TW539917B - Photomask combination and its exposure method for forming fine pattern - Google Patents
Photomask combination and its exposure method for forming fine pattern Download PDFInfo
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539917539917
【發明所屬之技術領域】 本發明係有關於一種半導體積體電路的製造方 特別是有關於一種微影製程之細小圖案曝光^法。〉’且 【先前技術】 / 在半導體積體電路的製造過程中,微影成像 (microlithography)製程無疑地居於極重要的地位,五 藉由此一製程方可將設計的圖案精確地定義在光阻層2人 然後利用蝕刻程序將光阻層的圖案轉移到半導體基& , 製付所茜之線路構造。一般而言,微影製程主要包括冷底 (priming)、光阻塗佈(coating)、預烤(或稱軟烤)、曝5 (expose)、曝後處理、顯影、以及硬烤等數個步驟。^中 ’曝光程序之解析度(resolution)良窳尤為元件積集度能 否更進一步提昇的關鍵因素,各大半導體製造廠無不積極 投入研發以謀求更上層樓。 然而,隨著半導體積體電路之積體層次的快速增加, 微影技術所要求的線幅寬度也越來越小,同樣的,各半導 體元件之間的距離也日益縮短。然而,上述之元件間的距 離在曝光製程中會因為受到光學特性的影響而有其物理上 的限制。其原因在於曝光時,為求得到微小尺寸的元件, 光罩之透光區之間的間隔將配合元件尺寸而縮小,但若透 光區之間的間隔縮小至特定之範圍時(為曝光波長1 / 2或 以下時),通過光罩之光線將發生繞射的現象,進而影響 轉移後圖案的解析度。再者,當一光罩上透光區之緻密程 度不一時,通過緻密(densw)透光區的光線將會受到通過[Technical field to which the invention belongs] The present invention relates to a method for manufacturing a semiconductor integrated circuit, and more particularly to a fine pattern exposure method for a lithography process. 》 'And [Prior art] / In the manufacturing process of semiconductor integrated circuits, the microlithography process undoubtedly occupies a very important position, and the design pattern can be accurately defined in light by this process. The resist layer 2 then uses an etching process to transfer the pattern of the photoresist layer to a semiconductor substrate & Generally speaking, the lithography process mainly includes several methods including priming, coating, pre-baking (or soft baking), exposure 5 (expose), post-exposure processing, development, and hard baking. step. ^ The resolution of the exposure procedure is particularly critical for whether the component accumulation can be further improved. All major semiconductor manufacturers have actively invested in research and development in order to achieve a higher level. However, with the rapid increase of the integration level of semiconductor integrated circuits, the line width required by the lithography technology is also getting smaller and smaller. Similarly, the distance between the semiconductor elements is also shortening. However, the distance between the above-mentioned components is physically limited due to the influence of optical characteristics during the exposure process. The reason is that in order to obtain a micro-sized element during exposure, the interval between the light-transmitting regions of the photomask will be reduced in accordance with the size of the element. (1/2 or less), the light passing through the mask will be diffracted, which will affect the resolution of the transferred pattern. Furthermore, when the density of the light-transmitting area on a reticle varies, the light passing through the dense light-transmitting area will be passed through.
