϋ. N ϋ 548250 A7 _5546pifd4.d〇r / 00R R7 V. Description of the invention (k) Speed 'and the moving speed of the tail support 116. Glass god --- extension device 111 detects the movement distance of the tail support 116. According to the position of the cutout 284 In the second heating condition, the length and diameter of the glass rod 106 along the axis direction are changed and the extension speed is set (S157). The moving distance of the heating source 122 and the moving speed of the tail support table 116 are set once. The two extension devices 111 reset the amount of gas, the moving distance of the heating source 22, and the moving speed of the tail support base 116 according to the movement distance of the tail support base 116 during the tail end pull-out process (S158). The incident was that the tail support platform 116 could not be measured because the tail support platform 116 did not move. When the glass rod 106 was not sufficiently heated during the tail end drawing process, this may be supported from the tail Occurs due to insufficient power of the table drive motor 275. When the output of the tail support table drive motor 275 is not large enough, an AC servo motor that can detect the torque of the output shaft can be used to drive the tail support table 116. A threshold can be set値 Use the torque generated by the motor 275 at the tail support table. When the torque exceeds this threshold, the second extension of the glass rod 111 can determine that the heat is insufficient. Then, the second extension of the glass rod 111 can stop the tail support. The stage 116 is driven for a period of time, and the amount of gas supplied to the heating source 122 is increased. The setting situation shown in Fig. 43 is the same as the setting situation shown in Fig. 42 except that the "progress time" setting is changed to "tail support stage 1" 16 moving distance "setting. The tail-end drawing method shown in Figure 43 also has a pre-heating process (S170) for tail-end drawing and an extension for tail-end drawing. Process (S172), second heating process (S174), second extension process (S176) for tail-end drawing, and melting process (S178) for tail-end drawing. In each process stage, according to The moving distance of the tail support 116, set the gas quantity and moving distance of the heating source 122, and the movement of the tail support 116. The paper size is applicable to China National Standard (CNS) A4 (210x297). (Please read the precautions on the back first (Fill in this page again.) 0 Order --------- line 丨 printed by the Intellectual Property Bureau of the Ministry of Economic Affairs's Consumer Cooperatives to print 548250 A7 B7. For example, during the pre-heating process for pulling out the tail end (S170) 'Because the moving speed of the tail support platform 116 is set at 0 mm / min, measure after starting the pre-heating process for pulling out the tail end 300 seconds. In other words, the moving distance of the tail support table 116 is set to 0 mm in 300 seconds. The amount of hydrogen gas (H2) used to heat the source 122 was set to 250 cc / min. The amount of oxygen (02) (internal) output from the internal nozzle of the heating source 122 was set to 30 cc / min. The amount of oxygen (02) (external) output from the external nozzle of the heating source 122 was set to 100 cc / min. In accordance with the above situation, the heating source 122 heats the glass rod 106. When the preheating process with the tail end pulled out has elapsed 300 seconds, the process moves to the next step. During the extension with the tail end pulled out (S172), when the moving distance is changed from Omm to 30mm, the amount of hydrogen (H2) used to heat the source 122 is set to 250cc / min. The amount of oxygen (02) (internal) output from the internal nozzle of the heating source 122 was set to 30 cc / min. The amount of oxygen (02) (external) output from the external nozzle of the heating source 122 was set to 100 cc / min. In accordance with the setting conditions described above, the heating source 122 heats the glass rod 106. The moving distance of the heating source 122 is set to 0 mm, and the tail support base 116 extends the glass rod 106 at a moving speed of 10 mm / min. During the second heating process (S174), the moving speed of the tail support base 116 is set to 0 mm / min, so that the movement distance of the tail support base 116 is maintained at 30 mm. The moving distance of the heating source 122 is set to 15 mm. The amount of hydrogen (H2) used to heat the source 122 was set to 130 cc / min. The amount of oxygen (02) (internal) output from the internal nozzle of the heating source 122 was set to 15 cc / min. The amount of oxygen (02) (external) output from the external nozzle of the heating source 122 was set to 50 cc / min. In accordance with the setting conditions described above, the heating source 122 heats the glass rod 106. After the heating source 122 moves 15 mm, the process moves to the next step. This paper size is in accordance with China National Standard (CNS) A4 (21〇χ 297 public reply) (Please read the precautions on the back before filling out this page) • I. One 0, · I ^ 1 ϋ ϋ nn II n i_i n 1 · ϋ I ϋ l_i-^ 1 ϋ ϋ ϋ ϋ ϋ ϋ B7 B7 Printed by the Consumer Cooperative of the Ministry of Economic Affairs and Intellectual Property, 548250 -5__46nifH4.doc / 0Q8 V. Description of the invention During the extension (S176) 'When the movement distance of the cymbal beta supporter 116 is increased from 30mm to 55mm', the movement distance of the heating source 122 is increased from 15mm to 25mm. The amount of hydrogen gas (H2) used to heat the source 122 was set to 130 cc / min. The amount of oxygen (02) (internal) output from the internal nozzle of the heating source 122 was set to 15 cc / min. The amount of oxygen (02) (external) output from the external nozzle of the heating source 122 was set to 50 cc / min. In accordance with the setting conditions described above, the heating source 122 heats the glass rod 106. The tail support 116 extends the glass rod 106 at a moving speed of 10 mm / min. Finally, in the melting process for pulling out the tail end (S178), when the moving distance of the tail supporter 116 is increased from 55mm to 100mm, the heating source 122 will not be extended from the second extending process for pulling out the tail end. The position of middle (S176) moves. Therefore, the moving distance is maintained at 25 mm. The amount of hydrogen (H2) used to heat