523461 五、發明說明(1) 本發明係提供一種網布表面塗佈樹脂加工製造方法 更具體而言,是指一種運用(1).網布裁切步驟;(2).模罝 預熱、上脫模劑步驟;(3)·樹脂原料混合步驟;(4) 炉 原料真空脫泡步驟;(5).模具注料步驟; 加二曰 驟,·(?).網布蓋覆步驟,·(8).熱遷處理步: t烤步驟;。〇).脫模步驟,·⑴).成品裁;:驟⑻算;“共 =步:’解決以往網布材料強韌度不足的問題,並且J 卜可以在網布表面呈現出更具變化的表面設計者。 、 進牛;昇由^現代科技搭配各種網布材料的技術水準不斷523461 V. Description of the invention (1) The present invention provides a method for processing and manufacturing a resin coated on the surface of a mesh cloth. More specifically, it refers to the use of (1) the step of cutting the mesh cloth; (2). Step of releasing agent; (3) · resin raw material mixing step; (4) furnace raw material vacuum defoaming step; (5). Mold injection step; adding two steps, · (?). Net cloth cover step, (8). Thermal migration treatment step: t-bake step; 〇). Demolding steps, · ⑴). Finished cutting ;: Sudden calculation; "Total = step: 'Solve the problem of insufficient strength of the previous mesh material, and J Bu can show more changes on the surface of the mesh. The surface designer. 、 进 进 牛; The technical level of modern technology combined with various mesh materials is constantly increasing
Li種f:中:分重?的原料之-,上=的 由於網布材料技術的步驟、生產業’但是, 料是否具有較佳的特、是 =㈤’故網布材 採用者最為重視 、口 口口而求,便成為材料 材質特性的網早成::;發出-種具有更* 的問題,而上诚肉六+早已、欠成研發者與製造商最想克服 本案的動機。^谷中所呈現的問題也是本案發明人研發 運用網布::流;:品:衣物、背包、袋體上都會 材料通風、透氣Iα以產生取佳的流行設計感,且網布 因’特別是運用在是各產業不斷開發設計使用的主 在鞋類產品與袋體上的網布材料,更θ 第4頁 五、發明說明(2) 年來許多消費者的 t 袋體上的方式已.^買指標,網布材料運用在鞋類產σ 問題,會造市面上鎖售、•用許久,但是因與 於下·· 者改進的課題’在此--分析解說 該網ί:料料運用在鞋類產品與袋體上時, 袋體置物的重量)^刀大的力量(腳部運動時的力量、 也間接降低了 | 口戶:=J :往網布材料很容易被撐破, 苴 座σ口的品質與使用壽命者; 以,設;者布材料不易編織出明顯的花紋紋路,所 觀上的造型設計.Η妗^ 、化、、文,也拘限了產品外 與進步之今曰誠m:;;上缺陷,•求理想、實用 成為一極待努力追求改善之目標。 ,鑑於斯’本案發明人乃經詳思細索,並 ”鞋,與相關網布產品之販售、研究與開發之^ 門而發出一種可以解決以往網布材料強物度不足 問蟪、頜外在網布表面呈現出更佳表面設計的網布表面淹Li species f: Medium: Divided weight? Of the raw materials,-== due to the steps of the mesh material technology, the production industry ', but whether the material has a better feature, is =', so the adopter of the mesh material attaches great importance to it, and it becomes The web of material material characteristics has become ::; issue-a species with more * problems, and Shangcheng Rou Liu + has long been, the most motivated developers and manufacturers want to overcome this case. ^ The problem presented by Gu is also the research and development of the use of mesh cloth by the inventor of this case :: flow;: products: clothing, backpacks, bag body materials will be ventilated, breathable Iα to produce a good sense of popular design, and the mesh because of 'especially Used in the continuous development and design of various industries, mainly used in footwear products and bag materials on the mesh material, more θ Page 4 V. Description of the invention (2) Many consumers have been using the t-bag method for years. ^ Buying indicators, the use of mesh materials in the production of footwear σ problem, it will be sold on the market for a long time, but due to the following issues to improve the issue 'here-analysis and explanation of the network ί: material use When it comes to footwear and bag body, the weight of the bag body) ^ The great force of the knife (the power when the foot moves, which also indirectly reduces | Kouto: = J: the mesh material is easily broken, The quality and service life of the σ 口 σ mouth; The design is not easy to weave a clear pattern, the design of the shape. 观 ^, 外, 文, text, also restrict the product and progress今 今 诚 诚 m: ;; defects, seeking ideals and practicality become a pole Strive to pursue the goal of improvement. In view of this, the inventor of this case has carefully considered and "shoes" and the sales, research and development of related mesh products, and issued a strong object that can solve the previous mesh materials. Insufficient degree of problem, the surface of the mesh outside the jaw shows a better surface design.
