534861 經濟部智慧財產局員工消費合作社印製 A7 五、發明說明（1 【發明領域】 本發明是有關於一種以塑膠材質為基材製成標籤片， 特別是指一種微量成型標籤片的製造方法及其設備。 【習知技藝說明】 如第一圖所示，一般以針注作業方式製成標籤片之步 驟包含：（一）製備一成型模具丨及多數之注射器2，該成 型模具1至少具有一凹穴群組101，且將預先調配完成^浆 料裂填在注射器2中。（二）以人工操作注射器2將激料注 射至特定的凹穴群組101中。（三）對溢出於非特定部位之 凹穴群組101中的漿料進行清理。（四）進行烘固操作，且 使已注射於凹穴群組1 〇 1漿料產生凝固。（五）冷卻。（A ) 取出半成品。（七）整修毛邊。（八）成品。 當欲製作多色組合之標籤片時，則可彳盾環操作步驟 (二）至（四）。 雖然，應用上述的製作方式可成型標籤片，但實際製 作時卻存在以下之缺失： 一、 耗人工：填注漿料完全利用人工操作，而且必須 疋具有技術性的人工。 二、 對於操作面積極細小之凹穴群組丨0丨，必須搭配使 用孔徑極小的針體，甚至必須以放大鏡觀察，且在進行注 射時’針體與成型模具會造成互相損害。 二、對於操作面積極細小之凹穴群組1 0卜操作者只能 在概略位置填注漿料，且擠壓漿料的量及力道完全靠操作 者^^驗判斷，當注射過多而溢出於非特定的凹穴群組丨0 J _ 張尺 iiiTiiii57cNS)A4 規格⑵ 〇 砰 --------—^—訂---------線 (請先閱讀背面之注意事項再填寫本頁) 534861 _____ B7 五、發明說明（2 ) 4，尚須利用抹布、毛刷、泡棉、針狀物…等清理溢出的 部份，操作相當麻煩且產能低。 四、操作人員眼睛疲勞強度大，一般都聘僱眼力佳之 年^者，且因容易對視力造成終身傷害，所以操作人員流 動率高。 五手工針注生產方式’局限了漿料的多樣選擇性。 如近年來環保意識的抬頭，對漿料的選擇已從單純對操作 者健康的危害，進而提昇為對環境污染的限制。針注作業 方法對PVC (含毒）漿料尚存在了許多不可攻克的盲點。而 對環保型漿料如石夕膠、丙稀樹脂（不含毒）的應用更產生 了插作技術上不可能突破的死角。最直接的因素當為裝料 成型過程中稀稠度的調製，針注方法較適合於較稀的pvc 漿料，而石夕膠、丙稀樹脂等高稠度的裝料，在針注作業的 應用更顯困難。 【發明概要】 因此，本發明之-目的’即在於提供一種利用印注操 作以達到準確製作微量成型標藏片的製造方法。 本’X月之$目的’即在於提供一種構件簡單且可快 速、準確微量成型標籤片的設備。 於是’本發明之微量成型標籤片的製造方法，是配合 一具有至少一凹穴群組的成型槿呈、 乂生稹具、至少一對應凹穴群組 而設置有一網印群組的形板單元及 平凡及至少_可對該形板單元 產生刮印動作之刮板、至少一可對 J對元板早元進行清料之吹 氣裝置等設備。該成型模具具有一 了盲A ,___」’頂面、至少一凹設於該 本紙張尺度適用中國國家標準（CNS；)A4 ϋ^(210 X 2桊7衾養丁 請 先 閱 讀 背 之 注 意 事 項 S' 寫 本 頁 訂 經 濟 部 智 慧 財 產 局 員 工 消 費 合 作 社 印 製 534861 五、發明説明（ 頂面的凹穴群組。該形板單元是呈可相對於成型模具產生 移除且設置在該成型模具上方，具有一對應於該頂面之底 平面 與"亥底平面相背設置的刮除面及數由刮除面貫穿 至底平面且輪廓對應於該等凹穴群組的網印群組。該刮板 是對應該形板單元而設置在該形板單元上方，且在涵蓋有 網印群組之刮除面上產生刮印動作。該吹氣單元是對應該 形板單元而設置在該形板單元上方，具有一對應於該刮除 面且涵蓋網印群組之吹氣端部。該刮板是設置在該形板單 凡上方，且在涵蓋有網印群組之刮除面上產生刮印動作。 在製備完成上述設備後，接著進行至少一次印注操作，每 一印注操作包含·· a、將適量漿料盛置在形板單元上，且使 刮板進行刮印動作，漿料透過網印群組㈣落入對應之凹 穴群組中。b、利用該吹氣單元對該形板單元之網印群組進 行吹氣清料動作，使漿料完全落入凹穴群組中。c、利用一 加熱裝置對該凹穴群組中之漿料進行加熱呈半固化。繼續 再加熱使得漿料完全固化，且依序再進行冷卻、脫模，即 可獲得標籤片成品。 【圖式之簡單說明】534861 Printed A7 by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of the invention (1 Field of the invention The present invention relates to a label sheet made of a plastic material as a base material, particularly a method for manufacturing a micro-molded label [Explanation of the know-how] As shown in the first figure, the steps of generally making the label sheet by needle injection include: (a) preparing a molding mold 丨 and most of the syringes 2; the molding mold 1 is at least A cavity group 101 is provided, and the pre-prepared slurry is filled in the syringe 2. (2) The artificial material is injected into the specific cavity group 101 by manual operation of the syringe 2. (C) Overflow The slurry in the cavity group 101 at a non-specific location is cleaned. (4) A baking operation is performed, and the slurry injected into the cavity group 101 is solidified. (5) Cooling. (A) Take out the semi-finished product. (7) Trim the burr. (8) Finished product. When you want to make a multi-color combination label, you can use the shield ring operation steps (2) to (4). Although, the label can be formed by applying the above-mentioned manufacturing method. Film, but there are the following shortcomings in actual production: 1. Labor-consuming: Filling the slurry completely using manual operation, and it must be technically labor-intensive. 2. Active and small pit groups 丨 0 丨Need to use a needle body with a very small hole diameter, or even observe it with a magnifying glass. When the injection is performed, the needle body and the mold will cause mutual damage. Second, for the small and positive cavity group of the operating surface, the operator only The slurry can be filled in the rough position, and the amount and force of the squeezed slurry are completely determined by the operator. When the injection is too much, it overflows into the non-specific cavity group 丨 0 J _ Zhang ruler iiiTiiii57cNS) A4 specifications 〇 〇 bang --------— ^ — order --------- line (please read the precautions on the back before filling this page) 