the source 122 was set to 130 cc / min. The amount of oxygen (02) (internal) output from the internal nozzle of the heating source 122 was set to 30 cc / min. The amount of oxygen (02) (external) output from the external nozzle of the heating source 122 was set to 20 cc / min. In accordance with the setting conditions described above, the heating source 122 heats the glass rod 106. The tail support 116 melts the glass rod 106 at a moving speed of 120 mm / min. (Example 1) According to the setting shown in Fig. 43, a glass rod 106 having a diameter of 60 mm is pulled out at the tail end. A 200W AC servo motor was used as the tail support table drive motor 275. It is used as a rotary encoder for the tail support table drive encoder 273, which can detect the number of rotations of the tail support table drive motor 275. The rotation speed of the tail support motor 275 is controlled by the output of the tail support motor encoder 273. The movement distance of the tail support 116 can be obtained by measuring the output of the tail support driving encoder 273. 5 5 (Please read the notes on the back before filling out this page) -------- Order · -------- * ^ L · Intellectual Property Bureau, Ministry of Economic Affairs Printed by the Employee Consumer Cooperative 548250 to 46 pifd4.dnr / rmx 5. Description of the Invention (θ) Time is 15 minutes. The shape of the area of the ongoing glass rod 106 pulled out by the tail end forms a conical shape. The length and diameter of this area are 61mm and 60mm, respectively. (Example 2) According to the setting shown in Fig. 43, a glass rod 106 with a diameter of 60mm is pulled out at the tail end. The linear encoder provided on the tail support 116 can detect the moving distance of the tail support 116. Based on the moving distance of the tail support platform 116 detected by the linear encoder, the amount of gas, the movement distance of the heating source 122 and the movement speed of the tail support platform 116 are controlled. The shape of the region of the glass rod 106 being pulled out by the trailing end forms a conical shape. The length and diameter of this area are 65mm and 60mm, respectively. FIG. 44 is a structural diagram of the heating source 122 of the second extension device 111 of the glass rod. The bottom end of the outer tube 285 of the heating source 122 is closed. The outer tube 285 is connected to a flammable gas passage 312. This is a hydrogen channel where hydrogen is an example of a suitable flammable gas. The heating source 122 has a flammable gas flow rate control unit 314 and is placed in the flammable gas passage 312. All inner tubes 286 are connected to an oxygen channel 308 through a branching tool 316. The oxygen channel 308 is used as a channel for oxygen. The inert gas passage 296 is connected to the oxygen passage 308 via a connection element 302. The oxygen flow rate control unit 310 is installed between the connection element 302 and the inlet of the oxygen passage 308. The inert gas passage 296 has a valve 300 and an inert gas flow rate control unit 298. The heating source I22 has a control element 304 for controlling the driving source 306 based on the flow rate data output from the oxygen flow rate control unit 310. The driving source 306 is connected to the valve 300. The flammable gas flow rate control unit 314 and the oxygen flow rate control unit 310 control the flow of hydrogen H2 and oxygen 02 as shown in Figs. 42 and 43. The paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297). Public reply) (Please read the notes on the back before filling out this page) Mine Order --------- Line 丨 41 ^ ---------- Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs System 548250 A7 5 ^ 46nifd4.doc / Q08 _B7 V. Description of the invention (0) rate. A valve such as an electronic valve or a solenoid valve may be used as the valve 300. A three-way tube or three-way valve may be used to connect the element 302. FIG. 45 is a plan view of the top of the heating source 122. Each inner tube 286 has an inner diameter of 1 mm and an outer diameter of 3 mm, and is inserted into an outer tube 285 having an inner diameter of 30 mm. The inner tube 286 surrounds the center of the outer tube 285 and is placed in a plurality of columns in the same circle. The inner tubes 286 are placed in each column at regular intervals. Adjacent columns are directed outward from the tube 285 to become the distance between the highest inner tubes 286 in each column. The inner tube 286 may be installed inside the outer tube 285 at a uniform density. Oxygen flows inside the oxygen outlet 288, which is inside the inner tube 286. Flammable gas flows inside the flammable gas outlet 290, which is inside the outer tube 285. The movement of the heating source 122 will be explained as follows. Hydrogen flows from a hydrogen supply source (not shown) into the outer tube 285 through the flammable gas passage 312. Oxygen is distributed into the inner tube 286 via the branch tool 316. Oxygen is supplied through an oxygen channel 308 from an oxygen supply source (not shown). Hydrogen and oxygen are mixed on top of the outer tube 285. A flame 294 is obtained by burning this mixed gas. According to the processing purpose of the glass rod 106, the amount of hydrogen and oxygen can be adjusted by using the oxygen flow rate control unit 310 and the flammable gas flow rate control unit 314 to obtain the optimal flame condition. At the same time, the signal indicates the flow rate of oxygen output from the oxygen flow rate control unit 310 to the control element 304. The linear velocity of oxygen is a few milliseconds, which can be guided by dividing the internal area of the inner tube 286 by the flow rate of oxygen. If the linear velocity of oxygen is 1.0 m / s or less, the control element 304 drives the driving source 306 and opens the valve 300. Next, nitrogen is an inert gas, and flows into the oxygen channel 308 at a linear velocity of 0.5 m / s, and is mixed with the oxygen. This paper size applies to China National Standard (CNS) A4 specifications (210 x 297 meals) (Please read the precautions on the back before filling out this page) 0 One-mouth, · ϋ 1 > 1 ϋ n I l I * 1— ^^ 1 i · — ϋ I— In m 1_1 I—. ^ 1 l ^ im ^ 1 · > ϋ I— n mai · > ϋ n ϋ 548250 Factory A / _ 5 546pifd4.doc / 0 08 B7 Economy Printed by the Consumer Cooperative of the Ministry of Intellectual Property Bureau. V. Invention Description (β) When the flow rate of oxygen is changed, if the linear velocity of oxygen