TW542777B - EL luminescence decorating molded product and its manufacturing method, EL luminescence decorating sheet - Google Patents
EL luminescence decorating molded product and its manufacturing method, EL luminescence decorating sheet Download PDFInfo
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- TW542777B TW542777B TW091121048A TW91121048A TW542777B TW 542777 B TW542777 B TW 542777B TW 091121048 A TW091121048 A TW 091121048A TW 91121048 A TW91121048 A TW 91121048A TW 542777 B TW542777 B TW 542777B
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14778—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the article consisting of a material with particular properties, e.g. porous, brittle
- B29C45/14811—Multilayered articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14065—Positioning or centering articles in the mould
- B29C2045/14147—Positioning or centering articles in the mould using pins or needles penetrating through the insert
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2715/00—Condition, form or state of preformed parts, e.g. inserts
- B29K2715/006—Glues or adhesives, e.g. hot melts or thermofusible adhesives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
- B29K2995/0018—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds having particular optical properties, e.g. fluorescent or phosphorescent
- B29K2995/002—Coloured
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
- B29K2995/0018—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds having particular optical properties, e.g. fluorescent or phosphorescent
- B29K2995/0036—Electroluminescent
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/34—Electrical apparatus, e.g. sparking plugs or parts thereof
- B29L2031/3431—Telephones, Earphones
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/34—Electrical apparatus, e.g. sparking plugs or parts thereof
- B29L2031/3431—Telephones, Earphones
- B29L2031/3437—Cellular phones
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Laminated Bodies (AREA)
Abstract
Description
片 曲 電 密Film music
(請先閲讀背面之注意事項再填寫本頁) 542777 五、發明説明 [技術領域] 本發明係有關於一種EL發光加飾片與EL發光加飾成 形品及其製造方法,該EL發光加飾片係為了同時進行裝 飾與EL(Electro Luminescence)電激發光,而可黏著於樹脂 成形品表面使用者。該EL發光加飾成形品係可適用於家 電製品、汽車零件、通信機器、手機等者。 [習知背景] 以往,使用EL發光層使具有發光機能之加飾成形品發 光時,係使用於加飾層上直接將EL層形成於加飾片之el 發光加飾片,並將此配置於模具内,使其與樹脂成形品一 體化者。EL發光加飾片之具體結構,舉例而言,係於基體 層上形成有加飾層,及由透明電極層、發光層、絕緣層、 背面電極層所構成之EL層者。 二而别述EL·發光加飾成形品,係於EI^發光加飾 預先成形為高收縮率深收縮狀時,對每一 EL層進行彎 =工或收縮加工’因而局部地對EL層造成損害並損及% 氣特性之耐久性,並有產生因燒壞無法發光等不便之高危 險性之問題。又’肛層之連接接觸點-部份位置因預先成 /而殳動戶斤以亦有難以確保高位置精度之問題。 又’別述EL發光加飾成形品之透明電極層係用姻錫氧 :物(以下%「IT〇」)於加飾層上以真空蒸鍍法等直接形 用^ ΙΤ〇粒子於黏接劑層中之墨水材料以印刷 —$ 土法等形成者,故加飾層與透明電極層之層間有 耆力不足之問題。 -、\^τ— φ -4- 542777 A7 B7 五、發明説明(2) 進而,若構成EL層之各層於形成時或預先成形時發生 不良之情形,會使經由複雜製程而得到之EL發光加飾片 耗損,因此有不經濟之問題。 因此,本發明之目的係於提供—種光加飾成形品 及其製造方法與供其使狀EL發光加W,其可解決前 述缺點’即使為立體形狀亦可確實地進行EL發光,肛層 之連接接觸點部分之位置精度高,構成EL層之透明電極 層之密著強度高且於製造時不易產生耗損者。 [發明之揭示] 本發明係為了達成前述目的而構成如下結構。 依本發明第1態樣,其係提供一種EL發光加倚成形 品’其係將EL片、黏著層、及加飾片依序叠合於樹脂成 形品上而形成者,前述EL片係於第2基體層上至少形成 有EL層者,而前述黏著層為可見光透過率、混 濁度20%以下、且厚度1G〜15_者,且前述加飾片係於 透明或半透明第i基體層上至少形成有加飾層者。 依本發明第2態樣,其係提供—種如第i態樣之孔發 2飾成形品,其中前述EL片係於前述第2基體層上, 隔著由熱塑性樹脂、熱硬化膠著劑或紫外線硬化型樹r中 =所選出之至少-層以上所構成之黏接劑層,形二 刖述EL層者。 依本發明第3態樣,其係提供一種如第丄或2態樣之 飾成形品’其中前述黏著層係由黏著劑或黏著片 本紙張尺^-祕⑽謂公楚)- (請先閲讀背面之注意事項再填寫本頁)(Please read the precautions on the back before filling out this page) 542777 V. Description of the Invention [Technical Field] The present invention relates to an EL light-emitting decorative sheet and an EL light-emitting decorative shaped article and a method for manufacturing the same. The sheet system can be adhered to the surface of the resin molded product for decoration and EL (Electro Luminescence) electrical excitation light at the same time. This EL light-emitting decoration product is applicable to household appliances, automobile parts, communication equipment, and mobile phones. [Knowledge background] In the past, when an EL light-emitting layer was used to make a decorative molded article having a light-emitting function, the EL light-emitting decorative sheet was formed by directly forming the EL layer on the decorative sheet on the decorative layer. Integrate the resin molding into the mold. The specific structure of the EL light-emitting decorative sheet is, for example, a decorative layer formed on a substrate layer and an EL layer composed of a transparent electrode layer, a light-emitting layer, an insulating layer, and a back electrode layer. Second, let's talk about EL and luminous decoration moldings. When EI ^ luminous decoration is pre-formed into a high shrinkage and deep shrinkage, each EL layer is bent = worked or contracted. Damage and damage the durability of the gas characteristics, and there is a high risk of inconvenience such as inability to emit light due to burnout. Moreover, because the connection point of the anal layer-part of the position is set in advance, it is difficult to ensure high position accuracy. Also, let's not mention the transparent electrode layer of the EL light-emitting decorative molded product. The tin oxide is used as the material (the following% "IT〇") directly on the decorative layer by vacuum evaporation method, etc. ^ ΙΤ〇 particles are adhered to The ink material in the agent layer is formed by printing—soil method, etc., so there is a problem of insufficient force between the decoration layer and the transparent electrode layer. -, \ ^ Τ— φ -4- 542777 A7 B7 V. Description of the invention (2) Furthermore, if the layers constituting the EL layer are defective during formation or pre-forming, the EL light obtained through a complicated process will emit light. The decorative sheet is worn out, so there is an uneconomical problem. Therefore, the object of the present invention is to provide a light decorative shaped article, a method for manufacturing the same, and EL light emitting plus W for the same, which can solve the aforementioned disadvantages. 'EL light emitting can be reliably performed even in a three-dimensional shape, anal layer. The position accuracy of the contact points of the connection is high, the adhesion strength of the transparent electrode layer constituting the EL layer is high, and it is not easy to cause wear during manufacturing. [Disclosure of the Invention] The present invention has the following structure in order to achieve the aforementioned object. According to the first aspect of the present invention, there is provided an EL light-emitting reinforced molded product which is formed by sequentially stacking an EL sheet, an adhesive layer, and a decorative sheet on a resin molded product. The EL sheet is The second base layer has at least an EL layer formed, and the adhesive layer is a visible light transmittance, a turbidity of 20% or less, and a thickness of 1G to 15 mm, and the decorative sheet is a transparent or translucent i-th base layer. At least a decorative layer is formed thereon. According to a second aspect of the present invention, there is provided a hole-shaped 2 decorative shaped product as in the i-th aspect, wherein the EL sheet is on the second substrate layer, and is sandwiched by a thermoplastic resin, a thermosetting adhesive or In the UV-curable tree r, an adhesive layer composed of at least-selected layers, and the EL layer is described in the second form. According to the third aspect of the present invention, it is to provide a decorative shaped product as in the second or second aspect, wherein the aforementioned adhesive layer is composed of an adhesive or an adhesive sheet paper ruler ^-secretive means public Chu)-(please first (Read the notes on the back and fill out this page)
•、可I 542777 A7 按本發明第4態樣,其係提供一種EL發光加飾成形品 之製k方法,其係預先成形一具有立體形狀之EL發光加 飾片,而前述EL發光加飾片係將E]L片、黏著層、及加飾 片依序疊合於樹脂成形品上而形成者,又,前述EL·片係 &第2基體層上至少形成有EL層者,而前述黏著層為可 見光透過率50〜1〇0%、混濁度2〇%以下、且厚度1〇〜15〇μπι 者,且前述加飾片係於透明或半透明第丨基體層上至少形 成有加飾層者, *接著,將前述EL發光加飾片設置於模具内,並朝前述 模具内射入熔融樹脂,使前述EL發光加飾片與前述熔融 樹脂一體化以製造EL發光加飾成形品者。 | 依本發明第5態樣,其係提供一種EL發光加飾成形品 之製造方法,係隔著可見光透過率5〇〜1〇〇%、混濁度 以下、厚度10〜150μηι之黏著層,將形成於第2基體層上 之EL片疊合於預先成形具有立體形狀之透明或半透明第 1基體層上至少形成有加飾層之加飾片,以得到具有立體 形狀的EL發光加飾片, 接著,將前述EL發光加飾片設置於模具内,並朝前述 模具内射入熔融樹脂,使前述EL發光加飾片與前述熔融 樹脂一體化以製造EL發光加飾成形品者。 按本發明第6態樣,其係提供一種EL發光加飾片,係 使透明或半透明第1基體層上至少形成有加傅層之加飾 片’與第2基體層上至少形成有EL層之EL片,隔著可見 光透過率50~100%、混濁度20%以下、厚度1〇〜15叫之 本紙張尺度適用中國國家標準(CNS) Α4規格(210X297公釐) " -- (請先閲讀背面之注意事項再填寫本頁)• May I 542777 A7 According to the fourth aspect of the present invention, it provides a method for manufacturing an EL light-emitting decoration molded product, which is formed in advance with an EL light-emitting decoration sheet having a three-dimensional shape, and the aforementioned EL light-emitting decoration The sheet system is formed by sequentially stacking an E] L sheet, an adhesive layer, and a decorative sheet on a resin molded product, and the EL · sheet system & the second base layer has at least an EL layer formed thereon, and The adhesive layer is one having a visible light transmittance of 50 to 100%, a turbidity of 20% or less, and a thickness of 10 to 150 μm, and the decorative sheet is formed on at least a transparent or translucent substrate layer. For the decoration layer, * Next, the EL light-emitting decoration sheet is set in a mold, and a molten resin is injected into the mold, so that the EL light-emitting decoration sheet is integrated with the molten resin to produce an EL light-emitting decoration molding. Product According to the fifth aspect of the present invention, it provides a method for manufacturing an EL light-emitting decorative molded product, which is provided with an adhesive layer having a visible light transmittance of 50 to 100%, a turbidity of less than 10 μm, and a thickness of 10 to 150 μm. The EL sheet formed on the second substrate layer is superimposed on a transparent or translucent first substrate layer formed with a three-dimensional shape in advance, and a decorative sheet having at least a decorative layer formed thereon to obtain an EL light-emitting decorative sheet having a three-dimensional shape. Next, the EL light-emitting decorative sheet is set in a mold, and a molten resin is injected into the mold, so that the EL light-emitting decorative sheet is integrated with the molten resin to produce an EL light-emitting decorative molded article. According to a sixth aspect of the present invention, an EL light-emitting decorative sheet is provided, which is formed by forming at least a decorative sheet having a plus layer on a transparent or translucent first substrate layer and at least an EL formed on a second substrate layer. The layer of EL sheet, with a visible light transmittance of 50 to 100%, a turbidity of 20% or less, and a thickness of 10 to 15 is referred to as the Chinese paper standard (CNS) Α4 specification (210X297 mm) "--( (Please read the notes on the back before filling out this page)
542777 A7 ----------- B7 五、發明說明(" ' ----一"--— 黏著層而一體化者。 依本發明第7態樣,其係提供_種如第6態樣之 光加飾片’其係製成立體形狀者。 按本發明第8態樣,其係提供-種如第6或7態樣之 ^發光加飾片,其中前述EL片係於前述第2基體層上, 隔著由熱塑性樹脂、熱硬化膠著劑或紫外線硬化型樹脂中 斤選出之至;一層以上所構成之黏接劑層,形 前述EL層者。 a 依本發明第9態樣,其係提供一種如第6或7態樣之 EL發光加飾片,其中前述黏著層係由黏著劑或黏著片所構 成者。 按本發明第10態樣,其係提供一種如第6或7態樣之 EL發光加飾片,其中前述EL#係面積比前述加飾片小者。 [圖式之簡單說明] 本發明之這些與其他目的及特徵,係可由與針對所附 圖式之理想實施形態有關之以下說明而明白,在該圖式中: 第1圖係顯示本發明中第i實施形態之el發光加飾成 形品之截面圖。 第2圖係顯示本發明中第丨實施形態之EL發光加飾成 形品構成要素之加飾片之截面圖。 第3圖係顯示本發明中第1實施形態之el發光加_成 形品構成要素之EL片之截面圖。 第4圖係顯示本發明中第丨實施形態之el發光加飾成形 品構成要素之EL發光加掷片之截面圖。 本紙張尺度適用中國國家標準(CNS) Α4規格(210X297公釐) (請先閱讀背面之注意事韦再填窝本頁) 、τ 542777 五、發明説明(5 ) 第5圖係顯示本發明中第1實施形態之加飾片,且為 手機用加飾片之平面圖。 ' 第6圖係第5圖之前述手機用力口飾片之正視圖。 第7圖係第5圖之前述手機用力口飾片之側視圖。 第8圖係本發明中第1實施形態之EL片,且為手機用 EL片之正視圖。 第9圖係第5圖之前述手機用加飾片與第8圖之肛片 相疊合狀態之正視圖。542777 A7 ----------- B7 V. Description of the invention (" '---- 一 " --- Adhesive layer and integrated. According to the seventh aspect of the present invention, it is provided _ A kind of light decoration sheet such as the sixth aspect, which is made into a three-dimensional shape. According to the eighth aspect of the present invention, it provides-a kind of light emitting decoration sheet such as the sixth or seventh aspect, wherein the foregoing The EL sheet is on the second substrate layer, and is selected from a thermoplastic resin, a thermosetting adhesive, or an ultraviolet curing resin; and an adhesive layer composed of one or more layers, which forms the aforementioned EL layer. According to a ninth aspect of the present invention, there is provided an EL light-emitting decorative sheet as in the sixth or seventh aspect, wherein the aforementioned adhesive layer is composed of an adhesive or an adhesive sheet. According to the tenth aspect of the present invention, it is Provide an EL light-emitting decoration sheet according to the sixth or seventh aspect, wherein the EL # is smaller in area than the decoration sheet. [Simplified description of the drawings] These and other objects and features of the present invention can be combined with It will be clear from the following description of the ideal embodiment of the attached drawings, in this drawing: FIG. 1 shows the e-th embodiment of the present invention. l Cross-sectional view of a light-emitting decorative molded article. FIG. 2 is a cross-sectional view of a decorative sheet showing constituent elements of an EL light-emitting decorative molded article according to a first embodiment of the present invention. FIG. 3 is a view showing a first implementation of the present invention. Sectional cross-sectional view of EL sheet of EL light emitting plus_formed product constituent elements. FIG. 4 is a cross-sectional view of EL light emitting plus throwing sheet of el lighten decorative shaped constituent elements of the first embodiment of the present invention. This paper The scale is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) (please read the precautions on the back before filling in this page), τ 542777 V. Description of the invention (5) Figure 5 shows the first of the invention The decorative sheet of the embodiment is a plan view of the decorative sheet for a mobile phone. ′ FIG. 6 is a front view of the aforementioned mobile phone gusset sheet in FIG. 5. FIG. 7 is the aforementioned mobile phone gusset sheet in FIG. 5. Fig. 8 is an EL sheet according to the first embodiment of the present invention, and is a front view of an EL sheet for a mobile phone. Fig. 9 is a decorative sheet for a mobile phone of Fig. 5 and an anal sheet of Fig. 8 Front view of overlapping states.
