TW541366B - Methods of manufacturing monocrystalline silicon ingots and wafers by controlling pull rate profiles in a hot zone furnace - Google Patents
Methods of manufacturing monocrystalline silicon ingots and wafers by controlling pull rate profiles in a hot zone furnace Download PDFInfo
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經濟部中央標本局員工消費合作社印^ 541366 A7 -----_ Β7____ 五、發明説明(1 ) 〜^ 相關申請菪 本案請求美國申請案第60/063,086號之權益,名稱,, 形成半導體鑄錠之方法及由此形成的鑄錠及晶圓”,申請 曰1997年1〇月24曰及韓國申請案第97-54899號,申請 曰1997年1〇月24日,此二案皆被納入於此以供參考。 發明領垃 本發明係關於微電子製法及裝置,特別係關於石夕铸旋 製法及由此製造的矽鑄錠及晶圓。 發明背景 積體電路廣用於消費者及商業用途。積體電路通常由 單ΒΘ矽所製成。隨著積體電路的積體密度持續增高,對於 積體電跆提供雨品質單晶半導體材料即具有增高之重要 性。積體電路常藉由製造單晶矽大錠,再將大錠切成晶圓, 於晶圓進行大量微電子製造過程,然後將晶圓模切成經封 裝之個別積體電路而製得。因矽铸錠的純度及結晶度對於 最終積體電路裝置的性能具有極大的衝擊,故在製造較少 缺陷的鑄錠及晶圓上已投注許多努力。 現在說明習知單晶石夕鑷鍵之製法。在匕#方法之回顧係 提供於教科書“VLSI世代矽加工,第一卷,製程技術,,之 第早作者兴爾夫(Wolf)及陶伯(丁auber),1986年1-35 頁(其揭露内容被納入於此以供參考)。單晶矽製造中,電 子級多晶石夕被轉化成單晶石夕频。諸如石英岩之多晶石夕被 精煉,而製成電子級多晶石夕。隨後,使用柴可拉斯基(cz) 及浮面區段(FZ)技術,令經精煉之電子級多晶石夕增長成單 本紙張尺度適用中_家標準(CNS ) A4規格(2lGx^^-------- -4 - .裝—_ 請先閱讀背面之注意事項再填巧本頁) 訂 、丨; 541366Printed by the Consumer Cooperatives of the Central Bureau of Specimen of the Ministry of Economic Affairs ^ 541366 A7 -----_ Β7 ____ V. Description of the Invention (1) ~ ^ Related Application: This application claims the rights and names of US Application No. 60 / 063,086, forming a semiconductor casting "Ingot method and ingots and wafers formed therefrom", application date: October 24, 1997, and Korean Application No. 97-54899, application date: October 24, 1997, both of which were incorporated This invention is for reference. The invention is related to microelectronics manufacturing methods and devices, in particular, to the Shixi casting spinning method and silicon ingots and wafers made therefrom. BACKGROUND OF THE INVENTION Integrated circuits are widely used by consumers and consumers. Commercial use. Integrated circuits are usually made of single BΘ silicon. As the integrated density of integrated circuits continues to increase, it is important for integrated circuits to provide rain-quality single crystal semiconductor materials. Integrated circuits are often It is made by manufacturing large monocrystalline silicon ingots, then cutting the large ingots into wafers, performing a large number of microelectronic manufacturing processes on the wafers, and then die-cutting the wafers into packaged individual integrated circuits. Because of silicon ingots Purity and crystallinity The performance of the body circuit device has a great impact, so many efforts have been invested in the manufacture of ingots and wafers with fewer defects. Now the conventional method of making monocrystalline tweezers is described. The review of the Dagger method is provided in Textbook "VLSI Generation Silicon Processing, Volume 1, Process Technology," Early Authors Wolf and Dauber, pp. 1-35, 1986 (the disclosures of which are incorporated herein by reference ). In the manufacture of single crystal silicon, electronic polycrystalline stones are converted into single crystal stones. Polycrystalline stones such as quartzite are refined to make electronic grade polycrystalline stones. Subsequently, using Tchaikolasz (cz) and Floating Zone (FZ) technologies, the refined electronic-grade polycrystalline stone was grown into a single paper standard applicable to China Standard (CNS) A4 (2lGx ^^ -------- -4-.Install —_ Please read the notes on the back before filling out this page) Order, 丨; 541366
曰曰。因本發明係關於使用CZ技術來製造矽鑄錠,故現在 說明該技術。 CZ增長係關於結晶固化源自於位在界面處之液相的 原子。特別是,將電子級多晶矽進料載入一坩堝中,並炫 化該進料。令具有正確定向耐受度的矽晶種下降入熔融矽 内。接著,沿軸向以一受控制之速率卸出該晶種。晶種及 掛瑪通常於提拉過程以反向旋轉。 初始提拉速率通常較快,因而產生細石夕頸。然後,降 低並穩定化熔融體溫度,而形成所需之鑄錠直徑。此一直 從通常係藉由控制提拉速率來維持。提拉持續至進料接近 耗盡為止’此時形成尾端。 第1圖為cz&拉器之示意圖。如第1圖所示,cz 提拉器1GG包含-爐、_晶體提拉機構、_環境控制器及 以電腦為主的控制系統。cz爐簡稱熱區段爐。熱區段爐 包含加熱元件102及1〇4,石英製成的内賴1〇6,石墨 製成的外坩堝108及於第一方向112旋轉的轉軸ιι〇(如 所示)。熱屏114可提供額外熱分布。 該晶體提拉機構包含晶體提拉軸120,如所示,其能 朝方向112的反向122旋轉。晶體提拉軸12〇固持晶種 124,該晶種124係由位在坩堝1〇6内之熔融多晶矽進料 126中被提拉出,而形成鑄鍵us。 該環境控制系統包含腔室包圍體13〇、一冷卻口 132 其他机量控制器及真空通風系統(未顯示)。一以電腦為 主之控制系統可用來控制加熱元件、提拉器及其他電氣與 請先閱讀背面之注意事 J·. ▼項再填· 訂r 經潢部中央標準局員工消費合作社印製Jay. Since the present invention relates to the production of silicon ingots using CZ technology, the technology will now be described. CZ growth is about crystalline solidification of atoms originating from the liquid phase at the interface. Specifically, an electronic grade polycrystalline silicon feed is loaded into a crucible and the feed is dazzled. The silicon seed with the correct orientation tolerance is lowered into the molten silicon. The seed is then removed in the axial direction at a controlled rate. Seeds and hanging horses are usually rotated in reverse during the pulling process. The initial pull rate is usually fast, which results in a fine stone evening neck. Then, the temperature of the melt is lowered and stabilized to form a desired ingot diameter. This has always been maintained by controlling the pull rate. Lifting continues until the feed is nearly depleted ', at which point the tail end is formed. Figure 1 is a schematic diagram of the cz & puller. As shown in Figure 1, the cz lifter 1GG includes a furnace, a crystal pulling mechanism, an environmental controller, and a computer-based control system. The cz furnace is referred to as a hot zone furnace. The hot zone furnace includes heating elements 102 and 104, inner quartz 106 made of quartz, outer crucible 108 made of graphite, and a rotating shaft ιο (shown in FIG. 1). The heat shield 114 may provide additional heat distribution. The crystal pulling mechanism includes a crystal pulling shaft 120, which can be rotated in the opposite direction 122 of the direction 112, as shown. The crystal pulling shaft 120 holds a seed crystal 124 which is pulled out from a molten polycrystalline silicon feed 126 located in the crucible 106 to form a cast key us. The environmental control system includes a chamber enclosure 130, a cooling port 132, other machine controllers, and a vacuum ventilation system (not shown). A computer-based control system can be used to control heating elements, pullers, and other electrical devices. Please read the notes on the back J .. ▼ Please fill in the items and order them. • Printed by the Consumer Standards Cooperative of the Central Standards Bureau of the Ministry of Decoration.