534861 _____ B7 V. Description of the invention (2) 4, It is still necessary to use rags, brushes, foam, needles, etc. to clean up the spilled parts, the operation is quite cumbersome and the productivity is low. 4. Operators have high eyestrain. Generally, people with good eyesight are employed, and because they are prone to cause lifelong damage to eyesight, the turnover rate of operators is high. The five-manual needle injection production method 'limits the variety of pulp selection. For example, in recent years, the awareness of environmental protection has risen, and the choice of slurry has changed from a mere harm to the health of the operator, and then to a limit on environmental pollution. Needle injection method still has many blind spots that cannot be overcome for PVC (toxic) slurry. And the application of environmentally friendly pastes such as stone gum, acrylic resin (non-toxic) has created a dead end that cannot be broken through in the inserting technology. The most direct factor is the modulation of the thin consistency during the filling molding process. The needle injection method is more suitable for thinner PVC slurry, and the high-consistency materials such as Shixijiao and acrylic resin are used in the injection operation. Even more difficult. [Summary of the Invention] Therefore, it is an object of the present invention to provide a manufacturing method for accurately manufacturing a micro-molded landmark sheet by using a printing operation. The purpose of this "X-Month" is to provide a device that can quickly and accurately micro-mold a label sheet with simple components. Therefore, the manufacturing method of the micro-molded label sheet of the present invention is to form a screen plate with a screen printing group in cooperation with a molded hibiscus having at least one cavity group, a breeding harness, and at least one corresponding cavity group. Unit and ordinary and at least _ a scraper that can produce a scraping action on the shaped plate unit, at least one blowing device that can clear the material of the J pair element and the early element. The forming mold has a blind A, ___ "'top surface, at least one recessed in the paper size. Applicable to China National Standards (CNS;) A4 4 ^ (210 X 2 桊 7) Please read the note on the back first Matter S 'write this page to order printed by the Ministry of Economic Affairs Intellectual Property Bureau employee consumer cooperatives 534861 V. Description of the invention (top cavity group. The shape plate unit can be removed relative to the mold and set in the mold Above the mold, there is a screen printing group corresponding to the bottom plane corresponding to the top surface and the " Hei bottom plane, and a number of screen printing groups penetrating from the scraping surface to the bottom plane and having contours corresponding to the cavity groups. The squeegee is disposed above the squeegee unit and generates a scraping action on the scraping surface covering the screen printing group. The blower unit is provided corresponding to the squeegee unit. Above the shaped plate unit, there is a blowing end corresponding to the scraping surface and covering the screen printing group. The scraping plate is arranged above the shaped plate and covers the screen printing group. Scratches occur on the surface. After the above equipment is completed, then at least one printing operation is performed. Each printing operation includes a. Put a proper amount of slurry on the shape plate unit, and make the scraper perform the scraping operation, and the slurry passes through the screen printing group. Group ㈣ falls into the corresponding cavity group. B. Use the air blowing unit to perform the air blowing and clearing operation on the screen printing group of the shape plate unit, so that the slurry completely falls into the cavity group. C. A heating device is used to heat the slurry in the cavity group to semi-solidify. Continue to reheat to make the slurry completely solidify, and then cool and demold in order to obtain the finished label. Simple explanation