reaches 1.1 meters / second, the control element 304 drives the driving source 306 and closes the valve 300. When the flow rate of the flammable gas and oxygen is reduced so that the flame becomes small, the high temperature region near the top gR of the internal flame moves from the top of the heating source 122. This is because the flame 294 diffuses and causes a mixture of inert gas and oxygen. Therefore, the surface temperature of the top portion of the heating source 122 is maintained below 400 ° C, so that the oxidation of the heating source 122 can be prevented. When the heating power needs to be increased, because the combustion temperature drops, if the inert gas is mixed, the valve 300 for flowing inert gas will be closed. At the same time, because the flame 294 is large and lacks an increase in the flow rate of flammable gases and oxygen, the high temperature region of the flame 294 is no longer located on top of the heating source 122. Therefore, the surface temperature of the top of the heating source 122 is maintained below 400 degrees Celsius. By setting the different linear speeds of oxygen when the valve 300 is opened and closed, it is possible to prevent the bounce caused by opening and closing the valve 300. This needs to be set to 1.0m / sec or less and set to 1.1m / sec or more. It is desirable that, with the opening of the valve 300, the inert gas has an inflow volume with a linear velocity between 0.5 m / s and 2 m / s. The linear velocity of the inert gas can be calculated by dividing the internal area of the oxygen outlet 288 of the inner tube 286 by the flow rate of the inert gas. If the linear velocity of the inert gas is 0.5 m / s or less, it is difficult to control the temperature of the top of the heating source 122. On the other hand, if the linear velocity of the inert gas is 2.0 m / s or more, the temperature of the flame is reduced due to incomplete combustion of hydrogen. If a heating source 122 is used to heat the glass rod 106 with flame 294, metal oxides will generally not be generated on top of the heating source 122. This is because the surface temperature on the top of the heating source 122 is maintained at 400 degrees Celsius or lower, so metal oxides are not attached to the glass rod 106, and can be 58 (Please read the precautions on the back before filling this page )
-lSJ ·1 ϋ ϋ ϋ 1§ I n —^1 l_i n n ϋ ϋ I I I ϋ «ϋ ϋ I ϋ ^1 n n 本紙張尺度適用中國國家標奉(CNS)A4規格(210 X 297公® ) 經濟部智慧財產局員工消費合作社印製 548250 A7 ^ ^46pifri4 dnr/008_B7 五、發明說明 製造出高品質的玻璃竿106。 具有一平均直徑爲65mm之玻璃竿106會經由玻璃竿第 二延長裝置Π1所延長,其中玻璃竿第二延長裝置111具有 控制惰氣流速之加熱源122。具有外界物質例如金屬氧化物之 玻璃竿106的數量對處理的玻璃竿106的整體數量的比例爲 0.2%。比較來說,當玻璃竿106總是經由關閉閥門300被延 長時,具有外界物質例如金屬氧化物之玻璃竿106的數量對 處理的玻璃竿106的整體數量的比例變成一高數値。 第46圖繪示的是介於氧氣之直線速度與加熱源122之頂 部溫度間的關係圖。此所繪示的事件是,總是混合氧氣與具 有直線速度爲〇.5m/秒之氮氣,以及不混合氧氣與氮氣。當混 合氮氣時,加熱源122之頂部溫度不超過攝氏400度。當不 混合氮氣時,在此區域中的溫度到達攝氏400度至攝氏700 度,,其中氧氣之直線速度爲lm/秒或以下。因此,當氧氣之直 線速度爲lm/秒或以上時,加熱源122之表面溫度可經由混合 氧氣與氮氣來控制。 第47圖繪示的是預製件107之尖端的形狀圖,其直徑在 尾端拉出過程(S158)中被縮減及融化。D代表預製件107之直 徑。〇代表預製件107之直徑開始被縮減的位置。P代表預製 件107之直徑D被縮減至1%或在最初直徑以下之位置。預製 件107具有一逐漸變細的形狀,其兩端可以方程式i/3D‘l ‘3D表示。在此,L代表介於位置〇與位置P間之長度。 到達穩定狀態之拉出時間爲從預製件拉出裝置500上設 定預製件107直到光纖之直徑與拉出速度到達規定値爲止之 時間。當預製件107被拉出至一光纖時,預製件107之最初 5 9 本紙張尺度適用中國國家標iTcNS)A4 ^i^210 x 297公爱)--- (請先閱讀背面之注意事項再填寫本頁) -I Aw--------訂---------線丨▲ A7 548250 ^ S4^pifH4 Hnr/OOR _B7_ 五、發明說明UO ) (請先閱讀背面之注意事項再填寫本頁) 形狀影響拉出至到達穩定狀態之花費時間。這種影響變的較 大,如同預製件107之直徑變的較大。然後,拉出至到達穩 定狀態之花費時間變的較長。 具有方程式1/3D$LS3D之形狀之預製件107,可縮減 拉出至到達穩定狀態的花費時間。假如L<1/3D,因爲預製件 107之尖端的滴落時間變的較長,故光纖之直徑與拉出速度到 達規定値的花費時間增加。假如L>1/3D,則預製件1〇7之尖 端的滴落時間可被減少,但是預製件107之逐漸變細的形狀 變成拉出之穩定狀態的形狀的花費時間變長。接著,光纖之 直徑與拉出速度到達規定値的花費時間變的較長。因此,較 佳是使預製件107之逐漸變細的形狀如同L=D。 在經由火焰加熱部分預製件107以融化預製件107的事 件中,剩餘變形保持在預製件107之逐漸變細部分的兩端。 假如在此逐漸變細部分之剩餘變形很大,當一強力撞擊力被 供應在預製件107上時,可在預製件107之兩端上產生裂解。 經由鎔接預製件107與虛擬竿產生之一熱撞擊,也可在預製 件107之兩端上產生裂解。預製件1〇7兩端上之變形量理想 是40kgf/cm2或以下。經由控制預製件107之剩餘變形量保持 在40kgf/cm2或以下,可防止預製件1〇7上產生裂解。 經濟部智慧財產局員工消費合作社印製 (範例) 具有直徑爲3〇mm之預製件107被拉出。長度L設定至 30mm。保持預製件107之逐漸變形部分的變形量在 40kgf/cm2 ’藉以在預製件107與虛擬竿之鎔接期間不會產生 裂解。當光纖之設定直徑是以及拉出速度是10〇mm/ 分時’拉出至到達穩定狀態之花費時間是20分整。從預製件 60 本紙張尺度適用中國國家標準規格(210 X 297公髮) --—— 經濟部智慧財產局員工消費合作社印製 548250 厂 A/ SS46nifH4 Hnr/ODX B7 五、發明說明(β) 拉出裝置500上預製件107之設定至預製件107之尖端滴落 的時間爲10分。光纖之直徑與拉出速度到達規定値的花費時 間爲10分。 (比較的範例1) 具有直徑爲30mm之預製件107被拉出。長度L設定至 5mm。保持預製件107之逐漸變形部分的變形量在 40kgf/cm2,藉以在預製件107與虛擬竿之鎔接期間不會產生 裂解。當光纖之設定直徑是125/zm以及拉出速度是100mm/ 分時,拉出至到達穩定狀態之花費時間是50分整。從預製件 拉出裝置500上預製件107之設定至預製件107之尖端滴落 的時間爲20分。光纖之直徑與拉出速度到達規定値的花費時 間爲30分。 (比較的範例2) 具有直徑爲30mm之預製件107被拉出。長度L設定至 100mm。保持預製件107之逐漸變形部分的變形量在 40kgf/cm2,藉以在預製件107與虛擬竿之鎔接期間不會產生 裂解。當光纖之設定直徑是125# m以及拉出速度是100mm/ 分時,拉出至到達穩定狀態之花費時間是40分整。從預製件 拉出裝置500上預製件107之設定至預製件107之尖端滴落 的時間爲10分。光纖之直徑與拉出速度到達規定値的花費時 間爲3 0分。 (比較的範例3) 具有直徑爲30mm之預製件107被拉出。長度L設定至 30mm。保持預製件1 〇7之逐漸變形部分的變形量在 60kgf/cm2。因爲在預製件1〇7與虛擬竿之鎔接期間會產生裂 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁)-lSJ · 1 ϋ ϋ ϋ 1§ I n — ^ 1 l_i nn ϋ ϋ III ϋ ϋ ϋ ϋ I ^ ^ 1 nn This paper size applies to China National Standards (CNS) A4 (210 X 297 male®) Ministry of Economy Printed by the Consumer Property Cooperative of the Intellectual Property Bureau 548250 A7 ^ ^ 46pifri4 dnr / 008_B7 V. Description of the invention Manufacture of high-quality glass rod 106. A glass rod 106 having an average diameter of 65 mm is extended by the second extension device Π1 of the glass rod, wherein the second extension device 111 of the glass rod has a heating source 122 for controlling the flow rate of the inert gas. The ratio of the number of the glass rods 106 having an external substance such as a metal oxide to the entire number of the processed glass rods 106 was 0.2%. In comparison, when the glass rod 106 is always extended via the shut-off valve 300, the ratio of the number of glass rods 106 having foreign substances such as metal oxides to the total number of processed glass rods 106 becomes a high number. Fig. 46 is a graph showing the relationship between the linear velocity of oxygen and the top temperature of the heating source 122. The events shown here are always mixing oxygen and nitrogen with a linear velocity of 0.5 m / s, and not mixing oxygen and nitrogen. When nitrogen is mixed, the top temperature of the heating source 122 does not exceed 400 degrees Celsius. When nitrogen is not mixed, the temperature in this region reaches 400 ° C to 700 ° C, where the linear velocity of oxygen is lm / s or less. Therefore, when the linear velocity of oxygen is lm / sec or more, the surface temperature of the heating source 122 can be controlled by mixing oxygen and nitrogen. Fig. 47 shows the shape of the tip of the preform 107, the diameter of which is reduced and melted during the tail-end drawing-out process (S158). D represents the diameter of the preform 107. 