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經濟部中央標準局員Η消費合作社印製 機械元件。 為了增長一單晶矽鑄錠,令晶種124與熔融矽進料i26 相接觸,並沿軸向逐漸提拉(向上)。熔融矽鑄錠126之冷 卻及固化成單晶矽係發生於鑄錠128與熔融矽126之間的 界面130。 真實之矽鑄錠與理想之單晶矽不同,因為真實之矽鑄 錠包含缺陷或瑕疲。此荨瑕疲乃是積體電路裝置製造上所 不期望者。此等瑕疵通常歸類為點瑕疵或集聚體(三度空 間瑕疵)。點瑕疵分兩大類:空隙點瑕疵及填隙點瑕疵。 空隙點瑕疵中,一個矽原子由矽晶格的正常位置喪失。這 個空隙造成空隙點瑕疵。另一方面,若一個原子出現於矽 晶體的非晶格位置(填隙位置)則造成填隙點瑕疵。 點瑕疵通常係於熔融矽126與固體矽128之間中界面 130上形成。但隨者铸旋128繼續被提拉,界面部分開始 冷卻。冷卻過程中空隙點瑕疵及填隙點瑕疵擴散可能造成 瑕疲聚結,而形成空隙集聚體或填隙集聚體。集聚體為點 瑕疵之聚結所引起的三度空間(大型)結構。填隙點瑕疵也 稱作易位瑕疲或D-瑕疫。有時候,集聚體亦以用於檢測 此等瑕疵之技術來命名。因此,空隙集聚體偶爾亦被稱作 晶體來源顆粒(COP),雷射散射斷層掃描(LST)瑕疵,或 流動圖樣瑕庇(FPD)。填隙集聚體也稱作大型易位(L/D)集 聚體。單晶矽的瑕疵討論參考前述吳爾夫及陶伯的教科書 第2章(其揭露内容被納入於此以供參考)。 已知許多參數需被控制,俾來增長出具有少量瑕疵的 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -裝-- f請先閱讀背面之注意事項再填艿本頁} ’訂 Ψ—.. 6 541366 經濟部中央標準局員Μ消費合作社印製 A7 B7 五、發明説明(4 ) 南純度鑄鍵。例如’已知需控制晶種提拉速率及熱區段結 構的溫度梯度。佛隆可夫理論發現到,V對G之比例(稱 作V/G)可決定鑄錠的點瑕疵濃度,其中v為鑄錠之提拉 速率,而G為鑄錠熔融體界面的溫度梯度。佛隆可夫理 論詳述於石夕旋渴瑕蔽形成機制”中,作者佛隆可夫,晶 體增長期刊59卷,1982年,625-643頁。 佛隆可夫理論的一個應用可見於本案發明人的文獻, 名稱為晶體瑕疲對裝置特性的影響”,第2屆國際先進 石夕材料科技研討會議事錄,1996年11月25至29日,第 519頁。該文獻第15圖(此處再製成第2圖)中顯示出,空 隙濃度及填隙濃度呈V/G函數之示意說明圖。佛隆可夫 理論顯示出,晶圓的空隙/填隙混合物的產生係由V/G來 決定。詳言之,低於一臨界比的V/G比會形成富含填隙 之鑄錠,而高於一臨界比的V/G比會形成富含空隙之鑄 鍵。 雖然物理學家、材料學家及其他進行許多理論研究及 CZ提拉器製造商進行許多實際研究,但降低單晶矽晶圓 中的瑕疵密度仍為一個持續性的需求。最終的需求乃在於 不含有空隙集聚體及填隙集聚體之純矽晶圓。 發明概述 本發明係關於一種在熱區段爐中製造矽鑄錠的方法, 其藉由在一源自於位在該熱區段爐之一石夕溶融體的鋒旋提 拉速率曲線圖下,由位在該熱區段爐之一石夕炼融體中,沿 著一軸向提拉出該鑄錠,該提拉速率係足夠高而可避免填 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) r 裝--% · (讀先閱讀背面之注意事項再填寫本頁) 訂 鵝 541366 A7 B7 五、發明説明(5 ) 隙集聚體,但亦足夠低以將空隙集聚體限制在該鑄錠軸之 一富含空隙區内。隨後,將由此提拉出的鑄旋切成數片半 完美晶圓,該等晶圓於其中心處具有一個包括有空隙集聚 體的富含空隙區,以及一個介於該富含空隙區與晶圓邊緣 間的純質區,該純質區不含有空隙集聚體及填隙集聚體。 本發明係基於了解到,惟有點瑕疵之濃度超過某個臨 界濃度時,才會由點瑕疵形成集聚體。若(空隙或填隙)點 瑕疵之濃度能被維持在低於此臨界濃度,則鑄錠被提拉時 不會形成集聚體。為了將點瑕疵濃度維持在低於臨界點瑕 疫漢度,位在鎊鍵-熔融體界面處的提拉速率對溫度梯度 之比例(V/G)被限制在⑴高於位在鑄錠-溶融體界面處之提 拉速率對溫度梯度的第一臨界比,該第一臨界比需被維 持,以避免填隙集聚體;以及(2)低於位在鑄錠-熔融體界 面處之提拉速率對溫度梯度的第二臨界比,該第二臨界比 係不可過大,俾將空隙集聚體限制在鑄錠中心處之一富含 空隙區。因此,當鑄錠由熱區段爐的矽熔融體中被提拉出 時’提拉速率之曲線圖被調整成能將提拉速率對溫度梯度 維持在高於第一臨界比且低於第二臨界比。 經濟部中央標攀局員工消費合作社印製 (請先閱讀背面之注意事項再填寫本頁) 依據本發明之另一態樣,其係藉由在一源自於位在 該熱區段爐之一矽熔融體的鑄錠提拉速率曲線圖下,由位 在該熱區段爐之一矽溶融體中,提拉出該鎮鍵,該提拉速 率係足夠高而可避免填隙集聚體,但亦足夠低以避免空隙 集聚體。因此,當該鑄錠被切成晶圓時,該晶圓為包括有 點瑕疫,但不含有空隙集聚體與填隙集聚體的純質矽晶 本纸張尺度適用中國國家標準(CNS )八4祕(21〇χ 297公楚) 541366 A7 五、發明説明(6 ) 經濟部中央標準局員工消費合作社印製 圓。 根據本發明之此態樣,其已測定出,若將V/G比例限 制在一較狹窄之範圍内,則點填隙濃度及點空隙濃度此 二者均可被維持在低於形成集聚體的臨界點瑕疵濃度 下。因此,整個鑄錠可不含有集聚體。 欲形成純矽,決定於鑄錠熔融體界面的提拉速率變化 曲線圖對溫度梯度之第一臨界比,需維持第一臨界比以防 填隙集聚體。決定於鑄錠-熔融體界面的提拉速率變化曲 線圖對溫度梯度之第二臨界比,不可超過第二臨界比以防 空隙集聚體。然後決定提拉速率變化曲線圖而當鎮錠由熱 區段溶爐的矽熔融體提拉時,可維持提拉速率變化曲線圖 對溫度梯度比高於第一臨界比而低於第二臨界比。 欲維持於鑄錠·熔融體界面的提拉速率對溫度梯度 介於兩種臨界比間,考慮徑向溫度梯度及軸向溫度梯度 於徑向方向,跨越晶圓的溫度梯度通常改變,原因為晶 中〜比較邊緣部分接觸不同熱環境故。特別晶圓邊緣的 度梯度通常比晶圓中心高,此乃熱特性造成者。提拉速率 跨越晶圓通常恆定。因此V/G比於徑向方向通常由晶 中心朝向晶圓邊緣減低。提拉速率及熱區段爐設計成由 圓中心至晶圓邊緣的擴散長度以内,維持V/G比低於 起集聚體的臨界點瑕疲濃度,亦即介於第一臨界比與第二 臨界比間。類似考慮可應用於軸向。於軸向,因鑄錠熱質 量的增加故溫度梯度隨著鑄錠的提拉而減小。如此當鑄錠 提拉時提拉速率必須減慢以維持V/G比介於第一與第二 比 圓 溫 圓 曰曰 引Members of the Central Standards Bureau of the Ministry of Economic Affairs, printing of mechanical components in consumer cooperatives. In order to grow a single crystal silicon ingot, the seed 124 is brought into contact with the molten silicon feed i26, and is gradually pulled (upward) in the axial direction. The cooling and solidification of the molten silicon ingot 126 into a single crystal silicon system occurs at the interface 130 between the ingot 128 and the molten silicon 126. Real silicon ingots are different from ideal single crystal silicon because real silicon ingots contain defects or imperfections. This netting fatigue is undesirable in the manufacture of integrated circuit devices. These defects are usually classified as point defects or aggregates (third-degree space defects). There are two major types of dot defects: gap dot defects and interstitial dot defects. In void dot defects, a silicon atom is lost from the normal position of the silicon lattice. This void causes void dot defects. On the other hand, if an atom appears in the amorphous lattice position (interstitial position) of the silicon crystal, it will cause interstitial point defects. Point defects are usually formed on the intermediate interface 130 between the molten silicon 126 and the solid silicon 128. However, the accompanying caster 128 continued to be pulled, and the interface part began to cool. During the cooling process, void point defects and interstitial point defect spread may cause the defects to agglomerate and form void aggregates or interstitial aggregates. Aggregates are three-dimensional (large) structures caused by the aggregation of point defects. Interstitial defects are also referred to as translocation defects or D-defects. Aggregates are sometimes named after the technology used to detect these defects. As a result, void aggregates are occasionally referred to as crystal-derived particles (COP), laser scattering tomography (LST) defects, or flow pattern defects (FPD). Interstitial aggregates are also called large-scale metathesis (L / D) aggregates. For the discussion of the defects of monocrystalline silicon, refer to Chapter 2 of Wulf's and Tao Bo's textbook (the disclosure is incorporated herein for reference). It is known that many parameters need to be controlled, so as to grow this paper with a small number of defects. The size of this paper is applicable to China National Standard (CNS) A4 (210X297 mm)-installed-f Please read the precautions on the back before filling this page } 'ΨΨ— .. 6 541366 A7 B7 printed by M Consumer Cooperative, member of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the invention (4) South purity cast key. For example, it is known that it is necessary to control the rate of seed pulling and the temperature gradient of the hot zone structure. Fronkov theory found that the ratio of V to G (called V / G) can determine the concentration of spot defects in the ingot, where v is the pulling rate of the ingot and G is the temperature gradient at the interface of the ingot melt. . "Fronkov's theory is detailed in Shi Xixuan's thirst formation mechanism", author Fronkov, Journal of Crystal Growth Volume 59, 1982, pages 625-643. An application of Fronkov's theory can be found in this case The inventor's literature, entitled "Effects of Crystal Fatigue on Device Characteristics", Proceedings of the 2nd International Advanced Shixi Material Science and Technology Symposium, November 25-29, 1996, p. 519. Figure 15 of this document (here again reproduced as Figure 2) shows a schematic explanatory diagram of the gap concentration and the interstitial concentration as a function of V / G. Fronkov theory shows that the generation of the void / interstitial mixture of the wafer is determined by V / G. In particular, a V / G ratio below a critical ratio will form an interstitial-rich ingot, and a V / G ratio above a critical ratio will form a void-rich ingot. Although physicists, materials scientists, and many other theoretical studies and CZ lifter manufacturers have performed many practical studies, reducing the density of defects in single-crystal silicon wafers is a continuing need. The final demand is pure silicon wafers that do not contain void aggregates and interstitial aggregates. SUMMARY OF THE INVENTION The present invention relates to a method for manufacturing a silicon ingot in a hot zone furnace by using a front spin-up rate graph derived from a fused melt of Shi Xi located in one of the hot zone furnaces. The ingot is pulled out along an axis from a Shixi smelting melt located in one of the hot section furnaces. The pulling rate is high enough to avoid filling the paper. The Chinese standard (CNS) A4 is applicable. Specification (210X 297mm) r pack-% · (Read the precautions on the back before filling this page) Order goose 541366 A7 B7 V. Description of the invention (5) Gap