TW535347B - Manufacturing process method of motor axle center - Google Patents
Manufacturing process method of motor axle center Download PDFInfo
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- TW535347B TW535347B TW90130995A TW90130995A TW535347B TW 535347 B TW535347 B TW 535347B TW 90130995 A TW90130995 A TW 90130995A TW 90130995 A TW90130995 A TW 90130995A TW 535347 B TW535347 B TW 535347B
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Description
535347 襄麗 90130995 修正535347 Xiangli 90130995 correction
、發明說明(1) 【發明領域 本發明係關於一種馬達車由心之製造加 而言之,係關於馬達其軸心取材及 :革更j體 一次改善量產及精度的問題。 式的艾革,俾可 【發明背景】 對於傳統的馬達製造產業界而言,用 ,動軸心,it常係取材自實心金屬棒材;馬達 序將該實心棒材,加工成型為馬達軸心構 匕口工程 然而’傳統透過實心侠士士丄 ’ 式,並不利於馬達軸心的:量生°: j m“的加工方 :加工較為困•’尤其是軸心中孔結的:土 :實:棒材 :,對於該軸心中孔的鑽設,製造廠-以要:;: 台的鑽床; 干通㊆要報廢數拾 再者’以實心棒材成型為馬達心 瑣,並須經過1.取材步驟2 々加工過程相當繁 心孔、…端面打中心孔 邊、7.滚左牙、8.滾右牙、9鑽乂 邊、6.仿削右半 鑽侧中孔、12.侧中孔倒角、丨:中、,鑽右中孔、 弟 闰_了_ \ A_ 丄Ο ·木色'^ 序(如 程序’由於加工困•、生產費時,::::、=心加工 _ PleceS/Day,對於實際需求量==法超過5, 的產業界而言’每年大部份的訂於20’000Pieces/I)ay 外購成本; 早仰賴外購’增加了不少 535347 案號 90130995 曰 修正 五 、發明說明(2) _ _ 經過以上說明可知,傳統的加工+ & ^ 工且耗費設備成本,根本無法符人=‘ ’不僅費時、費 一方面,由於採購費時及國際競爭^,界的實際需求,·另 短,產品的變化又快,年年庫存:=烈,訂單週期的縮 革出新的生產方式,即無法生存於j ^轴心無數,如不改 【發明目的】 、肌肀之中。 本發明之主要目的,係在於提供一 加工方法,透過直接取用無縫鋼管二*心之製造 步驟自動送料、仿削、切斷、穿 為原材,亚透過取材 π 、叔由:?丨 卜 、左牙、滾右牙、鑽側中 孔拓中孔、热心研磨及染色等步驟而〜士、士 σ」中 可大幅縮短馬達軸心的製迭产制凡成成口口,稭此, 產孝界降低制i + 士及製造時間,而得以符人 座系7丨降低衣造成本的實際需求。 订口 【較佳實施例】 關於本發明為逵& 其它…,兹舉ί 的:戶採用之;術、手段及 明如后,相信本i明=佳可订貫施例並配合圖式詳細說 可由之得一深入;月上述之目的、特徵及其它之優點,當 - 士八— 具體之暸解;首先請配合參閱第-n & 不,本發明實施例 / j币一圖所 法,其主要包括 提供之一種馬達軸心之製造加工方 驟、D滾卢牙牛·取材步驟、B仿削步驟、c ·切斷步 驟、c: = ΐ孔二=、E.滾右牙步驟、F.鑽側中孔步 步驟所達成者,""其^、Η.無心研磨步驟、I .染色步驟等 該取材步驟, 作為馬達軸心的広糸可直接取用内具中心孔的無縫鋼管, 的原材;Description of the invention (1) [Field of the invention The present invention relates to the manufacture of a motor vehicle from the core, in addition, it relates to the material of the shaft of the motor and the leather body to improve mass production and accuracy at one time. Aige, 艾 可 [Background of the Invention] For the traditional motor manufacturing industry, the moving shaft center, it is often taken from solid metal rods; the motor sequence processes the solid rod into a motor shaft Heart structure dagger project However, the traditional method of “through solid knights and soldiers” is not conducive to the axis of the motor: measuring the amount of °: jm “Processing side: processing is more difficult •“ Especially the hole in the axis: knot: soil: Solid: Bar: For the drilling of holes in the center of the shaft, the manufacturer-to ::: a bench drilling machine; dry pass to be scrapped; 1. Material taking step 2 相当 The machining process is quite troublesome, the end face is punched with the center hole edge, 7. the left side is rolled, the right side is rolled, the 9 side is drilled, 6. the right side half hole is imitated, 12. Side center hole chamfer, 丨: middle, drill right center hole, brother 闰 _ 了 _ \ A_ 丄 Ο · wood color '^ sequence (such as the program' due to processing difficulties due to production, • time-consuming production, ::::, = heart Processing _ PleceS / Day, for industries with actual demand == method exceeding 5 ,, 'most of the year is set at 20'000 Pieces / I) ay outside Cost; early reliance on outsourcing 'increased a lot of 535347 case number 90130995 amendment five, description of the invention (2) _ _ According to the above description, the traditional processing + & ^ labor and equipment costs, can not match people =' 'Not only time-consuming, but on the one hand, due to time-consuming procurement and international competition ^, the actual needs of the industry, · Another short, the product changes quickly, annual inventory: = fierce, the contract cycle of the new production method, Can't survive numerous j ^ axis, if not changed [invention purpose], muscle ridge. The main purpose of the present invention is to provide a processing method, automatic feeding through the manufacturing steps of directly taking the seamless steel pipe , Imitation cutting, cutting, and wearing as the original material, sub-pass through the material π, uncle:? 