第10圖係第5圖之前述手機用加飾片與第8圖之EL 片相疊合狀態之第9圖χ-χ線截面圖。 第11圖係說明將第5圖之前述手機用加飾片與第8圖 之EL片以優良位置精度貼合並疊合於夹具内之 明圖。 第12圖係用以詳細說明第11圖,而對第5圖之前述 手機用加飾片與第8圖之虹片於失具内定位且貼合Μ 合之狀態之一步驟進行說明之說明圖。 第13圖係延續第12圖,而對第 飾片與第8圖之EL片於央且内二圖之…機用加 ”丰片於夾具内疋位且貼合並疊合之狀態 之下一步驟進行說明之說明圖。 第14圖係延續第13圖, 飾片與第8圖之EL片於夹且内定2^之則述手機用加 乃趴天异円疋位且貼合並疊合之狀離 之再下一步驟進行說明之說明圖。 之狀〜、 ^ 圖係第5圖之前述手機用加飾片整體之正視圖。 圖係第5圖之前述手機用加飾片整體之截面側視 本紙張尺度雇297公釐7Fig. 10 is a cross-sectional view taken along the line XX-X of Fig. 9 in a state where the decorative sheet for a mobile phone shown in Fig. 5 and the EL sheet of Fig. 8 are superimposed. Fig. 11 is a diagram illustrating a case in which the decorative sheet for a mobile phone of Fig. 5 and the EL sheet of Fig. 8 are pasted and laminated in a jig with excellent positional accuracy. FIG. 12 is a detailed explanation of FIG. 11 and a step for explaining a state in which the aforementioned decorative sheet for a mobile phone and the iris sheet in FIG. 5 are positioned in a missing tool and are attached to each other in FIG. 5. Illustration. Fig. 13 is the continuation of Fig. 12, and the EL film of Fig. 8 and the picture of Fig. 8 are in the central and inner two pictures. The "machine" plus "Feng" is placed in the position of the clamp and is superimposed and overlapped. The explanatory diagram of the steps. Figure 14 is a continuation of Figure 13, and the decorative piece and the EL piece of Figure 8 are sandwiched and set to 2 ^. This figure is an explanatory diagram for explaining the next step. The drawings ~, ^ are front views of the entire mobile phone decoration sheet of FIG. 5. FIG. 5 is a sectional view of the entire mobile phone decoration sheet of FIG. 5. Side view of this paper scale employs 297 mm 7
(請先閲讀背面之注意事項再填寫本頁) 訂| ··! 542777 A7(Please read the notes on the back before filling this page) Order | ··! 542777 A7
~-----— — E 五、發明説明(6 ) 圖。 第17圖係本發明第1實施形態中於預先成形步驟預先 加熱加飾片之狀態之說明圖。 第18圖係延續第17圖,將於前述預先成形步驟預先 加熱之加飾片置於預先成形模具内並將模具閉合之狀態之 說明圖。 第19係延續第18圖,將於前述預先成形步驟預先加 熱之加飾片置於預先成形模具内並將模具閉合後,使加壓 空氣流入預先成形模具内,以施行加飾片之預先成形之狀 態之說明圖。 第20圖係延續第19圖,顯示預先成形後之三維加飾 片之狀態之說明圖。 第21圖係延續第2〇圖,顯示切割預先成形後之三維 加飾片之狀態之說明圖。 第22圖係延續第21圖,顯示將預先成形且切割後之 二維加飾片於三維切割模具上形成三維切割及決定位置用 孔之狀態之說明圖。 第23圖係延續第22圖,顯示將預先成形且切割後之 三維加飾片於三維切割模具上形成三維切割及決定位置用 孔後之狀態之說明圖。 第24圖係延續第23圖’顯不經預先成形、切割、三 維切割、且形成定位用孔後之三維加飾片由三維切割模具 取出後之狀態之截面圖。 第25圖係本發明第1實施形態中成形模具之模具開放 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公釐) (請先閲讀背面之注意事項再填寫本頁)~ -----— — E V. Explanation of the invention (6) Figure. Fig. 17 is an explanatory view showing a state in which the decorative sheet is pre-heated in a pre-forming step in the first embodiment of the present invention. FIG. 18 is an explanatory view of a state in which the decorative sheet heated in advance in the foregoing pre-forming step is placed in a pre-forming mold and the mold is closed, continuing from FIG. 17. The 19th series is continued from the 18th figure. The pre-formed decorative sheet heated in the aforementioned pre-forming step is placed in a pre-formed mold and the mold is closed, and then pressurized air flows into the pre-formed mold to perform the pre-formed decorative sheet. Illustration of the state. Fig. 20 is an explanatory view showing a state of the three-dimensional decorative sheet after the pre-forming is continued from Fig. 19; Fig. 21 is an explanatory view showing a state in which a three-dimensional decorative sheet after cutting in advance is continued from Fig. 20; Fig. 22 is a continuation of Fig. 21 and illustrates the state in which a two-dimensional decorative sheet formed in advance and cut is formed into a three-dimensional cutting and positioning hole on a three-dimensional cutting mold. Fig. 23 is a continuation of Fig. 22 and is an explanatory view showing a state in which a three-dimensional decorative sheet formed in advance and cut is formed on a three-dimensional cutting mold into a three-dimensional cutting and positioning hole. Fig. 24 is a sectional view continuing from Fig. 23 'showing a state in which the three-dimensional decorative sheet without pre-forming, cutting, three-dimensional cutting, and forming a positioning hole is taken out from a three-dimensional cutting mold. Figure 25 shows the mold opening of the forming mold in the first embodiment of the present invention. The paper size is applicable to China National Standard (CNS) A4 (210X297 mm) (Please read the precautions on the back before filling this page)
-9- 542777 A7 _____B7 _ 五、發明説明(7 ) 狀態之截面圖。 第26圖係第25圖之模具開放之成形模具中設置有EL 發光加飾片之狀態之截面圖。 第27圖係第25圖之成形模具呈模具閉合狀態之截面 圖。 第28圖係由成形模具將第25圖之於成形模具内經樹 脂成形而形成之EL發光加飾成形品取出後之狀態之截面 圖。 第29圖係第28圖之EL發光加飾成形品之放大截面 圖。 第30圖係於本發明其他實施形態中,預先成形為立體 形狀之EL發光加飾片之立體圖。 第3 1圖係由預先成形為碗狀之el發光加飾片之開口 部觀看内面之圖。 第32圖係第31圖之仰視圖。 第33圖係第31圖之右側視圖。 第34圖係顯示EL片與預先成形之加飾片之說明圖。 第35圖係本發明其他實施形態中EL片之截面圖。 第36圖係本發明其他實施形態中EL片之截面圖。 第37圖係本發明其他實施形態中el片之截面圖。 [發明之實施形態] 繼續本發明之說明前,於所附圖式中,對同一零件賦 予同一參照符號。 以下參照圖式並且對本發明實施形態作詳細說明。 本紙張尺度適财_緖準(⑽A4規格⑵0X297公楚) (請先閲讀背面之注意事項再填寫本頁)-9- 542777 A7 _____B7 _ 5. Sectional view of the state of the invention (7). FIG. 26 is a cross-sectional view of a state in which an EL light-emitting decorative sheet is provided in the mold with the mold opened in FIG. 25. Fig. 27 is a cross-sectional view of the forming mold shown in Fig. 25 with the mold closed. Fig. 28 is a cross-sectional view of a state in which the EL light-emitting decorative molded product formed by resin molding in the molding mold of Fig. 25 is taken out by the molding mold. Fig. 29 is an enlarged cross-sectional view of the EL light-emitting decorative molded article of Fig. 28. Fig. 30 is a perspective view of an EL light-emitting decorative sheet previously formed into a three-dimensional shape in another embodiment of the present invention. Fig. 31 is a view of the inner surface viewed from the opening of an el-emission decorative sheet shaped into a bowl shape in advance. Figure 32 is a bottom view of Figure 31. Figure 33 is a right side view of Figure 31. Fig. 34 is an explanatory diagram showing an EL sheet and a pre-formed decorative sheet. Fig. 35 is a sectional view of an EL sheet in another embodiment of the present invention. Fig. 36 is a sectional view of an EL sheet in another embodiment of the present invention. Fig. 37 is a sectional view of an el sheet in another embodiment of the present invention. [Embodiment of Invention] Before continuing the description of the present invention, the same reference numerals are assigned to the same parts in the drawings. Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. The paper size is suitable for money_ 绪 准 (⑽A4⑵0X297 公 楚) (Please read the precautions on the back before filling this page)
-10- 542777 A7 ^---___B7_ 五、發明説明(8) 第1圖係顯示本發明中第i實施形態之EL發光加飾成 形品之一實施例之截面圖。第2圖〜第3圖係顯示本發明 中第1實施形態之EL發光加飾成形品構成要素之加飾片 之截面圖。第4圖係顯示本發明中第i實施形態之EL發 光加飾成形品構成要素之EL發光加飾片之截面圖。圖中, 標號1係EL發光加飾成形品,標號2為加飾片,標號3 係黏著層,標號4為EL片,標號5為EL發光加飾片,標 唬6為樹脂成形品,標號21係第1基體層,標號22為加 飾層,標號23係黏著層,標號41為第2基體層,標號42 係黏接劑層,標號43為背面電極層,標號44係絕緣層, “就45為發光層’標號46係透明電極層,標號47為保護 層’標號48係黏著層,且標號49為EL層。 本發明中第1實施形態之EL發光加飾成形品1,係將 EL片4、黏著層3、及加飾片2依序疊合於樹脂成形品6 上而形成者,前述EL片4係於第2基體層41上至少形成 有EL層49者,而前述黏著層3為可見光透過率5〇〜1〇〇%、 混濁度20%以下、且厚度1〇〜15〇(im者,且前述加飾片2 係於透明或半透明第i基體層2工上至少形成有加飾層Μ 者(參照第1圖)。黏著層3係配置於EL片4整面。 為了得到如此結構之EL發光加飾成形品1,可使用加 飾片2與黏著層3及£1^片4依序疊合而成之£1^發光加飾 片5 〇 加飾片2係於第1基體層21上至少形成有加飾層22 者。具體而言,諸如於第丨基體層上,依序形成有加飾層 規格⑵0X2_)---— (請先閱讀背面之注意事項再填寫本頁)-10- 542777 A7 ^ ---___ B7_ V. Description of the invention (8) The first figure is a cross-sectional view showing an example of an EL light-emitting decoration shaped product according to the i-th embodiment of the present invention. Figures 2 to 3 are cross-sectional views showing the decorative sheet of the EL light-emitting decorative molded component of the first embodiment of the present invention. Fig. 4 is a cross-sectional view showing an EL light-emitting decorative sheet as a constituent element of an EL light-emitting decorative molded product according to an i-th embodiment of the present invention. In the figure, reference numeral 1 is an EL light-emitting decorative molded article, reference numeral 2 is a decorative sheet, reference numeral 3 is an adhesive layer, reference numeral 4 is an EL sheet, reference numeral 5 is an EL light-emitting decorative sheet, and reference numeral 6 is a resin molded article. 21 is the first base layer, 22 is the decorative layer, 23 is the adhesive layer, 41 is the second base layer, 42 is the adhesive layer, 43 is the back electrode layer, and 44 is the insulating layer. 45 is a light-emitting layer; reference numeral 46 is a transparent electrode layer; reference numeral 47 is a protective layer; reference numeral 48 is an adhesive layer; and reference numeral 49 is an EL layer. The EL light-emitting decorative molded article 1 according to the first embodiment of the present invention is a light-emitting layer. The EL sheet 4, the adhesive layer 3, and the decorative sheet 2 are sequentially laminated on the resin molded product 6. The EL sheet 4 is formed of at least the EL layer 49 on the second base layer 41, and the aforementioned adhesive Layer 3 has a visible light transmittance of 50 to 100%, a turbidity of 20% or less, and a thickness of 10 to 15 mm (immediately, and the aforementioned decorative sheet 2 is attached to a transparent or translucent i-th base layer 2). At least a decorative layer M is formed (see FIG. 1). The adhesive layer 3 is disposed on the entire surface of the EL sheet 4. In order to obtain an EL light-emitting decorative molded product having such a structure 1. The decorative sheet 2 can be superimposed on the adhesive layer 3 and £ 1 ^ sheet 4 in order. £ 1 ^ light-emitting decorative sheet 50. The decorative sheet 2 is formed on the first base layer 21 at least. Decorative layer 22. Specifically, such as on the 丨 substrate layer, there are decorative layer specifications ⑵0X2 _) ---- (Please read the precautions on the back before filling in this page)