aggregation, but it is also low enough to collect the gaps The body is confined to one of the ingot-rich void regions of the ingot shaft. Subsequently, the thus-pulled cast is spin-cut into a plurality of semi-perfect wafers. The wafers have a void-rich region including void aggregates at the center, and a gap between the void-rich region and the void-rich region. A pure region between the edges of the wafer. The pure region does not contain void aggregates and interstitial aggregates. The present invention is based on the understanding that aggregates are formed from point defects only when the concentration of the point defects exceeds a certain critical concentration. If the concentration of (void or interstitial) point defects can be maintained below this critical concentration, aggregates will not form when the ingot is pulled. In order to maintain the concentration of point defects below the critical point, the ratio of the pulling rate at the pound-melt interface to the temperature gradient (V / G) is limited to ⑴ above the ingot- The first critical ratio of the pull rate at the melt interface to the temperature gradient, which must be maintained to avoid interstitial aggregates; and (2) lower than the lift at the ingot-melt interface The second critical ratio of the drawing rate to the temperature gradient is not too large, and the void aggregates are limited to one of the void-rich regions at the center of the ingot. Therefore, when the ingot is pulled out of the silicon melt in the hot zone furnace, the 'drawing rate' curve is adjusted to maintain the pulling rate versus temperature gradient above the first critical ratio and below the first Two critical ratios. Printed by the Consumer Cooperatives of the Central Bureau of Standards of the Ministry of Economic Affairs (please read the notes on the back before filling out this page) According to another aspect of the present invention, it is based on a A silicon melt ingot pulling rate curve is drawn from a silicon melt in one of the hot zone furnaces to pull out the town bonds. The pulling rate is high enough to avoid interstitial aggregates. , But low enough to avoid void aggregates. Therefore, when the ingot is cut into a wafer, the wafer is a pure silicon crystal that includes a few defects, but does not contain void aggregates and interstitial aggregates. The paper is sized according to the Chinese National Standard (CNS). 4 secret (21〇χ297297) 541366 A7 V. Description of the invention (6) The circle printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs. According to this aspect of the present invention, it has been determined that if the V / G ratio is restricted to a relatively narrow range, both the point gap concentration and the point gap concentration can be maintained below the formation of aggregates. The critical point of the defect concentration. Therefore, the entire ingot may not contain aggregates. To form pure silicon, the first critical ratio of the temperature gradient of the ingot melt rate curve is determined. The first critical ratio needs to be maintained to prevent interstitial aggregates. The second critical ratio to the temperature gradient, which is determined by the pull rate change curve of the ingot-melt interface, cannot exceed the second critical ratio to prevent void aggregates. Then determine the pull rate change curve and when the ingot is pulled from the silicon melt in the hot zone melting furnace, the pull rate change curve can be maintained to a temperature gradient ratio higher than the first critical ratio and lower than the second critical ratio. The pull rate versus temperature gradient to be maintained at the ingot-melt interface is between two critical ratios. Considering the radial temperature gradient and the axial temperature gradient in the radial direction, the temperature gradient across the wafer usually changes. The reason is In the crystal ~ compare the edge part with different thermal environment. The gradient of the edge of a particular wafer is usually higher than the center of the wafer. This is due to thermal characteristics. The pull rate is usually constant across the wafer. Therefore, the V / G ratio is generally reduced from the crystal center toward the wafer edge in the radial direction. The pull rate and hot zone furnace are designed to be within the diffusion length from the center of the circle to the edge of the wafer, maintaining the V / G ratio below the critical point defect concentration of the aggregate, that is, between the first critical ratio and the second Critical ratio. Similar considerations apply to the axial direction. In the axial direction, as the thermal mass of the ingot increases, the temperature gradient decreases as the ingot is pulled. Therefore, when the ingot is pulled, the pulling rate must be slowed down to maintain the V / G ratio between the first and second ratios.
裝-- (請先閱讀背面之注意事項再填寫本頁} 541366 A7 B7 經濟部中央標準局員工消費合作社印製 五、發明説明(7 ) 臨界比間。 因此,藉由控制提拉速率曲線圖,而將V/G維持在上 述兩種臨界濃度之間,則可生成「具有一位在中心處之富 含空隙區以及一介於該富含空隙區與晶圓邊緣間之純質區 的半純質晶圓」。該富含空隙區可包括空隙點瑕疵以及集 聚體瑕疵,而該純質區則不含有任何空隙集聚體與填隙集 體。較佳地’純質晶圓可被生成,其包括有點瑕疲,但 不含有空隙集聚體與填隙集聚體。 該第一與第二臨界比可藉由實驗或模擬來測定。該等 比例可藉由將一參考鑄錠切成數片晶圓或軸向地切割該參 考鑄錠而實證地測出。亦可組合性地應用實驗及模擬技 術。 特別是,該第一與第二臨界比可藉由在一個於一提拉 速率範圍内變化的提拉速率下,由熱區段爐之矽熔融體中 提拉出一參考鑄錠而實驗性地測出。隨後,將該參考鑄錠 切成數片晶圓。對於半純質晶圓而言,可鑑定出一個具有 預定尺寸之富含空隙區且不含有填隙集聚體的晶圓。較佳 地’鑑定出一具有最小富含空隙區且不含填隙集聚體之晶 圓。該半純質晶圓的第一及第二臨界比係由經鑑別之晶圓 的提拉速率以及經鑑別之晶圓在鑄錠中之位置而予以計算 出。 為測定純質晶圓的第一及第二臨界比,可提拉出參 考鑄鍵,將之切成數片晶圓,再鑑定不含有空隙集聚體與 填隙集聚體的晶圓。純質晶圓的第一及第二臨界比係由經 (請先閲讀背面之注意事項再填寫本頁} -、1Τ IW. -In 10 -Equipment-(Please read the notes on the back before filling out this page} 541366 A7 B7 Printed by the Staff Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the invention (7) Critical ratio. Therefore, by controlling the pulling rate curve And maintaining V / G between the above two critical concentrations, a "half of a region with a gap-rich region at the center and a pure region between the gap-rich region and the edge of the wafer can be generated. "Pure wafer". The void-rich region may include void dot defects and aggregate defect, while the pure region does not contain any void aggregates and interstitial collectives. Preferably, 'pure wafers can be generated, It includes a bit of fatigue, but does not contain void aggregates and interstitial aggregates. The first and second critical ratios can be determined experimentally or through simulation. These ratios can be obtained by cutting a reference ingot into several pieces. Wafer or axially cut the reference ingot and empirically measure it. Experiments and simulation techniques can also be applied in combination. In particular, the first and second critical ratios can be adjusted within a range of one to one pull rate. Under the changing pull rate, the hot zone A reference ingot was pulled out of the silicon melt of the stage furnace and experimentally measured. Then, the reference ingot was cut into several wafers. For semi-pure wafers, one with a predetermined Wafers that are rich in voids and do not contain interstitial aggregates. It is preferred to 'identify' a wafer that has the smallest void-rich regions without interstitial aggregates. The first of this semi-pure wafer And the second critical ratio are calculated from the pulling rate of the identified wafer and the position of the identified wafer in the ingot. To determine the first and second critical ratios of pure wafers, the Pull out the reference casting key, cut it into several wafers, and then identify the wafers that do not contain void aggregates and interstitial aggregates. The first and second critical ratios of pure wafers are determined by warp (please read first Note on the back then fill out this page}-、 1Τ IW. -In 10-