本發明之其他特徵及優點，在以下配合參考圖式之較 佳實施例的詳細說明中’將可清楚的明白，在圖式中：X 第一圖是以針注作業方式製成標籤片的流程示意圖； 第二圖是一組合剖面圖，說明本發明微量成型標籤片 的設備的一第一較佳實施例； 第二圖是一作業流程圖’說^本發明微量成型標籤片 本紙張尺度適用中國國家標準（CNS) A4規格（2l〇|2^^J7 534861 A7 ---- __B7 五、發明説^ΓΓΤΤ — " ~ 的製造方法的一較佳實施例； 第四圖是該製造方法的一成型示意圖，說明各種顏色 的漿料依序印注在所對應之一凹穴群組中； 第五圖是利用該製造方法所製成的一成品立體圖，說 明一標籤片具有一本體及數圖案部； 第六圖是一組合剖面圖，說明本發明微量成型標籤片 的設備的一第二較佳實施例； 第七圖是一組合剖面圖，說明本發明微量成型標籤片 的設備的一第三較佳實施例；及 第八圖是一組合剖面圖，說明本發明微量成型標籤片 的設備的一第四較佳實施例。 【較佳實施例之詳細說明】 如第二、三、五圖所示，本發明微量成型標籤片的製 造設備之一第一較佳實施例，是可利用以塑膠材質為基材 之漿料製成一標籤片1〇〇,該標籤片1〇〇具有一本體u〇及數 個具有不同顏色、形狀且凸設在該本體110上的圖案部 120 ’該圖案部12〇可為彰顯產品之商標圖形、文字、物形… 等。該設備包含一成型模具10、數可跨置在該成型模具1〇 上的形板單元20、數可對該等形板單元2〇進行刮印動作的 刮板30、數可對形板單元2〇進行清料動作之吹氣單元4〇、 數設置在該吹氣單元40一側的真空抽氣裝置5〇、數設置在 該真空抽氣裝置50—側的第一加熱裝置6〇、一設置在第一 加熱裝置60下游的第二加熱裝置7〇、一設置在該第二加熱 裝置70 —側的冷卻裝置80及一設置^冷卻裝置8〇 一側的 本紙張尺度適用中國國家標準（CNS) Α4規格（2l〇|2g7貪釐)_ ----- (請先閲讀背面之注意事項再填寫本頁) 奸， 534861 A7 ____B7 _ 五、發明説明（§ ) 真空吸盤90。 該成型模具1 0具有一頂面1 1、數凹設在該頂面11上且 利用數分色嶺1 2或一階級部1 4區隔而成的凹穴群組1 3，該 專凹穴群組1 3的數量視標籤片有幾種顏色而定，即一凹穴 群組1 3對應一種顏色，本實施例之標籤片1 〇 〇由内而外計有 五層，即圓形圖案部1 20、内環圖案部1 20、六角星形圖案 部120、外環圖案部12〇及方形本體11〇，共計五色，故共有 五個凹穴群組13,該等凹穴群組13各至少具有一凹穴131， 例如對應六角星形圖案部1 2 0的凹穴群組1 3即有六個凹穴 1 31。且對應頂面11的凹穴群組丨3具有最大面積並可形成本 體110,利用其餘的凹穴群組13可分別形成各個圖案部12〇。 該等形板單元2 0是配合凹穴群組1 3的數目而製成對應 數量’亦即，有幾種顏色就製作幾個形板單元2〇，本實施 例有五個形板單元20，且呈可相對於成型模具1〇產生移除 地設置在該成型模具1〇上方。各具有一網框21、一固設在 泫網框2 1 —底部的網板22。該網板22可用纖維紗網、不錄 鋼網、塑膠板、電木板、金屬板材製成，具有一對應於該 頂面11之底平面221、一與該底平面221相背設置的刮除面 222及數由刮除面222貫穿至底平面22丨且輪廓對應特定部 位凹穴群組13的網印群組223，各網板22的網印群組223形 狀配置彼此不同，皆是對應各個不同之凹穴群組13而設 置’且该等網印群組223之輪廓略小於所對應之凹穴群組 13 ’以不超過分色嶺12 —内環面為準。 該等刮板30是分別對應於該等形板單元2〇且設置在該 本紙張尺度適用中國國家標準（CNS) M規格（210条2弓7貪釐） (請先閲讀背面之注意事項再填寫本頁) •訂_ 534861 A7 B7 五、發明説明（6 ) 等形板單元2〇上方，且在涵蓋有網印群組223之刮除面222 上產生往復刮印動作，可將填置在刮除面222的漿料刮填在 網印群組2 2 3中。 該等吹氣單元40是分別對應於該等形板單元2〇，且具 有可後、合罩設在該刮除面2 2 2上的吹氣端部4 1，該吹氣端 部4 1可完全涵蓋網印群組223，且可對網印群組223進行吹 氣、清料動作。 該等真空抽氣裝置50是在該形板單元20相對於成型模 具1 〇移除時’且繼該吹氣單元4 〇吹氣、清料動作之後，對 印注在凹穴群組223中的漿料進行抽除氣泡。 該等第一加熱裝置60是可對已抽除氣泡的漿料進行加 熱’使其表皮達到固化程度。 该第二加熱裝置7 〇是對已印注完成有各種顏色之漿料 進行上、下加溫，使得漿料達到完全固化。 遠冷卻裝置8 0是可對進行固化加溫後之成型模具1 〇整 體進行降溫冷卻。 該真空吸盤90是可將已成型之標籤片1〇〇自成型模具 1 0中取出。 另外，如第六圖所示之成型模具10，，更可搭配一可跨 置在該頂面11 ’上的上模塊丨5，，該上模塊1 5，具有一具有最 大面積且可與設置在成型模具1〇，内部之凹穴群組13，相通 的凹穴群組1 5 1 ’，以形成具有較大厚度之本體丨丨〇。 配合參閱第三、四圖，利用上述的設備，本發明之微 篁成型標籤片的製造方法一較佳實施例，包含下列步驟： 本紙張尺度適用中國國家標準（CNs) A4規格（210条2g7貪釐） (請先閲讀背面之注意事項再填寫本頁) •訂| 五、發明説明（7 ) 步驟一 ·選擇具有特定網印群組223之形板單元20，且使形 板單之底平面221平貼在該成型模具〗〇之頂面 11上。 步驟 ••將適量漿料以自動填料方式盛置在該形板單元20 之刮除面222上，且可利用氣壓缸自動驅動刮板3〇 進行往復刮印動作，並將漿料推移趨近網印群組 223,且漿料會透過網印群組223而準確落入對應之 凹穴群組1 3中。 步驟 步驟四 利用孩°人氣單元4 〇對該形板單元2 〇設有網印群組 223之範圍進行吹氣清料動作，使漿料完全自形板 單元20上脫離且落入凹穴群組“中。 •忒形板單元20相對於成型模具1〇移除時，利用該 真二抽乳裝置50對印注在凹穴群組丨3中的漿料抽 出殘留氣泡。 步驟五 步騍六 利用第一加熱裝置60對該凹穴群組1 3中之漿料進 仃加熱半固化，亦即達到表皮固化程度即可。 循.％步驟-至步驟五。可依不同顏色聚料及所欲 印注形成圖案部120,而選用具有不同網印群組 22 3的$板單疋2()，依序地對不同部位之凹穴群組 1 3進订夕色印注，本實施例是可進行五次印注操 且士第四圖所示，每一次印注操作都可選擇 預疋顏色的漿料及具有特定形狀配置的網印群組 223之形板早疋2〇，即可達到在成型模具的不同 凹八群組1 3中印注不同顏色漿料之目的。且最後 534861 A7 ___ B7 ---- - 五、發明制"） -- 一次印注操作是將漿料印注在具有最大面積的凹 穴群組13中，且可形成本體11〇。 步驟七：利用第二加熱裝置70以上下加溫方式對成型模具 10加熱’使得各凹穴群組13内部的漿料完全固化。 步驟八：將成型模具10移入至該冷卻裝置8〇進行冷卻。 步驟九：利用該真空吸盤90取料脫模，即可獲得標籤片1〇〇 之成品（如第五圖所示）。 因此，利用上述的製造方法配合製造設備，本發明具 有下列功效： —、利用自動填置漿料及刮板3〇刮印動作，可使適量 之漿料準確地印注至成型模具1〇特定部位之凹穴群組Η 中，且不同顏色之漿料可利用分色嶺12之設置而獲得完全 區隔，可避免溢料或透色，而降低不良率。且印注操作不 需藉助人力（尤其是不需要限制具有技術性或眼力佳之操 作人員），可降低對人體的傷害或設備的損害。 二、 將網印群組2 2 3之範圍製成略小於凹穴群組丨3，使 得印注過程中漿料有效拘束在特定的凹穴131中，不致於擴 散、溢料，可確保品質，更可減少清理溢出的操作，以提 昇產能。 三、 依凹穴131容積的差異，一則可利用刮板3〇刮印次 數來控制適當的自動調整入料量。二則可如第七圖所示， 可在該形板單元20,的刮除面222,與網印群組223,之間設 有一容積等於所需入料量的囤料槽224,。