TW531553B - Powder coating for cast iron pipe - Google Patents
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- TW531553B TW531553B TW87104046A TW87104046A TW531553B TW 531553 B TW531553 B TW 531553B TW 87104046 A TW87104046 A TW 87104046A TW 87104046 A TW87104046 A TW 87104046A TW 531553 B TW531553 B TW 531553B
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經濟部中央榡準局員工消費合作社印聚 五、發明説明(1 ) ~~-- 【發明技術領域】 、、本發明是有關適用於塗漆鑄鐵管内外面之粉體塗 料,特別是有關於一種緊密性、耐水性、耐藥品性、以 及機械特性優異,而且,快速硬化性及貯藏安定性優異 之鑄鐵管用粉體塗料。 為了防止因埋設於土中的外面腐蝕現象以及因流 體之内面腐蝕現象,因此對使用於上下水道管、工業用 水官、瓦斯管等各種流體輸送之鑄鐵管類施以塗漆處 理。 近年來,為了得到優異的防蝕性、緊密性、耐水性、 耐藥品性、以及機械特性,利用環氧粉體塗料以塗漆的 例子大增。 上述粉體塗料在塗漆前必須將被塗物預熱,而藉由 上述熱量將粉體塗料變為平坦以及硬化。被塗物之預熱 所耗費的能量成本會影響製造物的製造成本。 因此’有必要使用將現行200°C以上的預熱溫度降 低至15 0〜18 0 C的硬化系統。在上述低溫下,為了進行 充分地進行粉體硬化以及塗膜成形,必須提高粉體塗料 硬化性質。其方法例如習用在固形雙酚A(biSphen〇l 型環氧樹脂之中加入一部分的漆用酚醛(novolac)型環氧 樹脂之技術。 【本發明欲解決的問題】 然而,上述在雙酚A型環氧樹脂之中加入一部分 的漆用酚醛型環氧樹脂的粉體塗料,雖可改善硬化性 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X297公釐) (請先W讀背焉之汰意事蛋再填寫本頁) I 1· I · 叫553 經濟部中央標準局員工消費合作社印袋 A7 B7 五、發明説明(2 ) -— 質,但另一方面會引起塗料之貯藏安定性以及塗膜 變差等問題。 、 再者,上述使用固形雙酚A型環氧樹脂的鑄鐵管 用之粉體塗料,塗料之貯藏安定性差,長期保存時容易 產生膠化,因此,熱塗漆時難以成膜,且因流動性降低 而產生塗漆斑點,進而導致具有塗漆鑄鐵管時未發揮防 蝕性的問題。而且,粉體塗料是以粉體狀保存,所以即 使膠化亦很難發現,直到供實際塗漆時,亦無法得知是 否被混入膠狀物,具有處理上繁雜的問題。 為了解決上述問題,本發明提供一種鑄鐵管用之粉 體塗料,其硬化性明顯地較為優異,可低溫硬化,同時, 貯藏安定性以及塗膜物性良好。 【解決問題的方法】 本發明者等為了解決上述問題,努力專心研究發 現,使用於鑄鐵管用之粉體塗料的環氧樹脂,藉由使^ 特定的雙酚型環氧樹脂,可避免貯藏安定性、塗膜物性 降低而明顯地改善硬化性,終至完成本發明。 亦即,為了解決上述問題,本發明為有關於一種鑄 鐵管用之粉體塗料,其必須成分包括··固形雙酚型環氧 树月曰(A) ’其α乙一醇的量為〇·〇3〜〇.〇7meq/g,且加水分 解性的氣為200ppm以下;以及硬化劑(B)。 本發明所使用的固形雙酚型環氧樹脂(A),其以乙 二醇的量為0.03〜〇.〇7meq/g,且加水分解性的氣為 200ppm 以下。 (請先閱讀背面之注意事項再填寫本頁) 訂· 531553 A7 _ B7____ 五、發明説明(3 ) ~~' 亦即,加水分解性的氣量為200ppm以下,可有效 提昇硬化性以及塗料貯藏安定性。另一方面,即使加水 分解性的氣量為200ppm以下,而α乙二醇的量為小於 〇·〇3 meq/g,或是大於〇.〇7meq/g時,貯藏安定性明顯地 降低。此處需特別指出的是,通常α乙二醇的量愈低時, 硬化性愈佳,然而儘管固形雙酚型環氧樹脂(Α)之中α乙 二醇的量介於0.03〜〇.〇7meq/g之間,仍發揮優異的硬化 性。 此處,α乙二醇表示,具有因固形雙酚型環氧樹脂 (Α)之分子末端的環氧基加水分解之開環構造的二3-二 羥基丙基構造。 本發明之中,特別是從粉體塗料之硬化性與貯藏安 定性之均衡看來,固形雙酚型環氧樹脂(八)之以乙二醇的 量為0.03〜0.07meq/g,且加水分解性的氣為1〇〇ppm以下 較佳。 上述固彬雙酚型環氧樹脂(A)不特別限定為常溫下 ,形者,其例如可列舉,雙酚A型環氧樹脂、雙酚F型 環氧樹脂、四溴雙酚A型環氧樹脂、以及四溴雙酚 經濟部中央標準局員工消費合作社印裝 環氧樹脂。上述之中,從可達到本發明顯著效果看來, 又以雙酚A型環氧樹脂較佳。 •再者,上述固形雙酚型環氧樹脂為環氫鹵丙烷 (epihalohyddn)與雙酚類反應,而利用所謂一段法製造而 得。再者’使環氫“烧與雙盼類反應,製造雙盼環氧 樹脂之後,料氧樹較進―步與雙_反應 二 6 A7 一 一· "~ -·* ------ --B7____ 五、發明説明(4 ) -- 段法製造也可以。 一段法例如可列舉: 〇使環氧氯丙烷與縮水甘油(glycide)之混合物,與 雙盼類反應至達到目標之分子量的方法; ’、 η②,環氧氯丙烷預先與鹼金屬氫氧化物反應,而當 作%氡氣丙烷與縮水甘油的混合物,其次,使上述混合 物與與雙盼類反應至達到目標之分子量的方法;以及 ③ 將環氧氣丙烷與雙酚類反應至達到目標之分子 量’以得到ϋ形㈣型環氧樹脂後,再與驗金屬氯氧化 物反應使末端α乙二醇化的方法。 一段法例如可列舉: ④ 將環氧氣丙烷預先與鹼金屬氫氧化物反應,以當 作環氧氯丙烷與縮水甘油的混合物,其次,使上述混合 物與雙酚類反應而得到中間液狀環氧樹脂,其次,利用 雙酚類使上述中間液狀環氧樹脂高分子量化的方法; ⑤ 使環氧氣丙烷與雙酚類反應而得到中間液狀環 氧樹脂,再者,使上述中間液狀環氧樹脂與縮水甘油以 及雙酴類反應而高分子量化的方法; 經濟部中央標準局員工消費合作社印装 ⑥ 使環氧氣丙烷與雙酚類反應而得到中間液狀環 氧樹脂,再者,使上述中間液狀環氧樹脂與鹼金屬氫= 化物反應而將末端環氧基α乙二醇化後,再利用雙酚類 高分子量化的方法;以及 ⑦ 使環氧氣丙烷與雙酚類反應而得到中間液狀環 氧樹脂,再者,利用雙酚類將上述中間液狀環氧樹脂高 7 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) 五、發明説明( 分子量化而得到固形雙 紅尽u 酚孓玉衣氧祕脂之後’再與鹼金Μ “環氧基^二醇化的方法。 觀點U方:去:中’從容易調整環氧當量之特別目的之 .,>旦,< 者之二段法較佳,特別是,從容易調整α 乙二醇量的觀點看來,④的方法較佳。 以下更詳述④的方法: 亦即,方法④為將環氧氣丙烧預先與驗金屬氮氧化 物水溶液反應,以得到環氧氣丙燒與縮水甘油的混合物 (步驟1)。使上述混合物在驗金屬氫氧化物的存在下與雙 盼類反應,而得到中間液狀環氧樹脂(步驟2)。其次,、使 上述中間液狀%氧樹脂與雙酚類反應而達到高分子量 化(步驟3)。. 經濟、邵中央標準局員工消費合作社印繁 步驟1之中,環氧氣丙院與驗金屬氫氧化物水溶液 反應條件雖不特別限定,但例如可列舉將環氧氯丙院與 1〜20%的鹼金屬氫氧化物水溶液在7〇〜i〇(rc,最好在 • 85〜95°C之下接觸的方法,藉由如上所述之反應,可容易 地產生縮水甘油與環氧氯丙烷的混合物。該混合物之 中’縮水甘油與環氧氯丙烷存在比並不特別限定,然 而,從容易調整產生的環氧樹脂中之以乙二醇含有量的 觀點看來’其重量比例最好在前者/後者=(2〜10)/(98〜90) 的範圍内。 其次’步驟2例如可列舉使上述得到的環氧氣丙烷 與縮水甘油混合物在鹼金屬氫氧化物的存在下與雙酚 類反應。此處具體的方法並不特別限定,然而,從生產 本紙張尺度適用中國國家標準(CNS ) A4規格(210'〆297公釐) 531553 經滴部中央標準局員工消費合作社印繁 A7 B7 五、發明説明(ό ) 性的觀點看I,步驟1反應終止後,在該反應容器内加 入雙盼類而溶解,其次,再添加驗金屬氫氧化物的方 法。 環氧氣丙燒與縮水甘油的混合物,以及雙酚類的反 應比例並不特別限定,然而,從容易調整α乙二醇量且 降低裱氧當量的觀點看來,其莫耳比為前者/後者=5〜20 較佳。 此時’縮水甘油醚化具體的反應例如: 步驟2之1 :在含有雙酚類與縮水甘油之環氧氣丙 烷之中,以常壓或減壓,於7〇〜11〇艽下,連續添加鹼金 屬鼠氧物的水溶液,而且反應3〜5小時之後,加入有機 溶劑以及水,然後將產生的氣化鈉加以分液去除。 步驟2之2 :在有機層加入5〜5〇%的鹼金屬氫氧化 物水溶液,在70〜1〇〇。(:,反應υ個小時,反應終止後, 加水去除副生的驗金屬鹽,再者,蒸餾以回收環氧氯丙 烷,可製造中間液狀環氧樹脂。 此時,藉由調整步驟2之2的鹼金屬氫氧化物水溶 液之使用量,可調整中間液狀環氧樹脂中加水分解氣 量,因此可調整最終所得到的固形雙酚型環氧樹脂(A) 中加水分解性的氣量。 具體而言,為了使固形雙酚型環氧樹脂(A)之中加 水分解性的氣量為200ppm以下,最好使中間液狀環氧 樹脂之中加水分解性的氣量為300ppm,此時,最好使步 驟2之2的鹼金屬氫氧化物水溶液的使用量,相對於步 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請4閲讀背面之主意事赞再填寫本頁)Printed by the Consumers' Cooperative of the Central Government Bureau of the Ministry of Economic Affairs of the People's Republic of China 5. Description of the Invention (1) ~~-[Technical Field of the Invention] The present invention relates to powder coatings suitable for use on the inner and outer surfaces of painted cast iron pipes, and more particularly A powder coating for cast iron pipes that is excellent in tightness, water resistance, chemical resistance, and mechanical properties, and also has rapid hardening and storage stability. In order to prevent the external corrosion phenomenon embedded in the soil and the internal corrosion phenomenon of the fluid, the cast iron pipes used for various fluid transportation such as sewage pipes, industrial water officials, and gas pipes are painted. In recent years, in order to obtain excellent corrosion resistance, tightness, water resistance, chemical resistance, and mechanical properties, the number of examples of coating with epoxy powder coatings has increased. The powder coating must be preheated before painting, and the powder coating is flattened and hardened by the heat. The energy cost of preheating the coated object will affect the manufacturing cost of the manufactured object. Therefore, it is necessary to use a hardening system that reduces the preheating temperature above 200 ° C to 150 ~ 180 ° C. In order to sufficiently perform powder hardening and coating film formation at the above-mentioned low temperature, it is necessary to improve the hardening property of the powder coating material. The method is, for example, a technique in which a solid bisphenol A (biSphenol-type epoxy resin is added with a part of a novolac epoxy resin. [Problems to be Solved by the Invention] However, the above-mentioned problem is