〇 represents the position where the diameter of the preform 107 starts to be reduced. P represents a position where the diameter D of the preform 107 is reduced to 1% or below the original diameter. The preform 107 has a tapered shape, and its both ends can be represented by the equation i / 3D'l'3 '. Here, L represents a length between the position 0 and the position P. The pull-out time to reach the steady state is the time from when the preform 107 is set on the preform pull-out device 500 until the diameter and the pull-out speed of the optical fiber reach a predetermined range. When the preform 107 is pulled out to an optical fiber, the original size of the preform 107 is 9 9 Chinese paper standard iTcNS) A4 ^ i ^ 210 x 297 public love) --- (Please read the precautions on the back before (Fill in this page) -I Aw -------- Order --------- Line 丨 ▲ A7 548250 ^ S4 ^ pifH4 Hnr / OOR _B7_ V. Description of the invention UO) (Please read the back page first) Please fill in this page again.) Shape affects the time it takes to reach the stable state. This effect becomes larger, as the diameter of the preform 107 becomes larger. Then, it takes longer to pull out to reach a stable state. The preform 107 having the shape of the equation 1 / 3D $ LS3D can reduce the time taken for drawing to a stable state. If L < 1 / 3D, because the dripping time of the tip of the preform 107 becomes longer, the time taken for the diameter of the optical fiber and the pull-out speed to reach a predetermined value increases. If L > 1 / 3D, the dripping time at the tip of the preform 107 can be reduced, but it takes longer for the tapered shape of the preform 107 to become a drawn-out stable shape. Then, it takes longer for the diameter of the optical fiber and the drawing speed to reach a predetermined threshold. Therefore, it is preferable that the tapered shape of the preform 107 is L = D. In the case where a part of the preform 107 is heated by flame to melt the preform 107, the remaining deformation is maintained at both ends of the tapered portion of the preform 107. If the remaining deformation of the tapered portion is large here, when a strong impact force is supplied to the preform 107, cracks may be generated on both ends of the preform 107. A thermal impact between the preform 107 and the virtual rod through the jointed preform 107 can also cause cracks on both ends of the preform 107. The amount of deformation on both ends of the preform 107 is preferably 40 kgf / cm2 or less. By controlling the remaining deformation amount of the preform 107 to be 40 kgf / cm2 or less, cracking of the preform 107 can be prevented. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs (Example) A preform 107 with a diameter of 30 mm is pulled out. The length L is set to 30 mm. The deformation amount of the gradually deformed part of the preform 107 is maintained at 40 kgf / cm2 'so that no cracking occurs during the connection between the preform 107 and the virtual rod. When the set diameter of the optical fiber is 100 mm / min and the pull-out speed is 100 mm / min, it takes 20 minutes to reach the stable state. From 60 pieces of prefabricated paper to the Chinese national standard specifications (210 X 297 issued) --—— Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 548250 Factory A / SS46nifH4 Hnr / ODX B7 V. Description of the invention (β) The time from the setting of the preform 107 on the discharge device 500 to the tip of the preform 107 is 10 minutes. It takes 10 minutes for the diameter of the optical fiber and the pull-out speed to reach a predetermined threshold. (Comparative Example 1) A preform 107 having a diameter of 30 mm was pulled out. The length L is set to 5 mm. The deformation amount of the gradually deformed part of the preform 107 is kept at 40 kgf / cm2, so that no cracking occurs during the connection between the preform 107 and the virtual rod. When the set diameter of the optical fiber is 125 / zm and the pull-out speed is 100 mm / min, the time taken for drawing to reach a stable state is 50 minutes. The time from the setting of the preform 107 on the preform pull-out device 500 to the dripping of the tip of the preform 107 is 20 minutes. It takes 30 minutes for the diameter of the optical fiber and the pull-out speed to reach a predetermined threshold. (Comparative Example 2) A preform 107 having a diameter of 30 mm was pulled out. The length L is set to 100 mm. The deformation amount of the gradually deformed part of the preform 107 is kept at 40 kgf / cm2, so that no cracking occurs during the connection between the preform 107 and the virtual rod. When the set diameter of the fiber is 125 # m and the pull-out speed is 100mm / min, the time it takes to pull out to reach a stable state is 40 minutes. The time from the setting of the preform 107 on the preform pull-out device 500 to the tip of the preform 107 is 10 minutes. It takes 30 minutes for the diameter of the optical fiber and the pull-out speed to reach the specified threshold. (Comparative Example 3) A preform 107 having a diameter of 30 mm was pulled out. The length L is set to 30 mm. Keep the amount of deformation of the gradually deformed part of the preform 107 at 60 kgf / cm2. Because cracks may occur during the connection between the prefabricated part 107 and the virtual rod. The paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm) (Please read the precautions on the back before filling this page)