f裝-- (請先閲讀背面之注意事項再填寫本頁) 、?τ 經濟部中央標準局員工消費合作社印製 541366 A7 --------B7 五、發明説明(8 ) '—" - 鑑別之晶圓的提拉速率以及經鑑別之晶圓在鑄錠中之位置 而予以計算出。 參考鑄錠較佳以於某種提拉速率範圍改變的提拉速率 由熱區段爐的矽熔融體提拉,由第一提拉速率之低於第一 提拉速率的第二提拉速率,至高於第二提拉速率但低於或 高於第一提拉速率的第三提拉速率。第一、第二及第三提 拉速率較佳基於所需鑄錠直徑及期望V/G比。提拉速率 的線性變化較佳用來決定第一及第二臨界比。 在另一實驗技術中,參考鑄錠係在一個於一提拉速率 範圍内變化的提拉速率下,由熱區段爐之石夕炫融體中提拉 出。隨後,軸向地切割該參考鑄錠。對於半純質晶圓而言, 在經軸向切割之鑄錠中,鑑定出至少一具有最小之富含空 隙區且不含填隙集聚體的軸向位置。接著,從軸向切割鑄 錠中所鑑定出之軸向位置的對應提拉速率計算出該半純質 晶圓的第一及第二臨界比。 為了生成完美的晶圓,在經軸向切割之錄旋中,鑑 定出至少一不具有空隙集聚體與填隙集聚體的軸向位置。 接著,從鑑定出之軸向位置的提拉速率以及該軸向位置的 位置計算出該完美晶圓的第一及第二臨界比。 也可使用模擬方式理論決定第一及第二臨界比。特別 第一及第二臨界比可由佛隆可夫理論鑑別。提拉速率變化 曲線圖對徑向溫度可由模擬鑄錠提拉過程的特定熱區段爐 的作業決定。提拉速率變化曲線圖對轴向溫度可由模擬鋒 鍵提拉時熱區段爐的作業決定。可維持提拉速率對鑄錠溫 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公爱) 11 541366 A7F Pack-(Please read the notes on the back before filling this page),? τ Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 541366 A7 -------- B7 V. Invention Description (8) '— "-The pull rate of the identified wafer and the position of the identified wafer in the ingot are calculated. The reference ingot is preferably pulled from a silicon melt in a hot zone furnace at a pull rate that varies in a range of pull rates, and from a second pull rate that is lower than the first pull rate To a third pulling rate that is higher than the second pulling rate but lower or higher than the first pulling rate. The first, second and third pulling rates are preferably based on the required ingot diameter and the desired V / G ratio. A linear change in the pull rate is preferably used to determine the first and second critical ratios. In another experimental technique, the reference ingot is pulled out of Shi Xixuan's melt in the hot zone furnace at a pull rate that varies over a range of pull rates. Subsequently, the reference ingot is cut axially. For semi-pure wafers, in the axially cut ingot, at least one axial position with the smallest void-rich region and no interstitial aggregates was identified. Next, the first and second critical ratios of the semi-pure wafer are calculated from the corresponding pull rates of the axial positions identified in the axially cut ingot. In order to generate a perfect wafer, at least one axial position without void aggregates and interstitial aggregates was identified in the axially diced spin. Then, the first and second critical ratios of the perfect wafer are calculated from the pull rate of the identified axial position and the position of the axial position. The first and second critical ratios can also be determined using simulation theory. In particular, the first and second critical ratios can be identified by Fronkov theory. The change of the pulling rate curve to the radial temperature can be determined by the operation of the specific hot zone furnace that simulates the pulling process of the ingot. The graph of the pull rate change for the axial temperature can be determined by the operation of the hot zone furnace when the simulated front key is pulled. It can maintain the pull rate to the temperature of the ingot. The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210 × 297 public love) 11 541366 A7
請 先 閱 讀 背· © 之 注 意" 事Please read the memorandum of &©;
經濟部智慧財產局員工消費合作社印製 A7 五、發明說明(10 ) 第5圖不例說明根據本發明藉模擬以理論方式決定提 拉速率變化曲線圖。 第6圖示例說明根據本發明使用軸向切片以實驗方式 決定提拉速率變化曲線圖。 第7圖不例說明根據本發明係藉晶圓鑑別以實驗方式 決定提拉速率變化曲線圖。 第8圖不例說明根據本發明製造鑄錠之模擬、軸向切 片與晶圓鐘別的組合。 第9圖為根據本發明修改而形成完美矽之柴可拉斯基 提拉器之示意代表圖。 第10圖示例說明改變提拉速率俾決定根據本發明之 較佳提拉速率。 第11圖為X光斷層掃描影像之代表圖,示例說明根 據本發明之第一參考鑄錠的富含空隙區,富含填隙區及完 美區。 第12圖為X光斷層掃描影像之代表圖,示例說明根 據本發明之第二參考鑄錠的富含空隙區,富含填隙區及完 吳區。 第1 J及14圖圖解說明根據本發明增建富含空隙晶圓 及完美晶圓的提拉速率變化曲線圖。 元件標號對照表 100 柴可拉斯基(CZ)提拉器 106 内坩禍 102,104加熱元件 1〇8 外坩蜗 本紐尺度綱+關家標半(CNS)A4規格(210 X 297公爱) (請先閱ts背面之注意事項再填寫本頁) 裝---l· —丨訂i -f 13 541366 五、發明說明(11 110 112 114 120 121 124 126 轉軸 第一方向 熱屏 晶體提拉軸 反向 晶種 熔融多晶矽進料 128 鎢鍵 130 腔室包圍體,界面 132 冷卻口 502-514,602-612,702-712. 802-814 方塊 914 蓋 經濟部智慧財產局員工消費合作社印製 較佳具體例之詳細說明 後文將參照附圖更詳細說明本發明,附圖顯示本發明 之較佳具體例。但本發明可以多種不同形式具體表現而不 付視為限於此處敘述的具體例;反而提供此等具體例而作 徹底完整的揭示因而完整傳遞本發明的範圍給業界人士。 全文中類似的編號表示類似的元件。 綜論:富含空隙及完美晶圓 現在參考第3A-3E圖,說明半純晶圓的製造綜論,晶 圓具有(1)於其中心之富含空隙區包含空隙集聚體,及(2) ^丨於畜§二隙區與晶圓邊緣間之純質區其不含空隙集聚體 及填隙集聚體。如第3A圖所示,富含空隙晶圓的製造可 始於佛隆可夫理論綜述。佛隆可夫理論圖解說明於第3八 圖。如始於邊緣(E)而止於中心(〇的直線顯示,發現根據 本發明若提拉速率對鑄錠熔融體表面之溫度梯度比(稱作 V/G)維持大於由邊緣e(標示為點a)擴散長度之(V/G)i而 本紙張尺度適用中國國家標準(CNS)A4規格(210 x 297公釐)Printed by the Employees' Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 V. Description of the invention (10) Figure 5 does not exemplify the change curve of the pulling rate theoretically determined by simulation according to the present invention. Fig. 6 illustrates a graph for experimentally determining a pull rate using an axial slice according to the present invention. Fig. 7 does not illustrate the variation curve of pulling rate determined experimentally by wafer identification according to the present invention. Fig. 8 illustrates an example of a combination of a simulation, an axial dicing, and a wafer clock for manufacturing an ingot according to the present invention. Fig. 9 is a schematic representative diagram of a Tchalaskipper lifter which is formed into perfect silicon according to a modification of the present invention. Figure 10 illustrates an example of changing the pull rate and determining the preferred pull rate according to the present invention. Fig. 11 is a representative view of an X-ray tomography image, illustrating the rich-gap-rich area, the interstitial-rich area, and the perfect area according to the first reference ingot of the present invention. Fig. 12 is a representative view of an X-ray tomography image, which illustrates the void-rich region, the interstitial region and the finish region according to the second reference ingot of the present invention. Figures 1J and 14 illustrate the graphs of the pull rate change of adding a void-rich wafer and a perfect wafer according to the present invention. Component reference comparison table 100 Tchaikolasz (CZ) puller 106 Inner crucible 102, 104 Heating element 108 Outer crucible Standard scale + Guanjiabiao half (CNS) A4 specification (210 X 297 public love) (Please read the precautions on the back of ts before filling out this page) Installation --- l ·-丨 Order i -f 13 541366 V. Description of the invention (11 110 112 114 120 121 124 126 Pulling the heat screen crystal in the first direction of the shaft Axial inversion seed Fused polycrystalline silicon feed 128 Tungsten bond 130 Cavity enclosure, interface 132 Cooling port 502-514, 602-612, 702-712. 802-814 Box 914 Covered by the Intellectual Property Bureau of the Ministry of Economic Affairs, Employee Consumer Cooperative, printed Detailed description The invention will be described in more detail below with reference to the drawings, which show the preferred specific examples of the invention. However, the invention can be embodied in many different forms without being deemed to be limited to the specific examples described herein; instead, it is provided These specific examples are completely and completely disclosed, thus completely conveying the scope of the present invention to those in the industry. Similar numbers in the full text indicate similar components. Summary: The gap-rich and perfect wafers are now described with reference to Figures 3A-3E. Semi-pure crystal In summary, the wafer has (1) a void-rich region at its center containing void aggregates, and (2) a pure region between the second gap region and the edge of the wafer, which does not contain void clusters And interstitial aggregates. As shown in Figure 3A, the manufacture of void-rich wafers can begin with a review of Fronkov's theory. The illustration of Fronkov's theory is illustrated in Figures 3 and 8. If it starts at the edge (E ) And the line ending at center (0) shows that according to the present invention, if the pull-up rate to the temperature gradient ratio of the ingot melt surface (referred to as V / G) is maintained greater than the diffusion length from edge e (labeled point a) (V / G) i, and this paper size applies Chinese National Standard (CNS) A4 (210 x 297 mm)