solved in bisphenol A. A part of the powder coating of phenolic epoxy resin is added to the type epoxy resin, although it can improve the hardenability. The paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm). Please fill out this page if you want to remove the matter) I 1 · I · Called 553 Printed bags A7 B7 of the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the invention (2) --- but it will cause the storage stability of the paint Problems such as poor performance and poor coating film. Furthermore, the above powder coatings for cast iron pipes using solid bisphenol A epoxy resin have poor storage stability and are prone to gelation during long-term storage. Therefore, hot coating It is difficult to form a film at the same time, and paint spots are generated due to reduced fluidity, which leads to the problem of corrosion resistance when painted cast iron pipes. In addition, powder coatings are stored in a powder state, so they are very gelled. It is difficult to find out that it is not known whether it has been mixed into the gel or not until it is actually painted. In order to solve the above-mentioned problems, the present invention provides a powder coating for cast iron pipes, which has significantly hardenability. Excellent, can be hardened at low temperature, and at the same time, storage stability and coating film properties are good. [Solution to the problem] In order to solve the above problems, the present inventors made efforts to study and found that epoxy resin used in powder coating for cast iron pipes, By making ^ specific bisphenol-type epoxy resins, it is possible to avoid storage stability and decrease the physical properties of the coating film and significantly improve the hardenability, and finally to complete the present invention. That is, in order to solve the above problems, the present invention relates to a kind of Powder coatings for cast iron pipes, the essential ingredients include: solid bisphenol epoxy resin (A) 'The amount of α-ethylene glycol is 0.03 ~ 0.07meq / g, and it is hydrolysable The gas is 200 ppm or less; and the hardener (B). The solid bisphenol epoxy resin (A) used in the present invention has an amount of ethylene glycol of 0.03 to 0.07 meq / g, and is hydrolyzable. The gas is less than 200ppm. (Please read the precautions on the back before filling this page) Order · 531553 A7 _ B7____ V. Description of the invention (3) ~~ 'That is, the water-decomposable gas volume is 200ppm or less, which can effectively improve hardening And paint storage stability. On the other hand, even if the amount of hydrolyzable gas is 200 ppm or less, and the amount of α ethylene glycol is less than 0.03 meq / g, or more than 0.07 meq / g, storage Stability is significantly reduced. Here it is important to point out that generally, the lower the amount of α glycol, the better the hardening. However, although the amount of α glycol in solid bisphenol epoxy resin (A) Between 0.03 and 0.07 meq / g, it still exhibits excellent hardenability. Here, α ethylene glycol means a di 3-dihydroxypropyl structure having a ring-opening structure due to the hydrolysis of an epoxy group at the molecular end of the solid bisphenol epoxy resin (A). In the present invention, especially from the viewpoint of the balance between the hardenability and storage stability of the powder coating, the amount of ethylene glycol in the solid bisphenol epoxy resin (8) is 0.03 to 0.07 meq / g, and water is added. The decomposable gas is preferably 100 ppm or less. The above-described Gubin bisphenol epoxy resin (A) is not particularly limited to those at normal temperature, and examples thereof include bisphenol A epoxy resin, bisphenol F epoxy resin, and tetrabromobisphenol A ring. Oxygen resin, as well as epoxy resin printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs of the Ministry of Economic Affairs. Among the above, from the standpoint that the significant effects of the present invention can be achieved, a bisphenol A type epoxy resin is preferred. • Furthermore, the above solid bisphenol epoxy resin is obtained by reacting epihalohyddn with bisphenols, and is manufactured by a so-called one-stage method. Furthermore, the reaction of "Hydrocycline" and double-hop reaction, after the manufacture of double-hop epoxy resin, the material oxygen tree is advanced-step and double_reaction 2 6 A7-1 · " ~-· * ----- ---B7 ____ V. Description of the invention (4)-It can also be produced by the one-stage method. One-stage method can be listed, for example: 〇 The mixture of epichlorohydrin and glycidide is reacted with the double-expanded compound to reach the target molecular weight. '; Η②, epichlorohydrin is reacted with alkali metal hydroxide in advance, and it is treated as a mixture of% tritium propane and glycidol, and secondly, the above mixture is reacted with double hops to reach the target molecular weight. Methods; and ③ a method of reacting epoxy propane with bisphenols to reach a target molecular weight 'to obtain a ϋ-shaped ㈣-type epoxy resin, and then reacting with a metal chloride to test the terminal α to PEGylate. Examples include: ④ Epoxy propane is reacted with an alkali metal hydroxide in advance as a mixture of epichlorohydrin and glycidol. Second, the above mixture is reacted with bisphenols to obtain an intermediate liquid epoxy resin. Second, , Lee A method for quantifying the above-mentioned intermediate liquid epoxy resin by bisphenols; ⑤ reacting epoxy propane with bisphenols to obtain an intermediate liquid epoxy resin, and further, the above intermediate liquid epoxy resin and shrinking Glycerin and difluorene reactions for high molecular weight method; printed by the Consumer Cooperatives of the Central Bureau of Standards of the Ministry of Economic Affairs; ⑥ reacting epoxy propane with bisphenols to obtain intermediate liquid epoxy resin; After the epoxy resin reacts with an alkali metal hydrogen compound to PEGy the terminal epoxy group α and then use a method of quantifying the bisphenol polymer; and ⑦ reacting propane epoxy propane with bisphenol to obtain an intermediate liquid ring Oxygen resin, and the above-mentioned intermediate liquid epoxy resin is heightened by 7 bisphenols. The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210 × 297 mm). 