則一次即刮入足 夠的漿料，此種具有囤料槽224,的形板單元2〇，特別適合於 本紙張尺度適用中國國家標準（CNS) A4規格（210#%7令贊) -------Other features and advantages of the present invention will be clearly understood in the following detailed description of the preferred embodiment with reference to the drawings. In the drawings: X The first figure is a label sheet made by needle injection. Schematic diagram of the process; The second diagram is a combined cross-sectional view illustrating a first preferred embodiment of the device for micro-molded label sheet according to the present invention; the second diagram is a flow chart of the operation. Applicable to China National Standard (CNS) A4 specification (2l0 | 2 ^^ J7 534861 A7 ---- __B7 V. Invention ^ ΓΓΤΤ — a preferred embodiment of the manufacturing method; the fourth figure is the manufacturing A schematic diagram of the method, illustrating that the pastes of various colors are sequentially printed in the corresponding one of the cavity groups; the fifth figure is a perspective view of a finished product made by the manufacturing method, illustrating that a label sheet has a body Figure 6; Figure 6 is a combined cross-sectional view illustrating a second preferred embodiment of the device for micro-molded label sheet of the present invention; Figure 7 is a combined cross-sectional view for the device of micro-molded label sheet of the present invention of A third preferred embodiment; and the eighth figure is a combined cross-sectional view illustrating a fourth preferred embodiment of the device for micro-molding a label sheet according to the present invention. [Detailed description of the preferred embodiment] As shown in FIG. 5, one of the first preferred embodiments of the manufacturing equipment of the micro-molded label sheet of the present invention is that a label sheet 100 can be made by using a plastic material-based slurry, and the label sheet 10 〇Has a body u〇 and several pattern portions 120 having different colors and shapes and protruding on the body 110. The pattern portion 120 can be used to highlight the product's trademark graphics, text, object shape, etc. The device contains A forming mold 10, a number of shape plate units 20 that can straddle the shape mold 10, a number of scrapers 30 that can perform a scraping operation on the shape plate units 20, and a number of shape plate units 20 can be performed. The blowing unit 40 for the cleaning operation is provided with a vacuum extraction device 50 provided at one side of the blowing unit 40, the first heating device 60 provided at the 50-side of the vacuum extraction device, and one provided at A second heating device 70 downstream of the first heating device 60 Two heating devices 70-a cooling device 80 on one side and a cooling device 80 on the one side. The paper size on the one side of the cooling device 80 applies to the Chinese National Standard (CNS) A4 specification (2l0 | 2g7). _ ----- (please first Read the notes on the back and fill in this page again.), 534861 A7 ____B7 _ V. Description of the invention (§) Vacuum chuck 90. The molding die 10 has a top surface 11 and a number of recesses are arranged on the top surface 11 and used. The number of pit groups 1 3 separated by the number of color separation ridges 12 or the first-class units 1 4 is determined by the number of colors of the label, that is, a pit group. 1 3 corresponds to one color, and the label sheet 100 of this embodiment has five layers from the inside to the outside, namely the circular pattern portion 120, the inner ring pattern portion 120, the hexagonal star pattern portion 120, and the outer ring pattern portion. 