'Aw--------訂---------線L 經濟部智慧財產局員工消費合作社印製 548250 Α7 S S46pifH4 doc/Q08 B7 五、發明說明(β) 解,故無法拉出預製件107。 如上所述,經由使預製件107之尖端形狀爲1/3DSLS 3D,可縮減拉出預製件107至一光纖的時間。 第48圖繪示的是預製件107之尖端的另一形狀圖,其尾 端被延長。如第48圖所示之預製件107在其一端經由火焰形 成一融化部分332,以及在其另一端上有一經機械切割之切割 面334。如第48⑷圖所示之融化部分332被火焰快速地融化。 如第48(b)圖所示之融化部分332被漸漸地融化,經由縮減直 徑以形成一逐漸變細部分336。一薄部分338被提供在融化部 分332之尖端上如如第48(c)圖所示。 當拉出具有逐漸變細部分336之預製件107如第48(b) 圖所示時,因爲融化部分332之直徑小,故用以預製件107 之尖端之滴落花費時間短,以及預製件107之數量被滴落的 也小。當拉出具有逐漸變細部分336與薄部分338之預製件 107如第48⑷圖所示時,用以預製件107之尖端之滴落花費 時間可被縮減至預製件107之傳統形狀所需之1/3或更少時 間。經由預製件107之滴下物造成材質之損失,可被限制在 小量薄部分338。 想要的是,薄部分338之形狀佔了融化部分332之重量 的0.1%至15%。假如薄部分338之重量小於融化部分332之 重量的0.1%,則經由提供薄部分338產生之效果無法被獲得。 另一方面,假如薄部分338之重量大於融化部分332之重量 的15% ’則用以預製件1〇7之尖端之滴落花費時間變長,以 及在拉出期間預製件107之損失增加。 想要的是,薄部分338之直徑介於預製件107之主體直 62 本纸張尺度適用中國國(CNS)A4 χ 297公餐) (請先閱讀背面之注意事項再填寫本頁) — Aw--------訂----- -----線丨-------------------- 548250 A7 __S 546pif(U.cioc/008_ B7 五、發明說明(乙>) 徑的1/2至1/10。假如薄部分338之直徑在此範圍內,則在早 期拉出階段預製件107之尖端的滴落所需時間可被縮短。假 女口薄部分338之長度大約此直徑之1至5倍,則預製件之損 失可被限制在一小量。 第49圖繪τκ的是在第26圖之表面處理過程(S168)中之 預製件107被表面處理前,預製件1〇7的損害圖。經由玻璃 竿第二延長裝置111延長之預製件107,會經由氫氟酸蝕刻做 爲一表面處理。此化學性切割預製件107之金屬包被 (cladding) ’使得預製件107具有金屬包被之規定比例之中心 部分厚度。 氫氟酸蝕刻處理是分解介於玻璃之矽與氧間之束縛力的 處理。氫氟酸蝕刻處理以大約每小時8mm之速度,化學性切 割預製件107之表面。然而,假如在預製件107之表面上有 裂縫或凹面,則具有裂縫或凹面之地點會被額外切割,而形 成一比預製件107之另一部份上之凹面之更大的凹面。經由 氫氟酸蝕刻之處理造成的凹面稱爲一氟化氫凹面。在預製件 107之拉出成光纖期間,此氟化氫凹面是造成光纖分裂的原 因。 在氫氟酸蝕刻之處理前進行硏磨過程,以移走預製件107 上之裂縫與凹面,可獲得在其表面上不含氟化氫凹面之預製 件1〇7。此方法是,以上述預製件107之變形點的溫度來火焰 硏磨預製件107。在火焰硏磨期間,預製件1〇7被火焰硏磨, 使其不均勻表面將在〇.3mm範圍內。在以氣氟酸蝕刻預製件 107前火焰硏磨預製件107,可防止氟化氫凹面的產生。這是 可能的,此乃因爲在預製件107中之變形量可被減小,以及 本紙張尺度適用中國國家標準(CNS)A4規格(210x297公爱) (請先閱讀背面之注意事頊再填寫本頁) -1AW--------訂---------線L· 經濟部智慧財產局員工消費合作社印製 A7 B7 經濟部智慧財產局員工消費合作社印制农 548250'Aw -------- Order --------- line L Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 548250 Α7 S S46pifH4 doc / Q08 B7 5. Explanation of the invention (β) The preform 107 cannot be pulled out. As described above, by making the tip shape of the preform 107 to 1 / 3DSLS 3D, the time required to pull out the preform 107 to an optical fiber can be reduced. Fig. 48 shows another shape of the tip of the preform 107, the end of which is extended. The preform 107 as shown in Fig. 48 forms a melting portion 332 at one end thereof through a flame, and a mechanically-cut cutting surface 334 at the other end. The melting portion 332 shown in FIG. 48 (a) is rapidly melted by the flame. The melting portion 332 shown in Fig. 48 (b) is gradually melted, and the tapered portion 336 is formed by reducing the diameter. A thin portion 338 is provided on the tip of the melting portion 332 as shown in Fig. 48 (c). When the preform 107 having the tapered portion 336 is pulled out as shown in FIG. 48 (b), since the diameter of the melting portion 332 is small, it takes a short time to drip the tip of the preform 107, and the preform The number of 107 drops is also small. When the preform 107 having the tapered portion 336 and the thin portion 338 is pulled out as shown in FIG. 48 (a), the time taken to drip the tip of the preform 107 can be reduced to that required for the conventional shape of the preform 107 1/3 or less time. The loss of material caused by dripping through the preform 107 can be limited to a small amount of thin portion 338. It is desirable that the shape of the thin portion 338 accounts for 0.1% to 15% of the weight of the melting portion 332. If the weight of the thin portion 338 is less than 0.1% of the weight of the melting portion 332, the effect produced by providing the thin portion 338 cannot be obtained. On the other hand, if the weight of the thin portion 338 is greater than 15% of the weight of the melted portion 332 ', it takes longer to drip the tip of the preform 107, and the loss of the preform 107 increases during drawing. What I want is that the diameter of the thin part 338 is between the main body of the preform 107 and the straight 62. The paper size is applicable to China (CNS) A4 x 297 meals. (Please read the precautions on the back before filling this page) — Aw -------- Order ----- ----- Line 丨 -------------------- 548250 A7 __S 546pif (U.cioc / 008_ B7 V. Description of the invention (B >) 1/2 to 1/10 of the diameter. If the diameter of the thin part 338 is within this range, the time required for the tip of the preform 107 to drip in the early stage of drawing may be It is shortened. The length of the thin female mouth part 338 is about 1 to 5 times this diameter, so the loss of the prefabricated part can be limited to a small amount. Figure 49 depicts τκ in the surface treatment process in Figure 26 (S168 Before the surface treatment of the preform 107 in), the damage map of the preform 107. The preform 107 extended by the second extension device 111 of the glass rod will be subjected to hydrofluoric acid etching as a surface treatment. This chemical cutting The metal cladding of the preform 107 'causes the preform 107 to have the thickness of the central portion of the metal coating in a specified proportion. The hydrofluoric acid etching process breaks down the binding force between silicon and oxygen in the glass The hydrofluoric acid etching process chemically cuts the surface of the preform 107 at a rate of about 8 mm per hour. However, if there are cracks or concaves on the surface of the preform 107, the places with cracks or concaves will be additionally cut And form a larger concave surface than the concave surface on the other part of the preform 107. The concave surface caused by the hydrofluoric acid etching process is called a hydrogen fluoride concave surface. During the drawing of the preform 107 into an optical fiber, this The concave surface of hydrogen fluoride is the cause of fiber splitting. The honing process is performed before the treatment of hydrofluoric acid etching to remove the cracks and concave surfaces on the preform 107, and a preform without a hydrogen fluoride concave surface on the surface can be obtained 107 This method is to flame hob the preform 107 at the temperature of the deformation point of the above-mentioned preform 107. During the flame honing, the preform 107 is honed by the flame, so that its uneven surface will be in the range of 0.3mm Inside. Flame honing the preform 107 before the preform 107 is etched with a hydrofluoric acid to prevent the generation of a concave surface of hydrogen fluoride. This is possible because the amount of deformation in the preform 107 can be reduced, and This paper size applies to China National Standard (CNS) A4 specification (210x297 public love) (Please read the precautions on the back before filling this page) -1AW -------- Order -------- -Line L. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, printed A7 B7 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, printed by farmers 548250