5. Description of the invention u The method of phenolic jade clothing oxygen secret lipid 're-diolated with alkali gold M' epoxy group. Viewpoint U side: go: medium 'from the special purpose of easy adjustment of epoxy equivalent., > Denier, < The two-stage method is preferable, and in particular, the method of ④ is preferable from the viewpoint of easily adjusting the amount of α ethylene glycol. The method of ④ is described in more detail below: That is, the method of ④ Pre-react with the test metal nitrogen oxide aqueous solution to obtain a mixture of epoxy propane and glycidol (step 1). The above mixture is reacted with the double-panes in the presence of the test metal hydroxide to obtain an intermediate liquid ring. Oxygen resin (step 2). Secondly, the above-mentioned intermediate liquid% oxygen resin is reacted with bisphenols to achieve high molecular weight (step 3). Economy, Shao Central Bureau of Standards, Consumer Consumption Cooperative, Printing Step 1, Although the reaction conditions of the epoxy gas propylene oxide compound and the metal hydroxide aqueous solution are not particularly limited, for example, an epoxy chlorohydrin compound and a 1 to 20% alkali metal hydroxide aqueous solution can be exemplified in Fortunately, the method of contacting at 85 ~ 95 ° C can easily produce a mixture of glycidol and epichlorohydrin by the reaction as described above. In this mixture, the 'existing ratio of glycidol to epichlorohydrin is not particularly limited, but from the viewpoint of easily adjusting the content of ethylene glycol in the epoxy resin produced, the weight ratio is preferably the former / The latter is in the range of (2 ~ 10) / (98 ~ 90). Next, step 2 includes, for example, reacting the epoxy propane and glycidyl mixture obtained above with bisphenols in the presence of an alkali metal hydroxide. The specific method here is not particularly limited. However, from the production of this paper, the Chinese National Standard (CNS) A4 specification (210'〆297 mm) is applicable. 531553 Via the Consumer Standards Cooperative of the Central Standards Bureau of Didi Printing Department A7 B7 5. In view of the point of view of the invention (I), after the reaction in step 1 is terminated, a double-pane type is added to the reaction vessel to dissolve it, and then, a method for detecting a metal hydroxide is added. The mixture of epoxy gas propylene glycol and glycidol, and the reaction ratio of bisphenols are not particularly limited. However, from the viewpoint of easily adjusting the amount of α ethylene glycol and reducing the oxygen equivalent, the molar ratio is the former / the latter. = 5 ~ 20 is better. At this time, the specific reaction of glycidyl etherification is as follows: Step 1 of 1: In epoxy propane containing bisphenols and glycidol, it is continuously added under normal pressure or reduced pressure at 70 ~ 11〇 艽. An aqueous solution of an alkali metal rat oxygenate, and after reacting for 3 to 5 hours, an organic solvent and water are added, and the generated sodium gas is separated and removed. Step 2 of 2: Add 5 ~ 50% alkali metal hydroxide aqueous solution to the organic layer at 70 ~ 100. (: The reaction time is υ hours. After the reaction is terminated, water is added to remove the byproduct metal test salt. Furthermore, distillation is used to recover epichlorohydrin to produce an intermediate liquid epoxy resin. At this time, by adjusting step 2 The amount of the alkali metal hydroxide aqueous solution used in 2 can adjust the amount of water-decomposable gas in the intermediate liquid epoxy resin, so the amount of water-decomposable gas in the solid bisphenol-type epoxy resin (A) finally obtained can be adjusted. In order to make the water-decomposable gas amount in the solid bisphenol epoxy resin (A) be 200 ppm or less, it is preferable that the water-decomposable gas amount in the intermediate liquid epoxy resin is 300 ppm. Make the amount of alkali metal hydroxide aqueous solution used in step 2 to 2 correspond to the Chinese paper standard (CNS) A4 specification (210X297 mm) relative to the paper size of the paper (please read the idea on the back and fill in this page)
、1T 叫553 A7 B7 五、發明説明(7 ) -^之,1所得到的粗環氧樹脂中之氯原子,為 的當置比例。又,為了使固形雙酚型環氧樹脂(A)之中加 水分解性的氯量為100ppm以下,最好使中間液狀環氧 樹脂之中加水分解性的氯量為16〇ppm,此時,最好=步 驟2之2的鹼金屬氫氧化物水溶液的使用量,相對於步 驟2之1所得到的粗環氧樹脂中之氣原子,為〜 的當量比例。 · 此處,可使用的雙酚類並不特別限定,例如可列舉 又酚A雙酞F、雙盼S、四漠雙紛a等。從可達到本 發明顯著效果的觀點而言,特別是雙酚A較好。 再者,為了使固形雙酚型環氧樹脂(A)中的α乙二醇 含有量在0.03〜0.07meq/g的範圍,最好使步驟2所得到 的中間液狀環氧樹脂之α乙二醇含有量為 〇·〇4〜〇_lmeq/g。而且,所生成的中間液狀環氧樹脂的性 質並不特別限定,但是環氧當量為16〇〜23〇g/eq,特別 是170〜210g/eq的範圍,而粘度為1〇〇〇〜1〇〇〇〇〇cps,特 別是3000〜400〇〇cps的範圍。再者,最好在步驟3的高 分子量化反應處理,較為容易。 經濟部中央標準局員工消費合作社印繁 其次’步驟3藉由使中間液狀環氧樹脂更進一步與 雙酚類反應,得到較高分子量,而且,α乙二醇量較高 的環氧樹脂。 