TW524826B - Covering material for low-smoke free-halogen cable - Google Patents
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524826 _1號90123254 屮年月tT曰 五、發明說明(1) 發明領域 本案係關於一種電纜線被覆組合物 纜線被覆組合物。 修正 尤指一種環保 電 發明背景 電緵線普遍應用於電力線、通訊線及光 燃性影響超高大樓、捷運、商場、辦公大樓d = 鉅。y旦電纜線因火災受損,則避難逃生所需之排煙系 =、警報系統、通報系統等將無法運作,不僅影響逃生且 害搶救。因&,電欖、線之外被覆使用之材料必 須特別4究耐燃性。 駕,用的電纜線之外被覆主要以聚氯乙烯(PVC, ρο1^γνιηγ1 chloride)為基材,由於PVC材料燃燒時會釋 出乳離子或氫氣酸等,其可捕捉造成火災蔓延之自由基, 達到抑制連鎖反應的效果,故可減緩火災蔓延。然而, PJC材料燃燒時不僅產生戴奥辛等毒氣,亦會產生大量的 f煙及腐#性氣體,火災現場產生的濃煙妨礙避難逃生及 指救工作進行’腐蝕性氣體經吸入後會使人罹患肺水腫甚 至死亡’同時亦腐蝕機器設備,造成莫大的財產損失。 ^ 為了改善PVC原料燃燒所造成的問題,目前發展出以 聚稀煙樹脂、聚乙烯、聚丙烯或其共聚合物(例如乙烯-乙 稀基醋I®曰共聚合物,ethylene-vinyl acetate copolymer ’以下稱EVA樹脂)為基材之電纜被覆物。然 而’ 14些材料本身具可燃性,因此必須額外加入耐燃劑以524826 _1 No. 90123254 The month tT of the following year V. Description of the invention (1) Field of the invention The present invention relates to a cable coating composition. Modification, especially an environmentally friendly electricity. BACKGROUND OF THE INVENTION Electric cables are commonly used in power lines, communication lines and light-flammable buildings, MRT, shopping malls, and office buildings. Once the cable is damaged due to fire, the smoke exhaust system, alarm system, notification system, etc. required for evacuation will not work, which will not only affect the escape but also damage the rescue. Because of &, the materials used for coatings other than electric cables and wires must be specially flame-resistant. The outer covering of the cables used is mainly made of polyvinyl chloride (PVC, ρο1 ^ γνιηγ1 chloride) as the base material. Since the PVC material will release milk ions or hydrogen acid when it is burned, it can capture free radicals that cause fire to spread. , To achieve the effect of suppressing the chain reaction, so it can slow down the spread of fire. However, when PJC materials are burned, not only toxic gases such as dioxin, but also a large amount of f-smoke and corrosive gases are generated. The dense smoke generated at the fire scene prevents evacuation and rescue work. 'Corrosive gases can cause humans to inhale when inhaled. Pulmonary edema and even death 'also corrode machinery and equipment, causing great property damage. ^ In order to improve the problems caused by the combustion of PVC raw materials, polystyrene resins, polyethylene, polypropylene or their copolymers (such as ethylene-vinyl acetate copolymer, ethylene-vinyl acetate copolymer) have been developed. 'Hereinafter referred to as EVA resin) is the cable covering of the substrate. However, these materials are inherently flammable, so additional flame retardants must be added to
第4頁 2002.11.15.004 524826 _案號90123254_&年Π月f日 修正_ 五、發明說明(2) 達到耐燃效果,由於耐燃劑大都為無機顆粒,而基材聚合 物係為有機物,無機顆粒之用量甚高(通常為基材聚合物 之0 · 5至2倍),無機顆粒不易分散於基材聚合物中,故所 生成的摻合物為不均質相(heterogeneity),在成型時易 產生孔隙,造成電纜被覆物之機械強度下降。一般提高相 容性的做法為將無機耐燃劑以硬脂酸或油酸等化合物進行 表面處理,以提高難燃劑之分散性(參見美國專利第 4,6 7 1,8 9 6號),雖然此種方式可解決無機顆粒與基材聚合 物相容性不佳的問題,但是其缺點在於所需硬脂酸或油酸 之處理成本相當高。 因此’本案提供一種環保電緵線被覆組合物,以解決 上述缺點。 發明概述 本發明之目的係提供一種環保電纜線被覆組合物,其 燃燒時之發煙量遠較P V C塑料低。 本發明之另一目的係提出一種環保電纔線被覆組合 物,其燃燒時不產生戴奥辛及腐蝕性氣體,俾保障人體健 康及財產設備安全。 本發明之更一目的係提出一種環保電纜線被覆組合 物,其係具有可回收之特性,俾符合環保效益。 本發明之再一目的係提出一種環保電纜線被覆組合 物,其不僅具上述安全及環保的優點,且不損害所製之產 品的物理性質。 ‘Page 4 2002.1.15.004 524826 _Case No. 90123254_ & Rev. Π / 月 f 日 _ V. Description of the invention (2) Flame resistance is achieved, because most of the flame retardants are inorganic particles, and the base polymer is organic matter, and The amount is very high (usually 0.5 to 2 times of the base polymer), and the inorganic particles are not easily dispersed in the base polymer, so the resulting blend is heterogeneity, which is easily generated during molding The pores cause the mechanical strength of the cable coating to decrease. The general way to improve compatibility is to surface treat inorganic inorganic flame retardants with compounds such as stearic acid or oleic acid to improve the dispersibility of flame retardants (see US Patent No. 4, 6 7 1, 8 9 6), Although this method can solve the problem of poor compatibility between the inorganic particles and the polymer of the substrate, the disadvantage is that the processing cost of the required stearic acid or oleic acid is quite high. Therefore, the present invention provides an environmentally friendly electric wire coating composition to solve the above disadvantages. SUMMARY OF THE INVENTION The object of the present invention is to provide an environmentally friendly cable coating composition, which has a much lower smoke emission when burned than P V C plastic. Another object of the present invention is to provide an environmentally friendly electric wire coating composition, which does not generate dioxin and corrosive gases during combustion, thereby protecting human health and property equipment safety. A further object of the present invention is to provide an environmentally friendly cable wire coating composition, which has the characteristics of being recyclable and is in line with environmental protection benefits. Another object of the present invention is to provide an environmentally friendly cable coating composition, which not only has the above-mentioned advantages of safety and environmental protection, but also does not damage the physical properties of the manufactured product. ‘
第5頁 2002.11.15.005 524826 1 號 90123254 五、發明說明(3) 本發明之再一目的係提出一種产# n ¥保電續線被霜@合 物,係含有一 PE改質劑,以增進盔电免綵趿覆、、且口 <機顆粒盥基材聚合物之 間相容性,由於PE改質劑的用量少,& ”磬何不口籾心 7, 夕 故可節省成本。 本發明一方面係提供一種環保带 ^ A 衣1示屯纜線被覆組合物,係 包含: A) 100重量份之基材聚合物,η ,、為乙烯—醋酸乙烯共聚物 (EVA)及低密度聚乙烯(LDPE)之混合物; B ) 1 0 0至2 0 0重量份之耐燃劑; C) 1至4重量份之抗氧化劑; D) 1至5重量份之加工助劑;及 E) 5至2 0重s份之PE改質劑,其係為馬來酸酐接枝於聚乙 烯(PE)上之接枝聚合物。 發明詳述 根據本發明之環保電纜線被覆組合物,主要包含下列 五種成分。Page 5 2002.1.15.005 524826 No. 1 90123254 V. Description of the invention (3) Another object of the present invention is to provide a product # n ¥ 保 电 Continue 线 被 霜 @ 组合, which contains a PE modifier to improve The helmet is free of color, and the compatibility between the polymer of the organic particle toilet substrate and the amount of PE modifier is small. An aspect of the present invention is to provide an environmental protection tape ^ A clothing 1 cable coating composition, comprising: A) 100 parts by weight of a substrate polymer, η, is ethylene-vinyl acetate copolymer (EVA) and A mixture of low density polyethylene (LDPE); B) a flame retardant of 100 to 200 parts by weight; C) an antioxidant of 1 to 4 parts by weight; D) a processing aid of 1 to 5 parts by weight; and E ) 5 to 20 parts by weight of PE modifier, which is a graft polymer of maleic anhydride grafted on polyethylene (PE). Detailed description of the invention The environmentally friendly cable coating composition according to the present invention, mainly Contains the following five ingredients.