14 541366 經濟部智慧財產局員工消費合作社印製 A7 ____B7 -- ' ----___________五、發明說明(12 ) 於中心c之(V/Gh,則可製造半純晶圓其於中心具有富含 空隙區及介於富含空隙區與晶圓邊緣間具有純質區。特別 V/G可於鑄錠跨越晶圓沿徑向方向改變,由於晶圓中心及 邊緣的熱特性差異故,V/G通常由晶圓中心朝向晶圓邊緣 減低。如此特定晶圓由中心(C)至邊緣(E)出現第3A圖所示 的控向V/G範圍。 矽鑄錠及晶圓製造上相當擔憂於晶圓内形成集聚體, 包括空隙或填隙集聚體。已知集聚體係由於最初由熔融體 製造鑄錠時形成的點瑕疵聚結形成。點瑕疵濃度通常係由 矽鑄錠與矽熔融體間的界面條件決定。然後隨著鑄錠的進 一步提拉,擴散及冷卻決定點瑕疵聚結而形成集聚體。 如第3B圖所示,發現根據本發明存在有臨界空隙點 瑕疵濃度[V]*及臨界填隙點瑕疵濃度⑴*,低於該濃度,點 瑕疵不會聚結形成集聚體。發現根據本發明,若點瑕疵濃 度維持低於晶圓周邊區臨界濃度,則於晶圓中心形成富含 空隙區,但介於富含晶圓區與晶圓邊緣間形成純質區。 如此如第3B圖所示,跨越晶圓空隙濃度維持低於臨 界空隙濃度[V]*,但接近中心c除外。如此如第3C圖所 示於中〜區形成s含空隙區[V],但富含空隙區[v]對晶 圓邊緣外側區不含空隙集聚體因此標示為[p](純或完美)。 再度參考第3B圖有關填隙,填隙濃度由晶圓中心c 至距晶圓邊緣E對應於點A的擴散長度Li維持低於臨界 填隙濃度[I]*。介於晶圓與邊緣E間之擴散長度^,即使 填隙濃度最初高於鑄錠-熔融體界面的臨界濃度[丨]*,擴張 本紙張尺度適用中國國家標準(CNS)A4規格(21G χ 297公爱)---------- -15 . (請先閱讀背面之注意事項再填寫本頁) 裝 訂— Ψ 54136614 541366 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 ____B7-'----___________ V. Description of the invention (12) In the center c (V / Gh, you can manufacture semi-pure wafers which have The void-rich region and the pure region between the void-rich region and the edge of the wafer. In particular, V / G can be changed in the radial direction of the ingot across the wafer. Due to the thermal characteristics of the center and edge of the wafer, V / G usually decreases from the center of the wafer toward the edge of the wafer. In this way, the specific V / G range shown in Figure 3A appears from the center (C) to the edge (E) of the wafer. On the silicon ingot and wafer manufacturing There is considerable concern about the formation of aggregates in the wafer, including voids or interstitial aggregates. It is known that agglomeration systems are formed due to agglomeration of point defects formed when the ingot was originally made from a melt. The concentration of point defects is usually composed of a silicon ingot and silicon The interfacial conditions between the melts are determined. Then, as the ingot is further pulled, diffusion and cooling determine point defects to agglomerate to form aggregates. As shown in Figure 3B, it is found that there is a critical void point defect concentration according to the present invention [ V] * and critical interstitial point defect concentration⑴ *, Below this concentration, spot defects will not agglomerate to form aggregates. It was found that according to the present invention, if the spot defect concentration remains below the critical concentration of the wafer peripheral region, a void-rich region is formed in the center of the wafer, but between the wafer-rich A pure region is formed between the region and the edge of the wafer. As shown in Figure 3B, the gap concentration across the wafer remains below the critical void concentration [V] *, except near the center c. This is shown in Figure 3C in the middle The ~ region forms a void-containing region [V], but the void-rich region [v] does not contain void aggregates on the outer side of the wafer edge and is therefore marked as [p] (pure or perfect). Refer again to Figure 3B for the gap filler The interstitial concentration from the wafer center c to the wafer edge E corresponding to point A remains below the critical interstitial concentration [I] *. The diffusion length between the wafer and the edge E ^, The interstitial concentration is initially higher than the critical concentration of the ingot-melt interface [丨] *, and the paper size is expanded to apply the Chinese National Standard (CNS) A4 specification (21G χ 297 public love) ----------- 15. (Please read the notes on the back before filling out this page) Binding — Ψ 541366
可使填㈡空卩,?、由料擴散出而於晶體增長過程不會形成第 聚體。擴散長度Li對8吋晶圓而言通常約2.5至3厘米: 如此如第%圖所示,形成半純晶圓於其中心具有富含空 隙區[V]及介於富含空隙區與邊緣間具有完美區⑺。較佳 純質區[P]至少佔晶圓面積0 36%及更佳至少佔晶圓 的 60%。 、 經濟部智慧財產局員工消費合作社印製It can prevent the filling of vacancies, which will diffuse from the material and will not form a polymer in the crystal growth process. The diffusion length Li is usually about 2.5 to 3 cm for an 8-inch wafer: so as shown in the figure, a semi-pure wafer is formed with a void-rich region [V] at its center and between the void-rich region and the edge. There is a perfect zone. The preferred pure area [P] accounts for at least 0 36% of the wafer area and more preferably at least 60% of the wafer area. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs
右人^成第3C圖的晶圓,V/G必須維持於點a大於 (獨!而於中心C小於或等於(V/G)2。欲維持v/g比介於 兩個臨界值間,必須考量兩種熱情況。第_,由晶圓中心 =至晶圓擴散長度a出現的徑向溫度梯度須維持於此 等值範圍内。如此,中㈣V/G必須接近(V/G)2俾限制空 隙集聚體於富含空隙區。此外於距離邊緣擴散長度L的 V/G必須維持大於(V/G)i以防填隙集聚體。如此熱區段爐 較佳設計成可維持G由晶圓中心至晶圓擴散長度之變化可 使V/G維持於(V/G)2與(V/G)i間。 第二種考量為始於晶種而止於尾當晶圓由熔融體提拉 時G沿軸向改變。特別增加鑄錠熱量,減少熔融體熱量及 其他熱考量可使G於鑄錠由熔融體提拉時下降。如此欲維 持V/G與第一及第二臨界比間,必須調整鑄錠由熱區段爐 的石夕炼融體提拉時的提拉速率變化曲線圖。 鑄錠提拉時經由控制V/G,可使空隙集聚體限制於接 近鑄錠軸A的富含空隙區[v],如第3D圖所示。未形成填 隙集聚體,故富含空隙區外側的鑄錠區標示為[p]表示 純或完美。也如第3D圖所示,獲得多個半純晶體於其The right figure is the wafer shown in Figure 3C. V / G must be maintained at point a greater than (independent! And at center C less than or equal to (V / G) 2. To maintain the v / g ratio between two critical values) The two thermal conditions must be considered. First, the radial temperature gradient from the wafer center = to the wafer diffusion length a must be maintained within this range. In this way, the medium V / G must be close to (V / G) 2 俾 Limit void aggregates to void-rich regions. In addition, V / G at the distance L from the edge diffusion length must be maintained greater than (V / G) i to prevent interstitial aggregates. Therefore, the hot zone furnace is preferably designed to maintain The change in G from wafer center to wafer diffusion length can maintain V / G between (V / G) 2 and (V / G) i. The second consideration is to start at the seed and end at the end of the wafer G is changed in the axial direction when pulled from the melt. In particular, increasing the heat of the ingot, reducing the heat of the melt and other thermal considerations can make G drop when the ingot is pulled from the melt. In order to maintain V / G and the first and In the second critical ratio, it is necessary to adjust the curve of the pulling rate of the ingot when it is pulled from the smelting melt of the hot zone furnace. When the ingot is pulled, the void aggregates can be controlled by controlling V / G. Limited to the void-rich region [v] close to the ingot axis A, as shown in Figure 3D. No interstitial aggregates are formed, so the ingot region outside the void-rich region is marked as [p] to indicate pure or perfect. As shown in Figure 3D, multiple semi-pure crystals are obtained
本紙張尺度適用中國國家標準(CNS)A4規格(21〇 x 297公釐)This paper size is applicable to China National Standard (CNS) A4 (21 × 297 mm)
541366541366
經濟部智慧財產局員工消費合作社印製 本紙張尺“用中國國家標 心具有包含空隙集聚體的富含空隙區[v],及介於富 區與晶圓邊緣間富含空隙集聚體及填隙集聚體的純質區。 富含空隙區m之直徑於各晶圓相等。由單一鎮錢形成的多 :晶圓y編號表示,於第3D圖標示為①,通常為 才币σ心在母個晶圓上的文鲁石民。1 q —— 〇 7又數碼18子兀域鑑別晶圓全部來自 早 * ^ 。Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, this paper rule "has a void-rich region [v] containing void aggregates, and a void-rich aggregate and a gap between the rich region and the edge of the wafer using the Chinese national standard. The pure region of the gap aggregate. The diameter of the rich region m is equal to that of each wafer. It is formed by a single coin: the wafer y number is shown on the 3D icon as ①, which is usually the coin σ. Wen Lu Shimin on the mother wafer. 1 q —— 〇7 and digital 18 sub-domain identification wafers are all from early * ^.