539917 五、發明說明(2) 孤立(isolated)透光區 發生扭曲的現象,如此 便發生困難。 有鑑於此,為了解 提供一種光罩組合及其 定義閘極(gate)圖案。 【發明内容】 本發明之目的之_ 線圖案之曝光方法,以 本發明之目的之二 線圖案之曝光方法,以 本發明之主要特徵 如:交錯式相位移光罩) 光(second exposure): 錯排列之明亮區,且傳 之亮場(bright field) 暗區落在相鄰明亮區之 也就是說原本具複數交 一光罩將相鄰明亮區之 餘區域皆受到二次曝光 之間的暗區,形成一細 為獲致上述之目的 方法,此方法的步驟主 首先,提供一第一 之光線影響,而使得曝光後的圖案 ’細小圖案(例如··閘極層)之曝光 決上述問題,本發明主要目的在於 形成細線圖案之曝光方法,適用於 在於提供一種光罩組合及其形成細 避免曝光圖形失真或扭曲。 在於提供一種光罩組合及其形成細 曝光出緻密排列的細線圖案。 在於利用一相位移光罩(PSM)(例 與一傳統結構光罩分別進行二次曝 使相位移光罩曝光出複數平行交 統結構光罩曝光出一具有條狀暗區 圖案’其關鍵在於曝光時需使條狀 間’兩圖案結合便形成細線圖案。 錯平行排列之明亮區圖案,藉由另 間之一的暗區遮蔽起來,使圖案其 ’如此一來,僅留下該相鄰明亮區 線圖案。 ’本發明提出一種細線圖案之曝光 要係包括: 光罩’具有平行且交錯排列之複數539917 V. Description of the invention (2) The isolated light-transmitting area is distorted, which makes it difficult. In view of this, a mask combination and its definition gate pattern are provided for understanding. [Summary of the Invention] The purpose of the present invention _ line pattern exposure method, the purpose of the present invention two line pattern exposure method, the main features of the present invention such as: staggered phase shift mask) light (second exposure): The staggered bright areas and the bright field of the dark field fall in the adjacent bright area, that is, the original multiple areas of the adjacent bright area are subject to secondary exposure. The dark area forms a fine method to achieve the above purpose. The steps of this method first provide a first light effect, so that the exposure of the pattern after exposure to the 'fine pattern (eg, gate layer) determines the above problems. The main purpose of the present invention is to provide an exposure method for forming a thin line pattern, which is applicable to provide a photomask combination and its formation to avoid distortion or distortion of the exposure pattern. It is to provide a photomask combination and a thin line pattern formed by exposing it to a fine arrangement. The key lies in the use of a phase shift mask (PSM) (for example, a second exposure with a conventional structure mask to expose the phase shift mask to a plurality of parallel cross structure masks to expose a pattern with stripe dark areas. The key is When exposing, it is necessary to combine the two patterns between the strips to form a thin line pattern. The pattern of the bright areas staggered in parallel is masked by the dark area of the other one, so that the pattern is so, leaving only the adjacent Bright area line pattern. 'The present invention proposes a thin line pattern exposure including: photomask' having a plurality of parallel and staggered arrangements.
0503-7594TWF(Nl) ; TSMC2001-1582 ; Felicia.ptd 第6頁 539917 五、發明說明(3) ' --- 相位〇度透光區與複數相位丨80度透光區。提供一第二光罩 ⑦具有一透明基底與一條狀遮光層,其中上述條狀遮光層 復盍於上述透明基底部分表面,上述條狀遮光層之寬度不 小於上述相位〇度透光區與上述相位18〇度透光區之間距。 ,著,分別透過上述第一光罩與上述第二光罩,曝光出一 第一曝光圖案與第二曝光圖案,其中上述第一曝光圖案且 有平行排列之複數明亮區,上述第二曝光圖案具有一條狀 暗區,位於上述相鄰明亮區之間之一間隔位置。 為獲致上述之目的,本發明亦提出一種光罩組合,適 |用於曝光出細線圖案,包括: 一第一光罩,具有平行且交錯排列之複數相位0度透 光區與複數相位180度透光區;以及一第二光罩,呈有一 透明基純一條狀遮以,纟中上述條㈣光層覆蓋於上 述透明基底部分表面,上述條狀遮光層之寬度不小於述相 位〇度透光區與上述相位180度透光區之間距。 如妯所述,上述第一光罩例如為交錯式相位移光罩 (alternate phase shift mask ;aHernate pSM),且上 述第二光罩例如為雙光強度光罩(binary intensity mask ; ΒΙΜ) 〇 根據本毛明,上述相位〇度透光區與上述相位1 8 〇度透 光區具有相同形狀(例如:矩形)且尺寸相同。上述相位〇度 透光區與上述相位180度透光區之寬度較佳約為 170〜40 0龍。兩者之間距較佳約為15〜6〇nm。另外,上述條 狀遮光層之材質係由金屬鉻所構成,其寬度較佳約為 539917 五、發明說明(4) '~ --- 7 〇 〜9 0 nm。 為使本發明之上述目的、特徵和優點能更明顯易懂, 特舉較佳實施例,並配合所附圖式,作詳細說明如 卜· 【實施方式】 以下請配合參考第1圖與第2圖之光罩俯視圖以及第3 ,、第4圖與第5圖之曝光影像圖,以說明本發明之— 貫施例’形成複數細線圖案。 百先,請參照第1圖,上述第一光罩600,較佳為交錯 式相位移光罩(alternating PSM)以消除光學鄰近效應 ^ E)上述第一光罩主要用以曝光出具有複數相互平 行排列之明亮區之暗場(dark field)圖案。上述第一光罩 6 〇 〇具有平行且父錯排列之複數相位〇度透光區㈢2與複數 相位180度透光區604。上述第一光罩6〇〇可以由一第一透 明基板(例如··石英玻璃)所構成,上述透光區6〇2與6〇4可 藉由控制上述第一透明基板之厚度,以分別形成一相角〇 度透光區602與一相角180度透光區6〇4,其中上述相角〇度 透光區60 2與上述相角180度透光區6〇4交錯排列,當曝光" 光源波長為193nm,石英玻璃之折射率為l 552時,〇度透 光區之厚度即為石英厚度,而相位18〇度透光區與相位〇度 透光區之厚度相差170〜180nm,較佳者HSnm。 另外,提供一半導體基底,上述半導體基底表面可先 利用例如鉍塗法形成一適當之光阻層,且將上述半導體基 底設置、固定於一支禮裝置上。