成分A 根據本發明之成分A為基材聚合物(Base Polymer), 係包含乙稀-醋酸乙稀共聚物(Ethylene- vinylacetate copolymer,EVA)及低密度聚乙烯(LDPE) 〇 以成分A之用量為基準,EVA佔40至90重量%,且較佳 為6 0至8 0重量°/〇。 LDPE之融溶指標(melting index,MI)較佳為介於0· 5Component A Component A according to the present invention is a base polymer, which includes Ethylene-vinylacetate copolymer (EVA) and low-density polyethylene (LDPE). As a reference, EVA accounts for 40 to 90% by weight, and preferably 60 to 80% by weight. The melting index (MI) of LDPE is preferably between 0.5 and 5
第6頁 2002.11.15.006 524826Page 6 2002.11.15.006 524826
克/10分鐘之間,更佳為介於丨至5克/ι〇分鐘之間。 EVA之融熔指標較佳為介於ο」至1〇克/1〇分鐘之間,最佳 為;I於1至5克/10分鐘之間。 yVAI之醋酸醋(vinyl acetate)之含量較佳為“至” 重ΐ %,更佳為2 0至3 0重量°/〇。 成分Β 根據本發明之成分Β係為無機耐燃劑。利用無機耐燃 劑延緩燃燒係為本技藝所習知。符合本發明之成分Β之無 機阻燃劑較佳為水合氫氧化鋁(Α1(〇Η)3 · 3Η2〇)或^合氮、 氧化鎂等,這些水合化物在高溫下吸熱分解為氧化物與水 蒸氣,可達到冷卻及窒息之滅火效果,同時亦陪 子,可抑制燃燒過程產生的自由基,以便減緩連鎖反應。G / 10 minutes, more preferably between 5 and 5 g / minute. The melting index of EVA is preferably between 0 ° and 10 g / 10 minutes, and most preferably; I is between 1 and 5 g / 10 minutes. The content of yVAI's vinyl acetate is preferably from "to" weight%, more preferably from 20 to 30 weight ° / 〇. Ingredient B Ingredient B according to the present invention is an inorganic flame retardant. The use of inorganic flame retardants to retard combustion is known in the art. The inorganic flame retardant according to the component B of the present invention is preferably hydrated aluminum hydroxide (A1 (〇Η) 3 · 3Η2〇) or hydrazine, magnesium oxide, etc. These hydrates decompose into oxides and endotherms at high temperature. Water vapor can achieve the fire extinguishing effect of cooling and suffocation. At the same time, it can also help to suppress the free radicals generated during the combustion process in order to slow down the chain reaction.
成分C 根據本發明之成分C為抗氧化劑,其功能係為了減緩 鬲分子材料自動氧化速率,選用之條件為具良好''的抗氧化 性、與高分子材料相容性佳、在加工溫度下穩定不&與其 他助劑反應、不變色)、無毒性、不影響高分^之其^特 性。適合之抗氧化劑為本技藝習用之例如酴類(例如包含 單酚、多酚、對苯二酚、硫代雙朌)、胺類(二苯胺、對苯 二胺)、硫酯類及其混合物。 車父佳之成为c之為例如硫代二丙酸一月桂g旨 (dilauryl thiodipropi〇nate)、MS[3一 (3’,5、_ 上丁使Ingredient C Ingredient C according to the present invention is an antioxidant. Its function is to slow down the automatic oxidation rate of tritium molecular materials. The conditions for selection are good oxidation resistance, good compatibility with polymer materials, and processing temperature. Stability & reaction with other auxiliaries, does not change color), non-toxic, does not affect other characteristics of high score ^. Suitable antioxidants are used in the art such as amidines (for example, containing monophenols, polyphenols, hydroquinone, thiobifluorene), amines (diphenylamine, p-phenylenediamine), thioesters, and mixtures thereof . Che Fujia became c. For example, dilauryl thiodipropionate, MS [3 一 (3 ’, 5, _ 上 丁 使
2002.11.15.007 5248262002.11.15.007 524826
案號 90123254 五、發明說明(5) 氧化劑,1010) 1,1 4 ’ -羥基苯基)丙酸]季戊四醇酯(抗 硫代雙(2 - ?酚)。Case No. 90123254 V. Description of the invention (5) Oxidant, 1010) 1,1 4'-hydroxyphenyl) propionic acid] pentaerythritol ester (anti-thiobis (2-phenol).