12 and the square body 11 have a total of five colors, so there are five pit groups 13, each of which has at least one pit 131, such as a pit group corresponding to the hexagonal star pattern portion 1 2 0 Group 1 3 has six pockets 1 31. And the cavity group 3 corresponding to the top surface 11 has the largest area and can form the body 110, and each of the pattern portions 12 can be formed by using the remaining cavity groups 13 respectively. The contoured plate units 20 are made to correspond to the number of the cavity groups 1 3, that is, several shaped plate units 20 are produced in several colors. There are five shaped plate units 20 in this embodiment. And is disposed above the forming mold 10 so as to be removable from the forming mold 10. Each has a screen frame 21 and a screen plate 22 fixed to the bottom of the 泫 screen frame 2 1. The mesh plate 22 can be made of fiber gauze, non-recording steel mesh, plastic plate, bakelite board, and metal plate, and has a bottom plane 221 corresponding to the top surface 11 and a scraping disposed opposite to the bottom plane 221. The surface 222 and the number of screen printing groups 223 that pass through the scraping surface 222 to the bottom plane 22 丨 and the contour corresponds to the specific group of the cavity group 13 are different. It is set for each different cavity group 13 ', and the outline of these screen printing groups 223 is slightly smaller than the corresponding cavity group 13', which does not exceed the color separation ridge 12-the inner ring surface. The scrapers 30 are respectively corresponding to the contoured plate unit 20 and set at the size of this paper to apply Chinese National Standard (CNS) M specifications (210 strips 2 bows 7 mm) (Please read the precautions on the back before (Fill in this page) • Order _ 534861 A7 B7 V. Description of the invention (6) Above the contour plate unit 20, and produce a reciprocating scraping action on the scraping surface 222 that covers the screen printing group 223, which can be filled. The paste on the scraping surface 222 is scraped into the screen printing group 2 2 3. The blowing units 40 are respectively corresponding to the contoured plate unit 20, and have blowing ends 4 1 which can be arranged on the scraping surface 2 2 2 and closed, and the blowing ends 4 1 The screen printing group 223 can be completely covered, and the screen printing group 223 can be blown and cleaned. The vacuum pumping devices 50 are stamped in the cavity group 223 after the shape plate unit 20 is removed relative to the molding die 10, and after the blowing unit 40 is blown and cleared. The slurry was deaerated. These first heating devices 60 are capable of heating the bubble-removed paste so that its skin becomes solidified. The second heating device 70 is used for heating up and down the paste with various colors printed so that the paste is completely cured. The remote cooling device 80 is capable of cooling and cooling the entirety of the molding mold 10 after solidification and heating. The vacuum chuck 90 can take out the formed label sheet 100 from the forming mold 10. In addition, as shown in the sixth figure, the forming mold 10 can be further equipped with an upper module 5 that can be placed on the top surface 11 ′. The upper module 15 has a maximum area and can be installed with In the molding die 10, the inner cavity group 13 and the communicating cavity group 15 1 ′ are formed to form a body with a larger thickness. With reference to Figures 3 and 4, using the above-mentioned equipment, a preferred embodiment of a method for manufacturing a micro-shaped label sheet according to the present invention includes the following steps: The paper size is applicable to Chinese National Standards (CNs) A4 specifications (210 articles 2g7) Greed) (Please read the notes on the back before filling this page) • Order | V. Description of the invention (7) Step 1 · Select the shape plate unit 20 with a specific screen printing group 223, and make the bottom of the shape sheet The plane 221 is flatly attached to the top surface 11 of the forming mold. Steps: • Place an appropriate amount of slurry on the scraping surface 222 of the shape plate unit 20 with an automatic filling method, and use a pneumatic cylinder to automatically drive the scraper 30 