反應方法並不特別限定,然而,例如可列舉將中間 液狀環氧樹脂與雙酚類投入反應容器,然後,加入反應 觸媒,並在裝入非活性氣體的環境下,邊攪拌邊加熱, 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ 297公楚) 531553 A7, 1T is called 553 A7 B7 V. Description of the invention (7)-^, the chlorine atom in the crude epoxy resin obtained in 1 is the ratio of the equivalent. In addition, in order to make the amount of water-decomposable chlorine in the solid bisphenol epoxy resin (A) be 100 ppm or less, it is preferable to set the amount of water-decomposable chlorine in the intermediate liquid epoxy resin to 160 ppm. Preferably, the amount of the alkali metal hydroxide aqueous solution used in step 2-2 is an equivalent ratio of ~ to the gas atoms in the crude epoxy resin obtained in step 2-1. · The bisphenols that can be used here are not particularly limited, and examples thereof include phenol A bisphthalate F, bispan S, and tetrabenzyl a. From the viewpoint of achieving the significant effects of the present invention, bisphenol A is particularly preferred. In addition, in order to make the content of α ethylene glycol in the solid bisphenol epoxy resin (A) in the range of 0.03 to 0.07 meq / g, it is preferable to make the α ethyl glycol in the intermediate liquid epoxy resin obtained in step 2 The diol content was from 0.04 to 0_lmeq / g. In addition, the properties of the intermediate liquid epoxy resin to be produced are not particularly limited, but the epoxy equivalent is in the range of 160 to 23 g / eq, particularly in the range of 170 to 210 g / eq, and the viscosity is 1,000 to 100,000 cps, especially in the range of 3000 to 400 cps. In addition, it is preferable to perform the high molecular weight reaction treatment in step 3, which is relatively easy. Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs Secondly, step 3 is to make the intermediate liquid epoxy resin further react with bisphenols to obtain an epoxy resin having a higher molecular weight and a higher amount of α glycol. The reaction method is not particularly limited, however, for example, an intermediate liquid epoxy resin and bisphenols may be charged into a reaction vessel, a reaction catalyst may be added, and heating may be performed while stirring in an environment filled with an inert gas. This paper size applies to China National Standard (CNS) A4 specification (210 × 297 male Chu) 531553 A7
經濟部中央標準局員工消費合作社印製 五、發明説明(8 且邊攪拌邊反應的方法。 :處雔:使用的雙_並不特別限 、雙盼F、雙㈣、四漠·雙“等:: 發明顯著效果的觀點而^ ^ 哥從可達到本 蜆點而吕,特別是雙酚A較好。 步驟3反應所使用的觸媒, 使用氫氧化納、氫氧化㈣行⑴限疋’例如可 ^ A ^ 鈣4鹼金屬氫氧化物;碳酸鈉i ± — 丁私4胺類;三苯膦等膦類丨以及任何 可使用於環氧基與酚性氫氧基的反應者。 仃 。該反應之反應溫度最好為1〇〇〜25(rc。亦即,在1〇〇 C以上進行反應較快,而除了使反應長時間變短之外, 戰以下不易引起環氧基的副反應,對於調整環氧當量 車父為容易。 再者,如上述所得到的固形雙酚型環氧樹脂(A)之以 乙二醇含有量為0·03〜0.07meq/g,而且,加水分解性的 氯為200Ppm以下,所以可大幅地改善貯藏安定性。 而且,所得到的環氧樹脂之環氧當量以及熔融粘 度,是視中間液狀環氧樹脂與雙酚類的投入比率、樹脂 構造而定,並不特別限定。然而,從耐阻塞性以及粉^ 塗料容易製造的觀點看來,其環氧當量為己敘述之 500〜1500g/eq,特別是740〜1300g/eq ;而稀釋枯度(樹脂 成刀40重里%之一乙稀乙二醇單丁基鱗溶液,在2 5 °C之 Gardner粘度)為C〜Z9,特別是X〜Z7的範圍。 再者,所得到的固形雙酚型環氧樹脂(/^之^乙二醇 含有量為0.03〜0.07meq/g,而且,加水分解性的氣為 π 請 先 閱 面 之- 注· 意 事 項_ 填 寫 本 頁 訂- # 本紙張尺度適用中國國家標準(CNS ) A4規格(210'〆297公釐) 531553 經濟部中央標準局員工消費合作社印製 A7 B7 五、發明説明(9 ) 20〇ppm以下,然而,從更加提昇粉體塗料的硬化性與貯Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs. 5. Description of the invention (8 and the method of reaction while stirring.: Treatment: The use of double_ is not particularly limited, double hope F, double hope, four deserts, double, etc. : : From the viewpoint of the significant effect of the invention ^ ^ I can reach this point, especially bisphenol A. The catalyst used in step 3 is limited by sodium hydroxide and hydroxide. For example, ^ A ^ calcium 4 alkali metal hydroxide; sodium carbonate i ±-butane 4 amines; phosphines such as triphenylphosphine 丨 and anyone who can be used for the reaction of epoxy groups and phenolic hydroxyl groups. 仃The reaction temperature of this reaction is preferably 100 to 25 (rc.) That is, the reaction is faster at a temperature above 100C, and in addition to making the reaction shorter, it is not easy to cause epoxy groups. The side reaction is easy to adjust the epoxy equivalent car parent. Furthermore, the ethylene glycol content of the solid bisphenol epoxy resin (A) obtained as described above is from 0.03 to 0.07 meq / g, and, The hydrolyzable chlorine is 200 Ppm or less, so storage stability can be greatly improved. The epoxy equivalent and melt viscosity of the oxygen resin are not particularly limited depending on the input ratio of the intermediate liquid epoxy resin to the bisphenols and the resin structure. However, from the standpoint of blocking resistance and easy manufacture of powder coatings It appears that its epoxy equivalent is 500 ~ 1500g / eq, especially 740 ~ 1300g / eq; and the dilution dryness (40% by weight of the resin into a knife is a solution of ethylene glycol monobutyl scale, in The Gardner viscosity at 25 ° C is in the range of C ~ Z9, especially X ~ Z7. Furthermore, the obtained solid bisphenol epoxy resin (the content of ethylene glycol in / ^ is 0.03 ~ 0.07meq / g, and the water-decomposable gas is π Please read it first-Note · Notes _ Fill in this page to order-# This paper size applies to China National Standard (CNS) A4 specification (210'〆297 mm) 531553 Economy Printed by the Consumer Standards Cooperative of the Ministry of Standards, Ministry of Standards, A7, B7 V. Description of the invention (9) Below 20 ppm, however, it will further improve the hardenability and storage of powder coatings.
藏安定性之均衡的觀點看來,α乙二醇量最好Z 〇·〇3〜0.07meq/g的範圍,且加水分解性的氯最好為 lOOppm 以下。 ” 特別是寥易調整至希望的環氧當量方面,後者二段 法所得到的環氧樹脂較佳。 又 而且,使用於上述一段法以及二段法的雙酚類,例 如可列舉雙酚A、雙酚F、四溴雙酚A、四溴雙酚f等。 從可達到本發明顯著效果的觀點而言,雙酚A較好。 本發明所使用的固形雙酚型環氧樹脂(A)之環氧當 ®並不特別P艮定,㉟而,從耐結塊性、粉體容易塗漆的 觀點而言,其當量最好為500〜1500g/eq,特別ς = 顯著效果的觀點而言,最好是740〜1300g/叫。 1 其次,本發明所使用的硬化劑(B)並不特別限定 然而,可列舉物系化合物、物旨、二氰 酸酰肼以及其衍生物、咪唑以及及衍生物。然 化性較佳的觀點看來,咪唑啉系化合物較佳。再 貯藏安定性大幅提昇之外,再燒時可明顯改善 觀點來看,聚羧酸酰肼等有機酸酰肼較佳。 、 如二.=琳系化合物並不特別限定,例 化2】 通式(1) 12From the viewpoint of Tibetan stability balance, the amount of α ethylene glycol is preferably in the range of 0.003 to 0.07 meq / g, and the hydrolyzable chlorine is preferably 100 ppm or less. In particular, the epoxy resin obtained by the latter two-stage method is easy to adjust to the desired epoxy equivalent. In addition, bisphenols used in the above-mentioned one-stage method and two-stage method include, for example, bisphenol A. , Bisphenol F, tetrabromobisphenol A, tetrabromobisphenol f, etc. From the viewpoint that the significant effects of the present invention can be achieved, bisphenol A is preferred. The solid bisphenol-type epoxy resin (A The epoxy equivalent of) is not particularly stable. However, from the viewpoint of blocking resistance and easy coating of the powder, its equivalent weight is preferably 500 to 1500 g / eq. Particularly, the viewpoint of significant effect = In particular, it is preferably 740 to 1300 g / kg. 1 Next, the hardener (B) used in the present invention is not particularly limited. However, examples thereof include system compounds, substances, dicyanohydrazide, and derivatives thereof, Imidazole and its derivatives. Of course, from the viewpoint of better chemical properties, imidazoline compounds are better. In addition to greatly improved storage stability, it can be significantly improved when reburned. From the viewpoint of organic acids such as polycarboxylic hydrazide, etc. The hydrazide is preferred. Such as two. = Lynn compounds are not particularly limited, Example 2] (1) 12