成分D 適用於本發明之成分D為加工助劑, 練均勻及容易壓出,以習知技藝者使用主要係使塑料混 (microcrystalline wax)、硬脂酸 ,石夕明油、微晶蠟 ’為較佳。Ingredient D Ingredient D suitable for the present invention is a processing aid, which is uniform and easy to extrude. It is mainly used by skilled artisans to mix plastics (microcrystalline wax), stearic acid, stone oil, microcrystalline wax ' Is better.
成分EIngredient E
根據本發明之成分E為PE改質劑,复 基材上接枝馬來酸肝,其作用係 〃八要構為在PE Ϊ…二ί 量’同時提升成分A與成分k 間的相容性。 成分E係為將馬來酸酐接枝於聚乙烯(PE )接枝基劑 上成分E之重量為基準,其中馬來酸酐之含量為0.5至 10重量%、較佳為1至5重量%,聚乙烯(PE)之含量為90至 9 9 · 5重量%、較佳為9 5至9 0重量%。 f例1至3 I備電纜被霜> 一 w將二種電纜外被覆配方依表一之重量比例分別置於混 合裔十’、接著以習知方法進行混練並且製粒,接著以熱壓 成形方式壓出電纜。表一係顯示所製之三種電纜線被覆之 、、且a物配方’其分別為低伸長率電纜被覆、高伸長率電纜The component E according to the present invention is a PE modifier, and grafted with maleic acid liver on the composite substrate. Its function is to be configured to simultaneously increase the compatibility between the component A and the component k in the amount of PE. Sex. Component E is based on the weight of component E grafted with maleic anhydride on a polyethylene (PE) graft base, wherein the content of maleic anhydride is 0.5 to 10% by weight, preferably 1 to 5% by weight, The content of polyethylene (PE) is 90 to 99.5% by weight, preferably 95 to 90% by weight. F. Examples 1 to 3 I prepare the cable coating frost> one w Put the two kinds of cable outer coating formulations in the mixed weight ratio of Table 1 respectively, and then knead and granulate by conventional methods, followed by hot pressing The forming method presses out the cable. Table 1 shows the three types of cable coatings made, and the a material formula ’are the low-elongation cable coating and the high-elongation cable, respectively.
第8頁 2002.11.15.008 524826 勺年I丨月 < 曰 案號 90123254 修正Page 8 2002.11.15.008 524826 Year of spoon I 丨 month < case number 90123254 amendment
第9頁 2002.11.15.009 524826 _案號90123254_年丨(月(广曰_^_ 五、發明說明(7) 燃燒試驗 將上述三種產品進行燃燒試驗,所得之氧氣指數值、 發煙量、燃燒氣酸鹼度、毒性指數、戴奥辛含量等數據之 結果如表三所示。 其中測試標準如下: 1. 氧氣指數值-依據ASTM D2 8 68 2. 發煙量-取厚度為(Κ5± 0.1毫米之試片,依據ASTM Ε662 3. 燃燒氣酸鹼度-依據IEC 754 - 2 4. 毒性指數-依據NES 713 5. 戴奥辛含量-依據環保署ΝΙΕΑ Α810.10Β 比較你] 將傳統以PVC基材製備之電纜外被覆進行如實例1 - 3之 燃燒試驗,其結果如表四所示。Page 9 2002.11.5.009 524826 _Case No. 90123254_ Year 丨 (Month (Cantonese _ ^ _ V. Description of Invention) (7) Combustion test The above three products are subjected to a combustion test. The oxygen index value, smoke generation, and combustion obtained The results of gas pH, toxicity index, dioxin content and other data are shown in Table 3. The test standards are as follows: 1. Oxygen index value-according to ASTM D2 8 68 2. Smoke volume-Take the thickness of (K5 ± 0.1 mm test Sheet, according to ASTM Ε662 3. Combustion gas pH-according to IEC 754-2 4. Toxicity index-according to NES 713 5. Dioxin content-according to Environmental Protection Agency ΝΙΕΑ Α810.10B Compare you] Cover the cable traditionally made of PVC substrate The combustion test was performed as in Examples 1-3, and the results are shown in Table 4.