丨 bu, left teeth, rolling right teeth, drill side hole extension center hole, enthusiastic grinding and dyeing steps ~ taxi, taxi σ ”can greatly shorten the production and production of the motor axis. In this way, the industry and piety industry can reduce the manufacturing cost and manufacturing time, which can meet the actual needs of the human seat system. . Slot [preferred embodiment] The present invention is 逵 & others ..., here are: used by households; technique, means and after the Ming, I believe that Ben Ming = Jiake can implement the embodiment and cooperate with the drawings The details can be obtained in-depth; the above-mentioned purpose, characteristics and other advantages, when-Shiba-specific understanding; first please refer to the -n & No, the embodiment of the present invention / j coin one chart method , Which mainly includes a manufacturing and processing step of a motor shaft center, a D-roller, a material-taking step, a B-cutting step, a c-cutting step, c: = ΐ 孔 二 =, E. right-roller step , F. Achieved in the step of drilling the middle hole, " " its ^, Η. Centerless grinding step, I. Dyeing step, etc. This material taking step, as the shaft of the motor shaft, can directly take the center hole of the inner tool Seamless steel tubes, raw materials of
535347 MM.9〇l3〇995^535347 MM.90〇3〇995 ^
五、發明說明(3) 該:削步驟’係可將上述之 進料設備進行進料及仿削加工作s,;:::目透過自動 進行^同時仿削的雙刀式仿削機具,用可 業時間;透過仿削作業可於轴心上成型培=即名仿削作 該切斷步驟,將經過前述仿削加二 由第三組切斷刀進行截裁切斷作業===,立即 以符合預定的馬達軸心規格需求; 使遠原材的長度得 4滾左牙步驟,將已切斷完成的 滾牙作業; 1千 進仃左端侧的 該滾右牙步驟,進行工件的 該鑽側中孔步驟,係可透過鑽床,η 頭進行軸心的側邊中孔及倒角鑽設作掌::=角鑽 構型態得以符合實際需求; 俾使该原材的結 4拓中孔步驟,係可針對原材的益其 向進行拓孔作業,接近令點時,-端:退;::孔,雙 成拓孔,俾使原材中心孔的預定段内徑,得以符;亡續完 求並同日守修掉鑽側中孔所可能產生的毛邊;值際需 是,該拓孔作業係在原有的中心孔上,直接微:注忍的 0.2~0.5_加工拓鑽進行者,相較傳統的設里 作業’明顯大幅縮短作業時間及降低機具損耗只〜中心孔 ,無心研磨步驟’係透過無心研磨的加工種 ::度培林座的研磨作#’使原材得以符合預定結構Ϊ: S亥染色步驟 經過上述的鑽設、研磨步驟後 將車由心V. Description of the invention (3) The "cutting step" is a double-knife-type copying machine capable of feeding the above-mentioned feeding equipment and copying and adding work; ::: through automatic ^ simultaneous copying, It can be used in time; it can be formed on the axis through imitation cutting operation = namely, imitation cutting is used as the cutting step, and the third group of cutters will be used for cutting and cutting after the above imitation cutting plus two === , In order to meet the requirements of the predetermined motor shaft specifications; make the length of the far raw material 4 steps to roll the left teeth, the completed cutting operation; 1 thousand steps into the left side of the right roller steps to carry out the workpiece The step of side hole drilling can be carried out through the drilling machine, η head side hole and chamfer drilling of the shaft center are set as the palm :: = The configuration of the angle drill can meet the actual requirements; Step 4 of the middle hole expansion, which can perform the hole drilling operation according to the original direction of the raw material. When approaching the order point, the-end: retreat:: hole, double into the hole, and make the predetermined diameter of the center hole of the raw material. To be able to meet; after the completion of the request and the same day guarding the burr of the middle side of the drill hole may be produced; The operation is on the original center hole, which is directly micro: 0.2 ~ 0.5_ processing and drilling driller, compared with the traditional setting operation, it significantly shortens the operation time and reduces the equipment loss. Only the center hole and the centerless grinding step 'Department through centerless grinding :: milling of Duperin's seat #' to make the raw material conform to the predetermined structureΪ: Shai dyeing step After the above drilling and grinding steps, the car is removed from the center