0503-7594TWF (Nl); TSMC2001-1582; Felicia.ptd page 6 539917 V. Description of the invention (3) '--- Phase 0 degree transmission area and complex phase 丨 80 degree transmission area. A second photomask is provided, which has a transparent substrate and a strip-shaped light-shielding layer, wherein the strip-shaped light-shielding layer is restored on the surface of the portion of the transparent substrate, and the width of the strip-shaped light-shielding layer is not less than the phase-degree light-transmitting area and the phase. The phase is 180 ° between the light-transmitting areas. Then, a first exposure pattern and a second exposure pattern are exposed through the first mask and the second mask, respectively, wherein the first exposure pattern has a plurality of bright areas arranged in parallel, and the second exposure pattern It has a strip-shaped dark area located at an interval between the adjacent bright areas. In order to achieve the above-mentioned object, the present invention also proposes a photomask combination, suitable for exposing a thin line pattern, including: a first photomask having a parallel and staggered complex phase 0 degree light transmission area and a complex phase 180 degree A light-transmitting area; and a second photomask, which is covered with a transparent base in a stripe form, wherein the stripe light-emitting layer covers the surface of the transparent base portion, and the width of the stripe-shaped light-shielding layer is not less than the phase of 0 degrees. The distance between the light area and the aforementioned 180-degree light-transmitting area. As described above, the first photomask is, for example, an alternating phase shift mask (aHernate pSM), and the second photomask is, for example, a binary intensity mask (BIM). Ben Maoming, the above-mentioned phase 0-degree light-transmitting region and the above-mentioned phase 180-degree light-transmitting region have the same shape (for example, rectangular) and the same size. The width of the phase-transmissive area with a phase of 0 degrees and the phase-transmissive area with a phase of 180 degrees is preferably about 170 ~ 400 mm. The distance between the two is preferably about 15 to 60 nm. In addition, the material of the strip-shaped light-shielding layer is made of metal chromium, and its width is preferably about 539917. V. Description of the invention (4) '~ --- 7 0 to 90 nm. In order to make the above-mentioned objects, features, and advantages of the present invention more comprehensible, the preferred embodiments are described in detail with reference to the accompanying drawings. [Embodiment] Please refer to FIG. 1 and FIG. The top view of the mask of FIG. 2 and the exposure image diagrams of FIGS. 3, 4, and 5 are used to illustrate the present invention—the embodiment of the invention—forming a plurality of thin line patterns. Baixian, please refer to FIG. 1. The first mask 600 is preferably an alternating phase shift mask (alternating PSM) to eliminate the optical proximity effect ^ E) The first mask is mainly used for exposing a plurality of Dark field pattern of bright areas arranged in parallel. The above-mentioned first reticle 600 has a plurality of phase-transmitting areas 0 ° and a plurality of phase-transmitting areas 604 of parallel phase 0 ° and a parental arrangement. The first photomask 600 may be composed of a first transparent substrate (eg, quartz glass), and the light transmitting regions 602 and 604 may be controlled by controlling the thickness of the first transparent substrate to separate A phase angle 0 degree light transmission area 602 and a phase angle 180 degree light transmission area 604 are formed, where the phase angle 0 degree light transmission area 60 2 and the phase angle 180 degree light transmission area 604 are staggered. Exposure " When the wavelength of the light source is 193nm and the refractive index of quartz glass is l 552, the thickness of the 0-degree light-transmitting region is the thickness of the quartz, and the thickness of the phase 180-degree light-transmitting region and the phase 0-degree light-transmitting region differ by 170 ~ 180nm, preferably HSnm. In addition, a semiconductor substrate is provided. The surface of the semiconductor substrate can be formed with an appropriate photoresist layer by, for example, a bismuth coating method, and the semiconductor substrate is set and fixed on a ceremony device.