to perform a reciprocating scraping operation, and move the slurry closer. The screen printing group 223, and the slurry will accurately fall into the corresponding cavity group 13 through the screen printing group 223. Step 4: The popular unit 4 is used to blow air and clear the area where the screen printing group 223 is provided with a screen printing group 223, so that the slurry is completely separated from the shape plate unit 20 and falls into the cavity group. Group “Medium.” • When the shape plate unit 20 is removed relative to the molding die 10, the true second breast pumping device 50 is used to extract residual bubbles from the slurry imprinted in the cavity group 丨 3. Step five steps 骒Sixth, the first heating device 60 is used to heat the slurry in the cavity group 13 to semi-solidify, that is, the degree of skin solidification can be achieved. Follow the step from% to step 5. It can be aggregated according to different colors and materials. In order to print the pattern part 120, the $ board sheet 2 () with different screen printing groups 22 3 is selected, and the color printing of the cavity groups 1 3 in different parts is sequentially ordered. This embodiment It is possible to perform five printing operations and as shown in the fourth figure, each printing operation can select pre-colored paste and screen printing group 223 with a specific shape configuration. It can achieve the purpose of printing different color pastes in different concave eight groups 13 of the forming mold. And finally 534861 A7 ___ B7 -----V. Inventive System ")-A single stamping operation is to paste the paste in the cavity group 13 with the largest area, and it can form the body 11. Step 7: Use the first Two heating devices 70 heat the molding mold 10 above and below to make the slurry inside each cavity group 13 completely solidify. Step 8: Move the molding mold 10 to the cooling device 80 for cooling. Step 9: Use The vacuum chuck 90 is taken out of the mold to obtain a finished product of the label 100 (as shown in the fifth figure). Therefore, by using the above manufacturing method and manufacturing equipment, the present invention has the following effects: Placing the paste and scraper 30 to make a proper amount of paste can be accurately printed into the cavity group Η in a specific part of the forming mold 10, and the pastes of different colors can use the color separation ridge 12. It can be completely separated by setting, which can avoid flashover or penetration, and reduce the defect rate. Moreover, the printing operation does not require manpower (especially, it does not need to limit the operators with technical skills or good eyesight), which can reduce the harm to the human body. Or equipment damage 2. Make the range of the screen printing group 2 2 3 slightly smaller than the cavity group 丨 3, so that the paste is effectively confined in the specific cavity 131 during the printing process, and it will not spread or overflow, which can ensure the quality. It can also reduce the operation of cleaning and overflowing to improve productivity. 3. According to the difference in the volume of the recess 131, one can use the scraper 30 times to control the appropriate automatic adjustment of the feeding amount. The second can be as shown in the seventh figure As shown, a storage tank 224 having a volume equal to the required amount of feed can be provided between the scraping surface 222 of the plate unit 20, and the screen printing group 223. Then, sufficient pulp can be scraped in one time. This type of plate unit 20 with a storage tank 224, is particularly suitable for this paper size and applies the Chinese National Standard (CNS) A4 specification (210 #% 7 令 like) -------