535347535347
曰 修正— 工件$仃染色作業’俾使其得以防銹構成轴心成品。 藉此’本發明所提供之馬達軸心製造加工方法,係將 傳,的$段加工作業,如裁斷、兩次修端面、打中心孔、 兩人車f ’改以一次性自動送料、自動車削及切斷步驟完 成使彳于原來73· 8秒/Pi ece的作業時間,縮短至15秒 /Piece,由於原材係採用中空的無縫鋼管,因此中孔鑽孔 的工作·也簡化成了拓孔作業,時間自9 3 · 8秒降為1 2秒 一· & 〃再者傳統工序中原來的研磨培林座,由於轴 H刀開仿削者,培林座的位置不得不加大,並 t以一ΐ無心研磨,來達到所要的尺彳,本發明則心一 二二刀式的精仿削,僅預留〇· 04〜0.06_餘料做無心研 磨=將無心、研磨的時間自3G秒,降為10秒/Pleee,如此 ^ Υ 加工費,較之材料增加之費用,再加上材料強声辦 加了 1 5/〇,更加的證明改善的有效性。 X立曰 =以上說明可知,本發明主要是將傳統原採 同材質的無縫鋼管,原費工費時的前段工序,; 客“ώ :: 車削及切斷的一次性自動化工作,决 產日个間自原本的73.8秒/Piece ’下 了生 用無縫管,使得原需要叫R心& CC 而採 秒的拓孔工作,由:;9用3.τ8!、;;鑽孔的工作,變成了12 作,不但解決了原本:欠:=的自動仿削-次性工 人車削不同心的問題,★維為 =f 7磨,尺Τ ’進而縮短了研磨時間,自二次研磨$ 減為一久研磨,提高了研磨機的工作效率。 細 本發明提供了 —種新材料、新製程的方式,除增加Correction-Workpiece $ 仃 Dyeing work ', so that it can prevent rust and form a shaft finished product. With this, the method of manufacturing and processing the motor shaft center provided by the present invention is to pass the $ segment processing operations, such as cutting, double end-face repair, punching the center hole, and two-person car f 'to one-time automatic feeding and automatic car. The completion of the cutting and cutting steps shortened the operating time from 73.8 seconds / Piece to 15 seconds / Piece. Since the raw material is a hollow seamless steel pipe, the drilling of the center hole is also simplified. With the hole drilling operation, the time was reduced from 9 3 · 8 seconds to 12 seconds · & 〃 Also the original grinding Peeling Block in the traditional process, because the axis H knife opened the copy, the position of the Peeling Block had to be Increase, and t centerlessly grind to achieve the desired size. In the present invention, the heart-like 12-knife-type fine imitation cutting is reserved, and only 0.04 ~ 0.06 is left for centerless grinding. The grinding time has been reduced from 3G seconds to 10 seconds / Pleee. In this way, ^ , processing costs, compared with the increased cost of the material, plus the material sound office added 15 / 〇, to further prove the effectiveness of the improvement. X Li Yue = As can be seen from the above description, the present invention mainly uses the traditional original seamless steel pipe of the same material. The original labor and time-consuming front-end process; Since the original 73.8 seconds / Piece 'seamless seamless pipe was used, the original need to call the R core & CC and the second hole drilling work, from: 9; 3.τ8!, ;; drilling Work, turned into 12 works, not only solved the original: owed: = automatic imitation-secondary workers turning discentric problem, ★ dimension = f 7 grind, ruler ′ 'to shorten the grinding time, since the secondary grinding $ Reduced to a long time grinding, which improves the working efficiency of the grinder. The invention provides a new material and new process, in addition to increasing
第8頁 535347 _案號 90130995_年月日__ 五、發明說明(5) 了 1 5%的強度外,採用同樣的人力、同樣的廠區,增加了 四倍的產量,因此本發明確實可符合產業界的實際需求。 綜上所述,本案發明實施例所揭露之構造,由於操作 實施時,透過直接取用無縫鋼管作為原材,並透過仿削、 切斷、滚左牙、滾右牙、鑽側中孔、拓中孔、無心研磨及 染色等步驟而完成成品;藉此,大幅縮短馬達軸心的製造 流程及製造時間,而得以符合產業界降低製造成本的實際 需求,所以,本發明之『具有產業之可利用性』應已無庸 置疑;此外本發明實施例所揭露之構造,申請前並未見諸 刊物,亦未曾公開使用,加之又具有如上功效增進之事 實,是故,本發明之『新穎性』及『進步性』又均已符 合,爰依法提出發明專利之申請,祈請惠予審查並早曰賜 准專利,實感德便。