第3Ε圖示例說明當鑄錠由熔融體提拉時用來维持 v左/=於兩個臨界比間的提拉速率變化曲線圖。因g通常 隨著鑄鍵由炫融體的提拉減小,通常減慢提拉速率V來维 持WG介於兩個臨界比間。欲獲得預期的加工變化,V/G 車乂佳、准持於第—與第二臨界比中途。如此較佳維持防護帶 以容許加工變化。 綜論:純矽晶圓 第4A-4E圖對應於第3a_3]E圖示例說明控制提拉速率 ^成純矽鑄錠及晶圓。如第4A圖所示,若V/G維持介於 晶圓中心C與距晶圓邊緣E的擴散長度a間較緊密的公差 粑圍内’則可於整個晶圓防止形成空隙集聚體及填隙集聚 ^如此如第4B圖所示,於晶圓中心(鑄錠軸a),v/G比 維持低於可形成空隙集聚體的臨界比(V/G)2。同理V/G維Figure 3E illustrates a graph of the rate of change in pulling rate used to maintain v left / = between two critical ratios when the ingot is pulled from the melt. Because g usually decreases with the pull of the melt from the dazzling melt, the pull rate V is usually slowed to keep WG between two critical ratios. In order to obtain the expected processing changes, the V / G car is better and more accurate in the middle of the first-to-second critical ratio. It is better to maintain the guard band to allow processing variations. Summary: Pure silicon wafers Figures 4A-4E correspond to Figures 3a_3] Figure E illustrates the control of the pulling rate ^ into pure silicon ingots and wafers. As shown in Figure 4A, if V / G is maintained within a tight tolerance range between the wafer center C and the diffusion length a from the wafer edge E, the formation of void aggregates and filling can be prevented throughout the wafer. As shown in FIG. 4B, the gap accumulation is thus maintained. At the wafer center (ingot axis a), the v / G ratio remains lower than the critical ratio (V / G) 2 at which the void aggregates can be formed. Similarly, V / G dimension
持而於可形成填隙集聚體的臨界比(V/G)i。如此形成第4C 圖的純石夕[P]其不含填隙集聚體及空隙集聚體。純鑄錠連同 一種純晶圓顯示於第4D圖。純矽的提拉速率變化曲線圖 顯示於第4E圖。 X 297公釐)Hold at the critical ratio (V / G) i that can form interstitial aggregates. The pure stone eve [P] in Fig. 4C thus formed does not contain interstitial aggregates and void aggregates. Pure ingots are shown in Figure 4D along with a pure wafer. The curve of the pull rate of pure silicon is shown in Figure 4E. X 297 mm)
裝· — ·---l·— 訂---------^Γ. (請先閱讀背面之注意事項再填寫表胃) 《 541366 五、發明說明(15 ) 提拉速率變化曲線圖之決定 根據本發明欲形成於中心具有富含空隙區及介於富含 空隙區與晶圓邊緣間具有純質區的半純晶圓,決定提拉速 率變化曲線圖(第3E圖)可於鑄錠由熱區段爐之矽熔融體 提拉時,維持提拉速率對鑄錠之溫度梯度比高於第一臨界 比而低於第二臨界比。同理,欲形成包含點瑕疵但不含空 隙集聚體及填隙集聚體的純矽,決定提拉速率變化曲線圖 (第4E圖)當由熱區段爐之石夕炫融體提拉銹旋時,可維持提 拉速率對溫度梯度比高於第一臨界比而低於第二臨界比。 現在說明提拉速率變化曲線圖之決定。 提拉速率變化曲線圖可藉模擬以理論方式決定,經由 軸向切片參考铸旋以實驗方式決定,經由將參考鑄錠切片 成晶圓以實驗方式決定或經由此等技術的組合決定。此外 純石夕之提拉速率變化曲線圖可經由首先決定半純矽之提拉 速率變化曲線圖然後修改熱區段結構獲得純矽的提拉速率 變化曲線圖決定。現在敘述此等技術。 藉模擬所得提拉速率變化曲線圖 多考弟5圖’現在說明藉模擬理論決定提拉速率變化 曲線圖。如第5圖所示’商業模擬軟體可用來模擬於方塊 502之V/G變化(稱作△ (v/G))。然後於方塊504決定由中 心至距邊緣的擴散長度h之V/G變化是否夠小而可滿足 形成半純晶圓或純晶圓的標準。特別對第3C圖示例說明 Γ裝 ir (請先閱讀背面之注意事項再填寫本頁) . 經濟部智慧財產局員工消費合作社印製Install · — · --- l · — Order --------- ^ Γ. (Please read the precautions on the back before filling in the stomach) "541366 V. Description of the invention (15) Lifting rate change curve The decision of the graph according to the present invention is to form a semi-pure wafer with a gap-rich region in the center and a pure region between the gap-rich region and the wafer edge. When the ingot is pulled from the silicon melt in the hot zone furnace, the ratio of the temperature gradient of the maintained pulling rate to the ingot is higher than the first critical ratio and lower than the second critical ratio. In the same way, if you want to form pure silicon that contains point defects but does not contain void aggregates and interstitial aggregates, determine the pulling rate change curve (Figure 4E). When spinning, the ratio of the pulling rate to the temperature gradient can be maintained higher than the first critical ratio and lower than the second critical ratio. The determination of the pull rate change graph will now be described. The pull rate curve can be determined theoretically through simulation, experimentally via axial slicing reference casting, experimentally slicing the reference ingot into wafers, or a combination of these techniques. In addition, the pull rate change curve of pure Shixi can be determined by first determining the pull rate change curve of semi-pure silicon and then modifying the structure of the hot section to obtain the pull rate change curve of pure silicon. These techniques will now be described. The graph of the pulling rate obtained by the simulation is shown in FIG. 5 of the test result. The graph of the rate of pulling rate determined by the simulation theory will now be described. As shown in Figure 5, the 'commercial simulation software' can be used to simulate the V / G change (called Δ (v / G)) at block 502. Then, at block 504, it is determined whether the V / G variation of the diffusion length h from the center to the edge is small enough to meet the criteria for forming a semi-pure wafer or a pure wafer. In particular, the illustration of Figure 3C is illustrated. Γ is installed ir (please read the notes on the back before filling this page). Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs
^^66 A7 1 _丨^— 五、發明說明(丨6 ) 之具有富含空隙區之矽而言,介於晶圓半徑d與半徑a間 各區之△(¥/〇必須介於(V/G) 1與(V/G) 2。換言之,填隙 點瑕疵濃度對晶圓介於中心C與a間的半徑須小於[丨]*, 而空隙點濃度大於d之晶圓半徑而言須小於[v]*。同理如 第4圖所示,欲形成純矽,Δ(ν/〇)須小於或等於(v/Gh 減(V/G) !俾維持[v]低於臨界濃度[Vp,對由中心c至擴 散距離a之全部半徑而言也須維持⑴低於臨界濃度卩]*。 繼續說明第5圖,於方塊504,若於方塊502決定的 V/G徑向變化過大而滿足半純晶圓或純晶圓的條件(第3D 及4D圖),則熱區段可於方塊5〇6修改並再度模擬直到梯 度夠小而可滿足期望條件為止。特別如第9圖所示,熱區 4又可如下修改,添加盍9 14至熱屏114 ,以保熱材料如碳 化亞鐵填滿蓋914與熱區段屏114間的空間。可作其他熱 區段修改來視需要減少溫度梯度。 再度參考第5圖,於方塊508進行V/G軸向變化模擬 而決定當鑄錠提拉時的Δ(ν/(})變化。再度於方塊51〇實驗 瞭解’交化疋否夠小而可於晶圓增長時維持期望特性。若 否則熱區段於方塊506修改。然後於方塊5 i 2,決定提 拉速率化曲線圖而維持臨界V/G,如第3E或4E圖所示。 然伎使用此種提拉速率於方塊514製造鑄錠。較佳提拉速 率又化曲線圖用於方塊5丨2可維持V/G介於兩個臨界比的 中途,因而維持防護帶而可考慮典型的製程變化。 .裝—— (請先閱讀背面之注意事項再填寫本頁) 訂· 經濟部智慧財產局員工消費合作社印製 經由軸向切片之提拉速率變化曲線圖^^ 66 A7 1 _ 丨 ^ — V. Description of the invention (丨 6) For silicon with gap-rich regions, △ (¥ / 〇 must be between ( V / G) 1 and (V / G) 2. In other words, the interstitial point defect concentration must be less than [丨] * for the radius of the wafer between the centers C and a, and the void point concentration is greater than the wafer radius of d. It must be less than [v] *. Similarly, as shown in Figure 4, to form pure silicon, Δ (ν / 〇) must be less than or equal to (v / Gh minus (V / G)! 俾 Maintain [v] below Critical concentration [Vp, for all the radius from the center c to the diffusion distance a must also be maintained ⑴below the critical concentration 卩] *. Continue to explain Figure 5, at block 504, if the V / G diameter determined at block 502 If the direction change is too large to meet the conditions of semi-pure wafers or pure wafers (Figures 3D and 4D), the hot zone can be modified at block 506 and re-simulated until the gradient is small enough to meet the desired conditions. Especially as As shown in FIG. 9, the hot zone 4 can be modified as follows, adding 盍 9 14 to the hot screen 114 to fill the space between the cover 914 and the hot zone screen 114 with a heat-retaining material such as ferrous carbide. Other hot zones can be used Segment modification to reduce as needed Temperature gradient. Referring to Figure 5 again, perform a V / G axial change simulation at block 508 to determine the Δ (ν / (}) change when the ingot is pulled up. Experiment again at block 51 to find out 'cross-over?' It is small enough to maintain the desired characteristics as the wafer grows. Otherwise, the hot zone is modified at block 506. Then at block 5 i 2, the pull rate curve is determined to maintain the critical V / G, as shown in Figure 3E or 4E As shown in Figure 1. Of course, this type of pull rate is used to make ingots at block 514. The better pull rate curve is used for block 5 丨 2 to maintain V / G between the two critical ratios, thus maintaining protection. Typical process changes can be taken into consideration. Loading-(Please read the precautions on the back before filling out this page). Customs · Intellectual Property Bureau, Ministry of Economic Affairs, Employee Consumption Cooperative, prints the curve of the pull rate change through axial slicing.