佈樹脂加工製造方法。 I 本發明之首要目的,在於提供一種可以解決以往網布 材料強勃度不足問題的網布表面塗佈樹脂加工製造方法, 本發明運用網布微量注入樹脂原料後,再加熱壓處理/、熟 成烘烤步驟;藉由上述製造步驟可以生產出具有較佳強韌 度的網布,更適合於運用在鞋類產品及袋體產品上者。Cloth resin manufacturing method. I The primary object of the present invention is to provide a method for processing and manufacturing a surface coated resin that can solve the problem of insufficient strength of the conventional mesh material. The present invention uses the mesh to inject a small amount of resin raw materials, and then heat-presses it and matures it. Baking step; through the above manufacturing steps, a mesh fabric with better toughness can be produced, which is more suitable for use in footwear and bag products.
第5頁 523461 五、發明說明(3) 本發明之次要目的,在於提供—種可在網布表面呈現 ,佳表面設計的網布表面塗佈樹脂加工製造方法,本發 加強::=設具有預設花紋圖案的樹脂原料,藉此可以 生匕品的表面設計,使本發明產品的表面可變化 ΓΪ更阿、材料可運用範圍更廣者。 依據本發明所提供之一種 首先,請參閱第一圖所示, 網布表面塗佈樹脂加工製造方制、二 為其特徵者: 法係包括下列之製造步鄉 設尺^上:、;網布裁切步驟:將編織完成的網布裁切成預 s i 1 。Ϊ具預熱、上脫模劑步㉟:將預設模具預熱 ί 模=分鐘’並在預熱完成後將脫模劑 驟:將預設比例的樹脂原料 (3 ) •樹脂原料混合步 混合調製, 料進以脫= 空脫泡步驟:將混合後的樹脂原 將真空脫泡後的樹脂原料微 (5 ) •模具注料步驟 一 量m ’並且運用注料機:再 7 温至攝氏16 d:二注料完成後’將預設模具加 /。、 、、隹待六分鐘; 同布息覆步驟··等待樹脂原料到達百分之6Page 5 523461 V. Description of the invention (3) The secondary purpose of the present invention is to provide a method for processing and manufacturing a surface coated resin that can be presented on the surface of the mesh and has a good surface design. A resin material with a predetermined pattern can be used to design the surface of the dagger, so that the surface of the product of the present invention can be changed, and the material can be used in a wider range. According to the present invention, firstly, please refer to the first figure, the surface of the net is coated with a resin manufacturing method, and the second is its characteristics: The legal system includes the following manufacturing steps: Cloth cutting step: cut the knitted mesh into pre-si 1. With preheating and release agent step: Preheat the pre-mold = mold = minutes' and after the pre-heating is completed, step the pre-mold agent: Resin raw material (3) in a preset ratio • Resin raw material mixing step Mix and prepare, feed to degas = empty defoaming step: the mixed resin raw material will be vacuum defoamed resin raw material (5) • mold injection step one amount m 'and use the injection machine: then 7 warm to 16 d: After the two injections are completed, 'add the preset mold /. ,,, Wait for six minutes; repeat the steps with the interest rate ... wait for the resin raw material to reach 6%
第6頁 523461 五、發明說明(4) 〇的膠著形態時’將備妥之網布覆蓋於半膠著之樹脂原料 表面’並且以預設壓力撫平,使該網布與樹脂原料平整接 合; 卜 (8)•熱壓處理步驟:將模具置於熱壓機具内,以 每公分六公斤的壓力施壓,並且維持攝氏2 〇 〇度,連續 加壓3次’每次1 〇秒鐘,讓網布纖維能完全含浸於樹脂 原料内’促使樹脂能包覆網布之纖維; (9 ) •熟成烘烤步驟:將模具在攝氏1 6 〇度的溫 度下熟成烘烤八分鐘; (10) •脫模步驟:熟成後,進行網布脫模,完成 本發明的高強韌度網布; (11) •成品裁剪步驟:依實際需求剪裁網布,並 且運用在預設產品之上。 