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接著,將上述第一光罩6 0 0置入一曝光裝置中,利用 上述曝光裝置使上述第一光罩6〇〇對準於上述半導體基底 預$曝光出圖案之既定位置。上述曝光裝置例如為步進_ 重複機(step-and-repeat mask aUgner)、光罩對準曝光 機(mask aligner)、掃瞒 _ 步進機(scan_and_repeat _sk aligner)或任何習知之曝光裝置。 接著,進行一次曝光程序,利用上述曝光裝置透過上 述第一光罩6 0 0曝光出一第一曝光圖案6〇〇〇,上述第一曝 光圖案6 0 0 0係為暗場圖案且具有平行排列之複數明亮區 6020,如第3圖所示。 並且,請參照第2圖,提供一第二光罩8〇{),可以為任 何習知光罩,較佳為傳統雙光強度光罩(binary intensity mask ;BIM)。上述第二光罩8〇〇主要用以曝光 出具有一條狀暗區之亮場(bright field)圖案。上述第二 ,罩:二,以由一第二透明基板(例如:石英玻璃)所構成, 另二材貝例如為金屬鉻(Cr)之一條狀遮光層8〇2覆蓋於上 达弟-透明基板表面。必需注意的是,上述條狀遮光層 80=1度V必需不*於(大於或等於)上述相位〇度透光區 6 02與^述相位18〇度透光區6〇4之間距% ('〉% )。 接著並且δ又置上述第二光罩8〇〇於上述曝光裝置中 。利用上述曝光裝置調整上述第二光罩_位置,使上述 光層802對準於上述第一曝光圖案6〇〇〇之相鄰明亮 區6 0 2 0之一之間隔位置。 接著,進行二次曝光程序。利用上述曝光裝置曝光出Next, the first photomask 600 is placed in an exposure device, and the first photomask 600 is aligned at a predetermined position of the semiconductor substrate pre-exposure pattern using the exposure device. The above exposure device is, for example, a step-and-repeat mask aUgner, a mask aligner, a scan_and_repeat_sk aligner, or any conventional exposure device. Next, an exposure process is performed, and a first exposure pattern 600 is exposed through the first mask 600 using the exposure device, and the first exposure pattern 600 is a dark field pattern and has a parallel arrangement. The plurality of bright areas 6020 are shown in FIG. 3. In addition, referring to FIG. 2, a second photomask 8o {) is provided, which can be any conventional photomask, and is preferably a conventional dual intensity mask (BIM). The second photomask 800 is mainly used for exposing a bright field pattern with a stripe of dark areas. The second and cover mentioned above are composed of a second transparent substrate (for example, quartz glass), and the other two shells are, for example, a stripe of light-shielding layer 802 of metallic chromium (Cr), which is covered by Sundial-Transparent. Substrate surface. It must be noted that the above-mentioned stripe light-shielding layer 80 = 1 degree V must not be greater than (greater than or equal to) the above-mentioned phase 0 degree light transmission area 602 and the phase 180 degree light transmission area 604% ( '>%). Then, δ sets the second photomask 800 in the exposure device. The position of the second mask_ is adjusted by the exposure device, so that the light layer 802 is aligned at an interval position of one of the adjacent bright areas 6020 of the first exposure pattern 6000. Next, a double exposure process is performed. Exposure using the above exposure device
539917 五、發明說明(6) 上述第二光罩80 0,使未被上述條狀遮光 區域曝光出來,如此一,,上述第二光罩所曝光:的第卜: f光圖案= 〇〇(如第4圖所示)具有一條狀暗區8〇2〇剛好重 ,在上述第一曝光圖案6000之相鄰明亮區之間格之一上。 ^後上述第一曝光圖案6000與上述第二曝光圖案8〇〇〇重 疊之結果如第5圖所示,僅留下具一條狀暗區9 02 0之量場 圖案=00於上述半導體基底中。如此,上述條狀暗區⑽ 之圖案可相當細微。 斤一根據本發明之光罩組合包括:上述第一光罩與上述 第二光罩80 0。上述第一光罩6〇〇具有平行且交錯排/列之複 數相位0度透光區6 0 2與複數相位18〇度透光區㈣‘,係藉由 不同之透明基底厚度所構成。並且,上述第二光罩㈣〇, 具有一透明基底與一條狀遮光層8〇 2,其中上 層8 0 2覆蓋於上述透明基底邱八麥呆狀遮先 土底口P刀表面,上述條狀遮光層8 〇 2 之見度%不小於述相位〇度透光區6〇2與上述相位“ο 光區604之間距wjwpwj。 士”:明之精神’雖然如前所述之實施例係先執行 上迷- 人曝光’再執行上述二次曝光,亦即先將上述 光罩_之圖案曝光出來’再將上述第二光罩 光出來,但是本發明之-次與二次曝光程序之執行 以互換,只要注意將光罩對準,使上述複 分別與相鄰明亮區6 0 2 0之間會晶即 <,盆# >曰 不在此限。 