541366541366
經濟部智慧財產局員工消費合作社印製Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs
現在麥考第6圖,說明使用軸向切片以實驗方式決定 提拉]圖。如第6圖所示,參考鑄錠於方塊6〇2以不等提拉 逮率提拉。欲測定較佳提拉速率,如第1〇圖所示使用某種 提拉速率範圍。如第10圖所示,提拉速率由高提拉速率(a) 如1·2毫米/分鐘調整至低提拉速率(c)〇 5毫米/分鐘及返回 高提拉速率。低提拉速率可低抵〇·4毫米/分鐘或以下。提 拉速率(b)及(d)變化較佳為線性變化。可生產具有第η及 12圖所示剖面的鑄錠。第u及12圖分別示例說明鑄錠之 富含空隙區,富含填隙區及完美區[v],⑴及[p]。業界人 士瞭解此等區具有第11及12圖之線圖未顯示的各種集聚 體濃度。 回頭參考第6圖,鑄錠於方塊6〇4軸向切片。如此參 第11圖,對半純矽而言,鑄錠沿軸向切片,使用習知技 術如銅裝飾,secc〇-蝕刻,X光斷層掃描分析,壽命測量 及其他習知技術測量軸向切片的集聚體濃度。較佳於集聚 體沿軸向切割’進行鏡蝕刻及於氮氣氛下於8〇〇°c退火4 小時及於1000 C退火16小時後測量壽命。如第η圖所 示’軸向位置P〗具有大的富含空隙區及相對小的完美區。 軸向位置Pa具有較小的富含空隙區及較大的完美區。軸向 位置P3具有最小可能的富含空隙區及最大可能的完美 區’但未引進富含填隙集聚體區。軸向位置p4具有極小的 富含空隙區但有大的富含填隙區,此乃非期望者。如此於 方塊608 ’基於沿第1丨圖軸向位置對軸向位置p3決定 V/G。於方塊610,當晶圓提拉時對此位置p決定可滿足Figure 6 of McCaw now illustrates the use of axial slices to experimentally determine the lift] graph. As shown in Fig. 6, the reference ingot is pulled at a different pulling rate at block 602. To determine the preferred pull rate, use a range of pull rates as shown in Figure 10. As shown in Figure 10, the pulling rate is adjusted from a high pulling rate (a) such as 1.2 mm / min to a low pulling rate (c) of 0.5 mm / min and returning to a high pulling rate. Low pull rate can be as low as 0.4 mm / min or less. The change in the pull rates (b) and (d) is preferably a linear change. An ingot having a cross section shown in Figs. Η and 12 can be produced. Figures u and 12 illustrate the void-rich, gap-filled, and perfect regions [v], ⑴, and [p] of the ingot, respectively. People in the industry understand that these areas have various aggregate concentrations not shown in the line graphs in Figures 11 and 12. Referring back to Figure 6, the ingot is sliced axially at block 604. As shown in Figure 11, for semi-pure silicon, the ingot is sliced along the axis, and axial slices are measured using conventional techniques such as copper decoration, seco-etching, X-ray tomography analysis, life measurement, and other conventional techniques. Aggregate concentration. Preferably, the aggregate is cut axially 'for mirror etching and annealed at 800 ° C for 4 hours under a nitrogen atmosphere and after 16 hours of annealing at 1000 C to measure the life. As shown in Fig. N, the 'axial position P' has a large void-rich region and a relatively small perfect region. The axial position Pa has a small void-rich region and a large perfect region. The axial position P3 has the smallest possible void-rich region and the largest possible perfect region ', but no gap-rich aggregate region is introduced. The axial position p4 has a very small void-rich region but a large gap-rich region, which is not desirable. Thus, at block 608 ', V / G is determined based on the axial position versus the axial position p3 along the first figure. At block 610, the determination of this position p can be satisfied when the wafer is pulled up.
本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 541366 經濟部智慧財產局員工消費合作社印製 A7 五、發明說明(18 ) 依據的提拉速率變化曲線圖然後製造鎢鍵。 業界人士需瞭解軸向位置P3未用於真正生產,原因為 製程變化造成填隙區增長。如此可選定位置p2與p3間的 軸向位置而無論製程如何變化,可包含可接受的小型富含 空隙區而未引進填隙集聚體。 軸向鑄錢切片也可對熱區段提拉的鑄錠進行,該熱區 段設計供純矽使用。此種鑄錠顯示於第12圖。如同第u 圖,顯示畜含空隙區,完美區及富含填隙區[V],[I]及[p]。 如第12圖所示,軸向位置P5_pl〇包含類似第u圖所示富 含空隙中心區。位置P?及Pl〇包含富含填隙環及完美中 〜。但位置Ρό及P9皆完美,原因為於中心不含空隙而於 邊緣不含填隙。如此於方塊606 ,選定對應於位置或匕 的軸向位置及於方塊608對此軸向位置決定V/G。可維持 此種V/G的提拉速率變化曲線圖係於方塊6丨〇決定,鑄錠 係於方塊612增長。業界人士需瞭解可選擇毗鄰位置^ 及Pg的軸向位置範圍而生產純矽。如此可選擇真正 許可製程變化同時仍可維持完美矽特性。 藉sa圓鑑別決定提拉速率變化曲線圖 現在參知第7圖說明藉晶圓鑑別實驗決定提拉速率變 化曲線圖。如第7圖所示,參考鑄錠係於方塊%以不^ 提拉速率提拉。欲決定較佳提拉速率變化曲線圖,如第 圖所述較佳使用某種提拉速率範圍。例如提拉速率由高提 拉速率⑷(此處為l2毫米/分鐘)調整至低提拉速率d 本紙張尺度適用中國國家標準(CNS)A4規格(210 297公釐) f碕先閱if背面之注音?事項再填寫本頁}This paper size applies the Chinese National Standard (CNS) A4 specification (210 X 297 mm) 541366 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 5. The description of the lift rate curve according to the invention (18) and then the tungsten bond . People in the industry need to understand that the axial position P3 is not used for real production because of the increase in the interstitial area caused by process changes. In this way, the axial position between positions p2 and p3 can be selected regardless of process variations, and acceptable small void-rich regions can be included without interstitial aggregates. Axial coin slicing can also be performed on ingots pulled in hot sections, which are designed for pure silicon. Such an ingot is shown in FIG. 12. As shown in the u-graph, the animal contains voids, perfect regions, and interstitial-rich regions [V], [I], and [p]. As shown in Figure 12, the axial position P5_pl0 contains a void-rich center region similar to that shown in Figure u. Positions P? And Pl0 contain an interstitial-rich ring and a perfect center. However, the positions P6 and P9 are perfect, because there is no gap in the center and no gap in the edge. Thus, at block 606, the axial position corresponding to the position or dagger is selected, and at this block 608, V / G is determined. The pull rate change curve that can maintain this V / G is determined at block 6o0, and the ingot is grown at block 612. People in the industry need to understand that the adjacent position ^ and the axial position range of Pg can be used to produce pure silicon. This gives you the option to truly allow process changes while still maintaining perfect silicon characteristics. Change curve of pulling rate determined by sa-circle identification Now refer to FIG. 7 to illustrate the change curve of pulling rate determined by wafer identification experiment. As shown in FIG. 7, the reference ingot is pulled at a block% at a constant lifting rate. To determine the curve of the optimal pull rate, it is better to use a range of pull rates as shown in the figure. For example, the pulling rate is adjusted from high pulling rate ⑷ (here 12mm / min) to low pulling rate d. The paper size applies the Chinese National Standard (CNS) A4 specification (210 297 mm) f 碕 read the back of if first Zhuyin? Matters refill this page}