Hnr/OOR 五、發明說明U丨) 不具裂縫之一平滑表面可被獲得。不僅是火焰硏磨適合,而 且機械硏磨可被用來硏磨預製件107。 第5 1圖繪示的是經由視覺檢查計數範例與比較的範例 之預製件107上產生之氟化氫凹面的數量。第52圖繪示的是 在範例與比較的範例之氫氟酸蝕刻的處理之後,預製件107 之不均勻表面。首先,預製件107a與另一預製件107b被放置 在支撐台上,其中預製件l〇7b具有與預製件107a之相同形 狀。 接著,預製件l〇7a之一端被舉起至10cm之高度,而其 另一端維持在支撐台上。然後,一端被舉起之預製件l〇7a降 下至預製件l〇7b上,使得預製件107a具有一裂縫。每一複數 個預製件l〇7a經由上述之相同方法,以20cm間距被損害在3 個地方。在第51圖與第52圖所示之預處理過程2中’預製 件107a被舉起至20cm之高度,預製件107a之另一損害程序 與預處理過程1相同。 在第51圖與第52圖所示之範例中,每一預製件l〇7a經 由預處理過程1與預處理過程2被處理。接著,每一預製件 l〇7a以噴燒器火焰硏磨,其中噴燒器被提供250ml/分之氫氣 與145ml/分之氧氣。每一火焰硏磨的預製件107a在室溫中經 由氫氟酸蝕刻之處理。從預製件107之外部直徑蝕刻之材*質 厚度爲0.2mm、l.2mm、2.2mm與3.2mm四步驟之一。每一四 步驟之蝕刻厚度經由氫氟酸蝕刻爲10段預製件l〇7a ° 第50圖繪示的是預製件i〇7a的示意圖,其係經由氫氣 酸蝕刻第51圖與第52圖所示範例之處理。經由量測介於標 記點X與標記點◦之直徑間的直徑差,可獲得預製仵1G7ae 本纸張尺度適用中國國家標準(CNS)A4規格(210x297^17 (請先閱讀背面之注意事項再填寫本頁)Hnr / OOR V. Invention Description U 丨) A smooth surface without cracks can be obtained. Not only is flame honing suitable, but mechanical honing can also be used to hoist the preform 107. Fig. 51 shows the number of hydrogen fluoride concaves generated on the preform 107 of the counting example and the comparative example by visual inspection. FIG. 52 shows the uneven surface of the preform 107 after the hydrofluoric acid etching treatment of the example and the comparative example. First, the preform 107a and another preform 107b are placed on a supporting table, wherein the preform 107b has the same shape as the preform 107a. Next, one end of the preform 107a was lifted to a height of 10 cm, while the other end was maintained on a supporting table. Then, the preform 107a whose one end is lifted is lowered to the preform 107b so that the preform 107a has a crack. Each of the plurality of preforms 107a was damaged in 3 places at a distance of 20 cm by the same method as described above. In the pretreatment process 2 shown in Figs. 51 and 52, the 'preform 107a' is lifted to a height of 20 cm, and another damage procedure of the preform 107a is the same as that of the pretreatment process 1. In the examples shown in Figs. 51 and 52, each preform 107a is processed through a pretreatment process 1 and a pretreatment process 2. Next, each preform 107a was honed with a burner flame, wherein the burner was supplied with 250 ml / min of hydrogen and 145 ml / min of oxygen. Each flame-honed preform 107a was treated with hydrofluoric acid etching at room temperature. The thickness of the material etched from the outer diameter of the preform 107 is one of four steps of 0.2mm, 1.2mm, 2.2mm, and 3.2mm. The etching thickness of each four steps is etched into 10 pieces of prefabricated parts 10a through hydrofluoric acid. Figure 50 shows a schematic diagram of the prefabricated parts i07a, which are etched by hydrogen acid in Figs. 51 and 52. Processing of the example. By measuring the diameter difference between the marked point X and the marked point diameter, the pre-made 仵 1G7ae can be obtained (Fill in this page)
548250548250
rlnr/OOS Λ7 B7 五、名务明說明) 不均勻表面。標記點X係爲經由接觸預製件l〇7b被損害的地 黑占。標S己點◦係距離標記點X l〇mm之地點,其不會經由接觸 預製件l〇7b而被損害。3個標記點X之直徑的平均値被用做 爲每一預製件l〇7a之直徑。 在第51圖與第52圖所示之比較的範例中,每一預製件 107經由預處理過程1處理,以及經由預處理過程2在不具火 焰硏磨之氫氟酸蝕刻處理。經由視覺檢查評估氟化氫凹面的 數量,以及以範例之相同方法量測不均勻表面。如第52圖與 第53圖所示,預處理過程2之不均勻表面大於預處理過程1 之不均勻表面。此乃因爲在損害過程中,預處理過程2被舉 起的比預處理過程1還高。並且,經由預處理過程2之氫氟 酸蝕刻產生之氟化氫凹面的數量大於預處理過程1之氟化氫 凹面的數量。 蝕刻量愈大,預製件107之不均勻表面愈大。並且,蝕 刻量愈大,經由氫氟酸蝕刻產生之氟化氫凹面的數量愈大。 被火焰硏磨之範例中預製件107a的不均勻表面,低於不被火 焰硏磨之比較的範例中預製件107a的不均勻表面。 在範例上產生之氟化氫凹面的數量小於在比較的範例上 產生之氟化氫凹面的數量,如第51圖所示。因此,在以氫氟 酸蝕刻預製件l〇7a之前,經由火焰硏磨預製件107a,可減少 在預製件l〇7a中之氟化氫凹面的數量及預製件107之不均勻 表面。 第53圖繪示的是經表面處理之預製件107的另一形狀。 預製件107具有一把手340。把手340係由矽石玻璃所構成, 其經由i谷接或機械處理’被女裝在如弟48(c)圖所不之經表面 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製rlnr / OOS Λ7 B7 Fifth, Ming Mingming instructions) uneven surface. The marked point X is the ground which is damaged by contacting the preform 107b. The marked point S is a point away from the marked point X 10mm, which will not be damaged by contacting the preform 107b. The average diameter of the diameters of the three marked points X was used as the diameter of each of the preforms 107a. In the comparative example shown in Fig. 51 and Fig. 52, each of the preforms 107 is processed through the pretreatment process 1 and the pretreatment process 2 is etched with a hydrofluoric acid without flame honing. The number of concave surfaces of hydrogen fluoride was evaluated by visual inspection, and the uneven surface was measured by the same method as the example. As shown in FIGS. 52 and 53, the uneven surface of the pretreatment process 2 is larger than the uneven surface of the pretreatment process 1. This is because in the damage process, pretreatment process 2 is lifted higher than pretreatment process 1. In addition, the number of hydrogen fluoride concaves generated by the hydrofluoric acid etching through the pretreatment process 2 is larger than the number of hydrogen fluoride concaves in the pretreatment process 1. The larger the amount of etching, the larger the uneven surface of the preform 107. In addition, the larger the etching amount, the larger the number of hydrogen fluoride concave surfaces generated by the hydrofluoric acid etching. The uneven surface of the preform 107a in the flame honing example is lower than the uneven surface of the preform 107a in the comparative example not being flame honed. The number of hydrogen fluoride concaves generated in the example is smaller than the number of hydrogen fluoride concaves generated in the comparative example, as shown in FIG. Therefore, before the preform 107a is etched with hydrofluoric acid, the number of the hydrogen fluoride concave surfaces in the preform 107a and the uneven surface of the preform 107 can be reduced by flame honing the preform 107a. FIG. 53 illustrates another shape of the surface-treated preform 107. The preform 107 has a handle 340. The handle 340 is made of silica glass, which is connected to the surface by women's clothing as shown in Figure 48 (c) through mechanical processing or mechanical processing. The paper dimensions are in accordance with Chinese National Standard (CNS) A4 (210 X 297 Public Love) (Please read the notes on the back before filling out this page) Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs
-· I ϋ n n n ϋ ϋ 口、 ϋ 1· i^i ϋ n I I n ϋ I n n ·ϋ ϋ n n n ϋ ϋ I ϋ i I A7 經濟部智慧財產局員工消費合作社印製 548250 ^ S4iSpifd4 __B7_ 五、号务明說明UA ) 處理之預製件107的切割面334上。當拉出預製件107成一 光纖時’具有把手340之預製件107可被即刻地安裝在預製 件拉出裝置500上。被安裝在切割面334上之把手340的直 徑,可小於預製件107的直徑,如第53(b)圖所示。 第54圖繪示的是用以淸洗加熱源之超音波淸洗裝置404 的示意圖。超音波淸洗裝置404包括一超音波震盪器396。一 淸洗液398被盛裝於超音波淸洗裝置404之內部。淸洗液398 包含有10%的氫氟酸與3%的硝酸。氫氟酸用以溶解加熱源122 之外管285與內管286之表面上產生的金屬氧化物。假如外 管285與內管286係由不銹鋼所構成,則外管285與內管286 之表面上的氧化作用不會輕易地發生。此乃因爲鐵、鉻與鎳 被包含在不銹鋼中,而在不銹鋼之表面上形成一不起化學作 用的薄膜,以防止硝酸之影響,因此可保護其表面。 淸洗液398可包含有一可溶性有機溶劑。可溶性有機溶 劑□範例爲酒精(alcohol)、乙晴(acetonitrile)與四水氫夫喃 (tetrahydrofuran)。加熱源122具有複數個內管286,其具有 1mm之內部直徑與3mm之外部直徑。內管286位在外管285 內部,外管285具有30mm之內部直徑。氫氣流入外管285 內,以及氧氣流入內管286內。外管285連接至一氫氣入口 管392,以及所有的內管286都連接至一氧氣入口管394。 當玻璃竿106經由加熱源122之火焰加熱時,加熱源I22 之頂部的溫度會增加至介於攝氏4〇〇度至攝氏7〇〇度間之高 溫。因此,將會在加熱源122之頂部表面上產生金屬氧化物。 假如加熱源被使用一段長時間,金屬氧化物會漸漸地移去而 變成自由飄移的塵粒。 