第10頁 2002. 11.15.010 524826Page 10 2002.11.15.010 524826
_案號 90123254 五、發明說明(8) 合物所 氣及戴 燃燒氣 使用本 性。 在 酸之處 中,以 之PE改 案之組 出相當 無機耐 縱 依法提 較表三及表四,可發現本菸 製之電纜線被覆於燃燒試驗$ ^ Ί線被覆f ^ ^ 气驗時所產生的發煙量、毒 奥辛含量遠較採PVC基材所制|炎Μ . ^ - 何所I者為低,氧氣指數及 馱驗度則較尚,同時電纜線被覆具可回收性,因此 發明之組成物所製之電纜線被覆兼具環保及安全 習知技藝中j表面處理無機耐燃劑所需硬脂酸或油 理成本相當高,而本發明之環保電纜線被覆組合物 tfO重1份之基材聚合物為基準,僅需5至20重量份 貝劑’而其成本僅約為表面處理之5〇 %。再者,本 成物所製之電纜線被覆之伸長率及抗拉強度亦表現 高的水準,可證實PE改質劑可有效增進基材聚合與 燃劑之相容性。 上所述,本案實為一新穎、進步及實用之發明,爰 出申請。 <_ Case No. 90123254 V. Description of the invention (8) Compound gas and wearing combustion gas Use nature. In the acid place, the PE reformed group has quite inorganic resistance. According to the comparison of Tables 3 and 4, it can be found that the smoked cable is covered by the flame test. $ ^ ΊWire coating f ^ ^ The amount of smoke generated and the content of toxic aoxine is much lower than that made from PVC substrates | Yan M. ^-Any one is lower, the oxygen index and inspection degree are relatively high, and the cable cover is recyclable Therefore, the cable coating made by the composition of the invention has both environmental protection and safety know-how. The stearic acid or oil cost required for the surface treatment of the inorganic flame retardant is quite high, and the environmental protection cable coating composition of the present invention is tfO. Based on 1 part by weight of the base polymer, only 5 to 20 parts by weight of the shellfish are needed, and its cost is only about 50% of the surface treatment. In addition, the elongation and tensile strength of the cable cover made of this product also show a high level, which can confirm that the PE modifier can effectively improve the compatibility of the substrate polymerization and the fuel. As mentioned above, this case is indeed a novel, progressive and practical invention, and the application is filed. <
524826 案號 90123254 V年 Π月ίΓ曰 修正 五、發明說明(9) 本發明得由熟習此技藝之人士任施匠思而為諸般修 飾,然皆不脫如附申請專利範圍所欲保護者。524826 Case No. 90123254 Year V Π 月 ίΓ Revision V. Description of the invention (9) The present invention can be modified by people skilled in the art as a craftsman, but it can not be separated from the protection of the scope of patent application.
第12頁 2002.11.15.012 524826 案號 90123254 修正 圖式簡單說明 第13頁 2002.11.15.013Page 12 2002.11.15.012 524826 Case No. 90123254 Amendment Brief description of the page Page 13 2002.11.15.013
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102324274A (en) * | 2011-07-20 | 2012-01-18 | 广东中德电缆有限公司 | Strong-overload super-flexible crosslinked environment-friendly cable |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102324274A (en) * | 2011-07-20 | 2012-01-18 | 广东中德电缆有限公司 | Strong-overload super-flexible crosslinked environment-friendly cable |
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