542777 A7 —------~______ 五、發明説明(9) ~ ' -- 22、黏著層23者(參照第2圖)。 (請先閲讀背面之注意事項再填寫本頁) 第1基體層21係透明或半透明者,亦成為el發光加 飾片5整體之支撐體。 第1基體層21係可使用由聚碳酸酯樹脂、聚酿胺樹 月曰聚醯亞胺樹脂、聚醋樹月旨、丙烯酸樹月旨、稀煙樹脂、 聚胺酯樹脂、聚碳酸酯聚丁烯對苯二酸醋合金樹脂等所構 成之單層薄膜作為之。X,亦可使用由這些中選出之2種 以上之樹脂所製成之疊合薄膜或共聚合薄膜。 第1基體層21之厚度宜為50〜250μιη。不足50μιη時, 會不能追隨預先成形時之延伸,而有於大量延伸而構成薄 層部之處破裂之高危險性。又,若超過25〇μιη,則於預先 成形時係需要長時間使其加熱至最佳狀態,使得生產效率 不佳。又,即使考慮到使第丨基體層21作為製成之加飾成 形品之表面保護層47之機能,厚度超過250μπι也是不必 要的且會提高成本。 加飾層22係可適當組合遮光性著色層與透光性著色層 並以任意圖案進行裝飾,且同時於EL層49發光時使來自 EL層49之光以任意圖案透過而構成者。 遮光性著色層係用以遮蔽來自光源之光之層,並為藉 部分地疊合以展現遮光圖案之層。 作為遮光性著色層之材質係可以熱塑性樹脂、熱硬化 膠著劑、及紫外線硬化型樹脂為黏接劑,並使用含有以適 當顏色之顏料或染料作為著色劑之著色墨水。遮光性著色 層之形成方法係有膠版印刷、照相凹版印刷、孔版印刷法 本紙張尺度適用中國國家標準(CNS) Α4規格(210X297公釐) -12- 542777 A7 B7 五、發明説明(1〇 ) 4印刷法。 遮光性著色層之膜厚宜為3 〇〜3〇μηι。膜厚不足3·0μιη 時’於因預先成形時之伸展而成為薄層部之處不能確保其 足夠遮光性。又,若膜厚超過30μιη,於預先成形時膜厚干 擾’而不能重現於邊緣部等之完整形狀。又,由於殘留溶 劑不易揮發’因而使預先成形時之脫模性不佳或於熔融樹 脂射入時遮光性著色層容易流動。 透光性著色層係全面地或部分地疊合,並於遮光性著 色層不存在之處,係表現著色之文字或記號等透光圖案之 層。 透光性著色層除了有透光性外,可使用與遮光性著色 層同樣者。 透光性著色層之厚度宜為3.0〜30μπι。透光性著色層之 厚度不足3·0μπι時,透光性著色層會無法抵抗高溫熔融樹 脂注射成形時之熱而熔化,造成外觀不良。又,若超過3〇μιη 時,透光性著色層本身之全光透過率降低而使來自光源之 光不易透過,因而不易辨識文字或記號。 加飾片2之透光性著色層由透光性著色層及黏著層疊 合部分構成時,可達到可見光透過率2〇〜99%。另亦可將 者色塗料或著色染料混合、調色於透明樹脂墨水以達成前 述範圍。 又,加飾片2之透光性著色層由第】基體層21與加飾 層22及黏著層疊合部分構成時’可達到可見光透過率 20〜99% 〇 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公楚) (請先閲讀背面之注意事項再填寫本頁)542777 A7 ———---- ~ ______ 5. Description of the invention (9) ~ '-22, 23 with adhesive layer (refer to Figure 2). (Please read the precautions on the back before filling this page) The first base layer 21 is transparent or translucent, and it also becomes the overall support for the el light-emitting decorative sheet 5. The first base layer 21 can be made of polycarbonate resin, polyurethane resin, polyimide resin, acrylic resin, acrylic resin, thin resin, polyurethane resin, and polycarbonate polybutene. A single-layer film made of a terephthalic acid alloy resin or the like is used as it. As X, a laminated film or a copolymerized film made of two or more selected resins may be used. The thickness of the first base layer 21 is preferably 50 to 250 μm. If it is less than 50 μm, it may fail to follow the extension during pre-forming, and there is a high risk of cracking at a portion where the thin portion is formed by a large amount of extension. In addition, if it exceeds 25 μm, it takes a long time to heat it to the optimal state during pre-forming, which results in poor production efficiency. Furthermore, even if the function of the first base layer 21 as a finished surface protection layer 47 is considered, the thickness exceeding 250 µm is unnecessary and the cost is increased. The decorative layer 22 is formed by appropriately combining a light-shielding coloring layer and a light-transmitting coloring layer and decorating them in an arbitrary pattern, and simultaneously transmitting light from the EL layer 49 in an arbitrary pattern when the EL layer 49 emits light. The light-shielding colored layer is a layer for shielding light from a light source, and is a layer which is partially superimposed to display a light-shielding pattern. As the material of the light-shielding colored layer, a thermoplastic resin, a thermosetting adhesive, and an ultraviolet-curable resin can be used as an adhesive, and a coloring ink containing a pigment or a dye with an appropriate color as a colorant can be used. The method of forming the light-shielding colored layer includes offset printing, gravure printing, and stencil printing. The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) -12-542777 A7 B7 V. Description of the invention (10) 4 Printing method. The film thickness of the light-shielding colored layer is preferably 30 to 30 μm. When the film thickness is less than 3.0 µm, sufficient light-shielding properties cannot be ensured in the place where the thin-layer portion is formed by stretching during pre-forming. In addition, if the film thickness exceeds 30 µm, the film thickness is disturbed during pre-forming, and the complete shape such as the edge portion cannot be reproduced. Further, the residual solvent is not easily volatilized ', which results in poor releasability during pre-molding or easy flow of the light-shielding colored layer when molten resin is injected. The light-transmitting colored layer is a layer that is fully or partially superimposed, and where the light-shielding colored layer does not exist, it is a layer that expresses a light-transmitting pattern such as colored characters or symbols. The light-transmitting colored layer can be the same as the light-shielding colored layer, except that it is light-transmissive. The thickness of the light-transmitting colored layer is preferably 3.0 to 30 μm. When the thickness of the light-transmitting colored layer is less than 3.0 μm, the light-transmissive colored layer cannot be melted against the heat during injection molding of the high-temperature molten resin, resulting in poor appearance. When it exceeds 30 μm, the total light transmittance of the light-transmitting colored layer itself is reduced, making it difficult for light from a light source to pass through, and it is difficult to recognize characters or symbols. When the translucent colored layer of the decorative sheet 2 is composed of a translucent colored layer and an adhesive laminated portion, it can achieve a visible light transmittance of 20 to 99%. It is also possible to mix and tint a color paint or a coloring dye to a transparent resin ink to achieve the aforementioned range. In addition, when the translucent colored layer of the decorative sheet 2 is composed of the base layer 21, the decorative layer 22, and the adhesive laminated portion, 'the visible light transmittance of 20 to 99% can be achieved. ) A4 size (210X297) (Please read the precautions on the back before filling this page)
-13- 542777-13- 542777
A7 B7 又’亦可將透光性白色層設置於透光性著色層下以作 為加飾層22之一部份,透光性白色層係於欲使透光性著色 層之著色更加鮮豔之情況下形成。透光性白色層係可與透 光性著色層同樣地設置。 又’因應需要亦可於加飾層22下形成有黏著層23。加 飾片2之黏著層23係於el片4不存在處,為了使加飾片 2黏著於成形樹脂而設置之層。黏著層23可為透明或半透 明。 黏著層23係可適當使用適合使加飾片2黏著於成形樹 脂之感熱性或感壓性之樹脂。舉例而言,成形樹脂之材質 為壓克力系樹脂時可使用壓克力系樹脂、氣乙烯-醋酸乙烯 共聚物系樹脂等。又,若成形樹脂之材質為對聚苯氧聚苯 乙烯系樹脂、聚碳酸酯系樹脂、苯乙烯共聚物系樹脂、聚 本乙晞系混合樹脂時,則可使用與這些樹脂有親和性之壓 克力系樹脂、聚苯乙烯系樹脂、聚醯胺系樹脂、氣乙烯系 樹脂、氣乙烯·醋酸乙烯共聚物系樹脂等。再者,若成形樹 脂之材質為聚丙烯樹脂時,可使用氣聚丙烯系樹脂、乙稀 醋酸乙烯系樹脂、氣化烯烴樹脂、氯化乙烯·醋酸乙婦共聚 物樹脂、環化橡膠、苯並咬喃茚樹脂。又,使其黏著於如 石夕氧橡膠之熱硬化性塑膠樹脂時之成形樹脂之材質,則可 使用鈦酸酯、碳官能性矽烷、或這些之混合物之有機溶媒 溶液、聚胺酯系樹脂、聚酯系樹脂、乙烯-醋酸乙烯共聚物 糸樹脂、聚氯乙稀系樹脂、丙稀酸系樹脂、丁縮酸系樹脂、 縮醛系樹脂、或於這些材質中添加有作為矽烷化合物之烧 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公釐) (請先閲讀背面之注意事項再填寫本頁)A7 B7 It is also possible to set a transparent white layer under the transparent colored layer as a part of the decorative layer 22. The transparent white layer is used to make the color of the transparent colored layer more vivid. Case formation. The light-transmitting white layer can be provided in the same manner as the light-transmitting colored layer. Also, an adhesive layer 23 may be formed under the decorative layer 22 as needed. The adhesive layer 23 of the decorative sheet 2 is a layer provided for the purpose of adhering the decorative sheet 2 to the molding resin, where the el sheet 4 does not exist. The adhesive layer 23 may be transparent or semi-transparent. As the adhesive layer 23, a heat-sensitive or pressure-sensitive resin suitable for adhering the decorative sheet 2 to the molding resin can be appropriately used. For example, when the material of the molding resin is an acrylic resin, an acrylic resin, an air ethylene-vinyl acetate copolymer resin, or the like can be used. In addition, if the material of the molding resin is p-polyphenoxy polystyrene resin, polycarbonate resin, styrene copolymer resin, or polyethylene resin, a resin having an affinity with these resins can be used. Acrylic resin, polystyrene resin, polyamide resin, gas vinyl resin, gas ethylene · vinyl acetate copolymer resin, etc. When the material of the molding resin is a polypropylene resin, an air polypropylene resin, an ethylene vinyl acetate resin, a gasified olefin resin, a vinyl chloride / ethyl acetate copolymer resin, a cyclized rubber, and benzene can be used. And bite indene resin. In addition, as the material of the molding resin when it is adhered to a thermosetting plastic resin such as stone rubber, a titanate, a carbon-functional silane, or an organic solvent solution of a mixture of these, a polyurethane resin, and a polymer can be used. Ester-based resins, ethylene-vinyl acetate copolymer resins, polyvinyl chloride-based resins, acrylic resins, butyral resins, acetal resins, or fired silanes added to these materials Paper size applies Chinese National Standard (CNS) A4 (210X297 mm) (Please read the precautions on the back before filling this page)
-14- 542777 A7 B7 五、發明説明(12 氧基硅烷、氣矽烷者等。 黏著層23之形成方法,係有照相凹版印刷法、孔版印 (請先閲讀背面之注意事項再填寫本頁) 刷法專印刷法’或照相凹版塗層法、輥壓塗層法、喷霧塗 佈法等塗層法。 如此結構之加飾片2,係可藉衝切等方法切斷加工成覆 蓋理想之加飾品表面之形狀。又,亦可藉真空成形法等方 法加工成與理想之加飾成形品表面形狀一致之立體形狀。 EL片4係於第2基體層41上至少形成有£1^層49者。 於本發明第1實施形態中,所謂EL層49係至少由透明電 極層46、發光層45、絕緣層44、背面電極層43所構成, 並藉透明電極層46與背面電極層43外加電壓以使發光層 45發光者。具體而言,EL片4乃諸如於第2基體層41上 依序疊合有黏接劑層42、背面電極層43、絕緣層44、發 光層45、透明電極層46、保護層47者(參照第3圖),或 於第2基體層41上依序形成有黏接劑層42、透明電極層 46、發光層45、絕緣層44、背面電極層43、保護層47者 等。 EL之輝度,在此為藍綠、60〜80cd/m2。又,EL可進行 漸近色彩區分發光,可為〇·2〜0.3mm之漸近色彩區分發 光。相對於此,LED則為點光源之分散光,因此不能進行 如此之漸近色彩區分發光。 以下對本發明前述實施形態中使用之EL片4D(參照第 36圖)之製造方法之一例作說明。 透明電極層46係於聚對苯二甲酸乙二醇酯(以下稱 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公釐) -15- 542777 A7 B7 五、發明説明(13 「PET」)之薄膜201上蒸鍍或濺鍍銦錫氧化物(以下稱 「ITO」)而形成。PET薄膜2〇1於本例中厚度為了祚爪。 (請先閲讀背面之注意事項再填寫本頁) 透明電極層46亦可藉孔版印刷等方法印刷分散ιτ〇粒 子於黏接劑之ΙΤΟ膏以形成。又,亦可藉孔版印刷等方法 印刷有機透明導電性膏而形成。 .訂, 發光層203則藉於透明電極層46上面印刷發光墨水以 形成。構成發光墨水之發光體係使用摻雜有銅之硫化鋅 (ZnS)。使用該發光體與氟樹脂黏接劑,該氟樹脂黏接劑係 將氟化$乙烯基與A氣化丙稀之共聚物溶解於作^溶劑之 甲乙酮之黏接劑,並將這些混合攪拌以製作發光墨水。將 該發光墨水藉孔版印刷法等方法印刷於透明電極層46 上,其後,使其加熱乾燥以形成發光層2〇3。 接著,藉形成發光層203之同一方法形成絕緣層料於 該發光層203上。形成絕緣層44之墨水係藉由鈦酸鋇 (BaTi〇3)所構成之南介電體物質與前述氟樹脂黏接劑混合 攪拌來製作。背面電極層43則於絕緣層44上印刷、加熱 乾燥炭墨而形成。炭墨係藉混合碳粉與作為黏接劑之聚酯 以構成。另外,背面電極層43亦可藉碳粉與銀粉及銅粉與 黏接劑之聚酯以構成。 最後,於背面電極層43上以與前述印刷層同一孔版印 刷等方法形成保護層47。保護層47之材料雖為聚醋,但 是若為電性絕緣材料,亦可以聚醯胺、聚氣乙烯等。 以上,EL片4D完成。 以上為通常之EL片之製造方法。