本紙張尺度適用中國國家標準(CNS (請4閲讀背面之注意事項再填寫本頁)This paper size applies to Chinese national standards (CNS (Please read the precautions on the back before filling out this page)
W1553 五 A7 B7 、發明説明(10) (其中,R1表示碳數^7的烷基與苯基,而R2表示氫 或碳數1〜3的烧基)。 、紅上述咪唑啉系化合物之中,特別是R1為苯基,R2 子之苯基咪匈,對於穿孔防止性、耐則生等效 本考X月之中,硬化劑(B)例如,使用咪唾琳系化合 夺可視清况併用二氰胺系化合物、聚致酸酰肼以及 2生物、咪唾以及及衍生物,以及上述通式⑴之範圍 的其他唑啉系化合物等。 曰,且’本發明之中,在上述(A)以及⑻之中加入結 日日性壤氧樹脂(C)時,其流動性可提4,而等效果更為顯著。 ^ 結晶性環氧樹脂,可得到健融㈣、高流動性, 均一性之塗膜者,例如以下列舉之具體例。 (1) 三縮水甘油異氰酸酯(日產化學(股份))商品名「TEPIC G」 (2) 4,4’_雙(2,3_環氧丙氧基)_3,3|,5,5,-四甲基聯 (油化雪陸環氧(股份)) 商品名「EPICOTE YX-4000業(股雙(2,3-環氧丙氧基)_蔡(大曰本因基化學 商品名「EPICLONHP-4032J (4) 雙(I,2-環氧丙氧基_萘基)_歹烷 (5) 2,2-雙[3,5-二溴部,2_環氧丙氧基)_苯基】-丙烷 訂 苯 工 本紙張尺度適用中國國家標cm ) A4f格( 13 531553 A7 B7 五、發明説明(n) (大日本因基工業化學(股份)) 商品名「EPICLON152-CR」 使用的結晶性環氧樹脂(C)的配合比例並不特別限 定,然而,以重量基準最好為(A)/(C)=80/20〜99/1的範 圍。 亦即,結晶性環氧樹脂(C)的配合比例為 (A)/(C)=99/1以上時,熔融粘度將降低,且流動性、穿 孔防止性等將提高。再者,(A)/(C)=80/20以下時,塗漆 化時,使用擠壓機之熔融混練物的均一性變得優異,而 且而ί結塊性可提昇。 從可達到顯著效果的觀點看來,特別是(A)/(C) =95/5〜85/15 較佳。 再者,硬化劑(B)的使用量並不特別限定,然而硬 化劑(B)的當量基準使用比例為,[固形雙酚型環氧樹脂 (A) ,或是(A)與結晶性環氧樹脂(C)合計]/硬化劑 (B) =1.0/0.10〜1.0/0.50 的比例。 經濟部中央標準局員工消費合作社印裝 (請先聞讀背面之注意事項再填寫本頁) 亦即,硬化劑(B)的使用量為[(A),或(A)+(C)]/(B) = 1.0/0.10以上時,硬化性變快,而且熔融粘度變低、流 動性、穿孔防止性、防蝕性等皆提昇。另一方面,1.0/0.5 以下時,硬化物的分子量變大而塗膜物性可提昇。從上 述性能均衡的觀點看來,最好為1.0/0.20〜1.0/0.4。 本發明之鑄鐵管用之粉體塗料可視需要加入體質 顏料/或著色材料,例如二氧化鈦、滑石、碳酸鈣、碳酸 鋇、二氧化矽、氧化鋁、碳黑、酞菁綠、酞菁藍等。 14 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 531553 A 7 B7 五、發明説明(12) 使用上述材料塗料化時,可利用一般的方法進行。 亦即,將固形雙酚型環氧樹脂(A)、硬化劑(B)、結晶性 環氧樹脂(C)、視需要加入之體質顏料/著色材料、以及 其他添加劑等進行粗粉碎,然後調配,接著利用 HENSCHEL混合機將上述調配物充分粉碎,混合後利用 擠壓機熔融混練,其次冷卻後粉碎,分級而得。 【實施例】 以下詳述本發明之實施例,然而本發明不限定於 此。 合成例1 [步驟1] 將370g的環氧氣丙烷(4mol)與lllg的3%氫氧化鈉 投入備有攪拌機、溫度計、含冷卻器的傾析器之長頸燒 瓶中,在90°C攪拌2個小時。 攪拌停止後,將環氧氯丙烷取樣,而測定縮水甘油 含有量約為4.5%。 經濟部中央標準局員工消費合作社印繁 (請先閲讀背面之法意事項再填寫本頁) [步驟2之1]將水層分離去除後,加入228g(lmol) 的雙酚A,溶解,然後在減壓下於70°C將158g(1.9mol) 的48%氫氧化鈉,邊攪拌邊滴下。其間,長頸燒瓶繼續 加熱,環氧氣丙烷在長頸燒瓶内繼續停留。 再者,繼續攪拌30分鐘後,在150°C蒸餾回收環氧 氯丙烷,然後加入440g的甲苯以及170g的水,以溶解 攪拌生成的氣化鈉,停止後,利用分液方式去除氣化鈉 水層。 15 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) A7 B7W1553 Five A7 B7, description of the invention (10) (wherein R1 represents an alkyl group having 7 carbon atoms and a phenyl group, and R2 represents hydrogen or an alkyl group having 1 to 3 carbon atoms). Among the above-mentioned imidazoline compounds, especially R1 is a phenyl group, and R2 is a phenylimide group. For the prevention of perforation and resistance, the hardener (B), for example, uses The milsalene-based compound can be used in combination with dicyandiamide-based compounds, polyacid hydrazide and two organisms, saliva and its derivatives, and other oxazoline-based compounds in the range of the general formula ⑴. That is, in the present invention, when the day-to-day soil oxygen resin (C) is added to the above (A) and ⑻, its fluidity can be improved by 4, and the effects are more significant. ^ Crystalline epoxy resins, those who can obtain coatings with strong melting, high fluidity and uniformity, such as the specific examples listed below. (1) Triglycidyl isocyanate (Nissan Chemical Co., Ltd.) trade name "TEPIC G" (2) 4,4'_bis (2,3_glycidoxy) _3,3 |, 5,5,- Tetramethyl Union (Petrochemical Snow Land Epoxy (Shares)) Trade Name "EPICOTE YX-4000 Industry (share bis (2,3-epoxypropoxy) _Cai (Da Yueben Inki Chemical Co., Ltd." EPICLONHP -4032J (4) bis (I, 2-glycidyloxy_naphthyl) _methane (5) 2,2-bis [3,5-dibromo moiety, 2_glycidyloxy) _benzene Base]-Propane Benzene Paper Size Applicable to Chinese National Standard cm) A4f Grid (13 531553 A7 B7 V. Description of Invention (n) (Da Nihon Inka Industrial Chemicals (Stock)) Trade name "EPICLON152-CR" Crystal used The blending ratio of the epoxy resin (C) is not particularly limited, but it is preferably in the range of (A) / (C) = 80/20 to 99/1 on a weight basis. That is, the crystalline epoxy resin ( C) When the blending ratio is (A) / (C) = 99/1 or more, the melt viscosity will decrease, and the fluidity and the prevention of perforation will be improved. Furthermore, (A) / (C) = 80/20 In the following cases, the uniformity of the melt-kneaded product using an extruder becomes excellent during lacquering. Moreover, the clumping property can be improved. From the viewpoint of achieving a significant effect, (A) / (C) = 95/5 to 85/15 is particularly preferable. Furthermore, the amount of the hardener (B) used It is not particularly limited, but the equivalent basis of the hardener (B) is [solid bisphenol epoxy resin (A), or (A) and crystalline epoxy resin (C) combined] / hardener ( B) = 1.0 / 0.10 ~ 1.0 / 0.50. Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs (please read the precautions on the back before filling this page). That is, the amount of hardener (B) used is [ (A), or (A) + (C)] / (B) = 1.0 / 0.10 or more, the hardenability becomes faster, and the melt viscosity becomes lower, and the fluidity, the prevention of perforation, and the corrosion resistance are improved. Another On the other hand, when it is 1.0 / 0.5 or less, the molecular weight of the hardened material increases and the physical properties of the coating film can be improved. From the viewpoint of the above-mentioned performance balance, it is preferably 1.0 / 0.20 to 1.0 / 0.4. The powder coating for cast iron pipes of the present invention If necessary, extender pigments and / or coloring materials such as titanium dioxide, talc, calcium carbonate, barium carbonate, silicon dioxide, aluminum oxide, carbon black, phthalocyanine green, Phthalocyanine blue, etc. 14 This paper size is in accordance with Chinese National Standard (CNS) A4 (210X297 mm) 531553 A 7 B7 V. Description of the invention (12) When coating with the above materials, it can be done by ordinary methods. That is, , Coarsely pulverize the solid bisphenol epoxy resin (A), hardener (B), crystalline epoxy resin (C), extender pigment / coloring material, and other additives as needed, and then mix, then The above preparation is fully pulverized by a HENSCHEL mixer, melted and kneaded by an extruder after mixing, and then pulverized after being cooled and classified. [Examples] Examples of the present invention are described in detail below, but the present invention is not limited thereto. Synthesis Example 1 [Step 1] 370 g of epoxy propane (4 mol) and lllg of 3% sodium hydroxide were put into a long-necked flask equipped with a stirrer, a thermometer, and a decanter including a cooler, and stirred at 90 ° C. 2 Hours. After stirring was stopped, epichlorohydrin was sampled, and the glycidol content was measured to be about 4.5%. Yin Fan, a Consumer Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs (please read the legal notices on the back before filling out this page) [Step 2 of 1] After separating and removing the water layer, add 228g (lmol) of bisphenol A, dissolve, and then Under reduced pressure, 158 g (1.9 mol) of 48% sodium hydroxide was dropped at 70 ° C while stirring. In the meantime, the long-necked flask continued to be heated, and epoxy propane remained in the long-necked flask. Furthermore, after stirring for 30 minutes, epichlorohydrin was distilled and recovered at 150 ° C, and then 440 g of toluene and 170 g of water were added to dissolve and agitate the generated sodium gas. After stopping, the sodium gas was removed by liquid separation. Water layer. 15 This paper size applies to China National Standard (CNS) A4 (210X297 mm) A7 B7
五、發明説明(l3) [步驟2之2]其次,加入叫的5%氫氧化納水溶 方式tl°c授摔1個+時之後,停止授掉後’利用分液 液狀環氧樹脂 :丨丨丨4—— (請先閱讀背面之注意事項再填寫本頁) “然後,加入170g的水進行水洗,然後丟棄水層。 過脫水、過渡步驟將f笨蒸餾回收,而得到“ a ^… 上述中間液狀環氧樹脂性質如表丨所 [步驟3]取7G.4重量部之上述方法合成的中間液 狀環氧樹脂,以及39.6重量部的雙酚a投入四口燒瓶 内,添加lOOppm的氫氧化鈉’在氮氣流動下於14〇=加 熱攪拌8個小時。所得到的樹脂之環氧當量為91〇—, 訂 粘度為S-T(非揮發成分4〇%之二甘醇一丁醚)溶液下之 Gardner粘度)、熔點為i〇〇〇c。 合成例2 步驟1為環氧氣丙烷與3%氫氧化鈉反應3個小 時’步驟2之2除了使用1G()g的5%氫氧化納水溶液之 使用里之外,與合成例丨使用相同的步驟操作以得到中 經濟部中央標準局員工消費合作社印製 間液狀環氧樹脂之中間物,上述中間液狀環氧樹脂的性 質如表_ 1所示。 其次,步驟3投入表1所示的比例的上述液狀雙酌 A型環氧樹脂、以及雙酚a,並且進行與合成例丨相同 的反應以得到樹脂2。 合成物的性質如表1所示。 合成例3 16 531553 A7 B7 五 經濟部中央標準局員工消費合作社印裝 發明説明(14) 步驟2之2除了使用100g的5%氫氧化鈉水溶液之 外’與合成例1使用相同的步驟操作以得到中間液狀環 氧樹脂,上述中間液狀環氧樹脂的性質如表1所示。 其次,步驟3投入表1所示的比例的上述液狀雙紛 A型環氧樹脂、以及雙酚,並且進行與合成例1相同的 反應以得到樹脂3。 合成物的性質如表1所示。 合成例4 步驟2之2除了使用85g的5%氫氧化鈉水溶液之 外,與合成例1使用相同的步驟操作以得到中間液狀環 氧樹脂,上述中間液狀環氧樹脂的性質如表丨所示。 其次,步驟3投入表1所示的比例的上述液狀雙酚 A型環氧樹脂、以及雙酚A’並且進行與合成例i相同 的反應以得到樹脂4。 合成物的性質如表1所示。 合成例5 步驟3投人市售之液狀雙紛a型環氧樹脂 (「EPICLON 8侧」大日本因基化學工業公司製、ee= i 8句 以及表Μ示比例的雙盼A,並且進行與合成例i相同 的反應以得到樹脂5。 合成物的性質如表1所示。 合成例ό 步y除了環氧氣丙烧與3〇/〇氫氧化納反應3 5個 小時之外,與實施例1使用相同的步驟操作以得到中間 (請先閲讀背面之注意事項再填寫本頁) L·V. Description of the Invention (l3) [Step 2 of 2] Secondly, after adding a 5% sodium hydroxide water-soluble solution at tl ° c to teach 1 +, after the teaching is stopped, use the liquid epoxy resin:丨 丨 丨 4—— (Please read the precautions on the back before filling out this page) "Then, add 170g of water for washing, and then discard the water layer. After dehydration and transition steps, f will be recovered by distillation to obtain" a ^ … The properties of the intermediate liquid epoxy resin are as shown in Table 丨 [Step 3] Take 7G.4 parts by weight of the intermediate liquid epoxy resin synthesized by the above method, and 39.6 parts by weight of bisphenol a into a four-necked flask, add 100 ppm of sodium hydroxide 'was heated under nitrogen flow at 14 ° C for 8 hours. The epoxy equivalent of the obtained resin was 91 °-, the viscosity was determined to be Gardner viscosity in a solution of S-T (non-volatile content of 40% diethylene glycol monobutyl ether), and the melting point was 1,000 ° c. Synthesis Example 2 Step 1 is the reaction of epoxy propane with 3% sodium hydroxide for 3 hours. Step 2-2 is the same as that used in Synthesis Example 1 except that 1G () g of 5% sodium hydroxide aqueous solution is used. Step operation to obtain intermediates of liquid epoxy resin printed by employees' cooperatives of the Central Bureau of Standards of the Ministry of Economic Affairs. The properties of the above intermediate liquid epoxy resins are shown in Table_1. Next, in step 3, the above-mentioned liquid bisphenol A-type epoxy resin and bisphenol a in the proportions shown in Table 1 were charged, and the same reaction as in Synthesis Example 丨 was performed to obtain Resin 2. The properties of the composition are shown in Table 1. Synthetic Example 3 16 531553 A7 B7 Printed Invention Description of the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs (14) Step 2-2 except that 100 g of 5% sodium hydroxide aqueous solution was used. An intermediate liquid epoxy resin was obtained. The properties of the intermediate liquid epoxy resin are shown in Table 1. Next, in step 3, the above-mentioned liquid bisphenol A-type epoxy resin and bisphenol in the proportions shown in Table 1 were charged, and the same reaction as in Synthesis Example 1 was performed to obtain a resin 3. The properties of the composition are shown in Table 1. Synthesis Example 4 Except that 85 g of a 5% sodium hydroxide aqueous solution was used in Step 2-2, the same procedure was used as in Synthesis Example 1 to obtain an intermediate liquid epoxy resin. The properties of the above intermediate liquid epoxy resin are shown in Table 丨. As shown. Next, in Step 3, the above-mentioned liquid bisphenol A type epoxy resin and bisphenol A 'in the proportions shown in Table 1 were charged and the same reaction as in Synthesis Example i was performed to obtain a resin 4. The properties of the composition are shown in Table 1. Synthesis Example 5 Step 3 A commercially available liquid bi-a-type epoxy resin ("EPICLON 8 side", manufactured by Dainippon Inka Chemical Industry Co., Ltd., ee = i 8 sentences, and double hope A showing a ratio, and The same reaction was performed as in Synthesis Example i to obtain Resin 5. The properties of the composition are shown in Table 1. Synthesis Example In addition to the reaction of propylene oxide with sodium hydroxide at 30/0 for 35 hours, Example 1 uses the same steps to get the middle (please read the precautions on the back before filling this page) L ·