Page 8 535347 _Case No. 90130995_Year Month Day__ V. Description of the invention (5) In addition to the strength of 15%, the same manpower and the same factory area are used to increase the output by four times, so the invention can indeed be used. Meet the actual needs of the industry. In summary, the structure disclosed in the embodiment of the present invention is obtained by directly taking the seamless steel pipe as the raw material, and by copying, cutting, rolling the left tooth, rolling the right tooth, and drilling the side hole. , Expanding the hole, centerless grinding and dyeing to complete the finished product; thereby greatly reducing the manufacturing process and manufacturing time of the motor shaft, and meeting the actual needs of the industry to reduce manufacturing costs. Therefore, the present invention The "availability" should be beyond doubt; in addition, the structure disclosed in the embodiment of the present invention has not been seen in publications before application and has not been used publicly. In addition, it has the fact that the effect is enhanced as described above. "Properties" and "progressiveness" have already been met. I have filed an application for an invention patent in accordance with the law, and I hope that it will be reviewed and granted a quasi-patent as soon as possible.
第9頁 535347 _案號90130995_年月曰 修正_ 圖式簡單說明 【圖式部分】: 第一圖 係傳統馬達轴心的製造工序步驟流程圖。 第二圖 係本發明之製造工序步驟流程示意圖。 【圖號部分】:Page 9 535347 _Case No. 90130995_ Year Month Amendment _ Brief Description of Drawings [Schematic part]: The first drawing is a flowchart of the manufacturing process steps of a traditional motor shaft. The second figure is a schematic flow chart of the manufacturing process steps of the present invention. [Figure number part]:
第10頁 1. 取 材 步 驟 2. 锯 床 切 料 3. 修 左 端 面 打 中心孔 4. 修 右 端 面 打 中心 5· 仿 削 左 半 邊 6. 仿 削 右 半 邊 7· 滾 左 牙 8. 滾 右 牙 9. 鑽 左 中 孔 10. 鑽 右 中 孔 11. 鑽 侧 中 孔 12· 側 中 孔 倒 角 13. 修 側 中 孔 毛 邊 14. 無 心 研 磨 粗 研磨 15. 無 心 研 磨 細 研磨 16. 染 色 A. 取 材 步 驟 B . 仿 削 步 驟 C . 切 斷 步 驟 D . 滾 左 牙 步 驟 E . 滾 右 牙 步 驟 F . 鑽 側 中 孔 步 驟 G . 拓 中 孔 步 驟 H. 無 心 研 磨 步 驟 I . 染 色 步 驟Page 10 1. Steps for taking materials 2. Cutting material on sawing machine 3. Repair left end and center hole 4. Repair right end and center 5. Imitation cut left half 6. Imitation cut right half 7. Roll left teeth 8. Roll right teeth 9 Drill left center hole 10. Drill right center hole 11. Drill side center hole 12 · Side center hole chamfer 13. Repair side center hole burr 14. Centerless grinding rough grinding 15. Centerless grinding fine grinding 16. Dyeing A. Obtaining steps B. Imitation cutting step C. Cutting step D. Rolling left tooth step E. Rolling right tooth step F. Drilling side hole step G. Centering hole step H. Centerless grinding step I. Dyeing step
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TW90130995A TW535347B (en) | 2001-12-14 | 2001-12-14 | Manufacturing process method of motor axle center |
Applications Claiming Priority (1)
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TW90130995A TW535347B (en) | 2001-12-14 | 2001-12-14 | Manufacturing process method of motor axle center |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2009067773A1 (en) * | 2007-11-30 | 2009-06-04 | V & M Do Brasil S/A | An axle from a seamless tube for railroad vehicles, and a process for manufacturing an axle from a seamless steel tube for railroad vehicles |
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2001
- 2001-12-14 TW TW90130995A patent/TW535347B/en not_active IP Right Cessation
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2009067773A1 (en) * | 2007-11-30 | 2009-06-04 | V & M Do Brasil S/A | An axle from a seamless tube for railroad vehicles, and a process for manufacturing an axle from a seamless steel tube for railroad vehicles |
US9133533B2 (en) | 2007-11-30 | 2015-09-15 | V & M Do Brasil S/A | Axle from a seamless tube for railroad vehicles, and a process for manufacturing an axle from a seamless steel tube for railroad vehicles |
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