本實施形態中,於-14- 542777 A7 B7 V. Description of the invention (12 oxysilane, aerosilane, etc.) The method for forming the adhesive layer 23 includes gravure printing and stencil printing (please read the precautions on the back before filling this page) The brush method is special printing method or coating method such as gravure coating method, roll coating method, spray coating method. The decorative sheet 2 with such a structure can be cut and processed into a cover by die cutting or other methods. The shape of the surface of the decorative article. It can also be processed into a three-dimensional shape consistent with the ideal surface shape of the decorative article by vacuum forming. The EL sheet 4 is formed on the second base layer 41 at least £ 1 ^ Layer 49. In the first embodiment of the present invention, the EL layer 49 is composed of at least a transparent electrode layer 46, a light emitting layer 45, an insulating layer 44, and a back electrode layer 43, and the transparent electrode layer 46 and the back electrode layer are used. 43 applies a voltage to cause the light-emitting layer 45 to emit light. Specifically, the EL sheet 4 is, for example, an adhesive layer 42, a back electrode layer 43, an insulating layer 44, and a light-emitting layer 45 laminated on the second base layer 41 in this order. , Transparent electrode layer 46, protective layer 47 (refer to FIG. 3), or 2 An adhesive layer 42, a transparent electrode layer 46, a light emitting layer 45, an insulating layer 44, a back electrode layer 43, a protective layer 47, etc. are sequentially formed on the base layer 41. The brightness of EL is blue-green, 60 here. ~ 80cd / m2. In addition, the EL can perform asymptotic color discrimination and emission, and can emit asymptotic color discrimination of 0.2 ~ 0.3mm. In contrast, LED is scattered light of a point light source, so such asymptotic color discrimination cannot be performed. An example of a manufacturing method of the EL sheet 4D (refer to FIG. 36) used in the foregoing embodiment of the present invention will be described below. The transparent electrode layer 46 is made of polyethylene terephthalate (hereinafter referred to as the paper size application). China National Standard (CNS) A4 specification (210X297 mm) -15- 542777 A7 B7 V. Description of invention (13 "PET") film 201 is vapor-deposited or sputtered with indium tin oxide (hereinafter referred to as "ITO") and Formed. The thickness of the PET film 201 in this example is the thickness of the claw. (Please read the precautions on the back before filling this page) The transparent electrode layer 46 can also be printed by stencil printing to disperse ιτ〇 particles in the adhesive. ΙΤΟ paste to form. Also, can also be borrowed The organic transparent conductive paste is printed by a method such as printing. The light-emitting layer 203 is formed by printing a light-emitting ink on the transparent electrode layer 46. The light-emitting system constituting the light-emitting ink uses copper-doped zinc sulfide (ZnS). Using the light-emitting body and a fluororesin adhesive, the fluororesin adhesive is an adhesive that dissolves a copolymer of fluorinated vinyl and A gasified propylene in methyl ethyl ketone as a solvent, and mixes these A luminescent ink is produced. The luminescent ink is printed on the transparent electrode layer 46 by a method such as a stencil printing method, and thereafter, it is dried by heating to form a luminescent layer 203. Next, an insulating layer is formed on the light-emitting layer 203 by the same method as the light-emitting layer 203. The ink for forming the insulating layer 44 is produced by mixing and stirring a south dielectric substance composed of barium titanate (BaTi03) and the aforementioned fluororesin adhesive. The back electrode layer 43 is formed by printing on the insulating layer 44 and heating and drying the carbon ink. Carbon ink is formed by mixing carbon powder and polyester as a binder. In addition, the back electrode layer 43 may be made of polyester of carbon powder, silver powder, copper powder and adhesive. Finally, a protective layer 47 is formed on the back electrode layer 43 by the same stencil printing method as the aforementioned printing layer. Although the material of the protective layer 47 is polyacetic acid, if it is an electrically insulating material, it may also be polyamine or polyethylene. This completes the EL sheet 4D. The above is a general method for manufacturing an EL sheet. In this embodiment, in
16- 542777 五、發明説明(14) EL片4D之保護層47上,藉孔版 坦> 丄、 丨冲j寻万法形成有用以 援南與成形樹脂之密著性之黏著層 q曰〇负设,將兩面膠帶 208作為黏著層形成於PET薄膜201。 然後’對本發明之前述實施形態中使用之另—肛片 4E(參照第37圖)之製造方法之一例作說明。 背面電極層43係以孔版印刷等方法印刷、加熱乾燥炭 墨於聚對笨二甲酸乙二醇酯(以下稱「pET」)之薄膜叫 上而形成。炭墨係藉混合碳粉與作為黏接劑之聚酯來構 成。背面電極層43亦可藉碳粉與銀粉及銅粉與黏接劑之聚 酯構成。 PET薄膜211於本例中厚度為75μιη。 接著,藉形成背面電極層43同一方法形成絕緣層44 於該背面電極層43上。形成絕緣層44之墨水,係藉混合 攪拌由鈦酸鋇(BaTi〇3)所構成之高介電體物質與氟樹脂 黏接劑來製作。氟樹脂黏接劑係將氟化亞乙烯基與六氟化 丙烯之共聚物溶解於作為溶劑之甲乙酮而形成者。 發光層214則藉與前述同樣地印刷、加熱乾燥發光墨 水於絕緣層44上面以形成。構成發光墨水之發光體係使用 掺雜銅後之硫化鋅(ZnS)。將該發光體與前述氟樹脂黏接劑 混合攪拌以製作發光墨水。 透明電極層46係於發光層214上,藉蒸鍍或濺鍍銦錫 氧化物(以下稱「IT0」)以形成。透明電極層46亦可藉孔 版印刷等方法印刷分散ΙΤΟ粒子於黏接劑之ΙΤΟ膏而形 成。又’亦可藉孔版印刷等方法印刷有機透明導電膏以形 本紙張尺度適用中國國家標準(CNS) Α4規格(210X297公釐) -17- (請先閲讀背面之注意事項再填寫本頁)16-542777 V. Description of the invention (14) On the protective layer 47 of the 4D EL sheet, a perforated plate is used to form an adhesive layer which is useful to aid the adhesion between the south and the molding resin. Negatively, the double-sided tape 208 is formed on the PET film 201 as an adhesive layer. Next, an example of a manufacturing method of an anal sheet 4E (refer to FIG. 37) used in the aforementioned embodiment of the present invention will be described. The back electrode layer 43 is formed by printing, heating and drying carbon ink by a method such as stencil printing on a film of polyethylene terephthalate (hereinafter referred to as "pET"). Carbon ink is made by mixing carbon powder and polyester as a binder. The back electrode layer 43 may also be formed of a polyester of carbon powder and silver powder, copper powder and an adhesive. The PET film 211 has a thickness of 75 μm in this example. Next, an insulating layer 44 is formed on the back electrode layer 43 by the same method as the back electrode layer 43 is formed. The ink forming the insulating layer 44 is produced by mixing and stirring a high-dielectric substance composed of barium titanate (BaTi03) and a fluororesin adhesive. The fluororesin adhesive is formed by dissolving a copolymer of vinylidene fluoride and hexafluoropropylene in methyl ethyl ketone as a solvent. The light emitting layer 214 is formed by printing, heating and drying the light emitting ink on the insulating layer 44 in the same manner as described above. The light-emitting system constituting the light-emitting ink uses copper-doped zinc sulfide (ZnS). This luminous body was mixed with the aforementioned fluororesin adhesive to prepare a luminescent ink. The transparent electrode layer 46 is formed on the light-emitting layer 214 and is formed by evaporation or sputtering of indium tin oxide (hereinafter referred to as "IT0"). The transparent electrode layer 46 may also be formed by printing a dispersion of ITO particles in the paste of ITO with a method such as stencil printing. It ’s also possible to print organic transparent conductive paste by stencil printing and other methods. The paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) -17- (Please read the precautions on the back before filling this page)
五、發明説明(15) 成。 太後,於透明電極層46上以與前述印刷層同—孔版印 刷:方法形成透明保護層47。保護層47之材料雖為聚醋, 但右為電性絕緣材料,亦可為聚氣乙烯等。 以上,EL片4E完成。 以上為EL之其他製造方法。本實施形態中,el片佔 係於PET薄媒211±藉孔版印刷等方法形成有用以提高盘 成形樹脂之密著性之黏著層217而形成,並且於透明保護 層47形成兩面膠帶2〇8。 第2基體層41係可使用由聚碳酸醋樹脂、聚醯胺樹 脂、聚醯亞胺樹脂、聚醋樹脂、丙稀酸樹脂、稀煙樹脂、 聚胺醋樹脂、聚對苯二甲酸乙二㈣脂等所構成之單層薄 膜作為之。又,亦可使用由這些中選出之2種以上之樹脂 所製成之疊合薄膜或共聚合薄膜。並可由這些樹脂薄膜中 適當選出因應於使其與EL發光加飾m化之成形樹 脂,且耐熱性、尺寸安定性優良者。 第2基體層41之厚度宜為25〜200μηι。不足25μηι時 會不能抵抗EL層形成時之加熱環境,而有造成EL層49 損害之虞。又,若超過200μπι , EL發光加飾片5之總厚度 則會過厚’而對成形步驟中成形樹脂之流動性造成阻礙, 或有導致EL發光加飾成形品1強度不足之虞。尤其,£乙 發光加飾成形品1之總厚度固定時,隨著EL片4之厚度 增加’樹脂成形品6厚度則越縮小,而造成EL發光加飾 成形品1之機械強度降低。 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公釐) 542777 A7 一 _ B7_ 五、發明説明(16 ) 又’於弟2基體層41上形成黏接劑層42、透明電極 層46、發光層45、絕緣層44、背面電極層43以構成el 片4時(未圖示),EL片4之第2基體層41側係面向加飾 片2内面。因此,於該情況下,係使用第2基體層41之透 明或半透明者。 因應需要,可於第2基體層41上形成黏接劑層42。 黏接劑層42係用以防止第2基體層41因el層49形成時 之溶劑成分而受到影響而設置之層。黏接劑層42係可由熱 塑性樹脂、熱硬化膠著劑或紫外線硬化型樹脂中任一者所 選出之至少一層以上之單一層,或任一者所組合成之多數 層所構成。形成黏接劑層42亦可使用印刷法或塗佈法。 背面電極層43係構成EL層49之一層,並可為以印 刷法或塗佈法形成之導電墨水層等。再者,尤宜使用為了 防止來自加飾成形品背面之EL漏光,而使用碳等黑色材 料者。 絕緣層44係構成EL層49之一層,且可,例如,使 用將鈦酸鋇(BaTi〇3)所構成之高介電體物質混合攪拌於氟 树脂、丙烯酸樹脂、聚胺酯樹脂、矽氧樹脂、環氧樹脂等 黏接劑之材料,並以印刷法或塗佈法形成。 發光層45亦為構成EL層49之一層,且可,例如, 使用硫化鋅或硫酸鈣與銅、錳、鋁等金屬氧化物混合之混 合物,或將這些微囊劑化並混合、攪拌於前述黏接劑之墨 水等材料,並以印刷法或塗佈法形成。 透明電極層46為構成EL層49之一層,係可使用濺 本紙張尺度適财關_帛(⑽ (請先閲讀背面之注意事項再填寫本頁)5. Description of the invention (15). After the queen, a transparent protective layer 47 is formed on the transparent electrode layer 46 in the same manner as the aforementioned printing layer—the stencil printing method. Although the material of the protective layer 47 is polyacetate, the right side is an electrically insulating material, and it may also be polyethylene gas or the like. With the above, the EL sheet 4E is completed. The above are other manufacturing methods of EL. In this embodiment, the el sheet is formed by a method such as PET thin medium 211 ± by stencil printing to form an adhesive layer 217 for improving the adhesiveness of the disc molding resin, and a double-sided adhesive tape 208 is formed on the transparent protective layer 47. . The second base layer 41 can be made of polycarbonate resin, polyamide resin, polyimide resin, polyacetate resin, acrylic resin, thin smoke resin, polyurethane resin, and polyethylene terephthalate. A single-layer film made of grease and the like is used as it. Further, a laminated film or a copolymerized film made of two or more selected resins may be used. From among these resin films, a molding resin that is suitable for making it compatible with EL light-emission decoration and has excellent heat resistance and dimensional stability can be selected appropriately. The thickness of the second base layer 41 is preferably 25 to 200 μm. If it is less than 25 μm, it may not be able to resist the heating environment when the EL layer is formed, and the EL layer 49 may be damaged. If the thickness exceeds 200 μm, the total thickness of the EL light-emitting decorative sheet 5 is too thick, which may hinder the flowability of the molding resin in the molding step, or may cause the EL light-emitting decorative molded product 1 to have insufficient strength. In particular, when the total thickness of the light-emitting decorative molded article 1 is fixed, as the thickness of the EL sheet 4 increases, the thickness of the resin molded article 6 decreases, resulting in a decrease in the mechanical strength of the EL light-emitting decorative molded article 1. This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) 542777 A7 _ B7_ V. Description of the invention (16) Also, an adhesive layer 42, a transparent electrode layer 46, When the light emitting layer 45, the insulating layer 44, and the back electrode layer 43 constitute the el sheet 4 (not shown), the second base layer 41 side of the EL sheet 4 faces the inner surface of the decorative sheet 2. Therefore, in this case, a transparent or translucent one of the second base layer 41 is used. If necessary, an adhesive layer 42 may be formed on the second base layer 41. The adhesive layer 42 is a layer provided to prevent the second base layer 41 from being affected by the solvent component when the el layer 49 is formed. The adhesive layer 42 may be composed of at least one single layer selected from any one of a thermoplastic resin, a thermosetting adhesive, or an ultraviolet curable resin, or a plurality of layers composed of any one of them. The adhesive layer 42 may be formed by a printing method or a coating method. The back electrode layer 43 constitutes one layer of the EL layer 49, and may be a conductive ink layer or the like formed by a printing method or a coating method. Furthermore, it is particularly preferable to use a black material such as carbon in order to prevent EL light leakage from the back surface of the decorative molded product. The insulating layer 44 constitutes one layer of the EL layer 49, and, for example, a high-dielectric substance composed of barium titanate (BaTi03) may be mixed and stirred in a fluororesin, acrylic resin, polyurethane resin, silicone resin, Material of adhesive such as epoxy resin and formed by printing method or coating method. The light-emitting layer 45 is also one of the layers constituting the EL layer 49. For example, a mixture of zinc sulfide or calcium sulfate and metal oxides such as copper, manganese, and aluminum may be used, or these microcapsules may be mixed and stirred, as described above. Adhesive ink and other materials are formed by printing or coating. The transparent electrode layer 46 is one of the layers constituting the EL layer 49, which can be used for splashing. This paper is suitable for financial purposes. 帛 (⑽ (Please read the precautions on the back before filling in this page)