66 本紙張尺度適用中國國家標準(CNS)/U規格⑵G X 297公复) ' (請先閱讀背面之注意事項再填寫本頁)-· I ϋ nnn ϋ ϋ 口, ϋ 1 · i ^ i ϋ n II n ϋ I nn · ϋ ϋ nnn ϋ ϋ I ϋ i I A7 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 548250 ^ S4iSpifd4 __B7_ V, No. Be sure to specify the cutting surface 334 of the preform 107 treated by UA). When the preform 107 is pulled out into an optical fiber, the preform 107 having the handle 340 can be immediately mounted on the preform pull-out device 500. The diameter of the handle 340 mounted on the cutting surface 334 may be smaller than the diameter of the preform 107, as shown in Fig. 53 (b). FIG. 54 is a schematic diagram of an ultrasonic washing device 404 for washing a heating source. The ultrasonic washing device 404 includes an ultrasonic oscillator 396. A cleaning solution 398 is contained inside the ultrasonic cleaning device 404. Rinse solution 398 contains 10% hydrofluoric acid and 3% nitric acid. Hydrofluoric acid is used to dissolve metal oxides generated on the surfaces of the outer tube 285 and the inner tube 286 of the heating source 122. If the outer tube 285 and the inner tube 286 are made of stainless steel, oxidation on the surfaces of the outer tube 285 and the inner tube 286 will not easily occur. This is because iron, chromium, and nickel are contained in the stainless steel, and a non-chemical film is formed on the surface of the stainless steel to prevent the influence of nitric acid, thereby protecting the surface. The rinse solution 398 may include a soluble organic solvent. Examples of soluble organic solvents are alcohol, acetonitrile, and tetrahydrofuran. The heating source 122 has a plurality of inner tubes 286 having an inner diameter of 1 mm and an outer diameter of 3 mm. The inner tube 286 is located inside the outer tube 285, and the outer tube 285 has an inner diameter of 30 mm. Hydrogen flows into the outer tube 285, and oxygen flows into the inner tube 286. The outer pipe 285 is connected to a hydrogen inlet pipe 392, and all the inner pipes 286 are connected to an oxygen inlet pipe 394. When the glass rod 106 is heated by the flame of the heating source 122, the temperature on the top of the heating source I22 will increase to a high temperature between 400 ° C and 700 ° C. Therefore, a metal oxide will be generated on the top surface of the heating source 122. If the heating source is used for a long time, the metal oxide will gradually be removed and become free-flowing dust particles. 66 This paper size applies to Chinese National Standards (CNS) / U specifications ⑵G X 297 public reply) '(Please read the precautions on the back before filling this page)
548250 Λ7 s S4^pjfH4 dor/OOR_ B7 ‘ 經濟部智慧財產局員工消費合作社印製 五 發明說明) 金屬氧化物之塵粒或外界因素污染例如附加在加熱源 122之玻璃塵粒,可在玻璃竿1〇6之加熱處理期間被移去。這 些塵粒可附加在玻璃竿106之表面,故玻璃竿1〇6之表面層 需被硏磨。假如玻璃竿106被硏磨,則玻璃竿106之包被與 中心部分之直徑的比例將會改變。結果從玻璃竿106製造出 之光纖的光傳輸特性將會變壞。因此,經由淸洗加熱源122, 可從加熱源122去除外界因素污染與附加至加熱源122之金 屬氧化物。 爲了使用超音波淸洗裝置404來淸洗加熱源122,首先, 氫氣入口管392與氧氣入口管394會被開啓至外部。接著, 將火焰噴嘴390直接向下降,使加熱源122被浸泡在淸洗液 398中。將殘留於外管285與內管286內之任何空氣,透過氫 氣入口管392與氧氣入口管394釋放掉。隨後,外管285與 內管286被浸入及浸泡在淸洗液398中至水面頂部。接著, 超音波淸洗裝置404使用超音波震盪器396震盪超音波來淸 洗加熱源122。超音波之震動頻率爲10kHz至l〇〇kHz。 加熱源122會被超音波淸洗裝置404淸洗。用來加熱玻 璃竿之加熱源122之不銹鋼火焰噴嘴390的四周存在有金屬 氧化物。加熱源122之火焰噴嘴390四周的區域被浸泡在淸 洗液398中。具有500W輸出之超音波震盪器396,以震動頻 率爲10kHz至l〇〇kHz之超音波震盪30分鐘來淸洗加熱源 122。接著,從超音波淸洗裝置4〇4中拿走加熱源122,並以 純水淸洗殘留於加熱源122表面上之任何淸洗液398。接著烘 乾加熱源122。 檢查外管285與內管286之頂部,以及在外管285與內 (請先閱讀背面之注意事項再填寫本頁) ·—— ---------------------- 本紙張尺度適用中國國家標準(CNs)A4規格(210 X 297公釐) A7 B7 548250 S ^46pifH4 Hoc/008 五、考务明說明(C ) 管286中不會發現金屬氧化物及外界因素污染。經由已淸洗 之加熱源122加熱處理玻璃竿106之表面。具有外界因素污 染附加之玻璃竿106的數量比已處理過之玻璃竿106的總數 的比例爲6%。 經由未被淸洗過之加熱源122加熱處理玻璃竿106之表 面,以做爲比較。在這種情況下,具有外界因素污染附加之 玻璃竿106的數量比已加熱處理過之玻璃竿106的總數的比 爲15%。此値大於經由已淸洗過之加熱源122獲得的比例。 如上所述,加熱源122頂部上產生之金屬氧化物及外界 因素污染,可經由超音波淸洗裝置404淸洗加熱源122被移 除。經由被超音波淸洗裝置404淸洗過之加熱源122加熱玻 璃竿1〇6,可獲得高品質之預製件107,此乃因爲較少的外界 因素附加在玻璃竿106上。 第55圖繪示的是用以拉出預製件1〇7成一光纖之預製件 拉出裝置500的架構圖。預製件拉出裝置500包括一卡夾346 用以支撐虛擬竿342被鎔接至預製件1〇7上;一加熱裝置348 用以加熱預製件107 ;可移動支撐架344用以供應預製件107 至加熱裝置348中;一直徑量測裝置352用以量測從預製件 107拉出之光纖350的直徑;一第一塗佈裝置354用以進行光 纖350之第一塗佈過程;一第一矯正(curing)裝置356用以經 由一紫外線矯正此第一塗佈光纖;一第二塗佈裝置用以塗佈 光纖35〇 —第二時間;一第二矯正裝置360用以經由一紫外 線矯正此第二塗佈光纖;以及一曳引機362用以捲繞光纖 350 ° 爲了使用預製件拉出裝置500拉出預製件1〇7成一光纖 (請先閱讀背面之注意事項再填寫本頁) ;· 經濟部智慧財產局員工消費合作社印製 一:eJ· m ϋ I ttm— I I I n n ϋ i i^i 1· m I— I ϋ i in ϋ I in an n ϋ u 68 548250548250 Λ7 s S4 ^ pjfH4 dor / OOR_ B7 'Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. Printed on the 5th invention.) Metal oxide dust particles or external factors such as glass dust particles attached to the heating source 122 can be used on glass rod It was removed during the heat treatment of 106. These dust particles can be attached to the surface of the glass rod 106, so the surface layer of the glass rod 106 needs to be honed. If the glass rod 106 is honed, the ratio of the coating of the glass rod 106 to the diameter of the center portion will change. As a result, the optical transmission characteristics of the optical fiber manufactured from the glass rod 106 will deteriorate. Therefore, by washing the heating source 122, external factors can be removed from the heating source 122 and metal oxides added to the heating source 122. In order to use the ultrasonic washing device 404 to wash the heating source 122, first, the hydrogen inlet pipe 392 and the oxygen inlet pipe 394 are opened to the outside. Next, the flame nozzle 390 is lowered directly, and the heating source 122 is immersed in the washing liquid 398. Any air remaining in the outer pipe 285 and the inner pipe 286 is released through the hydrogen gas inlet pipe 392 and the oxygen gas inlet pipe 394. Subsequently, the outer tube 285 and the inner tube 286 are immersed and immersed in the lotion 398 to the top of the water surface. Next, the ultrasonic washing device 404 uses the ultrasonic oscillator 396 to oscillate the ultrasonic waves to wash the heating source 122. The ultrasonic vibration frequency is 10kHz to 100kHz. The heating source 122 is washed by the ultrasonic washing device 404. Metal oxides are present around the stainless steel flame nozzle 390 of the heating source 122 used to heat the glass rod. The area around the flame nozzle 390 of the heating source 122 is immersed in a tritium lotion 398. The ultrasonic oscillator 396 having an output of 500 W cleans the heating source 122 with an ultrasonic vibration of a vibration frequency of 10 kHz to 100 kHz for 30 minutes. Next, the heating source 122 is removed from the ultrasonic washing device 404, and any washing liquid 398 remaining on the surface of the heating source 122 is washed with pure water. The heat source 122 is then dried. Check the top of the outer tube 285 and the inner tube 286, and the outer tube 285 