(請先閱讀背面之注意事項再填寫本頁) .、τ 534861 A/ B7 五二發明說明（9 ) 製作本體11 〇時使用。如此皆可避免如現有注射作業之入料 1控制不易，導致溢料、混色、需檫拭、清除…等缺失的 產生，藉以提昇品質。 四、 利用吹氣單元4 0所產生之高壓氣體清理形板單元 20上的殘料，不僅快速且有效，且清理後可使形板單元2〇 呈清潔、乾淨之狀態。利用真空抽氣裝置5 〇抽除漿料中之 氣泡’更有助於品質之提昇。 五、 形板單元20之網印群組223之網目大小（Mesh) 具多樣性，可有效的控制其滲透流量，克服現有注射作業 不適用於矽膠材料之技術困難之事實（稠度太高之流體不 易在針體内流動）。故本發明可廣泛地適用於不同稀、祠度 之材質。 六、 形板單元20之網板22除了可應用纖維紗網、不錄 鋼網等具有微量滲透印注入料之材料外，亦可在最後要成 型本體110且需要大量入料時使用金屬板材，選擇多樣性。 七、 本發明利用形板單元20印注漿料的生產方式，是 最易於導入.自動化之生產方式，如刮板3 〇的刮印次數、吹 氣單元40之吹氣清料、成型模具10之移位、真空吸取成口 可完全自動化。且戒形模具10可利用輸送帶運送，沿線設 置數工作站’依序進行自動填置漿料、以氣壓缸自動驅動 刮板3 0進行印注操作、利用氣壓缸驅動吹氣單元4〇進行清 料操作、利用氣壓缸驅動真空抽氣裝置50進行抽氣動作、 輸送同時通過隧道式之第一加熱裝置60及第二加熱裝置 70、輸送同時通過隨道式之冷卻裝置80，最後並利用真空 本紙張尺度適用巾®(⑽A4· (2 ^ -- (請先閲讀背面之注意事項再填寫本頁) tr~ 534861 __ B7 五、發明説明（, 吸盤90進行自動取料，故可大量減少人工。 提的是’第三圖中依序對各形板單元2〇進行印 ^呆作後’都會再制真空減裝㈣對印 γ中的漿料進行抽出殘留氣泡之操作。但是也可以在= 錢，只制吹氣單元4g進行清料操作，且在 最後-個形板單元20進行印注且利用吹氣單元4〇進行清料 =作後，再利用真空減裝㈣對印注在凹穴群組η中的 漿料進行一次的抽出殘留氣泡操作。 、另外，如第八圖所示，消除殘留在浆料内部氣泡的方 式’除了應用抽氣達成外，更可利用—震動裝㈣，取代上 述的真空抽氣裝置50,且對成型模具1〇進行震動操作以 達到消除氣泡目的。該震動裝置5〇,的操作位置，可在各形 板單元20依序進行印注操作後，再利用震動裝置5〇,對印‘ 在凹穴群組13中的漿料進行震動消除氣泡之操作。但是也 可以只在最後-個形板單元20進行印注且利用吹氣單 進行清料操作後，再利用震動裝置5〇，對印注在凹穴群組Η 中的漿料進行一次的震動消除氣泡操作。 歸納上述，本發明微量成型標籤片的製造方法及其設 備，是應用簡單之設備及步驟，配合自動化操作，可達到 準確印注漿料且製成多色標籤片，確實能達到發明之目的。 惟以上所述者，僅為本發明之較佳實施例而已，當不 能以此限定本發明實施之範圍，即大凡依本發明申請專利 範圍及發明說明書内容所作之簡單的等效變化與修飾，皆 仍屬本發明專利涵蓋之範圍内。 本紙張尺度適用中國國家標準（CNS) A4規格（21(^<：^7f釐: —----------------------L ! (請先閲讀背面之注意事項再填寫本頁) .、可丨 534861 A7 B7 .、發明説明（ii) 【元件標號對照】 習知 : 1 成型模具 101 凹穴群組 2 注射器 本發明： 100 標籤片 110 本體 120 圖案部 10 成型模具 11 頂面 12 分色嶺 13 凹穴群組 131 凹穴 14 * 階級部 20 形板單元 21 網框 22 網板 221 底平面 222 刮除面 223 網印群組 30 刮板 40 吹氣單元 41 吹氣端部 50 真空抽氣裝置 60 第一加熱裝置 70 第二加熱裝置 80 冷卻裝置 90 真空吸盤 1(Γ 成型模具 1 Γ 頂面 13’ 凹穴群組 155 上模塊 151， 凹穴群組 2(T 形板單元 222, 刮除面 223, 網印群組 224, 囤料槽 50, 震動裝置 (請先閲讀背面之注意事項再填寫本頁) - #-- 本紙張尺度適用中國國家標準（CNS) A4規格（21C^(2p37^|爱）(Please read the precautions on the back before filling out this page). Τ 534861 A / B7 May 2nd Invention Description (9) Use when making the body 11 〇. In this way, it is possible to avoid the difficulty in controlling the feed 1 of the existing injection operation, which leads to missing materials such as flashover, color mixing, swabbing, removal, etc., thereby improving quality. Fourth, the high-pressure gas generated by the blowing unit 40 is used to clean the residual material on the shape plate unit 20, which is not only fast and effective, but also makes the shape plate unit 20 in a clean and clean state after cleaning. The vacuum extraction device 50 is used to remove the air bubbles' in the slurry, which is more conducive to the improvement of quality. 5. The mesh size (mesh) of the screen printing group 223 of the shape plate unit 20 is diverse, which can effectively control its permeate flow and overcome the fact that the existing injection operation is not suitable for the technical difficulties of silicone materials (fluids with too high consistency) Not easy to flow inside the needle). Therefore, the present invention can be widely applied to materials with different rareness and ancestral degrees. 6. In addition to the mesh plate 22 of the shape plate unit 20, in addition to materials such as fiber gauze and non-recording steel mesh with trace penetration printing injection materials, metal plates can also be used when the main body 110 is to be formed at the end and a large amount of material is needed. Choice diversity. 7. The present invention uses the form plate unit 20 to print the paste production method, which is the easiest to introduce. Automated production methods, such as the number of scraping times of the scraper 30, the air blowing material of the air blowing unit 40, and the mold 10 Displacement, vacuum suction into the mouth can be fully automated. The ring-shaped mold 10 can be transported by a conveyor belt, and a number of workstations are set up along the line to automatically fill the slurry in sequence, automatically drive the scraper 30 with a pneumatic cylinder for printing operations, and drive the blowing unit 40 