-19- 542777 A7 ~~—- 鐵法或離子錢法等形成之ΙΤ〇導電膜,或分散ιτ〇粒子 ;Μ月曰黏接d中之墨水等材料’並藉印刷法或塗佈法所形 成之導電膜,或有機透明導電膜構成。 又,因應需要亦可設置保護層47。保護層47係用以 防止電流由透明電極層46朝外部漏電之層。又,亦有阻斷 疊口於EL層49之黏著片黏著成分之影響之效果。保護層 47係可由熱塑性樹脂、熱硬化膠著劑或紫外線硬化型樹脂 中任一者選出並使用以作為之。對於形成保護層47,係可 使用印刷法或塗佈法。 又,因應需要,亦可於第2基體層41内面,或保護層 47上形成黏著層48。EL片4之黏著層48係用以將£L·片 4黏著於成形樹脂而設置之層。黏著層48係可使用與加飾 片2之黏著層23同樣者。又,黏著層48亦可為不透明。 如此結構之EL片4,由於使其僅位於欲使加飾片2 發光之處之内面即足夠,因此,EL片4之面積乃通常比加 飾片2之面積小。又,使EL發光加飾片5成為與理想之 EL發光加飾成形品1之表面形狀一致之立體形狀時,由於 EL片4只要為沒有過量變形之形狀,就不會對el層49 造成破壞,因此較為理想。 加飾片2與EL層4係隔著可見光透過率5〇~ 100%、 渾濁度20%以下、且厚度10〜150 μιη之黏著層3而一體化 (參照第4圖)。 藉使用可見光透過率50〜100%、渾濁度20%以下、且 厚度10〜150μιη之黏著層3,並透過加飾片2,即可充分發 本紙張尺度適用中國國家標準(CNS) Α4規格(210X297公釐) -20- (請先閲讀背面之注意事項再填寫本頁)-19- 542777 A7 ~~-ITO conductive film formed by iron method or ionic money method, or dispersed ιτ〇 particles; M Yue said that the materials such as ink in d were bonded and used by printing method or coating method. The formed conductive film, or an organic transparent conductive film. A protective layer 47 may be provided as needed. The protective layer 47 is a layer for preventing a current from leaking from the transparent electrode layer 46 to the outside. It also has the effect of blocking the influence of the adhesive component of the adhesive sheet superimposed on the EL layer 49. The protective layer 47 can be selected from a thermoplastic resin, a thermosetting adhesive, or an ultraviolet curing resin and used as it. For forming the protective layer 47, a printing method or a coating method can be used. If necessary, an adhesive layer 48 may be formed on the inner surface of the second base layer 41 or on the protective layer 47. The adhesive layer 48 of the EL sheet 4 is a layer provided to adhere the L sheet 4 to a molding resin. The adhesive layer 48 can be the same as the adhesive layer 23 of the decorative sheet 2. The adhesive layer 48 may be opaque. Since the EL sheet 4 having such a structure is sufficient to be located only on the inner surface where the decorative sheet 2 is intended to emit light, the area of the EL sheet 4 is generally smaller than that of the decorative sheet 2. In addition, when the EL light-emitting decorative sheet 5 is made into a three-dimensional shape consistent with the surface shape of the ideal EL light-emitting decorative molded product 1, as long as the EL sheet 4 has a shape without excessive deformation, the el layer 49 will not be damaged. , So it is ideal. The decorative sheet 2 and the EL layer 4 are integrated via an adhesive layer 3 having a visible light transmittance of 50 to 100%, a turbidity of 20% or less, and a thickness of 10 to 150 μm (see FIG. 4). By using the adhesive layer 3 with a visible light transmittance of 50 to 100%, a turbidity of 20% or less, and a thickness of 10 to 150 μm, and through the decorative sheet 2, the paper standard can be fully issued to comply with Chinese National Standards (CNS) Α4 specifications ( 210X297 mm) -20- (Please read the notes on the back before filling this page)
^2777 A7 _ B7 _ 18 ) ,4所產生之EL發光效果。可見光透過率不足 ,濁度超過20%時,不能確保黏著層3足夠之透 ‘妨礙EL層49之發光效果。又,厚度不足1〇μηι I能會不足,若超過15〇μΓη,EL發光加飾片5 J過厚,會損及成形時之樹脂流動性,或有成為 k強度不足之主要原因之虞。 P 3係可使用黏著劑或黏著片。 係可使用由透明性優良之丙烯酸系樹脂等所構 4與加飾片2之黏著,係使其位置一致以配置加 ;著片,且可使用可將加飾片2與黏著片間之空 丨並密著之壓入夾具等以進行。 係可由一般之黏著膠帶作適當選擇。尤其,為 丄層49之光透過黏著片,可使用由透明性佳之 「等所構成之黏著片。 著加飾片2與EL片4時,因應加飾片2之延 ,可決定是否事先進行加飾片2之預先成形。 飾片2之延伸率超過i 2〇%時,宜事先將加飾 〔形為立體形狀後,藉使其隔著黏著層3與El 以得到立體形狀之EL發光加飾片5。加飾片2 過120%時,若預先成形EL發光加飾片5整 決定加飾層22之位置因而造成位置精度降低, 率。又,於前述情況中,預先成形E]L發光加 時,由於EL片4之背面電極層43欠缺柔軟性, 4不能追隨加飾片2之延伸,而提升造成燒壞 本紙張尺度適用f _家標^^Α4規格⑵ (請先閲讀背面之注意事項再填寫本頁) .、可| -21 - 542777 A7 B7 五、發明説明(19 等電氣特性重大缺陷之危險性。 又,加飾片2之延伸率於1〇〇〜12〇%時亦可於 已預先成形之加佛片2隔著黏著層3黏著扯片4,以 理想之立體形狀之EL發光加飾片5, 于 隔著黏著層3黏著£…後,使其預先成形以::二2 立體形狀之EL發光加飾片5。這是因為加飾片2之延㈣ T前述範圍時,對虹片4之背面電極層43等之肛声49 以成之負荷低,所以只要沒有背面電極層43燒壞等^特 性之毀損或劣化,㈣成形後之加心2之加飾層2 置精度就不會產生問題。 此外,於本發明第1實施形態中,所謂延伸率係引伸 後之長度對原本長度之百分比。又,預先成形之方法,係 可由真空成形法、模壓成形法、真空模壓成形法高壓成 形法、模具加壓法等方法,適當選擇配合EL發光加飾片5 或加飾片2之形狀及其延伸率者。 以下對則述之於事先已預先成形之加飾片2隔著黏著 層3黏著虹片4,以得到理想立體形狀之肛發光加飾片 5之形態作詳細說明。 首先,使EL片4與加飾片2於黏著時位置一致,係利 用分別形成之;t位孔4b,2b進行。舉例而言,於第5圖至 第7圖中顯示手機用加飾片2A時,並同時於第8圖顯示 對應於手機用加飾片以之手機用肛片4A。使加飾片Μ 預先成形後’藉模具加壓加工等’將事先設定間距及内秤 之定位用孔2b設置於一定位置(詳細情形後述)。又,與= 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公爱)^ 2777 A7 _ B7 _ 18), 4 EL light effect. When the visible light transmittance is insufficient and the turbidity exceeds 20%, sufficient transparency of the adhesive layer 3 cannot be ensured. In addition, if the thickness is less than 10 μηι, it may be insufficient. If it exceeds 15 μΓη, the EL light-emitting decorative sheet 5 J is too thick, which may impair the fluidity of the resin at the time of molding, or may cause a lack of k strength. P 3 series can use adhesive or adhesive sheet. Adhesive 4 composed of acrylic resin with excellent transparency and decorative sheet 2 can be used, and the position can be aligned to arrange the addition; the space between decorative sheet 2 and adhesive sheet can be used.丨 Press closely into the fixture and so on. It can be appropriately selected from general adhesive tapes. In particular, for the light-transmitting adhesive sheet of the light-emitting layer 49, it is possible to use an adhesive sheet made of "" etc. with excellent transparency. When the decorative sheet 2 and the EL sheet 4 are attached, it is possible to decide whether or not to proceed in advance according to the extension of the decorative sheet 2. Pre-forming of the decorative sheet 2. When the elongation of the decorative sheet 2 exceeds i 20%, the decorative sheet [is formed into a three-dimensional shape in advance, and then the three-dimensional EL light emission is obtained through the adhesive layer 3 and El. Decoration sheet 5. When the decoration sheet 2 is over 120%, if the EL light-emitting decoration sheet 5 is formed in advance to determine the position of the decoration layer 22, the position accuracy will be reduced, and the rate will be reduced. In addition, in the foregoing case, the shape is pre-formed E] When the L light is overtime, because the back electrode layer 43 of the EL sheet 4 lacks flexibility, 4 cannot follow the extension of the decorative sheet 2, and the burnout caused by the upgrade is applicable to this paper. F _ 家 标 ^^ Α4 specifications ⑵ (Please read first Note on the back page, please fill in this page again.), May | -21-542777 A7 B7 V. Description of the invention (Danger of major defects such as 19 electrical characteristics. In addition, the elongation of the decorative sheet 2 is 100 ~ 12. %% can also be used on the pre-formed Jiafo film 2 through the adhesive layer 3 to stick the pull-tab 4, in an ideal three-dimensional shape The EL light-emitting decorative sheet 5 is adhered through the adhesive layer 3, and is formed in advance to form a two-dimensional EL light-emitting decorative sheet 5. This is because the extension of the decorative sheet 2 In the range, the load on the anus 49 of the back electrode layer 43 and the like of the iris 4 is low, so as long as there is no damage or deterioration of the characteristics such as the back electrode layer 43 burned out, the decoration of the heart 2 after decoration There is no problem in the accuracy of layer 2. In addition, in the first embodiment of the present invention, the so-called elongation is the percentage of the length after extension to the original length. In addition, the method of pre-forming can be performed by vacuum forming or compression molding. Method, vacuum compression molding method, high-pressure molding method, mold pressing method, etc., the shape of the EL light-emitting decorative sheet 5 or decorative sheet 2 and its elongation are appropriately selected. The following will be described in advance in advance The decorative sheet 2 is adhered to the iris sheet 4 through the adhesive layer 3 to obtain the shape of the anal-emissive decorative sheet 5 with a desired three-dimensional shape. First, the EL sheet 4 and the decorative sheet 2 are in the same position when they are adhered. Use separately formed; t-bit holes 4b, 2b. For example In other words, when the decorative sheet 2A for a mobile phone is shown in FIGS. 5 to 7, and the anal sheet 4A corresponding to the decorative sheet for a mobile phone is also displayed in FIG. 8. The decorative sheet M is formed in advance. Later, by “pressing on the mold, etc.”, set the preset pitch and positioning hole 2b of the internal scale at a certain position (details will be described later). And = This paper size applies the Chinese National Standard (CNS) A4 specification (210X297) Love)