21 541366 A7 B7 五、發明說明(19 ) 毫米/分鐘及返回高提拉速率。低提拉速率可低抵04毫米 /分鐘或以下。提拉速率⑻及⑷之變化較佳為線性。可生 產具有第11或第12圖所示剖面的鑄錠。 回頭參考第7圖,鑄錠於方塊7〇4沿徑向方向切片而 生產多片晶圓。如此參考第n圖,對半純矽而言,鑄錠經 切片而提供代表性晶圓Wi_ We然後使用習知技術測量此 等BB圓的集聚體濃度,例如銅裝飾,姓刻,壽命測 1或其他習知技術。如第丨丨圖所示,晶圓具有大的富 含空隙區及相對小完美區。晶圓%具有較小富含空隙區 及較大完美區。晶圓w3具有最小可能的富含空隙區及最 大可能的完美區而未引進富含填隙集聚體區。晶圓具 有極小的富含空隙區但具有大的富含填隙區此乃非期望 值。如此於方塊708,基於晶圓沿第3圖鑄錠的軸向位置 決定晶圓W3的V/G。於方塊710,決定當晶圓提拉時此晶 圓W3的提拉速率變化曲線圖,然後製造鑄錠。 業界人士須瞭解晶圓W3的軸向位置未用於真正生 產’原因為製程變化可能造成填隙區增長。如此介於晶圓 W3及晶圓W2間的晶圓軸向位置可經選定而包含可接受的 小型富含空隙區,但未引進填隙集聚體且與製程變化無 關。晶圓切片也可於設計用於完美矽的熱區段提拉的鑄錠 進行。此種鑄錠顯示於第12圖。如同第11圖,顯示富含 空隙區’完美區及富含填隙區[V] ’ [I]及[P]。如第12圖所 示可生產多片晶圓W5及W10。晶圓W5及W10類似第u 圖所示包含富含空隙的中心區。晶圓W7及包含富含填 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 裝 (請先閱讀背面之;i意事項再填寫本頁) 訂ί 經濟部智慧財產局員工消費合作社印製 經濟部智慧財產局員工消費合作社印製 —_ 五、發明說明(20 ) " 〜 ~ |裒及70美中%。但晶圓及W9皆完美,原因為中心不 二工隙而邊緣不含填隙。如此於方塊7〇6,選定對應於晶 圓W6或W9的軸向位置,及於方塊7〇8對此軸向位置決定 V/G。於方塊710決定維持此種ν/G的提拉速率變化曲線 圖,及於方塊712製造鑄錠。業界人士需瞭解可選擇毗鄰 位置W6及W9的某個晶圓位置範圍而生產矽。如此選擇真 正V/G而許可多種製程變化同時維持完美矽特性。 星1_驗及模擬技術決定据拉祙率 現在參考第8圖,使用模擬、軸向切片及晶圓鐘別的 組合俾製造本發明之鑄錠。如第8圖方塊8〇2所示,模擬 可用以決定某種提拉速率範圍。於方塊8〇4,可增長多個 參考鑄錠。若干的鑄錠係於方塊8〇6沿軸向切片,而若干 鑄錠係於方塊808切片成晶圓。經由於方塊81〇求出軸向 切片、晶圓鑑別與模擬結果的交互關係決定最佳V/G。然 後於方塊812決定提拉速率及於方塊814製造鑄錠。此種 過程進行兩次獲得純矽,故於獲得半純矽後視需要可修改 熱區段。 真正提拉速率將隨多種變數而定,變數包含但非僅限 於鑄錠直徑,使用特定熱區段爐及矽熔融體品質。第13 及1 4圖示例說明使用模擬與實驗技術組合決定的提拉速 率變化曲線圖(第8圖)。第13圖示例說明增長長1〇〇厘米、 直徑200毫米鑄錠之提拉速率變化曲線圖而形成直徑12 厘米的§含空隙區及提供純碎區佔6 4 %面積。使用二菱材 料公司製造的型號Q41熱區段爐。第14圖示例說明使用 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公爱) 裝—^---.—訂------ (請先閱請背面之注意事項再填寫本頁) Ψ 23 >41366 、發明說明(21 ) =,13圖之相同_參數增長純石夕之提拉速率變化曲線 57 ,但使用第11圖之修改熱區段。 附圖及况明書中揭示本發明之典型較佳具體例,雖然 使用特定術語但僅供概略說明意義而非限制目的,本發; 之範圍陳述於隨附之申請專利範圍。 (請先閱讀背面之注意事項再填寫本頁) · Mu 1_§ n ϋ n ·ϋ Iο,· MB a··· W MB ·Η·Ι wa 蜃 經濟部智慧財產局員工消費合作社印製21 541366 A7 B7 V. Description of the invention (19) mm / min and high return speed. Low pull rate can be as low as 04 mm / min or less. The change in the pull rates ⑻ and ⑷ is preferably linear. It is possible to produce ingots with a cross section as shown in Fig. 11 or 12. Referring back to Figure 7, the ingot is sliced in a radial direction at block 704 to produce multiple wafers. With reference to the nth figure, for semi-pure silicon, the ingot is sliced to provide a representative wafer Wi_We, and then the concentration of these BB circles is measured using conventional techniques, such as copper decoration, last name engraving, and life test. Or other know-how. As shown in the figure, the wafer has large void-rich regions and relatively small perfect regions. The wafer% has a smaller void-rich region and a larger perfect region. The wafer w3 has the smallest possible void-rich region and the largest possible perfect region without introducing a gap-rich aggregate region. It is not desirable for a wafer to have a very small void-rich area but a large void-rich area. Thus, at block 708, the V / G of wafer W3 is determined based on the axial position of the wafer along the ingot in FIG. At block 710, a graph of the pulling rate of the wafer W3 is determined when the wafer is pulled, and then an ingot is manufactured. People in the industry must understand that the axial position of wafer W3 is not used for real production ’because the process change may cause the growth of the interstitial area. In this way, the axial position of the wafer between wafer W3 and wafer W2 can be selected to include acceptable small void-rich regions, but no interstitial aggregates have been introduced and are independent of process variations. Wafer slicing can also be performed on ingots designed for hot-segment pulling of perfect silicon. Such an ingot is shown in FIG. 12. As shown in FIG. 11, the void-rich region 'perfect region' and the interstitial-rich region [V] '[I] and [P] are shown. As shown in Fig. 12, multiple wafers W5 and W10 can be produced. Wafers W5 and W10 contain a void-rich center region similar to that shown in figure u. Wafer W7 and the paper with rich content are compatible with Chinese National Standards (CNS) A4 (210 X 297 mm). (Please read the back of the page; I will fill in this page before filling in this page.) Order: Intellectual Property Bureau, Ministry of Economic Affairs Printed by employee consumer cooperatives Printed by employee consumer cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs _ V. Invention Description (20) " ~ ~ | However, both the wafer and W9 are perfect, because there is no gap in the center and no gap in the edge. In this way, the axial position corresponding to the crystal circle W6 or W9 is selected at block 706, and V / G is determined at the axial position at block 708. At block 710, it is decided to maintain such a graph of the pull rate variation of v / G, and at block 712, an ingot is manufactured. People in the industry need to understand that a range of wafer positions can be selected for adjacent silicon to produce silicon. Selecting true V / G in this way allows multiple process variations while maintaining perfect silicon characteristics. Star 1_Examination and simulation technology determines the pull rate. Referring now to FIG. 8, a combination of simulation, axial slicing, and wafer time is used to manufacture the ingot of the present invention. As shown by block 802 in Figure 8, simulation can be used to determine a range of pull rates. At block 804, multiple reference ingots can be added. Several ingots were sliced axially at block 806, and several ingots were sliced at wafer 808. The optimal V / G is determined by the interaction between the axial slice, wafer identification, and simulation results obtained from block 810. A pull rate is then determined at block 812 and an ingot is manufactured at block 814. This process is performed twice to obtain pure silicon, so the hot zone can be modified as needed after obtaining semi-pure silicon. The actual pull rate will depend on a variety of variables, including but not limited to the ingot diameter, the use of a specific hot zone furnace and the quality of the silicon melt. Figures 13 and 14 illustrate examples of the pull rate variation curve (Figure 8) determined using a combination of simulation and experimental techniques. Fig. 13 illustrates an example of a pulling rate change curve of an ingot having a length of 100 cm and a diameter of 200 mm to form a 12 cm diameter void-containing region and providing a pure crushing area occupying 64% of the area. A model Q41 hot zone furnace manufactured by Mitsubishi Materials Corporation was used. Figure 14 illustrates the use of this paper size to apply Chinese National Standard (CNS) A4 (210 X 297 public love). — — — — — — — (Please read the notes on the back first (Fill in this page again) & 23 > 41366, invention description (21) =, 13 is the same as _parameter growth Pure Shixi's pull rate change curve 57, but using the modified thermal section of Figure 11. The drawings and descriptions of the present invention disclose typical and preferred specific examples of the present invention. Although specific terms are used, they are used for the general purpose of description and not for the purpose of limitation. The scope of this disclosure is set forth in the scope of the accompanying patent application. (Please read the precautions on the back before filling out this page) · Mu 1_§ n ϋ n · ϋ Iο, · MB a ··· W MB · Η · Ι wa 蜃 Printed by the Employees ’Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs
Claims (1)
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KR1019970054899A KR19980070037A (en) | 1997-02-13 | 1997-10-24 | Optimization method of pulling rate of seed crystal during semiconductor ingot growth, semiconductor ingot growth method using the same, semiconductor ingot and semiconductor wafer and semiconductor device grown accordingly |
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TW087101568A TW541366B (en) | 1997-02-13 | 1998-02-06 | Methods of manufacturing monocrystalline silicon ingots and wafers by controlling pull rate profiles in a hot zone furnace |
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