with a pneumatic cylinder to perform cleaning. Material operation, using the air cylinder to drive the vacuum pumping device 50 for pumping action, conveying through the tunnel-type first heating device 60 and the second heating device 70, conveying through the tunnel-type cooling device 80 at the same time, and finally using vacuum This paper size is suitable for towels ® (⑽A4 · (2 ^-(Please read the precautions on the back before filling this page) tr ~ 534861 __ B7 V. Description of the invention (, The suction cup 90 performs automatic reclaiming, so it can greatly reduce labor It is mentioned that 'after printing the various plate units 20 in sequence in the third figure, the vacuum reduction equipment will be made again to extract the residual bubbles from the paste in the printing γ. But it can also be used in = Money, only the blowing unit 4g is used for the blanking operation, and the last-shaped plate unit 20 is used for printing and the blowing unit 40 is used for cleaning. Slurry in pocket group η The operation of extracting the remaining air bubbles once. In addition, as shown in the eighth figure, the way to eliminate the air bubbles remaining in the slurry 'in addition to the application of air extraction, it can also be used-vibration equipment, instead of the above-mentioned vacuum air extraction device 50, and a vibration operation is performed on the forming mold 10 to achieve the purpose of eliminating air bubbles. The operation position of the vibration device 50, can be sequentially performed after the stamping operation of the various plate units 20, and then the vibration device 50 is used to Imprinting the paste in the cavity group 13 to shake and eliminate air bubbles. However, it is also possible to use the vibration device 5 only after the last-shaped plate unit 20 performs the imprinting and the air blowing sheet is used to clear the material. 〇, perform a vibration elimination bubble operation on the paste printed in the cavity group Η. In summary, the manufacturing method and equipment of the micro-molded label sheet of the present invention are simple equipment and steps, and cooperate with the automatic operation. It can achieve accurate printing of paste and make multi-color label sheets, which can indeed achieve the purpose of the invention. However, the above is only a preferred embodiment of the present invention, and it should not be limited to this. Determine the scope of implementation of the present invention, that is, any simple equivalent changes and modifications made according to the scope of the patent application and the content of the invention specification are still covered by the patent of the present invention. The paper standards are applicable to China National Standard (CNS) A4 Specifications (21 (^ <: ^ 7fcenti: ------------------------ L! (Please read the precautions on the back before filling in this page) ., 丨 861 861 A7 B7., Description of the invention (ii) [Comparison of component numbers] Knowing: 1 Molding mold 101 Cavity group 2 Syringe The present invention: 100 Label sheet 110 Body 120 Pattern part 10 Molding mold 11 Top surface 12 Color separation ridge 13 Cavity group 131 Cavity 14 * Class section 20 Shape plate unit 21 Screen frame 22 Screen plate 221 Bottom plane 222 Scraping surface 223 Screen printing group 30 Squeegee 40 Air blowing unit 41 Air blowing end 50 Vacuum extraction device 60 First heating device 70 Second heating device 80 Cooling device 90 Vacuum chuck 1 (Γ Molding mold 1 Γ Top surface 13 'Cavity group 155 Upper module 151, Cavity group 2 (T-shaped plate unit 222, scraping surface 223, screen printing group 224, storage tank 50, Vibration device (Please read the precautions on the back before filling this page)-#-This paper size applies to China National Standard (CNS) A4 specifications (21C ^ (2p37 ^ | 爱)