---- _(請先閲讀背面之注意事項再填寫私ί 、? 22- 542777 五 20 A7 B7 發明說明 询片2A同樣地使EL片4A形成構成EL片4A全部之層, 而元成EL片4A後’错模具加壓加工等,將事先設定間距 及内後之定位用孔4b設置於EL片4A之一定位置(詳細情 形後述)。然後,如第9圖與第1〇圖及第u圖所示,藉使 分別形成於EL片4A與加飾片2A之定位用孔4b,2b位 置一致,並用定位用銷io〇b分別貫穿該等定位用孔4b, 2b並嵌合,以進行使EL片4A與加飾片2a位置一致。 進而,具體而言,首先如第12圖所示,使嵌合用夾具 1〇〇之2個定位用銷i〇〇b,i〇〇b,分別貫穿事先三維加工 成截面大略為C字形之加飾片2八之2個定位用孔2b,2b, 而使加飾片2A定位並固定於嵌合用夾具1〇〇。此外,於第 15圖及第16圖顯示加飾片2A整體。再者,第15圖之加 飾層22之手機之槳形線為預定彎曲之假想線。 接著,如第13圖所示,使嵌合用夾具1〇〇之2個定位 用銷100b,100b,分別貫穿EL片4A之2個定位用孔4b, 4b,而使EL片4A在加飾片2A上並定位固定於嵌合用夾 具100。於該情況下,使EL片4A疊合於加飾片2a時, 施行彎曲加工以使EL片4A沿著加飾片2A f曲。 然後,如第14圖所示,藉將具有對應於兩個定位用銷 10〇b, 1〇〇b之貫穿孔101b,101biEL片貼附用夾具ι〇ι 壓入嵌合用夾# 100内’以使EL片4A 一面沿著加飾片 2A彎曲一面疊合並貼附。如此一來,可得到理想之立體形 狀之EL發光加飾片5。 y 以下對使則述加飾片2A事先三維加工成截面大略為c 本紙張尺度適用中國國家標準(⑽)A4規格(210X297公釐) (請先閲讀背面之注意事項再填寫本頁)---- _ (Please read the precautions on the back before filling in private? 22-542777 5 20 A7 B7 Description of the invention Inquiry piece 2A similarly makes the EL sheet 4A to form the entire layer of the EL sheet 4A, and Yuan Cheng EL After the sheet 4A is pressed and press-molded, etc., the positioning holes 4b with a predetermined pitch and an inner position are set at a certain position of the EL sheet 4A (the details will be described later). Then, as shown in FIG. 9 and FIG. 10 and FIG. As shown in the figure, if the positioning holes 4b and 2b respectively formed in the EL sheet 4A and the decorative sheet 2A are in the same position, and the positioning pins iob are penetrated and fitted in the positioning holes 4b and 2b, respectively. The EL sheet 4A is aligned with the decorative sheet 2a. Specifically, first, as shown in FIG. 12, the two positioning pins 100b, 100b of the fitting jig 100, Each of the two positioning holes 2b, 2b of the decorative piece 28, which has been roughly three-dimensionally processed into a C-shaped cross-section in advance, is positioned and fixed to the fitting jig 100. Further, as shown in FIG. 15 And FIG. 16 shows the entire decoration sheet 2A. In addition, the paddle line of the mobile phone of the decoration layer 22 of FIG. 15 is an imaginary line that is intended to be bent. Next, As shown in FIG. 13, the two positioning pins 100b and 100b of the fitting jig 100 are passed through the two positioning holes 4b and 4b of the EL sheet 4A, respectively, so that the EL sheet 4A is on the decorative sheet 2A. It is positioned and fixed to the fitting jig 100. In this case, when the EL sheet 4A is superposed on the decorative sheet 2a, a bending process is performed so that the EL sheet 4A is curved along the decorative sheet 2A. Then, as shown in FIG. 14 As shown, by pressing through holes 101b, 101bi corresponding to the two positioning pins 10b, 100b, 101biEL sheet attaching jigs ι〇ι into the fitting clip # 100, so that the EL sheet 4A side Bend along the decorative sheet 2A and affix it. In this way, you can obtain the EL light-emitting decorative sheet 5 with the ideal three-dimensional shape. Y The following will make the decorative sheet 2A three-dimensionally processed into a cross-section roughly c Paper size applies to Chinese National Standard (⑽) A4 (210X297 mm) (Please read the precautions on the back before filling this page)
-23- 542777 A7 B7 五、發明說明(21 字形之方法之一例作說明。 (請先閲讀背面之注意事項再填寫本頁) 第17圖係於預先成形步驟預先加熱加飾片2A之狀態 之說明圖。於預先成形用吸引模具1〇2之中央凸部1〇2c 上設置有可取下之可動模具110,並於中央凸部1〇2c兩側 形成有凹部102d。於如此之預先成形用吸引模具1〇2中, 將加飾片2A載置於預先成形用吸引模具1〇2以完全堵塞 預先成形用吸引模具102之開口,且同時以加熱器1〇3加 熱加飾片2A。 、可| 加熱器103所行之加飾片2A之加熱完成時,將加熱器 1〇3取下,並將模具閉合用模具1〇4載置於預先成形用吸 引模具102,並如第18圖所示,使加飾片2A夾入預先成 形用吸引模具102與模具閉合用模具ι〇4之間。 接著’由模具閉合用模具1 〇4中央之加壓空氣供給口 104c朝模具内供給加壓空氣,以對加飾片2A朝預先成形 用吸引模具102側加壓,且於預先成形用吸引模具1 〇2側 進行吸引。其結果為’如第19圖所示,加飾片2 a沿著預 先成形用吸引模具102之中央凸部i〇2c及凹部1〇2d等内 面形狀預先成形。 然後’如第20圖所示之預先成形之加飾片中,使 其如第21圖所示,在對應凹部102(1之部分如箭頭1〇5所 示進行切割(切斷)。 接著’如第22圖及第23圖所示,將切割後之加飾片 2A與可動模具11〇 —起移至三維切割模具1〇6上。然後, 於该二維切割模具1 06上藉插入三維切割用切割器1 -24- M2777 A7 ^^- Β7_ 五、發明說日" (請先閲讀背面之注意事項再填寫本頁) 109於二維切割模具1〇6之凹部106c,l〇6d,以使於三維 切割用切割器1〇8, 1〇9與凹部106c,l〇6d之間作用剪切 力於加飾片2A,而使加飾片2A切割成理想之三維形狀。 於進行該動作同時,為了形成定位用孔2b,而藉插入定位 用孔形成切割器107於可動模具11〇及三維切割模具1〇6 之凹部110b,l〇6b内,以使於定位用孔形成切割器1〇7 與凹部ii〇b之間作用剪切力於加飾片2A,而於加飾片2 形成疋位用孔2b。第24圖係顯示經如此之預先成形、切 割、三維切割、且形成有定位用孔2b之三維加飾片2A由 二維切割模具106取出後之狀態之截面圖。 人,對使用則述EL發光加飾片5(諸如,手機用EL· 發光加飾片5 A),並使EL發光加飾片5 A與利用射出成形 法以形成之成形樹脂之樹脂成形品6A表面一體化,而得 到手機用EL發光加飾成形品ία之方法作說明。 首先,如第25圖所示,朝成形模具12〇,121内送入 EL發光加飾片5AqEL發光加飾片5八係事先加工成如沿 著成形模具120,121之孔穴面12〇c,i21c之形狀之立體 形狀。 接著,如第26圖所示,於突出成形模具12〇,ι21 一 方之成形模具120之孔穴面120c之多數定位用銷12〇b, 120b,使EL發光加飾片5A之加飾片2A之定位用孔2b 與EL片4A之定位用孔4b被其貫穿,以使eL發光加飾 片5A定位於孔穴面12〇c,並以真空吸引法等方法使EL 發光加飾片5A固定於孔穴面120C。此外,121b為另一方 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公釐) -25- 542777 A7 B7 五、發明説明(23) 之成形模具121之成形樹脂注入用澆口。 (請先閱讀背面之注意事項再填寫本頁) 然後,如第27圖所示,使成形模具120,121之模具 閉合後’使熔融樹脂由成形樹脂注入用澆口 121b射入孔穴 150内,並使熔融樹脂冷卻且固化。熔融樹脂係可使用諸 如丙烯酸樹脂、苯乙烯丙烯腈樹脂、聚碳酸酯樹脂、聚丙 烯樹脂、矽氧樹脂等。 其後’如第28圖所示,使成形模具120,121之模具 開放’並將成形模具12〇,121内以樹脂成形而形成之el 發光加飾成形品1A由成形模具120,121取出。EL發光 加飾成形品1A係如第29圖所示,係使EL發光加飾片5A 與樹脂成形品6A表面一體化而形成者。 (實施例1) 使厚度175μηι之聚碳酸酯聚丁稀對苯二酸酯合金樹脂 層作為第1基體層,並將由2液硬化型聚酯系墨水所構成 之具有去紋圖案之加飾層,與由氣乙烯_醋酸乙烯共聚物系 樹脂所構成之黏著層,藉孔版印刷依序形成以得到加飾 片。且將此藉高壓成形法並以延伸率125%預先成形成位 置精度佳之立體形狀。 又,使厚度ΙΟΟμιη之聚碳酸酯樹脂層作為第2基體層, 並形成由聚酯系熱硬化性樹脂所構成之黏接劑層,及由背 面電極層、絕緣層、發光層、透明電極層、保護層所構成 之EL層,而得到EL片。-23- 542777 A7 B7 V. Description of the Invention (An example of the method of the 21 figure is used for explanation. (Please read the precautions on the back before filling this page) Figure 17 shows the state of the pre-heating decorative sheet 2A in the pre-forming step. Illustrative drawing. A removable movable mold 110 is provided on the central convex portion 102c of the pre-mold suction mold 102, and concave portions 102d are formed on both sides of the central convex portion 102c. In the suction mold 102, the decorative sheet 2A is placed on the suction mold 102 for pre-forming to completely block the opening of the suction mold 102 for pre-forming, and at the same time, the decoration sheet 2A is heated by a heater 103. OK | When the heating of the decorative sheet 2A performed by the heater 103 is completed, the heater 103 is removed, and the mold closing mold 104 is placed in the pre-mold suction mold 102 as shown in FIG. 18. As shown in the figure, the decorative sheet 2A is sandwiched between the pre-molding suction mold 102 and the mold closing mold ι04. Then, the pressurized air supply port 104c in the center of the mold closing mold 104 is fed into the mold. Press the air to attract the decorative sheet 2A toward the pre-forming The tool 102 is pressurized and sucked on the pre-mold suction mold 102 side. As a result, as shown in FIG. 19, the decorative sheet 2a follows the central convex portion i of the pre-mold suction mold 102. 2c and the internal shape of the concave portion 102d are pre-formed. Then, in the pre-formed decorative sheet as shown in FIG. 20, as shown in FIG. 21, the corresponding concave portion 102 (part 1 is shown as arrow 10) Cut (cut) as shown in Fig. 5. Next, as shown in Figs. 22 and 23, move the cut decorative piece 2A and the movable mold 110 to the three-dimensional cutting mold 106. Then, On this two-dimensional cutting mold 1 06, insert a three-dimensional cutting cutter 1 -24- M2777 A7 ^^-Β7_ V. Invention Day " (Please read the precautions on the back before filling this page) 109 in two-dimensional The recesses 106c and 106d of the mold 106 are cut so that a shearing force is applied between the trimmers 108 and 109 and the recesses 106c and 106d for the three-dimensional cutting cutter 106a and 106d, so that The trim 2A is cut into a desired three-dimensional shape. While performing this operation, in order to form the positioning hole 2b, a cut is formed by inserting the positioning hole. The cutter 107 is located in the recesses 110b and 106b of the movable mold 11 and the three-dimensional cutting mold 106, so that a shearing force is applied between the positioning hole forming cutter 107 and the recess ii〇b on the decorative sheet. 2A, and a positioning hole 2b is formed on the decoration sheet 2. Fig. 24 shows the two-dimensional cutting mold 106A of the three-dimensional decoration sheet 2A that has been previously formed, cut, three-dimensionally cut, and formed with the positioning hole 2b. A cross-sectional view of the state after taking out. For the person, the EL light-emitting decorative sheet 5 (such as the EL light-emitting decorative sheet 5 A for mobile phones) is described, and the EL light-emitting decorative sheet 5 A is formed by using an injection molding method. The method for forming the formed resin molded product 6A on the surface is integrated to obtain an EL light-emitting decorative molded product ία for a mobile phone. First, as shown in FIG. 25, an EL light-emitting decorative sheet 5A is fed into the forming molds 120 and 121. The EL light-emitting decorative sheet 58 is processed in advance into the hole surface 12c along the forming molds 120 and 121. The shape of i21c is three-dimensional. Next, as shown in FIG. 26, most of the positioning pins 12b and 120b on the cavity surface 120c of the forming mold 120 that protrudes from the forming molds 120 and 21 make the EL light-emitting decoration sheet 5A and the decoration sheet 2A. The positioning hole 2b and the positioning hole 4b of the EL sheet 4A are penetrated by them so that the eL light-emitting decorative sheet 5A is positioned on the hole surface 12c, and the EL light-emitting decorative sheet 5A is fixed to the hole by a vacuum suction method or the like Surface 120C. In addition, 121b is the other party. The paper size applies the Chinese National Standard (CNS) A4 specification (210X297mm) -25- 542777 A7 B7 V. Description of the invention (23) The molding resin injection gate of the molding mold 121. (Please read the precautions on the back before filling in this page.) Then, as shown in Figure 27, after closing the molds of the forming molds 120 and 121, 'the molten resin is injected into the cavity 150 from the molding resin injection gate 121b, The molten resin is allowed to cool and solidify. As the molten resin, acrylic resin, styrene acrylonitrile resin, polycarbonate resin, polypropylene resin, silicone resin, etc. can be used. Thereafter, as shown in FIG. 28, the molds of the molding dies 120 and 121 are opened and the el-emission decorative molded article 1A formed by molding the resin in the molding dies 120 and 121 is taken out from the molding dies 120 and 121. The EL light-emitting decorative molded product 1A is formed by integrating the surface of the EL light-emitting decorative sheet 5A and the resin molded product 6A as shown in FIG. 29. (Example 1) A polycarbonate polybutylene terephthalate alloy resin layer having a thickness of 175 μm was used as the first base layer, and a decorative layer having a detexturized pattern composed of a two-liquid curable polyester ink was used. And an adhesive layer composed of a gaseous ethylene-vinyl acetate copolymer resin is sequentially formed by stencil printing to obtain a decorative sheet. And this is formed into a three-dimensional shape with good position accuracy by high-pressure forming method with an elongation of 125%. In addition, a polycarbonate resin layer having a thickness of 100 μm was used as the second base layer, and an adhesive layer composed of a polyester-based thermosetting resin, and a back electrode layer, an insulating layer, a light-emitting layer, and a transparent electrode layer were formed. And an EL layer composed of a protective layer to obtain an EL sheet.