、1T φι. 17 本紙張尺度適财關家縣(CNS ]MW^T2\0 X 291^ 531553 A7 B7 五、發明説明(b) — 液狀環氧樹脂,上述中間液狀環氧樹脂的性質如表“ 示0 其-人’步驟3投入表1所示的比例的上述液狀雙 A型環氧樹脂、以及雙酚a,並且進行與合成例i相 的反應以得到樹脂6。 合成物的性質如表1所示。【表1】 表-1 所 酚同 合成例 液狀性質 EE(g/eq) α乙二醇 加水分解性的氯 187 0.07 104 2 189 0.05 145 190 0.07 145 190 0.04 390 184 0.02 100 6 C請先閲讀背面之注意事項再填寫本頁j -訂 投入 液狀 ΒΡΑ 60.3 39.7 70.6 29.4 70.7 29.3 70.7 29.3 69.9 30.1 經濟部中央標率局員工消費合作社印裝 合成物性質 EE(g/eq) 軟化點 粘度 910 100 S-T 0.05 75 905 99 S-T 0.035 105 907 100 S-T 0.05 100 910 99 S-T 0.05 280 900 98 S-T 0.015 70 α 乙二醇(meq/g) 加水分解性的氣1T φι. 17 This paper is suitable for Guancai County (CNS) MW ^ T2 \ 0 X 291 ^ 531553 A7 B7 V. Description of the invention (b) — Liquid epoxy resin, the properties of the above intermediate liquid epoxy resin As shown in the table "showing 0 its-human 'step 3, the liquid bis A-type epoxy resin and bisphenol a in the proportions shown in Table 1 were put in, and the reaction with the phase of Synthesis Example i was performed to obtain a resin 6. Composition The properties are shown in Table 1. [Table 1] Table-1 Liquid properties of the phenol and the synthesis examples EE (g / eq) α ethylene glycol hydrolyzable chlorine 187 0.07 104 2 189 0.05 145 190 0.07 145 190 0.04 390 184 0.02 100 6 C Please read the notes on the back before filling in this page. J-Order the liquid BPA 60.3 39.7 70.6 29.4 70.7 29.3 70.7 29.3 69.9 30.1 The nature of the composition of printed composites by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs EE ( g / eq) Softening point viscosity 910 100 ST 0.05 75 905 99 ST 0.035 105 907 100 ST 0.05 100 910 99 ST 0.05 280 900 98 ST 0.015 70 α Glycol (meq / g) Hydrolysable gas
61 脂 ΐ/ 18 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) 争·61 ΐ / 18 This paper size applies Chinese National Standard (CNS) A4 (210X 297 mm).
T ο 8 531553T ο 8 531553
五_I_ 經濟部中央標準局員工消費合作社印I A7 B7 發明説明(16) .實施例1〜6以及比較例1〜4 表-2〜表-4所記載的成分粗粉碎後,利用表2〜表4 所記載的比例加以調配,再利用HENSCHEL混合機充分 粉碎、混合。之後,加熱至11〇它的擠壓機熔融混練, 壓出、冷卻後粉碎,再分級而得到80〜120μιη的粉體塗 料。 利用得到的粉體塗料,根據各基準進行各實施例以 及比較例的膠化時間、貯藏安定性、硬化塗膜外觀,财 衝擊試驗、艾里克森(Erichsen)試驗、鹽水噴霧測試、耐 水性評價等測試。 而且,硬化塗膜的外觀、耐水性的試驗為,將得到 的粉體塗料噴在加熱至180〜210t:的試驗片表面,該試 驗片為僅經過塗刷處理而表面留下氧化垢之丨5〇丽χ 7〇 mmX7 mm大小的高強度鑄鐵片,喷上試驗片上塗漆放冷 之後’形成250〜350μπι厚的塗膜,以進行評價。 而且,财衝擊試驗與鹽水喷霧試驗是使用15〇 mm X 70 mm五 _I_ Printed by the Consumer Standards Cooperative of the Central Bureau of Standards of the Ministry of Economic Affairs I A7 B7 Description of Invention (16). Examples 1 to 6 and Comparative Examples 1 to 4 After coarsely pulverizing the ingredients described in Tables 2 to 4-4, use Table 2 ~ The ratios listed in Table 4 were blended, and then fully pulverized and mixed using a HENSCHEL mixer. After that, the extruder was heated and melted and kneaded, extruded, cooled, and pulverized, and then classified to obtain a powder coating of 80 to 120 µm. Using the obtained powder coatings, the gelation time, storage stability, appearance of hardened coating film, financial impact test, Erichsen test, salt water spray test, and water resistance of each example and comparative example were performed according to each standard. Evaluation and other tests. In addition, a test of the appearance and water resistance of the hardened coating film was performed by spraying the obtained powder coating material on the surface of a test piece heated to 180 to 210 t: this test piece was left with oxidized scale on the surface only after brushing treatment 丨A high-strength cast iron sheet with a size of 50 mm × 70 mm × 7 mm was spray-coated on the test piece and allowed to cool to form a 250-350 μm thick coating film for evaluation. Moreover, the financial impact test and the salt spray test are performed using 150 mm X 70 mm
X2.0腿的鋼板,而艾里克森試驗是使用9〇腿x9〇mmX 1·2醒的鋼板,其同樣分別形成25〇〜35〇μιη的塗膜以進 行評價。 (膠化時間) 在170 C之烘烤板上測定。 (貯藏安定性) [在40°C保持1週後的膠化時間/調整後不久的膠化 時間]X 100 ----Ί — — — ^------訂 II----Φ, * - (請先閱諫背fir^vi-意事'項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) Α4規格(21〇><297公董) 531553 A7 _______B7五、發明説明(17) — (硬化塗膜的外觀) 以目視评價塗膜表面的平滑度。 (耐衝擊試驗) 利用JIS K 5400_1990之8、3、2(杜邦式衝擊試驗) 以測試。 (艾里克森試驗) 利用JIS Z 2247之A法進行評價。 (鹽水喷霧試驗) 形成深及塗膜面與基材的缺口,然後在3yc利用 5。/〇的NaCl水溶液連續喷霧3〇〇〇個小時,觀察塗膜狀 態’以及將刀子置入傷口以觀察蠕變剝離大小程度。(耐水性) 將塗料浸於水中1年後,測定其塗膜狀態。 經濟部中央標準局員工消費合作社印製 ο 2 本紙張尺度適用中國國家標準 (〇奶)八4規格(210父297公釐) U53 A7 B7 ____-—--- 發明説明(1琴) 【表2】 經濟部中央標準局員工消費合作社印装 表-2 實施例1 ___—--- 實施例2 —.—--- 實施例3 ----------" 實施例4 樹脂1 100 95 樹脂2 100 樹脂3 100 樹脂4 EPICOTEYX-4000 5 竺生劑B苯基咪唑啉 4.8(0.3) 4.8(0.3) 4.8(0.3) 5.8(0.3) 體質顏料 Ti〇2 10 10 10 10 SiO, 30 30 30 30 添加劑 MODAFLOW 0.5 0.5 0.5 0.5 膠化時間 85 86 83 87 貯藏安定性 87 85 82 82 硬化塗膜的外觀(平滑度) 良好 良好 良好 良好 而言^^(cm) · 40 40 40 40 艾里克森試驗 4 4 4 4 鹽水喷霧織 異常 異常 異常 異常 蠕變大小 _ <1 mm <1 mm <1 mm <1 mm 耐水性(1年) 無異常 1無異常 無異常 無異常 請 先 閱 讀 背 之- ii: 意 事 項 再 21 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 531553 A7 B7 五、發明説明(19) 【表3】 經滴部中央標隼局貝工消費合作社印装 表-3 實施例5 實施例6 比較例1 比較例2 樹脂2 95 樹脂3 95 樹脂4 100 樹脂5 100 EPICOTE N-690 EPICOTE YX-4000 5 5 苯基咪唑淋 5.8(0.1) 5.8(0.3) 4.8(0.3) 5.8(0.3) 體質顏料 Ti02 10 10 10 10 Si02 30 30 30 30 添加劑 MODAFLOW 0.5 0.5 0.5 0.5 膠化時間 82 83 85 79 貯藏安定性 80 81 68 73 硬化塗膜的外觀(平滑度) 良好 良好 良好 良好 40 40 40 40 艾里克森試驗 3 3 4 4 鹽水喷霧試驗. 