有關本案發明為達成上述目的、技術,所採用之詳細 手段及其他功效,茲列舉一較佳可實施例並配合圖式詳細 說明如後,相信本案發明之目的、特徵及其他優點,當可 由之得一深入而具體之暸解;再請參閱第二、三圖所示, 本發明係依據上段方法製作完成後: 該網布(1 〇 )藉由(5)·模具注料步驟、(7)·網布蓋 覆步驟、(8 )·熱壓處理步驟、(9 乂熟成烘烤步驟四個重要 步驟可以穩固接合一整面樹脂原料(1 1 ),故本發明產 品不但具有網布(1 〇 )本身的強韌度,且另又具有該樹 脂原料(1 1 )層的強韌度,可以承受十分大的力量(腳Page 6 523461 V. Description of the invention (4) 〇 In the bonding mode, 'cover the prepared mesh cloth on the surface of the semi-glued resin raw material' and smooth it with a preset pressure so that the mesh cloth and the resin raw material are evenly joined; Bu (8) • Hot pressing treatment steps: Place the mold in a hot pressing tool, apply pressure at a pressure of six kilograms per centimeter, and maintain a temperature of 2000 degrees Celsius, and continuously pressurize 3 times '10 seconds each time, Allow the mesh fibers to be completely impregnated in the resin raw material 'to promote the resin to cover the fibers of the mesh; (9) • Ripening and baking step: ripen and mold at a temperature of 160 ° C for eight minutes; (10) ) • Demolding step: After maturation, demolding the mesh fabric to complete the high-strength mesh fabric of the present invention; (11) • Finished product cutting step: The mesh fabric is cut according to actual needs and applied to the preset product. Regarding the detailed methods and other effects adopted by the invention of the present case to achieve the above-mentioned objects, technologies, a preferred embodiment can be listed and illustrated in detail in conjunction with the drawings. It is believed that the object, features and other advantages of the invention of the present case can be used. Get an in-depth and specific understanding; please refer to the second and third figures, the present invention is completed after the method according to the previous paragraph: The mesh (1 〇) through (5) · mold injection step, (7) • Mesh cloth covering step, (8) • Hot pressing treatment step, (9 乂 ripening and baking step) four important steps can firmly join a whole surface of the resin raw material (1 1), so the product of the present invention not only has a mesh cloth (1) 〇) its own toughness, but also has the toughness of the resin raw material (1 1) layer, can withstand a very large force (foot
第7頁 〜%1 〜%1 五 、發明說明(5) 、袋體置物的重量)’故本發明的網布( 了產。酉口己二2原料(1 1 )後不易被撐破’ t間接提高 圍更;:J 命,讓網布(10)I品的可運用範 mi t 原# (11)是以微量注料方式形成,所 9 °、十脂f料(1 1)會在表面上形成多數預設通孔(i 2 )及預設紋路,藉此,該樹脂原料(i丄)不但仍然合 保持該網布(1 Q )的通風、透氣優點,而且該樹脂ϋ (1 1 )的預設通孔(1 2 )及預設紋路可以在網布(工 〇 )上固5又具有设計感的圖案,不但加強本發明產品的表 面設冲’更使本發明產品的表面可變化性更加提高者。 值得一提的是’該網布(1 0 )可以是採用平織法、 針織法、不織布製作法生產而成,包括一般常見之:尼龍 網布、特多龍網布、棉網布、麻網布、嫘縈網布、萊卡網 布等;而該樹脂原料(2 0 )也可以係單液型樹脂或雙液 蜇樹脂,包括有:PVC、ρυ、ΕΡ〇χγ、τρυ、 Ρ〇L Υ等材質者。 ' 最後仍需說明的是,該樹脂原料(1 1 )是以微量注 料方式製成,且其固設在該網布(1 〇 )上的厚度約^ 〇 • 2刪至2 · 5 mm者。