其次,使作為黏著層之可見光透過率95%、混濁度 10%、且厚度6〇μιη之兩面黏著片疊合以覆蓋EL片之EL 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公着) -26- 542777 A7 —_—_____B7 五、發明説明(24) 層’接著使其修整成理想形狀。 然後,使黏著於EL片之兩面黏著片朝加飾片之黏著層 側壓著而得到EL發光加飾片。 接著’將EL發光加飾片配置於成形模具内,並將模具 閉合後,使熔融樹脂朝孔穴内射入並充滿之,俟其冷卻固 化後將模具打開,而得到EL發光加飾成形品。 如此製作而得到之EL發光加飾成形品,雖為立體形狀 卻亦可確實地進行EL發光。又,構成EL層之透明電極層 之密著強度高,於製造時亦不會產生耗損。 (實施例2) 使厚度130μιη之聚碳酸酯樹脂層作為第1基體層,並 將由2液硬化型聚酯系墨水所構成之具有去紋圖案之加飾 層,與由氯乙烯-醋酸乙烯共聚物系樹脂所構成之黏著層, 藉孔版印刷依序形成以得到加飾片。 又’使厚度50μιη之兩面易黏著聚對苯二甲酸乙二醇酯 树脂層作為第2基體層,並於其上藉孔版印刷法依序形成 有由聚酯系熱硬化性樹脂所構成之黏接劑層、背面電極 層、絕緣層、發光層、透明電極層、與保護層。又,於第 2基體層背面,藉孔版印刷形成由氣乙烯_醋酸乙烯共聚物 系樹脂所構成之黏著層,而得到EL片。 接著’使由可見光透過率85%、混濁度2〇%、且厚度 60μηι所構成之兩面黏著片作為黏著層,並隔著前述黏著層 疊合加飾片之黏著層側與EL片之保護層側,接著,藉模 具加壓法且以延伸率i丨〇%預先成形,而得到立體形狀之 本紙張尺度適财關緖準(⑽)A4規格⑵QX297錄) (請先閲讀背面之注意事項再填寫本頁)Secondly, the two sides of the adhesive layer with a visible light transmittance of 95%, a turbidity of 10%, and a thickness of 60 μm are laminated to cover the EL sheet EL. The paper size applies the Chinese National Standard (CNS) A4 specification (210X297). (Writing) -26- 542777 A7 —_—_____ B7 V. Description of the Invention (24) Layer 'Then it is trimmed into the ideal shape. Then, the two-sided adhesive sheet adhered to the EL sheet was pressed toward the adhesive layer side of the decorative sheet to obtain an EL light-emitting decorative sheet. Next, "the EL light-emitting decorative sheet is placed in the forming mold, and after closing the mold, the molten resin is injected into the cavity and filled with it. After cooling and solidifying, the mold is opened to obtain an EL light-emitting decorative molded article. The EL light-emitting decorative molded article thus obtained can reliably perform EL light emission even though it has a three-dimensional shape. In addition, the transparent electrode layer constituting the EL layer has high adhesion strength, and no loss is caused during manufacture. (Example 2) A polycarbonate resin layer having a thickness of 130 μm was used as the first base layer, and a decorative layer having a detexturized pattern composed of a two-liquid curable polyester ink was copolymerized with vinyl chloride-vinyl acetate. Adhesive layers composed of a series of resins are sequentially formed by stencil printing to obtain decorative sheets. Furthermore, a polyethylene terephthalate resin layer having a thickness of 50 μm was easily adhered to the second substrate layer as a second substrate layer, and a sticker made of a polyester-based thermosetting resin was sequentially formed thereon by a stencil printing method. Adhesive layer, back electrode layer, insulating layer, light emitting layer, transparent electrode layer, and protective layer. An EL sheet was obtained by forming an adhesive layer composed of a gas ethylene-vinyl acetate copolymer resin by stencil printing on the back surface of the second base layer. Next, a two-sided adhesive sheet composed of 85% visible light transmittance, 20% turbidity, and a thickness of 60 μηι is used as an adhesive layer, and the adhesive layer side of the decorative laminated sheet and the protective layer side of the EL sheet are interposed therebetween Then, by using the mold pressing method and preforming with elongation i 丨 〇%, the three-dimensional shape of the paper is obtained. (尺度) A4 specification (QX297 record) (This page)
-27- 542777 A7 B7 _ 五、發明説明(25 ) ~ EL發光加姊片。 然後’將EL發光加飾片配置於成形模具内,並將模具 閉合後’使炼融樹脂朝孔穴内射入並充滿之,俟其冷卻固 化後將模具打開,而得到EL發光加飾成形品。 如此製作而得到之EL發光加飾成形品,雖為立體形狀 卻亦可確實地進行EL發光。又,構成EL層之透明電極層 之密著強度高,於製造時亦不會產生耗損。 此外’本發明非限定於前述實施形態者,係可實施於 其他各種態樣。 舉例而言,EL發光加飾片5,5A之EL片4,4A係不 單限為矩形’亦可使其朝對長向垂直之橫向延伸,並亦可 對手機等樹脂成形品1三維地配置。具體而言,亦可於本 發明其他實施形態之疊合有EL片4B(為了便於理解,於圖 中附加陰影線)與加飾片2B之EL發光加飾片5中,使EL 片4B如第30圖至第33圖所示,由預先成形成折疊手機 之接收側或發話側之樹脂成形品之形狀之EL發光加飾片 5内面側,朝其鉸鏈側及左右侧面側之3方向延伸而配置。 此時,如第34圖所示,將EL片4B貼附於加飾片2B後, 射出成形而得到樹脂成形品(未圖示)。 如此一來,因亦使EL片4B朝對長向垂直之橫向延 伸,而對手機等樹脂成形品1B三維地配置,所以不僅是 單單沿著長向摺疊之位置,亦可將EL片4B朝對長向垂直 之橫向延伸,而可實現三維地配置。 第30〜第33圖係顯示已預先成形之EL發光加飾片。 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公釐) - 28- (請先閲讀背面之注意事項再填寫本頁)-27- 542777 A7 B7 _ 5. Description of the Invention (25) ~ EL light-emitting sister. Then "the EL light-emitting decoration sheet is arranged in the forming mold and the mold is closed", the molten resin is injected into the cavity and filled, and after cooling and solidifying, the mold is opened to obtain the EL light-emitting decoration molded product. . The EL light-emitting decorative molded article thus obtained can reliably perform EL light emission even though it has a three-dimensional shape. In addition, the transparent electrode layer constituting the EL layer has high adhesion strength, and no loss is caused during manufacture. In addition, the present invention is not limited to the aforementioned embodiments, and can be implemented in various other aspects. For example, the EL light-emitting decorative sheet 5, 5A and the EL sheet 4, 4A are not limited to a rectangular shape. They can also be extended in the horizontal direction perpendicular to the longitudinal direction, and can also be arranged three-dimensionally for resin molded products such as mobile phones. . Specifically, in the EL light-emitting decorative sheet 5 in which an EL sheet 4B (a hatched line is added in the figure) and a decorative sheet 2B superimposed in other embodiments of the present invention, the EL sheet 4B may be As shown in FIGS. 30 to 33, the inner surface side of the EL light-emitting decorative sheet 5 formed into a shape of a resin molded product on the receiving side or the speaking side of the folding mobile phone is extended in three directions of the hinge side and the left and right side sides. And configuration. At this time, as shown in FIG. 34, the EL sheet 4B is attached to the decorative sheet 2B, and then injection-molded to obtain a resin molded product (not shown). In this way, since the EL sheet 4B is also extended in a horizontal direction perpendicular to the longitudinal direction, and the resin molded product 1B such as a mobile phone is three-dimensionally arranged, the EL sheet 4B can be oriented not only in a position folded in the longitudinal direction alone. It can be arranged three-dimensionally by extending horizontally in the vertical direction. Figures 30 to 33 show pre-formed EL light-emitting decorative sheets. This paper size applies to China National Standard (CNS) A4 (210X297 mm)-28- (Please read the precautions on the back before filling this page)
542777 五、發明説明(26 ) (請先閲讀背面之注意事項再填窝本頁) 第30圖係由預先成形為碗狀之el發光加飾片之開口部觀 看内面之圖。第31圖亦係由預先成形為碗狀之EL發光加 飾片之開口 ^觀看内面之圖。第圖係第Η圖之仰視圖, 由於EL片4B係疊合於加飾片2B内面,因此el片4b為 透視加飾片2B觀看之狀態之圖。第33圖係第31圖之右 側視圖,由於EL片4B係疊合於加部片2b内面,因此扯 片4B為透視加飾片28觀看之狀態之圖 又’如第35圖所示,第3圖之EL發光加飾成形品之 構成要素中,係不設置黏接劑層42,並於第2基體層Μ 下,依序配置透明電極層46、發光層45、絕緣層料、背 面電極層43、保護層47、黏著層48,且亦可於第2基體 層上配置黏著層3,並同時可於黏著層*下及周圍配置 成形樹脂6。 於該it況下,可利用形成有透明電極層於ρΕτ(聚對苯 二甲酸乙二醇酯)薄膜等基體薄膜之市售ΙΤ〇薄膜,並只要 於該ΙΤΟ薄膜上藉孔版印刷等依序疊合形成發光層45、絕 緣層44、背面電極層43、保護層〇、黏著層",即可簡 單形成EL片,而提高EL片大量生產性。 再者,藉適當組合前述各種實施形態中任意形態,可 發揮分別具有之功效。 由於本發明係由前述結構所構成,因此具有以下功效。 本發明之EL發光加飾成形品係將EL片、黏著層、及 加飾片依序疊合於樹脂成形品上而形成者,前述El片係 於第2基體層上至少形成有EL層者,而冑述黏著層為可 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公楚) 29 542777542777 V. Description of the invention (26) (Please read the precautions on the back before filling this page) Figure 30 is the inner view of the opening of the el-emission decorative sheet shaped into a bowl. Figure 31 also shows the opening of the EL light-emitting decorative sheet pre-shaped into a bowl shape. The first figure is a bottom view of the second figure. Since the EL sheet 4B is superimposed on the inner surface of the decorative sheet 2B, the el sheet 4b is a view of the perspective view of the decorative sheet 2B. FIG. 33 is a right side view of FIG. 31. Since the EL sheet 4B is superimposed on the inner surface of the add-on sheet 2b, the pull sheet 4B is a view of the perspective view of the decorative sheet 28. As shown in FIG. 35, the Among the constituent elements of the EL light-emitting decorative molded product shown in FIG. 3, an adhesive layer 42 is not provided, and a transparent electrode layer 46, a light-emitting layer 45, an insulating layer material, and a back electrode are sequentially arranged under the second base layer M. The layer 43, the protective layer 47, and the adhesive layer 48 can also be provided with an adhesive layer 3 on the second base layer, and at the same time, a molding resin 6 can be disposed under and around the adhesive layer *. In this case, a commercially available ITO film having a transparent electrode layer formed on a substrate film such as a ρEτ (polyethylene terephthalate) film can be used, and as long as the ITO film is sequentially printed by stencil printing, etc. The light emitting layer 45, the insulating layer 44, the back electrode layer 43, the protective layer 0, and the adhesive layer are formed by stacking, so that the EL sheet can be simply formed, and the mass productivity of the EL sheet can be improved. Furthermore, by appropriately combining any of the aforementioned various embodiments, the respective effects can be exerted. Since the present invention is constituted by the aforementioned structure, it has the following effects. The EL light-emitting decorative molded product of the present invention is formed by sequentially stacking an EL sheet, an adhesive layer, and a decorative sheet on a resin molded product. The El sheet is formed by forming at least an EL layer on a second base layer. The description of the adhesive layer is applicable to the Chinese paper standard (CNS) A4 (210X297) for this paper size 29 542777