間重文即可’其一T之純順序 發明優點539917 V. Description of the invention (6) The second mask 80 0 exposes areas that are not in the stripe light-shielding area. In this way, the second mask is exposed by the following: f light pattern = 〇〇 ( As shown in FIG. 4), a strip-shaped dark area 8020 is just heavy, on one of the spaces between adjacent bright areas of the first exposure pattern 6000 described above. ^ The result that the above first exposure pattern 6000 overlaps with the above second exposure pattern 8000 is as shown in FIG. 5, leaving only a field pattern with a stripe dark area of 9 02 0 = 00 in the semiconductor substrate. . In this way, the pattern of the stripe dark area ⑽ can be quite fine. A mask assembly according to the present invention includes: the first mask and the second mask 800. The above-mentioned first photomask 600 has parallel and staggered rows / columns of a complex phase 0 degree light-transmitting area 602 and a complex phase 180 degree light-transmitting area ㈣ ′, which are formed by different transparent substrate thicknesses. In addition, the second photomask ㈣0 has a transparent substrate and a strip-shaped light-shielding layer 802, wherein the upper layer 802 covers the surface of the transparent substrate Qiu Bamai dull occluded soil P knife surface, the strip-shaped The visibility% of the light-shielding layer 8 〇2 is not less than the phase 0 degree light-transmitting area 602 and the above-mentioned phase "ο light area 604. The distance wjwpwj. Taxi": the spirit of the Ming 'Although the embodiment described above is executed Addicted-human exposure 'and then perform the above-mentioned double exposure, that is, first expose the pattern of the above-mentioned photomask_ and then expose the above-mentioned second photomask, but the execution of the first-time and double-exposure procedure of the present invention is to Interchange, as long as you pay attention to align the photomask, so that the above complex will crystallize with the adjacent bright area 60 2 0, that is, "pot" is not limited. Repeated text can be one of the pure sequence of T
539917539917
539917 圖式簡單說明 第1圖係顯示根據本發明之一較佳實施例之光罩組合 之一光罩俯視圖。 第2圖係顯示根據本發明之一較佳實施例之光罩組合 之另一光罩俯視圖。 第3圖係顯示根據第1圖之光罩曝光所得之影像圖案。 第4圖係顯示根據第2圖之光罩曝光所得之影像圖案。 第5圖係顯示根據本發明之一較佳實施例之一細線圖 案曝光結果。 【符號說明】 6 0 0〜第一光罩; 80 0〜第二光罩; 6 0 2〜相位0度透光區; 604〜相位180度透光區;539917 BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a plan view showing a photomask according to a preferred embodiment of the present invention. Fig. 2 is a plan view showing another photomask assembly according to a preferred embodiment of the present invention. Figure 3 shows the image pattern obtained by exposing the mask according to Figure 1. Figure 4 shows the image pattern obtained by exposing the mask according to Figure 2. Fig. 5 shows the exposure result of a thin line pattern according to a preferred embodiment of the present invention. [Symbol description] 60 0 ~ first photomask; 80 0 ~ second photomask; 60 2 ~ phase 0 degree light transmission area; 604 ~ phase 180 degree light transmission area;
Wi〜相鄰透光區之間隔寬度; 601〜第一光罩之遮光層; 80 0〜第二光罩; 8 0 2〜條狀遮光層; 6 0 0 0〜第一曝光圖案; 6 0 2 0〜明亮區; W2〜條狀遮光層之寬度; 9 0 2 0〜細線圖案; 8 0 2 0〜條狀遮光層圖案; 9000〜二次曝光之結果圖案。Wi ~ space width of adjacent light-transmitting areas; 601 ~ light-shielding layer of the first mask; 800 ~ second mask; 8202 ~ striped light-shielding layer; 60000 ~ first exposure pattern; 60 2 0 ~ bright area; W2 ~ width of stripe light-shielding layer; 9 020 ~ thin line pattern; 8 020 ~ stripe light-shielding layer pattern; 9000 ~ resulting pattern of second exposure.
0503-7594TWF(Nl) ; TSMC2001-1582 ; Felicia.ptd 第12頁0503-7594TWF (Nl); TSMC2001-1582; Felicia.ptd page 12
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