異常 異常 異常 異常 螺變大λ!、 ,<1 mm <1 mm <1 ram <1 ram 而才水性(1年) 無異常 無異常 無異常 無異常 22 本紙張尺度適用中國國家標準( CNS ) A4規格(210X 297公釐) . ^--ΙΦ 、玎 Φ, (請先閲讀背面、5:½意事'項再填寫本頁) 531553 A7 B7 五、發明説明(20) 【表4】Steel plates with X2.0 legs, and the Eriksson test uses steel plates with 90 legs x 90mm X 1.2, which also formed coating films of 25 to 35 μm, respectively, for evaluation. (Gelling time) Measured on a baking plate at 170 ° C. (Storage stability) [Gelling time after holding at 40 ° C for 1 week / Gelling time shortly after adjustment] X 100 ---- Ί — — — ^ ------ Order II ---- Φ, *-(Please read the "fir ^ vi- 意 事 'item before filling out this page") This paper size is applicable to the Chinese National Standard (CNS) Α4 specification (21〇 > < 297 public director) 531553 A7 _______B7 Explanation of the invention (17) — (Appearance of hardened coating film) The smoothness of the surface of the coating film was visually evaluated. (Impact resistance test) JIS K 5400_1990-8, 3, and 2 (DuPont-type impact test) were used for testing. (Eriksson Test) Evaluation was performed by method A of JIS Z 2247. (Brine Spray Test) The gap between the coating film surface and the substrate is deep, and then used at 3 μc. NaCl aqueous solution was sprayed continuously for 3,000 hours, the state of the coating film was observed, and a knife was put into the wound to observe the degree of creep peeling. (Water resistance) After immersing the coating material in water for one year, the state of the coating film was measured. Printed by the Consumer Cooperatives of the Central Bureau of Standards of the Ministry of Economic Affairs 2 This paper size applies to the Chinese National Standard (0 milk) 8 4 specifications (210 father 297 mm) U53 A7 B7 ____------ Description of the invention (1 piano) [Table 2] Printed by the Consumer Standards Cooperative of the Central Bureau of Standards of the Ministry of Economy-2 Example 1 ___——--- Example 2 —. —--- Example 3 ---------- " Example 4 Resin 1 100 95 Resin 2 100 Resin 3 100 Resin 4 EPICOTEYX-4000 5 Cinnamon B-phenylimidazoline 4.8 (0.3) 4.8 (0.3) 4.8 (0.3) 5.8 (0.3) Physical pigment Ti〇2 10 10 10 10 SiO , 30 30 30 30 Additive MODAFLOW 0.5 0.5 0.5 0.5 Gelation time 85 86 83 87 Storage stability 87 85 82 82 Appearance (smoothness) of hardened coating film Good Good Good Good ^^ (cm) · 40 40 40 40 Erickson test 4 4 4 4 Saltwater spray weaving abnormal abnormal abnormal creep size_ < 1 mm < 1 mm < 1 mm < 1 mm water resistance (1 year) No abnormality 1 No abnormality No abnormality If there is no abnormality, please read the back first-ii: Matters needing attention before 21 This paper size applies to China National Standard (CNS) A4 specification (210X297 mm) 531553 A7 B7 V. Description of the invention (19) [Table 3] Printed by the Central Standards Bureau of the Ministry of Economic Affairs, printed by Shellfish Consumer Cooperatives Table-3 Example 5 Example 6 Comparative Example 1 Comparative Example 2 Resin 2 95 resin 3 95 resin 4 100 resin 5 100 EPICOTE N-690 EPICOTE YX-4000 5 5 phenylimidazolium 5.8 (0.1) 5.8 (0.3) 4.8 (0.3) 5.8 (0.3) Physical pigment Ti02 10 10 10 10 Si02 30 30 30 30 Additive MODAFLOW 0.5 0.5 0.5 0.5 Gelation time 82 83 85 79 Storage stability 80 81 68 73 Appearance (smoothness) of hardened coating film Good Good Good Good 40 40 40 40 Erickson test 3 3 4 4 Salt water Spray test. Abnormal abnormal abnormal screw becomes larger λ! ,, < 1 mm < 1 mm < 1 ram < 1 ram, and only water (1 year) No abnormality No abnormality No abnormality No abnormality 22 Paper size Applicable to China National Standard (CNS) A4 specification (210X 297 mm). ^-ΙΦ, 玎 Φ, (please read the back page, 5: ½ intentions, and then fill out this page) 531553 A7 B7 V. Description of the invention ( 20) [Table 4]
樹脂6 90 90Resin 6 90 90
10 經濟部中央標準局員工消費合作社印製 EPIGLON 4050 EPICLON N-690 EPICOTE YX-4000 苯基咪唑啉 體質顏料Ti02 10 _Ti〇2 30 ----— 添加劑MODAFLOW 膠化時間 83 貯藏安定性 70 硬化塗膜的外觀平滑度) 良好 耐衝擊試驗(cm) 30 艾里克森試驗 5 鹽水喷霧試驗狀態 無異常 蠕變 mm 而才水性(1年) 無異常 ^5 80 63 良好 20 2 無異常 3 mm Ai常 【發明效果】 若根據本發明,可提供一種鑄鐵管用之粉體 其硬化性特別優異,可進行低溫硬化,同時: 安定性良好,其防ϋ性、緊密性、耐水性、耐藥品3 及機械特性等所謂塗膜物性亦良好。 塗料 2310 EPIGLON 4050 EPICLON N-690 EPICOTE YX-4000 phenylimidazoline physical pigment Ti02 10 _Ti〇2 30 ----— Additive MODAFLOW Gelation time 83 Storage stability 70 Hard coating Film appearance smoothness) Good impact resistance test (cm) 30 Erickson test 5 Salt water spray test state without abnormal creep mm and water solubility (1 year) No abnormality ^ 5 80 63 Good 20 2 No abnormality 3 mm Ai often [Inventive effect] According to the present invention, it is possible to provide a powder for cast iron pipes, which is particularly excellent in hardenability and can be hardened at low temperature. At the same time, it has good stability, its mothproof, tightness, water resistance and chemical resistance Physical properties such as coating film and mechanical properties are also good. Coating 23
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JP3390865B2 (en) * | 1999-03-29 | 2003-03-31 | 大日本インキ化学工業株式会社 | Powder coatings for cast iron pipes |
JP5127160B2 (en) * | 2006-05-19 | 2013-01-23 | 日本化薬株式会社 | Epoxy resin, curable resin composition, and cured product thereof |
JP5127164B2 (en) * | 2006-06-13 | 2013-01-23 | 日本化薬株式会社 | Modified epoxy resin, epoxy resin composition, and cured product thereof |
JP7101008B2 (en) * | 2018-03-28 | 2022-07-14 | 日鉄ケミカル&マテリアル株式会社 | Epoxy resin powder paint |
JP7493360B2 (en) * | 2020-03-23 | 2024-05-31 | 株式会社栗本鐵工所 | Metal pipe with corrosion-resistant layer |
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1996
- 1996-09-24 JP JP25143096A patent/JPH1095928A/en active Pending
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1998
- 1998-03-18 TW TW87104046A patent/TW531553B/en active
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JPH1095928A (en) | 1998-04-14 |
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