發明説明 見光透過率50〜100%、混濁度20%以下、且厚度10〜15〇μιη 者且刚述加飾片係於透明或半透明第1基體層上至少形 成有加飾層者。因此,由於隔著黏著層而使加飾片與EL 片疊口,所以加飾片即使為立體形狀,EL片亦不易受其影 響且不知及EL層之發光機能,而可確實地進行El發光。 又形成EL片之EL層之連接接觸點一部份之位置變動減 夕而可確保尚位置精度。又,前述結構之發光加飾 成幵yu口,因其EL片之透明電極層係不直接疊合於加飾層 上因此可得到優良之透明電極層之密著強度。又,因為 分別個體之加飾片肖EL片係隔著黏著層疊合,所以加飾 片與EL片不易發生不良情形,且不易產生耗損,係非常 經濟。 ,又,本發明<EL發光加飾成形品之製造方法係預先成 开y具有立體形狀之肛發光加飾片而前述队發光加飾 片係將EL片、黏著層、及加飾片依序疊合而形成者,又, 前述EL片係於第2基體層上至少形成有el層者而前述 黏著層為可見光透過率50~100%、混濁度2〇%以下、且厚 度10〜150μΓ„者,且前述加飾片係於透明或半透明第ι基 體層上至少形成有加飾層者。接著,將前述el發光加: 片設置於模具内,並朝前述模具内射入熔融樹脂使前述 EL發光加飾片與前述溶融樹脂一體化,而可簡單得到前述 EL發光加飾成形品。 又,使EL發光時,一般而言係外加50V〜200V且 20〇KHz~1KHz之交流波形。因為係、振動數高之交流波形, 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公釐) (請先閲讀背面之注意事項再填寫本頁)Description of the invention Those who see a light transmittance of 50 to 100%, a turbidity of 20% or less, and a thickness of 10 to 15 μm, and the decoration sheet just mentioned is formed on at least a decoration layer on a transparent or translucent first substrate layer. Therefore, because the decorative sheet and the EL sheet are stacked with the adhesive layer interposed therebetween, even if the decorative sheet has a three-dimensional shape, the EL sheet is not easily affected by it and the light emitting function of the EL layer is not known, and El light emission can be performed reliably. . Further, the position variation of a part of the connection contact point of the EL layer forming the EL sheet is reduced, and the position accuracy can be ensured. In addition, the luminous decoration of the aforementioned structure is formed into a 幵 yu port, and since the transparent electrode layer of the EL sheet is not directly laminated on the decoration layer, excellent adhesion strength of the transparent electrode layer can be obtained. In addition, since the individual decorative pieces and the EL pieces are laminated and laminated with an adhesive therebetween, the decorative pieces and the EL pieces are less likely to cause defects, and are less prone to wear, which is very economical. In addition, the manufacturing method of the EL light-emitting decorative article of the present invention is to form an anal light-emitting decorative sheet having a three-dimensional shape in advance, and the aforementioned light-emitting decorative sheet is an EL sheet, an adhesive layer, and a decorative sheet. The EL sheet is formed by stacking in order, and the EL sheet is formed on the second substrate layer with at least an el layer, and the adhesive layer has a visible light transmittance of 50 to 100%, a turbidity of 20% or less, and a thickness of 10 to 150 μΓ. „, And the decoration sheet is a transparent or translucent substrate layer with at least a decoration layer formed. Next, the el light emitting film is set in a mold, and a molten resin is injected into the mold. By integrating the EL light-emitting decorative sheet and the molten resin, the EL light-emitting decorative molded product can be easily obtained. In addition, when the EL light is emitted, generally, an AC waveform of 50 V to 200 V and 20 KHz to 1 KHz is applied. .Because of the AC waveform with a high number of vibrations, this paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) (Please read the precautions on the back before filling this page)
-30- MZ//7 五 、發明說明( 28 所以EL發生振動,而有產纟聲頻噪音之情況。依本發明 第4態樣之結構,由於EL係與加飾薄膜及成形樹脂-體 成形,因此有EL不發生振動,且不產生聲頻口喿音之效果。 又EL係因空氣中之水分入侵El發光層,而使其輝 度降低。若依本發明第4態樣之結構,因為EL係爽於加 飾薄膜與成形樹脂而一體構成,所以可防止水分入侵,而 有較長輝度壽命之功效。 又,舉例而言,加飾片之延伸率超過12〇%時,宜如本 發明第5態樣之結構,事先將加飾片預先成形為立體形狀 後,藉使其隔著黏著層與EL片黏著,以得到立體形狀之 EL發光加飾片。若加飾片之延伸率超過12〇%時,預先成 形EL發光加飾片整體,會不易決定加飾層之位置而造成 位置精度降低,且提升損耗率。又,於前述情況中,預先 成形EL發光加飾片整體時,由於EL片之背面電極層欠缺 木軟丨生因此EL片不能追隨加飾片之延伸,而提升造成 燒壞等電氣特性之重大缺陷之危險性。該課題可依第5態 樣解決。 本發明之EL發光加飾片,其係使透明或半透明第工基 體層上至少形成有加飾層之加飾片,與第2基體層上至少 形成有EL層之EL片,隔著可見光透過率5〇〜1〇〇%、混濁 度20%以下、厚度10〜15〇μηι之黏著層而一體化構成者。 因此,前述結構之EL發光加飾片,因其EL片之透明電極 層係不直接疊合於加飾層上’故可得到優良之透明電極層 之密著強度。又,由於隔著黏著層而使加飾片與片疊 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公复)-30- MZ // 7 V. Explanation of the invention (28 Therefore, the EL vibrates, and there is a possibility of generating acoustic noise. According to the structure of the fourth aspect of the present invention, since the EL is used for decorative films and molding resin-body molding Therefore, there is an effect that EL does not vibrate and does not generate audible vocalizations. In addition, EL is caused by moisture in the air invading the El light-emitting layer and its brightness is reduced. If the structure according to the fourth aspect of the present invention is EL Because the decorative film is integrally formed with the molding resin, it can prevent the invasion of moisture and have a long life. In addition, for example, when the elongation of the decorative sheet exceeds 12%, it is suitable as the present invention. In the fifth aspect of the structure, the decoration sheet is formed into a three-dimensional shape in advance, and then it is adhered to the EL sheet through an adhesive layer to obtain a three-dimensional EL light-emitting decoration sheet. If the extension rate of the decoration sheet exceeds At 120%, if the entire EL light-emitting decoration sheet is pre-formed, it will be difficult to determine the position of the decoration layer, which will reduce the position accuracy and increase the loss rate. In the foregoing case, when the entire EL light-emitting decoration sheet is pre-formed, Because the back electrode layer of the EL sheet is insufficient Because of lack of wood, the EL sheet cannot follow the extension of the decorative sheet and increase the danger of major defects such as burnout. This problem can be solved according to the fifth aspect. The EL light-emitting decorative sheet of the present invention, It is a transparent or translucent first substrate layer with at least a decorative layer formed on the decorative sheet, and an EL layer formed on the second substrate layer with at least an EL layer, visible light transmission rate of 50 to 100% The adhesive layer with a turbidity of 20% or less and a thickness of 10 to 15 μm is integrated. Therefore, the EL light-emitting decorative sheet of the aforementioned structure does not directly stack the transparent electrode layer of the EL sheet on the decorative layer. Therefore, excellent adhesion strength of the transparent electrode layer can be obtained. In addition, the size of the decorative sheet and the sheet stack is adapted to the Chinese National Standard (CNS) A4 specification (210X297 public copy) due to the adhesive layer.
、τ (請先閲讀背面之注意事項再填寫本頁) Φ -31 - 542777 A7 五、發明説明(29 合’所以加飾片即使為立體形狀,EL片亦不易受其影響, 且不損及EL層之發光機能,而可確實地進行el發光。又, 形成EL片之EL層之連接接觸點一部份之位置亦減少變 動,而可確保高位置精度。又,因為分別個體之加飾片與 EL片係隔著黏著層疊合,所以加飾片與el片不易發生不 良情形’且不易產生耗損,係非常經濟。 本發明係參照所附圖式,充分地作與理想實施形態有關之 圮載’但是對精於該技術的人們而言,各種變形或修正係 /月邊的。應理解到此種變形或修正只要不偏離根據所附申 請專利範圍之本發明範圍, [元件標號對照] 則包含於其中。 1 ...EL發光加飾成形品 21…第1基體層 1A…手機用EL發光加飾 22…加飾層 成形品 41…第2基體層 2、2B…加飾片 42···黏接劑層 2A…手機用加飾片 43…背面電極層 2b、4b··.定位孔 44···絕緣層 3、23、48、217···黏著層 45、203、214…發光層 4、4B、4D、4E...EL 片 46…透明電極層 4A···手機用EL片 47···保護層 5 ...EL發光加飾片 49…EL層 5 A…手機用EL發光加飾 100…嵌合用夾具 片 100b、120b···定位用銷 6、6A…樹脂成形品 101...EL片貼附用夾具 本紙張尺度適用中國國家標準(CNS) A4規格(2i〇X297公爱) (請先閲讀背面之注意事項再填寫本頁), Τ (Please read the precautions on the back before filling this page) Φ -31-542777 A7 V. Description of the invention (29 in 'So even if the decoration film is three-dimensional shape, the EL film is not easily affected by it and does not damage it The EL layer's light emitting function can reliably perform EL emission. In addition, the position of a part of the connection contact point of the EL layer forming the EL sheet is also reduced, and high position accuracy can be ensured. Also, because each individual decoration The sheet and the EL sheet are laminated and bonded together, so that the decorative sheet and the el sheet are less prone to occurrence of defects and are less prone to wear and tear, which is very economical. The present invention refers to the attached drawings and fully relates to the ideal embodiment. It is included in the text, but for those skilled in the art, various deformations or corrections are of the month / month. It should be understood that as long as such deformations or corrections do not deviate from the scope of the invention according to the scope of the attached patent application, ] Is included in it. 1 ... EL light-emission decorative molded product 21 ... 1st base layer 1A ... EL light-emission decorative product for mobile phone 22 ... decoration layer formed product 41 ... second base layer 2, 2B ... decoration sheet 42 ··· Adhesive layer 2A ... Machine decoration sheet 43 ... Back electrode layers 2b, 4b ... Positioning holes 44 ... Insulating layers 3, 23, 48, 217 ... Adhesive layers 45, 203, 214 ... Light emitting layers 4, 4B, 4D, 4E ... EL sheet 46 ... Transparent electrode layer 4A ... EL sheet for mobile phone 47 ... Protective layer 5 ... EL light-emitting decorative sheet 49 ... EL layer 5 A ... EL light-emitting decorative sheet for mobile phone 100 ... embedded Common clamp pieces 100b, 120b ... Positioning pins 6, 6A ... Resin molded product 101 ... EL sheet attachment jig This paper size is applicable to China National Standard (CNS) A4 (2i × 297 public love) (Please (Read the notes on the back before filling out this page)
-32- 542777 A7 B7 五、發明説明(3〇) 101b···貫穿孔 102…預先成形用吸引模 (請先閲讀背面之注意事項再填寫本頁) 具 102c··.中央凸部 102d、110b…凹部 103·.·加熱器 104.. .模具閉合用模具 104c...加壓空氣供給口 106···三維切割模具 106b、106c、106d·"凹部 107···定位用孔形成切割 器 108、109···三維切割用切 割器 110…可動模具 120、121…成形模具 120c、121c...孔穴面 121b···澆口 150.. .孑L 穴 201、211 …PET 薄膜 208…兩面膠帶 本紙張尺度適用中國國家標準(CNS) A4規格(210X297公釐) -33--32- 542777 A7 B7 V. Description of the invention (3〇) 101b ... Through-hole 102 ... Pre-mold suction mold (please read the precautions on the back before filling this page). 102c ... Central convex part 102d, 110b ... Recess 103 ... Heater 104 ... Mold closing mold 104c ... Pressurized air supply port 106 ... Three-dimensional cutting molds 106b, 106c, 106d ... " Recess 107 ... Positioning hole formation Cutter 108, 109 ... Cutter for three-dimensional cutting 110 ... Movable molds 120, 121 ... Forming molds 120c, 121c ... Cavity surface 121b ... Gates 150 .. 孑 L cavity 201, 211 ... PET film 208… Double-sided tape This paper is sized for China National Standard (CNS) A4 (210X297 mm) -33-
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TWI386298B (en) * | 2004-11-25 | 2013-02-21 | Nissha Printing | Decorated molded article and method for producing the same |
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DE10257352A1 (en) * | 2002-12-06 | 2004-07-08 | Walter Hösel Objekteinrichtungs-GmbH | Furnishing element with self-illuminating visible surfaces and manufacturing process |
EP2051839A1 (en) * | 2006-08-14 | 2009-04-29 | Schreiner Group GmbH & Co. KG | Three-dimensional component and method for producing the same |
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JPH02197072A (en) * | 1989-01-26 | 1990-08-03 | Toshiba Corp | Dispersion type el device |
JPH0765957A (en) * | 1993-08-31 | 1995-03-10 | Shin Etsu Chem Co Ltd | Dispersion type el element |
US5780965A (en) * | 1993-12-09 | 1998-07-14 | Key Plastics, Inc. | Three dimensional electroluminescent display |
JPH11143371A (en) * | 1997-11-11 | 1999-05-28 | Sony Corp | Filter for display device and display device |
JP3325216B2 (en) * | 1997-11-28 | 2002-09-17 | 日本写真印刷株式会社 | EL light emitting insert molded product, method for manufacturing the same, and EL light emitting insert film |
JP2000313871A (en) * | 1999-04-30 | 2000-11-14 | Nitto Denko Corp | Pressure-sensitive adhesive composition for attaching functional film and image display device |
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TWI386298B (en) * | 2004-11-25 | 2013-02-21 | Nissha Printing | Decorated molded article and method for producing the same |
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