and the inner tube (please read the precautions on the back before filling this page). ----- This paper size is in accordance with Chinese National Standards (CNs) A4 (210 X 297 mm) A7 B7 548250 S ^ 46pifH4 Hoc / 008 V. Examination Note (C) Metal oxidation will not be found in tube 286 Physical and external factors. The surface of the glass rod 106 is heat-treated by the rinsed heating source 122. The ratio of the number of the glass rods 106 contaminated with external factors to the total number of the treated glass rods 106 was 6%. The surface of the glass rod 106 was heat-treated by a non-washed heating source 122 for comparison. In this case, the ratio of the number of glass rods 106 having an external factor contamination to the total number of the glass rods 106 that have been heat-treated is 15%. This ratio is larger than the ratio obtained through the heating source 122 which has been washed. As described above, the metal oxide generated on the top of the heating source 122 and the contamination by external factors can be removed by cleaning the heating source 122 via the ultrasonic cleaning device 404. The glass rod 106 is heated by the heating source 122 washed by the ultrasonic washing device 404, and a high-quality preform 107 can be obtained because less external factors are attached to the glass rod 106. Fig. 55 is a structural diagram of a preform pulling device 500 for pulling out the preform 107 into an optical fiber. The preform pull-out device 500 includes a clip 346 to support the virtual rod 342 to be coupled to the preform 107, a heating device 348 to heat the preform 107, and a movable support frame 344 to supply the preform 107. To the heating device 348; a diameter measuring device 352 is used to measure the diameter of the optical fiber 350 drawn from the preform 107; a first coating device 354 is used to perform the first coating process of the optical fiber 350; a first A correction device 356 is used to correct the first coated optical fiber through an ultraviolet light; a second coating device is used to apply the optical fiber 35 to the second time; a second correction device 360 is used to correct this through an ultraviolet light. A second coated optical fiber; and a traction machine 362 for winding the optical fiber 350 ° in order to use the preform extraction device 500 to pull out the preform 107 into an optical fiber (please read the precautions on the back before filling this page); · Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs: eJ · m ϋ I ttm— III nn ϋ ii ^ i 1 · m I— I ϋ i in ϋ I in an n ϋ u 68 548250
^S46pifH4 Hor/OOR A7 B7 五、号务明說明) 350,首先,虛擬竿342被鎔接至經由可移動支撐架344之卡 夾346支撐的預製件107上。預製件107之開端接著被設定 至加熱裝置3仏之規定位置,然後加熱預製件107。當預製件 107之尖端軟化且滴落時,此滴落的預製件107之尖端會被抓 取,並穿過直徑量測裝置352被拉出。 當光纖350之直徑到達想要的直徑時,光纖350穿過 第一塗佈裝置354以樹脂被第一塗佈。此第一塗佈光纖350 接著穿過第一矯正裝置356被矯正。光纖350接著經由第二 塗佈裝置358被第二塗佈,以及經由第二矯正裝置356被矯 正。當光纖350之拉出直徑與速度到達一規定値時,光纖 350會透過曳引機362被捲繞至一線軸上,未繪示於圖中, 經由如上所述之玻璃基礎材質第一拉出裝置900與玻 璃竿第二延長裝置111,可製造出高品質與小變動直徑之 預製件107。因此,經由玻璃基礎材質第一拉出裝置900 與玻璃竿第二延長裝置111,及使用預製件拉出裝置500 製造拉出預製件107,可製造出高品質與小直徑變動之光 纖。 濟 部 智 慧 財 產 局 員 工 消 費 合 作 社 印 製 (請先閱讀背面之注意事項再填寫本頁) 雖然本發明已以較佳實施例揭露如上,然其並非用以 限定本發明,任何熟習此技藝者,在不脫離本發明之精神 和範圍內,當可作各種之更動與潤飾,因此本發明之保護 範圍當視後附之申請專利範圍所界定者爲準。 297公釐) 69^ S46pifH4 Hor / OOR A7 B7 V. No. of the instructions) 350, first, the virtual rod 342 is connected to the prefabricated part 107 supported by the clip 346 of the movable support frame 344. The start of the preform 107 is then set to a prescribed position of the heating device 3 ', and the preform 107 is then heated. When the tip of the preform 107 softens and drips, the tip of the dripping preform 107 is grasped and pulled out through the diameter measuring device 352. When the diameter of the optical fiber 350 reaches a desired diameter, the optical fiber 350 passes through the first coating device 354 and is first coated with resin. This first coated optical fiber 350 is then corrected through a first correction device 356. The optical fiber 350 is then second-coated via the second coating device 358 and rectified via the second correction device 356. When the pull-out diameter and speed of the optical fiber 350 reach a predetermined threshold, the optical fiber 350 will be wound onto a bobbin through the traction machine 362, which is not shown in the figure. It is first pulled out through the glass base material as described above. The device 900 and the second extension device 111 of the glass rod can manufacture a high-quality prefabricated part 107 with a small variation diameter. Therefore, through the first pull-out device 900 of glass base material and the second extension device 111 of glass rod, and the pull-out preform 107 using the preform pull-out device 500, high-quality and small-diameter fiber optic fibers can be manufactured. Printed by the Consumers ’Cooperative of the Ministry of Economic Affairs of the Ministry of Economic Affairs (please read the notes on the back before filling this page). Although the present invention has been disclosed in the preferred embodiment as above, it is not intended to limit the present invention. Anyone skilled in this art, Various changes and modifications can be made without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be determined by the scope of the attached patent application. 297 mm) 69
Claims (1)
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP31456498 | 1998-11-05 | ||
JP31457498A JP3494905B2 (en) | 1998-11-05 | 1998-11-05 | A method for obtaining an optical fiber preform without surface irregularities |
JP10315849A JP3112893B2 (en) | 1998-11-06 | 1998-11-06 | Glass base material stretching method |
JP31585698 | 1998-11-06 | ||
JP11010197A JP3064276B1 (en) | 1999-01-19 | 1999-01-19 | Apparatus for producing porous preform for optical fiber and glass rod for optical fiber |
Publications (1)
Publication Number | Publication Date |
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TW548250B true TW548250B (en) | 2003-08-21 |
Family
ID=30004011
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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TW90126006A TW548250B (en) | 1998-11-05 | 1999-12-10 | Optical fiber manufacture method, preform manufacture method, and preform manufacture apparatus |
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TW (1) | TW548250B (en) |
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1999
- 1999-12-10 TW TW90126006A patent/TW548250B/en not_active IP Right Cessation
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