Page 7 ~% 1 ~% 1 V. Description of the invention (5), the weight of the bag body) 'So the net cloth of the present invention (produced. It is not easy to be broken after the raw materials (1 1) have been used in the mouth.) Indirectly increase the perimeter; J life, so that the fabric (10) I product can be used. The original # (11) is formed by micro-injection, so 9 °, ten fat (1 1) will Many preset through holes (i 2) and preset textures are formed on the surface, whereby the resin raw material (i 丄) not only maintains the advantages of ventilation and air permeability of the mesh (1 Q), but also the resin ϋ ( 1 1) The preset through holes (1 2) and the preset texture can be fixed on the mesh fabric (work 0) and have a design sense pattern, which not only strengthens the surface design of the product of the present invention, but also makes the product of the present invention. The surface variability is more improved. It is worth mentioning that 'the mesh fabric (1 0) can be produced by plain weaving, knitting, and non-woven fabric production, including the common ones: nylon mesh, Tedlon Mesh cloth, cotton mesh cloth, linen mesh cloth, tartan mesh cloth, lycra mesh cloth, etc .; and the resin raw material (20) can also be a single-liquid type resin or a two-liquid lime tree. Grease, including: PVC, ρυ, ΕΡχχγ, τρυ, POL Υ and other materials. 'Finally, it should be noted that the resin raw material (1 1) is made by micro-injection, and its solid The thickness provided on the mesh (1 〇) is approximately ^ 〇 • 2 deleted to 2.5 mm.
苐8頁 523461 五、發明說明(6) 綜上所述 切步驟,(2 ) · 合步驟;(4)· ;(6 ).模具加 步驟;(9 ) ·熟 與步驟,精由 材料強勒度不 具變化的表面 面塗佈樹脂加 可利用性』應 之構造,在申 用,不但具有 省人工、節省 不可輕忽的附 『進步性』都 申請,祈請惠 ,本發明主要係依據以下步驟:(1 )·網布裁 模具預熱、上脫模劑步驟;(3 )·樹脂原料混 樹脂原料真空脫泡步驟;(5)·模具注料步驟 熱步驟’(7 ) ·網布蓋覆步驟;(8 ) ·熱壓處理 成烘烤步驟;(10)·脫模步驟;(11)·成品裁 上述的十一個製造步驟,可以解決以往網布 的問,且此在该網布表面同時呈 :::故本發明確實是-種最實用的;= 衣义方法者;所以本發明之『具有 ::ί ΐ L ΐ外:本案發明實施例所揭露 如上功效增;;;;刊;呈==開使 加ί 產成本及品質較佳; 均已“2之『新賴性』以及 予審查並早曰賜准專利,實感德便。專利之 523461苐 Page 8 523461 V. Description of the invention (6) In summary, the cutting steps, (2) · combining steps; (4) ·; (6). Mold adding steps; (9) · maturity and steps The structure of the surface coating resin plus the availability that does not change is applied. In the application, it not only saves labor, saves unavoidable additional "progressiveness" and applies for the benefit. The present invention is mainly based on the following Steps: (1) Pre-heating and releasing agent step of mesh cutting mold; (3) Vacuum degassing step of resin raw material mixed with resin raw material; (5) Hot step of mold injection step '(7) Covering step; (8) hot-pressing treatment into a baking step; (10) a demolding step; (11) a final elaboration of the eleven manufacturing steps mentioned above, which can solve the problem of previous mesh fabrics, and here it is The surface of the mesh is also ::: Therefore, the present invention is indeed-the most practical; = clothing method; therefore, the "have :: ΐ ΐ L ΐ outside of the present invention: the effect of the above disclosed embodiments of the invention is increased; ;; Magazine; was == Kai makes the production cost and quality better; both have "2 of the" new reliance "and the Early investigation and said thanks to patent-pending, then the real sense of ethics. Patent 523 461
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